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Company Profile
Converge Engineering Pvt. Ltd. (CEPL) is a leading process engineering consulting company based in Mumbai, India.
There are several ways in which Converge Engineering Pvt. Ltd. (CEPL) has helped its clients in making their plant
run more efficiently and safely.
We have:
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Resolved water imbalance issues for cooling water heat exchangers.
Carried out many surge analysis, stress analysis and PSV revalidation projects.
Designed process equipment including columns, heat exchangers, scrubbers, etc.
Carried out detail engineering for greenfield and brownfield projects.
Supported our clients to minimize environmental losses in their operations.
Designed plasticizer plant and Ammonium Bicarbonate plant.
Conducted several HAZOP studies.
Softwares Used:
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Aspen HYSYS, HYSYS Dynamics, EDR, Flarenet, Aspen Plus, Pipenet Standard & Transient, FluidFlow
Few of our major clients in India:
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HPCL, BORL, BPCL, ONGC, Shell, Aarti Industries, Godrej Industries, Evonik, Sika India, Resins & Plastics
Ltd., MOPL, IGPL, Vertellus, SI Group etc.
We look forward to work with you and enhance value of your products with our expertise.
Thanks and regards.
Ajay S. Satpute
M.Tech. (Chemical), I.I.T. Madras
Managing Director
Converge Engineering Pvt. Ltd.
F109, 1st floor, Eastern Business District,
Neptune Mall, LBS Marg
Bhandup West, Mumbai 400078
+91 9867328748
ajaysatpute@converge.net.in
www.converge.net.in
https://www.linkedin.com/in/ajay-satpute-71772635/
https://cutt.ly/LknUyL6 (Google reviews)
https://cutt.ly/fknUos0 (Process Plant Design & Simulation handbook)
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OUR VISION
We aim to be the FIRST Indian design engineering consultant that has global brand value.
OUR VALUES
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Employees
Customers
CSR
Ethics
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We empower them.
We make sure that our customers get value for their money.
We do our bit towards the betterment of society.
We never compromise on our ethical values.
OUR ESTEEMED CLIENTS
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WHO ARE WE?
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Best process engineering consultants
Completed +100 projects in the last 6 years in 12 countries
Over 50% of projects are repeat orders
Designed the entire chemical plants
Carried out plant modification jobs
Enhanced plant production
Resolved plant issues
Feasibility studies, Basic engineering, FEED, Detail engineering, Safety studies
Corporate training for process engineers
FluidFlow software distributor
PROCESS ENGINEERING SERVICES
• Plant design
• Plant modification projects
• Concept studies
• FEED
• Detail engineering
• Plant optimization
• Plant troubleshooting
• Process simulation studies
• Process design training
• Operator training simulator (OTS)
• Process spreadsheets
• HAZOP studies
• Pinch analysis
• Safety audit
• Energy audit
• Root cause analysis
• Process safety studies
• Process Developement
• Aspen HYSYS
• Aspen Plus
• Aspen Flare System Analyzer
• Aspen HYSYS Dynamics
• Pipenet Standard
• FluidFlow
• Aspen EDR
• Pipenet Transient
• ProDyn
SOFTWARE
MAJOR DELIVERABLES
• Process simulation report
• Propylene line pre-cooling simulation
• Pump sizing
• Conversion of batch plant to continuous plant
• Line sizing
• Pipe vibration issue resolution
• Reactor sizing
• Distillation column sizing
• Absorption column sizing
• Anti surge valve sizing
• Compressor sizing
• Settle out pressure calculation
• Blower sizing
• Utility consumption calculation
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• Dynamic simulation of gas sweetening plant
• Hydrate formation calculation
• Cooling water network water imbalance
problem resolution
• Firewater network trouble-shooting
• Surge analysis of fuel transfer system
• Batch cooling/heating simulation study
• Surge analysis of firewater network
• Tank heat loss calculation
• Thermosiphon reboiler trouble shooting
• Pipe heat loss calculation
• Heating/cooling coil sizings
• Heat exchanger sizing
• Revalidation of PSV, RD and PVRV
• Plug flow reactor design
• Control valve trouble shooting
• CSTR design
• Pump trouble shooting
• Compressor network simulation model
• PSV trouble shooting
• Irrigation network simulation model
• RD trouble shooting
• Three phase separator sizing
• PVRV trouble shooting
• Amine absorber sizing
• Plant debottlenecking
• Stripping column sizing
• Plant capacity enhancement
• Sour water stripper simulation model
• LPG transfer line simulation model
• LPG splitter simulation model
• Ammonium bicarbonate plant design with process
guarantee
• Fluidized bed reactor trouble shooting
• SMR based liquefaction & refrigeration
simulation of Ethylene and Propylene
• Fired heater sizing
• Flare header adequacy check
• Tank vent line sizing
• SNG plant design
• BOG calculations
• Nitrogen blanketing system design
• Chilled water system design
• Early production facility design
• Brine system design
• Isomerization unit simulation model
• LPG vaporizer system design
• Re-utilization of reduntant heat exchangers study
• Selective hydrogenation unit simulation model
• PFD
• Equipment list
• P&ID
• Operating & control philosophy
• Line list
• Process datasheet
• Heat & mass balance
• Cause & effect diagram
• HAZOP study
• Corporate training for process engineers
• HAZOP close out report
• Isometric checking
• Operator training simulator (OTS)
• MTO generation
• Detailed feasibility report
• Line walk and As-built drawings
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PROCESS DESIGN CORPORATE TRAINING
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Control Valve Sizing, Pressure Safety Valve Sizing, Line sizing, Pump sizing, Separator sizing, Orifice sizing
Aspen HYSYS, EDR, Flare System Analyzer, HYSYS Dynamics & FluidFlow
FluidFlow software, Aspen Plus Batch Distillation
Compressor surge analysis using Aspen HYSYS Dynamics
Our mentor, Mr. Ajay S. Satpute, is the author of the following best-selling books;
1. Process Plant Design and Simulation Handbook
Upcoming
2.
COMPANY PROFILE
Compressor Surge Analysis
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