Design Guide for Buildable Steel Connections -Bolted and Welded Connection to SS EN1993-1-8 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Design Guide for Buildable Steel Connections -Bolted and Welded Connections to SS EN1993-1-8 J Y Richard Liew National University of Singapore Honorary fellow, Singapore Structural Steel Society Page | i DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Page | ii DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS NOTE 1. Whilst every effort has been made to ensure accuracy of the information contained in this design guide, the Singapore Structural Steel Society (“SSSS”) and Building and Construction Authority (“BCA”) makes no representations or warranty as to the completeness or accuracy thereof. Information in this design guide is supplied on the condition that the user of this publication will make their own determination as to the suitability for his or her purpose(s) prior to its use. The user of this publication must review and modify as necessary the information prior to using or incorporating the information into any project or endeavor. Any risk associated with using or relying on the information contained in the design guide shall be borne by the user. The information in the design guide is provided on an “as is” basis without any warranty of any kind whatsoever or accompanying services or support. 2. Nothing contained in this design guide is to be construed as a recommendation or requirement to use any policy, material, product, process, system or application and SSSS & BCA make no representation or warranty express or implied. NO REPRESENTATION OR WARRANTY, EITHER EXPRESSED OR IMPLIED OF FITNESS FOR A PARTICULAR PURPOSE IS MADE HEREUNDER WITH RESPECT TO INCLUDING BUT NOT LIMITED, WARRANTIES AS TO ACCURACY, TIMELINES, COMPLETENESS, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR COMPLIANCE WITH A PARTICULAR DESCRIPTION OR ANY IMPLIED WARRANTY ARISING FROM THE COURSE OF PERFORMANCE, COURSE OF DEALING, USAGE OF TRADE OR OTHERWISE, TO THE FULLEST EXTENT PERMITTED BY LAW. In particular, SSSS & BCA make no warranty that the information contained in the design guide will meet the user’s requirements or is error-free or that all errors in the drawings can be corrected or that the drawings will be in a form or format required by the user. 3. In no event will SSSS & BCA or the authors be responsible or liable for damages of any kind resulting from the use or reliance upon information or the policies, materials, products, systems or applications to which the information refers. In addition to and notwithstanding the foregoing, in no event shall SSSS & BCA be liable for any consequential or special damages or for any loss of profits incurred by the user or any third party in connection with or arising out of use or reliance of this design guide. Page | iii DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Copyright @ 2019 Building and Construction Authority, Singapore. Copyright @ 2019 Singapore Structural Steel Society. All rights reserved. This document or any part thereof may not be reproduced for any reason whatsoever in any form or means whatsoever and howsoever without the prior written consent and approval of the Building and Construction Authority and Singapore Structural Steel Society. Whilst every effort has been made to ensure the accuracy of the information contained in this publication, the Building and Construction Authority and Singapore Structural Steel Society, its employees or agents shall not be responsible for any mistake or inaccuracy that may be contained herein and all such liability and responsibility are expressly disclaimed by these said parties. Page | iv DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Contents Contents v Foreword by the Author ix Foreword by the President of SSSS x Acknowledgement xi List of Examples xii 1 2 Introduction 1 1.1 About this design guide 1 1.2 Material 1 1.3 Joint classification 2 Buildable Beam to Beam/Column connections 2.1 Simple connections 3 3 2.1.1 Bolted Connections (shear and/or tension connections) 3 2.1.2 Welded Connections (shear and/or tension connections) 3 2.1.3 Recommendation for fin plate connections 3 2.2 4 Moment-resisting connections 2.2.1 Bolted Connections (Moment-resisting connections) 4 2.2.2 Welded Connections (Moment-resisting connections) 4 2.3 Design steps for simple connections – bolted connections 4 2.3.1 Fin plate connection design procedures 5 2.3.2 End plate connection design procedure 13 2.3.3 Example 1 – One-sided Beam-to-Beam connection with extended fin plate 17 2.3.4 Example 2 – Double-sided Beam-to-Beam connection with extended fin plates 36 2.3.5 Example 3 – One-sided Beam-to-Beam skewed connection with extended fin plates 65 2.3.6 Example 4 – Two-sided Beam-to-Column fin plate connection bending about the major axis of the column 80 2.3.7 Example 5 – Two-sided Beam-to-Column extended fin plate connection in minor axis with extended fin plate 105 2.3.8 Example 6 – Fin plate connection to circular hollow column 134 2.3.9 Example 7 – Beam-to-Beam connection 150 2.3.10 Example 8 – Beam-to-Beam connection at different level 167 2.4 Design steps for moment-resisting connections – bolted connections 181 2.4.1 Extended fin plate connections design procedures 182 2.4.2 End plate connections design procedures 191 2.4.3 Example 9 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of similar depth 199 Page | v DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3 2.4.4 Example 10 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of different depths with haunch 214 2.4.5 Example 11 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of different depths with connection plate 232 2.4.6 Example 12 – I-beams connecting to hollow section column with external ring plate 247 2.4.7 Example 13 – I-beam of different depths connecting to hollow section column with external ring plate 265 2.4.8 Example 14 – Beam-to-Column connection (moment-resisting connection) bending about the major axis of the column with different beam depths 285 2.4.9 Example 15 – Beam-to-Column connection bending about the minor axis of the column with different beam depths 307 2.4.10 Example 16 – Beam-to-Beam connection (moment-resisting connection) in minor axis (Section a) 324 2.4.11 Example 17 – Beam-to-Beam connection (moment-resisting connection) in minor axis (Section b) 351 2.4.12 Example 18 – Beam-to-Beam connection (moment-resisting connection) in major axis and/or minor axis (section b) 370 2.4.13 Example 19 – Beam-to-Beam connection (moment-resisting connection) in major axis and/or minor axis (section c) 400 2.5 421 Strengthening of the joints 2.5.1 Example 20 – Stiffened extended fin-plates for secondary beams 422 2.5.2 Example 21 – Stiffened extended fin-plates connecting to column in the minor axis (Section a) 430 2.5.3 Example 22 – Stiffened extended fin-plates connecting to column in the minor axis (Section b) 437 2.5.4 Example 22 – Stiffened extended fin-plates connecting to column in the minor axis (Section c) 442 2.5.5 Example 23 – Stiffened column web 446 2.6 458 Splice connections 2.6.1 Example 24 – Beam splice – A combination of welding to the top flange and bolting to the web & bottom flange 462 2.6.2 Example 25 – Beam splice – A combination of welding to the top & bottom flanges with bolting to the web 476 Base Plate Connections 479 3.1 Base Plate Connection 479 3.2 Design steps 479 3.3 Design basics 480 3.4 Typical Column Base Plate 481 3.4.1 Example 1 – Use of L-Bolt 482 3.4.2 Example 2 – Vertical holding down bolt with nuts and washers 495 3.5 507 Steel-to-concrete connections Page | vi DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3.5.1 Example 3 – Embedded plate into RC wall/column 4 Connections for Hollow Steel Sections 6 7 8 515 4.1 Modes of failures 515 4.2 Shear connection using fin plates 516 4.2.1 Example 1 – Shear connection using fin plate (CHS column) 517 4.2.2 Example 2 – Beam to rectangular column connection using fin plate 530 4.3 537 Connection of I-beam to hollow steel columns using extended endplates 4.3.1 Example 3 – Beam to Rectangular column connection using extended end plate 537 4.4 546 Connection of narrow beam to hollow steel columns 4.4.1 Example 4 – Narrow I beam to circular hollow column connection 546 4.5 571 Connection of I-beam to circular hollow section steel column 4.5.1 Example 5 – I beam to circular column connection with beam stub pre-welded to column 571 4.6 591 Connection of I-beam to hollow steel columns using diaphragm plates 4.6.1 Example 6 – I-beam to hollow steel columns with diaphragm plates 5 508 Bracing connections 591 597 5.1 Introduction 597 5.2 Materials 597 5.3 Design and Detailing 597 5.3.1 Example 1 – Welding of steel rod to a steel plate 598 5.4 603 Gusset plates to main members 5.4.1 Example 2 – Turn buckle and gusset plate connection 603 5.4.2 Example 3 – Gusset plate connection for bracing type 2 612 Purlin Connections 627 6.1 Introduction 627 6.2 Design and detailing 627 6.3 Provisions of sag rods 628 Non-standard Connections 630 7.1 Introduction 630 7.2 Tubular column-to-column connections (different column sizes) 630 7.3 Member transition in truss chords 635 7.4 Stiffeners in truss chords 636 7.4.1 Example 1 – Stiffened truss connection 636 7.5 Double-sided beam-to-beam composite connection using fin plates and contact plates 648 Good Practices for Connections Design 8.1 General 660 660 Page | vii DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 8.2 Recommendations for cost-effective connection design 660 8.3 Non-preferred steel connections 662 8.4 Alternate connections 665 References 668 Annex A: Case Study for Productivity Improvement 670 Page | viii DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Foreword by the Author This publication covers the range of structural steelwork connections that are seen as buildable from the fabricators’ point of view. It provides a guide to the design of simple connections, moment connections and special connections in steelwork including detailed examples how to design them. Included in this Guide are bolted and welded connections suitable for use in simple, semicontinuous and continuous frame design. The design is based on SS EN1993-1-8 and Singapore national annex, with supplementary information from SCI Publications: Joints in steel construction- Simple and moment connections, CIDECT design guide 9 – for structural hollow section column connections and GB 50936:2014. The Guide is produced by the SSSS work group with sponsorship from the Singapore Structural Steel Society. The work group was established in 2017 to bring together academics, consultants and steelwork contractors to work on the development of design guides for buildable connections, which are commonly used in practice. The ideas gathered in the Guide come from the sharing of knowledge of individuals from the steel construction industry. As the Guide is not a static document, there is little doubt that future amendments and improvement to it will depend on the feedback from the professionals and increasing collaboration between SSSS, the Building and Construction Authority (BCA) and the National University of Singapore (NUS). Much of this collaboration has been on a voluntary basis with professional pooling their knowledge to produce examples and design rules that best reflect the modern practice in steelwork construction. The author gratefully acknowledges the helps he has received from the consultants, BCA, and SSSSS, who publish this Guide. It is hoped that the readers of this Guide will find it not only a valuable source of reference but also a book that they will use regularly to design and build new structures. The back ground information to this guide also help to provide insights into the behaviour of steel connections. It is also hoped that this collaborative venture will help draw the professional community interested in steel structures closer together to advance the application of structural in construction. J Y Richard Liew (Lead Author) Professor, National University of Singapore Honorary Fellow, Singapore Structural Steel Society Page | ix DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Foreword by the President of SSSS The Structural Steel Society of Singapore (SSSS) strives to pursue the Society’s vision for the industry to adopt the use of structural steel in the built environment sector. One of the ways to boost the adoption of structural steel is to improve the current industry practices on the design and detailing of steel connections. Through consultation with the industry, it was found that there is a need to bridge the gap between consultants and steel fabricators that hinders the use of more buildable steel connections in order to facilitate ease of fabrication and site installation of steel structures. With the assistance of the Building and Construction Authority (BCA) in driving productivity through the use of structural steel construction, SSSS prepared this guide book in order to raise the capability of the industry through the use of standardised buildable connections. It is envisaged that the use of this guide book by design consultants will align with connection details commonly adopted by steel fabricators in their fabrication and erection procedures. Thus, this will also reduce disruption arising from abortive work due to design changes and the time taken to further develop the steel connection details can be minimised. It is hoped that the guide book will serve a de facto standard for designers to adopt buildable connections in their works as detailed calculations of the various connections are provided for reference. Moving forward, the Society will continue to engage with the SSSS members, consultants, builders, academia and other stakeholders to encourage the use of structural steel construction in our industry. I would like to thank the workgroup members, authors of the guidebook, officers of the BCA and friends from the building industry for their contributions and support in making this publication a success for the benefit of the industry. Melvin Soh President, Singapore Structural Steel Society Page | x DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Acknowledgement The Singapore Structural Steel Society (“SSSS”) would like to thank the authors for developing this Guidebook as well as the members of the work group for their valuable comments and contributions. The authors would also like to acknowledge the preparation of all the drawings by Mr. Zhao Yuzhe of Applied Research Consultants Pte. Ltd. Authors Prof. Richard Liew, National University of Singapore Mr Shi Jiachen, Applied Research Consultants Pte Ltd Dr Wang Tongyun, National University of Singapore Members of the Work Group The Work Group appointed by SSSS to assist in the preparation of this guidebook comprises of the following: SSSS: Dr Pang Sze Dai (Chairman) Dr Ng Yiaw Heong Er. Lee Chee Weye Er. Joe Lam Er. Tay Yak Hong Er. Chua Teck Leng Er. Chelvadurai Harendran Mr Shanthakumar Mayooran BCA: Er. Rose Nguan Mr Albert Tang Mr See Toh Chee Fung Er. Lung Hian Hao Er. Chin Leong Siong Er. Jimmy Wong Wan Khin Page | xi DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS List of Examples Beam-to-Beam Connections Type Page | xii Section /Page Remark 2.3.3 /Page 17 One-sided with extended fin plate 2.3.4 /Page 36 Double-sided with extended fin plate 2.3.5 /Page 65 One-sided skewed connections with extended fin plate 2.3.9 /Page 150 Double fin plates connections DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Beam Connections Type Page | xiii Section /Page Remark 2.3.10 /Page 167 Beams connected at different levels 2.4.3 /Page 199 Double-sided with extended fin plate 2.4.4 /Page 214 Double-sided with extended fin plate for beams of different depths 2.4.5 /Page 232 Double-sided with extended fin plate for beams of different depths DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Beam Connections Type Page | xiv Section /Page Remark 2.4.10 /Page 324 2.4.11 /Page 351 End plate connections 2.5.1 /Page 422 Stiffened extended fin plate 2.6.1 /Page 462 Beam splice with a combination of welding and bolting 2.6.2 /Page 476 Beam splice with a combination of welding and bolting DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Column Connections Type Page | xv Section/ Page Remark 2.3.6 /Page 80 Fin-plate connection bending about the major axis of column 2.3.7 /Page 105 Extended fin plate connection bending about the minor axis of the column 2.3.8 /Page 134 Fin plate connection to circular hollow column 2.4.6 /Page 247 I-beams connecting to hollow section column with external ring plate DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Column Connections Type Page | xvi Section/ Page Remark 2.4.7 /Page 265 I-beams of different depths connecting to hollow section column with external ring plate 2.4.8 /Page 285 Beam-tocolumn connection bending about major axis of the column 2.4.9 /Page 307 Beam-tocolumn connection bending about the minor axis of column 2.4.12 /Page 370 2.4.13 /Page 400 End plate connections DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Column Connections Type Page | xvii Section/ Page Remark 2.5.2 /Page 430 Stiffened extended fin plate 2.5.3 /Page 437 Stiffened extended fin plate 2.5.4 /Page 442 Stiffened extended fin plate 2.5.5 /Page 446 Stiffened column web DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Column Connections Type Page | xviii Section/ Page Remark 3.5.1 /Page 508 Embedded plate in RC column/wall 4.2.1 /Page 517 Beam to circular column connection using fin plate 4.2.2 /Page 530 Beam to rectangular column connection using fin plate 4.3.1 /Page 537 Beam to rectangular column connection using extended end plate DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beam-to-Column Connections Type Page | xix Section/ Page Remark 4.4.1 /Page 546 Narrow I beam to circular hollow column connection 4.5.1 /Page 571 I beam to circular column connection with beam stub prewelded to column 4.6.1 /Page 591 Using diaphragm plate DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Bracing connections Type Page | xx Section/ Page Remark 5.4.3 /Page 612 Gusset plate 5.3.1 /Page 598 Single sided flare groove weld 5.3.1 /Page 598 Double sided fillet weld 5.4.1 /Page 603 Turn buckle and gusset plate DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Base connections Type Page | xxi Section/ Page Remark 3.4.1 /Page 482 L bolt 3.4.2 /Page 495 Vertical holding down bolt DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Non-standard connections Type Page | xxii Section/ Page Remark 7.2 /Page 630 Circular columns with different sizes 7.2 /Page 630 Rectangular columns with different sizes DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Non-standard connections Type Section/ Page Remark 7.3 /Page 635 Member transition 7.3 /Page 635 Member transition 7.3 /Page 635 Member transition 7.4.1 /Page 636 Stiffeners in truss chord 7.5 /Page 648 Composite connection pst = 200mm ds = 10mm cs = 45mm hc = 99mm hp = 51mm e1,b zs-b1 = 371.6mm zs-cp = 630.3mm ho = 150mm e1 p1 a n1 = 5 n=5 tp = 10mm Contact Plate hp = 380mm e1 = 50mm p1 = 70mm e2 = 50mm e1,b = 126.6mm e2,b = 50mm db = 24mm, d0 = 26mm tw,b2 = 13.1mm e2,b e2 z = 60mm Page | xxiii DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 1 Introduction 1.1 About this design guide Connection design is closely related to the fabrication and erection process of a structure. For most of design guides and codes, they only provide engineers with rules to check the resistance, stability and deformations of the connections. There is no specific guideline on buildability of connections. This publication provides guidance for designing various types of connections that are perceived to be more buildable and eventually will improve the speed of steelwork construction. These connections are designed in accordance with SS EN1993-1-8 and SCI Publications P358 & P398. Other relevant design guides are also referred if the rules in Eurocodes are not applicable or not adequate. It should be noted that SS EN1993-1-8 follows the same rules and principles in EN1993-1-8, and hence they are generally referred to as SS EN1993-1-8 in this Guide. Design procedures are provided for: a) Beam-to-Beam and Beam-to-Column connections • With extended fin plate (for both shear & moment connections) • With end plate (for both shear & moment connections) b) Strengthening of joints • Stiffening extended fin plate • Supplementary web plates for column web c) Beam splices A combination of welding and bolting with cover plates d) Column base plate connections Steel plate with anchorage bolts e) Connections for hollow steel sections Connecting universal sections to hollow steel sections with fin plates, end plates and diaphragm plates. f) Bracing connections • Weld resistance for connecting steel rod to gusset plate • Gusset plate resistance for connecting universal sections g) Purlin connections h) Non-standard connections • Tubular column-to-column connections for different column sizes • Member transition in truss chord • Stiffeners in truss chord • Semi-continuous composite beam-to-beam joint Design examples of all the above connections are also given. 1.2 Material This publication is only valid for connections with material or products comply with standard from Eurocode 3. The material properties used in this guide follow BC 1:2012 and Table 3.1 of SS EN1993-1-1, and only steel grades from S235 to S460 are covered. Nominal values of the yield strength ππ¦ and ultimate strength ππ’ depend on the thickness of the steel elements. Page | 1 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 1.3 Joint classification According to SS EN 1993-1-8 Clause 5.2.1, joints may be classified by stiffness or strength. All joints need to fulfil the assumptions made in design and modelling. Based on the rotational stiffness, a joint can be classified as rigid, nominally pinned or semi-rigid. Figure 1-1 below which is extracted from SS EN 1993-1-8 provides classification boundaries based on rotational stiffness ππ,πππ . Moreover, a joint may be classified as full-strength, nominally pinned or partial strength based on its moment resistance and that of the members it connects to. According to NA to SS EN 1993-1-8 Clause NA.2.6, connections designed in accordance with the principles given in SCI Publication P358 may be classified as nominally pinned joints. Figure 1-1 Classification of joints by stiffness (SS EN 1993-1-8) Page | 2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2 Buildable Beam to Beam/Column connections 2.1 Simple connections Simple joint is assumed to transfer only nominal moment without adversely affecting the overall structural system. Such nominal moment of resistance should not exceed 0.25 times the design moment of resistance required for a full-strength joint if the joint has sufficient rotation capacity. 2.1.1 Bolted Connections (shear and/or tension connections) Most of the simple joint connections used are based on category type A (bearing type for shear connection) and category type D (for tension connections) where no preloading is required as per table 3.2 of SS EN 1993-1-8. The design resistance depends on the shear and bearing resistance or tensile resistance (where applicable) of the bolt connections. The usage of bolt where preloading is not required should be “snug” tight while for connections sensitive to slippage, preloading is required. Preloaded bolts (category type B, C or E) will require a certain minimum amount of preload, which is dependent upon the surface smoothness of the threaded area in the bolts and nuts. In addition, the torque required to tighten the preloaded bolts and the recommended torque is usually provided by the bolt manufacturers. 2.1.2 Welded Connections (shear and/or tension connections) Typically, the type of weld adopted for simple connections is fillet weld. It is recommended to have a symmetric fillet on both sides to distribute the load. For end plates, the recommendation for the design of the weld is that the end plate should yield before the weld fractures. As for fin plates, full strength fillet weld is recommended. Alternatively, the required fillet weld can be designed based on the actual shear and nominal moments as per SS EN 1993-1-8. 2.1.3 Recommendation for fin plate connections According to SCI Publication P358, fin plate connection design needs to fulfill the following requirements to ensure the connection provides the necessary rotational capacity and restraint to the supported member: • • • • Fin plate needs to be located as close to the top flange of the supported member as possible to ensure the stability. The depth of the fin plate should be greater or equal to 0.6 times the depth of the supported member to provide torsional restraint. The thickness of the fin plate or beam web should not be greater than 0.42 times and 0.5 times of the bolt diameter for S355 and S275 steel, respectively. The edge and end distance on fin plate or beam web should be at least 2 times the diameter of the bolt. Table 2-1 below shows the standard details of fin plate connections suggested by SCI Publication P358. Page | 3 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Table 2-1 Standard fin plate connection details (SCI Publication P358) Supported beam nominal depth mm ≤ 610 > 610 ≤ 610 > 610 Number of vertical bolt lines Recommended fin plate size mm 1 100×10 1 120×10 2 160×10 2 180×10 Bolts: M20 Gr.8.8 in 22 mm diameter holes Gap mm 10 20 10 20 2.2 Moment-resisting connections Moment-resisting connections allows the joint to transfer not only the shear/tension forces but the effects of moment to the supporting structures. 2.2.1 Bolted Connections (Moment-resisting connections) The resistance of the end-plate/extended plate bolted connection is based on the tensile resistance of the bolts within the tension zone, which is usually close to the top flange of the beam while the compression resistance of the bolts within the compression usually found at the bottom flange of the beam. The vertical shear resistance is through the bolts connected within the beam web. 2.2.2 Welded Connections (Moment-resisting connections) Fillet weld is preferred. However, if the required size of the fillet weld will result into a weld thicker than the connected part, partial penetration with superimposed fillet or full butt weld may be required. Full penetration butt weld is not encouraged due to imperfections during steel fabrication process. The incomplete root fusion or penetration is one of the common defects when NDT tests are carried out. Remedial actions such as grinding of the weld to sound weld/base metal and re-welding based on the appropriate welding procedures renders the fabrication unproductive. It is advised to adopt partial butt weld such as 80% penetration if the design strength is not exceeded. Else, full strength butt weld such as partial penetration butt weld with superimposed fillet welds can be adopted for better productivity. 2.3 Design steps for simple connections – bolted connections There are two types of simple connections illustrated in this guide: fin plate connection and end plate beam to beam connection. The design steps for each type of connection are shown in Figure 2-1 below. Page | 4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Simple Connections End plate Fin plate Two secondary beams 1. Bolt group resistance (Beam to beam) One secondary beam 6. Punching shear resistance 1. Weld resistance 2. Secondary beam shear 2. Fin plate resistance 3. Bolt in shear 3. Secondary beam web resistance 4. End plate shear resistance 4. Weld resistance 5. T-stub resistance 5. Local shear resistance 6. Stiffener Figure 2-1 Design steps for simple connections For ease of site installation, it is preferable to extend the fin plates beyond the flange of the primary beam. Design checks are required on the stability of the fin plate for lateral torsional buckling in addition to the nominal moment generated from the eccentricity connections. For the purpose of illustration, all bolts shown in the following worked examples are nonpreloaded bolts 2.3.1 Fin plate connection design procedures Bolt shear Shear resistance of one bolt per shear plane (SS EN1993-1-8 Table 3.4): πΉπ£,π π = πΌπ£ ππ’π π΄π πΎπ2 where π΄π : tensile stress area of the bolt Page | 5 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΌπ£ = 0.6 for classes 4.6 and 8.8 πΌπ£ = 0.5 for class 10.9 πΎπ2 = 1.25 (SS EN1993-1-8) ππ’π : nominal values of the ultimate tensile strength of bolts (SS EN 1993-1-8 Table 3.1) Shear resistance of bolt group (SCI_P358 & SN017): ππ π = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 ≥ ππΈπ where πΌ = 0 (for n2 = 1) ππ π§π2 (for n2 = 2) 2π π§: distance between support and centroid of bolt group π1 : number of bolts lines π2 : number of vertical bolt lines π½= π= 6π§ π§π1 [for π2 = 1] ππ (π − 1) [for π2 = 2] π1 (π1 + 1)π1 2π 1 π1 2 1 π2 + π1 (π12 − 1)π12 2 6 π = π1 × π2 = total number of bolts Bolt bearing Bearing resistance of a single bolt (SS EN1993-1-8 Table 3.4): πΉπ,π π = π1 πΌπ ππ’ ππ‘ πΎπ2 where π: diameter of bolt π‘: thickness of fin plate or beam web ππ’ : ultimate strength of fin plate or beam web π1 = min ( 2.8ππ₯ 1.4ππ₯ − 1.7; − 1.7; 2.5) π0 π0 πΌπ = min ( ππ¦ ππ¦ 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’ π₯ = 2; π¦ = 1 for vertical direction bearing π₯ = 1; π¦ = 2 for horizontal direction bearing ππ’π : ultimate strength of bolt π0 : diameter of bolt hole Page | 6 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Bolt bearing resistance of bolt group (SCI_P358): π ππ π = ≥ ππΈπ 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π where πΌ, π½: are defined in (1a) Shear of fin plate (SCI_P358) Gross section shear resistance: ππ π,π = βπ π‘π ππ¦,π 1.27 √3πΎπ0 The coefficient 1.27 takes into account the reduction in the shear resistance of the cross section due to the nominal moment in the connection where βπ : depth of fin plate π‘π : thickness of fin plate ππ¦,π : yield strength of fin plate πΎπ0 = 1.0 (SS EN1993-1-8) Net section shear resistance: ππ π,π = π΄π£,πππ‘ ππ’,π √3πΎπ2 where π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) ππ’,π : ultimate strength of fin plate Block shear resistance: ππ π,π = 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3 πΎπ0 where π΄ππ‘ = π‘π (π2 − π0 2 ) for π2 = 1 π΄ππ‘ = π‘π (π2 + π2 − 3π0 2 ) for π2 = 2 π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) ∴ Shear resistance of fin plate: ππ π = min (ππ π,π ; ππ π,π ; ππ π,π ) ≥ ππΈπ Page | 7 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS *If the distance πΏπ between the centers of the end bolts in a joint is greater than 15 times the diameter of the bolt (π. π. πΏπ > 15π), reduction factor π½πΏπ needs to be applied to the resistance of the bolt group. (SS EN1993-1-8 3.8 (1)) 0.75 ≤ π½πΏπ = (1 − πΏπ − 15π ) ≤ 1.0 200π Bending of fin plate (SCI_P358) If βπ ≥ 2.73π§, the bending resistance of fin plate is insignificant. Else, ππ π = πππ,π ππ¦,π π§ πΎπ0 where πππ,π π‘π βπ2 = 6 π§: distance between center line of bolt group and support πΎπ0 = 1.0 (SS EN1993-1-8) Lateral torsional buckling of fin plate (SCI_P358) If fin plate is classified as Long fin plate ( π§π > π‘π /0.15 ), the lateral torsional buckling resistance of the fin plate: ππ π = min ( πππ,π ππΏπ ππ¦,π πππ,π ππ¦,π ; ) π§ 0.6πΎπ1 π§ πΎπ0 where The 0.6 factor in the expression for ππ π accounts for the triangular shape of the assumed bending moment diagram in the fin plate ππΏπ : reduction factor cater for lateral torsional buckling, can be obtained from (SCI_P358 or SS EN1993-1-1) πΎπ1 = 1.0 (SS EN1993-1-8) Shear of secondary beam web (SCI_P358) Gross section shear resistance: ππ π,π = πππ,π π = π΄π£ ππ¦,π1 √3πΎπ0 where π΄π£ : shear area of secondary beam for unnotched beams: π΄π£ = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 ≥ βπ€,π1 π‘π€,π1 π΄π : cross-section area of beam Page | 8 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ1: width of beam π‘π,π1 : thickness of beam flange π‘π€,π1: thickness of beam web ππ1: root radius of beam *In this guide, as fin plate is extended beyond the beam flange to facilitate construction, only unnotched beams are considered. For net shear resistance, the design procedures are same as that in 2(a). ∴ shear resistance of beam web: ππ π = min(ππ π,π ; ππ π,π ) ≥ ππΈπ Shear and bending interaction of the beam web (SCI_P358) According to SCI_P358, for short fin plate (π§π ≤ π‘π /0.15), shear and bending interaction check is not significant. For long fin plate, it is necessary to ensure the connection can resist a moment ππΈπ π§π for single line of bolts or ππΈπ (π§π + π2 ) for double lines of bolts. Moment resistance of section ABCD: ππ π = ππ,π΅πΆ,π π + πππ,π΄π΅,π π (π1 − 1)π1 ≥ ππΈπ = ππΈπ π§π ππ ππΈπ (π§π + π2 ) where ππ,π΅πΆ,π π : moment resistance of beam web section BC for low shear (ππ΅πΆ,πΈπ ≤ 0.5πππ,π΅πΆ,π π ): ππ,π΅πΆ,π π = ππ¦,π1 π‘π€,π1 2 ((π1 − 1)π1 ) 6πΎπ0 for high shear (ππ΅πΆ,πΈπ > 0.5πππ,π΅πΆ,π π ): 2 ππ,π΅πΆ,π π ππ¦,π1 π‘π€,π1 2ππ΅πΆ,πΈπ 2 = ((π1 − 1)π1 ) (1 − ( − 1) ) 6πΎπ0 πππ,π΅πΆ,π π ππ΅πΆ.πΈπ : shear force on the beam web section BC ππ΅πΆ,πΈπ = ππΈπ (π1 − 1)π1 βπ1 πππ,π΄π΅,π π : shear resistance of the beam web section AB for single vertical line of bolts (π2 = 1): πππ,π΄π΅,π π = π‘π€,π1 π2,π × ππ¦,π1 √3πΎπ0 for two vertical lines of bolts (π2 = 2): Page | 9 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πππ,π΄π΅,π π = π‘π€,π1 (π2,π + π2 ) × ππ¦,π1 √3πΎπ0 πππ,π΅πΆ,π π : shear resistance of beam web section BC πππ,π΄π΅,π π = π‘π€,π1 (π1 − 1)π1 × ππ¦,π1 √3πΎπ0 Weld resistance Using full strength fillet weld with higher strength than connected member is a common practice. If full strength fillet weld is adopted, weld check is not necessary as it will not govern the failure of the connection. Fillet weld connecting fin plate to primary beam or column is designed to take both vertical shear force and nominal moment. If weld group such as L shape weld or C shape weld is used, the nominal moment is taken as the product of vertical applied load ππΈπ and distance between the applied load to the centroid of the weld group. Longitudinal applied stress at critical point: ππ£ = ππΈπ πππ§β + π΄π’ π½ where ππΈπ : applied shear force on fin plate π΄π’ : unit throat area π: nominal moment taken as the product of ππΈπ and distance between force and centroid of weld group ππ§β : horizontal distance between critical point and centroid of weld group π½: polar moment of inertia of weld group Transverse applied stress at critical point: πβ = ππΈπ πππ§π£ + π΄π’ π½ where ππΈπ : applied normal force on fin plate Simplified method: ππ = √ππ£2 + πβ2 ≤ πΉπ€,πΏ,π π where ππ : resultant applied stress πΉπ€,πΏ,π π : design longitudinal shear strength of fillet welds Page | 10 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΉπ€,πΏ,π π = ππ’ /√3 π π½π€ πΎπ2 ππ’ : ultimate tensile strength of weaker connected part π½π€ : 0.80-1.00 (depends on weld grade) π: fillet weld throat thickness Directional method: ππ£ 2 πβ 2 ( ) +( ) ≤ 1.0 πΉπ€,πΏ,π π πΉπ€,π,π π where πΉπ€,π,π π : design transverse strength of fillet welds= πΎπΉπ€,πΏ,π π πΎ=√ 3 1 + 2 cos 2 π π: angle between applied force and axis of the weld In addition to the above checking, the transverse stress needs to fulfill the follow requirement (SS EN1993-1-8 Clause 4.5.3.2(6)): ππ£ ≤ 0.9ππ’ πΎπ2 *If applied force is 45° to the fillet weld and the connected surfaces are perpendicular to each other, fillet weld strengths πΉπ€,πΏ,π π & πΉπ€,π,π π can be found from SCI P363. For fillet welds on S275 steel: Leg length π ππ 3.0 4.0 5.0 6.0 8.0 10.0 12.0 15.0 18.0 20.0 22.0 25.0 Throat thickness π ππ 2.1 2.8 3.5 4.2 5.6 7.0 8.4 10.5 12.96 14 15.4 17.5 Longitudinal resistance πΉπ€,πΏ,π π ππ/ππ 0.47 0.62 0.78 0.94 1.25 1.56 1.87 2.34 2.81 3.12 3.43 3.90 Page | 11 *Transverse resistance πΉπ€,π,π π ππ/ππ 0.57 0.76 0.96 1.15 1.53 1.91 2.29 2.87 3.44 3.82 4.20 4.78 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS For fillet welds on S355 steel: Leg length Throat thickness Longitudinal resistance *Transverse resistance π π πΉπ€,πΏ,π π πΉπ€,π,π π ππ ππ ππ/ππ ππ/ππ 3.0 2.1 0.51 0.62 4.0 2.8 0.68 0.83 5.0 3.5 0.84 1.03 6.0 4.2 1.01 1.24 8.0 5.6 1.35 1.65 10.0 7.0 1.69 2.07 12.0 8.4 2.03 2.48 15.0 10.5 2.53 3.10 18.0 12.96 3.04 3.72 20.0 14 3.38 4.14 22.0 15.4 3.71 4.55 25.0 17.5 4.22 5.17 o *The transverse weld resistance is valid where the plates are at 90 and therefore π = 45o and K = 1.225. Local shear resistance of primary beam or column (SCI_P358) Shear resistance of primary beam web or column: πΉπ π = π΄π£ ππ¦,2 √3πΎπ0 ≥ ππΈπ 2 where π΄π£ : local shear area for one secondary beam: π΄π£ = βπ π‘2 for two secondary beams: π΄π£ = min(βπ,1 ; βπ,2 ) π‘2 ππΈπ = ( ππΈπ,1 ππΈπ,2 + ) min (βπ,1 ; βπ,2 ) βπ,1 βπ,2 π‘2 : thickness of the supporting member ππ¦,2 : yield strength of supporting member (6) Punching shear resistance (SCI_P358) To ensure fin plate yield before punching shear failure: π‘π ≤ π‘2 ππ’,2 ππ¦,π πΎπ2 where π‘π : thickness of fin plate ππ¦,π : yield strength of fin plate Page | 12 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ’,2: ultimate strength of supporting member 2.3.2 End plate connection design procedure Weld group resistance Fillet weld between secondary beam web and end plate is designed to take shear force only. According to SS EN1993-1-8 6.2.2 (1), In weld connections, and in bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. ππ£,πΈπ = ππΈπ ≤ πΉπ€,πΏ,π π π΄π’ where ππ£,πΈπ : applied longitudinal stress πΉπ€,πΏ,π π : longitudinal resistance of fillet weld (may be found in SCI_P363) ππΈπ : applied shear force π΄π’ : unit throat area (2ππ ) Secondary beam shear resistance ππ,π π = π΄π£ ππ¦,π1 √3πΎπ0 ≥ ππΈπ where π΄π£ : shear area of secondary beam π΄π£ = π΄π,1 − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 Bolt group resistance (SCI_P358) Resistance of bolt group: If πΉπ,π π ≤ 0.8πΉπ£,π π , then πΉπ π = ππΉπ,π π > ππΈπ If πΉπ,π π > 0.8πΉπ£,π π , then πΉπ π = 0.8ππΉπ£,π π > ππΈπ where πΉπ£,π π : shear resistance of one bolt, same as 2.3.1 (1a) πΉπ,π π : minimum of the bearing resistance on the end plate and bearing resistance on supporting member per bolt, same as 2.3.1 (1b) π: number of bolts 0.8: reduction factor allows for the presence of tension force (4) End plate shear resistance Gross section shear resistance: Page | 13 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ π,π = 2π΄π£ ππ¦,π √3πΎπ0 where π΄π£ : shear area of end plate π΄π£ = βπ π‘π βπ : depth of end plate π‘π : thickness of end plate ππ¦,π : yield strength of end plate Net section shear resistance: ππ π,πππ‘ = π΄π£,πππ‘ ππ’,π √3πΎπ2 where π΄π£,πππ‘ = π΄π£ − 2π1 π0 π‘π Block shear resistance: ππ π,π = 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3 πΎπ0 where π΄ππ‘ = π‘π (π2 − π0 ) 2 π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) ∴ Shear resistance of end plate: ππ π = min(ππ π,π ; ππ π,π ; ππ π,π ) > ππΈπ T-stub resistance (SCI_P358) Mode 1 complete flange yielding resistance: πΉπ π,1 = (8π − 2ππ€ )πππ,π π,π’ 2ππ − ππ€ (π + π) where π = ππππ = min (π2 ; π2,π ) ππ€ = ππ€ 4 ππ€ : diameter of the washer or the width across points of the bolt or nut πππ,π π,π’ : plastic moment resistance of the equivalent T-stub for mode 1 or mode 2 Page | 14 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πππ,π π,π’ 0.25π΄ππππ π‘π2 ππ’,π = πΎππ’ ππππ,1 : effective length of the equivalent T-stub for Mode 1, taken as the lesser of ππππ,ππ and ππππ,ππ ππππ,2 : effective length of the equivalent T-stub for Mode 2, taken as ππππ,ππ π= π3 − π‘π€,π1 − 2 × 0.8 × π√2 2 π: fillet weld throat thickness Mode 2 Bolt failure with flange yielding resistance: πΉπ π,2 = 2πππ,π π,π’ + ππ΄πΉπ‘,π π π+π where πΉπ‘,π π = π2 ππ’π π΄π πΎπ,π’ π2 = 0.63 for countersunk bolts = 0.90 otherwise πΎπ,π’ = 1.25 Mode 3 Bolt failure resistance: πΉπ π,3 = π΄πΉπ‘,π π Resistance of first row of bolt in T-stub: πΉπ‘,ππ,π π = min(πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π ) > πΉπΈπ Applied tensile force: πΉπΈπ = π π where π: nominal moment due to eccentricity π: distance between flanges of secondary beam Stiffener resistance (SCI_P398) Design procedure for fillet weld of stiffener is same as 2.3.1 (4) Design compressive resistance of stiffener: πΉπ,π€π,π π = ππππππ,π,π€π π‘π ππ¦π πΎπ1 where Page | 15 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS π: reduction factor that takes account of the interaction with shear, see SS EN1993-1-8 Table 6.3 ππππ,π,π€π = π‘ππ + 2π π + 5(π‘ππ + π ) + π π π π : leg length of fillet weld between the compression flange and the end plate (√2ππ ) π π = 2π‘π π = ππ for rolled I and H column sections = √2ππ for welded sections ππ : throat thickness of the fillet weld between the stiffener and primary beam Μ Μ Μ π ≤ 0.72, π = 1.0 If π Μ Μ Μ π > 0.72, π = If π Μ Μ Μ π = 0.932√ π Μ Μ Μ Μ ππ −0.2 Μ Μ Μ Μ π2 π ππππ,π,π€π ππ€π ππ¦,π€π 2 πΈπ‘π€π ππ€π = βπ − 2(π‘ππ + π ) Page | 16 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.3 Example 1 – One-sided Beam-to-Beam connection with extended fin plate S355 PLT 10mm Grade 8.8, M20 = p1=65 S355 UB 533x210x101 e2=50 S355 UB 457x152x60 e1=50 Page | 17 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt shear resistance: Using Gr8.8, M20 bolts with: Remark π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ π§ = 165ππ z SCI_P358 SN017 For single vertical line of bolts (π2 = 1): π1 = 5, π = 5 × 1 = 5 πΌ=0 6π§ π½= π1 (π1 + 1)π1 = 6 × 165ππ 5 × (5 + 1) × 65ππ = 0.51 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 5 × 94.08 √(1 + 0)2 + (0.51 × 5)2 × 10−3 = 172.41ππ > ππΈπ = 100ππ Page | 18 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1 – Bolt group resistance Calculations Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.73 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.73 × 490 × 20 × 10 × 10−3 1.25 = 144.03ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 19 Remark π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = π. (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref πΉπ,βππ,π π = = Remark π1 πΌπ ππ’,π ππ‘π πΎπ2 2.44 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 144.71kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.51 × 5 144.03) + ( 144.71 ) √( 2 × 10−3 = 265.02ππ > ππΈπ = 100ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 78.3 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.73 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.73 × 490 × 20 × 8.1 × 10−3 1.25 = 116.66ππ Page | 20 OK! π ,π = ππ. ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 97.3 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.44 × 0.76 × 490 × 20 × 8.1 × 10−3 1.25 = 117.21ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.52 × 5 116.66) + ( 117.21 ) √( 2 × 10−3 = 214.67ππ > ππΈπ = 100ππ Page | 21 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN19931-8 SCI_P358 Fin-plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 360 × 10 355 × × 10−3 1.27 √3 = 580.99ππ Fin-plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (360 − 5 × 22) = 2500ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2500 × 490 √3 × 1.25 × 10−3 = 565.80ππ Page | 22 Remark βπ = 360ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref Remark Fin-plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (360 − 50 − (5 − 0.5) × 22) = 2110ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 2110 ) × 10−3 + 1.25 1.0 √3 = 508.90ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(580.99ππ; 565.80ππ; 508.90ππ) = 508.90ππ > ππΈπ = 100ππ Page | 23 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref Remark z Fin-plate bending: βπ = 360ππ < 2.73π§ = 462.46ππ πππ,π ππ¦,π ∴ ππ π = π§ πΎπ0 πππ,π = π‘π βπ2 6 10 × 3602 = 6 = 216000ππ3 SCI_P358 SS EN19931-8 Bending resistance of fin plate: πππ,π ππ¦,π ππ π = π§πΎπ0 = 216000 × 355 165 × 1.0 = 464.73ππ > ππΈπ = 100ππ Lateral torsional buckling: π§π = 165ππ > π‘π = 66.67ππ 0.15 ∴The fin plate is classified as Long fin plate Page | 24 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Fin plate resistance Calculations Raidus of gyration: π‘π 10 π= = = 2.89 √12 √12 Slenderness of the fin plate: Μ Μ Μ Μ ππΏπ = πΏππ ππ¦ √ ππ πΈ Remark ππΏπ is calculated based on imperfection class c πΎπ1 = 1.0 (SS EN1993-1-1) 1 165 355 2 ( ) = π × 2.89 210000 = 0.748 LTB reduction factor: ∴ ππΏπ = 0.69 ππ π = min ( πππ,π ππΏπ ππ¦,π πππ,π ππ¦,π ; ) π§ 0.6πΎπ1 π§ πΎπ0 216000 × 0.69 × 355 216000 × 355 ) = min ( ; 165 × 0.6 × 1.0 165 × 1.0 × 10−3 = 464.73ππ > ππΈπ = 100ππ OK! Note: Lateral restraint should be provided for primary beam with long fin plate to prevent lateral torsional buckling. Page | 25 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3 – Secondary beam web resistance Calculations Beam web shear resistance (gross section): For unnotched beams (UB457x152x60): Remark π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 7620 − 2 × 152.9 × 13.3 + (8.1 + 2 × 10.2) × 13.3 = 3931.91ππ2 ππ π,π = πππ,π π = = 3931.91 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 805.88ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 3931.91 − 5 × 22 × 8.1 = 3040.9ππ2 1 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 3040.91 × 490 √3 × 1.25 × 10−3 = 688.22ππ ππ π,πππ = min(ππ π,π ; ππ π,π ) = min(805.88ππ; 688.22ππ) = 688.22ππ > ππΈπ = 100ππ Page | 26 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web resistance Calculations π§π Ref B A ππΈπ π§π C D ππΈπ SCI_P358 Shear and bending interaction of secondary beam web: For long fin plate, shear and bending moment interaction check is necessary For single vertical line of bolts (π2 = 1): πππ,π΄π΅,π π = = π‘π€,π1 π2,π × ππ¦,π1 √3πΎπ0 8.1 × 50 × 355 √3 × 1.0 × 10−3 = 83.01ππ ππ΅πΆ,πΈπ = ππΈπ (π1 − 1)π1 βπ1 = 100 × (5 − 1) × 65 × 10−3 454.6 = 57.19ππ πππ,π΅πΆ,π π = π‘π€,π1 (π1 − 1)π1 × ππ¦,π1 √3πΎπ0 = 8.1 × (5 − 1) × 65 × 355 √3 × 10−3 = 431.64ππ Page | 27 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ΅πΆ,πΈπ Check 3 – Secondary beam web resistance Calculations πππ,π΅πΆ,π π < 2 Remark ∴ πΏππ€ π βπππ ππ,π΅πΆ,π π = = 355 × ππ¦,π1 π‘π€,π1 2 ((π1 − 1)π1 ) 6πΎπ0 8.1 2 × ((5 − 1) × 65) × 10−6 6 = 32.40πππ For a single vertical line of bolts (π2 = 1): ππ π = = ππ,π΅πΆ,π π + πππ,π΄π΅,π π (π1 − 1)π1 π§π 32.40 + 83.01 × (5 − 1) × 65 165 = 131.00ππ > ππΈπ = 100ππ Page | 28 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Welds (fillet weld) Calculations Ref Remark ππΈπ ecc Zero moment line Critical point Nominal moment ππΈπ SS EN19931-8 The weld connection is assumed to be stiffer than the bolt connection, hence the fillet weld for fin plate needs to be designed for nominal moment. Unit throat area: π΄π’ = 2π = 2 × 345 = 690ππ Eccentricity between weld and line of action: πππ = π§ = 165ππ Nominal moment due to eccentricity: π = ππΈπ πππ = 100 × 0.165 = 16.5πππ Polar moment of inertia: π3 3452 π½= = = 3421969ππ3 12 12 Critical point: Vertical stress: ππΈπ ππ£ = π΄π’ 100 = 690 = 0.145ππ/ππ Page | 29 Length of the fillet welds: π = 345ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (fillet weld) Calculations Transverse stress: πππ§π£ πβ = 2π½ = 16500 × 172.5 3421969 × 2 Remark Vertical distance between critical point and centroid: π ππ§π£ = 2 = 172.5ππ = 0.416ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.1452 + 0.4162 = 0.44ππ/ππ SCI_P363 Based on SCI_P363 design weld resistance for S355 fillet weld: Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which matching the beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ = 0.44ππ/ππ OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.145 2 0.416 2 ) +( ) =( 0.84 1.03 = 0.19 < 1.00 OK! Page | 30 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Local shear and punching resistance of primary beam (one 2nd beam) Ref Calculations Remark SCI_P358 Local shear resistance of the primary beam π‘2 = 10.8ππ SS EN1993- (UB533x210x101) web: ππ¦,2 = 355πππ 1-8 π΄π£ = βπ π‘2 = 360 × 10.8 = 3888ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 3888 × 355 √3 × 1.0 × 10−3 = 796.88ππ > ππΈπ = 50ππ 2 OK! Punching shear resistance: π‘π = 10ππ π‘2 ππ’,2 10.8 × 490 = = 11.93ππ > π‘π = 10ππ ππ¦,π πΎπ2 355 × 1.25 OK! Note: If the resistance of the connection is insufficient, stiffener may be used to strengthen the fin plate connection. Details of strengthening refer to Section 2.5. Page | 31 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Tying resistance of the connection Calculations Case 1 Case 2 SCI_P358 Tension resistance of fin plate: For case 1: Net area subject to tension: π΄ππ‘ = π‘π ((π1 − 1)π1 − (π1 − 1)π0 ) = 10 × ((5 − 1) × 65 − (5 − 1) × 22) = 1720ππ2 Net area subject to shear: π0 π΄ππ£ = 2π‘π (π2 − ) 2 = 2 × 10 × (50 − 22 ) 2 = 780ππ2 Page | 32 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Tying resistance of the connection Calculations Block tearing tension resistance: ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ πΉπ π,π = + πΎππ’ √3 πΎπ0 = Remark 490 × 1720 355 × 780 + 3 1.25 × 10 √3 × 1.0 × 103 = 834.10ππ For case 2: Net area subject to tension: π΄ππ‘ = π‘π ((π1 − 1)π1 − (π1 − 0.5)π0 + π1 ) = 10 × ((5 − 1) × 65 − (5 − 0.5) × 22 + 50) = 2110ππ2 Net area subject to shear: π0 π΄ππ£ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Block tearing tension resistance: ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ πΉπ π,π = + πΎππ’ √3 πΎπ0 = 490 × 2110 355 × 390 + 1.25 × 103 √3 × 1.0 × 103 = 907.05ππ Net section tension resistance: 0.9π΄πππ‘,π ππ’,π πΉπ π,π = πΎππ’ = 0.9 × 2500 × 490 1.25 × 103 = 882ππ Page | 33 π΄πππ‘,π = π΄π£,πππ‘ = 2500ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Tying resistance of the connection Calculations Bolt shear resistance: πΉπ π,π’ = ππΉπ£,π’ = 5 × 94.08 = 470.4ππ Bolt bearing in fin plate: πΉπ π,π’ = ππΉπ,βππ,π π,π’ = 5 × 144.71 = 723.55ππ Tying resistance of fin plate and bolt: πΉπ‘,π π,π = min(834.10; 907.05; 882; 470.4; 723.55) = 470.4ππ Tension resistance of beam web: Net area subject to tension: π΄ππ‘ = π‘π€,π ((π1 − 1)π1 − (π1 − 1)π0 ) = 8.1 × ((5 − 1) × 65 − (5 − 1) × 22) = 1393.2ππ2 Net area subject to shear: π0 π΄ππ£ = 2π‘π€,π (π2 − ) 2 = 2 × 8.1 × (50 − 22 ) 2 = 631.8ππ2 Page | 34 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Tying resistance of the connection Calculations Block tearing tension resistance: ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ πΉπ π,π = + πΎππ’ √3 πΎπ0 = Remark 490 × 1393.2 355 × 631.8 + 3 1.25 × 10 √3 × 1.0 × 103 = 675.62ππ Net section tension resistance: 0.9π΄πππ‘,π ππ’,π πΉπ π,π = πΎππ’ = π΄πππ‘,π = π΄π£,πππ‘ = 3040.9ππ2 0.9 × 3040.9 × 490 1.25 × 103 = 1072.82ππ Bolt bearing in beam web: πΉπ π,π’ = ππΉπ,βππ,π π,π’ = 5 × 117.21 = 586.05ππ Tying resistance of the connection: πΉπ‘,π π = min(470.4; 675.62; 1072.82; 586.05) = 470.4ππ Note: There is a specific requirement to provide horizontal ties for robustness in the Eurocodes. Each tie member, including its end connections, should be capable of sustaining a design tensile load for the accidental limit state. The magnitudes of tie force are calculated from EN 1991-1-7. ππΈπ For this type of connection, under large shear force, it may cause the primary beam web to buckle as shown in the figure above. Moreover, this one-sided connection will generate extra torsion on the primary beam. If the primary beam is insufficient to take the extra torsion or suffer from beam web buckling, back side stiffener is needed. Page | 35 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.4 Example 2 – Double-sided Beam-to-Beam connection with extended fin plates = = Grade 8.8, M20 p1=60 S355 UB 610x229x101 ππ π p1=65 e2=50 e1=50 S355 UB 305x165x40 e2=60 e1=55 S355 PLT 15mm S355 UB 610x305x149 Page | 36 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB610x229x101) Calculations Bolt resistance: Using Gr8.8, M20 bolts with: Remark π΄π = 245ππ2 ; ππ’π = 800πππ; πΌπ£ = 0.6 π§2 π§1 πΏπ > 15π SS EN19931-8 Shear resistance of a bolt: As the distance between the centres of the end fasters: πΏπ = 390ππ > 15π = 300ππ ∴Reduction factor to cater long joints effect is applied π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 390 − 15 × 20 ) 200 × 20 = 0.9775 πΉπ£,π π = = πΌπ£ ππ’π π΄π π½πΏπ πΎπ2 0.6 × 800 × 245 × 0.9775 × 10−3 1.25 = 91.96ππ Page | 37 In this example, it is assumed that the extended fin plate is stiff enough to provide support within the welded region. Hence, the value “z” is taken from the bolt line to the line that the cross section of fin plate changed. πΎπ2 = 1.25 (refer to NA to SS) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SN017 Check 1L – Bolt group resistance (UB610x229x101) Calculations For single vertical line of bolts (π2 = 1): Remark π1 = 7, π = 7 × 1 = 7 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 80ππ 7 × (7 + 1) × 65ππ = 0.13 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 7 × 91.96 √(1 + 0)2 + (0.13 × 7)2 × 10−3 = 462.38ππ > ππΈπ = 400ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 60 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 55 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.73 Page | 38 OK! π = ππ. (1.2π0 < π1 < 4π‘ + 40ππ) π = π. (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB610x229x101) Calculations π1 πΌπ ππ’,π ππ‘π πΉπ,π£ππ,π π = πΎπ2 = Remark 2.5 × 0.73 × 490 × 20 × 15 × 10−3 1.25 = 216.05ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 55 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 60 800 = min ( ; ; 1.0) 3 × 22 490 = 0.91 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.44 × 0.91 × 490 × 20 × 15 × 10−3 1.25 = 260.47kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 7 = 2 1 0.13 × 7 ) + ( 260.47 ) 216.05 √( 2 × 10−3 = 1200.78ππ > ππΈπ = 400ππ Page | 39 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1L – Bolt group resistance (UB610x229x101) Calculations Remark Bolt bearing resistance in secondary beam web: π ,π = . ππ,π = . Vertical bearing resistance: π‘π€,π1 = . π 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 60 = min ( − 1.7; 2.5) 22 = 2.5 π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 106.3 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 πΌπ = min ( = 0.73 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.44 × 0.73 × 490 × 20 × 10.5 × 10−3 1.25 = 151.23ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 106.3 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 60 800 = min ( ; ; 1.0) 3 × 22 510 = 0.91 Page | 40 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB610x229x101) Calculations π1 πΌπ ππ’,π1 ππ‘π€,π1 πΉπ,βππ,π π = πΎπ2 = Remark 2.44 × 0.91 × 490 × 20 × 10.5 × 10−3 1.25 = 182.33ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 7 = 2 1 0.13 × 7 ) + ( 189.77 ) 157.40 √( 2 × 10−3 = 840.55ππ > ππΈπ = 400ππ Page | 41 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB610x229x101) Calculations Ref SS EN19931-8 SCI_P358 Fin-plate shear resistance (gross section): π‘π = 15ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance of fin plate: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 500 × 15 355 × × 10−3 1.27 √3 = 1210.39ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 15 × (550 − 7 × 22) = 5190ππ2 Net area shear resistance of fin plate: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 5190 × 490 √3 × 1.25 × 10−3 = 1174.61ππ Page | 42 Remark βπ = 500ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2L – Fin plate resistance (UB610x229x101) Calculations Remark Tension failure Shear failure Fin-plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 15 × (60 − 22 ) 2 = 735ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 15 × (500 − 55 − (7 − 0.5) × 22) = 4530ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 735 355 4530 ) × 10−3 + 1.25 1.0 √3 = 1072.53ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(1210.39ππ; 1174.61ππ; 1072.53ππ) = 1072.53ππ > ππΈπ = 400ππ Page | 43 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB610x229x101) Calculations Ref Remark π§ = π§π SCI_P358 SS EN19931-8 Fin plate bending: βπ = 500ππ > 2.73π§ = 218.4ππ ∴ ππ π = ∞ Lateral torsional buckling: π‘π π§π = 80.0ππ < = 100ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = π‘π βπ2 = 6 15 × 5002 6 = 625000ππ3 ππ π = = πππ,π ππ¦,π π§πΎπ0 625000 × 355 × 10−3 80 × 1.0 = 2773.44ππ > ππΈπ = 400ππ Page | 44 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3L – Secondary beam web resistance (UB610x229x101) Calculations Remark SCI_P358 SS EN19931-8 Beam web shear resistance (gross section): For unnotched beams (UB610x229x101): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 12900 − 2 × 227.6 × 14.8 + (10.5 + 2 × 12.7) × 14.8 = 6694.36ππ2 ππ π,π = πππ,π π = = 6694.36 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 1372.07ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 6694.36 − 7 × 22 × 10.5 = 5077.36ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 5077.36 × 490 √3 × 1.25 × 10−3 = 1149.11ππ ππ π,πππ = min(ππ π,π ; ππ π,π ) = min(1372.07ππ; 1149.11ππ) = 1149.11ππ > ππΈπ = 400ππ Page | 45 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3L – Secondary beam web resistance (UB610x229x101) Calculations Remark Shear and bending interaction of secondary beam web: For short fin plate, shear and bending moment interaction check is NOT necessary Page | 46 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4L – Welds (C shape fillet welds) Calculations Ref Remark Point 1 Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π ) = 128.52 (2 × 128.5 + 537) = 13.73ππ π¦Μ = = π 2 537 2 = 268.50ππ Unit throat area: π΄π’ = 2π + π = 2 × 128.5 + 537 = 794ππ Moment arm between applied force and weld centre: π = 196.27ππ Induced moment on welds: π = ππΈπ × π = 400 × 196.27 = 78508ππππ Page | 47 Length of the fillet welds: Horizontal length: π = 128.5ππ Depth: π = 537ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet welds) Calculations Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 128.53 + 6 × 128.5 × 537 + 5373 = 12 128.54 − 2 × 128.5 + 537 = 32503377ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 128.5 − 13.73 = 114.77ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 268.5 + 18ππ = 286.5ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ 400 78508 × 114.77 = + 794 32503377 = 0.781ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 78508 × 286.5 32503377 = 0.692ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.7812 + 0.6922 = 1.04ππ/ππ Page | 48 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet welds) Calculations End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 13.73 + 18ππ = 31.73ππ Remark Vertical distance from centroid: ππ§π£ = π − π¦Μ = 537 − 268.5 = 268.5ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 400 78508 × 31.73 + 794 32503377 = 0.580ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 78508 × 268.5 32503377 = 0.649ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.5802 + 0.6492 = 0.87ππ/ππ Choose fillet weld with 6mm leg length, 4.2mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.01ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.24ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.01ππ/ππ > ππΈπ = 0.52ππ/ππ 2 Page | 49 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet welds) Calculations Directional method: 2 2 πβ,πΈπ /2 ππ£,πΈπ /2 ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π Remark 0.39 2 0.35 2 ) +( ) =( 1.01 1.24 = 0.23 < 1.00 OK! Page | 50 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB305x165x40) Calculations Bolt shear resistance: Using class 8.8, M20 bolts with: Remark π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 π§2 π§1 πΏπ > 15π SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SCI_P358 SN017 For single vertical line of bolts (π2 = 1): π1 = 3, π = 3 × 1 = 3 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 60ππ 3 × (3 + 1) × 60ππ = 0.50 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 3 × 94.08 √(1 + 0)2 + (0.5 × 3)2 × 10−3 = 156.56ππ > ππΈπ = 100ππ Page | 51 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1R – Bolt group resistance (UB305x165x40) Calculations Remark Bolt bearing resistance in the fin plate: π =π . For bearing resistance in vertical direction of one (1.2π0 < π1 < 4π‘ + bolt: 40ππ) 2.8π2 1.4π2 π = π. π1 = min ( − 1.7; − 1.7; 2.5) (2.2π0 < π1 < ππ π0 14π‘ ππ 200ππ) 2.8 × 50 ππ = π . = min ( − 1.7; 2.5) (1.2π0 < π2 < 4π‘ + 22 40ππ) = 2.5 ππ = π π1 π1 1 ππ’π (2.4π0 < π2 < πΌπ = min ( ; − ; ; 1.0) 14π‘ ππ 200ππ) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 15 × 10−3 1.25 = 193.77ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 430 = 0.76 Page | 52 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB305x165x40) Calculations π1 πΌπ ππ’,π ππ‘π πΉπ,βππ,π π = πΎπ2 = Remark 2.12 × 0.76 × 490 × 20 × 15 × 10−3 1.25 = 188.71kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.51 × 3 193.77) + ( 188.71 ) √( 2 × 10−3 = 316.55ππ > ππΈπ = 100ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 91.7 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 6 × 10−3 1.25 = 77.51ππ Page | 53 OK! π ,π = π . π ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB305x165x40) Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 91.7 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 6 × 10−3 1.25 = 75.48ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 3 2 2 × 10−3 √( 1 ) + (0.5 × 3) 77.51 75.48 = 126.62ππ > ππΈπ = 100ππ Page | 54 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB305x165x40) Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 15ππ < 16ππ ∴ ππ¦,π = 275πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 220 × 15 355 × × 10−3 1.27 √3 = 532.57ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 15 × (220 − 3 × 22) = 2310ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2310 × 490 √3 × 1.25 × 10−3 = 522.80ππ Page | 55 Remark βπ = 360ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2R – Fin plate resistance (UB305x165x40) Calculations Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 15 × (50 − 22 ) 2 = 585ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 15 × (220 − 50 − (3 − 0.5) × 22) = 1725ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 585 355 1725 ) × 10−3 + 1.25 √3 1.0 = 468.21ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(532.57ππ; 522.80ππ; 468.21ππ) = 468.21ππ > ππΈπ = 100ππ Page | 56 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB305x165x40) Calculations Ref SCI_P358 SS EN19931-8 Remark Fin plate Bending: βπ = 220ππ > 2.73π§ = 163.8ππ ∴ ππ π = ∞ πππ,π = OK! π‘π βπ2 6 15 × 2202 = 6 = 121000ππ3 Lateral torsional buckling: π§π = 60ππ < π‘π = 100ππ 0.15 ∴The fin plate is classified as Short fin plate ππ π = = πππ,π ππ¦,π π§ πΎπ0 121000 × 355 60 × 1.0 = 715.92ππ > ππΈπ = 100ππ Page | 57 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3R – Secondary beam web resistance (UB305x165x40) Calculations Remark Beam shear resistance (gross section): For unnotched beams (UB406x178x60): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 5130 − 2 × 165 × 10.2 + (6.0 + 2 × 8.9) × 10.2 = 2006.76ππ2 ππ π,π = πππ,π π = = 2006.76 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 411.30ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 2006.76 − 3 × 22 × 6 = 1610.76ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 1610.76 × 490 √3 × 1.25 × 10−3 = 364.55ππ Page | 58 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3R – Secondary beam web resistance (UB305x165x40) Calculations Remark ππ π,πππ = min(ππ π,π ; ππ π,π ) = min(411.30ππ; 364.55ππ) = 364.55ππ > ππΈπ = 100ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 59 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4R – Welds (C shape fillet welds) Calculations Ref Remark Point 1 Centroid of bolt group Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) = 128.52 (2 × 128.5 + 464) = 15.63ππ π¦Μ = = π 2 464 2 = 232ππ Unit throat area: π΄π’ = 2π + π = 2 × 128.5 + 464 = 721ππ Moment arm between applied force and weld center: π = 190.87ππ Induced moment on welds: π = ππΈπ × π = 100 × 190.87 = 19087ππππ Page | 60 Length of the fillet welds: Horizontal length: π = 128.5ππ Depth: π = 464ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (C shape fillet welds) Calculations Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 128.53 + 6 × 128.5 × 464 + 4643 = 12 128.54 − 2 × 128.5 + 464 = 23193935ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 128.5 − 15.63 = 112.87ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 232 + 18ππ = 250ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ 100 19087 × 112.87 = + 721 23193935 = 0.2316ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 19087 × 250 23193935 = 0.2057ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.23162 + 0.20572 = 0.31ππ/ππ Page | 61 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (C shape fillet welds) Calculations End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 15.63 + 18ππ = 33.63ππ Remark Vertical distance from centroid: ππ§π£ = π − π¦Μ = 464 − 232 = 232ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 100 19087 × 33.63 + 721 23193935 = 0.1664ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 19087 × 232 23193935 = 0.1909ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.16642 + 0.19092 = 0.25ππ/ππ Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match the beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ /2 = 0.15ππ/ππ Page | 62 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (C shape fillet welds) Calculations Directional method: 2 2 πβ,πΈπ ππ£,πΈπ ππΉ = ( ) +( ) 2πΉπ€,πΏ,π π 2πΉπ€,π,π π Remark 0.23 2 0.21 2 ) +( ) =( 0.84 × 2 1.03 × 2 = 0.03 < 1.00 OK! Page | 63 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Local shear and punching resistance of primary beam (two 2nd beam) Ref Calculations Remark SCI_P358 Local shear resistance of the primary beam SS EN1993- (UB610x305x149) web: 1-8 βπ,πππ = min(βπ,1 ; βπ,2 ) = min(500; 220) = 220ππ π΄π£ = βπ,πππ π‘2 = 220 × 11.8 = 2596ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 2596 × 355 √3 × 10−3 = 532.07ππ ππΈπ,1 ππΈπ,2 ππΈπ,π‘ππ‘ = ( + ) βπ,πππ βπ,1 βπ,2 =( 400 100 ) × 220 + 500 220 = 276ππ πΉπ π = 532.07ππ < ππΈπ,π‘ππ‘ = 138ππ 2 Page | 64 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.5 Example 3 – One-sided Beam-to-Beam skewed connection with extended fin plates = e2=50 p1=65 e1=55 S355 UB 457x152x60 Grade 8.8, M20 Page | 65 S355 UB 533x210x101 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark π z Bolt shear resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SCI_P358 SN017 For single vertical line of bolts (π2 = 1): πΌ=0 6π§ π½= π1 (π1 + 1)π1 = 6 × 60.35ππ 5 × (5 + 1) × 65ππ = 0.19 π1 = 5, π = 5 × 1 = 5 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 5 × 94.08 √(1 + 0)2 + (0.19 × 5)2 × 10−3 = 344.72ππ > ππΈπ = 300ππ Page | 66 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1 – Bolt group resistance Calculations Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.73 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.73 × 490 × 20 × 10 × 10−3 1.25 = 144.03ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 67 Remark π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = π. (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π = πΎπ2 Remark 2.44 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 144.71kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.19 × 5 144.03) + ( 144.71 ) √( 2 × 10−3 = 528.89ππ > ππΈπ = 300ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 97.3 65 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.73 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.73 × 490 × 20 × 8.1 × 10−3 1.25 = 116.66ππ Page | 68 OK! π ,π = ππ. ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 97.3 1.4 × 65 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.44 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.44 × 0.76 × 490 × 20 × 8.1 × 10−3 1.25 = 117.21ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.19 × 5 116.66) + ( 117.21 ) √( 2 × 10−3 = 428.40ππ > ππΈπ = 300ππ Page | 69 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 360 × 10 355 × × 10−3 1.27 √3 = 580.99ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (360 − 5 × 22) = 2500ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2500 × 490 √3 × 1.25 × 10−3 = 565.80ππ Page | 70 Remark βπ = 360ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (360 − 50 − (5 − 0.5) × 22) = 2110ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 2110 ) × 10−3 + 1.25 √3 1.0 = 508.90ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(580.99ππ; 565.80ππ; 508.90ππ) = 508.90ππ > ππΈπ = 300ππ Page | 71 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SCI_P358 SS EN19931-8 Remark Fin plate bending: βπ = 360ππ > 2.73π§ = 164.76ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 100ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = π‘π βπ2 6 15 × 2202 = 6 = 216000ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 216000 × 355 60.35 × 1.0 = 1270.59ππ > ππΈπ = 300ππ Page | 72 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3 – Secondary beam web resistance Calculations Beam web shear resistance (gross section): For unnotched beams (UB457x152x60): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 7620 − 2 × 152.9 × 13.3 + (8.1 + 2 × 10.2) × 13.3 = 3931.91ππ2 ππ π,π = πππ,π π = = 3931.91 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 805.88ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 3931.91 − 5 × 22 × 8.1 = 3040.9ππ2 1 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 3040.91 × 490 √3 × 1.25 × 10−3 = 688.22ππ Page | 73 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web resistance Calculations ππ π,πππ = min(ππ π,π ; ππ π,π ) Remark = min(805.88ππ; 688.22ππ) = 688.22ππ > ππΈπ = 300ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 74 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Welds (C shape fillet welds) Calculations Ref Remark r Point 1 Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) = 88.122 (2 × 88.12 + 471.9) = 7.52ππ π¦Μ = = π 2 471.9 2 = 235.95ππ Unit throat area: π΄π’ = 2π + π = 2 × 88.12 + 471.9 = 648.14ππ Moment arm between applied force and weld center: π = 161.48ππ Induced moment on welds: π = ππΈπ × π = 300 × 161.48 = 48444ππππ Page | 75 Length of the cshape fillet welds: Horizontal length: π = 88.12ππ Depth: π = 471.9ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shape fillet welds) Calculations Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 88.123 + 6 × 88.12 × 471.9 + 471.93 = 12 88.124 − 2 × 88.12 + 471.9 = 18932118ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 88.12 − 7.52 = 80.60ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 235.95 + 15ππ = 250.95ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ 300 48444 × 80.60 = + 648.14 18932118 = 0.6691ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 48444 × 250.95 18932118 = 0.6421ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.66912 + 0.64212 = 0.93ππ/ππ Page | 76 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shape fillet welds) Calculations End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 7.52 + 15ππ = 22.52ππ Remark Vertical distance from centroid: ππ§π£ = π − π¦Μ = 471.9 − 235.95 = 235.95ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 300 48444 × 22.52 + 648.14 18932118 = 0.5205ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 48444 × 235.95 18932118 = 0.6038ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.52052 + 0.60382 = 0.80ππ/ππ Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 for the side with smaller angle which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Page | 77 As the angle is 75° (60° < π = 75° < 90°), the assumption that the throat thickness is 70% of leg length is valid (Refer to table in Note) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shape fillet welds) Calculations Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ /2 = 0.47ππ/ππ Remark OK! Directional method: 2 2 πβ,πΈπ /2 ππ£,πΈπ /2 ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.33 2 0.32 2 ) +( ) 0.84 1.03 = 0.26 < 1.00 OK! For weld on the other side of the fin plate: As the angle between fusion faces is: π = 90° + 15° = 105° The leg length required is: π 3.5 π = = = 5.9ππ 0.6 0.6 Hence, for the fillet weld on the greater angle side of the fin plate, 5.9mm leg length should be used. Note: According to SS EN1993-1-8 Clause 4.3.2.1 (1)- (3), fillet weld may be used where fusion faces form an angle of between 60° and 120°. For angle lesser than 60°, the weld should be designed as partial penetration butt weld and for angle greater than 120°, the weld resistance should be determined by testing. The table below listed the factors used to find the throat thickness for equal leg length fillet weld with different angles between fusion faces. Angle between fusion faces π (degrees) 60 to 90 91 to 100 101 to 106 107 to 113 114 to 120 Factor to be applied to the leg length s 0.70 0.65 0.60 0.55 0.50 π z Page | 78 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Shear and bearing resistance of primary beam (One 2nd beam) Ref Calculations Remark SCI_P358 Local shear resistance of the primary beam π‘2 = 10.8ππ SS EN1993- (UB533x210x101) web: ππ¦,2 = 355πππ 1-8 π΄π£ = ππ‘2 π = 471.9ππ = 471.9 × 10.8 = 5096.52ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 5096.52 × 355 √3 × 1.0 = 1044.58ππ > × 10−3 ππΈπ = 150ππ 2 OK! Punching shear resistance: π‘π = 10ππ π‘2 ππ’,2 10.8 × 490 = = 11.93ππ > π‘π = 10ππ ππ¦,π πΎπ2 355 × 1.25 Page | 79 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.6 Example 4 – Two-sided Beam-to-Column fin plate connection bending about the major axis of the column =π = e2=50 e2=50 ππ p1=60 p1=65 ππ e1=50 S355 UB 305x165x46 e1=50 Grade 8.8, M20 S355 UC 305x305x118 Page | 80 S355 UB 457x191x98 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1L – Bolt group resistance (UB305x165x46) Calculation Ref π§1 Remark π§2 Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; πΌπ£ = 0.6 SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) π§ = 60ππ 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): πΌ=0 6π§ π½= π1 (π1 + 1)π1 = 6 × 60ππ 3 × (3 + 1) × 60ππ = 0.50 π1 = 3, π = 3 × 1 = 3 ππΉπ,π π ππ π = √(1 + πΌπ)2 + (π½π)2 = 3 × 94.08 √(1 + 0)2 + (0.50 × 3)2 × 10−3 = 156.56ππ > ππΈπ = 100ππ Page | 81 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 SN017 Check 1L – Bolt group resistance (UB305x165x46) Calculation Remark Bolt bearing resistance in the fin plate: π =π . For bearing resistance in vertical direction of one (1.2π0 < π1 < 4π‘ + bolt: 40ππ) 2.8π2 1.4π2 π = . π1 = min ( − 1.7; − 1.7; 2.5) (2.2π0 < π1 < ππ π0 14π‘ ππ 200ππ) 2.8 × 50 ππ = π . = min ( − 1.7; 2.5) (1.2π0 < π2 < 4π‘ + 22 40ππ) = 2.5 ππ = π (2.4π0 < π2 < π1 π1 1 ππ’π 14π‘ ππ 200ππ) πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 10 × 10−3 1.25 = 129.18ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 82 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB305x165x46) Calculation π1 πΌπ ππ’,π ππ‘π πΉπ,βππ,π π = πΎπ2 = Remark 2.12 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 125.81kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 3 = 2 1 0.50 × 3 129.18) + ( 125.81 ) √( 2 × 10−3 = 211.04ππ > ππΈπ = 100ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 93.3 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 6.7 × 10−3 1.25 = 86.55ππ Page | 83 OK! π ,π = π . ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB305x165x46) Calculation Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 93.3 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 6.7 × 10−3 1.25 = 84.29ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 3 2 2 × 10−3 √( 1 ) + (0.52 × 3) 84.29 86.55 = 141.39ππ > ππΈπ = 100ππ Page | 84 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB 305x165x46) Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 220 × 10 355 × × 10−3 1.27 √3 = 355.05ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (220 − 3 × 22) = 1540ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 1540 × 490 √3 × 1.25 × 10−3 = 348.53ππ Page | 85 Remark βπ = 220ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2L – Fin plate resistance (UB 305x165x46) Calculations Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (220 − 50 − (3 − 0.5) × 22) = 1150ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 1150 ) × 10−3 + 1.25 √3 1.0 = 312.14ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(355.05ππ; 348.53ππ; 312.14ππ) = 312.14ππ > ππΈπ = 100ππ Page | 86 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB 305x165x46) Calculations Ref Remark z SCI_P358 SS EN19931-8 Fin plate bending: βπ = 220ππ > 2.73π§ = 163.8ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 66.7ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = = π‘π βπ2 6 10 × 2202 6 = 80666.67ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 80666.67 × 355 × 10−3 60 × 1.0 = 477.28ππ > ππΈπ = 100ππ Page | 87 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3L – Beam web resistance (UB305x165x46) Calculations Beam web shear resistance (gross section): For unnotched beams (UB305x165x46): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 5870 − 2 × 165.7 × 11.8 + (6.7 + 2 × 8.9) × 11.8 = 2248.58ππ2 ππ π,π = πππ,π π = = 2248.58 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 460.87ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 2248.58 − 3 × 22 × 6.7 = 1806.38ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 1806.38 × 490 √3 × 1.25 × 10−3 = 408.82ππ Page | 88 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3L – Beam web resistance (UB305x165x46) Calculations ππ π,πππ = min(ππ π,π ; ππ π,π ) Remark = min(460.87ππ; 408.82ππ) = 408.82ππ > ππΈπ = 100ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 89 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4L – Welds (UB305x165x46) Calculations Ref Remark ecc ππΈπ Critical point Nominal moment Zero moment line The fin plate to column connection is assumed to be stiffer than the bolt connection due to the presence of the beam web. There is some nominal moment applied on the fillet weld and hence the welding needs to be designed for nominal moment. SS EN19931-8 Unit throat area: π΄π’ = 2π = 2 × 220 = 440ππ Length of fillet weld: πππππ‘β π = 220ππ Eccentricity between weld and line of action: πππ = π§ = 60ππ Nominal moment due to eccentricity: π = ππΈπ πππ = 100 × 0.060 = 6πππ Polar moment of inertia: π½= π 3 2203 = = 887333ππ3 12 12 Critical point: Vertical stress: ππΈπ ππ£ = π΄π’ = 100 440 = 0.23ππ/ππ Page | 90 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (UB305x165x46) Calculations Transverse stress: πππ§π£ πβ = 2π½ = 6000 × 110 887333 × 2 Remark Vertical distance between critical point and centroid: π ππ§π£ = 2 = 110ππ = 0.37ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.232 + 0.372 = 0.44ππ/ππ SCI_P363 Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ = 0.44ππ/ππ OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.23 2 0.37 2 ) +( ) =( 0.84 1.03 = 0.21 < 1.00 OK! Page | 91 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5L – Local shear and bearing resistance of column flange Ref Calculation Remark SCI_P358 Local shear resistance of the column (UC305x305x118) flange: π΄π£ = βπ π‘2 = 220 × 18.7 = 4114ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 4114 × 355 √3 × 1.0 × 10−3 = 819.45ππ > ππΈπ = 50ππ 2 Page | 92 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB 457x191x98) Calculations Bolt shear resistance: Using class 8.8, M20 bolts with: Remark π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 π§1 SS EN19931-8 π§2 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SCI_P358 SN017 For single vertical line of bolts (π2 = 1): π1 = 4, π = 4 × 1 = 4 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 60ππ 4 × (4 + 1) × 60ππ = 0.30 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 4 × 94.08 √(1 + 0)2 + (0.3 × 4)2 × 10−3 = 240.91ππ > ππΈπ = 200ππ Page | 93 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1R – Bolt group resistance (UB 457x191x98) Calculations Remark Bolt bearing resistance in the fin plate: π = ππ. For bearing resistance in vertical direction of one (1.2π0 < π1 < 4π‘ + bolt: 40ππ) 2.8π2 1.4π2 π = . π1 = min ( − 1.7; − 1.7; 2.5) (2.2π0 < π1 < ππ π0 14π‘ ππ 200ππ) 2.8 × 50 ππ = π . = min ( − 1.7; 2.5) (1.2π0 < π2 < 4π‘ + 22 40ππ) = 2.5 ππ = π π1 π1 1 ππ’π (2.4π0 < π2 < πΌπ = min ( ; − ; ; 1.0) 14π‘ ππ 200ππ) 3π0 3π0 4 ππ’,π 55 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 10 × 10−3 1.25 = 129.18ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 55 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 94 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB 457x191x98) Calculations π1 πΌπ ππ’,π ππ‘π πΉπ,βππ,π π = πΎπ2 = Remark 2.12 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 125.81kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.51 × 4 129.18) + ( 125.81 ) √( 2 × 10−3 = 325.62ππ > ππΈπ = 200ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 143.6 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 11.4 × 10−3 1.25 = 147.27ππ Page | 95 OK! π ,π = π. ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB 457x191x98) Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 143.6 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 11.4 × 10−3 1.25 = 143.42ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 2 × 10−3 1 0.5 × 4 ) + ( 147.27 143.42) √( = 371.20ππ > ππΈπ = 200ππ Page | 96 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB457x191x98) Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 290 × 10 355 × × 10−3 1.27 √3 = 468.02ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (290 − 4 × 22) = 2020ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2020 × 490 √3 × 1.25 × 10−3 = 457.17ππ Page | 97 Remark βπ = 290ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2R – Fin plate resistance (UB457x191x98) Calculations Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (290 − 55 − (4 − 0.5) × 22) = 1580ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 1580 ) × 10−3 + 1.25 1.0 √3 = 400.28ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(468.02ππ; 457.17ππ; 400.28ππ) = 400.28ππ > ππΈπ = 200ππ Page | 98 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB457x191x98) Calculations Ref Remark z SCI_P358 SS EN19931-8 Fin plate bending: βπ = 290ππ > 2.73π§ = 163.8ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 66.67ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = = π‘π βπ2 6 10 × 2902 6 = 140166.7ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 140166.7 × 355 × 10−3 60 × 1.0 = 829.32ππ > ππΈπ = 200ππ Page | 99 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3R – Beam web resistance (UB457x191x98) Calculations Beam web shear resistance (gross section): For unnotched beams (UB457x191x98): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 12500 − 2 × 192.8 × 19.6 + (11.4 + 2 × 10.2) × 19.6 = 5565.52ππ2 ππ π,π = πππ,π π = = 5565.52 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 1140.71ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 5565.52 − 4 × 22 × 11.4 = 4562.32ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 4562.32 × 490 √3 × 1.25 × 10−3 = 1032.55ππ Page | 100 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3R – Beam web resistance (UB457x191x98) Calculations ππ π,πππ = min(ππ π,π ; ππ π,π ) = min(1140.71ππ; 1035.55ππ) = 1035.55ππ > ππΈπ = 200ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 101 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4R – Welds (UB457x191x98) Calculations Ref Remark ecc ππΈπ Critical point Nominal moment Zero moment line The fin plate to column connection is assumed to be stiffer than the bolt connection due to the presence of the beam web. There is some nominal moment applied on the fillet weld and hence the welding needs to be designed for nominal moment. SS EN19931-8 Unit throat area: π΄π’ = 2π = 2 × 290 = 580ππ Length of fillet weld: πππππ‘β π = 290ππ Eccentricity between weld and line of action: πππ = π§ = 60ππ Nominal moment due to eccentricity: π = ππΈπ πππ = 200 × 0.060 = 12πππ Polar moment of inertia: π½= π 3 2903 = = 2032417ππ3 12 12 Critical point: Vertical stress: ππΈπ ππ£ = π΄π’ = 200 580 = 0.34ππ/ππ Page | 102 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (UB457x191x98) Calculations Transverse stress: πππ§π£ πβ = 2π½ = Remark 12000 × 145 2032417 × 2 = 0.43ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.342 + 0.432 = 0.55ππ/ππ SCI_P363 Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ = 0.55ππ/ππ OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.34 2 0.43 2 ) +( ) =( 0.84 1.03 = 0.34 < 1.00 OK! Page | 103 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5R – Local shear and bearing resistance of column flange Ref Calculation Remark SCI_P358 Local shear resistance of the column (UC305x305x118) flange: π΄π£ = βπ π‘2 = 290 × 18.7 = 5423ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 5423 × 345 √3 × 1.0 × 10−3 = 1080.19ππ > ππΈπ = 100ππ 2 OK! Note: Since the design forces from the beams acting on two sides of the column are different, there is an unbalanced moment induced on the column. Hence, the column design needs to be designed for the unbalanced moment. Page | 104 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.7 Example 5 – Two-sided Beam-to-Column extended fin plate connection in minor axis with extended fin plate =π = e2=50 e2=50 ππ ππ p1=60 p1=60 e1=50 e1=55 S355 UB 356x171x57 Grade 8.8, M20 S355 UC 254x254x107 Page | 105 S355 UB 406x178x67 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB356x171x57) Calculations Bolt resistance: Using Gr8.8, M20 bolts with: Remark π΄π = 245ππ2 ; ππ’π = 800πππ; πΌπ£ = 0.6 π§2 π§1 SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SN017 For single vertical line of bolts (π2 = 1): πΌ=0 6π§ π½= π1 (π1 + 1)π1 = 6 × 60ππ 3 × (3 + 1) × 60ππ = 0.50 π1 = 3, π = 3 × 1 = 3 ππΉπ,π π ππ π = √(1 + πΌπ)2 + (π½π)2 = 3 × 94.08 √(1 + 0)2 + (0.50 × 3)2 × 10−3 = 156.56ππ > ππΈπ = 100ππ Page | 106 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1L – Bolt group resistance (UB356x171x57) Calculations Remark Bolt bearing resistance in the fin plate: π =π . For bearing resistance in vertical direction of one (1.2π0 < π1 < 4π‘ + bolt: 40ππ) 2.8π2 1.4π2 π = . π1 = min ( − 1.7; − 1.7; 2.5) (2.2π0 < π1 < ππ π0 14π‘ ππ 200ππ) 2.8 × 50 ππ = π . = min ( − 1.7; 2.5) (1.2π0 < π2 < 4π‘ + 22 40ππ) = 2.5 ππ = π (2.4π0 < π2 < π1 π1 1 ππ’π 14π‘ ππ 200ππ) πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 10 × 10−3 1.25 = 129.18ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 107 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB356x171x57) Calculations π1 πΌπ ππ’,π ππ‘π πΉπ,βππ,π π = πΎπ2 = Remark 2.12 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 125.81kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 3 = 2 1 0.50 × 3 129.18) + ( 125.81 ) √( 2 × 10−3 = 211.04ππ > ππΈπ = 100ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 119 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 8.1 × 10−3 1.25 = 104.64ππ Page | 108 OK! π ,π = π ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1L – Bolt group resistance (UB356x171x57) Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 119 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 8.1 × 10−3 1.25 = 101.90ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 3 = 2 1 0.5 × 3 2 ) + ( 104.64 101.90) √( = 170.94ππ > ππΈπ = 100ππ Page | 109 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB356x171x57) Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 220 × 10 355 × × 10−3 1.27 √3 = 355.05π Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (220 − 3 × 22) = 1540ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 1540 × 490 √3 × 1.25 × 10−3 = 348.53ππ Page | 110 Remark βπ = 220ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2L – Fin plate resistance (UB356x171x57) Calculations Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (220 − 50 − (3 − 0.5) × 22) = 1150ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 1150 ) × 10−3 + 1.25 1.0 √3 = 312.14ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(355.05ππ; 348.53ππ; 312.14ππ) = 312.14ππ > ππΈπ = 100ππ Page | 111 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2L – Fin plate resistance (UB356x171x57) Calculations Ref Remark z SCI_P358 SS EN19931-8 Fin plate bending: βπ = 220ππ > 2.73π§ = 163.8ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 66.7ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = π‘π βπ2 = 6 10 × 2202 6 = 80666.67ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 80666.67 × 355 60 × 1.0 = 477.28ππ > ππΈπ = 100ππ Page | 112 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3L – Secondary beam web resistance (UB356x171x57) Calculations Remark Beam web shear resistance (gross section): For unnotched beams (UB356x171x57): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 7260 − 2 × 172.2 × 13 + (8.1 + 2 × 10.2) × 13 = 3153.3ππ2 ππ π,π = πππ,π π = = 3153.3 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 646.30ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 3153.3 − 3 × 22 × 8.1 = 2618.7ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 2618.7 × 490 √3 × 1.25 × 10−3 = 592.67ππ Page | 113 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3L – Secondary beam web resistance (UB356x171x57) Calculations Remark ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(646.30ππ; 592.67ππ) = 592.67ππ > ππΈπ = 100ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 114 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet weld) (UB356x171x57) Calculations Remark r Point 1 Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) = 1082 (2 × 108 + 190) = 23.9ππ π¦Μ = = π 2 190 2 = 95ππ Unit throat area: π΄π’ = 2π + π = 2 × 108 + 190 = 406ππ Moment arm between applied force and weld centre: π = 159.1ππ Induced moment on welds: π = ππΈπ × π = 100 × 159.1 = 15910ππππ Page | 115 Length of the fillet welds: Horizontal length: π = 108ππ Depth: π = 190ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet weld) (UB356x171x57) Calculations Remark Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 1083 + 6 × 108 × 190 + 1903 = 12 1084 − 2 × 108 + 190 = 3025696ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 108 − 23.9 = 84.10ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 95 + 15ππ = 110ππ Vertical stress: ππΈπ πππ§β ππ£ = + 2π΄π’ 2π½ 100 15910 × 84.10 = + 2 × 406 2 × 3025696 = 0.344ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 15910 × 110 2 × 3025696 = 0.289ππ/ππ Page | 116 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet weld) (UB356x171x57) Calculations Remark Resultant stress: ππ = √ππ£2 + πβ2 = √0.3442 + 0.2892 = 0.45ππ/ππ End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 23.9 + 15ππ = 38.90ππ Vertical distance from centroid: ππ§π£ = π − π¦Μ = 190 − 95 = 95ππ Vertical stress: ππΈπ πππ§β ππ£ = + 2π΄π’ 2π½ = 100 15910 × 38.90 + 2 × 406 2 × 3025696 = 0.225ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 15910 × 95 2 × 3025696 = 0.250ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.2252 + 0.2502 = 0.34ππ/ππ Page | 117 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4L – Welds (C shape fillet weld) (UB356x171x57) Calculations Remark Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.78ππ/ππ > ππΈπ = 0.45ππ/ππ OK! Directional method: 2 2 πβ,πΈπ ππ£,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.34 2 0.29 2 ) +( ) 0.84 1.03 = 0.25 < 1.00 OK! Note: The fillet welds between the stiffeners and column adopt the same size of the fillet weld used for the fin plate. The fillet welds for stiffeners will be one side fillet weld due to space constraint. Page | 118 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5L – Local shear resistance of column web (UC254x254x107) Ref Calculations Remark SCI_P358 Local shear resistance of the column (UC254x254x107) web: π΄π£ = βπ π‘2 = 220 × 12.8 = 2816ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 2816 × 355 √3 × 1.0 × 10−3 = 577.17ππ > ππΈπ = 50ππ 2 Page | 119 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1R – Bolt group resistance (UB406x178x67) Calculations Ref Remark π§2 π§1 Bolt shear resistance: Using class 8.8, M20 bolts with: π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 SS EN19931-8 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): π1 = 4, π = 4 × 1 = 4 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 60ππ 4 × (4 + 1) × 60ππ = 0.30 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 4 × 94.08 √(1 + 0)2 + (0.3 × 4)2 × 10−3 = 240.91ππ > ππΈπ = 200ππ Page | 120 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1R – Bolt group resistance (UB406x178x67) Calculations Remark Bolt bearing resistance in the fin plate: π = ππ. For bearing resistance in vertical direction of one (1.2π0 < π1 < 4π‘ + bolt: 40ππ) 2.8π2 1.4π2 π = . π1 = min ( − 1.7; − 1.7; 2.5) (2.2π0 < π1 < ππ π0 14π‘ ππ 200ππ) 2.8 × 50 ππ = π . = min ( − 1.7; 2.5) (1.2π0 < π2 < 4π‘ + 22 40ππ) = 2.5 ππ = π (2.4π0 < π2 < π1 π1 1 ππ’π 14π‘ ππ 200ππ) πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 55 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 10 × 10−3 1.25 = 129.18ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 55 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 121 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB406x178x67) Calculations π1 πΌπ ππ’,π ππ‘π πΉπ,βππ,π π = πΎπ2 = Remark 2.12 × 0.76 × 490 × 20 × 10 × 10−3 1.25 = 125.81kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 5 = 2 1 0.51 × 4 129.18) + ( 125.81 ) √( 2 × 10−3 = 325.62ππ > ππΈπ = 200ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 114.7 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 8.8 × 10−3 1.25 = 113.68ππ Page | 122 OK! π ,π = .π ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1R – Bolt group resistance (UB406x178x67) Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 114.7 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 8.8 × 10−3 1.25 = 110.71ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 2 × 10−3 1 0.5 × 4 ) + ( 113.68 110.71) √( = 286.54ππ > ππΈπ = 200ππ Page | 123 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB406x178x67) Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 10ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 290 × 10 355 × × 10−3 1.27 √3 = 468.02ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 10 × (290 − 4 × 22) = 2020ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2020 × 490 √3 × 1.25 × 10−3 = 457.17ππ Page | 124 Remark βπ = 290ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2R – Fin plate resistance (UB406x178x67) Calculations Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (50 − 22 ) 2 = 390ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (290 − 55 − (4 − 0.5) × 22) = 1580ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 390 355 1580 ) × 10−3 + 1.25 √3 1.0 = 400.28ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(468.02ππ; 457.17ππ; 400.28ππ) = 400.28ππ > ππΈπ = 200ππ Page | 125 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2R – Fin plate resistance (UB406x178x67) Calculations Ref SCI_P358 SS EN19931-8 Remark Fin plate Bending: βπ = 290ππ > 2.73π§ = 163.8ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 66.67ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = π‘π βπ2 6 10 × 2902 = 6 = 140166.7ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 140166.7 × 355 60 × 1.0 = 829.32ππ > ππΈπ = 200ππ Page | 126 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3R – Beam web resistance (UB406x178x67) Calculations Beam web shear resistance (gross section): For unnotched beams (UB406x178x60): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 8550 − 2 × 178.8 × 14.3 + (8.8 + 2 × 10.2) × 14.3 = 3853.88ππ2 ππ π,π = πππ,π π = = 3853.88 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 789.89ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 3853.88 − 4 × 22 × 8.8 = 3079.48ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 3079.48 × 490 √3 × 1.25 × 10−3 = 696.95ππ Page | 127 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3R – Beam web resistance (UB406x178x67) Calculations ππ π,πππ = min(ππ π,π ; ππ π,π ) Remark = min(789.89ππ; 696.95ππ) = 696.95ππ > ππΈπ = 200ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is NOT necessary Page | 128 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4R – Welds (UB406x178x67) Calculations Ref r Remark Point 1 Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) = 1082 (2 × 108 + 260) = 18.57ππ π¦Μ = = π 2 260 2 = 130ππ Unit throat area: π΄π’ = 2π + π = 2 × 108 + 260 = 476ππ Moment arm between applied force and weld centre: π = 164.43ππ Induced moment on welds: π = ππΈπ × π = 200 × 164.43 = 32886ππππ Page | 129 Length of the fillet welds: Horizontal length: π = 108ππ Depth: π = 260ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (UB406x178x67) Calculations Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 1083 + 6 × 108 × 260 + 2603 = 12 1084 − 2 × 108 + 260 = 5669058ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 108 − 18.57 = 89.43ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 130 + 15ππ = 145ππ Vertical stress: ππΈπ πππ§β ππ£ = + 2π΄π’ 2π½ 200 32886 × 89.43 = + 2 × 476 2 × 5669058 = 0.470ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 32886 × 145 2 × 5669058 = 0.421ππ/ππ Page | 130 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4R – Welds (UB406x178x67) Calculations Resultant stress: ππ = √ππ£2 + πβ2 = √0.4702 + 0.4212 = 0.63ππ/ππ End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 18.57 + 15ππ = 33.57ππ Vertical distance from centroid: ππ§π£ = π − π¦Μ = 260 − 130 = 130ππ Vertical stress: ππΈπ πππ§β ππ£ = + 2π΄π’ 2π½ = 200 32886 × 33.57 + 2 × 476 2 × 5669058 = 0.307ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 32886 × 130 2 × 5669058 = 0.377ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.3072 + 0.3772 = 0.49ππ/ππ Page | 131 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P363 Check 4R – Welds (UB406x178x67) Calculations Choose fillet weld with 6mm leg length, 4.2mm throat thickness and grade S355 which match beam steel grade: Remark Longitudinal resistance: πΉπ€,πΏ,π π = 1.01ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.24ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.24ππ/ππ > ππΈπ = 0.63ππ/ππ OK! Directional method: 2 2 πβ,πΈπ ππ£,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.47 2 0.42 2 ) +( ) 1.01 1.24 = 0.33 < 1.00 OK! Page | 132 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5R – Local shear resistance of column web (UC254x254x107) Ref Calculations Remark SCI_P358 Local shear resistance of the column (UC254x254x107) web: π΄π£ = βπ π‘2 = 290 × 12.8 = 3712ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 3712 × 355 √3 × 1.0 × 10−3 = 760.81ππ > ππΈπ = 100ππ 2 Page | 133 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.8 Example 6 – Fin plate connection to circular hollow column = S355 PLT 12mm 43 p1=60 π e2=50 p2=60 e1=50 S355 CHS 508x16 S355 UB 533x210x101 Grade 8.8, M20 Page | 134 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt resistance: Using Gr8.8, M20 bolts with: Remark π΄π = 245ππ2 ; ππ’π = 800πππ; πΌπ£ = 0.6 z SS EN19931-8 Shear resistance of a single bolt: As the distance between the centres of the end fasters: πΏπ = 330ππ > 15π = 300ππ ∴Reduction factor to cater long joints effect is applied π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 330 − 15 × 20 ) 200 × 20 = 0.9925 πΉπ£,π π = = πΌπ£ ππ’π π΄π π½πΏπ πΎπ2 0.6 × 800 × 245 × 0.9925 × 10−3 1.25 = 93.37ππ Page | 135 πΎπ2 = 1.25 (refer to NA to SS) π§ = 90ππ π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = . (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations For two vertical lines of bolts (π2 = 2): π1 1 π = π22 + π1 (π12 − 1)π12 2 6 = Remark 6 1 (602 ) + (6)(62 − 1)(662 ) 2 6 = 163260ππ2 SN017 πΌ= = π§π2 2π 90 × 60 2 × 163260 = 0.0165 π§π1 π½= (π − 1) 2π 1 = 90 × 66 (6 − 1) 2 × 163260 = 0.0910 π1 = 6, π2 = 2, π = 6 × 2 = 12 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 12 × 93.37 × 10−3 √(1 + 0.0165 × 12)2 + (0.0910 × 12)2 = 686.04ππ > ππΈπ = 600ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 Page | 136 OK! π‘π = 12ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π1 π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 66 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.75 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.75 × 490 × 20 × 12 × 10−3 1.25 = 149.46ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 66 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 12 × 10−3 1.25 = 155.02kN Page | 137 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt group bearing resistance: Remark π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 12 × 10−3 = 2 √(1 + 0.0165 × 12) + (0.0910 × 12) 149.46 155.02 2 = 1124.51ππ > ππΈπ = 600ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 103.35 66 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.75 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.75 × 490 × 20 × 10.8 × 10−3 1.25 = 134.51ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 103.35 1.4 × 66 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.5 Page | 138 OK! π ,π = . π ππ,π = π . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π2,π π2 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 Remark 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.66 × 490 × 20 × 10.8 × 10−3 1.25 = 139.52ππ Bolt group bearing resistance: ππ π = π 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 12 × 10−3 2 √(1 + 0.0165 × 12) + (0.0910 × 12) 134.51 139.52 = 1012.06ππ > ππΈπ = 600ππ Page | 139 2 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 12ππ < 16ππ ∴ ππ¦,π = 355πππ Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 430 × 12 355 × × 10−3 1.27 √3 = 832.75ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 12 × (430 − 6 × 22) = 3576ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 3576 × 490 √3 × 1.25 × 10−3 = 809.32ππ Page | 140 Remark βπ = 430ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref Remark Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 2): Net area subject to tension: 3π0 ) π΄ππ‘ = π‘π (π2 + π2 − 2 = 12 × (60 + 50 − 3 × 22 ) 2 = 924ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 12 × (430 − 50 − (6 − 0.5) × 22) = 3108ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 924 355 3108 ) × 10−3 + 1.25 √3 1.0 = 818.12ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(832.75ππ; 809.32ππ; 818.12ππ) = 809.32ππ > ππΈπ = 600ππ Page | 141 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations π§π π§ Ref SCI_P358 SS EN19931-8 Remark Fin plate bending: βπ = 430ππ > 2.73π§ = 245.7ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 60ππ < π‘π = 80ππ 0.15 ∴The fin plate is classified as Short fin plate πππ,π = = π‘π βπ2 6 12 × 4302 6 = 369800ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 369800 × 355 90 × 1.0 = 1458.66ππ > ππΈπ = 600ππ Page | 142 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Beam web resistance Calculations Ref SCI_P358 SS EN19931-8 Beam web shear resistance (gross section): For unnotched beams (UB533x210x101): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 12900 − 2 × 210 × 17.4 + (10.8 + 2 × 12.7) × 17.4 = 6221.88ππ2 ππ π,π = πππ,π π = = 6221.88 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 1275.23ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 6221.88 − 6 × 22 × 10.8 = 4796.28ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 4796.28 × 490 √3 × 1.25 × 10−3 = 1085.50ππ Page | 143 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ π,πππ Check 3 – Beam web resistance Calculations = min(ππ π,π ; ππ π,π ) Remark = min(1275.23ππ; 1085.50ππ) = 1085.50ππ > ππΈπ = 600ππ Shear and bending interaction of secondary beam web: For Short fin plate, shear and bending moment interaction check is not necessary Page | 144 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 - Welds Calculations Ref ππΈπ Remark ecc Critical point Nominal moment Zero moment line SS EN19931-8 Unit throat area: π΄π’ = 2π = 2 × 430 = 860ππ2 Length of the fillet welds: π = 430ππ Eccentricity between weld and line of action: πππ = π§ = 90ππ Nominal moment due to eccentricity: π = ππΈπ πππ = 600 × 90 = 54000ππππ Polar moment of inertia: π3 4302 π½= = = 6625583ππ3 12 12 Critical point: Vertical stress: ππΈπ ππΈπ = π΄π’ = 600 860 = 0.70ππ/ππ Page | 145 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 - Welds Calculations Ref Remark Transverse stress: πππ§π£ πβ = 2π½ = 54000 × 215 6625583 × 2 = 0.88π/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.702 + 0.882 = 1.12ππ/ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.35ππ/ππ > ππΈπ = 1.12ππ/ππ OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.70 2 0.88 2 ) +( ) =( 1.35 1.65 = 0.55 < 1.00 OK! Page | 146 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 5 – Local resistance of the column Calculations Shear area: π΄π£ = βπ π‘2 Remark = 430 × 16 = 6880ππ2 Shear resistance: π΄π£ ππ¦,2 πΉπ π = √3πΎπ0 = 6880 × 355 √3 × 10−3 = 1410.12ππ > ππΈπ = 600ππ SS EN19931-8 ππΈπ OK! ecc Critical point Nominal moment Zero moment line Table 7.3 Tying resistance: 5ππ’,2 π‘22 (1 + 0.25π) × 0.67 ππ π = πΎππ’ = 430/2 )) × 0.67 5 × 355 × 162 (1 + 0.25 × ( 508 1.1 = 306.06ππ As only half of the fin plate in tension: β π = /π0 2 ππ π = 2 πΉπ π (3 β) πππ 2 × 430 = 306.06 × 3 90 = 974.84ππ > ππΈπ = 600ππ Page | 147 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN1994 Check 6 – Column shear resistance Calculations The reaction force from the beam is transferred to the composite column via the steel tube. The force acting on the concrete may be assumed to be proportional to the cross section axial resistance: ππ,π π πππ ,πΈπ = ππΈπ (1 − ) πππ,π π = 600(1 − Remark ππ,π π : Steel section axial resistance πππ,π π : Axial resistance of composite column 8770 ) 14703.66 = 242.13ππ The longitudinal shear stress at the surface of the steel section: πππ ,πΈπ ππΈπ = π’π ππ£ = 242.13 × 103 1495.4 × 952 = 0.17πππ π’π : Perimeter of the section π’π = π(π· − 2π‘) = π × (508 − 32) = 1495.4ππ ππ£ :Load introduction length (According to EC4, the introduction length should not exceed 2d or L/3, where d is the minimum transverse dimension of the column and L is the column length) Assume: ππ£ = 2(π· − 2π‘) = 2(508 − 32) = 952ππ For Concrete-filled circular sections, the bond resistance is: ππ π = 0.55πππ > ππΈπ = 0.17πππ OK! Note: As the shear capacity between steel and concrete is sufficient, shear stud may not be needed in this case Page | 148 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN1994 Check 6a (For info) – Shear stud capacity Calculations Note: A conservative assumption is to assume that the bond is not effective in transferring the beam force to the concrete. The force acting on the concrete is designed to be resisted by shear studs. Shear capacity of shear stud: For h/d = 5.26 > 4, πΌ = 1.0 ππ π ππ2 0.8ππ’ ( 4 ) 0.29πΌπ 2 (πΉ πΈ )12 ππ ππ = min ( ; ) πΎππ£ πΎππ£ π192 0.8 × 450 × ( 4 ) = min ( × 10−3 ; 1.25 1 0.29 × 1.0 × 192 × (50 × 37000)2 × 10−3 ) 1.25 Remark π: diameter of the shank of the stud π = 19ππ πππ : characteristic cylinder strength of the concrete πππ = 50πππ ππ’ : ultimate strength of the stud ππ’ = 450πππ β: overall height of the stud β = 100ππ πΈππ : Secant modulus of the concrete πΈππ = 37000πππ πΎππ£ : partial safety factor =1.25 = 81.66ππ Total resistance: ππ π = πππ π + 2π ∴ Number of shear studs required assuming zero bond resistance: π= πππ ,πΈπ 242.13 = = 3 (ππ π 4 π π‘π’ππ ) ππ π 81.66 Page | 149 R should not be considered in this case as it is applicable to concrete encased section SS EN19941-1, 6.7.4.2(4). DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.9 Example 7 – Beam-to-Beam connection = S355 PLT 12mm e2=50 p1=60 43 e1=50 S355 UB 610x229x113 Grade 8.8, M20 Page | 150 S355 UB 610x229x113 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt shear resistance: Using Gr8.8, M20 bolts with: Remark π΄π = 245ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 π§ SS EN19931-8 Shear resistance of a bolt: As the distance between the centers of the end fasters: πΏπ = 330ππ > 15π = 300ππ ∴Reduction factor to cater long joints effect is applied π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 330 − 15 × 20 ) 200 × 20 = 0.9925 πΉπ£,π π = = πΌπ£ ππ’π π΄π π½πΏπ πΎπ2 0.6 × 800 × 245 × 0.9925 × 10−3 1.25 = 93.37ππ Page | 151 πΎπ2 = 1.25 (refer to NA to SS) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SN017 Check 1 – Bolt group resistance Calculations For single vertical line of bolts (π2 = 1): Remark π§ = 120ππ π1 = 6, π = 6 × 1 = 6 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 120ππ 6 × (6 + 1) × 66ππ = 0.26 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 6 × 93.37 √(1 + 0)2 + (0.26 × = 300.29ππ > SCI_P358 SS EN19931-8 6)2 × 10−3 ππΈπ = 150ππ 2 Bolt bearing resistance in the gusset plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 66 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.75 Page | 152 OK! π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,π£ππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π = πΎπ2 Remark 2.5 × 0.75 × 490 × 20 × 12 × 10−3 1.25 = 176.40ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 66 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.44 × 0.76 × 490 × 20 × 12 × 10−3 1.25 = 178.18kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 6 = 2 2 = 575.66ππ > ππΈπ = 150ππ 2 1 0.26 × 6 176.40) + ( 178.18 ) √( × 10−3 Page | 153 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1 – Bolt group resistance Calculations Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 138.8 66 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 πΌπ = min ( = 0.75 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.75 × 490 × 20 × 11.1 × 10−3 1.25 = 163.17ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 138.8 1.4 × 66 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 154 Remark π ,π = π. π ππ,π = π . π‘π€,π1 = . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π1 ππ‘π€,π1 = πΎπ2 Remark 2.5 × 0.76 × 490 × 20 × 11.1 × 10−3 1.25 = 164.82ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 6 = 2 1 0.26 × 6 163.17) + ( 164.82 ) √( 2 × 10−3 = 532.48ππ > ππΈπ = 300ππ OK! Check 1a – Bolt group resistance (Nominal moment + shear) Ref Calculations Remark SS EN1993 Nominal moment: πππ = π§ = 120ππ ∑ π¦ 2 = 76230ππ2 π = ππΈπ πππ Furthest distance = 300 × 120 between bolt and centroid: = 36000ππππ π = 165ππ Force on bolt due to moment: ππ πΉπΈπ,π = 2 ∑ π¦2 = 36000 × 165 = 38.96ππ 2 × 76230 Force due to vertical shear: ππΈπ 300 πΉπΈπ,π = = = 25ππ 2π 2 × 6 Resultant force on bolt: 2 2 πΉπΈπ,πππ π’ππ‘ = √πΉπΈπ,π + πΉπΈπ,π = √38.962 + 252 = 46.29ππ < πΉπ£,π π = 93.37ππ Page | 155 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Gusset plate resistance Calculations Remark Gusset plate shear resistance (gross section): π‘π = 11ππ < 16ππ ∴ ππ¦,π = 355πππ βπ = 500ππ πΎπ0 = 1.0 (SS EN1993-1-1) Ref SS EN19931-8 SCI_P358 Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 430 × 12 355 × × 10−3 1.27 √3 = 832.75ππ Gusset plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 12 × (430 − 6 × 22) = 3576ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 3576 × 490 √3 × 1.25 × 10−3 = 809.32ππ Page | 156 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Gusset plate resistance Calculations Ref Remark Gusset plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 12 × (50 − 22 ) 2 = 468ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 12 × (430 − 50 − (6 − 0.5) × 22) = 3108ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 490 × 468 355 3108 ) × 10−3 + 1.25 √3 1.0 = 728.74ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(832.75ππ; 809.32ππ; 728.74ππ) = 728.74ππ > ππΈπ = 150ππ 2 Page | 157 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Gusset plate resistance Calculations Ref SCI_P358 SS EN19931-8 Remark Gusset plate bending: βπ = 430ππ > 2.73π§ = 327.6ππ ∴ ππ π = ∞ OK! Lateral torsional buckling: π§π = 120ππ > π‘π = 80ππ 0.15 ∴The fin plate is classified as Long fin plate Raidus of gyration: π‘π 12 π= = = 3.46 √12 √12 Slenderness of the fin plate: Μ Μ Μ Μ ππΏπ = πΏππ ππ¦ √ ππ πΈ 1 120 355 2 ( ) = π × 3.46 210000 = 0.454 LTB reduction factor: ∴ ππΏπ = 0.87 Page | 158 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πππ,π Check 2 – Gusset plate resistance Calculations 2 π‘π βπ = 6 Remark 12 × 4302 = 6 = 369800ππ3 ππ π = min ( πππ,π ππΏπ ππ¦,π πππ,π ππ¦,π ; ) π§ 0.6πΎπ1 π§ πΎπ0 369800 × 0.87 × 355 369800 × 355 ) = min ( ; 120 × 0.6 × 1.0 120 × 1.0 × 10−3 = 1093.99ππ > ππΈπ = 150ππ 2 OK! Note: Lateral restraint should be provided for primary beam with long fin plate to prevent lateral torsional buckling. Page | 159 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 3 – Secondary beam web resistance Calculations Beam web shear resistance (gross section): For unnotched beams (UB610x229x113): π΄π = π΄π − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 = 14400 − 2 × 228.2 × 17.3 + (11.1 + 2 × 12.7) × 17.3 = 7135.73ππ2 ππ π,π = πππ,π π = = 7135.73 × π΄π ππ¦,π1 √3πΎπ0 355 √3 × 1.0 × 10−3 = 1462.53ππ Beam web shear resistance (net section): π΄π,πππ‘ = π΄π − π1 π0 π‘π€,π1 = 7135.73 − 6 × 22 × 11.1 = 5670.53ππ2 ππ π,π = π΄π,πππ‘ ππ’,π1 √3πΎπ2 = 5670.53 × 490 √3 × 1.25 × 10−3 = 1283.36ππ Page | 160 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web resistance Calculations ππ π,πππ = min(ππ π,π ; ππ π,π ) Remark = min(1462.53ππ; 1283.36ππ) = 1283.36ππ > ππΈπ = 300ππ A B C D Shear and bending interaction of secondary beam web: For long fin plate, shear and bending moment interaction check is necessary For single vertical line of bolts (π2 = 1): πππ,π΄π΅,π π = = π‘π€,π1 π2,π × ππ¦,π1 √3πΎπ0 11.1 × 50 × 355 √3 × 1.0 × 10−3 = 113.75ππ ππ΅πΆ,πΈπ = ππΈπ (π1 − 1)π1 βπ1 = 300 × (6 − 1) × 66 × 10−3 607.6 = 162.94ππ Page | 161 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web resistance Calculations π‘π€,π1 (π1 − 1)π1 × ππ¦,π1 πππ,π΅πΆ,π π = √3πΎπ0 = 11.1 × (6 − 1) × 66 × 355 √3 Remark × 10−3 = 581.58ππ ππ΅πΆ,πΈπ < πππ,π΅πΆ,π π 2 ∴ πΏππ€ π βπππ ππ,π΅πΆ,π π = = 355 × ππ¦,π1 π‘π€,π1 2 ((π1 − 1)π1 ) 6πΎπ0 11.1 2 × ((6 − 1) × 66) × 10−6 6 = 71.52πππ For a single vertical line of bolts (π2 = 1): ππ π = = ππ,π΅πΆ,π π + πππ,π΄π΅,π π (π1 − 1)π1 π§π 71.52 + 113.75 × (6 − 1) × 66 120 = 313.42ππ > ππΈπ = 300ππ Page | 162 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Welds (C shaped fillet weld) Calculations Ref Remark r Point 1 Point 2 SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) 64.12 = (2 × 64.1 + 543) = 3.57ππ π¦Μ = = π 2 543 2 = 271.50ππ Unit throat area: π΄π’ = 2π + π = 2 × 64.1 + 543 = 671.2ππ Moment arm between applied force and weld center: π = 175ππ Induced moment on welds: π = ππΈπ × π = 300 × 175 = 52500ππππ Page | 163 Length of the fillet welds: Horizontal length: π = 64.1ππ Depth: π = 543ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shaped fillet weld) Calculations Polar moment of inertia: 8π 3 + 6ππ 2 + π 3 π4 π½= − 12 2π + π 8 × 64.13 + 6 × 64.1 × 543 + 5433 = 12 64.14 − 2 × 64.1 + 543 = 22942258ππ3 End-point 1: Horizontal distance from centroid: ππ§β = π − π₯Μ = 64.1 − 3.57 = 60.53ππ Vertical distance from centroid: ππ§π£ = π¦Μ + ππππ βπππ π ππ§π = 271.50 + 15ππ = 286.50ππ Vertical stress: ππΈπ πππ§β ππ£ = + 2π΄π’ 2π½ 300 52500 × 60.53 = + 2 × 671.2 2 × 22942258 = 0.293ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 52500 × 286.50 2 × 22942258 = 0.328ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.2932 + 0.3282 = 0.44ππ/ππ Page | 164 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shaped fillet weld) Calculations End-point 2: Horizontal distance from centroid: ππ§β = π₯Μ + ππππ βπππ π ππ§π = 3.57 + 15ππ = 18.57ππ Remark Vertical distance from centroid: ππ§π£ = π − π¦Μ = 543 − 271.50 = 286.50ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 300 52500 × 18.57 + 2 × 671.2 2 × 22942258 = 0.245ππ/ππ Horizontal stress: πππ§π£ πβ = 2π½ = 52500 × 271.50 2 × 22942258 = 0.311ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.2452 + 0.3112 = 0.40ππ/ππ Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππΈπ = 0.44ππ/ππ Page | 165 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Welds (C shaped fillet weld) Calculations Directional method: 2 2 πβ,πΈπ ππ£,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π Remark 0.29 2 0.33 2 ) +( ) =( 0.84 1.03 = 0.23 < 1.00 OK! Page | 166 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.3.10 Example 8 – Beam-to-Beam connection at different level =π S355 UB 610x229x113 S355 PLT 12 60 60 126.7 90 60 260 S355 UB 762x267x173 Page | 167 Grade 8.8, M20 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld group resistance (secondary beam & end plate) Calculations Remark SS EN19931-8 Assume the beam reaction force is resisted by the welds between secondary beam web and end plate only Length of weld: ππ€ = 540ππ Throat area: π΄π’ = 2ππ€ = 2 × 540 = 1080ππ Applied longitudinal stress: ππΈπ ππΈπ = π΄π’ = 800 1080 = 0.74ππ/ππ Choose fillet weld with 10mm leg length, 7.0mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.69ππ/ππ > ππΈπ = 0.74ππ/ππ Page | 168 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Secondary beam web shear resistance Calculations Ref SCI_P358 SS EN1993 Shear area of unnotched secondary beam: (S355 UB610x229x113) π΄π£ = π΄π,1 − 2ππ1 π‘π,π1 + (π‘π€,π1 + 2ππ1 )π‘π,π1 πΎπ0 = 1.0 (SS EN1993-1-1) ππ¦,π1 = 355πππ (π‘π€,π1 < 16ππ) = 14400 − 2 × 228.2 × 17.3 + (11.1 + 2 × 12.7) × 17.3 = 7135.73ππ2 ππ,π π = = π΄π£ ππ¦,π1 √3πΎπ0 7135.73 × 355 × 10−3 √3 × 1.0 = 1462.53ππ > ππΈπ = 800ππ Page | 169 Remark OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Bolt group resistance Calculations Ref Remark =π S355 UB 610x229x113 S355 PLT 12 60 60 126.7 90 60 260 Grade 8.8, M20 S355 UB 762x267x173 SCI_P358 SS EN19931-8 Using Gr8.8, M20 bolts with: π΄π = 245ππ2 , ππ’π = 800πππ Distance between the centres of the end fasters: πΏπ = 486.7ππ > 15π = 360ππ ∴Reduction factor is applied to cater long joints effect π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 486.7 − 15 × 20 ) 200 × 20 = 0.953 Shear resistance of one bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = π½πΏπ πΎπ2 = 0.6 × 800 × 245 × 0.953 × 10−3 1.25 = 89.69ππ Page | 170 For 8.8 bolts: πΌπ£ = 0.6 πΎπ2 = 1.25 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 SCI_P358 Check 3 – Bolt group resistance Calculations Bearing resistance of end plate: According to the rotational requirements for pinned connections of SS EN1993-1-8, the maximum thickness of end plate is 10mm or 12mm. ∴ π‘π = 10ππ Reducing the gauge π3 will increase the connection stiffness, π3 should be carefully designed to meet the SS EN1993-1-8 requirements. π1,π = min ( 2.8π2 1.4π3 − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 60 140 − 1.7; 1.4 × − 1.7; 2.5) 22 22 Remark π = (1.2π0 < π1 < 4π‘ + 40ππ) π =π (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = (1.2π0 < π2 < 4π‘ + 40ππ) π = (90 < π3 < 140ππ) ππ’,π = 510πππ π0 = 22ππ = 2.5 π1 π1 1 ππ’π πΌπ,π = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 60 90 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 Note: The reduction factor 0.8 allows for the presence of tension in the bolts = 0.909 πΉπ,π π,π = = π1,π πΌπ,π ππ’,π ππ‘π πΎπ2 2.5 × 0.909 × 4900 × 20 × 10 1.25 = 178.18ππ For πΉπ,π π > 0.8πΉπ£,π π πΉπ π = 0.8ππΉπ£,π π = 0.8 × 12 × 89.69 = 861.02ππ > ππΈπ = 800ππ Page | 171 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Shear resistance of end plate Calculations Ref SCI_P358 End plate gross-section resistance: Shear area: π΄π£ = 2βπ π‘π = 2 × 607.6 × 10 = 12152ππ2 ππ π,π = = π΄π£ ππ¦,π 1.27 √3πΎπ0 12152 × 355 1.27 × √3 × 10−3 = 1961.15ππ Net shear area: π΄π£,πππ‘ = π΄π£ − 2π1 π0 π‘2 = 12152 − 2 × 6 × 22 × 10 = 9512ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 9512 × 490 √3 × 1.25 × 10−3 = 2152.77ππ Page | 172 Remark βπ = 607.6ππ π‘π = 10ππ ππ¦,π = 355πππ ππ’,π = 510πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Shear resistance of end plate Calculations Remark End plate block tearing resistance: Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 10 × (60 − 22 ) 2 = 490ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 10 × (607.6 − 60 − 5.5 × 22) = 4266ππ2 ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = 2 ( + ) πΎπ2 √3πΎπ0 = 2 × (490 × 4266 490 ) × 10−3 + 355 × 1.25 √3 = 2132.87ππ ππ π = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(1961.15ππ; 2152.77ππ; 2132.87ππ) = 1961.15ππ > ππΈπ = 800ππ Page | 173 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Tension zone T-stub Calculations Ref Remark ππ₯ ππ SCI_P398 π= π ππ₯ π3 − π‘π€π − 2 × 0.8ππ 2 140 − 12 − 2 × 0.8 × 12.7 = 2 = 53.84ππ π = min(ππ , ππ ) = 60ππ π2 = π1 − π‘ππ − 0.8π = 338.29ππ = 34.7ππ ππππ is calculated based on table 2.2 from section 2 of SCI_P398; π π1 = π+π ππππ,ππ = πΌπ = 0.473 = 6.4 × 53.84 π2 = For the pair of bolts below beam flanges: ππππ,ππ = 2ππ = 2 × π × 53.84 = 344.58ππ = ππππ,1 = min(ππππ,ππ , ππππ,ππ ) π2 π+π 34.7 53.84 + 60 = 0.305 = min(338.29,344.58) = 338.29ππ ππππ,2 = ππππ,ππ = 344.58ππ Page | 174 Based on the Alpha chart from Appendix G of SCI_P198, πΌ = 6.4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Tension zone T-stub Calculations Mode 1 resistance: 0.25 ∑ ππππ,1 π‘π2 ππ¦ πππ,1,π π = πΎπ0 = 0.25 × 338.29 × 102 × 355 × 10−3 1.0 = 3.058πππ = 60ππ < 1.25 × 53.84 = 67.3ππ = (8π − 2ππ€ )πππ,1,π π 2ππ − ππ€ (π + π) (8 × 60 − 2 × 8.25) × 3058 2 × 53.84 × 60 − 8.25 × (53.84 + 60) = 251.61ππ Mode 2 resistance: 0.25 ∑ ππππ,2 π‘π2 ππ¦ πππ,2,π π = πΎπ0 = 0.25 × 344.58 × 102 × 355 × 10−3 1.0 = 3114.91ππππ Tensile resistance of bolt: π2 ππ’π π΄π πΉπ‘,π π = πΎπ2 = For bolt M20, diameter of washer ππ€ = 33ππ ππ€ = ππ€ 4 = 8.25ππ π = ππππ ≤ 1.25π πΉπ,1,π π = Remark 0.9 × 800 × 245 × 10−3 1.25 = 141.12ππ For 2 bolts in a row, ∑ πΉπ‘,π π = 2 × 141.12 = 282.24ππ Page | 175 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,2,π π = Check 5 – Tension zone T-stub Calculations 2πππ,2,π π + π ∑ πΉπ‘,π π = π+π 2 × 3114.91 + 60 × 282.24 53.84 + 60 = 201.71ππ Mode 3 Resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2 × 141.12 = 282.24ππ Resistance of end-plate in bending: πΉπ‘,ππ,π π = min(πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π ) = min(251.61ππ; 201.71ππ; 282.14ππ) = 201.71ππ π =π Eccentricity of applied load: πππ = πππ π‘ππππ πππ‘π€πππ πππππππ‘π πππ ππππ‘ππππ ππ πππππππ¦ ππππ ππ = 2 = 266.7 = 133.35ππ 2 Nominal moment: π = ππΈπ πππ = 800 × 133.35 = 106680ππππ Page | 176 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Tension zone T-stub Calculations Moment arm: π = πππ π‘ππππ πππ‘π€πππ πππ‘ππππ ππ πππππππ ππ π ππππππππ¦ ππππ Remark = 607.6 − 17.3 = 590.3ππ Tensile force acting on the top flange: π πΉπ‘,πΈπ = π = 106680 590.3 = 180.72ππ < πΉπ‘,ππ,π π = 201.71ππ OK! Tension resistance of bolt: π2 ππ’π π΄π πΉπ‘,π π = πΎπ2 = 0.9 × 800 × 245 × 10−3 1.25 = 141.12ππ Combined shear and tension resistance of bolt: πΉπ£,πΈπ,π πΉπ‘,πΈπ,π + πΉπ£,π π 1.4πΉπ‘,π π = ππΈπ πΉπ‘,πΈπ + ππΉπ£,π π 4 × 1.4 × πΉπ‘,π π = 800 180.72 + 12 × 89.69 4 × 1.4 × 141.12 Assume the applied shear force is shared equally among all bolts and the tension force is shared by first two rows of bolt. = 0.97 < 1.0 Note: For the T-stub checking, the resistance of first row of bolts is sufficient to resist the tensile force due to the nominal moment, hence, no further checking is carried out for the rows of bolts below. If the resistance of the first row is insufficient, the combine resistance of multiple rows of bolts may be checked. Page | 177 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6 – Welding of stiffener Calculations Ref Remark π2 SS EN1993 Assume the tensile force on the top flange of the secondary beam is applied on the first row of bolts: ππππππ‘ πππ‘ ππ π‘βπ π€ππππππ π = πΉπ‘,πΈπ π2 πππππ‘β ππ π€πππ π = 133.35ππ = 180.72 × 159.2 = 28770.89ππππ Polar moment of inertial of the fillet weld: π3 π½= 12 133.353 = = 197604.95ππ3 12 Applied transverse stress on the end of the welding: ππΈπ ππππππ‘ πππ = πππ π‘ππππ ππ€ππ¦ ππππ π‘βπ π€ππππππ (π2 ) = 159.2ππ ππ = 2 2π½ 133.35 2 = 28770.89 × 2 × 197604.95 = 4.85ππ/ππ Page | 178 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Welding of stiffener Calculations Assume the welding for the stiffener is all-round fillet weld, the transverse resistance of the welding at the end of the welding is: Remark ππ π = πΉπ€,π ,π π π‘π = 2.07 × 10 = 20.70ππ/ππ > ππΈπ = 4.85ππ/ππ Page | 179 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 7 – Buckling resistance of the stiffener Calculations Remark ππππ SCI_P398 Dispersion length: ππππ,π,π€π = π‘ππ + 2π π + 5(π‘π + π ) + π π = 17.3 + 2 × 10 + 5 × (10 + 12.7) + 20 = 170.8ππ Design compression resistance of stiffener: πππ€π πππππ,π,π€π π‘π ππ¦π πΉπ,π€π,π π = πΎπ1 π‘ππ = 17.3ππ π‘π = 12ππ π π = 10ππ π = ππ = 12.7ππ π π = 2π‘π = 20ππ πΜ π = 0.932 √ ππππ,π,π€π ππ ππ¦ πΈπ‘π2 = 170.8 × 10 × 355 × 10−3 = 0.49 < 0.72 = 606.34ππ > πΉπ‘,πΈπ = 180.72ππ ∴π=1 Web buckling resistance is adequate without the additional of plate stiffener. No further check is required. Assume ππ€π = π = 1 Page | 180 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4 Design steps for moment-resisting connections – bolted connections Momentresisting Connections With extended fin plate Beam-to-beam with similar depth Beam-to-beam with different depths 1. Bolt group resistance End plate Beam-tocolumnn connections 6. Haunch resistance 7. Diaphragm plate check 2. Fin plate resistance 8. Column capacity check 3. Secondary beam web resistance 9. Column tension zone check 4. Weld resistance of fin plate 10. Column compression zone check 5. Weld resistance of beam flange (PPBW) 11. Stiffeners check 12. Weld resistance of stiffener plate 1. Weld resistance of beam to end plate 2a. Moment resistance (Tension zone) 2b. Moment resistance (Compression zone) 2c. Moment resistance 3. Shear resistance of bolt group 4. Resistance of PPBW Figure 2-2 Design steps for moment connections The moment-resisting connections in this chapter can be divided into two main categories, they are connections with extended fin plate and connections with end plate. The design details for different types of connections are shown in Figure 2-2. For beam-to-beam moment-resisting connection with hogging moments transferred to the primary beams, it is recommended to have full penetration butt weld to transfer the tension within the top flanges while the bottom flange which is in compression, a partial penetration butt weld will be enough to transfer the compression forces to the bottom flange of the primary beam. Page | 181 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS It should be noted that in composite deck construction, welding is usually the preferred connection for the top flange of beams rather than bolting as the use of bolts will clash the installation of the composite decks. 2.4.1 Extended fin plate connections design procedures According to AISC Guide, for flange-plated moment connections, the shear-plate connection can be designed for shear only while the rotation is considered resisted by the flange connections. Bolt group resistance Similar to section 2.3.1 Fin plate resistance Similar to section 2.3.1 Secondary beam web resistance Similar to section 2.3.1 Weld resistance of fin plate Similar to section 2.3.1 Weld resistance of beam flange Assume the applied moment is taken by the flanges of the secondary beam, for full penetration butt weld, assume the strength is equal to the beam flange tensile strength. Beam flange tensile strength: πΉπ π,ππππππ = π‘π ππ ππ¦,ππ πΎπ0 where π‘π : thickness of beam flange ππ : width of beam flange ππ¦,ππ : yield strength of beam flange Applied tensile force on beam flange: πΉπΈπ = ππΈπ < πΉπ π,ππππππ π where π: moment arm π = βπ − π‘π βπ : depth of secondary beam Resistance of partial penetration butt weld (PPBW): The design resistance of a partial penetration butt weld can be determined using the method for a deep penetration fillet weld. (SS EN1993-1-8 Clause 4.7.2(1)) Page | 182 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΉπ π = πΉπ€,π,π π ππ where πΉπ€,π,π π : transverse resistance of welding, can be calculated from 2.3.1 (4) If the angle between the transverse force and weld throat π = 90°, the transverse resistance of the weld: πΉπ€,π,π π = 0.9ππ’ π πΎπ2 *The minimum throat thickness of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. (BS 5950-1 6.9.2) Haunch resistance For beam-to-beam or beam-to-column connections with different beam depths, haunch may be used to provide transition between beams. The haunch resistance hence needs to be checked. Shear: In order to reduce stress concentration, the thicknesses of flange and web are same as secondary beam. Gross section shear resistance: ππ π,π = ββ π‘π€ ππ¦,π€ √3πΎπ0 where ββ : depth of haunch at bolt line π‘π€ : thickness of haunch web Net shear resistance: ππ π,π = π΄π£,πππ‘ ππ¦,π€ √3πΎπ2 where π΄π,πππ‘ : net shear area π΄π£,πππ‘ = ββ π‘π€ − ππ0 π‘π€ Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) > ππΈπ *Suggestions to reduce the stress concentration: As the thicknesses of the flanges of primary beam and secondary beam may be different, the connection between the flanges may result in stress concentration. In order to reduce the stress concentration, transition should be provided at butt weld area. Figure 2-3 below shows the example of transition. Page | 183 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS FPBW Weld access r=25mm 30° transition zone FPBW TYP. PPBW PPBW 30° transition zone PPBW thickness a Weld access r=25mm Figure 2-3 Example of transition between flanges Shear buckling (SS EN1993-1-5): To check the shear buckling resistance of the haunch web, the largest height of the haunch was taken as the depth for calculation. The haunch was checked using similar method of checking rectangular girder. If π 72π > π‘π€ π the haunch web is susceptible to shear buckling, shear buckling check need to be performed and transverse stiffeners should be provided at the supports. where π = √235/ππ¦π€ π=1 Maximum allowable slenderness of haunch web: ππΈ π΄π€ π > √ ππ¦π π΄ππ π‘π€ where π = 0.55, for elastic moment resistance utilized π΄ππ : cross section area of the compression flange π΄ππ = π‘π ππ π΄π€ : cross section area of haunch web Page | 184 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS π΄π€ = ππ‘π€ πΈ = 210πΊππ Contribution from the web: πππ€,π π = ππ€ ππ¦π€ ππ‘π€ √3πΎπ1 where πΜ π€ = π 86.4π‘π€ ππ€ ππ€ = 0.83 πΜ π€ π: distance between fillet of haunch Contribution from the flange: 2 πππ,π π ππ‘π2 ππ¦π ππΈπ (1 − ( = ) ) ππΎπ1 ππ,π π where ππ,π π = ππ¦π (ππ‘π )(β − π‘π ) πΎπ0 1.6ππ‘π2 ππ¦π π = π (0.25 + ) π‘π€ π2 ππ¦π€ π: distance between transverse stiffeners Shear buckling resistance: ππ,π π = πππ€,π π + πππ,π π < πππ¦π€ ππ‘π€ √3πΎπ1 > ππΈπ When haunch is used to connected beams with different height, the length of the haunch should be long enough to ensure the tapered angle is not greater than 45° to prevent stress concentration. Diaphragm plate check External diaphragm plate may be used to connect beams to hollow section column. As there is no relevant design guide in SS EN1993 for the width of external diaphragm plate, CIDECT and Chinese code GB were used to calculate the minimum design width. According to CIDECT design guide 9 – For structural hollow section column connections, the axial resistance of diaphragm ring: ππ −1.54 π 0.14 π‘π 0.34 ππ 2 ( ) ( ) ( ) ππ¦π ≥ ππΈπ ππ π = 19.6 ( ) π‘π ππ π‘π 2 where Page | 185 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ: diameter of hollow section column π‘π : thickness of hollow section column π: width of the diaphragm plate π‘π : thickness of diaphragm plate (at least as thick as the beam flange) ππ¦π : yield strength of hollow section column Range of validity: 14 ≤ ππ ≤ 36 π‘π 0.05 ≤ π ≤ 0.14 ππ 0.75 ≤ π‘π ≤ 2.0 π‘π According to GB 50936:2014, the minimum width of diaphragm plate: π≥ πΉ1 (πΌ)ππΈπ πΉ2 (πΌ)ππ π‘π ππ − π‘π ππ π‘π ππ where πΉ1 (πΌ) = πΉ2 (πΌ) = 0.93 √2 sin2 πΌ + 1 1.74π πππΌ √2 sin2 πΌ + 1 ππ : effective width of external diaphragm ring ππ = (0.63 + 0.88ππ ) √ππ π‘π + π‘π ππ πΌ: angle between axial force and cross section of diaphragm ring where transition occur ππ πΌ = sin−1 ( 2 ) ππ + π ππ : width of beam flange Concrete filled column (SS EN1994-1-1) For concrete filled circular hollow section column, the shear bond between the concrete and steel shall be checked for adequacy to transfer the reaction force from the beams to the composite column. The reaction force from the beam is assumed to be transferred to the composite column via the steel tube. The force transfer to the concrete section may be assumed to be proportion to the ratio of the sectional compression resistance as: Page | 186 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πππ ,πΈπ = (ππΈπ1 + ππΈπ2 ) (1 − ππ,π π ) πππ,π π where ππ,π π : steel section axial resistance πππ,π π : axial resistance of composite column ππΈππ : shear forces from beams The longitudinal shear stress at the surface of the steel section: ππΈπ = πππ ,πΈπ π’π ππ£ where π’π : perimeter of the section π’π = π(π· − 2π‘) ππ£ : load introduction length (should not exceed 2b,2h or L/3) (b, h and L are width, height and length of beam) If ππ π (maximum longitudinal shear resistance) ≤ ππΈπ , shear studs may be used to carry the remaining part of the shear force transferred to the concrete. Column tension zone check (SCI_P398) For beam-to-column moment resisting connections in major axis, the applied moment may induce tension and compression forces on the beam flanges and hence the tension and compression resistances of beam flange and column web need to be checked. Effective width of a beam flange (hot-rolled) connected to an unstiffened column: ππππ = π‘π€π + 2ππ + 7ππ‘ππ ≤ min (ππ ; ππ ) where π‘π€π : thickness of the column web ππ : root radius of column π‘ππ : thickness of the column flange π=( π‘ππ ππ¦,π )( ) ≤ 1 π‘ππ ππ¦,π ππ : width of beam ππ : width of column Design resistance of beam flange: πΉπ‘,ππ,π π = ππππ π‘ππ ππ¦,π πΎπ0 where Page | 187 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS π‘ππ : thickness of beam flange ππ¦,π : yield strength of beam ππππ : effective width of beam flange Effective length of column web: ππππ,π‘,π€π = π‘ππ + 2π π + 5(π‘ππ + π ) where π π : leg length of beam flange to column fillet welds π‘ππ : thickness of column flange π : for rolled section is the root radius π; if column is a welded section, π is the leg length of column web to flange fillet welds Design resistance of column web: πΉπ‘,π€π,π π1 = πππππ,π‘,π€π π‘π€π ππ¦π πΎπ0 where π: reduction factor for the interaction with shear, can be determined from SS EN1993-1-8 Table 6.3 πΎπ0 = 1.0 If design resistance of beam flange or design resistance of column web is insufficient, stiffeners are needed to increase the resistance. The check for resistance of stiffened connection will be shown in section (11). Column compression zone check Compression resistance of column web: πΉπ,π€π,π π = ππππ€π ππππ,π,π€π π‘π€π ππ¦π πΎπ0 where π: reduction factor that takes account of the interaction with shear, can be determined from SS EN1993-1-8 Table 6.3 ππππ,π,π€π : effective length of column web in compression, it is equal to the effective length of column web in tension π: reduction factor for plate buckling Μ Μ Μ π ≤ 0.72, π = 1.0 if π Μ Μ Μ 2π Μ Μ Μ π > 0.72, π = (π Μ Μ Μ π − 0.2)/π if π Page | 188 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ = 0.932√ ππππ,π,π€π ππ€π ππ¦,π€π 2 πΈπ‘π€π ππ€π = βπ − 2(π‘ππ + π ) ππ€π : reduction factor for maximum coexisting longitudinal compression stress in the column web, conservatively taken as 0.7 Shear resistance of column web: If ππ /π‘π€π ≤ 69π, ππ€π,π π = 0.9ππ¦π π΄π£π /(πΎπ0 × √3) If ππ /π‘π€π > 69π, ππ€π,π π = 0.9πππ€,π π where π΄π£π : shear area of the column π΄π£π = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ π=√ 235 ππ¦π πππ€,π π : shear buckling resistance of the web, it can be calculated from SS EN1993-1-5 5.2(1) ππ : clear depth of column web If compressive resistance or shear resistance of column web is lesser than the applied compressive force, stiffeners are needed to strengthen the column web. The detail calculation of stiffened column can be found in section (11). Stiffeners check (SCI_P398) Tension stiffener: Tension stiffeners should be provided symmetrically on either side of the column web and may be full depth or partial depth. Minimum width of tension stiffener: ππ π,πππ = 0.75(ππ − π‘π€π ) 2 where ππ : width of column Tensile resistance of tension stiffener: πΉπ‘,π ,π π = π΄π π ππ¦π > πΉπΈπ πΎπ0 where π΄π π :net area of stiffener π΄π π = 2ππ π π‘π Page | 189 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ¦π : yield strength of stiffener plates The above calculation is applicable for full depth stiffener. For partial depth tension stiffeners, additional check on the length for shear in the stiffeners against applied forces is needed. The details of calculations can be found in SCI_P398. Compression stiffener: For compression stiffeners, they should be provided symmetrically on either side of the column web and they should be full depth stiffeners. According to SCI_P398, the width to thickness ratio of the stiffener should be limited to 14π to prevent torsional buckling of the stiffener. The effective stiffener cross section consists of both the stiffener section and part of the column web section. The length of web act as stiffener section is taken as 15ππ‘π€π on either side of the stiffener. Resistance of cross-section: ππ,π π = π΄π ,πππ ππ¦π πΎπ0 where π΄π ,πππ : effective area of stiffeners π΄π ,πππ = 2ππ π π‘π + (30ππ‘π€π + π‘π )π‘π€π ππ π : width of stiffener π‘π : thickness of stiffener ππ¦π : yield strength of stiffener If πΜ ≤ 0.2, flexural buckling resistance of the compression stiffener may be ignored πΜ = π ππ π1 where π: critical buckling length of the stiffener π1 = π√πΈ/ππ¦ ππ : the radius of gyration of the stiffener ππ = √πΌπ /π΄π ,πππ πΌπ : second moment of area of stiffener 3 (2ππ π + π‘π€π ) π‘π πΌπ = 12 If πΜ > 0.2, flexural buckling resistance of the compression stiffener: Page | 190 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS ππ,π π = ππ΄π ,πππ ππ¦ πΎπ1 where πΌ = 0.49 Μ Μ Μ 2 ) π· = 0.5(1 + πΌ(πΜ − 0.2) + π 1 π= π·+ √(π· 2 ≤ 1.0 Μ Μ Μ 2 ) −π Weld resistance of stiffener plate According to SCI_P398, the minimum throat thickness for flange weld of stiffener: ππππ = π‘π 2 Applied stress of web weld: ππΈπ = πΉπΈπ 2π where π: effective length of web weld π = 2(βπ − 2 × ππππ βπππ π ππ§π − 2π ) π : leg length of web weld Choose fillet weld with longitudinal stress resistance πΉπ€,πΏ,π π > ππΈπ . 2.4.2 End plate connections design procedures Weld resistance of beam to end plate According to SS EN1993-1-8 6.2.2 (1), in weld and bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. Shear resistance of beam web fillet weld: ππ π = πΉπ€,πΏ,π π πΏπ€ ≥ ππΈπ where πΉπ€,πΏ,π π : longitudinal resistance of web fillet weld πΏπ€ : length of fillet weld connecting beam web (2ππ ) Tensile resistance of fillet weld connecting beam flange to end plate: πΉπ π = πΏπΉπ€,π,π π ≥ πΉπΈπ where Page | 191 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΏ: length of fillet weld connecting beam flange to end plate πΏ = 2π − π‘π€π − 2π − 4π‘π πΉπΈπ : applied tensile force due to moment πΉπΈπ = ππΈπ β − π‘π πΉπ€,π,π π : transverse resistance of flange fillet weld Moment resistance (Tension zone) Individual bolt row resistance The individual resistance for each row of bolts is firstly calculated, starting from the top row and working down. The individual resistance of each row is the minimum of the following resistance: o o o o Bending of end plate Bending of column flange Tension in beam web Tension in column web For bending of end plate and column flange, the resistances are calculated based on the resistance of the equivalent T-stubs with effective length relevant to the location of bolts. The resistances are calculated for three possible modes of failure which are shown below. Mode 1: Complete Flange Yielding π ππ€ π πΉπ‘ According to SS EN 1993-1-8: Method 1: πΉπ,1,π π = 4πππ,1,π π π where πππ,1,π π : plastic resistance moment of the equivalent T-stubs πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 Page | 192 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS π΄ππππ,1: effective length of the equivalent T-stubs for mode 1, taken as the lesser of effective length for circular and non-circular pattern. (The effective length can be calculated using SCI_P398 Table 2.2.) ππ¦ : yield strength of the T-stub flange Method 2: πΉπ,1,π π = (8π − 2ππ€ )πππ,1,π π 2ππ − ππ€ (π + π) where ππ€ = ππ€ /4 ππ€ : diameter of the washer or the width across the points of the bolt head Mode 2: Bolt Failure with Flange Yielding πΉπ‘,π π πΉπ‘ πΉπ‘,π π πΉπ,2,π π = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π where πππ,2,π π 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 π΄ππππ,2: effective length of the equivalent T-stubs for mode 2, taken as the effective length for non-circular pattern. (The effective length can be calculated using SCI_P398 Table 2.2.) π΄πΉπ‘,π π : total tension resistance for bolts in the T-stub (= 2πΉπ‘,π π ) πΉπ‘,π π = π2 ππ’π π΄π πΎπ2 π2 = 0.9 ππ’π : ultimate strength of bolt π΄π : non-threaded area of bolt or shear area of bolt Page | 193 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Mode 3: Bolt Failure Resistance πΉπ‘,π π πΉπ‘ πΉπ‘,π π πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π The stiffness of the end plate connection may not be fully rigid if the first two failure modes govern the failure. The connection can be model as rigid only when mode 3 is the critical mode by making the end plate thickness at least equal to the bolt diameter. For column web tension resistance: πΉπ‘,π€π,π π = πππππ,π‘,π€π π‘π€π ππ¦,π€π πΎπ0 where π: reduction factor takes account of the interaction with shear, can be calculated from SS EN1993-1-8 Table 6.3. ππππ,π‘,π€π : effective length of column web, according to SS EN1993-1-8 6.2.6.3 (3), taken as the effective length of equivalent T-stub representing the column web If web tension stiffeners are adjacent to the bolt row (within 0.87π€), web tension will not govern the resistance of the bolt row. For beam web tension resistance: πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 where ππππ,π‘,π€π : effective length of beam web, taken as effective length of equivalent T-stub (SS EN1993-1-8 6.2.6.8 (2)) π‘π€π : thickness of beam web ππ¦,π : yield strength of beam web Groups of bolt row resistance As there are different failure modes considered, the resistance of a group of bolt rows may be less than the sum of all individual resistance of bolt rows. The resistance of groups of bolt rows are calculated using the same method as the individual bolt row. The effective length of Page | 194 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS equivalent T-stubs of a group of bolt row can be calculated using SCI_P398 Table 2.3. If bolt rows are separated by a beam flange or stiffener, no group effect should be considered. Effective resistance of bolt rows The resistance of a bolt row may be limited by the group failure mode. It is assumed that the highest row of bolt acts as individual row and the following bolt rows provide the additional resistance. The effective resistances of bolt rows are summarized below: Effective resistance of first bolt row: πΉπ‘1,π π = individual resistance of bolt row 1 Effective resistance of second bolt row: πΉπ‘2,π π = min [ individual resistance of bolt row 2; (group resistance of bolt row 1 & 2) – individual resistance of bolt row 1] Effective resistance of third bolt row: πΉπ‘3,π π = min [ individual resistance of bolt row 3; (group resistance of bolt row 2 & 3) – individual resistance of bolt row 2; (group resistance of bolt row 1, 2 & 3) – individual resistance of bolt row 1 & 2] Subsequent bolt rows will follow the same manner. Ductility of the bolt rows needs to be checked to ensure the stress distribution between bolt rows. If any of the bolt row is not ductile, reduction of the effective resistances of the bolt rows need to be carried out. Moment resistance (Compression zone) The compression zone is at the level of the bottom flange of the beam. On the beam side, the compression resistance is limited by the resistance of the beam flange. On the column side, compression load is dispersed through end plate and column flange by an assumed angle 45° to the column web. Stiffeners may be needed if column web compression resistance is insufficient. Resistance of column web πΉπ,π€π,π π = πππ€π πππππ,π,π€π π‘π€π ππ¦ πΎπ1 where ππππ,π,π€π : effective length of column web resisting compression ππππ,π,π€π = π‘ππ + 2π π + 5(π‘ππ + π ) + π π (provided the end plate has sufficient depth to ensure the complete dispersion of forces) π : root radius of rolled section; √2ππ for welded section; ππ : throat thickness of fillet weld connecting column web and flange π π : leg length of the fillet weld connecting beam flange and end plate π π = 2π‘π π: reduction factor that takes account of the interaction with shear, can be determined from SS EN1993-1-8 Table 6.3 Page | 195 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Μ Μ Μ π ≤ 0.72, π = 1.0 if π Μ Μ Μ 2π Μ Μ Μ π > 0.72, π = (π Μ Μ Μ π − 0.2)/π if π ππ = 0.932√ ππππ,π,π€π ππ€π ππ¦,π€π 2 πΈπ‘π€π ππ€π = βπ − 2(π‘ππ + π ) ππ€π : reduction factor for maximum coexisting longitudinal compression stress in the column web, conservatively taken as 0.7 Resistance of beam flange Compression resistance of beam flange: πΉπ,ππ,π π = ππ,π π β − π‘ππ where ππ,π π : design bending resistance of beam cross section, can be calculated from SS EN1993-11 β: depth of beam π‘ππ : thickness of beam flange Column web in shear If ππ /π‘π€π ≤ 69π, ππ€π,π π = 0.9ππ¦π π΄π£π /πΎπ0 √3 If ππ /π‘π€π > 69π, ππ€π,π π = 0.9πππ€,π π where ππ : clear depth of the column web ππ = βπ − 2(π‘ππ + π ) π : root radius for rolled section; leg length of fillet weld for welded section; π΄π£π : shear area of the column π΄π£π = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ (for rolled section) πππ€,π π : shear buckling resistance of column web, can be calculated from SS EN 1993-1-5 5.2 (1) Compression zone resistance will be the minimum of the resistance calculated above. Moment resistance According to SS EN1993-1-8 6.2.7.2 (9), the effective resistance of the bolt row need not be reduced if the resistance of the individual bolt row is less than 1.9πΉπ‘,π π . UK NA also states the limit for plastic distribution assumption: π‘π ππ π‘ππ ≤ π ππ’π √ 1.9 ππ¦,ππ Page | 196 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Equilibrium of forces The effective tension resistance of the bolt rows must be in equilibrium with the compression zone resistance. If compression resistance is greater than the effective tension resistance, no reduction is needed. When sum of effective tension resistance of bolt rows and axial load from beam exceeds the compression resistance, reduction of the effective tension resistance of bolt rows is needed. The reduction should start from the bottom row and working up progressively. π΄πΉππ + ππΈπ ≤ πΉπ,π π where π΄πΉππ : sum of forces in all of the rows of bolts in tension ππΈπ : axial force in the beam, positive for compression πΉπ,π π : resistance of compression zone, minimum resistance calculated from section (2b) Moment resistance Moment resistance of the connection: ππ,π π = ∑ βπ πΉπ‘,π,π π π where βπ : distance from the center of compression to bolt row r πΉπ‘,π,π π : effective tension resistance of the bolt row r (after reduction) Shear resistance of bolt group Individual bolt resistances (shear and bearing) can be calculated using the same method as section 2.3.1. According to SCI_P398, it is conservative to assume that the bolt in tension zone can provide only 28% of the shear resistance. Vertical shear resistance of bolt group: ππ π = (π1 + 0.28π2 )πΉπ π where π1 : number of bolts without tension π2 : number of bolts experience tension πΉπ π : shear resistance of individual bolt, minimum values of shear and bearing resistance Resistance of weld connecting beam flange to end plate (PPBW) Tensile resistance of the weld: πΉπ‘,π π = πΉπ€,π,π π ππ where πΉπ€,π,π π : transverse resistance of weld πΉπ€,π,π π = πΎππ’ π √3π½π€ πΎπ2 Page | 197 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΎ=√ 3 1 + 2 cos 2 π π: angle between applied force and axis of the weld ππ’ : ultimate strength of weld π: throat thickness of weld π½π€ : 0.85 for S275; 0.9 for S355 πΎπ2 = 1.25 In addition to the above checking, the transverse stress needs to fulfill the follow requirement (SS EN1993-1-8 Clause 4.5.3.2(6)): ππ£ ≤ 0.9ππ’ πΎπ2 Page | 198 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.3 Example 9 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of similar depth FPBW = Grade 8.8, M20 = = e1=70 = 3 p1=60 50 e2=60 e2=60 S355 UB 610x229x125 PPBW Page | 199 S355 UB 610x229x125 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations According to AISC Guide, for flange-plated moment connections, the shear-plate connection can be designed for shear only while the moment is considered resisted by the flange connections; Hence, in this case, all shear force is assumed to be resisted by the bolt groups while the butt welds in the beam flanges resists the moment. FPBW = Grade 8.8, M20 = = e1=70 = 3 p1=60 50 e2=60 e2=60 S355 UB 610x229x125 SS EN19931-8 S355 UB 610x229x125 PPBW Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; As the distance between the centres of the end fasters: πΏπ = 360ππ > 15π = 300ππ ∴Reduction factor to cater long joints effect is applied π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 360 − 15 × 20 ) 200 × 20 = 0.985 Page | 200 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π π½πΏπ πΎπ2 Remark For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 0.985 × 10−3 1.25 = 92.67ππ SCI_P358 SN017 For single vertical line of bolts (π2 = 1): π§ = 80.00ππ π1 = 7, π = 7 × 1 = 7 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 80ππ 7 × (7 + 1) × 60ππ = 0.14 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 7 × 92.67 √(1 + 0)2 + (0.14 × 7)2 × 10−3 = 458.69ππ > ππΈπ = 400ππ SCI_P358 Bearing resistance on fin plate: For bearing resistance in vertical direction of one bolt: π1 π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’ 70 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 Page | 201 OK π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 60 = min ( − 1.7; 2.5) 22 = 2.50 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 15 × 10−3 1.25 = 193.77ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 70 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 60 800 = min ( ; ; 1.0) 3 × 22 490 = 0.91 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.91 × 490 × 20 × 15 × 10−3 1.25 = 226.45kN Page | 202 Remark π‘π = 15.0ππ π‘π‘ππ < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 7 = 2 1 0.14 × 7 193.77) + ( 226.45 ) √( 2 × 10−3 = 1030.60ππ > ππΈπ = 400ππ Bearing resistance on beam web: Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 126.1 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 60 = min ( − 1.7; 2.5) 22 = 2.50 πΉπ,π π,π = = Remark π1 πΌπ ππ’,π ππ‘π€,π1 πΎπ2 2.5 × 0.6591 × 490 × 20 × 11.9 1.25 = 153.73ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 126.1 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 Page | 203 OK π ,π = π . π ,π = . ππ,π = . ππ,π = π π‘π€,π1 = 11.9ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π2,π π2 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 Remark 60 800 = min ( ; ; 1.0) 3 × 22 490 = 0.91 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.91 × 490 × 20 × 11.9 × 10−3 1.25 = 179.65ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 7 = 2 1 0.14 × 7 2 ) +( ) 153.73 179.65 √( = 817.61ππ > ππΈπ = 400ππ OK Note: The construction sequence is important for flange-plated moment connection. If the joints are slip critical, friction grip bolts shall be used. In such case, the bolts shall be torqued after the welding is done. Page | 204 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate shear resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear gross section resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 500 × 15 355 × × 10−3 1.27 √3 = 1210.39ππ Fin plate shear net section resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (500 − 7 × 22) × 15 = 5190ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 5190 × 490 √3 × 1.25 × 10−3 = 1174.61ππ Page | 205 Remark βπ = 500.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate shear resistance Calculations Ref Remark Fin plate shear block shear resistance: Net area subject to tension: π΄ππ‘ = (π2 − 0.5π0 )π‘π = (60 − 0.5 × 22) × 15 = 735ππ2 Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π = (70 + 6 × 60 − 6.5 × 22) × 15 = 4305ππ2 ππ π,π = =( 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 735 355 × 4305 ) × 10−3 + 1.25 √3 = 1026.41ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(1210.39,1174.61,1026.41) = 1026.41ππ > ππΈπ = 400ππ Page | 206 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web shear resistance Calculations Ref SS EN1993 SCI_P358 Beam web gross section resistance: For UB610x229x125: Cross-section area, π΄π = 15900ππ2 Flange width, ππ = 229ππ Flange thickness, π‘π = 19.6ππ Root radius, π = 12.7ππ Shear area: π΄π£ = π΄π − 2π‘π ππ + (π‘π€ + 2π)π‘π = 15900 − 2 × 19.6 × 229 + (11.9 + 2 × 12.7) × 19.6 = 7654.28ππ2 ππ π,π = = π΄π£ ππ¦,π1 √3πΎπ0 7654.28 × 355 √3 × 10−3 = 1568.82ππ Beam web net section resistance: Area of net section: π΄πππ‘ = π΄π£ − ππ0 π‘π€,π = 7654.28 − 7 × 22 × 11.9 = 5821.68ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 5281.68 × 490 √3 × 1.25 × 10−3 = 1646.96ππ Page | 207 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web shear resistance Calculations Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ) = min(1568.82,1646.96) = 1568.82ππ > ππΈπ = 400ππ For short fin plate, shear and bending moment interaction check is not necessary for beam web. Page | 208 OK Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark r SS EN19931-8 Location of center of gravity of welds group: π2 π₯Μ = (2π + π) = 88.552 (2 × 88.55 + 573) Cope hole size: π = 15ππ = 10.45ππ π¦Μ = = π 2 π′ = π − π = 88.55 − 15 = 73.55ππ π ′ = π − 2π = 573 − 2 × 15 = 543ππ 573 2 = 286.5ππ Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 73.55 + 543 = 690.1ππ Moment arm between applied force and weld center: π = 162.62ππ Induced moment on welds: ππΈπ π= π 2 = Length of fillet weld: Width: π = 88.55ππ Depth: π = 573ππ 400 × 162.62 2 = 32524ππππ Page | 209 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π ′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 73.553 + 6 × 73.55 × 5432 + 5433 = 12 73.554 − 2 × 73.55 + 543 = 24407835ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 88.55 − 10.45 = 78.10ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 286.5ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 400 324524 × 78.10 + 2 × 690.1 24407835 = 0.39ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 324524 × 286.5 24407835 = 0.38ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.392 + 0.382 = 0.55ππ/ππ Page | 210 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark SCI_P363 Choose fillet weld with 6mm leg length, 4.2mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.01ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.24ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.01ππ/ππ > ππ = 0.55ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.40 2 0.38 2 ) +( ) 1.01 1.24 = 0.25 < 1.0 OK Page | 211 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Weld resistance of beam flange Calculations Ref SS EN1993 Assume that the moment is resisted by the flanges of the secondary beam, and the flange thicknesses of primary and secondary beam are same. The beam flange tensile resistance: πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 19.6 × 229 × 345 × 10−3 1.0 = 1548.5ππ Moment arm: π = βπ − π‘π,π = 612.2 − 19.6 = 592.6ππ Tensile force on flange: ππΈπ πΉπΈπ = π = 400 × 103 592.6 = 674.99ππ < πΉπ π,ππππππ = 1548.5ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-8 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Page | 212 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld resistance of beam flange Calculations In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Remark Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√19.6 = 8.85ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: πΉπ€,π,π π = 0.9ππ’ π πΎπ2 = 0.9 × 470 × 12 × 10−3 1.25 ππ’ : ultimate strength = 410πππ for S275 = 470πππ for S355 π throat thickness πΎπ2 = 1.25 = 4.06ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.06 × 229 = 929.92ππ > πΉπΈπ = 674.99ππ Page | 213 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.4 Example 10 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of different depths with haunch = Grade 8.8, M20 FPBW = e1=50 = = 30 40 p1=60 e2=50 S355 UB 305x165x46 S355 UB 533x210x101 PPBW Page | 214 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref = Grade 8.8, M20 Remark FPBW = e1=50 = = 30 40 p1=60 e2=50 S355 UB 305x165x46 S355 UB 533x210x101 SS EN19931-8 PPBW Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; As the distance between the centres of the end fasters: πΏπ = 300ππ = 15π = 300ππ ∴Reduction factor to cater long joints effect is not necessary π½πΏπ = (1 − = (1 − πΏπ − 15π ) 200π 300 − 15 × 20 ) 200 × 20 = 1.0 Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): π1 = 6, π = 6 × 1 = 6 πΌ=0 Page | 215 π§ = 75.00ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations 6π§ π½= π1 (π1 + 1)π1 = Remark 6 × 75ππ 6 × (6 + 1) × 60ππ = 0.18 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 6 × 94.08 √(1 + 0)2 + (0.18 × 6)2 × 10−3 = 385.16ππ > ππΈπ = 300ππ Bearing resistance on fin plate: For bearing resistance in vertical direction of one bolt: π1 π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’ 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.66 × 490 × 20 × 12 1.25 = 155.02ππ Page | 216 OK π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) π‘π = 12.0ππ π‘π‘ππ < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.76 × 490 × 20 × 12 × 10−3 1.25 = 150.97kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 6 = 2 1 0.16 × 6 ) +( ) 155.02 150.97 √( 2 × 10−3 = 625.61ππ > ππΈπ = 300ππ Bearing resistance on beam web: Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 90.85 66 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.75 Page | 217 OK π ,π = π π ,π = ππ,π = π ππ,π = . ππ . . π π‘π€,π1 = 6.7ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π€,π1 πΎπ2 2.5 × 0.75 × 490 × 20 × 6.7 1.25 = 98.49ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 90.85 1.4 × 66 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.5 × 0.76 × 490 × 20 × 6.7 × 10−3 1.25 = 99.48ππ Page | 218 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt group bearing resistance: Remark π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 6 2 2 × 10−3 √( 1 ) + (0.16 × 6) 98.49 99.48 = 425.38ππ > ππΈπ = 300ππ Page | 219 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin Plate shear resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear (gross section) resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 400 × 12 355 × × 10−3 1.27 √3 = 774.65ππ Fin plate shear (net section) resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (400 − 6 × 22) × 12 = 3216ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 3216 × 490 √3 × 1.25 × 10−3 = 727.85ππ Fin plate shear (block shear) resistance: Net area subject to tension: π΄ππ‘ = (π2 − 0.5π0 )π‘π = (50 − 0.5 × 22) × 12 = 468ππ2 Page | 220 Remark βπ = 400.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Fin Plate shear resistance Calculations Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π Remark = (50 + 5 × 60 − 5.5 × 22) × 12 = 2748ππ2 ππ π,π = =( 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 468 355 × 2748 ) × 10−3 + 1.25 √3 = 654.96ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(774.65,727.85,654.96) = 654.96ππ > ππΈπ = 300ππ Page | 221 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web shear resistance Calculations Ref SS EN1993 SCI_P358 Shear area of secondary beam: Remark Weld access hole: ππ€ = 25ππ π΄π£ = π΄π − 2π‘π ππ − 2ππ€ π‘π€ = 5870 − 2 × 11.8 × 165.7 − 2 × 25 × 6.7 = 1624.48ππ2 ππ π = = For UB305x165x46 π΄π = 5870ππ2 ππ = 165.7ππ π‘π = 11.8ππ π΄π£ ππ¦,π √3πΎπ0 1624.48 × 355 √3 × 10−3 = 332.95ππ > ππΈπ = 300ππ Page | 222 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Haunch resistance Calculations Ref SCI_P358 SS EN1993 Haunch shear resistance: In order to reduce stress concentration, the thicknesses of flange and web are same as secondary beam UB305x165x46. Gross section: ππ π,π = = ββ π‘π€ ππ¦,π€ √3πΎπ0 488.1 × 6.7 × 355 √3 × 10−3 = 670.27ππ Net section: Net shear area: π΄π£,πππ‘ = ββ π‘π€ − ππ0 π‘π€ = 488.1 × 6.7 − 6 × 22 × 6.7 = 2385.87ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 2385.87 × 490 √3 × 1.25 × 10−3 = 539.97ππ Page | 223 Remark ββ = 488.1ππ (Depth of haunch at bolt line) πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Haunch resistance Calculations Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(670.27,539.97) = 539.97ππ > ππΈπ = 300ππ SCI_P358 OK For short fin plate, shear and bending moment interaction check is not necessary for haunch web. d SS EN19931-5 Shear buckling resistance of haunch web: To check the shear buckling resistance of the haunch web, the largest height of the haunch was taken as the depth for calculation. The haunch was checked using similar method of checking rectangular girder. 72π 72(0.8136) = = 58.58 π 1.0 π 513.1 72π = = 76.58 > π‘π€ 6.7 π ∴ The haunch web is susceptible to shear buckling, shear buckling check need to be performed and transverse stiffeners should be provided at the supports. Page | 224 Depth of web: π = 513.1ππ π = √235/ππ¦π€ = √235/355 = 0.8136 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Haunch resistance Calculations Maximum allowable slenderness for web: ππΈ π΄π€ 210 3437.77 √ = 0.55 × × 103 √ πΉπ¦π π΄ππ 355 1955.26 = 431.41 > π = 76.58 π‘π€ ∴ The maximum allowable slenderness of web check is satisfied. Shear buckling resistance: Assume transverse stiffeners are present at supports only: πΜ π€ = = π 86.4π‘π€ ππ€ 513.1 86.4 × 6.7 × 0.8136 = 1.09 > 1.08 Assume non-rigid end post: ππ€ = = 0.83 πΜ π€ 0.83 1.09 = 0.76 Contribution from the web: ππ€ ππ¦π€ ππ‘π€ πππ€,π π = √3πΎπ1 = 0.76 × 355 × 513.1 × 6.7 √3 = 536.82ππ Page | 225 Remark For elastic moment resistance utilized: π = 0.55 Cross section area of the compression flange: π΄ππ = π‘π ππ = 1955.26ππ2 Cross section area of web: π΄π€ = ππ‘π€ = 3437.77ππ2 Young’s modules: πΈ = 210πΊππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ,π π = Check 4 – Haunch resistance Calculations ππ¦π (ππ‘π )(β − π‘π ) = πΎπ0 Remark β = 536.7ππ π = 460.2ππ 355 × 165.7 × 11.8 × (536.7 − 11.8) 1.0 = 364.34πππ π = π (0.25 + 1.6ππ‘π2 ππ¦π ) π‘π€ π 2 ππ¦π€ 1.6 × 165.7 × 11.82 × 355 = 460.2 × (0.25 + ) 6.7 × 513.12 × 355 = 115.87ππ Contribution from the flange: 2 πππ,π π = ππ‘π2 ππ¦π ππΈπ (1 − ( = ) ) ππΎπ1 ππ,π π 165.7 × 11.82 × 355 250 2 ) ) (1 − ( 115.87 364.34 = 37.41ππ ππ,π π = πππ€,π π + πππ,π π = 536.82 + 37.41 = 574.23ππ < πππ¦π€ ππ‘π€ √3πΎπ1 = 704.60ππ > ππΈπ = 300ππ OK Page | 226 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark r SS EN19931-8 Location of center of gravity of welds group: π2 π₯Μ = (2π + π) 74.62 = (2 × 74.6 + 501.9) Cope hole size: π = 15ππ = 8.55ππ π¦Μ = = π 2 π′ = π − π = 74.6 − 15 = 59.6ππ π ′ = π − 2π = 501.9 − 2 × 15 = 471.9ππ 501.9 2 = 250.95ππ Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 59.6 + 471.9 = 591.1ππ Moment arm between applied force and weld center: π = 144.77ππ Induced moment on welds: ππΈπ π= π 2 = Length of fillet weld: Width: π = 74.6ππ Depth: π = 501.9ππ 300 × 144.77 2 = 21715.5ππππ Page | 227 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π ′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 59.63 + 6 × 59.6 × 471.92 + 471.93 = 12 59.64 − 2 × 59.6 + 471.9 = 15513212ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 74.6 − 8.55 = 66.05ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 250.95ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 300 21715.5 × 66.05 + 2 × 591.1 15513212 = 0.35ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 21715.5 × 250.95 15513212 = 0.35ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.352 + 0.352 = 0.49ππ/ππ Page | 228 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark Choose fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππ = 0.50ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.35 2 0.35 2 ) +( ) 0.84 1.03 = 0.29 < 1.0 OK *Suggestions to reduce the stress concentration: As the thicknesses of the flanges of primary beam and secondary beam are different, the connection between the flanges may result in stress concentration. In order to reduce the stress concentration, transition should be provided at butt weld area. Figure 2-4 below shows the example of transition. FPBW Weld access r=25mm 30° transition zone FPBW TYP. < 30° PPBW PPBW 30° transition zone PPBW thickness a Weld access r=25mm Figure 2-4 Example of transition to reduce stress concentration Page | 229 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6 – Web resistance of the beam flange Calculations Ref = = SS EN1993 Assume the applied moment is taken by the flanges of the secondary beam, the flange thicknesses of both haunch and secondary beam are same. The beam flange tensile resistance is πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 11.8 × 165.7 × 345 × 10−3 1.0 = 694.12ππ Moment arm: π = βπ − π‘π,π = 536.7 − 11.8 = 524.9ππ Tensile force on flange: ππΈπ πΉπΈπ = π = 250 × 103 524.9 = 476.28ππ < πΉπ π,ππππππ = 694.12ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Page | 230 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Web resistance of the beam flange Calculations In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Remark Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√11.8 = 6.87ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: πΉπ€,π,π π = 0.9ππ’ π πΎπ2 = 0.9 × 470 × 12 × 10−3 1.25 = 4.06ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.06 × 165.7 = 672.74ππ > πΉπΈπ = 476.28ππ Page | 231 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.5 Example 11 – Double-sided Beam-to-Beam connection with extended fin-plate (moment-resisting connection) for beams of different depths with connection plate = FPBW = Grade 8.8, M20 e1=50 = e2=50 2π p1=60 = PPBW S355 UB 533x210x92 Page | 232 S355 UB 356x171x67 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark = FPBW = Grade 8.8, M20 e1=50 = e2=50 2π p1=60 = PPBW S355 UB 356x171x67 S355 UB 533x210x92 SS EN19931-8 Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): π§ = 65.00ππ π1 = 3, π = 3 × 1 = 3 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 3 × 65ππ 3 × (3 + 1) × 60ππ = 0.54 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 3 × 94.08 √(1 + 0)2 + (0.54 × 3)2 × 10−3 = 147.92ππ > ππΈπ = 100ππ Page | 233 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance on fin plate: For bearing resistance in vertical direction of one bolt: πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’ 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.6591 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.6591 × 490 × 20 × 12 1.25 = 155.02ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 234 Remark π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) π‘π = 12.0ππ π‘π‘ππ < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π = πΎπ2 Remark 2.12 × 0.76 × 490 × 20 × 12 × 10−3 1.25 = 150.97kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 3 = 2 1 0.54 × 3 ) +( ) 155.02 150.97 √( 2 × 10−3 = 239.07ππ > ππΈπ = 100ππ Bearing resistance on beam web: Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 121.7 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.6591 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π€,π1 πΎπ2 2.5 × 0.6591 × 490 × 20 × 9.1 1.25 = 117.56ππ Page | 235 OK π ,π = π . π π ,π = . ππ,π = π . ππ,π = π π‘π€,π1 = 9.1ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Horizontal bearing resistance: Remark 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 121.7 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 510 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 9.1 × 10−3 1.25 = 114.48ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 3 = 2 1 0.54 × 3 ) + ( 114.48 ) 117.56 √( 2 × 10−3 = 181.29ππ > ππΈπ = 100ππ Page | 236 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear (gross section) resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 220 × 12 355 × × 10−3 1.27 √3 = 426.06ππ Fin plate shear (net section) resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (220 − 3 × 22) × 12 = 1848ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 1848 × 490 √3 × 1.25 × 10−3 = 418.24ππ Fin plate shear (block shear) resistance: Net area subject to tension: π΄ππ‘ = (π2 − 0.5π0 )π‘π = (50 − 0.5 × 22) × 12 = 468ππ2 Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π = (50 + 2 × 60 − 2.5 × 22) × 12 = 1380ππ2 Page | 237 Remark βπ = 220.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ π,π =( Check 2 – Fin plate resistance Calculations 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ = + πΎπ2 √3πΎπ0 Remark 0.5 × 490 × 468 355 × 1380 ) × 10−3 + 1.25 √3 = 374.57ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(426.06,418.24,374.57) = 374.57ππ > ππΈπ = 100ππ Page | 238 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web shear resistance Calculations Ref SS EN1993 SCI_P358 Beam web resistance (gross section): For UB356x171x67: Cross-section area, π΄π = 8550ππ2 Flange width, ππ = 173.2ππ Flange thickness, π‘π = 15.7ππ Weld access radius, π = 25ππ Shear area: π΄π£ = π΄π − 2π‘π ππ − 2ππ‘π€,π1 = 8550 − 2 × 15.7 × 173.2 − 2 × 25 × 9.1 = 2656.52ππ2 ππ π,π = = π΄π£ ππ¦,π1 √3πΎπ0 2656.52 × 355 √3 × 10−3 = 544.48ππ Beam web shear resistance (net section): Area of net section: π΄πππ‘ = π΄π£ − ππ0 π‘π€,π = 2656.52 − 3 × 22 × 9.1 = 2055.92ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 2055.92 × 490 √3 × 1.25 × 10−3 = 581.62ππ Page | 239 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web shear resistance Calculations Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π ) = min(544.48,581.62) = 544.48ππ > ππΈπ = 100ππ For short fin plate, shear and bending moment interaction check is not necessary for beam web. Page | 240 OK Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark r SS EN19931-8 Location of center of gravity of welds group: π2 π₯Μ = (2π + π) 74.62 = (2 × 74.6 + 332) Cope hole size: π = 15ππ = 11.57ππ π¦Μ = = π 2 π′ = π − π = 74.6 − 15 = 59.6ππ π ′ = π − 2π = 332 − 2 × 15 = 302ππ 332 2 = 166ππ Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 59.6 + 302 = 421.2ππ Moment arm between applied force and weld center: π = 142.76ππ Induced moment on welds: ππΈπ π= π 2 = Length of fillet weld: Width: π = 74.6ππ Depth: π = 332ππ 100 × 142.76 2 = 7138ππππ Page | 241 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π ′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 59.63 + 6 × 59.6 × 3022 + 3023 = 12 59.64 − 2 × 59.6 + 302 = 5124362ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 74.6 − 11.57 = 63.03ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 166ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 200 7138 × 63.03 + 2 × 421.2 5124362 = 0.207ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 7138 × 166 5124362 = 0.231ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.2072 + 0.2312 = 0.31ππ/ππ Page | 242 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld group resistance of fin plate (Two-side C shape fillet weld) Ref Calculations Remark Given fillet weld with 5mm leg length, 3.5mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 0.84ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.03ππ/ππ Simplified method: πΉπ€,πΏ,π π = 0.84ππ/ππ > ππ = 0.31ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.213 2 0.231 2 ) +( ) 0.84 1.03 = 0.11 < 1.0 OK Page | 243 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Weld resistance on beam flange Calculations Ref = SS EN1993 Assume the applied moment is taken by the flanges of the secondary beam, the flange thicknesses of both primary and secondary beam are almost similar (15.6mm & 15.7mm for primary and secondary respectively) The beam flange tensile resistance is πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 15.7 × 173.2 × 355 × 10−3 1.0 = 965.33ππ Moment arm: π = βπ − π‘π,π = 363.4 − 15.7 = 347.7ππ Tensile force on flange: ππΈπ πΉπΈπ = π = 100 × 103 347.7 = 287.60ππ < πΉπ π,ππππππ = 965.33ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. Page | 244 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-1 4.7.2 (1) Check 5 – Weld resistance on beam flange Calculations The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Remark In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√19.6 = 8.85ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: 0.9ππ’ πΉπ€,π,π π = π πΎπ2 = 0.9 × 470 × 12 × 10−3 1.25 = 4.06ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.06 × 173.2 = 703.19ππ > πΉπΈπ = 287.60ππ Classification of connecting plate: π=√ 235 235 =√ = 0.8136 ππ¦,π 355 As the thickness of the connecting plate is same as the thickness of the bottom flange of the secondary beam Page | 245 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld resistance on beam flange Calculations ππ = 4.58 < 9π = 7.32 π‘π Hence the connecting plate is classified as Class 1 and will not subject to local buckling. Page | 246 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.6 Example 12 – I-beams connecting to hollow section column with external ring plate =π Grade 8.8, M20 =π FPBW FPBW 400 e2=50 π p2=60 p1=60 =π e1=50 S355 UB 533x210x101 S275 PLT 12mm PPBW PPBW S355 CHS 508x12.5 Page | 247 =π DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations According to AISC Guide, for flange-plated moment connections, the shear-plate connection can be designed for shear only while the rotation is considered resisted by the flange connections; Remark Hence, in this case, all shear force is assumed to be resisted by the bolt groups while the butt weld in the beam flanges resists the applied moment. =π =π FPBW Grade 8.8, M20 FPBW 400 e2=50 π p2=60 p1=60 =π e1=50 S355 UB 533x210x101 S275 PLT 12mm PPBW =π PPBW S355 CHS 508x12.5 SS EN19931-8 Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SCI_P358 SN017 For two vertical lines of bolts (π2 = 2): π1 1 π = π22 + π1 (π12 − 1)π12 2 6 = 6 1 (602 ) + (6)(62 − 1)(602 ) 2 6 = 136800ππ2 Page | 248 π§ = 100ππ π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = . DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π§π2 πΌ= 2π = Remark (2.4π0 < π2 < 14π‘ ππ 200ππ) 100 × 60 2 × 136800 = 0.02 π½= = π§π1 (π − 1) 2π 1 100 × 60 (6 − 1) 2 × 136800 = 0.11 π1 = 6, π2 = 2, π = 6 × 2 = 12 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 12 × 94.08 × 10−3 √(1 + 0.02 × 12)2 + (0.11 × 12)2 = 618.96ππ > ππΈπ = 500ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 Page | 249 OK! π‘π = 12ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,π£ππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π = πΎπ2 Remark 2.12 × 0.66 × 490 × 20 × 12 × 10−3 1.25 = 131.34ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.66 × 490 × 20 × 12 × 10−3 1.25 = 131.34kN Bolt group bearing resistance: ππ π = π 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 12 × 10−3 2 2 √(1 + 0.02 × 12) + (0.11 × 12) 131.34 131.34 = 864.11ππ > ππΈπ = 500ππ Page | 250 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SS EN19931-8 Check 1 – Bolt group resistance Calculations Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 87.4 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.66 × 490 × 20 × 10.8 × 10−3 1.25 = 118.21ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 87.4 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 Page | 251 Remark π1,π = 87.4ππ π2,π = 50.0ππ π‘π€,π1 = 10.8ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π1 ππ‘π€,π1 = πΎπ2 Remark 2.12 × 0.66 × 490 × 20 × 10.8 × 10−3 1.25 = 118.21ππ Bolt group bearing resistance: ππ π = π 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 12 × 10−3 2 2 √(1 + 0.02 × 12) + (0.11 × 12) 118.21 118.21 = 777.70ππ > ππΈπ = 500ππ Page | 252 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear gross section resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 400 × 12 355 × × 10−3 1.27 √3 = 774.65ππ Fin plate shear net section resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (400 − 6 × 22) × 12 = 3216ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 3216 × 490 √3 × 1.25 × 10−3 = 727.85ππ Fin plate shear block shear resistance: Net area subject to tension: π΄ππ‘ = (π2 + π2 − 1.5π0 )π‘π = (60 + 50 − 1.5 × 22) × 12 = 924ππ2 Page | 253 Remark βπ = 400.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Fin plate resistance Calculations Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π Remark = (50 + 5 × 60 − 5.5 × 22) × 12 = 2748ππ2 ππ π,π = =( 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 924 355 × 2748 ) × 10−3 + 1.25 √3 = 744.33ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(774.65,727.85,744.33) = 727.85ππ > ππΈπ = 500ππ Page | 254 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web shear resistance Calculations Ref SS EN1993 SCI_P358 Beam web gross section resistance: For UB533x210x101: Cross-section area, π΄π = 12900ππ2 Flange width, ππ = 210ππ Flange thickness, π‘π = 17.4ππ Root radius, π = 12.7ππ Shear area: π΄π£ = π΄π − 2π‘π ππ − 2π‘π€ π = 12900 − 2 × 17.4 × 210 − 2 × 10.8 × 20 = 5160ππ2 ππ π,π = = π΄π£ ππ¦,π1 √3πΎπ0 5160 × 355 √3 × 10−3 = 1057.59ππ Beam web net section resistance: Area of net section: π΄πππ‘ = π΄π£ − ππ0 π‘π€,π = 5160 − 6 × 22 × 10.8 = 3734.4ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 3734.4 × 490 √3 × 1.25 × 10−3 = 1056.47ππ Page | 255 Remark π = 20ππ Weld access hole size DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Secondary beam web shear resistance Calculations Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π ) Remark = min(1057.59,1056.47) = 1056.47ππ > ππΈπ = 500ππ Page | 256 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld resistance of beam flange Calculations Ref FPBW FPBW PPBW PPBW SS EN1993 Assume the applied moment is taken by the flanges of the secondary beam, the thicknesses of both diaphragm ring and secondary beam flange are same. The beam flange tensile resistance is πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 17.4 × 210 × 345 × 10−3 1.0 = 1260.63ππ Moment arm: π = βπ − π‘π,π = 536.7 − 17.4 = 519.3ππ Tensile force on flange: ππΈπ πΉπΈπ = π = 500 × 103 519.3 = 962.83ππ < πΉπ π,ππππππ = 1260.63ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Page | 257 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Weld resistance of beam flange Calculations In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Remark Groove angle ≥ 60° π· Choose partial butt weld with 16mm (> 2√17.4 = 8.34ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: πΉπ€,π,π π = 0.9ππ’ π πΎπ2 = 0.9 × 470 × 16 × 10−3 1.25 ππ’ : ultimate strength = 410πππ for S275 = 470πππ for S355 π throat thickness πΎπ2 = 1.25 = 5.41ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 5.41 × 210 = 1137.02ππ > πΉπΈπ = 962.83ππ Page | 258 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – External diaphragm ring check Calculations Ref CIDECT design guide 9 Remark Basic properties: Diameter of CHS column: ππ = 508ππ Thickness of CHS column: π‘π = 16ππ Width of diaphragm ring: ππ = 50ππ Thickness of diaphragm ring: π‘π = 18ππ > π‘π Yield strength of column: ππ¦π = 355πππ Axial resistance of diaphragm ring: ππ π ππ −1.54 ππ 0.14 π‘π 0.34 ππ 2 ( ) ( ) ( ) ππ¦π = 19.6 ( ) π‘π ππ π‘π 2 508 −1.54 50 0.14 18 0.34 508 2 ) ( ) ( ) ( ) = 19.6 ( 16 508 16 2 × 355 × 10−3 = 1643.97ππ > πΉπΈπ = 962.83ππ OK! Range of validity: 14 < ππ 508 = = 31.75 < 36 π‘π 16 0.05 < ππ 50 = = 0.10 < 0.14 ππ 508 0.75 < π‘π 18 = = 1.125 < 2.0 π‘π 16 Note: The thickness of the external diaphragm ring may be slightly thicker than the secondary beam flange, this provides tolerance for positioning the secondary beam. Page | 259 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark r SS EN19931-8 Location of center of gravity of welds group: π2 π₯Μ = (2π + π) 1302 = (2 × 130 + 476.5) Cope hole size: π = 15ππ = 22.95ππ π¦Μ = = π 2 π′ = π − π = 130 − 15 = 115ππ π ′ = π − 2π = 476.5 − 2 × 15 = 446.5ππ 476.5 2 = 238.25ππ Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 115 + 446.5 = 676.5ππ Moment arm between applied force and weld center: π = 236.07ππ Induced moment on welds: ππΈπ π= π 2 = Length of fillet weld: Width: π = 130ππ Depth: π = 476.5ππ 500 × 236.07 2 = 59017.5ππππ Page | 260 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π ′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 1153 + 6 × 115 × 446.52 + 446.53 = 12 1154 − 2 × 115 + 446.5 = 19636646ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 130 − 22.95 = 107.05ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 238.25ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 500 59017.5 × 107.05 + 2 × 676.5 19636646 = 0.691ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 59017.5 × 238.25 19636646 = 0.716ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.6912 + 0.7162 = 1.00ππ/ππ Page | 261 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6 – Weld group of fin plate (Two-side C shape fillet weld) Ref Calculations Remark SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.35ππ/ππ > ππ = 1.00ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.691 2 0.716 2 ) +( ) 1.35 1.65 = 0.45 < 1.0 OK Page | 262 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 7 – Column capacity Calculations Ref Remark =π =π SS EN1994 The reaction force from the beam is transferred to the composite column via the steel tube. The force acting on the concrete may be assumed to be proportional to the cross section axial resistance: ππ,π π πππ ,πΈπ = 2ππΈπ (1 − ) πππ,π π = 2 × 500(1 − 8770 ) 14703.66 ππ,π π :Steel section axial resistance ππ,π π = 8770ππ πππ,π π :Axial resistance of composite column πππ,π π = 14703.66ππ = 403.55ππ The longitudinal shear stress at the surface of the steel section: πππ ,πΈπ ππΈπ = π’π ππ£ = 403.55 × 103 1495 × 952 = 0.28πππ For Concrete-filled circular sections, the bond resistance is: ππ π = 0.55πππ > ππΈπ = 0.28πππ As the shear capacity between steel and concrete is sufficient, shear stud may not be necessary in this case SCI_P358 Local shear resistance of column: Shear area: π΄π£ = βπ π‘2 = 400 × 16 = 6000ππ2 Page | 263 π’π :Perimeter of the section π’π = π(π· − 2π‘) = π × (508 − 32) = 1495ππ ππ£ :Load introduction length (According to EC4, the introduction length should not exceed 2d or L/3, where d is the minimum transverse dimension of the column and L is the column length) Assume: ππ£ = 2(π· − 2π‘) = 2(508 − 32) = 952ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 7 – Column capacity Calculations Ref πΉπ π = = √3πΎπ0 6000 × 355 √3 × 10−3 = 1229.76ππ > ππΈπ = 500ππ Ref SS EN1994 OK! Check 7a (for info) – Shear stud capacity Calculations Note: A conservative assumption is to assume that the bond is not effective in transferring the beam force to the concrete. The force acting on the concrete is designed to be resisted by shear studs. Shear capacity of shear stud: For h/d = 5.26 > 4, πΌ = 1.0 ππ π Remark π΄π£ ππ¦,2 ππ2 0.8ππ’ ( 4 ) 0.29πΌπ 2 (πΉ πΈ )12 ππ ππ = min ( ; ) πΎππ£ πΎππ£ π192 0.8 × 450 × ( 4 ) = min ( × 10−3 ; 1.25 1 0.29 × 1.0 × 192 × (40 × 35000)2 × 10−3 ) 1.25 Remark π:diameter of the shank of the stud π = 19ππ πππ :characteristic cylinder strength of the concrete πππ = 40πππ ππ’ :ultimate strength of the stud ππ’ = 450πππ β:overall height of the stud β = 100ππ πΈππ :Secant modulus of the concrete πΈππ = 35000πππ πΎππ£ :partial safety factor =1.25 = 81.66ππ Total resistance: ππ π = πππ π + 2π ∴ number of shear studs required assuming zero bond resistance: π= R should not be considered in this case as it is applicable to concrete encased section SS EN19941-1, 6.7.4.2(4) πππ ,πΈπ 403.55 = =5 ππ π 81.66 (∴ use 6 studs) Note: The eccentric and out of balance moment onto the column should be considered. Page | 264 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.7 Example 13 – I-beam of different depths connecting to hollow section column with external ring plate = Grade 8.8, M20 = π FPBW FPBW 409.4 p2=60 e2=50 = p1=60 S355 UB 406x178x67 400 e1=50 536.7 = PPBW PPBW S355 UB 533x210x101 S355 CHS 508x12.5 Page | 265 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark Assumption: The welds at the top and bottom flanges of the beam are designed to resist the design moment. The bolt group is designed to resist the design shear force. SS EN19931-8 Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ SCI_P358 SN017 For two vertical lines of bolts (π2 = 2): π1 1 π = π22 + π1 (π12 − 1)π12 2 6 = 6 1 (602 ) + (6)(62 − 1)(602 ) 2 6 = 136800ππ2 πΌ= = π§π2 2π 100 × 60 2 × 136800 = 0.02 Page | 266 π§ = 100ππ π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = . (2.4π0 < π2 < 14π‘ ππ 200ππ) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π§π1 π½= (π − 1) 2π 1 = Remark 100 × 60 (6 − 1) 2 × 136800 = 0.11 π1 = 6, π2 = 2, π = 6 × 2 = 12 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 12 × 94.08 × 10−3 √(1 + 0.02 × 12)2 + (0.11 × 12)2 = 618.96ππ > ππΈπ = 300ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in the fin plate: For bearing resistance in vertical direction of one bolt: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.66 × 490 × 20 × 12 × 10−3 1.25 = 131.34ππ Page | 267 OK! π‘π = 12ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 430 = 0.66 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.66 × 490 × 20 × 12 × 10−3 1.25 = 131.34kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 12 × 10−3 = 2 √(1 + 0.02 × 12) + (0.11 × 12) 131.34 131.34 2 = 864.11ππ > ππΈπ = 300ππ SCI_P358 SS EN19931-8 Bolt bearing resistance in secondary beam web: Vertical bearing resistance: 2.8π2,π 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 Page | 268 OK! π1,π = 84.3ππ π2,π = 50.0ππ π‘π€,π1 = 8.8ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π1,π π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 84.3 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.66 × 490 × 20 × 8.8 × 10−3 1.25 = 96.32ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 84.3 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.66 × 490 × 20 × 8.8 × 10−3 1.25 = 96.32ππ Page | 269 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bolt group bearing resistance: ππ π = Remark π 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π = 12 × 10−3 2 √(1 + 0.02 × 12) + (0.11 × 12) 96.32 96.32 = 633.68ππ > ππΈπ = 300ππ Page | 270 2 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear gross section resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 400 × 12 355 × × 10−3 1.27 √3 = 774.65ππ Fin plate shear net section resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (400 − 6 × 22) × 12 = 3216ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 3216 × 490 √3 × 1.25 × 10−3 = 727.85ππ Fin plate shear block shear resistance: Net area subject to tension: π΄ππ‘ = (π2 + π2 − 1.5π0 )π‘π = (60 + 50 − 1.5 × 22) × 12 = 924ππ2 Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π = (50 + 5 × 60 − 5.5 × 22) × 12 = 2748ππ2 Page | 271 Remark βπ = 400.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ π,π =( Check 2 – Fin plate resistance Calculations 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ = + πΎπ2 √3πΎπ0 Remark 0.5 × 490 × 924 355 × 2748 ) × 10−3 + 1.25 √3 = 744.33ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(774.65,727.85,744.33) = 727.85ππ > ππΈπ = 300ππ Page | 272 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Secondary beam web shear resistance Calculations Ref SS EN1993 SCI_P358 Shear area of secondary beam: Remark Weld access hole: ππ€ = 20ππ π΄π£ = π΄π − 2π‘π ππ − 2ππ€ π‘π€ = 8550 − 2 × 14.3 × 178.8 − 2 × 20 × 8.8 = 3084.32ππ2 ππ π = = For UB406x178x67 π΄π = 8550ππ2 ππ = 178.8ππ π‘π = 14.3ππ π΄π£ ππ¦,π √3πΎπ0 3084.32 × 355 √3 × 10−3 = 632.16ππ > ππΈπ = 300ππ Page | 273 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Haunch resistance Calculations Ref SCI_P358 SS EN1993 Haunch shear resistance: In order to reduce stress concentration, the thicknesses of flange and web are same as secondary beam UB406x178x67. Gross section: ππ π,π = = ββ π‘π€ ππ¦,π€ √3πΎπ0 468.1 × 8.8 × 355 √3 × 10−3 = 844.28ππ Net section: Net shear area: π΄π£,πππ‘ = ββ π‘π€ − ππ0 π‘π€ = 468.1 × 8.8 − 6 × 22 × 8.8 = 2957.68ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π€ √3πΎπ2 2957.68 × 490 √3 × 1.25 × 10−3 = 669.39ππ Page | 274 Remark ββ = 468.1ππ (Depth of haunch at bolt line) πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Haunch resistance Calculations Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(844.28,669.39) = 669.39ππ > ππΈπ = 300ππ SCI_P358 OK! For short fin plate, shear and bending moment interaction check is not necessary for haunch web. d SS EN19931-5 Shear buckling resistance of haunch web: To check the shear buckling resistance of the haunch web, the largest height of the haunch was taken as the depth for calculation. The haunch was checked using similar method of checking rectangular girder. 72π 72(0.8136) = = 58.58 π 1.0 π 508.1 72π = = 57.74 < π‘π€ 8.8 π ∴ The haunch web is NOT susceptible to shear buckling, shear buckling check is not necessary Page | 275 Depth of web: π = 508.1ππ π = √235/ππ¦π€ = √235/355 = 0.8136 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Weld resistance of beam flange Calculations Ref SS EN1993 Assume the moment is resisted by the flanges of the secondary beam. The thickness of the diaphragm ring is same as the beam flange. The beam flange tensile resistance is: πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 14.3 × 178.8 × 355 × 10−3 1.0 = 907.68ππ Moment arm: π = βπ − π‘π,π = 409.4 − 14.3 = 395.1ππ Tensile force on flange: ππΈπ πΉπΈπ = π = 300 × 103 395.1 = 759.3ππ < πΉπ π,ππππππ = 907.68ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Page | 276 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Weld resistance of beam flange Calculations In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Remark Groove angle ≥ 60° π· Choose partial butt weld with 14mm (> 2√14.3 = 7.56ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: πΉπ€,π,π π = 0.9ππ’ π πΎπ2 = 0.9 × 470 × 14 × 10−3 1.25 ππ’ : ultimate strength = 410πππ for S275 = 470πππ for S355 π throat thickness πΎπ2 = 1.25 = 4.74ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.74 × 178.8 = 847.51ππ > πΉπΈπ = 759.3ππ Page | 277 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6 – External diaphragm ring check Calculations Ref CIDECT design guide 9 Remark Basic properties: Diameter of CHS column: ππ = 508ππ Thickness of CHS column: π‘π = 16ππ Width of diaphragm ring: ππ = 50ππ Thickness of diaphragm ring: π‘π = 15ππ > π‘π Yield strength of column: ππ¦π = 355πππ Axial resistance of diaphragm ring: ππ π ππ −1.54 ππ 0.14 π‘π 0.34 ππ 2 ( ) ( ) ( ) ππ¦π = 19.6 ( ) π‘π ππ π‘π 2 508 −1.54 50 0.14 15 0.34 508 2 ) ( ) ( ) ( ) = 19.6 ( 16 508 16 2 × 355 × 10−3 = 1545.15ππ > πΉπΈπ = 759.3ππ Range of validity: 14 < ππ 508 = = 31.75 < 36 π‘π 16 0.05 < ππ 50 = = 0.10 < 0.14 ππ 508 0.75 < π‘π 15 = = 0.9375 < 2.0 π‘π 16 Page | 278 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS < 30° Figure 2-5 Example of transition between diaphragm plate and beam flange Note: As the thickness of diaphragm plate is different from that of the haunch, transition between 30° to 45° is necessary at the weld region to minimize the stress concentration as shown in Figure 2-5. In addition, the thickness of the external diaphragm plate may be slightly thicker (adopt 15mm) to provide tolerance for positioning the secondary beam. Page | 279 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 7 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark r SS EN19931-8 Location of center of gravity of welds group: π2 π₯Μ = (2π + π) = 1302 (2 × 130 + 476.5) Cope hole size: π = 15ππ = 22.95ππ π′ = π − π = 130 − 15 = 115ππ π ′ = π − 2π = 476.5 − 2 × 15 = 446.5ππ π π¦Μ = 2 = 476.5 2 = 238.25ππ Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 115 + 446.5 = 676.5ππ Moment arm between applied force and weld center: π = 236.07ππ Induced moment on welds: ππΈπ π= π 2 = Length of fillet weld: Width: π = 130ππ Depth: π = 476.5ππ 300 × 236.07 2 = 35410.5ππππ Page | 280 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 7 – Weld group of fin plate (Two-side C shape fillet weld) Calculations Remark Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 1153 + 6 × 115 × 446.52 + 446.53 = 12 1154 − 2 × 115 + 446.5 = 19636646ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 130 − 22.95 = 107.05ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 238.25ππ Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ = 300 35410.5 × 107.05 + 2 × 676.5 19636646 = 0.415ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 35410.5 × 238.25 19636646 = 0.430ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.4152 + 0.4302 = 0.60ππ/ππ Page | 281 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 7 – Weld group of fin plate (Two-side C shape fillet weld) Ref Calculations Remark SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355 which match beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.35ππ/ππ > ππ = 0.60ππ/ππ OK! Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.415 2 0.430 2 ) +( ) 1.35 1.65 = 0.16 < 1.0 OK! Page | 282 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 8 – Column capacity check Calculations Ref SS EN1994 The reaction force from the beam is transferred to the composite column via the steel tube. The force acting on the concrete may be assumed to be proportional to the cross section axial resistance: πππ ,πΈπ ππ,π π = (ππΈπ1 + ππΈπ2 ) (1 − ) πππ,π π = (500 + 300) × (1 − 8770 ) 14703.66 Remark ππ,π π :Steel section axial resistance ππ,π π = 8770ππ πππ,π π :Axial resistance of composite column πππ,π π = 14703.66ππ = 322.84ππ The longitudinal shear stress at the surface of the steel section: πππ ,πΈπ ππΈπ = π’π ππ£ = 322.84 × 103 1495 × 952 = 0.23πππ For Concrete-filled circular sections, the bond resistance is: ππ π = 0.55πππ > ππΈπ = 0.23πππ As the shear capacity between steel and concrete is sufficient, shear stud may not be necessary in this case Page | 283 π’π :Perimeter of the section π’π = π(π· − 2π‘) = π × (508 − 32) = 1495ππ ππ£ :Load introduction length (According to EC4, the introduction length should not exceed 2d or L/3, where d is the minimum transverse dimension of the column and L is the column length) Assume: ππ£ = 2(π· − 2π‘) = 2(508 − 32) = 952ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 8 – Column capacity check Calculations Local shear resistance of column: Shear area: π΄π£ = βπ π‘2 Remark = 400 × 16 = 6000ππ2 πΉπ π = = π΄π£ ππ¦,2 √3πΎπ0 6000 × 355 √3 × 10−3 = 1229.76ππ > ππΈπ = 300ππ SS EN1994 OK! Note: A conservative assumption is to assume that the bond is not effective in transferring the beam force to the concrete. The force acting on the concrete is designed to be resisted by shear studs. Shear capacity of shear stud: For h/d = 5.26 > 4, πΌ = 1.0 ππ2 1 0.8ππ’ ( 4 ) 0.29πΌπ 2 (π πΈ )2 ππ ππ ππ π = min ( ; ) πΎππ£ πΎππ£ π192 0.8 × 450 × ( 4 ) = min ( × 10−3 ; 1.25 1 0.29 × 1.0 × 192 × (40 × 35000)2 × 10−3 ) 1.25 π:diameter of the shank of the stud π = 19ππ πππ :characteristic cylinder strength of the concrete πππ = 40πππ ππ’ :ultimate strength of the stud ππ’ = 450πππ β:overall height of the stud β = 100ππ πΈππ :Secant modulus of the concrete πΈππ = 35000πππ πΎππ£ :partial safety factor =1.25 = 81.66ππ Total resistance: ππ π = πππ π + 2π ∴ number of shear studs required assuming zero bond resistance: πππ ,πΈπ 322.84 π= = =4 ππ π 81.66 R should not be considered in this case as it is applicable to concrete encased section SS EN19941-1, 6.7.4.2(4) ∴ use 4 studs. Note: The eccentric and out of balance moment onto the column should be considered. Page | 284 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.8 Example 14 – Beam-to-Column connection (moment-resisting connection) bending about the major axis of the column with different beam depths =π =π FPBW FPBW = ππ = ππ e2=50 p1=60 280 355 S355 UB 356x171x51 458 e1=50 S355 UB 457x152x67 FPBW FPBW Grade 8.8, M20 S355 UC 254x254x132 Page | 285 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref SS EN19931-8 Remark Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): π§ = 60.00ππ π1 = 4, π = 4 × 1 = 4 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 60ππ 4 × (4 + 1) × 60ππ = 0.30 ππ π = = ππΉπ,π π √(1 + πΌπ)2 + (π½π)2 4 × 94.08 √(1 + 0)2 + (0.3 × 4)2 × 10−3 = 240.91ππ > ππΈπ = 200ππ Page | 286 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance on fin plate: For bearing resistance in vertical direction of one bolt: πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’ 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.6591 × 490 × 20 × 12 1.25 = 155.02ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 287 Remark π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) π‘π = 12.0ππ π‘π‘ππ < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π = πΎπ2 Remark 2.12 × 0.76 × 490 × 20 × 12 × 10−3 1.25 = 150.97kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 2 × 10−3 1 0.3 × 4 ) +( ) 155.02 150.97 √( = 390.74π > ππΈπ = 200ππ Bearing resistance on beam web (UB457x152x67): Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 80 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π€,π1 πΎπ2 2.5 × 0.6591 × 490 × 20 × 9.0 1.25 = 116.26ππ Page | 288 OK! π ,π = π π ,π = ππ,π = π ππ,π = . . . π π‘π€,π1 = 9.0ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 Remark 2.8 × 85 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 9.0 × 10−3 1.25 = 113.23ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 2 × 10−3 1 0.3 × 4 116.26) + (113.23) √( = 293.06ππ > ππΈπ = 200ππ Page | 289 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN1993 SCI_P358 Fin plate shear gross section resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 280 × 12 355 × × 10−3 1.27 √3 = 542.25ππ Fin plate shear net section resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (280 − 4 × 22) × 12 = 2304ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 2304 × 490 √3 × 1.25 × 10−3 = 521.44ππ Fin plate shear block shear resistance: Net area subject to tension: π΄ππ‘ = (π2 − 0.5π0 )π‘π = (50 − 0.5 × 22) × 12 = 468ππ2 Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π = (50 + 3 × 60 − 3.5 × 22) × 12 = 1968ππ2 Page | 290 Remark βπ = 280.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ π,π =( Check 2 – Fin plate resistance Calculations 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ = + πΎπ2 √3πΎπ0 Remark 0.5 × 490 × 468 355 × 1968 ) × 10−3 + 1.25 √3 = 495.09ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(542.25,521.44,495.09) = 495.09ππ > ππΈπ = 200ππ Page | 291 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3a – Beam web (UB457x152x67) Calculations Ref SS EN1993 SCI_P358 Beam web gross section resistance: For UB457x152x67: Cross-section area, π΄π = 8560ππ2 Flange width, ππ = 153.8ππ Flange thickness, π‘π = 15.0ππ Root radius, π = 10.2ππ Shear area: π΄π£ = π΄π − 2π‘π ππ + (π‘π€ + 2π)π‘π = 8560 − 2 × 15 × 153.8 + (9.0 + 2 × 10.2) × 15 = 4387ππ2 ππ π,π = = π΄π£ ππ¦,π1 √3πΎπ0 4387 × 355 √3 × 10−3 = 899.16ππ Beam web net section: Area of net section: π΄πππ‘ = π΄π£ − ππ0 π‘π€,π = 4387 − 4 × 22 × 9.0 = 3595ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 3595 × 490 √3 × 1.25 × 10−3 = 813.63ππ Page | 292 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Beam web (UB457x152x67) Calculations Shear resistance of beam web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(899.16,813.63) = 813.63ππ > ππΈπ = 200ππ Check 3b – Beam web resistance (UB356x171x51) Calculations Ref SS EN1993 SCI_P358 OK! Beam web gross section resistance: Shear area: π΄π£ = π΄π − 2π‘π ππ − 2π‘π€ ππ€ = 6490 − 2 × 11.5 × 171.5 − 2 × 7.4 × 15 = 2323.5ππ2 ππ π = = π΄π£ ππ¦,π √3πΎπ0 2323.5 × 355 √3 × 10−3 = 476.22ππ > ππΈπ = 200ππ Page | 293 Remark For UB356x171x51: Cross-section area, π΄π = 6490ππ2 Flange width, ππ = 171.5ππ Flange thickness, π‘π = 11.5ππ Root radius, π = 10.2ππ Weld access hole size, ππ€ = 15ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Tension zone check Calculations Ref Tension SCI_P398 For column 254x254x132: Depth, βπ = 276.3ππ Width, ππ = 261.3ππ Flange thickness, π‘ππ = 25.3ππ Web thickness, π‘π€π = 15.3ππ Root radius, ππ = 12.7ππ Depth between flanges, βπ€π = 225.7ππ Yield strength, ππ¦π = 355πππ Ultimate strength, ππ’π = 490πππ The design force acting on the top and bottom flanges of the beam is πΉπΈπ = ππΈπ βπ − π‘ππ For beam 1 (UB 457x152x67): βπ1 = 458ππ πΉπΈπ1 = π=( 290 × 103 = 654.63ππ 458 − 15 π‘ππ ππ¦π )( ) ≤ 1 π‘ππ ππ¦π for beam 1 UB 457x152x67: π=( 25.3 355 )( ) = 1.69 > 1.0 15 355 ∴π=1 Page | 294 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Tension zone check Calculations Ref Remark For beam 1: Effective width of the beam:ππππ = π‘π€π + 2ππ + 7ππ‘ππ = 15.3 + 2 × 12.7 + 7 × 1 × 25.3 = 217.8ππ > πππ = 153.8ππ ∴ ππππ = 153.8ππ > ( πΉππ,π π1 = = ππ¦π ) π = 107.06ππ ππ’π π ππππ π‘ππ ππ¦,π πΎπ0 153.8 × 15 × 355 × 10−3 1.0 = 818.99ππ > πΉπΈπ1 = 654.63ππ If resistance is insufficient, tension stiffener is needed Tension Column web in tension: Effective length of web: ππππ,π‘,π€π = π‘ππ + 2π π + 5(π‘ππ + π ) Assuming 10 mm leg length weld with π π = 10ππ Assuming the moment on both side is same, π½1 = π½2 = 0 ∴π=1 Page | 295 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Tension zone check Calculations Ref Remark For beam 1: ππππ,π‘,π€π1 = 15 + 2 × 10 + 5 × (25.3 + 12.7) = 225ππ πΉπ‘,π€π,π π1 = = πππππ,π‘,π€π1 π‘π€π ππ¦π πΎπ0 1 × 225 × 15.3 × 355 × 10−3 1.0 = 1222.09ππ > πΉπΈπ1 = 654.63ππ Page | 296 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Compression zone check Calculations Ref Remark Tension Tension Compression Compression SCI_P398 ππ€π = βπ − 2(π‘ππ + ππ ) = 276.3 − 2 × (25.3 + 12.7) = 200.3ππ ππ€π = 0.7 (Conservative assumption) For beam 1: πΜ π = 0.932√ = 0.932√ ππππ,π,π€π ππ€π ππ¦π 2 πΈπ‘π€π 225 × 200.3 × 355 200000 × 15.32 = 0.545 < 0.72 ∴π=1 πΉπ,π€π,π π = = πππ€π ππππ,π,π€π π‘π€π ππ¦π πΎπ0 1 × 0.7 × 225 × 15.3 × 355 × 10−3 1.0 = 855.46ππ > πΉπΈπ1 = 654.63ππ If compression resistance is insufficient, stiffener is needed. Page | 297 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Compression zone check Calculations Column web in shear: π=√ =√ Remark 235 ππ¦π 235 355 = 0.8136 ππ 200.3 = = 13.09 < 69π = 56.14 π‘π€π 15.3 ∴ ππ€π,π π = 0.9ππ¦π π΄π£π √3πΎπ0 π΄π£ = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ = 16800 − 2 × 261.3 × 25.3 + (15.3 + 2 × 12.7) × 25.3 = 4607.93ππ2 ππ€π,π π = 0.9 × 355 × 4607.93 √3 × 10−3 = 850.00ππ > FEd1 = 654.63ππ Page | 298 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6 – Tension stiffeners check (if tension resistance is inadequate) Ref Calculations Remark Tension SCI_P398 Minimum width of stiffener: 0.75(ππ − π‘π€π ) ππ π,πππ = 2 = 0.75 × (261.3 − 15.3) 2 = 92.25ππ Use S355 stiffener with width and thickness: ππ π = 110ππ, π‘π = 15ππ, ππ¦π = 355πππ ππ π = ππ π − ππππππ πβπππππ = 110 − 15 = 95ππ π΄π π = 2ππ π π‘π = 2 × 95 × 15 = 2850ππ2 πΉπ‘,π ,π π = = π΄π π ππ¦π πΎπ0 2850 × 355 × 10−3 1.0 = 1011.75ππ > πΉπΈπ1 = 654.63ππ Page | 299 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 7 – Compression stiffeners check (if resistance is inadequate) Ref Calculations Remark Tension SCI_P398 Let ππ π = 95ππ π‘π = 10ππ βπ = 225.7ππ ππ π 95 π = = = 9.5 < 14π = 11.39 π‘π π‘π 10 Effective area of stiffeners: π΄π ,πππ = 2π΄π + π‘π€π (30ππ‘π€π + π‘π ) = 2 × 95 × 10 + 15.3 × (30 × 0.82 × 15.3 + 10) = 7766.79ππ2 The second moment of area of the stiffener: 3 (2ππ π + π‘π€π ) π‘π πΌπ = 12 = (2 × 95 + 15.3)3 × 10 12 = 7210836ππ4 The radius of gyration of the stiffener: ππ = √ =√ πΌπ π΄π ,πππ 7210836 7766.79 = 30.47ππ Page | 300 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 7 – Compression stiffeners check (if resistance is inadequate) Ref Calculations Remark π1 = π√ πΈ ππ¦ = 3.14 × √ 200000 355 = 74.53 πΜ = = π ππ π1 225.7 30.47 × 74.53 = 0.03 < 0.2 ∴ The buckling effect may be ignored Resistance of cross-section ππ,π π = = π΄π ,πππ ππ¦π πΎπ0 7766.79 × 355 × 10−3 1.0 = 2757.21ππ > πΉπΈπ1 = 654.63ππ Page | 301 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 8 – Haunch resistance Calculations Ref SCI_P358 SS EN1993 Haunch shear resistance: The thicknesses of flange and web are same as beam UB457×152×67. Haunch gross section resistance: ππ π,π = = ββ π‘π€ ππ¦,π€ √3πΎπ0 405 × 9.0 × 355 √3 × 10−3 = 747.08ππ Haunch net section resistance: Net shear area: π΄π£,πππ‘ = ββ π‘π€ − ππ0 π‘π€ = 405 × 9.0 − 4 × 22 × 9 = 2853ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π€ √3πΎπ2 2853 × 490 √3 × 1.25 × 10−3 = 645.69ππ Page | 302 Remark ββ = 405ππ (Depth of haunch at bolt line) πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 8 – Haunch resistance Calculations Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(747.08,645.69) = 645.69ππ > ππΈπ = 200ππ SCI_P358 OK! For short fin plate, shear and bending moment interaction check is not necessary for haunch web. d SS EN19931-5 Shear buckling resistance of haunch web: Depth of web: π = 435ππ To check the shear buckling resistance of the haunch π = √235/ππ¦π€ web, the largest height of the haunch was taken as the depth for calculation. The haunch was checked = √235/355 using similar method of checking rectangular girder. = 0.8136 72π 72(0.8136) = = 58.58 π 1.0 π 435 72π = = 48.33 < π‘π€ 9.0 π ∴ The haunch web is NOT susceptible to shear buckling, shear buckling check is not necessary Page | 303 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 9 – Weld resistance Calculations Ref SS EN1993 Fin plate welding resistance: Unit throat area: π΄π’ = 2βπ Remark βπ = 280.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) = 2 × 280 =560mm Applied stress on weld: ππΈπ ππΈπ = π΄π’ = 200 560 = 0.36ππ/ππ Choose fillet weld with 10mm leg length, 7.0mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.69ππ/ππ > 0.36ππ/ππ Page | 304 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 9 – Weld resistance Calculations Ref Remark Stiffeners welding resistance: Minimum throat thickness requirement for flange weld of stiffeners: π‘π 15 ππππ = = = 7.5ππ 2 2 Choose fillet weld with 12mm leg length, 8.4mm throat thickness and grade S275, the fillet weld between stiffener and column flange is assume achieve full strength of the stiffener Web weld: Effective length of web weld: π = 2(βπ − 2 × ππππ βπππ π ππ§π − 2 × π ) = 2 × (225.7 − 2 × 15 − 2 × 10) = 351.4ππ Applied stress on weld: πΉπΈπ 844.25 ππΈπ = = = 1.20ππ/ππ 2π 2 × 351.4 Choose fillet weld with 10mm leg length, 7.0mm throat thickness and grade S355, Longitudinal resistance: πΉπ€,πΏ,π π = 1.69ππ/ππ > 1.20ππ/ππ Full penetration butt weld is adopted to connect the beam flange to the column, hence, only the capacities of the beam flanges need to be checked: Page | 305 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 9 – Weld resistance Calculations Ref Remark Beam 1: πΉπ π,ππππππ = = π‘π,π1 ππ,1 ππ¦,ππ1 πΎπ0 15 × 153.8 × 355 × 10−3 1.0 = 818.99ππ > πΉπΈπ1 = 654.63ππ OK! Beam 2: πΉπ π,ππππππ = = π‘π,π1 ππ,1 ππ¦,ππ1 πΎπ0 11.5 × 171.5 × 355 × 10−3 1.0 = 700.15ππ > πΉπΈπ = 582.24ππ OK! Page | 306 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.9 Example 15 – Beam-to-Column connection bending about the minor axis of the column with different beam depths FPBW S355 UB 356x171x57 = ππ π = π =π =π S355 UB 457x191x74 e2=50 p1=60 e1=50 280 358 Grade 8.8, M20 PPBW S355 UC 254x254x132 Page | 307 457 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark Assumption: The welds are designed to resist moment and the bolts are designed to resist shear force. SS EN19931-8 Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ For single vertical line of bolts (π2 = 1): π1 = 4, π = 4 × 1 = 4 πΌ=0 π½= = 6π§ π1 (π1 + 1)π1 6 × 65ππ 4 × (4 + 1) × 60ππ = 0.325 Page | 308 π§ = 65.00ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations ππΉπ,π π Ref ππ π = = √(1 + πΌπ)2 + (π½π)2 4 × 94.08 √(1 + 0)2 + (0.325 × 4)2 × 10−3 = 229.45ππ > max (ππΈπ1 ; ππΈπ2 ) = 220ππ Bearing resistance on fin plate: For bearing resistance in vertical direction of one bolt: πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’ 50 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = Remark π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.6591 × 490 × 20 × 12 1.25 = 155.02ππ For bearing resistance in horizontal direction of one bolt: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 50 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 Page | 309 OK! π =π . (1.2π0 < π1 < 4π‘ + 40ππ) π = . (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π . (1.2π0 < π2 < 4π‘ + 40ππ) ππ = π (2.4π0 < π2 < 14π‘ ππ 200ππ) π‘π = 12.0ππ π‘π‘ππ < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations π2 π2 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π Remark 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.12 × 0.76 × 490 × 20 × 12 × 10−3 1.25 = 150.97kN Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 1 0.325 × 4 ) +( ) 155.02 150.97 √( 2 × 10−3 = 371.77ππ > max (ππΈπ1 ; ππΈπ2 ) = 220ππ Bearing resistance on beam web (UB457x191x74): Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 78 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 Page | 310 OK! π ,π = ππ. π ,π = . ππ,π = π . ππ,π = π π‘π€,π1 = 9.0ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,π£ππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π ππ‘π€,π1 = πΎπ2 Remark 2.5 × 0.6591 × 490 × 20 × 9.0 × 10−3 1.25 = 116.26ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 78 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 πΉπ,βππ,π π = = π1 πΌπ ππ’,π1 ππ‘π€,π1 πΎπ2 2.12 × 0.76 × 490 × 20 × 9.0 × 10−3 1.25 = 113.23ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 1 0.325 × 4 116.26) + ( 113.23 ) √( 2 × 10−3 = 278.83ππ > ππΈπ2 = 220ππ Page | 311 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance on haunch web: Vertical bearing resistance: π1,π π1,π 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 78 60 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.66 2.8π2,π π1 = min ( − 1.7; 2.5) π0 2.8 × 50 = min ( − 1.7; 2.5) 22 = 2.5 πΉπ,π£ππ,π π = = π1 πΌπ ππ’,π ππ‘π€,π1 πΎπ2 2.5 × 0.6591 × 490 × 20 × 8.1 × 10−3 1.25 = 104.64ππ Horizontal bearing resistance: 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) ππ π0 2.8 × 78 1.4 × 60 = min ( − 1.7; − 1.7; 2.5) 22 22 = 2.12 πΌπ = min ( π2,π π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 50 800 = min ( ; ; 1.0) 3 × 22 490 = 0.76 Page | 312 Remark π ,π = ππ. π ,π = . ππ,π = π . ππ,π = π π‘π€,π1 = 8.1ππ π‘π€,π1 < 16ππ ππ’,π = 490πππ ππ¦,π = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π1 ππ‘π€,π1 = πΎπ2 Remark 2.12 × 0.76 × 490 × 20 × 8.1 × 10−3 1.25 = 101.90ππ Bolt group bearing resistance: π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π 4 = 2 1 0.325 × 4 104.64) + ( 101.90 ) √( 2 × 10−3 = 250.94ππ > ππΈπ1 = 200ππ Page | 313 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref Remark 280 PLT 12mm SS EN1993 SCI_P358 Fin plate shear gross section resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 280 × 12 355 × × 10−3 1.27 √3 = 542.25ππ Fin plate shear net section resistance: Net area: π΄πππ‘ = (βπ − ππ0 )π‘π = (280 − 4 × 22) × 12 = 2304ππ2 ππ π,π = = π΄πππ‘ ππ’,π √3πΎπ2 2304 × 490 √3 × 1.25 × 10−3 = 521.44ππ Fin plate shear block shear resistance: Net area subject to tension: π΄ππ‘ = (π2 − 0.5π0 )π‘π = (50 − 0.5 × 22) × 12 = 468ππ2 Page | 314 βπ = 280.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Fin plate resistance Calculations Net area subject to shear: π΄ππ£ = (π1 + (π − 1)π1 − (π − 0.5)π0 )π‘π Remark = (50 + 3 × 60 − 3.5 × 22) × 12 = 1968ππ2 ππ π,π = =( 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 468 355 × 1968 ) × 10−3 + 1.25 √3 = 495.09ππ Shear resistance of fin plate: ππ π = min(ππ π,π , ππ π,π , ππ π,π ) = min(542.25,521.44,495.09) = 495.09ππ > max (ππΈπ1 ; ππΈπ2 ) = 220ππ Page | 315 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3a – Beam web (UB457×191×74) Calculations Ref SS EN1993 SCI_P358 Beam web gross section resistance: For UB457x191x74: Cross-section area, π΄π = 9460ππ2 Flange width, ππ = 190.4ππ Flange thickness, π‘π = 14.5ππ Root radius, π = 10.2ππ Shear area: π΄π£ = π΄π − 2π‘π ππ + (π‘π€ + 2π)π‘π = 9460 − 2 × 14.5 × 190.4 + (9.0 + 2 × 10.2) × 14.5 = 4364.7ππ2 ππ π,π = = π΄π£ ππ¦,π1 √3πΎπ0 4364.7 × 355 √3 × 10−3 = 894.59ππ Beam web net section resistance: Area of net section: π΄πππ‘ = π΄π£ − ππ0 π‘π€,π = 4364.7 − 4 × 22 × 9.0 = 3572.7ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π √3πΎπ2 3572.2 × 490 √3 × 1.25 × 10−3 = 808.58ππ Page | 316 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Beam web (UB457×191×74) Calculations Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(894.59,808.58) = 808.58ππ > ππΈπ2 = 220ππ Check 3b – Beam web resistance (UB356×171×57) Calculations Ref SS EN1993 SCI_P358 OK! Beam web gross section resistance: Shear area: π΄π£ = π΄π − 2π‘π ππ − 2π‘π€ ππ€ = 7260 − 2 × 13 × 172.2 − 2 × 8.1 × 15 = 2539.8ππ2 ππ π = = π΄π£ ππ¦,π √3πΎπ0 2539.8 × 355 √3 Remark For UB356x171x57: Cross-section area, π΄π = 7260ππ2 Flange width, ππ = 172.2ππ Flange thickness, π‘π = 13ππ Root radius, π = 10.2ππ Weld access hole size, ππ€ = 15ππ × 10−3 = 520.56ππ > ππΈπ1 = 200ππ Page | 317 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Haunch resistance Calculations Ref SCI_P358 SS EN1993 Haunch shear resistance: In order to reduce stress concentration, the thicknesses of flange and web are same as secondary beam UB356×171×51. Gross section: ππ π,π = = ββ π‘π€ ππ¦,π€ √3πΎπ0 406 × 8.1 × 355 √3 × 10−3 = 674.03ππ Net section: Net shear area: π΄π£,πππ‘ = ββ π‘π€ − ππ0 π‘π€ = 406 × 8.1 − 4 × 22 × 8.1 = 2575.8ππ2 ππ π,π = = π΄π£,πππ‘ ππ’,π€ √3πΎπ2 2575.8 × 490 √3 × 1.25 × 10−3 = 582.96ππ Page | 318 Remark ββ = 406ππ (Depth of haunch at bolt line) πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Haunch resistance Calculations Shear resistance of haunch web: ππ π = min(ππ π,π , ππ π,π ) Remark = min(674.03,582.96) = 582.96ππ > ππΈπ1 = 200ππ SCI_P358 SS EN19931-5 OK! For short fin plate, shear and bending moment interaction check is not necessary for haunch web. Shear buckling resistance of haunch web: To check the shear buckling resistance of the haunch web, the largest height of the haunch was taken as the depth for calculation. The haunch was checked using similar method of checking rectangular girder. 72π 72(0.8136) = = 58.58 π 1.0 π 428 72π = = 52.84 < π‘π€ 8.1 π ∴ The haunch web is NOT susceptible to shear buckling. Shear buckling check is not necessary. Page | 319 Depth of web: π = 428ππ π = √235/ππ¦π€ = √235/355 = 0.8136 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN1993 Check 5a – Weld resistance of beam flange (UB457x191x74) Calculations Remark Assume that the design moment is resisted by the flanges of the secondary beam and same beam section is used to connect to the column. The beam flange tensile resistance is: πΉπ π,ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 14.5 × 190.4 × 355 × 10−3 1.0 = 980.08ππ Moment arm: π = βπ − π‘π,π = 457 − 14.5 = 442.5ππ Tensile force on flange: ππΈπ2 πΉπΈπ2 = π = 300 × 103 442.5 = 677.97ππ < πΉπ π,ππππππ = 980.08ππ BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. Page | 320 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5a – Weld resistance of beam flange (UB457x191x74) Calculations Remark In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√14.5 = 7.62ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: 0.9ππ’ πΉπ€,π,π π = π πΎπ2 = 0.9 × 470 × 12 × 10−3 1.25 = 4.06ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.06 × 190.4 = 773.18ππ > πΉπΈπ2 = 677.97ππ Page | 321 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5b – Weld resistance of beam flange (UB 356x171x57) Ref Calculations Remark π‘ π π SS EN1993 π π π¦,ππ πΉπ π,ππππππ = πΎπ0 = 13 × 172.2 × 355 × 10−3 1.0 = 794.70ππ Moment arm: π = βπ − π‘π,π = 358 − 13 = 345ππ Tensile force on flange: ππΈπ1 πΉπΈπ1 = π = 200 × 103 345 = 579.71ππ < πΉπ π,ππππππ = 794.70ππ Choose partial butt weld with 12mm (> 2√13 = 7.21ππ) throat thickness and grade S355 which match the beam material properties: Transverse resistance: πΉπ€,π,π π = 4.06ππ/ππ Tensile resistance of the PPBW: πΉπ π = πΉπ€,π,π π ππ = 4.06 × 172.2 = 641.88ππ > πΉπΈπ1 = 579.71ππ Page | 322 OK! DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Weld group of stiffener plate Calculations Remark π1 π2 SS EN1993 Choose fillet weld with 10mm leg length, 7mm throat thickness and grade S355 which match the beam steel grade: Longitudinal resistance: πΉπ€,πΏ,π π = 1.69ππ/ππ Transverse resistance: πΉπ€,π,π π = 2.07ππ/ππ Length of fillet weld parallel to load direction: π1 = 108ππ Length of fillet weld perpendicular to load direction: π2 = 195.7ππ Welding resistance for stiffen plate: πΉπ π = 2π1 πΉπ€,πΏ,π π + π2 πΉπ€,π,π π = 2 × 108 × 1.69 + 195.7 × 2.07 = 770.14ππ > max (πΉπΈπ1 ; πΉπΈπ2 ) = 677.97ππ OK! Note: Since the design forces from the beams acting on two sides of the column are different, there is an unbalanced moment induced on the column. Hence, the column design needs to be designed for the unbalanced moment. Page | 323 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.10 Example 16 – Beam-to-Beam connection (moment-resisting connection) in minor axis (Section a) a b =π p3=100 Grade 8.8, M24 e2=75 e1=50 P1,2=100 P2,3=100 = P4,5=100 e1=50 S355 UB 533 210 92 Page | 324 S355 UB 533 210 109 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld of beam web to end plate Calculations Remark ππ SS EN19931-8 6.2.2 (1) In weld connections, and in bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. SS EN1993 Length of fillet weld connecting beam web: πΏπ€ = 2ππ For UB533x210x92: Depth between fillets: ππ = 476.5ππ = 2 × 476.5 = 953ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ = 1.35 × 953 = 1286.55ππ > ππΈπ = 500ππ Page | 325 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1b – Weld of beam flange to end plate Calculations Ref SS EN19931-8 SCI_P363 Choose fillet weld with 10mm leg length, 7mm throat thickness and grade S355: Transverse resistance: πΉπ€,π,π π = 2.07ππ/ππ Length of fillet weld: πΏ = 2π − π‘π€π − 2π − 4π‘π = 2 × 209.3 − 10.1 − 2 × 12.7 − 4 × 15.6 Remark For UB533×210×92: Width of section: π = 209.3ππ Web thickness: π‘π€π = 10.1ππ Root radius: π = 12.7ππ Flange thickness: π‘π = 15.6ππ Depth of section: β = 533.1ππ = 320.7ππ Applied tensile force due to moment: ππΈπ πΉπΈπ = β − π‘π = 300 × 103 533.1 − 15.6 = 579.71ππ Tensile resistance of the fillet weld connecting beam flange and end plate: πΉπ π = πΏπΉπ€,π,π π = 320.7 × 2.07 = 663.85ππ > πΉπΈπ = 579.71ππ Note: Welding cannot be done behind the plate within the flange of the primary beam. Page | 326 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt spacings: End distance: ππ₯ = 50ππ Edge distance: π = 75ππ Spacing (gauge): π€ = 100ππ Spacing (top row above beam flange): π₯ = 40ππ Spacing row 1 – 2: π1−2 = 100ππ Spacing row 2 – 3:π2−3 = 100ππ Bolt row 1: End Plate in Beading For pair of bolts in an unstiffened end plate extension: Assume 12mm fillet weld to connect beam flange to the end plate: ππ₯ = π₯ − 0.8π π = 40 − 0.8 × 12 The circular patterns effective length for: = 30.4ππ Circular yielding: ππππ,ππ = 2πππ₯ = 2 × π × 30.4 = 191.01ππ Individual end yielding: ππππ,ππ = πππ₯ + 2ππ₯ = π × 30.4 + 2 × 50 = 195.50ππ Page | 327 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Circular group yielding: ππππ,ππ = πππ₯ + π€ = π × 30.4 + 100 = 195.50ππ ∴ The circular pattern effective length: ππππ,ππ = min(191.01; 195.50; 195.50) = 191.01ππ The Non-circular patterns effective length for: Double curvature: ππ 250 ππππ,ππ = = = 125ππ 2 2 Individual end yielding: ππππ,ππ = 4ππ₯ + 1.25ππ₯ = 4 × 30.4 + 1.25 × 50 = 184.1ππ Corner yielding: ππππ,ππ = 2ππ₯ + 0.625ππ₯ + π = 2 × 30.4 + 0.625 × 50 + 75 = 167.05ππ Group end yielding: ππππ,ππ = 2ππ₯ + 0.625ππ₯ + π€ 2 = 2 × 30.4 + 0.625 × 50 + 100 2 = 142.05ππ ∴ The non-circular pattern effective length: ππππ,ππ = min(125.0; 184.10; 167.05; 142.05) = 125.00ππ Effective length for mode 1: ππππ,1 = min (ππππ,ππ ; ππππ,ππ ) = 125.00ππ Page | 328 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Effective length for mode 2: ππππ,2 = ππππ,ππ = 125.00ππ π ππ€ π πΉπ‘ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 2 = 0.25 × 125.00 × 15 × 355 1.0 = 2496094πππ π = ππ₯ = 30.4ππ π = min (1.25π; π) = min(38; 75) = 38.0ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 2496094 × 10−3 30.4 = 328.43ππ Page | 329 π‘π = 15ππ As π‘π < 16ππ, ππ¦ = 355πππ Grade 8.8 M24 bolts are used: Diameter of washer: ππ€ = 44ππ ππ€ ππ€ = = 11ππ 4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) = (8 × 38 − 2 × 11) × 2496094 × 10−3 2 × 30.4 × 38 − 11 × (30.4 + 38) = 451.80ππ πΉπ‘,π π πΉπ‘ πΉπ‘,π π Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 125.0 × 152 × 355 = 1.0 = 2496094πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 1.25 = 203328π ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 203328 = 406656π Page | 330 For Grade 8.8 M24 bolts: π2 = 0.9 Ultimate strength: ππ’π = 800πππ Shear area: π΄π = 353ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π 2 × 2496094 + 38 × 406656 × 10−3 30.4 + 38 = 298.91ππ = πΉπ‘,π π πΉπ‘ πΉπ‘,π π Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(328.43; 298.91; 406.66} = 298.91ππ Beam web in tension As bolt row 1 is in the extension of the end plate, the resistance of the beam web in tension is not applicable to this bolt row. Page | 331 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark ππ = (π€ − π‘π€π − 2 × 0.8π π€ )/2 Bolt row 2: End plate in bending π = ππ = 38.55ππ = (100 − 10.1 − 2 × 0.8 × 8)/2 π = 75ππ = 38.55ππ π2 = π1−2 − π₯ − π‘ππ − 0.8π π π1 = = 100 − 40 − 15.6 − 0.8 × 12 = = 34.8ππ Based on Figure 6.11 of SS EN1993-1-8: Values of πΌ for stiffened column flanges and end-plates, πΌ = 7.5 For pair of bolts in a column flange below a stiffener (or cap plate) or in an end plate below the beam flange: π π+π 38.55 38.55 + 75 = 0.34 π2 = = π2 π+π 34.8 38.55 + 75 = 0.31 Page | 332 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ The non-circular patterns effective length for: Side yielding near beam flange or a stiffener: ππππ,ππ = πΌπ = 7.5 × 38.55 = 289.13ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 289.13ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 242.22 × 152 × 355 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Page | 333 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 636.75ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 289.13 × 152 × 355 = 1.0 = 5773465πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 5773465 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 359.05ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 359.05; 406.66} = 359.05ππ Page | 334 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.8 (1) Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Beam web in tension ππππ,π,π€π = ππππ πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 = × 10−3 1.0 = 868.47ππ = 242.22ππ *Conservatively, consider the smallest ππππ (6.2.6.8 (2)) For UB 533x210x92: π‘π€π = 10.1ππ Bolt row 3: End plate in bending For pair of bolts in a column flange away from any stiffener or in an end plate, away from the flange or any stiffener: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ Page | 335 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark The non-circular patterns effective length for: Side yielding: ππππ,ππ = 4π + 1.25π = 4 × 38.55 + 1.25 × 75 = 247.95ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 247.95ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 242.22 × 152 × 355 = 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 × 10−3 = 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) = 636.75ππ Page | 336 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 247.95 × 152 × 355 = 1.0 = 4951252πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 4951252 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 340.09ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 340.09; 406.66} = 340.09ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 × 10−3 1.0 = 868.47ππ Page | 337 = 242.22ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt row 2 & 3 combined: End plate in bending As row 1 and row 2 is separated by beam flange, row 1 acts individually. However, for bolt row 3, the resistance of it may be limited by the resistance of rows 2 & 3 as a group. SS EN19931-8 6.2.6.5 Table 6.6 Row 2 is classified as “First bolt-row below tension flange of beam” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 0.5π + πΌπ − (2π + 0.625π) = 0.5 × 100 + 7.5 × 38.55 − (2 × 38.55 + 0.625 × 75) = 215.15ππ Page | 338 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Row 3 is classified as “Other end bolt-row” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 38.55 + 0.625 × 75 + 0.5 × 100 = 173.98ππ The total effective length for this bolt group combination: ∑ ππππ,ππ = 221.11 + 221.11 = 442.22ππ ∑ ππππ,ππ = 215.15 + 173.98 = 389.13ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 389.13ππ Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 389.13ππ Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 389.13 × 152 × 355 = 1.0 = 7770340πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Page | 339 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 7770340 × 10−3 38.55 = 806.26ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 7770340 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 1022.95ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 389.13 × 152 × 355 = 1.0 = 7770340πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × (7770340 + 48.19 × 406656) × 10−3 38.55 + 48.19 = 631.01ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 203328 × 10−3 = 813.31ππ Page | 340 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(806.26; 631.01; 813.31} = 631.01ππ SS EN19931-8 6.2.6.8 (1) Beam web in tension πΉπ‘,π€π,π π = = ππππ,π,π€π = ∑ ππππ ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 = 389.13ππ 389.13 × 10.1 × 355 × 10−3 1.0 = 1395.23ππ The resistance of bolt row 3 is limited to: πΉπ‘3,π π = πΉπ‘2−3,π π − πΉπ‘2,π π = 631.01 − 359.05 = 271.96ππ Summary of tension resistance of T-stubs: Row Resistance Row 1 alone Row 2 alone Row 3 alone Row 2 and 3 298.91kN 359.05kN 340.09kN 631.01kN Page | 341 Effective Resistance 298.91kN 359.05kN 271.96kN - DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.7 (1) Check 2b – Moment resistance (Compression zone) Calculations Remark Design moment resistance of the beam crosssection (S355 UB533x210x92): ππ,π π is read from SCI_P363 page D-66 ππ,π π = 838πππ For UB533x210x92: βπ = 533.1ππ π‘ππ = 15.6ππ πΉπ,ππ,π π = = ππ,π π β − π‘ππ 838 × 103 533.1 − 15.6 = 1619.32ππ Page | 342 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.7.2 (9) Check 2 – Moment resistance Calculations The effective resistances of bolt rows need to be reduced when the bolt row resistance is greater than 1.9πΉπ‘,π π 1.9πΉπ‘,π π = 1.9 × 203.33 = 386.32ππ As all bolt row resistances are lesser than 386.32kN, no reduction is required. Equilibrium of forces Total effective tension resistance: ∑ πΉπ‘,π π = 298.91 + 359.05 + 271.96 = 929.91ππ < πΉπ,ππ,π π = 1619.32ππ Hence, no reduction is required for the tensile resistance. β1 SS EN19931-8 6.2.7.2 (1) β2 β3 The moment resistance of the connection may be determined using: ππ,π π = ∑ βπ πΉπ‘,π,π π π Page | 343 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Moment resistance Calculations Taking the center of compression to be at the midthickness of the compression flange of the beam: β1 = βπ − ( Remark π‘ππ )+π₯ 2 15.6 ) + 40 = 533.1 − ( 2 = 565.3ππ β2 = β1 − 100 = 465.3ππ β3 = β2 − 100 = 365.3ππ ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π + β3 πΉ3,π,π π = 565.3 × 298.91 + 465.3 × 359.05 + 356.3 × 271.96 = 435.38πππ > ππΈπ = 300πππ Page | 344 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Shear resistance of bolt group Calculations Ref SCI_P398 For Grade 8.8 M24 bolts: πΌπ£ = 0.6 π΄π = 353ππ2 ππ’π = 800πππ Shear resistance of an individual bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 75 − 1.7; 2.5) 26 = 2.5 πΌπ = min ( π1 1 π1 ππ’π − ; ; ; 1.0) 3π0 4 3π0 ππ’ 100 1 50 800 = min ( − ; ; ; 1.0) 3 × 26 4 3 × 26 510 = 0.64 Page | 345 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Shear resistance of bolt group Calculations Bearing resistance of an individual bolt: π1 πΌπ ππ’ ππ‘ πΉπ,π π = πΎπ2 = Remark 2.5 × 0.64 × 510 × 24 × 15 1.25 = 235.38ππ Hence, resistance of an individual bolt: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(135.55; 235.38) = 135.55ππ According to SCI_P398, the shear resistance of the upper rows may be taken conservatively as 28% of the shear resistance without tension, thus the shear resistance of the bolt group is: ππ π = (4 + 6 × 0.28) × πΉπ π = 5.68 × 135.55 = 769.94ππ > ππΈπ = 500ππ OK Note: In this example, the primary beam is an edge beam which supports secondary beam on one side only. Torsion on the primary beam should be checked during the beam design. Page | 346 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Additional info (whether stiffeners for protruding plate are required) Ref Calculations Remark Stiffeners SS EN19931-8 SCI_P398 If stiffener is used to strengthen the extension of the end plate, the end plate bending resistance will be increased. π = ππ = 38.55ππ Bolt row 1: End Plate in Beading For pair of bolts in an unstiffened end plate extension: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2 × π × 38.55 = 242.22ππ Individual end yielding: ππππ,ππ = ππ + 2ππ₯ = π × 38.55 + 2 × 50 = 221.11ππ ∴ The circular pattern effective length: ππππ,ππ = min(242.22; 221.11) = 221.11ππ Page | 347 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Additional info (whether stiffeners for protruding plate are required) Ref Calculations Remark The Non-circular patterns effective length for: ππ₯ = π₯ − 0.8π π Side yielding: ππππ,ππ = 4π + 1.25ππ₯ = 40 − 0.8 × 12 = 30.4ππ = 4 × 38.55 + 1.25 × 50 = 247.95ππ Corner yielding away from the stiffener/flange: ππππ,ππ = 2π + 0.625ππ₯ + π π1 = 0.34 π2 = 0.27 ∴ πΌ = 7.7 = 2 × 38.55 + 0.625 × 50 + 75 = 173.98ππ Corner yielding: ππππ,ππ = πΌπ − (2π + 0.625π) + ππ₯ = 7.7 × 38.55 − (2 × 38.55 + 0.625 × 75) + 50 = 222.86ππ ∴ The non-circular pattern effective length: ππππ,ππ = min(247.95; 173.98; 222.86) = 173.98ππ Effective length for mode 1: ππππ,1 = min (ππππ,ππ ; ππππ,ππ ) = 173.98ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 173.98ππ Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 173.98 × 152 × 355 = 1.0 = 3474063πππ π = ππ = 38.55ππ Page | 348 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Additional info (whether stiffeners for protruding plate are required) Ref Calculations Remark π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 3474063 × 10−3 38.55 = 360.47ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) = (8 × 48.19 − 2 × 11) × 3474063 × 10−3 2 × 38.6 × 48.2 − 11 × (38.6 + 48.2) = 457.35ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 173.98 × 152 × 355 1.0 = 3474063πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 1.25 = 203328π ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 203328 = 406656π Page | 349 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Additional info (whether stiffeners for protruding plate are required) Ref Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π = 2 × 3474063 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 306.03ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(360.47; 306.03; 406.66} = 306.03ππ Moment resistance: ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π + β3 πΉ3,π,π π = 565.3 × 306.03 + 465.3 × 359.05 + 356.3 × 271.96 = 439.41πππ Note: In this example, adding a stiffener behind the extended end plate will increase the moment capacity of the connection to a limited extend. Hence, stiffeners is not needed for the extended end plate. However, adding the stiffener may have a more significant effect in increasing load capacity for connections with larger extension. Page | 350 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.11 Example 17 – Beam-to-Beam connection (moment-resisting connection) in minor axis (Section b) a b = p3=100 e1=60 P1,2=100 Grade 8.8, M24 e2=75 =π S355 UB 533 210 92 Page | 351 S355 UB 533 210 109 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld of beam web to end plate Calculations SS EN19931-8 6.2.2 (1) In welded connections and bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. SS EN1993 Length of fillet weld connecting beam web: πΏπ€ = 2ππ = 2 × 476.5 = 953ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Page | 352 Remark For UB533x210x92: Depth between fillets: ππ = 476.5ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld of beam web to end plate Calculations Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ Remark = 1.35 × 953 = 1286.55ππ > ππΈπ = 300ππ Page | 353 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1a – Resistance of flange PPBW Calculations Remark PPBW BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√15.6 = 7.90ππ) throat thickness and grade S355 which match the beam material properties: Page | 354 ππ’ = 470πππ for S355 weld πΎπ2 = 1.25 For UB533x210x92: ππ = 209.3ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1a – Resistance of flange PPBW Calculations The design transverse resistance of weld: 0.9ππ’ πΉπ€,π,π π = π πΎπ2 = Remark 0.9 × 470 × 12 × 10−3 1.25 = 4.06ππ/ππ The tensile resistance of the weld: πΉπ‘,π π = πΉπ€,π,π π ππ = 4.06 × 209.3 = 849.93ππ > ∑ πΉπ‘,π π = 631.01ππ Note: Welding cannot be done behind the plate within the flange of the primary beam. Page | 355 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt spacings: End distance: ππ₯ = 60ππ Edge distance: π = 75ππ Spacing (gauge): π€ = 100ππ Spacing row 1 – 2: π1−2 = 100ππ Spacing row 2 – 3:π2−3 = 313.1ππ ππ = (π€ − π‘π€π − 2 × 0.8π π€ )/2 Bolt row 1: End plate in bending π = ππ = 38.55ππ = (100 − 10.1 − 2 × 0.8 × 8)/2 π = 75ππ = 38.55ππ π2 = ππ₯ − π‘ππ − 0.8π π π1 = = 60 − 15.6 − 0.8 × 12 = = 34.8ππ Based on Figure 6.11 of SS EN1993-1-8: Values of πΌ for stiffened column flanges and end-plates, πΌ = 7.5 For pair of bolts in a column flange below a stiffener (or cap plate) or in an end plate below the beam flange: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ The non-circular patterns effective length for: Side yielding near beam flange or a stiffener: ππππ,ππ = πΌπ = 7.5 × 38.55 = 289.13ππ Page | 356 π π+π 38.55 38.55 + 75 = 0.34 π2 = = π2 π+π 34.8 38.55 + 75 = 0.31 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 289.13ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 2 = 0.25 × 242.22 × 15 × 355 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 636.75ππ Page | 357 π‘π = 15ππ As π‘π < 16ππ, ππ¦ = 355πππ Grade 8.8 M24 bolts are used: Diameter of washer: ππ€ = 44ππ ππ€ ππ€ = = 11ππ 4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 2 Bolt failure with flange yielding For Grade 8.8 M24 resistance: bolts: π2 = 0.9 0.25 ∑ ππππ,2 π‘π2 ππ¦ Ultimate strength: πππ,2,π π = ππ’π = 800πππ πΎπ0 Shear area: 2 π΄π = 353ππ2 0.25 × 289.13 × 15 × 355 = 1.0 = 5773465πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 1.25 = 203328π ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 203328 = 406656π πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 5773465 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 359.05ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 359.05; 406.66} = 359.05ππ Page | 358 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.8 (1) Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Beam web in tension ππππ,π,π€π = ππππ πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 = × 10−3 1.0 = 868.47ππ = 242.22ππ *Conservatively, consider the smallest ππππ (6.2.6.8 (2)) For UB 533x210x92: π‘π€π = 10.1ππ Bolt row 2: End plate in bending For pair of bolts in a column flange away from any stiffener or in an end plate, away from the flange or any stiffener: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ The non-circular patterns effective length for: Side yielding: ππππ,ππ = 4π + 1.25π = 4 × 38.55 + 1.25 × 75 = 247.95ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 247.95ππ Page | 359 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 242.22 × 152 × 355 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 636.75ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 247.95 × 152 × 355 1.0 = 4951252πππ Page | 360 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π = 2 × 4951252 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 340.09ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 340.09; 406.66} = 340.09ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 × 10−3 1.0 = 868.47ππ Bolt row 1 & 2 combined: End plate in bending For bolt row 2, the resistance of it may be limited by the resistance of rows 1 & 2 as a group. Page | 361 = 242.22ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.5 Table 6.6 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Row 1 is classified as “First bolt-row below tension flange of beam” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 0.5π + πΌπ − (2π + 0.625π) = 0.5 × 100 + 7.5 × 38.55 − (2 × 38.55 + 0.625 × 75) = 215.15ππ Row 2 is classified as “Other end bolt-row” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 38.55 + 0.625 × 75 + 0.5 × 100 = 173.98ππ The total effective length for this bolt group combination: ∑ ππππ,ππ = 221.11 + 221.11 = 442.22ππ ∑ ππππ,ππ = 215.15 + 173.98 = 389.13ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 389.13ππ Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 389.13ππ Page | 362 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 389.13 × 152 × 355 1.0 = 7770340πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 7770340 × 10−3 38.55 = 806.26ππ Method 2: πΉπ,1,π π = (8π − 2ππ€ )πππ,1,π π 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 7770340 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 1022.95ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 389.13 × 152 × 355 = 1.0 = 7770340πππ Page | 363 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π = 2 × (7770340 + 48.19 × 406656) × 10−3 38.55 + 48.19 = 631.01ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 203328 × 10−3 = 813.31ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(806.26; 631.01; 813.31} = 631.01ππ SS EN19931-8 6.2.6.8 (1) Beam web in tension πΉπ‘,π€π,π π = = ππππ,π,π€π = ∑ ππππ ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 = 389.13ππ 389.13 × 10.1 × 355 × 10−3 1.0 = 1395.23ππ The resistance of bolt row 2 is limited to: πΉπ‘2,π π = πΉπ‘1−2,π π − πΉπ‘1,π π = 631.01 − 359.05 = 271.96ππ Summary of tension resistance of T-stubs: Row Resistance Row 1 alone Row 2 alone Row 1 and 2 359.05kN 340.09kN 631.01kN Page | 364 Effective Resistance 359.05kN 271.96kN - DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.7 (1) Check 2b – Moment resistance (Compression zone) Calculations Remark Design moment resistance of the beam crosssection (S355 UB533x210x92): ππ,π π is read from SCI_P363 page D-66 ππ,π π = 838πππ For UB533x210x92: βπ = 533.1ππ π‘ππ = 15.6ππ πΉπ,ππ,π π = = ππ,π π β − π‘ππ 838 × 103 533.1 − 15.6 = 1619.32ππ Page | 365 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.7.2 (9) Check 2 – Moment resistance Calculations The effective resistances of bolt rows need to be reduced when the bolt row resistance is greater than 1.9πΉπ‘,π π 1.9πΉπ‘,π π = 1.9 × 203.33 = 386.32ππ As all bolt row resistances are lesser than 386.32kN, no reduction is required. Equilibrium of forces Total effective tension resistance: ∑ πΉπ‘,π π = 359.05 + 271.96 = 631.01ππ < πΉπ,ππ,π π = 1619.32ππ Hence, no reduction is required for the tensile resistance. β1 SS EN19931-8 6.2.7.2 (1) β2 The moment resistance of the connection may be determined using: ππ,π π = ∑ βπ πΉπ‘,π,π π π Page | 366 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Moment resistance Calculations Taking the center of compression to be at the midthickness of the compression flange of the beam: Remark π‘ππ β1 = βπ − ( ) − ππ₯ 2 15.6 ) − 60 = 533.1 − ( 2 = 465.3ππ β2 = β1 − 100 = 365.3ππ ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π = (465.3 × 359.05 + 356.3 × 271.96) × 10−3 = 266.41πππ > ππΈπ = 200πππ Page | 367 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Shear resistance of bolt group Calculations Ref SCI_P398 For Grade 8.8 M24 bolts: πΌπ£ = 0.6 π΄π = 353ππ2 ππ’π = 800πππ Shear resistance of an individual bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 75 − 1.7; 2.5) 26 = 2.5 πΌπ = min ( π1 1 π1 ππ’π − ; ; ; 1.0) 3π0 4 3π0 ππ’ 100 1 60 800 = min ( − ; ; ; 1.0) 3 × 26 4 3 × 26 510 = 0.77 Page | 368 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Shear resistance of bolt group Calculations Bearing resistance of an individual bolt: π1 πΌπ ππ’ ππ‘ πΉπ,π π = πΎπ2 = Remark 2.5 × 0.77 × 510 × 24 × 15 1.25 = 282.46ππ Hence, resistance of an individual bolt: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(135.55; 282.46) = 135.55ππ According to SCI_P398, the shear resistance of the upper rows may be taken conservatively as 28% of the shear resistance without tension, thus the shear resistance of the bolt group is: ππ π = (2 + 4 × 0.28) × πΉπ π = 3.12 × 135.55 ππ π = 422.92ππ > ππΈπ = 300ππ OK Note: In this example, the primary beam is an edge beam which supports secondary beam on one side only. Torsion on the primary beam should be checked during the beam design. Page | 369 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.12 Example 18 – Beam-to-Beam connection (moment-resisting connection) in major axis and/or minor axis (section b) = π 75 100 60 75 100 60 100 100 b 533.1 60 250 533.1 a = 60 S355 UB 533 210 92 Grade 8.8, M24 250 S355 UB 533 210 92 =π 80 60 40 70 c S355 UB 356 127 39 353.4 60 = As the design calculations for 2.4.12a is similar to that of 2.4.11. Refer to 2.4.11 for details. Page | 370 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld connecting beam web Calculations SS EN19931-8 6.2.2 (1) In weld connections and bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. SS EN1993 Length of fillet weld connecting beam web: πΏπ€ = 2ππ Remark For UB533×210×92: Depth between fillets: ππ = 476.5ππ = 2 × 476.5 = 953ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ = 1.35 × 953 = 1286.55ππ > ππΈπ = 350ππ Page | 371 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1a– Resistance of PPBW on beam flange and end plate Calculations Remark PPBW between beam and end plate BS 5950-1 6.9.2 Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Groove angle ≥ 60° π· Choose partial butt weld with 12mm (> 2√15.6 = 7.90ππ) throat thickness and grade S355 which match the beam material properties: Page | 372 ππ’ = 470πππ for S355 weld πΎπ2 = 1.25 For UB533x210x92: ππ = 209.3ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1a– Resistance of PPBW on beam flange and end plate Calculations Remark The design transverse resistance of weld: 0.9ππ’ πΉπ€,π,π π = π πΎπ2 = 0.9 × 470 × 12 × 10−3 1.25 = 4.06ππ/ππ The tensile resistance of the weld: πΉπ‘,π π = πΉπ€,π,π π ππ = 4.06 × 209.3 = 849.76ππ > ∑ πΉπ‘,π π = 409.22ππ Page | 373 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Beam shear check Calculations Ref Remark For UB533×210×92: Depth: βπ = 533.1ππ Width: ππ = 209.3ππ Web thickness: π‘π€π = 10.1ππ Flange thickness: π‘ππ = 15.6ππ Root radius:ππ = 12.7ππ Depth between fillets: ππ = 476.5ππ Cross-sectional area: π΄π = 11700ππ2 SS EN1993 Shear area of beam: π΄π£ = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ = 11700 − 2 × 209.3 × 15.6 + (10.1 + 2 × 12.7) × 15.6 = 5723.64ππ2 Shear resistance: πππ,π π = π΄π£ ( ππ¦π √3 = 5723.64 × ( )/πΎπ0 355 √3 ) = 1173.11ππ > ππΈπ = 350ππ Page | 374 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark For UC203x203x60: Depth: βπ = 209.6ππ Width: ππ = 205.8ππ Web thickness: π‘π€π = 9.4ππ Flange thickness: π‘ππ = 14.2ππ Root radius: ππ = 10.2ππ Depth between fillets: ππ = 160.8ππ Cross-sectional area: π΄π = 7640ππ2 Bolt spacings: End distance: ππ₯ = 60ππ Edge distance (end plate): ππ = 75ππ Spacing (gauge): π€ = 100ππ Edge distance (column flange): ππ = 0.5 × (ππ − π€) = 52.90ππ Spacing row 1 – 2: π1−2 = 100ππ Spacing row 2 – 3:π2−3 = 313.1ππ ππ ππ SCI_P398 SS EN19931-8 Bolt row 1: Column flange in bending π = ππ = = π€ − π‘π€π − 2 × 0.8ππ 2 100 − 9.4 − 2 × 0.8 × 10.2 2 = 37.14ππ Page | 375 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark ππππ = min(ππ ; ππ ) = min(52.9; 75) = 52.9ππ For pair of bolts in a column flange away from any stiffener: The circular patterns effective length for: Circular yielding: ππππ = 2ππ = 2 × π × 37.14 = 233.36ππ The non-circular patterns effective length for: Side yielding: ππππ = 4π + 1.25π = 4 × 37.14 + 1.25 × 52.9 = 214.69ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 214.69ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 214.69ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π 2 0.25 ∑ ππππ,1 π‘ππ ππ¦ = πΎπ0 2 = 0.25 × 214.69 × 14.2 × 355 1.0 = 3841906πππ π = min(1.25π; π) = min(46.43; 52.9) = 46.43ππ Page | 376 π‘ππ = 14.2ππ < 16ππ ππ¦ = 355πππ Grade 8.8 M24 bolts are used: Diameter of washer: ππ€ = 44ππ ππ€ ππ€ = = 11ππ 4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 3841906 × 10−3 37.14 = 413.78ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 46.43 − 2 × 11) × 3841906 2 × 37.14 × 46.43 − 11 × (37.14 + 46.43) × 10−3 = = 530.74ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 2 0.25 ∑ ππππ,2 π‘ππ ππ¦ = πΎπ0 0.25 × 214.69 × 14.22 × 355 1.0 = 3841906πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 1.25 = 203328π ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 203328 = 406656π Page | 377 For Grade 8.8 M24 bolts: π2 = 0.9 Ultimate strength: ππ’π = 800πππ Shear area: π΄π = 353ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π = 2 × 3841906 + 46.43 × 406656 × 10−3 37.14 + 46.43 = 317.87ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of column flange in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(413.78; 317.87; 406.66} = 317.87ππ SS EN19931-8 6.2.6.3 (3) Column web in transverse tension For a bolted connection, the effective width ππππ,π,π€π of column web should be taken as equal to the effective length of equivalent T-stub representing the column flange ∴ ππππ,π,π€π = ππππ,1 = 214.69ππ Table 5.4 For single-side beam, the transformation parameter π½≈1 Table 6.3 For π½ = 1, π = π1 = 1 π π‘ 2 √1 + 1.3 ( πππ,π,π€π π€π ) π΄π£π 1 = √1 + 1.3 × (214.69 × 2 9.4 ) 2218.44 = 0.69 Shear resistance of column: π΄π£π = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ = 7640 − 2 × 205.8 × 14.2 + (9.4 + 2 × 10.2) × 14.2 = 2218.44ππ2 Page | 378 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref 6.2.6.3 Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Design resistance of unstiffened column web to transverse tension: πΉπ‘,π€π,π π = = πππππ,π‘,π€π π‘π€π ππ¦,π€π πΎπ0 0.69 × 214.69 × 9.4 × 355 × 10−3 1.0 = 497.25ππ End plate in bending π = ππ = = π1 = π€ − π‘π€π − 2 × 0.8π π€ 2 100 − 10.1 − 2 × 0.8 × 8 2 = π π+π 38.55 38.55 + 75 = 0.34 = 38.55ππ π = ππ = 75ππ π2 = π2 = ππ₯ − π‘ππ − 0.8π π π2 π+π 34.8 38.55 + 75 = 60 − 15.6 − 0.8 × 12 = = 34.8ππ = 0.31 Based on Figure 6.11 of SS EN1993-1-8: Values of πΌ for stiffened column flanges and end-plates, πΌ = 7.2 For pair of bolts in a column flange below a stiffener (or cap plate) or in an end plate below the beam flange: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ The non-circular patterns effective length for: Side yielding near beam flange or a stiffener: ππππ,ππ = πΌπ = 7.2 × 38.55 = 277.56ππ Page | 379 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 277.56ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 242.22 × 152 × 355 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 636.75ππ Page | 380 π‘π = 15ππ < 16ππ ππ¦ = 355πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 277.56 × 152 × 355 1.0 = 5542526πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 5542526 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 353.72ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 353.72; 406.66} = 353.72ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 = × 10−3 1.0 = 868.47ππ Page | 381 = 242.22ππ *Conservatively, consider the smallest ππππ (6.2.6.8 (2)) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Summary of resistance of T-stubs for bolt row 1 Column flange bending Column web in tension End plate in bending Beam web in tension πΉπ‘,ππ,π π πΉπ‘,π€π,π π πΉπ‘,ππ,π π πΉπ‘,π€π,π π = 317.87ππ = 497.25ππ = 353.72ππ = 868.47ππ ∴The resistance of bolt row 1: πΉπ‘,1,π π = 317.87ππ Bolt row 2: Column flange in bending The resistance of the column flange in bending is same as that for bolt row 1. πΉπ‘,ππ,π π = 317.87ππ Column web in transverse tension The resistance of the column web in transverse tension is same as that for bolt row 1 πΉπ‘,π€π,π π = 497.25ππ End plate in bending For pair of bolts in a column flange away from any stiffener or in an end plate, away from the flange or any stiffener: Page | 382 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 38.55 = 242.22ππ The non-circular patterns effective length for: Side yielding: ππππ,ππ = 4π + 1.25π = 4 × 38.55 + 1.25 × 75 = 247.95ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 242.22ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 247.95ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 242.22 × 152 × 355 1.0 = 4836767πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4836767 × 10−3 38.55 = 501.87ππ Page | 383 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 4836767 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 636.75ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 247.95 × 152 × 355 1.0 = 4951252πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 24951252 + 48.19 × 406656 × 10−3 38.55 + 48.19 = 340.09ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 340.09; 406.66} = 340.09ππ Page | 384 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.8 (1) Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Beam web in tension ππππ,π,π€π = ππππ πΉπ‘,π€π,π π = = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 242.22 × 10.1 × 355 × 10−3 1.0 = 868.47ππ The above resistance for bolt row 2 all considered the resistance of the row acting alone. The resistance of bolt row 2 may be limited by the resistance of combined blot row 1 and 2. Bolt rows 1 and 2 combined Column flange in bending π = ππ = 37.14ππ ππππ = 52.9ππ π = 100ππ For top row in an unstiffened column: The circular patterns effective length for: Bolt groups close to free edge: ππππ,ππ = 2π1 + π ∗ π1 is large for the column, so this case will not be critical Page | 385 = 242.22ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt groups away from a free edge: ππππ,ππ = ππ + π = π × 37.14 + 100 = 216.68ππ ∑ ππππ,ππ = 2 × 216.68 = 433.36ππ The non-circular patterns effective length for: Bolt groups close to free edge: ππππ,ππ = π1 + 0.5π ∗ π1 is large so this will not be critical Bolt groups away from a free edge: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 37.14 + 0.625 × 52.9 + 0.5 × 100 = 157.34ππ ∑ ππππ,ππ = 2 × 157.34 = 314.69ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 314.69ππ Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 314.69ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = 2 0.25 ∑ ππππ,1 π‘ππ ππ¦ = πΎπ0 0.25 × 314.69 × 14.22 × 355 1.0 = 5631461πππ Page | 386 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark π = min(1.25π; π) = min(46.43; 52.9) = 46.43ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 5631461 × 10−3 37.14 = 606.51ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 46.43 − 2 × 11) × 5631461 2 × 37.14 × 46.43 − 11 × (37.14 + 46.43) × 10−3 = = 777.96ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π 2 0.25 ∑ ππππ,2 π‘ππ ππ¦ = πΎπ0 0.25 × 314.69 × 14.22 × 355 = 1.0 = 5631461πππ ∑ πΉπ‘,π π = 4 × πΉπ‘,π π = 4 × 203328 = 813312π πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 5631461 + 46.43 × 813312 × 10−3 37.14 + 46.43 = 586.62ππ Page | 387 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 203328 × 10−3 = 813.31ππ Resistance of column flange in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(606.51; 586.62; 813.31} = 586.62ππ SS EN19931-8 6.2.6.3 (3) Column web in transverse tension For a bolted connection, the effective width ππππ,π,π€π of column web should be taken as equal to the effective length of equivalent T-stub representing the column flange ∴ ππππ,π,π€π = ππππ,1 = 314.69ππ Table 6.3 1 π = π1 = π π‘ 2 √1 + 1.3 ( πππ,π,π€π π€π ) π΄π£π 1 = √1 + 1.3 × (314.69 × 2 9.4 ) 2218.44 = 0.55 6.2.6.3 Design resistance of unstiffened column web to transverse tension: πΉπ‘,π€π,π π = = πππππ,π‘,π€π π‘π€π ππ¦,π€π πΎπ0 0.55 × 314.69 × 9.4 × 355 × 10−3 1.0 = 577.08ππ Page | 388 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.5 Table 6.6 Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark End plate in bending Row 1 is classified as “First bolt-row below tension flange of beam” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 0.5π + πΌπ − (2π + 0.625π) = 0.5 × 100 + 7.2 × 38.55 − (2 × 38.55 + 0.625 × 75) = 203.59ππ Row 2 is classified as “Other end bolt-row” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 38.55 + 100 = 221.11ππ Non-circular patterns: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 38.55 + 0.625 × 75 + 0.5 × 100 = 173.98ππ The total effective length for this bolt group combination: ∑ ππππ,ππ = 221.11 + 221.11 = 442.22ππ ∑ ππππ,ππ = 203.59 + 173.98 = 377.56ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 377.56ππ Page | 389 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 377.56ππ Mode 1 Complete flange yielding resistance: πππ,1,π π = = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 377.56 × 152 × 355 1.0 = 7539401πππ π = min (1.25π; π) = min(48.19; 75) = 48.19ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 7539401 × 10−3 38.55 = 782.30ππ Method 2: πΉπ,1,π π = (8π − 2ππ€ )πππ,1,π π 2ππ − ππ€ (π + π) (8 × 48.19 − 2 × 11) × 7539401 2 × 38.55 × 48.19 − 11 × (38.55 + 48.19) × 10−3 = = 992.55ππ Page | 390 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 377.56 × 152 × 355 1.0 = 7539401πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × (7539401 + 48.19 × 406656) × 10−3 38.55 + 48.19 = 625.68ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 203328 × 10−3 = 813.31ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(782.30; 625.68; 813.31} = 625.68ππ Summary of resistance of bolt rows 1 and 2 combination Column side: Column flange in bending πΉπ‘,ππ,π π = 586.6ππ Column web in tension πΉπ‘,π€π,π π = 577.1ππ The resistance of bolt row 2 on the column side limited to: πΉπ‘,2,π,π π = πΉπ‘,12,π π − πΉπ‘,1,π π = 577.08 − 317.87 = 259.21ππ Page | 391 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3a – Moment resistance (Tension zone T-stubs) Calculations Remark Beam side: End plate in bending πΉπ‘,ππ,π π = 625.68ππ The resistance of bolt row 2 on the beam side limited to: πΉπ‘,2,π,π π = πΉπ‘,12,π π − πΉπ‘,1,π π = 625.68 − 317.87 = 307.81ππ Summary of resistance of bolt row 2 Column flange in bending Column web in tension Beam web in tension End plate in bending Column side limitation Beam side limitation πΉπ‘,ππ,π π πΉπ‘,π€π,π π πΉπ‘,π€π,π π πΉπ‘,ππ,π π πΉπ‘,2,π π πΉπ‘,2,π π ∴The resistance of bolt row 2: πΉπ‘,2,π π = 259.21ππ Page | 392 = 317ππ = 497ππ = 868ππ = 340ππ = 259ππ = 308ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3b – Compression zone Calculations Ref π‘ππ Column web in transverse compression As the depth of the end plate is same as the beam, the dispersion of the force may not be same as normal end plate connection with sufficient depth. Effective length of column web: ππππ,π,π€π = π‘ππ + π π + 5(π‘ππ + π ) + π π 2 = 15.6 + 12 + 5 × (14.2 + 10.2) + 15 = 164.6ππ Plate slenderness: πΜ π = 0.932√ = 0.932√ ππππ,π,π€π ππ ππ¦ 2 πΈπ‘π€π 164.6 × 209.6 × 355 210000 × 9.42 = 0.76 > 0.72 π= = πΜ π − 0.2 πΜ 2π 0.76 − 0.2 0.762 = 0.97 Page | 393 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3b – Compression zone Calculations Ref Remark As π½ = 1, π΄π£π = 2218.44ππ2 1 π= π π‘ 2 √1 + 1.3 ( πππ,π,π€π π€π ) π΄π£π = 0.78 Design resistance of an unstiffened column web: πΉπ,π€π,π π = = ππ€π = 1 πππ€π πππππ,π,π€π π‘π€π ππ¦ πΎπ1 0.78 × 0.97 × 164.6 × 9.4 × 355 × 10−3 1.0 = 417.80ππ SS EN19931-8 6.2.6.7 (1) Beam flange and web in compression Design moment resistance of the beam crosssection (S355 UB457x152x67): ππ,π π = 838πππ πΉπ,ππ,π π = = ππ,π π β − π‘ππ 838 × 103 533.1 − 15.6 = 1619.32ππ Column web in shear The plastic shear resistance of an unstiffened web: ππ€π,π π = = 0.9ππ¦ π΄π£π √3πΎπ0 0.9 × 355 × 2218.44 √3 = 409.22ππ Page | 394 ππ,π π is read from SCI_P363 page D-68 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3b – Compression zone Calculations ∴ The resistance of the compression zone is: πΉπ,π π = min(πΉπ,π€π,π π ; πΉπ,ππ,π π ; ππ€π,π π ) = min(417.80; 1619.32; 409.22) = 409.22ππ Page | 395 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Moment resistance Calculations Ref β1 SCI_P398 SS EN19931-8 β2 Effective resistances of bolt rows The effective resistance of each of the bolt row: πΉπ‘,1,π π = 317.87ππ πΉπ‘,2,π π = 259.21ππ According to SS EN1993-1-8 6.2.7.2 (9), the effective resistances of the bolt rows need to be reduced if the resistance of one single row exceed 1.9πΉπ‘,π π 1.9πΉπ‘,π π = 1.9 × 203.33 = 386.32ππ Since the effective resistance of tension of the bolt row is within the limit, no reduction is required. UK NA states that no reduction is required if: π‘π ππ π‘ππ ≤ π ππ’π = 18.96ππ √ 1.9 ππ¦ In this example, as π‘π = 15ππ < 18.96ππ, no reduction is needed. Equilibrium of forces Total effective tension resistance: ∑ πΉπ‘,π π = πΉπ‘,1,π π + πΉπ‘,2,π π = 317.87 + 259.21 = 577.08ππ Page | 396 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Moment resistance Calculations Ref Remark Compression resistance: πΉπ,π π = 409.22ππ < ∑ πΉπ‘,π π ∴ Reduction is needed and can be done by reducing the resistance of bottom row of bolt Hence, πΉπ‘,2,π π = 259.21 − (577.08 − 409.22) = 91.35ππ SS EN19931-8 6.2.7.2 (1) Moment resistance of joint The moment resistance of the connection may be determined using: ππ,π π = ∑ βπ πΉπ‘,π,π π π Taking the center of compression to be at the midthickness of the compression flange of the beam: π‘ππ β1 = βπ − ( ) − ππ₯ 2 15.6 ) − 60 = 533.1 − ( 2 = 465.3ππ β2 = β1 − 100 = 365.3ππ ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π = 465.3 × 317.87 + 365.3 × 91.35 = 181.28πππ > ππΈπ = 100πππ Page | 397 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Vertical shear resistance of bolt group Calculations Ref SCI_P398 For Grade 8.8 M24 bolts: πΌπ£ = 0.6 π΄π = 353ππ2 ππ’π = 800πππ Shear resistance of an individual bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ Bearing on end plate: 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 50 − 1.7; 2.5) 26 = 2.5 πΌπ = min ( π1 1 π1 ππ’π − ; ; ; 1.0) 3π0 4 3π0 ππ’ 100 1 60 800 = min ( − ; ; ; 1.0) 3 × 26 4 3 × 26 510 = 0.77 Page | 398 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Vertical shear resistance of bolt group Calculations π1 πΌπ ππ’ ππ‘ πΉπ,π π = πΎπ2 = Remark 2.5 × 0.77 × 510 × 24 × 15 1.25 = 282.46ππ Hence, resistance of an individual bolt: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(135.55; 282.46) = 135.55ππ According to SCI_P398, the shear resistance of the upper rows may be taken conservatively as 28% of the shear resistance without tension, thus the shear resistance of the bolt group is: ππ π = (2 + 4 × 0.28) × πΉπ π = 3.12 × 135.55 ππ π = 422.92ππ > ππΈπ = 350ππ Page | 399 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.4.13 Example 19 – Beam-to-Beam connection (moment-resisting connection) in major axis and/or minor axis (section c) = π 75 100 60 75 100 60 100 100 b 533.1 60 250 533.1 a = 60 S355 UB 533 210 92 Grade 8.8, M24 250 S355 UB 533 210 92 =π 80 60 40 70 c S355 UB 356 127 39 353.4 60 = Page | 400 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld of beam web to end plate Calculations SS EN19931-8 6.2.2 (1) In welded and bolted connections with end-plates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. SS EN1993 Length of fillet weld connecting beam web: πΏπ€ = 2ππ Remark For UB356x127x39: Depth between fillets: ππ = 311.6ππ = 2 × 311.6 = 623.2ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ = 1.35 × 623.2 = 841.32ππ > ππΈπ = 200ππ Page | 401 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Resistance of PPBW Calculations Ref BS 5950-1 6.9.2 Remark Partial penetration butt weld resistance: The minimum throat size of a longitudinal partial penetration butt weld should be 2√π‘ (in mm), where t is the thickness of the thinner part of joint. SS EN19931-1 4.7.2 (1) The design resistance of a partial penetration butt weld should be determined using the method for a deep penetration fillet weld. SCI_P363 In this example, the angle between the transverse force and weld throat π = 90°. Provided the groove angle is greater than 60° or U-butt is adopted, the throat thickness is equal to the depth of penetration. Groove angle ≥ 60° π· Choose partial butt weld with 8mm (> 2√10.7 = 6.54ππ) throat thickness and grade S355 which match the beam material properties: The design transverse resistance of weld: 0.9ππ’ πΉπ€,π,π π = π πΎπ2 = 0.9 × 470 × 8 × 10−3 1.25 = 2.71ππ/ππ Page | 402 ππ’ = 470πππ for S355 weld πΎπ2 = 1.25 For UB356x127x39: ππ = 126ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Resistance of PPBW Calculations The tensile resistance of the weld: Remark πΉπ‘,π π = πΉπ€,π,π π ππ = 2.71 × 126 = 341.11ππ Applied tensile force on beam flange: πΉπΈπ = = ππΈπ βπ − π‘ππ 100 × 103 353.4 − 10.7 = 291.80ππ < πΉπ‘,π π = 341.11ππ Page | 403 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN1993 Check 5 – Welding on stiffener plate Calculations Beam flange tensile resistance: πΉπ π.ππππππ = = π‘π ππ ππ¦,ππ πΎπ0 10.7 × 126 × 355 × 10−3 1.0 = 478.61ππ Applied tensile force on beam flange at the connection: πΉπΈπ = = ππΈπ,2 βπ − π‘ππ 150 × 10−3 353.4 − 10.7 = 437.70ππ < πΉπ π,ππππππ = 478.61ππ Fillet weld between beam stub and stiffener plate: Length of fillet weld parallel to the tensile force: πΏπ€,πΏ = = ππ − π‘π€π − 2 × ππ 2 205.8 − 9.4 − 2 × 10.2 2 = 88ππ Page | 404 Remark For beam UB356x127x39: ππ = 126ππ βπ = 353.4ππ π‘ππ = 10.7ππ For column UC203x203x60: βπ = 209.6ππ Depth between fillets: ππ = 160.8ππ π‘π€π = 9.4ππ ππ = 10.2ππ ππ = 205.8ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Welding on stiffener plate Calculations Length of fillet weld perpendicular to the tensile force: πΏπ€,π = ππ = 126ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Tensile resistance of fillet weld: πΉπ π = 2πΉπ€,πΏ,π π πΏπ€,πΏ + πΉπ€,π,π π πΏπ€,π = 2 × 1.35 × 88 + 1.65 × 126 = 491.37ππ > πΉπΈπ = 437.70ππ Fillet weld between stiffener plate and column: Length of fillet weld parallel to the tensile force: πΏπ€,πΏ = 88ππ Length of fillet weld perpendicular to the tensile force: πΏπ€,π,2 = ππ = 160.8ππ Page | 405 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Welding on stiffener plate Calculations Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Tensile resistance of fillet weld: πΉπ π = 2πΉπ€,πΏ,π π πΏπ€,πΏ + πΉπ€,π,π π πΏπ€,π = 2 × 1.35 × 88 + 1.65 × 160.8 = 502.92ππ > πΉπΈπ = 437.70ππ Page | 406 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt spacings: End distance: ππ₯ = 60ππ Edge distance: π = 40ππ Spacing (gauge): π€ = 80ππ Spacing row 1 – 2: π1−2 = 70ππ π2 π SCI_P398 SS EN19931-8 π ππ = (π€ − π‘π€π − 2 × 0.8π π€ )/2 Bolt row 1: End plate in bending π = ππ = 30.3ππ = (80 − 6.6 − 2 × 0.8 × 8)/2 π = 40ππ = 30.3ππ π2 = ππ₯ − π‘ππ − 0.8π π π1 = = 60 − 10.7 − 0.8 × 12 = = 39.7ππ Based on Figure 6.11 of SS EN1993-1-8: Values of πΌ for stiffened column flanges and end-plates, πΌ = 5.9 Page | 407 π π+π 30.3 30.3 + 40 = 0.43 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark π2 For pair of bolts in a column flange below a π2 = π+π stiffener (or cap plate) or in an end plate below the beam flange: 39.7 = 30.3 + 40 The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 30.3 = 190.38ππ = 0.56 The non-circular patterns effective length for: Side yielding near beam flange or a stiffener: ππππ,ππ = πΌπ = 5.9 × 30.3 = 178.77ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 178.77ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 178.77ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 178.77 × 152 × 355 = 1.0 = 3569813πππ π = min (1.25π; π) = min(37.88; 40) = 37.88ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 3569813 × 10−3 30.3 = 471.26ππ Page | 408 π‘π = 15ππ As π‘π < 16ππ, ππ¦ = 355πππ Grade 8.8 M20 bolts are used: Diameter of washer: ππ€ = 37ππ ππ€ ππ€ = = 9.25ππ 4 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 37.88 − 2 × 9.25) × 3569813 2 × 30.3 × 37.88 − 9.25 × (30.3 + 37.88) × 10−3 = = 610.12ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 178.77 × 152 × 355 = 1.0 = 3569813πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 245 1.25 = 141120π ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 141120 = 282240π πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 3569813 + 37.88 × 282240 × 10−3 30.3 + 37.88 = 261.53ππ Page | 409 For Grade 8.8 M20 bolts: π2 = 0.9 Ultimate strength: ππ’π = 800πππ Shear area: π΄π = 245ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 141120 × 10−3 = 282.24ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(471.26; 261.53; 282.24} = 261.53ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 178.77 × 6.6 × 355 = × 10−3 1.0 = 418.86ππ = 178.77ππ *Conservatively, consider the smallest ππππ (6.2.6.8 (2)) For UB 457x152x67: π‘π€π = 6.6ππ π π Page | 410 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt row 2: End plate in bending For pair of bolts in a column flange away from any stiffener or in an end plate, away from the flange or any stiffener: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 30.3 = 190.38ππ The non-circular patterns effective length for: Side yielding: ππππ,ππ = 4π + 1.25π = 4 × 30.3 + 1.25 × 40 = 171.2ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 171.2ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 171.2ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 171.2 × 152 × 355 1.0 = 3418650πππ π = min (1.25π; π) = min(37.88; 40) = 37.88ππ Page | 411 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 1: πΉπ,1,π π = = 4πππ,1,π π π 4 × 3418650 × 10−3 30.3 = 451.31ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 37.88 − 2 × 9.25) × 3418650 2 × 30.3 × 37.88 − 9.25 × (30.3 + 37.88) × 10−3 = = 584.29ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 171.2 × 152 × 355 1.0 = 3418650πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 3418650 + 37.88 × 282240 × 10−3 30.3 + 37.88 = 257.09ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 141120 × 10−3 = 282.24ππ Page | 412 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(451.31; 257.09; 282.24} = 257.09ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 = 171.2ππ 171.2 × 6.6 × 355 × 10−3 1.0 = 401.12ππ π π π Bolt row 1 & 2 combined: End plate in bending For bolt row 2, the resistance of it may be limited by the resistance of rows 1 & 2 as a group. Page | 413 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.5 Table 6.6 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Row 1 is classified as “First bolt-row below tension flange of beam” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 30.3 + 70 = 165.19ππ Non-circular patterns: ππππ,ππ = 0.5π + πΌπ − (2π + 0.625π) = 0.5 × 70 + 5.9 × 30.3 − (2 × 30.3 + 0.625 × 40) = 128.17ππ Row 2 is classified as “Other end bolt-row” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 30.3 + 70 = 165.19ππ Non-circular patterns: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 30.3 + 0.625 × 40 + 0.5 × 70 = 120.60ππ The total effective length for this bolt group combination: ∑ ππππ,ππ = 165.19 + 165.19 = 330.38ππ ∑ ππππ,ππ = 128.17 + 120.60 = 248.77ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 248.77ππ Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 248.77ππ Page | 414 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 1 Complete flange yielding resistance: πππ,1,π π = 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 248.77 × 152 × 355 1.0 = 4967626πππ π = min (1.25π; π) = min(37.88; 40) = 37.88ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4967626 × 10−3 30.3 = 655.79ππ Method 2: πΉπ,1,π π = (8π − 2ππ€ )πππ,1,π π 2ππ − ππ€ (π + π) (8 × 37.88 − 2 × 9.25) × 4967626 2 × 30.3 × 37.88 − 9.25 × (30.3 + 37.88) × 10−3 = = 849.02ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 248.77 × 152 × 355 = 1.0 = 4967626πππ Page | 415 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark 2πππ,2,π π + π ∑ πΉπ‘,π π πΉπ,2,π π = π+π = 2 × (4967626 + 37.88 × 282240) × 10−3 30.3 + 37.88 = 459.33ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 141120 × 10−3 = 564.48ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(655.79; 459.33; 564.48} = 459.33ππ Summary of tension resistance of T-stubs: Ref SS EN19931-8 6.2.6.7 (1) Row Resistance Row 1 alone Row 2 alone Row 1 and 2 261.53kN 257.09kN 459.33kN Effective Resistance 261.53kN 197.81kN - Check 2b – Moment resistance (Compression zone) Calculations Remark Design moment resistance of the beam crossππ,π π is read from section (S355 UB533x210x92): SCI_P363 page D-70 ππ,π π = 234πππ πΉπ,ππ,π π = = For UB356x127x39: βπ = 353.4ππ π‘ππ = 10.7ππ ππ,π π β − π‘ππ 234 × 103 353.4 − 10.7 = 682.81ππ Page | 416 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Moment resistance Calculations Ref β2 SS EN19931-8 6.2.7.2 (9) β1 The effective resistances of bolt rows need to be reduced when the bolt row resistance is greater than 1.9πΉπ‘,π π 1.9πΉπ‘,π π = 1.9 × 141.12 = 268.13ππ As all bolt row resistances are lesser than 268.13kN, no reduction is required. Equilibrium of forces Total effective tension resistance: ∑ πΉπ‘,π π = 261.53 + 197.81 = 459.33ππ < πΉπ,ππ,π π = 682.81ππ Hence, no reduction is required for the tensile resistance. SS EN19931-8 6.2.7.2 (1) The moment resistance of the connection may be determined using: ππ,π π = ∑ βπ πΉπ‘,π,π π π Taking the center of compression to be at the midthickness of the compression flange of the beam: Page | 417 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Moment resistance Calculations π‘ππ β1 = βπ − ( ) − ππ₯ 2 Remark 10.7 ) − 60 = 353.4 − ( 2 = 288.05ππ β2 = β1 − 70 = 218.05ππ ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π = (288.05 × 261.53 + 218.05 × 197.81) × 10−3 = 118.46πππ > ππΈπ = 100πππ Page | 418 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Shear resistance of bolt group Calculations Ref SCI_P398 For Grade 8.8 M20 bolts: πΌπ£ = 0.6 π΄π = 245ππ2 ππ’π = 800πππ Shear resistance of an individual bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 40 − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1 1 π1 ππ’π − ; ; ; 1.0) 3π0 4 3π0 ππ’ 70 1 60 800 = min ( − ; ; ; 1.0) 3 × 22 4 3 × 22 510 = 0.81 Page | 419 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Shear resistance of bolt group Calculations Bearing resistance of an individual bolt: π1 πΌπ ππ’ ππ‘ πΉπ,π π = πΎπ2 = Remark 2.5 × 0.81 × 510 × 20 × 15 1.25 = 248.05ππ Hence, resistance of an individual bolt: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(94.08; 248.05) = 94.08ππ According to SCI_P398, the shear resistance of the upper rows may be taken conservatively as 28% of the shear resistance without tension, thus the shear resistance of the bolt group is: ππ π = (2 + 4 × 0.28) × πΉπ π = 3.12 × 94.08 ππ π = 293.53ππ > ππΈπ = 200ππ Page | 420 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5 Strengthening of the joints The use of stiffener/backing plates may be required when the beam or column capacity is insufficient. Commonly used method of strengthening the joints are as follows. • • • • Horizontal stiffeners (full/partial depth) may be needed for web in tension/compression and flanges in flexure. Web plate for web in tension/compression or shear. Shear web stiffener (N, Morris, K stiffener). Flange backing plates to increase the column flange flexural resistance. In this guide, stiffening extended fin plate and strengthening column web with supplementary web plate are considered. For extended fin plate, as the applied load is far away from the weld support, the fin plate is classified as long fin plate in most of the times. Fin plate may be classified as short or long as follows: Short, π‘π /π§π ≥ 0.15; Long, π‘π /π§π < 0.15; π§π : distance between face of the support and first line of bolts The performance of a long fin plate is affected by lateral torsional buckling and bending. In order to improve the performance of a long fin plate, stiffener plates may be used to prevent lateral torsion buckling of the plate and shorten the distance between the bolt line and support. The bending capacity of the combined section and weld resistance connecting the stiffener plate are checked against moment induced by eccentricity. For column web with insufficient resistance, supplementary web plates (SWPs) may be used to increase the capacity. The SWP needs to meet the following requirements: o o o o o o The steel grade of SWP should be same as that of column web The thickness of SWP should be at least that of column web The width of SWP should extend to the fillets of the column The maximum width of SWP is 40ππ‘π The depth of SWP should extend over at least the effective lengths of the column web The perimeter fillet welds should be designed for forces transferred to the SWP and have leg length equal to the thickness of the SWP o For SWP to supplement tension or compression resistance, the longitudinal welds should be infill weld To increase the tension and compression resistance of the web panel, adding one plate on one side will increase the effective thickness by 50% while adding two plates on both sides will increase it by 100%. The increased tension and compression resistance should be calculated using the increased effective thickness and the calculation of the reduction factor may be based on the increased shear area. For shear resistance, adding SWP will increase the shear area of the column web by ππ π‘π€π . Only one supplementary plate will contribute to the shear resistance, plates on both sides do not provide any greater increase. Page | 421 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5.1 Example 20 – Stiffened extended fin-plates for secondary beams S355 UB 457 152 67 S275 PLT 10mm S275 PLT 10mm Page | 422 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Fin plate classification Calculations π§π’ π§π SCI_P358 Without the stiffen plate: Distance between bolt line and support: π§π = 137.4ππ π‘π 10 = = 0.07 < 0.15 π§π 137.4 ∴ The fin plate is classified as Long fin plate. For long fin plate, lateral torsional buckling check for fin plate and shear and moment interaction check for beam web need to be performed and the resistance of the connection will be affected. In order to provide lateral restraint to the Long fin plate, stiffen plate is welded to fin plate to reduce the distance between the support and bolt line. Distance between the bolt line and support after stiffen plate is used: π§π = 50ππ π‘π 10 = = 0.20 > 0.15 π§π 50 ∴ The fin plate becomes Short fin plate. Page | 423 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Fin plate classification Calculations For short fin plate, lateral torsional buckling check for fin plate and shear and moment interaction check for beam web are NOT necessary. Shortening distance π§π will increase the capacity of the connection. Page | 424 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Nominal moment check Calculations Ref ππ π ππ 72.4 ππ N.A. ππ‘ Assume the moment is taken by the L section formed by both fin plate and stiffen plate: Area of fin plate part: π΄ππ = ππ π‘ππ = (72.4 + 12) × 10 = 844ππ2 Area of stiffen plate part: π΄π π = ππ π π‘π π = 100 × 12 = 1200ππ2 Location of neutral axis: ππ π‘π π [π΄ππ ( 2 ) + π΄π π ( 2 )] ππ = π΄ππ + π΄π π = [844 × 42.2 + 1200 × 6] 844 + 1200 = 20.95ππ Page | 425 Remark Stiffen plate: ππ π = 100ππ π‘π π = 12ππ Fin plate: ππ = (72.4 + π‘π π ) = 84.4ππ π‘ππ = 10ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Nominal moment check Calculations Moment of inertia: 3 ππ π π‘π π π‘π π 2 π‘ππ ππ3 πΌ= + π΄π π (ππ − ) + 12 2 12 2 ππ +π΄ππ ( − ππ ) 2 Remark 100 × 123 12 2 + 1200 × (20.95 − ) 12 2 2 3 10 × 84.4 84.4 + + 844 × ( − 20.95) 12 2 = = 1164731ππ4 π = ππ − ππ = 84.4 − 20.95 = 63.45ππ Yield moment: ππ¦ πΌ 275 × 1164731 πππ = = × 10−6 π 63.45 = 5.05πππ ecc Nominal moment: ππΈπ = ππΈπ π§π After adding stiffen plate: π§π = 50ππ = 100 × 50 × 10−3 = 5πππ < πππ = 5.05πππ ∴ The fin plate and stiffen plate will not yield under nominal moment Page | 426 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Nominal moment check Calculations Plastic section modular: Remark πππ = ∫ π§ππ΄ =( 84.4 12 − 20.95) × 844 + (20.95 − ) × 1200 2 2 = 35874ππ3 πππ = ππ¦ πππ = 275 × 35875 × 10−3 = 9.87πππ > ππΈπ = 5πππ Page | 427 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref SS EN19931-8 Fillet weld connecting stiffen plate and fin plate: Remark Depth of fin plate: ππ = 290ππ Weld length: πΏπ€,1 = ππ = 290ππ Applied longitudinal stress: ππΏ = ππΈπ 100 = = 0.35ππ/ππ πΏπ€,1 290 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ ππΏ = 0.35ππ/ππ < πΉπ€,πΏ,π π = 1.25ππ/ππ Fillet weld connecting stiffen plate and primary beam: Weld length: πΏπ€,2 = ππ π = 100ππ Vertical applied stress: ππ£ = ππΈπ 100 = = 0.5ππ/ππ 2πΏπ€,2 2 × 100 Page | 428 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref Remark Longitudinal applied stress: ππ = ππΈπ ππ π 100 × 100 = 2ππ π πΏπ€,2 2 × 446 × 100 = 0.112ππ/ππ Resultant stress: ππ = √ππ£2 + π π2 = √0.52 + 0.1122 = 0.512ππ/ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.25ππ/ππ > ππ = 0.512ππ/ππ OK Directional method: 2 2 ππ£ ππΏ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.112 2 0.5 2 ) +( ) 1.25 1.53 = 0.115 < 1 OK Note: Fillet weld between stiffener plate and primary beam at the internal side is not feasible. Page | 429 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5.2 Example 21 – Stiffened extended fin-plates connecting to column in the minor axis (Section a) a b S355 UC 203 203 86 S275 S275 PLT 10mm PLT 10mm Page | 430 c DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 1 – Fin plate classification Calculations Without the stiffen plate: Distance between bolt line and support: π§π = 148.2ππ π‘π 10 = = 0.067 < 0.15 π§π 148.2 ∴ The fin plate is classified as Long fin plate. For long fin plate, lateral torsional buckling check for fin plate and shear and moment interaction check for beam web need to be performed and the resistance of the connection will be affected. In order to provide lateral restraint to the Long fin plate, stiffen plate is welded to fin plate to reduce the distance between the support and bolt line. Distance between the bolt line and support after stiffen plate is used: π§π = 50ππ π‘π 10 = = 0.20 > 0.15 π§π 50 ∴ The fin plate becomes Short fin plate. For short fin plate, lateral torsional buckling check for fin plate and shear and moment interaction check for beam web are NOT necessary. Shortening distance π§π will increase the capacity of the connection. Page | 431 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Nominal moment check Calculations Assume the moment is taken by the L section formed by both fin plate and stiffen plate: Area of fin plate part: π΄ππ = ππ π‘ππ Fin plate: ππ = (98.2 + π‘π π ) = 108.2ππ π‘ππ = 10ππ = (98.2 + 10) × 10 = 1082ππ2 Area of stiffen plate part: π΄π π = ππ π π‘π π = 91.1 × 10 = 911ππ2 Location of neutral axis: ππ π‘π π [π΄ππ ( 2 ) + π΄π π ( 2 )] ππ = π΄ππ + π΄π π = Remark Stiffen plate: ππ π = 91.1ππ π‘π π = 10ππ [1082 × 54.1 + 911 × 5] 1082 + 911 = 31.66ππ Moment of inertia: 3 ππ π π‘π π π‘π π 2 π‘ππ ππ3 πΌ= + π΄π π (ππ − ) + 12 2 12 2 ππ +π΄ππ ( − ππ ) 2 91.1 × 103 10 2 = + 911 × (31.66 − ) 12 2 2 10 × 108.23 108.2 + + 1082 × ( − 31.66) 12 2 = 1666165ππ4 π = ππ − ππ = 108.2 − 31.66 = 50.74ππ Page | 432 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Nominal moment check Calculations Yield moment: ππ¦ πΌ 275 × 1666165 πππ = = × 10−6 π 50.74 Remark = 9.03πππ Nominal moment: ππΈπ = ππΈπ π§π After adding stiffen plate: π§π = 50ππ = 150 × 50 × 10−3 = 7.5πππ < πππ = 9.03πππ ∴ The fin plate and stiffen plate will not yield under nominal moment Plastic section modular: πππ = ∫ π§ππ΄ 108.2 10 − 31.66) × 1082 + (31.66 − ) 2 2 × 911 =( = 48568ππ3 πππ = ππ¦ πππ = 275 × 48568 × 10−3 = 13.36πππ > ππΈπ = 7.5πππ Page | 433 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref SS EN19931-8 Fillet weld connecting stiffen plate and fin plate: Remark Depth of fin plate: ππ = 220ππ Weld length: πΏπ€,1 = ππ = 220ππ Applied longitudinal stress: ππΏ = ππΈπ 150 = = 0.68ππ/ππ πΏπ€,1 220 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ ππΏ = 0.68ππ/ππ < πΉπ€,πΏ,π π = 1.25ππ/ππ Fillet weld connecting stiffen plate and primary beam: Weld length: πΏπ€ = ππ = 220ππ Page | 434 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Polar moment of inertia: Remark π3 2203 π½= = = 887333ππ3 12 12 Assume the vertical shear force is shared by fillet welds connecting fin plate to column and fillet weld connecting strengthening plate to fin plate. Vertical stress: ππ£ = = ππΈπ 2πΏπ€ 150 2 × 220 = 0.34ππ/ππ Transverse stress: πβ = = Vertical distance between critical point and centroid: π ππ§π£ = 2 = 110ππ πππ§π£ ππΈπ ππ π ππ§π£ = π½ 2π½ 150 × 91.1 × 110 2 × 887333 = 0.847ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.342 + 0.8472 = 0.913ππ/ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Page | 435 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Simplified method: 1.25ππ πΉπ€,πΏ,π π = > ππΈπ = 0.913ππ/ππ ππ Remark OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.34 2 0.847 2 ) +( ) =( 1.25 1.53 = 0.38 < 1.00 OK! Page | 436 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5.3 Example 22 – Stiffened extended fin-plates connecting to column in the minor axis (Section b) a c b S355 UC 203 203 86 S275 PLT 10mm S275 PLT 10mm Page | 437 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Weld resistance Calculations Ref Remark ecc A B A SS EN19931-8 Fillet weld connecting the stiffener plate and column (A): Length of fillet weld parallel to applied load: πΏπ€,πΏ = = ππ − π‘π€π − ππππ βπππ π ππ§π 2 209.1 − 12.7 − 15 2 For UC203x203x86: ππ = 209.1ππ π‘π€π = 12.7ππ ππ = 222.2ππ π‘ππ = 20.5ππ Cope hole size: π = 15ππ Depth of fin plate: ππ = 220ππ = 83.2ππ Length of fillet weld perpendicular to applied load: πΏπ€,π = ππ − 2π‘ππ − 2 × ππππ βπππ π ππ§π = 222.2 − 2 × 20.5 − 2 × 15 = 151.2ππ Nominal moment: ππΈπ = ππΈπ πππ = 200 × 50 × 10−3 = 10πππ Page | 438 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Applied tensile force: πΉπΈπ = = Remark ππΈπ ππ 10 × 103 220 = 45.45ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Tensile capacity of the weld: πΉπ π = πΉπ€,πΏ,π π πΏπ€,πΏ + πΉπ€,π,π π πΏπ€,π = 1.25 × 83.2 + 1.53 × 151.2 = 335.34ππ > πΉπΈπ = 45.45ππ Two-sided C shape fillet weld connecting fin plate and stiffen plate (B): Location of center of gravity of welds group: π2 π₯Μ = (2π + π) 2 = 98.2 (2 × 98.2 + 220) = Size of fillet weld: Width: π = 98.2ππ Depth: π = 220ππ Cope hole size: π = 15ππ π′ = π − π = 98.2 − 15 = 83.2ππ π ′ = π − 2π = 220 − 2 × 15 = 190ππ = 23.16ππ π¦Μ = OK π 2 220 2 = 110ππ Page | 439 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Unit throat area: π΄π’ = 2π ′ + π ′ = 2 × 83.2 + 190 = 356.4ππ2 Moment arm between applied force and weld center: π = 125.04ππ Induced moment on welds: ππΈπ π= π 2 = 200 × 125.04 2 = 12504ππππ Polar moment of inertia: 2 8π ′3 + 6π ′ π ′ + π ′3 π ′4 π½= − ′ 12 2π + π ′ 8 × 83.23 + 6 × 83.2 × 1902 + 1903 = 12 83.24 − 2 × 83.2 + 190 = 2322849ππ4 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 98.2 − 23.16 = 75.04ππ Vertical distance from centroid: ππ§π£ = π¦Μ = 110ππ Page | 440 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Weld resistance Calculations Ref Remark Vertical stress: ππΈπ πππ§β ππ£ = + π΄π’ π½ 200 12504 × 75.04 = + 2 × 356.4 2322849 = 0.68ππ/ππ Horizontal stress: πππ§π£ πβ = π½ = 12504 × 110 2322849 = 0.59ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.682 + 0.592 = 0.91ππ/ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.25ππ/ππ > ππ = 0.91ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.68 2 0.59 2 ) +( ) 1.25 1.53 = 0.42 < 1.0 OK Page | 441 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5.4 Example 22 – Stiffened extended fin-plates connecting to column in the minor axis (Section c) a c b S275 PLT 10mm S355 UC 203 203 86 S275 PLT 10mm Page | 442 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Weld resistance Calculations Ref SS EN19931-8 The weld connection is assumed to be stiffer than the bolt connection, hence the fillet weld for fin plate needs to be designed for nominal moment. Unit throat area: π΄π’ = 2π = 2 × 220 = 440ππ Eccentricity between weld and line of action: πππ = π§ = 50ππ Nominal moment due to eccentricity: π = ππΈπ πππ = 200 × 0.05 = 10πππ Polar moment of inertia: π½= π3 2203 = = 887333ππ3 12 12 Critical point: Vertical stress: ππΈπ ππ£ = π΄π’ = 200 440 = 0.45ππ/ππ Page | 443 Remark Size of the fillet welds: π = 220ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Transverse stress: πππ§π£ πβ = 2π½ = 10000 × 110 887333 × 2 Remark Vertical distance between critical point and centroid: π ππ§π£ = 2 = 110ππ = 0.62ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.452 + 0.622 = 0.77ππ/ππ SCI_P363 Based on SCI_P363 design weld resistance for S275 fillet weld: Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.25ππ/ππ > ππΈπ = 0.77ππ/ππ OK! Directional method: 2 2 ππ£,πΈπ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π =( 0.45 2 0.62 2 ) +( ) 1.25 1.53 = 0.30 < 1.00 OK! Page | 444 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Tying resistance of stiffen plate Calculations Ref Remark S275 PLT 10mm π = πππ π= π‘π π‘2 S275 PLT 10mm π = πππ π= SCI_P358 Assume the stiffener plate behaves like hollow section wall, the punching shear resistance: πΎπ2 = 1.25 π‘π = 10ππ ≤ π‘2 ππ’,2 410 = 10 × = 11.92ππ ππ¦,π πΎπ2 275 × 1.25 As the above requirement is met, the fin plate will yield before punching shear failure of the stiffener plate. Note: The thickness of stiffen plate should be at least as thick as the thickness of fin plate to provide sufficient shear resistance. The design of such connection can follow the standard design for T-stub. Page | 445 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.5.5 Example 23 – Stiffened column web S355 PLT 10mm 246.7 S275 PLT 10mm S355 UC 305 305 97 610 502 S355 UB 457 152 74 Page | 446 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Dimensions and properties Calculations For column UC 305x305x97: Depth of column: βπ = 307.9ππ Width of column: ππ = 305.3ππ Thickness of column web: π‘π€π = 9.9ππ Thickness of column flange: π‘ππ = 15.4ππ Root radius: ππ = 15.2ππ Depth between fillets: ππ = 246.7ππ Cross-sectional area of column: π΄π = 12300ππ2 Yield strength: ππ¦π = 355πππ For beam UB 457x152x74: Depth of beam: βπ = 462ππ Width of beam: ππ = 154.4ππ Thickness of beam web: π‘π€π = 9.6ππ Thickness of beam flange: π‘ππ = 17ππ Root radius: ππ = 10.2ππ Depth between fillets: ππ = 407.6ππ Cross-sectional area of beam: π΄π = 9450ππ2 Yield strength: ππ¦π = 355πππ For supplementary web plate (SWP): Thickness of the SWP: π‘π = 10ππ > π‘π€π Width of SWP (infill weld): ππ = ππ = 246.7ππ Width of SWP (for shear): ππ = βπ − 2(π‘ππ + ππ + π‘π ) = 226.7ππ Limiting width: 235 × 10 = 325.45ππ > ππ 355 Fillet weld leg length: π = π‘π = 10ππ Depth of SWP: ππ = 610ππ 40ππ‘π = 40√ Page | 447 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Column web in tension Calculations Ref SCI_P398 SS EN19931-8 For T-stubs on column side: π= = π€ − π‘π€π − 0.8ππ 2 100 − 9.9 − 0.8 × 15.2 2 = 32.89ππ Edge distance: π = 60ππ Effective length for circular patterns: ππππ,ππ = 2ππ = 2π × 32.89 = 206.65ππ Effective length for non-circular patterns: ππππ,ππ = 4π + 1.25π = 4 × 32.89 + 1.25 × 60 = 206.56ππ 6.2.6.3 (3) Effective width of the column web in tension: ππππ,π‘,π€π = min(ππππ,ππ ; ππππ,ππ ) = min(206.65; 206.56) = 206.56ππ Page | 448 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Column web in tension Calculations Shear area of column: π΄π£π = π΄π − 2ππ π‘ππ + (π‘π€π + 2ππ )π‘ππ = 12300 − 2 × 305.3 × 15.4 + (9.9 + 2 × 15.2) × 15.4 = 3517.38ππ2 For single-sided joint, transformation parameter: π½=1 Table 6.3 Reduction factor: 1 π = π1 = π π‘ 2 √1 + 1.3 ( πππ,π,π€π π€π ) π΄π£π = 1 2 √1 + 1.3 × (206.56 × 9.9) 3517.38 = 0.83 Column web tension capacity without SWP: πΉπ‘,π€π,π π = = πππππ,π‘,π€π π‘π€π ππ¦π πΎπ0 0.83 × 206.56 × 9.9 × 355 × 10−3 1.0 = 605.09ππ After adding one SWP to the column web, the effective thickness of the column web is increased by 50%. π‘πππ,π€π,1 = 1.5π‘π€π = 1.5 × 9.9 = 14.85ππ Page | 449 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Column web in tension Calculations Shear area of the column with one SWP: π΄π£π,1 = 1.5(π΄π − 2ππ π‘ππ ) + (π‘πππ,π€π,1 + 2ππ )π‘ππ = 1.5 × (12300 − 2 × 305.3 × 15.4) + (14.85 + 2 × 15.2) × 15.4 = 5041.99ππ2 Reduction factor with one SWP: 1 π′ = √1 + 1.3 ( = ππππ,π,π€π π‘πππ,π€π,1 2 ) π΄π£π,1 1 2 √1 + 1.3 × (206.56 × 14.85) 5041.99 = 0.82 Column web tension capacity with one SWP: πΉπ‘,π€π,π π = = π′ππππ,π‘,π€π π‘πππ,π€π,1 ππ¦π πΎπ0 0.82 × 206.56 × 14.85 × 355 × 10−3 1.0 = 894.75ππ After adding two SWPs to the column web, the effective thickness of the column web is increased by 100%. π‘πππ,π€π,2 = 2π‘π€π = 2 × 9.9 = 19.8ππ Shear area of the column with one SWP: π΄π£π,2 = 2(π΄π − 2ππ π‘ππ ) + (π‘πππ,π€π,2 + 2ππ )π‘ππ = 2 × (12300 − 2 × 305.3 × 15.4) + (19.8 + 2 × 15.2) × 15.4 = 6566.6ππ2 Page | 450 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Column web in tension Calculations Reduction factor with one SWP: 1 π′ ′ = √1 + 1.3 ( = ππππ,π,π€π π‘πππ,π€π,2 2 ) π΄π£π,2 1 2 √1 + 1.3 × (206.56 × 19.8) 6566.6 = 0.82 Column web tension capacity with one SWP: πΉπ‘,π€π,π π = = π′′ππππ,π‘,π€π π‘πππ,π€π,2 ππ¦π πΎπ0 0.82 × 206.56 × 19.8 × 355 × 10−3 1.0 = 1183.79ππ Page | 451 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Column web in compression Calculations Ref SCI_P398 SS EN19931-8 Thickness of the end plate: π‘ππ = 15ππ Effective length of column web under compression: ππππ,π,π€π = π‘ππ + 2π π + 5(π‘ππ + ππ ) + 2π‘ππ = 17 + 2 × 12 + 5 × (15.4 + 15.2) + 2 × 15 = 224ππ For column web without SWP: Non-dimensional slenderness ratio for plate: πΜ π = 0.932√ = 0.932√ ππππ,π,π€π ππ ππ¦π 2 πΈπ‘π€π 224 × 246.7 × 355 210000 × 9.92 = 0.91 > 0.72 ∴π= = πΜ π − 0.2 πΜ 2π (0.91 − 0.2) 0.912 = 0.86 Page | 452 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Column web in compression Calculations Column web without SWP transverse compression capacity: πΉπ,π€π,π π = = πππ€π πππππ,π,π€π π‘π€π ππ¦π πΎπ1 0.83 × 1.0 × 0.86 × 224 × 9.9 × 355 × 10−3 1.0 = 562.64ππ For column with one SWP: πΜ π = 0.932√ = 0.932√ ππππ,π,π€π ππ ππ¦π 2 πΈπ‘πππ,π€π,1 224 × 246.7 × 355 210000 × 14.852 = 0.61 < 0.72 ∴ π = 1.0 Column web with one SWP transverse compression capacity: πΉπ,π€π,π π = = π′ππ€π πππππ,π,π€π π‘πππ,π€π,1 ππ¦π πΎπ1 0.82 × 1.0 × 1.0 × 224 × 14.85 × 355 × 10−3 1.0 = 970.29ππ For column with two SWPs: πΜ π = 0.932√ = 0.932√ ππππ,π,π€π ππ ππ¦π 2 πΈπ‘πππ,π€π,2 224 × 246.7 × 355 210000 × 19.82 = 0.45 < 0.72 Page | 453 Remark ππ€π is assumed to be 1.0 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Column web in compression Calculations ∴ π = 1.0 Column web with two SWPs transverse compression capacity: πΉπ,π€π,π π = = π′′ππ€π πππππ,π,π€π π‘πππ,π€π,2 ππ¦π πΎπ1 0.82 × 1.0 × 1.0 × 224 × 19.8 × 355 × 10−3 1.0 = 1283.73ππ Page | 454 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Column web in shear Calculations Ref For column web without SWP: ππ 246.7 235 = = 24.92 < 69π = 69√ = 56.14 π‘π€π 9.9 355 Shear resistance of column web: ππ€π,π π = = 0.9ππ¦π π΄π£π πΎπ0 √3 0.9 × 355 × 3517.38 √3 × 10−3 = 648.83ππ For column with SWP: *For column web panel with SWP under shear force, only one SWP will contribute to the shear area and the increase is independent of the thickness of the SWP π‘πππ,π€π,1 = 1.5π‘π€π = 14.85ππ ππ π‘πππ,π€π,1 = 246.7 = 16.61 < 69π 14.85 π΄π£π,π = π΄π£π + ππ π‘π€π = 3517.38 + 226.7 × 9.9 = 5761.71ππ2 Page | 455 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref ππ€π,π π,π = = Check 3 – Column web in shear Calculations 0.9ππ¦π π΄π£π,π πΎπ0 √3 0.9 × 355 × 5761.71 √3 × 10−3 = 1062.82ππ Page | 456 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Dimensions of SWP Calculations The minimum depth requirement for SWP: 1 ππ,πππ = βπ − ππ₯ − π‘ππ + ππππ,π‘,π€π + ππππ,π,π€π 2 = 462 − 60 − 17 + 206.56 + 224 2 = 608.78ππ < ππ = 610ππ For SWP is only required for shear, the perimeter fillet welds may just reach the fillets of the column section. As shown in A. For SWP is required to supplement the tension or compression resistance, infill weld should be used. As shown in B. ππ ππ π + π‘π A B Page | 457 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.6 Splice connections Splice connections subjected to flexure, shear force and/or axial force for beams and columns can generally be achieved by the following: • • • Bolted cover plate splice Bolted end plate splice Welded splice A beam splice connection ensures the continuity between two beams, it resists moment, axial forces and shear in the beam. The flange cover plates resist tension and compression forces while the web cover plate resists shear, bending and axial forces. To ensure the rigidity of the connection, slip resistance of the connection is checked. According to SS EN 1993-1-8 Clause 3.9.3 (1), for hybrid connections, final tightening of the bolts is carried out after the welding is completed. The design steps of beam spice can be summarized as follow: Distributions of internal forces For a splice in a flexural member, the applied moment is shared by the beam web and flange. The proportion of moment taken by beam web depends on the second moment of area of beam web. The force in flange due to moment: πΉπ,π = (1 − πΌπ€ ππΈπ )( ) πΌπ¦ βπ − π‘π where πΌπ€ : second moment of area of beam web 3 (β − 2π‘π ) π‘π€ πΌπ€ = 12 πΌπ¦ : second moment of area of whole beam section βπ : depth of beam π‘π : thickness of beam flange ππΈπ : design moment in the beam splice The force in flange due to axial force: πΉ1,π = (1 − π΄π€ ππΈπ ) π΄ 2 where π΄π€ : area of the member web π΄: area of the beam cross section ππΈπ design axial force Moment in the web due to applied moment: Page | 458 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΌπ€ ππ€,π = ( ) ππΈπ πΌπ¦ Moment in the web due to eccentricity: ππππ = ππΈπ πππ where ππΈπ : design shear force πππ: eccentricity of the bolt group from the centerline of the splice Force in web due to axial force: π΄π€ πΉπ€,π = ( ) ππΈπ π΄ Force in web due to vertical shear: πΉπ€,π£ = ππΈπ Forces in bolts: The forces are assumed to be shared equally between bolts for both flange and web splices. Vertical forces on extreme bolt due to moment: πΉπ§,π = (ππ€,π + ππππ )π₯πππ₯ πΌππππ‘π where π₯πππ₯ : the horizontal distance of the extreme bolt from the centroid of the group πΌππππ‘π : second moment of the bolt group πΌππππ‘π = π΄(π₯π2 + π§π2 ) Horizontal forces on extreme bolt due to moment: πΉπ₯,π = (ππ€,π + ππππ )π§πππ₯ πΌππππ‘π where π§πππ₯ : vertical distance of the extreme bolt from the centroid of the group Maximum resultant force on extreme bolt: 2 πΉπ£ = √(πΉπ§,π£ + πΉπ§,π ) + (πΉπ₯,π + πΉπ₯,π ) 2 where πΉπ§,π£ = πΉπ€,π£ ππ’ππππ ππ ππππ‘π ππ π€ππ πΉπ₯,π = πΉπ€,π ππ’ππππ ππ ππππ‘π ππ π€ππ Bolt group resistance Slip resistance of a preloaded bolt (SS EN1993-1-8 Table 3.6 & Table 3.7): Page | 459 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS πΉπ ,π π = ππ ππ πΉ ≥ πΉπ£ πΎπ3 π,πΆ where π: number of friction planes ππ : can be found in SS EN 1993-1-8 Table 3.6 π: slip factor, given in SS EN 1993-1-8 Table 3.7 The slip factor obtained either by specific tests for the friction surface in accordance with EN 1090-2 Requirements for the execution of steel structures or when relevant as given in Table 3.7. πΉπ,π : preloading forces πΉπ,πΆ = 0.7ππ’π π΄π For bearing resistance in flange and web spices, the checking is same as that in section 2.3.1. Reduction due to long joint effect may be considered, refer to section 2.3.1 for details. Resistance of tension flange Full penetration butt weld is adopted so only the resistance of the tension flange needs to be checked for the flange splice experienced tension. Resistance of the gross section: πΉππ,π π = π΄π ππ¦ πΎπ0 where π΄π : area of the gross section π΄π = ππ π‘π Resistance of the net section: πΉπ’,π π = 0.9π΄πππ‘ ππ’ πΎπ2 where π΄πππ‘ : net area of the section π΄πππ‘ = (ππ − 2π0 )π‘π Resistance of compression flange and cover plate Local buckling of the compression cover plate between rows of bolts needs to be checked if: π1 > 9π π‘ππ where π1: distance between bolts in compression flange π‘ππ : thickness of flange cover plate Resistance of web splice Page | 460 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Resistance of gross shear area: ππ€π,π,π π = βπ€π π‘π€π ππ¦,π€π 1.27 √3πΎπ0 Resistance of net shear area: ππ€π,πππ‘,π π ππ’π π΄π£,π€π,πππ‘ ( ) √3 = πΎπ2 where π΄π£,π€π,πππ‘ = (βπ€π − ππ0 )π‘π€π π: number of bolt rows in web splice Shear resistance of web cover plate: πππ,π€π,π π = min(ππ£,π€π,π π ; ππ€π,πππ‘,π π ) Bending resistance of web cover plate: ππ,π€π,π π = ππ€π (1 − π)ππ¦π πΎπ0 where ππ€π : elastic modulus of cover plate 2 π‘π€π βπ€π 6 For low shear ππΈπ < πππ,π€π,π π /2 : π = 0 ππ€π = For high shear ππΈπ > πππ,π€π,π π /2 : 2ππΈπ 2 π=( − 1) πππ,π€π,π π *If axial loading exists, the web cover plate needs to be checked according to SS EN 1993-18 6.2.10 and 6.2.9.2. ππ€π,πΈπ ππ€π,πΈπ + ≤1 ππ€π,π π ππ€π,π π The check for shear resistance of beam web is similar to section 2.3.1. Page | 461 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.6.1 Example 24 – Beam splice – A combination of welding to the top flange and bolting to the web & bottom flange S355 PLT 12mm 110 50 80 S355 UB 533 210 92 60 80 50 50 S355 PLT 16mm Page | 462 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Distribution of internal forces Calculations Ref Remark ecc SCI_P398 SS EN19931-8 For a splice in a flexural member, the applied moment is shared by the beam web and flange. The proportion of moment taken by beam web depends on the second moment of area of beam web. The second moment of area of beam web: 3 (β − 2π‘π ) π‘π€ πΌπ€ = 12 (533.1 − 2 × 15.6)3 × 10.1 = × 10−4 12 = 10641.23ππ4 The force in each flange due to moment: πΉπ,π = (1 − = (1 − πΌπ€ ππΈπ )( ) πΌπ¦ βπ − π‘π 10641.23 100 )×( ) × 103 55200 533.1 − 15.6 = 155.99ππ Moment in the web due to applied moment: πΌπ€ ππ€,π = ( ) ππΈπ πΌπ¦ =( 10641.23 ) (100) 55200 = 19.28πππ Page | 463 For UB 533x210x92: Depth: β = 533.1ππ Width: π = 209.3ππ Thickness of web: π‘π€ = 10.1ππ Thickness of flange: π‘π = 15.6ππ Root radius: π = 12.7ππ Depth between fillets: ππ = 476.5ππ Second moment of area: πΌπ¦ = 55200ππ4 Yield strength: ππ¦ = 355πππ Ultimate strength: ππ’ = 510πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Distribution of internal forces Calculations Moment in web due to eccentricity: Remark ππππ = ππΈπ πππ = 100 × ( 110 80 + ) × 10−3 2 2 = 9.5πππ Force in web due to vertical shear: πΉπ€,π = ππΈπ = 100ππ No. of bolts in flange: ππ = 8 Force in flange bolts: πΉπ,π 155.99 = = 19.50ππ ππ 8 πΉπ,π£ = Force in web bolts: No. of bolts in web: ππ€ = 10 Vertical forces per bolt due to shear: πΉπ§,π£ = πΉπ€,π 100 = = 10ππ ππ€ 10 Second moment of the bolt group: πΌππππ‘π = π΄(π₯π2 + π§π2 ) = 4 × 802 + 4 × 1602 + 10 × 402 = 144000ππ2 Vertical forces on extreme bolt due to moment: πΉπ§,π = (ππ€,π + ππππ )π₯πππ₯ πΌππππ‘π = (19.28 + 9.5) × 40 × 103 144000 = 7.99ππ Page | 464 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Distribution of internal forces Calculations Horizontal forces on extreme bolt due to moment: πΉπ₯,π = (ππ€,π + ππππ )π§πππ₯ πΌππππ‘π = (19.28 + 9.5) × 160 × 103 144000 = 31.98ππ Maximum resultant force on extreme bolt: 2 2 πΉπ£ = √(πΉπ§,π£ + πΉπ§,π ) + πΉπ₯,π = √(10 + 7.99)2 + 31.982 = 36.69ππ Page | 465 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref SS EN19931-8 3.9.1 HSFG bolts (grade 8.8 or above) are required for this connection as the connections involve both welding and bolts. To ensure continuity between the beams, class 8.8 preloaded bolts M20 is used: Preloading force: Remark For class 8.8 M20 bolts: Shear area: π΄π = 245ππ2 Ultimate strength: ππ’π = 800πππ πΉπ,πΆ = 0.7ππ’π π΄π = 0.7 × 800 × 245 × 10−3 = 137.2ππ Table 3.6 Table 3.7 Slip resistance of a preloaded class 8.8 bolt: πΉπ ,π π = = ππ ππ πΉ πΎπ3 π,πΆ 1.0 × 1 × 0.5 × 137.2 1.25 Assume bolts in normal holes: ππ = 1.0 Assume class of friction surfaces: A: π = 0.5 = 54.88ππ > πΉπ£ = 36.69ππ π=1 ∴ The slip resistance of the preloaded bolts is adequate πΎπ3 = 1.25 Torque value affected by galvanizing, lubricants, etc. The slip factor of the friction surface needs to be determined by specific tests in accordance with EN 1090-2 “Requirements for the execution of steel structures” or when relevant as given in SS EN 1993-1-8 Table 3.7. Page | 466 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance in web splice: Web cover plate: In vertical direction: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 50 80 − 1.7; 1.4 × − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’π 60 80 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 510 = 0.91 πΉπ,π£ππ,π π = = π1 πΌπ ππ’π ππ‘π€π πΎπ2 2.5 × 0.91 × 510 × 20 × 12 × 10−3 1.25 = 222.55ππ In horizontal direction: 2.8π1 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 60 80 − 1.7; 1.4 × − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2 π2 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’π 50 80 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 510 = 0.76 Page | 467 Remark π‘π€π = 12ππ πΎπ2 = 1.25 ππ¦π = 355πππ ππ’π = 510πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref πΉπ,βππ,π π = = Remark π1 πΌπ ππ’π ππ‘π πΎπ2 2.5 × 0.76 × 510 × 20 × 12 × 10−3 1.25 = 185.45ππ πΉπ§,π + πΉπ§,π πΉπ₯,π + πΉπ,π£ππ,π π πΉπ,βππ,π π = 7.99 + 10 31.98 + 222.25 185.45 = 0.25 < 1.0 OK Beam web: In vertical direction: π1 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’π 106.55 80 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 510 = 0.96 πΉπ,π£ππ,π π = = π1 πΌπ ππ’π ππ‘π€ πΎπ2 2.5 × 0.96 × 510 × 20 × 10.1 × 10−3 1.25 = 198.24ππ In horizontal direction: π1 = 2.5 πΌπ = 0.76 Page | 468 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,βππ,π π = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’π ππ‘π€ = πΎπ2 Remark 2.5 × 0.76 × 510 × 20 × 10.1 × 10−3 1.25 = 156.09ππ πΉπ§,π + πΉπ§,π πΉπ₯,π + πΉπ,π£ππ,π π πΉπ,βππ,π π = 7.99 + 10 31.98 + 198.24 156.09 = 0.30 < 1.0 OK Bearing resistance in flange splice: Flange cover plate: 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 50 109.3 − 1.7; 1.4 × − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’π 50 80 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 510 = 0.76 πΉπ,π π = = π1 πΌπ ππ’π ππ‘ππ πΎπ2 2.5 × 0.76 × 510 × 20 × 16 × 10−3 1.25 = 247.27ππ > πΉπ,π = 19.50ππ Page | 469 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Beam flange: Remark π1 = 2.5 πΌπ = 0.76 πΉπ,π π = = π1 πΌπ ππ’π ππ‘π πΎπ2 2.5 × 0.76 × 510 × 20 × 15.6 × 10−3 1.25 = 241.09ππ > πΉπ,π = 19.50ππ OK Note: According to SS EN 1993-1-8 Clause 3.9.3 (1), for hybrid connections, final tightening of the bolts is carried out after the welding is completed Page | 470 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 SCI_P398 Check 2 – Resistance of tension flange and cover plate Calculations Remark Resistance of tension flange: Area of gross section: π΄π = ππ π‘π = 209.3 × 15.6 = 3265.08ππ2 Resistance of the gross section: π΄π ππ¦ πΎπ0 πΉππ,π π = = 3265.08 × 355 × 10−3 1.0 = 1159.10ππ Net area: π΄πππ‘ = (ππ − 2π0 )π‘π = (209.3 − 2 × 22) × 15.6 = 2578.68ππ2 Resistance of net section: πΉπ’,π π = = 0.9π΄πππ‘ ππ’ πΎπ2 0.9 × 2578.68 × 510 × 10−3 1.25 = 946.89ππ Page | 471 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Resistance of tension flange and cover plate Calculations Remark πΉπ,π‘,π π = min(πΉππ,π π ; πΉπ’,π π ) = min(1159.10; 946.89) = 946.89ππ > πΉπ,π = 155.99ππ Page | 472 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Resistance of web splice Calculations Ref SCI_P398 Remark Resistance of web cover plate: Resistance of gross shear area: βπ€π π‘π€π ππ¦,π€π ππ€π,π,π π = 1.27 √3πΎπ0 = 440 × 12 355 × × 10−3 1.27 √3 = 852.11ππ Net shear area: π΄π£,π€π,πππ‘ = (βπ€π − 5π0 )π‘π€π = (440 − 5 × 22) × 12 = 3960ππ2 Resistance of the net area: ππ’π π΄π£,π€π,πππ‘ ( ) √3 ππ€π,πππ‘,π π = πΎπ2 510 √3 × 10−3 1.25 3960 × = = 932.81ππ Shear resistance of the web cover plate: ππ€π,π π = min(ππ£,π€π,π π ; ππ€π,πππ‘,π π ) = min(852.11; 9322.81) = 852.11ππ > ππΈπ = 100ππ Page | 473 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Resistance of web splice Calculations Elastic modulus of cover plate: ππ€π Remark 2 π‘π€π βπ€π = 6 12 × 4402 = 6 = 387200ππ3 As ππΈπ < ππ€π,π π /2, it is not necessary to apply the reduction factor to the bending moment resistance. Bending resistance of web cover plate: ππ,π€π,π π = = ππ€π (1 − π)ππ¦π πΎπ0 387200 × 355 × 10−6 1.0 = 137.46πππ > (ππ€,π + ππππ ) = 28.78πππ Resistance of beam web: Gross shear area (weld access hole size 15mm): π΄π = π΄π − 2ππ‘π + (π‘π€ + 2π)π‘π − 15π‘π€ 2 = 11700 − 2 × 209.3 × 15.6 + (10.1 + 2 × 12.7) × 15.6 × 0.5 − 15 × 10.1 = 5295.24ππ2 Resistance of gross section: ππ€,π,π π = π΄π ππ¦ √3πΎπ0 = 5295.24 × 355 √3 × 10−3 = 1085.31ππ Page | 474 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Resistance of web splice Calculations Net shear area: Remark π΄πππ‘ = π΄π − 5π0 π‘π€ = 5295.24 − 5 × 22 × 10.1 = 4184.24ππ2 Resistance of net section: ππ€,πππ‘,π π π π΄πππ‘ ( π’ ) √3 = πΎπ2 4184.24 × ( = 1.25 510 ) √3 × 10−3 = 985.64ππ Shear resistance of the beam web: ππ€,π π = min(ππ€,π,π π ; ππ€,πππ‘,π π ) = min(1085.31; 985.64) = 985.64ππ > ππΈπ = 100ππ Page | 475 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 2.6.2 Example 25 – Beam splice – A combination of welding to the top & bottom flanges with bolting to the web S355 PLT 12mm 60 80 80 110 S355 UB 533 210 92 50 50 PPBW Page | 476 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 Check – Partial penetration butt weld resistance Calculations Remark The force in flanges due to moment: *Distribution of forces same as 2.6.1 πΌπ€ ππΈπ πΉπ,π = (1 − ) ( ) πΌπ¦ βπ − π‘π = (1 − 10641.23 100 )×( ) × 103 55200 533.1 − 15.6 = 155.99ππ Applied transverse stress on PPBW: π π,πΈπ = = πΉπ,π π 155.99 209.3 = 0.75ππ/ππ Choose partial penetration butt weld with 4.2mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 0.94ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.15ππ/ππ ∴ The butt weld resistance in bottom flange is adequate to resist reverse moment due to wind and seismic effects Page | 477 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 Check – Shear resistance of beam web Calculations Gross shear area (weld access hole size 15mm): Remark π΄π = π΄π − 2ππ‘π − 2 × 15π‘π€ = 11700 − 2 × 209.3 × 15.6 − 2 × 15 × 10.1 = 4866.84ππ2 Resistance of gross section: ππ€,π,π π = π΄π ππ¦ √3πΎπ0 = 4866.84 × 355 √3 × 10−3 = 997.50ππ Net shear area: π΄πππ‘ = π΄π − 5π0 π‘π€ = 4866.84 − 5 × 22 × 10.1 = 3755.84ππ2 Resistance of net section: ππ€,πππ‘,π π π π΄πππ‘ ( π’ ) √3 = πΎπ2 3755.84 × ( = 1.25 510 ) √3 × 10−3 = 884.72ππ Shear resistance of the beam web: ππ€,π π = min(ππ€,π,π π ; ππ€,πππ‘,π π ) = min(997.50; 884.72) = 884.72ππ > ππΈπ = 100ππ Page | 478 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3 Base Plate Connections 3.1 Base Plate Connection Base plate connection consists of a steel column welded to a base plate, which is ten fastened to the foundation by holding down bolts anchored into the foundation. The foundation in this context can be a pile cap, reinforced concrete (RC) beam, RC wall, RC column or RC slab. The base plate should have sufficient size and thickness to transfer the compressive/tensile, shear force and bending moment from the steel section to the substrate based on bearing resistance of the concrete. The compression force is spread over an effective area of the base plate in contact with the concrete. As for tension due to axial force and/or moments, the tension force is resisted by the holding down bolts anchored into the concrete. The base plate should be able to resist the tensile stress arising from the axial force and/or bending moment. Horizontal shear force should be resisted by the friction between the base plate and the foundation or by the shear capacity of the bolts. One of the important aspects of base plate connection to ensure buildability is the anchorage length of the holding down bolt. Often, the size of the concrete substrate is not big enough to fit the holding down bolts due to the anchorage length. The use of full tension anchorage based on the bond strength between the concrete and the holding down bolts will result into a longer anchorage length. Instead, the concrete cone pull-out capacity can be adopted to derive the anchorage length needed (βππ ) as shown in Figure 3-1. ππ π΄π βππ π Figure 3-1 Concrete cone pull-out capacity 3.2 Design steps Five design steps that require attention from designers are: • • • • Step 1 – Find the effective area (π΄π ) needed for the base plate to be in contact with the concrete due to the compression force and/or bending moment. The effective area should be checked to ensure that the bearing resistance of the concrete is not exceeded. Step 2 – Find the minimum base plate thickness based on the minimum projection of the steel plate required from the outer edge of the column based on the effective area derived from Step 1. Step 3 – Check the weld capacity to resist the shear and axial forces. Step 4 – Check the anchor bolt resistance in terms of tensile, bearing and shear capacities. Page | 479 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS • Step 5 – Check the anchorage length of the holding down bolt required based on the conical cone pull-out capacity. The design calculations of the worked examples shown in this chapter are focused only on the derivation of the anchorage length. The rest of the design steps are well documented in CEB design guide “Design of fastenings in concrete” and SCI P398 “Joints in steel construction: Moment-resisting joints to Eurocode 3”. 3.3 Design basics The anchorage length design is based on SS EN1992-1-1 and relevant clauses and table in the code are referred. Ultimate bond stress between ribbed bars and concrete (8.4.2 (2)): πππ = 2.25π1 π2 πππ‘π where π1 : coefficient related to the quality of the bond condition; 1.0 for ‘good’ conditions and 0.7 for all other cases π2 : coefficient related to bar diameter; 1.0 for bar diameter less than 32mm and π2 = (132 − )/100 for bar diameter greater than 32mm πππ‘π : design value of concrete tensile strength, can be calculated from 3.1.6 (2)P Basic required anchorage length (8.4.3): ππ,πππ = ( /4)(ππ π /πππ ) where ππ π : design stress of the bar Design anchorage length (8.4.4): πππ = πΌ1 πΌ2 ππ,πππ ≥ ππ,πππ where πΌ1 : coefficient related to form of bars assuming adequate cover (Table 8.2) πΌ2 : coefficient related to concrete minimum cover (Table 8.2) ππ,πππ : minimum anchorage length ππ,πππ ≥ max (0.6ππ,πππ ; 10 ; 100ππ) In this case, only two coefficients are considered for design anchorage length. This is because the remaining three coefficients are mainly for transverse reinforcements which is applicable to RC structures. Shear force may be transferred from base plate to concrete foundation in three ways: (1) Through friction force between steel base plate and concrete. The shear resistance may be assumed to be 30% of the total compression force. (2) By holding down bolts. The bearing resistance between bolts and base plate and between the bolts and concrete foundation/grouting. (3) By directly transferred from base plate to concrete foundation. This may be achieved either by installing tie bars, setting the base plate in a pocket which is filled with concrete or providing a shear key welded to the base plate. Page | 480 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS In base plate connection, if the friction alone is sufficient to transfer the shear force, shear resistance of other components of the connection may not need to be checked. When friction alone is insufficient, the shear force may be assumed to be transferred via holding down bolts. As the bolts are in clearance holes, not all bolts are in contact with the plate. As a result, the shear force may not be assumed to be shared equally among the bolts. This can be overcome by providing washer plates with precise holes and site welded to the base plate. Moreover, in the event where there is an eccentricity between the shear force and the centre of gravity of the bolt group, the bolts need to be checked against the additional shear force due to the eccentric moment. In the case that the shear force acts on the bolts with a level arm, the bending moment will severely reduce the shear resistance of the bolts. Shear loads acting on the hold-down bolts may be assumed to act without a level arm if both of the following conditions are fulfilled (CEB design guide 4.2.1.3): (1) The fixture must be made of metal and in the area of the anchorage be fixed directly to the concrete foundation without an intermediate layer or with a levelling layer of mortar with a thickness less than 3mm. (2) The fixture must be adjacent to the anchor over its entire thickness. In addition to the two conditions stated above, the entire grouting operation needs to be undertaken with care, including proper preparation of the base, cleanliness, mixing and careful placing of grout. In the case that non-shrink structural grout with strength at least equal to that of concrete foundation is used between the base plate and foundation and the hold-down bolts have enough end space (at least 6d in the load direction), zero level arm length may be assumed. When the shear force is too high to be transferred by friction or by the holding down bolts, the base plate connection may be designed to transfer the significant shears directly to the concrete foundation as mentioned above. Qualified person needs to access the suitability of all assumptions made in design base on site conditions. 3.4 Typical Column Base Plate For column base plate connections, two types of hold down bolts are commonly used: (a) L-bolt and/or J-bolt; and (b) Vertical holding down bolt with nuts and washers. Page | 481 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3.4.1 Example 1 – Use of L-Bolt S355 UC 305 305 137 Grade 4.6 M24 25mm steel plate S275 30mm thick C40 Non-shrink structural grout Design loading: Axial compression force: ππΈπ = 2000ππ Shear force: ππΈπ = 500ππ Page | 482 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Required area Calculations Ref SCI_P358 Design compressive strength of the concrete: πππ = πΌππ πππ πΎπ = 0.85 × Assume π½π = 2/3, this is reasonable as the grout thickness is 30mm < 50mm and the grout strength is assumed to be same as the concrete foundation. Assume πΌ = 1.5, the dimensions of foundation in this example is unknown. Design bearing resistance of concrete: πππ = π½π πΌπππ 2 × 1.5 × 17 3 = 22.67πππ Required bearing area: π΄πππ = Concrete characteristic strength: πππ = 40πππ πΌππ = 0.85 40 1.5 = 22.67πππ = Remark ππΈπ 2000 = × 103 = 88235ππ2 πππ 22.67 Page | 483 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Required area Calculations Area of base plate: π΄π = ππ βπ = 4502 = 202500ππ2 > π΄πππ Page | 484 Remark OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Effective area Calculations Ref Remark π π π π SCI_P358 Assume there is no overlap among the projection width of the column: For UC section: π΄πππ = 4π 2 + ππππ π + π΄πππ = π΄πππ = 88235ππ2 ∴ π = 36ππ For UC, β − 2π‘π 309.2 − 2 × 21.7 = = 138.55ππ > π 2 2 ∴ the assumption that there is no overlap is valid. Page | 485 Perimeter of column (UC305x305x137): ππππ = 1824.10ππ π΄πππ = 17400ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 3 – Plate thickness Calculations Minimum thickness of base plate: π‘πππ = π√ = 36 × √ 3πππ πΎπ0 ππ¦π 3 × 17 × 1.0 265 = 18.23ππ ∴ thickness of base plate: π‘π = 25ππ > π‘πππ Page | 486 Remark Yield strength of plate: ππ¦π = 265πππ (plate thickness is assumed to be between 16mm and 40mm) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld resistance Calculations Ref SCI_P358 SS EN19931-8 Remark Assume S275 fillet weld with leg length 6mm and throat thickness 4.2mm is used to connect column and base plate. For S275 fillet weld: ππ’ = 410πππ π½π€ = 0.85 Design shear strength of the fillet weld: πΎπ2 = 1.25 ππ£π€,π = = ππ’ /√3 π½π€ πΎπ2 410/√3 0.85 × 1.25 = 222.79πππ Length of fillet weld in web: πΏπ€,π€ = 2(π − 2π ) = 2 × (246.7 − 2 × 6) = 469.4ππ Shear resistance of fillet weld in web: ππ π,π€ = πΏπ€,π€ ππ£π€,π π = 469.4 × 222.79 × 4.2 × 10−3 = 439.22ππ Page | 487 For UC305x305x137: Distance between fillets: π = 246.7ππ Width of flange: π = 309.2ππ Web thickness: π‘π€ = 13.8ππ Root radius: π = 15.2ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Weld resistance Calculations Length of fillet weld in flanges: πΏπ€,π = 2(π − 2π + π − π‘π€ − 2π − 4π ) = 2 × (309.2 − 2 × 6 + 309.2 − 13.8 − 2 × 15.2 − 4 × 6) = 1076.4ππ Shear resistance of fillet weld in flanges: ππ π,π = πΎπΏπ€,π ππ£π€,π π = 1.225 × 1076.4 × 222.79 × 4.2 × 10−3 = 1233.83ππ Shear resistance of welds between column and base plate: ππ π = ππ π,π€ + ππ π,π = 439.22 + 1233.83 = 1673.05ππ > ππΈπ = 500ππ Page | 488 Remark As the column flange and plate are at 90° πΎ = 1.225 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Anchorage length of hook Calculations Ref Remark πΏππ ≥5 SS EN19931-8 SS EN19921-1, 8.4.2 According to SS EN1993-1-8 Clause 6.2.6.12 (5), the anchorage length of the bolt with hooked end should be able to prevent bond failure before yielding of the bolt. Hook type of anchorage should not be used for bolts with yield strength ππ¦π greater than 300π/ππ2 . In this example, the bond properties of the anchor bolts is assumed to be same as ribbed bars. Ultimate anchorage bond stress for ribbed bars: 2/3 πππ = 2.25π1 π2 πππ‘π = 1.5πππ‘π,0.05 = 0.315πππ = 0.315 × 402/3 = 3.68πππ Basic anchorage length: ππ.πππ = = ππ 4πππ 240 × 24 4 × 3.68 = 390.85ππ Coefficients: Page | 489 For grade 4.6 M24 bolts: Yield strength: ππ¦π = 240πππ Diameter of bolt: = 24ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – Anchorage length of hook Calculations Shape of anchor bar: πΌ1 = 0.7, assume edge distance is greater than three times of the dimeter Concrete cover to anchor bar: πΌ2 = 0.7, assume concrete cover is much larger than three times of the dimeter Design anchorage length: πππ = ππ,πππ πΌ1 πΌ2 = 390.85 × 0.7 × 0.7 = 191.52ππ Minimum require anchorage length: ππ,πππ = min(0.3ππ,πππ ; 10 ; 100) = max (0.3 × 191.52; 10 × 24; 100) = 240ππ > πππ ∴ πππ = 240ππ Page | 490 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Anchor bolt shear resistance Calculations Remark ππΈπ ππΈπ π SCI_P398 Friction between steel base plate and grouting: ππ π,πππππ‘πππ = 0.3ππΈπ = 0.3 × 2000 = 600ππ > ππΈπ = 500ππ OK In this example, friction alone is sufficient to resist the shear force. For the event where the friction alone is insufficient, following checks should be carried out for bolts group. Refer to section 3.2 In the case where there is an eccentricity between the shear force and the centre of gravity of the bolt group, the eccentric moment will generate additional shear force on the hold-dwon bolt. In this example, the shear force is acting at the centre of gravity of the anchor bolt group. The shear force may be assumed to be shared equally by four bolts. It is assumed that the C40 (or higher grade) nonshirnk structural grout is used between the endplate and the hold-down bolts have enough end space, zero level arm length may be assumed. SCI_P398 Effective bearing length: ππππ = 3π = 3 × 24 = 72ππ Average bearing stress: π = 2πππ = 2 × 22.67 = 45.33πππ Concrete bearing resistance: ππ π,π = ππππ ππ = 72 × 45.33 × 24 × 10−3 = 78.33ππ Page | 491 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref CEB design guide 9.3.2.1 Check 6 – Anchor bolt shear resistance Calculations Shear load without level arm: Shear resistance of a anchorage bolt: ππ π,π = π2 π΄π ππ¦π /πΎππ = 0.6 × 353 × 240 × 10−3 /1.25 = 40.67ππ Shear resistance of the bolts group: Remark For grade 4.6 M24 bolts: Yield strength: ππ¦π = 240πππ Tensile stress area: π΄π = 353ππ2 π2 = 0.6 π: Number of bolts πΎππ = 1.25 ππ π = min (ππ π,π ; ππ π,π) π = min (40.67; 78.33) × 4 = 162.66ππ CEB design guide 9.3.2.2 However, if non-structural leveling mortar is used between the end plate and the concrete foundation, this grout may not contribute to the shear capacity of the bolts. In this case, the shear resistance of the bolt may be calculated based on shear load with a level arm. Refer to section 3.2 Shear load with level arm: Radius of the bolt: Elastic section modulus: π= ππ 4 πΌ ππ 3 123 πππ = = 4 = =π× π π 4 4 2 = 12ππ For grade 4.6 bolts: ππ¦π = 240πππ πΎππ = 1.25 = 1357.168ππ3 Characteristic bending resistance of an individual bolt: 0 ππ π,π = 1.5πππ ππ¦π = 1.5 × 1357.168 × 240 = 488580.5πππ Page | 492 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Anchor bolt shear resistance Calculations Characteristic resistance of bolt: Remark ππ π,π = π΄π ππ¦π = 353 × 240 × 10−3 = 84.72ππ ππ π,π = ππ π,π 84.72 = = 67.776ππ πΎππ 1.25 Assume applied tensile force on bolt: ππ π = 20ππ 0 ππ π,π = ππ π,π (1 − ππ π ) ππ π,π = 488580.5 × (1 − 20 ) 67.776 = 344405.4πππ Assume there is no restraint to the bending of the bolt: πΌπ = 1.0 Level arm: Distance between shear load and concrete surface: π1 = π‘ππππ’π‘ + 0.5π‘ππ 25 = 30 + 2 = 42.5ππ π = 0.5π + π1 = 0.5 × 24 + 42.5 = 54.5ππ Characteristic shear resistance: ππ π,π π = = πΌπ ππ π,π π 1.0 × 344405.4 × 10−3 54.5 = 6.32ππ Shear resistance of an anchor bolt: ππ π,π = ππ π,π π 4.58 = = 5.06ππ πΎππ 1.2 Page | 493 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Anchor bolt shear resistance Calculations Shear resistance of bolts group: ππ π = ππ ππ π = 5.06 × 4 = 20.24ππ It can be observed that the shear resistance is significantly reduced based on shear load with a level arm. Page | 494 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3.4.2 Example 2 – Vertical holding down bolt with nuts and washers S355 UC 305 305 137 Grade 8.8 M24 600 450 600 40mm steel plate S355 30mm thick C40 Non-shrink structural grout C40 Concrete Foundation D=50mm Design loading: Axial compression: ππΈπ = 1500ππ Shear force: ππΈπ = 100ππ Bending moment: ππΈπ = 200πππ Page | 495 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Distribution of forces at the column base Calculations Ref Remark ππΈπ ππΈπ π§π‘ π§π π§ SCI_P398 Forces in column flanges: Forces at column flange centroids, due to moment: ππ,π = = ππΈπ β − π‘π 200 × 103 320.5 − 21.7 = 669.34ππ Forces due to axial forces: ππ,π = ππΈπ 1500 = = 750ππ 2 2 Total forces (compression part): ππ = ππ,π + ππ,π = 669.34 + 750 = 1419.34ππ Page | 496 For UC305x305x137: Depth: β = 320.5ππ Flange thickness: π‘π = 21.7ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Distribution of forces at the column base Calculations Remark Forces in T-stubs of base plate: For base plate: ππ = 600ππ Level arm for tension: βπ = 600ππ π = 75ππ βπ − 2π 450 π§π‘ = = = 225ππ 2 2 Level arm for compression: π§π = β − π‘π 320.5 − 21.7 = = 149.4ππ 2 2 Force on compression side: ππ,π = = ππΈπ ππΈπ π§π‘ + π§π‘ + π§π π§π‘ + π§π 200 × 1000 1500 × 225 + 225 + 149.4 225 + 149.4 = 1435.63ππ In this example, there is no tension force at the column base. Page | 497 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Resistance of compression T-stubs Calculations Ref Remark c ππππ c c c ππππ SCI_P398 Compressive resistance of concrete below column Concrete flange: characteristic strength: Design compressive strength of the concrete: πππ = 40πππ πππ = πΌππ πππ πΎπ = 0.85 × πΌππ = 0.85 40 1.5 = 22.67πππ Assume π½π = 2/3, this is reasonable as the grout thickness is 30mm < 50mm and the grout strength is assumed to be same as the concrete foundation. Assume πΌ = 1.5, the dimensions of foundation in this example is unknown. Design bearing resistance of concrete: πππ = π½π πΌπππ = 2 × 1.5 × 22.67 3 = 22.67πππ Page | 498 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Resistance of compression T-stubs Calculations Remark Additional bearing width: For base plate: π‘ππ = 40ππ ππ¦,ππ = 335πππ ππ¦,ππ π = π‘ππ √ 3πππ πΎπ0 = 40 × √ 335 3 × 22.67 × 1.0 = 88.78ππ ππππ = 2π + π‘π = 2 × 88.78 + 21.7 = 199.27ππ ππππ = 2π + ππ = 2 × 88.78 + 309.2 = 486.77ππ Effective bearing area: π΄πππ = ππππ ππππ = 199.27 × 486.77 = 96995ππ2 Compression resistance of the foundation: πΉπ,ππ,π π = π΄πππ πππ = 96995 × 22.67 × 10−3 = 2198.56ππ > ππ,π = 1435.63ππ Page | 499 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Resistance of compression T-stubs Calculations Remark Resistance of the column flange: From SCI P363: πΉπ,ππ,π π = = ππ,π π β − π‘π For S355 UC 305x305x137: ππ,π π = 792πππ 792 × 103 320.5 − 21.7 = 2650.60ππ > ππ = 1419.34ππ Page | 500 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 Check 2 – Resistance of tension T-stubs Calculations Effective length of T-stubs: Circular patterns: Individual circular yielding: ππππ,ππ = 2πππ₯ = 2π × 56.75 = 356.57ππ Individual end yielding: ππππ,ππ = πππ₯ + 2π = π × 56.75 + 2 × 75 Remark π = 75ππ π = ππ₯ = (βπ − β) − π − π π 2 600 − 320.5 − 75 2 −8 = = 328.29ππ = 56.75ππ Non-circular patterns: Single curvature: ππ 600 ππππ,ππ = = = 300ππ 2 2 Individual end yielding: ππππ,ππ = 4ππ₯ + 1.25π = 4 × 56.75 + 1.25 × 75 = 320.75ππ Corner yielding of outer bolts, individual yielding between: ππππ,ππ = 2ππ₯ + 0.625π + π = 2 × 56.75 + 0.625 × 75 + 75 = 235.38ππ Page | 501 π€ = 450ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Resistance of tension T-stubs Calculations Group end yielding: π€ ππππ,ππ = 2ππ₯ + 0.625π + 2 = 2 × 56.75 + 0.625 × 75 + 450 2 = 385.375ππ ππππ = min(ππππ,ππ ; ππππ,ππ ) = 235.38ππ πππ,1,π π = 2 0.25π΄ππππ,1 π‘ππ ππ¦,ππ = πΎπ0 0.25 × 235.38 × 402 × 335 1.0 = 31540250πππ Resistance of mode 1 and 2: πΉπ,1−2,π π = = 2πππ,1,π π π 2 × 31540250 × 103 56.75 = 1111.55ππ Page | 502 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Tension resistance of anchor bolt Calculations In this example, there is no tension force acting on the column base. However, the following checks may be performed in the case where tension force is acting on the column base. Remark Steel failure SS EN19931-8 Table 3.4 Steel failure: πΉπ‘,π π = = For grade 8.8 M24 bolts: π2 = 0.9 ππ’π = 800πππ π΄π = 353ππ2 π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 × 10−3 1.25 = 203ππ Pull out failure DD_CEN_TS _1992-4-22009 Pull-out failure: Pull out failure is characterized by the crushing of the concrete above the head of the anchor followed by the formation of a concrete failure cone as the head of the anchor approaches the concrete surface, as shown in the above figure. Page | 503 Diameter of anchor plate: ππ = 50ππ Diameter of bolt: π = 24ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Tension resistance of anchor bolt Calculations Load bearing area of anchor plate: π΄β = = π 2 (π − π 2 ) 4 π Remark Characteristic cube strength of concrete: πππ,ππ’ππ = 50πππ π (502 − 242 ) 4 = 1511.11ππ2 ππ π,π = 6π΄β πππ,ππ’ππ ππ’ππ,π = 6 × 1511.11 × 50 × 1.4 × 10−3 CEB design guide (1996): Design of fastenings in concrete For uncracked concrete: ππ’ππ,π = 1.4 = 634.66ππ πΎ2 = 1.25 πΎππ = 1.5πΎ2 = 1.875 ππ π,π = ππ π,π 634.66 = = 338.49ππ πΎππ 1.875 Concrete cone failure CEB design guide (1996) Clause 9.2.4 Concrete cone failure: The characteristic resistance of a single anchor without edge and spacing effects: 0 0.5 1.5 ππ π,π = π1 πππ βππ = 7.5 × 400.5 × 3841.5 × 10−3 = 356.93ππ Page | 504 π 0.5 π1 = 7.5 [ ] ππ0.5 Anchorage length: βππ = 384ππ (Assume 16 times of the diameters of the anchor bolt) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Tension resistance of anchor bolt Calculations Factor taking into account the geometric effects: ππ΄,π π΄π,π (πππ,π + π€) = 0 = 2 πππ,π π΄π,π πππ,π Remark = 3.0βππ 2 (3 × 384 + 450)2 = (3 × 384)2 = 1.93 Characteristic resistance: 0 ππ π,π = ππ π,π ππ΄,π ππ’ππ,π = 338.49 × 1.93 × 1.4 = 966.35ππ πΎππ = πΎππ = 1.875 ππ π,π = ππ π,π 966.35 = = 515.39ππ πΎππ 1.875 Anchor plate design: Generally, anchor plate bending may not govern the failure of the connection, in this example, only punching shear failure is checked for anchor plate. The thickness of the anchor plate is designed in such a way that the bolt failure will occur before the plate is failed by punching. ∴ πππ‘ππ¦,π √3 π‘π ≥ = ≥ ππ2 (ππ’,π ) 4 √3π (π ) 4ππ¦,π π’,π √3 × 24 (800) 4 × 355 = 23.42ππ ∴ π‘π = 24ππ Page | 505 Factors about influence of edges, group effect and shell spalling are not relevant in this example DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Anchor bolt shear resistance Calculation Remark ππΈπ SCI_P398 Friction between base plate and concrete: ππΈπ = 0.3ππΈπ = 0.3 × 1500 = 450ππ > ππΈπ = 100ππ ∴ Friction alone is sufficient to resist the shear force Page | 506 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3.5 Steel-to-concrete connections For steel-to-concrete connections, the embedded plates are usually connected with bolts which are cast into the concrete walls or columns. It is not recommended to use high tensile bar for the holding down bolts where welding is required. Grade 8.8 bolts have high carbon content and thus should be discouraged where welding is adopted. When plug weld is adopted, according to SS EN1993-1-8 Clause 4.3.5: (1) plug weld should not be used to resist externally applied tension. (2) Plug weld should be designed for shear only. Moreover, the thickness of plug weld should be same as that of parent material for parent material up to 16mm thick (Clause 4.3.5 (4)). (3) When plug weld is used to connect bolt, which insert in embedded plate, the plate thickness should be at least 16mm and the plug weld thickness should not be less than 16mm and at least half the thickness of the plate. The following example shows two possible options: Option A – Embedded plate with the bolt welded flushed with the plate and which entailed the use of butt weld on the external face and fillet weld on the internal face of the plate. Option B – Embedded plate with the bolt recessed from the plate with the use of plug weld on the external face and fillet weld on the internal face of the plate. Site welding connecting steel beam to embedded plate is not suggested as it may damage concrete substrate. Option A is generally for shear connection only and it is generally applicable to small welds only. Professional engineers (PE) need to access the suitability of this connection for heavy welding. In addition, if option B was to be adopted, pull out test is to be conducted. Page | 507 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 3.5.1 Example 3 – Embedded plate into RC wall/column Refer to Detail A S355 UB 356 171 51 Diameter (Φ)=20mm S275 PLT 20mm Design loading: Normal tension force:ππΈπ = 50ππ Vertical shear force: ππΈπ = 200ππ Major axis bending moment: ππΈπ = 100πππ Page | 508 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Fillet weld resistance Calculations Ref Remark Detail A – Option 1 Plug weld Fillet weld SS EN19931-8 Plug weld does not form of the resistance against applied tension force! According to SS EN1993-1-8 4.3.5 (1), plug weld should not be designed to take the externally applied tension, hence the tensile force on embedded plate is taken by the fillet weld connecting the anchor bar and plate. Diameter of embedded bar: = 20ππ Length of fillet weld: For S275 fillet weld: ππ’ = 410πππ π½π€ = 0.85 πΏπ€ = π = π × 20 = 62.83ππ πΎπ2 = 1.25 Assume S275 fillet weld with leg length 12mm and throat thickness 8.4mm is used to connect column and base plate. πΎ = 1.225 Design shear strength of the fillet weld (4.5.3.3 (2)): ππ£π€,π = = ππ’ /√3 π½π€ πΎπ2 410/√3 0.85 × 1.25 = 222.79πππ Design weld resistance, longitudinal: πΉπ€,πΏ,π π = ππ£π€,π π = 222.79 × 8.4 × 10−3 = 1.87ππ/ππ Page | 509 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Fillet weld resistance Calculations Design weld resistance, transverse: Remark πΉπ€,π,π π = πΎπΉπ€,πΏ,π π = 1.225 × 1.87 = 2.29ππ/ππ Tensile resistance of fillet weld: πΉπ π = πΉπ€,π,π π πΏπ€ = 2.29 × 62.83 = 144.04ππ Applied tensile force on embedded bar due to moment: πΉπΈπ,π = ππΈπ 100 = × 103 = 119.05ππ 2πππ 2 × 420 Center to center distance between rows of bolt: πππ = 420ππ Assume the axial load is equally shared by 4 bolts: πΉπΈπ,π = ππΈπ 50 = = 12.5ππ 4 4 Applied tensile force on embedded bar: πΉπΈπ,π = πΉπΈπ,π + πΉπΈπ,π = 119.05 + 12.5 = 131.55ππ < πΉπ π = 144.04ππ Page | 510 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1a – Fillet weld and PPBW resistance Calculations Detail A – Option 2 PPBW Fillet weld In the case that partial penetration butt weld is used together with fillet weld, the throat thickness used in calculations should be the sum of throat thicknesses of both welds. Assume S275 fillet weld with leg length 12mm and throat thickness 8.4mm and S275 partial penetration butt weld with throat thickness 10mm are used to connect column and base plate. π = 8.4 + 10 = 18.4ππ Design weld resistance, longitudinal: πΉπ€,πΏ,π π = ππ£π€,π π = 222.79 × 18.4 × 10−3 = 4.10ππ/ππ Design weld resistance, transverse: πΉπ€,π,π π = πΎπΉπ€,πΏ,π π = 1.225 × 4.10 = 5.02ππ/ππ Tensile resistance of fillet weld: πΉπ π = πΉπ€,π,π π πΏπ€ = 5.02 × 62.83 = 315.56ππ > πΉπΈπ,π Page | 511 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 Check 2 – Plug weld shear resistance Calculations Design throat area (area of hole): π 2 202 π΄π€ = =π× = 314.16ππ2 4 4 Remark Diameter of embedded bar: = 20ππ Design shear resistance of plug weld: πΉπ€,π π = ππ£π€,π π΄π€ = 222.79 × 314.16 × 10−3 = 69.99ππ Assume shear force are equally shared by 4 bolts: πΉπΈπ,π = Check 3 – Anchorage length of bar Calculations Ref SS EN19921-1 ππΈπ 200 = = 50ππ < πΉπ€,π π 4 4 Ultimate anchorage bond stress: 2/3 πππ = 1.5πππ‘π = 0.315πππ = 0.315 × 302/3 = 3.04πππ Applied tensile stress: ππ = πΉπΈπ,π 131.55 = × 103 = 418.73πππ π΄π€ 314.16 Page | 512 Remark Characteristic concrete strength: πππ = 30πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Anchorage length of bar Calculations Basic anchorage length: ππ.πππ = = Remark ππ 4πππ 418.73 × 20 4 × 3.04 = 688.41ππ Coefficients: πΌ: coefficient to be referred to SS EN Shape of anchor bar: πΌ1 = 0.7, assume edge distance is greater than 1992-1-1. three times of the dimeter Concrete cover to anchor bar (non-straight): πΌ2 = 1 − 0.15(π − 3 ) = 1 − 0.15 × 75 − 3 × 20 20 = 0.8875 Design anchorage length: πππ = ππ,πππ πΌ1 πΌ2 = 688.41 × 0.7 × 0.8875 = 427.67ππ Minimum require anchorage length: ππ,πππ = max(0.3ππ,πππ ; 10 ; 100) = max (0.3 × 688.41; 10 × 20; 100) = 206.52ππ < πππ ∴ πππ = 430ππ According to SS EN 1992-1-1 Clause 8, the bent length of the anchorage bar should be at least 5 . Page | 513 Assume concrete cover to the anchor bar: π = 75ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Alternative design using shear stud Calculations In this alternative design, applied shear force is assumed to be taken by the shear stud and the applied moment is resisted by the anchored bar. However, the distribution of force for other similar connections should be reviewed by qualified person. The design of shear studs can refer to section 2.4.1 check 8 and SS EN 1994. Page | 514 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4 Connections for Hollow Steel Sections 4.1 Modes of failures Various modes of failures are identified for hollow steel sections connections, as shown in Figure 4-1, such as: • • • • • • • Local beam flange failure (yielding, local buckling) Weld failure Lamellar tearing Column plastification (face, wall or cross section) Column punching shear Column local buckling Column shear failure The resistance of the hollow section for different failure modes can be found in SS EN 19931-8 Chapter 7 and CIDECT design guide 9. The following design calculations illustrate some common designs and their resistance check. Crack in flange Column wall plastification Crack in weld Beam flange Lamellar tearing Column wall Column punching failure Column shear failure Column local wall buckling Figure 4-1 Modes of failure for I beam-to-RHS column joints Page | 515 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.2 Shear connection using fin plates Common connections involve the use of a fin plate to connect a hollow steel column to a beam (typically I or H beam). For shear connectors, a fin plate can be used with a backing plate welded to the column to avoid local failure of column flange as shown in Figure 4-2. Figure 4-2 Shear connection between hollow steel column and beam Page | 516 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.2.1 Example 1 – Shear connection using fin plate (CHS column) 120° 140 50 70 S275 CHS 273 6.3 325 60 280 S275 PLT 15mm Design Loading: Vertical shear force: ππΈπ = 400ππ Page | 517 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Range of validity Calculations π‘π SS EN19931-8 Remark ππ According to SS EN1993-1-8 Clause 7.4.1 (2), for welded joint between CHS members within the range of validity given in Table 7.1, only chord face failure and punching shear need to be considered. Assume the CHS is under compression load: ππ 273 = = 43.33 π‘π 6.3 10 < ππ /π‘π = 43.33 < 50 For CHS 273x6.3: Diameter: ππ = 273ππ Thickness: π‘π = 6.3ππ Yield strength: ππ,π¦ = 275πππ Youngs modulus: πΈ = 210000πππ OK ∴ Only chord face failure and punching shear need to be checked. AISC, 1997: Hollow structural sections connections manual According to CIDECT design guide 9 and AISC manual, for CHS, single shear plate connection would be permitted if CHS is not “slender”. ππ 0.114πΈ 210000 = 43.33 < = 0.114 × = 87 π‘π ππ,π¦ 275 CIDECT design guide 9 Page | 518 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref SS EN19931-8 SCI_P358 Fin plate shear resistance (gross section): π‘π = 15ππ < 16ππ ∴ ππ¦,π = 275πππ Remark βπ = 280ππ πΎπ0 = 1.0 (SS EN1993-1-1) Gross section shear resistance: βπ π‘π ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 280 × 15 275 × × 10−3 1.27 √3 = 525.07ππ Fin plate shear resistance (net section): π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) = 15 × (280 − 4 × 22) = 2880ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 2880 × 430 √3 × 1.25 × 10−3 = 571.99ππ Page | 519 Assume: π1 = 4 π0 = 22ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Fin plate resistance Calculations Fin plate shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π (π2 − ) 2 = 15 × (70 − Remark End distance: π1 = 50ππ Edge distance: π2 = 70ππ 22 ) 2 = 885ππ2 Net area subject to shear: π΄ππ£ = π‘π (βπ − π1 − (π1 − 0.5)π0 ) = 15 × (280 − 50 − (4 − 0.5) × 22) = 2295ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 430 × 885 275 2295 ) × 10−3 + 1.25 √3 1.0 = 516.60ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(525.07ππ; 571.99ππ; 516.60ππ) SCI_P358 SS EN19931-8 = 516.60ππ > ππΈπ = 400ππ OK Fin plate bending: z = 70mm βπ = 280ππ > 2.73π§ = 191.1ππ ∴ ππ π = ∞ Lateral torsional buckling: π§π = 70ππ < π‘π = 100ππ 0.15 ∴The fin plate is classified as Short fin plate Page | 520 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Fin plate resistance Calculations Ref πππ,π = Remark π‘π βπ2 6 15 × 2802 = 6 = 196000ππ3 ππ π = = πππ,π ππ¦,π π§ πΎπ0 196000 × 275 × 10−3 70 × 1.0 = 770ππ > ππΈπ = 400ππ Page | 521 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref SS EN19931-8 Length of fillet weld: πΏπ€ = βπ = 280ππ Nominal moment: π = ππΈπ π§ = 400 × 70 = 28000ππππ Polar moment of inertia: π½= πΏ3π€ 2803 = = 1829333ππ3 12 12 Applied vertical shear stress: ππ£ = ππΈπ 400 = = 0.714ππ/ππ 2πΏπ€ 2 × 280 Applied transverse stress: 280 ππΏπ€ ( 2 ) 2 ππ = = 28000 × π½ 1829333 = 1.07ππ/ππ Page | 522 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Resultant stress: Remark ππ = √ππ£2 + π π2 = √0.7142 + 1.072 = 1.29ππ/ππ Choose fillet weld with 10mm leg length, 7mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.56ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.91ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.56ππ/ππ > ππ = 1.29ππ/ππ OK Directional method: 2 2 ππ£ πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.714 2 1.07 2 ) +( ) =( 1.56 1.91 = 0.52 < 1.00 OK Page | 523 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 4 – Local shear resistance Calculations Remark Shear area: π΄π£ = 2βπ π‘π = 2 × 280 × 6.3 = 3528ππ2 Shear resistance of column wall: πΉπ π = π΄π£ ππ,π¦ √3πΎπ0 = 3528 × 275 √3 × 10−3 = 560.185ππ > ππΈπ = 400ππ If the local shear resistance of the column wall is insufficient, local strengthening by welding a doubler plate may be adopt. The doubler plate will have a greater depth and hence larger shear area. Page | 524 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Punching shear resistance Calculations Ref Remark βπ SCI_P358 SCI_P358 sets the requirement to prevent punching shear failure by ensuring the fin plate yield before punching shear failure. π‘π ≤ ≤ π‘π ππ’,π ππ¦,π πΎπ2 6.3 × 430 275 × 1.25 ≤ 7.88mm As π‘π = 15ππ > 7.88ππ, the requirement is not satisfied, strengthening is necessary. SS EN19931-8 SCI_P358 According to SS EN1993-1-8 7.4, the punching shear resistance for welded joints connecting plates to CHS members: ππππ₯ π‘π ≤ 2π‘π (ππ,π¦ /√3)/πΎπ5 As there is no axial loading in this case, applied punching stress: ππππ₯ = π 28000 = = 0.143ππ/ππ2 πππ 196000 ππππ₯ π‘π = 0.143 × 15 = 2142.86π/ππ 2π‘π (ππ,π¦ /√3)/πΎπ5 = 2 × 6.3(275/√3 )/1.0 = 2000.52π/ππ < ππππ₯ π‘π ∴ Strengthening is necessary Page | 525 ππ’,π = 430πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 5 – Punching shear resistance Calculations Axial load resistance of plate connecting to CHS members: π1,π π = 5ππ’,π π‘π2 (1 + 0.25π)0.67 πΎππ’ 5 × 430 × 6.32 (1 + 0.25 × 1.03) × 0.67 = 1.1 × 10−3 SS EN19931-8 = 65.303ππ Moment resistance: π1,π π = βπ π1,π π = 280 × 65.303 = 18284.84ππππ < π = 28000ππππ ∴ Strengthening is needed Page | 526 πΎππ’ Remark = 1.1 βπ 280 = ππ 273 = 1.03 < 4 π= DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Design of local strengthening cover plate Calculations πππ πππ Design of welded structures For the design of the cover/doubler plate, the thickness of the cover/doubler plate should be at least equal to the larger thickness of the fin plate or the hollow section. π‘ππ = max (π‘π ; π‘ππ ) = 15ππ ∴ π‘π′ = 15 + 6.3 = 21.3ππ Effective width for load distribution: 273 √π‘′π ππ √21.3 × 2 π= = = 26.96ππ 2 2 ∴ The minimum depth for cover plate: πππ = βπ + 2π = 280 + 2 × 26.96 = 333.92ππ ∴ The depth for cover plate is chosen to be 335mm. Page | 527 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 6 – Design of local strengthening cover plate Calculations π‘π ≤ ≤ π‘′π ππ’,π ππ¦,π πΎπ2 21.3 × 430 275 × 1.25 ≤ 26.64mm As π‘π = 15ππ < 26.64ππ, the requirement is satisfied, the fin plate will yield before punching shear failure. SS EN19931-8 SCI_P358 2π‘ ′ π (ππ,π¦ /√3)/πΎπ5 = 2 × 21.3 × (275/√3 )/1.0 = 67636.58π/ππ > ππππ₯ π‘π ∴ Punching shear resistance is adequate. SCI_P358 Axial load resistance of plate connecting to CHS members: π′1,π π 5ππ’,π π‘′2π (1 + 0.25π)0.67 = πΎππ’ 5 × 430 × 21.32 (1 + 0.25 × 1.03) × 0.67 1.1 × 10−3 = = 747.12ππ SS EN19931-8 Moment resistance: π1,π π = βπ π′1,π π = 280 × 747.12 = 209193.6ππππ > π = 28000ππππ ∴ Moment resistance is adequate Page | 528 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 6 – Design of local strengthening cover plate Calculations Width of cover plate: Assume the angle of load distribution is 45°, the effective width for load distribution is: ππππ = π‘π + 2π π€ + 2π‘ ′ π = 15 + 2 × 10 + 2 × 21.3 = 77.6ππ As recommended, the cover plate should cover at least 1/3 of the CHS, hence the width of the cover plate: π= πππ 273 =π× = 286ππ > ππππ 3 3 Fillet welds connecting the cover plate to the column follow the same size as that connecting the fin plate and the cover plate. As the depth of the cover plate is greater than that of fin plate, the shear resistance of the welds is greater than that of fin plate. Page | 529 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.2.2 Example 2 – Beam to rectangular column connection using fin plate S275 T-section made from UB533 210 92 50 60 S275 SHS 300 10 Design loading: Vertical shear forces: ππΈπ = 200ππ Page | 530 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Range of validity Calculations Remark ππ‘ ππ π‘ππ‘ CIDECT design guide 9 π‘π€π‘ According to CIDECT design guide 9, the width to thickness ratio of tee flange should be greater than 13 to provide desired flexibility. ππ‘ 209.3 = = 13.42 > 13 π‘ππ‘ 15.6 As recommended by AISC (1997), the tee web thickness should be less than ππ /2 + 2ππ. π‘π€π‘ = 10.1ππ < 100 + 2 = 52ππ 2 According to CIDECT design guide 9, the only failure mode for RHS wall to be checked is the shear yield strength of the tube wall adjacent to the vertical welds. Page | 531 T-section is cut from S275 UB533×210×92: ππ‘ = 209.3ππ Thickness of the flange: π‘ππ‘ = 15.6ππ Thickness of the web: π‘π€π‘ = 10.1ππ Width of tee web: ππ = 100ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Tee web resistance Calculations Ref SCI_P358 SS EN19931-8 Tee web shear resistance (gross section): π‘π€π‘ = 10.1ππ < 16ππ ∴ ππ¦,π = 275πππ Remark Depth of tee: βπ‘ = 220ππ πΎπ0 = 1.0 (SS EN1993-1-1) Gross section shear resistance: βπ‘ π‘π€π‘ ππ¦,π ππ π,π = 1.27 √3πΎπ0 = 220 × 10.1 275 × × 10−3 1.27 √3 = 277.79ππ Tee web shear resistance (net section): π΄π£,πππ‘ = π‘π€π‘ (βπ‘ − π1 π0 ) = 10.1 × (220 − 3 × 22) = 1555.4ππ2 Net area shear resistance: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ2 = 1555.4 × 430 √3 × 1.25 × 10−3 = 308.92ππ Page | 532 Assume: π1 = 3 π0 = 22ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Tee web resistance Calculations Tee web shear resistance (block shear): For single vertical line of bolts (π2 = 1): Net area subject to tension: π0 π΄ππ‘ = π‘π€π‘ (π2 − ) 2 = 10.1 × (50 − Remark End distance: π1 = 50ππ Edge distance: π2 = 50ππ 22 ) 2 = 393.9ππ2 Net area subject to shear: π΄ππ£ = π‘π€π‘ (βπ‘ − π1 − (π1 − 0.5)π0 ) = 10.1 × (220 − 50 − (3 − 0.5) × 22) = 1161.5ππ2 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = ( + ) πΎπ2 √3 πΎπ0 =( 0.5 × 430 × 393.9 275 1161.5 ) × 10−3 + 1.25 1.0 √3 = 252.16ππ ππ π,πππ = min(ππ π,π ; ππ π,π ; ππ π,π ) = min(277.79ππ; 308.92ππ; 252.16ππ) = 252.16ππ > ππΈπ = 200ππ Page | 533 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld capacity Calculations Ref SS EN19931-8 z = 50mm Length of fillet weld: πΏπ€ = βπ = 220ππ Nominal moment: π = ππΈπ π§ = 200 × 50 = 10000ππππ Polar moment of inertia: π½= πΏ3π€ 2203 = = 887333ππ3 12 12 Applied vertical shear stress: ππ£ = Remark ππΈπ 200 = = 0.455ππ/ππ 2πΏπ€ 2 × 220 Applied transverse stress: 220 ππΏπ€ ( 2 ) 2 ππ = = 10000 × π½ 887333 = 0.620ππ/ππ Page | 534 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld capacity Calculations Resultant stress: Remark ππ = √ππ£2 + π π2 = √0.4552 + 0.6202 = 0.769ππ/ππ Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S275: Longitudinal resistance: πΉπ€,πΏ,π π = 1.25ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.53ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.25ππ/ππ > ππ = 0.769ππ/ππ OK Directional method: ππ£ 2 2 πβ,πΈπ ππΉ = ( ) +( ) πΉπ€,πΏ,π π πΉπ€,π,π π 0.455 2 0.620 2 ) +( ) =( 1.25 1.53 = 0.30 < 1.00 OK Page | 535 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P358 Check 4 – Shear resistance of column wall Calculations Remark Shear area: For SHS300x300x10: π‘π = 10ππ 2 π΄π£ = 2βπ‘ π‘π = 2 × 220 × 10 = 4400ππ Shear resistance of column wall: πΉπ π = π΄π£ ππ,π¦ √3πΎπ0 = 4400 × 275 √3 × 10−3 = 698.59ππ > ππΈπ = 200ππ Page | 536 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.3 Connection of I-beam to hollow steel columns using extended endplates Extended endplates can be used to connect I-beam to hollow steel column to resist shear and moment. 4.3.1 Example 3 – Beam to Rectangular column connection using extended end plate S355 PLT 15mm 50 S355 RHS 400 300 12.5 100 115 590 50 80 Design loading: Vertical shear load: ππΈπ = 800ππ Major axis bending moment: ππΈπ = 100πππ Page | 537 S355 UB 457 152 67 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref Remark In this example, the bolt group is located along two sides of the RHS and is far away from the beam flange and web. As a result, the traditional prying models developed for T-stubs may not be suitable to calculate the resistance. The shear force is assumed to be shared by all bolts and the end plate must be made thick and stiff enough to prevent deformation. The tension force on beam flange by applied moment is assumed to be taken by bolts around the top beam flange. SS EN19931-8 SCI_P358 πΎπ2 = 1.25 (refer to NA to SS) Bolt shear resistance: Using class 8.8, M24 bolts with: π΄π = 353ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ Page | 538 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance: 2.8π2 π1 = min ( − 1.7; 2.5) π0 = 2.5 πΌπ = min ( Remark End distance: π1 = 50ππ Edge distance: π2 = 50ππ Pitch: π1 = 115ππ e1 π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’ 50 115 1 800 = min ( ; − ; ; 1.0) 3 × 26 3 × 26 4 530 = 0.64 Bearing resistance of end plate: πΉπ,π£ππ,π π = = π1 πΌπ ππ’π ππ‘π πΎπ2 Thickness of end plate: π‘π = 15ππ 2.5 × 0.64 × 800 × 24 × 15 × 10−3 1.25 = 369.23ππ Distance between end bolts: πΏπ = 4π1 = 4 × 115 = 460ππ > 15π Reduction factor for long joint: π½πΏπ = 1 − =1− πΏπ − 15π 200π 460 − 15 × 24 200 × 24 = 0.98 For πΉπ,π π > 0.8πΉπ£,π π , No. of bolts: π = 10 πΉπ π = 0.8ππΉπ£,π π π½πΏπ = 0.8 × 10 × 135.55 × 0.98 = 1061.82ππ > ππΈπ = 800ππ Page | 539 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Tension resistance: πΉπ‘,π π = = Remark π2 = 0.9 π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 × 10−3 1.25 = 203.33ππ Applied shear force on one bolt: ππΈπ,π = ππΈπ 800 = = 80ππ π 10 Applied tensile force on beam flange: πΉπ‘ = For UB 457x152x67: Beam depth: βπ = 458ππ Beam flange thickness: π‘ππ = 15ππ ππΈπ 100 = × 103 βπ − π‘ππ 458 − 15 = 225.73ππ Assume the tensile force is taken by four bolts around the beam top flange: πΉπ‘,πΈπ,π = πΉπ‘ 225.73 = = 56.43ππ 4 4 Combined shear and tension: ππΈπ,π πΉπ‘,πΈπ,π + π½πΏπ πΉπ£,π π 1.4πΉπ‘,π π = 80 56.43 + 135.55 × 0.98 1.4 × 203.33 = 0.80 < 1.0 OK Page | 540 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Compression zone check (Localized stress check) Calculations Remark π‘1 π1 SS EN19931-8 Assume the angle of load dispersion through end plate to the RHS is 45°. Effective thickness of applied compression stress on RHS: π‘1 = π‘ππ + 2π π + 2 × 2π‘π = 15 + 2 × 8 + 2 × 2 × 15 = 91ππ Effective width of applied compression stress on RHS: π1 = πππ + 2 × 2π‘π = 153.8 + 2 × 2 × 15 = 213.8ππ Page | 541 Leg length of beam flange fillet weld: π π = 8ππ Width of beam: πππ = 153.8ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Compression zone check (Localized stress check) Ref Calculations Remark SS EN1993- Ratio of effective width and width of RHS: For RHS 1-8 400x300x12.5: π1 213.8 Table 7.13 Width: π½= = = 0.713 ππ = 300ππ ππ 300 Depth: Ratio of effective depth of beam to depth of RHS: βπ = 400ππ Thickness of wall: π‘π = 12.5ππ βπ,1 534 π= = = 1.335 βπ 400 Effective depth of beam: As π > 2√1 − π½ = 2√1 − 0.713 = 1.07,it is βπ,1 = βπ + 2π π conservative to assume the design resistance of +4π‘π = 534ππ the I beam section is equal to the design resistance of two transverse plates of similar dimensions to the flanges of the I section. For transverse plate with dimensions similar to effective thickness and effective width: As π½ = 0.71 < 0.85, Chord face failure: π1,π π = = ππ ππ¦,π π‘π2 (2 + 2.8π½) /πΎπ5 √1 − 0.9π½ 1.0 × 355 × 12.52 × (2 + 2.8 × 0.713) √1 − 0.9 × 0.713 × 10−3 = 355 × √3 12.5 √3 10 π ππ /π‘π 1 10 × 213.8 300/12.5 = 89.08ππ Punching shear failure: ππ¦,π π‘π ππ,π = = = 370.09ππ π1,π π = Assume ππ = 1.0 as the axial force on the column is unknown in this example, for cases with known axial forces on column, ππ should be calculated according to SS EN1993-1-8 (2π‘1 + 2ππ,π )/πΎπ5 × (2 × 91 + 2 × 89.08) × 10−3 = 922.74ππ Page | 542 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Compression zone check (Localized stress check) Calculations Remark Applied compression force from beam flange: πΉπΈπ,π = ππΈπ 100 = × 103 βπ − π‘ππ 458 − 15 = 225.73ππ < π1,π π = 370.09ππ Page | 543 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref SS EN19931-8 Remark Based on SCI_P363 design weld resistance for S355 fillet weld: Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ According to SS EN1993-1-8 6.2.2 (1), In weld connections, and in bolted connections with endplates, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. Length of fillet weld connecting beam web: πΏπ€ = 2ππ = 2 × 407.6 = 815.2ππ For UB457x152x67: Depth between fillets: ππ = 407.6ππ Root radius: π = 10.2ππ Thickness of beam web: π‘π€ = 9ππ Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ = 1.35 × 815.2 = 1100.52ππ > ππΈπ = 800ππ Page | 544 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations For beam flange, the length of fillet weld: Remark πΏπ€,π‘ = 2πππ − π‘π€ − 2π = 2 × 153.8 − 9 − 2 × 10.2 = 278.2ππ Tensile resistance: πΉπ π = πΏπ€,π‘ πΉπ€,π,π π = 278.2 × 1.65 = 459.03ππ > πΉπΈπ,π = 225.73ππ Page | 545 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.4 Connection of narrow beam to hollow steel columns To avoid stiffening the flange of the hollow steel connection due to local buckling, a transition section, which consists of tapered flange plates, may be used to connect the UB section to the square hollow section as shown in the figure below. The flange and web plate thickness of the transition section should match the plate thickness of the respective UB section. 4.4.1 Example 4 – Narrow I beam to circular hollow column connection S355 PLT 15mm 50 100 S355 SHS 300 12.5 30° 120 100 660 60 Design loading: Vertical shear force: ππΈπ = 600ππ Major axis bending moment: ππΈπ = 200πππ Page | 546 S355 UB 457 152 67 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld of beam web to end plate Calculations Remark According to SS EN1993-1-8 6.2.2 (1), for welded and bolted connections with end-plate, the welds connecting the beam web should be designed to transfer the shear force from the connected beam to the joint, without any assistance from the welds connecting the beam flanges. SS EN1993 Length of fillet weld connecting beam web: πΏπ€ = 2ππ For UB457x152x67: Depth between fillets: ππ = 407.6ππ = 2 × 407.6 = 815.2ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Shear resistance: ππ π = πΉπ€,πΏ,π π πΏπ€ = 1.35 × 815.2 = 1100.52ππ > ππΈπ = 600ππ The design of flange welds will be in the later part of the calculations. Page | 547 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Page | 548 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt spacings: End distance: ππ₯ = 50ππ Edge distance: π = 60ππ Spacing (gauge): π€ = 100ππ Spacing (top row above beam flange): π₯ = 50ππ Spacing row 1 – 2: π1−2 = 120ππ Spacing row 2 – 3:π2−3 = 100ππ Bolt row 1: For pair of bolts in an unstiffened end plate extension: Assume fillet weld with 12mm leg length is used to connect beam flange to the end plate: ππ₯ = π₯ − 0.8π π The circular patterns effective length for: = 50 − 0.8 × 12 Circular yielding: ππππ,ππ = 2πππ₯ = 2 × π × 40.4 = 253.84ππ = 40.4ππ End Plate in Beading Individual end yielding: ππππ,ππ = πππ₯ + 2ππ₯ = π × 40.4 + 2 × 50 = 226.92ππ Circular group yielding: ππππ,ππ = πππ₯ + π€ = π × 40.4 + 100 = 226.92ππ ∴ The circular pattern effective length: ππππ,ππ = min(253.84; 226.92; 226.92) = 226.92ππ Page | 549 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark The Non-circular patterns effective length for: Double curvature: ππ 220 ππππ,ππ = = = 110ππ 2 2 Individual end yielding: ππππ,ππ = 4ππ₯ + 1.25ππ₯ = 4 × 40.4 + 1.25 × 50 = 224.1ππ Corner yielding: ππππ,ππ = 2ππ₯ + 0.625ππ₯ + π = 2 × 40.4 + 0.625 × 50 + 60 = 172.05ππ Group end yielding: ππππ,ππ = 2ππ₯ + 0.625ππ₯ + π€ 2 = 2 × 40.4 + 0.625 × 50 + 100 2 = 162.05ππ ∴ The non-circular pattern effective length: ππππ,ππ = min(110.0; 224.1; 172.05; 162.05) = 110.00ππ Effective length for mode 1: ππππ,1 = min (ππππ,ππ ; ππππ,ππ ) = 110.00ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 110.00ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 2 = 0.25 × 110.00 × 15 × 355 1.0 = 2196563πππ Page | 550 π‘π = 15ππ As π‘π < 16ππ, ππ¦ = 355πππ Grade 8.8 M24 bolts are used: Diameter of washer: ππ€ = 44ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark π π = ππ₯ = 40.4ππ π€ ππ€ = = 11ππ 4 π = min (1.25π; π) = min(50.5; 60) = 50.5ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 2196563 × 10−3 40.4 = 217.48ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) = (8 × 50.5 − 2 × 11) × 2196563 × 10−3 2 × 40.4 × 50.5 − 11 × (40.4 + 50.5) = 272.39ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ = πΎπ0 0.25 × 110.0 × 152 × 355 1.0 = 2196563πππ πΉπ‘,π π = = π2 ππ’π π΄π πΎπ2 0.9 × 800 × 353 1.25 = 203328π Page | 551 For Grade 8.8 M24 bolts: π2 = 0.9 Ultimate strength: ππ’π = 800πππ Shear area: π΄π = 353ππ2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark ∑ πΉπ‘,π π = 2 × πΉπ‘,π π = 2 × 203328 = 406656π πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 2196563 + 50.5 × 406656 × 10−3 40.4 + 50.5 = 274.25ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(217.48; 274.25; 406.66} = 217.48ππ Beam web in tension As bolt row 1 is in the extension of the end plate, the resistance of the beam web in tension is not applicable to this bolt row. Page | 552 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Bolt row 2: ππ = (π€ − π‘π€π − 2 × 0.8π π€ )/2 End plate in bending = (100 − 9 − 2 × π = ππ = 39.1ππ 0.8 × 8)/2 π = 60ππ = 39.1ππ π2 = π1−2 − π₯ − π‘ππ − 0.8π π π1 = = 120 − 50 − 15 − 0.8 × 12 = 45.4ππ = 0.39 Based on Figure 6.11 of SS EN1993-1-8: Values of πΌ for stiffened column flanges and end-plates, πΌ = 6.5 For pair of bolts in a column flange below a stiffener (or cap plate) or in an end plate below the beam flange: The circular patterns effective length for: Circular yielding: ππππ,ππ = 2ππ = 2π × 39.1 = 245.67ππ The non-circular patterns effective length for: Side yielding near beam flange or a stiffener: ππππ,ππ = πΌπ = 6.5 × 39.1 = 254.15ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 245.67ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 254.15ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = = π π+π 39.1 = 39.1 + 60 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 245.67 × 152 × 355 1.0 = 4905774πππ Page | 553 π2 = = π2 π+π 45.4 39.1 + 60 = 0.46 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark π = min (1.25π; π) = min(48.88; 60) = 48.88ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4905774 × 10−3 39.1 = 501.87ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.88 − 2 × 11) × 4905774 2 × 39.1 × 48.88 − 11 × (39.1 + 48.88) × 10−3 = = 634.21ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 254.15 × 152 × 355 = 1.0 = 5075058πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 5075058 + 48.88 × 406656 × 10−3 39.1 + 48.88 = 341.30ππ Page | 554 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(501.87; 341.30; 406.66} = 341.30ππ SS EN19931-8 6.2.6.8 (1) ππππ,π,π€π = ππππ Beam web in tension πΉπ‘,π€π,π π = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 245.67 × 9.0 × 355 = × 10−3 1.0 = 784.92ππ = 245.67ππ *Conservatively, consider the smallest ππππ (6.2.6.8 (2)) For UB 457x152x67: π‘π€π = 9.0ππ Bolt row 3: End plate in bending For pair of bolts in a column flange away from any stiffener or in an end plate, away from the flange or any stiffener: The circular patterns effective length for: Page | 555 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Circular yielding: ππππ,ππ = 2ππ = 2π × 39.1 = 245.67ππ The non-circular patterns effective length for: Side yielding: ππππ,ππ = 4π + 1.25π = 4 × 39.1 + 1.25 × 60 = 231.4ππ Effective length for mode 1: ππππ,1 = min(ππππ,ππ ; ππππ,ππ ) = 231.4ππ Effective length for mode 2: ππππ,2 = ππππ,ππ = 231.4ππ SCI_P398 SS EN19931-8 Mode 1 Complete flange yielding resistance: πππ,1,π π = = 0.25 ∑ ππππ,1 π‘π2 ππ¦ πΎπ0 0.25 × 231.4 × 152 × 355 1.0 = 4620769πππ π = min (1.25π; π) = min(48.88; 60) = 48.88ππ Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 4620769 × 10−3 39.10 = 472.71ππ Page | 556 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.88 − 2 × 11) × 4620769 2 × 39.1 × 48.88 − 11 × (39.1 + 48.88) × 10−3 = = 597.37ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 231.40 × 152 × 355 = 1.0 = 4620769πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × 4620769 + 48.88 × 406656 × 10−3 39.1 + 48.88 = 330.97ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 2πΉπ‘,π π = 2 × 203328 × 10−3 = 406.66ππ Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(472.71; 330.97; 406.66} = 330.97ππ Page | 557 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.8 (1) Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Beam web in tension ππππ,π,π€π = ππππ πΉπ‘,π€π,π π = = ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 231.4 × 9.0 × 355 × 10−3 1.0 = 739.32ππ Bolt row 2 & 3 combined: End plate in bending As row 1 and row 2 is separated by beam flange, row 1 acts individually. However, for bolt row 3, the resistance of it may be limited by the resistance of rows 2 & 3 as a group. SS EN19931-8 6.2.6.5 Table 6.6 Row 2 is classified as “First bolt-row below tension flange of beam” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 39.1 + 100 = 222.84ππ Non-circular patterns: ππππ,ππ = 0.5π + πΌπ − (2π + 0.625π) = 0.5 × 100 + 6.5 × 39.1 − (2 × 39.1 + 0.625 × 60) = 188.45ππ Page | 558 = 231.4ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Row 3 is classified as “Other end bolt-row” with effective length: Circular patterns: ππππ,ππ = ππ + π = π × 39.1 + 100 = 222.84ππ Non-circular patterns: ππππ,ππ = 2π + 0.625π + 0.5π = 2 × 39.1 + 0.625 × 60 + 0.5 × 100 = 165.70ππ The total effective length for this bolt group combination: ∑ ππππ,ππ = 222.84 + 222.84 = 445.67ππ ∑ ππππ,ππ = 188.45 + 165.70 = 354.15ππ Effective length for mode 1: ∑ ππππ,1 = min (∑ ππππ,ππ ; ∑ ππππ,ππ ) = 354.15ππ Effective length for mode 2: ∑ ππππ,2 = ∑ ππππ,ππ = 354.15ππ Mode 1 Complete flange yielding resistance: πππ,1,π π 0.25 ∑ ππππ,1 π‘π2 ππ¦ = πΎπ0 0.25 × 354.15 × 152 × 355 = 1.0 = 7071933πππ π = min (1.25π; π) = min(48.88; 60) = 48.88ππ Page | 559 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Method 1: 4πππ,1,π π πΉπ,1,π π = π = 4 × 7071933 × 10−3 39.10 = 723.47ππ Method 2: (8π − 2ππ€ )πππ,1,π π πΉπ,1,π π = 2ππ − ππ€ (π + π) (8 × 48.88 − 2 × 11) × 7071933 2 × 39.1 × 48.88 − 11 × (39.1 + 48.88) × 10−3 = = 914.25ππ Mode 2 Bolt failure with flange yielding resistance: πππ,2,π π = 0.25 ∑ ππππ,2 π‘π2 ππ¦ πΎπ0 0.25 × 354.15 × 152 × 355 = 1.0 = 7071933πππ πΉπ,2,π π = = 2πππ,2,π π + π ∑ πΉπ‘,π π π+π 2 × (7071933 + 48.88 × 406656) × 10−3 39.1 + 48.88 = 612.61ππ Mode 3 Bolt failure resistance: πΉπ,3,π π = ∑ πΉπ‘,π π = 4πΉπ‘,π π = 4 × 203328 × 10−3 = 813.31ππ Page | 560 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2a – Moment resistance (Tension zone T-stubs) Calculations Remark Resistance of end plate in bending: πΉπ‘,ππ,π π = min{πΉπ,1,π π ; πΉπ,2,π π ; πΉπ,3,π π } = min(723.47; 612.61; 813.31} = 612.61ππ SS EN19931-8 6.2.6.8 (1) Beam web in tension πΉπ‘,π€π,π π = = ππππ,π,π€π = ∑ ππππ ππππ,π‘,π€π π‘π€π ππ¦,π πΎπ0 = 354.15ππ 354.15 × 9 × 355 × 10−3 1.0 = 1131.51ππ The resistance of bolt row 3 is limited to: πΉπ‘3,π π = πΉπ‘2−3,π π − πΉπ‘2,π π = 612.61 − 341.30 = 271.32ππ Summary of tension resistance of T-stubs: Row Resistance Row 1 alone Row 2 alone Row 3 alone Row 2 and 3 217.48kN 341.30kN 330.97kN 612.61kN Page | 561 Effective Resistance 217.48kN 341.30kN 271.32kN - DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 6.2.6.7 (1) Check 2b – Moment resistance (Compression zone) Calculations Remark Design moment resistance of the beam crosssection (S355 UB457x152x67): ππ,π π is read from SCI_P363 page D-66 ππ,π π = 561πππ For UB457x152x67: βπ = 458ππ π‘ππ = 15ππ πΉπ,ππ,π π = = ππ,π π β − π‘ππ 561 × 103 458 − 15 = 1266.37ππ Page | 562 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Moment resistance Calculations Ref β3 β2 β1 SS EN19931-8 6.2.7.2 (9) The effective resistances of bolt rows need to be reduced when the bolt row resistance is greater than 1.9πΉπ‘,π π 1.9πΉπ‘,π π = 1.9 × 203.33 = 386.32ππ As all bolt row resistances are lesser than 386.32kN, no reduction is required. Equilibrium of forces Total effective tension resistance: ∑ πΉπ‘,π π = 217.48 + 341.30 + 271.32 = 830.09ππ < πΉπ,ππ,π π = 1266.37ππ Hence, no reduction is required for the tensile resistance. SS EN19931-8 6.2.7.2 (1) The moment resistance of the connection may be determined using: ππ,π π = ∑ βπ πΉπ‘,π,π π π Page | 563 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Moment resistance Calculations Taking the center of compression to be at the mid-thickness of the compression flange of the beam: β1 = βπ − ( Remark π‘ππ )+π₯ 2 15 = 458 − ( ) + 50 2 = 500.5ππ β2 = β1 − 120 = 380.5ππ β3 = β2 − 100 = 280.5ππ ππ,π π = β1 πΉ1,π,π π + β2 πΉ2,π,π π + β3 πΉ3,π,π π = 500.5 × 217.48 + 380.5 × 341.30 + 280.5 × 271.32 = 314.82πππ > ππΈπ = 200πππ Page | 564 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Shear resistance of bolt group Calculations Ref SCI_P398 For Grade 8.8 M24 bolts: πΌπ£ = 0.6 π΄π = 353ππ2 ππ’π = 800πππ Shear resistance of an individual bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 60 − 1.7; 2.5) 26 = 2.5 πΌπ = min ( π1 1 π1 ππ’π − ; ; ; 1.0) 3π0 4 3π0 ππ’ 100 1 50 800 = min ( − ; ; ; 1.0) 3 × 26 4 3 × 26 470 = 0.64 Page | 565 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Shear resistance of bolt group Calculations Bearing resistance of an individual bolt: π1 πΌπ ππ’ ππ‘ πΉπ,π π = πΎπ2 = Remark 2.5 × 0.64 × 470 × 24 × 15 1.25 = 235.38ππ Hence, resistance of an individual bolt: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(135.55; 235.38) = 135.55ππ According to SCI_P398, the shear resistance of the upper rows may be taken conservatively as 28% of the shear resistance without tension, thus the shear resistance of the bolt group is: ππ π = (4 + 6 × 0.28) × πΉπ π = 5.68 × 135.55 = 769.94ππ > ππΈπ = 600ππ Page | 566 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Weld of beam flange to end plate Calculations Ref SS EN1993 Length of fillet weld connecting beam flange: πΏπ€,π = 2πππ − π‘π€π − 2ππ = 2 × 153.8 − 9.0 − 2 × 10.2 = 278.2ππ SCI_P363 Remark For UB457x152x67: Width of beam flange: πππ = 153.8ππ Thickness of beam web: π‘π€π = 9.0ππ Root radius: ππ = 10.2ππ Choose fillet weld with 12mm leg length, 8.4mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 2.03ππ/ππ Transverse resistance: πΉπ€,π,π π = 2.48ππ/ππ Tensile resistance of flange weld: πΉπ‘,π π,π = πΏπ€,π πΉπ€,π,π π = 278.2 × 2.48 = 689.94ππ Applied tensile force on beam flange: πΉπ‘,πΈπ,π = = ππΈπ βπ − π‘ππ 200 × 103 458 − 15 = 451.47ππ < πΉπ‘,π π,π OK Page | 567 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – RHS resistance Calculations Ref SS EN19931-8 For RHS 300x300x12.5: Column width: ππ = 300ππ Thickness of column wall: π‘π = 12.5ππ Yield strength of column: ππ,π¦ = 355πππ As the horizontal haunch has same width as the column, the ratio of width of flange to width of RHS π½ = 1.0. Ratio of depth of haunch to width of RHS: βπ 458 π= = = 1.53 ππ 300 As π > 2√1 − π½, it is conservative to assume the design resistance of haunch is equal to design resistance of two transverse plates of similar dimensions to the flanges of haunch. Page | 568 Remark Assume ππ = 1.0 as the axial force on the column is unknown in this example, for cases with known axial forces on column, ππ should be calculated according to SS EN1993-1-8 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – RHS resistance Calculations As the width of haunch π1 > ππ − π‘π , the failure mode of RHS is chord side wall crushing: π1,π π = Remark ππ ππ,π¦ π‘π (2π‘ππ + 10π‘π ) πΎπ5 1.0 × 355 × 12.5 × (2 × 15 + 10 × 12.5) 1.0 × 10−3 = = 687.81ππ Distance between end plate center to RHS surface: πΏβππ’ππβ = 127ππ Applied shear force on RHS surface: ππΈπ2 = ππΈπ = 600ππ Applied tensile force on haunch flange: πΉπΈπ2 = ππΈπ 200 = × 103 βπ − π‘ππ 458 − 15 = 451.47ππ < π1,π π OK Flange weld resistance: Length of fillet weld connecting beam flange: πΏπ€,π = 2ππ − π‘π€π − 2ππ = 2 × 300 − 9.0 − 2 × 10.2 = 570.6ππ SCI_P363 Choose fillet weld with 8mm leg length, 5.6mm throat thickness and grade S355: Longitudinal resistance: πΉπ€,πΏ,π π = 1.35ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.65ππ/ππ Page | 569 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 5 – RHS resistance Calculations Tensile resistance of flange weld: Remark πΉπ‘,π π,π = πΏπ€,π πΉπ€,π,π π = 570.6 × 1.65 = 941.49ππ > πΉπΈπ2 OK Note: In order to minimize the effect of stress concentration, the horizontal haunch connecting the beam and RHS should have an angle less than 45° respect to the connected beam to ensure smooth flow of stress. Page | 570 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.5 Connection of I-beam to circular hollow section steel column A good practice for steel construction is to adopt a strategy to weld at the factory and bolt at the site. For beam-to-column moment connections, one way to achieve this good practice is to weld a beam stub to the column in the factory and provide a beam splice bolted connection as shown below. This beam splice connection should have sufficient length away from the column to install the top and cover plates. If the diameter of column is very much larger than the beam for this type of connection, local effect needs to be checked and local strengthening of the column using double plate can be applied. 4.5.1 Example 5 – I beam to circular column connection with beam stub pre-welded to column S355 CHS 273 12.5 Note: A wing plate can be done for the purpose of laying the deck S355 UB 457 191 67 360 80 S355 60 PLT 10mm S355 PLT 15mm S355 PLT 15mm Design loading: Vertical shear force: ππΈπ = 150ππ Major axis bending moment: ππΈπ = 100πππ Page | 571 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Distribution of internal forces Calculations Ref ecc SCI_P398 For grade S355 UB 457x191x67: Depth of section: βπ = 453.4ππ Width of section: ππ = 189.9ππ Thickness of beam web: π‘π€ = 8.5ππ Thickness of beam flange: π‘π = 12.7ππ Root radius: ππ = 10.2ππ Cross-section area: π΄ = 8550ππ2 Second moment of area about major axis y: πΌπ¦ = 29400ππ4 Elastic modulus about major axis y: πππ,π¦ = 1300ππ3 Yield strength: ππ¦,π = 355πππ Ultimate strength: ππ’,π = 470πππ Second moment of area of the web: 3 πΌπ¦,π€ππ (βπ − 2π‘π ) π‘π€ = 12 = (453.4 − 2 × 12.7)3 × 8.5 12 = 55535283ππ4 Page | 572 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Distribution of internal forces Calculations The force in each flange due to moment: πΌπ¦,π€ππ ) ππΈπ πΌπ¦ βπ − π‘π (1 − πΉπ,π = = (1 − 55535283 100 )× × 103 294000000 453.4 − 12.7 = 184.05ππ Moment in the web: πΌπ¦,π€ππ ππΈπ,π€ = ( ) ππΈπ πΌπ¦ =( 55535283 ) × 100 294000000 = 18.89πππ Eccentricity of the bolt group from the centerline of splice: πππ = 60ππ Additional moment in the web due to eccentricity: ππππ = ππΈπ πππ = 150 × 60 × 10−3 = 9.0πππ No. of bolts in the flange splice (on one side of the centerline of the splice): ππ = 6 Force on bolts in the flange: πΉπ,π£ = πΉπ,π 184.05 = = 30.67ππ ππ 6 Page | 573 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Distribution of internal forces Calculations No. of bolts in the web: π=4 Vertical shear force on each bolt in the web (double shear): πΉπ§,π = = ππΈπ 2π 150 2×4 = 18.75ππ Second moment of the bolt group: πΌππππ‘π = π΄(π₯π2 + π¦π2 ) = 2 × 1202 + 2 × 402 = 32000ππ2 Vertical distance of the extreme bolt from the centroid of the group: ππππ₯ = 120ππ Horizontal force on each bolt in web (double shear): πΉπ₯,π = = (ππΈπ,π€ + ππππ )ππππ₯ 2πΌππππ‘π (18.89 + 9) 120 × × 103 2 32000 = 52.29ππ Resultant force on an extreme bolt: 2 2 πΉπ,πΈπ = √πΉπ₯,π + πΉπ§,π = √18.752 + 52.292 = 55.55ππ Page | 574 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref SCI_P398 SS EN19931-8 Flange bearing resistance: Bolt spacings in beam flange: End distance: π1,π = 60ππ Edge distance: π2,π = 50ππ Pitch: π1,π = 80ππ Diameter of bolt: π = 20ππ Diameter of bolt hole: π0 = 22ππ 2.8π2,π π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 50 − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1,π 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 60 80 1 1000 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 355 = 0.91 Page | 575 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Bearing resistance of beam flange: πΉπ,π π,π = = π1 πΌπ ππ’,π ππ‘π πΎπ2 2.5 × 0.91 × 470 × 20 × 12.7 × 10−3 1.25 = 217.05ππ > πΉπ,π = 30.67ππ Beam web bearing: Bolts spacings in beam web: End distance: π1,π, = 106.7ππ Edge distance: π2,π = 60ππ Pitch: π1,π = 80ππ Vertical direction: 2.8π2,π π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 60 − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π1 106.7 80 1 1000 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 470 = 0.96 Vertical bearing resistance: πΉπ£,π,π π,π€ = = Remark π1 πΌπ ππ’,π ππ‘π€ πΎπ2 2.5 × 0.96 × 470 × 20 × 8.5 × 10−3 1.25 = 153.75ππ Page | 576 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Horizontal direction: Remark 2.8π1,π 1.4π1 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 106.7 80 − 1.7; 1.4 × − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2,π ππ’π ; ; 1.0) 3π0 ππ’,π 60 1000 = min ( ; ; 1.0) 3 × 22 470 = 0.91 Horizontal bearing resistance: πΉβ,π,π π,π€ = = π1 πΌπ ππ’,π ππ‘π€ πΎπ2 2.5 × 0.91 × 470 × 20 × 8.5 × 10−3 1.25 = 145.27ππ 2πΉπ§,π πΉπ£,π,π π,π€ = + 2πΉπ₯,π πΉβ,π,π π,π€ 2 × 18.75 2 × 52.29 + 153.75 145.27 = 0.96 < 1 OK Web cover plate bearing: Thickness of web cover plate: π‘π€π = 10ππ Ultimate strength of web cover plate: ππ’,π€π = 470πππ Bolt spacings in web cover plate: End distance: π1,π€π = 60ππ Edge distance: π2,π€π = 60ππ Pitch: π1,π€π = 80ππ Page | 577 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Vertical direction: 2.8π2,π€π π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 60 − 1.7; 2.5) 22 = 2.5 πΌπ = min ( π1,π€π π1 1 ππ’π ; − ; ; 1.0) 3π0 3π0 4 ππ’,π 60 80 1 1000 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 470 = 0.91 Vertical bearing resistance: πΉπ£,π,π π,π€π = = π1 πΌπ ππ’,π ππ‘π€π πΎπ2 2.5 × 0.91 × 470 × 20 × 10 × 10−3 1.25 = 170.91ππ Horizontal direction: 2.8π1,π€π 1.4π1,π€π π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 = min (2.8 × 60 80 − 1.7; 1.4 × − 1.7; 2.5) 22 22 = 2.5 πΌπ = min ( π2,π€π ππ’π ; ; 1.0) 3π0 ππ’,π 60 1000 = min ( ; ; 1.0) 3 × 22 470 = 0.91 Page | 578 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations Horizontal bearing resistance: πΉβ,π,π π,π€π = = Remark π1 πΌπ ππ’,π ππ‘π€π πΎπ2 2.5 × 0.91 × 470 × 20 × 10 × 10−3 1.25 = 170.91ππ πΉπ§,π πΉπ£,π,π π,π€π = + πΉπ₯,π πΉβ,π,π π,π€π 18.75 52.29 + 170.91 170.91 = 0.42 < 1.0 OK Bolt shear resistance: Using GR.10.9, M20 bolts with: π΄π = 245ππ2 , ππ’π = 1000πππ Assume bolts in normal holes: ππ = 1.0 Slip factor (Class A friction surfaces): π = 0.5 Preloading force: πΉπ,π = 0.7ππ’π π΄π = 0.7 × 1000 × 245 × 10−3 = 171.5ππ Page | 579 πΎπ3 = 1.25 (πΈπ1993 − 1 − 8) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bolt group resistance Calculations The design slip resistance of a preloaded GR. 10.9 bolt: πΉπ ,π π = = Remark ππ ππ πΉ πΎπ3 π,π 1.0 × 1.0 × 0.5 × 171 1.25 = 68.6ππ > max(πΉπ,π£ ; πΉπ,πΈπ ) = 55.55ππ Page | 580 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 2 – Resistance of tension flange and cover plate Calculations Remark Tension flange resistance (gross area): π΄π = ππ π‘π = 189.9 × 12.7 = 2411.73ππ2 Resistance of the gross section: πΉππ,π π = π΄π ππ¦ πΎπ0 = 2411.73 × 355 × 10−3 1.0 = 856.16ππ Tension flange resistance (net area): π΄πππ‘ = (ππ − 2π0 )π‘π = (189.9 − 2 × 22) × 12.7 = 1852.93ππ2 Resistance of the net section: πΉπ’,πππ‘ = = 0.9π΄πππ‘ ππ’ πΎπ2 0.9 × 1852.93 × 470 × 10−3 1.25 = 627.03ππ Page | 581 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Resistance of tension flange and cover plate Calculations Remark Resistance of tension flange: πΉπ π,π = min(πΉππ,π π ; πΉπ’,π π ) = min(856.16; 627.03) = 627.03ππ > πΉπ,π = 184.05ππ *As the widths of beam flange and cover plate are same in this example, only the beam flange whose thickness is smaller is checked. If the widths of the flange and cover plate are different, the check above should be performed for both beam flange and cover plate. Page | 582 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SCI_P398 SS EN19931-8 Check 3 – Resistance of compression flange and cover plate Calculations Remark According to SCI_P398, the compression resistance of the flange and cover plate may be based on gross section. Local buckling resistance of the cover plate needs to be considered when the ratio of distance between rows of bolts to thickness of plate exceed 9π. 235 235 π=√ =√ = 0.814 ππ¦,π 355 9π = 9 × 0.814 = 7.32 Thickness of the flange cover plate: π‘ππ = 15ππ Yield strength of the cover plate: ππ¦π = 355πππ Spacing of bolts across the joint in the direction of the bolt: π1 = 120ππ π1 120 = = 8 > 9π = 7.32 π‘ππ 15 ∴ Local buckling resistance of the cover plate needs to be checked π= π‘ππ √12 = 15 √12 = 4.33ππ πΏππ = 0.6π1 = 0.6 × 120 = 72ππ π1 = 93.9π = 93.9 × 0.814 = 76.40 πΏππ 1 72 1 )×( ) = 0.218 πΜ = ( ) ( ) = ( π π1 4.33 76.40 Page | 583 πΌ = 0.49 (for solid section) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Resistance of compression flange and cover plate Calculations Remark 2 Μ Μ Μ Μ π· = 0.5 × (1 + πΌ(π − 0.2) + π ) = 0.5 × (1 + 0.49 × (0.218 − 0.2) + 0.2182 ) = 0.528 Reduction factor for flexural buckling: 1 π= Μ Μ Μ 2 ) π· + √(π· 2 − π = 1 0.528 + √0.5282 − 0.2182 = 0.991 The buckling resistance of the cover plate: ππ,ππ,π π = ππ΄ππ ππ¦,ππ πΎπ1 π΄ππ = πππ π‘ππ = 189.9 × 15 = 2848.5ππ2 = 0.991 × 2848.5 × 355 × 10−3 = 1002.13ππ > πΉπ,π = 184.05ππ Page | 584 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Resistance of web splices Calculations Ref SCI_P398 SS EN19931-8 Web cover plate dimensions and properties: Depth: βπ€π = 360ππ Thickness of cover plate: π‘π€π = 10ππ Yield strength of cover plate: ππ¦,π€π = 355πππ Ultimate strength of cover plate: ππ’,π€π = 470πππ Resistance of the web cover plate in shear: Resistance of the gross shear area: ππ€π,π,π π = = βπ€π π‘π€π ππ¦,π€π 1.27 √3πΎπ0 360 × 10 × 355 1.27 × √3 × 10−3 = 580.99ππ Net shear area: π΄π£,π€π,πππ‘ = (βπ€π − ππ0 )π‘π€π = (360 − 4 × 22) × 10 = 2720ππ2 Page | 585 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Resistance of web splices Calculations Resistance of the net shear area: ππ’,π€π ) π΄π£,π€π,πππ‘ ( √3 ππ€π,πππ‘,π π = πΎπ2 Remark 470 = 2720 × √3 × 10−3 1.25 = 590.47ππ Shear resistance of the web cover plate: ππ π,π€π = min(ππ€π,π,π π ; ππ€π,πππ‘,π π ) = min(580.99; 590.47) = 580.99ππ > ππΈπ = 150ππ OK Web cover plate bending resistance: Elastic modulus of web cover plate (gross section): πππ,π€π = 2 π‘π€π βπ€π 3602 = 10 × = 324000ππ3 4 4 Reduction parameter for coexisting shear: 2ππΈπ π=( − 1) ππ π,π€π = (2 × 2 2 150 − 1) 580.99 = 0.234 Bending resistance of web cover plate: ππ,π€π,π π = πππ,π€π (1 − π)ππ¦,π€π πΎπ0 = 324000 × (1 − 0.234) × 355 × 10−6 = 88.12πππ > ππ€ + ππππ = 27.89πππ Page | 586 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Resistance of web splices Calculations Beam web in shear: Gross shear area of beam web: π΄π€,π = π΄ − 2ππ π‘π + (π‘π€ + 2ππ )π‘π = 8550 − 2 × 189.9 × 12.7 + (8.5 + 2 × 10.2) × 12.7 = 4093.57ππ2 Resistance of the gross shear area: ππ€,π,π π = π΄π€,π ππ¦,π€ √3 = 4093.57 × 355 √3 × 10−3 = 839.02ππ Net shear area: π΄π€,πππ‘ = π΄π€,π − ππ0 π‘π€ = 4093.57 − 4 × 22 × 8.5 = 3345.57ππ2 Resistance of the net shear area: ππ€,π,π π π π΄π£,πππ‘ ( π’,π€ ) √3 = πΎπ2 470 3 = 3345.57 × √ × 10−3 1.25 = 726.27ππ Page | 587 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Resistance of web splices Calculations Shear resistance of beam web: Remark ππ€,π π = min(ππ€,π,π π ; ππ€,π,π π ) = min(839.02; 726.27) = 726.27ππ > ππΈπ = 150ππ Page | 588 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Resistance of the circular hollow section column (CHS) Ref Calculations Remark π‘π ππ ππ βπ SS EN19931-8 For CHS 273×12.5: Diameter: ππ = 273ππ Wall thickness: π‘π = 12.5ππ Yield strength: ππ¦,π = 355πππ Ultimate strength: ππ’,π = 470πππ Table 7.1 and Table 7.4 Range of validity: 10 < ππ = 21.84 < 50 π‘π OK π½= ππ 189.9 = = 0.696 > 0.4 ππ 273 OK π= βπ 453.4 = = 1.66 < 4 ππ 273 OK As the axial force on CHS column is unknown, ππ is assumed to be 1. Axial resistance of I beam connects to CHS: π1,π π = ππ ππ¦,π π‘π2 (4 + 20π½ 2 )(1 + 0.25π) πΎπ5 = (1.0 × 355 × 12.52 × (4 + 20 × 0.696) × (1 + 0.25 × 1.66) × 10−3 = 1073.66ππ Page | 589 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Resistance of the circular hollow section column (CHS) Ref Calculations Remark π1,π π = βπ π1,π π /(1 + 0.25π) = 453.4 × 1073.66 × 10−3 1 + 0.25 × 1.66 = 343.98πππ Eccentricity between the CHS surface and beam splice: πππ2 = 380ππ Applied moment on CHS surface: ππΈπ,πβπ = ππΈπ + ππΈπ πππ2 = 100 + 150 × 380 × 10−3 = 157πππ < π1,π π = 343.98πππ OK Punching shear resistance: As π < 2, ππΈπ,πβπ 157 π‘π = × 12.7 × 103 πππ,π¦ 1300000 = 1.534ππ/ππ 2π‘π ( ππ¦,π ) √3 = 2 × 12.5 × 355 × 10−3 πΎπ5 √3 = 5.124ππ/ππ > 1.534ππ/ππ OK Note: If the bending and punching resistance of CHS are insufficient, local strengthening with doubler plate may be used. According to Chinese Technical specification for structures with steel hollow sections (CECS 280:2010) clause 7.3.4, the doubler plate should be at least 4mm thick and cover at least half of the hollow section. In addition, the edge of the plate should be at least 50mm away from the welding but not greater than 2/3 of the height of the I beam. Page | 590 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 4.6 Connection of I-beam to hollow steel columns using diaphragm plates Diaphragm plates and web plates may be pre-welded to the hollow section at the factory so that bolted beam-splice can be installed at the site. This is the preferred way to provide moment connection of I beam to tubular column. Sharpe corners of diaphragm plates should be avoided as this will result in stress concentration. As such type of connections is moment resisting connection, hollow steel column should be checked for unbalanced forces especially for edge and corner columns. 4.6.1 Example 6 – I-beam to hollow steel columns with diaphragm plates = S355 UB 533 210 92 = S355 CHS 244.5 12.5 = = Design loading: Major axis bending moment: ππΈπ = 400πππ Page | 591 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Dimensions and properties Calculations For S355 UB 533x210x92: Remark Depth: βπ = 533.1ππ Width: ππ = 209.3ππ Thickness of flange: π‘π = 15.6ππ Yield strength: ππ¦,π = 355πππ Ultimate strength: ππ’,π = 470πππ For S355 CHS 244.5x12.5: Diameter: ππ = 244.5ππ Thickness: π‘π = 12.5ππ Yield strength: ππ¦,π = 355πππ Ultimate strength: ππ’,π = 470πππ For S355 external diaphragm ring: To allow for construction inaccuracies, the thickness of the diaphragm ring is designed to be slightly thicker than the thickness of flange of the I beam. Thickness: π‘π = 20ππ > π‘π = 15.6ππ Yield strength: ππ¦π = 345πππ Ultimate strength: ππ’π = 470πππ As Eurocode does not provide guideline on designing the width and thickness of the external diaphragm ring for I beam to CHS connection, CIDECT design guides and Chinese technical codes (GB 50936-2014) are referred and the calculations are shown below. Page | 592 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS CIDECT design guide 9 Calculations Ref ππ π‘π π‘π ππ CIDECT design guide 9 π Axial resistance of diaphragm ring: ππ π ππ −1.54 π 0.14 π‘π 0.34 ππ 2 ( ) ( ) ( ) ππ¦π = 19.6 ( ) π‘π ππ π‘π 2 244.5 −1.54 π 0.14 20 0.34 ) ( ) ( ) = 19.6 ( 12.5 244.5 12.5 244.5 2 ) × 355 × 10−3 ×( 2 π 0.14 ) = 1252.20 ( 244.5 For ππΈπ = 772.95ππ and to meet the range of validity: π = 15ππ ππ π 15 0.14 ) = 1252.20 × ( 244.5 = 847.17ππ > ππΈπ Range of validity: 14 ≤ ππ 244.5 = = 19.56 ≤ 36 π‘π 12.5 Page | 593 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref CIDECT design guide 9 Calculations π 15 0.05 ≤ = = 0.06 ≤ 0.14 ππ 244.5 0.75 ≤ Remark π‘π 20 = = 1.6 ≤ 2.0 π‘π 12.5 Additional requirement: As CIDECT suggests, the angle of transition between beam flange and external diaphragm ring should be limited to 30°. In this example, the larger transition angle (45°) may result in stress concentration. π ≤ 30° Note: The design methods shown above cannot be simply applied to all types of external diaphragm rings. The range of validity and additional requirements from the codes need to be fulfilled when doing the design. Page | 594 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS GB 50936:2014 – Technical code for concrete filled steel tubular structures Ref Calculations Remark GB 50936Note: 2014 π : transition radius Annex C between beam and diaphragm plate ππ depends upon 2 execution class ππ + π πΌ π ππ π ≥ 10ππ Angle between axial force on flange and cross section: ππ πΌ = sin−1 ( 2 ) ππ + π Effective width of external diaphragm ring: ππ = (0.63 + = (0.63 + 0.88ππ ) √ππ π‘π + π‘π ππ 0.88 × 209.3 ) × √244.5 × 12.5 + 20 244.5 = 96.47ππ Applied axial force: ππΈπ = = ππΈπ βπ − π‘π 400 × 103 533.1 − 15.6 = 772.95ππ Page | 595 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS GB 50936:2014 – Technical code for concrete filled steel tubular structures Ref Calculations Remark 0.93 πΉ1 (πΌ) = √2 sin2 πΌ + 1 πΉ2 (πΌ) = 1.74 sin πΌ √2 sin2 πΌ + 1 Minimum width required: π≥ πΉ1 (πΌ)ππΈπ πΉ2 (πΌ)ππ π‘π ππ − π‘π ππ π‘π ππ As both sides of the inequation affected by the unknown π, iteration is required. After iteration, for ππΈπ = 772.95ππ, π = 65ππ Additional requirement: To minimize the effect of stress concentration, the radius between the I beam flange and diaphragm ring should be at lease 10mm. Range of validity: 0.25 < ππ 96.47 = = 0.40 < 0.75 ππ 244.5 0.10 < π 65 = = 0.27 < 0.35 ππ 244.5 π = 3.25 < 10 π‘π As the equations used above need to fulfill the range of validity, for high applied axial force, this method of calculation may not be appropriate. Page | 596 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 5 Bracing connections 5.1 Introduction Bracing connections are typically constructed using sectional shapes like hollow sections, Universal section (I or H sections), channels and angles resisting tension or compression. The bracings are typically connected to the main members via gusset plates using bolts. If the wind loads are not high, steel rods may be used as tension members to provide lateral load resistance. Steel rods are more economical compared to structural steel sections and they can be easily installed on site. Steel rods are lighter and most of the time can be installed without the use of cranes. Turn-buckle system may be used to pre-tensioned the rod to prevent slackening. This section gives suggestions of how steel rods are to be detailed and design to improve productivity in fabrication and installation. 5.2 Materials The steel rods and welded plates are recommended to be of BC1’s certified materials. Two types of turn-buckle systems connecting to steel rod is shown in Figure 5-1. As the rods are welded to turnbuckles attachments, it is recommended to use the more weldable mild steel rod such as S275 steel. The use of high tensile rod is not recommended. Engineers are recommended to specific 100% NDT on the welds and performance tests may be carried out to verify its structural performance. OPTION 1 OPTION 2 Welded in factory Cut off from turnbuckle Turnbuckle eye Bolted to plate S275 Rod Recommended Figure 5-1 Two options of connecting a turn-buckle system to a steel rod 5.3 Design and Detailing Figure 5-2 shows two ways of welding a steel rod to a steel plate. The design and detailing recommendations pertaining to the connection of the steel rod to the gusset plate are as follows: 1. The welds should be designed to resist 2 times the tension force 2. Option 1 – Flare groove welds to be designed as per cl. 4.3.6 EC3-8. Qualified welding procedure should be carried out for this weld. For this option, there may be eccentricity between the applied forces and the weld. The weld should be checked against the moment induced by the eccentric load. 3. Option 2 – The rod diameter should be at least double the plate thickness to allow for sufficient welding. The weld should be designed as per fillet weld. Page | 597 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Option 1 Option 2 Figure 5-2 Welding of steel rod to a plate (a) Option 1: single sided flare groove weld (b) Option 2: double sided fillet welds (preferred) β For Option 1, the connection should be reviewed if there is a large horizontal force acting onto the connection. β For erection purpose, two bolts are preferred. 5.3.1 Example 1 – Welding of steel rod to a steel plate π = 50ππ 3/4R 3/8R 3/4(3/8) Option 1 π = 50ππ π‘π = 25ππ Design tension load: πΉπΈπ = 200ππ Page | 598 Option 2 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-8 AWS D1.1:2015 Option 1 Calculations For option 1, flare-bevel-groove welds are used to connect the tension rod to the plate. Remark Radius of tension rod: π = 25ππ According to the guide from the American Welding Society, the effective weld sizes of flare groove welds is assumed to be 3/8 of the radius of tension rod for gas metal arc welding (GMAW). =π ecc /π / Flare-bevel-groove welds (Option 1) Effective throat thickness of flare-bevel-groove weld: 3 3 π = ( ) π = 25 × = 9.375ππ 8 8 Design shear strength of the weld: ππ£π€,π = = ππ’ √3π½π€ πΎπ2 410 √3 × 0.85 × 1.25 = 222.79πππ Design longitudinal resistance: πΉπ€,πΏ,π π = ππ£π€,π π = 222.79 × 9.375 × 10−3 = 2.09ππ/ππ Page | 599 For S275 weld: ππ’ = 410πππ π½ = 0.85 πΎπ2 = 1.25 (SS EN1993-1-8) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Option 1 Calculations Cross-section area of tension rod: π΄ = ππ 2 = π × 252 = 1963.50ππ2 Tension capacity of tension rod: πΉπ π = ππ¦ π΄ = 275 × 1963.50 × 10−3 = 539.96ππ > πΉπΈπ = 200ππ The weld is designed to resist two times the tension force applied. The weld length is calculated as: πΏπ€ = 2πΉπΈπ 2 × 200 = = 95.69ππ 2πΉπ€,πΏ,π π 2 × 2.09 ∴ πΏπ€ = 150ππ πΏπ€ Assume the eccentricity between the applied force and flare-bevel-groove weld to be the radius of the tension rod: πππ = π = 25ππ Applied moment on the weld: ππΈπ = 2πΉπΈπ πππ = 400 × 25 × 10−3 = 10πππ Polar moment of inertia of weld: π½= πΏ3π€ 1923 = = 589824ππ3 12 12 Page | 600 Remark For S275 tension rod: ππ¦ = 275πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Option 1 Calculations Applied transverse stress: ππ = Remark ππΈπ πΏπ€ 10 × 150 = × 103 2 × 2π½ 2 × 2 × 589824 = 0.636ππ/ππ Applied longitudinal stress: ππΏ = 2πΉπΈπ 400 = = 1.33ππ/ππ 2πΏπ€ 2 × 150 Design transverse resistance: = 1.225 × 2.09 = 2.56ππ/ππ Assume angle between applied transverse stress and effect throat area: π = 45° Directional method: ∴ πΎ = 1.225 πΉπ€,π,π π = πΎπΉπ€,πΏ,π π ππΉ = ( ππΏ πΉπ€,πΏ,π π 2 ππ 2 ) +( ) πΉπ€,π,π π 1.33 2 0.636 2 ) +( ) = 0.47 < 1.00 =( 2.09 2.56 OK Note: As flare-bevel-groove weld is one side weld, there will be eccentricity between applied force and weld and the applied moment may induce extra stress on the welding. If the gusset plate is thick and the tension rod is large, the induced moment is large and hence it is not recommended to use option 1 for bracing connection. Page | 601 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Option 2 Calculations Ref EN1933-1-8 a π = ππ =π Fillet welds (Option 2) The effective throat π is taken as the perpendicular distance from the root of the weld to a straight line joining the fusion faces. In this example, π = 5ππ Design longitudinal resistance: πΉπ€,πΏ,π π = ππ£π€,π π = 222.79 × 5 × 10−3 = 1.11ππ/ππ Fillet weld length: πΏπ€ = 2πΉπΈπ 2 × 200 = = 90ππ 4πΉπ€,πΏ,π π 4 × 1.11 ∴ πΏπ€ = 100ππ Page | 602 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 5.4 Gusset plates to main members As the intersection where the main members and the gusset plates, the connection could be quite congested. It is recommended to allow for some load eccentricity for the ease of fabrication and installation. Engineers should design for the effect of load eccentricity by referring to SCI P358 “Joint in Steel Construction Simple Joints to Eurocode 3” Section 8. 5.4.1 Example 2 – Turn buckle and gusset plate connection S275 PLT 15mm S275 PLT 15mm 150 S275 Steel Rod 150 400 Grade 8.8, M24 Turn-buckle 200 Design loading: Tensile force: πΉπΈπ = 80ππ Page | 603 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Gusset plate tensile resistance Calculations Ref SS EN19931-8 For S275 PLT 15mm: Width of the plate: ππ = 120ππ Length of the plate: πΏπ = 400ππ Thickness of the plate: π‘π = 10ππ Yield strength: ππ¦π = 275πππ Ultimate strength: ππ’π = 410πππ Bolt hole diameter: π0 = 26ππ Gross section area: π΄π = ππ π‘π = 120 × 10 = 1200ππ2 Gross section resistance: πΉππ,π π = = π΄π ππ¦π πΎπ0 1200 × 275 × 10−3 1.0 = 330ππ Net section area: π΄πππ‘ = π΄π − π0 π‘π = 1200 − 26 × 10 = 940ππ2 Page | 604 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Gusset plate tensile resistance Calculations Net section resistance: πΉπ’,π π = = Remark 0.9ππ’π π΄πππ‘ πΎπ2 0.9 × 410 × 940 × 10−3 1.25 = 227.49ππ Tensile resistance of the connecting plate: πΉπ π = min(πΉππ,π π ; πΉπ’,π π ) = min(330; 277.49) = 277.49ππ > πΉπΈπ = 80ππ Page | 605 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Bolt resistance Calculations Ref SS EN19931-8 Using class 8.8, M24 bolts with: π΄π = 353ππ2 , ππ’π = 800πππ, πΌπ£ = 0.6 Shear resistance of bolt: πΉπ£,π π = = πΌπ£ ππ’π π΄π πΎπ2 0.6 × 800 × 353 × 10−3 1.25 = 135.55ππ 2.8π2 π1 = min ( − 1.7; 2.5) π0 = min (2.8 × 75 − 1.7; 2.5) 26 = 2.5 πΌπ = min ( π1 ππ’π ; ; 1.0) 3π0 ππ’π 60 800 = min ( ; ; 1.0) 3 × 26 410 = 0.91 Page | 606 Remark Bolt spacing: End distance: π1 = 60ππ Edge distance: π2 = 75ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Bolt resistance Calculations Bearing resistance of connecting plate: πΉπ,π π = = Remark π1 πΌπ ππ’π ππ‘ πΎπ2 2.5 × 0.91 × 410 × 24 × 10 × 10−3 1.25 = 178.91ππ Resistance of the bolt joint: πΉπ π = min(πΉπ£,π π ; πΉπ,π π ) = min(135.55; 178.91) = 135.55ππ > πΉπΈπ = 80ππ Page | 607 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref SS EN19931-8 Choose S275 fillet weld with 10mm leg length: Top part: Angle between the gusset plate and beam web: πΎ1 = 60° Throat thickness: πΎ 60° π = π β cos ( ) = 10 × cos ( ) = 8.66ππ 2 2 Design shear strength: ππ£π€,π = = ππ’ /√3 π½π€ πΎπ2 410/√3 0.9 × 1.25 = 210.41πππ Design longitudinal resistance per unit length: πΉπ€,πΏ,π π1 = ππ£π€,π π = 210.41 × 8.66 × 10−3 = 1.82ππ/ππ Page | 608 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref πΎ=√ =√ 3 1 + 2 cos2 π 3 1 + 2 cos2 (30°) = 1.10 Design transverse resistance per unit length: πΉπ€,π,π π1 = πΎπΉπ€,πΏ,π π = 1.10 × 1.82 = 2.00ππ/ππ Bottom part: Angle between the tension member and chord: πΎ2 = 120° Throat thickness: πΎ 120° ) = 5.0ππ π = π β cos ( ) = 10 × cos ( 2 2 Design longitudinal resistance per unit length: πΉπ€,πΏ,π π2 = ππ£π€,π π = 210.41 × 5.0 × 10−3 = 1.05ππ/ππ πΎ=√ =√ 3 1 + 2 cos2 π 3 1 + 2 cos2 (60°) = 1.41 Design transverse resistance per unit length: πΉπ€,π,π π2 = πΎπΉπ€,πΏ,π π = 1.41 × 1.05 = 1.48ππ/ππ Page | 609 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Weld resistance: πΉπ π = ππ (πΉπ€,π π,1 + πΉπ€,π π,2 ) = 120 × (2.00 + 1.48) = 417.6ππ > πΉπΈπ = 80ππ Page | 610 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Beside tie rod, gusset plate may be used to connected other types of bracing members such as I-beam. The Whitmore section is used to determine the stress distribution within the gusset plate. The Whitmore section effective width and length can be calculated by spreading the force from the start of the joint, 30° to each side in the connecting element along the line of forces. Figure 5-3 shows a typical example of Whitmore section. In the situation that the gusset plate experiences a compression force, the buckling resistance of the gusset plate may be calculated using Whitmore section. Moreover, the Whitmore effective width may be used to calculate the tensile resistance of the gusset plate. Whitmore effective width ππππ 30° πΏ2 πΏ1 πΏ3 Figure 5-3 Example of the Whitmore section Page | 611 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 5.4.2 Example 3 – Gusset plate connection for bracing type 2 S355 PLT 16mm =π p1=55 e1=40 p2=55 e2=71 S355 UC 152x152x30 Grade 8.8, M20 S355 UC 356x368x129 Page | 612 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bolt group resistance Calculations Ref SS EN19931-8 Remark Bolt resistance: Using Gr8.8, M20 bolts with: π΄π = 245ππ2 ; ππ’π = 800πππ; Shear resistance of a single bolt: πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 = For class 8.8: πΌπ£ = 0.6 πΎπ2 = 1.25 (refer to NA to SS) 0.6 × 800 × 245 × 10−3 1.25 = 94.08ππ Bearing resistance on plate and beam web: π1 π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’ 36 55 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.5455 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 2.8 × 35 1.4 × 55 = min ( − 1.7; − 1.7; 2.5) 22 22 = 1.8 Page | 613 π = . (1.2π0 < π1 < 4π‘ + 40ππ) π = ππ. (2.2π0 < π1 < 14π‘ ππ 200ππ) ππ = π. (1.2π0 < π2 < 4π‘ + 40ππ) ππ = ππ. (2.4π0 < π2 < 14π‘ ππ 200ππ) π‘π‘ππ = 12.5ππ π‘π‘ππ < 16ππ ππ’,π‘ππ = 490πππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref πΉπ,π π,π‘ππ = Check 1 – Bolt group resistance Calculations π1 πΌπ ππ’,π‘ππ ππ‘π‘ππ = πΎπ2 ππ¦,π‘ππ Remark = 355πππ 1.8 × 0.5455 × 490 × 20 × 12.5 1.25 = 96.22ππ Bearing resistance on gusset plate: π1 π1 1 ππ’π πΌπ = min ( ; − ; ; 1.0) 3π0 3π0 4 ππ’ 40 55 1 800 = min ( ; − ; ; 1.0) 3 × 22 3 × 22 4 490 = 0.5833 2.8π2 1.4π2 π1 = min ( − 1.7; − 1.7; 2.5) π0 π0 π ,π = . π ,π = ππ. ππ,π = π . ππ,π = ππ. π‘ππ’π π = 16.0ππ π‘ππ’π π < 16ππ ππ’,ππ’π π = 490πππ ππ¦,ππ’π π = 355πππ 2.8 × 71 1.4 × 55 = min ( − 1.7; − 1.7; 2.5) 22 22 = 1.8 πΉπ,π π,ππ’π π = = π1 πΌπ ππ’,ππ’π π ππ‘ππ’π π πΎπ2 1.8 × 0.5833 × 490 × 20 × 16 1.25 = 131.71ππ Design capacity of each bolt: πΉπ π = min(πΉπ£,π π , πΉπ,π π,π‘ππ , πΉπ,π π,ππ’π π ) = min(94.08,96.22,131.71) = 94.08ππ Design capacity of the bolt group: ππ π = ππΉπ π = 6 × 94.08 = 564.48ππ > ππΈπ = 200ππ Page | 614 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Beam web tensile resistance Calculations Ref SS EN1993 Beam web cross section resistance: Gross area of beam web: π΄π = βπ π‘π‘ππ = 125 × 12.5 = 1562.5ππ2 Tensile resistance: π΄π ππ¦,π‘ππ πΉπ π,π = πΎπ0 = 1562.5 × 355 × 10−3 1.0 = 554.69ππ Beam web net section resistance: Net shear area of beam web: π΄πππ‘ = π΄π − π2 π0 π‘π‘ππ = 1562.5 − 2 × 22 × 12.5 = 1012.5ππ2 πΉπ π,π = = 0.9π΄πππ‘ ππ’,π‘ππ πΎπ2 0.9 × 1012.5 × 490 × 10−3 1.25 = 357.21ππ Page | 615 Remark βπ = 125.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2 – Beam web tensile resistance Calculations Ref Remark Beam web block shear tearing resistance: Net area subjected to tension: π΄ππ‘ = (π2 − π0 )π‘π‘ππ = (55 − 22) × 12.5 = 412.5ππ2 Net area subjected to shear: π΄ππ£ = 2(2π1 + π1 − 1.5π0 )π‘π‘ππ = 2 × (55 × 2 + 36 − 2.5 × 22) × 12.5 = 2275ππ2 πΉπ π,π = = 0.5ππ’,π‘ππ π΄ππ‘ ππ¦,π‘ππ π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 412.5 355 × 2275 + 1.25 √3 × 1.0 = 547.13ππ Tensile resistance of beam web: ππ π = min(πΉπ π,π , πΉπ π,π , πΉπ π,π ) = min(554.69ππ, 357.21ππ, 547.13ππ) = 357.21ππ > ππΈπ = 200ππ Page | 616 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3 – Weld resistance Calculations Ref Remark πππ SS EN19931-8 Location of centre of gravity of welds group: π2 π₯Μ = (2π + π) = 169.12 (2 × 169.1 + 444.3) Cope hole size: π = 8ππ = 36.54ππ π¦Μ = = Size of the fillet welds: Horizontal length: π = 169.1ππ Depth: π = 444.3ππ π 2 π ′ = 169.1 − π = 161.1ππ π′ = 444.3 − 2π = 428.3ππ 444.3 2 = 222.15ππ Unit throat area: π΄π’ = 2π′ + π′ = 2 × 169.1 + 444.3 = 750.5ππ Moment arm between applied force and weld center: π = 159.63ππ Induced moment on welds: π = ππΈπ × π = 200 × 159.63 = 31926ππππ Page | 617 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Polar moment of inertia: Remark 4 8π′3 + 6π′π′ + π′3 π′ π½= − ′ 12 2π + π′ = 8 × 161.13 + 6 × 161.1 × 428.3 + 428.33 12 161.14 − 2 × 161.1 + 428.3 = 23213356ππ3 Critical point: Horizontal distance from centroid: ππ§β = π − π₯Μ = 169.1 − 36.54 = 132.56ππ Angle between applied force and primary beam: π = 47.0° = 0.82πππ Vertical distance from centroid: ππ§π£ = π¦Μ = 222.15ππ Longitudinal component of applied force: ππΈπ,πΏ = ππΈπ πππ π = 200 × πππ 47.0° = 136.40ππ Vertical stress: ππΈπ,π πππ§β ππ£ = + π΄π’ π½ 146.27 31926 × 132.56 = + 750.5 23213356 = 0.38ππ/ππ Horizontal stress: ππΈπ,πΏ πππ§π£ πβ = + π΄π’ π½ = 136.40 31926 × 222.15 + 750.5 23213356 = 0.49ππ/ππ Resultant stress: ππ = √ππ£2 + πβ2 = √0.382 + 0.492 = 0.62ππ/ππ Page | 618 Transverse component of applied force: ππΈπ,π = ππΈπ π πππ = 200 × π ππ43.24° = 146.27ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 3 – Weld resistance Calculations Choose fillet weld with 6mm leg length, 4.2mm throat thickness and grade S355 which match beam steel grade: Remark Longitudinal resistance: πΉπ€,πΏ,π π = 1.01ππ/ππ Transverse resistance: πΉπ€,π,π π = 1.24ππ/ππ Simplified method: πΉπ€,πΏ,π π = 1.01ππ/ππ > ππ = 0.63ππ/ππ OK Directional method: 2 2 ππ£ πβ ππΉ = ( ) +( ) πΉπ€,π,π π πΉπ€,πΏ,π π 0.40 2 0.49 2 ) +( ) =( 1.24 1.01 = 0.33 < 1 OK Weld resistance between tab plate and beam web: Length of fillet weld parallel to the applied force: πΏπΏ = 190ππ × 2 = 380ππ Length of fillet weld perpendicular to the applied force: πΏπ = 125ππ Axial resistance of the fillet weld: ππ π = πΉπ€,πΏ,π π πΏπΏ + πΉπ€,π,π π πΏπ = 1.01 × 380 + 1.24 × 125 = 538.80ππ > ππΈπ = 200ππ Page | 619 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4 – Buckling resistance of gusset plate Calculations Ref 169.10 Remark 51.00 20.00 55.00 Yield line of beam web 20.00 20.00 40.00 Yield line of gusset plate 55.00 55.00 444.30 40.00 10.00 SCI_P358 This check is necessary only when the force is in compression. Length of yield line (secondary beam flange): π€π‘ππ = 125ππ Length of yield line (gusset plate): π€ππ’π π = 310.25ππ As the ‘point of nearest support’ is ‘in front of’ the line of last bolts, the yield line pattern is as shown Moment amplified factor: ππππ = 1.2 Point of support in front of bolt line Yield line in beam web Young’s modules: πΈ = 210πΊππ Yield line in gusset plate Point of support behind bolt line Inertia of tab plate (flange): 3 π€π‘ππ π‘π‘ππ πΌπ‘ππ = 12 = 125 × 12.53 12 = 20345.05ππ4 Page | 620 π‘π‘ππ = 12.5ππ π‘ππ’π π = 16ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Buckling resistance of gusset plate Calculations Inertia of lap region: 3 0.5(π€π‘ππ + π€ππ’π π )(π‘π‘ππ + π‘ππ’π π ) πΌπππ = 12 = Remark 0.5 × (125 + 310.25) × (12.5 + 16)3 12 = 419819ππ4 Inertia of gusset plate: 3 π€ππ’π π π‘ππ’π π πΌππ’π π = 12 310.25 × 163 = 12 = 105898.7ππ4 Moment distribution factor: 1 ππ‘ππ = πΏπππ πΏπ‘ππ + πΈπΌπ‘ππ 2πΈπΌπππ = 1 × 10−3 40 110 + 210 × 20345.05 2 × 210 × 419819 = 100.14πππ πππ’π π = = 1 πΏππ’π π πΏπππ + πΈπΌππ’π π 2πΈπΌπππ 1 × 10−3 110 0 + 2 × 210 × 419819 = 1602.95πππ ππ‘ππ = = ππ‘ππ ππ‘ππ + πππ’π π 52.91 52.91 + 1255.92 = 0.06 Page | 621 πΏπ‘ππ = 40ππ πΏπππ = 110ππ πΏππ’π π = 0ππ DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Buckling resistance of gusset plate Calculations πππ’π π = 1 − ππ‘ππ = 1 − 0.06 = 0.94 Remark Axial resistance of the tab plate and beam web: ππ π,π‘ππ 2 π€π‘ππ ππ¦,π‘ππ π‘π‘ππ = (5ππππ × 0.5(π‘π‘ππ + π‘ππ’π π )ππ‘ππ + π‘π‘ππ )πΎπ0 125 × 355 × 12.52 = × 10−3 5 × 1.2 × 0.5(12.5 + 16) × 0.06 + 12.5 = 395.59ππ Axial resistance of the gusset plate: ππ π,ππ’π π 2 π€ππ’π π ππ¦,ππ’π π π‘ππ’π π = (5ππππ × 0.5(π‘π‘ππ + π‘ππ’π π )πππ’π π + π‘ππ’π π )πΎπ0 = 310.25 × 355 × 162 × 10−3 5 × 1.2 × 0.5(12.5 + 16) × 0.94 + 16 = 292.26ππ Axial resitance of the connection: ππ π = min(ππ π,π‘ππ ; ππ π,ππ’π π ) = min(395.59; 292.26) = 292.26ππ > ππΈπ = 200ππ Page | 622 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Buckling resistance of gusset plate Calculations Remark The compressive stress is distributed to the gusset π1 = 318.5ππ plate acoording to that defined by Whitmore section π2 = 365.7ππ as shown below: π3 = 280.8ππ ECCS Eurocode Design Manuals SS EN19931-1 51.00 20.00 169.10 55.00 π = 30° 20.00 20.00 40.00 π2 444.30 55.00 55.00 π1 40.00 π3 10.00 The buckling length is defined as the average of π1, π2 and π3 . Radius of gyration: π= π‘ππ’π π √12 = 16 √12 = 4.62 Non-dimensional slenderness ratio: ππ = π ππ¦ 321.7 355 √ = ×√ = 0.912 ππ πΈ π × 4.62 210000 Imperfection factor: πΌ = 0.49 π· = 0.5[1 + πΌ(ππ − 0.2) + π2π ] = 0.5 × [1 + 0.49 × (0.912 − 0.2) + 0.9122 ] = 1.09 Buckling reduction factor: 1 1 π= = π· + √π· 2 − π2π 1.09 + √1.092 − 0.9122 = 0.593 Page | 623 π1 + π2 + π3 3 = (318.5 + 365.7 + 280.8)/3 = 321.7ππ ππππ = 182.0ππ π= DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 4 – Buckling resistance of gusset plate Calculations Buckling resistance: Remark πππ = πππππ π‘ππ’π π ππ¦ = 0.593 × 182 × 16 × 355 × 10−3 = 612.77ππ > ππΈπ = 200ππ Page | 624 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Gusset plate tensile resistance Calculations Ref SS EN1993 Gusset plate gross section resistance: Gross area (Whitmore section) of gusset plate: π΄π = ππππ π‘ππ’π π = 182 × 16 = 2912ππ2 Tensile resistance: π΄π ππ¦,ππ’π π πΉπ π,π = πΎπ0 = 2912 × 355 × 10−3 1.0 = 1033.76ππ Gusset plate net section resistance: Net shear area of gusset plate: π΄πππ‘ = π΄π − π2 π0 π‘ππ’π π = 2912 − 2 × 22 × 16 = 2208ππ2 πΉπ π,π = = 0.9π΄πππ‘ ππ’,ππ’π π πΎπ2 0.9 × 2208 × 490 × 10−3 1.25 = 778.98ππ Page | 625 Remark βπ = 240.0ππ πΎπ0 = 1.0 (SS EN1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5 – Gusset plate tensile resistance Calculations Ref Remark Gusset plate block shear tearing resistance: Net area subjected to tension: π΄ππ‘ = (π2 − π0 )π‘ππ’π π = (55 − 22) × 16 = 528ππ2 Net area subjected to shear: π΄ππ£ = 2(2π1 + π1 − 1.5π0 )π‘ππ’π π = 2 × (55 × 2 + 40 − 2.5 × 22) × 16 = 3040ππ2 πΉπ π,π = = 0.5ππ’,ππ’π π π΄ππ‘ ππ¦,ππ’π π π΄ππ£ + πΎπ2 √3πΎπ0 0.5 × 490 × 528 355 × 3040 + 1.25 √3 × 1.0 = 726.56ππ Tensile resistance of gusset plate: ππ π = min(πΉπ π,π , πΉπ π,π , πΉπ π,π ) = min(1033.76ππ, 778.98ππ, 726.56ππ) = 726.56ππ > ππΈπ = 200πΎπ Page | 626 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 6 Purlin Connections 6.1 Introduction Purlin connections are generally simple to design, however if detailed wrongly, the installation works will end up very unproductive due to the sheer numbers of purlins to be installed. This section gives suggestions on how purlins are to be detailed so that on-site works can be more productive. 6.2 Design and detailing Figure 6-1 below shows an unproductive purlin connection. The detail is unproductive because: 1. Adding stiffeners unnecessarily will incur addition fabrication cost and affect productivity. 2. With this configuration, purlin cannot be unhooked from crane until the bolts are installed. This affect site productivity greatly. C250×75×25×4.5 THK Purlin @ 1200mm c/c 2 No. M10 GR. 8.8 Bolt and nuts 6mm THK Cleat 6 150×100×8mm THK Angle Figure 6-1 Example of an unproductive purlin connection Purlin should be configured in such a way, as shown in Figure 6-2, that it will not slip off the roof after it is unlooked from the crane. As much as possible, the cleats should be designed such that stiffeners can be omitted. As a guide, the recommended value “H” and cleat plate thickness can be obtained from the manufacturer’s product manual and the Engineer should be able to verify that stiffeners are not required. In addition, to prevent water trapping, weep holes should be provided. Page | 627 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS C Purlin Z Purlin Cleat Figure 6-2 Productive purlin connection 6.3 Provisions of sag rods Sag rods are necessary to reduce the span of the purlins and control deflections. The sag rods configuration should be provided as per the manufacturer’s recommendation. However, it should be noted that the sag rods should be anchored to strong points to be effective. In the case of a pitched roof, the anchor point is usually provided via connection between the top most purlins as shown in Figure 6-3. For single eave roof or wall girts, the top most 2 rows of purlins can be configured into a truss to anchor the sage rods as shown in Figure 6-4. Page | 628 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Anchored purlin Sag rods Anchor Roof Rafter Purlins P P Loaded area Figure 6-3 Suggest configuration for pitched roof Purlin (Compression member) Sag rods Sag rods (tension members) > 30° Purlins Purlins Roof Rafter Loaded area Roof Rafter Roof Rafter (more common for wall girts) Loaded area Figure 6-4 Suggest configurations for single eave roof (can be applied for wall girts) Page | 629 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 7 Non-standard Connections 7.1 Introduction This section suggests several non-standard details which are commonly adopted in the steelwork construction. When there is no relevant design guide on these types of connections, finite element analysis may be used to analyze the failure mode and stress flow. The connections should be checked to ensure the adequacy of all components in the connections. 7.2 Tubular column-to-column connections (different column sizes) In a building structure, different sizes of columns are joined and they may be aligned in such a way that they are flushed to the exterior of the building to facilitate façade installation. For such joints, tapered build-up sections or end plate connection with stiffeners can be adopted for connecting CHS, RHS or UC sections with load eccentricity, as shown in Figure 7-1. S355 SHS 200 10 S355 PLT 15mm 50 150 150 80 S355 PLT 25mm S355 SHS 350 12.5 Figure 7-1 Connecting tubular columns of different sizes A tapered CHS section may be used as a transition piece to connect CHS columns with different diameters as shown in Figure 7-2. The wall thickness of the taper section should be at least equal to the thinner one of the connected columns. The transition gradient of the taper section should not be greater than 1:6 to allow smooth flow of stresses from one column to another. Internal diaphragm rings may also be used in the joint between the taper section and CHS columns. Page | 630 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Figure 7-2 Taper section connecting circular column of different sizes For RHS, end plate with stiffeners can be adopted to connect columns with different sizes. As there is no relevant design code nor guide on this type of connection, finite element analysis may be used to analyze the failure modes and stress flow. In the calculations below, two possible failure modes are identified and relevant checks are carried to ensure adequacy of the connection. Page | 631 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Bending resistance of end plate Calculations Ref βπ πππ Design axial force = 400kN Larger column: RHS 350×350×12.5 Smaller column: RHS 200×200×10 Width of end plate: πππ = 350ππ Thickness of end plate: π‘ππ = 25ππ Height of stiffener: βπ = 150ππ Thickness of stiffener: π‘π = 15ππ Eccentricity between the central lines of columns: 350 200 πππ = − = 75ππ 2 2 Moment due to eccentricity: ππΈπ,1 = ππΈπ πππ = 400 × 75 × 10−3 = 30πππ Location of centroid for combined section of end plate and stiffener (from top): π‘ππ β πππ π‘ππ ( 2 + βπ ) + βπ π‘π ( 2π ) π₯= πππ π‘ππ + βπ π‘π = 25 150 350 × 25 × ( 2 + 150) + 150 × 15 × ( 2 ) 350 × 25 + 150 × 15 = 144.60ππ Distance between centroid of combined section and centroid of stiffener: π1 = π₯ − βπ 150 = 144.60 − = 69.60ππ 2 2 Page | 632 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Bending resistance of end plate Calculations Distance between centroid of combined section and centroid of end plate: π2 = (βπ + Remark π‘ππ 25 ) − π₯ = (150 + ) − 144.60 2 2 = 12.90ππ Second moment of area of combined section: πΌ = πΌππ + π΄ππ π22 + πΌπ + π΄π π12 3 πππ π‘ππ π‘π βπ 3 = + πππ π‘ππ π22 + + π‘π βπ π12 12 12 350 × 253 = + 350 × 25 × 12.902 12 15 × 1503 + + 15 × 150 × 69.602 12 = 17030125ππ4 Elastic modulus of combined section: πππ = πΌ 17030125 = = 117772.2ππ3 π₯ 144.60 Moment capacity: ππ π = πππ ππ¦ = 117772.2 × 345 × 10−6 = 40.63πππ > ππΈπ = 30πππ Page | 633 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Punching shear in end plate Calculations Remark πΏ π‘π2 π‘π1 βπ Thickness of the larger column (RHS350×350× 12.5): π‘π2 = 12.5ππ Perimeter of smaller column outside the support: πΏ = (3βπ1 − 2π‘π2 ) − 4π‘π1 = (3 × 200 − 2 × 12.5) − 4 × 10 = 535ππ Axial load resistance: ππ¦ 355 ππ π = π‘ππ πΏ = × 25 × 535 × 10−3 √3 √3 = 2741.33ππ > ππΈπ = 400ππ Page | 634 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 7.3 Member transition in truss chords Where trusses are concerned, the top chords are usually flushed at the top to allow steel decking or purlins installation. Sometimes the bottom chords are flushed at the bottom for architectural or MEP purposes. For economical purposes or to reduce steel self-weight, the members are sized differently within the cords. A tapered built up section can be used to bridge the transition from the bigger chord to the smaller member. The transition angle should be not greater than 45° (30° is recommended) to prevent stress concentration and allow smooth flow of stress. Figure 7-3 shows three common types of such connections. Full penetration butt weld may be used to connect the members. The thickness of the transition piece should be the smaller thickness of the connecting members. In addition, such connections should not be used for in situation fatigue loading. S355 RHS 350 250 12.5 S355 RHS 250 150 8 S355 UB 762 267 134 S355 RHS 457 191 67 FPBW S355 UB 762 267 134 S355 RHS 457 152 74 FPBW Figure 7-3 Connecting chord members of different sizes Page | 635 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 7.4 Stiffeners in truss chords Very often, engineers specify stiffeners to match the incoming web member and this could incur higher cost of fabrication. Engineers should carry out checks according to SS EN 19931-5 to determine whether such stiffeners are necessary. For robustness purpose, stiffeners are needed even the compression load resistance of the unstiffened web of chord member is sufficient. This is to cater for unbalance loads in reality. Check 1 – whether the member is experiencing compression forces Check 2 – check for unstiffened web bearing and buckling capacity Check 3 – if web stiffening is required, provide stiffeners and web bearing capacity, and Check 4 – check stiffened web buckling capacity based on stiffeners provided in “check 3” For Warren trusses, gusset plate may be used to connect web members to chord member. In structural analysis, the connecting node may be modelled as pin. In such case, the gusset plate should be checked against buckling similar to 2.3.9 and 2.3.10. Stiffeners may be needed to increase the gusset plate capacity. 7.4.1 Example 1 – Stiffened truss connection ππΈπ = −1600sin(60°) ππΈπ = 800ππ 30° S355 UB 457 152 60 ππΈπ = 800ππ S355 UB 457 152 60 60° S355 UB 762 267 147 S355 PLT 100 10mm Page | 636 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Weld resistance Calculations Ref Remark ππΈπ = 800ππ A B B A A B π = 60° π = 30° Assume tensile normal force is resisted by two flanges: Tensile normal force: ππΈπ = 800ππ Applied tensile force on one flange: ππΈπ πΉπΈπ = = 400ππ 2 SS EN19931-8 In this example, fillet weld between the tension member and chord is checked. Choose S355 fillet weld with 10mm leg length: Weld A: Angle between the tension member and chord: πΎ1 = 60° Page | 637 For S355 fillet weld: π½π€ = 0.9 ππ’ = 470πππ πΎπ2 = 1.25 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Throat thickness: πΎ 60° π = π β cos ( ) = 10 × cos ( ) = 8.66ππ 2 2 Remark Design shear strength: ππ£π€,π = = ππ’ /√3 π½π€ πΎπ2 470/√3 0.9 × 1.25 = 241.20πππ Design longitudinal resistance per unit length: πΉπ€,πΏ,π π1 = ππ£π€,π π = 241.20 × 8.66 × 10−3 = 2.09ππ/ππ Angle between applied force and effective throat area: π1 = 30° 3 πΎ=√ 1 + 2 cos2 π =√ 3 1 + 2 cos2 (30°) = 1.10 Design transverse resistance per unit length: πΉπ€,π,π π1 = πΎπΉπ€,πΏ,π π = 1.10 × 2.09 = 2.29ππ/ππ Weld B: Angle between the tension member and chord: πΎ2 = 120° Throat thickness: πΎ 120° ) = 5.0ππ π = π β cos ( ) = 10 × cos ( 2 2 Page | 638 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Design longitudinal resistance per unit length: Remark πΉπ€,πΏ,π π2 = ππ£π€,π π = 241.20 × 5.0 × 10−3 = 1.21ππ/ππ πΎ=√ =√ Angle between applied force and effective throat area: π2 = 60° 3 1 + 2 cos2 π 3 1 + 2 cos2 (60°) = 1.41 Design transverse resistance per unit length: πΉπ€,π,π π2 = πΎπΉπ€,πΏ,π π = 1.41 × 1.21 = 1.71ππ/ππ For tensile member (UB457x152x60): Depth: βπ1 = 454.6ππ Width: ππ1 = 152.9ππ Thickness of beam flange: π‘π1 = 13.3ππ Thickness of beam web: π‘π€1 = 8.1ππ Root radius: π1 = 10.2ππ Tensile resistance: πΉπ π = ππ1 πΉπ€,π,π π1 + (ππ1 − π‘π€1 − 2π1 )πΉπ€,π,π π2 = 152.9 × 2.29 + (152.9 − 8.1 − 2 × 10.2) × 1.71 = 562.05ππ > πΉπΈπ = 400ππ Page | 639 OK DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1 – Weld resistance Calculations Ref 30° 60° For welds between the tension member and compression member shown in yellow boxes above: SS EN19931-8 4.3.2.1 (2) & (3) The angles between fusion faces is 30° and 150° respectively. For angles smaller than 60°, the fillet weld may not be effective and penetration butt weld is suggested. For angle greater than 120°, the effectiveness of fillet weld should be verified by testing. In this example, full penetration butt weld is suggested to connect the tension member and compression member. 30° 60° ππ€ 440 S355 fillet weld with 10mm leg length and 7mm throat thickness is used to connect the webs of tension member to the bottom chord and compression member: Page | 640 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 1 – Weld resistance Calculations Length of fillet weld: ππ€ = 2 × (230 + 440) = 1340ππ Longitudinal resistance: πΉπ€,πΏ,π π = 1.69ππ/ππ Tensile resistance of web fillet weld: πΉπ π,π€ = πΉπ€,πΏ,π π ππ€ = 1.69 × 1340 = 2264.6ππ > ππΈπ = 800ππ Page | 641 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Chord web and stiffener resistance Calculations Remark ππ2 π2 SS EN19931-5 π = 1.0 For chord member: Depth: βπ2 = 754ππ Width: ππ2 = 265.2ππ Thickness of beam web: π‘π€2 = 12.8ππ Thickness of beam flange: π‘π2 = 17.5ππ Root radius: π2 = 16.5ππ Distance between fillet: π2 = 686ππ Cross section area: π΄2 = 18700ππ2 Yield strength of web: ππ¦π€2 = 355πππ Yield strength of flange: ππ¦π2 = 345πππ Shear buckling of unstiffened web: ππ€ = √ 235 235 =√ = 0.814 ππ¦π€ 355 72ππ€ 0.814 = 72 × = 58.58 π 1.0 π2 686 72ππ€ = = 53.59 < π‘π€2 12.8 π ∴ shear buckling check may not be necessary Page | 642 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref SS EN19931-5 Check 2 – Chord web and stiffener resistance Calculations Unstiffened web under transverse load: Remark Assume Μ Μ Μ ππΉ > 0.5, 2 π2 686 2 ) π2 = 0.02 ( ) = 0.02 × ( π‘π2 17.5 = 30.73ππ Effective load length: ππ¦ = ππ + 2π‘π2 (1 + √ ππ¦π2 ππ2 + π2 ) ππ¦π€2 π‘π€2 = 13.3 + 2 × 10 + 2 × 17.5 × (1 + √ 345 × 265.2 + 30.73) 355 × 12.8 = 317.93ππ Assume the distance between stiffeners is large: ππ = 6 ππ¦ ππ¦π€2 π2 πΜ πΉ = √ 2 0.9ππΉ πΈπ‘π€ =√ 317.93 × 355 × 686 0.9 × 6 × 210000 × 12.82 = 0.65 > 0.5 ππΉ = 0.5 0.5 = = 0.77 < 1.0 0.65 πΜ πΉ Web buckling resistance: πΉπ π = ππ¦π€2 (ππΉ ππ¦ )π‘π€2 πΎπ1 = 355 × 0.77 × 317.93 × 12.8 × 10−3 = 1118.95ππ Page | 643 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Chord web and stiffener resistance Calculations Applied compression force (by one flange of compression member): Remark ππΈπ2 = ππΈπ1 sin(πΎ1 ) = 800 sin(60°) = 692.82ππ < πΉπ π SCI_P398 Effective width for compression force: ππππ,π = π‘π1 + 2π + 5(π‘π2 + π2 ) = 13.3 + 2 × 10 + 5 × (17.5 + 16.5) = 203.3ππ πΜ π = 0.932√ = 0.932 × √ ππππ,π π2 ππ¦π€2 2 πΈπ‘π€2 203.3 × 686 × 355 210000 × 12.82 = 1.12 > 0.72 π= Μ Μ Μ π − 0.2 1.12 − 0.2 π = = 0.73 2 Μ Μ Μ 1.122 π π For single side chord, π½ = 1: 1 π= 2 √1 + 1.3 (ππππ,π π‘π€2 ) π΄π 1 = √1 + 1.3 (203.3 × 12.8 2 ) 10219.5 Shear area of chord: π΄πΆ = π΄2 − 2ππ2 π‘π2 +(π‘π€2 + 2π2 )π‘π2 = 18700 − 2 × 265.2 × 17.5 + (12.8 + 2 × 165.5) × 17.5 = 10219.5ππ2 = 0.96 Page | 644 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Chord web and stiffener resistance Calculations Compression resistance of unstiffened web: πΉπ,π π = = Remark ππππππ,π π‘π€2 ππ¦π€2 πΎπ1 0.96 × 0.73 × 203.3 × 12.8 × 355 × 10−3 1.0 = 651.57ππ < ππΈπ2 ∴ Stiffeners are needed SS EN19931-5 CL9.2(8) Width of stiffener: ππ = 100ππ Thickness of stiffener: π‘π = 10ππ Slenderness requirement: ππ 1 ≤ π‘π √5.3ππ¦ /πΈ ππ 100 = = 10 < π‘π 10 CL9.3.3(3) 1 √5.3 × 355 210000 = 10.5 Assume distance between stiffener π is large, 3 πΌπ ,π’,πππ = 0.75π2 π‘π€2 = 0.75 × 686 × 12.83 = 1078984.7ππ4 Page | 645 OK ππ = √ 235 = 0.814 355 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Chord web and stiffener resistance Calculations Second moment of inertia of effective section: πΌπ ,π’ Remark 3 π‘π (2ππ + π‘π€2 )3 (30ππ π‘π€2 )π‘π€2 = + 12 12 10 × (2 × 100 + 12.8)3 12 30 × 0.814 × 12.8 × 12.83 + 12 = = 8084935.2 > πΌπ ,π’,πππ CL9.4(3) SCI_P398 Cross section resistance: Cope hole size: πβ = 20ππ Effective loading area: π΄π ,πππ‘ = (30ππ π‘π€2 + π‘π )(π‘π€ ) + 2(ππ − πβ )(π‘π ) = (30 × 0.814 × 12.8 + 10) × 12.8 +2 × (100 − 20) × 10 = 5727.09ππ2 Bearing resistance of the loading area: πΉππ = π΄π ,πππ‘ ππ¦π πΎπ0 = 5727.09 × 355 × 10−3 = 2033.12ππ > ππΈπ2 CL9.4(2) SCI_P398 Buckling resistance: πΌ = 0.49 (solid section) Radius of gyration: ππ ,π’ = √ =√ πΌπ ,π’ π΄π ,πππ‘ 8084935.17 5727.09 = 37.57ππ Page | 646 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Ref Check 2 – Chord web and stiffener resistance Calculations Non-dimensional slenderness: πΜ π = = Remark π2 1 ππ ,π’ 93.9ππ 686 1 × 37.57 93.9 × 0.814 = 0.239 Μ Μ Μ 2π ] π·π = 0.5[1 + πΌ(πΜ π − 0.2) + π = 0.5 × [1 + 0.49 × (0.239 − 0.2) + 0.2392 ] = 0.54 Reduction factor: 1 ππ = π·π + √π· 2 − π2Μ π = 1 0.54 + √0.542 − 0.2392 = 0.98 Buckling resistance: ππ,π π = ππ π΄π ,πππ‘ ππ¦π πΎπ1 = 0.98 × 5727.09 × 355 × 10−3 = 1992.79ππ > πππ2 Note: Stiffeners should be provided at all four loading points for the robustness purpose. Page | 647 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 7.5 Double-sided beam-to-beam composite connection using fin plates and contact plates pst = 200mm ds = 10mm cs = 45mm hc = 99mm ho = 150mm hp = 51mm e1,b zs-b1 = 371.6mm zs-cp = 630.3mm e1 p1 a n1 = 5 n=5 tp = 10mm Contact Plate hp = 380mm e1 = 50mm p1 = 70mm e2 = 50mm e1,b = 126.6mm e2,b = 50mm db = 24mm, d0 = 26mm tw,b2 = 13.1mm e2,b e2 z = 60mm Figure 7-4 Details of double-sided beam-to-beam composite connection The connection No. --- is a double-sided beam-to-beam composite connection using fin plates and contact plates. Composite connections are covered in SS EN1994-1-1, in which reinforcement can be taken into account in design for the resistance and the stiffness of the connections. Therefore, they can be designed as semi-rigid and partial-strength connections, so that economical design can be achieved by reducing design moment and deflection of beam members. The details of the connection are shown in Figure 7-4. The distance between the face of the support and the line of bolts ‘z’ is 60mm. The fin plates may be classified as short fin plate as the thickness of the plate is most likely larger than 0.15z=9.0mm. The fin plates are welded to the supporting beam and bolted to the supported beams. Contact plates and stiffeners are attached at the bottom flange level of supported beams so that the connection can resist bending moment effectively. The details of contact plates should be elaborated to prevent falling and gaps which will lead to unexpected structural behavior. According to the given geometry, a single vertical bolt line and total five bolts will be used. It should be noted that one-sided connection or double-sided connection with different depth supported beams should be avoided in terms of prevention of torsional deformation of the supporting beam, unless its lateral instability is appropriately prevented. In this example, design shear force VEd and design moment MEd are given. These values can be obtained by the structural analysis considering the rotational stiffness and moment resistance of the connections. The design check consists of 6 detailed checks as follow: 1. 2. 3. 4. 5. 6. Moment resistance of connection Bolt group of supported beam Fin plate of supported beam Shear resistance of supported beam’s web Welds of fin plate Shear and bearing resistance of supporting beam Page | 648 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS VEd = 220kN Ecm = 35000N/mm2 UKB 533 x 210 x 92 Grade S275 hb2 = 617.2mm MEd = 215kN tw,b2 = 13.1mm Eb = 210000N/mm2 Ab1 = 117.4cm2 Iy,b1 = 55227cm4 hb1 = 533.1mm UKB 610 x 229 x 140 Grade S275 ps = 150mm tw,b1 = 10.1mm bb1 = 209.3mm tp = 10mm bb2 = 230.2mm Page | 649 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 1: Moment resistance of connection Ref SS EN19931-8 Calculation Moment resistance ππ,π π,πππ ≥ 0.25πππ,ππ,π π for partial-strength connection ππ,π π,πππ is the moment resistance of connection, calculated as the smaller of the moment resistance due to reinforcing bars ππ,π π,π and moment resistance due to contact part ππ,π π,ππ . Due to reinforcing bars: ππ,π π,π = π§π −ππ π΄π ,π ππ π /πΎπ SS EN19941-1 π΄π ,π is the cross-sectional area of longitudinal reinforcing bars within the effective width of the composite connection ππππ,π . In this calculation, ππππ,π is calculated in accordance with SS EN1994-1-1, but it can be modified according to the actual performance. Due to contact part: ππ,π π,ππ = π§π −ππ πππ(π΄π,π1 ; π΄ππ )ππ¦π /πΎπ0 Remark πππ,ππ,π π is the plastic moment resistance of the adjacent composite beam. When plastic neutral axix is in concrete flange (π π < πΉπ ): πππ,ππ,π π βπ1 = π π { + (βπ − ππ )} 2 When plastic neutral axix is in steel flange (π π€ < πΉπ < π π ): πππ,ππ,π π βπ1 = π π + πΉπ (βπ − ππ ) 2 (π π − πΉπ )2 − 4ππ,π1 ππ¦,π When plastic neutral axix is in steel flange (πΉπ < π π€ ): πππ,ππ,π π βπ1 = ππ,ππ,π π + πΉπ { 2 + (βπ − ππ )} − πΉπ 2 4π‘π€,π1 ππ¦,π π΄π,π1 is the cross-sectional area of supported beam’s flange and π΄ππ is the cross-sectional area of contact plate. π π = π΄π ππ¦,π /πΎπ0 π π€ = π π − 2ππ,π1 π‘π,π1 ππ¦,π πΉπ = π΄π ππ π /πΎπ ππ,π π,π = 215.2πππ ππ,π π,ππ = 565.9πππ π΄π is the cross-sectional area of longitudinal reinforcing bars within the effective width of the composite beam ππππ . (SS EN1994-1-1, 5.4.1.2) ππ π,πππ =min(ππ,π π,π , ππ,π π,ππ ) =min(215kN, 566kN) = π π. π , 0.25πππ,ππ,π π = 191.4πππ ππ,π π,πππ > 0.25πππ,ππ,π π (OK) Page | 650 πΎπ0 = 1.00 (NA to SS EN 1993-1-1) πΎπ = 1.15 (NA to SS EN 19921-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Comments: This composite connection can be designed as a partial-strength connection since its moment resistance ππ,π π,πππ is greater than 0.25 times the plastic moment resistance of the adjacent composite beam πππ,ππ,π π defined in SS EN1993-1-8, 5.2.3.3. However, if ππ,π π,πππ is less than 0.25πππ,ππ,π π , this connection is practically designed as a nominally pinned connection. In case the moment resistance of the connection ππ,π π,πππ is insufficient, it can be increased by arranging the additional reinforcing bars over the connection. However, structural analysis should be carried out again because the distribution of moment and deflection of beam members is also varied as the rotational stiffness and moment resistance of the connection vary. In this design example, it can be found that the given design moment ππΈπ is same as moment resistance of the connection ππ,π π,πππ . This means that the design moment reached the moment resistance of the connection and a plastic hinge was occurred at the connection accordingly. Refer to SS EN1993-1-8 and SS EN1994-1-1 for the detail procedures of the structural analysis considering plastic hinges at connections. However, it should be noted that the connections should have sufficient rotational capacity when plastic hinges are allowed to occur in structural analysis. Page | 651 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2: Bolt group of supported beam Ref SS EN 19931-8 SN017 Calculation Bolt shear resistance πΌπ£ ππ’π π΄π πΉπ£,π π = πΎπ2 πΉπ£,π π : shear resistance of a single bolt, is given in Table 3.4 of SS EN 1993-1-8 ππΉπ£,π π ππ π = √(1 + πΌπ)2 + (π½π)2 ππΈπ ≤ ππ π Using class 8.8 24mm non-preloaded bolts, shear resistance of one single bolt is πΉπ£,π π = 136ππ. As given: π = 5, π1 = 5, π2 = 1 π1 = 50ππ, π2 = 50ππ π1 = 70ππ =π . Remark For a single vertical line of bolts: πΌ=0 6π§ π½= π1 (π1 + 1)π1 πΎπ2 = 1.25 (NA to SS EN 1993-1-8) For π = 24ππ, π0 = 26ππ, π‘π = 10ππ Pitch & end distance requirement: 14π‘π ππ 200ππ ≥ π1 ≥ 2.2π0 200ππ ≥ π1 ≥ 57.2ππ 4π‘π + 40ππ ≥ π1/2 ≥ 1.2π0 80ππ ≥ π1/2 ≥ 31.2ππ ππΈπ = 219.7ππ ππ π > ππΈπ (OK) SCI_P358 Bolt bearing in fin plate π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π For πΉπ,π£ππ,π π : 2.8π2 π1 = min ( π0 π1 − 1.7; 2.5) π πΌπ = min (3π ; 3π1 − 0 0 1 ππ’,π ; ; 1.0) π1 πΌπ ππ’,π ππ‘π 4 ππ’,π πΎπ2 πΉπ,π£ππ,π π is the vertical bearing For πΉπ,βππ,π π : resistance of a single bolt on the fin plate π = min (2.8π1 − 1.7; 1.4π1 − 1 π0 π0 πΉπ,βππ,π π is the horizontal bearing resistance of a single bolt on the fin plate 1.7; 2.5) πΉπ,π π = π π = π. π > ππΈπ = 219.7ππ (OK) Bolt bearing in supported beam’s web Page | 652 πΌπ = min (3π2 ; ππ’,π ; 1.0) 0 π’,π DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 2: Bolt group of supported beam Ref SCI_P358 Calculation π ππ π = 2 2 √( 1 + πΌπ ) + ( π½π ) πΉπ,π£ππ,π π πΉπ,βππ,π π π1 πΌπ ππ’ ππ‘π€,π1 πΎπ2 πΉπ,π£ππ,π π is the vertical bearing resistance of a single bolt on the fin plate πΉπ,βππ,π π is the horizontal bearing resistance of a single bolt on the fin plate πΉπ,π π = = (OK) .π > ππΈπ = 219.7ππ Page | 653 Remark DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3: Fin plate of supported beam Ref SCI_P358 Calculation Remark Shear ππΈπ ≤ ππ π,πππ ππ π,πππ is the shear resistance of the fin plate, calculated as the smaller of the gross section shear resistance ππ π,π , net section shear resistance ππ π,π and block shear resistance ππ π,π Gross section: βπ π‘π ππ¦ ππ π,π = 1.27 √3πΎπ0 βπ = 380ππ, π‘π = 10ππ ππ¦ = 275π/ππ2 ππ π,π = 475.1ππ Net section: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ0 ππ π,π = 538.0ππ π΄π£,πππ‘ = π‘π (βπ − π1 π0 ) Block shear: 0.5ππ’,π π΄ππ‘ ππ¦,π π΄ππ£ ππ π,π = + πΎπ2 √3 πΎπ0 ππ π,π = 407.1ππ ππ π,πππ =min(ππ π,π , ππ π,π , ππ π,π ) =min(475kN, 538kN, 407kN) = π. 219.7ππ (OK) , The coefficient 1.27 takes into account the reduction in the shear resistance of the cross section due to the nominal moment in the connection. > ππΈπ = Bending As βπ = 380ππ > 2.73π§ = 163.8ππ, ππ π = ∞ No check is needed. Page | 654 π0 ) 2 = π‘π {βπ − π1 − (π1 − π΄ππ‘ = π‘π (π2 − π΄ππ£ 0.5)π0 } πΎπ0 = 1.00 (NA to SS EN 1993-1-1) πΎπ2 = 1.10 (NA to SS EN 1993-1-8) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 3: Fin plate of supported beam Ref SCI_P358 Calculation Lateral torsional buckling For long fin plate: πππ,π ππΏπ ππ¦,π πππ,π ππ¦,π ππ π = min ( ; ) π§ 0.6πΎπ0 π§ πΎπ0 For short fin plate: = πΎππ,π π ,π πΈ = . < ππΈπ = Remark *For long fin plate, lateral torsional buckling must be checked. ππΏπ is the reduction factor for LTB obtained from table based on the slenderness of the fin plate. 1 2.8 π§π βπ 2 Μ Μ Μ Μ ππΏπ = ( ) 86.8 1.5π‘π2 *Long fin plates should not be used with unrestrained beams without experimental evidence to justify the design 219.7ππ (OK) Page | 655 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4: Shear resistance of supported beam’s web Ref SCI_P358 Calculation Remark Shear: ππΈπ ≤ ππ π,πππ ππ π,πππ is the shear resistance of the supported beam’s web, calculated as the smaller of the gross section shear resistance ππ π,π , net section shear resistance ππ π,π and block shear resistance ππ π,π Gross section: ππ π,π = πππ,π π = π΄π£,π€ ππ¦,π √3πΎπ0 For unnotched beams: π΄π£,π€ = π΄π − 2ππ1 π‘π,π1 + ππ π,π = 914.8ππ (π‘π€,π1 + 2ππ1 )π‘π,π1 1993-1-8) Net section: π΄π£,πππ‘ ππ’,π ππ π,π = √3πΎπ0 ππ π,π = 957.3ππ π΄π£,πππ‘ = π΄π£,π€ − π1 π0 π‘π€,π1 ππ π,πππ =min(ππ π,π , ππ π,π ) =min(915kN, 957kN) = π .π 219.7ππ (OK) , > ππΈπ = Page | 656 (SS EN πΎπ0 = 1.00 (NA to SS EN 1993-1-1) DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 4: Shear resistance of supported beam’s web Ref SCI_P358 Calculation Remark Shear and bending interaction of the beam web: *For long fin plates, it is ππΈπ π§ ≤ ππ,π΅πΆ,π π + πππ,π΄π΅,π π (π1 − 1)π1 necessary to ensure that the bolted section can resist a ππ,π΅πΆ,π π is the moment resistance of the moment ππΈπ π§ beam web BC π‘π€,π1 π2,π ππ¦,π1 As ππ΅πΆ,πΈπ < 0.5πππ,π΅πΆ,π π , the connection π ππ,π΄π΅,π π = √3πΎπ0 experiences low shear. ππ,π΅πΆ,π π = ππ¦,π π‘π€,π1 {(π1 − 1)π1 }2 6πΎπ0 ππ΅πΆ,πΈπ = ππΈπ (π1 − 1)π1 βπ1 For this case, as the fin plate is Shear resistance of the beam web considered as short fin plate, according AB: π‘π€,π1 (π1 − 1)π1 ππ¦,π to SCI_P358, resistance of the web does πππ,π΅πΆ,π π = not need to be checked. √3πΎπ0 Page | 657 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 5: Welds of fin plate Ref SCI_P358 Calculation For this situation, the fin plate is welded to the supporting beam using C-shape weld group, both sides of the fin plate will be welded so that the design force will be half of the applied force. ππΈπ = ππΈπ 1000 = = 110ππ 2 2 Unit throat area: π΄π’ = 2π + π = 967ππ Moment caused by applied force: π = ππ = 15684ππππ Polar moment of inertia: 8π 3 + 6ππ2 + π 3 π4 π½=( − ) 12 2π + π = 28312438ππ4 Remark Length of weld: Horizontal b=95mm Vertical d=547mm Position of centre of gravity of the weld group: π2 π₯Μ = 2π+π =12.2mm π¦Μ = π 2 =273.5mm π = π§ + π − π₯Μ =142.8mm It is necessary to find the point with highest stress, in this case, the highest stress found is: ππΈπ ππβ ππ£ = 0.195kN/mm ππ£ = + π΄π’ π½ πβ = 0.152kN/mm πππ£ ππ = 0.247kN/mm πβ = π½ ππ = √ππ£2 + πβ2 Hence, based on simple method choose fillet weld with leg length 8.0mm and ππ£ = 273.5ππ throat thickness 5.6mm gives πβ = 82.8ππ 1.25kN/mm Directional method: For fillet weld with 8.0mm leg length and 5.6mm throat thickness: ππΏ = 1.25kN/mm ππ = 1.53kN/mm 2 π 2 π (ππ£ ) + (πβ ) = . πΏ π < 1 (OK) Page | 658 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Check 6: Shear and bearing resistance of supporting beam Ref SCI_P358 Calculation Local shear of beam web: ππΈπ,π‘ππ‘ ≤ πΉπ π 2 π΄π£ ππ¦,π πΉπ π = √3πΎπ0 ππΈπ,π‘ππ‘ πΉπ π = 790.4ππ > = 219.7ππ 2 (OK) Remark ππΈπ,1 ππΈπ,π‘ππ‘ = ( βπ,1 + ππΈπ,2 ) βπ,πππ βπ,2 π΄π£ = βπ π‘π€,π2 π‘π€,π2 is the thickness of the supporting beam web Punching shear πΎπ0 = 1.00 (NA to SS EN As the connection is double-sided, no 1993-1-1) check is needed. Page | 659 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 8 Good Practices for Connections Design 8.1 General In practice, the design activity of a steel structure may involve both engineers and fabricators. Apart from satisfying the architectural requirements, good connection designs prioritize safety, serviceability and durability requirements with economy and feasibility of fabrication borne on mind. In order to achieve buildable steel connections, that are fabricator and erector friendly, good communication between engineer and fabricator is needed. Economic steel connection designs are not only derived from less materials, but also time saving derived from easy site erection and minimization of rectifications due to error-prone details. Good connections detailing has been proposed by various regional design guides and committees in professional articles and resources on websites such as www.steelconstruction.info. Some of the relevant recommendations suitable for local practices are compiled in this chapter for readers’ easy reference. 8.2 Recommendations for cost-effective connection design This section provides some recommendations for cost-effective connections design that also could reduce problems at the construction sites: (1) For bolted splice connections, the width of the flange cover plate should be different from that of the beam flange. Provide at least 15mm difference on each side of the flange plate at the flange and cover plate connection. If bolt holes misalign during the installation, the difference between the cover plate and beam flange provides space for fillet welds to be placed to compensate the missing bolts. (2) Use oversized bolt holes in beam splice and brace connections. For connections with slip-critical bolts, oversized bolt holes are often preferred over standard bolt holes. Although oversized bolt holes have lower bolt capacity, they provide more erection tolerance and reduce site problems. Typically, standard bolt holes are used in main member while oversized bolt holes are used in detail material such as gusset plate. (3) Standardizing connections used on one project. Types of connections on a project should be minimized to save fabrication time and cost and reduce possible errors. (4) Avoid using bolts with diameters close to each other. A minimum difference between bolt sizes is needed to prevent uncertainty and reduce site errors. If necessary, use a maximum of up to three sizes of bolts in each project. (5) Avoid using different grades of bolts with the same diameter. (6) Bolted connections are preferred over field-welded connections. For site-welded connections, qualified welder, welding platform and good welding conditions are needed. Compared to site-welded connections, bolted connections are less time consuming and relatively cheaper. It is a good practice to “weld at factory” and “bolt at site”. (7) Try to use fillet welds instead of penetration butt welds whenever it is possible. Fillet welds are less expensive as base-metal preparation is not required. Moreover, penetration butt welds require more weld metal and inspection. (8) Limit the maximum fillet weld size. Page | 660 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Smaller, longer welds are preferred over larger, shorter welds. The normal maximum leg length that can be made in a single pass is 8mm.Therefore, if a 12mm fillet weld is required, an 8mm deep penetration weld may be used instead as this can be made in a single pass. (9) Avoid overhead welding. Overhead welding is challenging, costly and generally yields lower quality welds. Welding positions are preferred to be flat and horizontal. (10) Use full penetration butt welds only when necessary. Full penetration butt welds cost more due to increased material preparation, testing requirements, weld-metal volume and material distortion. Full penetration butt weld is difficult for hollow steel sections as it requires backing bars. (11) Avoid excessive connections. Connections may be designed to actual load requirements instead of full capacity of the members. Excessive connections may result in higher cost and over-welding may damage the steel. (12) Minimize weld volume for penetration butt welds. The weld configuration with the least weld volume is most economical. For weld configuration with double-sided preparation, the additional cost of material preparation may offset the cost saving of less weld volume. For full penetration butt welds, it is economical to prepare one side of plates with a thickness less than 25mm and to prepare both sides of plates with a thickness greater than or equal to 25mm. (13) Minimizing the usage of slip-critical bolts Slip-critical bolts are more expensive than bearing bolts due to additional installation, inspection and faying surface preparation. Moreover, larger bolts are needed for reduced bolt strength. If slip-critical bolts are needed, they must be clearly indicated on shop drawing. (14) Avoid using bolt with diameter greater than 30mm. Bolts with diameter greater than 30mm are difficult to tighten and costly. (15) Avoid slotted holes in plates thicker than the bolt diameter. Slot holes in thick steel plates are hard to punch and must be flame-cut, which is difficult and costly. Standard holes or oversized holes are preferred. (16) Allow for site adjustment in one direction only for bolted connections. If slotted holes are needed for a bolted connection for site adjustment, the adjustment should be in only one direction. (17) Cope or block beams instead of cutting flush and grinding smooth. Cutting flush and grinding smooth is more expensive. (18) For shear plate connection to hollow steel section columns, weld single-plate to HS column instead of using through-plate connections. Through plate shear connections are costly and more difficult to fabricate than welding a fin plate to column. (19) For beam to hollow steel section column moment connections, use direct moment connections when possible. Moment connections in which the beam flanges are welded directly to the face of the hollow steel section column are the most economical moment connections to hollow section column. (20) Consider bolted hollow steel section brace connections. Page | 661 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Hollow steel section braces commonly are shown slotted and welded to the gusset plate. To eliminate the need of site welding, the hollow steel section can be bolted to the gusset plate using a welded tee end. (21) For High Strength Friction Grip bolts (HSFG), use thick nuts and long thread length. Thick nuts and long thread length provide ductility predominantly by plastic elongation of the HSFG bolts. To prevent induced strain being localized, longer thread length is necessary. Site control of overtightening during preloading is important. (22) For bolted splice connection, cover plates should enclose as much of the joint area as possible. It is a good practice to ensure the cover plates cover as much area as possible in a splice connection to improve durability. Normally cover plates are provided on both faces of the flange and the web. Pack plates may be used to when there are differences between the thicknesses of web or flange plate on either side of the joint. (23) Tapered cover plates may be used to increase the efficiency of the connection. In highly loaded splice, the number of bolts at the first and the last rows of each bolt group may be reduced to improve the stress flow from flange plate to cover plate. (24) Avoid welding on members that are closely spaced or skew. When members are closely spaced or skew, the space restriction will introduce problems to the access of welding. The cost of inspection, repair and reinspection of a defective weld will be much higher. (25) Avoid over specifying the weld thickness. Weld shrinkage may occur when there is distortion. It is important to minimize the weld thickness as the bigger the weld, the more heat applied and more distortion. 8.3 Non-preferred steel connections This section shows several connections that are not as productive as those connections showed in the design guide. These connections should be avoided for practical reasons. Design engineer should work with steel fabricator to decide which type of connections is more preferred considering site installation constraints. BEAM TO BEAM SHEAR CONNECTION PREFERRED CONNECTIONS NON-PREFERRED CONNECTION Page | 662 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS BEAM TO BEAM SHEAR CONNECTION PREFERRED CONNECTIONS NON-PREFERRED CONNECTION BEAM TO BEAM MOMENT CONNECTION PERFERRED CONNECTION NON-PERFERRED CONNECTION Page | 663 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS BEAM TO COLUMN SHEAR CONNECTION PREFERRED CONNECTION NON-PREFERRED CONNECTION BEAM TO COLUMN MOMENT CONNECTION PREFERRED CONNECTION NON-PREFERRED CONNECTION Page | 664 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS 8.4 Alternate connections Besides the standard connections given in other publications, this section shows several alternative connections proposed by fabricators which are easier to fabricate and install. These connections may be used when it is more suitable for site installation and could be more cost effective. For connections that are covered in this design guide, section numbers are given so that reader can refer to the relevant section for detailed calculations. BEAM TO BEAM MOMENT CONNECTION ALTERNATE CONNECTION Section 2.6.1 Section 2.6.2 Section 2.4.4 Section 2.4.5 Page | 665 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS BEAM TO COLUMN SHEAR CONNECTION ALTERNATE CONNECTION Section 2.3.8 Section 2.3.6 Page | 666 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS BEAM TO COLUMN MOMENT CONNECTION ALTERNATE CONNECTION Section 2.4.7 Section 2.4.8 Page | 667 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS References AISC 310:1997 (2005), Hollow Structural Sections Connections Manual, American Institute of Steel Construction. AWS D1.1/D1.1M:2015 (2016), Structural Welding Code – Steel, American Welding Society, ANSI. BC1:2012 (2012), Design guide on use of alternative structural steel to BS5950 and Eurocode 3, Building Construction Authority. BS 5950-1:2000 (2010), Structural use of steelwork in building. Code of practice for design Rolled and welded sections, BSI CECS 280:2010, Technical specification for structures with steel hollow sections, China Association for Engineering Construction Standardization. CIDECT Design Guide 9 (2005), For structural hollow section column connections, Y.Kurobane, J.A.Packer, J.Wardenier, N.Yeomans. DD CEB/TS 1992-4-2:2009, Design of fastenings for use in concrete, Part 4 – 2: Headed Fasteners, CEN. Design of Fastenings in Concrete (1996), CEB bulletin dÍnformation No. 226, Thomas Telford. Design of Joints in Steel and Composite Structures (2016), ECCS Eurocode Design Manuals, Jean-Pierre Jaspart, Klaus Weynand, European Convention for Constructional Steelwork. Design of welded structures (1966), Omer W.Blodgett, The JAMES F.LINCOLN ARC WELDING FOUNDATION. GB 50936-2014, Technical code for concrete filled steel tubular structures, Ministry of Housing and Urban-Rural Development. Joints in steel construction: Simple joints to Eurocode 3 (2014), BCSA, Tata Steel, SCI publication No. P358, jointly published by the British Constructional Steelwork Association and the Steel Construction Institute. Joints in steel construction: Moment-resisting joints to Eurocode 3 (2015), BSCA, Tata Steel, SCI publication No. P398, jointly published by the British Constructional Steelwork Association and the Steel Construction Institute. NA to SS EN 1993-1-8: 2010 (2016) - Singapore National Annex to Eurocode 3: Design of steel structures - General rules - Design of joints, Building and Construction Standards Committee, Standards Council of Singapore. SNO17, NCCI: Shear resistance of a fin plate connection, www.access-steel.com SS EN 1992-1-1:2004 (2008), Eurocode 2 – Design of concrete structures, Part 1 -1 General rules and rules for buildings, Building and Construction Standards Committee, Standard Council of Singapore. Page | 668 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS SS EN 1993-1-1: 2010 (2015), Eurocode 3 – Design of steel structures – General rules for buildings, Building and Construction Standards Committee, Standard Council of Singapore. SS EN 1993-1-5:2009 (2016), Eurocode 3 – Design of steel structures – Plated structural elements, Building and Construction Standards Committee, Standards Council of Singapore. SS EN 1993-1-8:2010 (2016), Eurocode 3 - Design of steel structures - Design of joints, Building and Construction Standards Committee, Standards Council of Singapore. SS EN 1994-1-1: 2009, Eurocode 4 – Design of composite steel and concrete structure – General rules for buildings, Building and Construction Standards Committee, Standard Council of Singapore. Steel building design: Design Data (2011), BSCA, Tata Steel, SCI publication No. P363, jointly published by the British Constructional Steelwork Association and the Steel Construction Institute. Carol Drucker (2004), “30 Good rules for connection design”, Modern Steel Construction. Page | 669 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS Annex A: Case Study for Productivity Improvement Capability Development The Product - Design Guide for Buidable Steel Connections will be shared by the Singapore Structural Steel Society (SSSS) with the industry for the adoption of the standardised buildable connections. It is envisaged that the use of this design guide by design consultants will align with connection details commonly adopted by steel fabricators in their fabrication and erection procedures. This will also reduce disruption from abortive work due to the design changes and the time taken to further develop the steel connection details can be minimised. Furthermore, calculations are given in the design guide examples for the design engineers to pick up the knowledge easily on their own. The design guide also contains a section on good practices for steel connection design, and comparison between preferred vs non-preferred connection to create greater awareness on the availability of alternate preferred connections. Productivity Increase In the case study to evaluate the productivity of the buildable connections proposed in the Design Guide, we have chosen the one-sided extended fin plate connection which can be found in Section 2.3.3 of the Design Guide (refer to figure below). In the non preferred connection, the fin plate connection lies within the primary beam flange while the fin plate connection extends beyond the primary beam flange in the preferred connection. Non-Preferred Connection Preferred Connection The process for each connection will comprise of beam preparation, fin plate preparation, welding and installation. The process for fin plate preparation and Page | 670 DESIGN GUIDE FOR BUILDABLE STEEL CONNECTIONS welding are not expected to differ much in the time taken as shown in the table below. The improvement to productivity comes mainly from the beam preparation and installation. In the conventional method (non-preferred connection), the beam preparation entails a time-consuming process of profile cutting which has more than doubled the time taken for the proposed method (preferred connection). In the conventional method, the beam can only be hoisted 1 at a time as it is harder to maneuver the secondary beam into the space between the primary beams while in the proposed method, the beams can be hoisted 3 at a time for the secondary beams at 3 different levels. This will significantly cut down the time for installation per beam by more than 2 times as shown in the table below. Conventional Method Proposed Method manBeam Preparation power Material Transportation 2 Drilling 2 Straight Cutting 2 Profile Cutting - Transportation 2 Profile Cutting - Cutting 2 Grinding of Beam for Fin Plate 1 Re-grinding of Beam 2 TOTAL Fin Plate Preparation Cutting Drilling Marking of Fin Plate Grinding of Fin Plate Remarking of Fin Plate Fit Up of Fin Plate TOTAL manpower 2 1 1 1 2 2 manWelding power Fin Plate Welding 2 Grinding and Brushing after Welding 2 TOTAL manInstallation power Each beam hoisted individually 2 TOTAL min 2 3 18 15 10 1 10 min 0 4 2 0 1 4 min 12 2 min 50 Time Req'd (hr) 0.67 1.32 6.16 5.00 3.33 0.22 3.33 20.03 sec 0 58 28 0 0 20 0 no. of beams 10 10 10 10 10 10 10 sec 24 30 40 40 0 10 no. of fin plates 20 20 20 20 20 20 Time Req'd (hr) 0.27 1.50 0.89 0.22 0.67 2.78 6.32 Fin Plate Preparation Cutting Drilling Marking of Fin Plate Grinding of Fin Plate Remarking of Fin Plate Fit Up of Fin Plate TOTAL sec 20 35 no. of fin plates 20 20 Time Req'd (hr) 8.22 1.72 9.94 manWelding power min Fin Plate Welding 2 12 Grinding and Brushing after Welding 2 2 TOTAL sec 0 no. of beams 10 Beam Preparation Material Transportation Drilling Straight Cutting Grinding of Beam for Fin Plate Re-grinding of Beam TOTAL Time Req'd (hr) Installation 16.67 3 beams hoisted together 16.67 TOTAL MAN-HOURS/BEAM BEAM/MAN-HOUR 5.30 MAN-HOURS/BEAM 0.19 BEAM/MAN-HOUR INCREASE IN PRODUCTIVITY 76% Time Req'd (hr) 0.67 1.32 6.16 manpower min 2 2 2 3 2 18 sec 0 58 28 no. of beams 10 10 10 1 2 30 0 10 10 0.42 1.67 8.56 sec 28 30 40 2 0 50 no. of fin plates 20 20 20 20 20 20 Time Req'd (hr) 0.31 1.50 0.89 0.34 0.67 1.22 4.93 sec 20 35 no. of fin plates 20 20 Time Req'd (hr) 8.22 1.72 9.94 sec 0 no. of beams 10 2 5 manpower min 2 0 1 4 1 2 1 1 2 1 2 1 manpower min 2 20 Time Req'd (hr) 6.67 6.67 3.01 0.33 Based on the collected readings, the average number of mean that can be assembled for each man-hour is 0.33 for the proposed method as compared to the conventional method. This will lead to an improvement in productivity of 76%. Page | 671