This Australian Standard was prepared by Committee WD-001, Welding Definitions and Symbols. It was approved on behalf of the Council of Standards Australia on 25 November 2004. This Standard was published on 31 March 2005. The following are represented on Committee WD-001: Australian Industry Group Bureau of Steel Manufacturers of Australia New Zealand Heavy Engineering Research Association Welding Technology Institute of Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Keeping Standards up-to-date Standards are living documents which reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amendments may be issued. Standards may also be withdrawn. 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Contact us via email at mail@standards.org.au, or write to the Chief Executive, Standards Australia, GPO Box 5420, Sydney, NSW 2001. This Standard was issued in draft form for comment as DR 04480. AS 1101.3—2005 Australian Standard™ Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Graphical symbols for general engineering Part 3: Welding and non-destructive examination Originated as AS Z6—1955. Previous edition AS 1101.3—1987. Third edition 2005. COPYRIGHT © Standards Australia All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher. Published by Standards Australia GPO Box 5420, Sydney, NSW 2001, Australia ISBN 0 7337 6555 6 AS 1101.3—2005 2 PREFACE This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee WD-001, Welding Definitions and Symbols, to supersede AS 1101.3—1987. The 1987 edition of the Standard was generally based on ANSI/AWS A2.4-79, Symbols for Welding and Non-destructive Testing, and the permission of the American Welding Society Inc. to use their Standard was acknowledged. This edition continues to follow the ANSI/AWS A2.4, and takes cognizance of its 1998 edition. The main changes in this edition include— (a) the use of a new symbol for edge weld to replace the symbols for flange edge and corner welds (see Section 6); and (b) the introduction of a symbol for stud weld (see Section 11). In addition, the format of the Standard has been changed and editorial changes have been included in line with current Standards Australia policy. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The Standard provides a scheme whereby complete details of welds and welded joints can be delineated on drawings. A separate section covers symbols for use on drawings to specify requirements for non-destructive examination for determining the soundness of materials. The method for symbolic representation of welds on engineering drawings used in this standard is consistent with the ‘third angle’ method of projection, which is the preferred method given in AS 1100, Technical drawing, Part 101: General principles. It should be noted, however, that the scheme is equally appropriate to drawings in which the ‘first angle’ method of projection is used. The committee noted the practice currently adopted in ISO 2553, Welded, brazed and soldered joints; symbolic representation on drawings, in regard to the position of the symbols on drawings, viz., the dual reference line, and felt that this situation should not be carried over into this Standard. Therefore, the practice of using one continuous reference line remains unaltered in this edition. Illustrations used with the text are intended only to show how symbols may be used to convey welding or testing information and do not necessarily represent good or accepted design practice. The terms ‘normative’ and ‘informative’ have been used in this Standard to define the application of the appendix to which they apply. A ‘normative’ appendix is an integral part of a Standard, whereas an ‘informative’ appendix is only for information and guidance. 3 AS 1101.3—2005 CONTENTS Page SECTION 1 SCOPE AND GENERAL 1.1 SCOPE ........................................................................................................................ 5 1.2 REFERENCED DOCUMENTS .................................................................................. 5 1.3 DEFINITIONS ............................................................................................................ 5 1.4 DESIGN AND DIMENSIONS OF STANDARD SYMBOLS..................................... 5 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) SECTION 2 BASIC PRINCIPLES 2.1 BASIC SYMBOLS...................................................................................................... 6 2.2 BASIC TYPES OF JOINTS AND WELDS................................................................. 6 2.3 GENERAL PROVISIONS........................................................................................... 9 SECTION 3 SYMBOLS FOR FILLET WELDS 3.1 GENERAL ................................................................................................................ 29 3.2 SIZE OF FILLET WELDS ........................................................................................ 29 3.3 LENGTH OF FILLET WELDS................................................................................. 30 3.4 EXTENT OF FILLET WELDING............................................................................. 33 3.5 DIMENSIONING OF INTERMITTENT FILLET WELDING.................................. 33 3.6 TERMINATION OF INTERMITTENT FILLET WELDING ................................... 34 3.7 COMBINATION OF INTERMITTENT AND CONTINUOUS FILLET WELDING34 3.8 FILLET WELDS IN HOLES AND SLOTS .............................................................. 34 3.9 SURFACE FINISH AND CONTOUR OF FILLET WELDS .................................... 36 3.10 SKEWED JOINTS .................................................................................................... 38 SECTION 4 SYMBOLS FOR BUTT WELDS 4.1 GENERAL ................................................................................................................ 39 4.2 DEPTH OF PREPARATION AND DESIGN THROAT THICKNESS OF BUTT WELDS ..................................................................................................................... 39 4.3 JOINT PREPARATION DIMENSIONS ................................................................... 51 4.4 SURFACE FINISH AND CONTOUR OF BUTT WELDS ....................................... 54 4.5 BACKING RUN OR BACKING WELDS ................................................................ 55 4.6 JOINT WITH BACKING .......................................................................................... 58 4.7 JOINT WITH SPACER ............................................................................................. 59 4.8 CONVENTION FOR BACK GOUGING AFTER WELDING ONE SIDE ............... 61 SECTION 5 SYMBOLS FOR SURFACING 5.1 GENERAL ................................................................................................................ 62 5.2 USE OF SURFACING SYMBOL ............................................................................. 62 5.3 SIZE (THICKNESS) OF SURFACES BUILT UP BY WELDING ........................... 62 5.4 EXTENT, LOCATION, AND ORIENTATION OF SURFACES BUILT UP BY WELDING ................................................................................................................ 62 5.5 SURFACING A WELD FACE.................................................................................. 64 SECTION 6 SYMBOLS FOR EDGE WELDING 6.1 GENERAL ................................................................................................................ 65 6.2 EDGE WELD SIZE................................................................................................... 65 6.3 SINGLE- AND DOUBLE-EDGE WELDS ............................................................... 65 6.4 EDGE WELDS REQUIRING COMPLETE JOINT PENETRATION....................... 65 6.5 EDGE WELDS ON JOINTS WITH MORE THAN TWO MEMBERS..................... 65 6.6 LENGTH OF EDGE WELDS ................................................................................... 65 6.7 INTERMITTENT EDGE WELDS ............................................................................ 65 AS 1101.3—2005 4 SECTION 7 SYMBOLS FOR PLUG WELDING 7.1 GENERAL ................................................................................................................ 70 7.2 SIZE OF PLUG WELDS........................................................................................... 71 7.3 ANGLE OF COUNTERSINK ................................................................................... 72 7.4 DEPTH OF FILLING ................................................................................................ 72 7.5 SPACING OF PLUG WELDS................................................................................... 72 7.6 SURFACE CONTOUR OF PLUG WELDS .............................................................. 74 SECTION 8 SYMBOLS FOR SLOT WELDING 8.1 GENERAL ................................................................................................................ 75 8.2 DEPTH OF FILLING ................................................................................................ 77 8.3 DETAILS OF SLOT WELDS ................................................................................... 77 8.4 SURFACE FINISH AND CONTOUR OF SLOT WELDS........................................ 79 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) SECTION 9 SYMBOLS FOR SPOT WELDING 9.1 GENERAL ................................................................................................................ 80 9.2 SIZE AND STRENGTH OF SPOT WELDS ............................................................. 82 9.3 SPACING OF SPOT WELDS ................................................................................... 82 9.4 EXTENT OF SPOT WELDING ................................................................................ 82 9.5 NUMBER OF SPOT WELDS ................................................................................... 84 9.6 GROUPED SPOT WELDS ....................................................................................... 85 9.7 FLUSH SPOT-WELDED JOINTS ............................................................................ 85 9.8 MULTIPLE-JOINT SPOT WELDS .......................................................................... 86 SECTION 10 SYMBOLS FOR SEAM WELDING 10.1 GENERAL ................................................................................................................ 87 10.2 SIZE AND STRENGTH OF SEAM WELDS............................................................ 89 10.3 LENGTH OF SEAM WELDS ................................................................................... 90 10.4 DIMENSIONING OF INTERMITTENT SEAM WELDS ........................................ 91 10.5 ORIENTATION OF SEAM WELDS ........................................................................ 92 10.6 FLUSH SEAM-WELDED JOINTS........................................................................... 92 10.7 MULTIPLE-JOINT SEAM WELDS ......................................................................... 92 SECTION 11 SYMBOLS FOR STUD WELDING 11.1 SIDE SIGNIFICANCE .............................................................................................. 93 11.2 STUD SIZE ............................................................................................................... 93 11.3 SPACING OF STUD WELDS................................................................................... 93 11.4 NUMBER OF STUD WELDS................................................................................... 93 11.5 DIMENSION LOCATION ........................................................................................ 94 11.6 LOCATION OF FIRST AND LAST STUD WELDS................................................ 94 SECTION 12 SYMBOLS FOR BRAZED JOINTS 12.1 GENERAL ................................................................................................................ 95 12.2 JOINT PREPARATION ............................................................................................ 96 SECTION 13 SYMBOLS FOR NON-DESTRUCTIVE EXAMINATION 13.1 BASIC SYMBOLS.................................................................................................... 98 13.2 GENERAL PROVISIONS....................................................................................... 100 13.3 METHODS OF SPECIFYING EXTENT OF NON-DESTRUCTIVE EXAMINATION ..................................................................................................... 103 APPENDICES A ABBREVIATIONS OF TERMS FOR WELDING AND ALLIED PROCESSES ... 106 B DESIGN OF STANDARD SYMBOLS ................................................................... 110 5 AS 1101.3—2005 STANDARDS AUSTRALIA Australian Standard Graphical symbols for general engineering Part 3: Welding and non-destructive examination SECT ION 1 SCOPE AND GENERA L 1.1 SCOPE This Standard describes symbols that provide the means of placing complete welding information on drawings. It covers the details of symbols and requirements for their application in various welding processes (including brazing), and non-destructive examination. NOTE: Appendix A gives a listing of abbreviations normally used for welding and allied processes. 1.2 REFERENCED DOCUMENTS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The following Standard is referred to in this Standard: AS 2812 Welding, brazing and cutting of metals—Glossary of terms 1.3 DEFINITIONS For the purpose of this Standard, the definitions given in AS 2812 shall apply. 1.4 DESIGN AND DIMENSIONS OF STANDARD SYMBOLS The design and dimensions of standard symbols shall be as shown in Appendix B. www.standards.com.au Standards Australia AS 1101.3—2005 6 SE C T ION 2 BAS I C PR I NC IP L E S 2.1 BASIC SYMBOLS 2.1.1 Distinction between weld symbol and welding symbol This Standard makes a distinction between the terms weld symbol and welding symbol. The weld symbol (see Figure 2.1) indicates the type of weld. The welding symbol (see Figure 2.3) is a method of representing the weld symbol on drawings, and includes supplementary information and consists of the following eight elements: (a) Reference line (shown horizontally). (b) Arrow. (c) Basic weld symbols. (d) Dimensions and other data. (e) Supplementary symbols. (f) Finish symbols. (g) Tail. (h) Specification, process, or other references. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) NOTE: Not all of the above elements need to be used unless required for clarity. 2.1.2 Illustrations Examples given, including dimensions (in millimetres), are illustrative only and are intended to facilitate communications. They are not intended to represent best design practices or to replace code or specification requirements. 2.1.3 Basic weld symbols Basic weld symbols shall be as shown in Figure 2.1. The symbols shall be drawn ‘on’ the reference line (shown dotted). 2.1.4 Supplementary symbols Supplementary symbols to be used in connection with welding symbols shall be as shown in Figure 2.2. 2.1.5 Standard location of elements of a welding symbol The elements of a welding symbol shall have standard locations with respect to each other as shown in Figure 2.3. Specification and process references should be shown in the tail of the welding symbol. 2.2 BASIC TYPES OF JOINTS AND WELDS 2.2.1 Basic types of joints The basic types of joints are shown in Figure 2.4. 2.2.2 Applicable welds Applicable welds in basic types of joints are listed in Figure 2.4. Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 7 AS 1101.3—2005 FIGURE 2.1 BASIC WELD SYMBOLS FIGURE 2.2 SUPPLEMENTARY SYMBOLS www.standards.com.au Standards Australia FIGURE 2.3 STANDARD LOCATION OF ELEMENTS OF A WELDING SYMBOL Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 Standards Australia 8 www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 9 AS 1101.3—2005 FIGURE 2.4 BASIC TYPES OF JOINTS 2.3 GENERAL PROVISIONS 2.3.1 Location significance of arrow 2.3.1.1 General The location significance of the arrow is shown in Figure 2.5. www.standards.com.au Standards Australia AS 1101.3—2005 10 FIGURE 2.5 LOCATION SIGNIFICANCE OF ARROW 2.3.1.2 Butt, fillet, and flange weld symbols Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) For symbols for butt, fillet, and flange welds, the arrow shall connect the welding symbol reference line to one side of the joint and this side shall be considered the arrow side of the joint. The side opposite the arrow side of the joint shall be considered the other side of the joint (see Figure 2.6). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 11 AS 1101.3—2005 FIGURE 2.6 APPLICATION OF ARROW SIDE AND OTHER SIDE CONVENTION 2.3.1.3 Plug, slot, spot, seam and projection weld symbols For symbols for plug, slot, spot, seam, and projection welds, the arrow shall connect the weld symbol reference line to the outer surface of one of the members of the joint at the centre-line of the desired weld. The member towards which the arrow points shall be considered the arrow side member. The other member of the joint shall be considered the other side member. (See figures cited in Sections 7 to 10 inclusive.) 2.3.1.4 Symbols with no side significance Some weld symbols have no arrow side or other side significance, although supplementary symbols used in conjunction with them may have significance (see Figure 2.7 and Clauses 9.1.2 and 9.1.4). www.standards.com.au Standards Australia AS 1101.3—2005 12 FIGURE 2.7 SYMBOLS WITH NO SIDE SIGNIFICANCE 2.3.2 Location of weld with respect to joint 2.3.2.1 Arrow side Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Welds on the arrow side of the joint shall be shown by placing the weld symbol on the side of the reference line towards the reader (see Figure 2.8 and Clause 2.3.1.1). FIGURE 2.8 WELDS ON ARROW SIDE 2.3.2.2 Other side Welds on the other side of the joint shall be shown by placing the weld symbol on the side of the reference line away from the reader (see Figure 2.9 and Clause 2.3.1.1). FIGURE 2.9 WELDS ON OTHER SIDE 2.3.2.3 Both sides Welds on both sides of the joint shall be shown by placing weld symbols on both sides of the reference line, towards and away from the reader (see Figure 2.10 and Clause 2.3.1.1). Standards Australia www.standards.com.au 13 AS 1101.3—2005 FIGURE 2.10 WELDS ON BOTHS SIDES 2.3.3 Method of drawing symbols Symbols may be drawn mechanically or freehand, as desired. Symbols intended to appear in publications or otherwise to be of high precision may be drawn with the dimensions and proportions shown in Appendix B. 2.3.4 Location of a specification, procedure, process, or other reference 2.3.4.1 Symbols with references Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where a specification, procedure, process, or other reference is used with a welding symbol, the reference shall be placed in the tail (see Figure 2.11). FIGURE 2.11 REFERENCE LOCATION 2.3.4.2 Symbols without reference Where desired, symbols may be used without specification, process, or other references in the following instances: (a) Where a note such as the following appears on the drawing: ‘Unless otherwise designated, all welds are to be made in accordance with Specification No. ….’ (b) Where the welding procedure to be used is prescribed elsewhere, such as in shop instructions and process sheets. 2.3.4.3 General notes Where desired, general notes such as the following may be placed on a drawing to provide detailed information pertaining to the pre-dominant welds: ‘Unless otherwise indicated, all fillet welds are 6 mm in size.’ ‘Unless otherwise indicated, root gaps for all butt welds are 3 mm.’ The information need not be repeated on the symbols. www.standards.com.au Standards Australia AS 1101.3—2005 14 2.3.4.4 Process indication Where use of a definite process is required, the process shall be indicated by letter designations. NOTE: See Appendix A for abbreviations of terms for welding and allied processes. FIGURE 2.12 PROCESS INDICATION 2.3.4.5 Symbol without tail Where no specification, process, or other reference is used with a welding symbol, the tail may be omitted. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 2.3.5 Site weld symbol Site welds (welds not made in a shop or at the place of initial construction) shall be indicated by means of the site weld symbol. The flag shall point away from the arrow. (See Figure 2.13.) FIGURE 2.13 USE OF SITE WELD SYMBOL 2.3.6 Symbol for complete penetration from one side 2.3.6.1 Use The symbol for complete penetration from one side shall be used only where complete joint or member penetration plus reinforcement is required in welds made from one side only (see Figure 2.14). 2.3.6.2 Location The symbol for complete penetration from one side shall be placed on the side of the reference line opposite to the weld symbol (see Figure 2.14). 2.3.6.3 Dimensions Dimensions of complete penetration need not be shown on the welding symbol. If it is desired to specify height of reinforcement, it shall be shown on the drawing (see Figure 2.14). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 15 AS 1101.3—2005 FIGURE 2.14 APPLICATION OF SYMBOL FOR COMPLETE PENETRATION FROM ONE SIDE www.standards.com.au Standards Australia AS 1101.3—2005 16 2.3.7 Contour and surface finish methods for complete penetration from one side 2.3.7.1 Flush contour Complete penetration welds from one side that is to be made flush by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the symbol for complete penetration from one side (see Clause 2.3.10 and Figure 2.15). FIGURE 2.15 INDICATION OF FLUSH CONTOUR 2.3.7.2 Convex contour Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Complete penetration welds from one side that is to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the required finish symbol to the symbol for complete penetration from one side (see Clause 2.3.10 and Figure 2.16). FIGURE 2.16 INDICATION OF CONVEX CONTOUR 2.3.8 Extent of welding denoted by symbols 2.3.8.1 Abrupt changes Symbols apply between abrupt changes in the direction of the welding or to the extent of hatching or dimension lines, except where the weld-all-around symbol is used (see Figures 2.19 and 2.20). 2.3.8.2 Hidden joints Where the welding of the hidden joint is the same as that of the visible joint, the welding on hidden joints may be covered, as shown in Figure 2.17. In such case, a section is desirable but is not necessary. The drawing shall indicate the presence of hidden members. If the welding on the hidden point is different from that of the visible joint, specific information for the welding of both shall be given. If needed for clarification, auxiliary illustrations or views shall be added. Standards Australia www.standards.com.au 17 AS 1101.3—2005 DIMENSIONS IN MILLIMETRES FIGURE 2.17 EXAMPLE OF HIDDEN JOINT 2.3.8.3 Approximate location Where the exact location of the weld is not critical, it may be indicated as in Figure 2.19(d). 2.3.8.4 Use of weld-all-around symbol Welds extending completely around a joint shall be indicated by the weld-all-around symbol (see Figure 2.18). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Welds that are completely around a joint that includes more than one type of weld, indicated by a combination weld symbol, shall be designated by the weld-all-around symbol. Welds completely around a joint in which the metal intersections at the points of welding are in more than one plane shall also be indicated by the weld-all-around symbol (see Figure 2.20(c)). FIGURE 2.18 USE OF WELD-ALL-AROUND SYMBOL www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 18 FIGURE 2.19 DESIGNATION OF LOCATION AND EXTENT OF FILLET WELDS Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 19 AS 1101.3—2005 FIGURE 2.20 (in part) DESIGNATION OF EXTENT OF WELDING www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 20 FIGURE 2.20 (in part) DESIGNATION OF EXTENT OF WELDING Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 21 AS 1101.3—2005 FIGURE 2.20 (in part) DESIGNATION OF EXTENT OF WELDING www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 22 FIGURE 2.21 APPLICATION OF CRANK IN ARROW OF WELDING SYMBOL (BEVEL-BUTT WELD) Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 23 AS 1101.3—2005 FIGURE 2.22 APPLICATION OF CRANK IN ARROW OF WELDING SYMBOL (J-BUTT WELD) www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 24 FIGURE 2.23 COMBINATION OF WELD SYMBOLS SHOWING CRANK IN ARROW Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 25 AS 1101.3—2005 FIGURE 2.24 APPLICATION OF ELECTROGAS WELDING AND ELECTROSLAG WELDING WITH COMBINATION OF WELD SYMBOLS 2.3.9 Weld continuity Unless otherwise indicated, all welds shall be continuous. 2.3.10 Finishing of welds Finishing of welds, other than cleaning, shall be indicated by suitable contour and finish symbols. The following finishing symbols indicate the method, not the degree of finish: (a) C — Chipping. (b) G — Grinding. (c) M — Machining. (d) R — Rolling. (e) P — Peening. (See Clauses 2.3.7, 3.9, 4.4, 4.5.3, 7.6, 8.4, 9.6 and 10.6.) 2.3.11 Construction of symbols Fillet, bevel and J-butt, flare-bevel-butt, and corner-flange weld symbols shall be shown with the perpendicular leg always to the left (see Figure 2.25). www.standards.com.au Standards Australia AS 1101.3—2005 26 FIGURE 2.25 CONSTRUCTION OF SYMBOLS 2.3.12 Crank in arrow Where one member of a joint is to be prepared, the arrow shall point with a definite crank towards that member (see Figure 2.26, and also Figures 2.21 and 2.22). FIGURE 2.26 CRANK IN ARROW Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 2.3.13 Reading of information on welding symbols Information on welding symbols shall be placed to read from left to right along the reference line in accordance with the usual conventions of drafting. 2.3.14 Combined weld symbols For joints having more than one weld, a symbol shall be shown for each weld (see Figures 2.23 and 2.24). 2.3.15 Complete penetration The letters ‘CP’ in the tail of the arrow indicate a complete penetration weld regardless of the type of weld or joint preparation (see Clause 4.2.7 and Figure 4.14). 2.3.16 Designation of special types of weld Where the basic weld symbols are inadequate to indicate the desired weld, the weld shall be shown by a cross-section, detail, or other data with a reference thereto on the welding symbol in accordance with the location conventions given in Clause 2.3.1 (see Figure 2.27). FIGURE 2.27 DESIGNATIONS OF SPECIAL WELD TYPES Standards Australia www.standards.com.au 27 AS 1101.3—2005 2.3.17 Multiple reference lines 2.3.17.1 Sequence of operations Two or more reference lines may be used to indicate a sequence of operations. The first operation is shown on the reference line nearest the arrow. Subsequent operations are shown sequentially on other reference lines. (See Figure 2.28.) FIGURE 2.28 INDICATION OF SEQUENCE OF OPERATION Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 2.3.17.2 Supplementary data Additional reference lines may be used to show data supplementary to welding symbol information included on the reference line nearest to the arrow (see Figure 2.29). FIGURE 2.29 USE OF ADDITIONAL REFERENCE LINE FOR SUPPLEMENTARY DATA 2.3.17.3 Test information Test information may be shown on a second or third reference line away from the arrow as described in Section 12. 2.3.17.4 Supplementary symbols Where required, the weld-all-around symbol or test-all-around symbol shall be placed at the junction of the arrow line and reference line for each operation to which it is applicable. The site weld symbol may also be applied in the same manner. (See Figure 2.30.) www.standards.com.au Standards Australia AS 1101.3—2005 28 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) FIGURE 2.30 USE OF SUPPLEMENTARY SYMBOL WITH MULTIPLE REFERENCE LINE Standards Australia www.standards.com.au 29 SECT ION 3 SYMBO L S AS 1101.3—2005 FOR F I L L E T WE LDS 3.1 GENERAL 3.1.1 Dimensioning fillets Dimensions of fillet welds shall be shown on the same side of the reference line as the weld symbol (see Figures 2.19, 3.4 and 3.5). 3.1.2 Symbols with no general note Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where no general note governing the dimensions of fillet welds appears on the drawing, the dimensions of fillet welds on both sides of the joint shall be shown (see Figures 3.1 and 3.2). FIGURE 3.1 WELDS WITH SAME DIMENSIONS FIGURE 3.2 WELDS WITH DIFFERENT DIMENSIONS 3.1.3 Symbols with general note Where a general note appears on the drawing governing the dimensions of fillet welds, such as ‘unless otherwise indicated, all fillet welds are 8 mm in size’, the dimensions of fillet welds need not be shown on the symbol. 3.2 SIZE OF FILLET WELDS 3.2.1 Location The size of a fillet weld shall be shown to the left of the weld symbol (see Figure 3.4(a), (b), (c) and (d)). NOTE: Examples shown in Figure 3.4 are for joints without root gaps. For root gaps caused by workmanship tolerances, the appropriate application standard should be followed for fillet weld sizes. 3.2.2 Unequal legs The size of a fillet weld with unequal legs shall be indicated to the left of the weld symbol. Weld orientation is not indicated by the symbol and shall be shown on the drawing when necessary. (See Figure 3.4(d).) www.standards.com.au Standards Australia AS 1101.3—2005 30 3.2.3 Minimum size Unless otherwise indicated, the deposited fillet weld size shall be not less than the size shown on the drawing. 3.2.4 Penetration Where penetration for a given root opening is specified, as in Figure 3.8(a), the inspection method for determining penetration depth is to be included in the applicable specification. 3.3 LENGTH OF FILLET WELDS 3.3.1 Location Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The length of a fillet weld, where indicated on the welding symbol, shall be shown to the right of the weld symbol (see Figure 3.3 and Figure 3.4(f)). FIGURE 3.3 LENGTH OF FILLET WELDS 3.3.2 Abrupt changes Where fillet welding extends for the full distance between abrupt changes in the direction of the welding (see Clause 2.3.8), no length dimension need be shown on the welding symbol (see Figure 3.4(e)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 31 AS 1101.3—2005 FIGURE 3.4 APPLICATION OF DIMENSIONS TO FILLET WELD SYMBOLS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 32 FIGURE 3.5 APPLICATION OF DIMENSIONS TO INTERMITTENT FILLET WELD SYMBOLS 3.3.3 Specific lengths Specific lengths of fillet welding may be indicated by symbols in conjunction with dimension lines (see Figure 3.6, and also Figure 2.19(a) and (c)). Standards Australia www.standards.com.au 33 AS 1101.3—2005 FIGURE 3.6 INDICATION OF SPECIFIC LENGTHS OF FILLET WELDS 3.4 EXTENT OF FILLET WELDING 3.4.1 Hatching Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where it is desired to shown the extent of fillet welding graphically, the location of the weld may be shown by hatching (see Figure 3.7). FIGURE 3.7 EXTENT OF FILLET WELDING SHOWN BY HATCHING 3.4.2 Welds beyond abrupt changes Fillet welding extending beyond abrupt changes in the direction of the welding shall be indicated by means of additional arrows pointing to each section of the joint to be welded, as shown in Figure 2.20(a), except where the weld-all-around symbol is used. 3.5 DIMENSIONING OF INTERMITTENT FILLET WELDING Dimensioning of intermittent fillet welding shall be as follows: (a) The pitch (centre-to-centre spacing) of intermittent fillet welding shall be shown as the distance between centres of increments on one side of the joint (see Figure 3.5). (b) The pitch (centre-to-centre spacing) of intermittent fillet welding shall be shown to the right of the length dimension (see Figure 3.5). (c) Dimensions of chain intermittent fillet welding shall be shown on both sides of the reference line. Chain intermittent fillet welds shall be opposite each other as shown in Figure 3.5(b). (d) Dimensions of staggered intermittent fillet welding shall be shown on both sides of the reference line using the convention shown in Figure 3.5(c). www.standards.com.au Standards Australia AS 1101.3—2005 34 3.6 TERMINATION OF INTERMITTENT FILLET WELDING 3.6.1 Intermittent fillets only Where intermittent fillet welding is used by itself, the symbol indicates that increments shall be located at the ends of the dimensioned length (see Figure 2.19(b)). 3.6.2 Intermittent welds between continuous welds Where intermittent fillet welding is used between continuous fillet welds, the symbol indicates that spaces equal to the pitch minus the length of one increment shall be left at the ends of the dimensioned length (see Figures 2.19(a) and 3.5(a)). 3.7 COMBINATION WELDING OF INTERMITTENT AND CONTINUOUS FILLET Separate welding symbols shall be used for intermittent and continuous fillet welding where the two are used in combination along one side of the joint (see Figure 2.19(a)). 3.8 FILLET WELDS IN HOLES AND SLOTS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Fillet welds in holes and slots shall be shown by means of fillet weld symbols (see Figure 3.8(b)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 35 AS 1101.3—2005 FIGURE 3.8 (in part) APPLICATION OF FILLET WELD SYMBOLS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 36 FIGURE 3.8 (in part) APPLICATION OF FILLET WELD SYMBOLS 3.9 SURFACE FINISH AND CONTOUR OF FILLET WELDS 3.9.1 Contours obtained by welding Fillet welds that are to be welded approximately flat, convex, or concave, without recourse to any method of finishing, shall be shown by adding the flush, convex, or concave contour symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 3.9). FIGURE 3.9 INDICATION OF WELD CONTOUR WITHOUT MECHANICAL MEANS Standards Australia www.standards.com.au 37 AS 1101.3—2005 3.9.2 Flat contour by mechanical means Fillet welds that are to be made flat faced by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Clause 2.3.10 and Figure 3.10). FIGURE 3.10 FLAT CONTOUR BY MECHANICAL MEANS 3.9.3 Convex contour by mechanical means Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Fillet welds that are to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the required finish symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Clause 2.3.10 and Figure 3.11). FIGURE 3.11 CONVEX CONTOUR BY MECHNICAL MEANS 3.9.4 Concave contour by mechanical means. Fillet welds that are to be mechanically finished to a concave contour shall be shown by adding both the concave contour symbol and the required finish symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Clause 2.3.10 and Figure 3.12). FIGURE 3.12 CONCAVE CONTOUR BY MECHANICAL MEANS www.standards.com.au Standards Australia AS 1101.3—2005 38 3.10 SKEWED JOINTS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where the angle between fusion faces is such that the identification of the type of weld and hence the proper weld symbol is in question, the detail of the desired joint and weld configuration shall be shown on the drawing. Standards Australia www.standards.com.au 39 SECT ION 4 SYMBO L S AS 1101.3—2005 FOR BU TT WE LDS 4.1 GENERAL 4.1.1 Dimension location Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Dimensions showing preparation of butt welds shall be indicated on the same side of the reference line as the weld symbol (see Figure 4.2, and also Figure 4.1). FIGURE 4.1 APPLICATION OF DIMENSIONS TO BUTT WELD SYMBOLS (BUTT WELD SYMBOL SHOWING USE OF COMBINED DIMENSIONS) 4.1.2 Double-butt dimensions Where no general note governing the dimensions of welds appears on the drawing, the dimensions of double-butt welds shall be shown on both welds (see Figures 4.3 and 4.4). 4.1.3 Cranked arrow For bevel-butt, J-butt and corner flange welds, a cranked arrow shall be used to indicate which member is prepared, as described in Clause 2.3.12 (see Figure 4.5). 4.1.4 Dimensions in general note Where a general note appears on the drawing governing the dimensions of butt welds, such as ‘unless otherwise noted, all V-butt welds shall have a 60° groove angle’, and neither butt weld need be dimensioned. 4.2 DEPTH OF PREPARATION AND DESIGN THROAT THICKNESS OF BUTT WELDS 4.2.1 Location The depth of groove preparation (S) and design throat thickness (D) of a butt weld shall be shown to the left of the weld symbol (see Figures 4.6 to 4.9). www.standards.com.au Standards Australia AS 1101.3—2005 40 4.2.2 Complete joint penetration required Where no depth of groove preparation or design throat thickness is shown on the welding symbol for single-butt and symmetrical double-butt welds, complete joint penetration is required (see Figure 4.6(d) and (e)). FIGURE 4.2 DIMENSIONS LOCATION FOR BUTT WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) FIGURE 4.3 WELDS WITH SAME DIMENSIONS FIGURE 4.4 WELDS WITH DIFFERENT DIMENSIONS FIGURE 4.5 USE OF CRANKED ARROW Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 41 AS 1101.3—2005 FIGURE 4.6 DESIGNATION OF DESIGN THROAT THICKNESS OF BUTT WELDS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 42 FIGURE 4.7 EXAMPLES OF DIFFERENT RELATIONSHIPS BETWEEN DEPTH OF PREPARATION ‘S’ AND DESIGN THROAT THICKNESS (D) Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 43 AS 1101.3—2005 FIGURE 4.8 DESIGNATION OF DESIGN THROAT THICKNESS OF BUTT WELDS WITH SPECIFIED DEPTH OF PREPARATION www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 44 FIGURE 4.9 DESIGNATION OF DESIGN THROAT THICKNESS OF BUTT WELDS WITHOUT SPECIFIED DEPTH OF PREPARATION Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 45 AS 1101.3—2005 FIGURE 4.10 DESIGNATION OF DESIGN THROAT THICKNESS OF COMBINED WELDS 4.2.3 Partial joint penetration specified, depth of preparation not specified The design throat thickness of butt welds that extend only partly through the member or members being joined shall be shown in parentheses on the welding symbol (see Figure 4.11, and also Figure 4.7(a), (b), (c) and (d)). FIGURE 4.11 PARTIAL JOINT PENETRATION www.standards.com.au Standards Australia AS 1101.3—2005 46 4.2.4 Depth of preparation specified, design throat thickness not specified, or specified elsewhere A dimension not in parentheses placed to the left of the symbol for a bevel weld, V-butt weld, J-butt weld, or U-butt weld indicates only the depth of preparation (see Figure 4.12). FIGURE 4.12 INDICATION OF DEPTH OF PREPARATION ONLY 4.2.5 Depth of preparation and design throat thickness specified Except for square-butt welds, the design throat thickness (D) in relation to the depth of groove preparation S shall be shown to the left of the weld symbol. The design throat thickness (D) only is shown for the square-butt weld. (See Figure 4.13 and Figures 4.8, 4.9 and 4.10.) The design throat thickness (D) shall always be enclosed in brackets. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) In no case shall the total design throat thickness exceed the thickness of the thinner member of the weld joint. FIGURE 4.13 INDICATION OF DEPTH OF PREPARATION AND DESIGN THROAT THICKNESS 4.2.6 Special case of requirement of Clause 4.2.5—Design throat thickness where specified less than depth of preparation Where it is desired to indicate a design throat thickness (D) less than the depth of preparation S, (D) is shown less than S on the welding symbol (see Figures 4.7(c) and 4.16). 4.2.7 Joint preparation optional, complete penetration required Contract design drawings, or other drawings where conditions dictate, may allow optional joint preparation with complete joint penetration required by placing the letters ‘CP’ in the tail of the arrow and omitting the weld symbol (see Figure 4.14). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 47 AS 1101.3—2005 FIGURE 4.14 COMPLETE PENETRATION REQUIRED, JOINT PREPARATION OPTIONAL 4.2.8 Joint preparation optional, design throat thickness specified For contract design drawings where conditions dictate, the design throat thickness may be specified by placing the dimension D on the arrow side or other side of the reference line as required but omitting the weld symbol (see Figure 4.15). www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 48 FIGURE 4.15 PARTIAL PENETRATION SPECIFIED, JOINT PREPARATION OPTIONAL 4.2.9 Flare-butt welds The dimension S of flare-butt welds is considered as extending only to the tangent points indicated below by dimension lines (see Figure 4.16). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 49 AS 1101.3—2005 FIGURE 4.16 (in part) APPLICATION OF FLARE-BEVEL-BUTT AND FLARE-V-BUTT WELD SYMBOLS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 50 FIGURE 4.16 (in part) APPLICATION OF FLARE-BEVEL-BUTT AND FLARE-V-BUTT WELD SYMBOLS Standards Australia www.standards.com.au 51 AS 1101.3—2005 4.3 JOINT PREPARATION DIMENSIONS 4.3.1 Root gap Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The root gap of butt welds shall be shown inside the weld symbol (see Figure 4.17). www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 52 FIGURE 4.17 DESIGNATION OF ROOT GAP OF BUTT WELDS Standards Australia www.standards.com.au 53 AS 1101.3—2005 4.3.2 Preparation angle Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The preparation angle of butt welds shall be shown outside the weld symbol (see Figure 4.18). FIGURE 4.18 DESIGNATION OF PREPARATION ANGLE OF BUTT WELDS www.standards.com.au Standards Australia AS 1101.3—2005 54 4.3.3 Radii and root faces Radii and land of U-butt and J-butt welds shall be shown by a cross-section, detail, or other data, with reference thereto on the welding symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 4.19). FIGURE 4.19 EXAMPLES OF INDICATING DETAILS OF RADII AND ROOT FACES 4.4 SURFACE FINISH AND CONTOUR OF BUTT WELDS 4.4.1 Contours obtained by welding Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Butt welds that are to be welded approximately flush, without recourse to any method of finishing, shall be shown by adding the flush contour symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 4.20 and Figure 4.25(a)). FIGURE 4.20 INDICATION OF FLUSH CONTOUR WITHOUT MECHANICAL MEANS 4.4.2 Flush contour by mechanical means Butt welds that are to be made flush by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 4.21, Figure 4.25 and Clause 2.3.10). FIGURE 4.21 INDICATION OF FLUSH CONTOUR BY MECHANICAL MEANS Standards Australia www.standards.com.au 55 AS 1101.3—2005 4.4.3 Convex contour by mechanical means Butt welds that are to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the required finish symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 4.22, Figure 4.25(c) and Clause 2.3.10). FIGURE 4.22 INDICATION OF CONVEX CONTOUR BY MECHANICAL MEANS 4.5 BACKING RUN OR BACKING WELDS 4.5.1 General Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The backing run or backing weld symbol shall be used to indicate bead type backing run or backing welds or single-butt welds (see Figure 4.26). 4.5.2 Backing run or backing weld symbol Backing runs or backing welds of single-butt welds shall be shown by placing a backing run or backing weld symbol on the side of the reference line opposite the butt weld symbol (see Figure 4.23 and also Figure 4.26). FIGURE 4.23 USE OF BACKING RUN OR BACKING WELD SYMBOL 4.5.3 Surface contour of backing run or backing welds 4.5.3.1 Contours obtained by welding Backing run or backing welds that are to be welded approximately flush without recourse to any method of finishing shall be shown by adding the flush contour symbol to the backing run or backing weld symbol (see Figure 4.24). www.standards.com.au Standards Australia AS 1101.3—2005 56 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) FIGURE 4.24 INDICATION OF FLUSH CONTOUR WITHOUT MECHANICAL MEANS FIGURE 4.25 APPLICATION OF FLUSH AND CONVEX CONTOUR SYMBOLS TO BUTT WELD SYMBOLS Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 57 AS 1101.3—2005 FIGURE 4.26 APPLICATION OF BACKING RUN OR BACKING WELD SYMBOL WITH AND WITHOUT GOUGING www.standards.com.au Standards Australia AS 1101.3—2005 58 4.5.3.2 Flush contour by mechanical means Backing runs or backing welds that are to be made flush by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the backing run or backing weld symbol (see Figure 4.27 and Clause 2.3.10). FIGURE 4.27 INDICATION OF FLUSH CONTOUR BY MECHANICAL MEANS 4.5.3.3 Convex contour by mechanical means Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Backing run or backing welds that are to be mechanically finished to a convex contour shall be shown by adding both the convex contour symbol and the required finish symbol to the backing run or backing weld symbol (see Figure 4.28 and Clause 2.3.10). FIGURE 4.28 INDICATION OF CONVEX CONTOUR BY MECHANICAL MEANS 4.6 JOINT WITH BACKING A joint with backing shall be shown as a combination of the butt weld symbol on one side of the reference line and a rectangle on the opposite side in which shall be included one of two notations as shown in Figure 4.29. Standards Australia www.standards.com.au 59 AS 1101.3—2005 FIGURE 4.29 JOINT WITH BACKING 4.7 JOINT WITH SPACER Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) A joint with spacer shall be shown with the butt weld symbol modified to show a rectangle within it, and the rectangle shall include a notation as shown in Figure 4.30. www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 Standards Australia 60 FIGURE 4.30 JOINTS WITH SPACERS www.standards.com.au 61 AS 1101.3—2005 4.8 CONVENTION FOR BACK GOUGING AFTER WELDING ONE SIDE Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) A second reference line may be used (see Clause 2.3.17) for a second operation, which cannot be performed until after the first is completed. Back gouging and welding as a second operation are thus indicated as shown in Figure 4.31. FIGURE 4.31 INDICATION OF BACK GOUGING AFTER WELDING www.standards.com.au Standards Australia AS 1101.3—2005 SECT ION 62 5 SYMBO L S FOR SURFAC I N G 5.1 GENERAL The surfacing symbol shall be used to indicate surfaces built up by welding for such purposes as the following: (a) Correcting dimensions. (b) Transition between dissimilar metals. (c) Corrosion resistance. (d) Wear resistance. NOTE: See Figure 5.1. 5.2 USE OF SURFACING SYMBOL 5.2.1 Symbol application Surfaces built up by welding, whether by single-pass or multiple-pass surfacing welds, shall be shown by the surfacing symbol (see Figure 5.1). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 5.2.2 Arrow side significance The surfacing symbol does not indicate the welding of a joint and, therefore, has no arrow or other side significance. The symbol shall be drawn beneath the reference line and the arrow shall point clearly to the surface on which the weld is to be deposited. (See Figure 5.1.) 5.2.3 Dimension location Dimensions used in conjunction with the surfacing symbol shall be shown on the same side of the reference line as the weld symbol (see Figure 5.1). 5.3 SIZE (THICKNESS) OF SURFACES BUILT UP BY WELDING 5.3.1 Minimum thickness The size of a surface to be built up by welding shall be indicated by showing the minimum thickness of the weld deposit to the left of the weld symbol (see Figure 5.1(a)). 5.3.2 Unspecified thickness Where no specific thickness of weld deposit is desired, no size dimension need be shown on the welding symbol. 5.4 EXTENT, LOCATION, AND ORIENTATION OF SURFACES BUILT UP BY WELDING 5.4.1 Entire area Where the entire area of a plane or curved surface is to be built up by welding, no dimension other than size (thickness of deposit) need be shown on the welding symbol (see Figure 5.1(c)). 5.4.2 Portion of area Where a portion of the area of a plane or curved surface is to be built up by welding, the extent, location and orientation of the area to be built up shall be indicated on the drawing (see Figure 5.1(d)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 63 AS 1101.3—2005 FIGURE 5.1 APPLICATION OF SURFACING TO INDICATE SURFACES BUILT UP BY WELDING www.standards.com.au Standards Australia AS 1101.3—2005 64 5.5 SURFACING A WELD FACE Where it is desired to show a subsequent surfacing operation over another weld, the multiple reference line concept may be used with a fillet weld or butt weld as the first operation and the surfacing operation the second (see Figure 5.2 and Clause 2.3.17). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) FIGURE 5.2 SURFACING A WELD FACE Standards Australia www.standards.com.au 65 SE C T I O N 6 S YMB O L S AS 1101.3—2005 FO R E D G E W E L D I N G 6.1 GENERAL The edge welding symbol shall be used to specify edge welds on edge joints and flanged butt or flanged corner joints. The full thickness of the joint members shall be fused. Flange dimensions are considered part of the drawing and not specified by the welding symbol. (See Figure 6.1.) 6.2 EDGE WELD SIZE When specified, the edge weld size shall be indicated by a dimension placed to the left of the edge weld symbol and on the same side of the reference line. If a specific edge weld size is not required, the dimension may be omitted (see Figure 6.1(a) and (b)). 6.3 SINGLE- AND DOUBLE-EDGE WELDS Single-edge welds may be specified on edge, flanged butt and flanged corner joints (see Figures 6.1(b), (c) and (d)). Double-edge welds are only applicable to edge joints (see Figure 6.1(a)). An edge weld may be combined with a flare-bevel or flare-V groove weld if welds are required on both sides of a flanged butt or flanged corner joint (see Clause 4.2.9). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 6.4 EDGE WELDS REQUIRING COMPLETE JOINT PENETRATION Edge welds requiring complete joint penetration shall be specified for either flanged butt or flanged corner joints by the edge weld symbol with the complete penetration symbol placed on the opposite side of the reference line (see Figures 6.1(e), (f) and (i)). No size specification for the edge weld is necessary when combined with the complete penetration symbol. 6.5 EDGE WELDS ON JOINTS WITH MORE THAN TWO MEMBERS Edge welds can be specified for edge joints, flanged butt joints, or flanged corner joints having more than two members by using the edge weld symbol in the same manner as for joints having two members (see Figure 6.1(g), (h) and (i)). 6.6 LENGTH OF EDGE WELDS The length of an edge weld, when indicated on the welding symbol, shall be specified to the right of the weld symbol. When an edge weld is to extend for the full length of the joint, no length dimension need be specified on the welding symbol. Specific lengths of edge welds and their location may be specified by symbols in conjunction with dimension lines. Hatching may be used to graphically depict edge welds. 6.7 INTERMITTENT EDGE WELDS 6.7.1 Pitch The pitch of intermittent edge welds shall be the distance between the centres of adjacent weld segments on one side of the joint. www.standards.com.au Standards Australia AS 1101.3—2005 66 6.7.2 Pitch dimension location The pitch of intermittent edge welds shall be specified to the right of the length dimension following a hyphen. 6.7.3 Chain intermittent edge welds Dimensions of chain intermittent edge welds shall be specified on both sides of the reference line. The segments of chain intermittent edge welds shall be opposite one another across the joint. 6.7.4 Staggered intermittent edge welds Dimensions of staggered intermittent edge welds shall be specified on both sides of the reference line, and the edge weld symbols shall be offset on opposite sides of the reference line as shown below. The segments of staggered intermittent edge welds shall be symmetrically spaced on both sides of the joint. 6.7.5 Extent of welding In the case of intermittent edge welds, additional weld lengths that are intended at the ends of the joint shall be specified by separate welding symbols and dimensioned on the drawing. When no weld lengths are intended at the ends of the joint, the unwelded lengths should not exceed the clear distance between weld segments and be so dimensioned on the drawing. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 6.7.6 Location of intermittent welds When the location of intermittent welds is not obvious, such as on a circular weld joint, specific segment locations by dimension lines or by hatching shall be provided. Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 67 AS 1101.3—2005 FIGURE 6.1 (in part) APPLICATION OF EDGE WELD SYMBOL www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 68 FIGURE 6.1 (in part) APPLICATION OF EDGE WELD SYMBOL Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 69 AS 1101.3—2005 FIGURE 6.1 (in part) APPLICATION OF EDGE WELD SYMBOL www.standards.com.au Standards Australia AS 1101.3—2005 SECT ION 70 7 SYMBO L S FOR P L UG WE LD I NG 7.1 GENERAL 7.1.1 Arrow side holes Holes in the arrow side member of a joint to be plug welded shall be indicated by placing the weld symbol on the side of the reference line toward the reader (see Figure 7.1(a)). 7.1.2 Other side holes Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Holes in the other side member of a joint to be plug welded shall be indicated by placing the weld symbol on the side of the reference line away from the reader (see Figure 7.1(b)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 71 AS 1101.3—2005 FIGURE 7.1 APPLICATION OF PLUG WELD SYMBOL 7.1.3 Dimensions Dimensions of plug welds shall be shown on the same side of the reference line as the weld symbol (see Figure 7.2). 7.1.4 Fillets in holes The plug weld symbol shall not be used to designate fillet welds in holes (see Clause 3.8). 7.2 SIZE OF PLUG WELDS The size of a plug weld shall be shown to the left of the weld symbol (see Figure 7.2(a)). www.standards.com.au Standards Australia AS 1101.3—2005 72 7.3 ANGLE OF COUNTERSINK Included angle of countersink of plug welds shall be shown on the symbol (see Figure 7.2(b)). 7.4 DEPTH OF FILLING Unless otherwise indicated, the depth of filling of plug welds shall be complete. Where the depth of filling is less than complete, it shall be shown inside the weld symbol. (See Figure 7.2(c).) 7.5 SPACING OF PLUG WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Pitch (centre-to-centre) of plug welds shall be shown to the right of the weld symbol (see Figure 7.2(d)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 73 AS 1101.3—2005 FIGURE 7.2 APPLICATION OF DIMENSIONS TO PLUG WELD SYMBOLS www.standards.com.au Standards Australia AS 1101.3—2005 74 7.6 SURFACE CONTOUR OF PLUG WELDS 7.6.1 Flush welds without finishing Plug welds that are to be welded approximately flush without recourse to any method of finishing shall be shown by adding the flush contour symbol to the weld symbol (see Figure 7.3). FIGURE 7.3 FLUSH CONTOUR WITHOUT MECHANICAL MEANS 7.6.2 Flush welds mechanically finished Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Plug welds that are to be made flush by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the weld symbol (see Figure 7.4 and Clause 2.3.10). FIGURE 7.4 FLUSH CONTOUR BY MECHANICAL MEANS Standards Australia www.standards.com.au 75 SECT ION 8 SYMBO L S AS 1101.3—2005 FOR S L OT WE LD I NG NOTE: This Section applies only to slot welds that are partially or completely filled. For fillet welds in slots, see Clause 3.8. 8.1 GENERAL 8.1.1 Arrow side slots Slots in the arrow side member of a joint to be slot welded shall be indicated by placing the weld symbol on the side of the reference line toward the reader (see Figure 8.1(a)). 8.1.2 Other side slots Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Slots in the other side member of a joint to be slot welded shall be indicated by placing the weld symbol on the side of the reference line away from the reader (see Figure 8.1(b)). www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 76 FIGURE 8.1 APPLICATION OF SLOT WELD SYMBOL 8.1.3 Dimensions Dimensions of slot welds shall be shown on the same side of the reference line as the weld symbol (see Figure 8.2). Standards Australia www.standards.com.au 77 AS 1101.3—2005 8.2 DEPTH OF FILLING Unless otherwise indicated, the depth of filling of slot welds shall be complete. Where the depth of filling is less than complete, the depth of filling shall be shown inside the weld symbol. (See Figure 8.2(b).) 8.3 DETAILS OF SLOT WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Length, width, spacing, included angle of countersink, orientation, and location of slot welds cannot be shown on the welding symbol. These data shall be shown on the drawing or by a detail with a reference thereto on the welding symbol, in accordance with the location conventions given in Clause 2.3.1. (See Figure 8.2.) www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 78 FIGURE 8.2 APPLICATION OF DIMENSIONS TO SLOT WELD SYMBOL Standards Australia www.standards.com.au 79 AS 1101.3—2005 8.4 SURFACE FINISH AND CONTOUR OF SLOT WELDS 8.4.1 Flush welds without mechanical means Slot welds that are to be welded approximately flush without recourse to any method of finishing shall be shown by adding the flush contour symbol to the weld symbol (see Figure 8.3). FIGURE 8.3 FLUSH CONTOUR WITHOUT MECHANICAL MEANS 8.4.2 Flush welds mechanically finished Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Slot welds that are to be made flush by mechanical means shall be shown by adding both the flush contour symbol and the required finish symbol to the weld symbol (see Figure 8.4 and Clause 2.3.10). FIGURE 8.4 FLUSH CONTOUR WITH MECHANICAL MEANS www.standards.com.au Standards Australia AS 1101.3—2005 80 SECT ION 9 SYMBO L S FOR SPOT WE LD I NG 9.1 GENERAL 9.1.1 Arrow side significance The spot weld symbol, in accordance with its location in relation to the reference line, may or may not have arrow side or other side significance, depending on the process used. 9.1.2 Dimension location Dimensions shall be shown on the same side of the reference line as the symbol, or on either side where the symbol is located astride the reference line and has no arrow side or other side significance (see Figure 9.1 and Figure 9.2). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) FIGURE 9.1 DIMENSION LOCATION FOR SPOT WELD Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 81 www.standards.com.au AS 1101.3—2005 FIGURE 9.2 APPLICATION OF SPOT WELD SYMBOL Standards Australia AS 1101.3—2005 82 9.1.3 Process reference The process reference shall be indicated in the tail of the welding symbol (see Clause 2.3.4.4). 9.1.4 Projection welds Where projection welding is to be employed, the spot weld symbol shall be used with the projection welding process reference in the tail of the welding symbol. The spot weld symbol shall be centred above or below (not on) the reference line to designate in which member the embossment is placed, in accordance with the location conventions given in Clause 2.3.1. 9.2 SIZE AND STRENGTH OF SPOT WELDS Spot welds shall be dimensioned by either size or strength as follows: (a) Size The size of spot welds shall be designated as the diameter of the weld, and shall be shown to the left of the weld symbol (see Figure 9.3(a)). (b) Strength The strength of spot welds shall be designated in Newtons per spot, and shall be shown to the left of the weld symbol (see Figure 9.3(b)). 9.3 SPACING OF SPOT WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The pitch (centre-to-centre spacing) of spot welds shall be shown to the right of the weld symbol (see Figure 9.3(c)). 9.4 EXTENT OF SPOT WELDING Where spot welding extends less than the distance between abrupt changes in the direction of the welding, or less than the full length of the joint (see Clause 2.3.8), the extent shall be dimensioned (see Figure 9.3(d)). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 83 AS 1101.3—2005 FIGURE 9.3 (in part) APPLICATION OF DIMENSIONS TO SPOT WELD SYMBOLS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 84 FIGURE 9.3 (in part) APPLICATION OF DIMENSIONS TO SPOT WELD SYMBOLS 9.5 NUMBER OF SPOT WELDS Where a definite number of spot welds is desired in a certain joint, the number shall be shown in parentheses either above or below the weld symbol (see Figure 9.4 and Figure 9.3(e)). Standards Australia www.standards.com.au 85 AS 1101.3—2005 FIGURE 9.4 INDICATION OF NUMBER OF SPOT WELDS 9.6 GROUPED SPOT WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) A group of spot welds may be located on a drawing by intersecting centre-lines, with the arrows pointing to at least one of the centre-lines passing through each weld location (see Figure 9.5). FIGURE 9.5 GROUPED SPOT WELDS 9.7 FLUSH SPOT-WELDED JOINTS Where the exposed surface of either member of a spot-welded joint is to be flush, that surface shall be indicated by adding the flush contour symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 9.6). FIGURE 9.6 FLUSH SPOT WELDS www.standards.com.au Standards Australia AS 1101.3—2005 86 9.8 MULTIPLE-JOINT SPOT WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) For spot welds, where one or more pieces are inserted between the two outer pieces, the same symbol as for the two outer pieces shall be used regardless of the number of pieces inserted. Standards Australia www.standards.com.au 87 SECT ION 10 SYMBO L S AS 1101.3—2005 FOR SEAM WE LD I NG 10.1 GENERAL 10.1.1 Arrow side significance The seam weld symbol, in accordance with its location in relation to the reference line, may or may not have arrow side or other side significance, depending on the process used. 10.1.2 Dimensions Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Dimensions shall be shown on the same side of the reference line as the symbol, or on either side where the symbol is located astride the reference line and has no arrow side or other side significance (see Figure 10.1 and Figure 10.2.) FIGURE 10.1 DIMENSIONING SEAM WELD www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 Standards Australia 88 FIGURE 10.2 APPLICATION OF SEAM WELD SYMBOL www.standards.com.au 89 AS 1101.3—2005 10.1.3 Process reference The process reference shall be indicated in the tail of the welding symbol. NOTE: For symbols relating to process, see Appendix A. 10.2 SIZE AND STRENGTH OF SEAM WELDS Seam welds shall be dimensioned by either size or strength as follows: Size The size of seam welds shall be designated as the width of the weld expressed in millimetres and shall be shown to the left of the weld symbol (see Figure 10.3(a)). (b) Strength The strength of seam welds shall be designated in Newtons per millimetre and shall be shown to the left of the weld symbol (see Figure 10.3(b)). Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) (a) www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 90 FIGURE 10.3 APPLICATION OF DIMENSIONS TO SEAM WELD SYMBOLS 10.3 LENGTH OF SEAM WELDS 10.3.1 Dimension location The length of seam, where indicated on welding symbols, shall be shown to the right of the weld symbol (see Figure 10.4 and Figure 10.3(a)). Standards Australia www.standards.com.au 91 AS 1101.3—2005 FIGURE 10.4 DIMENSION LOCATION FOR SEAM WELDS 10.3.2 Abrupt changes Where a seam weld extends the full distance between abrupt changes in the direction of the welding (see Clause 2.3.8), no length dimension need be shown on the welding symbol. 10.3.3 Specific lengths Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where a seam weld extends less than the distance between abrupt changes in the direction of the welding, or less than the full length of the joint, the extent shall be dimensioned (see Figure 10.5 and Figure 10.3(c)). FIGURE 10.5 SPECIFIC LENGTH OF SEAM WELD 10.4 DIMENSIONING OF INTERMITTENT SEAM WELDS 10.4.1 Pitch distance The pitch (centre-to-centre spacing) of intermittent seam welds shall be shown as the distance between centres of the weld increments. 10.4.2 Dimension location The pitch (centre-to-centre spacing) of intermittent seam welds shall be shown to the right of the length dimension (see Figure 10.6 and Figure 10.3(a)). FIGURE 10.6 DIMENSION LOCATION FOR INTERMITTENT SEAM WELDS www.standards.com.au Standards Australia AS 1101.3—2005 92 10.5 ORIENTATION OF SEAM WELDS 10.5.1 Intermittent welds Unless otherwise indicated, intermittent seam welds shall be interpreted as having length and pitch measured parallel to the axis of the weld (see Figure 10.3(a)). 10.5.2 Showing orientation Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where the orientation of seam welds is not as in Clause 10.5.1, a detailed drawing shall be used to show the weld orientation (see Figure 10.7). FIGURE 10.7 ORIENTATION OF SEAM WELD 10.6 FLUSH SEAM-WELDED JOINTS Where the exposed surface of either member of a seam-welded joint is to be flush, that surface shall be indicated by adding the flush contour symbol to the weld symbol, in accordance with the location conventions given in Clause 2.3.1 (see Figure 10.8). FIGURE 10.8 FLUSH SEAM WELDS 10.7 MULTIPLE-JOINT SEAM WELDS For seam welds, where one or more pieces are inserted between the two outer pieces, the symbol used for the two outer pieces shall be used regardless of the number of pieces inserted. Standards Australia www.standards.com.au 93 SECT ION 11 SYMBO L S AS 1101.3—2005 FOR STUD WE LD I NG 11.1 SIDE SIGNIFICANCE The stud welding symbol has arrow-side significance only. The symbol shall be placed below the reference line, and the arrow shall point clearly to the surface to which the stud is to be welded (see Figure 11.1). FIGURE 11.1 SIDE SIGNIFICANCE 11.2 STUD SIZE Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The required diameter of the stud shall be specified to the left of the weld symbol (see Figures 11.2 and 11.5). FIGURE 11.2 STUD SIZE 11.3 SPACING OF STUD WELDS The pitch (centre-to-centre distance) of stud welds in a straight line shall be specified to the right of the weld symbol (see Figures 11.3 and 11.5). The spacing of stud welds in any configuration other than a straight line shall be dimensioned on the drawing. FIGURE 11.3 SPACING OF STUD WELDS 11.4 NUMBER OF STUD WELDS The number of stud welds shall be specified in parentheses below the stud weld symbol (see Figures 11.4 and 11.5). FIGURE 11.4 NUMBER OF STUD WELDS www.standards.com.au Standards Australia AS 1101.3—2005 94 11.5 DIMENSION LOCATION Dimensions shall be placed on the same side of the reference line as the stud weld symbol (see Figure 11.5). 11.6 LOCATION OF FIRST AND LAST STUD WELDS Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The location of the first and last stud weld in each single line shall be specified on the drawing (see Figure 11.5). FIGURE 11.5 APPLICATIONS OF STUD WELD SYMBOL Standards Australia www.standards.com.au 95 S E C T I O N 1 2 SY M B O L S J O I NT S AS 1101.3—2005 FO R B RA ZE D 12.1 GENERAL Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Application of conventional welding symbols to brazed joints shall be as illustrated in Figure 12.1. Figure 12.1(a) to (e) show how joint clearances can be indicated. FIGURE 12.1 (in part) APPLICATION OF BRAZING SYMBOLS www.standards.com.au Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 96 FIGURE 12.1 (in part) APPLICATION OF BRAZING SYMBOLS 12.2 JOINT PREPARATION If no special joint preparation other than cleaning is required, only the arrow shall be used with the brazing process indicated in the tail (see Figure 12.2). Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 97 AS 1101.3—2005 FIGURE 12.2 BRAZING JOINTS WITH NO SPECIAL PREPARATION www.standards.com.au Standards Australia AS 1101.3—2005 98 SECT ION 13 SYMBO L S FOR NON DESTRUCT IV E EXAM I NAT I O N 13.1 BASIC SYMBOLS 13.1.1 Basic examination symbols Basic non-destructive examination symbols shall be as follows: Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Type of examination Acoustic emission Eddy current Leak Magnetic particle Neutron radiographic Penetrant Proof Radiographic Ultrasonic Visual Symbol AEE EE LE ME NRE PE PRE RE UE VE 13.1.2 Elements of the examination symbol The examination symbol consists of the following elements: (a) Reference line: Arrow. Basic examination symbol. Examine-all-around symbol. Number of tests (N). Examination in site. (b) Tail: Specification or other reference. 13.1.3 Standard location of elements The elements of an examination symbol shall have standard locations with respect to each other as shown in Figure 13.1. Standards Australia www.standards.com.au FIGURE 13.1 STANDARD LOCATION OF ELEMENTS OF NON-DESTRUCTIVE EXAMINATION Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 99 www.standards.com.au AS 1101.3—2005 Standards Australia AS 1101.3—2005 100 13.2 GENERAL PROVISIONS 13.2.1 Location significance of arrow The arrow shall connect the reference line to the part to be examined. The side of the part to which the arrow points shall be considered the arrow side of the part. The side opposite the arrow side of the part shall be considered the other side. 13.2.2 Location of examination symbol 13.2.2.1 Arrow side location Examinations to be made on the arrow side of the part shall be indicated by the examination symbol on the side of the reference line towards the reader (see Figure 13.2). FIGURE 13.2 EXAMINATIONS ON ARROW SIDE Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 13.2.2.2 Other side location Examinations to be made on the other side of the part shall be indicated by the examination symbol on the side of the reference line away from the reader (see Figure 13.3). FIGURE 13.3 EXAMINATIONS ON OTHER SIDE 13.2.2.3 Symbols on both sides Examinations to be made on both sides of the part shall be indicated by examination symbols on both sides of the reference line (see Figure 13.4). FIGURE 13.4 EXAMINATIONS ON BOTH SIDES Standards Australia www.standards.com.au 101 AS 1101.3—2005 13.2.2.4 Centred symbols Where non-destructive examination symbols have no arrow or other side significance, the testing symbols shall be centred on the reference line (see Figure 13.5). FIGURE 13.5 EXAMINATIONS WITH NO ARROW OR OTHER SIDE SIGNIFICANCE 13.2.3 Direction of radiation Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Where specified, the direction of radiation may be shown in conjunction with the radiographic and neutral radiographic examination symbols. The direction of radiation may be indicated by a symbol located on the drawing at the desired angle (see Figure 13.6). FIGURE 13.6 DIRECTION OF RADIATION 13.2.4 Combination of non-destructive examination symbols and welding symbols 13.2.4.1 Welding and non-destructive examination symbols Non-destructive examination symbols and welding symbols may be combined as shown in Figure 13.7. www.standards.com.au Standards Australia AS 1101.3—2005 102 FIGURE 13.7 EXAMPLES OF COMBINATION OF WELD SYMBOLS AND NONDESTRUCTIVE EXAMINATION SYMBOLS 13.2.4.2 Non-destructive examination symbols alone Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Non-destructive examination symbols may be combined as shown in Figure 13.8. FIGURE 13.8 EXAMPLES OF COMBINATION OF SYMBOLS FOR NON-DESTRUCTIVE EXAMINATION ALONE 13.2.4.3 Arrow side significance Where a non-destructive examination symbol having no arrow or other side significance is combined with a symbol having such significance, the examination symbols may be combined (see Figure 13.9). FIGURE 13.9 EXAMPLES OF COMBINATION OF SYMBOLS WITH ARROW SIDE SIGNIFICANCE AND NO ARROW OR OTHER SIDE SIGNIFICANCE 13.2.5 Use of references Specifications or other references need not be used on examination symbols where the examination procedure is prescribed elsewhere. Where a specification or other reference is used with an examination symbol, the reference shall be placed in the tail (see Figure 13.10). Standards Australia www.standards.com.au 103 AS 1101.3—2005 FIGURE 13.10 USE OF REFERENCES 13.3 METHODS EXAMINATION OF SPECIFYING EXTENT OF NON-DESTRUCTIVE 13.3.1 Specifying length of section to be examined 13.3.1.1 Length shown Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) To specify examinations of welds on parts where only the length of a section need be considered, the length shall be shown to the right of the basic examination symbol (see Figure 13.11). FIGURE 13.11 SHOWING LENGTH OF SECTION TO BE EXAMINED 13.3.1.2 Location shown To show the exact location of a section to be examined as well as its length, dimension lines shall be used (see Figure 13.12). FIGURE 13.12 SHOWING LOCATION OF SECTION TO BE EXAMINED 13.3.1.3 Examination of full length Where the full length of a part is to be examined, no length dimension need be shown on the examination symbol. 13.3.1.4 Partial examination Where less than the total length of a weld is to be examined with locations to be selected by a specified procedure, the percentage of the length to be examined shall be indicated (see Figure 13.13). FIGURE 13.13 PARTIAL EXAMINATION www.standards.com.au Standards Australia AS 1101.3—2005 104 13.3.2 Specifying number of examinations To specify a number of examinations to be taken on a joint or part at random locations, the number of desired examinations shall be shown in parentheses (see Figure 13.14). FIGURE 13.14 SHOWING NUMBER OF EXAMINATION 13.3.3 Specifying examinations made all around a joint Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) To specify examinations to be made all around a joint, the examine-all-around symbol shall be used (see Figure 13.15). FIGURE 13.15 EXAMINE-ALL-AROUND 13.3.4 Specifying examination of parts (areas) Non-destructive examination of parts (areas) shall be indicated by one of the following methods: (a) Plane areas For non-destructive examination of an area represented as a plane on the drawing, the area to be examined shall be enclosed by straight broken lines having a circle at each change of direction. The examination symbol specifying the kind of non-destructive examination shall be used in connection with these lines as shown in Figure 13.16. Where necessary, these enclosures shall be located by coordinate dimensions. FIGURE 13.16 PLANE AREAS Standards Australia www.standards.com.au 105 (b) AS 1101.3—2005 Areas of revolution For non-destructive examination of areas of revolution, the area shall be indicated by using the examine-all-around symbol and appropriate dimensions. On Figure 13.17(a), the upper symbol indicates that the bore of the flange is to be subjected to a magnetic particle examination for a distance of 80 mm from the face, all the way around. The lower symbol indicates an area of revolution to be subjected to radiographic examination where dimensions are not available on drawing. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) The symbols in Figure 13.17(b) indicate an area of revolution subject to an internal proof test and an external eddy current examination. Since no dimensions are given, the entire length is to be examined. FIGURE 13.17 AREAS OF REVOLUTION 13.3.5 Acoustic emission Acoustic emission is generally applied to all or a large portion of a component, such as a pressure vessel or pipe. The symbol indicates application of AEE to the component without specific reference to location of sensors (see Figure 13.18). FIGURE 13.18 ACOUSTIC EMISSION www.standards.com.au Standards Australia AS 1101.3—2005 106 APPENDIX A ABBREVIATIONS OF TERMS FOR WELDING AND ALLIED PROCESSES (Informative) TABLE A1 DESIGNATION OF WELDING AND ALLIED PROCESSES BY LETTERS Welding and allied process Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Arc welding Letter designation AW carbon-arc welding CAW electrogas welding EGW flux cored arc welding FCAW gas metal arc welding GMAW gas tungsten arc welding GTAW manual metal arc welding MMAW plasma arc welding PAW stud welding SW submerged arc welding SAW Brazing B dip brazing DB flame brazing FLB furnace brazing FB induction brazing IB resistance brazing RB silver brazing SB Other welding processes electron-beam welding EBW electroslag welding ESW induction welding IW laser-beam welding LBW thermit welding TW oxy-acetylene welding OAW Resistance welding RW high frequency resistance welding HFRW percussion welding PEW projection welding RPW resistance seam welding RSEW resistance spot welding RSW (continued) Standards Australia www.standards.com.au 107 AS 1101.3—2005 TABLE A1 (continued) Welding and allied process Soldering DS furnace soldering FS induction soldering IS iron soldering INS resistance soldering RS SSW diffusion welding DFW explosion welding EXW forge welding FOW friction welding FRW hot pressure welding HPW roll welding ROW ultrasonic welding USW Thermal cutting Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) S dip soldering Solid state welding TC air arc gouging AAG arc cutting AC carbon-arc cutting CAC flame gouging FG gas metal arc cutting GMAC metal-arc cutting MAC plasma arc cutting PAC electron-beam cutting EBC laser-beam cutting LBC oxy-fuel gas cutting OFC oxygen-arc cutting AOC Thermal spraying www.standards.com.au Letter designation THSP flame spraying FLSP plasma spraying PSP Standards Australia AS 1101.3—2005 108 TABLE A2 ALPHABETICAL CROSS-REFERENCE TO TABLE A1 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Letter designation Welding and allied processes AAG air arc gouging AC arc cutting AOC oxygen-arc cutting AW arc welding B brazing CAC carbon-arc cutting CAW carbon-arc welding DB dip brazing DFW diffusion welding DS dip soldering EBC electron-beam cutting EBW electron-beam welding EGW electrogas welding ESW electroslag welding EXW explosion welding FB furnace brazing FG flame gouging FCAW flux cored arc welding FLB flame brazing FLSP flame spraying FOW forge welding FRW friction welding FS furnace soldering GMAC gas metal arc cutting GMAW gas metal arc welding GTAW gas tungsten arc welding HFRW high frequency resistance welding HPW hot pressure welding IB induction brazing INS iron soldering IS induction soldering IW induction welding LBC laser-beam cutting LBW laser-beam welding MAC metal-arc welding MMAW manual metal arc welding OAW oxy-acetylene welding OFC oxy-fuel gas cutting PAC plasma arc cutting PAW plasma arc welding (continued) Standards Australia www.standards.com.au 109 AS 1101.3—2005 TABLE A2 (continued) Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) Letter designation www.standards.com.au Welding and allied processes PEW percussion welding PSP plasma spraying RB resistance brazing RPW projection welding RS resistance soldering RSEW resistance seam welding RSW resistance spot welding ROW roll welding RW resistance welding S soldering SAW submerged arc welding SB silver brazing SSW solid state welding SW stud welding TC thermal cutting THSP thermal spraying TW thermit welding USW ultrasonic welding Standards Australia AS 1101.3—2005 110 APPENDIX B DESIGN OF STANDARD SYMBOLS (Normative) NOTES TO FIGURES B1 TO B22: All dimensions in millimetres. 2 Unless otherwise specified, tolerance shall be ±1 mm or ±1°, as applicable. 3 All radii are minimum. Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 1 Standards Australia www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 111 www.standards.com.au AS 1101.3—2005 Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 Standards Australia 112 www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 113 www.standards.com.au AS 1101.3—2005 Standards Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 114 NOTES Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) 115 NOTES AS 1101.3—2005 Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) AS 1101.3—2005 116 NOTES Standards Australia Standards Australia is an independent company, limited by guarantee, which prepares and publishes most of the voluntary technical and commercial standards used in Australia. These standards are developed through an open process of consultation and consensus, in which all interested parties are invited to participate. Through a Memorandum of Understanding with the Commonwealth government, Standards Australia is recognized as Australia’s peak national standards body. For further information on Standards Australia visit us at Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) www.standards.org.au Australian Standards Australian Standards are prepared by committees of experts from industry, governments, consumers and other relevant sectors. The requirements or recommendations contained in published Standards are a consensus of the views of representative interests and also take account of comments received from other sources. They reflect the latest scientific and industry experience. Australian Standards are kept under continuous review after publication and are updated regularly to take account of changing technology. International Involvement Standards Australia is responsible for ensuring that the Australian viewpoint is considered in the formulation of international Standards and that the latest international experience is incorporated in national Standards. This role is vital in assisting local industry to compete in international markets. Standards Australia represents Australia at both ISO (The International Organization for Standardization) and the International Electrotechnical Commission (IEC). Electronic Standards All Australian Standards are available in electronic editions, either downloaded individually from our web site, or via On-Line and DVD subscription services. For more information phone 1300 65 46 46 or visit Standards Web Shop at www.standards.com.au Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) GPO Box 5420 Sydney NSW 2001 Administration Phone (02) 8206 6000 Fax (02) 8206 6001 Email mail@standards.com.au Customer Service Phone 1300 65 46 46 Fax 1300 65 49 49 Email sales@standards.com.au Internet www.standards.org.au ISBN 0 7337 6555 6 Printed in Australia Accessed by Aurecon Australasia Pty Ltd on 04 Nov 2016 (Document currency not guaranteed when printed) This page has been left intentionally blank.