SUPPLY CHAIN MANAGEMENT CHAPTER-08 LOGISTICS IN SUPPLY CHAIN PREPARED BY: AFROZA RAHMAT RINKY LECTURER DEPARTMENT OF BUSINESS ADMINISTRATION DHAKA CITY COLLEGE LEARNING OBJECTIVES ➢Physical Distribution ➢Objectives, Importance and Functions of Physical Distribution ➢Logistics- Definition ➢Logistics Management ➢Logistics- Objectives, Process, Functions, Goals, Components, Decisions , Benefits ➢Third Party Logistics ➢Movement within a Facility(MWF) ➢Incoming and Outgoing Shipments and logistics ➢Distribution Requirements Planning (DRP) ➢Electronic Data Interchange (EDI) PHYSICAL DISTRIBUTION Physical Distribution PHYSICAL DISTRIBUTION Physical distribution is the movement of goods, products, and raw materials between warehouses, factories, and distribution centers, and sending finished products to the customer. It involves sales distribution channels, such as ecommerce and wholesale, and components like customer service, inventory, materials, order processing, and transportation. WHAT IS AN EXAMPLE OF PHYSICAL DISTRIBUTION? An example of physical distribution is a company transporting goods from a warehouse to a retail store. The company could use a fleet of trucks to make the deliveries, or could outsource the transportation to a third-party logistics provider. OBJECTIVES OF PHYSICAL DISTRIBUTION IMPORTANCE OF PHYSICAL DISTRIBUTION IMPORTANCE OF PHYSICAL DISTRIBUTION Increased sales Faster shipping Reduced costs Supports price stabilization 1. INCREASED SALES Businesses can increase customer satisfaction and sales by using a physical distribution system that ships products faster and more economically. That’s why regionalization remains a top priority for many companies. Almost 90% say they plan to work with regional suppliers and distributors over the next three years. The ability to store products in convenient places and move them efficiently is the key to retailers' continued success in an increasingly competitive global market. 2. FASTER SHIPPING The biggest benefit of investing in distribution is faster shipping times. Nearly half (48%) of shoppers say they normally receive packages within 2 and 3 days, and 42% receive them within 4 to 7 days. Consumers expect faster shipping from all retailers. “Investing in a physical distribution system is the most surefire way to shorten shipping times and keep customers happy. This works by strategically storing items in several locations all over the country,” says Dan Potter, Head of Digital at CRAFTD, a premium jewelry brand based out of London. 3. REDUCED COSTS Another benefit of optimizing distribution is reduced supply chain costs. Areas in which you can save include: •Transportation: Using a physical distribution system can speed up and improve your shipping processes. As a result, you won't have to pay extra for shipping or storage. •Inventory: You can better balance inventory and meet demand, which leads to savings on storage fees from holding excess inventory. •Warehousing: Efficiently moving products leads to lower warehousing costs, since you won’t have to pay for extra storage space. 4. SUPPORTS PRICE STABILIZATION Another major benefit of physical distribution is price stabilization. Implementing a system that can deliver products efficiently and quickly can prevent price spikes when demand is high and supplies are low. With a physical distribution system in place, you can fulfill products even when there is high demand, which keeps prices stable. It also helps you avoid marketing up prices to cover unforeseen handling and shipping costs. FUNCTIONS/COMPONENTS/ELEMENTS OF PHYSICAL DISTRIBUTION COMPONENTS OF PHYSICAL DISTRIBUTION Customer service Package and material handling Order processing Inventory control Warehousing Transportation Another Component: 6. Customer Service 5. Material Handling Material handling is the movement, protection, storage and control of materials and products throughout manufacturing, warehousing, distribution, consumption and disposal. 6. Customer Service Customer service is key in physical distribution. Delightful experiences, such as consistently good service and friendly interactions, impact customer loyalty. Successful companies set high levels of customer service that guide physical distribution activities. For example, the company may guarantee: Immediate responses to shipping-related inquiries. 2-day delivery. Various shipping options. These guarantees dictate the shipping and distribution methods a company will use. Logistics Introduction • Many companies state their market-logistics objective as “getting the right goods to the right places at the right time for the least cost" • Unfortunately, no system can simultaneously maximize customer service and minimize distribution cost. Maximum customer service implies large inventories, premium transportation, and multiple warehouses, all of which raise market-logistics costs. • Given that market-logistics activities require trade-offs, managers must make decisions on a total-system basis. The starting point is to study what customers require and what competitors are offering. • Customers want on-time delivery, help meeting emergency needs, careful handling of merchandise, and quick return and replacement of defective goods. The company must also consider competitors’ service standards. It will normally want to match or exceed these, but the objective is to maximize profits, not sales. Logistics • Logistics is the process of planning and executing the efficient transportation and storage of goods from the point of origin to the point of consumption. The goal of logistics is to meet customer requirements in a timely, cost-effective manner. • Originally, logistics played the vital role of moving military personnel, equipment and goods. While logistics is as important as ever in the military, the term today is more commonly used in the context of moving commercial goods within the supply chain. What is logistics? • Logistics refers to the overall process of managing how resources are acquired, stored, and transported to their final destination. • It is a science of planning, organizing and managing activities that provide goods or services. • Logistics management involves identifying prospective distributors and suppliers and determining their effectiveness and accessibility. • Logistics managers are referred to as logisticians. Logistics management, as defined by The Council of Logistics Management, refers to the process of planning, implementing and controlling the efficient, effective flow and storage of goods, services and related information from point of origin to the point of consumption for conforming to customer requirements . Logistics management • Logistics management is a supply chain management component that is used to meet customer demands through the planning, control and implementation of the effective movement and storage of related information, goods and services from point of origin to point of destination to meet customer requirements.. • Logistics management helps companies expenses and enhance customer service. reduce Objectives of Logistics Management Cost Reduction Service Improvements Meet Customer Requirements Objectives of Logistics Management • The role of logistics is integral in every industry. The main objectives of Logistics deals with taking care of 7 R’s these are as follows: Logistics Management Process Materials Flow Suppliers Procurement Operations Necessary Information Flow Distribution Customers Logistics components and Their Roles Logistics components and Their Roles The management of logistics can involve some or all of the following business functions, including Inbound transportation Outbound transportation Warehousing Materials handling Order fulfillment Inventory management Demand planning Packaging Inventory Information and control storage, material handling and warehouses in logistics? • It is to enable a steady stream of products to be supplied by manufacturers. Why is this important? Manufacturers need to operate at peak efficiency, but consumers tend not to demand goods at the same rate as a manufacturer supplies them. • There tends to be an imbalance between supply, which is steady, and demand, which can be unpredictable. The answer is to store the surplus goods produced by a manufacturer until they are demanded by consumers. To achieve this, warehouse buildings What is the role of packaging? • A key definition and one of the Rs of logistics is the care and condition of a product. Packaging is an essential part of that. What is the role of inventory? • Inventory is a logistics element that is closely related to storage and warehousing. It is concerned with what stock to hold, where the stock is located and how much stock to hold. In effect, inventory is controlling the flows of goods going into and out of a warehouse. How is this achieved? By looking at sales data of past orders and using various mathematical and statistical tools to attempt to predict how much goods will be demanded by consumers. Inventory management is not an What is the role of transport? • A major element of logistics that most will recognise is transport. This includes all modes of transport including road vehicles, freight trains, cargo shipping and air transport. Without transport, goods would be unable to move from one stage to another within a supply chain. Some goods with short supply chains, such as foods, do not travel far. Other more complex products consist of many components that can be transported from all over the world. What is the role of information and control? • The element of information and control is needed by all the elements to act as triggers to various operational procedures. We have mentioned the information needed for inventory. Order levels help decide what orders need to be picked and packed in warehouses and enable the planning and organisation of transport. Information and control’s role is to help design information systems that can control operational procedures. They are also key in the Major decisions regarding logistics Major decisions regarding logistics • The firm must make four major decisions about its market logistics: • (1) How should we handle orders (order processing)? • (2) Where should we locate our stock (warehousing)? • (3) How much stock should we hold (inventory)? and • (4) How should we ship goods (transportation)? Major decisions regarding logistics • There are four major decision areas in supply chain management: • 1) location, 2) production, 3) inventory, and 4) transportation (distribution), and there are both strategic and operational elements in each of these decision areas. Major decisions regarding -Order Processing • Most companies try to shorten the order-to-payment cycle—the time between an order’s receipt, delivery, and payment. This cycle has many steps, including order transmission by the salesperson, order entry and customer credit check, inventory and production scheduling, order and invoice shipment, and receipt of payment. The longer this cycle takes, the lower the customer’s satisfaction and the lower the company’s profits. Major decisions regarding- Warehousing • Every company must store finished goods until they are sold because production and consumption cycles rarely match. More stocking locations mean goods can be delivered to customers more quickly but warehousing and inventory costs are higher. To reduce these costs, the company might centralize its inventory in one place and use fast transportation to fill orders. To better manage inventory, many department stores such as Nordstrom and Macy’s now ship online orders from individual stores Major decisions regarding -Inventory • Salespeople would like their companies to carry enough stock to fill all customer orders immediately. However, this is not cost effective. Inventory cost increases at an accelerating rate as the customer-service level approaches 100 percent. Management needs to know how much sales and profits would increase as a result of carrying larger inventories and promising faster order fulfillment times and then make a decision. Major decisions regarding Transportation • Transportation choices affect product pricing, on-time delivery performance, and the condition of the goods when they arrive, all of which affect customer satisfaction. In shipping goods to its warehouses, dealers, and customers, a company can choose rail, air, truck, Benefits of Logistics Management Benefits of Logistics Management • Given that the movement of goods is what drives cash flow, it stands to reason that managing that movement—logistics management—is a core business concern. Indeed, logistics management impacts a company’s bottom line for better or worse. It’s best not to leave that impact to chance. • The following are six major benefits of effective logistics management. 1. Visibility: • Logistics management affords greater visibility into the supply chain. This enables businesses to better control costs, tease out efficiencies, spot supply chain problems, conduct demand planning and gain insights into opportunities. Benefits of Logistics Management 2.Reduced overhead: Logistics management enables companies to reduce overhead in areas from cutting shipping costs to shrinking how much warehouse space they need by proactively controlling inventory levels. 3. Improved customer experience: An excellent customer experience (CX) is the driving factor behind repeat sales. By delivering orders accurately and quickly, you improve the customer experience which in turn increase brand loyalty and future sales. Benefits of Logistics Management 4. Preventing loss: Logistics management helps prevent loss in several ways. One is by a true inventory accounting, so your company knows exactly how much stock it has on hand at any given time. Companies can also track movement and current location so stock won’t be misplaced or diverted without notice. In addition, by ensuring optimal storage and transport conditions, such as temperature and moisture management, solid logistics prevents spoilage and damage. 5.Support expansion: Demand forecasting supports expansion by realistically calculating inventory needs and ordering, transporting and stocking accordingly. Further, logistics management best practices help companies scale to fulfill more customer orders on time. 6. Competitive edge: Delivering orders correctly and on time is a foundational element in the customer experience—and good CX is key to repeat orders as well as solid brand reputation and net promotor scores, which in turn help a company acquire new buyers. Logistics management helps a company consistently deliver, or over deliver, on promises and sharpen its competitive edge. The End