Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
Controller
Replacement
Guide
Fusion
[Model
XF-IQ]
2015-03-08
Fusion
IQ (XF/XRF/XRF2)
Temperature
Probe Replacement
Fusion (Model XF)
1
Temperature
ProbeClip
Replacement
1. Required
Tools: Paper
3
2015-12-22
1-800-727-8520
www.hotronix.com
4
2
2
1
3
4
6
5
6
5
7
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
Page 1 of 1
2018-04-26
5. Repeat
the process on the other side of housing
Included
Parts:
1. Controller
2. Controller Overlay
3. Temperature
Included
Parts: strips
4. 1.ZipTemperature
ties
Probe (P/N: 1-1272-1)
` 5. TRIAC
6. Adapter
Harness (older models only)
Required
Tools:
(1/8”
&
9/64”)
7. 2.9-Pin
Connector
(where
applicable)
Allen Wrenches
(3/32”,
9/64”)
3. Needle-Nose Pliers
Required
4. Tools:
Scissors
8. 5.Allen
(3/32” & 9/64”)
#2 Wrenches
Phillips Screwdriver
9. 6.#2 2mm
Phillips
Screwdriver
Precision
Flathead Screwdriver
Phillips
Screwdriver
6.10.
Remove
the old
Controller and insert the new
7.#1 Electrical
Tape
11.
2mm Precision
Flathead Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
CAUTION: Detach power cord before
proceeding
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
7. Press on the two latch points with your thumb until
proceeding
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
Lower heater but do not lock into place, such
that it rests gently on lower platen
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Page 11 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
Controller
Replacement
Guide
2015-03-08
Fusion
[Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
Fusion (Model XF)
1
Temperature
Probe Replacement
1. Required Tools: Paper Clip
3
2015-12-22
1-800-727-8520
www.hotronix.com
4
2
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
3. Insert the Paper Clip into the small hole on either
side of the housing
Page 1 of 1
2018-04-26
Included
Parts:
5. Repeat
the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Loosen set screw in shaft of pressure
Required
Tools:knob using 3/32”
adjustment
1/8” Allen Wrench
8.
Allen
Wrenches
(3/32”
& 9/64”)
and remove knob
9. #2 Phillips Screwdriver
#1 Phillips
Screwdriver
6.10.
Remove
the old
Controller and insert the new
11.
2mm
Precision
Flathead Screwdriver
replacement Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
Remove 4 #8-32 x ½” Thumb Screws (right
2 shown) from underside of control housing
9/64” Allen Wrench
using 9/32”
CAUTION: Detach power cord before
7. Press on the two latch points with your thumb until
proceeding
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
Lift off control housing and lay it gently on
left side of press
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 12 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
Controller
Replacement
Guide
Fusion2015-03-08
[Model
XF-IQ]
Fusion
IQ (XF/XRF/XRF2)
Temperature
Probe Replacement
Fusion1(Model XF)
Temperature
ProbeClip
Replacement
1. Required
Tools: Paper
2015-12-22
2
1-800-727-8520
www.hotronix.com
4
3
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
3. Insert the Paper Clip into the small hole on either
side of the housing
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Required
Unplug Tools:
ground wire (green with yellow
8. Allen
(3/32”
stripe)
fromWrenches
IEC inlet at
rear &
of 9/64”)
housing
9. #2 Phillips Screwdriver
10. #1 Phillips Screwdriver
6. Remove
old Controller
and
insert the new
11. 2mmthe
Precision
Flathead
Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
Unplug Black & White wires from Power
Switch as shown to disconnect from
ControllerDetach power cord before
CAUTION:
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
Unplug 9-pin connector from Controller by
squeezing sides to release locking clips
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 13 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
1-800-727-8520
www.hotronix.com
Page 1 of 1
2018-04-26
1
4
Included
Parts:
Disconnect
and
removeon
the
1. Required Tools:
Paper Clipthe Wires from the power
5.board
Repeat
the process
thehousing.
other side of housing
3
1. Controller
2
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
5
7
Required Tools:
2. CAUTION: Turn off power and detach power cord
8. Allen Wrenches (3/32” & 9/64”)
9. #2 Phillips Screwdriver
9
8
12
14 15
10
10. #1 Phillips
6. Remove
the oldScrewdriver
Controller and insert the new
13
11.
2mm
Precision
Flathead Screwdriver
11
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 14 ofof17
12
Page
2015-12-22
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
1
1. Required
Tools:
Paper
Fusion
(Model
XF) Clip
Temperature Probe Replacement
2
2015-12-22
1-800-727-8520
www.hotronix.com
3
4
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
3. Insert the Paper Clip into the small hole on either
side of the housing
Page 1 of 1
2018-04-26
Included
Parts:
5. Repeat
the process on the other side of housing
Remove
control housing and set aside
1. Controller
2. Controller Overlay
Remove
control housing
3. Temperature
strips and set aside
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Required Tools:
8. Allen Wrenches (3/32” & 9/64”)
Remove old Temperature Probe wires from
9. #2 Phillips Screwdriver
10-pin I/O
connector
positions
& 8 using
Remove
control
housing
and set7 aside
10. #1 Phillips Screwdriver
2mm
Precision
Screwdriver
6.Remove
Remove
theTemperature
oldFlathead
Controller
and insert
the new
old
Probe
wires from
11. 2mm Precision Flathead Screwdriver
10-pin
I/O connector
positions 7 & 8 using
replacement
Controller
12. Scissors
NOTE:
Wire colors
are interchangeable
as
2mm
Precision
Flathead
Screwdriver
13. Wire Cutters (9-pin repair only)
polarity does not matter
14. Wire Strippers (9-pin repair only)
NOTE: Wire colors are interchangeable as
15. Permanent Marker (9-pin repair only)
NOTE: does
oldernot
models
use a 25-pin D-Sub
polarity
matter
connector, pins 1 & 14
NOTE: older models use a 25-pin D-Sub
connector, pins 1 & 14
Remove old Temperature Probe wires from
10-pin I/O connector positions 7 & 8 using
2mm Precision Flathead Screwdriver
NOTE:
colors
areCable
interchangeable
CAUTION:
Detach
power
cordClamp
beforeby as
LoosenWire
black
plastic
polarity
does
not
matter
proceeding
7. loosening
Press on the
twoxlatch
points
with
#6-32
1” screw
and
2x your
#6-32thumb until
Nuts
using
5/16”
Combination
Wrench
a click
is heard;
if the
Controller
bezel
Loosen
black
plastic
Cable
Clamp
by does not sit
NOTE:
older
models
a 25-pin
D-Sub
loosening
#6-32
x 1” use
screw
and 2x
#6-32
flush with
the
housing
plastic,
it has
not latched
connector,
& 14
Nuts using pins
5/16”1Combination
Wrench
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Loosen
plastic
Clamp
by slightly
Lift the black
Heater
off of Cable
the Lower
Platen
loosening
x 1”pull
screw
2x #6-32
using the #6-32
Handles,
out and
the Lower
Platen,
Nuts
using
5/16”
Combination
Wrench
lower
the
Heater
and
adjust
the
Adjustment
Lift the Heater off of the Lower Platen slightly
Knobthe
untilHandles,
the Heater
at the
its lowest
using
pullisout
Lower possible
Platen,
point the
to give
maximum
access
later steps
lower
Heater
and adjust
the in
Adjustment
8.Knob
Pluguntil
in and
on heat
to verify
function
theturn
Heater
is at press
its lowest
possible
point to give maximum access in later steps
Lift the Heater off of the Lower Platen slightly
5 of 11
using the Handles, pull out the LowerPage
Platen,
lower the Heater and adjust the Adjustment
5 of 11
Knob until the Heater is at its lowest Page
possible
point to give maximum access in later steps
Page 15 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
(Model XF)
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
Temperature Probe Replacement
1
2015-12-22
1. Required Tools: Paper Clip
2
1-800-727-8520
www.hotronix.com
4
3
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
Unscrew 4x #10-24 x 5/8” Screws with
6. Adapter Harness (older models only)
Plastic
Finishing
Washers
using
#2 Philips
7. 9-Pin
Connector
(where
applicable)
Screwdriver
Required Tools:
NOTE:
Do Wrenches
not over-tighten
as Plastic
8. Allen
(3/32”screws
& 9/64”)
Finishing Washers may break
9. #2 Phillips Screwdriver
10. #1 Phillips Screwdriver
6.11.
Remove
the old Controller
insert the new
2mm Precision
Flatheadand
Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
Lift up Heater Cover and Mineral Wool
Insulation to gain access to Temperature
Probe
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
Remove old Temperature Probe from Heater
using Needle Nose Pliers
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
8. Plug in and turn on heat press to verify function
Cut off old Temperature Probe with Scissors
NOTE: Do not remove old Temperature
Probe wire from Guide Tube
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 16 ofof17
12
Page
Page 6 of 11
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature
Probe
Replacement
Fusion
(Model
XF)
Temperature
Probe
Replacement
1
2015-12-22
1. Required
Tools: Paper Clip
3
1-800-727-8520
www.hotronix.com
4
2
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
3. Insert the Paper Clip into the small hole on either
side of the housing
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Remove white Cable Sheathe from Guide
Required
Tube Tools:
8. Allen Wrenches (3/32” & 9/64”)
9. #2 Phillips Screwdriver
10. #1 Phillips Screwdriver
6. Remove
old Controller
and
insert the new
11. 2mmthe
Precision
Flathead
Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
Securely tape connector end of new
Temperature Probe wire to cut end of old
Temperature Probe wire using Electrical
Tape
CAUTION: Detach power cord before
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
Carefully fish new Temperature Probe wire
through Guide Tube by feeding wire from the
bottom while pulling old Temperature Probe
wire from top
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
NOTE: Focus on pushing from below while
pulling gently to guide the wire, as excessive
pulling may separate the wires or damage
new Temperature Probe wire
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Page 17 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
FusionIQ
(Model
XF)
Fusion
(
XF/XRF/XRF2)
Temperature Probe Replacement
Temperature Probe Replacement
1
2015-12-22
1. Required Tools: Paper Clip
1-800-727-8520
www.hotronix.com
4
3
2
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
3. Insert the Paper Clip into the small hole on either
side of the housing
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Required
Tools: Tape and discard old
Remove
Electrical
8. AllenProbe
Wrenches
Temperature
wire (3/32” & 9/64”)
9. #2 Phillips Screwdriver
10. #1 Phillips Screwdriver
6. Remove
the
old Controller
andScrewdriver
insert the new
11. 2mm
Precision
Flathead
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
Thread new Temperature Probe wires
through white Cable Sheathe and install into
Detach
cord before
topCAUTION:
of Guide Tube
aspower
shown
proceeding
7.
Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the Tighten black plastic Cable Clamp by
second click ejects it from the housing as shown tightening #6-32 x 1” screw and 2x #6-32
Nuts using 5/16” Combination Wrench
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 18 ofof17
12
Page
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
1
1. Required Tools: Paper Clip
2
1-800-727-8520
www.hotronix.com
4
3
Fusion (Model XF)
Temperature Probe Replacement
2015-12-22
Fusion (Model XF)
6
Temperature Probe Replacement
2015-12-22 5
7
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. new
Adapter
Harness (older
only)
Install
Temperature
Probe models
wires into
the
7.
9-Pin
Connector
(where
applicable)
provided white plug end.
Required
Tools:
Note: Wire
colors are interchangeable as polarity
2. CAUTION: Turn off power and detach power cord Install
8.
Allen
WrenchesProbe
(3/32”wires
& 9/64”)
new
Temperature
into 10does not matter.
9.
#2
Phillips
Screwdriver
pin
I/O
connector
positions
7
&
8
as
shown
9
8
12
14 15
10
#1Temperature
Phillips Screwdriver
using 10.
2mm
Precision
Flathead
Install
new
Probe Screwdriver
wires
into 106. 11.
Remove
the
old Controller
and
insert
the new
13
2mm
Precision
Flathead
Screwdriver
11
pin I/Oreplacement
connector positions
7 & 8 as shown
Controller
Scissors
NOTE:
Wire
colors are
interchangeable
as
using 12.
2mm
Precision
Flathead
Screwdriver
13.does
Wirenot
Cutters
polarity
matter(9-pin repair only)
Wire
Strippers
(9-pin repair only)
NOTE:14.
Wire
colors
are interchangeable
as
15.
Permanent
Marker
(9-pinD-Sub
repair only)
NOTE:
older
models
use
polarity does not matter a 25-pin
connector, pins 1 & 14
NOTE: older models use a 25-pin D-Sub
connector, pins 1 & 14
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
Carefully
install new Temperature Probe into
proceeding
7. Press
the two latchPliers
points with your thumb until
Heater
usingon
Needle-Nose
a click is heard; if the Controller bezel does not sit
Carefully install new Temperature Probe into
flush with the housing plastic, it has not latched
Heater using Needle-Nose Pliers
Replace Heater Cover and screw in 4x #104. Press in the Paper Clip until two clicks are heard: 24 x 5/8” Flat Head Screws and plastic
Washers
using
#2screw
Phillips
the first click releases the Controller bezel and the Finishing
Replace Heater
Cover
and
in 4x #10Screwdriver
second click ejects it from the housing as shown 24 x 5/8” Flat Head Screws and plastic
Finishing Washers using #2 Phillips
NOTE: Do not over-tighten screws to avoid
Screwdriver
breaking
plastic
8. Plug
in andfinishing
turn on washers
heat press to verify function
NOTE: Do not over-tighten screws to avoid
breaking plastic finishing washers
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Plug connectors into Controller as shown:
1. 9-pin connector
2.
3-pin
TRIAC connector
Plug
connectors
into Controller as shown:
3.
4-pin
Gauge connector
1. 9-pin Strain
connector
4.
I/O connector
2. 10-pin
3-pin TRIAC
connector
Page 19 ofof17
12
Page
3. 4-pin Strain Gauge connector
NOTE:
For
Version
2
and
prior
models,
4. 10-pin I/O connector
connect 25-pin D-sub adapter.
NOTE: For Version 2 and prior models,
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
1
1. Required Tools: Paper Clip
1-800-727-8520
www.hotronix.com
4
2
Included
Parts: board.
Reconnect
the power
5. Repeat
the process on the other side of housing
3 the Wires to
1.
2.
3.
4.
5.
6.
7.
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
Page 1 of 1
2018-04-26
13
14
15
Controller
Controller Overlay
Temperature strips
Zip ties
TRIAC
Adapter Harness (older models only)
9-Pin Connector (where applicable)
Required Tools:
8. Allen Wrenches (3/32” & 9/64”)
9. #2 Phillips Screwdriver
10. #1 Phillips Screwdriver
6. 11.
Remove
old Controller
insert the new
2mm the
Precision
Flatheadand
Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 110ofof
Page
1712
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
(Model
XF)
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
Temperature
1 Probe Replacement
2015-12-22
1. Required Tools: Paper Clip
1-800-727-8520
www.hotronix.com
Page 1 of 1
2018-04-26
4
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
5
Plug in White & Black wires into ON/OFF
7
switch
on opposite
Required
Tools: sides of the divider as
2. CAUTION: Turn off power and detach power cord shown8.to connect
to Controller
Allen Wrenches
(3/32” & 9/64”)
9.
#2
Phillips
Screwdriver
9
8
12
14 15
10
10. #1 Phillips Screwdriver
6. Remove
old Controller
and
insert the new
13
11. 2mm the
Precision
Flathead
Screwdriver
11
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
3
3. Insert the Paper Clip into the small hole on either
side of the housing
Plug Green wire with Yellow band into IEC
outlet to connect to grounding circuit
CAUTION: Detach power cord before
proceeding
7. Press on the two latch points with your thumb until
a click is heard; if the Controller bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
Replace housing onto press and insert 4
the first click releases the Controller bezel and the
#8-32 x ½” Thumb Screws (right 2 shown),
second click ejects it from the housing as shown
tightening with 9/32”
9/64” Allen Wrench
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Technical Assistance: 1-(800)-727-8520
Page 111ofof
Page
1712
Fusion (Model XF)
Controller V4.5 & TRIAC Replacement
2015-03-08
Controller
Replacement
Guide
Fusion [Model
XF-IQ]
Fusion
IQ
(
XF/XRF/XRF2)
Temperature Probe Replacement
1
Fusion
(Model
XF) Clip
1. Required
Tools:
Paper
Temperature Probe Replacement
2
2015-12-22
1-800-727-8520
www.hotronix.com
4
3
6
5
7
2. CAUTION: Turn off power and detach power cord
8
9
12
10
11
13
14
15
Page 1 of 1
2018-04-26
Included Parts:
5. Repeat the process on the other side of housing
1. Controller
2. Controller Overlay
3. Temperature strips
4. Zip ties
5. TRIAC
6. Adapter Harness (older models only)
7. 9-Pin Connector (where applicable)
Required Tools:
8. Allen
Wrenches
(3/32” & 9/64”)
Replace
Pressure
Adjustment
Knob, aligning
9. screw
#2 Phillips
Screwdriver
set
with flat
of shaft and tightening
1/8”
10.3/32”
#1
Phillips
Screwdriver
with
Allen Wrench
6.11.
Remove
the old Controller
insert the new
2mm Precision
Flatheadand
Screwdriver
replacement
Controller
12. Scissors
13. Wire Cutters (9-pin repair only)
14. Wire Strippers (9-pin repair only)
15. Permanent Marker (9-pin repair only)
3. Insert the Paper Clip into the small hole on either
side of the housing
CAUTION: Detach power cord before
proceeding
Raise
handle
plugyour
in thumb until
7.
Press
on theinto
twoopen
latchposition,
points with
press
andisturn
ON iftothe
verify
proper operation
a click
heard;
Controller
bezel does not sit
flush with the housing plastic, it has not latched
4. Press in the Paper Clip until two clicks are heard:
the first click releases the Controller bezel and the
second click ejects it from the housing as shown
8. Plug in and turn on heat press to verify function
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals
Page 112ofof
Page
1712