CE 68: STRUCTURAL DESIGN I (REINFORCED CONCRETE DESIGN) COURSE PROJECT REPORT Analysis of Reinforced Concrete Bridge DEPARTMENT OF CIVIL ENGINEERING COLLEGE OF ENGINEERING CENTRAL MINDANAO UNIVERSITY Authors: Lecturer: Bongato, Pearl Arnie B. Flores, John Aldin M. Gevero, Grace Devon G. Magarao, Dinamae D. Roxas, Ronald Jr. R. Engr. Richard J. Aquino February 11, 2015 Certification This is to certify that part or parts of our work was not copied from somebody else work. A proper and full referencing was included for all ideas including plans, drawings, pictures and diagrams taken from the internet and other sources. For the material which is quoted essentially word-for-word is given in quotation marks and referenced. Pearl Arnie B. Bongato .......................Signed ........................Date .......................... John Aldin M. Flores ..........................Signed ........................ Date .......................... Grace Devon G. Gevero .....................Signed ........................ Date .......................... Dinamae D. Magarao .........................Signed ..........................Date ......................... Ronald R. Roxas Jr. ............................Signed ........................ Date .......................... i Executive Summary The project proposal is about the Reinforced Concrete Maluos Bridge situated along the Bukidnon-Davao City Road at Kabalansihan, Kitaotao, Bukidnon. The said project is designed using the analysis for reinforced concrete. Certain parameters for the reinforced concrete structure has been considered in order to attain the objectives formulated in the project for better results. Accordingly, the factors and parametric awareness that may affect the integrity of the bridge was considered. The elements of the bridge, the materials and its corresponding properties, the different types of loading including impact, and the different design assumptions has been rigorously considered. Portland cement, coarse and fine aggregates, water, admixtures, and deformed bars are materials that made up the reinforced concrete has been identified and defined according to its properties and specifications as base on theoretical codes. Compressive and tensile strength, stress-strain curve, Modulus of Elasticity, creep and shrinkage, and quality control of both concrete and the reinforcing bars were further elaborated. Next, the strength design method, NSCP designs assumptions and safety provisions, loads and load combinations as based on AASHTO and NSCP, and software programs used in the calculations and design were discussed thoroughly. Under the plans and specifications were the architectural and structural drawings which were shown. Such architectural drawings includes the top view, general elevation, and isometric view of the bridge while on the structural drawings includes the detailed drawings of the beam, slab, barriers, and footings. Followed by the plans and specifications are the results and discussion of the project. This is where the important parameters and factors in the analysis and assumptions of the design was discussed. After the analysis is the conclusion and recommendation for the project. The bridge is designed to support an MS18 (H20-44) vehicle. The bridge is composed of eight reinforced concrete beam/girder with a dimension of 350mm x 620mm. Beams located on both ends, supporting sidewalk live loadings, has 5-25mm reinforcements, while beams supporting the roadway has 11-25mm reinforcements. Moreover, it is composed of a 200mm-thick slab with a 125mmthick wearing course made of asphalt. Lastly, a spread footing with a dimension of 9.54m by 3.5m with a thickness 600mm and with a 25mm diameter reinforced bars has been designed. More detailed and elaborated results are presented in Chapter 5. ii Contents 1 Project Background. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Project Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Objectives of the Study. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Scope and Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1.4 Project Outline/Work-flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2 Reinforced Concrete Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.1 Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Main Ingredients of Concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2.1 Portland Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.2 Coarse and Fine Aggregates . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.3 Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.4 Admixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 2.2.5 Compressive Strength . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . 6 2.2.6 Tensile Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2.7 Modulus of Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.2.8 Creep and Shrinkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2.9 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3 Deformed Steel Bars . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 10 2.3.1 Philippine Standard Bars . . . . . . . . . . . . . . . . . . . . . . . . . . .12 2.3.2 Stress-Strain Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.3 Yield Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 2.3.4 Modulus of Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3 Design Methods 9 3.1 Strength Design Methods (SDM) . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.1.1 Description of Strength Design Methods . . . . . . . . . . . . . .15 3.1.2 NSCP Design Assumptions . . . . . . . . . . . . . . . . . . . . . . . . 15 3.1.3 Load and Load Combinations . . . . . . . . . . . . . . . . . . . . . .16 3.1.4 NSCP Safety Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.2 Structural Analysis and Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 3.2.1 Structural Analysis Methods . . . . . . . . . . . . . . . . . . . . . . . . .20 3.2.2 Structural Design Procedures . . . . . . . . . . . . . . . . . . . . . . . .20 3.2.3 Design of Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.2.4 Design of Slabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 3.2.5 Design of Footings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4 Plans and Specifications 4.1 Architectural Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.2 Structural Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5 Results and Discussion iii 5.1 Structural Analysis and Design Assumptions . . . . . . . . . . . . . . . . .28 5.2 Computed Design Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.2.1 Dead Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 5.2.2 Live Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.2.3 Factored Loads and Load Combinations . . . . . . . . . . . . . . 29 5.3 Structural Design Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 5.3.1 Beam Sizes, Bars, Stirrups, Sketches . . . . . . . . . .. . . . . . . 31 5.3.2 Slab Sizes, Bars, Ties, Sketches . . . . . . . . . . . . . . . . . . . . .31 5.3.3 Footing Sizes, Bars, Sketches . . . . . . . . . . . . . . . . . . . . . . 31 6 Conclusion and Recommendations 6.1 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.2 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Appendix A Design Aids A.1 Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .34 A.2 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Appendix B Structural Analysis. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .36 Appendix C Design Computations. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 39 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 iv List of Figures 2.1 Materials used for concrete mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Stress-Strain Curve at short term loading . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 Creep Curve 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.4 Marking system for reinforcing bars . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.6 Stress-strain diagram for steel ....................... ......... 14 3.1 Standard HS Truck Weight Distribution . . . . . . . . . . . . . . . . . .. . . . . . . . 17 4.1 Top view . . . . . . . . . . . . . . . . . . . 26 . . . . . . . . . . . . . . . . . .. . . . . . . . . . 4.2 Isometric view .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Elevation 5.1 Beam I 5.2 Beam 2 27 . . . . ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . ........................... 5.3 Design for slab 30 . . . . . . . . . . . . . . . . . . . . . . .30 . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 31 5.4 Design for footing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 v List of Tables 1.1 Required Average Compressive Strengths . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1 ASTM and Philippine Standards of reinforcement Bars vi . . . . . . . . . . . .. . .12 Acknowledgments We would like to express our gratitude to our dear professor in this subject, Engr. Richard Aquino, for his valuable advice, efforts in molding us to become engineers, ideas in the field of bridge engineering, and undying support in making this project. Our deepest thanks for him, in helping us to experience more and to explore things in finishing this book. To the different programs he introduced to us, that we are able to do things in easy way. To the DPWH - District III for giving us the general plans and specifications of the Maluos Bridge II. To all the Civil Engineering Department faculties who were able to elaborate further computations and discussion in accordance to analysis of the bridge. To the members of this group for all the brain-storms, trust, efforts, and patience in developing this book, and making great teamwork. To all engineers who were able to share there knowledge on the design and analysis of bridges, the factors and considerations in designing a bridge, and referral of the different bridge design and analysis software. We also thank our Almighty God for giving us wisdom, knowledge and understanding and gave us life. Thank You Lord. You are our inspiration. Words cannot express Your love for us for You are an amazing God. Words are not enough to utter for how thankful we are to the people who become part in making this project. vii Chapter 1 Project Background Bridges along national roads support the country’s sustainable economic growth by facilitating the transport of goods and services. Nonetheless, there are still challenges in ensuring the structural integrity of national bridges. Planning and designing of bridges is the most significant aspect of structural engineering. It is the manifestation of the creative capability of the designers and demonstrates their imagination, innovation, and exploration. Bridge design is a complex engineering problem. The design process includes consideration of other important factors, such as the choice of bridge system, materials, dimensions, foundations, aesthetics, and local landscape and environment. Thus, the importance of conceptual analysis in bridge-designing problems cannot be emphasized strongly enough. Factually, the structural design scheme of the bridge presents a complex problem for the structural designer despite the presence of modern technology and advance computer facilities. The scope of such problem encompasses the determination of general dimensions of the structure, the span system, and the choice of a rational type of substructure. Furthermore, there is a demand to find the most advantageous solution to the problem in order to determine the maximum safety with minimum cost that is compatible with structural engineering principles. Fulfilling these demands will provide the proper solution to the technical and economic parameters, such as the structural behavior, cost, safety, convenience, and external view. Reinforced concrete is the most important material used in the construction of structures especially bridges. The raw materials of concrete, consisting of water, fine aggregate, and cement, can be found in most areas of the world and can be mixed to form a variety of structural shapes. The great availability and flexibility of concrete material and reinforcing bars have made the reinforced concrete bridge a very competitive alternative. Moreover, structures made from reinforced concrete are very rigid and has a long service life which is 1 ideal for highway bridges. However, several factors such as span, foundation conditions, loads, architectural considerations and others should be considered. Due to the different catastrophic events, such as typhoons and earthquakes, that is currently happening in our country, reinforced structures should strongly be considered. In relation to this, the study of design of reinforced concrete structure is crucial especially on highway bridges. Bridge aesthetics may be a great issue in the visual impact of the community, but its performance, efficiency and cost is severely important. 1.1 Project Description The Maluos Bridge II that will be located in Kabanlasihan, Sinuda, Kitaotao, Bukidnon along the Bukidnon-Davao City road is made of reinforce concrete. It has a span of 8m, and a width of 5m from the outer face of the barrier to the center line of the road. It has a total number of 8 reinforced beams/girders at 1.346m apart. The reinforced bridge was designed to withstand the MS18 (HS2044) vehicular loading. 1.2 Objectives of the Study To design a reinforced concrete bridge; To compute and identify the different loadings applied on the bridge; and To analyze and design the different structural members of the bridge. 1.3 Scope and Limitation The bridge is only limited on the design of a reinforced concrete structure; Piles supporting the footings are excluded in the design; and Longitudinal loads, environmental loads, wing loads, earthquake loads, thermal loads, and loads due to stream flow are excluded in the design. 2 1.4 Project Outline/Work-flow 1. Identifying Structural Parameters 2. Creating Structural Design 3. Computation of Structural Loadings a) Computation of Live Loads b) Computation of Dead Loads 4. Structural Design Analysis in MS EXCEL or WPS Spreadsheets 5. Constructing Written Report 3 Chapter 2 Reinforced Concrete Materials 2.1 Concrete Concrete is a mixture of sand, gravel, crushed rock, or other aggregates held together in a rock-like mass with a paste of cement and water, other times added with admixtures to change the workability, durability, and time of hardening of the concrete [McCormac and Brown, 2010]. Nowadays, concrete is widely used due to its availability, durability and cost. Figure 2.1 shows the different materials used for concrete. Figure 2.1 Materials used for concrete mixture 4 2.1.1 Main Ingredients of Concrete 2.1.1.1 Portland Cement Portland cement is a powdered, grayish material that consists chiefly of calcium and aluminum silicates. The American Society for Testing and Materials had classified five types of Portland cement that are manufactured from the same raw materials but of different properties depending on its blend. Type I cement is the common cement used in construction, but the other four types are used for special situations were early strength or low heat or sulfate resistance is needed. 2.1.1.2 Coarse and Fine Aggregates Three-fourths of the concrete volume is composed of aggregates. Section 403.4.1 of the NSCP Code states that the limiting values are as follows: one-fifth of the narrowest dimensions between the sides of the forms, one-third of the depth of slabs, or three-quarters of the minimum clear spacing between reinforcing. Aggregates should be strong, durable and clean for it may interfere the bonding between the cement paste and aggregate. Additionally, the strength of the aggregate has an effect on the strength of the concrete, and its properties may greatly affect the concrete’s durability. 2.1.1.3 Water Natural water that is potable and has no pronounced taste or odor is satisfactory as mixing water for concrete. Section 3.4.1 of ACI Code stipulates that the water used in mixing concrete shall conform to ASTM C1602. In which, it allows the use of potable water without testing and includes methods for qualifying non-potable sources of water with consideration of effects on its setting time and strength. To ensure water quality, testing frequencies are monitored. It also includes optional limits for chlorides, sulfates, alkalis, and solids in mixing water that can be invoked when appropriate. 5 2.1.1.4 Admixtures NSCP defined admixture as a material, other than water, aggregate, or hydraulic cement, used as an ingredient of concrete and is added to concrete before or during its mixing to modify its properties. There are admixtures to accelerate or retard setting and hardening, to improve workability, to increase strength, to improve durability, to decrease permeability, and to impart other properties. Different kinds of admixtures depending on its functions are used in constructions, namely accelerating admixtures, set-retarding admixtures, and airentraining admixtures. 2.1.2 Compressive Strength Concrete has a relatively high compressive strength that is determine by testing to failure of 28-day-old concrete cylinder at a specified rate of loading. Thus, the values obtained for the compressive strength of concrete are to a considerable degree dependent on the sizes and shapes of the test units and the manner in which they are loaded. ACI Section 5.3.1.1 requires that the basis of the compressive strength of the concrete shall not exceed the specified 28-day strength selecting the proportions at very large values. And that for concrete production facilities that have a compressive strength test records of not older than 24 months to enable them to calculate satisfactory standard deviations, a set of required average compressive strengths to be used for selecting concrete properties is specified in ACI Table 5.3.2.1. Different compressive standard deviation values would be used as stated by ACI. 6 Table 1.1 Required Average Compressive Strengths (ACI, 2011) 2.1.3 Tensile Strength The tensile strength of the concrete varies from 8% - 15 % of its compressive strength. Tensile strength is neglected in design calculations and has a definite reduction effect on their deflections. Tensile strength in concrete does not vary in direct proportion to its ultimate compression strength making it quite difficult to determine with direct axial tension loads because of the problems in gripping test specimens so as to avoid stress concentrations, and because of difficulties in aligning the loads. The tensile strength of concrete in flexure is quite important when considering beam cracks and deflections. 2.1.4 Stress-strain Curve A typical relationship between stress and strain for normal strength concrete is presented in a stress-strain curve. The non-linearity is primarily a function of the coalescence of microcracks at the paste-aggregate interface [PortalConcrete, 2012]. Thus, the ultimate stress is reached when a large crack network is formed within the concrete, consisting of the coalesced microcracks and the cracks in the cement paste matrix. Corresponding to the ultimate stress, the strain is usually around 0.003 for normal strength concrete. The descending proportion of the stress-strain curve can be obtained by a displacement or a strain controlled machines. Thus any extra load beyond the 7 ultimate capacity leads to a catastrophic failure of the specimen. And that the strain at failure is typically 0.005 for normal strength concrete. Below shows the stress-strain curve figure 2.2. Figure 2.2 Stress-Strain Curve at short term loading [McCormac and Brown, 2010] 2.1.5 Modulus of Elasticity The ratio of normal stress to conforming strain for tensile or compressive stresses below proportional limit of material is known as the Modulus of Elasticity. NSCP Section 408.6.1 specifies that it shall be permitted to be taken as w1.5c0.043√f’c (in MPa) for values of wc between 1,500 and 2,500 kg/m3. For normal weight concrete, Ec shall be permitted to be taken as 4,200√f’c. 8 2.1.6 Creep and Shrinkage Concrete is a structural material with time-dependent properties, such as shrinkage as well as creep and its associated stress relaxation, which significantly affect the structural behavior. Concrete continues to deform for long periods of time under sustained compressive loads which results in an additional deformation called creep or the plastic flow. The amount of creep is largely dependent on the amount of stress. It is directly proportional to stress as long as the sustained stress is not greater than one-half of f’c, otherwise creep will increase rapidly [Nilson, et al., 2012]. Figure 2.3 shows the typical creep curve for concrete loaded in 600 psi at 28-days old. Figure 2.3 Creep Curve The paste consisting of cement and water fills the voids between the aggregate and bonds the aggregate together when the materials for concrete are mixed. It should be sufficiently workable so that it can be made to flow in between the reinforcing bars and through the forms. When this water evaporates, it made the concrete shrinks reducing the shear strength of the member. It may also permit the reinforcements to be exposed to the atmosphere or chemicals. 9 Moreover, the amount of shrinkage is heavily dependent on the type of exposure. 2.1.7 Quality Control The quality of milled-produced materials, such as structural or reinforcing steel, is ensured by the producer, who must exercise organized quality controls, usually specified by relevant ASTM standards. Concrete, in contrast, is produced or closed to the site, and its final qualities are affected by a number of factors, which have been discussed briefly. Therefore, efficient quality control must be established at the construction site. 2.2 Deformed Steel Bars Deformed reinforcing bars are composed of ribbed projections rolled onto their surfaces to provide better bonding between the concrete and the steel. Minimum requirements for these deformations have been developed in experimental research. Accordingly, Section 3.5.3.1 of ACI Code specifies that deformed reinforcing bars shall conform to the requirements for deformed bars following the specifications for carbon steel (ASTM A615), low-alloy steel (ASTM A706), stainless steel (ASTM A955), and rail steel and axle steel (ASTM A996). The ASTM specifications require that fy at least 414 MPa shall corresponds to a tensile strain of 0.35 % be at least fy. Table 2.1 shows the ASTM standards of Reinforcement Bars and Philippine Standards of Reinforcement Bars with its specific bar designation, nominal mass, and nominal area. Figure 2.4 shows the marking system for the reinforcing bars meeting the ASTM Specifications A615, A706, and A996. 10 Figure 2.4: Marking system for reinforcing bars 11 2.2.1 Philippine standard bars Table 2.1 ASTM and Philippine Standards of Reinforcement Bars [NSCP, 2008] 2.2.2 Stress-strain diagram The main properties that determine the characteristics of reinforcing bars are its yield point and Modulus of Elasticity, Es. The latter is practically the same for all reinforcing steels and is taken as Es = 200,000 MPa. The yield point of steel is the stress at which the yield plateau establishes itself. Figure 2.5 the ideal for Grade-40, Grade-60, and Grade-70 reinforcing bars, and for welded-wire fabric. High strength bars generally do not have a well-defined yield point. 12 Figure 2.5: Stress and Strain Diagram [Wight, K. ] 2.2.3 Yield strength The yield strength or yield point of a material is defined as the stress at which a material begins to deform plastically. The strength of steel differs on its composition and due to its different heat treatment conditions. The stress-strain diagram of steel in which rupture strength, yield point, elastic limit and proportional limit are shown in figure 2.6. 13 Figure 2.6: Stress-Strain Diagram for Steel [Nilson, et al.] 2.2.4 Modulus of elasticity Young’s Modulus or the Modulus of Elasticity describes the tensile elasticity or the tendency of an object to deform along an axis when opposing forces are applied, and it is the ratio of tensile stress to tensile strain. For steel, the Modulus of Elasticity is equal to 200,000 MPa. 14 Chapter 3 Design Methods 3.1 Strength Design Methods (SDM) 3.1.1 Ultimate Strength Design Methods/ Load and Resistance Factor Design(LRFD) and NSCP Design Assumptions LRFD is a factor used in different load present in a building. These factor is used depending on the type of loads like dead loads, live loads, seismic loads and wind loads. The live load analyzed in bridges is the moving load. Moving load is the live load projected in the analysis of highway bridge loadings. The following combinations of loads with its factors as based on Section 409.3.1 of the NSCP Code is shown below: 1. 1.4D 2. 1.2D + 1.6L 3. 1.2D + 1.6(Lr or S or R) + ((0.5 or 1.0)*L or 0.8W) 4. 1.2D + 1.6W + (0.5 or 1.0)*L + 0.5(Lr or S or R) 5. 1.2D + 1.0E + (0.5 or 1.0)*L + 0.2S 6. 0.9D + 1.6W + 1.6H 7. 0.9D + 1.0E + 1.6H Load combinations 1 and 2, where D stands for dead load and l stands for the live load, are used in this project. Higher values obtain from the load combinations are considered. 15 Significantly, the design factors for moment , shear and axial compression load are as follows: Mu≤øMn Vu≤øVn Pu≤øPn Where ; øMn = is the design strength Mu = is the required strength Vu = is the required shear øVu = is the design shear The design strength is the product of the nominal strength and strength reduction factor, where the strength reduction factor is always less than 1. The reduction factors, ø, depends on the type of section whether it is compressioncontrolled, tension-controlled, and transition-controlled section. Ø factors for tension-controlled sections are the following: Flexure = 0.9 Shear = 0.85 Column = 0.7 3.1.2 Loads and Load Combinations 1. Dead load The dead load load shall consist of the weight of the complete structure including the sidewalks, barriers, roadway, and other public utilities. However, when a separate wearing course is to be place or replaced during and after construction, AASHTO Section 1.2.2 for Bridge Specification states that an adequate allowance shall be made for its weight in the design dead load, otherwise, provision for future wearing surface is not required. 16 2. Live load The live load consist of the weight of the applied moving load of the vehicles, and sidewalk loadings. Additionally, the live load to be considered is the MS18 (HS20-44) truck or its lane equivalent loading in accordance with the DPWH Design Guidelines. Sidewalk loadings vary depending on site conditions and would further require engineering judgement that would consider the given DPWH Design Guidelines. Moreover, a conventional computation in obtaining the live loadings is by adapting the percentage weight distribution of the truck. Figure 3.1 shows the weight distribution of standard HS truck. Figure 3.1 Standard HS Truck Weight Distribution 3. Impact Live load stresses produced by MS loadings shall be increased, depending on the type of group and by the allowance as stated for dynamic, vibratory and 17 impact effects. Impact is added to the live load as based on AASHTO recommendations. The reduction in impact values can be made for bridges when conditions. 4. Others DPWH Manual Load Ratings emphasized that longitudinal, environmental, wind, earthquake, and thermal loads may not be considered due to the fact that the occurrence of extreme values during the relatively short duration live loading is extremely small. 3.1.4 NSCP Safety Provisions The NSCP provided safety provisions for the building to stand with the effects of loading present in the environment. The design strength must be greater than or equal to the required loads with corresponding load combinations. That is: Mu≤øMn Vu≤øVn Pu≤øPn The strength reduction factor,ø, is important in the design. It must be in tension-controlled section which is 0.9. 3.1.5 Structural Analysis Methods 3.1.5.1Classical Methods In this method, the knowledge from Statics of Rigid Bodies and Strength of Materials is highly needed, since all the formulas are used in this method was derived based on the concept in the subjects. Implication of all the equation was possible through design assumptions presented in the NSCP. The Strength Design Method is the assumptions of all of the materials where steel is to be under yield condition and concrete is close to failure. In order to start the analysis, stress and strain compatibility and equilibrium are the requirements. 18 1. Stress and strain compatibility. It is the free body diagram that easily constructs and shows a compatibility equation. The diagram of a compatibility equation on a stress distribution is a second degree curve. Whitney suggested to change the curve to a simpler rectangular uniformly distributed load with its maximum stress of 0.85f’c at a 28-day compressive strength of concrete. 2. Equilibrium. It is the summation of all the forces into zero, so that the internal forces could balance the effect of its external loads. 3.1.5.2 NSCP Moment and Shear Coefficient In order to require full analysis in order to get the value of the maximum moment and maximum shear, the moment and shear coefficient must be based on the clear span distance between face of the support. Coefficients are all based from the total distributed factor load (Wu), the sum factor of dead load and live load. Wu = 1.2D + 1.6L NSCP Eq - 409.2 The moments and shear coefficients are the requirements given in the NSCP Code section 408.4.3 as: There are two more spans; Spans are approximately equal, with the larger of two adjacent spans not greater than the shorter by more than 20 % Loads are uniformly distributed; Unfactored live load does not exceed 3 times unfactored dead load; and The members are prismatic. NSCP also developed these coefficients to directly compute its maximum moment and shear of the structures. Once these condition are violated, full analysis of structure must be taken. Mu= Cm(wuLn2) Eq - 1 Vu= Cv(wuLn/2) Eq - 2 19 Where Cm, and Cv are shear and moment coefficient. 3.1.5.3 Computer Programs AutoCAD 2014 To improve the quality of the drawing design for better communications and understanding of the designer, AutoCAD was used for enhancement. WPS Spreadsheet The use of electronic spreadsheet was utilized in the computations for the design and analysis. 3.2 Structural Analysis and Design 3.2.2 Procedures of Structural Design: 3.2.2.1 Design of beams: In designing a beam, there are alternative approaches that are needed to be considered. First, ρ, width of the beam, and the effective depth from the extreme compression fiber are set. The alternative approach is to preset b and d where ρ, is unknown. Dimensions and reinforcements are need to be specified so that factored load moment is resisted, thus, two possible approaches are considered. 1. Compute the min and max with the following formula: min 20 f ' c 1.4 4 fy fy Choose the higher value among the two ρ values for ρmin. max 0.75 bal 0.85 f ' c 1 600 ( ) bal max fy 600 fy 0.85 f ' c 1 cu ( ) fy cu t Use ρ value that ranges from min ≤ρ≤ max 2. Compute the bd² The flexural resistance is determine by using this formula: Rn fy (1 0.5 m) m fy 0.85 f ' c bd 2 Mu Rn 3. Set the values of b (base of the beam) and d (the distance from the compression fiber to the centroid of the steel). With the use of different dimension of b, bd² must be divided with the assumed b, and the square root of the quotient to get d. Next, d would then be added to the clear cover to get h ( the height of the beam). Standard minimum cover provided by the NSCP 407.8.1 of 40-mm plus the diameter or the stirrup and half of the diameter of the bar is taken to obtain the clear cover. Using economical sections which is: 1.5 h 2.0 b 21 Values that satisfies the stated expression should be the bases of the economical section of the beam. bd² that has been provided and required should be compared. Thus, the provided bd² should be greater than or equal to the required bd². 4. Revision of the ρ must less than or equal to max and greater than ρmin. By using the formula, revised ρ can be determine: 1 2 Rn (1 1 m 0.85 f ' c First, the Rn(flexural resistance) is taken by the formula below: Rnprovided Mu bd 2 provided 5. The area of the reinforcing steel is computed using the revised ρ with the formula: Asrequired revise bd 6. Reinforcement was selected using As (required). From this, the area of bars 25mm or 20mm diameter are obtained using the stated formula: Asrequired n As25or 20 mm 7. Spacing of the reinforcements are obtained satisfying the requirement provided that the spacing of the reinforcement must be greater than or equal to Smin of the chosen bar (25mm diameter) by using this formula: S b 2ds 4ds ndb n 1 22 8. The section was checked with the conditions that if øMn≥Mu, then your design is GOOD, Oh Yeah! 3.2.2.2 Slab Design In designing, normally, the design of slab is the same although the base (b) of the slab is one-meter-strip. The assumed thickness of the slab is to be referred to the Table 409-1 - Minimum Thickness of Non-prestressed beams or one way slab unless deflection are computed under the NSCP code section 409.6.2.3. Then it was assumed also that the moment arm in getting the øMn is 0.95d. Compute The spacing of the tension bars in a one-meter-strip was computed. And a checking was enhance the section is good if øMn≥Mu. 3.2.2.3 Design of Footings: Normally, the design footing of the bridge is complicated compare to the vertical structures. So, values were assumed such as the allowable soil bearing pressure(qa), the depth of the footing from the ground surface (df),unit weight of the soil( s ) and thickness of the footing (hf) in the design. The base of the footing was computed by using this formula: A Pdl Pll qe A b L 1. Qu was computed using this formula: qu 1.2( DL) 1.6( LL) Arequired 23 2. The shear was checked to assure that it is capable of resisting of one way and two way shear. Vc Vu For one way shear, this formula was used: Vu qu ( Aef ) b a 2d )( L) 2 1 Vc f ' cbd 6 Vu qu ( For two-way shear (punching shear), the formula below was used: Vu qu ( L2 ( b0 2 ) ) 4 d hf cc db b0 2(a d ) 2(b d ) Vc f ' cb0 d 1 3 Mu, Rn, and ρ was obtained using the following formula: Mu qu * B( Rn Mu bd 2 B width 2 1 ) ( ) 2 2 1 2 Rn (1 1 m 0.85 f ' c 24 The reinforcements that would be used in the design of the footing was obtained by using the same process like that of the beam. And that, the selected As would be based on the following formula: Asrequired revise bd Area and number of the bars could then be determined. The spacing of the reinforcement was then checked. Moreover, the spacing of the reinforcement must be greater than or equal to Smin which is 25mm by using this formula: S b 2ds 4ds ndb n 1 The section was checked. If øMn≥Mu, then your design is GOOD, Oh Yeah! 25 Chapter 4 Plans and Specifications 4.1 Architectural Drawings The isometric view, top view and the general plan of the Reinforced Concrete Maluos Bridge are presented in the following subsections: Figure 4.1 Top View 26 4.1.1 Isometric The Maluos Bridge is an eight-meter span reinforced concrete bridge. it is composed of a barriers, curbs, sidewalk, roadway with composed of wearing course and reinforced concrete beams or girder. Figure 4.2 Isometric View 4.1.2 General Elevation Figure 4.3 Elevation 27 Chapter 5 Results and Discussion 5.1 Structural Analysis and Design Assumptions In the structural design, specifically in the computation of loading, there were many assumptions. It was assume in the computation of dead loads that the unit weight of the concrete was 24 kN/m³, the slab thickness was 200 mm, the beam dimensions were 600 mm x 350 mm, the unit weight of the asphalt was 22 kN/m³, the beam spacing from center to center was 1.364 m, the tributary width of 1.652 m, the sidewalk width of 1.11 m, the asphalt thickness of 125 mm, asphalt width of 0.682 m, the railing height was 0.9 m, the railing width was 250 mm, the vertical railing area was 0.0625 m², the horizontal railing area was 0.04 m², the number of horizontal railing was 2, the number of vertical railings was 5, and the length of the span was 8 m. In the computation of live loads, the assume value were ; from the AASHTO standards, the assumed weight (W) of the truck ( HS20-44/MS-18) was 33 metric tons or equivalent to 33000 kg. The load carried in the front wheel axle was according to AASHTO was 0.1 W (P1), the center wheel was 0.4 W (P2) and also 0.4 W (P3) of the rear wheel that is according to AASHTO standards. The distance between P1 and P2 was also assumed to be 4.27 m and distance between P2 and P3 was also assumed to be 4.87. It was also assumed that the live load in sidewalk was 12 kPa from NSCP. In the design of the beams in flexural and in shear, slabs and footing, the assumed value were; the modulus of elasticity of the steel (E) was 200000 MPa, the compressive strength of the concrete ( f’c) was 28 MPa and the yield strength of the steel (fy) was 414 MPa. In the design of the footing, there were some value that were needed to be assumed. The allowable bearing pressure (Qa) was assumed to be 90 kPa. The depth of the footing (Df) was assumed to be 2 m. The thickness of the footing (Hf) was also assumed to be 600 mm. The average unit weight of the soil and the concrete was also assumed to be 20 kN/m³. 28 5.2 Computed Design Loads 5.2.1 Dead Load In the bridge, there were eight beams in a width of it. The edges beam were assumed to be Beam1 and the remaining six beams were also assume to be Beam2. For Beam1, the total computed dead load was 24.269 Kn/m. For Beam 2, the total computed dead load was 15.338 Kn/m. There was great difference between the magnitude of the total dead loads carried by Beam 1 and Beam 2. This was due to the fact that Beam 1 carried the railings, the sidewalk slab and the beam. 5.2.2 Live Load The live load computation have to parts the computation of the live load for Beam 1 and Beam 2 just like in the dead load. For Beam 1, the total computed live load was 13. 32 kN. And for Beam 2, the total live load computed was 311.96 kN-m including the addition factor due to impact. 5.2.3 Factored Loads and Load Combinations Normally in the design of the any building structure with high percentage of live load. The load combination usually 1.2 of the dead load and 1.6 of the live load. The other solution is to get each moment combinations just like the students did. For beam 1, the computed 1.2 moment due to dead load was 232.98 kN-m and for 1.6 moment due to live loads was 170.496 kN-m. For Beam 2, the 1.2 moment due to dead load was 147.25 kN-m, and the 1.6 moment due to live load including the impact load added was 499.136 kN-m. 5.3 Structural Analysis Results For Beam 1, the computed 1.2 of the dead load and 1.6 of the live load moment was 403.48 kN-m. Normally the load factor of 1.2 for dead load and 1.6 for live load was used because it is always greater to the combination 1.4 of the dead load in the design of the bridge. For Beam 2, the computed values with their load factors was 646.386 kN-m. 5.4. Beam Sizes, Bars, Stirrups, Sketches 29 Figure 5.1 Beam I The design of the beam was computed in the help of a computer program called WPS SpreadSheet. The dimension of the Beam 1 was 620 mm by 350 mm. The number of the bars of 25 mm diameter bar which was from the spreadsheet was five with two layers. The spacing of the stirrups from the distance d from the face of the support was 270 mm. So, it assumed that the spacing of a 8 meter span of the stirrups from the face of the support was 1-50 mm, 5-200mm, 8-270mm and the remaining reinforcements at 300mm. Figure 5.2 Beam 2 The dimension of the Beam 2 was 620 mm by 350 mm. 8-25mm diameter bars designed at two layers was calculated using WPS Spreadsheet. The spacing of the stirrups from the distance d from the face of the support was 150 mm. So, it assumed that the spacing of an 8 meter span of the stirrups from the face of the support was 1-50 mm, 5-100mm, 8-150mm and the rest reinforcements are 300mm. 30 5.5 Slab Sizes, Bars,Sketches Figure 5.3 Design for Slab In this design of the slab in flexure, a one meter strip by the thickness of the slab of 200 mm. Still 25 mm diameter bar with 16 bars, the numbers of bars, spaced with 37.33 mm. The student was not able to design the slab in shear. 5.6 Footing Sizes, Bars, Sketches Figure 5.4 Footing Design In the design of the footing, there were values that were assumed. And the results from the assumed value were; the dimension of the footing was 9.54m by 3.5 m, the number of bars for the longitudinal reinforcements with 25 mm diameter of the bar was 47 bars spaced with 91 mm spacing. And in the transverse reinforcements, the number of bars with 25 mm diameter of the bar was 28 bars spaced with 321.85 mm spacing. 31 Chapter 6 Conclusions and Recommendations 6.1 Conclusion The Reinforced Concrete Bridge was located at Maluos, Kitaotao, Bukidnon with a span of 8 meters and a width of 9.54 meters designed as reinforced concrete. There are 8 beams distributed equally at 1.364 to the whole width of the bridge. All beam 1, were located from edge to edge. Six beam 2 were located at the center between the two beam 1. The flexural design of beam 1 and beam 2 were different because the load carried by beam 1 was different from that of the load carried by beam 2. In beam 1, loads are composed of the dead load (beams, slab, sidewalk slab, railings) and live load such as human. In beam two, it has a dead load composed of the beam, slabs, asphalt/wearing course, and its live load. The dimensions of the beams are all through-out the same, 620mm by 350mm. They only differ on the number of bars present in beam 1 and beam 2. The number of bars in beam 1 was 5 and in beam 2, was 8. The shear design of the beam 1 and the beam 2 were differentas well as its required shear. The spacing of the stirrups from a distance d from the face of the support of the beam 1 was 270 mm of the beam 1. The spacing of stirrups from the distance d from the face of the support was 150 mm of the beam 2. It was concluded the bigger the shear the lesser its spacing and the bigger the moment the more number of bars were used. The design of the slab was 1 meter strip and only for the slab of the roadway. The design of the slab was the same as the beam. From NSCP table 409-1, the minimum thickness of the slab with an assumed value was taken, then the design was complete. 25 mm diameter bars were used with with a spacing of 37.33 and it was good because it was bigger than the minimum spacing which is 25 mm. The design of the footing of the bridge was very difficult without conduct a study of the typical soil profile of the location. Thus, there were so many assumptions to be made. The computed overall load reactions was carried by each support. Then, qa (allowable bearing pressure) was assumed as well as the 32 dimensions of the piers. The depth from the base of the footing to the ground surface was also assumed. Then, results were computed. In the longitudinal reinforcements, 25mm diameter of the bar with a spacing of 91mm was adopted, and in the transverse reinforcements, 25mm diameter of bar with a spacing of 321.85 mm was used. 6.2 Recommendations Reinforced concrete bridge is one of the featured structure in the society. Moreover, the design of the bridge should be critical to ease integrity and cost on the structure. Thus, it is recommended to make and follow exact and accurate values, and design codes and methods according to the NSCP and ACI. Furthermore, the use of structural bridge designers would truly be appreciated to elaborate more of the parameters, such as the finite element analysis of the bridge. Additionally, the assumptions of values considered in designing should be approximate to the actual values, otherwise iterative calculations are extensively observed. In this analysis, live loads and dead loads are only considered. Thus, it is important to include the seismic, longitudinal, uplift, and wind loads for further analysis. 33 Appendix A Design Aids A.1 Table 34 Table 2.1 ASTM and Philippine Standards of Reinforcement Bars [NSCP, 2008] 35 A.2 Chart Figure 2.5: Stress and Strain Diagram [Wight, K. ] Figure 2.6: Stress-Strain Diagram for Steel [Nilson, et al.] 36 Appendix B Structural Analysis 37 38 39 Appendix C Design Computations 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 ANALYSIS OF DESIGN FOR BEAM 1 55 56 ANALYSIS OF DESIGN FOR BEAM 2 57 58 References AASHTO (1973). Standard specifications for highway bridges. ACI 318-11. (2011). Building code requirement for structural concrete. Bernas, A. (2006). Heavy impacts on bridge restraint systems. International conference on bridges. Retrieved from www.deltabloc.com Chen, W.F. And Duan L. (1999). Bridge engineering handbook. CRC Press (08493-7434-0). Grahn, M. (2012). Structural analysis and design of concrete bridges: current modelling procedures and impact on design. Master’s Programme Structural Engineering and Building Performance Design. Sweden. McCormac, J., and Brown, R. (2012). Design of reinforced concrete, 9th ed. Wiley and Sons, Inc. Nilson, A., Darwin, D., and Dolan, C. (2010). Design of concrete structures, 14th ed. McGraw Hills, NY. NSCP. (2008). Chapter 4: Structural concrete. Swanson, J.A. & Miller, R. A. (2007). LRFD bridge design: AASHTO LRFD bridge design specifications. 59