Ref. Ares(2020)1848056 - 31/03/2020 Natural Enzymes for Ecological Detergents to improve biologically certified Washing products Grant Agreement nº: 852970 Deliverable 1.7 Start Date: 1st April 2019 Duration: 24 Months Deliverable Report D15: D1.7 Analytical report on ferment and granulate composition Due date of deliverable: Submission date: File name: Revision number: Save date: Document status: Dissemination level: 31/03/2020 31/03/2020 NEEDbioWash_D1.7 Pu Page 1 of 11 Role Name Organisation Date File suffix Author Caroline Hennigs NST 31/03/2020 CH Task Leader Caroline Hennigs NST 31/03/2020 CH WP leader Caroline Hennigs NST 31/03/2020 CH Coordinator Caroline Hennigs NST 31/03/2020 CH Page 2 of 11 Table of Contents Summary ............................................................................................................................... 4 1. Introduction ....................................................................................................................... 5 2. Material and methods ........................................................................................................ 6 2.1. Dry Matter Content / Moisture Content ......................................................................... 6 2.2. Ash Content / Mineral Content ..................................................................................... 6 2.3. Protein Content (Kjeldahl) ............................................................................................ 6 2.4. Fat Content (Soxhlet) ................................................................................................... 8 2.5. Determination of carbohydrate content ......................................................................... 9 2.6. Elemental analysis ..................................................................................................... 10 3. Results .............................................................................................................................11 Page 3 of 11 Summary The project NEEDbioWash aims to scale-up and demonstrate the production and application of an organic, GMO-free enzyme product by solid state fermentation which will boost the washing performance of eco-certified laundry products in a way that they conquer significant market segments in the laundry detergent market. NST is about to establish the industrial scale production of 10 tons granulated enzymes per year. RG will evaluate the production process and the resulting product for the development of new ecological detergent products. As the relevant fermentation-, pre-treatment- and granulation parameters are now optimised according to RG's needs, NST has implement the industrial scale production of the NEEDbioWash product and application products thereof. The analysis of the ferment and the granulates composition was carried out by Tecnalia and are laid down this deliverable. Page 4 of 11 1. Introduction The project NEEDbioWash aims to scale-up and demonstrate the production and application of an organic, GMO-free enzyme product by solid state fermentation which will boost the washing performance of eco-certified laundry products in a way that they conquer significant market segments in the laundry detergent market. The NEEDbioWash granulate will be assessed according to available guidelines of the Enzymes REACH pre-Consortium. In order to get the REACH registration a detailed composition analysis of the product is needed. NST sent a sample of dry ferment & granulate product to TECNALIA (as in the figure below) to perform theses analysis. Fig. 1: Dry ferment & granulated sample (sent by NST) Two different composition analysis have been carried out: Nutritional analysis: according to Regulation (EU) No 1169/2011 of the European Parliament and of the Council on the provision of food information to consumers the following parameters have been quantified: - Water - Ash - Proteins - Total fat - Total carbohydrate Elemental analysis (CHNOPS): quantitative elemental analysis has been performed to determine present elements: - Carbon - Hydrogen - Nitrogen - Oxygen - Phosphorous - Sulphur Page 5 of 11 2. Material and methods 2.1. Dry Matter Content / Moisture Content In order to calculate nutrient / component content of different products (batches), the dry matter content is essential to make analytical results for the different parameters comparable. There are usually different methods based on several standardized methods such as: AOAC 930.04 Loss on Drying (Moisture) in Plants AOAC 930.15 Loss on Drying (Moisture for Feeds (at 135ºC for 2 hours) – Dry Matter on Oven Drying for Feeds (at 135ºC for 2 Hours) The dry matter content of the raw materials is evaluated from the free moisture content. The latter is measured as weight loss of samples after drying in oven at 105 °C wt loss on drying [g] % (w/W) LOD = % (w/w) moisture = 100 x wt test portion [g] % Dry matter = 100 - % LOD 2.2. Ash Content / Mineral Content Ash content refers to the mineral content of a sample and is determined by burning a given quantity of the sample under prescribed conditions and measuring the residue. It represents the bulk mineral matter after carbon, oxygen, sulphur and water has been driven off during combustion. The usual method is based on several standardised methods such as: AOAC 930.05 Ash of Plants according to 900.02 or 942.05 AOAC 942.05 Ash of Animal Feed (at 600ºC for 2 hours) AOAC 900.02 Ash of Sugars and Syrups (at 525ºC, several hours) The dry matter residue is placed in a muffle at 550 ± 10 °C until a white residue (the ashes) is obtained and weighted. Weight of test portion [g] – Weight Loss on Ashing [g] [%] (w/w) Ash = • 100 Weight of test portion [g] 2.3. Protein Content (Kjeldahl) The determination of the protein content is carried out using the method based on Kjeldahl. The method is usually implemented using the following standardised methods as reference. Page 6 of 11 AOAC 2001.11 Protein (Crude) in Animal Feed, Forage (Plant Tissue), Grain and Oilseeds – Block Digestion Method Using Copper Catalyst and Steam Distillation into Boric Acid [Applicable to the determination of 0.5–50% Kjeldahl N (3–300% equivalent crude protein) in forage, animal feed and pet food, grain, and oilseeds, and applicable to the same matrixes as 976.05(4.2.05),976.06(4.2.06),984.13(4.2.09),988.05(4.2.03),and990.02(4.2.07 ); the method does not measure oxidized forms of N or heterocyclic N compounds.] Principle The material is digested in H2SO4 to convert the protein N to (NH4)2SO4 at a boiling point elevated by the addition of K2SO4 with a Cu catalyst to enhance the reaction rate. Ammonia is liberated by alkaline steam distillation and quantified titrimetrically with standardized acid. Aluminum block heaters increase the efficiency of the digestion. The digest must contain residual H2SO4 to retain the NH3. Water is added manually or automatically to the digest to avoid mixing concentrated alkali with concentrated acid and to prevent the digest from solidifying. Concentrated NaOH is added to neutralize the acid and make the digest basic, and the liberated NH3 is distilled into a boric acid solution and titrated with a stronger standardized acid, HCl, to a colorimetric endpoint. The same endpoint detection system e.g., indicator, wavelength) must be used for the standardization of the HCl and for the analyte. The analyte is referred to as “crude” protein because the method determines N, a component of all proteins. In addition, N from sources other than true protein is also determined. (Additional digestion procedures must be used in order to include N from nitrate.) The amount of protein in most materials is calculated by multiplying % N by 6.25, because most proteins contain 16% N. In total the following reactions proceed during the crude protein determination. K2SO4, Catalyser, Δ organic substance H2O + CO2 + NH3 2 NH3 + H2SO4 (NH4)2SO4 (NH4)2SO4 + 2NaOH Na2SO4 + 2NH3 + 2H2O 3 NH3 + H3BO3 (NH4)3BO3 (NH4)BO3 + 3 HCl NH4Cl + H3BO3 Page 7 of 11 (VS – VB) • M • 14.007 Kjeldahl Nitrogen [%] = W • 10 Crude Protein [%] = [%] Kjeldahl Nitrogen • F Where: VS = volume [ml] of standardized acid to titrate a test VB = volume [ml] of standardized acid used to titrate reagent blank M = Molarity of standard HCl 14.007 = Atomic weight of N W = Weight [g] of test portion or standard 10 = factor to convert mg/g to percent 6.25 = Standard conversion factor for converting Percentages of Nitrogen into Percentages of Protein 2.4. Fat Content (Soxhlet) Lipid in residues are present in various forms like monoglycerides, diglycerides, triglycerides, sterols, phospholipids, etc. Lipid matter is soluble in organic solvent and insoluble in water. Therefore, organic solvents like hexane and petroleum ether have the ability of solubilizing fat and fat is extracted in combination with the solvent. Later the fat is collected by evaporating the solvent. Total fat content is evaluated through Soxhlet extraction with petroleum ether. The method is usually implemented taking into account the following standardised reference methods: AOAC 930.09 Ether Extracts of Plants (according to 920.39B) AOAC 920.39 Fat (Crude) or Ether Extract in Animal Feed (wet materials) AOAC 954.02 Fat (Crude) or Ether Extract in Pet Food (dried materials) About some grams of sample are extracted in a Soxhlet apparatus with solvent under reflux for a certain period. The extraction solvent is collected in a round flask and removed by vacuum evaporation. The flask with the extracted fat fraction is dry in oven at 150°C to remove moisture, cooled down in desiccator and weighted. Page 8 of 11 Fig. 2: Soxhlet Extraction for the determination of fat content. The total fat content will be calculated with the following formula. Total fat content [g/100g] = (m2 – m1) •100 m0 m0 = weighted sample [g] m1 = weight of empty extraction flask [g] m2 = weight of extraction flask with fat after drying [g] 2.5. Determination of carbohydrate content The amount of available carbohydrates can be calculated if the protein, fat, ash and dry matter content are known. The following formula is usually used. Carbohydrate content [g/100g] =100 – m A – m P – m F – (100 – m DM ) mA = Total ash content [g/100g] Page 9 of 11 mP = Total protein content [g/100g] mF = Total fat content [g/100g] m DM = Total dry matter content [g/100g] 2.6. Elemental analysis The elemental analysis of the sample has been carried out according to the following standards: Table 1: Reference standards for elemental analysis PARAMETER Carbon Hydrogen Nitrogen Sulphur Oxygen Phosphorus (P2O5) REFERENCE STANDARD ASTM Standard Test Methods for Determination of Carbon, D5373 Hydrogen and Nitrogen in Analysis Samples of Coal and Carbon in Analysis Samples of Coal and Coke EN Solid biofuels – Determination of total content of carbon, 15104 hydrogen and nitrogen – Instrumental methods DIN ISO Soil quality — Determination of organic and total carbon after 10694 dry combustion (elementary analysis) DIN EN Characterization of waste - Determination of total organic 13137 carbon (TOC) in waste, sludges and sediments DIN EN Solid recovered fuels - Determination of calorific value 15400 DIN 51724 Solid mineral fuels - Determination of sulfur content Calculus DIN EN Water quality — Determination of selected elements by ISO11885 inductively coupled plasma optical emission spectrometry (ICP-OES) Page 10 of 11 3. Results Obtained results are summarized in Table 2. Table 2: Analytical composition of granulated sample PARAMETER METHOD UNITS VALUE Water Ash Total protein Total fat Total carbohydrate Starch Carbon Hydrogen Nitrogen Sulphur Oxygen Phosphorus (P2O5) Gravimetric Gravimetric Titrimetric Gravimetric Calculus % % % % % % % % % % % % 12,00 0,30 5,70 1,60 80,00 60,80 43,20 5,40 1,20 0,08 50,10 0,18 Page 11 of 11