HEALTHCARE
Global Services Organisation
Technical
Documentation
Order No.: DD+DIS150.05E
*1YZO6N1*
1 Piece YZO6N MA1
1st Edition
printed in Germany 2005-09-09
Agfa Company Confidential
DRYSTAR 5302
Type 5366 / 100
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
HEALTHCARE
Global Services Organisation
Technical
Documentation
Order No.: DD+DIS150.05E
*1YZO6N1*
DRYSTAR 5302
Type 5366/100
1 Piece YZO6N MA1
1st Edition
To order spare parts and
spare part assortments:
Tel.:
Fax.:
xx49 - (0)89 - 6207 – 3760
xx49 - (0)89 - 6207 – 7388
To order documentation:
Tel.:
Fax.:
xx49 - (0)89 - 6207 - 3553
xx49 - (0)89 - 6207 - 7271
Caution:
This system uses high voltage. Please consider the respective safety regulations.
These instructions describe adjustments and routines which must only be
performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be performed by a qualified
electrician.
Mechanical repairs and connections must only be performed by a qualified
technician.
CE Declaration:
The CE Declaration (CE Conformity) becomes invalid if the product is changed
without explicit consent of the manufacturer!
This applies to all parts, not only to safety elements.
AGFA-GEVAERT AG HE/Im - GSO I&P
Tegernseer Landstr. 161 D-81539 München
pprinted in Germany 2005-09-09
Agfa Company Confidential
OVERVIEW
Pictograms and conventions for this documentation
0.
Order List
This documentation uses certain conventions (pictograms, way of writing) for better
understanding and faster locating of the required information.
1.
Controls, Connections and
Set Up Procedures
2.
Functional Description
3.
Repair and Service
Explanation of the pictograms
3.1 Machine specific safety and
repair information
3.2 Machine specific tools, software
tools and auxiliary equipment
3.3 Troubleshooting
3.4 Electrical and mechanical
codes, fuses, LED's
3.5 Replacement of parts
3.6 Adjustments and calibrations
3.7 Software menus, settings
3.8 Software-Releases, Patches
3.9 Frequently Asked Questions
1
2
4.
Reference and Circuit
Diagrams
5.
Spare Parts List
6.
Accessories
7.
Field Modifications
8.
Manufacturing Standard
Modifications
9.
Maintenance
High voltage !
Waiting time
Attention !
Required tools
Info
Removal
Installation
Hint
Mechanical adjustment
Required spare part
Electrical adjustment
Required time
Calibration
Conventions
Actions
Way of writing
Sample
10. Field Service Bulletins
Action,
explanation
Switch the machine on
Switch the machine on
Action with the mouse or the
"Return" key
<omni-cd.exe>
11. Installation Planning
Double-click the
<omni-cd.exe> icon
Required text input via the
keyboard
vips
12. Glossary and Key Word Index
Enter vips and click on
<Continue>
3
HEALTHCARE
Generic Safety Directions
Imaging Services
Document No: DD+DIS238.06E
Generic Safety Directions
for HealthCare Imaging Products
►
Purpose of this Document
This Generic Safety Directions document comprises the general safety relevant information including
relevant environmental and occupational safety instructions for the Service Engineer.
It is valid for all Agfa HealthCare Imaging Products and part of each Service Documentation as well as
Installation Planning document.
The latest version is available via MedNet, GSO Library path:
General Info => Agfa HealthCare => Publications => Service Manual
►
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Revision 1.2:
1.3
07-2009
•
•
•
•
•
•
►
Updated table with laser classification to latest changes of the
corresponding standard. See section 3.3.
Added section Environmental and occupational Safety Instructions.
See section 9.
Added safety note concerning inroom installations of CR equipment
and corresponding X-ray shielding. See section 17.
Added laser safety note and safety note concerning electrical checks
after repairs. See section 19.
Added treatment for Lithium batteries in sections 19 and 21.
Updated information concerning the recycling pass. See section 24.
Referenced Documents
Document
Title
Not applicable
Not applicable
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
07-2009 printed in Germany
Agfa Company Confidential
Document Node ID: 11849633
eq_generic_safety_directions_e_template_v01
Copyright © 2009 Agfa HealthCare N.V.
DD+DIS238.06E
►
Generic Safety Directions
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2009 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on the
equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 3
07-2009
Page 2 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
LIST OF CONTENTS
1
DISCLAIMER......................................................................................................... 5
2
USED ICONS ........................................................................................................ 6
3
LABELS ................................................................................................................. 7
3.1
CE Mark................................................................................................... 7
3.2
System Labels ......................................................................................... 7
3.3
System Labels concerning Laser Radiation ............................................ 8
4
PRODUCT COMPLAINTS .................................................................................. 10
5
REFERENCES .................................................................................................... 10
6
INTENDED USE.................................................................................................. 11
7
INTENDED USER ............................................................................................... 11
8
QUALIFICATIONS FOR OPERATION AND SERVICE TASKS.......................... 11
9
ENVIRONMENTAL AND OCCUPATIONAL SAFETY INSTRUCTIONS............. 12
10
CONNECTIONS TO OTHER EQUIPMENT ........................................................ 13
11
ACCESSORIES AND SPARE PARTS ................................................................ 14
12
COMPLIANCE..................................................................................................... 14
13
SAFETY DIRECTIONS FOR OPERATION......................................................... 17
14
RADIATION PROTECTION ................................................................................ 18
15
SAFETY DIRECTIONS FOR CLEANING AND DISINFECTION......................... 18
16
GENERAL SAFETY DIRECTIONS FOR SERVICE ACTIVITIES ....................... 19
17
SAFETY DIRECTIONS FOR INSTALLATION PLANNING ACTIVITIES ............ 20
18
SAFETY DIRECTIONS FOR INSTALLATION ACTIVITIES................................ 22
19
SAFETY DIRECTIONS FOR MAINTENANCE AND REPAIR ACTIVITIES ........ 23
20
SAFETY DIRECTIONS FOR REMOTE SERVICE ACTIVITIES ......................... 26
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 3
07-2009
Page 3 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
21
SAFETY DIRECTIONS FOR TRANSPORT AND SHIPMENT OF SPARE
PARTS, ACCESSORIES AND DEVICES............................................................27
22
SAFETY DIRECTIONS CONCERNING MODIFICATIONS.................................27
23
SAFETY DIRECTIONS CONCERNING HAZARDOUS MATERIALS .................27
24
RECYCLING ........................................................................................................27
25
WASTE DISPOSAL .............................................................................................28
26
ERASING PROTECTED HEALTH INFORMATION (PHI) ...................................28
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Edition 1, Revision 3
07-2009
Page 4 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
1
Generic Safety Directions
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Agfa HealthCare or one of its affiliates or who are
otherwise authorized by Agfa HealthCare or one of its affiliates to provide such services.
Fitters, engineers and other persons who are not employed by or otherwise directly
affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to
contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting
installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form
or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare makes no warranties or representation, expressed or implied, with
respect to the accuracy, completeness or usefulness of the information contained in this
document and specifically disclaims warranties of suitability for any particular purpose.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the
use or inability to use any information, apparatus, method or process disclosed in this
document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t
operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its
documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to,
distributed and used by or by order of a licensed physician.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 3
07-2009
Page 5 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
2
Generic Safety Directions
Used Icons
Icon
Name and Circumstances
CAUTION: Possible dangerous situation: Light injuries or
damage to the equipment described in the manual and/or
damage to any other equipment or goods and/or environmental
pollution can be the consequence.
WARNING: Dangerous situation: Potential serious injury to a
user, engineer, patient or any other person and possible
mistreatment of patients can be the consequence.
DANGER: Direct, immediate danger: Death or heavy injuries
can be the consequence.
INSTRUCTION:
If used in combination with the warning or caution sign: Indicates
a specific instruction, which if followed exactly, avoids the
subject of the warning or caution.
If used without warning or caution sign: Indicates an instruction
where it is important to follow literally as described.
IMPORTANT:
Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action.
Highlights unusual points.
Indicates background information.
Can be used to explain or highlight displays of the
graphical user interface.
Is additional information without influence on the action or step!
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Edition 1, Revision 3
07-2009
Page 6 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
3
Labels
3.1
CE Mark
CE Mark
3.2
Generic Safety Directions
This product carries the CE Mark. The CE Declaration (CE Conformity)
becomes invalid if the product is changed without explicit consent of the
manufacturer! This applies to all parts, not only to safety elements.
System Labels
All system labels and software version number locations are referred to within this service
document in the appropriate section.
Enclosed an overview of common labels, according to ISO 3864.
This list is not complete.
Hot Surface
Obstacles
Laser Beam
Corrosive Liquid
Magnetic Field Ionizing Radiation
High Voltage
Hand Injuries
C&W_005.cdr
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Edition 1, Revision 3
07-2009
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Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
3.3
Generic Safety Directions
System Labels concerning Laser Radiation
According to its classification, laser radiation can lead to eye and skin injuries.
Each laser source is classified from class 1 to class 4, based on standard
DIN EN 60825-1:2007.
The table below lists the meaning of the different laser classes. Note the detailed
instructions in the user manual and technical documentation.
Class #
Meaning
Class 1:
Not dangerous to the human eye, even
when using optical instruments. Can
nevertheless produce irritating effects,
especially with low ambient light
conditions.
Class 1 M:
Class 2:
Not dangerous to the human eye if no
optical instruments (magnifying glass or
binocular) are used.
Can nevertheless produce irritating
effects, especially with low ambient light
conditions.
Dangerous to the human eye for
intentional staring into the beam.
Not dangerous for short term exposure
< 0,25 seconds.
Using optical instruments does not
increase the risk of eye injury.
Can even for short term exposure < 0,25
seconds produce dazzling and irritating
effects, especially with low ambient light
conditions.
Example Label
CLASS 1 LASER PRODUCT
LASER RADIATION
DO NOT VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS
CLASS 1M LASER PRODUCT
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
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Edition 1, Revision 3
07-2009
Page 8 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Class #
Meaning
Class 2M:
Dangerous to the human eye when
staring into the beam or when using
optical instruments (magnifying glass or
telescope). No hazard for short term
exposure < 0,25 seconds (aversion
response of the eye) without use of
optical instruments. Can produce
dazzling and irritating effects even for
short term exposure < 0,25 seconds,
especially at low ambient light conditions.
Class 3R:
Example Label
LASER RADIATION
DO NOT STARE INTO THE BEAM
OR VIEW DIRECTLY WITH
OPTICAL INSTRUMENTS
CLASS 2M LASER PRODUCT
Possibly dangerous to the human eye for
direct view into the beam.
Risks of an eye injury is increasing with
duration of exposure.
Can produce dazzling and irritating
effects, especially with low ambient light
conditions.
LASER RADIATION
AVOID DIRECT EYE EXPOSURE
CLASS 3R LASER PRODUCT
Class 3B:
Normally dangerous to the human eye
for direct view into the beam.
Viewing diffuse reflections is normally not
dangerous.
Risk of small skin injuries or ignition of
explosive material if the power of the
laser beam is close to the upper limits of
class 3 B.
LASER RADIATION
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
Class 4:
Dangerous to the human eye for direct
view into the beam or viewing diffuse
reflections.
Very often class 4 lasers also implicate a
fire hazard.
LASER RADIATION
AVOID EYE OR SKIN EXPOSURE
TO DIRECT OR SCATTERED
RADIATION
CLASS 4 LASER PRODUCT
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Edition 1, Revision 3
07-2009
Page 9 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
4
Generic Safety Directions
Product Complaints
Any service person who has any complaints or has experienced any dissatisfaction in the
quality, durability, reliability, safety, effectiveness or performance of this product must
notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a
patient or an accident or if there are any hazards which may cause an accident
Agfa HealthCare must be notified immediately by telephone, fax or written
correspondence to the following address:
Agfa Service Support - local support addresses and phone numbers listed on:
www.agfa.com
Agfa – Gevaert N.V.
Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 4485
5
References
Technical Documentation is available via MedNet (PDF) and your local Agfa HealthCare
support organisation (Paper).
Access to MedNet:
IntraNet: http://docs.agfanet/bu/mi/mednet/mednetcso.nsf
ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf
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Edition 1, Revision 3
07-2009
Page 10 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
6
Generic Safety Directions
Intended Use
This Agfa HealthCare product should only be operated in a hospital or clinical radiological
environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any
operation not corresponding to the specifications or intended use may result in hazards,
which in turn may lead to serious injuries or fatal accidents (for example electric shocks).
AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate
handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
7
Intended User
This manual is written for Agfa trained Field Service Engineers and Clinical Application
Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray
clinical personnel who have received proper training. Users are considered as the persons
who handle the equipment as well as the persons having authority over the equipment.
8
Qualifications for Operation and Service Tasks
This Technical Documentation describes adjustments and routines which must only to be
performed by qualified technical personnel.
The Agfa (trained) Field Service Engineers and Clinical Application Specialists must have
received adequate Agfa HealthCare training on the safe and effective use of the product
and applicable environmental and occupational safety matters before attempting to work
with it. Training requirements may vary from country to country.
Agfa (trained) Field Service Engineers and Clinical Application Specialists must make
sure that training is received in accordance with local laws or regulations that have the
force of law.
Your local Agfa HealthCare representative can provide further information on training.
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Edition 1, Revision 3
07-2009
Page 11 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
9
Generic Safety Directions
Environmental and occupational Safety Instructions
Each Agfa (trained) Field Service Engineer and Clinical Application Specialist:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Must make his or her personal contribution to improve safety and protect the
environment.
When working on a customers site, has a duty to take reasonable care to avoid injury
to himself or herself or to others who may be affected by their acts or omissions.
Is obligated to adhere strictly to regulations and instructions.
Shall familiarise himself or herself with the provisions of the Agfa Healthcare
Health, Safety and Environment Policy and any specific rules or procedures relating to
occupational safety at work and the protection of the environment.
Shall promptly report any near misses, accidents, incidents or dangerous occurrences
to their line manager and co-operate fully in any investigation.
Shall co-operate with company management on matters relating to
health, safety and environment and, where appropriate, discuss with and / or assist
their manager in resolving matters relating to health, safety and environment.
Shall ensure that any company equipment issued to them, or, for which they are
responsible, is correctly used and properly maintained.
Shall wear protective equipment whenever instructed or if it is recommended to do so.
Shall be responsible for good housekeeping in the area in which he or she is working.
Shall report situations, which could put them at risk, on either company or
customers' premises, to their manager or supervisor; and, if warranted, directly and in
confidence, to the Health and Safety Co-ordinator, Global HSE Manager, or ultimately
to the Managing Director.
Shall report any injuries, diseases or dangerous occurrences to his or her line
manager.
Shall report any accidents, incidents or near misses to his or her line manager.
Shall report any situation of which he or she is aware that is potentially dangerous.
Shall comply with any health surveillance procedure instituted for his or her benefit or
for compliance with regulations.
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Edition 1, Revision 3
07-2009
Page 12 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
10
Generic Safety Directions
Connections to other Equipment
Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare
equipment or components if these are expressly recognized by Agfa HealthCare as
compatible. A list of such equipment and components is available from Agfa HealthCare
service on request.
Changes or additions to the equipment must only be carried out by persons authorized to
do so by Agfa HealthCare. Such changes must comply with best engineering practice and
all applicable laws and regulations that have the force of law within the jurisdiction of the
hospital.
The Agfa HealthCare products are designed to communicate with other devices in the
hospital network using DICOM protocols.
Connections to other equipment:
Warning:
Accessory equipment not complying with the safety requirements of this product
may lead to a safety hazard.
INSTRUCTION:
Consult the Technical Documentation before making any connections to other equipment.
Consideration relating to the choice of accessory equipment shall include:
•
•
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment has been performed
in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1 harmonized
national standard.
In addition all configurations must comply with the medical electrical systems standard IEC
60601-1-1. The party that makes the connections acts as system Configurer and is
responsible for complying with the systems standard.
If required, contact your local service organization.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 3
07-2009
Page 13 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
11
Generic Safety Directions
Accessories and Spare Parts
Parts and accessories replacement:
WARNING:
Hazards may be introduced because of component failure or improper operation.
INSTRUCTION:
12
•
Replace defective parts with Agfa HealthCare original spare parts.
•
Use only tools and measuring instruments which are suitable for the procedure.
•
Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com.
Compliance
Directive for HealthCare Imaging Products:
Council Directive 93/42/EEC of 14 June 1993 concerning medical devices
(OJ No L 169/1 of 1993-07-12)
•
ANNEX I - ESSENTIAL REQUIREMENTS - GENERAL REQUIREMENTS The
products are designed and manufactured in such a way that, when used under the
conditions and for the purposes intended and, where applicable, by virtue of the
technical knowledge, experience, education or training of intended users, they will not
compromise the clinical condition or the safety of patients, or the safety and health of
users.
•
ANNEX II - EC DECLARATION OF CONFORMITY: Full quality assurance system
ISO 13485
•
ANNEX X - CLINICAL EVALUATION: The clinical evaluation follows a defined and
methodologically sound procedure.
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Edition 1, Revision 3
07-2009
Page 14 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Applied Standards for HealthCare Imaging Products
• IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for
basic safety and essential performance
• ISO 14971:2000, Medical devices – Application of risk management to medical devices
• IEC 60601-1-2, It specifies the MANUFACTURER of the ME EQUIPMENT or ME
SYSTEM provides information to the RESPONSIBLE ORGANIZATION that is essential
in determining the suitability of the ME EQUIPMENT or ME SYSTEM for the
electromagnetic environment of use, and in managing the electromagnetic environment
of use to permit the ME EQUIPMENT or ME SYSTEM to maintain BASIC SAFETY and
provide its ESSENTIAL PERFORMANCE without disturbing other equipment.
Additional standards for documentation:
IEC 62079 Ed. 1: Preparation of instructions - Structuring, content and presentation
Harmonization:
Global Harmonization Task Force (GHTF) www.ghtf.org/
This document has been prepared to comply with Study Group 1 guidance document
of the Global Harmonization Task Force (GHTF) www.ghtf.org/ to assist development
of a consistent, harmonized definition for a medical device that could be used within a
global regulatory model and would offer significant benefits to the manufacturer, user,
patient or consumer, and to Regulatory Authorities and support global convergence of
regulatory systems.
IECEE CB SCHEME
The IECEE CB (Certification Body) Scheme is the world's first truly international system
for acceptance of test reports dealing with the safety of electrical and electronic products.
It is a multilateral agreement among participating countries and certification organizations.
Agfa has produced a CB test report and claims national certification in all other member
countries of the CB Scheme.
Details see www.iecee.org
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07-2009
Page 15 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Radiation of radio frequency:
CAUTION: For USA only:
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the service manual, may cause interference
to radio communication.
Note:
This product has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment.
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at
his own expense.
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07-2009
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13
Generic Safety Directions
Safety Directions for Operation
Accessibility of the mains power switch:
CAUTION:
Do not obstruct the mains power switch.
Position the Agfa HealthCare product so that it is possible to disconnect the mains power
connection.
•
•
•
•
•
•
•
Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that
a requested action is required or cannot be performed. The user must read these
messages carefully they will provide information on what to do. This will be either
performing an action to resolve the problem or to contact the Agfa HealthCare
service organization. Details on the contents of messages can be found in this
Technical Documentation.
All images created using any image technology can show artifacts which could be
confused with diagnostic information. If there is any doubt that the diagnostic
information could be corrupted, additional investigations must be performed to get
clear diagnostic information.
Ventilation openings must not be covered.
If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
Do not pour water or any other liquid over the device.
If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system
concerned. All motor driven system movements will be stopped.
Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Explosive environment:
DANGER:
Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen which
may cause an explosion.
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Edition 1, Revision 3
07-2009
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Generic Safety Directions
Usage of an un-interruptible power supply:
Warning:
Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional
standby generator.
14
Radiation Protection
Only qualified and authorized personnel shall operate any X-Ray system. In this context
qualified means those legally permitted to operate this X-Ray equipment in the jurisdiction
in which the X-Ray equipment is being used, and authorized means those authorized by
the authority controlling the use of the X-Ray equipment. Full use must be made of all
radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is
applied, the required protective measures must be complied with.
15
Safety Directions for Cleaning and Disinfection
•
•
Details about cleaning and disinfection or sterilization methods that may be used on
SYSTEM parts or ACCESSORIES that can become contaminated through contact
with the PATIENT or with body fluids, are referred to within the individual service
documents.
Disconnect the power supply from the equipment prior to cleaning the equipment.
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Edition 1, Revision 3
07-2009
Page 18 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
16
Generic Safety Directions
General Safety Directions for Service Activities
•
•
•
•
•
•
•
•
•
•
This system uses high voltage. Please consider the respective safety regulations.
Electrical repairs and connections must only be performed by a qualified electrician.
Mechanical repairs and connections must only be performed by a qualified technician.
The safety directions for operation (see section 13) are also valid for all service
activities.
During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated
torque values!
Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the
instructions, all Allen screws used must be hardness rated 8.8.
All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the text.
Any Agfa service PC or tool which is to be connected via RS232, RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated
on its internal battery or indirect supply (low voltage).
When handling printed circuit boards (abbr.: PCBs) the following points must be
observed:
o Always switch off the equipment and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a
PCB without protection bag and walk on carpet or plastic floor covering
(electrostatic charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
Static discharge at electrical components:
CAUTION:
Static discharge! Electrical components may be destroyed:
For the repair on electrical components, wear a grounding strap
(Order number: CM+9 9999 0830 0) around the wrist and connect the other end of this
strap on a grounded conducting metal piece.
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Edition 1, Revision 3
07-2009
Page 19 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
17
Generic Safety Directions
Safety Directions for Installation Planning Activities
Protecting CR (Computed Radiography) Equipment against scattered X-Rays:
Warning:
Image plate is sensitive for X-rays. Poor image quality possible.
The digitizer and the cassette storage shall be protected against X-ray radiation this way,
that the annual dose equivalent at the installation place will not exceed 1 mSv.
Protecting Film-Screen Systems against scattered X-Rays:
Warning:
Film is sensitive for X-rays. Poor image quality possible.
The film-screen system shall be protected against X-ray radiation this way, that the annual
dose equivalent at the installation place will not exceed 1 mSv.
Accessibility of the power disconnection device:
Warning:
Electrical device. Shock possible.
INSTRUCTION:
•
Do not position Agfa EQUIPMENT so it is difficult to operate the disconnection device
when an APPLIANCE COUPLER or separable plug is used as isolation.
•
Local and International wiring regulations must be observed. Check all supplies and
voltages, currents, trips and fuses with the Hospital facilities department or their
engineers.
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Edition 1, Revision 3
07-2009
Page 20 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
•
Generic Safety Directions
The device complies with the EN 60601-1, 2006 standard for Information Technology.
This means that, although it is absolutely safe, patients may not come in direct contact
with the equipment. Therefore the operator console must be placed outside a radius
of 1.5 m around the patient.
R = 1.5m
1.5m
1.5m
Patient environment
•
This device should be installed behind the institution firewall for network security and
anti-virus protection. No ongoing computer virus protection or network security for this
medical device is provided (e.g. a computer firewall). Network security and anti-virus
provisions are the ongoing responsibility of the user or institution.
Fixing equipment at the wall or floor:
Warning:
Unknown composition of wall or floor structure: Risk of injury or damage:
Hospital management is responsible for the position, location and fixing of all equipment.
Floor load:
CAUTION:
Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
Fixing equipment at the ceiling:
CAUTION:
Ceiling construction may be inadequate for fixing of equipment: Risk of injury or
damage:
Hospital management is responsible for the position, location and fixing of all equipment.
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Edition 1, Revision 3
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Page 21 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
18
Generic Safety Directions
Safety Directions for Installation Activities
•
If not otherwise stated, installation and configuration is performed by Agfa HealthCare
trained personnel.
If damage of the package is visible from the outside contact your local AGFA
representative.
Apart from wearing the required protective clothing, e.g. safety boots and gloves, care
must be taken that heavy loads are correctly lifted/carried to avoid injury. The relevant
instructions must be complied with. Heavy or awkward loads must be moved by
mechanical means or by several people.
When installing the product be sure that there is either a mains plug or an all-cable
disconnecting device in the internal installation fitted near the product and that it is
easily accessible.
Defective covers, sharp edges or protruding parts of equipment can cause injuries, if
accidentally knocked into. Route cables and position equipment safely.
This device should be installed behind the institution firewall for network security and
anti-virus protection. No ongoing computer virus protection or network security for this
medical device is provided (e.g., a computer firewall). Network security and anti-virus
provisions are the ongoing responsibility of the user or institution.
•
•
•
•
•
Connection of the device to the power supply:
CAUTION:
Risk of damaging the device by using the wrong power supply:
INSTRUCTION:
Prior to connecting the device to the mains:
•
•
•
•
Compare the power requirements indicated on the type label with the available
power supply in the installation room.
Check the service manual for the type of input voltage selection, manual or
automatic: If manual, select the appropriate voltage and fuses.
Confirm to use the correct socket and plug for the required power supply.
Check the equipment will work with the power supply available.
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Edition 1, Revision 3
07-2009
Page 22 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Ground potential differences:
CAUTION:
To comply with ISO 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
INSTRUCTION:
19
•
Always connect the associated monitor to the same Uninterruptible Power Source as
the PC.
•
When different combinations of equipment are used in various medical environments
a potential difference (V) can exist between the protective earths in different localities.
If the protective earthing fails this potential difference can cause a HAZARD for the
OPERATOR or for the PATIENT.
Safety Directions for Maintenance and Repair Activities
•
•
•
•
•
•
This Technical Documentation identifies the parts on which preventive inspection and
maintenance shall be performed by Agfa HealthCare service personnel, including the
periods to be applied.
In general the device has to be switched off during service activities. Exception: If the
device is switched on to perform tests pay particular attention to any hazards due to
moving and rotating parts. Avoid lose clothing or finger traps. Switch off the device
immediately after the tests.
Do not turn motors manually. If required, first disconnect the motor from the motor
control board.
Make sure that the power cord does not show any signs of damage.
After repair work always check that the integrated safety features are not overridden
or disconnected.
If there is any visible damage to the machine casing do not hand-over the product to
the customer. First repair the machine casing.
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Edition 1, Revision 3
07-2009
Page 23 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Replacing batteries:
WARNING:
Battery can explode, causing chemical burns.
INSTRUCTION:
•
Check that batteries are inserted with correct polarity.
•
Only use batteries of the same type or an equivalent type as specified by the
manufacturer.
•
Dispose of empty batteries in compliance with the specifications of the manufacturer.
•
When removing lithium batteries from the equipment take appropriate measures to
avoid short circuit of the battery:
Either use tape to cover the two poles of the battery or put the battery back in its
original packing and secure the packing by tape.
Performing the electrical test according to national regulations:
WARNING:
Improper ground connections inside the device or too high leakage current may lead to
electric shocks.
•
After any work at the power supply or at any component connected to mains voltage
inform the responsible organization 1 about the necessity of the electrical test
according to national regulations.
If specific national regulations do not exist: It is recommended to perform the
electrical test according to IEC 62353.
•
Make sure, that all grounding connections to metallic covers and all grounding
connections inside the device are present.
NOTE:
On MedNet, GSO Library path "General Info => Agfa HealthCare => Publications =>
Service Manual" a form “IEC 62353:2007 Test Documentation” for CR Digitizers is
available, to be handed out to the responsible organization (Intranet Link / Extranet Link).
1
Responsible Organization:
Entity accountable for the use and maintenance of a medical equipment or a medical equipment system. The
accountable entity can be, for example, a hospital or an individual clinician.
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Edition 1, Revision 3
07-2009
Page 24 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Performing service activities at devices emitting laser radiation:
WARNING:
Laser radiation. Eye injury possible.
INSTRUCTION:
•
Strictly observe the warning notes in the service manual of devices emitting laser
radiation (See service manual chapter describing Safety Guidelines / General
Repair Instructions) and at the corresponding steps of instructions.
•
Strictly observe the warning labels at the modules emitting laser light. For the
meaning of the labels refer to section 3.3 in this document.
•
Do not look into the laser beam.
•
Do not open modules containing a laser. Only open modules containing a laser if
explicitly instructed to do so.
•
Do not keep tools in the laser beam unless explicitly instructed to do so.
•
Make yourself familiar with the path of the laser light and the conditions, when the
laser beam is switched on. Refer to the Functional Description in the
corresponding service manual.
•
Do not operate modules with laser outside the device.
Sharp edges:
CAUTION:
Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Cleaning optical elements:
CAUTION:
Image artifacts possible after cleaning optical elements.
When cleaning optical elements follow the service manual precisely.
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Edition 1, Revision 3
07-2009
Page 25 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
Generic Safety Directions
Secured screws:
CAUTION:
Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Opening PCs and Workstations:
Warning:
Electrical shock and damage to the equipment possible.
• Only open the PC or workstation if explicitly stated in the service manual.
• Unplug before opening.
• Observe anti-static safety regulations.
Replacing fuses:
Warning:
Replacing fuses by wrong type may lead to fire hazard!
Use only fuses of the exact value and characteristics stated in the service manual or on
the device.
20
Safety Directions for remote Service Activities
Remote Service Activities:
Warning:
During remote service activities images can be lost.
Inform the customer prior to remote service activities to finish the current work and to
stop working on the system.
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Edition 1, Revision 3
07-2009
Page 26 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
21
Safety Directions for Transport and Shipment of Spare Parts,
Accessories and Devices
•
•
•
22
Generic Safety Directions
In compliance with transport regulations, all uninterruptible power supplies (UPS)
must be shipped with batteries disconnected.
Use the original packing when returning spare parts, accessories or devices.
Before returning any spare part with a built in lithium battery remove it and dispose the
batteries locally according to local waste regulations.
Safety Directions concerning Modifications
Modifications made in products/systems shipped by Agfa HealthCare must not be
implemented without written permission from Agfa HealthCare.
This applies in particular to changes which may affect the mechanical and/or electrical
safety or radiation-protection properties of a product (e.g. changing of safety distances,
removal of locks/instructions etc.).
23
Safety Directions concerning Hazardous Materials
'Hazardous materials' is the designation for substances which can ignite or explode or
which are toxic, injurious to health, corrosive or irritating. The “Hazardous Material”
instructions must be read and the required protective measures must be complied with
when performing work to avoid health risks.
Their properties together with the hazards and protective measures connected with them
are identified clearly by symbols and described by the instructions appertaining to the
hazardous substances.
24
Recycling
Agfa HealthCare has Recycling Passports available for all equipment. The Recycling
Passport explains whether hazardous materials, special components and batteries are
present, where they are located and how they can be removed at the end of the life cycle.
The Recycling Passports are meant to be used as information for waste treatment
partners and companies that want to recycle end-of-life Agfa equipment.
To get a copy of the required Agfa HealthCare Recycling Passport please contact your
local Sales organization.
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Edition 1, Revision 3
07-2009
Page 27 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS238.06E
25
Generic Safety Directions
Waste Disposal
On August 13, 2005, the European Directive on Waste Electrical and
Electronic Equipment (WEEE) 2002/96/EC, amended by Directive
2003/108/EC, came into force.
The directive on Waste Electrical and Electronic Equipment (WEEE) aims to
prevent the generation of electric and electronic waste and to promote the
reuse, recycling and other forms of recovery. It therefore requires the collection
of WEEE, recovery and reuse or recycling.
This directive has to be implemented into national law by the individual
European countries by August 13th 2005.
Due to the implementation into national law, specific requirements can be
different within the European Member States.
This symbol on the product, or in the manual and in the warranty, and / or on
its packaging indicates that this product shall not be treated as household
waste.
For more detailed information about take-back and recycling of this product,
please contact your local Agfa service organization. By ensuring this product is
disposed of correctly, you will help prevent potential negative consequences
for the environment and human health, which could otherwise be caused by
inappropriate waste handling of this product. The recycling of materials will
help to conserve natural resources.
If your equipment or replaced spare parts contain batteries or accumulators
please dispose of these separately according to local regulations.
26
Erasing Protected Health Information (PHI)
AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for
the removal of Protected Health Information (PHI) patient data from devices, modules or
parts that are removed from the customer’s site. This also applies to the exchange of
spare parts, especially to parts that are returned to central warehouses for repair or
refurbishing. Examples for parts or modules that may contain Protected Health
Information (PHI) are: Computer hard disks, CD-ROMS, backup tapes, archive tapes.
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Edition 1, Revision 3
07-2009
Page 28 of 28
Agfa Company Confidential
Generic Safety Directions for HealthCare Imaging Products
DD+DIS150.05E
Controls, Connections and Set Up Procedures
Chapter 1:
List of contents
1
General safety instructions............................................................ 1
2
Installation Checklist ...................................................................... 3
3
Printer Installation Wizard.............................................................. 5
4
Printer settings................................................................................ 8
4.1
Film calibration ................................................................................................. 8
4.2
Default densitometer ...................................................................................... 10
4.3
Film view.......................................................................................................... 11
4.4
Beep on empty tray......................................................................................... 12
4.5
RF Tag.............................................................................................................. 13
4.6
Site data........................................................................................................... 14
5
Film Calibration ............................................................................. 15
6
Printer - Modality connection....................................................... 16
6.1
Modality set-up ............................................................................................... 16
6.2
Logical printers Set-up................................................................................... 17
6.3
Printing of diagnostic and / or test images .................................................. 18
6.4
Image adjustments ......................................................................................... 19
6.4.1
6.4.2
6.4.3
6.4.4
Image Adjustments as described in the Connectivity Release Document.................... 19
Image Adjustment at the Modality................................................................................. 20
Basic Image Adjustment at the Printer via Key-Operator Menu ................................... 23
Alternative: Image settings via DICOM host profile: ..................................................... 26
7
Acceptance Test............................................................................ 27
8
Completion of installation ............................................................ 28
8.1
Customer Instruction...................................................................................... 28
8.2
Backup of Printer Settings............................................................................. 29
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 1 / I
Agfa Company Confidential
DD+DIS150.05E
1
Controls, Connections and Set Up Procedures
General safety instructions
⇒ The DRYSTAR 5302 is suitable for continuous operation.
⇒ The DRYSTAR 5302 enables or helps in the diagnosis of a patient.
When operating or maintaining the DRYSTAR 5302 always observe the
following safety guidelines:
• Have electrical or mechanical defects repaired by skilled personnel only!
• Do not override or disconnect the integrated safety features.
• Ventilation openings may not be covered.
• Always switch off the DRYSTAR 5302 and disconnect the power cord
from the outlet before carrying out any maintenance work.
Always take into account the markings provided on the inside and outside
of the printer. A brief overview of these markings and their meaning is
given below:
Safety warning, indicating that the DRYSTAR 5302 User and
Reference Manuals should be consulted before making any
connections to other equipment. The use of accessory equipment
not complying with the equivalent safety requirements of this
printer may lead to a reduced level of safety of the resulting
system. Consideration relating to the choice of accessory
equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment
has been performed in accordance with the appropriate IEC
60601-1 and IEC 60601-1-2 harmonized national standard.
In addition, all configurations must comply with the medical
electrical systems standard IEC 60601-1-1. The party that makes
the connections acts as system configurator and is responsible
for complying with the systems' standard. If required contact your
Agfa Service Organization.
In order to reduce the risk of electric shock, do not remove any
covers.
Caution hot:
Keep hands clear from the Thermal Print Head.
Type B equipment:
Indicates that the DRYSTAR 5302 complies within the limits for
type B equipment.
Printed copies of this document are not controlled.
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Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 1 / 1
Agfa Company Confidential
Controls, Connections and Set Up Procedures
DD+DIS150.05E
Supplementary protective earth connector:
Provides a connection between the DRYSTAR 5302 and the
potential equalization busbar of the electrical system as found
in medical environments. This plug should never be
unplugged before the power is turned off and the power plug
has been removed.
Intergrounding connector:
Provides a connection between the printer and other
equipment which might exhibit minor ground potential
differences. These differences may degrade the quality of
communication between different equipment. Never remove
connections to this terminal.
Protective earth (ground)
Provides a connection between the printer and the protective
earth of the mains. Do not remove this connection, because
this will have a negative influence on the leakage current.
Power/Reset Button
Note that the power cord has to be disconnected from the wall
outlet in order to disconnect the unit entirely from the mains.
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the
printer is connected to a 240 V/60 Hz source instead of a
120 V/60 Hz source.
Transport after installation
Before moving the printer, always switch off the machine. The DRYSTAR
5302 should always be transported by 2 persons. When doing this, the
stability and the structure of the table top have to be taken into account.
The printer should not be placed on a soft surface, since this might
prevent appropriate ventilation and cause overheating. Nothing else
should be installed on the same table, and measures should be taken to
prevent table shock, while this may cause image artifacts. The appliance
shall only be transported with all covers closed. The appliance shall not be
transported continuously from one location to the other. Do not lift the
printer by the output tray.
Waste disposal and environmental regulations
In most countries DRYSTAR film is considered industrial waste and is not
allowed to be disposed of as household waste. Please consult your local
waste disposal regulations. Agfa recommends to have DRYSTAR film
waste hauled away by a licensed company.
After its life span, do not dispose of the DRYSTAR 5302 without
consideration of local waste disposal regulations. Please consult your
local service organization.
Printed copies of this document are not controlled.
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Chapter 1 / 2
Agfa Company Confidential
Drystar 5302
(Typ 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
2
Controls, Connections and Set Up Procedures
Installation Checklist
Purpose of the installation checklist:
• to give an overview of all steps, that are required for the installation of the
printer;
• to provide a reference to the corresponding section of the "Drystar 5302
Plug & Play Installation Manual" (abbreviated: P&P) and "Controls,
Connections and Set Up Procedure" section where the topics are further
explained.
The "Drystar 5302 Plug & Play Installation Manual" is part of delivery and
can be downloaded on MEDNET, HealthCare library.
#
1.
Step
Task
Code
Installation Prerequisites:
Check installation site prerequisites
refer to ....
INS
P&P 5
2.
Check shipment completeness
INS
Packing Slip
3.
Prepare required tools
INS
P&P 1
4.
Remove transport protection locks
INS
P&P 6 to 8
5.
Connect the cables
INS
P&P 9
INS
P&P 10
6.
Printer set-up:
Set film size tabs
7.
China only: Stick Chinese warning
label above the existing one
INS
P&P 11
8.
Load films
INS
P&P 12 & 13
9.
Startup the printer
INS
P&P 14
INS
section 3
Printer Installation Wizard:
10. Go through printer installation wizard
Okay
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Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 1 / 3
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
#
Step
Task
Code
refer to .....
Printer settings:
11. Adjust Film calibration (optional)
APPL
section 4.1
12.
Select Default densitometer (optional)
APPL
section 4.2
13.
Set Film view (optional)
APPL
section 4.3
14.
Adjust Beeps on empty tray (optional)
APPL
section 4.4
15.
Adjust behavior for unreadable RF
Tag (optional)
APPL
section 4.5
16.
Enter site data
APPL
section 4.6
INS
section 5
Printer - Modality connection
18. Let the modality be set-up
SIC
section 6.1
19.
Set-up logical printers (optional)
SIC
section 6.2
20.
Print diagnostic and/or test images
SIC
section 6.3
21.
Adjust image settings (optional)
APPL
section 6.4
APPL
section 7
APPL
section 8.1
INS
section 8.2
Film calibration
17. Perform a film calibration for both film
trays
Acceptance Test
22. Perform acceptance test
Completion of installation
23. Instruct the Customer in operation of
the printer
24.
Save settings on backup CF card
Okay
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Chapter 1 / 4
Agfa Company Confidential
Drystar 5302
(Typ 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
3
Controls, Connections and Set Up Procedures
Printer Installation Wizard
The purpose of this section is to show the most important settings of the
printer during installation via Installation Wizard.
Before the printer installation wizard can be started, the steps 1 to 9 of the
Installation Checklist (refer to section 2) have to be completed.
The Printer Installation Wizard guides
step by step through different
parameters.
Figure 1 beneath ...
• shows how to enter the
Installation Wizard
•
lists the parameters which have to
be entered
A more detailed description of the
printer Installation Wizard is available
in the Drystar 5302 Reference
Manual in section 'Using the
installation wizard'.
The Reference Manual is part of
delivery and available on MEDNET,
HealthCare Library.
Printer Installation Wizard
Key-operator
menu
8 Installation
2 Printer Install. Wizard
Language
Date and Time
PRINTER IP-ADDRESS
NETMASK
ROUTER IP-ADDRESS
CALLED AE_TITLE
Hostname
Domain name
Daily used modality name
Brand
Modality Type
CALLING AE_TITLE('modality name')
Select Output Tray
Preferred film type
Save configuration
Reset
5364_Reg01_001_e.cdr
Figure 1
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Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 1 / 5
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
Remark concerning necessity of PC connection:
All adjustments at the printer can be made via browser connection.
Most adjustments can also be made via key-operator menu.
In following cases a PC network connection is mandatory, as these settings
only can be made via browser pages.
• To enter site specific data
• To configure Logical printers
• To define a host profile for special Image or Connectivity settings
(Annotations, OEM Lut etc.)
The example screens for configuration user interfaces are further on
browser related. The path to access the screens is the same for local
keypad and browser.
The way of entering data is more complex at the local keypad, as all data
have to be entered via the available four navigation keys, the escape and
confirm key.
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Chapter 1 / 6
Agfa Company Confidential
Drystar 5302
(Typ 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
Controls, Connections and Set Up Procedures
Remark to PC Connection:
The printer default IP address is 169.254.10.10.
The printer automatically assigns an IP address to the PC, in case it is set-up
for obtaining an IP address automatically. This is done via Automatic Private
IP Addressing, short: APIPA. For more info refer to section 3.2.
Setting for Windows 98 / Windows ME / Windows 2000:
Select “Control Panel – Network – Properties – Internet Protocol (TCP/IP) –
Properties – Obtain an IP address automatically". Refer to Figure 2
Note: The path may differ for different operating systems.
Setting for Windows XP:
Select “Control Panel – Network Connections – Local Area Connection –
Properties – Internet Protocol (TCP/IP) – Properties – Tab: Alternative
Configuration – Automatic Private IP address". Refer to Figure 3
As the IP address of the printer after installation is usually different from
169.254.XXX.XXX, APIPA connection can only be used during installation.
After change of the IP address to one different from 169.254.XXX.XXX and
reboot the APIPA connection is not possible anymore.
Figure 2: Windows 98, ME, 2000
network setting
Figure 3: Windows XP network
setting
Recommendation: Make a bookmark in your browser for
IP address 169.254.10.10
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Chapter 1 / 7
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
4
Printer settings
The purpose of this section is to show additional settings of the printer that are
not covered by the Printer Installation Wizard.
The following table lists these settings.
Printer Setting
Importance
Accessible via ...*
Details see...
Film calibration
optional
Key-operator menu
4.1
Default densitometer
optional
Key-operator menu
4.2
Film view
optional
Key-operator menu
4.3
Beep on empty tray
optional
Key-operator menu
4.4
RF Tag
optional
Service menu
4.5
mandatory
Service menu
4.6
Site data
4.1
Film calibration
Accessible via menu:
Key-operator menu - 2 Change settings - 4 Image
Quality - 1 General
Purpose of the setting:
A) Define whether automatic calibration shall be
executed at insertion of a new film pack
B) If set on ON, define the number of filmpacks,
after which the film calibration shall be
executed.
Default value:
ON - every 5 filmpacks
The film calibration menu is accessible via key-operator menu on the keypad
and key-operator menu via browser.
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Agfa Company Confidential
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2005-09-09
DD+DIS150.05E
Controls, Connections and Set Up Procedures
Example browser
screen:
Welcome to this
DryStar 5302 printer
Key-Operator - Change Image quality settings
Default film calibration off
on
Default Densitometer Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Accept changes Discard changes Reset Values
Welcome to this
DryStar 5302 printer
Key-Operator - Change Image quality settings
Select frequency
Every 5 packs
Accept changes Discard changes Reset Values
536601fa.cdr
Figure 4
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Controls, Connections and Set Up Procedures
4.2
Default densitometer
Accessible via menu:
Key-operator menu - 2 Change settings - 4 Image
Quality - 1 General
Purpose of the setting:
Define a default densitometer. Density values
displayed during calibration or the QC procedure
will be displayed re-calculated for this default
densitometer.
Default value:
Macbeth TR924
The default densitometer menu is accessible via key-operator menu on the
keypad and key-operator menu via browser.
Example browser
screen:
Welcome to this
DryStar 5302 printer
Key-Operator - Change Image quality settings
Default film calibration off
on
Default Densitometer Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Accept changes Discard changes Reset Values
536601fb.cdr
Figure 5
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2005-09-09
DD+DIS150.05E
4.3
Controls, Connections and Set Up Procedures
Film view
Accessible via menu:
2 Change settings - 2 Input tray
Purpose of the setting:
Change the film view in case the film curl is
desired to be towards the light box
Default value:
Normal
The film view menu is accessible via key-operator menu on the keypad and
key-operator menu via browser.
Example browser
screen:
Welcome to this
DryStar 5302 printer
Key-Operator - Change input tray settings
Upper input tray
Normal
Back
Tag film format 14x17"
Film view
Overruling to film format 14x17"
11x14"
14x14"
10x12"
Tag film type DT2B
Overruling to film type
Drystar DT2B
Drystar DT2C
Lower input tray
Normal
Back
Tag film format 14x17"
Film view
Overruling to film format 14x17"
11x14"
14x14"
10x12"
Tag film type DT2B
Overruling to film type
Drystar DT2B
Drystar DT2C
Accept changes Discard changes Reset Values
536601fp.cdr
Figure 6
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Controls, Connections and Set Up Procedures
4.4
Beep on empty tray
Accessible via menu:
Key-operator menu - 2 Change settings - 1
General
Purpose of the setting:
Adjust whether or not the customer shall be
informed via audible beeps about an empty tray.
Default value:
Audible alarm on - beep 5 times
The 'beep on empty tray' menu is accessible via key-operator menu on the
keypad and key-operator menu via browser.
Example browser
screen:
Welcome to this
DryStar 5302 printer
Key-Operator - Change general settings
Date: 19
2004
Oct.
Time: 08
00
30
Language English
Chinese Simpl.
Japanese
Beep on empty tray 5 beeps
Keypad contrast (60 ... 80) 68
Keypad backlight (0 ... 100) 50
Typical 68
* Site name
* Site address
* City
* Country code (tel)
* Telephone
Modem
* Department
* Contact person
* Delivery address
E-mail address
Comments
Accept changes Discard changes Reset Values
536601fq.cdr
Figure 7
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Chapter 1 / 12
Agfa Company Confidential
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2005-09-09
DD+DIS150.05E
4.5
Controls, Connections and Set Up Procedures
RF Tag
Accessible via menu:
Service menu - 2 Change settings - 2 Input Tray
Purpose of the setting:
Define the behavior of the printer in case the RF
tag is not readable or available
Default value:
Printing with Dmax=2.00
The 'RF-tag' menu is accessible via service command session via browser
only.
Example browser
screen:
Welcome to this
DryStar 5302 printer
Service - Change input tray settings
If RF-tag is missing or malfunctioning
Printing with Dmax=2.00
Printing not possible
Upper input tray
Normal
Back
Tag film format 14x17"
Film view
Overruling to film format 14x17"
11x14"
14x14"
10x12"
Tag film type DT2B
Overruling to film type
536601fr.cdr
Figure 8
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Controls, Connections and Set Up Procedures
4.6
Site data
Accessible via menu:
Browser pages - Service Engineer tools - Enter
key-operator command session - 2 Change
settings - 1 General
Purpose:
Fill in site data to have an entry in the infocounter
about the installation site.
Default value:
None
The site data menu is accessible via the browser pages only
Note: It is mandatory to fill in site data. Otherwise after each switch on /
reboot of the printer a hint is displayed to enter the site data.
Example browser
screen:
Welcome to this
DryStar 5302 printer
Key-Operator - Change general settings
Date: 19
2004
Oct.
Time: 08
00
30
Language English
Chinese Simpl.
Japanese
Beep on empty tray 5 beeps
Keypad contrast (60 ... 80) 68
Keypad backlight (0 ... 100) 50
Typical 68
* Site name
* Site address
* City
* Country code (tel)
* Telephone
Modem
* Department
* Contact person
* Delivery address
E-mail address
Comments
Accept changes Discard changes Reset Values
536601fq2.cdr
Figure 9
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Chapter 1 / 14
Agfa Company Confidential
Drystar 5302
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2005-09-09
DD+DIS150.05E
5
Controls, Connections and Set Up Procedures
Film Calibration
The purpose of this section is to show the tasks that are required for film
calibration
(1) Load the films the customer will
use in the upper and lower film
tray. Refer to note below.
(2) Select in key-operator menu
'6 Calibration - 1 Film
Calibration'
(3) Follow the instructions on the
display.
The calibration film will be
printed and measured
automatically by the printer
(see Figure 10)
(4) Repeat film calibration for
second input tray
536336as.cdr
Figure 10
The films delivered with the printer may only be used for test purposes.
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Chapter 1 / 15
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
6
Printer - Modality connection
The purpose of this section is to show the tasks that are required for
connection of the printer to the modality.
The following table lists these tasks.
Task
Importance
Accessible via ...
Details see...
mandatory
--
6.1
Set-up logical printers
optional
Browser pages
6.2
Print diagnostic and/or
test images
mandatory
--
6.3
Adjust image settings
optional
Key-operator menu
and Browser pages
6.4
Let the modality be
set-up
6.1
Modality set-up
(1)
(2)
Let the modality be set-up ate the modality.
Tell the modality service engineer following printer parameters
• Printer Type (Agfa Drystar 5302)
• IP address
• AE-title
• Available film formats
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Agfa Company Confidential
Drystar 5302
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2005-09-09
DD+DIS150.05E
6.2
Controls, Connections and Set Up Procedures
Logical printers Set-up
Accessible via menu:
Browser pages - Service Engineer Tools - DICOM
profile editor - Setup DICOM print SCP Servers
Purpose:
Define more than one logical printer. This may be
required in case a modality sends images from
different applications to the printer. See also Info
next page
Default value:
Only one logical printer.
Internal name: DEFAULT_SCP
Called AE title: DS5302
The DICOM print SCP setup menu is only accessible via the browser pages.
Example browser
screen:
HOME HELP
DICOM Print SCP Setup
Setup one or more Dicom SCP servers on this device:
One 'Dicom Print SCP server' is capable of handling multiple Dicom
print associations
Dicom Print SCP
Internal Name: DEFAULT_SCP
Called AE title: DS5302
Listen at Port: 104
Max. allowed associations: 10
Secure channel (SSL):
Comments:
OK
Create new Dicom Print SCP
Cancel
Changes require reboot
5366_Reg01_003_e.cdr
Figure 11
Before creating additional logical printers, first try to adjust the Image Quality
parameters at modality side! The default Image Quality of the printer fits
almost all applications!
Only if changes at the modality side cannot be done, or the modality does
not deliver the required results, create logical printers and make adaptations
for these applications at the printer side to reach the customers Image
Quality requirements.
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Controls, Connections and Set Up Procedures
DD+DIS150.05E
To configure logical SCP printers can
be necessary, in case for example
printing is initiated at a PACS system,
which has several modalities as
input.
Example:
The PACS system collects CR and
DSA images.
• CR images shall be printed with
taste LUT Kanamori
• DSA images shall be printed with
linear taste LUT.
Problem:
The workstation at the PACS system
has one AE title. The Drystar 5302
does not recognize, for which type of
modality (CR or CT) the user wants
to print.
Solution:
• Create one logical printer
'Drystar5302_CT' and one
'Drystar5302_DSA'.
• Create two different host profiles
for the two logical printers, one
with Kanamori LUT, the other with
linear taste LUT.
• In the workstation setup both
printers: The user has to select
the proper logical printer.
Figure 12
The number of logical SCP printers is not limited. As each configured SCP
server consumes resources of the printer, use as little SCP servers as
possible. Rule of thumb: Define max. 4 logical printers.
6.3
Printing of diagnostic and / or test images
(1) Print a few diagnostic images from the connected modalities.
(2) Compare them at the lightbox with the image on the monitor.
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DD+DIS150.05E
6.4
Controls, Connections and Set Up Procedures
Image adjustments
Image adjustments in general can be made at the modality and / or the printer.
For many modality - printer combinations the required image adjustments are
described in a Connectivity Release Document.
The systematic image adjustment is split up in following steps:
Step #
Description
Details see...
1
Perform adjustments as described in the
Connectivity Release Document for the modality
- printer combination.
6.4.1
2
If required, try to perform image adjustments at
the modality
6.4.2
3
In case the required image adjustment at the
modality is not possible, perform it at the printer.
Possibility 1: Via Key-operator menu
Possibility 2: Via DICOM profile Browser pages
6.4.3
6.4.4
In case the printer is part of a solution (e.g. IDIS Solution), refer to the
solution specific requirements concerning image adjustments.
6.4.1
Image Adjustments as described in the Connectivity Release Document
Connectivity Release Documents describe all parameters and required
adjustments to guarantee:
• Communication between modality and the printer
• Image adjustment at the modality and / or the printer.
MEDNET Path
Connectivity Release Documents are available in MEDNET, HealthCare
Library - General Info - Connectivity & Application
In case
• The customer is not satisfied with the adjustments as described in the
Connectivity Release Document or
• For this modality connection no Connectivity Release Document exists
Continue with next step: Image Adjustment at the Modality.
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Controls, Connections and Set Up Procedures
DD+DIS150.05E
In case a Connectivity Release Document for a modality - printer connection
is available for Drystar 4500 (M), Drystar 5500 or Drystar 5300 only, this can
also be used for Drystar 5302.
The Drystar 5302 behavior is with some exceptions the same as the
behavior of the other printers mentioned above.
Main differences:
• Compared to Drystar 4500 M, the Drystar 5302 does not support
Mammo functionality (Dmax > 3.6 O.D)
• Compared to Drystar 5500, the Drystar 5302 does not support the
function to select a certain output tray (as only one is available).
• Compared to Drystar 5300, the Drystar 5302 supports 2 different film
sizes or types simultaneously.
6.4.2
Image Adjustment at the Modality
Before adjusting the image quality at the printer, first try to adjust it at the
modality as described here! The default Image Quality of the printer fits
almost all applications!
Only if changes at the modality cannot be done, or the modality does not
deliver the required results, make adaptations for these modalities at the
printer to reach the customers Image Quality requirements.
Contrast Adjustment at the Modality
The Look-Up-Table is responsible for the contrast of the image (in
combination with Dmin and Dmax) and may be named at the modality:
• Taste LUT
• Perception LUT
• Correction LUT
• Presentation LUT
If possible use the "Kanamori Taste LUT" (if available also Dmax) to define the
contrast.
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Controls, Connections and Set Up Procedures
Sharpness Adjustment at the Modality
Case 1: Modality sends in page mode:
In case the modality sends the images in page mode (i.e. it does not send
single images to the printer but already the complete, prepared image
information for one film) use Cubic Bell interpolation. It is defined via following
smooth factors:
Cubic Bell smooth factors
Possible range
299 (less sharp) to 200 (very sharp)
Reasonable values
251 (less sharp) to 235 (very sharp)
Default value
245
Legend
Interpolation Smooth Factors
299
251 245 235
less sharp
200
sharp
Limits
Default
Cubic Bell
299
too sharp
251
245 235
200
Reasonable values
536601GJ.CDR
Figure 13
Case 2: Modality sends in image mode:
In case the modality sends the images in image mode (i.e. it sends single
images to the printer to let the printer compose the single images for one film)
use Cubic High Res interpolation. It is defined via following smooth factors:
Cubic HighRes smooth factors
Possible range
199 (less sharp) to 101 (very sharp)
Reasonable values
148 (less sharp) to 138 (very sharp)
Default value
143
Interpolation Smooth Factors
199
less sharp
148
143 138
sharp
101
Cubic High Res
too sharp
536601GK.CDR
Figure 14
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Chapter 1 / 21
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
The printer switches automatically to cubic Bell interpolation by evaluation of
the DICOM communication when no image scaling (i.e. magnification or
reduction) is required:
Cubic HighRes interpolation type does not sharpen the image.
Interpolation type 'Cubic Bell' sharpens the image however, independent
whether scaling is required or not.
This automatic switching is only performed in case the Interpolation Type is
adjusted to 'cubic high res' in the user profile (= default).
This behavior can be switched off via browser pages: Path "Service Tools Scaling Setup"
HOME HELP
Controller Setup
Reduction icon on image: yes
Kernel: when no image scaling is needed for CubicHighRes:
Automatically switch to CubicBell:
Use CubicBell smooth factor: 0.9
yes
( >= 0.1 and <= 10 )
OK Changes require reboot
536401GN.CDR
Figure 15
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2005-09-09
DD+DIS150.05E
6.4.3
Controls, Connections and Set Up Procedures
Basic Image Adjustment at the Printer via Key-Operator Menu
Accessible via menu:
Key-operator menu - 2 Change settings - 4 Image
Quality - <Modality XYZ>
Purpose:
Adjust Image Quality in case it cannot be adapted
at the modality
•
•
Default value:
•
Look-up table: Kanamori. Refer to Figure 17
Interpolation: Cubic HiRes -0.7. Refer to
Figure 18
Dmax 3.20
Example browser
screen:
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Key-Operator - Change Image quality settings
Daily used name
Modality AE-title
Look Up Table:
Interpolation:
Maximum density:
Key-Operator - Change Image quality settings
Select kanamori like value:
CT2
CT2_ARC
100
Linear
Kanamori
Kanamorilike
Select abosulte smoothing factor: (advised = -0.7)
-0.7
Replication
Linear
CubicHi-res
CubicBell
Accept changes Discard changes Reset Values
536601fs.cdr
280
285
290
295
Accept changes Discard changes Reset Values
Figure 16
Hint concerning interpolation settings:
Interpolation setting "Linear" usually gives too smooth image impression.
Interpolation settings "Replication" usually gives too "pixely" image
impression.
Both settings are used in exceptional cases only.
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Chapter 1 / 23
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
Possible Look up table settings
Dmax
Kanamori curve and
Kanamori like value
220
mori
Kana
Dmin
Kanamori_like 100 = Kanamori
Kanamori_like 200 = linear
Kanamori_like 220 = logarithmic
200
100
75
Input
255
0
536401GM.CDR
Figure 17
Interpolation Smooth Factors (Kernel values)
5.9
1.1
0.9
0.7
0.1
Cubic Bell
Legend
Limits
Default
5.9
1.1
0.9
0.7
0.1
Reasonable values
4.9
less sharp
-0.2 -0.7 -1.2
sharp
-4.9
536601GL.CDR
Cubic High Res
too sharp
Figure 18
For details regarding image adjustments refer to the Hardcopy Application
Manual DD+DIS078.05E.
Each of the image adjustment parameters can be set for a specific modality.
Changing a parameter value will change the value of the respective
parameters in the 'DICOM Host profile’ for that specific modality.
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2005-09-09
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Controls, Connections and Set Up Procedures
Important remark: In changing parameter values this does not automatically
ensure that the value is applied.
Two situations can be distinguished
• In case the modality does not send a parameter, the value set in the
printer is applied to the modality print job.
• In case the modality sends a parameter value, even when an empty
value (" ") is sent, this value still has priority above the value set in
the printer. So, the value sent by the modality has higher priority then
the value set in the printer, and therefore it is always preferred to set
the required parameter value at the side of the modality.
If this cannot be done, an overrule flag can be set for the respective
parameter in the 'DICOM Host profile'. Setting this overrule flag can
only be done by editing the 'DICOM Host profile' via browser.
Refer to section 6.4.4.
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Chapter 1 / 25
Agfa Company Confidential
DD+DIS150.05E
Controls, Connections and Set Up Procedures
6.4.4
Alternative: Image settings via DICOM host profile:
Accessible via menu:
Browser pages - Service Engineer Tools - DICOM
profile editor Purpose:
Adjust Image Quality in case it cannot be adapted
at the modality
Default value:
Refer to Figure 19
Example browser
screen:
HELP
Host Profile: Name XYZ
These are the default settings for all print jobs coming from the host
(modality) specified under 'Calling AE title'.
The values may be overloaded at run-time by the Dicom input.
You can prevent this by checking the checkboxes at the left side.
Nick Name: Name XYZ
Use this profile only for incoming 'Calling AE title': Host AE
Use this profile only for local SCP server: all
Host Profile type: GENERIC-GENERIC Change
Number of Copies:
Print Priority: low
Polarity:
normal
Film Orientation: portrait
Trim: no
Film Size ID:
Medium Type:
Print even if Film Size ID/Medium type not supported: yes
Print even if Application type not supported:
no
Kernel: site
Edit Custom Interpolation Type cubicHighRes,
Magnification: Edit Magn: max smoothFactor: -0.7
Pixel Size:
Edit ratio: 1.0 / 1.0
Perception LUT: kanamori
Kanamori Like value:
Custom value:
Illumination (cd/m2):
Reflected Ambient Light (cd/m2):
Border Density (OD x100):
Empty Image Density (OD x100):
Minimum Density (OD x100):
Maximum Density (OD x100):
site
300
Header Annotation:
Contents: none
Edit Custom
Font:
site
Edit Custom
Footer Annotation:
Contents: none
Edit Custom
Font:
site
Edit Custom
Window (%):
Level (%):
Image Orientation: r0
Conformance/Status Level: 0
Nevent enabled: off
site
Mammo modality: NO
Association Timeout (s):
Image Timeout (s):
Allow IMPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR BIG ENDIAN:
Resolution: 508
Supported SOP classes: Edit
Early processing allowed: yes
LR like:
off
OK Cancel Show Defaults
Show last Input
Manually customized items are show in red
The last received input values are show in blue (click 'Show Last Input' button)
5366_Reg01_009_e.cdr
Figure 19
For details regarding image adjustments refer to the Hardcopy Application
Manual DD+DIS078.05E.
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Chapter 1 / 26
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2005-09-09
DD+DIS150.05E
7
Controls, Connections and Set Up Procedures
Acceptance Test
Purpose of the acceptance test:
Proof of printer reproduction capability of image on the monitor
Figure 20
Perform the acceptance test according to national regulations.
Example for Germany: DIN6868 Part 56
The German DIN6868 Part 56 is similar to the Image Quality Control
procedure based on IEC1223-2-4.
The Image Quality Control procedure based on IEC 1223-2-4 is described in
the Hardcopy Application Manual DD+DIS078.05E.
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Chapter 1 / 27
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DD+DIS150.05E
Controls, Connections and Set Up Procedures
8
Completion of installation
The purpose of this section is to show the tasks that are required for customer
instruction and backup of printer settings.
The following table lists these tasks.
Task
8.1
Importance
Accessible via ...
Details see...
Instruct the Customer in
operation of the printer
mandatory
--
8.1
Save settings on backup
CF card
mandatory
Key-operator
menu
8.2
Customer Instruction
(1) Instruct the customer in following activities:
Activity
Refer to User or
Reference Manual ....
Switching on the printer: Warm up time 7 min.
User manual: "Switching on
the Drystar 5302"
Switching off the printer. It can take up to 20
secs. until the printer switches off
User Manual: "Switching off
the Drystar 5302"
Loading films: RF tag and its function
User Manual: "Loading
films"
Removing film jams
Reference manual
"Troubleshooting: Clearing
of film jams"
Show dust stripes on a previous test film and
how to prevent:
Reference manual
"Troubleshooting Checklist"
• Keep printer always closed
• Clean TH resistor line with alcohol and
lint free cloth when dust stripes appear or
when printer displays "Printhead cleaning
(2) Hand over the user and reference manual to the customer
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8.2
Controls, Connections and Set Up Procedures
Backup of Printer Settings
(1) Open the upper film tray to take
out the CF card for storage of
the machine specific data.
(2) Select Key-operator menu "4
Save Configuration"
(3) Follow the further instructions on
the LCD display
초
2
5366_Reg01_017_e.cdr
Figure 21
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This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
HEALTHCARE
Chapter 2
Imaging Services
Functional Description
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this document
This document explains the functional principle including the functions of the individual
assemblies.
►
►
Document History
Edition.
Revision
Release
Date
1.1
06-2009
Changes
compared to previous Version 1.0
•
Updated technical data in table, where different Drystar
printers are compared. See section 2.1.
•
Updated table with detailed comparison of Drystar 5302
with Drystar Axys: Added new functions of software
2.0.0_C2. See section 2.2.
•
Updated table with overview of calibrations.
See section 4.
Referenced Documents
Document
Title
DD+DIS141.09E
Service Bulletin 10: Software 2.0.0_C2 available
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
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Document Node ID: 27657942
eq_02_functional_e_template_v07
Agfa Company Confidential
Copyright © 2009 Agfa HealthCare N.V.
DD+DIS150.05E
►
Functional Description
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2009 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
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Functional Description
LIST OF CONTENTS
1
INTRODUCTION ......................................................................................................................4
2
COMPARISON TO OTHER AGFA B&W PRINTERS ..............................................................5
3
2.1
Technical Data compared to Drystar 5300 and Drystar 5503 ..................................................5
2.2
Detailed Comparison Drystar 5302 – Drystar Axys ..................................................................6
FILM RUN.................................................................................................................................7
3.1
Backside Printing Recognition ................................................................................................13
3.2
Left / Right Shift Print Algorithm..............................................................................................14
4
CALIBRATIONS .....................................................................................................................16
5
MODULES ..............................................................................................................................17
5.1
Printer Modules .......................................................................................................................17
5.2
Hardware.................................................................................................................................19
5.3
Modules and E-Labels ............................................................................................................21
6
DIAGNOSTIC SOFTWARE ....................................................................................................23
7
THERMAL MODEL.................................................................................................................25
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1
Functional Description
Introduction
Purpose of the printer
•
Medium resolution (320 dpi) DICOM network dry printer for
14x17", 14x14", 14x11", 10x12", 8x10" DT2 blue base or clear base films
Printing principle
•
•
Direct thermal on thermo-sensitive, dry films
2 input trays and 1 output tray
Main application
•
Well suited to all medical applications, especially CR applications. Cannot be used
for mammography
Connections
•
1 Gb/s Network connection (Default: automatic detection of 10Mb/s and 100Mb/s
network is enabled, automatic detection of 1Gb/s network is disabled)
Service Concept
•
•
•
•
•
Customer installable
No service PC needed for basic installation, maintenance and service, but is
convenient for entering detailed host profile settings
Strict modular design: Production assemblies = service assemblies
All switches, sensors and motors are monitored via current measurement on
main engine board (Devil CPU)
If online diagnosis does not detect the exact reason for the error, an offline check
of the modules can be performed via browser pages
DX-S
53
66
02
ad
.cd
r
Ultrasound
CR QS
Printer
Service
Host
Figure 1: Typical network installation of a Drystar 5302
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Functional Description
2
Comparison to other AGFA B&W Printers
2.1
Technical Data compared to Drystar 5300 and Drystar 5503
POWER
Technical
Specification
Weight
Throughput
Dmax
Resolution
Drystar 5302
(SW Rel. 2.0)
Drystar 5300
(SW Rel. 2.1)
Drystar 5503
(SW Rel. 6.0)
90 kg
55 kg
193 kg
75/h (14x17")
140/h (8x10")
70/h (14x17")
100/h (11x14“)
100/h (14x17") up to
160/h (8x10“)
3.2 O.D.*
3.1 O.D.
3.2 O.D.
320 dpi
320 dpi
508 dpi
Warm-up time
4 minutes → queuing 4 minutes → queuing
7 minutes → printing
9 minutes → printing
4 minutes → queuing
9 minutes → printing
Access time
77 s for 1st film 14x17”
77 s for 1st film 14x17”
76 s for 1st film 14x17”
8x10, 10x12, 11x14,
14x14, 14x17
11x14, 14x17
8x10, 10x12, 11x14,
14x14, 14x17
Number trays
2
1
3
Applications
All medical
applications, except
mammography
Film formats (inch)
All medical
All medical applications
applications, especially
CT/MR, except
mammography
* Dmax depends on densitometer which is used for measurement:
Densitometer
Target Dmax DT2B
Target Dmax DT2C
X-Rite 310
3.20 O.D.
3.05 O.D.
X-Rite 331
3.14 O.D.
3.02 O.D.
X-Rite 341
3.15 O.D.
3.02 O.D.
X-Rite 301
3.10 O.D.
2.97 O.D.
MacBeth
3.13 O.D.
3.00 O.D.
Gretag D200
3.14 O.D.
3.03 O.D.
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2.2
Functional Description
Detailed Comparison Drystar 5302 – Drystar Axys
The design of the Drystar Axys is based on the Drystar 5302 printer.
This section shows the differences in detail.
Main hardware differences:
Hardware
Drystar 5302
Drystar Axys
Reason for Difference
Thermal Head
320 dpi resolution
508 dpi resolution
508 dpi resolution required
for mammo printing
Main engine
controller
Themis CPU
Thanos CPU
Thanos is faster than Themis
CPU to support higher data
throughput due to higher
resolution
Main functional differences:
#
Function:
Drystar
5302 SW <
2.0.0_C2
Drystar
5302 SW ≥
2.0.0_C2
Drystar
Axys
Details see:
1. Support of Mammo printing
Section 3.6 of the
Drystar Axys
service manual.
2. Entering Site Data via data
from "Site Data Tool"
Chapter 1,
Controls,
Connections and
Setup Procedure
3. Import / Export of DICOM
host profile
Online HELP of
the printer
4. "True size deviation" host
profile parameter
Online HELP of
the printer
5. "Cropping" host profile
parameter
Online HELP of
the printer
6. Printing of the infocounter
on film
Chapter 3.2,
Machine specific
Tools
7. Resistor measurement to
troubleshoot print stripes
Chapter 3.6,
Adjustments and
Calibrations
8. Horizontal film alignment
available in the keyoperator menu (to be
executed by the customer)
Chapter 3.6,
Adjustments and
Calibrations
9. Smart Profile Calibration
Section 4 of this
chapter
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3
Functional Description
Film Run
This section describes the film run through the printer.
Cam drive
Output Rollers
Motor
Suspension drive
TH
Drum
CDM
Rollers driven by
gearbox module
(1 to 5)
1
2
Filmrun
upper tray
4
3
5
Pickup Unit
Vacuum Pump
Filmrun
lower tray
536602ag.cdr
Figure 2: Filmrun through the printer
Description of one film cycle:
1.
The vacuum pump starts.
Figure 3: Pump & Valves Module
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2.
Functional Description
The suction cups of the pickup
unit move down to the film.
Figure 4: Film Pickup
3.
The gear box module starts
driving the rollers. In addition it
opens the feeding rollers at the
pickup unit.
4.
The pickup unit transports the
film between the feeding
rollers.
5.
The gearbox module transports
the film further towards TH.
Figure 5: Gear Box Module
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6.
Functional Description
In case the film is transported
upwards from the lower tray,
the input sensors monitor the
film run.
Figure 6: Input Sensors Module
7.
The cam drive moves the TH
up, to let the film edge be
transported between TH and
drum.
Figure 7: Cam drive
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Functional Description
8.
Depending on the previous film
width (14" or 10"), the
suspension drive changes
position or stays in the current
position (TH pressure
adjustment).
9.
The cam drive closes the gap
between TH and drum.
Figure 8: Suspension drive
10.
The drum motor moves the film
forward.
Figure 9: Drum Drive
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11.
Functional Description
The heat transfer from TH to
film takes place.
Figure 10: Thermal Head
12.
The print drum, driven by the
drum motor, moves the film
forward.
Figure 11: Print Drum
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13.
Functional Description
When the film edge reaches
the output module, the CDM
checks "backside printing".
For details refer to section 3.1.
Figure 12: CDM
14.
When printing is finished, the
cam drive opens the gap
between TH and drum.
15.
The output rollers transport the
film out of the printer.
Figure 13: Output Module
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3.1
Functional Description
Backside Printing Recognition
Films are inserted in the printer with the backing layer on top.
If a film is inserted with the backing layer upside down, the backing layer can
contaminate the thermal head, as it begins melting when the thermal head heats
it up.
Normally it is not possible to insert a film wrong. If a customer however re-inserts
a jammed film, the chance is 50% that he inserts it the right way. See NOTE next
page.
To prevent that a wrong inserted film contaminates the thermal head, the printer
prints a small rectangle on top of the film and checks when the film arrives at the
CDM, whether this small rectangle has Dmax.
In case the density is below a certain threshold, the film must have been inserted
wrong. The printer stops printing, informs the user of back-side printing, to check
the correct positioning of the film and to remove the film jam. Thus the thermal
head is only contaminated slightly, as the film is only printed a few cm on the
wrong side.
Black Rectangle for
Backside Printing Recognition
Distance
TH - CDM
Film printed on the
Non-Emulsion side
("Backside").
Diagnostic Area
Border
(O.D. between Dmin and Dmax;
Refer to Host Profile parameter "Border Density")
Backside printing
Remove film jam
536602dc.cdr
Figure 14: Backside printing recognition
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Functional Description
NOTE:
The emulsion side in general is slightly
smoother than the backing layer. This can be
heard by wiping over it → The backing layer
makes much more noise.
Noise
(dB)
Backing layer
Emulsion layer
The backing layer has to be on top when the
film is laying in the tray.
Figure 15
3.2
Left / Right Shift Print Algorithm
At this position, where the TH has to print always Dmax, i.e. at the left and right image
border, the TH looses its characteristic relatively fast, which is determined by the Micro
profile calibration in production.
As a consequence, the TH produces after many prints small print stripes at this position
in 14" films, where the black border of the 10" films is located.
To prevent, that the TH has to print the black border always at the same position, a
left/right shift algorithm is built in.
For each film pack the complete image information is shifted slightly:
•
Pack 1 has 0 mm shift
•
Pack 2 has +0.3 mm shift
•
Pack 3 has 0 mm shift
•
Pack 4 has -0.3 mm shift
•
Pack 5 has 0 mm shift
•
And so on
The clear left and right borders are influenced by this shift mechanism but they are
within specification.
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Functional Description
Exaggerated print stripes
without left / right shift algorithm
Image Info
Image Info
Left / right shift algorithm
Image Info
Image Info
Image Info
+0,3 mm
+0,3 mm
Image Info Image Info
Image Info
Image Info
Image Info
Image Info
Image Info
14x17"
8x10"
Image Info Image Info
Image Info
Image Info
Image Info
Image Info
Shift of complete
Image Info
+- 0.3 mm
for each film pack
536602dd.cdr
Figure 16: Left / right shift print algorithm
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4
Functional Description
Calibrations
The following table lists the different Drystar 5302 calibrations:
Characteristic
CDM
TH profile
Film
Smart Profile
Compliance Film
Purpose of the To determine new
calibration
reference values for
the CDM. This is
done via an external
densitometer.
To reduce vertical
macro banding
(vertical density
irregularities). Only
macro density
compensation is
possible (in opposite
to micro
compensation in
production).
To measure the film
sensitometry and to
use these values for
internal reference, so
that the printer
behaves linear
regarding density
reproduction. In
addition, the
maximum density is
adapted.
Equalization of TH
resistor drift in the
area of 10" film black
borders when
printing in mixed
format conditions
(mix of 10" and 14"
print width).
Make film calibration
this accurate, that it
passes the
acceptance criteria
as defined by
Afssaps / EUREF:
The default film
calibration procedure
is not necessarily
accurate enough.
• Whenever the
internal
densitometer has
to be adapted to
an external
densitometer (for
image quality
control)
Unacceptable line
artifacts visible in
medical service test
image
• During the
troubleshooting
procedure. Refer
to chapter 3.3,
Troubleshooting
• Before the
Afssaps / EUREF
acceptance test
Film printed
To be done in
following
cases
• At maintenance
• To compensate
small density
variations of the
new film, when a
new film package
is used
• If density
reproduction
check is not ok
No
Automatic
yes/no
No
Yes, but only if
switched on*
• In certain cases
during
maintenance.
Refer to section 9,
Maintenance
• Each 6 months, if
the printer is
under control of
Afssaps / EUREF,
and it did not pass
the Afssaps /
EUREF calibration
check
No
No
* Automatic film calibration to be switched on via menu:
'2 Change settings - 5 Image Quality - 1 General - Select Default for Film Calibration
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5
Functional Description
Modules
This section is divided in following sub-sections:
Item
5.1
Section
Printer modules
5.1
Hardware
5.2
Modules and E-Lables
5.3
Printer Modules
This section lists the different printer modules (= spare parts).
Figure 17: Printer Modules
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Functional Description
#
Name
1
KEYPAD/DISPLAY
MODULE
Yes
2
GEAR BOX & BELT
3
4
E-Label*
Also used in
MOD #**
User Interface
Purpose
Drystar 5300
Drystar Axys
10
-
Film drive towards TH
Drystar Axys
14
SUSPENSION DRIVE
MODULE
-
TH pressure adjustment (10" / 14"
film width)
Drystar Axys
15
-
12
Drystar 5300
Drystar Axys
Drystar Axys
18
Themis PCB W/O RAM
-
CPU (Operation; image processing)
5
512Mb RAM MODULE
-
RAM for operating system
6
DEVIL PCB
7
VILIS COOLING FAN
-
Cools down Devil/Themis/RAM
8
TPH COOLING FAN
-
9
POWER SUPPLY
10
HARD DISC 73 GB
-
11
OUTPUT MODULE
Yes
12
TPH FILTER MODULE
-
13
PUMP & VALVES ASSY
-
Vacuum for suction cups of pickup
module
14
15
16
Input Sensors Module
DRUM DRIVE MODULE
OSB SWITCH BOARD
-
Filmrun check before print drum
Drum drive
TH power
17
18
19
PRINT DRUM MODULE
THERMAL HEAD
TAG READER ASSY
Yes
-
Print drum; Transport during printing
Image transfer to film
Film tag reader
20
UPPER / LOWER PICK
UP MODULE
UPPER / LOWER TRAY
without Tag Reader
CAM DRIVE MODULE
Yes
21
22
Yes
Yes
CPU (film run)
08
Cools down TH
Drystar 5300
Drystar Axys
Drystar Axys
16
Main power supply for all consumers
Drystar Axys
09
Data storage
Drystar 4500
Drystar Axys
Drystar Axys
--
Film transport out of printer. Density
measurement with integrated CDM
TPH dust filter
20
06
Film pickup via 2 suction cups
Drystar 5300
Drystar Axys
Drystar 5500
Drystar 5503
Drystar Axys
Drystar Axys
Drystar Axys
Drystar 5300
Drystar Axys
Drystar Axys
Drystar 5500
Drystar 5503
Drystar Axys
Drystar Axys
--
03/04
-
Film supply
Drystar Axys
01/02
-
TH position adjustment (printing /
film transport in and out of TH
section)
Drystar Axys
13
17
11
07
--05
--
*For description of E-Label refer to section 5.3.
** The Module number is shown in error messages. Example: "MOD13: Please replace module"
NOTE:
This list does not show all spare parts. Parts that have no real function during
printing, like the covers or hand grips are not listed. Refer to chapter 5 for a
complete spare parts list.
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5.2
Functional Description
Hardware
This section shows an overview of all hardware components and lists their purpose.
Key 6 board
SCSI
Devil CPU
Hard disk drive
> 73 GB
Display
RS232
IDE
ETH
CF drive
Sensors
Motors
Pumps
PCI
Power Supply
Thermal Head
Data
RS232
Themis board
512 MB RAM
Power
OSB Board
536602da.cdr
Figure 18: Hardware Components Overview
Hardware Component
Themis Board
Devil CPU
Description
•
CPU: Keeps the operating system and
application software in RAM
(512 MB) during operation
•
Keeps a flash EPROM for Bootup
•
Performs image processing
•
Controls all sensors, motors, valves and
pump
•
Controls the power supply
•
Sends the image data to the Thermal Head
•
Provides for following connections:
-
SCSI interface to hard disk
-
CF card reader
-
Ethernet 1 Gb/sec. twisted pair
interface
-
RS232 service port
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Functional Description
Hardware Component
Description
Key 6 Board
•
Controls the display with 122 (width) x 32
(height) pixels
•
Controls all buttons and LEDs required for
operation
Hard disk
•
Keeps the operating system, all application
software and diagnostic data
CF drive
•
To save or install data via CF card type II
Thermal head
•
Transfers the diagnostic data (pixels) via
heating elements to the heat sensitive film
OSB board
•
Switch board for the different TH heating
elements
•
Provides the power for heating up the resistor
elements
•
Supplies all voltages for the printer (+3,3 V,
+ 5 V, +12 V, -12 V, +20 V, +24 V, + 55V)
•
Connected via RS232 interface to the Devil
board, to allow saving temporary data before
switch off
Power supply
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5.3
Functional Description
Modules and E-Labels
The E-Label is a small EPROM attached to the module, which keeps information about
the module, like e.g.:
•
Name
•
Hardware Version
•
Nr. of print cycles
•
Last error code
An example for the readout of an E-Label is given in Figure 20
In case the E-label is defective or not connected the printer issues a warning message.
Printing is possible however also without E-label.
The decision, whether a module has an E-label or not depends on whether the
corresponding module:
•
Can be repaired in the repair center or
•
Requires module specific data
The table in section 5.1 lists, which module has an E-Label.
Figure 19: Example for E-Label at Power Supply
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Functional Description
_____________________________
Name....................................Uri
http://www.agfa.com/module/Output/name
Name....................................Value
OUTPUT ASSY
HardwareVersion.................Uri
http://www.agfa.com/module/Output/hardwareVersion
HardwareVersion.................Value 3
OrderNumber.......................Uri
http://www.agfa.com/module/Output/orderNumber
OrderNumber.......................Value
http://www.agfa.com/module/Output/partNumber
PartNumber..........................Uri
PartNumber..........................Value
http://www.agfa.com/module/Output/rdeNumber
RdeNumber..........................Uri
RdeNumber..........................Value A333462.3
SerialNumber.......................Uri
http://www.agfa.com/module/Output/serialNumber
SerialNumber.......................Value
40
FirstUseDate........................Uri
http://www.agfa.com/module/Output/firstUseDate
FirstUseDate........................Value
LastUseDate........................Uri
http://www.agfa.com/module/Output/lastUseDate
LastUseDate........................Value
HoursOfOperation...............Uri
http://www.agfa.com/module/Output/hoursOfOperation
HoursOfOperation...............Value 1876
NrOfCycles...........................Uri
http://www.agfa.com/module/Output/nrOfCycles
NrOfCycles...........................Value 21166
LastRepairDate....................Uri
http://www.agfa.com/module/Output/lastRepairDate
LastRepairDate....................Value
RepairSiteName...................Uri
http://www.agfa.com/module/Output/repairSiteName
RepairSiteName...................Value
http://www.agfa.com/module/Output/nrOfRepairs
NrOfRepairs.........................Uri
NrOfRepairs.........................Value 0
LastRepairCode...................Uri
http://www.agfa.com/module/Output/lastRepairCode
LastRepairCode...................Value
LastModuleSpecificErrors...Uri
http://www.agfa.com/module/Output/lastModuleSpecificErrors
LastModuleSpecificErrors...Value HC205007
NominalCalIntensity............Uri
http://www.agfa.com/module/Output/rde/nominalCalIntensity
NominalCalIntensity............Value 9500
MinCalIntensity...................Uri
http://www.agfa.com/module/Output/rde/minCalIntensity
MinCalIntensity...................Value
8500
MaxCalIntensity...................Uri
http://www.agfa.com/module/Output/rde/maxCalIntensity
MaxCalIntensity...................Value 10500
_____________________________
RandomUri
RandomValue
backToMain
produce
request
randomRequest
reconfigureThisELabel
Figure 20: Example for E-Label content
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6
Functional Description
Diagnostic Software
An online diagnosis software is permanently monitoring the correct feedback signal and
timing of the valves and the pump, motors and sensors which are connected to the
Devil module.
In case of a mismatch an error is issued.
Example message:
MOD04
Please replace module
M
Printer
Software
Application
Software
Online
Diagnosis
Devil CPU
Operating System
536602aa.cdr
Figure 21
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Functional Description
Errors are internally divided into:
• Events
• Warnings
• Defects
In general events are user clearable, warnings are "key-operator"
(= experienced user or hospital technician) clearable, whereas defects have to be
repaired by service personnel.
Warnings and error messages are written into the infocounter.
Errors: Classification and treatment
Filmrun
Step 1
user
clearable
Message in plain text.
E.g. 'close upper cover'
Online
Diagnosis
key-operator
clearable
everything no
okay?
event
warning
defect
Message in plain text:
E.g. CDM not calibrated
yes
Filmrun
Step n
Infocounter
B
service
clearable
Error message:
HC10907:
Suspension motor M3 not
connected or malfunctioning
536602af.cdr
Figure 22
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7
Functional Description
Thermal Model
The thermal model can be characterized as follows:
•
•
•
•
It is a mathematical description of the interaction Film – TH.
It uses parameters like film thickness, thermal conductivity of the film, TH
temperature, environmental temperature, print speed and resolution of the print
head.
The thermal model TMML (Thermal Model Multi Layer; R&D name of the product
Æ official name 'A # Sharp') describes this interaction very accurate, leading to a
very precise reproduction of the image.
With the thermal model "TMML" the image looks very sharp and has the image
quality of a Laser Imager.
Heat of following
pixel
Drum
temperature
Heat of previous
pixel
Heat of neighbor
pixel
TH temperature
Thermal Model
Pixel Stream
Mathematical
Thermal
Model
Description
of
Interaction Film - TH
Parameter Z
Pixel Stream
Thermal conductivity
film
Parameter Y
Parameter X
Thermal sensitivity
film
Figure 23
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Repair and Service
DD+DIS150.05E
Machine specific safety instructions and hints for repair work
Chapter 3.1:
List of contents
1
Machine specific safety equipment, precautions and hints........ 1
1.1
Safety equipment for repair work .................................................................... 1
1.2
Safety precautions of the printer..................................................................... 1
1.2.1
1.2.2
Safety switch................................................................................................................... 2
Supplementary ground cable .......................................................................................... 2
1.3
Guidelines regarding safety during service work .......................................... 3
1.3.1
1.3.2
1.3.3
1.3.4
General safety guidelines for service work ..................................................................... 3
Safety Guidelines for Printed Circuit Board Replacements ............................................ 3
Safety Guidelines regarding Service PC Connection ..................................................... 4
Safety Guidelines regarding the Thermal Print Head ..................................................... 4
2
Safety check upon completion of the repair work ....................... 5
2.1
Visual check ...................................................................................................... 5
2.2
Electrical check................................................................................................. 6
2.2.1
2.2.2
Basic Protective Earth Test............................................................................................. 6
Electrical Check according to National Regulations. ...................................................... 7
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1
Machine specific safety instructions and hints for repair work
Machine specific safety equipment, precautions and
hints
This section describes all machine specific safety aspects to be considered
during repair work on the printer.
It is divided into the following sub-sections:
Sub-section
1.1
Details see..
Safety equipment for repair work
1.1
Safety precautions of the printer
1.2
Guidelines regarding safety during repair work
1.3
Safety equipment for repair work
During repair work at printed circuit boards it is mandatory to wear an antistatic wrist strap (order no.: CM+9.9999 0830.0).
This avoids static discharges on electronic components. Static discharges
can lead to defective components on the printed circuit boards.
1.2
Safety precautions of the printer
This section describes all machine specific safety precautions built into the
printer.
It lists following safety precautions:
Safety precaution
Details see..
Safety switch
1.2.1
Supplementary ground cable
1.2.2
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Machine specific safety instructions and hints for repair work
1.2.1
Safety switch
•
•
The machine has one safety
switch, located below the top
cover.
It serves as a safety feature if
someone opens the machine e.g.
to remove a film jam.
S8
When the top cover is opened, the
safety switch is activated.
536631aa.cdr
It cuts off the voltage to all motors
and the print head.
Figure 1
For service purposes the safety switch SW1 can be overridden by
means of a service key. In this case there is a risk of injuries by moving
mechanical or current-carrying electrical parts.
Before the printer is closed the service key must be removed again,
otherwise the mechanism of the safety switch may get damaged.
1.2.2
Supplementary ground cable
To meet the regulations for the printer according to the machine standards
EN60601-1 there is usually no Supplementary ground cable required. This
also applies to installations in the patient's room.
Exception:
• The printer is located in the patient's room AND is connected to
equipment not corresponding to EN60601-1.
In this case a Supplementary ground
cable must be connected to the
provided 'Equipotential plug'
connector at the back of the printer.
Equipotential plug
The supplementary ground cable is
not included in the machine
shipment.
Specifications of the cable:
• green/yellow color,
• cross-section of 4 mm2.
536631JM.cdr
Figure 2
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1.3
Machine specific safety instructions and hints for repair work
Guidelines regarding safety during service work
This section describes the safety guidelines to be considered during service
work.
Safety precaution
1.3.1
Details see..
General safety guidelines for service work
1.3.1
Safety Guidelines for Printed Circuit Board Replacements
1.3.2
Safety Guidelines regarding Service PC Connection
1.3.3
Safety Guidelines regarding the Thermal Print Head
1.3.4
General safety guidelines for service work
The following points must be observed during all repair or maintenance work:
Make sure to always disconnect the machine to be repaired or maintained
from the mains.
1.3.2
•
Caution: Even when the machine is switched off, as long as it has not
been disconnected from the mains some components may still be
supplied.
•
Caution: If the mains connection is absolutely necessary for the
respective action (repair and maintenance work), this job must only be
done by trained personnel.
•
Before printer service or replacing conductive parts always switch off the
printer and disconnect the power.
•
Before switching the printer off make sure that there are no films being
printed at this time.
•
Replace defective parts with original spare parts only.
Safety Guidelines for Printed Circuit Board Replacements
When handling printed circuit boards (abbr.: PCBs) the following points must
be observed:
• Always switch off the printer and unplug the power cord, before you
disconnect or connect cables on printed circuit boards.
• When working on PCBs, always wear an anti-static wrist strap. Never
touch any parts or components on PCBs with your bare fingers.
• PCBs have to be kept or transported in their protection bags. Never carry
a PCB without protection bag and walk on carpet or plastic floor covering
(electrostatic charge).
•
Once the PCB is taken out of its protection bag, it has to be protected
from electrostatic charge by a grounded mat.
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Machine specific safety instructions and hints for repair work
1.3.3
Safety Guidelines regarding Service PC Connection
Most of the Service PCs are not in compliance with the EN60601-1
standards. Therefore a Service PC which is to be connected via RS232 or
RJ45 interface to a printer must not be connected to the mains but must be
operated on its internal battery supply (low voltage). Only in this case the
printer keeps its EN60601-1 compliance.
However, if the service PC is connected to the RS232 or RJ45 interface and
has to be connected to the mains, take care, that nobody touches the printer.
1.3.4
Safety Guidelines regarding the Thermal Print Head
During operation the Thermal Print
Head gets hot (up to 70 °C).
• Avoid contact with the Thermal
Print Head due to the risk of burn.
• Observe the corresponding sticker
on the Thermal Print Head.
Figure 3
When replacing the Thermal Head the following points must be observed:
• The thermal head has a printed circuit board integrated. This means, that
the same safety guidelines apply for the Thermal Head than for printed
circuit boards (see 1.3.2.)
• The aluminum surface, on which the Thermal Head is mounted, may not
be scratched during replacement of the Thermal Head. Possible scratches
have to be removed with a sand paper or a file, to prevent uneven
pressure of the Thermal Head on the film.
• When replacing or cleaning the Thermal Head take care not to damage
the Thermal Head: Too high pressure on the TH film guide can lead to the
failure of single heating elements. Be aware, that the Thermal Head is a
very sensitive part and has to be treated very cautiously
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2
Machine specific safety instructions and hints for repair work
Safety check upon completion of the repair work
Upon completion of any repair job, especially after replacing or installing
conductive parts, check the following points as a routine safety check.
Country specific regulations must be observed as well.
2.1
Safety check
Details see..
Visual check
2.1
Electrical check
2.2
Visual check
• Make sure that the power cord and the cables inside the machine do not
show any signs of damage.
• Make sure that the ventilation slots before the print head and the power
supply are free and that the print head and power supply ventilation is
working properly.
• Make sure, that no obstacles can cause stumbling (e.g. cables), and no
defective covers, sharp edges or parts sticking out in the vicinity of the
machine can cause injuries.
• Make sure that no smoldering spots or wrong cabling is visible.
• Make sure that all grounding connections to metallic covers are present.
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Machine specific safety instructions and hints for repair work
2.2
Electrical check
In case of power supply replacements or Maintenance check the protective
earth resistance according to the national regulations.
The electrical check is split up in two steps:
2.2.1
Step
Task
Details see..
1
Perform the basic protective earth test
2.2.1
2
Perform the electrical check according to
National Regulations.
2.2.2
Basic Protective Earth Test
(1) Use a multimeter that is
capable to measure a
resistance < 1 Ohm
(2) Put one probe at the ground
connector of the mains input
(3) Put the other probe at a few
metallic parts, the customer
could touch.
The electrical resistance has to
be ≤ 0.2 Ohm.
Refer to Figure 4.
536631JN.cdr
2
Figure 4
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Machine specific safety instructions and hints for repair work
(4) Insert the power cord at the
printer side; leave it
disconnected at the wall side.
(5) Put one probe at the ground
connector of the mains
connector.
(6) Put the other probe at a few
metallic parts, the customer
could touch.
The electrical resistance in this
case has to be ≤ 0.3 Ohm.
Refer to Figure 5.
536631JK.cdr
Figure 5
In case the electrical resistance of one measurement exceeds the limits (0.2
Ohm without mains cable; 0.3 Ohm with mains cable) check the printer for
loose grounding connections!
2.2.2
Electrical Check according to National Regulations.
(1) Perform the electrical check according to National Regulations.
The electrical checks that have to be performed in certain intervals (e.g. each
12 months) or after certain service actions (repair and/or maintenance)
depend on National Regulations.
Example for Germany: BGV A3 and DIN VDE 0751 or subsequent
regulations.
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Repair and Service
DD+DIS150.05E
Machine specific tools, software tools and auxiliary means
List of Contents
1
Machine specific Tools..............................................................1
1.1
Mandatory tools ......................................................................................... 1
1.2
Optional tools............................................................................................. 2
1.2.1 Minimum configuration of the Service PC ................................................................3
1.2.2 Recommended configuration of the Service PC ......................................................3
2
Software Tools ...........................................................................4
2.1
Key-operator menu on the local keypad .................................................. 5
2.2
Infocounter ................................................................................................. 5
2.2.1 Infocounter Analysis via Printers Infocounters Report .............................................7
2.2.2 Infocounter Analysis via Service Command session ...............................................8
2.2.3 How to evaluate the Infocounter ..............................................................................8
2.3
Test images ...............................................................................................10
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
Testimage STI1......................................................................................................11
Testimage STI2......................................................................................................13
Testimage SMPTE .................................................................................................14
Testimage Medical_Image .....................................................................................16
Testimage LinCheck ..............................................................................................17
2.4
Show Error Codes.....................................................................................18
2.5
Web Pages.................................................................................................18
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
Operator Tools .......................................................................................................20
Key-Operator Tools................................................................................................21
Service Engineer Tools ..........................................................................................22
Connection to the web pages.................................................................................25
Usage of the web pages ........................................................................................29
2.6
Printer Logging .........................................................................................37
2.6.1 Required information for the support center...........................................................37
2.6.2 Printer Bootup-Message ........................................................................................39
2.7
ADVP ..........................................................................................................43
2.7.1 ADVP as DICOM print SCU ...................................................................................44
2.7.2 ADVP as DICOM print SCP (Print Emulator) .........................................................44
2.7.3 ADVP as Communication Recorder.......................................................................46
3
Software Installation................................................................49
3.1
SW Update: Loading a SW Patch ............................................................49
3.1.1 Software Update via CF card .................................................................................50
3.1.2 Software Update via a remote computer................................................................50
3.2
Emergency SW Installation on a new, empty Hard Drive ......................51
3.3
Emergency SW Installation on a printer in
"Error - System Failure" state..................................................................52
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Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
1
Machine specific Tools
In addition to the conventional service tools which every service engineer has
in his toolbox, the following tools are required for service on the printer:
1.1
Mandatory tools
The mandatory tools are required for repair, troubleshooting or maintenance of
the printer.
Tool
Part Number
Purpose
Anti-static wrist strap
CM+9.9999.0830.0
To avoid static discharges
on electronic components
Cleaning tissue (box of 50 CM+309931.0
pieces)
To clean the TH
Densitometer*
To be bought locally To perform CDM
calibration
Ink Eraser 'Pelikan'
10+999991176.0
For the 'dry TH cleaning'
procedure
Isopropyl Alcohol and lint
free cloth
Commercially
available
To clean the TH.
Alternative to Cleaning
tissue
Loop 8x
CM+9.9579.9904.0
To check image quality of
films at the lightbox
Service key
CM+9.0426.6309.0
To override the safety
switch
Standard ruler (1mm)
Commercially
available
For horizontal image
adjustment
*As DT film used in the Drystar printers has a slightly different color
compared to conventional films, different densitometers give different density
readings, depending on the light source.
To make a correct density measurement use only a calibrated densitometer
MacBeth TR-924, X-Rite 331, X-Rite 341, X-Rite 301, X-Rite 310 or Gretag
D200-2. Other densitometers are not supported.
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Machine specific tools, software tools and auxiliary means
1.2
DD+DIS150.05E
Optional tools
The optional tools are required in exceptional cases only.
Tool
Part Number
Crossed network
cable
EB+72010270 To get access to the printer
or commercially homepage, in case access via the
available
hospital network is not possible.
RS232 null-modem
cable for the Service
PC (SUB D 9F/9F)
EB+44160021
To get access to the printers
terminal level. Only required in
exceptional cases for
troubleshooting.
Compact Flash
reader/writer USB
EB+72010600
To read/write the CF-cards on a
Desktop/Service PC.
PCMCIA CF-card
adapter
EB+72010160
To read/write the CF-card on the
Service PC.
External CF-card
128 MB
CM+343356.0
To install and/or save software &
data.
Service PC
Commercially
available.
To perform different service actions
(access to the printer homepage;
evaluate infocounter etc.)
See also 1.2.1
and 1.2.2 on
page 3.
Purpose
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DD+DIS150.05E
1.2.1
Minimum configuration of the Service PC
The following specification is an absolute minimum configuration for the
Service PC:
Type
Laptop
Screen
VGA compatible, 800x600 Pixel
Mouse
integrated
CPU
Pentium, 133 MHz
RAM
64 Mbytes
Hard disk
2 Gbytes
Disk drive
3.5 ‘ – 1.44 Mbytes
CD-ROM drive
24-times
Serial port
COM1 or COM2 available
Network board
Ethernet ≥ 10 Mbps
Operating system
Windows 95, 98 or NT
Browser
Internet Explorer ≥ 5.0
Modem
analog 56 Kbps or ISDN
As the printer has a CF card reader integrated, it is important to have a
Service PC with CF card reader (USB or PCMCIA)
1.2.2
Recommended configuration of the Service PC
The national Agfa GICS department (Global Information and Communication
Services) is responsible for selection and configuration of the Service PC.
The actual specification is available via Agfa Intranet: Follow the link:
Agfa Intranet – IT helpdesk - GICS Intranet - Infrastructure Standards - Agfa
standards for PCs, laptops, printers, organizers, mobiles,...
For employees not directly working at Agfa - and so not getting the service
PC directly from GICS, we recommend to use the minimum configuration of
the Service PC mentioned above as a guideline regarding PC hardware and
software.
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Repair and Service
Machine specific tools, software tools and auxiliary means
2
DD+DIS150.05E
Software Tools
Following software tools are available
Software Tool
Purpose
Details see..
Key-operator
menu on the local
keypad
Perform most of the required service
actions
2.1
Infocounter
Troubleshooting
2.2
Test images
Troubleshooting image faults;
Confirmation of perfect image quality
2.3
Show error codes
View reason, meaning and cure of error
codes
2.4
Web Pages
Perform DICOM attribute adjustments,
e.g. image adjustments
2.5
Logging
View the online logging for
troubleshooting purposes
2.6
ADVP
Test the DICOM communication
between modality and printer
2.7
Besides the functions offered in the Service menu and the WebPages no
other service software is available nor required.
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Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
2.1
Key-operator menu on the local keypad
PURPOSE
USE
The key-operator menu allows most of the actions that are required for
installation, repair and maintenance of the printer.
(1) Press the Key-operator menu key
to select the Key-operator
menu.
(2) With the
and
keys select
the desired menu, (or the desired
character when entering text).
and
keys to
(3) Use the
select the desired digit.
(4) Press
to confirm a selection or
to cancel.
536601ga.cdr
Figure 1
NOTES
2.2
(1) The Key-operator menu is also available via the Web pages
(username: drystar, password: 5302).
(2) For a complete description of the Key-operator functions, please refer to
the DRYSTAR 5302 Reference manual.
An overview of all key-operator menus is available in section 3.7,
‘Software menus, Settings’.
Infocounter
PURPOSE
The infocounter is used for troubleshooting purposes and for investigation of
the printer history before maintenance.
It contains following information:
-
General information about the printer
-
Information about the installation site of the printer
-
Information about the configuration and hardware components of the
printer
-
Statistics about service interventions
-
Statistics about machine reliability
-
Error history
This information about the printer is located in a persistent database.
Every 10 minutes there is an automatic update of the database on the hard
disk.
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A copy of the infocounter data is always stored in the battery RAM of the
printer. At software installation the contents of the battery RAM are written to
the hard disk drive.
This guarantees, that the infocounter data are not lost after exchange of the
hard disk drive
To view the infocounter a service PC is required.
Two possibilities exist to get the infocounter on the Service PC:
#
Type of Infocounter analysis:
Refer to ...
A
Via Printers Infocounters Report
2.2.1
B
Via Service Command session
2.2.2
We recommend to use for Infocounter Analysis method A, 'Via Printers
Infocounters Report', as this is the fastest way to access the infocounter.
Method B, 'Via Service Command session ' might be useful, when you can
access a PC in the hospital network for a short time, to save the infocounter
file on the printer CF card for analysis on the Service PC.
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Agfa Company Confidential
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2005-09-09
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
SERVICE TOOLS
HOME
A
7 Service Actions
5 Logging
2. Infocounters
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
B
Scalingtools
Setup
Connectivity
DICOM profile editor
Welcome to this
DryStar 5302 printer
LPD Profile Editor
Network configuration
Printqueue editor
Service - Loggings
Controller logging
1. To printer flash card
Modules
2. To this computer
Module repair
Go back
536609cf.cdr
Figure 2
2.2.1
Infocounter Analysis via Printers Infocounters Report
(1) Connect the Service PC to the
network
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Printer Infocounters
Report"
(5) Analyze the infocounter file as
described in section 2.2.3,
How to evaluate the Infocounter
Service PC
Printer
536632el.cdr
Figure 3
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Repair and Service
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2.2.2
Infocounter Analysis via Service Command session
(1) Connect the Service PC to the
network
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Enter Service Command
Session - 7 Service Actions - 5
Logging - 2 Infocounters"
(5) Save the infocounter file to the
service PC or the CF card.
(6) Unzip the
ICN_drystar5302_xxxx_DATE.zi
p
(xxxx stands for serial number)
file
(7) Analyze the infocounter.txt file
as described in section 2.2.3,
How to evaluate the Infocounter
2.2.3
DD+DIS150.05E
Service PC
Printer
536632el.cdr
Figure 4
How to evaluate the Infocounter
Infocounters.txt evaluation
What to check in the
infocounter
Comment
1.1 Serial number and
Installation date
Compare device serial number with chapter 8
‘Manufacturing Standard Modification’ to
determine whether the device possibly requires a
modification.
Refer to 3.3 (infocounter.txt), ‘HW Modification
History’, to check already made modifications.
1.4 Software Info
Compare the currently installed SW version with
the latest SW version described in chapter 3.8,
SW releases, patches.
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Chapter 3.2/8
Agfa Company Confidential
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2005-09-09
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
Infocounters.txt evaluation
What to check in the
infocounter
Comment
2.3 Reliability
Should normally be not higher than 0.05. Higher
fault rates need a thorough investigation.
3.3 Hardware Modification
History
By comparing the status of the device with the
available modifications (refer to Technical
Documentation chapter 8) the exact hardware
status can be determined.
3.4 Software modification
history
By checking the software modification history it
can be determined, whether a recent software
upgrade solved a problem, that occurred quite
often in the error list in the past
5.3 Retries
Many retries (> 1%, based on relative prints)
have to be investigated: They may reduce the
throughput of the device.
5.7 Error History
Check which errors occurred in the last days,
how often they appeared as well as the CBF
(cycles between failures) of these errors. This
gives an overview of the current status of the
machine.
5.8 Error list (sorted by
relative) and
Troubleshoot these errors with the help of the
technical documentation, chapter 3.3,
‘Troubleshooting’.
5.9 Error list (sorted by
total):
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2.3
DD+DIS150.05E
Test images
PURPOSE
The test images are used to check the complete printer function as well as
checking the image quality and certain adjustments
The list enclosed gives an overview of the different test images. This list is
based on software release 1.8.
Name / Purpose
Thumbnail picture
Details see..
'STI1'
2.3.1
Composed of many different test
images to check all aspects of
image quality.
'STI2'
2.3.2
Composed of many different test
images to check all aspects of
image quality.
‘SMPTE’
2.3.3
Standard test image for evaluation
of image quality.
‘Medical_image’
2.3.4
Test image to check, whether
image artifacts, which are slightly
visible in one of the technical
images, are also visible in a
medical test image.
‘LinCheck’
2.3.5
Test image with 11 increasing grey
values. Used for density
reproduction check.
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2005-09-09
Repair and Service
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2.3.1
Machine specific tools, software tools and auxiliary means
Testimage STI1
PURPOSE
USAGE
Composed of many different test images to check all aspects of image
quality.
(1) In the browser pages select menu
'Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage - STI1.ZIP'.
(2) The test image as displayed in
Figure 5 will be printed.
Figure 5
EVALUATION
Evaluate the test image at the
lightbox as follows:
(1) Field 1 contains a continuous
grey wedge from grey value 0 to
255.
Check: no single grey steps may
be visible (in case single grey
steps are visible, this is called
'contouring'. The naming for this
artifact is derived from the contour
lines in a hiking map).
Figure 6
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(2) Field 2 consists of 256 small squares, with grey values from 0 to 255.
Each square has inside another smaller square, with a grey level which is
2 grey steps darker than the surrounding square.
Check: all 256 squares must be visible. In addition, a contrast difference
must be visible between the individual square and the small square
inside.
(3) Field 3 contains a flat field with density value 2.0.
Check: no stripes in any direction may be visible.
In case an artifact in the image can be observed, refer to chapter 3.3,
troubleshooting for symptom, reason and cure.
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Repair and Service
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2.3.2
Machine specific tools, software tools and auxiliary means
Testimage STI2
PURPOSE
USAGE
Composed of several different test images to check most aspects of image
quality.
(1) In the browser pages select menu
'Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage - STI2.ZIP'.
(2) The test image as displayed in
Figure 7 will be printed.
Figure 7
EVALUATION
Evaluate the test image at the
lightbox as follows:
(1) Field 1 contains white and black
lines / dots of 1, 2 and 3 pixel
width
Check: all lines / dots must be
visible
(2) Field 2 consists of a SMPTE
testimage. Refer to 2.3.3
(3) Field 3 consists of a flatfield with
Dmax 1.0
Check: No line artifacts in
horizontal or vertical direction
may be visible.
Figure 8
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2.3.3
DD+DIS150.05E
Testimage SMPTE
PURPOSE
USAGE
Standard test image for evaluation of image quality and for trouble shooting
(see chapter 3.3.).
(1) In the key-operator menu select '3
Print Image - 1 Testimage SMPTE_xxx.tif'.
(2) The test image as displayed in
Figure 9 will be printed.
•
•
•
SMPTE_lin.TIF: Taste LUT
linear. Dmax = Dmax Printer
SMPTE_l300.TIF: Taste LUT
linear. Dmax = 3.0
SMPTE_kan.TIF: Taste LUT
Kanamori. Dmax = Dmax Printer
Figure 9
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Agfa Company Confidential
Drystar 5302
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Edition 1, Revision 0
2005-09-09
Repair and Service
DD+DIS150.05E
EVALUATION
Machine specific tools, software tools and auxiliary means
Evaluate the test image at the
lightbox as follows:
(1) Fields 1 (4x) consist of 6 squares
with horizontal and vertical black
and white stripes (1, 2 and 3
pixels wide).
Check: Each of the 6 squares
must show constant distance
between the black and white lines
(no interferences may be visible,
leading to unequal distances).
(2) Fields 2 (4x) have the same
pattern as fields 1, but less
contrast
Figure 10
Check: All 6 squares must be visible.
(3) Fields 3 (3x) consist of several squares with the same density.
Check: The individual squares must show constant density. No stripes or
other artifacts.
(4) Field 4 consists of a black square (100% black) with a smaller grey
square inside (95% black)
The square must show 2 different densities, i.e. inside there must be a
smaller square with slightly lower density.
(5) Field 5 consists of a white square (0% black) with a smaller grey square
inside (5% black)
Check: The square must show 2 different densities, i.e. inside there must
be a smaller square with slightly higher density.
(6) Field 6 consists of a black square (100% black).
Check: The square must show Dmax (default: 3.2 O.D.)
(7) Fields 7 consists of a white square (0% black).
Check: The square must show fog level (for clear based film approx. 0.1
O.D., for blue based film approx. 0.2 O.D.)
To check density reproduction, especially for Dmax, use the LinCheck.ZIP
test image and measure in the "Density measurement area", as there also
the CDM is measuring. Only in this case the measured densities are
comparable.
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2.3.4
DD+DIS150.05E
Testimage Medical_Image
PURPOSE
USAGE
Test image to check, whether image artifacts, which are slightly visible in one
of the technical images, are also visible in a medical test image.
(1) In the browser pages select menu
'Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage Medical_image.ZIP'.
(2) The test image as displayed in
Figure 11 will be printed.
Figure 11
EVALUATION Evaluate the test image at the lightbox as follows:
(1) This medical test image of a chest is the most critical medical test image
regarding visibility of image artifacts, due to its huge bright areas. In
bright areas the eye is most sensitive.
Check: image artifacts, like stripes in horizontal or vertical direction,
which are slightly visible in a technical image (e.g. STI test image), may
not be visible in the medical test image.
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2005-09-09
Repair and Service
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2.3.5
Machine specific tools, software tools and auxiliary means
Testimage LinCheck
PURPOSE
USAGE
Test image to check density reproduction.
(1) In the browser pages select menu
'Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage - LinCheck.ZIP'.
(2) The test image as displayed in
Figure 12 will be printed.
536632ga.cdr
Figure 12
EVALUATION
(1) The test image contains a grey
wedge. This grey wedge is
measured during the density
reproduction check.
Refer to chapter 3.6,
Adjustments.
Density measurement area
536632gb.cdr
Figure 13
For check of density reproduction only measure in the density measurement
area, as there also the CDM is measuring.
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2.4
DD+DIS150.05E
Show Error Codes
PURPOSE
USAGE
View ‘Reason - Meaning - Cure’ at the local display to an error that appeared
at the printer.
Possibility 1: View the last error code:
(1) In the key-operator menu select ‘7 Service Actions - 1 Error messages’
Possibility 2: View all error codes:
(1) In the browser pages select menu 'Service Engineer Tools - List of errors’
2.5
Web Pages
The web pages provide for following menus:
Welcome to this
DryStar 5302 printer
Operator tools
Key-operator tools
Service engineer tools
Specialist tools
Security Tools
HELP
Figure 14
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Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
Menu
Content (Short description)
Refer to .....
Operator Tools
Printer queue management for the
operator
2.5.1
Key-Operator Tools
Same like Key-Operator menu on local
display
2.5.2
Service Engineer
Tools
Functions for configuration and
troubleshooting of the Controller part of
the printer
2.5.3
Specialist Tools
Software tools reserved for R&D to
perform special actions during test
phase of the printer.
Not further
described
Security Tools
Software Tools to configure user
access control and secure
communication as defined by HIPAA.
This menu is reserved for the Hospital
Security Manager
Not further
described
Help
Describes purpose and content of the
Web pages menus.
Not further
described
A detailed structure of the web pages can be found in chapter 3.7, Software
menus, settings.
For more information to the webpages refer to .....
• section 2.5.4 for Connection to the web pages
• section 2.5.5 for two examples about the usage of the webpages
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2.5.1
DD+DIS150.05E
Operator Tools
Welcome to this
DryStar 5302 printer
Operator - Printer Status
HOME
Id Patient Name Host Created On Sent Status
Priority
Normal
875
CT_A 16-02-2005 0/1 Printing
XYZ
Normal
876
CT_A 16-02-2005 0/1 Printing
XYZ
Normal
877
CT_A 16-02-2005 0/46 Printing
XYZ
878
CT_A 16-02-2005 0/1 Calculating Normal
XYZ
Normal
879
CT_A 16-02-2005 0/1 Waiting
XYZ
Delete
Set Emergency
View Status
Figure 15
Main Purpose
Printer queue management for the operator
Username / Password
operator / operator
Sub menus
None
Comment
--
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Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
2.5.2
Key-Operator Tools
Welcome to this
DryStar 5302 printer
KEY OPERATOR TOOLS
Remote sessions
HOME
Enter key-operator command session
Release remote command session
Figure 16
Main Purpose
Provides same functions like Key-Operator
menu on local display
Username / Password
drystar / 5302
Sub menus
1. Enter key-operator command session: Shows
list of menus like Key-Operator menu on local
keypad.
2. Release remote command session: Makes a
reset on the key-operator command session,
to release the connection, in case the keyoperator command session hangs.
As long as a key-operator or service command session via web pages is
active, access to the printer via local keypad is not possible.
The printer will show the message: 'Remote Service active'.
Do not work with the key-operator or service command session web pages at
the printer as long as the customer is using the printer.
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2.5.3
DD+DIS150.05E
Service Engineer Tools
Welcome to this
DryStar 5302 printer
SERVICE TOOLS
HOME
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
Connectivity tools
Scaling Setup
DICOM profile editor
LPD Profile Editor
Network configuration
Printqueue editor
Controller logging
Module repair
Modules
536632hb.cdr
Figure 17
Main Purpose
Provides functions for configuration and
troubleshooting of the Controller part of the
printer
Username / Password
mega / ******
Sub menus
1. List of errors: Shows list of all HC.... error
codes. Same content like chapter 3.3,
appendix, error codes..
2. Infocounters Report: Shows printer
infocounter.
3. DICOM, LPD and HIPAA report*: Shows
infocounter of the Controller part of the
printer.
4. Software versions*: Shows SW versions of
printer and controller part of the printer.
5. Show printer status: Shows possible
warnings or defects or user messages which
are currently displayed at the local display.
6. Enter key-operator command session: Same
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Machine specific tools, software tools and auxiliary means
function like Key-operator Menu on local
keypad.
7. Enter service command session: Same
function like Service Menu on local keypad.
8. Release remote command session: Makes a
reset on the Key-operator / Service command
session, to release the connection, in case
the session hangs.
9. Reboot Drystar*: Reboots the printer.
10. Scaling Setup: Menu to define general image
interpolation related settings
11. DICOM profile editor: Different menus to
define printer behavior regarding DICOM
communication.
12. LPD profile editor: Different menus to define
printer behavior regarding Postscript
communication
13. Network Configuration: Allows special
network settings to adapt to other network
devices.
14. Printqueue editor*: Provides functions for
extended queue management.
15. Controller logging*: Provides functions to
view, filter, adapt and save log files.
16. Modules: Provides functions to check sensors
and motors of single modules.
Refer to Figure 17
As long as a key-operator or service command session via web pages is
active, access to the printer via local keypad is not possible.
The printer will show the message: 'Remote Service active'.
Do not work with the key-operator or service command session web pages at
the printer as long as the customer is using the printer.
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Figure 18: Service Engineer - Modules Pages
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2.5.4
Machine specific tools, software tools and auxiliary means
Connection to the web pages
USAGE
(1) Connect the Service PC to the
network
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the printer
in the address window.
In case the printer homepage is
not displayed, refer to 2.5.4.1
‘Adaptation of the PC IP address‘
next page.
Service PC
Printer
536632el.cdr
Figure 19
As an alternative, if it is not possible
to put the Service PC into the hospital
network:
(1) Use a crossed network UTP cable
to connect the network interface
of the Service PC directly with the
network interface of the printer.
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the printer
in the address window. In case
the printer homepage is not
displayed, refer to 2.5.4.1
‘Adaptation of the PC IP address‘
next page.
Crossed UTP network cable
Printer
536632ek.cdr
Figure 20
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Machine specific tools, software tools and auxiliary means
2.5.4.1
DD+DIS150.05E
Adaptation of the PC IP address
To connect the printer and the Service PC via network, usually the IP
address of the Service PC has to be adapted.
Basic rules:
Case 1: The service PC is part of the hospital network.
(1) Get the IP address and possibly the subnet mask* for the Service PC
from the hospital network administrator. In case the hospital network
administrator wants to have the Service PC working only in a subnet, get
from him the netmask (also called subnet mask).
(2) Enter IP address and subnet mask as displayed in Figure 21 to Figure
24.
Case 2: The service PC is not part of the hospital network, but connected
via crossed UTP network cable to the printer.
(1) Look up the printer IP address and subnet mask in the printer key
operator menu ‘show settings - Network’.
(2) Define an IP address for the Service PC by adding or subtracting ‘1’ to
the last digit of the IP address.
Example: Printer IP address = 10.6.5.121
Service PC address = 10.6.5.122 or 10.6.5.120
(3) Enter IP address and subnet mask as displayed in Figure 21 to Figure
24.
Figure 21
Figure 22
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*Default Subnet Masks (set for NO subnetting)
Class
First 3 digits of IP
subnet mask
A
0......126
255.0.0.0
B
128......191
255.255.0.0
C
192.......223
255.255.255.0
Figure 23
Figure 24
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2.5.4.2
DD+DIS150.05E
Adaptation of the Browser Proxy Settings
In case the connection to the Internet is configured for a connection via Proxy
server, this has to be disabled to be able to connect to the printer:
(1) In the Internet Explorer select "Tools - Internet Options"
(2) Select tab "Connections"
(3) In case a proxy server is configured, tick the checkbox "Bypass Proxy
server for local addresses".
Figure 25
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2.5.5
Usage of the web pages
(1) Enter the IP address of the printer in the address window.
In case the printer homepage is not displayed, refer to 2.5.4.1 ‘Adaptation
of the PC IP address‘ previous page.
(2) Select the desired menu
(3) Enter user name and password when prompted (mega / ******)
Enclosed two examples which shall explain the usage of the web pages:
#
Example description
refer to ...
1
Adapt the taste LUT for a certain host by creating a
host specific DICOM host profile
2.5.5.1
2
Adapt the annotations for all DICOM inputs
2.5.5.2
Welcome to this
DryStar 5302 printer
Operator tools
Key-operator tools
Service engineer tools
Specialist tools
Security Tools
HELP
Figure 26: Homepage of the printer
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2.5.5.1
DD+DIS150.05E
Example 1: Adaptation of the taste LUT (contrast)
Whenever the host with AE title ‘CTSCAN200’ sends a print job to the
printer, the taste LUT shall be adapted to ‘Kanamori_like 200’.
(1)
(2)
(3)
(4)
In the printer homepage select
'Service Engineer tools - Enter
service command session'
Enter username and password
Select ‘DICOM profile editor’
Select ‘New’.
Refer to Figure 28.
Welcome to this
DryStar 5302 printer
SERVICE TOOLS
HOME
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
Connectivity tools
Scaling Setup
DICOM profile editor
LPD Profile Editor
Network configuration
Printqueue editor
Controller logging
Module repair
Modules
536632et.cdr
Figure 27
(5)
In the host profile window select
‘change’ at the ‘host profile
type’, to see, whether the
connected host is part of the
hosts database. Refer to Figure
29.
Figure 28
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Figure 29: Host profile editor SW Re. 3.0.0_C1
(6)
Select the connected host if
present, otherwise leave it on
‘generic’.
Figure 30
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(7)
Select the desired parameter, in this case ‘Perception LUT =
Kanamori_like’ and set the ‘Kanamori_like value’ to 200.
(8) Check the checkbox before ‘Perception LUT’.
(9) Enter AE title and nickname (nickname = the name the stuff uses for
this modality. The nickname will be displayed in the queue). Refer to
Figure 31.
(10) Select ‘Submit’
Now whenever the host with AE title ‘CTSCAN200’ sends a print job to the
printer, the taste LUT will be adapted to ‘Kanamori_like 200’.
In case the checkbox is checked before a parameter in the DICOM profile
editor, this parameter is used, no matter whether the modality sends the
parameter or not (‘overwrite functionality’)
In case the checkbox is not checked, the value defined in the host profile is
only used, in case it is not sent by the modality.
Image adaptations should be made preferably at the DICOM modality.
According to DICOM specifications, controlling the printer completely is done
at the modality.
The description below about creating a DICOM profile should only be
required, in case the modality does not allow to adapt a certain parameter or
does not provide it.
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HELP
Host Profile: Scanner
These are the default settings for all print jobs coming from the host
(modality) specified under 'Calling AE title'.
The values may be overloaded at run-time by the Dicom input.
You can prevent this by checking the checkboxes at the left side.
Nick Name: Scanner
Use this profile only for incoming 'Calling AE title': CTSCAN200
Use this profile only for local SCP server: all
Host Profile type: GENERIC-GENERIC Change
Number of Copies:
Print Priority: low
Polarity:
normal
Film Orientation: portrait
Trim: no
Film Size ID:
Medium Type:
Print even if Film Size ID/Medium type not supported: yes
Kernel: site
Edit Custom
Magnification: Edit
Pixel Size: ratio:
Edit
Perception LUT: kanamoriLike
Kanamori Like value: 200
Custom value:
Illumination (cd/m2):
Reflected Ambient Light (cd/m2):
Border Density (OD x100):
Empty Image Density (OD x100):
Minimum Density (OD x100):
Maximum Density (OD x100): site
300
Annotation 1:
site
Edit Custom
Annotation 2:
site
Edit Custom
Window (%):
Level (%):
Image Orientation: r0
Conformance/Status Level:
Nevent enabled: off
Mammo modality: NO site
Association Timeout (s):
Image Timeout (s):
Allow IMPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR BIG ENDIAN:
Resolution:320
Supported SOP classes: Edit
Initial allocated memory size per printjob (MBytes):
OK Cancel Show Defaults
Show last Input
Manually customized items are show in red
The last received input values are show in blue (click 'Show Last Input' button)
536602er.cdr
Figure 31
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•
In general: all DICOM host profile
and LPD profile web pages have
an online documentation
included.
•
It can be viewed by pressing the
HELP button.
DD+DIS150.05E
Figure 32
2.5.5.2
Example 2: Define annotations for all inputs
In this example the defaults for all hosts, independent of the AE title are
adapted. Here it is only possible to adapt the annotations.
(1) In the printer homepage select 'Service Engineer tools - Enter service
command session'
(2) Enter username and password
(3) Select ‘DICOM profile editor’
(4) Select ‘Default site annotations: EDIT’. Refer to Figure 33.
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Figure 33
(5) Select ‘Annotation 1’ Refer to
Figure 35.
Refer to Figure 34 to see,
where annotation 1 is located.
(6) Enter the annotation text:
Example:’ St Joseph's
Hospital.....’
(7) Possibly adapt the font and font
size of the annotation.
(8) In the ‘Annotation Box 1’ select
‘Submit’.
(9) Check the checkbox before
‘Annotation 1’.
(10) Select ‘Submit’.
Figure 34
Now independent of the AE title all
films will have annotation 1 ‘St.
Joseph's Hospital.....’
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Figure 35: Site Defaults Window
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2.6
Printer Logging
Item "Printer Logging" is divided in following sections:
2.6.1
#
Section
refer to ...
1
Required information for the support center
2.6.1
2
Printer Bootup Message
2.6.2
Required information for the support center
In case of persistent problems like Connectivity / DICOM problems or film
jams it may be required - as part of the escalation procedure - to send all
logfiles, session files and infocounters to the support center.
Proceeding:
Step #
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Descpription
In the Service Engineer Tools go to "Controller
Logging"
Set tasks
- PrintJobHandler
- DCMPrintSCP_0
- DCMPrintSCP_1 (if available)
to TRACE
Produce the fault by sending an image from the
modality or by printing a test image
Reboot the printer
Get the session files
Get the infocounter file
Save the " DICOM, LPD and HIPAA report"
Send the
• Session file
• Infocounter file
• DICOM, LPD and HIPAA report
to your support center
Comment
---
--See note 1
See note 1
See note 2
--
At sporadic problems (Connectivity / DICOM problems; film jams) skip Steps
1 to 4. Immediately start with step 5
Note 1: Path for session file / infocounter:
Enter service command session – 7 service actions – 5 logging – 1 session
reports (select all files) / 2 Infocounters report – To this computer
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Note 2: How to save the " DICOM, LPD and HIPAA report"
In the "Service Engineer Tools" go to the "DICOM, LPD and HIPAA report"
page – right mouse key – save page as.
2.6.1.1
How to view the logfiles offline
Step #
Step 1
Step 2
Step 3
Step 4
Descpription
Install the PIDEX
tool
Extract the
corresponding log
file of the session
file.
In the PIDEX tool
select "Tools –
logview" and open
the desired logfile
Comment
Available on MEDNET, GSO Library
In the PIDEX tool go
to function "Edit –
find" to find the
desired information.
It is also possible to select a single
word in the logfile. Then all other
occurances of this expression are also
highlighted.
See note below
A session file is named e.g.
DS5302_1052_SES_21OCT2005_09-55-48.ZIP, where the different figures
represent following information:
DS5302:
Printer (Drystar 5302)
1052:
Serial Number
SES:
Session File
21OCT2005: Current date
09-55-48:
Current time HH-MM-SS
Interesting for troubleshooting are following files within the SES files:
• devil.log (controller and print engine);
• time.log
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2.6.2
Printer Bootup-Message
PURPOSE
The printer terminal level provides following service action:
•
An online logging, which displays all actions of the printer software during
bootup.
The printer terminal level is not intended to be used as official service tool.
USAGE
It is only used for troubleshooting, e.g. to view the boot-up messages.
(1) Connect the Service PC to the
printer as displayed in Figure 36.
(2) Start the HyperTerminal as
displayed in section 2.6.2.1.
(3) Switch the printer on:
Now the bootup message
appears
When the Printer login appears
the bootup message is finished.
536632ep.cdr
Figure 36
2.6.2.1
Setup of the HyperTerminal
The hyper terminal setup as displayed here can be used for all AGFA
devices.
Instead of the HyperTerminal following other programs can be recommended
to connect to terminal level:
•
xt.
xt.exe is an AGFA program, which is part of the IMOS package. It can be
started in a DOS box by typing ‘xt’
•
IMOS Start Menu.
The IMOS Start Menu software has a terminal built in. Select ‘tools terminal’. Depending on the configuration of IMOS Start, either a DOS
box with xt will be opened or a Hyper terminal window will pop-up.
(1) To start the setup of the HyperTerminal, go to ‘Programs - Accessories HyperTerminal - HyperTerminal’
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Figure 37
(2) Enter a name for the connection,
e.g. AGFA
Figure 38
(3) Select COM1 or COM2 for
communication port (depending
on what you are using on the
Service PC)
Figure 39
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(4) Make the setup of the
HyperTerminal session as
displayed here, i.e.
-
9600 Bps
-
8 data bits
-
no parity
-
1 stop bit
-
flow control Xon/Xoff
(5) Select ‘OK’
Figure 40
(6) Select ‘Properties’
Figure 41
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(7) Select ‘settings’
Figure 42
(8) Select ‘VT100’ for emulation type
(9) Press ‘OK’
Figure 43
(10)
Press <Enter>
Now the bootup message or login
prompt is visible.
Figure 44
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2.7
ADVP
The latest version of ADVP can be downloaded from MEDNET GSO Library
(Hardcopy - Wet Imagers - LR DICOM Controller - Freeware)
PURPOSE
USAGE
DICOM troubleshooting tool
ADVP can be used for following purposes:
#
Purpose
1
Send test images from the service PC to the printer
via network
Record DICOM print sessions for further
troubleshooting.
Record DICOM print sessions for changing and resending them to the printer.
2
3
Details see…
2.7.1.
2.7.2
2.7.3.
ADVP can run on the service PC or any Windows PC in the network. The
only pre-requisite: The PC must be part of the network.
536632eq.cdr
Figure 45
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2.7.1
DD+DIS150.05E
ADVP as DICOM print SCU
ADVP as DICOM print SCU can be used to check the DICOM interface of
the printer. In this case ADVP sends a test image to the printer.
(1) Start ADVP
(2) Select 'Basic Grayscale' in the
'Start up configuration' screen.
(3) Select 'Test - Print Film'
(4) Select 'SMPTE' (or any other
test film).
(5) In the 'Configuration' window fill
in Called (Printer) AE Title and
'Printer IP address'.
(6) Select 'OK'. Now the desired test
film is sent to the printer.
Figure 46: ADVP as Print SCU
2.7.2
ADVP as DICOM print SCP (Print Emulator)
ADVP as DICOM print SCP can be used to check the DICOM
communication sent from the modality. ADVP in this case emulates the
printer. The communication can be evaluated on site or by a product
specialist in the GSC or RSC.
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(1) Disconnect the printer from the
network.
(2) Give the IP address of the
service PC the same IP address
like the printer*
(3) Start ADVP
(4) Select 'Basic Grayscale' in the
'Start up configuration' screen.
(5) Select 'Application - Print
Emulator - Start'
(6) In the following window fill in
- Called (Printer) AE Title (this is
the AE title of the printer),
- 'Called (Host) AE Title'
- ADVP Listen port (usually 104:
this is the port the modality
sends DICOM messages).
(7) Select okay. Now ADVP is
prepared for recording the
communication between
modality and the printer.
Figure 47: ADVP as Print Emulator
*In case ADVP runs on the printer, just select 'Stop Controller' to stop the
application software (and so switch off the DICOM SCP functionality of the
printer). When communication recording is finished, close ADVP and select
'Start Controller'.
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2.7.3
DD+DIS150.05E
ADVP as Communication Recorder
ADVP as Communication recorder is recording the communication between
the modality and the printer, and allows to modify every single DICOM
attribute as well as resending the recorded image with the changed
attribute(s).
In general, following configurations are possible:
a) Service PC is part of the network: The modality sends to the service
PC, the service PC transmits the DICOM image and control data on
the fly to the printer. Modifying the DICOM data can be done without
changing the configuration.
b) Service PC is only temporary integrated in the network to emulate the
printer: The modality sends to the service PC, ADVP on the service
PC transmits the DICOM image and control data to a DICOM Print
SCP on the service PC (e.g. ADVP as Print Emulator). Re-sending
the DICOM data to the printer then requires re-configuration of ADVP.
In this chapter we describe the possibility a) Service PC is part of the
network.
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Part 1: Recording the DICOM data
(1) Change the IP address of the
printer to any free IP address
in the network (e.g.
192.9.200.202)
(2) Give the service PC the
former IP address of the
printer (e.g. 192.9.200.201)
(3) Start ADVP
(4) Select 'Basic Grayscale' in the
'Start up configuration' screen.
(5) Select 'Application - Comms
Recorder - Start'
(6) In the following window fill in
- Called (Printer) AE Title (this
is the AE title of the printer),
- 'Called (Host) AE Title',
- ADVP Listen port (usually
104: this is the port the
modality sends DICOM
messages),
- Printer IP address (this is the
IP address of the printer)
- printer listen port (usually
104).
(7) Select okay. Now ADVP is
prepared for recording the
communication between
modality and the printer.
Figure 48: ADVP as Comms
Recorder
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Part 2: Resending the DICOM data
(1) Select 'Application - Comms
Recorder - Stop'
(2) Select 'Application - Comms
Recorder - Modify'
(3) In the Printer Snapshot edit
the desired parameters
(4) Select 'Application - Comms
Recorder - Replay': Now the
image is re-sent to the printer
and printed at the printer with
the adapted data.
Figure 49: Resending the DICOM
data
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3
Machine specific tools, software tools and auxiliary means
Software Installation
You want to ...
Example
Refer to .....
Upgrade the SW to a higher
basic release
SW Upgrade from SW Rel.
1.80_C1 to 2.0.0_C1
Chapter 7,
Modifications
Update the SW with a patch
SW Update from 1.8.0_C1 to
1.8.1_C1
3.1
Install SW on a new, empty
hard drive or.
Install SW 1.8.0_C1 on an
empty hard drive
3.2
Re-install the software on a Re-Install SW 1.8.0_C1 on a
printer in ERROR - SYSTEM printer that does not bootup
FAILURE state.
anymore.
3.3
• A software upgrade is a functional extension. It is usually sold through
the Sales and Services Channels
• A software update is a corrective modification of the basic software
version. It does not include new functionality. SW Updates (Patches) are
available on MedNet.
3.1
SW Update: Loading a SW Patch
This chapter describes the SW Update with a patch.
For instructions regarding SW upgrade to a higher basic release (e.g. SW
Upgrade from SW Rel. 1.80_C1 to 2.0.0_C1) refer to Chapter 7,
Modifications
A SW Update can be performed in two ways:
SW Update via ...
Refer to .....
Key-operator menu at the local keypad using the CF card
3.1.1
Service menu in the Webpages using the network
connection
3.1.2
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3.1.1
DD+DIS150.05E
Software Update via CF card
Purpose
SW Upgrade
3.1.2
Software Update: Installation of a software patch
(1) In the key-operator menu select '9
Installation - 1 Software
Installation - 1 From CF card'
(2) Follow the further instructions on
the local keypad.
(3) After the software update print a
SMPTE test image (Key Operator
menu: 3 Print Image - 1
Testimage - 2 SMPTE.zip') and a
test image from every modality to
confirm the successful update.
(4) Re-new the backup on CF card.
초
2
5366_Reg01_017_e.cdr
Figure 50
Software Update via a remote computer
Purpose
SW Upgrade
Software Update: Installation of a software patch
(1) Establish a web browser
connection to the printer. Refer to
chapter 2.5, Web Pages
(2) In the printer homepage select
'Service Engineer Tools - Enter
Key-operator Command Session 9 Installation - 1 New Software
Installation - 1 This computer'
(3) Select 'Browse'
(4) Select the ZIP file to be uploaded
(e.g. DS5302_SWR_180C1.zip).
(5) Follow the further instructions in
the web pages
Service engineer tools
Username
mega
Username
******
Enter Key-operator command session
9. Installation
1. New Software Installation
Welcome to this
DryStar 5302 printer
Key-Operator - Installation
Choose Dataset
Proceed
Go Back
Browse .....
Reset Values
536632eo.cdr
Figure 51
(6) After the software update print a SMPTE test image (Key Operator menu:
‘3 Print Image - 1 Testimage - 2 SMPTE.tif') and a test image from every
modality to confirm the successful upgrade.
During file upload it is not checked, whether the software you are uploading
is really software for Drystar 5302. Be sure to upload the correct ZIP file.
The ZIP file is only available via MEDNET - GSO library - Hardcopy – Dry
Imagers – Drystar 5302 – Freeware
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Chapter 3.2/50
Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
Caution:
•
•
•
3.2
Depending on the software patch version it might be possible, that
one of the boards gets re-programmed during the software upgrade.
In case this re-programming is interrupted by power loss, this specific
board may become unusable.
Do not reboot the printer before requested by the web pages.
Emergency SW Installation on a new, empty Hard Drive
Purpose
This chapter describes the SW Installation on an empty hard drive, e.g. after
exchange of the hard drive.
SW Installation (1) Insert the CF card with the printer
"Emergency_Install" software in
on empty HD
the CF card reader
(2) Reboot the printer
(3) At question "Do you want to
preserve config?" select "NO".
Refer to Figure 53.
(4) Follow the further instructions on
the display.
(5) Select menu "5 Restore
Configuration" to reload the
previous configuration when
finished.
(6) Perform a film calibration from
both trays.
초
2
5366_Reg01_017_e.cdr
Figure 52
Important remark:
After software installation on a new,
empty harddisk, the printer is only in
the same state than before, if an upto-date backup is available.
In case the CF card is lost or not
readable the complete printer setup
has to be redone.
After Emergency SW Installation on a
new, empty hard disk without
"Configuration Restore" the printer is
in the same state like it has been
shipped from factory
(default IP address 169.254.10.10)
Emergency SW FOUND
ON EXTERNAL CF-card
Install emergency
SW? YES (V) NO (X)
Emergency SW Install
Do you want
to preserve config?
YES (V) NO (X)
536632gc.cdr
Figure 53
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 1, Revision 0
2005-09-09
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(Type 5366/100)
Chapter 3.2/51
Agfa Company Confidential
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
The printer "Emergency_Install" software can be obtained via MEDNET,
GSO Library.
Caution:
•
•
•
3.3
Depending on the software patch version it might be possible, that
one of the boards gets re-programmed during the software upgrade.
In case this re-programming is interrupted by power loss, this specific
board may become unusable.
Do not reboot the printer before requested by a local keypad
message
Emergency SW Installation on a printer in "Error - System Failure"
state
Purpose
This chapter describes the SW Installation on a printer in ERROR SYSTEM FAILURE state.
Important remark:
The software installation procedure
described here formats the hard
disk.
In case you select "NO" at question
"Do you want to preserve config"
the configuration data are erased.
In this case the printer is only in the
same state than before, if an up-todate backup is available.
In case the CF card is lost or not
readable the complete printer setup
has to be redone.
Emergency SW FOUND
ON EXTERNAL CF-card
Install emergency
SW? YES (V) NO (X)
Emergency SW Install
Do you want
to preserve config?
YES (V) NO (X)
536632gc.cdr
Figure 54
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Chapter 3.2/52
Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
Machine specific tools, software tools and auxiliary means
DD+DIS150.05E
SW Installation (1) Insert the CF card with the printer
"Emergency_Install" software in
on empty HD
the CF card reader
(2) Reboot the printer
(3) At question "Do you want to
preserve config?" select
"NO" in case you want to erase
the complete configuration
"YES" in case want to keep the
current configuration. Refer to
Figure 54 and to info below.
(4) Follow the further instructions on
the local keypad.
(5) Select menu "5 Restore
Configuration" to reload the
previous configuration when
finished.
초
2
5366_Reg01_017_e.cdr
Figure 55
The printer "Emergency_Install" software can be obtained via MEDNET,
GSO Library.
Caution:
•
•
•
Depending on the software patch version it might be possible, that
one of the boards gets re-programmed during the software upgrade.
In case this re-programming is interrupted by power loss, this specific
board may become unusable.
Do not reboot the printer before requested by a local keypad
message
When you choose during Emergency SW Installation to preserve the
configuration following steps are executed internally:
1. A backup of the printer configuration data is created and copied to
RAM
2. The software is copied from CF card to hard disk and inflated
3. The boards are programmed
4. The backup is restored from RAM
When you choose during Emergency SW Installation not to preserve the
configuration the configuration data are erased. The printer in this case is in
the same state like it has been shipped from factory
(default IP address 169.254.10.10)
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 3.2/53
Agfa Company Confidential
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 3.3
HEALTHCARE
Repair and Service
Imaging Services
Troubleshooting
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this Document
This document describes the systematic troubleshooting of the printer
►
►
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.1:
1.2
03-2011
Replaced previous list of error codes by error codes of
software 2.1.0_C2.
Referenced Documents
Document
Title
DD+DIS261.10E
DRYSTAR 5302 SIB16: Software 2.1.0_C2 available
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011 printed in Germany
Agfa Company Confidential
Document Node ID: 16179549
eq_03-3_troubleshooting_e_template_v06
Copyright © 2011 Agfa HealthCare N.V.
Repair and Service
Troubleshooting
DD+DIS150.05E
►
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
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DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 2 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting
DD+DIS150.05E
LIST OF CONTENTS
1
GENERAL TROUBLESHOOTING PROCEDURE ...................................................................4
2
ERROR CATALOGUE..............................................................................................................5
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Chapter 3.3 / 3 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting
DD+DIS150.05E
1
General Troubleshooting Procedure
The troubleshooting procedure depends on the symptom of the fault. Refer to Figure 1:
MODXX
Please replace module
New Error: Exxxxxx
xxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxxx
New Maintenance: Mx
xxxxxxxxxxxxxxxxxxxxxxxxx
System Failure
Please wait
Selftest Proceeding
Film Jam!
XXXXXXXXXXXXXXXXXXXX
Modality Name Time
Film X of Y
Z%
Refer to
table next page.
The online diagnosis has detected,
that more than one possible reason
for the fault exists.
Refer to IMPORTANT
note next page.
See also
Troubleshooting
Guide.*
The online diagnosis has detected a
fault, which still allows printing, however
The print quality is reduced or
The print quality can be reduced in the
near future or
A defective part requires replacement
in the near future
New Warning: Wxxxxxx
Error
The online diagnosis has checked
all possible reasons for the fault.
The only possible cure:
To replace a certain module
Refer to IMPORTANT
note next page.
See also
Troubleshooting
Guide.*
The configured number of cycles
for a certain maintenance action
has been reached.
See also
Troubleshooting
Guide. *
The online diagnosis was not able to
start up.
Refer to
Troubleshooting
Guide. *
For more than 5 minutes the printer
shows message
"Please wait selftest proceeding".
refer to
Troubleshooting
Guide.*
A sporadic or persistent film jam
occured.
Refer to
Troubleshooting
Guide.*
The image sent from the modality
is not printed. It does not appear
in the printer queue.
Refer to
Troubleshooting
Guide.*
The image(s) show stripes, dots,
density or contrast faults.
Refer to
Troubleshooting
Guide.*
536733aa.cdr
*
See MEDNET, GSO Library: Hardcopy - Dry Imagers Drystar Axys - Troubleshooting Guide
Figure 1
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Type 5366/100
Chapter 3.3 / 4 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting
DD+DIS150.05E
2
Error Catalogue



The error catalogue is part of the device software (file "error.xml").
The print-out supplied here is based on software release 2.1.0_C2
It is also available via browser pages, menu 'Service Engineer tools - List of Errors'
IMPORTANT:
Error codes EXXXXX and WXXXXX (displayed on the local display), are registered in the
infocounter as error codes HCXXXXX. The next pages list the HC codes totether with reason
and cure.
Error codes "MOD XX - Please replace module" are also mapped to an HC code. This HC code
can be looked up in key-operator menu "7 Service Actions - Error Codes".
Depending on attributes for "Type" and "Action" (see error descriptions below) error messages
will be issued as error code or plain text:
Type
Defect
Defect
Failure
Accidental
Action
Replace
See manual
None
None
Error message will be issued as ……
Message "MODXX Please replace module"
Message "EXXXXXX – texttext"
Message "WXXXXXX - texttext"
Message "texttext" (e.g. remove film jam)
List of Modules:
MOD Nr..
MOD01
MOD02
MOD03 / MOD04
MOD05
MOD06
MOD07
MOD08
MOD09
MOD10
MOD11
MOD12
MOD13
MOD14
MOD15
MOD16
MOD17
MOD18
MOD20
Spare Part
UPPER TRAY W/O TAG READER
LOWER TRAY W/O TAG READER
UPPER / LOWER PICK UP MODULE
THERMAL HEAD
OUTPUT MODULE
DRUM DRIVE MODULE
DEVIL MODULE or DEVIUS MODULE
POWER SUPPLY
KEYPAD/DISPLAY MODULE
INPUT SENSORS MODULE
THANOS W/O SDRAM or TYNDALL W/O SDRAM
CAM DRIVE MODULE
GEAR BOX & BELT
SUSPENSION DRIVE MODULE
TPH COOLING FAN
PUMP & VALVES ASSY
RAM MODULE
VILIS COOLING FAN
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Chapter 3.3 / 5 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
LIST OF ERRORS
MODULE : uppertraymodule
Elabel : No
HC301000 : uppertraymodule.connected
Type
Defect
Context
E301000
Action
SeeManual
Reason
XS7 or XS8 not connected
Cure1
Connect XS7 or XS8
HC301001 : uppertray.overruled
Type
Failure
Context
W301001
Action
None
Reason
Inputtray overruled (dmax 2.0)
Cure
Replace filmpack
HC301002 : uppertray.disabled
Type
Failure
Context
W301002
Action
None
Reason
Inputtray disabled
Cure
Replace filmpack
HC301003 : uppertraymodule.tagreader
Type
Failure
Context
W301003
Action
None
Reason1
Tag reader not connected
Cure1
Connect tag reader
Reason2
Tag reader defect
Cure2
Replace
Part
Tag reader
DOCUMENT CONTROL NOTE:
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DRYSTAR 5302
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Chapter 3.3 / 6 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC301004 : uppertraymodule.s11
Type
Failure
Context
W301004
Action
None
Reason1
S11 not connected
Cure1
Connect S11
Reason2
Upper tray module defect
Cure2
Replace
Part
MOD01
HC301005 : uppertraymodule.s24
Type
Failure
Context
W301005
Action
None
Reason1
S24 not connected
Cure1
Connect S24
Reason2
Upper tray module defect
Cure2
Replace
Part
MOD01
HC301006 : uppertraymodule.takeoversensors.working
Type
Defect
Context
E301006
Action
SeeManual
Reason1
S11 and S24 not connected
Cure1
Connect S11 and S24
Reason2
Upper tray module defect
Cure2
Replace
Part
MOD01
DOCUMENT CONTROL NOTE:
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Chapter 3.3 / 7 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC301007 : uppertraymodule.s1
Type
Failure
Context
W301007
Action
None
Reason1
S1 not connected
Cure1
Connect S1
Reason2
Upper tray module defect
Cure2
Replace
Part
MOD01
HC301016 : upper.filmcal.required
Type
Failure
Context
W301016
Action
None
Reason
Upper tray needs calibration
Cure
Perform upper tray calibration
HC301018 : upperTag-unsupported
Type
Accidental
Context
Action
None
Reason
Wrong version in upper tray
Cure
Replace filmpack
HC301019 : tag.history.insecure
Type
Defect
Context
E301019
Action
SeeManual
Reason
Tag history is corrupt
Cure
make Emergency sw install without preserving config
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Chapter 3.3 / 8 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC301020 : uppertraymodule.s11.flagproblem
Type
Failure
Context
W301020
Action
None
Reason
S11 defect
Cure
Replace
Part
MOD01
HC301021 : uppertraymodule.s24.flagproblem
Type
Failure
Context
W301021
Action
None
Reason
S24 defect
Cure
Replace
Part
MOD01
HC301022 : uppertraymodule.sensors
Type
Failure
Context
W301022
Action
None
Reason1
one of the takeoverdetection sensors is not functioning
Cure1
Remove jam
Reason2
Upper tray module defect
Cure2
Replace
Part
MOD01
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC301023 : backside.jam.upper
Type
Accidental
Context
Action
None
Reason
backside jam while printing from upper tray
Cure
Insert filmpack correctly
MODULE : lowertraymodule
Elabel : No
HC302000 : lowertraymodule.connected
Type
Defect
Context
E302000
Action
SeeManual
Reason
XS9 not connected to lower tray module
Cure1
Connect XS9 to lower tray module
HC302001 : lowertray.overruled
Type
Failure
Context
W302001
Action
None
Reason
Inputtray overruled (dmax 2.0)
Cure
Replace filmpack
HC302002 : lowertray.disabled
Type
Failure
Context
W302002
Action
None
Reason
Inputtray disabled
Cure
Replace filmpack
DOCUMENT CONTROL NOTE:
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Chapter 3.3 / 10 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC302003 : lowertraymodule.tagreader
Type
Failure
Context
W302003
Action
None
Reason1
Tag reader not connected
Cure1
Connect tag reader
Reason2
Tag reader defect
Cure2
Replace
Part
Tag reader
HC302007 : lowertraymodule.s2
Type
Failure
Context
W302007
Action
None
Reason1
S2 not connected
Cure1
Connect S2
Reason2
Lower tray module defect
Cure2
Replace
Part
MOD02
HC302016 : lower.filmcal.required
Type
Failure
Context
W302016
Action
None
Reason
Lower tray needs calibration
Cure
Perform lower tray calibration
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Chapter 3.3 / 11 of 72
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC302018 : lowerTag-unsupported
Type
Accidental
Context
Action
None
Reason
Wrong version in lower tray
Cure
Replace filmpack
HC302023 : backside.jam.lower
Type
Accidental
Context
Action
None
Reason
backside jam while printing from lower tray
Cure
Insert filmpack correctly
HC302024 : used.film.upper
Type
Failure
Context
W302024
Action
None
Reason
counter of new filmpack in upper tray was already low. It was used in
another printer
Cure
Replace filmpack when filmcount runs out
HC302025 : used.film.lower
Type
Failure
Context
W302025
Action
None
Reason
counter of new filmpack in lower tray was already low. It was used in
another printer
Cure
Replace filmpack when filmcount runs out
DOCUMENT CONTROL NOTE:
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Chapter 3.3 / 12 of 72
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : upperpickupmodule
Elabel : Yes
HC303000 : upperpickupmodule.film.pickupposition
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303001 : upperpickupmodule.film.bendposition
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303002 : upperpickupmodule.film.homeposition
Type
Accidental
Context
Action
None
Reason
Upper pickup homing failed accidently
Cure
Self resolving accident
HC303003 : upperpickupmodule.film.vacuum
Type
Accidental
Context
Action
None
Reason1
Upper input jam
Cure1
Remove upper input jam
Reason2
vacuum system failing
Cure2
clean vacuum tubes , filter , vacuum cups ......
Reason3
Lower pickup module defect
Cure3
Replace
Part
vacuum pump
DOCUMENT CONTROL NOTE:
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Chapter 3.3 / 13 of 72
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303004 : upperpickupmodule.filmpickup
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303005 : upperpickupmodule.s18.low
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303006 : upperpickupmodule.s18.high
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC303007 : upperpickupmodule.pickup.skew
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303008 : upperpickupmodule.tphalign
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303009 : upperpickupmodule.film.align
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
HC303010 : upperpickupmodule.homeposition
Type
Failure
Context
W303010
Action
None
Reason
Upper pickup homing failed accidently
Cure
Self resolving accident
HC303011 : upperpickupmodule.thpositioning
Type
Accidental
Context
Action
None
Reason
Upper input jam
Cure
Remove upper input jam
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303012 : upperpickupmodule.elabel.present
Type
Failure
Context
W303012
Action
None
Reason1
Upper pickup elabel not connected
Cure1
Connect upper pickup elabel
Reason2
Upper pickup Elabel defect
Cure2
Replace
Part
MOD03
HC303013 : upperpickupmodule.elabel.config
Type
Failure
Context
W303013
Action
None
Reason
Upper pickup elabel defect
Cure
Replace
Part
MOD03
HC303014 : upperpickupmodule.connected
Type
Failure
Context
W303014
Action
None
Reason1
XS1 disconnected
Cure
Connect XS1
Reason
Upper pickup module defect
Cure
Replace
Part
MOD03
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303015 : upperpickupmodule.working
Type
Failure
Context
W303015
Action
None
Reason1
Upper pickup module defect
Cure1
Replace
Part
MOD03
Reason2
Film wrinkled in upper tray
Cure2
Remove wrinkled film
HC303016 : upperpickupmodule.passed.high
Type
Failure
Context
W303016
Action
None
Reason1
Upper pickup past sensor jammed
Cure1
Free upper pickup past sensor
Reason2
Upper pickup past sensor defect
Cure2
Replace
Part
MOD03
HC303021 : upperpickupmodule.m7.connection
Type
Failure
Context
W303021
Action
SeeManual
Reason1
Upper pickup motor not connected
Cure1
reconnect upper pickup motor
Reason2
Upper pickup module defect
Cure2
Replace
Part
MOD03
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Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303022 : upperpickupmodule.m7.shortcircuit
Type
Defect
Context
E303022
Action
SeeManual
Reason
Upper pickup module defect
Cure
Replace
Part
MOD03
HC303023 : upperpickupmodule.s14
Type
Failure
Context
W303023
Action
None
Reason1
Upper pickup home sensor S14 malfunctioning
Cure1
check upper pickup home sensor S14
Reason2
Upper pickup module defect
Cure2
Replace
Part
MOD03
HC303024 : upperpickupmodule.s15
Type
Failure
Context
W303024
Action
None
Reason1
Upper pickup pickup sensor S15 malfunctioning
Cure1
check upper pickup pickup sensor S15
Reason2
Upper pickup module defect
Cure2
Replace
Part
MOD03
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 18 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC303025 : upperpickupmodule.s18
Type
Failure
Context
W303025
Action
None
Reason1
Upper pickup passed sensor S18 malfunctioning
Cure1
check upper pickup passed sensor S18
Reason2
Upper pickup module defect
Cure2
Replace
Part
MOD03
MODULE : lowerpickupmodule
Elabel : Yes
HC304000 : lowerpickupmodule.film.pickupposition
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304001 : lowerpickupmodule.film.bendposition
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 19 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304002 : lowerpickupmodule.film.homeposition
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304003 : lowerpickupmodule.film.vacuum
Type
Accidental
Context
Action
None
Reason1
Lower input jam
Cure1
Remove lower input jam
Reason2
vacuum system failing
Cure2
clean vacuum tubes , filter , vacuum cups ......
Reason3
Lower pickup module defect
Cure3
Replace
Part
vacuum pump
HC304004 : lowerpickupmodule.filmpickup
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 20 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304005 : lowerpickupmodule.s19.low
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304006 : lowerpickupmodule.s19.high
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC304007 : lowerpickupmodule.pickup.skew
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304008 : lowerpickupmodule.tphalign
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 21 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304009 : lowerpickupmodule.film.align
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304010 : lowerpickupmodule.homeposition
Type
Failure
Context
W304010
Action
None
Reason
Lower pickup homing failed accidently
Cure
Self resolving accident
HC304011 : lowerpickupmodule.thpositioning
Type
Accidental
Context
Action
None
Reason
Lower input jam
Cure
Remove lower input jam
HC304012 : lowerpickupmodule.elabel.present
Type
Failure
Context
W304012
Action
None
Reason1
Lower pickup elabel not connected
Cure1
Connect lower pickup elabel
Reason2
Lower pickup Elabel defect
Cure2
Replace
Part
MOD04
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 22 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304013 : lowerpickupmodule.elabel.config
Type
Failure
Context
W304013
Action
None
Reason
Lower pickup elabel defect
Cure
Replace
Part
MOD04
HC304014 : lowerpickupmodule.connected
Type
Failure
Context
W304014
Action
None
Reason1
XS4 disconnected
Cure
Connect XS4
Reason
lower pickup module defect
Cure
Replace
Part
MOD04
HC304015 : lowerpickupmodule.working
Type
Failure
Context
W304015
Action
None
Reason1
Lower pickup module defect
Cure1
Replace
Part
MOD04
Reason2
Film wrinkled in upper tray
Cure2
Remove wrinkled film
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 23 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304016 : lowerpickupmodule.passed.high
Type
Failure
Context
W304016
Action
None
Reason1
Lower pickup past sensor jammed
Cure1
Free lower pickup past sensor
Reason2
Lower pickup past sensor defect
Cure2
Replace
Part
MOD04
HC304021 : lowerpickupmodule.m6.connection
Type
Failure
Context
W304021
Action
SeeManual
Reason1
Lower pickup motor not connected
Cure1
connect lower pickup motor
Reason2
Lower pickup module defect
Cure2
Replace
Part
MOD04
HC304022 : lowerpickupmodule.m6.shortcircuit
Type
Defect
Context
E304022
Action
SeeManual
Reason
Lower pickup module defect
Cure
Replace
Part
MOD04
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 24 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC304023 : lowerpickupmodule.s16
Type
Failure
Context
W304023
Action
None
Reason1
Lower pickup home sensor S16 malfunctioning
Cure1
check lower pickup home sensor S16
Reason2
Lower pickup module defect
Cure2
Replace
Part
MOD04
HC304024 : lowerpickupmodule.s17
Type
Failure
Context
W304024
Action
None
Reason1
Lower pickup pickup sensor S17 malfunctioning
Cure1
check lower pickup pickup sensor S17
Reason2
Lower pickup module defect
Cure2
Replace
Part
MOD04
HC304025 : lowerpickupmodule.s19
Type
Failure
Context
W304025
Action
None
Reason1
Lower pickup passed sensor S19 malfunctioning
Cure1
check lower pickup passed sensor S19
Reason2
Lower pickup module defect
Cure2
Replace
Part
MOD04
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 25 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : thmodule
Elabel : Yes
HC305000 : thmodule.high
Type
Defect
Context
E305000
Action
SeeManual
Reason
Coolingfan defect
Cure
Replace
Part
MOD16
HC305001 : thmodule.thpos.fail
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Resolve jam
HC305002 : thmodule.thermalheadheater
Type
Failure
Context
W305002
Action
SeeManual
Reason1
Connector P3 on PSU not connected
Cure1
Connect P3 on PSU
Reason2
Connectors P2 and P3 on OSB not connected
Cure2
Connect connectors P2 and P3
Reason3
Connectors P6 on OSB not connected
Cure3
Connect connector P6
Reason4
Connector XS6 on heater not connected
Cure4
Connect connector XS6
Reason5
Sensor S12 defect
Cure5
Replace MOD04
Reason6
PSU defect
Cure6
Replace
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 26 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
Part
MOD09
Reason7
TH defect
Cure7
Replace
Part
MOD05
HC305003 : thmodule.elabel.present
Type
Failure
Context
W305003
Action
None
Reason1
TH Elabel not connected
Cure1
Connect TH elabel
Reason2
Elabel defect
Cure2
Replace
Part
MOD05
HC305004 : thmodule.elabel.config
Type
Failure
Context
W305004
Action
None
Reason
Elabel defect
Cure
Replace
Part
MOD05
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 27 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC305005 : thmodule.device.current
Type
Defect
Context
E305005
Action
SeeManual
Reason1
Connector P3 on PSU not connected
Cure1
Connect P3 on PSU
Reason2
Connectors P2 and P3 on OSB not connected
Cure2
Connect connectors P2 and P3
Reason3
Connectors P3 on TH not connected
Cure3
Connect connector P3 on TH
Reason4
Connector P2 on TH not connected
Cure4
Connect connector P2 on TH
Reason5
Connector P1 on TH not connected
Cure5
Connect connector P1 on TH
Reason6
Connector P14 on MOD08 baseboard (Devil or Devius) not connected
Cure6
Connect connector P14 on MOD08 baseboard (Devil or Devius)
Reason7
PSU defect
Cure7
Replace
Part
MOD09
Reason8
OSB defect
Cure8
Replace
Part
OSB
Reason9
TH defect
Cure9
Replace
Part
MOD05
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 28 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC305006 : thmodule.powerlogic
Type
Defect
Context
E305006
Action
SeeManual
Reason1
Connector P3 on PSU not connected
Cure1
Connect P3 on PSU
Reason2
Connectors P2 on TH not connected
Cure2
Connect connector P2
Reason3
Connector P1 on TH not connected
Cure3
Connect connector P1 on TH
Reason4
Connector P14 on MOD08 baseboard (Devil or Devius) not connected
Cure4
Connect connector P14 on MOD08 baseboard (Devil or Devius)
Reason5
PSU defect
Cure5
Replace
Part
MOD09
Reason6
OSB defect
Cure6
Replace
Part
OSB
Reason7
TH defect
Cure7
Replace
Part
MOD05
HC305007 : thmodule.headvoltageactuator
Type
Defect
Context
E305007
Action
SeeManual
Reason1
Connector P3 on PSU not connected
Cure1
Connect P3 on PSU
Reason2
Connectors P2 and P3 on OSB not connected
Cure2
Connect connectors P2 and P3
Reason3
Connectors P3 on TH not connected
Cure3
Connect connector P3 on TH
Reason4
Connector P2 on TH not connected
Cure4
Connect connector P2 on TH
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 29 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
Reason5
Connector P1 on TH not connected
Cure5
Connect connector P1 on TH
Reason6
Connector P14 on MOD08 baseboard (Devil or Devius) not connected
Cure6
Connect connector P14 on MOD08 baseboard (Devil or Devius)
Reason7
PSU defect
Cure7
Replace
Part
MOD09
Reason8
OSB defect
Cure8
Replace
Part
OSB
Reason9
TH defect
Cure9
Replace
Part
MOD05
HC305008 : thmodule.osb.connected
Type
Defect
Context
E305008
Action
SeeManual
Reason1
P1 on OSB not connected
Cure1
Connect P1 on OSB
Reason2
P1 on MOD08 baseboard (Devil or Devius) not connected
Cure2
Connect P1 on MOD08 baseboard (Devil or Devius)
Reason3
OSB defect
Cure3
Replace
Part
OSB
HC305009 : thmodule.thermalheadheating
Type
Failure
Context
W305009
Action
SeeManual
Reason
TH module heater defect
Cure
Replace
Part
MOD05
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 30 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC305010 : thmodule.voltage.low
Type
Failure
Context
W305010
Action
SeeManual
Reason1
Serial connection to powersupply fails
Cure1
power down the printer, and power up again
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
Reason3
TH module defect
Cure3
Replace
Part
MOD05
IMPORTANT:
This fault may have following additional reason and cure:
Reason: Calibration files corrupted.
Cure:
For Software ≥ 2.0.0_C2:
Reset the calibration data for the film calibration of the upper and lower tray, followed
by a film calibration for both trays.
For Software < 2.0.0_C2:
Perform an emergency software installation without preserving the configuration data.
After this set-up the printer as described in chapter 1 of the Service Documentation.
HC305011 : thmodule.thinstall
Type
Defect
Context
05
Action
Replace
Reason
TH data is not loaded properly
Cure
Replace
Part
MOD05
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 31 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC305012 : thmodule.resolution
Type
Defect
Context
E305012
Action
SeeManual
Reason
TH has the wrong resolution for this printer OR this software is installed on
the wrong printer
Cure
Replace
Part
MOD05
HC305021 : thmodule.device.thermistors
Type
Defect
Context
05
Action
Replace
Reason1
Connector P3 on PSU not connected
Cure1
Connect P3 on PSU
Reason2
Connectors P2 on TH not connected
Cure2
Connect connector P2
Reason3
Connector P1 on TH not connected
Cure3
Connect connector P1 on TH
Reason4
Connector P14 on MOD08 baseboard (Devil or Devius) not connected
Cure4
Connect connector P14 on MOD08 baseboard (Devil or Devius)
Reason5
TH defect
Cure5
Replace
Part
MOD05
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 32 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : outputmodule
Elabel : Yes
HC306000 : outputmodule.connected
Type
Defect
Context
E306000
Action
SeeManual
Reason1
XS2 not connected
Cure1
Connect XS2
Reason2
XS3 not connected
Cure2
Connect XS3
HC306001 : outputmodule.cdm.init
Type
Failure
Context
W306001
Action
None
Reason
Output module defect
Cure
Replace
Part
MOD06
HC306002 : outputmodule.intensity.scan
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove film jam
HC306003 : outputmodule.outputsensor.hi
Type
Accidental
Context
Action
None
Reason
Output film jam
Cure
Remove film jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 33 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306004 : outputmodule.printingFail
Type
Accidental
Context
Action
None
Reason1
Internal film jam
Cure1
Remove film jam
Reason2
S18 or S19 is sticking
Cure2
replace this upper or lower tray
HC306005 : outputmodule.film.scan
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove jam
HC306006 : outputmodule.outputSensor.lo
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove film jam
HC306007 : outputmodule.outputorscan.fail
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove film jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 34 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306008 : outputmodule.outputhome.fail
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove film jam
HC306009 : outputmodule.cdmhome.fail
Type
Accidental
Context
Action
None
Reason
Internal film jam
Cure
Remove film jam
HC306010 : outputmodule.elabel.present
Type
Failure
Context
W306010
Action
None
Reason1
Output elabel not connected
Cure1
Connect output elabel
Reason2
Output elabel defect
Cure2
Replace
Part
MOD06
HC306011 : outputmodule.elabel.config
Type
Failure
Context
W306011
Action
None
Reason
Output elabel defect
Cure
Replace
Part
MOD06
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 35 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306012 : outputmodule.cdm.home
Type
Accidental
Context
Action
None
Reason
CDM homing accidently failed
Cure
Self resolving accident
HC306013 : outputmodule.home
Type
Accidental
Context
Action
None
Reason1
Output homing accidently failed
Cure1
Self resolving accident
Reason2
Output module defect
Cure2
Replace
Part
MOD06
HC306014 : outputmodule.cdminstall
Type
Failure
Context
W306014
Action
None
Reason
CDM needs calibration
Cure
Calibrate CDM
HC306015 : outputmodule.intensity.unstable
Type
Failure
Context
W306015
Action
None
Reason
CDM intensity is unstable
Cure
Replace CDM module MOD06
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 36 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306020 : outputmodule.working
Type
Defect
Context
06
Action
Replace
Reason
Output module defect
Cure
Replace
Part
MOD06
HC306021 : outputmodule.m4.connection
Type
Defect
Context
E306021
Action
SeeManual
Reason1
Output motor not connected
Cure1
connect output motor
Reason2
Output module defect
Cure2
Replace
Part
MOD06
HC306022 : outputmodule.m4.shortcircuit
Type
Defect
Context
E306022
Action
SeeManual
Reason
Output module defect
Cure
Replace
Part
MOD06
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 37 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306023 : outputmodule.cdm.m5.connection
Type
Defect
Context
E306023
Action
SeeManual
Reason1
CDM motor not connected
Cure1
connect CDM motor
Reason2
Output module defect
Cure2
Replace
Part
MOD06
HC306024 : outputmodule.cdm.m5.shortcircuit
Type
Defect
Context
E306024
Action
SeeManual
Reason
Output module defect
Cure
Replace
Part
MOD06
HC306025 : outputmodule.s5
Type
Defect
Context
06
Action
Replace
Reason
Output module defect
Cure
Replace
Part
MOD06
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 38 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC306026 : outputmodule.s6
Type
Defect
Context
06
Action
Replace
Reason
Output module defect
Cure
Replace
Part
MOD06
HC306027 : outputmodule.cdm.s10
Type
Defect
Context
06
Action
Replace
Reason
Output module defect
Cure
Replace
Part
MOD06
HC306028 : outputmodule.cdm.working
Type
Defect
Context
06
Action
Replace
Reason
Output module defect
Cure
Replace
Part
MOD06
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 39 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : drumdrivemodule
Elabel : No
HC307001 : drumdrivemodule.m1.connection
Type
Defect
Context
E307001
Action
SeeManual
Reason1
M1 not connected
Cure1
Connect M1
Reason2
Drum drive module defect
Cure2
Replace
Part
MOD07
IMPORTANT:
This fault may have following additional reason and cure:
Reason: Ambient temperature too low when switching on the printer.
Cure: Ensure that ambient temperature is within specifications (+15 ° C to +30 ° C)
HC307002 : drumdrivemodule.s9
Type
Defect
Context
E307002
Action
SeeManual
Reason1
S9 not connected
Cure1
Connect S9
Reason2
Drum drive module defect
Cure2
Replace
Part
MOD07
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 40 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC307004 : drumdrivemodule.move
Type
Accidental
Context
Action
None
Reason
Drum drive move failed accidently
Cure
Selfresolving accident
HC307020 : drumdrivemodule.working
Type
Defect
Context
07
Action
Replace
Reason
Drum drive module defect
Cure
Replace
Part
MOD07
HC307021 : drumdrivemodule.m1.shortcircuit
Type
Defect
Context
E307021
Action
SeeManual
Reason
Drum drive module defect
Cure2
Replace
Part
MOD07
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 41 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : devilmodule
Elabel : Yes
HC308000 : devilmodule.dsh.connected
Type
Defect
Context
E308000
Action
SeeManual
Reason1
Connector P9 not connected
Cure1
Connect P9
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC308001 : devilmodule.psu.connected
Type
Defect
Context
E308001
Action
SeeManual
Reason1
Connector P15 not connected
Cure1
Connect P15
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC308002 : devilmodule.keypad.connected
Type
Defect
Context
E308002
Action
SeeManual
Reason1
Connector P8 not connected
Cure1
Connect P8
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 42 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308003 : devilmodule.th.connected
Type
Defect
Context
E308003
Action
SeeManual
Reason1
Connector P14 not connected
Cure1
Connect P14
Reason2
Connector P1 on TH not connected
Cure2
Connect P1 on TH
Reason3
MOD08 baseboard (Devil or Devius) module defect
Cure3
Replace
Part
MOD08
Reason4
TH defect
Cure4
Replace
Part
MOD05
IMPORTANT:
This fault may have following additional reason and cure:
Reason: Ambient temperature too low when switching on the printer.
Cure: Ensure that ambient temperature is within specifications (+15 ° C to +30 ° C).
HC308004 : devilmodule.p21.connected
Type
Defect
Context
E308004
Action
SeeManual
Reason1
Connector P21 not connected
Cure1
Connect P21
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 43 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308005 : devilmodule.p20.connected
Type
Defect
Context
E308005
Action
SeeManual
Reason1
Connector P20 not connected
Cure1
Connect P20
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC308006 : devilmodule.p41.connected
Type
Defect
Context
E308006
Action
SeeManual
Reason1
Connector P41 not connected
Cure1
Connect P41
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC308007 : devilmodule.p40.connected
Type
Defect
Context
E308007
Action
SeeManual
Reason1
Connector P40 not connected
Cure1
Connect P40
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 44 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308008 : devilmodule.p1.connected
Type
Defect
Context
E308008
Action
SeeManual
Reason1
Connector P1 not connected on MOD08 baseboard (Devil or Devius)
Cure1
Connect P1 on MOD08 baseboard (Devil or Devius)
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC308009 : devilmodule.elabel.present
Type
Failure
Context
W308009
Action
None
Reason1
MOD08 baseboard (Devil or Devius) Elabel not connected
Cure1
Connect MOD08 baseboard (Devil or Devius) elabel
Reason2
MOD08 baseboard (Devil or Devius) Elabel defect
Cure2
Replace
Part
MOD08
HC308010 : devilmodule.elabel.config
Type
Failure
Context
W308010
Action
None
Reason
MOD08 baseboard (Devil or Devius) Elabel defect
Cure
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 45 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308011 : devilmodule.power.3v3
Type
Defect
Context
E308011
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC308012 : devilmodule.power.12v
Type
Defect
Context
E308012
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC308013 : devilmodule.power.n12v
Type
Defect
Context
E308013
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 46 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308014 : devilmodule.power.24v
Type
Defect
Context
E308014
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC308015 : devilmodule.power.actuator
Type
Defect
Context
E308015
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC308016 : devilmodule.headvoltage
Type
Defect
Context
E308016
Action
SeeManual
Reason1
Connector P1 not connected on TH
Cure1
Connect P1 on TH
Reason2
Connector P14 not connected on MOD08 baseboard (Devil or Devius)
Cure2
Connect P14 on MOD08 baseboard (Devil or Devius)
Reason3
Connector P3 not connected on MOD08 baseboard (Devil or Devius)
Cure3
Connect P3 on PSU
Reason4
PSU module defect
Cure4
Replace
Part
MOD09
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 47 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
Reason5
MOD08 baseboard (Devil or Devius) module defect
Cure5
Replace
Part
MOD08
Reason6
TH module defect
Cure6
Replace
Part
MOD05
HC308017 : duplicate.ipaddress
Type
Failure
Context
W308017
Action
None
Reason
IP adress already in use
Cure
Change IP adress
HC308018 : disk.space
Type
Failure
Context
W308018
Action
None
Reason
Harddisk full
Cure
Call service
HC308019 : devilmodule.sn.mismatch
Type
Defect
Context
E308019
Action
SeeManual
Reason
SN mismatch
Cure
Call service
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 48 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308020 : devilmodule.power.sensor
Type
Defect
Context
E308020
Action
SeeManual
Reason1
MOD08 baseboard (Devil or Devius) module defect
Cure1
Replace
Part
MOD08
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC308021 : devilmodule.p42.connected
Type
Defect
Context
E308021
Action
SeeManual
Reason1
Connector P42 not connected
Cure1
Connect P42
Reason2
MOD08 baseboard (Devil or Devius) module defect
Cure2
Replace
Part
MOD08
HC312000 : tyndall.temperature
Type
Defect
Context
E312000
Action
SeeManual
Reason1
Ambient temperature too high what could be caused by continuous printing
in an already warm environment or the environment temperature is just too
high
Cure1
If caused by continuous printing , this can be cured by waiting until
temperature comes down ; otherwise it has to be made sure that the
environment temperature comes down
Reason2
Cooling of MOD12 CPU board (Themis or Tyndall) not efficient because of
blocked airflow
Cure2
Make sure that enough airflow is available for the MOD12 CPU board
(Themis or Tyndall) by insuring that air inlets and outlets are completely
free
Reason3
Defect CPU on MOD12
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 49 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
Cure3
Replace
Part
MOD12
HC308024 : devilmodule.serialadc
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308025 : devilmodule.bitgenerator
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308026 : devilmodule.m16
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308027 : devilmodule.fpga
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 50 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308028 : devilmodule.m2.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308029 : devilmodule.m3.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308030 : devilmodule.m4.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308031 : devilmodule.m5.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 51 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308032 : devilmodule.f1.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308033 : devilmodule.f2.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308034 : diagnose.completion
Type
Failure
Context
W308034
Action
None
Reason
Diagnose not complete
Cure
Reboot printer with closed trays and covers
HC308035 : devilmodule.m6.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 52 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308036 : devilmodule.m7.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308037 : devilmodule.m8.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308038 : devilmodule.m9.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC308039 : devilmodule.v1.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 53 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC308040 : devilmodule.v2.driver
Type
Defect
Context
08
Action
Replace
Reason
MOD08 baseboard (Devil or Devius) module defect
Cure
Replace
Part
MOD08
HC312020 : devilmodule.tyndall.cpuboard
Type
Defect
Context
12
Action
Replace
Reason
MOD12 cpu board (Themis or Tyndall) defect
Cure
Replace
Part
MOD12
HC312021 : devilmodule.tyndall.serial
Type
Defect
Context
12
Action
Replace
Reason
MOD12 cpu board (Themis or Tyndall) defect
Cure
Replace
Part
MOD12
HC312022 : devilmodule.tyndall.ethernet
Type
Defect
Context
12
Action
Replace
Reason
MOD12 cpu board (Themis or Tyndall) defect
Cure
Replace
Part
MOD12
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 54 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC312023 : devilmodule.tyndall.portex
Type
Defect
Context
12
Action
Replace
Reason
Software problem
Cure
Reinstall software
HC312024 : devilmodule.tyndall.pci
Type
Defect
Context
12
Action
Replace
Reason
MOD12 cpu board (Themis or Tyndall) defect
Cure
Replace
Part
MOD12
HC318020 : devilmodule.tyndall.ram
Type
Defect
Context
18
Action
Replace
Reason1
RAM defect
Cure1
Replace
Part
MOD18
Reason2
MOD12 cpu board (Themis or Tyndall) defect
Cure2
Replace
Part
MOD12
HC312025 : devilmodule.tyndall.clock
Type
Defect
Context
12
Action
Replace
Reason
MOD12 cpu board (Themis or Tyndall) defect
Cure
Replace
Part
MOD12
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 55 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : powersupplymodule
Elabel : Yes
HC309000 : powersupplymodule.temperature
Type
Defect
Context
E309000
Action
SeeManual
Reason1
PSU too hot
Cure1
Switch off printer and let it cool down
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC309001 : powersupplymodule.elabel.present
Type
Failure
Context
W309001
Action
None
Reason1
PSU Elabel not connected
Cure1
Connect PSU elabel
Reason2
PSU module Elabel defect
Cure2
Replace
Part
MOD09
HC309002 : powersupplymodule.elabel.config
Type
Failure
Context
W309002
Action
None
Reason
PSU module Elabel defect
Cure
Replace
Part
MOD09
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 56 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC309003 : powersupplymodule.powerth.current
Type
Defect
Context
E309003
Action
SeeManual
Reason1
TH power cables short circuited
Cure1
Check TH power cables
Reason2
TH module defect
Cure2
Replace
Part
MOD05
Reason3
PSU module defect
Cure3
Replace
Part
MOD09
HC309004 : powersupplymodule.powermotor.current
Type
Defect
Context
E309004
Action
SeeManual
Reason1
Actuators power cables short circuited
Cure1
Check actuators power cables
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC309005 : powersupplymodule.temperature.warning
Type
Failure
Context
E309005
Action
None
Reason
PSU temperature high
Cure
Cool down the PSU
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 57 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC309020 : powersupplymodule.powerth
Type
Defect
Context
09
Action
Replace
Reason
PSU module defect
Cure
Replace
Part
MOD09
HC309022 : powersupplymodule.powermotor
Type
Defect
Context
09
Action
Replace
Reason1
Actuators power cables short circuited
Cure1
Check actuators power cables
Reason2
PSU module defect
Cure2
Replace
Part
MOD09
HC309024 : powersupplymodule.powerlogic
Type
Defect
Context
09
Action
Replace
Reason
PSU module defect
Cure
Replace
Part
MOD09
HC309025 : powersupplymodule.power3v3
Type
Defect
Context
09
Action
Replace
Reason
PSU module defect
Cure
Replace
Part
MOD09
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 58 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC309026 : powersupplymodule.power12v
Type
Defect
Context
09
Action
Replace
Reason
PSU module defect
Cure
Replace
Part
MOD09
HC309027 : powersupplymodule.powern12v
Type
Defect
Context
09
Action
Replace
Reason
PSU module defect
Cure
Replace
Part
MOD09
MODULE : displaykeypadmodule
Elabel : Yes
HC310000 : displaykeypadmodule.elabel.present
Type
Failure
Context
W310000
Action
None
Reason1
Display Elabel not connected
Cure1
Connect Display elabel
Reason2
Display Elabel defect
Cure2
Replace
Part
MOD10
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 59 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC310001 : displaykeypadmodule.elabel.config
Type
Failure
Context
W310001
Action
None
Reason
Display Elabel defect
Cure
Replace
Part
MOD10
MODULE : inputsensormodule
Elabel : No
HC311000 : inputsensormodule.s4.flagproblem
Type
Failure
Context
W311000
Action
None
Reason
Internal jam, input sensor S4 isn't responding
Cure
Remove jam
HC311001 : inputsensormodule.s13.flagproblem
Type
Failure
Context
W311001
Action
None
Reason
Internal jam, input sensor S13 isn't responding
Cure
Remove jam
HC311002 : inputsensormodule.connected
Type
Defect
Context
E311002
Action
SeeManual
Reason
XS5 not connected
Cure
Connect XS5
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 60 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC311003 : inputsensormodule.s4
Type
Failure
Context
W311003
Action
None
Reason1
S4 not connected
Cure1
Connect S4
Reason2
S4 bracket module defect
Cure2
Replace
Part
MOD11
HC311004 : inputsensormodule.s13
Type
Failure
Context
W311004
Action
None
Reason1
S13 not connected
Cure1
Connect S13
Reason2
S4 bracket module defect
Cure2
Replace
Part
MOD11
HC311005 : inputsensormodule.sensors
Type
Failure
Context
W311005
Action
None
Reason
one of the inputsensors is not functioning
Cure
Remove jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 61 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC311020 : inputsensormodule.working
Type
Defect
Context
11
Action
Replace
Reason
S4 bracket module is defective
Cure
Power off printer and replace
Part
MOD10
MODULE : camdrivemodule
Elabel : No
HC313000 : camdrivemodule.home
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC313001 : camdrivemodule.m2.connection
Type
Defect
Context
E313001
Action
SeeManual
Reason1
Motor M2 not connected
Cure1
Connect motor M2
Reason2
Cam shaft module defect
Cure2
Replace
Part
MOD13
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 62 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC313002 : camdrivemodule.s7
Type
Defect
Context
E313002
Action
SeeManual
Reason1
Sensor S7 not connected
Cure1
Connect sensor S7
Reason2
Cam shaft module defect
Cure2
Replace
Part
MOD13
HC313020 : camdrivemodule.working
Type
Defect
Context
13
Action
Replace
Reason
Cam shaft module defect
Cure
Replace
Part
MOD13
HC313021 : camdrivemodule.m2.shortcircuit
Type
Defect
Context
E313021
Action
SeeManual
Reason
Cam shaft module defect
Cure
Replace
Part
MOD13
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 63 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : gearboxmodule
Elabel : No
HC314000 : gearboxmodule.home
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC314001 : gearboxmodule.pickup.passed
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC314002 : gearboxmodule.takeover.film.close
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
HC314003 : gearboxmodule.film.inputsensors
Type
Accidental
Context
Action
None
Reason
Internal jam
Cure
Remove internal jam
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 64 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC314004 : gearboxmodule.m8.connection
Type
Defect
Context
E314004
Action
SeeManual
Reason1
Motor M8 not connected
Cure1
Connect motor M8
Reason2
Roller drive module defect
Cure2
Replace
Part
MOD14
HC314005 : gearboxmodule.s3
Type
Defect
Context
E314005
Action
SeeManual
Reason1
Sensor S3 not connected
Cure1
Connect sensor S3
Reason2
Roller drive module defect
Cure2
Replace
Part
MOD14
HC314006 : gearboxmodule.connected
Type
Defect
Context
E314006
Action
SeeManual
Reason1
Connector XS12 not connected
Cure1
Connect Connector XS12
Reason2
gearboxmodule drive module defect
Cure2
Replace
Part
MOD14
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 65 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC314020 : gearboxmodule.working
Type
Defect
Context
14
Action
Replace
Reason
Roller drive module defect
Cure
Replace
Part
MOD14
HC314021 : gearboxmodule.m8.shortcircuit
Type
Defect
Context
E314021
Action
SeeManual
Reason
Roller drive module defect
Cure
Replace
Part
MOD14
MODULE : suspensiondrivemodule
Elabel : No
HC315000 : suspensiondrivemodule.move
Type
Accidental
Context
Action
None
Reason
Suspension move (10 or 14 inch) failed accidently
Cure
Self resolving accident
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
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DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 66 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC315001 : suspensiondrivemodule.m3.connection
Type
Defect
Context
E315001
Action
SeeManual
Reason1
Motor M3 not connected
Cure1
Connect motor M3
Reason2
Suspension drive module defect
Cure2
Replace
Part
MOD15
HC315002 : suspensiondrivemodule.s21
Type
Defect
Context
E315002
Action
SeeManual
Reason1
Sensor S21 not connected
Cure1
Connect sensor S21
Reason2
Suspension drive module defect
Cure2
Replace
Part
MOD15
HC315003 : suspensiondrivemodule.s22
Type
Defect
Context
E315003
Action
SeeManual
Reason1
Sensor S22 not connected
Cure1
Connect sensor S22
Reason2
Suspension drive module defect
Cure2
Replace
Part
MOD15
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
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DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 67 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC315004 : suspensiondrivemodule.connected
Type
Defect
Context
E315004
Action
SeeManual
Reason1
Connector XS13 not connected
Cure1
Connect Connector XS13
Reason2
Suspension drive module defect
Cure2
Replace
Part
MOD15
HC315020 : suspensiondrivemodule.working
Type
Defect
Context
15
Action
Replace
Reason
Suspension drive module defect
Cure
Replace
Part
MOD15
HC315021 : suspensiondrivemodule.m3.shortcircuit
Type
Defect
Context
E315021
Action
SeeManual
Reason
Suspension drive module defect
Cure
Replace
Part
MOD15
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
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DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 68 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : coolingfanmodule
Elabel : No
HC316000 : coolingfanmodule.thf1.connection
Type
Defect
Context
E316000
Action
SeeManual
Reason1
Coolingfan not connected
Cure1
Connect coolingfan
Reason2
Coolingfan module defect
Cure2
Replace
Part
MOD12
HC316020 : coolingfanmodule.thf1.shortcircuit
Type
Defect
Context
E316020
Action
SeeManual
Reason1
Coolingfan not connected
Cure1
Connect coolingfan
Reason2
Coolingfan module defect
Cure2
Replace
Part
MOD12
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 69 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : pumpandvalvesmodule
Elabel : No
HC317000 : pumpandvalvesmodule.m9.connection
Type
Defect
Context
E317000
Action
SeeManual
Reason1
Motor M9 not connected
Cure1
Connect motor M9
Reason2
XS10 not connected
Cure2
Connect XS10
Reason3
Pump and valves module defect
Cure3
Replace
Part
MOD17
HC317001 : pumpandvalvesmodule.v1.connection
Type
Defect
Context
E317001
Action
SeeManual
Reason1
XS10 not connected
Cure1
Connect XS10
Reason2
Pump and valves module defect
Cure2
Replace
Part
MOD17
HC317002 : pumpandvalvesmodule.v2.connection
Type
Defect
Context
E317002
Action
SeeManual
Reason1
XS10 not connected
Cure1
Connect XS10
Reason2
Pump and valves module defect
Cure2
Replace
Part
MOD17
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 70 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
HC317020 : pumpandvalvesmodule.m9.shortcircuit
Type
Defect
Context
E317020
Action
SeeManual
Reason
Pump and valves module defect
Cure
Replace
Part
MOD17
HC317021 : pumpandvalvesmodule.v1.shortcircuit
Type
Defect
Context
E317021
Action
SeeManual
Reason
Pump and valves module defect
Cure
Replace
Part
MOD17
HC317022 : pumpandvalvesmodule.v2.shortcircuit
Type
Defect
Context
E317022
Action
SeeManual
Reason
Pump and valves module defect
Cure
Replace
Part
MOD17
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 71 of 72
Agfa Company Confidential
Repair and Service
Troubleshooting - Error Codes
DD+DIS150.05E
MODULE : eboxfanmodule
Elabel : No
HC320000 : eboxfanmodule.eboxfan.connection
Type
Defect
Context
E320000
Action
SeeManual
Reason1
EBox fan module not connected
Cure1
Connect EBox fan module
Reason2
EBox fan module defect
Cure2
Replace
Part
MOD20
HC320020 : eboxfanmodule.eboxfan.shortcircuit
Type
Defect
Context
E320020
Action
SeeManual
Reason
EBox fan module defect
Cure2
Replace
Part
MOD20
MODULE : bothtraysmodule
Elabel : No
HC321001 : pickupmodule.alltrays.disabled
Type
Defect
Context
E321001
Action
SeeManual
Reason
All inputtrays have detected a mallfunction
Cure
Check other active HC-codes to get detailed info
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 2
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 72 of 72
Agfa Company Confidential
Chapter 3.3
HEALTHCARE
Repair and Service
Imaging Services
Troubleshooting
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Please note
The Chapter ‘Troubleshooting’, Edition 1, Revision 0, has been replaced by the
separately available Troubleshooting Guide, DD+DIS154.08E.
Please download the Troubleshooting Guide from the GSO Library:
MEDNET GSO Æ Hardcopy Æ Dry Imagers Æ Drystar 5302 Æ Trouble shooting guide
A description of the printer error codes is appended to this document.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
08-2008 printed in Germany
Agfa Company Confidential
Document Node ID: 16179549
eq_03-3_troubleshooting_e_template_v05
Copyright © 2008 Agfa HealthCare N.V.
Repair and Service
Troubleshooting
DD+DIS150.05E
intentionally left blank
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The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
08-2008
DRYSTAR 5302
Type 5366/100
Chapter 3.3 / 2
Agfa Company Confidential
Repair and Service
DD+DIS150.05E
Electrical and mechanical codings, fuse tables and LED’s
Chapter 3.4:
List of contents
1
Codings................................................................................. 1
1.1
Jumper Setting 73 GB Maxtor Hard Disk ........................................... 1
1.2
Jumper Setting 73 GB Hitachi Hard Disk ........................................... 2
2
Fuses..................................................................................... 3
3
LEDs ...................................................................................... 3
3.1
DEVIL Board ......................................................................................... 3
3.2
THEMIS Board (plugged into the DEVIL Board) ................................ 4
3.3
Power Supply ....................................................................................... 5
3.4
Front Panel ........................................................................................... 6
3.5
Rear panel............................................................................................. 7
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 3.4 / I
Agfa Company Confidential
Repair and Service
DD+DIS150.05E
Electrical and mechanical codings, fuse tables and LED’s
1
Codings
1.1
Jumper Setting 73 GB Maxtor Hard Disk
1 J1
J3
1
12
18
536634BD.CDR
Figure 1
Jumper J1
Setting
Function
1-2
open
ID Bit 3
3-4
open
ID Bit 2
5-6
open
ID Bit 1
7-8
open
ID Bit 0
9-10
open
Not used
11-12
open
Termination Power
Table 1
Jumper J3
Setting
Function
1-2
open
ID Bit 3
3-4
open
ID Bit 2
5-6
open
ID Bit 1
7-8
open
ID Bit 0
9-10
open
Busy LED
11-12
open
Enable write protect
13-14
open
enable stagger spin
15-16
open
Enable delay spin
17-18
open
Force single ended bus mode
Table 2
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 3.4 / 1
Agfa Company Confidential
Repair and Service
DD+DIS150.05E
Electrical and mechanical codings, fuse tables and LED’s
1.2
Jumper Setting 73 GB Hitachi Hard Disk
24
C3
12
1
C4
1
536634BC.CDR
Figure 2
Jumper C3
Setting
Function
1-2
open
ID Bit 3
3-4
open
ID Bit 2
5-6
open
ID Bit 1
7-8
open
ID Bit 0
9-10
open
Disable Autostart
11-12
open
Force single ended bus mode
13-14
open
Enable delayed start
15-16
open
Write Protect
17-18
open
Reserved
19-20
open
Reserved
21-22
open
LED
23-24
open
Term Power to SCSI bus
Table 3
Jumper C4
Setting
Function
1-2
open
ID Bit 3
3-4
open
ID Bit 2
5-6
open
ID Bit 1
7-8
open
ID Bit 0
9-10
open
Not used
11-12
open
Write Protect
Table 4
Printed copies of this document are not controlled.
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Chapter 3.4 / 2
Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
DD+DIS150.05E
2
Electrical and mechanical codings, fuse tables and LED’s
Fuses
The printer has no fuses that can be replaced.
If one of the fuses in the power supply is defective, the whole Power supply
unit must be replaced - refer to section 3.5.
3
LEDs
The following tables show the status of the LED indications and the
corresponding function:
LED's on...
3.1
Refer to
DEVIL Board
3.1
THEMIS Board
3.2
Power supply
3.3
Front Panel
3.4
Rear Panel
3.5
DEVIL Board
Name
(**) NTRAFFIC
(**) NGOOD_LINK
(**) 100MBit_speed
IMGCTRL_0
Led
D1
D2
D3
D4
D5
NOT present
D6
NOT present
D7
NOT present
D8
D9
D10
NOT present
D11
IMGCTRL_CONFDONE D12
Color
yellow
yellow
yellow
yellow
green
Function
Network activity
Network connected
High speed network
Software controllable
+3.3V present
green
green
+24V present
+12V present
yellow
IMGCTRL_1
UP_LED0
UP_LED1
(**) IDE_DASP
yellow
yellow
yellow
yellow
green
green
yellow
Off: FPGA config done.
ON: FPGA not
configured
Software controllable
Software controllable
Software controllable
IDE activity
-12V present
+5V present
Disc activity controlled
by PORTEX
CP_ACTLED
D13
D14
D15
D16
D17
D18
D19
Legend : (**) are LEDs situated at the rear panel (refer to 3.5).
Printed copies of this document are not controlled.
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Edition 1, Revision 0
2005-09-09
Drystar 5302
(Type 5366/100)
Chapter 3.4 / 3
Agfa Company Confidential
Repair and Service
DD+DIS150.05E
Electrical and mechanical codings, fuse tables and LED’s
3.2
THEMIS Board (plugged into the DEVIL Board)
Name
V25
Led
D1
D2
Color
yellow
green
VCORE
CS1
V33
FPGA
D3
D4
D5
D6
green
yellow
green
red
D7
D8
D9
D10
D11
yellow
green
yellow
yellow
yellow
VCC
CS0
CPU
Function
Software controllable
2.5 for MPC107 host bridge and
FPGA
CPU core voltage
Chip select for portX bus
3.3V for most logic on board
FPGA configuration done
If FPGA NOT configured => ALARM
Software controllable
5V for remaining logic on board
Chip select for portX bus
Software controllable
CPU Bis Grant - indicates CPU
activity on the Bus
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Chapter 3.4 / 4
Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
DD+DIS150.05E
3.3
Electrical and mechanical codings, fuse tables and LED’s
Power Supply
536634ab.cdr
Figure 3
LED
Status
Color
Overtemp
On
Red
Off
+ 3.3 V
On
Green
Off
+5V
On
On
Green
On
Green
On
Green
On
+12 V present
-12 V present
-12 V not present
Green
Off
13..27 V
+5 V present
+12 V not present
Off
+24 V
+3.3 V present
+5 V not present
Off
-12 V
Temperature inside power supply
exceeded permissible limits. Operation
not possible*.
Temperature inside power supply
within permissible limit.
+3.3 V not present
Off
+12 V
Function
+24 V present
+24 V not present
Green
Off
voltage between 13 V and 27 V
voltage < 13 V
*When the temperature inside the power supply exceeds the permissible limit,
printing can continue for up to 120 seconds. After this delay the power supply
switches off the power and checks the temperature every 20 seconds. As
soon as the temperature is below the permissible limit, it switches on again.
Printed copies of this document are not controlled.
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2005-09-09
Drystar 5302
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Chapter 3.4 / 5
Agfa Company Confidential
Repair and Service
DD+DIS150.05E
Electrical and mechanical codings, fuse tables and LED’s
3.4
Front Panel
Led
D1
D2..D25
D3
Color
Color
green
green / red
green
Light
Function
12V power present
See table below
5V power present
Status
Constant
Jobs ?
Printing
possible ?
No
No
No
No
Receiving jobs
Yes
Yes
Calculating
Yes
Yes
Printing
Yes
Yes
Calibrating
Yes
No
Installation
No
No
Key-operator
Yes/No
Yes/No
Service mode
No
No
Film jam
Yes
No
Warning
Yes
Yes
Error status
No
No
Ready
Receive
(stand-by)
Startup
sequence
Green
Blinking
Red
Blinking
Constant
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Chapter 3.4 / 6
Agfa Company Confidential
Drystar 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Repair and Service
DD+DIS150.05E
3.5
Electrical and mechanical codings, fuse tables and LED’s
Rear panel
536634aa.cdr
Figure 4
Name
NTRAFFIC
NGOOD_LINK
100MBit_speed
IDE_DASP
Led
D1
D2
D3
D16
Color
yellow
yellow
yellow
yellow
Function
Network activity
Network connected
High speed network
IDE activity
Note: These LEDs are part of the DEVIL board (refer to 3.1).
Printed copies of this document are not controlled.
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Edition 1, Revision 0
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Chapter 3.4 / 7
Agfa Company Confidential
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 3.5
HEALTHCARE
Repair and Service
Imaging Services
Replacements / Repair Procedures
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this Document
This document describes the availability of replacement instructions:
The replacement instructions are enclosed to the printer spare parts as print-out.
►
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.0:
1.1
04-2011
Replaced instructions by references to enclosure documents.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
04-2011 printed in Germany
Agfa Company Confidential
Document Node ID: 32917123
eq_03-5_replacements_e_template_v07
Copyright © 2011 Agfa HealthCare N.V.
Repair and Service
Replacements / Repair Procedures
DD+DIS150.05E
►
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see Agfa HealthCare Library => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the Agfa HealthCare Library.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
04-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.5 / 2
Agfa Company Confidential
Chapter 3.6
HEALTHCARE
Repair and Service
Imaging Services
Adjustments and Calibrations
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this document
This document describes the adjustments, calibrations and image quality checks
of the printer.
►
►
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.0
1.1
05-2009
Added section 2.5, Compliance Film Calibration as part of
Afssaps / EUREF Calibration Procedure.
Referenced Documents
Document
Title
n.a.
n.a.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
05-2009 printed in Germany
Document Node ID: 27648461
eq_03-6_adjustments_e_template_v07
Agfa Company Confidential
Copyright © 2009 Agfa HealthCare N.V.
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
►
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2009 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
05-2009
DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 2
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
LIST OF CONTENTS
1
ADJUSTMENTS .......................................................................................................................4
1.1
2
3
Horizontal Film Alignment Procedure .......................................................................................4
CALIBRATIONS .......................................................................................................................6
2.1
Film Calibration .........................................................................................................................7
2.2
CDM (Internal Densitometer) Calibration..................................................................................9
2.3
Print Head (TH) Calibration.....................................................................................................11
2.4
Smart Profile Calibration .........................................................................................................13
2.5
Compliance Film Calibration as part of Afssaps / EUREF Calibration Procedure..................17
2.5.1
Checking the Densitometer Calibration ..................................................................................20
2.5.2
Checking the Densitometer Configuration in the Printer ........................................................20
2.5.3
Resetting the Compliance Film Calibration, Internal Densitometer Calibration and Thermal
Print Head Calibration.............................................................................................................21
2.5.4
Performing Internal Densitometer Calibration, Film Calibrations and Thermal Print Head
Calibration ...............................................................................................................................21
2.5.5
Performing a Density Reproduction Check.............................................................................26
2.5.6
Performing the Afssaps / EUREF Calibration Check..............................................................27
2.5.7
Performing a Compliance Film Calibration .............................................................................28
CHECKS.................................................................................................................................31
3.1
Density Reproduction Check ..................................................................................................31
3.2
Check for Dust Stripes / TPH Cleaning Procedure.................................................................32
3.2.1
Basic Rules for the TH Cleaning Procedure ...........................................................................34
3.3
Resistor Check........................................................................................................................35
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DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 3
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
1
Adjustments
Following adjustments have to be performed at the printer:
1.1
When to be
performed
Purpose
Adjustment
To be done:
Details see:
Horizontal film
alignment
In case after TH replacement the blank left /
right frame on a SMPTE test image is < 1,5 mm
1.1
Horizontal Film Alignment Procedure
The horizontal film alignment is necessary when:
•
The TPH has been replaced and
•
the blank frame at the left and right hand side on a SMPTE test image is < 1,5
mm for DT2B / DT2C Films.
Centering the image on the film: Compensate for mechanical tolerances of the
thermal head mounting.
REQUIRED TOOLS:
Ruler to measure in the range up to 15 mm
REQUIRED TIME:
10 min.
NOTE:
The horizontal film alignment can be performed via browser user interface or the local
keypad. The required time and proceeding is identical.
It can be performed at any film size.
DOCUMENT CONTROL NOTE:
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Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Instructions
Via Printer Browser User Interface
(1)
In the printer browser user interface select 'Service Engineer Tools'.
(2)
Select 'Enter Service Command Session'.
(3)
Select '6 Calibration - 4 Horizontal Alignment'.
(4)
Select 'upper tray' or 'lower tray': A test film as shown in Figure 1 will be
printed.
(5)
Measure the left and right blank border of the test film.
(6)
Enter the values in mm (typically approx. 10 mm) in the browser screen.
(7)
Select 'Accept Changes'.
Via Local Keypad
(1)
In the key-operator menu select menu '7 Service Actions'.
(2)
Select '6 Calibration - 4 Horizontal Alignment'.
(3)
Select 'upper tray' or 'lower tray': A test film as shown in Figure 1 will be
printed.
(4)
Measure the left and right blank border of the test film.
(5)
Enter the values in mm (typically approx. 10 mm) in the browser screen.
(6)
Select ‘confirm’.
Left white border
Measure the left clear border width:
Value:
mm
Measure the right clear border width:
Value:
mm
via local display
Right white border
via Browser User Interface:
Measure left
white border
Welcome to this
DryStar 5302
0.0 mm
Measure right
white border
Service - Calibration
0.0 mm
Horizontal alignment
Left white border 0.0
Right white border 0.0
Accept changes
(mm)
(mm)
Discard changes
536736ac.cdr
Figure 1
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Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Verification
Result
2
(1)
On the local keypad select key-operator menu '3 Print Image - 1 Testimage –
upper or lower tray - SMPTE_xxx.tif': An SMPTE test image will be printed.
(2)
Measure the left and right blank frame in print direction: It must be ≥ 1,5 mm.
The horizontal film alignment procedure is performed.
Calibrations
Following calibrations have to be performed at the printer:
Adjustment
To be done:
Film calibration
•
During maintenance.
•
After replacement of the Thermal
print head (TPH).
•
During the troubleshooting
procedure.
•
When the density reproduction
check indicates to calibrate the
CDM.
•
During the troubleshooting
procedure.
•
During the troubleshooting
procedure.
•
During the TH cleaning procedure.
Refer to section 3.2 in this chapter.
•
During the troubleshooting
procedure.
•
In certain cases during
maintenance. Refer to section 9,
Maintenance.
•
May be required as last step of an
Afssaps / EUREF calibration
procedure.
Internal densitometer
(CDM) calibration
Print Head (TH)
calibration
Smart Profile
Calibration
Compliance Film
Calibration
Details see:
2.1
2.2
2.3
2.4
2.5
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Repair and Service
Adjustments and Calibrations
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2.1
When to be
performed
Purpose
Film Calibration
The film calibration has to be performed in following cases:
•
Before Smart TH Profile Calibration. See section 2.4.
•
During the compliance film calibration. See section 2.5.
•
After TH replacement
•
At least each 5000 films (adjustable maintenance action. Refer to chapter 9
Maintenance).
•
In case of a drift of the maximum density
•
During the troubleshooting procedure
Determination of the correlation between control of the thermal head and
corresponding densities on film
REQUIRED TOOLS:
None
REQUIRED TIME:
10 min.
NOTE:
The film calibration is by default executed automatically at every 5th new film package:
This automatic film calibration can be activated/deactivated in the Key-operator menu
"1. Change settings - 5. Image quality - 1. General - select default for film calibration
(default = ON)". Also the calibration frequency (Default = every 5 film packs) can be
entered there.
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Repair and Service
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(1) Select in key-operator menu
'6 Calibration - 1 Film Calibration'.
(2) Select upper or lower input tray:
The calibration film as shown in
Figure 2 is printed and the
measured Dmax is shown.
INPUT TRAY:
FILM CALIBRATION OK
Dmax = 3.20 (XR310)
536701aa.cdr
Measured Dmax
Default densitometer
(3) Repeat film calibration for the
second input tray.
536336as.cdr
Figure 2
NOTE:
The calibration is successful, in case the measured Dmax is max. 2% different from
the target Dmax.
The target Dmax depends on the default densitometer which is configured in Keyoperator menu "2 Change Settings - 5 Image Quality - 1 General".
Refer to table below.
Example:
Selected default densitometer:
Measured Dmax DT2B:
Result:
Default Densitometer
X-Rite 341
3.04 O.D.
Calibration successful
Target Dmax DT2B
Target Dmax DT2C
X-Rite 310
3.20 O.D.
3.05 O.D.
X-Rite 331
3.09 O.D.
2.93 O.D.
X-Rite 341
3.05 O.D.
2.89 O.D.
X-Rite 301
3.10 O.D.
2.88 O.D.
MacBeth
3.10 O.D.
2.91 O.D.
Gretag D200
3.05 O.D.
2.88 O.D.
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Repair and Service
Adjustments and Calibrations
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2.2
CDM (Internal Densitometer) Calibration
NOTE:
When to be
performed
Purpose
•
Only following densitometers can be used for the calibration: McBeth TR-924,
Gretag D200-2, X-Rite 301, X-Rite 310, X-Rite 331, X-Rite 341.
•
The densitometer must be calibrated with the calibration wedge of the
densitometer manufacturer according to the calibration procedure of the
densitometer manufacturer.
•
The calibration of the internal densitometer CDM via an external densitometer is
necessary when the density reproduction check for a specific material is not OK
after a film calibration.
•
During the troubleshooting procedure.
•
Adjust the CDM to another calibrated, external densitometer.
•
To compensate for CDM measurement drifts.
REQUIRED TOOLS:
One of following, calibrated densitometers: McBeth TR-924, Gretag D200-2, X-Rite
301, X-Rite 310, X-Rite 331, X-Rite 341
Instructions
(1)
In the webpages - menu 'Service Engineer Tools - Enter Service Command
session' select '6. Calibration - 2. Internal densitometer calibration'.
(2)
Follow the instructions on the WebPages. Refer to Figure 3.
(3)
Enter the measured densities in the browser window.
(4)
Perform a film calibration. See 2.1.
(5)
Perform a density reproduction check. See 3.1.
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Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Print Head Calibration
4. Horizontal Alignment
5. Smart Profile Calibration
Go back
Service - Calibration
Internal Densitometer Calibration
Select Densitometer
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Start Calibration
Welcome to this
DryStar 5302 printer
Go back
Reset Values
Welcome to this
DryStar 5302 printer
Service - Calibration
Internal Densitometer Calibration
Upper Tray
Lower Tray
536636ak.cdr
Internal Densitometer Calibration
SUCCEEDED
Enter below the measurements of the printer calibration sheet
Step Previous values
Step Previous values
0.24
0.24
00
0.25
01
0.25
0.25
0.31
02
0.26
03
0.30
0.55
0.95
04
0.54
05
0.94
1.45
1.97
06
1.43
07
1.96
2.49
2.99
08
2.50
09
3.00
3.15
2.80
10
3.18
11
2.80
2.28
1.75
12
2.28
13
1.71
1.20
0.72
14
1.17
15
0.71
0.38
0.26
16
0.37
17
0.26
0.24
0.24
18
0.25
19
0.25
Accept changes
Discard changes
Reset values
Figure 3
NOTE:
Always perform a Film calibration (refer to 2.1) and check the Density reproduction
(refer to 3.1) after a CDM calibration.
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Repair and Service
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2.3
When to be
performed
Print Head (TH) Calibration
The Print Head Profile calibration is necessary whenever vertical stripes are not longer
acceptable:
Vertical stripes are unacceptable in case they are visible in the medical service test
image.
REQUIRED TOOLS:
Instructions
•
One of following, calibrated densitometers: McBeth TR-924, Gretag D200-2, XRite 301, X-Rite 310, X-Rite 331, X-Rite 341
•
Lint free cloth
•
Isopropyl - alcohol
(1)
Print the Medical service test image.
(2)
Clean the thermal head with a cleaning tissue lightly moistened with Isopropyl alcohol. The last cleaning action must be carried out in one way.
(3)
In the webpages - menu 'Service Engineer Tools - Enter Service Command
session' select '6. Calibration - 3. Print Head Calibration'.
(4)
Follow the instructions on the WebPages. Refer to Figure 4.
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Repair and Service
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DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
Thermal Printhead Calibration
Select Densitometer
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Thermal Print Head Calibration
4. Horizontal Alignment
5. Smart profile calibration
Start Calibration
Go back
Welcome to this
DryStar 5302 printer
Reset Values
Welcome to this
DryStar 5302 printer
Service - Calibration
Printhead Calibration
Succeeded
Upper Tray
Lower Tray
Select a 14" film for optimum quality
536736ag.cdr
Enter below the measurements of the printer calibration sheet
Step
Step
00 2.0
01 2.1
02 2.0
03 2.1
04 2.1
05 2.1
06 2.1
07 2.1
08 2.2
09 2.1
10 2.1
11 2.2
12 2.1
13 2.1
14 2.1
15 2.0
16 2.1
17 2.1
18 2.1
19 2.1
20 2.1
21 2.2
Accept changes
Field 1
Go back
Discard changes
Reset values
Field 21
Figure 4
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Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
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(5) Print the Medical service test
image.
(6) Check the print stripes in the
medical image:
• If the vertical stripes are
acceptable, continue with next
step.
• If the vertical stripes are still
unacceptable, but improved
with respect to the first printed
medical image, repeat the
procedure.
• If the vertical stripes are still
unacceptable and not
improved with respect to the
first printed medical image
replace the Thermal Print
head (refer to Section 3.5).
Figure 5: Medical service test image
(7) Perform a Film calibration.
Refer to section 2.1.
NOTE:
With Print Head Calibration only macro TPH banding can be solved. Sharp and or
small (10 mm) discontinuities can not be solved by a Print Head Calibration.
2.4
When to be
performed
Purpose
Smart Profile Calibration
The smart profile calibration has to be performed in following cases:
•
During the troubleshooting procedure.
•
In certain cases during maintenance. Refer to section 9, Maintenance.
Equalization of TH resistor drift in the area of 10" film black borders when printing in
mixed format conditions (mix of 10" and 14" print width).
A 14x17" film is required to perform this calibration.
66 densities have to be measured and to be entered in the browser screen.
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Repair and Service
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REQUIRED TOOLS:
• Calibrated densitometer MacBeth TR-924, X-Rite 331, 341, X-Rite 301, X-Rite
310 or Gretag D200-2
• Waterproof pen
REQUIRED TIME:
45 min.
(1) Perform a film calibration for this tray, where 14x17" films are available. See
section 2.1.
(2) Select in the browser menu
'Service Engineer Tools - Enter Service Command Session'.
(3) Select '6 Calibration - 5 Smart Profile Calibration'.
(4) Select the densitometer which will be used for measurement.
(5) Select the film tray with 14x17", 14x14” or 14x11” films: A test film as shown in
Figure 6 is printed.
(6) Measure the 66 squares on the printed film: Write down the values on the
foreseen squares on the film with a waterproof pen.
Figure 6
(7) Enter the values in the browser screen. See also Figure 7 and Figure 8.
IMPORTANT:
The browser screen where the 66 data are entered refreshes in a time interval of
4 minutes. If you are not finished with entering all data within 4 minutes, all entered
values will be reset to "0.00".
Workaround to avoid entering all data again: Press the “back button” in the browser.
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Chapter 3.6 / 14
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Print Head Calibration
4. Horizontal Alignment
5. Smart profile calibration
Service - Calibration
Smart Profile Calibration
Select Densitometer
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Start Calibration
Go back
Welcome to this
DryStar 5302 printer
Go back
Reset Values
Welcome to this
DryStar 5302 printer
Service - Calibration
Smart Profile Calibration
Upper Tray
Lower Tray
Select the input tray with 14''x17'' film format
536636kk.cdr
Smart Profile Calibration
Step
Step
Step
01 0.00
02 0.00
03 0.00
06 0.00
07 0.00
08 0.00
11 0.00
12 0.00
13 0.00
16 0.00
17 0.00
18 0.00
21 0.00
22 0.00
23 0.00
26 0.00
27 0.00
28 0.00
31 0.00
32 0.00
33 0.00
36 0.00
37 0.00
38 0.00
41 0.00
42 0.00
43 0.00
46 0.00
47 0.00
48 0.00
51 0.00
52 0.00
53 0.00
56 0.00
57 0.00
58 0.00
61 0.00
62 0.00
63 0.00
Step
00 0.00
05 0.00
10 0.00
15 0.00
20 0.00
25 0.00
30 0.00
35 0.00
40 0.00
45 0.00
50 0.00
55 0.00
60 0.00
65 0.00
Accept changes
Discard all changes
Step
04 0.00
09 0.00
14 0.00
19 0.00
24 0.00
29 0.00
34 0.00
39 0.00
44 0.00
49 0.00
54 0.00
59 0.00
64 0.00
Reset values
Figure 7
Figure 8
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Repair and Service
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Verification
(1)
In the browser screen select menu 'Service Engineer Tools - Enter Service
Command Session - 3 Print Image - 1 Testimage – upper or lower tray* STI2.ZIP': The STI2 test image will be printed.
(2)
From the same menu print the medical_image.zip*
*IMPORTANT: Select the tray with 14" width films.
(3)
Check both images at the light box for dark stripes in the area of the 10" film
edge:
• On the STI2 test image dark stripes may be visible in the area of the 10"
film edge.
• On the medical test image no dark stripes may be visible in the area of the
10" film edge.
Figure 9
Result
The smart profile calibration is performed.
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2.5
Purpose
When to be
performed
Compliance Film Calibration as part of Afssaps / EUREF Calibration
Procedure
Make film calibration this accurate, that it passes the acceptance criteria as defined
by Afssaps / EUREF:
The default film calibration procedure is not necessarily accurate enough.
The compliance film calibration may be required as last step of the Afssaps / EUREF*
calibration procedure.
The Afssaps / EUREF compliance calibration procedure has to be performed in
following cases:
•
Before the Afssaps / EUREF acceptance test
•
Each 6 months, if the printer is under control of Afssaps / EUREF, and it did not
pass the Afssaps / EUREF calibration check (see section 2.5.6).
*Afssaps =
EUREF =
Prerequiste
Agence française de sécurité sanitaire des produits de santé
European Reference Organisation for Quality Assured Breast Screening and
Diagnostic Services
1) The compliance film calibration is only
available for DRYSTAR 5302
software ≥ 2.0.0_C1.
2) A “TG18-PQC modified 4” image has
to be available on the modality.
The Test Pattern can be downloaded
from http://www.euref.org/.
Figure 10: TG18-PQC modified 4
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Repair and Service
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REQUIRED TOOLS:
• Service PC with network interface and browser Internet Explorer
• Calibrated densitometer MacBeth TR-924, X-Rite 331, 341, X-Rite 301, X-Rite
310 or Gretag D200-2
• Lint free cloth
• Isopropyl - alcohol
• Waterproof pen
• Density reproduction check Excel sheets, available via MEDNET, GSO Library
• Afssaps / EUREF Calibration Check Excel Sheet, available via MEDNET, GSO
Library
• Connectivity Release Document for the corresponding modality to DRYSTAR
5302, available via MedNet HealthCare Library Æ General Info Æ Connectivity &
Application
REQUIRED TIME:
60 to 120 min.
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Repair and Service
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DD+DIS150.05E
Overview of the Afssaps / EUREF calibration procedure:
DRYSTAR 5302 calibration procedure for Afssaps/EUREF
Check calibration of densitometer. Details see section 2.5.1.
Perform densitometer
calibration acc. to densitometer
manufacturer instructions.
No
Densitometer
calibration ok?
YES
Check configured default densitometer. Details see section 2.5.2.
Used densitometer
= default densitometer
in the printer?
No
Adjust densitometer in: 'Key-operator menu 2 Change settings – 5 Image Quality
- 1 General settings'
YES
YES
Printer installation date
= today?
No
Reset CDM, TH, CFC calibrations. Details see section 2.5.3
Perform following calibrations. Details see section 2.5.4:
1. Film calibration for mammo trays (2 x)
2. CDM calibration
3. Film calibration for mammo trays (1 x)
4. Print Head calibration (1x)
5. Film calibration for mammo trays (2 x)
Perform density reproduction check (DRC). Details see section 2.5.5.
No
DRC ok?
YES
Print TG18 QPC pattern. Measure 18 density values.
Enter values in 'EUREF&AFSSAPS GSDF check.xls'. Details see 2.5.6.
Deviations < 10%?
No
YES
Perform CFC calibration.
Details see section 2.5.7.
Repeat up to 3 times
if required.
Finished
CFC_calibration_5302.cdr
Figure 11
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Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.1
Checking the Densitometer Calibration
IMPORTANT:
The base for a successful Afssaps / EUREF calibration procedure is a perfectly
calibrated densitometer.
(1) Check the densitometer calibration as described in the densitomter user manual.
Example for X-Rite 341:
•
Insert calibrated step tablet (part of delivery).
•
Check density of step tablet area marked "CAL": This measurement should be
within +0.02D of the value marked on the step tablet.
(2) Calibrate the densitometer according to the instructions of the manufacturer if
required.
2.5.2
Checking the Densitometer Configuration in the Printer
(1)
Select key-operator menu “1 Show settings – 3 Network/DICOM”.
(2)
Write down the printer IP address.
(3)
Leave the key-operator menu.
(4)
Confirm that the printer is in ready state, i.e. no films are in the printer queue.
(5)
Disconnect the network cable at the wall side.
(6)
Connect the network cable to the service PC. See NOTE below.
(7)
Adapt the service PC network address if required. For details refer to chapter 3.2,
Tools, section “Connection of the Service PC to the Printer”.
(8)
Enter the printer IP address in the browser address window.
(9)
Select “Service Engineer Tools”.
(10) Select “Enter service command session”.
(11) Select menu “1 Show settings – 4 Image Quality”.
(12) Confirm, that the configured densitometer is the same like you are using for the
density measurements.
(13) If it is not the same densitometer, adjust it in menu “2 Change settings – 4 Image
Quality – 1 General”.
NOTE:
Recent PC models autodetect the type of network connection: The standard network
cable can be used for connection between printer and PC.
For PC models which do not autodetect the type of network connection a crossed
network cable (EB+72010270 or commercially available) is required.
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Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.3
Resetting the Compliance Film Calibration, Internal Densitometer Calibration and
Thermal Print Head Calibration
NOTE:
Resetting the Compliance Film Calibration, Internal Densitometer Calibration and
Thermal Print Head Calibration is required to be sure, that possibly wrong calibrations
from previous service interventions are deleted.
(1) In the service command session select “6 Calibration – 6 Compliance film
calibration – 1 Reset compliance film calibration for upper tray.
(2) Select "2 Reset compliance film calibration for lower tray”.
(3) Leave the “service command session”.
(4) In the service tools page select “Reset calibration data”.
(5) Select “Default CDM” and “Default Profile”. Note, that “Default Profile” button is not
available, if no “Print Head Profile” has been performed in the field yet.
(6) Leave the Reset calibration data” screen.
NOTE:
After this action the printer will show following warnings:
•
HC302016 Lower tray needs film calibration
•
HC301016 Upper tray needs film calibration
•
HC306014 Printer needs CDM calibration
This problem will be solved in the next section.
2.5.4
Performing Internal Densitometer Calibration, Film Calibrations and Thermal
Print Head Calibration
NOTE:
The Internal Densitometer Calibration, Film Calibration and Thermal Print Head
Calibration is described in this chapter (3.6 Adjustments and Calibrations) in detail.
Here only a short description is given. For details refer to:
•
2.2 CDM (Internal Densitometer) Calibration
•
2.1 Film Calibration
•
2.3 Print Head (TH) Calibration
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Chapter 3.6 / 21
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.4.1
Performing Film Calibrations
NOTE:
The film calibration has to be performed two times for each tray.
(1) Select menu “Service Engineer
Tools - Enter Service Command
session - 6 Calibration - 1 Film
Calibration”.
(2) Select the 1st input tray: The
calibration film as shown in Figure
12 is printed and the measured
Dmax is shown.
INPUT TRAY:
FILM CALIBRATION OK
Dmax = 3.69 (XR310)
536736az.cdr
Measured Dmax
Default densitometer
Figure 12
(3) Repeat the film calibration a 2nd
time.
(4) Repeat the film calibration two
times for the 2nd input tray.
2.5.4.2
Performing an internal Densitometer Calibration
(1) Select menu “Service Engineer Tools - Enter Service Command session - 6.
Calibration - 2. Internal densitometer calibration”.
(2) Follow the instructions on the browser pages. Refer to Figure 13.
(3) Enter the measured densities in the browser window.
(4) Select “Accept changes”.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
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DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 22
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Print Head Calibration
4. Horizontal Alignment
5. Smart Profile Calibration
Go back
Service - Calibration
Internal Densitometer Calibration
Select Densitometer
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Start Calibration
Welcome to this
DryStar 5302 printer
Go back
Reset Values
Welcome to this
DryStar 5302 printer
Service - Calibration
Internal Densitometer Calibration
Upper Tray
Lower Tray
536636ak.cdr
Internal Densitometer Calibration
SUCCEEDED
Enter below the measurements of the printer calibration sheet
Step Previous values
Step Previous values
0.24
0.24
00
0.25
01
0.25
0.25
0.31
02
0.26
03
0.30
0.55
0.95
04
0.54
05
0.94
1.45
1.97
06
1.43
07
1.96
2.49
2.99
08
2.50
09
3.00
3.15
2.80
10
3.18
11
2.80
2.28
1.75
12
2.28
13
1.71
1.20
0.72
14
1.17
15
0.71
0.38
0.26
16
0.37
17
0.26
0.24
0.24
18
0.25
19
0.25
Accept changes
Discard changes
Reset values
Figure 13
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Chapter 3.6 / 23
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.4.3
Performing a Film Calibration after the internal Densitometer Calibration
NOTE:
The film calibration after the internal densitometer calibration has to be performed one
time for each tray.
(1) Select menu “Service Engineer
Tools - Enter Service Command
session - 6 Calibration - 1 Film
Calibration”.
(2) Select the 1st input tray: The
calibration film as shown in Figure
14 is printed and the measured
Dmax is shown.
INPUT TRAY:
FILM CALIBRATION OK
Dmax = 3.69 (XR310)
536736az.cdr
Measured Dmax
Default densitometer
Figure 14
(3) Repeat the film calibration for the
2nd input tray.
2.5.4.4
Performing a Print Head Calibration followed by two Film Calibrations
NOTE:
The print head calibration has to be performed 2 times, if films of width 10” and 14” are
available.
Instructions
(1) Clean the thermal head with a cleaning tissue lightly moistened with Isopropyl alcohol. The last cleaning action must be carried out in one way.
(2) In the browser pages - menu 'Service Engineer Tools - Enter Service Command
session' select '6. Calibration - 3. Print Head Calibration'.
(3) Follow the instructions on the browser pages. Refer to Figure 15.
(4) Perform two film calibrations for both trays. Refer to section 2.5.4.1.
(5) Repeat the print head calibration, if films of width 10” and 14” are available.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
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DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 24
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
Thermal Printhead Calibration
Select Densitometer
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Thermal Print Head Calibration
4. Horizontal Alignment
5. Smart profile calibration
Start Calibration
Go back
Welcome to this
DryStar 5302 printer
Reset Values
Welcome to this
DryStar 5302 printer
Service - Calibration
Printhead Calibration
Succeeded
Upper Tray
Lower Tray
Select a 14" film for optimum quality
536736ag.cdr
Enter below the measurements of the printer calibration sheet
Step
Step
00 2.0
01 2.1
02 2.0
03 2.1
04 2.1
05 2.1
06 2.1
07 2.1
08 2.2
09 2.1
10 2.1
11 2.2
12 2.1
13 2.1
14 2.1
15 2.0
16 2.1
17 2.1
18 2.1
19 2.1
20 2.1
21 2.2
Accept changes
Field 1
Go back
Discard changes
Reset values
Field 21
Figure 15
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Chapter 3.6 / 25
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.5
Performing a Density Reproduction Check
NOTE:
Performing this step is a verification method for step “Performing a Density
Reproduction CheckCalibration”. If the Density Reproduction Check is successful, the
internal densitometer calibration is OK.
(1) In the browser pages select menu "Service Engineer Tools - Enter Service
Command Session - 3 Print Image - 1 Test Image".
(2) Select the upper or lower tray.
(3) Print out LinCheck.zip and measure the density of the eleven 100 % to 0% fields
with a calibrated MacBeth TR-924, X-Rite 331, 341, X-Rite 301, X-Rite 310 or
Gretag D200-2 densitometer.
(4) To check linearity fill in measured values in the density reproduction check Excel
file. See Figure 16.
Select densitometer:
X-rite 341
4
Dmax = 315
Square Measured density Target density Density diff. Check
100%
23
23
0
0
90%
50
52,2
-2,2
0
80%
78
81,4
-3,4
0
70%
105
110,6
-5,6
0
Density Reproduction = OK
60%
135
139,8
-4,8
0
No CDM calibration needed for DT2B film
50%
162
169
-7
0
40%
193
198,2
-5,2
0
30%
221
227,4
-6,4
0
20%
250
256,6
-6,6
0
10%
280
285,8
-5,8
0
0%
308
315
-7
0
When entering the measured density values the decimal point appears in a different spot, e.g. measured value = 0.23, value to enter = 23.0
Lower limit
0
-5
-7
-8
-9
-10
-11
-12
-12
-13
-13
-14
-14
-14
-15
-15
-15
-16
-16
-16
-16
Upper limit
0
5
7
8
9
10
11
12
12
13
13
14
14
14
15
15
15
16
16
16
16
Density difference LinCheck image DT2B film in DS5302
20
15
Density Difference
Density
0
30
45
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
X-rite 310
X-rite 331
X-rite 341
X-rite 301
Mac Beth TR924
Gretag D200-2
10
5
0
Lower limit
Upper limit
Density difference
-5
-10
-15
-20
0
50
100
150
200
250
300
350
Target Density
Figure 16
(5) After the measured values are filled in, the density reproduction is calculated
automatically.
At the right hand side of the table is shown, whether the Density
Reproduction is ok or not. In case it is not ok you are requested to carry out a
CDM calibration.
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Chapter 3.6 / 26
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.6
Performing the Afssaps / EUREF Calibration Check
(1) Leave the service command session.
(2) Connect the printer network cable to the network outlet at the wall.
(3) Consult the “connectivity release document” for the modality connection to
DRYSTAR 5302 for the proper modality configuration to print the “TG18-PQC
modified 4” test image.
(4) Print the “TG18-PQC modified 4” test image from the modality.
(5) Measure the 18 density values and enter them in the Afssaps / EUREF
Calibration Check Excel sheet. See Figure 17.
deviation compared
to DICOM (%)
Step 3: Check, that deviation is < 10% for all values. If 1 (or more) value > = 10% go to Step 4
EUREF/AFSSAPS GSDF check for Genrad printers
Step 2: Adjust Illumination and refected light used for printing the ima
2500
Laser:
10
Measured luminance values
testpattern
Luminance
TG18-LN12-# p-value
L
1
0
11,98582
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
240
480
720
960
1200
1440
1680
1920
2160
2400
2640
2880
3120
3360
3600
3840
4080
17,90569
25,06399
34,43093
47,83903
67,27169
90,89841
121,6709
157,2109
199,6444
260
339,5642
454,5699
582,7169
731,0079
938,8381
1206,575
1551,488
Step 1: Enter the measured values here
e
"Illumination cd/m 2"
"reflected(ambient) light"
DICOM 3.14 standard
JND
j(L)
233,211
dL/L
deviation compared
to DICOM (%)
272,089
307,434
343,017
382,004
424,518
463,665
502,866
538,238
571,900
609,777
648,671
691,754
728,841
762,970
800,887
839,125
877,616
0,396
0,333
0,315
0,326
0,338
0,299
0,290
0,255
0,238
0,263
0,265
0,290
0,247
0,226
0,249
0,250
0,250
2,3
6,5
5,6
3,3
12,0
3,0
3,0
6,8
11,1
0,0
2,7
13,5
2,2
9,9
0,1
0,9
1,5
testpattern
Luminance
TG18-LN12 p-value
L
1
0
11,99
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
240
480
720
960
1200
1440
1680
1920
2160
2400
2640
2880
3120
3360
3600
3840
4080
17,74
25,43
35,61
48,95
66,33
88,83
117,87
155,23
203,16
264,57
343,13
443,52
571,73
735,41
944,32
1210,97
1551,49
JND
j(L)
233,211
271,117
309,023
346,929
384,835
422,741
460,648
498,554
536,460
574,366
612,272
650,179
688,085
725,991
763,897
801,803
839,709
877,616
dL/L
dL/L
+15%
dL/L
-15%
0,387
0,356
0,333
0,316
0,301
0,290
0,281
0,274
0,268
0,263
0,259
0,255
0,253
0,250
0,249
0,247
0,247
0,445
0,410
0,383
0,363
0,347
0,334
0,323
0,315
0,308
0,302
0,297
0,294
0,290
0,288
0,286
0,285
0,284
0,329
0,303
0,283
0,268
0,256
0,247
0,239
0,233
0,227
0,223
0,220
0,217
0,215
0,213
0,211
0,210
0,210
lineair relation between p-value and JN
a: 0,157942
b: 233,2106
Result contrast response printer
1,000
Step # on TG18 imageMeasured OD LuminanceStep # in CFC calibration screen on printer
1
3,1
11,98582
17
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2,5
2,22
2,01
1,82
1,64
1,49
1,35
1,23
1,12
1
0,88
0,75
0,64
0,54
0,43
0,32
0,21
17,905694
25,06399
34,430931
47,839031
67,271691
90,898414
121,6709
157,21091
199,64439
260
339,56418
454,56985
582,71691
731,00788
938,83807
1206,5752
1551,4875
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Step 4: Enter these values in CFC* screen on print
Only required if deviation >= 10% (see step 2)
* CFC = Compliance Film Calibration
dL/L
left monitor
DICOM 3.14
+/- 10%
0,100
0
1000
2000
3000
4000
5000
p-values
Figure 17
(6) Check column “Deviation compared to DICOM (%)”: All values have to be < 10%:
- If all values are < 10%, the procedure is finished.
- If one (or more) value(s) are ≥ 10 %, proceed with next section.
(7) Repeat this step for the other film tray.
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Chapter 3.6 / 27
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
2.5.7
Performing a Compliance Film Calibration
NOTE:
Performing this step is only required, if the column “Deviation compared to DICOM
(%)” for one (or more) value(s) is ≥ 10 %. Refer to section 2.5.6.
With this calibration the printer applies a correction on the current film calibration.
(1)
Re-connect the printer to the service PC via network cable.
(2)
In the service command session select “6 Calibration – 6 Compliance film
calibration. The wizard as shown in Figure 18 will start.
(3)
Select “3 Proceed without resetting”
(4)
Select “proceed” (the described steps you performed already – neglect the
instructions in this screen) 3 .
(5)
Select the upper tray
(6)
Select the configured densitometer. Refer to section 2.5.1
(7)
Select “Start calibration”.
(8)
Enter Dmin and Dmax measured during step “2.5.6 Performing the Afssaps /
EUREF Calibration Check” 6 .
(9)
Leave “Reflected ambient light” and “View Box Illumination” values on default.
4
2
*.
.
5
.
(10) Select for number of steps: “18 (EUREF)”
(11) Select “Start calibration”.
(12) Enter the values measured in step “2.5.6 Performing the Afssaps / EUREF
Calibration Check” 7 . See IMPORTANT note below.
(13) Repeat this procedure for the lower tray.
*For steps
2
to
7
refer to Figure 18 page 30.
IMPORTANT:
The browser screen where the 18 data are entered refreshes in a time interval of
1 minute. If you are not finished with entering all data within 1 minute, all entered
values will be reset to default values.
Workaround to avoid entering all data again: Press the “back button” in the browser.
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Chapter 3.6 / 28
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
(14) Leave the “service command session”.
(15) Repeat step “2.5.6 Performing the Afssaps / EUREF Calibration Check.
•
If this time all “Deviation compared to DICOM (%)” values are < 10%, the
“Afssaps / EUREF calibration procedure” is finished.
•
If one (or more) “Deviation compared to DICOM (%)” value(s) are ≥ 10%,
repeat steps 2.5.6 and 2.5.7 up to three times. See IMPORTANT note
below.
IMPORTANT:
If after three repetitions one or more “Deviation compared to DICOM (%)” values are
still ≥ 10%, start the complete procedure from scratch. Refer to section 2.5.
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Type 5366/100
Chapter 3.6 / 29
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
1
2
Service - Calibration
1.
2.
3.
4.
5.
6.
Service - Calibration
Compliance film calibration
Film calibration
Internal densitometer calibration
Thermal print head calibration
Horizontal alignment
Smart profile calibration
Compliance film calibration
1. Reset compliance film calibration for upper tray (8x10)
2. Reset compliance film calibration for lower tray (14x17)
3. Proceed without resetting
Go back
Go back
3
Service - Calibration
Compliance film calibration
Actions which must have taken place with the same tray and with the same film pack:
1. First film calibration.
2. Profile calibration.
3. Second film calibration.
4. Remove film pack in other tray(s).
5. Printed DICOM-image.
6. Measurement of the densities.
4
Service - Calibration
Compliance film calibration
1. Upper tray
2. Lower tray
Proceed
Go back
5
Go back
6
Service - Calibration
Compliance film calibration
Dmin:
Select densitometer:
Dmax:
Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Start calibration
Go back
Service - Calibration
Compliance film calibration
0.20
3.15
Reflected Ambient Light 10
Reset values
View Box Illumination
2000
Number of steps:
18 (EUREF)
Start calibration
Go back
Reset values
5366_reg36_02.CDR
7
Service - Calibration
Compliance film calibration
Step Target values Measured values Step Target values Measured values
0.16
0.33
00
0.16
01
0.33
0.49
0.66
02
0.49
03
0.66
0.83
0.99
04
0.83
05
0.99
1.16
1.33
06
1.16
07
1.33
1.50
1.66
08
1.50
09
1.66
1.83
2.00
10
1.83
11
2.00
2.16
2.33
12
2.16
13
2.33
2.50
2.66
14
2.50
15
2.66
2.83
3.00
16
2.83
17
3.00
Start calibration
Go back
Reset values
Figure 18
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Chapter 3.6 / 30
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
3
Checks
Following checks can be performed at the printer:
Adjustment
To be done:
Details see:
Density reproduction check
During maintenance. Refer to
chapter 9, Maintenance.
3.1
During troubleshooting
procedure
3.1
Check for dust stripes / TH
cleaning procedure
During troubleshooting
procedure
3.2
Resistor check
During troubleshooting, to check
whether print stripes are caused
by the thermal head.
3.3
Density Reproduction Check
REQUIRED TOOLS:
Service PC with Density reproduction check files, available via MedNet, GSO Library
path: Hardcopy => General Hardcopy Info => General Services Info => Application
Info => Density Reproduction Check Excel Sheet (Intranet Link / Extranet Link)
Purpose:
With the density reproduction check the difference for a specific film type between
optical density defined in the sensitometric calibration file and the printed optical
density, measured with an external densitometer is checked.
This is a plausibility check for the CDM: In case the measured density values are out
of the specified range, the CDM requires a re-calibration.
This procedure must be carried out with every used film type:
(1) In the browser pages select menu "Service Engineer Tools - Enter Service
Command Session - 3 Print Image - 1 Test Image".
(2) Print out LinCheck.zip and measure the density of the eleven 100 % – 0% fields
with a calibrated MacBeth TR-924, X-Rite 331, 341, X-Rite 301, X-Rite 310 or
Gretag D200-2 densitometer.
(3) To check linearity fill in measured values in the the density reproduction check
Excel file. See Figure 19.
DOCUMENT CONTROL NOTE:
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Chapter 3.6 / 31
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
Select densitometer:
X-rite 341
4
Dmax = 315
Square Measured density Target density Density diff. Check
100%
23
23
0
0
90%
50
52,2
-2,2
0
80%
78
81,4
-3,4
0
70%
105
110,6
-5,6
0
Density Reproduction = OK
60%
135
139,8
-4,8
0
No CDM calibration needed for DT2B film
50%
162
169
-7
0
40%
193
198,2
-5,2
0
30%
221
227,4
-6,4
0
20%
250
256,6
-6,6
0
10%
280
285,8
-5,8
0
0%
308
315
-7
0
When entering the measured density values the decimal point appears in a different spot, e.g. measured value = 0.23, value to enter = 23.0
Lower limit
0
-5
-7
-8
-9
-10
-11
-12
-12
-13
-13
-14
-14
-14
-15
-15
-15
-16
-16
-16
-16
Upper limit
0
5
7
8
9
10
11
12
12
13
13
14
14
14
15
15
15
16
16
16
16
Density difference LinCheck image DT2B film in DS5302
20
15
Density Difference
Density
0
30
45
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
X-rite 310
X-rite 331
X-rite 341
X-rite 301
Mac Beth TR924
Gretag D200-2
10
5
0
Lower limit
Upper limit
Density difference
-5
-10
-15
-20
0
50
100
150
200
250
300
350
Target Density
Figure 19
(4) After the measured values are filled in, the density reproduction is calculated
automatically.
(5) At the right hand side of the table is shown, whether the Density Reproduction is
ok or not. In case it is not ok you are requested to carry out a CDM calibration.
3.2
Check for Dust Stripes / TPH Cleaning Procedure
To be done
•
Whenever dust stripes seem to be present.
•
During troubleshooting procedure
(1)
Check the films for dust stripes as described in the flowchart of
Figure 20.
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DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 32
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
TH cleaning
procedure
Dry TH cleaning
procedure
Print STI2 and
*
medicalimage test image.
Dismount TH.
No Okay. No
replacement
required
Vertical stripes
visible ?
Yes or in doubt
Clean TH with
Isopropyl alcohol
(”wet” cleaning).
Use ink eraser
for cleaning.
Refer to figure next page.
Clean TH with
Isopropyl alcohol
(”wet” cleaning).
*
Print STI2 test image.
Additional
vertical stripes
visible ?
Mount TH.
Yes
Clean TH with
Isopropyl alcohol
(”wet” cleaning).
No
Previous Stripes
still visible ?
Clean TH with
Isopropyl alcohol
(”wet” cleaning).
No
Okay. No
replacement
required.
Print STI2 test image.
*
Yes
Perform Resistor Check.
**
Yes
New vertical
stripes visible ?
No
Resistor Check okay ?
Replace TH.
No
Yes
Perform Dry TH
Cleaning Procedure.
Vertical
stripes visible ?
No
Okay. No
replacement
required.
No
Okay. No
replacement
required.
Yes
* Service Engineer Tools - Enter Service Command Session 3 Print Testimage – 1 Test image - STI2.ZIP
Perform TH ***
profile calibration.
** Browser service menu- 7 Test & Diagnose –
6 Diagnose mechanics – 5 Print Head Unit – 3 Resistor Check
*** Service Engineer Tools - Enter Service Command session
select '6. Calibration - 3. Print Head Calibration
IMPORTANT:
Observe TH cleaning rules
described next page.
Stripes visible in
medical_image test
image ?
Yes
Replace TH.
536736mm.cdr
Figure 20
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05-2009
DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 33
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
3.2.1
Basic Rules for the TH Cleaning Procedure
•
The correct cleaning material:
o Wet cleaning:
ƒ Use a lint free cloth lightly moistened with isopropyl – alcohol or a
cleaning issue.
ƒ For the isopropyl – alcohol: Less water in the alcohol is better.
Water can damage the thermal head. We recommend using a 90%
isopropyl – alcohol.
o Dry cleaning: Use the blue side of an ink eraser.
• The cleaning actions:
o Wet cleaning: The last cleaning action must be carried out in one way!
o Dry cleaning:
ƒ Dismount the thermal head before dry cleaning.
ƒ Make a linear cleaning movement, parallel to the resistor line.
Refer to Figure 21.
• General: Do not push on the IC cover of the thermal head during cleaning.
TH resistor line
TH cross section
TH top view
Blue side
Ink eraser
e.g. Pelican
type BR40
536410cd.cdr
linear cleaning movement
parallel to TH resistor line
Figure 21: Usage of ink eraser for TH cleaning
IMPORTANT:
Instruct the customer, not to fill the input tray with dropped films or films coming from
jam clearances:
•
These re-inserted films can be contaminated with dust and fingerprints which
can result in image artifacts or a defective thermal head.
•
If the film is inserted the wrong way, the thermal head gets heavily
contaminated, what makes a service intervention necessary.
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05-2009
DRYSTAR 5302
Type 5366/100
Chapter 3.6 / 34
Agfa Company Confidential
Repair and Service
Adjustments and Calibrations
DD+DIS150.05E
3.3
Resistor Check
To be done
Whenever film stripes in the film run direction seem to be caused by a defective
Thermal Print Head.
REQUIRED TOOLS:
Magnifying glass 8x, order number*: CM+9 9579 9904 0
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
REQUIRED TIME:
15 minutes
Purpose
With the resistor check it is possible to check if line artifacts are caused by an
electrical problem or by dirt on the thermal head. If the resistor check fails it’s not
necessary to perform a dry cleaning: The Print Head can be replaced right away.
The resistor check is performed in 2 (or more) steps:
1) A rough resistor measurement of all the resistor values. If large resistor drifts
show up, a message will show up to replace the Print Head.
2) A fine resistor measurement in one of 44 predefined areas of the image (see
Figure 22): The Service Engineer can enter this area at the printer, where he
suspects a defective resistor due to a line in print direction. If certain resistor
values in this specified region are out of range, a message will show up to
replace the Print Head.
3) This fine resistor measurement can be repeated for each suspected area.
How
(1) Go to the:
•
Browser service menu: 7 Service Actions - 6 Resistor Check or
•
Local keypad key-operator menu: 7 Service Actions - 5 Resistor Check
(2) Follow the instructions on the screen.
Figure 22: Print Head resistor check test film
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Type 5366/100
Chapter 3.6 / 35
Agfa Company Confidential
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 3.7
HEALTHCARE
Repair and Service
Imaging Services
Software Menus, Settings
Document No: DD+DIS150.05E
DRYSTAR 5302
5366/100
►
Purpose of this Document
This document lists the menus for service of the printer.
It can be used as a reference work to see which setting is made in which screen.
►
Document History
Edition.
Revision
Release
Date
1.1
06-2009
Changes
compared to previous Version 1.0
•
•
►
Adapted key-operator menu overview to available menus
of software release 2.0:
o
Added menu "Installation – Install site data".
o
Added menus "Service Actions – Resistor Check
and Print Infocounters.
Changed page layout from DIN A3 to DIN A4.
Referenced Documents
Document
Title
n.a.
n.a.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
06-2009 printed in Germany
Agfa Company Confidential
Document Node ID: 27681930
eq_03-7_menus-setting_e_template_v07
Copyright © 2009 Agfa HealthCare N.V.
Repair and Service
Software Menus, Settings
DD+DIS150.05E
►
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2009 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
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DRYSTAR 5302
5366/100
Chapter 3.7 / 2
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
LIST OF CONTENTS
1
PRINTER CONTROLS .............................................................................................................4
1.1
Controls at the local Keypad .....................................................................................................5
2
KEY-OPERATOR MENU VIA LOCAL KEYPAD ......................................................................6
3
KEY-OPERATOR BROWSER PAGES ....................................................................................7
4
SERVICE BROWSER PAGES ...............................................................................................11
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DRYSTAR 5302
5366/100
Chapter 3.7 / 3
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
1
Printer Controls
This section describes the printer controls which are available to operate the printer.
1
2
6
3
4
5
1
Power/Reset button
2
Display
3
Keyboard - details see next page
4
Status indicator LED
5
Film input tray
6
Film output tray
5367_100_3702.cdr
Page 1
The status indicator LED
At the right side of the display, a LE D indicates the status of the Drystar Axys.
Color
Light
Constant
Green
Blinking
Receive
jobs?
Printing
OK?
Ready (standby)
Yes
Yes
Startup sequence
No
No
Receiving jobs
Yes
Yes
Calculating
Yes
Yes
Printing
Yes
Yes
Calibrating
Yes
No
Status
Installation
Blinking
Action
Proceed.
Wait.
No
No
Key-operator
Yes/No
Yes/No
Service mode
No
No
Input tray empty
Yes
Yes/No
Refer to
User / Reference
Manual
Film jam
Yes
No
Refer to
User / Reference
Manual
Warning
Yes
Yes
Refer to
User / Reference
Manual
Error status
No
No
Refer to
Section
Troubleshooting
Proceed with
the activity.
Red
Constant
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5366/100
Chapter 3.7 / 4
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
1.1
Controls at the local Keypad
This section describes the printer controls at the local keypad.
The control buttons
Power / Reset
button
To power on or off the printer.
To reset the printer.
5367_100_3702.cdr
Page 3
Keypad keys:
Keyoperator key
To access the advanced functions of the Keyoperator mode. Refer to next page.
Escape key
To quit the current function or exit a menu without
saving modifications.
Confirm key
(In Key-operator mode)
To select a menu;
To accept an entry in a menu.
Up key
To move the cursor to the previous entry field.
To scroll upwards.
To increment the number in a(n) (alpha)numerical
entry field.
Down key
To move the cursor to the next entry field.
To scroll downwards.
To decrement the number in a(n)
(alpha)numerical entry field.
Left key
To scroll backwards through multiple choices
within a field.
To move the entry position in a(n)
(alpha)numerical entry field from right to left.
To toggle between values in a field.
Right key
To scroll forwards through multiple choices within
a field.
To move the entry position in a(n)
(alpha)numerical entry field from left to right.
To toggle between values in a field.
"
All keys (except the Key-operator key) have a LED that is lit when the key
is valid in a certain condition.
"
Press and hold down an arrow key to scroll quickly through a list
or a menu.
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Chapter 3.7 / 5
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
2
Key-Operator Menu via local Keypad
Figure 1 shows a tree structure of the key-operator menu at the local keypad.
=
=
Show settings
General
Upper input tray
Lower input tray
Network(DICOM)
Image quality
Logical printers
Based on SW Rel. 2.0
General
Other...
Time and date
Language
Beep on empty tray
Installed datasets
Change settings
General
Upper Input tray
Film view
Lower Input tray
Network(DICOM)
Image quality
Film view
Print image
Test image
From CF-Card
Printer AE-title
Save configuration
General
Hostname
NETWORK only
Domain name
Printer IP-address
Restore configuration
General
NETWORK only
Netmask
Router IP-address
Remove modality
Add modality
Calibration
Film calibration
Clean therm. head
General setting
Per modality setting
Service actions
Error messages
SMPTE
Warning messages
Repair history
Quality Control
Installation
Maintenance
Show open and update
Resistor Check
Show closed items
Print infocounters
5366_100_3702.cdr
Page 3
From CF-Card
Printer installation
Install Site Data
Figure 1: Tree structure of the key-operator menu at the local keypad
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DRYSTAR 5302
5366/100
Chapter 3.7 / 6
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
3
Key-Operator Browser Pages
This section displays the key-operator browser pages.
Welcome to this
DryStar 5302 printer
Prompt
Enter Password
drystar
Operator tools
Key-operator tools
******
Service engineer tools
OK
Cancel
Specialist tools
Security Tools
HELP
Welcome to this
DryStar 5302 printer
HOME
KEY OPERATOR TOOLS
Remote sessions
Welcome to this
DryStar 5302 printer
Enter key-operator command session
Release remote command session
Welcome to this
DryStar 5302 printer
Please wait while the printer is initializing
for Remote Session...
1
2
3
4
5
6
7
8
9
Key-Operator - Main
1. Show settings
2. Change settings
3. Print image
4. Save configuration
5. Restore config.
6. Calibration
7. Service actions
8. Quality Control
9. Installation
leave remote session
See page 8.
Figure 2: Overview of key-operator tools
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DRYSTAR 5302
5366/100
Chapter 3.7 / 7
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
1
2
Welcome to this
DryStar 5302 printer
Key-Operator - Show settings
1. General
2. Input tray
3. Network (DICOM)
4. Image quality
5. Logical Printers
6. Installed datasets
Key-Operator - Change settings
1. General
2. Input tray
3. Network (DICOM)
4. Image quality
4
Welcome to this
DryStar 5302 printer
Key-Operator - Print Image
1. Test Image
2. From Printer Flash Card
3. From Remote Computer
See
page 10.
See page 9.
2.3
Welcome to this
DryStar 5302 printer
Go back
6
Welcome to this
DryStar 5302 printer
Key-Operator - Restore configuration
1. From CF-Card
2. From Remote Computer
3. Frm dd/mm/yy hh:mm
Go back
8
Welcome to this
DryStar 5302 printer
Key-Operator - Service actions
1. Error Messages
2. Warning Messages
3. Repair history
4. Maintenance
7.1
5. Resistor Check
See
6. Print infocounters
page 10.
7. Horizontal alignment
Go back
Welcome to this
DryStar 5302 printer
Key-Operator - Calibration
1. Film Calibration
2. Therm. Head clean
Go back
7
2.2
Key-Operator - Save configuration
1. To Printer Flash Card
2. To this Computer
3.1
Go back
5
2.1
2.4
Go back
Go back
3
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Key-Operator - Quality Control
1. Quality Control
8.1 See page 10.
Go back
9
Welcome to this
DryStar 5302 printer
Key-Operator - Installation
1. New Software Installation
2. Printer Installation Wizard
9.1 See page 10.
Go back
Figure 3: Key-operator tools – 1st level
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5366/100
Chapter 3.7 / 8
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
2.1
2.2
Welcome to this
DryStar 5302 printer
Key-Operator - Change general settings
Date: 19
2004
Oct.
Time: 08
00
30
Welcome to this
DryStar 5302 printer
Key-Operator - Change input tray settings
Upper input tray
Normal
Back
Tag film format 14x17"
Film view
Language English
Chinese Simpl.
Japanese
DT2B
Tag film type
Beep on empty tray 5 beeps
Keypad contrast (60 ... 80) 68
Keypad backlight (0 ... 100) 50
Typical 68
Lower input tray
Normal
Back
Tag film format 14x17"
Film view
* Site name
* Site address
* City
* Country code (tel)
* Telephone
Remote connection
* Department
* Contact person
E-mail address
Comments
Tag film type
DT2B
Accept changes Discard changes Reset Values
2.4
Welcome to this
DryStar 5302 printer
Accept changes Discard changes Reset Values
Key-Operator - Change Image quality settings
2.3
Welcome to this
DryStar 5302 printer
Key-Operator - Change network settings (dicom)
2.4.1
1. General
2. Modality XYZ
see
page 10
Go back
1. Network settings
2. Remove modality
3. Add modality
Welcome to this
DryStar 5302 printer
Go back
Key-Operator - Change Image quality settings
Welcome to this
DryStar 5302 printer
Key-Operator - Change network settings (dicom)
Printer AE-title
Hostname
Domain name
Printer IP-Address
Netmask
Router IP-address
DS5302
ds5302
Daily used name
Modality AE-title
Look Up Table:
Interpolation:
12.10.68.41
255.0.0.0
Maximum density:
Accept changes Discard changes Reset Values
CT2
CT2_ARC
Linear
Kanamori
Kanamorilike
Replication
Linear
CubicHi-res
CubicBell
280
285
290
295
Accept changes Discard changes Reset Values
Figure 4: Key-operator tools – 2nd level (Part 1)
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5366/100
Chapter 3.7 / 9
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
3.1
Welcome to this
DryStar 5302 printer
2.4.1
Welcome to this
DryStar 5302 printer
Key-Operator - Print image
Key-Operator - Change Image quality settings
1. Ktbwd2n.zip
2. smpte_kan.zip
3. smpte_l300.zip
4. smpte_lin.zip
5. tpa.zip
Default film calibration off
on
Default Densitometer Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Go back
Accept changes Discard changes Reset Values
8.1
Welcome to this
DryStar 5302 printer
Key-Operator - Service actions
Data of last QC measuring
Date: 20-NOV-2004
Time: 09:01
Initials:
Max D: 3.1
DD: 0.2
Mid Density: 1.1
Base + Fog: 0.2
New reference: yes
no
Comment:
Key-Operator - Change Image quality settings
Select frequency
Every 5 packs
Accept changes Discard changes Reset Values
9.1
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Accept changes Go Back
New QC measuring
Reset Values
Key-Operator - Installation
Before install.
please make backup
7.1
1. OK, make backup
2. SKIP backup
Go back
Welcome to this
DryStar 5302 printer
Key-Operator - Service actions
1. Maintenance settings
2. Pending maintenance actions
3. Closed maintenance actions
Welcome to this
DryStar 5302 printer
Go back
Key-Operator - Installation
Choose Dataset
Proceed
Go Back
Browse .....
Welcome to this
DryStar 5302 printer
Reset Values
Key-Operator - Service actions
MAINTENANCE SETTINGS
Reset Item
Cycles to go Factory settings
Thermal head cleaning required
Replace thermal head anti dust filter
Replace thermal head (end of life)
Film calibration upper tray required
Film calibration lower tray required
Service maintenance required
4841
24841
62500
39841
500
2333
5000
25000
62500
40000
5000
5000
Go back
Figure 5: Key-operator tools – 2nd level (Part 2)
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Chapter 3.7 / 10
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
4
Service Browser Pages
This section displays the service browser pages.
Welcome to this
DryStar 5302 printer
Operator tools
Prompt
Enter Password
mega
Key-operator tools
Service engineer tools
******
Specialist tools
OK
Cancel
Security Tools
HELP
Welcome to this
DryStar 5302 printer
SERVICE TOOLS
HOME
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
Reboot Drystar
Reset Calibration Data
Connectivity tools
Scaling Setup
DICOM profile editor
LPD Profile Editor
Network configuration
Printqueue editor
Controller logging
Module repair
Modules
S1
S2
S3
S4
S5
S6
See page 12.
See page 7.
See page 20.
S7
S8
S9
S10
S11
S12
S13
S14
S15
See page 12.
See page 13.
See page 16.
See page 17.
See page 18.
See page 19.
Figure 6: Overview of service tool browser pages
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Chapter 3.7 / 11
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
S1
LIST OF ERRORS
MODULE : devilmodule
Elabel : Yes
HC207000 : devilmodule.dsh.connected
*TypeDefect
*Context207000
*ActionSeeManual
*Reason1Connector P9 not connected on Devil
Cure1Connect P9 on Devil
*Reason2Devil defect
Cure2Replace
PartMOD08
HC207001 : devilmodule.psu.connected
*TypeDefect
*Context207001
*ActionSeeManual
*Reason1Connector P15 not connected on Devil
Cure1Connect P15 on Devil
*Reason2Devil defect
Cure2Replace
PartMOD08
S2
1. Site and system info:
-----------------------Date:
18-Nov-2007
Time:
12:42:15
1.1 Device info:
---------------Product name:
drystar 5302
Type-No:
5175
Subtype-No:
Serial-No:
1234
Manufacture date:
01-Aug-2007 16:45:00
Installation date:
31-Nov-2007 13:10:30
1.2 Site info:
-------------City:
Padova
Site name:
Connectathon
Site address:
Avenida 12
Department name:
X-Ray
Phone:
1234321
Modem:
Comment:
1.3 Hardware info:
-----------------CPU:
0 - Devil 1.3 rev=? **
RAM:
512 Mbyte
S3
Security Setup
HTTP Yes
HTTPS No
..............
S13
INFO COUNTER drystar 5302
S4
Network info
IP-address 10.233.68.108
Hostname DI53IE2
Netmask 255.255.248.0
...................................
Cable info : 100 Mbit Half-Duplex
...........................................
link partner : 100HD 10HD autonegotiation
Cable info : 100 Mbit Half-Duplex
Output Queue
Retry timeout0
.......................................
Dicom input
........................................
LPD Profiles
.............................................
Site info
City
Site Name
Site address
Country code
Department name
Phone
Modem
Comment
Installation Date
InfoCounters
Last error codes ESC
......................................
Errors/Warnings
Name Total Relative Date of last
ESC1F Local SSL trusted certificate wi...4848Apr-27-2004 15:52:24
..............................................
______________ Power supply state
DC 5 Volts 4.96875 V
DC 3 Volts 3.2714844 V
DC +12 Volts 12.007315 V
DC -12 Volts -12.014129 V
DC 24 Volts 24.173584 V
DC TH Volts 0 V
DC TH Amps 0.0 A
______________ Error state
Current warnings
Current errors
______________ Temperatures
Heatsink 52.70407 C
Keypad-display 41.5 C
Drum-region 36.5 C
CPU-region 52 C
Current Max density 310.45212 points
______________ Density meter
Dark current Idrange 0: 78
range 1: 78
range 2: 77
Light current I09561, lamp at 75 %
______________ Display
Contrast-setting 68
Backlight-setting 50
______________ Status
Blemish heating enabled
CDM device enabled
Online diagnosis enabled
Security disabled
______________ Storage
Removable storage not present
Removable storage size Removable storage free Fixed (c:) storage size 122 MB (128045056 bytes)
Fixed (c:) storage free 0 bytes
S6
Welcome to this
DryStar 5302 printer
S5
FPGAVersion3.0.1
OSVersion
### /portex info
Versions : Portex=2004.05
Patch vers: 0
Build date: 13-oct-2004 16:12
Boot date : 17-NOV-2004 17:06:26
Net ID : 10.233.65.97 dry900
Ethernet : 08:00:66:80:44:09
Current Incidents:
Current Warnings:
Current Defects:
DriverVersionVersion: HW3.12 ; build timestamp : time = 14:36:45,21
ControllerVersion P4D3.03.15
DrystarVersion R1.9 C1
BoardVersion VILIS2.2
M16Version 45
S7
releaseRemoteSession
Figure 7: Service tool details (part 1)
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DRYSTAR 5302
5366/100
Chapter 3.7 / 12
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
!CalibrationRestore
HOME
class com.agfa.med.odin.printerserver.CalibrationRestore
Default uppertray
Default lowertray
Default Profile
Default CDM
Default DT2 B
Default DT2 M
Default uppertray
S8
Return to the default filmcalibration values.
Current calibration will be copied to a backup.
Return to the default filmcalibration values.
Current calibration will be copied to a backup.
Return to the default TPH profile calibration values.
Current values will be copied to a backup.
Return to the default CDM calibration values.
Current values will be copied to a backup.
Return to the default MDM-calibration values.
Current values will be copied to a backup.
Return to the default MDM-calibration values.
Current values will be copied to a backup.
Default lowertray
HOME HELP
Default Profile
Default CDM
Default DT2 B
Default DT2 M
Controller Setup
Reduction icon on image: yes
S9
Kernel: when no image scaling is needed for CubicHighRes:
Automatically switch to CubicBell: yes
Use CubicBell smooth factor: 0.35 ( >= 0.1 and <= 10 )
OK Changes require reboot
HOME HELP
DICOM Input Setup
S10
Dicom Print SCP Servers
S10.1
Setup Dicom Print SCP Servers
see page 14
Dicom Host Profiles
A 'Host Profile' defines the print parameters for a specific host (modality).
Available Host Profiles:
S10.3 see page 15
New
View/Edit
Remove
Clone
Import/Export
At run-time, profile selection is done based on the incoming 'Calling AE title'
and the receiving SCP server.
If no profile is found, the default (site) profile will be used.
Edit the default (site) profile
Validate profiles
Input status
idle
S10.2
Auto Dicom Configuration
see page 14
Refresh
Update profile database
Select profile database file to upload:
Browse ...
Upload new DB
Figure 8: Service tool details (part 2)
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Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
HOME HELP
DICOM Print SCP Setup
Setup one or more Dicom SCP servers on this device:
One 'Dicom Print SCP server' is capable of handling multiple Dicom
print associations
S10.1
Dicom Print SCP
Internal Name: DEFAULT_SCP
Called AE title: DS5302
Listen at Port: 104
Max. allowed associations: 10
Secure channel (SSL):
Comments:
OK
Create new Dicom Print SCP
HELP
Cancel
Changes require reboot
Site Defaults
These are the default print settings for all Dicom input for which no special 'Host Profile' is made.
The values may be overloaded at run-time by the Dicom input.
You can prevent this by checking the checkboxes at the left side.
Only some parameters can be edited.
bottom
1
LOW
normal
Number of Copies:
Print Priority:
Polarity:
c
d
fe
g
c
d
fe
g
S10.2
portrait
Film Orientation:
NO
Trim:
Film Size ID:
Medium Type:
Print even if Film Size ID/Medium type not supported: YES
NO
Print even if Application type not supported:
Initial allocated memory size per printjob (MBytes): 100
Interpolation Type cubicHighRes,smoothFactor: -0.7
Kernel:
Magn: max
Magnification:
disabled
Decimate/Crop behaviour:
ratio: 1.0 / 1.0
Pixel Size:
kanamori
Perception LUT:
0
Kanamori Like value:
Custom value:
2000
Illumination (cd/m2):
10
Reflected Ambient Light (cd/m2):
BLACK
Border Density (OD x100):
BLACK
Empty Image Density (OD x100):
Minimum Density (OD x100):
320
Maximum Density (OD x100):
Header Annotation
none
Edit Custom
None
Contents:
Edit Custom
Courier 12
Font:
Footer Annotation
none
Edit Custom
None
Contents:
Edit Custom
Courier 12
Font:
Window (%):
Level (%):
r0
Image Orientation:
0
Conformance/Status Level:
OFF
N-EVENTs enabled:
NO
Mammo:
NO
Mammo CWR Rotation:
0
Association Timeout (s):
0
Image Timeout (s):
Allow EXPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR BIG ENDIAN:
Resolution:
Supported SOP classes:
Early processing allowed:
LR like:
Ok
true
true
508
All enabled
YES
off
Cancel
Figure 9: Service tool details (part 3)
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Repair and Service
Software Menus, Settings
DD+DIS150.05E
HELP
Host Profile: Name XYZ
These are the default settings for all print jobs coming from the host
(modality) specified under 'Calling AE title'.
The values may be overloaded at run-time by the Dicom input.
You can prevent this by checking the checkboxes at the left side.
S10.3
Nick Name: Name XYZ
Use this profile only for incoming 'Calling AE title': Host AE
Use this profile only for local SCP server: all
Host Profile type: GENERIC-GENERIC Change
Number of Copies:
Print Priority: low
Polarity:
normal
Film Orientation: portrait
Trim: no
Film Size ID:
Medium Type:
Print even if Film Size ID/Medium type not supported: yes
Print even if Application type not supported:
no
Kernel: site
Edit Custom Interpolation Type cubicHighRes,
Magnification: Edit Magn: max smoothFactor: -0.7
Decimate/Crop behaviour :
disabled
Pixel Size:
Edit ratio: 1.0 / 1.0
Perception LUT: kanamori
Kanamori Like value:
Custom value:
Illumination (cd/m2):
Reflected Ambient Light (cd/m2):
Border Density (OD x100):
Empty Image Density (OD x100):
Minimum Density (OD x100):
Maximum Density (OD x100):
site
300
Header Annotation:
Contents: none
Edit Custom
Font:
site
Edit Custom
Footer Annotation:
Contents: none
Edit Custom
Font:
site
Edit Custom
Window (%):
Level (%):
Image Orientation:
r0
Conformance/Status Level: 0
Nevent enabled: off
site
Mammo modality:
site
Mammo CWR Rotation: NO
Association Timeout (s):
Image Timeout (s):
Allow IMPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR LITTLE ENDIAN:
Allow EXPLICIT VR BIG ENDIAN:
Resolution: 508
Supported SOP classes: Edit
LR like:
off
OK Cancel Show Defaults
Show last Input
Manually customized items are show in red
The last received input values are show in blue (click 'Show Last Input' button)
Figure 10: Service tool details (part 4)
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Repair and Service
Software Menus, Settings
DD+DIS150.05E
HOME HELP
LPD Setup
LPD Servers
S11
S11.1
LPD Server Setup
New
View/Edit
Remove
Clone
Layout Preview
S11.2
Validate All Profiles
HOME HELP
LPD Server Setup
LPD Server
S11.1
Port: 515 Clear it to remove the LPD Server
Max allowed associations: 10
Activate at startup:
Secure channel:
Comments:
OK
HELP
Create new LPD Server
Cancel
Changes require reboot
LPD Profile: Name XYZ
These settings can be overruled by the LPD protocol.
You can prevent this by checking the checkboxes at the front.
S11.2
Profile Name: Name XYZ
Medium Size: _14x17
Medium Type: bluebased
Layout: Optimal Row
Number of copies:
Film Orientation: portrait
Region Of Interest: Edit
Pixel Size: ratio:
Edit
Polarity: normal
Image Orientation: r0
Input LUT:
Edit
Usertaste Gray:
Edit
Usertaste Color:
Edit
Edit
Magnification:
Edit
Kernel:
Edit
Trim:
Edit
Background Color: Grayscale
Edit
Empty Color: Gray: Grayscale
PostScript Requested page size: Width:
Height:
PostScript policy: pagesizeDependent
Resolution:
320
Initial allocated memory size per printjob (MBytes):
Annotation 1: Edit
Annotation 2: Edit
OK Cancel Factory Defaults
Customized items are show in red.
Figure 11: Service tool details (part 5)
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Repair and Service
Software Menus, Settings
DD+DIS150.05E
HOME HELP
Basic IP
S12
Network Configuration
Routing
DNS
Ethernet
Reboot Device
Basic IP settings
IP address
Host name
Domain
Subnetmask
S12.3
S12.2
S12.1
Obtain IP settings automatically (RARP/BOOTP/DHCP) no
OK Changes require reboot
HOME HELP
Basic IP
Network Configuration
Routing
DNS
Ethernet
Reboot Device
Routing
Default gateway
S12.1
OK Changes require reboot
More Routes
Reach Device
via gateway:
OK Changes require reboot
Test Routes
Ping a device
HOME HELP
Basic IP
Ping
Network Configuration
Routing
DNS
Ethernet
Reboot Device
S12.2
DNS servers
A DNS server translates a given hostname into an IP address.
Remove
Add Changes require reboot
Test DNS
Enter a hostname:
HOME HELP
Basic IP
Resolve
Network Configuration
Routing
DNS
Ethernet
Reboot Device
S12.3
Ethernet
Current line properties: 100 Mbit Full-Duplex
Link partner (other side): : 100FD 100HD 10FD 10HD autonegotiation
Ethernet (MAC) address: 08:00:66:80:44:09
Setup: Type: UTP
MII address:
Auto negotiation, capabilities:
10 MBit Half Duplex
10 MBit Full Duplex
100 MBit Half Duplex
100 MBit Full Duplex
Fixed (no negotiation)
Mbit HALF DUPLEX
10
Counters:
Total Rx Packets
= 2056422
Total Rx ERROR Packets = 0
Total Tx Packets
= 196164
Defer Xmission Count
=0
Carrier Lost Count
=0
Out Of Window Collissions = 0
Collisions Count
=0
Excess Collisions Count = 0
Transmit FIFO underrun = 0
Receive FIFO overrun
=0
Warning: changes become active immediately !!!
Save settings to file (only enable this after a test)
OK
Factory Defaults
Clear Counters
Figure 12: Service tool details (part 6)
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Repair and Service
Software Menus, Settings
DD+DIS150.05E
HOME HELP
Output Queue
Output Queue contents:
Filter on
S13
all
Creation date
Sort on
Delete
Delete All
Set Emergency
Auto-Refresh
Input state:
HOME HELP
Logging
Current Log File
S14
Show Log file
Set Log Levels
TaskLog
Level
ERROR
NipOpImage
ERROR
DCMPrintToPrintJob
PrintJobHandler
ERROR
ColorConvertOpImage
ERROR
PAGE
ERROR
DCMIBCodec
ERROR
DrawableRI
ERROR
ComposeOpImage
ERROR
CropOpImage
ERROR
TiledImage
ERROR
CMM
ERROR
LPD
ERROR
BorderOpImage
ERROR
PrintQueueEditor
ERROR
JobQueue
ERROR
JobProvider
ERROR
NipOpImage2
ERROR
AuthenticationManager
ERROR
QueueFactory
ERROR
VolatileTiledImage
ERROR
PrintQueue_Management ERROR
XML
ERROR
TranslateOpImage
ERROR
PFE
ERROR
PSCodec
ERROR
FontRI
ERROR
MfxPrinterInfoHandler
ERROR
Raster
ERROR
OverlayOpImage
ERROR
CFG
ERROR
DCMPrintSCP-0
ERROR
FontCache
ERROR
NipOpImage implements following operations: scaling/filtering, lookup and rotation.
DCMPrintToPrintJob converts Dicom Printjob into printqueue job
PrintJobHandler is listener for jobavailable events and converts the available jobs in a bitmap for
ColorConvertOpImage implements the conversion from one ColorSpace to another
'Page' calculates the position of imageboxes in a page
ComposeOpImage implements the operation to Compose multiple source images into one image
CropOpImage creates a new image out of the region of interest of the source image.
TiledImage transfers images to/from disk
CMM (Color Management Module) converts image data from one colorspace to another and
Line Printer Daemon : A group of hosts requests services from a LPD running on a host. The
BorderOpImage implements the border operation (e.g. trim)
This is the UI component of the printqueue (browser & keypad)
Non Persistent Queue. (Version : 2.03)
JobProvider is a printqueue consumer that publishes available jobs to the subscribers.
implements following operations: scaling/filtering, lookup and rotation.
Secure Access Management: Authentication Manager for accessing URLs and keypad menus
Starts the requested (or available) queue. (Version : 2.01)
Version 1.03 : Monitors the printqueue. Arrange communication between printqueue and several
The Printer Front End receives printjobs from a network (DICOM LPD) or any proprietary interface
PSCodec (de)codes postscript/pdf files
Mfx is an Agfa communication protocol to interchange printer status messages
OverlayOpImage implements the operation to put an overlay above the source image.
CFG handles configuration issues such as profiles, browser GUI, ...
Dicom Print Service Class Provider on port 104 for DS5300 application.Handles incoming Dicom
Configure the Logger
NO
Log to Console
NO
Log to File
Max number of log directories to keep
Max number of log pages (files) per directory
Timestamp in date format
YES
Add timestamp to console loggings
NO
Logging to Plog logbox at level
Submit
Factory Defaults
Figure 13: Service tool details (part 7)
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Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
Figure 14: Service tool details (part 8)
NOTE:
The red marked areas in Figure 14 represent the different modules listed in the left
navigation pane.
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Chapter 3.7 / 19
Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
Welcome to this
DryStar 5302 printer
Operator tools
Prompt
Enter Password
mega
Key-operator tools
Service engineer tools
******
Specialist tools
OK
Cancel
Security Tools
HELP
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
1
2
3
4
5
6
7
8
9
SERVICE TOOLS
HOME
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
Reboot Drystar
Reset Calibration Data
Connectivity tools
Scaling Setup
DICOM profile editor
LPD Profile Editor
Network configuration
Printqueue editor
Controller logging
Module repair
Modules
1
Welcome to this
DryStar 5302 printer
Service - Main
1. Show settings
2. Change settings
3. Print image
4. Save configuration
5. Restore config.
6. Calibration
7. Service actions
8. Quality Control
9. Installation
leave remote session
2
Service - Show settings
1. General
2. Input tray
3. Network (DICOM)
4. Image quality
5. Logical Printers
6. Installed datasets
3
See
page 21.
See
page 23.
Welcome to this
DryStar 5302 printer
Service - Change settings
1. General
2. Input tray
3. Network (DICOM)
4. Image quality
2.1
2.2
See page 23.
2.3
2.4
Go back
Go back
See
page 20.
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Print image
1. LinCheck.zip
2 .STI1.zip
3. STI2.zip
4. medicalimage.zip
Service - Print Image
1. Test Image
2. From CF Card
3. From Remote Computer
Go back
Go back
Figure 15: Service command session (part 1)
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Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
4
5
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Restore configuration
Service - Save configuration
1. General
2. Network only
1. General
2. Network only
Go back
6
Go back
7
Welcome to this
DryStar 5302 printer
Welcome to this
DryStar 5302 printer
Service - Calibration
1. Film Calibration
2. Internal Densitometer Calibration
3. Thermal Print Head Calibration
4. Smart Profile Calibration
5. Compliance Film Calibration
Service - Service actions
1. Error Messages
2. Warning Messages
3. Repair History
4. Maintenance
5. Logging
6. Resistor Check
7. Horizontal Alignment
Go back
Go back
8
Welcome to this
DryStar 5302 printer
Service - Quality Control
1. Start Quality Control procedure
2. Edit additional data for last QC
Go back
Welcome to this
DryStar 5302 printer
Service - Service actions
Active Reset Item
Maintenance Action
Cycles Factory
to go settings
Thermal head cleaning required
5000
5000
5000
Y
N
Y
N
Replace thermal head anti dust filter
25000
25000
25000
Y
N
Y
N
Replace thermal head (end of life)
62500
62500
62500
Y
N
Y
N
Film calibration upper tray required
4898
5000
5000
Y
N
Y
N
Film calibration lower tray required
5000
5000
5000
Y
N
Y
N
Service maintenance required
5000
5000
5000
Y
N
Y
N
Accept Changes
Discard Changes
Current
settings
Reset Values
Figure 16: Service command session (part 2)
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Agfa Company Confidential
Repair and Service
Software Menus, Settings
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Welcome to this
DryStar 5302 printer
2.1
Service - Change general settings
Date: 19
2004
Oct.
Time: 08
00
30
2.3
Service - Change network settings (dicom)
1. Network settings
2. Remove modality
3. Add modality
Language English
Chinese Simpl.
Japanese
Beep on empty tray 5 beeps
Keypad contrast (60 ... 80) 68
Keypad backlight (0 ... 100) 50
Welcome to this
DryStar 5302 printer
Go back
Typical 68
Welcome to this
DryStar 5302 printer
* Site name
* Site address
* City
* Country
* Country code (tel)
* Telephone
Remote Connection
* Department
* Contact person
E-mail address
Comments
Service - Change network settings (dicom)
DS5302
ds5300
Printer AE-title
Hostname
Domain name
Printer IP-Address
Netmask
Router IP-address
Accept changes Discard changes Reset Values
2.2
Welcome to this
DryStar 5302 printer
Key-Operator - Change input tray settings
12.10.68.41
255.0.0.0
Accept changes Discard changes Reset Values
2.4
Welcome to this
DryStar 5302 printer
Service - Change Image quality settings
If RF-tag is missing or malfunctioning
printing with Dmax = 2.00
printing not possible
1. General
2. Modality XYZ
Go back
Upper input tray
Normal
Film view
Back
Tag film format 14x17"
Tag film type
Welcome to this
DryStar 5302 printer
DT2B
Lower input tray
Service - Change Image quality settings
Normal
Back
Tag film format 14x17"
Film view
Tag film type
Default film calibration off
on
DT2B
Accept changes Discard changes Reset Values
Default Densitometer Macbeth TR924
Gretag
X-Rite 301
X-Rite 310
Default A-sharp-TMML
Welcome to this
DryStar 5302 printer
off
on
Accept changes Discard changes Reset Values
Service - Change Image quality settings
Select frequency
Every 5 packs
Accept changes Discard changes Reset Values
Figure 17: Service command session (part 3)
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Agfa Company Confidential
Repair and Service
Software Menus, Settings
DD+DIS150.05E
9
9.1
Welcome to this
DryStar 5302 printer
Service - Installation
1. New Software Installation
2. Printer Installation Wizard
3. Install Site Data
Go back
Welcome to this
DryStar 5302 printer
Service - Installation
Before install.
please make backup
1. OK, make backup
2. SKIP backup
Go back
Welcome to this
DryStar 5302 printer
Service - Installation
Choose Dataset
Proceed
Go Back
Browse .....
Reset Values
Figure 18: Service command session (part 4)
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Agfa Company Confidential
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 3.8
HEALTHCARE
Repair and Service
Imaging Services
Software Releases and Patches
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this Document
This document lists all customer released software versions with their features,
limitations and known problems.
►
►
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.1
1.3
10-2011
Added software version 2.2.0_C1.
See section 13.
Referenced Documents
Document
Title
DD+DIS157.11E
DRYSTAR 5302 SB24: Software 2.2.0_C1 introduced in
Production
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
10-2011 printed in Germany
Agfa Company Confidential
Document Node ID: 28041466
eq_03-8_release-patch_e_template_v08
Copyright © 2011 Agfa HealthCare N.V.
Repair and Service
Software Releases and Patches
DD+DIS150.05E
►
Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see Agfa HealthCare Library > General Info > Agfa HealthCare > Publications >
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare or one of its affiliates
or who are otherwise authorized by Agfa HealthCare or one of its affiliates to provide
such services.
NOTE:
To verify the latest version of a chapter of the Service Manual refer to the “Checklist for
Completeness” in the Agfa HealthCare Library.
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Chapter 3.8 / 2
Agfa Company Confidential
DD+DIS150.05E
Repair and Service
Software Releases and Patches
LIST OF CONTENTS
1
2
3
SOFTWARE RELEASE 1.8.0_C1 ............................................................................................5
1.1
Supported Features ..................................................................................................................5
1.2
Limitations .................................................................................................................................5
1.3
Known Problems.......................................................................................................................6
SOFTWARE RELEASE 1.8.0_C2 ............................................................................................6
2.1
Solved Software Bug ................................................................................................................6
2.2
New Feature..............................................................................................................................7
SOFTWARE RELEASE 1.8.1_C1 ............................................................................................8
3.1
4
SOFTWARE RELEASE 1.9.0_C2 ............................................................................................9
4.1
5
9
10
Solved Software Bugs.............................................................................................................13
SOFTWARE RELEASE 1.9.2_C1 ..........................................................................................15
8.1
Solved Software Bugs.............................................................................................................15
8.2
New Feature............................................................................................................................16
SOFTWARE RELEASE 2.0.0_C2 ..........................................................................................17
9.1
New Features..........................................................................................................................17
9.2
Solved Bug in Software 2.0.0_C2 ...........................................................................................18
9.3
Known Software Issue ............................................................................................................19
SOFTWARE RELEASE 2.0.0_C3 ..........................................................................................20
10.1
11
Solved Software Bugs.............................................................................................................12
SOFTWARE RELEASE 1.9.1_C1 ..........................................................................................13
7.1
8
Solved Software Bug ..............................................................................................................10
SOFTWARE RELEASE 1.9.0_C4 ..........................................................................................11
6.1
7
New Features............................................................................................................................9
SOFTWARE RELEASE 1.9.0_C3 ..........................................................................................10
5.1
6
Solved Software Bugs...............................................................................................................8
New Feature of Software 2.0.0_C3 ........................................................................................20
SOFTWARE RELEASE 2.1.0_C2 ..........................................................................................21
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Chapter 3.8 / 3
Agfa Company Confidential
DD+DIS150.05E
11.1
12
New Feature of Software 2.1.0_C2 ........................................................................................21
SOFTWARE RELEASE 2.1.0_C3 ..........................................................................................22
12.1
13
Repair and Service
Software Releases and Patches
Solved Bugs in Software 2.1.0_C3 .........................................................................................22
SOFTWARE RELEASE 2.2.0_C1 ..........................................................................................23
13.1
Solved Bugs in Software 2.2.0_C1 .........................................................................................23
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1
1.1
Software Release 1.8.0_C1
Type of new Software
1st customer release
Release Date
09/2005
Printer Serial Numbers
 SN1001
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
Supported Features
All features as specified:




1.2
Printing diagnostic data according to the DICOM standard with a
resolution of 320 dpi
Printing on Drystar DT2B and DT2C films
Supported film sizes:
14x17", 14x14", 14x11", 10x12", 8x10"
Support of the new thermal model TMML, commercial name "A#sharp"
Limitations
Software 1.8.0_C1 has following limitations:



User Interface screens are only available in Dutch, English, French, German,
Italian, Norwegian, Portuguese, Spanish and Swedish language.
RF tag overrule functionality (printing with Dmax = 2.0 O.D.) not yet implemented
Only Microsoft Internet Explorer 5.5 or higher is usable as browser application.
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1.3
Known Problems
Software 1.8.0_C1 has following known software problems:




2
In case the Online Diagnosis detects that the Output Module is Causeive and has
to be exchanged, it does not display "MOD 06 - Please replace module" but "E06 Please replace module".
The Module pages in the Service Engineer Tools are not yet operational
In case a film jam happens with last film in a package, the printer does not show
"empty film tray" but continues printing with the "protective cover", what leads to
jam with the protective cover.
Automatic film calibration fails in case of a pending maintenance action.
Software Release 1.8.0_C2
Type of new Software*
Software Update
Release Date
11/2005
Printer Serial Numbers
 SN1156 plus 1143 and SN 1149
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
2.1
Solved Software Bug
Symptom
Thermal Head calibration could lead to vertical stripes on the film in the range of
 0.05 O.D*. units (For comparison: Under best viewing conditions the human eye can
distinguish 0.01 O.D. units).
*O.D. = Optical Density
Cause
Software fault
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2.2
New Feature
Added languages for the Operator and Key-Operator displays:
Languages in Software 1.80_C1
Additional Languages
in Software 1.80_C2
Dutch
Chinese-simplified
English
Chinese-traditional
French
Czech
German
Danish
Italian
Finnish
Norwegian
Greek
Portuguese
Japanese
Spanish
Korean
Swedish
Polish
Russian
Estonian
Hungarian
Latvian
Lithuanian
Slovak
Table 1: Languages for Operator and Key-Operator Screens
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3
Software Release 1.8.1_C1
Type of new Software*
Software Update
Release Date
10/2006
Printer Serial Numbers
≥ SN 2175 plus 2091, 2134, 2143, 2159
and 2173
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
3.1
Solved Software Bugs
Software 1.8.1_C1 solves following software bugs:
Symptom 1
Film transport problems from the upper tray
Additional Information:
−
−
−
Cause
Film jam mainly happens with film size 14x17"
Error message HC314003 in the infocounter
The user interface shows error message: "Film Jam: Open upper input tray and
clear film path"
Non-optimized film transport & aligning from upper tray, caused by the friction clutch
in the gear box
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Symptom 2
Electromagnetic radiation of the Themis CPU above specifications.
This symptom has no impact for the printer operation, violates however the specified
electromagnetic radiation values.
Cause
4
A certain component on the Themis CPU named "Spread Spectrum Clock (SSC)" is
switched off during operation.
Software Release 1.9.0_C2
Type of new Software*
Software Upgrade
Release Date
06/2007
Printer Serial Numbers
≥ SN 3930, plus 3642, 3645, 3711, 3714, 3798,
3803, 3815, 3856, 3862, 3864, 3865, 3867 to
3880, 3883, 3887, 3895, 3903 to 3909, 3911 to
3913, 3915 to 3924, 3926 to 3928
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
4.1
New Features
Software 1.9.0_C2 contains following new features:

Support of RoHS conform printed circuit boards

Improvement of the Thermal Model, what improves constancy if several films are
printed short after each other
NOTE:
As of software 1.9.0_C2 the key-operator screens are available in English language
only.
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Software Release 1.9.0_C3
Type of new Software*
Software Upgrade
Release Date
07/2007
Printer Serial Numbers
SN 3886, 3887, 3905, 3919, 3920, 3945, 3967,
3972, 3985, 3992, 4014, 4021, 4022, 4023,
4026, 4028, 4029, 4038, 4040, 4044, 4047,
4049, 4050, 4052, 4055, 4059, 4060, 4068,
4069, 4072, 4074, 4077, 4078, 4080, 4081,
4088, 4089, 4092, 4099, 4102, 4113, 4114,
4116, 4125, 4126, 4127, 4128, 4129, 4131,
4132, 4133, 4134, 4137, 4138, 4139, 4140,
4141, 4142, 4143, 4144, 4145, 4146, 4147,
4148, 4149, 4150, 4151, 4152, 4153, 4154,
4155, 4156, 4157, 4158, 4160, 4162, 4163,
4165, 4166, 4167, 4170, 4170, 4173, 4174,
4175, 4176, 4177, 4178, 4179, 4181, 4182,
4184, 4185, 4196, 4197, 4198, 4199, 4200,
4203, 4204, 4205, 4206, 4207, 4209, 4210,
4211, 4215, 4218, 4232
Availability
Software 1.9.0_C3 was not published via
MedNet, GSO library.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
5.1
Solved Software Bug
Software 1.9-0_C3 contains a bugfix for the production tools only.
It does not contain bugfixes of problems that may occur in the field.
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Software Release 1.9.0_C4
Type of new Software*
Software Upgrade
Release Date
08/2007
Printer Serial Numbers
≥ SN 4368 plus 3923, 3924, 3976, 3988,
3995, 4000, 4006, 4007, 4009, 4012, 4013,
4015, 4018, 4020, 4024, 4025, 4027, 4030,
4031, 4033, 4034, 4035, 4039, 4041, 4042,
4043, 4045, 4046, 4048, 4051, 4053, 4054,
4056 to 4058, 4061 to 4067, 4070, 4071,
4073, 4075, 4076, 4079, 4082 to 4087,
4090, 4091, 4093 to 4095, 4097, 4098,
4100, 4101, 4103 to 4112, 4115, 4117,
4118 to 4124, 4130, 4135, 4136, 4159,
4161, 4164, 4169, 4172, 4183, 4186, 4187
to 4195, 4201, 4202, 4208, 4212, 4213,
4214, 4216, 4217, 4219 to 4226, 4228,
4230, 4231 to 4237, 4239 to 4249, 4251,
4252, 4254 to 4262, 4264, 4266, 4267 to
4316, 4318 to 4354, 4355, 4357, 4358 to
4365, 4366
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
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6.1
Solved Software Bugs
Symptom 1
Sporadic film jams in the output module and corresponding error message:
“Film jam - Open top cover and clear film jam”
Top border is too large (> 7 mm);
images possibly printed until the
trailing edge of the film.
O.K.
NOT O.K.
approx. 6 mm
> 7 mm
Im
Inf age
orm
ati
o
n
Symptom 2
The fault mainly appears with 8x10” or 12x10” films printed from the lower tray.
With lower probability the fault may also happen:
o With other film formats (14x17”, 14x14”, 14x11”) printed from the lower tray
o With any film format printed from the upper tray
Im
Inf age
orm
ati
on


Figure 1
Cause
Software fault in software 1.9.0_C3
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Software Release 1.9.1_C1
Type of new Software*
Software Upgrade
Release Date
04/2008
Printer Serial Numbers
≥ SN 5723 plus 5660, 5665, 5667, 5669,
5672, 5676, 5677, 5679, 5683, 5684, 5717,
5719, 5721
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
7.1
Solved Software Bugs
Software 1.9.1_C2 solves following software bugs:
Symptom 1
Cause
Sporadic input film jams for films from the upper tray, mainly 14” films:

Error message at the local display:
Film jam! Open upper input tray and clear film path

Error message in the infocounter: HC314003
The force for driving the film towards the thermal head is sporadically too low.
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Solution
Install "upper pickup modification kit", spare part number*: CM+3617030. It contains:
1. Modified latches which open and close the rollers for moving the film towards the
thermal head:

Reinforced holders for the axle.

More clearance for the axle which is moved by the latches
(before: ± 0.25 mm, now ± 1 mm).
2. Stronger springs at the upper pickup rollers. These springs define the friction
between rollers and film.
3. Software patch 1.9.1_C1 with optimized film pick-up timing
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
Symptom 2
When printing calibration films (Film calibration; Internal Densitometer Calibration;
Thermal Print Head Calibration) the printer makes a strange noise.
The noise depends on the type of Thermal Head (Kyocera / Toshiba) and the film
batch.
Cause
Resonances inside the printer, appearing sporadically at low density printing.
Solution
Software Patch 1.9.1_C1 has different calibration patterns implemented to avoid
sporadic resonances. Example for film calibration film see Figure 2.
Figure 2
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Software Release 1.9.2_C1
Type of new Software*
Software Upgrade
Release Date
11/2008
Printer Serial Numbers
≥ SN 7069, plus 6827, 6867, 6887, 6902,
6917, 7067, 7052 and 7057
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
8.1
Solved Software Bugs
Software 1.9.2_C1 solves following software bugs:
Symptom 1
Sporadically the printer stops boot-up with message “Error System Failure”:



Cause
When pressing the ON/OFF switch the printer cannot be switched off.
Access via network is not possible (to reboot remotely).
After unplugging and reconnecting the mains cable the printer usually starts up
normally.
CPU Driver problem
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Symptom 2
When the upper or lower RF tag (RF = Radio Frequency) is Causeive (Error HC301003
/ HC 302003) the display names the wrong defective RF tag (RF1 instead of RF2 and
vice verse).
Also in the service manual DD+DIS150.05E, section 4, edition 1 revision 0, Reference
Diagrams, the RF-tags are mixed.
Correct:
RF1 = lower tray
RF2 = upper tray
Cause
Mismatch of correct naming of RF tag in translation file for LCD display, service manual
and software
8.2
New Feature
Currently the RF-Tags of the film packages
have their information stored in a non-ISO
format.
To be prepared for future changes of the RF
tags (new format as defined by ISO) software
≥ 1.9.2_C1 already accepts ISO RF tags.
Figure 3
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9
Software Release 2.0.0_C2
Type of new Software*
Software Upgrade
Release Date
07/2009
Printer Serial Numbers
≥ SN 8923 plus 8634, 8662, 8679, 8691,
8694, 8847,8848, 8854, 8856, 8857, 8858,
8865, 8871, 8873, 8875, 8880, 8886, 8893,
8894, 8896, 8897, 8903, 8908, 8911, 8912,
8913, 8914, 8915, 8916, 8917, 8918, 8919,
8920, 8921
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
9.1
New Features
Software 2.0.0_C2 contains following new features:

Software supports both printers, DRYSTAR 5302 and DRYSTAR AXYS.

Support of 14 bit contrast resolution (instead of 12 bit)

Improved RF-tag locking mechanism (identical to RF-tag locking mechanism of
DRYSTAR 550X software 6.0)

Support of “Compliance film calibration” which may be required to pass the
Afssaps / EUREF* acceptance test.
For DRYSTAR AXYS this feature was available already as of software 1.6.3_C1,
however only for Mammo printing. Now it is available also for non-mammography
applications for DRYSTAR 5302 and DRYSTAR AXYS.
*Afssaps =
EUREF =
Agence française de sécurité sanitaire des produits de santé
European Reference Organisation for Quality Assured Breast Screening and
Diagnostic Services
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
Extended operating System and Browser Compatibility of the Operator, KeyOperator and Service Browser Pages.
Supported operating systems:
- Windows 2000
- Windows XP
- Windows Vista
Supported browsers:
- Internet Explorer 6, 7 and 8
- Firefox 3

Support of Resistor Check Function. This function allows troubleshooting of film
stripes in the film run direction.
9.2
Solved Bug in Software 2.0.0_C2
Symptom 1
Sporadically the printer stops boot-up with message “Error System Failure”:

When pressing the ON/OFF switch the printer cannot be switched off.

Access via network is not possible (to reboot remotely).

After unplugging and reconnecting the mains cable the printer usually starts up
normally.
Cause
CPU Driver problem
Solution
Install software 2.0.0_C2 to prevent the problem.
NOTE:
For DRYSTAR 5302 software patch 1.9.2_C1 solved already most cases of
the problems.
Symptom 2
Infocounter data and E-Label data sporadically do not match.
Cause
E-Label and Infocounter synchronization problem
Solution
Install software 2.0.0_C2.
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Symptom 3
Some DRYSTAR 5302 printers sporadically print films partially only, especially with
high workload: The rest of the film is gray.
Cause
Data underrun due to a software problem
Solution
Install software 2.0.0_C2.
9.3
Known Software Issue
Symptom
Login problems with the Firefox browser:
In some cases the login to the service web pages has to be repeated three times, until
login is successful.
Cause
Incompatibility with login script and Firefox browser in certain cases
Solution
Repeat the login up to three times until it is successful.
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Software Release 2.0.0_C3
Type of new Software*
Software Upgrade
Release Date
09/2009
Printer Serial Numbers
≥ SN 9464 plus SN 9288, 9409
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
NOTE:
As of Software 2.0.0_C2 DRYSTAR 5302 and DRYSTAR AXYS use the same
software.
10.1
New Feature of Software 2.0.0_C3
Compared to software 2.0.0_C2 the RF tag locking mechanism is further improved.
This supports a reliable detection of falsely inserted films.
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Software Release 2.1.0_C2
Type of new Software*
Software Upgrade
Release Date
10/2010
Printer Serial Numbers
≥ SN 12222*
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
* SNs of additional DRYSTAR 5302 printers with SW 2.1.0_C2 ex factory: 11538, 12095, 12099, 12102,
12103, 12105, 12108, 12111, 12113, 12118, 12122, 12125, 12126, 12128, 12132, 12136, 12139, 12144,
12149, 12151, 12152, 12156, 12158, 12161, 12163, 12164, 12167, 12168, 12169, 12170, 12178, 12181,
12182, 12186, 12192, 12193, 12194, 12197, 12205, 12207, 12210, 12212, 12214, 12217, 12218, 12219
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
NOTE:
As of Software 2.0.0_C2 DRYSTAR 5302 and DRYSTAR AXYS use the same
software.
11.1
New Feature of Software 2.1.0_C2
Software 2.1.0_C2 supports new hardware (Devius module, Tyndal module, SATA
hard disk) for DRYSTAR 5302 and DRYSTAR AXYS, which was introduced
in Q IV 2010.

Software 2.1.0_C2 is downwards compatible, so it also supports the actual
hardware (Devil module, Themis module, SCSI hard disk).
It replaces software 2.0.0_C3.

The new software has no other new features except support of new hardware.
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Software Release 2.1.0_C3
Type of new Software*
Software Update
Release Date
02/2011
Printer Serial Numbers
SN ≥ 13990 plus SN 13865
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
NOTE:
As of Software 2.0.0_C2 DRYSTAR 5302 and DRYSTAR AXYS use the same
software.
12.1
Solved Bugs in Software 2.1.0_C3
By installing software 2.1.0_C3, the Devius board is re-programmed to revision 9.
This is a solution for the warning message “RF Tag Problem” after 10 printed films of a
new film pack.
For details see DRYSTAR AXYS SB 15 / DRYSTAR 5302 SB 20, Software 2.1.0_C3
available to solve Warning Message “RF Tag Problem“ after 10 printed Films of a new
Film Pack, DD+DIS037.11E (Intranet Link / Extranet Link).
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Software Release 2.2.0_C1
Type of new Software*
Software Upgrade
Release Date
07/2011
Printer Serial Numbers
SN ≥ 15678 and additionally in SN 15334,
15415, 15480, 15491, 15507
Availability
On the Agfa HealthCare Library always the
latest available software release can be
downloaded.
Prerequisites
None
*NOTE:
A software upgrade is a functional extension. An update (software patch) is an internal
change designed to correct bugs, fix defects, or otherwise minor improvements to
performance without changing the software's basic design, structure or functionality.
NOTE:
As of Software 2.0.0_C2 DRYSTAR 5302 and DRYSTAR AXYS use the same
software.
13.1
Solved Bugs in Software 2.2.0_C1

After changing the Key-Operator language at printers with software 2.1.0_C3, the
printer boot-up hangs with message “Please wait - self test proceeding”.

RF Tag Reading Problems at Printers with Stronglink RF Tag Readers in
Combination with ISO RF Tags.
For details to these two software bugs refer to DRYSTAR AXYS SB 18 /
DRYSTAR 5302 SB 23, Software 2.2.0_C1 available to solve Hang-up after
Changing Key-Operator Language and RF Tag Reading Problems,
Document ID 33559755 (Intranet Link / Extranet Link).
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
10-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.8 / 23
Agfa Company Confidential
DD+DIS150.05E
Repair and Service
Software Releases and Patches
Additionally following minor software bugs are solved:





With software < 2.2.0_C1 the sporadic error message W306015 (CDM intensity
is unstable) appears.
Sporadic "Error System Failure" of certain combinations of RAM and Tyndall
modules .
When booted with a tray open, the printer cannot read an ISO RF tag.
During regular software installation the "Chinese traditional" translation file
does not get unpacked.
After quality control sporadically the (wrong) density values "0.00" are
displayed. When saving the quality control result the correct values are stored.
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
10-2011
DRYSTAR 5302
Type 5366/100
Chapter 3.8 / 24
Agfa Company Confidential
Chapter 3.9
HEALTHCARE
Repair and Service
Imaging Services
FAQ - Frequently Asked Questions
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5364 / 100/300
►
Please note
The Chapter ‘FAQ’, Edition 1, Revision 0, has been replaced by the separately
available Troubleshooting Guide, DD+DIS154.08E
Please download the Troubleshooting Guide from the GSO Library:
MEDNET GSO Æ Hardcopy Æ Dry Imagers Æ Drystar 5302 Æ Trouble shooting guide
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
08/2008 printed in Germany
Agfa Company Confidential
Document Node ID: 26032589
eq_03-9_faq_e_template_v05
Copyright © 2008 Agfa HealthCare N.V.
DD+DIS150.05E
Repair and Service
FAQ - Frequently Asked Questions
intentionally left blank
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
08/2008
DRYSTAR 5302
Type 5366/100
Chapter 3.9 / 2
Agfa Company Confidential
HEALTHCARE
Chapter 4
Reference and Circuit Diagrams
Imaging Services
Document No: DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
►
Purpose of this document
This document contains:
►
►

Reference diagrams for identification and location of assemblies inside the
machine including an alphanumeric reference list

Wiring diagrams
Document History
Edition.
Revision
Release
Date
1.1
03-2011
Changes
compared to previous Version 1.0:

Added new hardware “Devius PCB, Tyndall CPU, DDR2
RAM and SATA Hard disk” in the reference diagram.
See section 1.

Added new main wiring diagram for Devius PCB.
See section 2, page 2.
Referenced Documents
Document
Title
DD+DIS338.10E
DRYSTAR 5302 SIB18, New Hardware (Devius / Tyndall /
RAM) and new Type of Hard Disk (SATA) introduced
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011 printed in Germany
Document Node ID: 13940428
eq_04_diagrams_e_template_v06
Agfa Company Confidential
Copyright © 2011 Agfa HealthCare N.V.
DD+DIS150.05E
►
Reference and Circuit Diagrams
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see Agfa HealthCare Library => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the Agfa HealthCare library.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 2
Agfa Company Confidential
DD+DIS150.05E
Reference and Circuit Diagrams
LIST OF CONTENTS
1
2
REFERENCE DIAGRAMS .......................................................................................................4
1.1
Components Location ...............................................................................................................4
1.2
List of Components ...................................................................................................................7
WIRING DIAGRAMS ................................................................................................................9
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 3
Agfa Company Confidential
DD+DIS150.05E
Reference and Circuit Diagrams
1
Reference Diagrams
1.1
Components Location
CDM LED Board
S6
S25
S25 only installed
up to SN 1519
CDM
M4
S5
M5
S10
S13
S4
S 1 in upper tray
S2 in lower tray
S11
M1
S24
S9
S12
RF1 in Lower Tray
RF2 in Upper Tray
536604aa_1.cdr
Figure 1
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 4
Agfa Company Confidential
DD+DIS150.05E
Reference and Circuit Diagrams
S14 / S15 in Upper pickup tray
S16 / S17 in Lower pickup tray
M6 in Upper pickup tray
M7 in Lower pickup tray
S6
M4
S8
F1
S18/S19 in Upper
/Lower pickup tray
S7
S21
S22
M3
M2
V2 V1 M9
M8
S3
F2
SCSI / SATA Hard Disk*
536704aa_3.cdr
*Devius / Tyndall / DDR2 RAM / SATA hard disk introduced for:
SN 3177, SN 3180, SN 3494 to SN 3537, SN 3539, SN 3574, SN ≥ 3672
Figure 2
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 5
Agfa Company Confidential
DD+DIS150.05E
Reference and Circuit Diagrams
Devil*
Devius*
OSB
Power Supply
TPH
Themis*
Tyndall*
Key6
RAM*
*Devius / Tyndall / DDR2 RAM / SATA hard disk introduced for:
SN ≥ 12610
DDR2 RAM*
536604aa_2.cdr
Figure 3
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 6
Agfa Company Confidential
DD+DIS150.05E
1.2
Reference and Circuit Diagrams
List of Components
Component
Name
Refer to
CDM
Contactless Densitometer PCB
Figure 1
cdmLED
Densitometer LED PCB
Figure 1
Devil PCB or Devius
PCB
Control Board: Input/Output and film
control
Figure 3
E1
E label Devil CPU
--
E2
E label Output Module
--
E3
E label Lower Pickup Module
--
E4
E label Power Supply
--
E5
E label TPH module
--
E6
E label 6 Display Module
--
E7
E label 7 Upper Pickup Module
--
F1
Thermal Head fan
Figure 2
F2
CPU cooling fan (E-box)
Figure 2
Hard disk Drive
Hard disk Drive 73 GB (or more)
Figure 2
KEY6 PCB
Keypad module
Figure 3
M1
Drum motor
Figure 1
M2
Cam drive motor
Figure 2
M3
Suspension drive motor
Figure 2
M4
Output rollers motor
Figure 1
M5
CDM Motor
Figure 1
M6
Upper Pickup motor
Figure 2
M7
Lower Pickup motor
Figure 2
M8
Gear Box motor
Figure 2
M9
Vacuum pump
Figure 2
OSB
Switch Board for TH resistors
Figure 3
Power Supply
Power Supply
Figure 3
RAM / DDR2 RAM
RAM
Figure 3
RF1
RF tag reader lower tray
Figure 1
RF2
RF tag reader upper tray
Figure 1
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 7
Agfa Company Confidential
DD+DIS150.05E
Reference and Circuit Diagrams
Component
Name
Refer to
S1
Upper magazine empty detection
Figure 1
S2
Lower magazine empty detection
Figure 1
S3
Transport roller open detection
Figure 2
S4
Input Sensor TPH
Figure 1
S5
Output sensor TPH
Figure 1
S6
Output rollers home position
Figure 1
S7
TPH home position
Figure 2
S8
Top cover closed detection
Figure 2
S9
Print drum drive rotation detection
Figure 1
S10
Densitometer home position
Figure 1
S11
Take over passed detection
Figure 1
S12
Overheat sensor
Figure 1
S13
Input sensor TPH
Figure 1
S14
Upper pickup home position
Figure 2
S15
Upper pickup pickup position
Figure 2
S16
Lower pickup home position
Figure 2
S17
Lower pickup pickup position
Figure 2
S18
Upper pickup passed position
Figure 2
S19
Lower pickup passed position
Figure 2
S21
10" suspension position
Figure 2
S22
14" suspension position
Figure 2
S24
Take over passed detection
Figure 1
S25
Output sensor
Only installed up to SN 1519.
Figure 1
Themis CPU / Tyndall
CPU
CPU board. Keeps Operating System.
Figure 3
TPH
Thermal print head
Figure 1
V1
Vacuum valve lower magazine
Figure 2
V2
Vacuum valve upper magazine
Figure 2
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 8
Agfa Company Confidential
DD+DIS150.05E
2
Reference and Circuit Diagrams
Wiring Diagrams
NOTE:
To improve readability on paper, the two main diagrams are split up in 4 pages to be
printed on DIN A4: Double-click the attached paper-clip to open and print the diagrams.
Page 1
Page 2
Page 3
Page 4
The following circuit diagrams are attached:
#
Description
1
Wiring Diagrams Drystar 5302 with Devil PCB: Main Page (Diagram 1/9)
2
Wiring Diagrams Drystar 5302 with Devius PCB: Main Page (Diagram 2/9)
3
Wiring Diagram Lower Pickup Assembly (Diagram 3/9)
4
Wiring Diagram Lower Tray Assembly (Diagram 4/9)
5
Wiring Diagram Output Assembly up to SN1519 Assembly (Diagram 5/9)
6
Wiring Diagram Output Assembly as of SN1519 Assembly (Diagram 6/9)
7
Wiring Diagram Pump & Valves Assembly (Diagram 7/9)
8
Wiring Diagram Upper Pickup Assembly (Diagram 8/9)
9
Wiring Diagram Upper Tray Assembly (Diagram 9/9)
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 1
03-2011
DRYSTAR 5302
Type 5366/100
Chapter 4 / 9
Agfa Company Confidential
B
C
D
E
F
G
A343882. THERMAL HEAD ASSY
I
X
X
EE-SX4009-P1
Sensor-S7
X
X
3
2
1
S4
3
2
1
BU3-EI
+XS5aXS5:3
+XS5aXS5:2
+XS5aXS5:1
RD
VT
BK
BK
VT
RD
BK
VT
RD
VT
VT
Thermal Print Head
*50/50
P325189
P1
P2
+TPH
X
TH/P1
*50/50
BU50-IDC-1
X
+TPH
X
X
TH/P2
+XS5aXS5:6
+XS5aXS5:5
+XS5aXS5:4
RD
BK
DEV/P20:4
DEV/P20:5
4
5
DEV/P20:6
8
BU8-5102-N
M
YE
GN
VT
BK
22
OSB/P1:8
+XS4aXS4:6
+XS4aXS4:3
+XS4aXS4:4
+XS1aXS1:5
+XS1aXS1:3
+XS1aXS1:4
24
25
26
27
28
29
30
OSB/P1:2
OSB/P1:1
32
33
BU34-90142
RD WH BU
X
X
X
X
X
+DEV1
*40/40
BU40-IDC-1
*40/40
P333509
DISPLAY CABLE
KEY
X
+DEV1
*68/68
ST2x34-AMPLIMITE
*68/68
P316661
DEV/P13
A3429150. HDD CABLE
HD
ST1
BU
VT
YE
BK
WH
BU
VT
BK
VT
BU
RD
OG
WH
BK
+XS3aXS3:6
+XS3aXS3:7
+XS3aXS3:10
+XS3aXS3:9
+XS3aXS3:8
+XS3aXS3:13
+XS3aXS3:11
+XS3aXS3:12
+XS3aXS3:14
8
9
10
11
12
13
14
15
16
BU16-90142
+XS3aXS3:4
+XS3aXS3:5
+XS3aXS3:1
+XS3aXS3:2
+XS3aXS3:3
DEV/P9
X
X
1
2
3
+12V
GND
-12V
GND
ODM_M_SEL_A_BF
ODM_M_SEL_B_BF
GND
ODM_I_SEL_A_BF
ODM_I_SEL_B_BF
GND
ODM_COUNT
ODM_BL_CTRL_BF
+5V
SDA
SCL
GND
ST16-90130
P9
X
+DEV1
5
6
VT
BK
RD
VT
BK
VT
BK
RD
VT
BK
RD
VT
BK
RD
VT
BK
RD
VT
BK
RD
VT
BK
RD
BK
BK
VT
BK
+XS5bXS5:8
+XS5bXS5:7
+XS3aXS3:20
+XS3aXS3:19
+XS3aXS3:18
+XS2aXS2:6
+XS2aXS2:5
+XS2aXS2:4
+XS2aXS2:2
+XS2aXS2:1
+XS2aXS2:3
+XS5bXS5:2
+XS5bXS5:1
+XS5bXS5:3
+XS3aXS3:16
+XS3aXS3:17
+XS3aXS3:15
+XS5bXS5:5
+XS5bXS5:4
+XS5bXS5:6
S7:3
S7:2
S7:1
DEV/P1:38
DEV/P1:37
+XS2aXS2:19
+XS3aXS3:22
PS/P2:1
PS/P2:2
PS/P2:3
PS/P2:4
PS/P2:5
PS/P2:6
PS/P2:7
PS/P2:9
PS/P2:10
PS/P2:11
PS/P2:12
PS/P2:13
PS/P2:14
PS/P2:15
BN
BK
BK
BN
OG
BN
GY
GY
BK
BK
WH
BK
OG
BK
A344557. WIRE HARNESS ASSY (PS-DEV)
A340645.0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
ETH
P18
X
+DEV1
*8/8
P329731
SERVICE
External RS232
Service Port
External Ethernet
Connection
+XS10bXS10:5
+XS10bXS10:6
+XS10bXS10:3
+XS10bXS10:4
+XS10bXS10:1
+XS10bXS10:2
+XS4aXS4:2
+XS4aXS4:1
+XS1aXS1:2
+XS1aXS1:1
+XS13aXS13:5
+XS13aXS13:4
+XS13aXS13:7
+XS13aXS13:6
+XS12aXS12:1
+XS12aXS12:2
+XS12aXS12:3
+XS12aXS12:4
F2:1
F2:2
+XS1aXS1:14
28
+XS4aXS4:5
BK
BK
GY
BN
WH
BN
BU
BN
RD
BK
RD
BK
BU
RD
WH
YE
BU
RD
WH
YE
RD
BU
VT
X
/Lower_pickup.3F
XS4
9
X
/Pump_&_Valves_asm.2E
XS10
VT
BK
+XS1aXS1:9
OG
+XS1aXS1:7
RD
+XS1aXS1:8
WH
+XS1aXS1:10
31
32
33
34
BU34-90142
X
X
DEV/P20
1
2
3
4
5
6
7
8
9
10
11
DEV/P20:2
DEV/P20:1
M1:1
M1:4
M1:5
M1:8
F1:1
F1:2
+XS4aXS4:11
+XS4aXS4:13
+XS4aXS4:12
18
M2:4
20
M2:6
22
23
24
M2:5
M2:1
M2:2
26
+XS4aXS4:14
29
+XS1aXS1:6
31
32
33
34
35
36
37
38
39
40
BU40-90142
+XS4aXS4:7
+XS4aXS4:9
+XS4aXS4:10
+XS4aXS4:8
+XS1aXS1:12
+XS1aXS1:13
+XS1aXS1:11
S9:3
S9:2
S9:1
BK
BK
BK
GN
RD
BU
RD
BU
RD
BK
VT
X
/Pump_&_Valves_asm.4E
XS11
8
OG
BU
7
YE
RD
BK
VT
VT
OG
BK
WH
RD
VT
BK
RD
VT
BK
RD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
6
X
X
DEV/P21
GND 1
DEV/P21:2
DIG_SENSOR12(CCP21) 2
DEV/P21:1
GND 3
+XS9aXS9:4
RFID_TXD_RS 4
+XS9aXS9:6
+5V 5
+XS9aXS9:5
RFID_RXD_RS 6
+XS9aXS9:7
GND
RFID_RST_RS 8
+XS9aXS9:8
GND 9 +XS7aXS7:4,+XS7aXS7:12
RFIDB_TXD_RS 10
+XS7aXS7:6
+5V (filtered) 11
+XS7aXS7:5
RFIDB_RXD_RS 12
+XS7aXS7:7
GND
RFIDB_RST_RS 14
+XS7aXS7:8
GND 15
+XS7aXS7:11
XX1 16
+XS8aXS8:10
DIG_SENSOR25 17
+XS8aXS8:5
CURR_DIG_SENSOR25 18
+XS8aXS8:4
VOS 19
+XS8aXS8:6
A_SPARE2
EL_SDA_LINE0
GND
EL_SCL_LINE0
+5V
GND
EL_SDA_LINE1
+5V
EL_SCL_LINE1
DIG_SENSOR15 29
+XS8aXS8:2
CURR_DIG_SENSOR15 30
+XS8aXS8:1
VOS 31
+XS8aXS8:3
A_SPARE1
GND 33
+XS9aXS9:11
XX3 34
+XS9aXS9:12
CURR_DIG_SENSOR26 35
+XS9aXS9:3
DIG_SENSOR26 36
+XS9aXS9:2
VOS 37
+XS9aXS9:1
CURR_DIG_SENSOR27 38
+XS7aXS7:3
DIG_SENSOR27 39
+XS7aXS7:2
VOS 40
+XS7aXS7:1
ST40-90130
BU40-90142
BK
BK
BK
WH
RD
YE
GND
RFID_TXD_RS
+5V
RFID_RXD_RS
BU
BK, VT
WH
RD
YE
RFID_RST_RS
GND
RFIDB_TXD_RS
+5V (filtered)
RFIDB_RXD_RS
BU
BK
VT
VT
BK
RD
RFIDB_RST_RS
GND
XX1
DIG_SENSOR25
CURR_DIG_SENSOR25
VOS
/Upper_tray.4F
5
/Upper_tray.2F
A344550.
WIRE HARNESS ASSY (CASS ASM)
VT
BK
RD
DIG_SENSOR15
CURR_DIG_SENSOR15
VOS
BK
VT
BK
VT
RD
BK
VT
RD
/Upper_tray.2F
/Upper_tray.2F
GND
XX3
CURR_DIG_SENSOR26
DIG_SENSOR26
VOS
CURR_DIG_SENSOR27
DIG_SENSOR27
VOS
CF SLAVE
4
/Lower_tray.4F
/Upper_tray.4F
External Compact-Flash
Card Connection
3
1/1
RING-TERM-2.5-3.6
P1
1
DEV/P11:1
2
DEV/P11:2
3
HD:4
4
DEV/P11:4
5
DEV/P11:5
6
HD:3
7
DEV/P11:7
8
DEV/P11:8
9
DEV/P11:9
10
DEV/P11:10
11
DEV/P11:11
12
DEV/P11:12
13
DEV/P11:13
14
DEV/P11:14
15
DEV/P11:15
16
DEV/P11:16
17
DEV/P11:17,HD:1
18
DEV/P11:18,HD:2
19
DEV/P11:19
20
DEV/P11:20
21
DEV/P11:21
22
DEV/P11:22
BU22-MINI-FIT-JR
+5V
+5V
+5V
GND
GND
GND
5VSENSE
5VSENSEN
+3V3
+3V3
+3V3
GND
GND
GND
3V3SENSE
3V3SENSEN
+12V
GND
-12V
GND
Power good
Power fail
P328352
PS/P1
RD
RD
RD
BK
BK
BK
VT
BK
BU
BU
BU
BK
BK
BK
VT
BK
YE, YE
BK, BK
WH
BK
GN
OG
Safety_Ground
X
X
X
X
X
+PS1
CPU/Power supply control
Mains 100V .. 240V
50-60Hz
E
F
G
H
I
X
+PS1
1/3
2/3
3/3
Power Supply (ELE)
J
2
appliance_inlet
X
X
X
X
X
X
X
X
X
D
OG
+XS4aXS4:7
RD
+XS4aXS4:8
BK
+XS4aXS4:9
WH
+XS4aXS4:10
eLabel pcb Address #4
IEC 320/C14
X
X
PS1
A333840. POWER SUPPLY (ELE)
X
C
IFE#4
1
2
3
4
BU4-51021
CPU/Display power
2 x 15AF
A344179. RIVETED FRAME (FRA)
X
X
1/4
2/4
3/4
4/4
ST4-MO53261-SMD
X
+PS
X
A5
X
3,3V (+/-5%) 4,5A
5V (+/-5%) 3A - 4A
+12V (+/-2%) 1,25A
-12V (+/-2%) 0,15A
24V (+/-5%) 4,0A
13 .. 27V (+/-5mV) 300W
Do not replace this fuse.1
Replace power supply instead.
11/12
12/12
BU12-MICFITG
Thermal head
Output 1:
Output 2:
Output 3:
Output 4:
Output 5:
Output 6:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1/12
2/12
3/12
4/12
5/12
6/12
7/12
8/12
9/12
10/12
11/12
12/12
P3
X
+PS
P1
Do not replace this fuse.
Replace power supply instead.
A344554. TPH POWER CABLE
1
B
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A339843.
13..27V (green)
Led on: Output 6 enabled
X
X
X
+PS1
24V (green)
Led on: Output 5 OK.
A345482. ASSY GEAR BOX (VAL)
X
X
1/12
2/12
3/12
4/12
5/12
6/12
7/12
8/12
PS/P3
-12V (green)
Led on: Output 4 OK.
X
X
X
Harddisk
A336045.0
Transport roller open detection
HARDDISK 18GB
ULTRASTAR 73LZX
12V (green)
Led on: Output 3 OK.
BU3-EI-IDC
5V (green)
Led on: Output 2 OK.
EE-SX4009-P1
Sensor-S3
PS/P2
1
2
3
P2
1
2
3
GY
BK
BK
WH
BK
OG
BK
GNYE
BN
BK
BK
BN
OG
BN
GY
X
X
X
X
S3
+XS12bXS12:10
+XS12bXS12:9
+XS12bXS12:8
X
+PS1
RD
BK
VT
A
DEV/P40:2
DEV/P40:1
PS CONTROL CABLE
1
REM_ONOFF+ 1
DEV/P15:1
2
REM_ONOFF- 2
DEV/P15:2
3
GND 3
DEV/P15:3
4
POWER_RESET_OC 4
DEV/P15:4
5 POWER_SHUTDOWN_OC 5
DEV/P15:5
6
IL 6
DEV/P15:6
7
P_24V 7
DEV/P15:7
8
Prot. earth
9
P_24V 9
DEV/P15:8
10
GND 10
DEV/P15:9
11
GND 11
DEV/P15:10
12
+5V 12
DEV/P15:11
13
RxD- 13
DEV/P15:12
14
TxD+ 14
DEV/P15:13
15
GND 15
DEV/P15:14
16
Prot. earth 16
Safety_Ground:1
ST16-MINI-FIT-JR
BU16-MINI-FIT-JR
Omron EE-SX4009-P1
Mates with receptacle
AMP EI 3 pos. IDC
2
Overtemperature (red)
Led on: Overtemperature protection mode.
WH
Film transport motor
X
+Harddisk
X
X
YE
POWER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
P15
X
+DEV1
X
X
DEV/P15
YE
BK
BK
RD
PS/P1:17
PS/P1:18
PS/P1:6
PS/P1:3
*68/68
ST2x34-AMPLIMITE
BU55
BU1
RD
BU
DEV/P40
1
2
3
4
+XS12bXS12:3
A347060. WIRE HARNESS ASSY
(GEAR BOX)
+XS12bXS12:2
+XS12bXS12:4
+12V 1
GND 2
GND 3
+5V 4
4p disk drive
X
X
*68/68
P316661
EE-SX4009-P1
Sensor-S20
X
+Harddisk
1
2
3
(Cassette)
P24
DEV/P11:17
DEV/P11:18
DEV/P11:3
DEV/P11:6
1
2
3
Take over film transport detection
X
X
+XS12bXS12:1
RD
+XS2aXS2:9
BN
+XS2aXS2:10
RD
+XS2aXS2:7
BN
+XS2aXS2:8
I/O 2
SCSI
CONTROL
BU3-EI
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure
to third parties without express authority is strictly
forbidden.
© AGFA
P13
YE
BK
RD
BK
+XS12bXS12:7
+XS12bXS12:5
+XS12bXS12:6
3
X
X
Network activity.
Network connected.
High Speed Network activity (>100Mbit/s)
Software controllable LED.
Software controllable LED.
IDE activity.
Disk activity controlled by PORTEX.
NTRAFFIC (yellow)
NGOOD_LINK (yellow)
100MBIT_SPEED (yellow)
IMGCTRL_0 (yellow)
IMGCTRL_1 (yellow)
IDE_DASP (yellow)
CP_ACT_LED (yellow)
X
+DEV1
X
+KEY6
P3
X
X
Key/P3
BU4-MICFITG1
BU
RD
WH
YE
BK
VT
RD
VT
BK
RD
BK
VT
DEV/P40:19
DEV/P40:20
DEV/P40:21
DEV/P40:22
DEV/P41:11
DEV/P41:12
DEV/P41:13
DEV/P41:14
DEV/P41:15
DEV/P41:16
DEV/P42:3
DEV/P42:5
1
2
3
4
5
6
7
8
9
10
11
12
ST12-70107
XS12
X
X
1
2
3
4
5
6
7
8
9
10
11
12
BU12-70066
XS12
X X
+XS12b
1 +12V
2 GND
3 +5V
4 +12V
P337795
X
X
X
KEY6
A337163.
BL10
D1
D2
D3
D4
D13
D16
D19
*11/11
ST9-32WLP-SMD
*40/40
BU40-IDC-1
P8
*50/50
P333247
DEV/P8
When lit, 3,3V Supply Voltage ok.
When lit, 5V Supply Voltage ok.
When lit, +24V Supply Voltage ok.
When lit, +12V Supply Voltage ok.
When lit, -12V Supply Voltage ok.
FPGA Configuration done.
When lit, FPGA is NOT configured --> ALARM.
Software controllable LED.
Software controllable LED.
P3
*40/40
P337808
M
E-box cooling fan
key/P2
X
X
+3V3 (green)
+5V (green)
P_24V (green)
+12V (green)
-12V (green)
IMGCTRL_CONFDONE
(yellow)
D14 UP_LED0 (yellow)
D15 UP_LED1 (yellow)
D5
D18
D9
D10
D17
D12
X
X
X
+DEV1
P2
A344556.0
X
X
M8:5
M8:3
M8:9
M8:7
S20:2
S20:3
S20:1
S3:3
S3:2
S3:1
+XS12bXS12:12
+XS12bXS12:11
BU
RD
WH
YE
BK
VT
RD
VT
BK
RD
BK
BK
S20
RD
BK
VT
P21
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
X
+KEY6
GND
DIG_SENSOR20(CCP)
STEP_SINA
STEP_SINB
STEP_COSA
STEP_COSB
DC_OUTA1_F
DC_OUT1_F
VOS
DIG_SENSOR10
DIG_SENSOR1
GND
+5V
DC_ENC4
DC_OUTB3
DC_OUTA3
DC_ENC3
+5V
+5V
GND
GND
DC_ENC2
DC_OUTA2
DC_OUTB2
GND
DIG_SENSOR10
VOS
VOS
DIG_SENSOR19
CURR_DIG_SENSOR19
EL_SDA_LINE0
GND
EL_SCL_LINE0
+5V
DIG_SENSOR3
CURR_DIG_SENSOR3
VOS
DIG_SENSOR16
CURR_DIG_SENSOR16
VOS
ST40-90130
X
+DEV1
BU
RD
2
EE-SX4009-P1
Sensor-S22
X
X
F2
X
A344567.0
X
X
X
X
9
11p PH
9
10
11
12
I/O 1
LED functions on VILIS
X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
X
X
1
2
I/O 6
P11
1
2
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
X
+DEV1
1
2
3
P42
B
X
X
S22
+XS13bXS13:8
+XS13bXS13:9
+XS13bXS13:10
I/O 5
+5V
+5V
+5V
GND
GND
+12V
5VSENSE
5VSENSEN
+3V3
+3V3
+3V3
GND
GND
GND
3V3SENSE
3V3SENSEN
+12V
GND
-12V
GND
Power good
Power fail
P328352
B
+XS13aXS13:11
I/O 3
P20
X
X
A
VT
+XS12aXS12:12
+XS13aXS13:12
Software controllable LED's.
V25 =2,5V for MPC107 Host Bridge and FPGA.
VCORE = CPU Core Voltage.
V33 =3,3V for most logic onboard.
VCC =5V for remaining logic.
Chip Select for PortX bus.
Chip Select for PortX bus.
FPGA Configuration done. When lit, FPGA is NOT configured --> ALARM.
CPU Bus Grant - indicates CPU activity on the Bus.
GND
DIG_SENSOR31(CCP40)
DC_OUTA12
DC_OUTB12
DC_OUTA11
DC_OUTB11
DC_OUTA10
DC_OUTB10
DC_OUTA9
DC_OUTB9
DC_OUTA8
DC_OUTB8
DC_OUTA7
DC_OUTB7
M3_A2
M3_A1
M3_B2
M3_B1
M8_A2
M8_A1
M8_B2
M8_B1
DC_OUTA6
DC_OUTB6
CURR_DIG_SENSOR3
GND
VOS
DIG_SENSOR24
CURR_DIG_SENSOR24
VOS
GND
EL_SDA_LINE1
+5V
EL_SCL_LINE1
ST34-90130
X
+DEV1
X
+DEV1
X
Devil1
A342951. PCB Assembly devil
BL5
3
CDM
LED functions on Themis
D1, D7, D10 (yellow)
D2 2,5V (green)
D3 VCORE (green)
D5 3,3V (green)
D8 +5V (green)
D4 CS1 (yellow)
D9 CS0 (yellow)
D6 FPGAconf. (red)
D11 CPU (yellow)
DEV/P11
7
9
11p PH
M
F2
5
+XS13bXS13:6
+XS13bXS13:7
VT
BK
1 GND
2 DIG_SENSOR32(CCP42)
3 DIG_SENSOR33
NC
5 DIG_SENSOR33
6 DIG_SENSOR34
VOS
8 DIG_SENSOR34
CURR_DIG_SENSOR34
VOS
CURR_DIG_SENSOR35
DIG_SENSOR35
VOS
DOG_SENSOR36
CURR_DIG_SENSOR36
VOS
DIG_SENSOR37
CURR_DIG_SENSOR37
VOS
DIG_SENSOR38
CURR_DIG_SENSOR38
VOS
NC
DIG_SENSOR39
CURR_DIG_SENSOR39
VOS
ST26-90130
Key6
Fan-F2
+XS13bXS13:5
3
X
X
A343217. SPRING EXTENSIONER (SUS)
7
P40
X
+DEV1
DEV/P42
DEV/P42:2
DEV/P42:1
+XS12aXS12:11
DEVIL ONE
(Devil 3 run)
1
2
3
4
YE
+XS13bXS13:4
KH42KM2-851
Motor-M3
A
EE-SX4009-P1
Sensor-S9
A344567.0:2
A344567.0:1
BU
1
2
3
4
5
6
7
8
9
10
11
M3
1
X
X
RD
1
2
3
1
2
3
Print drum drive
DEV/P40:24
DEV/P40:23
10" suspension position
A347061. WIRE HARNESS ASSY
(SPRING EXT.)
DEV/P20:40
DEV/P20:39
DEV/P20:38
BK
BK
BK
X
X
S9
BU
RD
EE-SX4009-P1
Sensor-S21
ST2-EI
2 2
1 1
1
2
3
BU2-EI
1
2
3
A344554. TPH POWER CABLE
S21
+XS13bXS13:1
+XS13bXS13:2
+XS13bXS13:3
14" suspension position
5
10
X
+DEV1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
A344546. WIRE HARNESS ASSY (ENGINE)
1
BK
OSB/P1:7
GND
1
DIG_SENSOR30(CCP21)
2
GND
3
XX2
4
DIG_SENSOR29
5
CURR_DIG_SENSOR29
6
VOS
7
DIG_SENSOR28
8
CURR_DIG_SENSOR28
9
VOS
10
CURR_DIG_SENSOR0
11
DIG_SENSOR0
12
VOS
13
DIG_SENSOR2
14
CURR_DIG_SENSOR2
15
VOS
16
SWITCH_FET_STATUS_I
17
SWITCH_FETA_ACT
18
SWITCH_FET_STATUS_I_GND19
GND
20
UP_SPARE3
21
SWITCH_FETB_ACT
22
UP_SPARE2
23
GND
24
DIG_SENSOR23
25
CURR_DIG_SENSOR23
26
VOS
27
DIG_SENSOR22
28
CURR_DIG_SENSOR22
29
VOS
30
UP_SPARE1
31
DIG_SENSOR14
32
CURR_DIG_SENSOR14
33
VOS
34
ST34-90130
/Upper_pickup.3F
XS1
A344546. WIRE HARNESS ASSY (ENGINE)
X
X
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
ST8-5240
BK
VT
BK
RD
VT
BK
RD
BU3-EI
X
X
X
X
A
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
BU40-90142
BK
+XS2aXS2:13
OG
+XS2aXS2:11
RD
+XS2aXS2:12
WH
+XS2aXS2:14
BK
S8/7:1
BN
S8/8:1
DEV/P1
I/O 4
BU3-EI
A
/Output_asm.3H
X
P41
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X
X
RD
BK
VT
B
1
2
3
4
5
6
X
X
P1
1/1
P316768
RING-TERM-2.5-3.6
1/1
OSB/P3
M1
X
X
RD
BK
VT
5
M
12
X
+DEV1
DEV/P41
DEV/P41:2
DEV/P41:1
+XS11bXS11:1
+XS11bXS11:2
+XS13aXS13:10
+XS13aXS13:9
+XS13aXS13:8
+XS13aXS13:3
+XS13aXS13:2
+XS13aXS13:1
+XS12aXS12:5
+XS12aXS12:6
+XS12aXS12:7
+XS12aXS12:8
+XS12aXS12:9
+XS12aXS12:10
OSB/P1:10
OSB/P1:5
OSB/P1:9
OSB/P1:6
OG
YE
BU
Suspension motor
B
GND
EL_SDA_LINE1
+5V
EL_SCL_LINE1
P_24V
SAFETY_OK
P_24V
JAM_CLEAR
DC_OUTA5
DC_OUTB5
DC_OUTA4
DC_OUTB4
VOS
GND
GND
VOS
DIG_SENSOR5
CURR_DIG_SENSOR5
DIG_SENSOR7
CURR_DIG_SENSOR7
VOS
DIG_SENSOR18
CURR_DIG_SENSOR18
VOS
DIG_SENSOR17
CURR_DIG_SENSOR17
VOS
DIG_SENSOR6
CURR_DIG_SENSOR6
VOS
DIG_SENSOR21
CURR_DIG_SENSOR21
VOS
DIG_SENSOR4
CURR_DIG_SENSOR4
VOS
DIG_SENSOR13
GND
DIG_SENSOR9
GND
ST40-90130
X
+DEV1
*50/50
P325189
P14
PS/P1:1
1
PS/P1:2
2
Key/P3:3
3
PS/P1:4
4
PS/P1:5
5
Key/P3:4
6
PS/P1:7
7
PS/P1:8
8
PS/P1:9
9
PS/P1:10
10
PS/P1:11
11
PS/P1:12
12
PS/P1:13
13
PS/P1:14
14
PS/P1:15
15
PS/P1:16
16
PS/P1:17,Key/P3:1
17
PS/P1:18,Key/P3:2
18
PS/P1:19
19
PS/P1:20
20
PS/P1:21
21
PS/P1:22
22
BU22-MINI-FIT-JR
DEV/P20:18
DEV/P20:22
DEV/P20:20
WH
M8
1/1
6.3mm isolation (clear)
RD
RD
RD
BK
BK
BK
VT
BK
BU
BU
BU
BK
BK
BK
VT
BK
YE, YE
BK, BK
WH
BK
GN
OG
4
5
6
ST6-EI
DEV/P20:3
BU
X
X
M1
PK243-01A
Motor-M1
X
X
M1
RD
BK
X X
+XS13a +XS13b
1
2
3
4
5
6
7
8
9
10
11
S8/8
XS2 & XS3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
X
+DEV1
*50/50
BU50-IDC-1
REM_ONOFF+
REM_ONOFFGND
POWER_RESET_OC
POWER_SHUTDOWN_OC
IL
P_24V
P_24V
GND
GND
+5V
RxDTxD+
GND
ST14-MINI-FIT-JR
DEV/P20:23
DEV/P20:24
BK
BK
BN
BK
VT
BK
RD
VT
BK
RD
BK
VT
RD
VT
BK
RD
GY
BN
BK
BK
P3
X
+OSB1
1/1
P316768
P2
X
+OSB1
OSB/P2
X
X
RING-TERM-2.5-3.6
1/1
BU
M2
1
2
X
X
A344546. WIRE HARNESS ASSY (ENGINE)
X
X
TH
A344546. WIRE HARNESS ASSY (ENGINE)
BU3-EI
X
X
KH42KM2-851
Motor-M8
4
A344551. WIRE HARNESS ASSY (OUTPUT)
S27 obsolete
BN
BK
BU
BK
BK
GY
BK
VT
1
2
3
4
5
6
RD
BK
VT
4
8
3
PS/P3:11
PS/P3:12
3
2
1
BU3-EI
.1
DEV/P41:18
DEV/P41:20
DEV/P41:22
DEV/P41:24
DEV/P41:19
DEV/P41:17
X
+OSB1
P1
X
X
OSB/P1
DEV/P41:33
DEV/P41:32
BU
RD
+
X
X
RD
BK
BU
OG
YE
BU
RD
BK
VT
RD
BU
YE
WH
RD
BK
VT
BK
BK
X
X
7
Top cover closed detection
RD
VT
BK
X
X
X
X
ST2-MINI-FIT-JR
1 +5V
2 +5V common
P3
1/4
2/4
3/4
4/4
P316801
TPH positioning motor
XS13
TPH home position
A345385. TH POWER CABLE
1
2
3
4
GN
RD
M
1
S21:1
2
S21:2
3
S21:3
4
M3:3
5
M3:5
6
M3:7
7
M3:9
8
S22:1
9
S22:2
10
S22:3
11
+XS13bXS13:12
12
+XS13bXS13:11
BU12-70066
DEV/P1:26
DEV/P1:25
DEV/P1:27
DEV/P1:32
DEV/P1:31
DEV/P1:33
DEV/P1:15
DEV/P1:14
TPH DATA CABLE
1 CURR_DIG_SENSOR14
1
2 DIG_SENSOR14
2
X
3
X
4
5 SWITCH_FETA_ACT
5
6 GND
6
7 SWITCH_FETB_ACT
7
8 GND
8
9 SWITCH_FET_STATUS_I_GND 9
10 SWITCH_FET_STATUS_I
10
BU10-90142
ST10-90130
BN
BU
Sensor-S12:1
Sensor-S12:3
X
X
XS6b
BN
BU
A347112. OSB-HEATER CABLE
1
X
X
Fan-F1
XS6a:5
XS6a:4
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Spare Parts List
Document No: DD+DIS050.05M
Drystar 5302
Type 5366/100
5366_chap05_title_m.CDR
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011 Printed in Germany
Agfa Company Confidential
Document Node ID: 16880214
spare_parts_e_template_v09
Copyright © 2011 Agfa HealthCare N.V.
Spare Parts List
DD+DIS050.05M
Manufacturer
Agfa HealthCare N.V
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2011 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
WARNING:
Hazards may be introduced because of component failure or improper
operation.
INSTRUCTION:
•
•
•
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the procedure.
Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the Agfa HealthCare Library.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 2
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Document History
Edition,
Revision
1.3
Release
Date
09-2011
Changes compared to previous Version 1.2
Index of Spare Parts Numbers updated.
Hook added in "DRIVE"
DEVIL - THEMIS - THANOS -REPLACEMENT KITS
added in "DRIVE / POWER UNIT"
NOTE:
Agfa reserves the right to deliver compatible parts or alternative parts.
Prices to the original order may differ.
Refurbished Spare Parts are indicated with Prefix RF+.
For more details contact your local Service Manager, e.g. availability or country specific rules.
Disclaimer
Agfa HealthCare warrants that the delivered products/spare parts have at least the same
functionalities (or an upgraded version). In case compatible or alternative products/spare
parts are delivered prices to the original order may differ as these products/spare parts will
be invoiced at current prices.
Contact
Spare Parts ordering
Europe
Orderprocessing-europe@matrium.net
Overseas
Orderprocessing-overseas@matrium.net
Spare Parts returns
Worldwide
Returns@matrium.net
NOTE:
Recycling of the electronic and electrical waste equipment will ensure safety of the human
health and the environment.
For information about electronic and electrical waste equipment disposal, recovery and
collection points, please contact your local waste disposal service or producer / distributor of
this equipment.
If your equipment contains removable batteries or accumulators please dispose of these
separately according to local regulations.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 3
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Contents
VERKLEIDUNG
COVERS
REVÊTEMENT
PAGES 6 - 7
LEISTUNGSEINHEIT
POWER UNIT
MODULE DE PUISSANCE
PAGES 16 - 17
ANTRIEB LINKS
DRIVE LEFT
ENTRAÎNEMENT Á GAUCHE
PAGES 10 - 11
ANTRIEB
DRIVE
ENTRAÎNEMENT
PAGES 8 - 9
ANTRIEB / LEISTUNGSEINHEIT
DRIVE / POWER UNIT
ENTRAÎNEMENT / MODULE DE PUISSANCE
PAGES 12 - 15
5366_chap05_index_m.CDR
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 4
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
How to navigate the Spare Parts List online with the
Acrobat Reader
(1)
(2)
Open Bookmarks.
(3)
(4)
See overview of the modules.
(5)
Appropriate page opens.
(6)
Click on green arrow to
Click on "CONTENTS".
Click on requested module.
navigate back to the overview
of the modules.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 5
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
04*
06*
05*
04*
05*
03
(MOD 01)
05*
02
(MOD 02)
01
(MOD 10)
07*
08
5366_chap05_01_m.CDR
COVERS
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 6
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3433741
TASTATUR / ANZEIGEMODUL (ROHS) (MOD 10)
KEYPAD / DISPLAY MODULE (ROHS) (MOD 10)
CLAVIER / MODULE AFFICHEUR (ROHS) (MOD 10)
2
CM+3492662
UNTERE ABLAGE W/O TAG (ROHS) (MOD 02)
LOWER TRAY W/O TAG (ROHS) (MOD 02)
RÉCEPTACLE EN TÔLE EN BAS W/O TAG (ROHS) (MOD 02)
3
CM+3492672
OBERE ABLAGE W/O TAG (ROHS) (MOD 01)
UPPER TRAY W/O TAG (ROHS) (MOD 01)
RÉCEPTACLE EN TÔLE EN HAUT W/O TAG (ROHS) (MOD 01)
4
CM+3492812
*
OBERE & HINTERE OBERE VERKLEIDUNG (ROHS)
TOP COVER & REAR TOP COVER ASSY (ROHS)
COUVERCLE EN HAUT (ROHS)
5
CM+3492822
*
LINKE, RECHTE & VORDERE ABDECKUNG (ROHS)
LEFT, RIGHT & FRONT COVER (ROHS)
COUVERCLE AVANT, GAUCHE & DROIT (ROHS)
6
CM+3492831
*
FILMAUSGABE (ROHS)
OUTPUT TRAY (ROHS)
RECEPTACLE FILM (ROHS)
7
CM+3492841
*
HANDGRIFFE (ROHS)
HAND GRIPS (ROHS)
POIGNÉE (ROHS)
8
CM+3392676
RF TAG READER (ROHS)
RF TAG READER ASSY (ROHS)
DISPOSITIF DE LECTURE DES ÉTIQUETTES (ROHS)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
COVERS
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 7
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
04
11
03
(MOD 16)
10
01
(MOD 06)
08
12
09
(MOD 11)
02
(MOD 03)
02
(MOD 04)
06
(MOD 13)
07
05
(MOD 14)
5366_chap05_02_m.CDR
DRIVE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Edition 1, Revision 3
09-2011
Drystar 5302
Type 5366/100
Chapter 5 / 8
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3492724
AUSGABEMODUL (ROHS) (MOD 06)
OUTPUT MODULE (ROHS) (MOD 06)
MODULE DE SORTIE (ROHS) (MOD 06)
2
CM+3492687
AUFNAHMEMODUL (ROHS) (MOD 03,04)
PICK UP MODULE (ROHS) (MOD 03,04)
MODULE DE RÉCEPTION (ROHS) (MOD 03,04)
3
CM+3492732
TPH KÜHLGEBLÄSE (ROHS) (MOD 16)
TPH COOLING FAN (ROHS) (MOD 16)
VENTILATEUR TPH (ROHS) (MOD 16)
4
CM+3433501
MODUL 'TPH FILTER' (ROHS)
TPH FILTER MODULE (ROHS)
MODULE FILTRE TPH (ROHS)
5
CM+3492695
GETRIEBE & RIEMEN (ROHS) (MOD 14)
GEAR BOX & BELT (ROHS) (MOD 14)
ENGRENAGE & COURROIE (ROHS) (MOD 14)
6
CM+3492762
NOCKENWELLENANTRIEBSMODUL (ROHS) (MOD 13)
CAM DRIVE MODUL (ROHS) (MOD 13)
MODULE D'ENTRAÎNENMENT (ROHS) (MOD 13)
7
CM+3492872
TPH FLACHKABEL (ROHS)
TPH FLAT CABLE (ROHS)
CABLE PLAT TPH (ROHS)
8
CM+3097371
FILMSENSOR (ROHS) - (S5)
FILM SENSOR (ROHS) - (S5)
DETECTEUR FILM (ROHS) - (S5)
9
CM+3492803
EINGABESENSORMODUL (ROHS) (MOD 11)
INPUT SENSOR MODULE (ROHS) (MOD 11)
MODULE CAPTEURS D'ENTRÉE (ROHS) (MOD 11)
10
CM+3617033
UPGRADE KIT, OBERE AUFNHAMEEINHEIT (SB15 - DD+DIS200.10E)
UPPER PU UPGRADE KIT (SB15 - DD+DIS200.10E)
UNITÉ DE RECEPTION SUPÉRIEURE, KIT DE CONVERSION (SB15 - DD+DIS200.10E)
11
CM+6007170
OBERE / UNTERE AUFNAHMEEINHEIT, ACHSE D=24MM (SB15 - DD+DIS200.10E)
UPPER / LOWER PICKUP UNIT, SHAFT D=24MM (SB15 - DD+DIS200.10E)
UNITÉ DE RECEPTION SUPEÉRIEURE / INFÉRIEURE, AXE D=24MM (SB15 - DD+DIS200.10E)
12
CM+6040160
HAKEN (ROHS)
HOOK (ROHS)
CROCHET (ROHS)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
DRIVE
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Type 5366/100
Chapter 5 / 9
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
03
07 (S9)
04
05
(MOD 15)
01
(MOD 17)
02
(MOD 07)
06
5366_chap05_03_m.CDR
DRIVE LEFT
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Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3392172
PUMPEN- UND VENTILBAUGRUPPE (ROHS) (MOD 17)
PUMP & VALVES ASSY (ROHS) (MOD 17)
ENSEMBLE POMPES ET VALVES (ROHS) (MOD 17)
2
CM+3492702
WALZENANTRIEBSMODUL (ROHS) (MOD 07)
DRUM DRIVE MODULE (ROHS) (MOD 07)
MODULE D'ENTRAÎNEMENT DU CYLINDRE (ROHS) (MOD 07)
3
CM+3492711
DRUCKTROMMEL (ROHS)
PRINT DRUM MODULE (ROHS)
TAMBOUR D'IMPRESSION (ROHS)
4
CM+3433521
HAUPTANTRIEBSRAD & WALZENANTRIEBSRIEMEN (ROHS)
MAIN DRIVE PULLEY & DRUM BELT (ROHS)
ROUE D'ENTRAÎNEMENT & COURROIES D'ENTRAÎNEMENT DU TAMBOUR (ROHS)
5
CM+3492742
ANTRIEBSMODUL (ROHS) (MOD 15)
SUSPENSION DRIVE MODULE (ROHS) (MOD 15)
MODULE D'ENTRAÎNEMENT (ROHS) (MOD 15)
6
CM+3433750
OSB PCB (ROHS)
OSB PCB (ROHS)
OSB PCB (ROHS)
7
CM+3097911
LICHTSCHRANKE (ROHS) - (S9)
LIGHT BARRIER (ROHS) - (S9)
PHOTO CELLULE (ROHS) - (S9)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
DRIVE LEFT
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Chapter 5 / 11
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
01
(MOD 05)
02
03
(MOD 20)
UP TO SN12609
10
05
04
(MOD 08)
06
(MOD 12)
07* (MOD 18)
08 (MOD 18)
09*
* IN COMBINATION WITH
THEMIS BOARD ONLY
5366_chap05_04_m.CDR
DRIVE / POWER UNIT - UP TO SN12609
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Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3492644
THERMODRUCKKOPF DS530X (MOD 05)
THERMAL HEAD DS530X (MOD 05)
TÊTE THERMIQUE DS530X (MOD 05)
2
CM+3492773
NOCKENWELLENANTRIEB (ROHS)
CAM DRIVE SHAFT (ROHS)
ENTRAÎNEMENT A CAME (ROHS)
3
CM+3433401
VILIS KÜHLGEBLÄSE (MOD 20)
VILIS COOLING FAN (MOD 20)
VENTILATEUR VILIS (MOD 20)
4
CM+6037360
DEVIL / THEMIS (THANOS) / RAM REPLACEMENT ASSY (MOD 08) - BIS FN12609 (SW >= 2.1.X)
DEVIL / THEMIS (THANOS) / RAM REPLACEMENT ASSY (MOD 08) - UP TO SN12609 (SW >= 2.1.X)
DEVIL / THEMIS (THANOS) / RAM REPLACEMENT ASSY (MOD 08) - JUSQU'AU NS12609 (SW >= 2.1.X)
5
CM+6037350
DEVIL REPLACEMENT ASSY - BIS FN12609 (SW >= 2.1.X)
DEVIL REPLACEMENT ASSY - UP TO SN12609 (SW >= 2.1.X)
DEVIL REPLACEMENT ASSY - JUSQU'AU NS12609 (SW >= 2.1.X)
6
CM+6009773
TYNDALL PCB MIT RAM (MOD 12) - (SW >= 2.1.X)
TYNDALL PCB WITH RAM (MOD 12) - (SW >= 2.1.X)
TYNDALL PCB AVEC RAM (MOD 12) - (SW >= 2.1.X)
7
CM+3433703
512MB RAM MODUL (ROHS) (MOD 18) - BIS FN12609 (SW >= 1.9.0)
512MB RAM MODULE (ROHS) (MOD 18) - UP TO SN12609 (SW >= 1.9.0)
MODULE 512MB RAM (ROHS) (MOD 18) - JUSQU'AU NS12609 (SW >= 1.9.0)
8
CM+6009750
512MB DDR2 RAM (MOD 18) - AB FN12610 (SW >= 2.1.X)
512MB DDR2 RAM (MOD 18) - FROM SN12610 (SW >= 2.1.X)
512MB DDR2 RAM (MOD 18) - A PARTIR DE NS12610 (SW >= 2.1.X)
9
CM+3460393
KIT HEATSINK SPRING HOLDER (ROHS)
KIT HEATSINK SPRING HOLDER (ROHS)
KIT HEATSINK SPRING HOLDER (ROHS)
10
CM+3433562
COMPACT FLASH KARTE 1GB (ROHS)
COMPACT FLASH CARD 1GB (ROHS)
CARTE COMPACT FLASH 1GB (ROHS)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
DRIVE / POWER UNIT - UP TO SN12609
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5366/100
Chapter 5 / 13
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
01
(MOD 05)
02
03
(MOD 20)
FROM SN12610
04 (MOD 08)
08
05
06
(MOD 12)
07
(MOD 18)
5366_chap05_05_m.CDR
DRIVE / POWER UNIT - FROM SN12610
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Chapter 5 / 14
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3492644
THERMODRUCKKOPF DS530X (MOD 05)
THERMAL HEAD DS530X (MOD 05)
TÊTE THERMIQUE DS530X (MOD 05)
2
CM+3492773
NOCKENWELLENANTRIEB (ROHS)
CAM DRIVE SHAFT (ROHS)
ENTRAÎNEMENT A CAME (ROHS)
3
CM+3433401
VILIS KÜHLGEBLÄSE (MOD 20)
VILIS COOLING FAN (MOD 20)
VENTILATEUR VILIS (MOD 20)
4
CM+6009784
DEVIUS / TYNDALL / RAM MODUL (MOD 08) - AB FN12610 (SW >= 2.1.X)
DEVIUS / TYNDALL / RAM MODULE (MOD 08) - FROM SN12610 (SW >= 2.1.X)
MODULE DEVIUS / TYNDALL / RAM (MOD 08) - A PARTIR DE NS12610 (SW >= 2.1.X)
5
CM+6009762
DEVIUS PCB - AB FN12610 (SW >= 2.1.X)
DEVIUS PCB - FROM SN12610 (SW >= 2.1.X)
DEVIUS PCB - A PARTIR DE NS12610 (SW >= 2.1.X)
6
CM+6009773
TYNDALL PCB MIT RAM (MOD 12) - (SW >= 2.1.X)
TYNDALL PCB WITH RAM (MOD 12) - (SW >= 2.1.X)
TYNDALL PCB AVEC RAM (MOD 12) - (SW >= 2.1.X)
7
CM+6009750
512MB DDR2 RAM (MOD 18) - AB FN12610 (SW >= 2.1.X)
512MB DDR2 RAM (MOD 18) - FROM SN12610 (SW >= 2.1.X)
512MB DDR2 RAM (MOD 18) - A PARTIR DE NS12610 (SW >= 2.1.X)
8
CM+3433562
COMPACT FLASH KARTE 1GB (ROHS)
COMPACT FLASH CARD 1GB (ROHS)
CARTE COMPACT FLASH 1GB (ROHS)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
DRIVE / POWER UNIT - FROM SN12610
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Chapter 5 / 15
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Spare Parts List
DD+DIS050.05M
01
(MOD 09)
02, 03
05
04
06
Shaft holder left
(Vertical Alignment)
Gear Box Spring
Shaft holder right
(Vertical Alignment)
Male
vacuum
connector
Guide Latch
(Vertical Alignment)
Female
vacuum
connector
2
2
Purpose
Vacuum connector inside printer.
Counterpart to male vacuum connector at pickup module.
Vacuum connector at pickup module
Vertical alignment guide latch (left and right hand side)
1
1
Tension spring for gear box belt
Belt for gear box
Quantity
Name
2
Female vacuum connector
Male vacuum connector
Guide latch
(Vertical Alignment)
Gear box spring
Gear box belt
Gear Box Belt
5366_chap05_05_m.CDR
POWER UNIT
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Chapter 5 / 16
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
1
CM+3492781
NETZTEIL - ROHS (MOD 09)
POWER SUPPLY - ROHS (MOD 09)
ALIMENTATION - ROHS (MOD 09)
2
CM+3260514
SCSI HARDDISK 73GB (ROHS) - BIS FN12609
SCSI HARDDISK 73GB (ROHS) - UP TO SN12609
SCSI HARDDISK 73GB (ROHS) - JUSQU'AU NS12609
3
CM+6009730
SATA HARDDISK - AB FN12610
SATA HARDDISK - FROM SN12610
SATA HARDDISK - A PARTIR DE NS12610
4
CM+3392031
SCSI HARDDISK KABEL (ROHS) - BIS FN12609
SCSI HARDDISK CABLE (ROHS) - UP TO SN12609
CABLE SCSI HARDDISK (ROHS) - JUSQU'AU NS12609
5
CM+6009740
SATA HARDDISK KABEL - AB FN12610
SATA HARDDISK CABLE - FROM SN12610
CABLE SATA HARDDISK - A PARTIR DE NS12610
6
CM+3492881
EINZELTEIL KIT (ROHS)
SMALL COMPONENTS KIT (ROHS)
KIT PIÈCES DÉTACHÉES (ROHS)
= Assembly
* = Spare part standardly is not kept in stock, extended delivery time is possible.
99 = Spare Part is not shown in Exploded Views.
RF+: Refurbished Spare Parts
POWER UNIT
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Chapter 5 / 17
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Spare Parts Kit Categories
R
Parts required to repair a machine
'Repair'
Kit `R` should be part of the field service engineers` car stock.
Quantity covers requirements for ca. 10 machines.
Adapt quantity locally depending on:
•
•
•
•
I
'Installation'
Number of machines
Extension of the service area
Local service structure (centralized / decentralized)
Stockpilling
Parts required to install a machine
Kit `I` should be available as case stock.
Includes all parts to perform the installation (does not comprise parts
included in the shipment).
Quantity covers one single machine installation.
M 'Maintenance'
Parts required to maintain a machine
Kit `M` should be available as case stock.
Includes all parts required to perform a maintenance according to the
maintenance checklist.
Quantity covers one single maintenance.
L
Extremely expensive or bulky parts
Kit `L` should be part of the local central warehouse.
Determine quantity depending on costs and on the installed base.
'Local stock'
Spare Parts Kit Order Numbers
Order Number
CM+053660100733
Spare Part Kit
Drystar 5302 Sortiment M
Version
5
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Chapter 5 / 18
Agfa Company Confidential
Spare Parts List
DD+DIS050.05M
Type Overview
This spare parts list is valid for the following machine type(s):
Device Name
Type Number
Specification
DRYSTAR 5302
5366/0100
EQOZV
Accessory Overview
Following accesssories are separately available:
Accessory
Order Number
MOBILE KIT
EX2DV
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This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
Chapter 8
HEALTHCARE
Manufacturing Standard
Modifications
Imaging Services
Document No: DD+DIS149.08E
DRYSTAR 5302
Type 5366/100
►
Purpose of this Document
This document provides an overview of all product modifications which may be of
importance for Service. They are listed in chronological sequence.
►
►
Document History
Edition.
Revision
Release
Date
Changes:
1.0
05-2008
Initial version
Referenced Documents
Document
Title
n.a.
n.a.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 0
05-2008 printed in Germany
Agfa Company Confidential
Document Node ID: 13939365
eq_08_modifications_e_template_v07
Copyright © 2008 Agfa HealthCare N.V.
DD+DIS149.08E
►
Manufacturing Standard Modifications
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2008 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
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Chapter 8 / 2
Agfa Company Confidential
DD+DIS149.08E
Manufacturing Standard Modifications
OVERVIEW OF MODIFICATIONS:
Timeline
Modification
Referenced Documents
2008
April Introduction of “Upper Pickup Modification Kit”
incl. Software 1.9.1_C1
February Changed Compact Flash Card 128 MB to 1 GB
•
SB No. 08
DD+DIS400.07E
•
Enclosure
DD+DIS399.07E
None
2007
November Changed TPH Module CM+349264.2
None
November Changed Input Sensor Module CM+349280.1
None
August Software CR ROM 1.9.0_C4 as Successor of
1.9.0_C2 for RoHS Spare Parts
SB No. 07, DD+DIS263.07E
August Changed RF Tag Reader CM+339267.3
None
July Changed Pickup Module CM+349268.3
None
July Introduction of Software 1.9.0_C4
SB No. 07, DD+DIS2634.07E
Enclosure DD+DIS268.07E
June Release of RoHS compliant Spare Parts
SB No. 06, DD+DIS064.07E
June Release of RoHS compliant Printer / Introduction
of Software 1.9.0_C2
SB No. 06, DD+DIS064.07E
March Changed TPH Module CM+349264.1
None
February Added Label at Printer Rear Side with
Explanation of Network Activity LEDs
None
January Changed Display Module CM+343336.2
None
January Introduction of new Film Format Positioners in
Upper Tray Module CM+349267.0 and Lower
Tray Module 349266.0
None
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Chapter 8 / 3
Agfa Company Confidential
DD+DIS149.08E
Timeline
Manufacturing Standard Modifications
Modification
Referenced Documents
2006
October Changed Gear Box Module (MOD14)
CM+349269.2 in combination with DRYSTAR
5302 software patch 1.8.1_C1
August Intruduction of RoHS compliant Power Supply
Module
July Introduction of Heat Sink Replacement Kit as
Spare Part
SB No. 04 DD+DIS349.06E
None
•
Enclosure
DD+DIS194.06E
•
Troubleshooting Guide
DD+DIS211.07E
May Changed Gear Box Module (MOD14)
CM+349269.1
None
May Changed TPH Cooling Fan CM+349273.0
None
April Removed “Output Sensor Sensor S25” in Output
Module
None
March Changed Display Module CM+343336.1
None
February Changed Pickup Module CM+349268.1
None
January Changed Output Module CM+349272.1
Troubleshooting Guide
DD+DIS211.07E
2005
November Introduction of Software Release 1.8.0_C2
SB No. 03, DD+DIS403.05E
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Chapter 8 / 4
Agfa Company Confidential
DD+DIS149.08E
1
2
Manufacturing Standard Modifications
Introduction of Software Release 1.8.0_C2
Reason
Support of additional languages for the Operator and Key-Operator
menu.
Product(s) &
Serial
Number(s)
SN ≥ 1156 (incl. SN 1143 and SN 1149) / Nov. 2005
Part
Number(s)
Software only available via MEDNET, GSO library
Referenced
Document(s)
SB No. 03, DD+DIS403.05E
Changed Output Module CM+349272.1
Reason
Improvement of Film Run in Output Module
Product(s) &
Serial
Number(s)
SN ≥ 1336 / January 2006
Part
Number(s)
Output Module CM+349272.2
Referenced
Document(s)
Troubleshooting Guide DD+DIS211.07E
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Agfa Company Confidential
DD+DIS149.08E
3
Changed Pickup Module CM+349268.1
Reason
4
Manufacturing Standard Modifications
•
Improved 174 mm banding line (not visible in clinical images,
only visible in technical flatfield image).
•
Improved production process.
Product(s) &
Serial
Number(s)
SN ≥ 1398 / February 2006
Part
Number(s)
Pickup Module CM+349268.2
Referenced
Document(s)
None
Changed Display Module CM+343336.1
Reason
Improved connector to prevent that cable to display board can be
removed accidentally at mounting of right cover.
Product(s) &
Serial
Number(s)
SN ≥ 1468 / March 2006
Part
Number(s)
Display module CM+343336.2
Referenced
Document(s)
None
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Chapter 8 / 6
Agfa Company Confidential
DD+DIS149.08E
5
6
Manufacturing Standard Modifications
Removed “Output Sensor Sensor S25” in Output Module
Reason
Output sensor is removed as is not used by software for film jam
detection
Product(s) &
Serial
Number(s)
SN ≥ 1522 / April 2006
Part
Number(s)
None
Referenced
Document(s)
None
Changed TPH Cooling Fan CM+349273.0
Reason
Improvement of production process: Some fans generated
disturbing noise in production.
Product(s) &
Serial
Number(s)
SN ≥ 1578 / May 2006
Part
Number(s)
TPH cooling fan CM+349273.1
Referenced
Document(s)
None
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Chapter 8 / 7
Agfa Company Confidential
DD+DIS149.08E
7
8
Manufacturing Standard Modifications
Changed Gear Box Module (MOD14) CM+349269.1
Reason
Improvement of production process
Product(s) &
Serial
Number(s)
SN ≥ 1603 / May 2006
Part
Number(s)
Gear box module CM+349269.2
Referenced
Document(s)
None
Introduction of Heat Sink Replacement Kit as Spare Part
Reason
To allow replacing heat sink at Themis CPU instead of replacing
the Themis CPU when the heat sink holder is broken.
Product(s) &
Serial
Number(s)
Only introduced as spare part / July 2006
Part
Number(s)
Heatsink Replacement Kit CM+346039.1
Referenced
Document(s)
•
Heatsink Kit Enclosure DD+DIS194.06E
•
Troubleshooting Guide DD+DIS211.07E
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Chapter 8 / 8
Agfa Company Confidential
DD+DIS149.08E
9
10
Manufacturing Standard Modifications
Intruduction of RoHS compliant Power Supply Module
Reason
Preparation of the printer for RoHS compliance.
Product(s) &
Serial
Number(s)
SN ≥ 1863 plus 1847, 1853, 1856, 1848, 1854, 1858, 1850, 1855 /
August 2006
Part
Number(s)
Power Supply Module (RoHS) CM+349278.1
Referenced
Document(s)
None
Changed Gear Box Module (MOD14) CM+349269.2 in
combination with DRYSTAR 5302 software patch 1.8.1_C1
Reason
Improvement of film run
Product(s) &
Serial
Number(s)
SN ≥ 2175 / October 2006
Part
Number(s)
Gear box module CM+349269.3
Referenced
Document(s)
SB No. 04 DD+DIS349.06E
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Chapter 8 / 9
Agfa Company Confidential
DD+DIS149.08E
11
12
Manufacturing Standard Modifications
Introduction of new Film Format Positioners in Upper Tray
Module CM+349267.0 and Lower Tray Module 349266.0
Reason
Reduce tolerances of film in input tray: improve film positioning.
Product(s) &
Serial
Number(s)
SN ≥ 2810 plus 2723, 2725, 2789, 2793, 2804, 2805, 2727, 2753,
2797, 2798, 2808, 2778, 2788, 2799, 2802 / January 2007
Part
Number(s)
•
Lower Tray CM+349266.1
•
Upper Tray CM+349267.1
Referenced
Document(s)
None
Changed Display Module CM+343336.2
Reason
Improved production process to prevent pixel failures on LCD
displays in production.
Product(s) &
Serial
Number(s)
SN ≥ 2808 plus 2726, 2727, 2793, 2794, 2800, 2801, 2806, 2788,
2789, 2795, 2796, 2802, 2803, 2790, 2792, 2797, 2799, 2804,
2805 / January 2007
Part
Number(s)
Display Module CM+343336.3
Referenced
Document(s)
None
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DRYSTAR 5302
Type 5366/100
Chapter 8 / 10
Agfa Company Confidential
DD+DIS149.08E
13
14
Manufacturing Standard Modifications
Added Label at Printer Rear Side with Explanation of Network
Activity LEDs
Reason
Allowing interpretation of network LEDs without service manual
Product(s) &
Serial
Number(s)
SN ≥ 3001 / February 2007
Part
Number(s)
None
Referenced
Document(s)
None
Changed TPH Module CM+349264.1
Reason
Improvement of production process: Heater foil was partly
detached.
Product(s) &
Serial
Number(s)
SN ≥ 3049 without 3051, 3084, 3121, 3162, 3053, 3085, 3123,
3165, 3059, 3089, 3124, 3167, 3064, 3093, 3135, 3168, 3178 /
March 2007
Part
Number(s)
TPH Module CM+349264.2
Referenced
Document(s)
None
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DRYSTAR 5302
Type 5366/100
Chapter 8 / 11
Agfa Company Confidential
DD+DIS149.08E
15
16
Manufacturing Standard Modifications
Release of RoHS compliant Printer / Introduction of Software
1.9.0_C2
Reason
Make printer compliant to the RoHS (Restriction of Hazardous
Substances) Directive No 2002/95/EC of the European Union.
Product(s) &
Serial
Number(s)
SN ≥ 3930, plus 3642, 3645, 3711, 3714, 3798, 3803, 3815, 3856,
3862, 3864, 3865, 3867 to 3880, 3883, 3887, 3895, 3903 to 3909,
3911 to 3913, 3915 to 3924, 3926 to 3928 / June 2007
Part
Number(s)
None
Referenced
Document(s)
SB No. 06, DD+DIS064.07E
Release of RoHS compliant Spare Parts
Reason
Make spare parts compliant to the RoHS (Restriction of Hazardous
Substances) Directive No 2002/95/EC of the European Union.
Product(s) &
Serial
Number(s)
June 2007
Part
Number(s)
Referenced
Document(s)
•
•
•
•
Devil (RoHS)
Themis7 (RoHS)
Devil/Themis/RAM (RoHS)
512 MB (RoHS)
CM+349286.0
CM+343369.0
CM+349289.0
CM+343370.0
SB No. 06, DD+DIS064.07E
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Type 5366/100
Chapter 8 / 12
Agfa Company Confidential
DD+DIS149.08E
17
Introduction of Software 1.9.0_C4
Reason
Improvement of production process: Sporadic film jams in the
output module and too large top border appeared.
Product(s) &
Serial
Number(s)
SN ≥ 4368 plus 3923, 3924, 3976, 3988, 3995, 4000, 4006, 4007,
4009, 4012, 4013, 4015, 4018, 4020, 4024, 4025, 4027, 4030,
4031, 4033, 4034, 4035, 4039, 4041, 4042, 4043, 4045, 4046,
4048, 4051, 4053, 4054, 4056 to 4058, 4061 to 4067, 4070, 4071,
4073, 4075, 4076, 4079, 4082 to 4087, 4090, 4091, 4093 to 4095,
4097, 4098, 4100, 4101, 4103 to 4112, 4115, 4117, 4118 to 4124,
4130, 4135, 4136, 4159, 4161, 4164, 4169, 4172, 4183, 4186,
4187 to 4195, 4201, 4202, 4208, 4212, 4213, 4214, 4216, 4217,
4219 to 4226, 4228, 4230, 4231 to 4237, 4239 to 4249, 4251,
4252, 4254 to 4262, 4264, 4266, 4267 to 4316, 4318 to 4354,
4355, 4357, 4358 to 4365, 4366 / July 2007
Part
Number(s)
None
Referenced
Document(s)
18
Manufacturing Standard Modifications
•
SB No. 07, DD+DIS263.07E
•
Installation Instructions SW 1.9.0_C4, DD+DIS268.07E
Changed Pickup Module CM+349268.3
Reason
Improvement of production process: Faults in pickup module due to
too high tolerances.
Product(s) &
Serial
Number(s)
July 2007
Part
Number(s)
Pickup Module CM+349268.4
Referenced
Document(s)
None
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DRYSTAR 5302
Type 5366/100
Chapter 8 / 13
Agfa Company Confidential
DD+DIS149.08E
19
Software CR ROM 1.9.0_C4 as Successor of 1.9.0_C2 for RoHS
Spare Parts
Reason
RoHS spare parts were released with enclosed software CD ROM
1.9.0_C2.
Software 1.9.0_C4 is the successor of software 1.9.0_C2.
Product(s) &
Serial
Number(s)
August 2007
Part
Number(s)
Referenced
Document(s)
20
Manufacturing Standard Modifications
•
•
•
•
Devil (RoHS)
Themis7 (RoHS)
Devil/Themis/RAM (RoHS)
512 MB (RoHS)
CM+349286.1
CM+343369.2
CM+349289.1
CM+343370.2
SB No. 07, DD+DIS263.07E
Changed RF Tag Reader CM+339267.3
Reason
Make tag reader compatible to be used in DRYSTAR 5503, too.
Product(s) &
Serial
Number(s)
August 2007
Part
Number(s)
RF Tag Reader CM+339267.4
Referenced
Document(s)
None
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Type 5366/100
Chapter 8 / 14
Agfa Company Confidential
DD+DIS149.08E
21
22
Manufacturing Standard Modifications
Changed Input Sensor Module CM+349280.1
Reason
Improvement of production process
Product(s) &
Serial
Number(s)
SN ≥ 5253 / November 2007
Part
Number(s)
Input Sensor Module CM+349280.2
Referenced
Document(s)
None
Changed TPH Module CM+349264.2
Reason
Improvement of production process: Improved ground connection
to reduce pixel drops
Product(s) &
Serial
Number(s)
Serial number not registered / November 2007
Part
Number(s)
TPH Module CM+349264.3
Referenced
Document(s)
None
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Type 5366/100
Chapter 8 / 15
Agfa Company Confidential
DD+DIS149.08E
23
24
Manufacturing Standard Modifications
Changed Compact Flash Card 128 MB to 1 GB
Reason
Change of type of compact flash card for printer backup due to
purchasing reasons.
Product(s) &
Serial
Number(s)
Printers and spare parts delivered as of February 2008
Part
Number(s)
•
Compact Flash 1 GB, CM+343356.2
Referenced
Document(s)
•
None
Introduction of “Upper Pickup Modification Kit”
incl. Software 1.9.1_C1
Reason
Improvement of film run
Product(s) &
Serial
Number(s)
•
The “Upper Pickup Modification Kit” was introduced in
production as of SN 5615.
•
Software 1.9.1_C1 was introduced in production as of SN
5723 plus SNs 5660, 5665, 5667, 5669, 5672, 5676, 5677,
5679, 5683, 5684, 5717, 5719, 5721
•
Introduction in April 2008
Part
Number(s)
“Upper Pickup Modification Kit”, CM+361703.0
Referenced
Document(s)
•
SB No. 08 DD+DIS400.07E
•
Upper Pickup Modification Kit” Enclosure DD+DIS399.07E
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DRYSTAR 5302
Type 5366/100
Chapter 8 / 16
Agfa Company Confidential
HEALTHCARE
Maintenance
Global Services Organisation
Order-No.: DD+DIS149.05E
*1YZO5L1*
DRYSTAR 5302
Type 5366/100
1 Piece YZO5L MA1
Edition 1, Revision 0
The Maintenance document is separately available. Order No: DD+DIS149.05E
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
printed in Germany 2005-09-09
Agfa Company Confidential
DD+DIS149.05E
Maintenance
Caution:
This system uses high voltage. Please consider the respective safety regulations.
These instructions describe adjustments and routines which must only be performed by qualified
technical personnel.
Note:
Electrical repairs and connections must only be performed by a qualified electrician.
Mechanical repairs and connections must only be performed by a qualified technician.
CE Declaration:
According to the medical guidelines, the CE Declaration (CE Conformity) becomes invalid if the
product is changed without explicit consent of the manufacturer!
This applies to all parts, not only to safety elements.
We reserve the right to change data and characteristics in the light of technical
progress.
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Chapter 9
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
Maintenance
Chapter 9:
List of contents
1
Safety .................................................................................... 1
2
Introduction .......................................................................... 3
2.1
Maintenance frequency ....................................................................... 3
2.2
Required time ....................................................................................... 3
2.3
Required tools ...................................................................................... 3
2.4
Required cleaning material ................................................................. 4
2.5
Required spare parts ........................................................................... 4
3
Diagnostics........................................................................... 5
3.1
Questioning of the customer .............................................................. 5
3.2
Infocounter analysis ............................................................................ 5
3.2.1
3.2.2
3.2.3
Infocounter Analysis via Printers Infocounters Report ...................................... 6
Infocounter analysis via Service Command session......................................... 7
How to evaluate the Infocounter ....................................................................... 7
3.3
Image quality check ............................................................................. 9
4
Maintenance points - Power off ........................................ 10
4.1
Check of general condition ............................................................... 10
4.2
Check of condition of belts and gears ............................................. 10
4.3
Visual check of the cables................................................................. 10
4.4
Cleaning of the suction cups ............................................................ 11
4.5
Cleaning of Electronics Compartment ............................................. 11
4.6
Cleaning of Power Supply Air Inlet................................................... 12
4.7
Check and Cleaning of Drum ............................................................ 12
4.8
Cleaning of Thermal print head ........................................................ 13
4.9
Electrical check .................................................................................. 14
4.9.1
4.9.2
Basic Protective Earth Test............................................................................. 14
Electrical Check according to National Regulations. ...................................... 15
5
Maintenance points - Power on ........................................ 16
5.1
Check of safety switches................................................................... 16
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DRYSTAR 5302
(Type 5366/100)
Chapter 9 / I
Agfa Company Confidential
DD+DIS149.05E
Maintenance
5.2
SW patch installation......................................................................... 16
5.3
Film calibration................................................................................... 17
5.4
Density Reproduction Check ............................................................ 17
5.5
Test image evaluation........................................................................ 19
5.6
Host system image quality check..................................................... 20
6
Completion of the maintenance........................................ 20
6.1
Backup Data on CF Card ................................................................... 20
6.2
Reset of the relative counters in the Infocounter............................ 21
6.3
Customer Conversation .................................................................... 21
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Chapter 9 / II
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
1
Maintenance
Safety
⇒ The DRYSTAR 5302 is suitable for continuous operation.
⇒ The DRYSTAR 5302 enables or helps in the diagnosis of a patient.
When operating or maintaining the DRYSTAR 5302 always observe the
following safety guidelines:
• Have electrical or mechanical defects repaired by skilled personnel only!
• Do not override or disconnect the integrated safety features.
• Ventilation openings may not be covered.
• Always switch off the DRYSTAR 5302 and disconnect the power cord
from the outlet before carrying out any maintenance work.
Always take into account the markings provided on the inside and outside
of the printer. A brief overview of these markings and their meaning is
given below:
Safety warning, indicating that the DRYSTAR 5302 User and
Reference Manuals should be consulted before making any
connections to other equipment. The use of accessory equipment
not complying with the equivalent safety requirements of this
printer may lead to a reduced level of safety of the resulting
system. Consideration relating to the choice of accessory
equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment
has been performed in accordance with the appropriate IEC
60601-1 and IEC 60601-1-2 harmonized national standard.
In addition, all configurations must comply with the medical
electrical systems standard IEC 60601-1-1. The party that makes
the connections acts as system configurator and is responsible
for complying with the systems' standard. If required contact your
Agfa Service Organization.
In order to reduce the risk of electric shock, do not remove any
covers.
Caution hot:
Keep hands clear from the Thermal Print Head.
Type B equipment:
Indicates that the DRYSTAR 5302 complies within the limits for
type B equipment.
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DRYSTAR 5302
(Type 5366/100)
Chapter 9 / 1
Agfa Company Confidential
DD+DIS149.05E
Maintenance
Supplementary protective earth connector:
Provides a connection between the DRYSTAR 5302 and the
potential equalization busbar of the electrical system as found
in medical environments. This plug should never be
unplugged before the power is turned off and the power plug
has been removed.
Intergrounding connector:
Provides a connection between the printer and other
equipment which might exhibit minor ground potential
differences. These differences may degrade the quality of
communication between different equipment. Never remove
connections to this terminal.
Protective earth (ground)
Provides a connection between the printer and the protective
earth of the mains. Do not remove this connection, because
this will have a negative influence on the leakage current.
Power/Reset Button
Note that the power cord has to be disconnected from the wall
outlet in order to disconnect the unit entirely from the mains.
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the
printer is connected to a 240 V/60 Hz source instead of a
120 V/60 Hz source.
Transport after installation
Before moving the printer, always switch off the machine. The DRYSTAR
5302 should always be transported by 2 persons. When doing this, the
stability and the structure of the table top have to be taken into account.
The printer should not be placed on a soft surface, since this might
prevent appropriate ventilation and cause overheating. Nothing else
should be installed on the same table, and measures should be taken to
prevent table shock, while this may cause image artifacts. The appliance
shall only be transported with all covers closed. The appliance shall not be
transported continuously from one location to the other. Do not lift the
printer by the output tray.
Waste disposal and environmental regulations
In most countries DRYSTAR film is considered industrial waste and is not
allowed to be disposed of as household waste. Please consult your local
waste disposal regulations. Agfa recommends to have DRYSTAR film
waste hauled away by a licensed company.
After its life span, do not dispose of the DRYSTAR 5302 without
consideration of local waste disposal regulations. Please consult your
local service organization.
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Chapter 9 / 2
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
2
Maintenance
Introduction
The maintenance steps described in this document are based on the
technically required measures to guarantee the proper operation of the
printer.
The maintenance points have been arranged in a chronologically suitable
order to make the work routines as efficient as possible. The sequence of the
maintenance points in the checklist (see appendix) is identical with the
maintenance instructions.
Additional maintenance steps can be required according to national
regulations.
2.1
Maintenance frequency
The maintenance has to be carried out:
• every 25.000 printed films, or
• every 12 months, whichever comes first.
2.2
Required time
• Time required for the maintenance: ≤ 2 hours,
2.3
Required tools
Description
Order Number / Comment
Calibrated densitometer
recommended types are
• MacBeth TR-924
• X-Rite 301
• X-Rite 310
• X-Rite 331
• X-Rite 341
• Gretag D200-2
Flash light
commercially available
Loop 8x
CM+9.9579.9904.0
Service PC with Drystar 5302 Density For Service PC specifications refer to
Reproduction Check files
chapter 3.2, Tools.
Density reproduction check files are
available via MEDNET, GSO Library
Waterproof pen
commercially available
Wrist strap
CM+9.9999.0830.0
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DRYSTAR 5302
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Chapter 9 / 3
Agfa Company Confidential
DD+DIS149.05E
Maintenance
2.4
Required cleaning material
Cleaning material
Order Number
Agfa Cleaning Tissue (as alternative to
Isopropyl alcohol or Ethanol and Lint
free cloth). Box of 50 pieces.
CM+309931.0
Isopropyl alcohol or Ethanol
Commercially available
Lint free cloth
Commercially available
Ink eraser 'Pelikan'
10+9.9999.1176.0
Vacuum cleaner
2.5
220/240V, 50Hz
CM+9.9999.0895.0
110/115V, 60Hz
CM+9.9999.0896.0
Required spare parts
The following spare parts are part of the Maintenance-assortment
CM+0 5366 0999 733
Description
Order Number
Case of Exchange/ Usage
Air Filter
CM+343350.X
Exchange each maintenance
Always have the latest Drystar 5302 software patches available on the
Service PC.
Depending of the urgency and classification of a software patch it might be
necessary to update the printer software.
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Chapter 9 / 4
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
3
Maintenance
Diagnostics
The diagnostics before the maintenance comprise following tasks:
Task
3.1
Details see..
Questioning of the customer
3.1
Infocounter analysis
3.2
Image quality check
3.3
Questioning of the customer
• Ask the customer for any problem that appeared since the last
maintenance.
3.2
Infocounter analysis
To view the infocounter a service PC is required.
Two possibilities exist to get the infocounter on the Service PC:
#
Type of Infocounter analysis:
Refer to ...
A
Via Printers Infocounters Report
3.2.1
B
Via Service Command session
3.2.2
We recommend to use for Infocounter Analysis method A, 'Via Printers
Infocounters Report', as this is the fastest way to access the infocounter.
Method B, 'Via Service Command session ' might be useful, when you can
access a PC in the hospital network for a short time, to save the infocounter
file on the printer CF card for analysis on the Service PC.
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DRYSTAR 5302
(Type 5366/100)
Chapter 9 / 5
Agfa Company Confidential
DD+DIS149.05E
Maintenance
Welcome to this
DryStar 5302 printer
SERVICE TOOLS
HOME
A
7 Service Actions
5 Logging
2. Infocounters
General information
List of errors
Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session
Release remote command session
B
Scalingtools
Setup
Connectivity
DICOM profile editor
Welcome to this
DryStar 5302 printer
LPD Profile Editor
Network configuration
Printqueue editor
Service - Loggings
Controller logging
1. To printer flash card
Modules
2. To this computer
Module
repair
Go back
536609cf.cdr
Figure 1
3.2.1
Infocounter Analysis via Printers Infocounters Report
Required Tools
• Service PC, required to connect to the printer and analyze the infocounter.
(1) Connect the Service PC to the
network
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Printer Infocounters
Report"
(5) Analyze the infocounter file as
described in section 3.2.3,
How to evaluate the Infocounter
Service PC
Printer
536632el.cdr
Figure 2
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Chapter 9 / 6
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
3.2.2
Maintenance
Infocounter analysis via Service Command session
Required Tools
• Service PC, required to connect to the printer and analyze the infocounter
(1) Connect the Service PC to the
network
(2) Start the browser (Internet
Explorer ≥ 5)
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Enter Service Command
Session - 7 Service Actions - 5
Logging - 2 Infocounters"
(5) Save the infocounter file to the
service PC or the CF card.
(6) Unzip the infocounters ZIP file
(7) Analyze the infocounter.txt file
as described in section 3.2.3,
How to evaluate the Infocounter
3.2.3
Service PC
Printer
536632el.cdr
Figure 3
How to evaluate the Infocounter
Infocounters.txt evaluation
What to check in the
infocounter
Comment
1.1 Serial number and
Installation date
Compare device serial number with chapter 8
‘Manufacturing Standard Modification’ to
determine whether the device possibly requires a
modification.
Refer to 3.3 (infocounter.txt), ‘HW Modification
History’, to check already made modifications.
1.4 Software Info
Compare the currently installed SW version with
the latest SW version described in chapter 3.8,
SW releases, patches. In case a recommended
SW patch is available, install this SW patch.
Refer to section 5.2.
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DRYSTAR 5302
(Type 5366/100)
Chapter 9 / 7
Agfa Company Confidential
DD+DIS149.05E
Maintenance
Infocounters.txt evaluation
What to check in the
infocounter
Comment
2.3 Reliability
Should normally be not higher than 0.05. Higher
fault rates need a thorough investigation.
3.3 Hardware Modification
History
By comparing the status of the device with the
available modifications (refer to Technical
Documentation chapter 8) the exact hardware
status can be determined.
3.4 Software modification
history
By checking the software modification history it
can be determined, whether a recent software
upgrade solved a problem, that occurred quite
often in the error list in the past
5.3 Retries
Many retries (> 1%, based on relative prints)
have to be investigated: They may reduce the
throughput of the device.
5.7 Error History
Check which errors occurred in the last days,
how often they appeared as well as the CBF
(cycles between failures) of these errors. This
gives an overview of the current status of the
machine.
5.8 Error list (sorted by
relative) and
Troubleshoot these errors with the help of the
technical documentation, chapter 3.3,
‘Troubleshooting’.
5.9 Error list (sorted by
total):
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Chapter 9 / 8
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
3.3
Maintenance
Image quality check
(1) In the browser pages select menu
"Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage"
(2) Print following test images on the
largest format available in the film
magazines:
• STI1.ZIP
• STI2.ZIP
• medical_image.ZIP
The test image as displayed
in Figure 4 to Figure 6 will be
printed.
(3) Mark the test films with a
waterproof pen as testfilm before
maintenance
Figure 4
Figure 5
Figure 6
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Chapter 9 / 9
Agfa Company Confidential
DD+DIS149.05E
Maintenance
4
Maintenance points - Power off
The maintenance with powered-off machine comprises following tasks:
Task
4.1
Details: see...
Check of general condition
4.1
Check of condition of belts and gears
4.2
Visual check of the cables
4.3
Cleaning of the suction cups
4.4
Cleaning of Electronics
4.5
Cleaning of Power Supply Air Inlet
4.6
Check and Cleaning of Drum
4.7
Cleaning of Thermal print head
4.8
Electrical check
4.9
Check of general condition
(1) Perform a visual check of
• Power- and network cables.
• Covers
• The Output tray
• The upper and lower Input tray.
(2) Disconnect the power and network cable
(3) Remove the left and right cover to prepare the printer for the next steps
(4) Remove the films in the film trays including white plastic sheet
4.2
Check of condition of belts and gears
(1) Check all belts and gears for visible wear
4.3
Visual check of the cables
(1) Check cables inside the printer: The insulation may not show any sign of
wear or damage.
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Chapter 9 / 10
Agfa Company Confidential
DRYSTAR 5302
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Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
4.4
Maintenance
Cleaning of the suction cups
(1) Pull out the upper pickup unit
(2) Clean the suction cups with a lint
free cloth lightly moistened with
Isopropyl alcohol.
(3) Insert the upper pickup unit
(4) Repeat this step for the lower
pickup unit
1
536609da.cdr
Figure 7
3
2
536609db.cdr
536609cc.cdr
Figure 8
4.5
Figure 9
Cleaning of Electronics Compartment
(1) Remove the EMI shielding
(2) Clean the electronics
compartment with a vacuum
cleaner.
536609ac.cdr
Figure 10
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Chapter 9 / 11
Agfa Company Confidential
DD+DIS149.05E
Maintenance
4.6
Cleaning of Power Supply Air Inlet
(1) Clean the power supply air inlet
with a vacuum cleaner.
Figure 11
4.7
Check and Cleaning of Drum
(1)
(2)
(3)
(4)
(5)
Open the top cover
Open the "Hold down bracket"
Open the TH Module
Remove the flat belt
Check the drum for dirt or
damage by turning at the drum
drive pulley.
(6) In case signs of damage are
visible, also check the STI2 test
image printed under step "3.3
Image quality check": A damage
will be visible in the flatfield area
of the STI2 test image in distance
of 111 mm.
(7) Clean the rubber of the drum with
a lint free cloth lightly moistened
with Isopropyl alcohol or Ethanol
(8) Remount the flat belt
536609df.cdr
Figure 12
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Chapter 9 / 12
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
4.8
Maintenance
Cleaning of Thermal print head
(1) Clean the TH resistor line with a
lint free cloth lightly moistened
with Isopropyl - alcohol or a
cleaning tissue.
• The last cleaning action must
be carried out in one way!
• For the Isopropyl alcohol
observe the rule: As less water
is in the alcohol as better. We
recommend using a 90%
Isopropyl alcohol.
(2) Remount all covers
(3) Insert both input trays
536609cg.cdr
Figure 13
Caution:
• Be carefull at TH cleaning.
• The electronic circuits under the IC cover can be damaged.
• During cleaning do not press against the IC cover.
Only use very little alcohol to moisten the cloth.
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Chapter 9 / 13
Agfa Company Confidential
DD+DIS149.05E
Maintenance
4.9
Electrical check
The electrical check is split up in two steps:
4.9.1
Step
Task
Details see..
1
Perform the basic protective earth test
4.9.1
2
Perform the electrical check according to
National Regulations.
4.9.2
Basic Protective Earth Test
(1) Use a multimeter that is
capable to measure a
resistance < 1 Ohm
(2) Put one probe at the ground
connector of the mains input
(3) Put the other probe at a few
metallic parts, the customer
could touch.
The electrical resistance has to
be ≤ 0.2 Ohm.
Refer to Figure 14.
536631JN.cdr
2
Figure 14
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Chapter 9 / 14
Agfa Company Confidential
DRYSTAR 5302
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Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
Maintenance
(4) Insert the power cord at the
printer side; leave it
disconnected at the wall side.
(5) Put one probe at the ground
connector of the mains
connector.
(6) Put the other probe at a few
metallic parts, the customer
could touch.
The electrical resistance in this
case has to be ≤ 0.3 Ohm.
Refer to Figure 15.
536631JN.cdr
Figure 15
In case the electrical resistance of one measurement exceeds the limits (0.2
Ohm without mains cable; 0.3 Ohm with mains cable) check the printer for
loose grounding connections!
4.9.2
Electrical Check according to National Regulations.
(1) Perform the electrical check according to National Regulations.
The electrical checks that have to be performed in certain intervals (e.g. each
12 months) or after certain service actions (repair and/or maintenance)
depend on National Regulations.
Example for Germany: BGV A3 and DIN VDE 0751 or subsequent
regulations.
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Chapter 9 / 15
Agfa Company Confidential
DD+DIS149.05E
Maintenance
5
Maintenance points - Power on
The maintenance with powered-on machine comprises following tasks:
Task
5.1
Details: see...
Check of safety switches
5.1
SW patch installation
5.2
Film calibration
5.3
Density Reproduction Check
5.4
Test image evaluation
5.5
Host system image quality check
5.6
Check of safety switches
(1) Switch on the printer. Wait till it
shows the READY screen (takes
approx. 7 minutes)
(2) Open top cover
(3) Check display message: It must
show "Close top cover"
536609fa.cdr
Figure 16
5.2
SW patch installation
(1) Install the latest SW patch, in case a recommended SW patch for the
printer is available. Refer to chapter 3.8, Software Releases, Patches.
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Chapter 9 / 16
Agfa Company Confidential
DRYSTAR 5302
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Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
5.3
Maintenance
Film calibration
How?
(1) Select in key-operator menu
'6 Calibration - 1 Film
Calibration'
(2) Follow the instructions on the
display.
(3) Repeat film calibration for
second input tray
536336as.cdr
Figure 17
5.4
Density Reproduction Check
Background
Information
With the density reproduction check the difference for a specific film type
between optical density defined in the sensitometric calibration file and the
printed optical density, measured with an external densitometer is checked.
This is a plausibility check for the CDM: In case the measured density values
are out of the specified range, the CDM requires a re-calibration.
This procedure must be carried out with every used film type:
(1) In the browser pages select menu "Service Engineer Tools - Enter
Service Command Session - 3 Print Testimage"
(2) Print out LinCheck.zip and measure the density of the eleven 100 % –
0% fields with a calibrated MacBeth TR-924, X-Rite 331, 341, X-Rite
301, X-Rite 310 or Gretag D200-2 densitometer.
(3) To check linearity fill in measured values in corresponding Excel file:
Ds5302 density reproduction check DT2B.xls or
Ds5302 density reproduction check DT2C.xls
These Excel files can be downloaded from MedNet, download area
'GSO library - Hardcopy - Dry Imagers - Drystar 5302 - Freeware'.
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Chapter 9 / 17
Agfa Company Confidential
DD+DIS149.05E
Maintenance
(4) After the measured values are filled in, the density reproduction is
calculated automatically.
(5) At the right hand side of the table is shown, whether the Density
Reproduction is ok or not. In case it is not ok you are requested to
carry out a CDM calibration.
Select densitometer:
X-rite 341
4
Dmax = 314
Square Measured density Target density Density diff. Check
100%
20
20
0
0
90%
47
49,4
-2,4
0
80%
73
78,8
-5,8
0
70%
104
108,2
-4,2
0
60%
133
137,6
-4,6
0
50%
163
167
-4
0
40%
189
196,4
-7,4
0
30%
218
225,8
-7,8
0
20%
246
255,2
-9,2
0
10%
274
284,6
-10,6
0
0%
306
314
-8
0
When entering the measured density values the decimal point appears in a different spot,
e.g. measured value = 0.23, value to enter = 23.0
Density
Lower limit
Upper limit
0
0
0
Density difference LinCheck image DT2B film in Ds 5302
30
-5
5
45
-7
7
20
60
-8
8
75
-9
9
15
90
-10
10
X-rite 310
105
-11
11
10
X-rite 331
120
-12
12
X-rite 341
5
135
-12
12
X-rite 301
Lower limit
150
-13
13
Mac Beth TR924
0
Upper limit
165
-13
13
Gretag D200-2
Density difference
180
-14
14
-5
195
-14
14
210
-14
14
-10
225
-15
15
-15
240
-15
15
255
-15
15
-20
270
-16
16
0
50
100
150
200
250
300
350
285
-16
16
Target Density
300
-16
16
315
-16
16
Density Difference
Density Reproduction = OK
No CDM calibration needed for DT2B film
536609af.cdr
Figure 18
(1)
The measured density values have to be entered without decimal point.
(e.g. measured value = .23, value to enter = 23)
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Chapter 9 / 18
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
5.5
Maintenance
Test image evaluation
(1) In the browser pages select menu "Service Engineer Tools - Enter
Service Command Session - 3 Print Testimage".
(2) Print following test images on the largest format available in the film
trays:
• STI1.ZIP
• STI2.ZIP
• medical_image.ZIP
(3) Mark the test films with a waterproof pen as testfilms after maintenance
(4) Check all three images at the lightbox. Following items must been
checked:
o Line artifacts in transport direction
o Line artifacts vertical to the transport direction
o Point artifacts
o Surface artifacts
(5) Evaluate the test images at follows:
1. If no artifacts are seen on the STI1 / STI2 image continue with
next step
2. If artifacts seen on STI1 / STI2 image aren’t visible on the
medical_image continue with next step.
3. In other case (i.e. artifacts which are visible in STI1 / STI2 are
visible on medical_image, too) refer to Technical Documentation
chapter "3.3 Troubleshooting”
(6) Compare the test images "after maintenance" with the test images made
"before maintenance": The image quality of the last printed
medical_image and STI1/STI2 test image must be equal or better than
the images made before maintenance.
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Chapter 9 / 19
Agfa Company Confidential
DD+DIS149.05E
Maintenance
5.6
Host system image quality check
(1) Print a diagnostic image from every host system.
(2) Check images of each host at the lightbox for artifacts in diagnostic
image.
(3) In case artifacts are visible, compare with artifacts in last STI1 /STI2
image.
o In case artifacts are also visible in STI1 / STI2 image, refer to
Technical Documentation chapter "3.3 Troubleshooting”.
o In case artifact is only visible in images of a specific host but not in
STI1 / STI2 image, initiate a service call of modality service engineer
6
Completion of the maintenance
The Completion of the maintenance comprises following tasks:
Task
6.1
Details see..
Backup Data on CF Card
6.1
Reset of Maintenance Action counters and relative
Counters in the Infocounter
6.2
Customer Conversation
6.3
Backup Data on CF Card
(1) Open the upper film tray and take
out the CF card.
(2) Insert the CF card in the printer
CF card reader
(3) In the Key-operator menu select
"4 Save configuration".
(4) Follow the instructions on the
printer display.
536609fl.cdr
536336as.cdr
Figure 19
536609fl.cdr
536336as.cdr
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Agfa Company Confidential
DRYSTAR 5302
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Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
Maintenance
Figure 20
6.2
Reset of Maintenance Action counters and relative Counters in the
Infocounter
(1) In the Browser menu select "Service Engineer Tools - Enter Service
Command Session - 7 Service Actions - 4 Maintenance - 4 Clear relative
counters".
(2) Select ' 7 Service Actions - 4 Maintenance - 1 Maintenance Settings'
(3) Select 'y' for yes at each desired 'Reset Item'
(4) Select "Accept Changes". Refer to Figure 21
(5) When leaving the Service menu select "Preventive maintenance" as
service action.
Welcome to this
DryStar 5302 printer
Service - Service actions
Active Reset Item
Maintenance Action
Cycles Factory
to go settings
Thermal head cleaning required
0
5000
5000
Y
N
Y
N
Replace thermal head anti dust filter
19030
25000
25000
Y
N
Y
N
Replace thermal head (end of life)
52520
62500
62500
Y
N
Y
N
Film calibration upper tray required
1898
5000
5000
Y
N
Y
N
Film calibration lower tray required
2505
5000
5000
Y
N
Y
N
Service maintenance required
0
5000
5000
Y
N
Y
N
Current
settings
1
2
Accept Changes
Discard Changes
Reset Values
536609fk.cdr
Figure 21
6.3
Customer Conversation
(1) Fill out the Maintenance checklist and hand it out to the customer.
(2) Explain the results of the maintenance to the customer.
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Chapter 9 / 21
Agfa Company Confidential
AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany
Herausgegeben von / Published by / Edité par /
Agfa-Gevaert AG
Fototechnik
Tegernseer Landstraße 161
D - 81539 München
Printed in Germany / Imprimé en Allemagne
Agfa Company Confidential
HEALTHCARE
Maintenance
Checklist
Global Services Organisation
Order-No.: DD+DIS149.05E
DRYSTAR 5302
Type 5366/100
Work Instruction for order no.
SN
Film cycles
The maintenance has to be carried out:
Every 12 months or 25 000 printed films
Maintenance must be carried out according to the maintenance instructions DD+DIS149.05E.
Diagnostics
OK
Questioning of the
customer
• Questioning of the customer about problems with
the printer.
Infocounter analysis
• Read-out and analyzation of the infocounter
Image quality check
• Printing of STI1, STI2 and medical test image for
comparison with test images at final system check
not
OK
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printed in Germany 2005-09-09
Agfa Company Confidential
DD+DIS149.05E
Maintenance Checklist
Maintenance points - Power off
OK
Check of general
condition
• Visual check of power and network cable.
Check of condition of
belts and gears
• Visual check of all belts and gears in the printer.
Visual check of the
cables
• Check of cables inside the printer for damage
not
OK
• Visual check of covers and film magazines
Cleaning of the suction • Cleaning of the suction cups of both film pickup
cups
assemblies with a lint free cloth lightly moistened
with Isopropyl alcohol
Cleaning of Electronics • Cleaning of the Electronic rack with a vacuum
rack
cleaner.
Cleaning of Power
supply air inlet
• Cleaning of the Power supply air inlet with a
vacuum cleaner
Check and Cleaning of • Check of the rubber of the drum for damage.
Drum
• Cleaning of the rubber of the drum with a lint free
cloth lightly moistened with Isopropyl alcohol or
Ethanol.
Cleaning of Thermal
print head
• Cleaning of the Thermal print head with a lint free
cloth lightly moistened with Isopropyl alcohol
Electrical check
• Check of the protective earth resistance
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Maintenence Checklist Page 2 / 4
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS149.05E
Maintenance Checklist
OK
not
OK
OK
not
OK
Maintenance points - Power on
Check of safety
switche
• Opening of top cover to check function of safety
switche
SW patch installation
• Installation of SW patch, in case a recommended
SW patch for the printer is available
Film calibration
• Calibration of the films in both input trays.
Density Reproduction
Check
• Density Reproduction Check to confirm proper
operating CDM. Execution of CDM calibration if
not okay.
Test image evaluation
•
Printing of STI1, STI2 and medical test image
•
Comparison with test images made during printer
diagnostics
•
Check for artifacts on the film. In case of artifacts
in STI1 / STI2 and medical test image
troubleshooting as described in chapter 3.3
Troubleshooting.
•
Printing of diagnostic image from every host
system
•
Check concerning artifacts in diagnostic image.
Comparison with artifacts in last STI1 /STI2
image.
Host system image
quality check
o In case artifacts are also visible in STI1 / STI2
image, troubleshooting as described in chapter
3.3 Troubleshooting.
o In case artifact is only visible in images of a
specific host but not in STI1 / STI2 image,
initiation of service call of modality service
engineer
Completion
Backup
• Backup of machine specific parameters
Reset of Maintenance
action counters and
relative infocounter
• Reset of Maintenance action counters
• Reset of relative infocounter
• Confirmation of the maintenance in the printer
service menu.
Customer conversation • Explanation of results of preventive maintenance.
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(Type 5366/100)
Maintenence Checklist Page 3 / 4
Agfa Company Confidential
DD+DIS149.05E
Maintenance Checklist
Remarks:
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................
...................................................................
Date / Signature Service Technician
Customer
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Agfa Company Confidential
DRYSTAR 5302
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Edition 1, Revision 0
2005-09-09
HEALTHCARE
Chapter 10
Service Bulletins
Imaging Services
Document No: DD+DIS150.05E
Drystar 5302
Type 5366/0100
►
Please note
Service Bulletins are not part of the Service Manual for Download.
Please download the Service Bulletins from the GSO Library:
MEDNET GSO Hardcopy Dry Imagers Drystar 5302 Service Bulletin
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Agfa Company Confidential
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Copyright © 2008 Agfa HealthCare N.V.
DD+DIS150.05E
Service Bulletins
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Chapter 10 / 2
Agfa Company Confidential
HEALTHCARE
Chapter 11
Imaging Services
Installation Planning
Document No: DD+DIS148.05E
DRYSTAR 5302
Type 5366/100
Edition 1, Revision 2
This documentation is separately available. Order No: DD+DIS148.05E.
CONFIDENTIALITY NOTE:
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12-2007 printed in Germany
Document Node ID: 15602908
eq_11_install-planning_e_template_v04
Agfa Company Confidential
Copyright © 2007 Agfa HealthCare N.V.
1
DD+DIS148.05E
Installation Planning
1
2
3
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
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Chapter 11 / 2
Agfa Company Confidential
DD+DIS148.05E
►
Installation Planning
1
2
3
Purpose of this document
This document contains all planning data including the required measures to be carried
out on site prior to the machine delivery.
This chapter is divided into:
►
►
•
construction planning data
•
technical connection and performance data
•
safety instructions, listing of certificates
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.1:
1.2
11-2007
•
Adapted scope of delivery (Before: Only English user
manual delivered as paper manual; Now: additional
Chinese simplified and Spanish). See section 3.1
•
Added detailed specifications for power cables which
are part of delivery. See section 3.1
•
Corrected wrong outlet and cable specification for US:
Wrong: NEMA 6-15p outlet/cable
Correct: NEMA 5-15p outlet/cable.
See section 8.
Referenced Documents
Document
Title
n.a.
n.a.
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Chapter 11 / 3
Agfa Company Confidential
DD+DIS148.05E
Installation Planning
1
2
3
LIST OF CONTENTS
1
INSTALLATION PLANNING CHECKLIST................................................................................6
2
SYSTEM OVERVIEW...............................................................................................................7
3
SCOPE OF DELIVERY AND ACCESSORIES.........................................................................8
3.1
Scope of delivery ......................................................................................................................8
3.2
Options......................................................................................................................................9
4
MACHINE DIMENSIONS .......................................................................................................10
5
MINIMUM FREE SPACE FOR OPERATION AND MAINTENANCE .....................................11
6
SYSTEM INTEGRATION .......................................................................................................12
7
8
6.1
Network integration parameters..............................................................................................12
6.2
Modality Setup Parameters.....................................................................................................14
6.3
Setup of Security and Privacy (optional).................................................................................16
6.3.1
List of Key-operator, Service People and Specialists with Access Rights .............................16
6.3.2
Audit Logging Server and NTP Server parameters ................................................................18
6.3.3
Availability of certificates.........................................................................................................18
6.4
Service Host Parameters ........................................................................................................18
6.5
Example for System Integration..............................................................................................19
AMBIENT CONDITIONS ........................................................................................................20
7.1
During operation .....................................................................................................................20
7.2
During transport and storage ..................................................................................................20
ELECTRICAL CONNECTIONS ..............................................................................................21
8.1
9
Electrical connections at the printer ........................................................................................22
SPECIFICATIONS..................................................................................................................22
9.1
Type overview .........................................................................................................................22
9.2
Functional data .......................................................................................................................23
9.2.1
Pixel Matrices..........................................................................................................................23
9.3
Electrical data..........................................................................................................................24
9.4
Climatic data ...........................................................................................................................24
9.5
Sound emission data ..............................................................................................................24
9.6
Interface data ..........................................................................................................................24
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Chapter 11 / 4
Agfa Company Confidential
DD+DIS148.05E
10
Installation Planning
1
2
3
9.7
Service data ............................................................................................................................24
9.8
Dimensions and weight...........................................................................................................25
9.8.1
Dimensions, packed machine .................................................................................................25
9.8.2
Dimensions, closed machine ..................................................................................................25
9.8.3
Dimensions, opened machine.................................................................................................25
9.8.4
Weight .....................................................................................................................................25
SAFETY STANDARDS AND REGULATIONS .......................................................................26
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Chapter 11 / 5
Agfa Company Confidential
DD+DIS148.05E
1
1
Installation Planning
2
3
Installation Planning Checklist
#
Step
Goal
See
Okay
section
1.
Make yourself familiar with the
System Overview
To see in which surrounding the printer
will be installed
2.
Make yourself familiar with the
scope of delivery
Basic information, to see whether
additional, site specific material for
installation might be required
3.1
3.
Make yourself familiar with the
available accessories
To be able to order required accessories
before the installation
3.2
4.
Have a look at the machine
dimensions
To be able to check, whether the printer
fits in the desired installation place
4
5.
Check the required free space
around the printer.
To see whether enough free space for
operation, repair and maintenance is
available.
5
6.
Organize the required network
parameters to hook up the printer
in the existing network.
To have all parameters in advance, to
prevent a delay during installation
6
7.
Get up-to-date Connectivity
Release Documents for the
modalities which shall print on the
printer
To be prepared for modality specific
adjustments at the printer
8.
Compare the required ambient
and climatic conditions with the
condition at the installation place.
To prevent installation of the printer in an
inappropriate environment, leading to
functional faults.
7
9.
Check the required electrical
connection
To be able to initiate all required
prerequisites in advance to allow proper
electrical connections
8
10. Make yourself familiar with the
printer specifications
To have all printer parameters available
which might be required for people who
are in involved in installation and
operation of the printer.
9
11. Have a look at the printer safety
standards and regulations
To have the safety standards and
regulations for which the printer is tested
available in case they are requested by
the hospital administration.
10
12. Confirm the installation readiness
To be sure that all required preinstallation conditions are fulfilled.
2
6.2
Last
Page
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2
Installation Planning
1
2
3
System Overview
536611JK.CDR
Figure 1
Device
Comment
Modality
The modality has to support the DICOM print protocol
DRYSTAR 5302
Dry printer for 14x17", 14x14", 14x11", 10x12", 8x10" DT2
blue base or clear base films
NOTE:
Remark to an installation in a 'HIPAA conform environment':
In Figure 1 two additional, optional modules are not listed:
1) Audit logging server: This is a computer in the networking allowing to store all
communication between the different devices in the network.
2) NTP (Network Time Protocol) Server: This is a computer providing time
synchronization. It is useful for audit logging, so that all messages of all
devices have the same time reference.
Both devices are only required in a 'HIPAA' environment, where high data security is
required.
For more information refer to section 6.3.
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Installation Planning
3
Scope of Delivery and Accessories
3.1
Scope of delivery
1
2
3
NOTE:
The printer is delivered with all parts, which are required to install it in an existing
Ethernet network.
Device name:
DRYSTAR 5302
Type:
5366/100
ABC Code
EQOZV
Scope of delivery
•
1 Basic DRYSTAR 5302 including:
- 2 input trays adjustable for all film sizes
- 1 output tray
• 1 Compact Flash card (stored in backup CF card slot in input tray)
• 2 power cables, 3 m long (Europe / US)
• 1 UTP network cable, 5 m long (2 x RJ45 connection) incl. extension piece
• 1 Reference manual (English)
• 3 User Manuals (English; Chinese simplified, Spanish)
• 1 CD with all user manuals and Plug&Play installation manuals in all languages*
• 1 packing list
• 1 Plug and Play Installation manual (English)
• 25 films 14x17" DT 2B for test purposes
• 25 films 8x10" DT 2B for test purposes
• 2 sets film type labels
• 1 Chinese warning sticker
• 1 CE declaration of conformity
• 1 China ROHS declaration
• 1 Installation Report
*available languages: Chinese simplified, Chinese traditional, Czech, Danish, Dutch, English, Estonian,
Finnish, French, German, Greek, Hungarian, Italian, Japanese, Korean, Latvian, Lithuanian, Norwegian,
Polish, Portuguese, Russian, Slovakian, Slovenian, Spanish, Swedish, Thai, Turkish, Vietnamese
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Installation Planning
1
2
3
IMPORTANT:
The printer is delivered with two 3 m power cables. See Figure 9.
• For US: NEMA 5-15P with IEC C13 plug (female)
• For Europe: CEE7/7 with IEC C13 plug (female)
Organize a power cable for your country locally.
See section 8 for “Mains connection in the installation room” specifications.
3.2
Options
Item
Order Number
Comment
Mobile Kit
EX2DV
To be used in earthquake areas and in mobile
usage. May not be used in military vessels.
Figure 2
NOTE:
REMOTE SERVICE:
In general it is possible to diagnose and repair the printer to a certain extent remotely.
To enable remote service of the printer remote access has first to be organized.
Remote Access is established via the Agfa own Secure Remote Service System
(SRSS).
For more information to the SRSS refer to MEDNET – GSO Library - Technical
Services - Service Delivery - SRSS
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4
Installation Planning
1
2
3
Machine dimensions
71
.
28 5 c
.2 m
"
Closed machine:
72,
8
28. cm
7"
67,6 cm
26.6"
536611jo.cdr
Figure 3
76 cm
29,9"
536611jn.cdr
11
45 6 c
,7 m
"
Opened machine:
536611jp.cdr
Figure 4
Figure 5
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1
2
3
Minimum free space for operation and maintenance
60
0
23 m m
. 6"
5
Installation Planning
54
0
23 mm
.6"
60
0
23 mm
.6"
60
0
23 mm
.6"
60
0
23 m m
.6"
80
0
31 mm
.5"
536611JL.cdr
Space required for servicing and installation
Space required for normal use
Figure 6
NOTE:
In case the minimum free space for installation and repair is not available, the printer
can be carried at a different place. The printer weight is 90 kg (198 lb). It can be
carried by three people.
Caution:
The device is heavy (90 kg;198 lb). Risk of injuries.
• At least three people have to lift the device from one position to the other.
• Use proper foot and hand protection when lifting the device.
• The table might break and cause injuries or damage to the device. The device
weight may be too heavy for the table.
• Communicate to the customer, that the table must be able to carry more
than 90 kg (198 lb)
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6
Installation Planning
1
2
3
System integration
The system integration comprises the following tasks:
Task
Refer to
Network integration of the printer
6.1
Modality setup
6.2
Setup of security and privacy (optional)
6.3
Setup of the Agfatek Link Service Host
6.4
For each of these steps various parameters are required in advance. They can be
entered in the following tables:
6.1
Network integration parameters
To connect the printer to the hospital network, the following parameters are required by
the hospital network administrator:
Parameter
Default
Value
Printer IP address
169.254.10.10
.............................................
Hostname
ds5302
.............................................
Subnet mask
255.255.0.0
.............................................
Router IP address
-
.............................................
Printer AE title*
DS5302
.............................................
Domain name
-
.............................................
The Hospital Network Administrator needs the following information about the printer:
Network connection
RJ45 UTP, 100BaseT acc. to IEC601
Transmission protocol
DICOM Version 3.0; FTP, Telnet, HTTP, SNMP,
SMTP
Image formats
DICOM
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Installation Planning
1
2
3
*NOTE:
• It is possible to define more than one AE title at the printer – this means it's
possible to have two or more “logical” DRYSTAR 5302 printers.
• To configure logical SCP printers can be necessary, in case for example printing is
initiated at a PACS system, which has several modalities as input.
Example:
The PACS system collects CR and CT images.
•
CR images shall be printed with taste LUT Kanamori
•
CT images shall be printed with linear taste LUT.
Problem:
The workstation at the PACS system has one AE title only. The DRYSTAR 5302 does
not recognize, for which type of modality (CR or CT) the user wants to print.
Solution:
•
Create one logical printer 'DRYSTAR5302_CR' and one 'DRYSTAR5302_CT'.
•
Create two different host profiles for the two logical printers, one with Kanamori
LUT, the other with linear taste LUT.
•
In the workstation setup both printers: The user has to select the proper logical
printer, depending on the application.
⇒ The number of logical SCP printers is not limited. As each configured SCP server
consumes resources of the printer, use as little SCP servers as possible. Rule of
thumb: Define max. 4 logical printers.
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6.2
Installation Planning
1
2
3
Modality Setup Parameters
To connect the printer to the DICOM modality, the following parameters are required by
the hospital network administrator:
Modality 1: ................................................... (nickname* of the modality; max. 8
characters (letters/figures))
Parameter
Value
Modality brand
...........................................................................
Modality type
...........................................................................
Modality AE_title
...........................................................................
Modality 2: ................................................... (nickname* of the modality; max. 8
characters (letters/figures))
Parameter
Value
Modality brand
...........................................................................
Modality type
...........................................................................
Modality AE_title
...........................................................................
Modality 3: ................................................... (nickname* of the modality; max. 8
characters (letters/figures))
Parameter
Value
Modality brand
...........................................................................
Modality type
...........................................................................
Modality AE_title
...........................................................................
Modality 4: ................................................... (nickname* of the modality; max. 8
characters (letters/figures))
Parameter
Value
Modality brand
...........................................................................
Modality type
...........................................................................
Modality AE_title
...........................................................................
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2
3
NOTE:
*Nickname: The name of the modality which is used by the personnel.
Example: The workstation "Siemens Icon Power PC" could be named
"Icon" in the daily use. At the printer configuration this name is entered
as "nickname".
IMPORTANT:
For printer connectivity have the up-to-date Interface Status Report and
corresponding Connectivity Release Document available:
Interface Status Report:
The up-to-date interface status report lists all modalities, for which the connectivity to
the DRYSTAR 5302 is tested and released.
The ISR (Interface Status Report) is available on MEDNET - HealthCare Library General Info - Connectivity & Application - Interface Status Report - Application Info
(only via Intranet – not via Internet).
The ISR also lists the Connectivity Release Document numbers.
Example see Figure 7
DRYSTAR 4500(M)/5500/5300
PHILIPS, CR
EASYVISION RAD 4.2
Image :
ETHERNET II
DICOM 3.0
Control :
ETHERNET II
DICOM PRINT MANAGEMENT SCU
Status :
Released for installation
Document : 000874
Remarks :
5365_reg11_006_e.cdr
Connectivity Release
Document Number
Figure 7
Connectivity Release Documents:
Specific connectivity information for the DRYSTAR 5302 can be found in the
Connectivity Release Documents.
The Connectivity Release Documents are available on MEDNET (Intranet and
Internet), Imaging Library - General Info - Connectivity & Application
Not all modalities that are tested for Drystar 4500 (M)/5500/5300 are also tested for
Drystar 5302. As the controller part for all printers is identical, except behaviour
regarding film sizes and output tray, modalities that are tested for Drystar 4500
(M)/5500/5300 can also be connected to
Drystar 5302.
Exception: The Drystar 5302 - in opposite to Drystar 4500 M,
Drystar 5500/5503 - cannot be used for Mammography applications.
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6.3
Installation Planning
1
2
3
Setup of Security and Privacy (optional)
In case HIPAA compliance is required, following items have to be checked in advance:
Item
Refer to
Users and service people who may have access
6.3.1
Audit Logging Server and NTP Server parameters
6.3.2
Availability of certificates
6.3.3
NOTE:
The parameters for 'Security and Privacy' have to be determined and entered by the
'hospital security responsible person'.
Please hand out the pages of this subsection (6.3) to the 'hospital security responsible
person'.
6.3.1
List of Key-operator, Service People and Specialists with Access Rights
The list of Key-operators is limited to 50. The Key-Operator has access to the KeyOperator webpages of the printer.
Following conventions are valid:
•
Username: min. 4 characters, max 20 characters
•
Network password: min. 4 characters, max 10 characters
#
User name
Password
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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Installation Planning
1
2
3
The list of service people is limited to 8. The service people have access to the
service web pages.
Following conventions are valid:
•
Username: min. 4 characters, max 20 characters
•
Network password: min. 4 characters, max 10 characters
#
Service person name
Password
1.
2.
3.
4.
5.
6.
7.
8.
The list of Specialists is limited to 1. The Specialist has access to the specialist web
pages.
Following conventions are valid:
•
Username: min. 4 characters, max 20 characters
•
Network password: min. 4 characters, max 10 characters
#
Specialist name
Password
1.
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6.3.2
Installation Planning
1
2
3
Audit Logging Server and NTP Server parameters
To setup the Audit Logging and NTP server in the printer, request the following
parameters from the hospital network administrator:
6.3.3
Parameter
Value
Audit Logging IP address
................................................................
Audit Logging port number
................................................................
NTP server IP address
...............................................................
NTP server port number
...............................................................
Availability of certificates
Check with the hospital network administrator, that certificates are available for all
devices, which shall be HIPAA compliant.
NOTE:
• Agfa devices which are according to the HIPAA specifications have Agfa
certificates already loaded.
• All certificates issued by Agfa have a validity period of 10 years
6.4
Service Host Parameters
NOTE:
The AGFATEK LINK Service Host is optional in the network.
It is an optional part of the SRSS (Secure Remote Service System).
For more information to the SRSS refer to MEDNET – GSO Library - Technical
Services - Service Delivery - SRSS
Parameter
Default
Value
Service Host IP address
192.9.200.155
.............................................
Phone Number
--
.............................................
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6.5
Installation Planning
1
2
3
Example for System Integration
IP Address:192.9.200.155
Digitizer:
CR 75.0
Service
Host
ADC QS
Ultrasound
Nickname:
Digitizer
Modality Brand: AGFA
Modality Type: CR QS
Calling AE-Title: QS
Nickname:
Modality Brand:
Modality Type:
Calling AE-Title:
Printer
53
63
11
ad
.cd
r
Ultrasound
ACUSON
ASPEN
US_ASPEN
192.9.200.201
IP address:
ds5302
Hostname:
255.255.255.0
Subnet mask:
Router IP address: Printer AE Title: DS5302
Domain name:
Figure 8
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Installation Planning
7
Ambient conditions
7.1
During operation
7.2
Ambient temperature:
min.:
max.:
+15°C (59°F)
+30°C (86°F)
Relative humidity:
(non condensing)
min.:
max.:
20%
75%
1
2
3
During transport and storage
NOTE:
•
Climate conditions for storage must be in accordance with
EN60721-3-1-class 1K4
•
Climate conditions for transport must be in accordance with
EN60721-3-2(1993)-class 2K4
Ambient temperature
min.:
- 25°C (-13°F)
during storage:
max.:
+ 55°C (131°F)
Relative humidity
min.:
max.:
10%
95%
min.:
max.:
0.1 g/m³
35 g/m³
Rate of temperature
change during storage
max.:
1 °C/min.
Air pressure during
storage
Min.
max.:
70 kPa
106 kPa
Ambient temperature
during transport:
min.:
- 40°C (-40°F)
max.:
+ 70°C (158°F)
Relative humidity
during transport:
min.:
max.:
10%
95%
during storage:
Absolute humidity
during storage:
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8
Installation Planning
1
2
3
Electrical connections
Installation guidelines
Electrical installations have to be done in accordance
with national regulations. Examples:
VDE
(Germany) Electrical installations in the
installation room must be in compliance with the
regulations IEC 364, VDE 0100, and VDE 0107.
UL
(US) Electrical installations in the installation
room must be in compliance with the regulations:
“National Electrical Code" (NEC) (NFPA70).
IMPORTANT:
A ground fault interrupter (GFI) (IN = 30 mA) must be installed at a suitable point in
the circuit (in compliance with VDE 664).
Mains connection in the
installation room
Mains cable
(part of the delivery)
VDE
Double earthed pin outlet in compliance with
DIN 49441 and with CEE 7 standard cover V II.
UL
Earthed contact outlet for the NEMA 5-15 P plug
EuroVersion:
CEE7/7 - H05VV - F3G - 3 x 2.5 mm² with
IEC C13 plug (female); cable length 3 m
US/CANVersion:
NEMA 5-15P - SJT, 3 x AWG 18 with
IEC C13 plug (female); Cable length 3 m
US
Europe
IEC C13
CEE7/7
IEC C13
NEMA 5-15P
5366_chap11_001.cdr
Figure 9
Network cable
(part of the delivery)
UTP; AWG24; Length: 5 m
Main switch
Upon machine installation, it must be ensured that either
the mains connector or an all-pole circuit breaker for the
installation on site is located close to the machine and
easily accessible.
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8.1
Installation Planning
1
2
3
Electrical connections at the printer
Ground plug.
6 mm metric thread
100 - 240 V AC
power supply
Equipotential plug
Network connection.
RJ45 UTP for 100BaseT network,
according to IEC 601
Service Interface.
RS232 Interface male
DTE 9 pin sub D (nullmodem)
536611JM.cdr
Figure 10
9
Specifications
9.1
Type overview
Printer
Type
DRYSTAR 5302
5366/100
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9.2
2
3
Functional data
Film sizes
14x17", 14x14", 14x11", 10x12", 8x10"
Throughput (films/hour)
8x10": 140
14x17": 75
Access time1st film approx. (seconds)
77
Printable area(pixels)
Refer to 9.2.1
resolution(DPI)
320 (79.4 µm Pixel size)
Bits per pixel / number of grey steps
12 / 4096
Daylight film loading
yes
Films per film magazine
100 films
Number of film magazines
2
Image recording type
Direct thermography
Densitometer built in
yes
Automatic density control
yes
≥ 73 GB
Hard disk capacity
9.2.1
1
Installation Planning
RAM Memory
Plugged on Themis: 512 MB
Warm-up time
Approx. 7 min. (cold printer)
Pixel Matrices
The DRYSTAR 5302 has two film supply trays that can be configured to 14x17",
14x14", 14x11", 10x14" or 8x10" film size. If trim is used around the images (trim is a
small, white frame around each image on the film), the diagnostic area is 6 pixels
smaller at each edge of the film.
DRYSTAR 5302 Diagnostic Printable Area in Pixels
Film Size
8x10"
10x12"
14x11"
14x14"
14x17"
No Annotations
Annotations
Width
Height
Width
Height
2376
3070
3348
4358
4358
3070
3653
4358
4303
5232
2376
3070
2983
4358
4358
2705
3288
4358
3938
4867
Table 1: Pixel Matrices
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9.3
Installation Planning
1
2
3
Electrical data
Rated voltage [~V]
100-240 AC (autosensing)
Frequency [Hz]
50/60
Power consumption [W]
70 standby
250 printing average
530 peak
9.4
Climatic data
Heat emission [kJ/h]
252 standby
900 printing average
1908 maximum
9.5
Sound emission data
Noise level:
9.6
in standby:
in operation:
Interface data
Image / control data interface
DICOM 3.0 Print SCP
Maximum number of simultaneous
DICOM associations
9.7
53 dB(A) maximum
62 dB(A) maximum
10
Service data
InfoCounter
yes
Error diagnostics built in
yes
Module exchange concept
yes
Remote/preventive service capable
yes
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Installation Planning
9.8
Dimensions and weight
9.8.1
Dimensions, packed machine
9.8.2
9.8.3
9.8.4
Length / depth (cm / inch)
90 / 35.4
Width (cm / inch)
87 / 34.2
Height (cm / inch)
69 / 27.2
Height incl. Pallet (cm / inch)
84 / 33.1
1
2
3
Dimensions, closed machine
Width (cm / inch)
72,8 / 28.6
Length / depth (cm / inch)
71,5 / 28.2
Height with output tray (cm / inch)
67,6 / 26.6
Height without output tray (cm / inch)
53,6 / 21.1
Dimensions, opened machine
Width (cm / inch)
72,8 / 28.6
Length / depth (cm / inch)
with film trays opened
116 / 45.7
Height (cm / inch)
with top cover opened
76 / 29.9
Weight
Printer alone (kg / lb)
90 / 198
Printer with packing incl. palette (kg / lb)
120,5 / 265,6
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10
Installation Planning
1
2
3
Safety Standards and Regulations
The printer has been tested and found to comply with the following international
standards and regulations:
•
•
Medical Devices Directive 93/42/EEC
CFR Part 21
Safety standards:
•
•
•
•
•
IEC 60601-1 + A1 + A2
EN 60601-1 + A1 + A2
UL 60601-1:2003
CSA 22.2 No. 601.1-M90
GB4943-2001
Radio-interference regulations (interference suppression):
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
FCC Rules 47 CFR part 15 subpart B, class A
FCC rules 47 CFT part 15 subpart C, class B
IEC 60601-1-2
CISPR 11, class A
CISPR 22, class A
IEC 61000-4-3
IEC 61000-4-4
IEC 61000-4-5
IEC 61000-4-6
IEC 61000-3-2
IEC 61000-3-3
IEC 61000-4-11
ETSI 300330
GB9254-1998 (Class A)
GB17625.1-2003
The DRYSTAR 5302 carries the FCC ID: HPL5366, CE, TUV, cULus and CCC label.
DOCUMENT CONTROL NOTE:
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Edition 1, Revision 2
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DRYSTAR 5302
5366/100
Chapter 11 / 26
Agfa Company Confidential
INSTALLATION SITE
READINESS CHECKLIST
HEALTHCARE
Imaging Services
Name of Field Service Engineer:
Client name:
Client address:
_________________ Checking date:____________
___________________________________________________________
__________________________________________________________
__________________________________________________________
Contact person,
name and title: ___________________________________________________________
Client phone number:
________________________
Extension:_________________
Type of systems: ___________________ Order /OGT number: _____________________
#
Item
Refer to
1
All parts, which are required additionally to the "scope of
delivery" are available at the installation site
3
The planned installation place has enough space for
installation, operation and repair
4
The required system integration parameters are available
5
The required connectivity Release Documents are available
6
The Host System is installed and the Host System Service
Engineer is scheduled to setup the printer at the host system.
--
7
The ambient conditions are within the given limits
7
8
The electrical connection is available as specified
8
okay
3.1
4 and 5
6
6.2
Remarks:______________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Signature of the FSE or Product Specialist:
1
Document No: DD+DIS148.05E
Copyright © 2007 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Published by
Agfa HealthCare N.V.
Tegernseer Landstraße 161
D - 81539 München
Germany
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Agfa Company Confidential
DD+DIS150.05E
Glossary and Key Word Index
Chapter 12:
List of contents
1
2
Glossary.............................................................................................. 1
Key Word Index ................................................................................ 10
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
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2005-09-09
DRYSTAR 5302
(Typ 5366/100)
Chapter 12 / I
Agfa Company Confidential
DD+DIS150.05E
1
Glossary and Key Word Index
Glossary
2-Propanol (Isopropyl
alcohol)
Alcohol used for cleaning purposes.
A
ADC
Agfa Diagnostic Center.
A device developed by AGFA to scan X-ray
exposed phosphor plates.
AE-Title
Application Entity Title.
A DICOM capable device in the network is
unambiguously identified by its IP address,
hostname and AE-Title .
Drystar 5300 has the AE-Title "DS5300" by
default. The AE-Title for the Drystar 5300 in
the DICOM Host must be identical with the
AE-Title in the Drystar 5300 itself.
The AE-Title is set up during installation.
To make a clear distinction between AE-title
and IP address, it is recommended to use
only lower case characters for the hostname.
Preferably use the same name as for the AEtitle, but in lowercase.
AGFATEK LINK
Device out of the AGFATEK product
spectrum for remote service. Enables to make
a dial-up-networking connection between
local PC and the AGFA network.
Anti-static wrist strap
Wrist strap made of synthetic material with
integrated thread-like metal.
Used for "grounding" the service engineer
during service at printed circuit boards.
Prevents electronic components from being
destroyed by static discharge.
APIP
Agfa Picture Archiving Protocol. AGFA
network protocol for communication between
medical devices. More and more DICOM
supersedes APIP.
Printed copies of this document are not controlled.
The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
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Chapter 12 / 1
Agfa Company Confidential
DD+DIS150.05E
Glossary and Key Word Index
B
B/W
Black and White.
Battery RAM
A RAM component, whose contents is being
stored by the tension of a battery.
Blue Based Film
Film with a blue colored support layer.
The fog level of this film is approx. 0.2 O.D.
See also "Clear Based Film"
Browser
Application used for reading Internet pages.
The commonly used browsers are Microsoft
Internet Explorer and Netscape Navigator.
C
Calibration
Process which determines a reproducible
correlation between input and output values.
Clear Based Film
Film with a transparent support layer.
The fog level of this film is approx. 0.15 O.D.
See also "Blue Based Film"
COM1, COM2
Names for the first two serial interfaces of a
computer
CPU (Devil) Board
Printed circuit board to control the main
functions of the printer, CPU.
D
DA Converter
Digital Analog Converter.
DCE
Data Communications Equipment.
Term out of the RS232 specification. DCE
equipment sends data on pin 3 and receives
on pin 2. The RS232 interface from modems
or PC's is almost always DCE. To connect a
DCE with a DTE device, a standard RS232
cable is required. To establish a DCE - DCE
connection, respectively a DTE - DTE
connection a null- modem cable is required.
See also DTE.
Densitometer
Device used for measuring the optical density
of the film.
Printed copies of this document are not controlled.
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Chapter 12 / 2
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
Glossary and Key Word Index
DICOM
Digital Imaging and Communication in
Medicine.
A network protocol, which is wide spread in
the medical world, and used for interchanging
text and images.
DICOM PMS
DICOM Print Management Service.
A device which provides DICOM PMS
(= provider) makes it possible to print DICOM
images. A device which uses DICOM PMS
(= user) is able to control a DICOM printer.
The Drystar 5300 is a DICOM PMS Provider.
Dmin / Dmax
Minimal / maximal optical density on the film.
DNS
Domain Name System
The DNS server builds up the connection
between IP-address and Domain name.
Domain Name
The Domain Name is the name for a device in
the network.
It provides for a more comfortable contact to a
network node by calling it via name instead of
the IP address. In the internet for example the
IP address 19.5.6.121 can be contacted by
the name 'johnson.com'. To identify a device
in the network via a name it has to be
registered in a DNS server. The network
system administrator determines the domain
name for Drystar 5300.
DPI
Dots Per Inch.
Pixels per Inch (1 inch = 2,54 cm)
DRA
Direct Remote Access.
Remote service
DTE
Data Terminal Equipment.
Term out of the RS232 Specification. DTE
equipment sends data on pin 2 and receives
on pin 3.
See also DCE.
E
EEPROM
Electrically Erasable, Programmable Read
Only Memory.
Memory chip that can be electronically erased
and programmed again.
EMC
ElectroMagnetic Compatibility.
Printed copies of this document are not controlled.
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2005-09-09
DRYSTAR 5302
(Type 5366/100)
Chapter 12 / 3
Agfa Company Confidential
DD+DIS150.05E
Glossary and Key Word Index
EMI
ElectroMagnetic Interference.
EPROM
Erasable, Programmable Read Only Memory.
Memory chip that can be erased by ultraviolet
light and be electronically programmed again.
Ethernet
Network carrier technology for LANs (Local
Area Networks).
F
FIFO
Film batch
Film Sensitometry
Film type
FireWire
Flash EPROM
First In, First Out.
Way of storing data that first selects the data
that have been entered first.
Used in (print) queues.
Number printed on the film packet.
It changes with every new film emulsion. Only
the films with the same film batch have
exactly the same characteristics.
Calibration of the film.
By calibrating, the printer gets a table with
certain density values for certain control
values.
Film of a certain producer or a similar
producer but with different characteristics
(sensitivity, contrast).
Serial bus standard also known as
IEEE1394. Data rate up to 400 Mb/s.
An EPROM in which data have to be deleted
in fixed blocks instead of separate bytes.
Fog level
Lowest optical density that can be measured
on the film.
FPGA
Field Programmable Gate Array.
A logic chip, which can be programmed. An
FPGA can be programmed after its
production.
FSE
Field Service Engineer. Service technician.
FTP
File Transfer Protocol.
A network protocol required for file transfer
within the network.
G
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Chapter 12 / 4
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
Glossary and Key Word Index
H
Heat sink
Assembly to absorb and dissipate heat.
It is used with the thermal print head to
dissipate its surplus heat energy.
HTTP
HyperText Transmission Protocol.
Protocol that determines the data format and
the way of transmission of HTML-pages in the
World Wide Web (WWW).
Host
In the computer world a host computer is a
device, which provides services and settings
for other computers.
Especially in the world of medical devices a
host system is the device at which the printer
is going to be connected to.
Hyper Terminal
A Windows program used for serial data
communication between two computers.
I
ICM
Image Composition Map.
Complete image data for a complete film.
These image data correspond to the several
pixels on the film that is going to be printed.
IEC
International Electro technical Commission
Infocounter
File in the printer, which logs lots of
information and events.
The infocounter contains for example the date
of the installation, the SW version and all the
errors that have occurred.
IP-Address
Internet Protocol Address.
A 32 Bit address, which is assigned to each
TCP/IP host. Example: 192.9.200.201.
ISDN
Integrated Services Digital Network.
Telecommunication network which allows
different ways of communication (language,
text, data, images) to be transferred in one
united public net.
J
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Chapter 12 / 5
Agfa Company Confidential
DD+DIS150.05E
Glossary and Key Word Index
An object oriented programming language
developed by the American company Sun
Microsystems. It is independent of the
computer system used.
Java is used for browsers in the WWW.
Java
K
KEY6 Assy
Printed circuit board to control the printer
keypad.
L
LCD-Display
Liquid Crystal Display.
By supplying a voltage the liquid crystals are
arranged such that a contrast is visible.
LED
Light Emitting Diode.
Diode which emits green, yellow or red light.
LUT
Look-Up Table,
contrast reference curve, e.g. Kanamori LUT.
M
N
Netmask
Also called subnet mask. A 32 bit mask that
displays which bits are in use for the subnet
address. Subnets are used in a network to
keep it well-structured.
Null Modem Cable
A RS232 cable where all the wires are
crossed over. This way for example the
receive wire at the one side is connected with
the transmit wire of the other side.
O
O.D.
Optical Density
P
PACS
Picture Archiving and Communication
System.
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Chapter 12 / 6
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
Glossary and Key Word Index
PCB
Printed Circuit Board.
Pick-up Module
Assembly in the printer that provides for the
transport of a film out of the input tray.
One of the individual dots that make up an
image on the film.
E.g. a 10x12" film contains 4968 x 5900
pixels.
DICOM Print Management Service.
A device that provides DICOM PMS
(= provider), makes printing of DICOM
images possible. A device using DICOM
PMS (= user) can control a DICOM printer.
Drystar 5300 is a DICOM PMS provider.
AGFA own operating system for medical
devices.
Imperative programming language for the
device independent description of print pages
which brings the complete data (text, images,
graphics) and their positions to a standardized
data structure. PostScript was developed in
1982 by the American company Adobe
Systems and evolved in the meantime to a
quasi-standard. A further development is
PostScript Level 2, which has got among
others things an optimized data compression.
Pixel
PMS
Portex
Postscript
Print drum
A rubber drum in the printer that guides the
film along the thermal print head.
Prompt
A symbol that appears on a computer
terminal screen. Example: C:\>
R
RAM
Random Access Memory
Free accessible memory. The RAM-board is
used to store intermediate data.
RJ45
Recommended Jack 45.
A connector specification used with UTP
cables. The connectors are 8-pole flat
connectors.
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Chapter 12 / 7
Agfa Company Confidential
DD+DIS150.05E
Glossary and Key Word Index
Router
A device in the network to connect two or
more networks. It routes incoming data
packages to the corresponding network. The
network system administrator defines the IPaddress of the router for the printer. Only if
the router IP-address is known by the printer
it is possible for the printer to send
information via the network back to devices
which are located in another segment of the
network.
RS232 Interface
Computer interface to convert computer
internal parallel data into serial data and vice
versa. The interface is defined via RS232
(Recommended Standard).
RS232 cable
Cable following the RS232 standard
(Recommended Standard) to connect two
RS232 interfaces (for example connection
between modem and PC).
S
SCSI
Small Computer Systems Interface.
Service Interface
RS232 Interface at the printer.
Service key
Service tool.
Used to bridge safety switches to make it
possible to control all the devices despite the
device is opened.
SMPTE
Society of Motion Picture and Television
Engineers.
The printer is able to print out the black/white
test image named after the SMPTE for test
purposes.
SMTP
Simple Mail Transfer Protocol.
Protocol to send e-mails between computers
in the internet.
T
TCP/IP
Transport Control Protocol / Internet Protocol.
Widespread network protocol.
Telnet
A network protocol that provides for logging in
to a network computer system.
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Chapter 12 / 8
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
DD+DIS150.05E
Glossary and Key Word Index
TIF
Tagged Image Format.
A standard format to store pixel oriented
images. GIF and JPG are more and more
superseding TIF.
TH
Abbreviation of Thermal Print Head.
THEMIS board
Board on the Devil Board. Responsible for
operating system and image processing..
Thermal Print Head
Resistor line that transfers the image to the
film.
U
USB
Universal Serial Bus.
PC bus system to attach peripherals like
scanner, keyboards etc. to PC's. Data rate
12 Mb/s and up to 480 Mb/s for USB-2.
UTP
Unshielded Twisted Pair.
A network cable where the wires are twisted
and without additional shielding.
V
VDE
Verband Deutscher Elektrotechniker.
Association of German Electro-Technicians
X
XT
X-Terminal.
An Agfa program for serial data
communication between two computers.
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Chapter 12 / 9
Agfa Company Confidential
Glossary and Key Word Index
2
DD+DIS150.05E
Key Word Index
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Chapter 12 / 10
Agfa Company Confidential
DRYSTAR 5302
(Type 5366/100)
Edition 1, Revision 0
2005-09-09
Order no.:
DD+DIS150.05E
DRYSTAR 5302
Type 5366/100
1st Edition
This page is intentionally left blank to enable print out of even and odd pages on duplex printers.
ReadMeFirst
Service Manual for Download
HEALTHCARE
Imaging Services
►
Purpose of this Document
This document describes how to
►
•
add the “order list for documentation”.
•
print.
•
add comments.
Document History
Edition.
Revision
Release
Date
Changes
compared to previous Version 1.1
1.2
06-2008
Added how to integrate the order list for documentation in a
printed manual. See section 1.
Edition 1, Revision 2
06-2008 printed in Germany
Agfa Company Confidential
Document Node ID: 16099429
Copyright © 2008 Agfa HealthCare N.V.
ReadMeFirst
1
Integrating the Order List for Documentation
IMPORTANT:
The “order list for documentation” is not part of the service manual for download.
Purpose of the “order list for documentation”:
To verify the latest level and completeness of your Service Manual.
(1) In the MEDNET GSO library select the product of your interest.
(2) Select “Order list and Front page → PRODUCT - Chapter 00 - Order List for
Documentation”.
(3) Download the “order list for documentation” to your computer.
(4) When creating a paper manual:
Print the order list and put it behind the cover sheet.
2
Printing single Pages, Chapters or the complete Manual
IMPORTANT:
Preferably print this manual double-sided:
This PDF manual contains empty pages at the end of several chapters, to have the
next chapter starting with an uneven page number when printed doubles-sided.
If printed one-sided, dispose these empty pages.
Preferably print circuit diagrams on a DIN A3 or ANSI B (Ledger) printer, if
available.
Some pages – especially circuit diagrams for equipment – have been created on paper
size larger than DIN A4/Letter. Printing these pages on DIN A4/Letter may result in
reduced legibility. It is recommended to print these pages separately on a DIN A3 or
ANSI B (Ledger) printer.
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Edition 1, Revision 2
06-2008
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Agfa Company Confidential
ReadMeFirst
2.1
Printing single Pages or Chapters
To print single chapters or pages of a chapter proceed as follows:
(1)
Click the bookmark of the desired chapter.
(2)
Write down or remember the shown PDF page number. See Figure 1.
Figure 1: PDF page number in the Adobe reader toolbar
(3)
Go the end of the section or desired range of pages.
(4)
Select "Print".
(5)
Select the page range.
(6)
Select "Reduce to printer margins" and "Auto-rotate and Center".
(7)
Select “OK”.
Figure 2: Print dialogue for printing single pages or chapters
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Agfa Company Confidential
ReadMeFirst
NOTE:
“Shrink to printable area” may be named on other Adobe Reader versions
“reduce to printer margins” or “shrink oversized pages to paper size”.
2.2
Printing the complete Service Manual
To print the complete service manual proceed as follows:
(1)
Select "Print".
(2)
Select “All”.
(3)
Select "shrink to printable area" and "Auto-rotate and Center"
(see NOTE above).
(4)
Select “OK”.
Figure 3: Print dialogue for printing the complete manual
3
Adding Comments
•
If you open this file in an Adobe Reader version ≥ 7, the comment toolbar will
show-up.
•
This allows adding comments, to highlight or underline text and many more text
manipulations.
Figure 4: Adobe Reader comments toolbar
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Agfa Company Confidential
ReadMeFirst
3.1
Exporting your Comments
NOTE:
Exporting your comments allows importing them again in a next version of the manual.
(1)
In the drop down menu “Comment & Markup” select "Show comments List".
Figure 5: Drop down menu “Comment & Markup”
3.2
(2)
Select the desired comments: Press the CTRL-key for multiple selections.
(3)
Select “Options - Export Selected Comments”.
(4)
Save the file with any name.
Importing Comments
(1)
In the drop down menu “Comment & Markup” select "Show comments List".
(2)
Select “Options - Import Comments”.
(3)
Browse for the comments file and press “select”.
NOTE:
The imported comments possibly appear on different pages, if the file where the
comments have been imported has a different number of pages.
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Agfa Company Confidential