CHAPTER TWO TRANSFORMERS Abbreviations inside this lecture x’mer = transformer ckt = circuit [NB: these abbreviations are not standard] Prepared by: Eskeziyaw A. 1 Transformer is a device that changes ac electric power at one voltage level to ac electric power at another volt age level through the action of a magnetic field. Transformers are extremely versatile devices that can be used to either step up and step down AC voltages or to step up and step down AC current. They only allow AC to pass; and block DC. The only connection between the coils is the common magnetic flux present within the core. Prepared by: Eskeziyaw A. 2 2.1 Principle of Operation of Transformer When two coils are placed very close to each other, the changing magnetic flux line produced by the first coil will cut through the second coil. The two coils are said to be magnetically linked or coupled. As a result, a voltage is induced. The basic of transformer operation, i.e mutual induction, can be expressed using Faraday’s law: d eind dt N i i 1 Prepared by: Eskeziyaw A. 3 Let flux through the core be Induced voltage at primary winding becomes: Peak value of induced voltage is: Prepared by: Eskeziyaw A.. 4 rms value of primary winding is E1 E1m 2 2 2 fN1 m 2 fN1 m 4.44 fN1 m If primary winding resistance is negligible , so [Do the same thing for the secondary winding] Prepared by: 5 Advantages of x’mer besides their principal purpose: Impedance matching Electrical isolation between source and load DC isolation Voltage sampling (e.g PT) Current sampling (e.g CT) . 6 2.2 CONSTRUCTION OF TRANSFORMERS Two types of x’mer Construction: 1. Core type: Core has two legs on which windings are wrapped. 7 2. Shell type: Shape of the core is 3-legged. Winding is wrapped in the middle leg(limb) 8 TRANSFORMER CORE CONSTRUCTION: 9 Comparison between core and shell type transformer Core type Shell type 1 The winding encircles the core The core encircles most parts of the winding 2 It has single magnetic circuit It has a double magnetic circuit 3 The core has two limbs The core has three limbs 4 The cylindrical coils are used The multi layer disc or sandwich type coils are used 5 The winding are uniformly distributed on two The natural cooling does not exist as the windings limbs hence natural cooling is effective. are surrounded by the core. The coils can be easily removed from The coils can not be removed easily. 6 maintenance point of view 7 Preferred to low voltage transformers. Preferred to high voltage transforme 68 THE IDEAL TRANSFORMER For a transformer to be an ideal, the various assumptions are as follows: 1. winding resistances are negligible. 2. all of the flux is confined to the magnetic core. 3. core losses (hysteresis and eddy current losses) are negligible. . 11 Transformer Losses The losses that occur in transformers are: 1. Copper (I2R) losses. Copper losses are the resistive heating losses in the primary and secondary windings of the transformer. They are proportional to the square of the current in the windings. 2. Eddy current losses. Eddy current losses are resistive heating losses in the core of the transformer. They are proportional to the square of the voltage applied to the transformer. 3. Hysteresis losses. Hysteresis losses are associated with the rearrangement of the magnetic domains in the core during each half-cycle. They are a complex, nonlinear function of the voltage applied to the transformer. 4. Leakage flux. The fluxes which escape the core and pass through only one of the transformer windings are leakage fluxes. These escaped fluxes produce a self-inductance in the primary and secondary coils. 87 Voltage and current relationships in ideal x’mer Consider the following fig, 12 Transfer of Voltage and current in ideal x’mer • affects only magnitudes of V & I • Phase angles of V & I are not affected. • Power remains constant. 13 Power in an Ideal Transformer Active power: Since phase is not affected, p s Reactive power: Apparent power: 14 Impedance Transformation through a Transformer Impedance of any device is: Impedance of load connected to the secondary winding is 15 Primary impedance of x’mer But and So, primary impedance becomes: The above formula shows that it is possible to match load impedance of load to source impedance by using the turns ratio a. 16 2.3 Ideal and Practical Models for Single Phase Transformer Consider the following figure 17 The basis of x’mer operation is mutual induction; Faraday’s law: eind d dt N Where i i 1 Total flux linkage in a coil is not Nɸ but average flux per turn can be defined as Therefore, 18 If Vp(t) is input voltage to primary winding; This flux is produced at primary winding, but the whole flux will not reach secondary winding. It can be divided into two: 1. Mutual flux (effective flux) 2. Leakage flux 19 Average primary flux can be expressed as; 20 for the secondary winding, average flux can be expressed as; 21 Illustration of primary and secondary leakage fluxes 22 Faraday's law for the primary circuit can be expressed as Faraday’s law for the secondary winding can be expressed as 23 24 Since in a well-designed transformer, mutual flux>>leakage flux; leakage flux can be neglected. Thus, 25 The total no-load current in the core of x’mer is called excitation current. It consists of two components: 1. magnetization current, im- current required to produce flux in the transformer core. 2. core-loss current, ic - current required to make up for hysteresis and eddy current losses 26 Real x’mer with load connected to its secondary winding The net mmf of the ckt is 28 But, reluctance of a well-designed x’mer core is very small (nearly zero), hence Therefore, in order for the net mmf to be nearly zero, current must flow into one dotted end and out of the other dotted end. 29 Example 1 A 100-kVA, 2400/240-V, 60-Hz step-down transformer (ideal) is used between a transmission line and a distribution system. a) Determine turns ratio. b) What secondary load impedance will cause the transformer to be fully loaded, and what is the corresponding primary current? c) Find the load impedance referred to the primary. The following assumptions must be considered to convert a real x’mer into ideal one: 1. Hysteresis & eddy current losses are zero 2. Resultant mmf is zero 3. Winding losses(copper losses) are zero 4. Leakage flux must be zero 31 In real x’mer, losses must be considered to get accurate model. Major terms to be considered for real x’mer model: 1. Copper losses-are resistive heating losses in x’mer windings. Proportional to square of current 1. Eddy current losses-are resistive heating losses in the core. proportional to square of voltage applied 3. Hysteresis losses 4. Leakage flux- produces self-inductance 32 Therefore, it is possible to construct an equivalent circuit that takes into account all the major imperfections in real transformers. Equivalent Circuit of a Transformer Copper losses are modeled by Rp in primary, and Rs in secondary circuit Leakage flux produces voltage in both windings: 33 Since much of flux passes through air, and air has constant reluctance, flux directly proportional to current; 34 35 Leakage flux is modeled by inductor magnetization current, im -is a current proportional to the voltage applied to the core and lagging the applied voltage by 90°, so it can be modeled by a reactance XM connected across the primary voltage source. 36 core- loss current ic is a current proportional to the voltage applied to the core that is in phase with the applied voltage, so it can be modeled by a resistance Rc connected across the primary voltage source. The resulting equivalent circuit of a real x’mer can be drawn as shown below: 37 38 To simplify analysis, there is a process of replacing one side of a transformer by its equivalent at the other side's voltage level which is known as referring one side of the transformer to the other side. Referring is simply done using the turns ratio , a , of transformer. So, the above equivalent ckt can be redrawn by referring to either the primary side or the secondary side. 39 Primary impedance of x’mer: But and So, primary impedance becomes: These formula are used to refer transformer parameters either to the primary or secondary. 40 Equivalent ckt of x’mer referred to primary side 41 Equivalent ckt of x’mer referred to secondary side 42 The transformer models shown before are more complex than necessary in order to get good results in practical engineering applications. Hence, the following assumptions are taken to simplify the ckt so that an approximate equivalent ckt can be drawn. 1. Excitation branch has a very small current compared to load current. 2. Excitation branch is moved to the front, and primary & secondary impedances are left in series with each other. 3. Sometimes this branch is neglected entirely. 43 Approximate transformer models. (a) Referred to the primary side; (b) referred to the secondary side; T. 44 Approximate transformer models. (c) with no excitation branch, referred to the primary side; (d) with no excitation branch, referred to the secondary side. 45 Example SOLUTION 2.4 Parameter Testing This testing is helpful to determine the values of components in the transformer model. It is possible to experimentally determine the values of the inductances and resistances in the transformer model. This can be done using two tests only: (i) open-ckt (no-load) test (ii) Short-ckt test 46 Open –Circuit Test -secondary winding is open-circuited, and its primary winding is connected to a full-rated line voltage. -as a result, all the input must be flowing trough excitation branch - Rp and Xp Are too small compared to Rc and Xm, so all the input voltage is dropped at the excitation branch. Input voltage, current and power are measured. So it is possible to determine: • PF of input current • Magnitude and phase angle of excitation impedance. . 47 Connection diagram for transformer open-circuit test. 48 The easiest way to calculate Rc and Xm is: Conductance of core loss resistor is: Susceptance of magnetizing inductor is: Total admittance is: 49 The magnitude of the excitation admittance (referred to the primary circuit) can be found from the opencircuit test voltage and current: The open-circuit power factor (PF) is given by 50 PF is always lagging for a real transformer, so the angle of the current always lags the angle of the voltage by degrees. Therefore, the admittance Hence, by comparing admittance values of the above eqn. and its magnitude which is calculated earlier, it is possible to determine values of Rc and Xm directly from open-ckt test. 51 Short-Circuit Test • secondary terminals of x’mer are short-circuited, • primary terminals are connected to a fairly low-voltage source, • input voltage is adjusted until the current in the short-circuited windings is equal to its rated value. • input voltage, current, and power are measured. 52 Connection diagram for transformer short-circuit test. . 53 • Since input voltage is so low during the short-circuit test, negligible current flows through the excitation branch. • The magnitude of the series impedances referred to the primary side of the transformer is • power factor [lagging] of the current is given by 54 • This shows that it is possible to determine the total series impedance referred to the primary side by using this technique, but there is no easy way to split the series impedance into primary and secondary components. 55 Example: We need to determine the equivalent circuit impedances of a 20 kVA, 8000/240 V, 60 Hz transformer. The open-circuit and short-circuit tests led to the following data: Open-ck measurements Short-ckt measurements VOC = 8000 V VSC = 489 V IOC = 0.214 A ISC = 2.5 A POC = 400 W PSC = 240 W The power factor during the open-circuit test is POC 400 PF cos 0.234lagging VOC I OC 8000 0.214 The excitation admittance is YE I OC 0.214 1 1 cos 1 PF cos 1 0.234 0.0000063 j 0.0000261 j VOC 8000 RC XM 59 Therefore, RC 1 1 159k ; X M 38.3k 0.0000063 0.0000261 The power factor during the short-circuit test is PF cos PSC 240 0.196lagging VSC I SC 489 2.5 The series impedance is given by Z SE VSC 489 cos 1 PF 78.7 I SC 2.5 38.4 j192 Req 38.3; X eq 192 . 60 Example A 50-kVA 2400:240-V, 60-Hz distribution transformer has a leakage impedance of 0.72 + j0.92 in the high-voltage winding and 0.0070 + j0.0090 in the low-voltage winding. At rated voltage and frequency, the impedance of the shunt branch accounting for the exciting current is 6.32 + j43.7 when viewed from the low-voltage side. Draw the equivalent circuit referred to (a) the high-voltage side; and (b) the low-voltage side, and label the impedances numerically. 61 Ans. (a) referred to high-voltage side (b) referred to low-voltage side 62 2.7 Voltage Regulation and Efficiency Voltage Regulation Since a real transformer contains series impedances, the transformer’s output voltage varies with the load even if the input voltage is constant. To compare transformers in this respect, the quantity called a full-load voltage regulation (VR) is defined as follows: VR Vs , nl Vs , fl Vs , fl 100% V p a Vs , fl Vs , fl 100% In a per-unit system: VR V p , pu Vs , fl , pu Vs , fl , pu 100% Where Vs,nl and Vs,fl are the secondary no load and full load voltages. Note, Note,the theVR VRofofan anideal idealtransformer transformerisiszero. zero. 76 The transformer phasor diagram at different loading conditions A transformer operating at a lagging power factor: It is seen that Vp/a > Vs, VR > 0 A transformer operating at a unity power factor: It is seen that VR > 0 A transformer operating at a leading power factor: If the secondary current is leading, the secondary voltage can be higher than the referred primary voltage; VR < 0. 77 . Figure. Derivation of the approximate equation for T. Vp a 78 The transformer efficiency The efficiency of a transformer is defined as: Pout Pout 100% 100% Pin Pout Ploss Note: the same equation describes the efficiency of motors and generators. Maximum efficiency occurs when the iron losses equal the copper losses. Considering the transformer equivalent circuit, we notice three types of losses: 1. Copper (I2R) losses – are accounted for by the series resistance 2. Hysteresis losses – are accounted for by the resistor Rc. 3. Eddy current losses – are accounted for by the resistor Rc. Since the output power is Pout Vs I s cos s The transformer efficiency is Vs I s cos 100% PCu Pcore Vs I s cos 79 Example: A 15 kVA, 2300/230 V transformer was tested to by open-circuit and closed-circuit tests. The following data was obtained: VOC = 2300 V VSC = 47 V IOC = 0.21 A ISC = 6.0 A POC = 50 W PSC = 160 W a. Find the equivalent circuit of this transformer referred to the high-voltage side. b. Find the equivalent circuit of this transformer referred to the low-voltage side. c. Calculate the full-load voltage regulation at 0.8 lagging power factor, at 1.0 power factor, and at 0.8 leading power factor. d. Plot the voltage regulation as load is increased from no load to full load at power factors of 0.8 lagging, 1.0, and 0.8 leading. e. What is the efficiency of the transformer at full load with a power factor of 0.8 lagging? 80 a. The excitation branch values of the equivalent circuit can be determined as: Poc 50 1 oc cos cos 84 Voc I oc 2300 0.21 1 The excitation admittance is: YE I oc 0.21 84 84 0.0000095 j 0.0000908S Voc 2300 The elements of the excitation branch referred to the primary side are: 1 105k 0.0000095 1 11k 0.0000908 Rc XM . 81 From the short-circuit test data, the short-circuit impedance angle is SC cos 1 PSC 160 cos 1 55.4 VSC I SC 47 6 The equivalent series impedance is thus V 47 Z SE SC SC 55.4 4.45 j 6.45 I SC 6 The series elements referred to the primary winding are: Req 4.45; X eq 6.45 The equivalent circuit 82 b. To find the equivalent circuit referred to the low-voltage side, we need to divide the impedance by a2. Since a = 10, the values will be: RC 1050 X M 110 Req 0.0445 X eq 0.0645 The equivalent circuit will be 83 c. The full-load current on the secondary side of the transformer is I S ,rated S rated 15, 000VA 65.2 A VS ,rated 230V Vp VS Req I S jX eq I S a 1 At PF = 0.8 lagging, current I s 65.2 cos (0.8) 65.2 36.9 A Since: and Vp a 2300 0.0445 65.2 36.9 j 0.0645 65.2 36.9 234.850.40V The resulting voltage regulation is, therefore: VR V p a VS , fl VS , fl 100% 234.85 230 100% 230 2.1% 84 At PF = 1.0, current and Vp a I s 65.2 cos 1 (1.0) 65.20 A 2300 0.0445 65.20 j 0.0645 65.20 232.941.04V The resulting voltage regulation is, therefore: VR V p a VS , fl VS , fl 100% 232.94 230 100% 1.28% 230 85 At PF = 0.8 leading, current and Vp a I s 65.2 cos 1 (0.8) 65.236.9 A 2300 0.0445 65.236.9 j 0.0645 65.236.9 229.851.27V The resulting voltage regulation is, therefore: VR V p a VS , fl VS , fl 100% 229.85 230 100% 0.062% 230 86 e. To find the efficiency of the transformer, first calculate its losses. The copper losses are: PCu I S2 Req 65.2 2 0.0445 189W The core losses are: Pcore Vp a RC 2 234.852 52.5W 1050 The output power of the transformer at the given Power Factor is: Pout VS I S cos 230 65.2 cos 36.9 12000W Therefore, the efficiency of the transformer is Pout 100% 98.03% PCu Pcore Pout 87 2.8 Three Phase Transformers The majority of the power generation/distribution systems in the world are 3-phase systems. The transformers for such circuits can be constructed either as a 3-phase bank of independent identical transformers (can be replaced independently) or as a single transformer wound on a single 3-legged core (lighter, cheaper, more efficient). 95 We assume that any single transformer in a three-phase transformer (bank) behaves exactly as a single-phase transformer. The impedance, voltage regulation, efficiency, and other calculations for three-phase transformers are done on a perphase basis, using the techniques studied previously for singlephase transformers. Four possible connections for a three-phase transformer bank are: 1. Y-Y 2. Y- 3. - 4. -Y 96 Voltage , Current relationships in star and delta connection For star (Y) connection V VL 3 I I L For delta () connection V VL I IL 3 97 1. Y-Y connection: The primary voltage on each phase of the transformer is 1. Y-Y connection: V P VLP 3 The secondary phase voltage is VLS 3V s The overall voltage ratio is 3V p VLP a VLS 3V p 98 The Y-Y connection has two very serious problems: 1. If loads on one of the transformer circuits are unbalanced, the voltages on the phases of the transformer can become severely unbalanced. 2. The third harmonic issue. The voltages in any phase of a Y-Y transformer are 1200 apart from the voltages in any other phase. However, the third-harmonic components of each phase will be in phase with each other. Nonlinearities in the transformer core always lead to generation of third harmonic! These components will add up resulting in large (can be even larger than the fundamental component) third harmonic component. Both problems can be solved by one of two techniques: 1. Solidly ground the neutral of the transformers (especially, the primary side). The third harmonic will flow in the neutral and a return path will be established for the unbalanced loads. 2. Add a third -connected winding. A circulating current at the third harmonic will flow through it; suppressing the third harmonic in other windings. . 99 2. Y- connection: The primary voltage on each phase of the transformer is V P VLP 3 The secondary phase voltage is VLS V S The overall voltage ratio is 3V P VLP 3a VLS V S . 100 The Y- connection has no problem with third harmonic components due to circulating currents in . It is also more stable to unbalanced loads since the partially redistributes any imbalance that occurs. One problem associated with this connection is that the secondary voltage is shifted by 300 with respect to the primary voltage. This can cause problems when paralleling 3-phase transformers since transformers secondary voltages must be in-phase to be paralleled. Therefore, we must pay attention to these shifts. In the U.S., it is common to make the secondary voltage to lag the primary voltage. The connection shown in the previous slide will do it. 101 3. -Y connection: The primary voltage on each phase of the transformer is V P VLP The secondary phase voltage is VLS 3V S The overall voltage ratio is V P VLP a VLS 3V S 3 The same advantages and the same phase shift as the Y- connection. 102 4. - connection: The primary voltage on each phase of the transformer is V P VLP The secondary phase voltage is VLS V S The overall voltage ratio is VLP V P a VLS V S No phase shift, no problems with unbalanced loads or harmonics. 103 Transformer Ratings Transformers have the following major ratings: 1. Apparent power; 3. Voltage; 2. Current; 4. Frequency. Example: A typical name plate rating of a single phase transformer is as follows: 20 KVA, 3300/220V, 50Hz. 20 KVA is rated output at the secondary terminal. Note that the rated output is expressed in kilo-volt-ampere (KVA) rather than in kilowatt (KW). This is due to the fact that rated transformer output is limited by the heating and hence by losses in the transformer. The two types of losses in a transformer are core loss and ohmic (I2R) loss. The core loss depends on transformer voltage and ohmic loss on transformer current. As these losses depend on transformer voltage (V) and current (I) and are almost unaffected by the load power factor, the transformer rated output is expressed in VA (VI) or in kVA and are not in kW. 112 3300/220 V refers to the design voltages of the two windings. 3300 V is rated primary voltage and refers to the voltage applied to the primary winding. 220V is rated secondary voltage and refers to the voltage developed between output terminals at no-load with rated voltage applied to the primary terminals. Rated primary and secondary currents are calculated from the rated KVA and the corresponding rated voltages. Rated frequency refers to the frequency for which the transformer is designed to operate. . 113