UH-60L BLACKHAWK QUALIFICATION FAMILIARIZATION HANDBOOK AND PROGRAM OF INSTRUCTION UH-60L FAMILIARIZATION HANDBOOK 1. INTRODUCTION a. The UH-60L helicopter is the same as the UH-60A helicopter except: 1. T700-GE-701C engines replace T700-GE-700 engines. 2. The Main Transmission (28000 series) is replaced by an Improved Durability Gearbox (38000 series). 3. A Digital Electronic Control (DEC) replaces the Electrical Control Unit (ECU). 4. An Overspeed Drain Valve (ODV) replaces the Pressurizing Overspeed Unit (POU). 5. A History Counter replaces the History Recorder. 6. An additional Nr sensor and Collective Position Transducer have been added to work with Transient Droop Improvement. 7. A VH-60 Central Display Unit (CDU) and VH-60 Signal Data Converters (SDC) support the functions of the T70-GE-701C engines. 2. T700-GE-701C ENGINES (2) a. Specifications 1. 2. 3. 4. Dry weight: 456 pounds Length: 47 inches Diameter: 25 inches RPM’s a. 100% Ng: 44,700 RPM b. 100% Np: 20,900 RPM 5. Shaft Horsepower (SHP) – Sea Level, Standard Day, 20,900 RPM (100% Np) a. Maximum Continuous: 1662 SHP b. Intermediate (30 min): 1800 SHP c. Maximum (10min): 1890 SHP d. Contingency (2.5 min): 1940 SHP 2 b. The T700-GE-701C engine is derived from the T700-GE-700 engine (85% common parts) with aerothermodynamic improvements necessary to achieve an approximate 20% increase in maximum power. The engine maintains the same basic structure and configuration. Improvements were made primarily in the Compressor Rotor Assembly, the Hot Section Module, and the Power Turbine Module. 1. Compressor Rotor Assembly: Changes enhance performance and provides additional ventilation to the #4 bearing. a. Centrifugal Impeller and new Rectangular Throat Diffuser: Centrifugal Impeller backwall thickness increased for compatibility with new diffuser. The new diffuser reduces the speed of the airflow more than the GE-700 diffuser, resulting in greater air compression and air temperature entering the combustion chamber. The more efficient use of induced airflow results in better engine response to demands. b. Compressor Rear Shaft/Gas Generator Shaft: Center vent holes in the rear shaft relocated aft of the compressor/turbine spline, and one half of the spline teeth have been removed to allow B-sump vent air to flow under the #4 bearing journal significantly reducing the bearing’s operating temperature. Two vent holes have been added to the Tie Rod Locknut, allowing some fourth stage air to leak along the tie rod threads to purge oil, preventing locknut seizure. 2. Hot Section Module: Improved materials and increased part cooling efficiency allow an increase in operating temperature. Selected durability changes for continued field reliability and maintainability. a. Stage One Turbine Nozzle: 1. Nozzle Segments (12): The two vanes in each segment are welded together for a stronger joint than brazing (GE-700). 2. New Material: More heat resistant, improved strength, and better corrosion resistance (vanes and support structure). 3. New Aerodynamic Design: Provides a better airflow onto the first stage turbine blades. 4. Nozzle Support Ring: One piece cast vs. two pieces in the GE700. Eliminates a leakage path between two parts. Also incorporates a more heat resistant material. Improvements enhance quality feed. b. Gas Generator Turbine Rotor: 1. New Material (DRS 108): Turbine blades, disks, and cooling plates – more heat resistant. 3 2. New Aerodynamic Design: Increased the curvature of the leading edge of the blades. Provides a more efficient use of the hot gases passing across each airfoil. 3. Serpentine Drill: Significant convection and film cooling improvements of turbine blades. Cooling air is turbulated throughout internal structure of both stages vs. only the leading edge of the first stage in the GE-700. Cooling air is provided by compressor discharge air. 4. Under Platform Blade Dampers: Under first stage blades to preclude vibratory problems. c. Gas Generator Stator: 1. Stage Two Nozzle Assembly: a. Nozzle Segments (13): The two vanes of each segment are welded together for a stronger joint than brazing. b. New Material: More heat resistant and improved strength. c. New Aerodynamic Design. d. Serpentine Drill: Turbulated airflow throughout inner structure. Internal cooling air from two sources vs. one source in the GE700 (Compressor Discharge Air/Impeller Tip Leakage Air vs. only Impeller Tip Leakage Air). 2. Stage One/Two Shrouds: a. Solid state steel vs. Bradelloy filled honeycomb – more heat resistant and improved strength. b. Increased the number of segments for both stages. This reduces thermal curl therefore eliminating localized blade tip rubs (14/12 vs. 6/6). 3. Interstage Seal: a. Material changed to a low coefficient of expansion material. b. Welded-in-place locating pins replaced with a nut/bolt design – increased durability and easier replacement. 3. Power Turbine Module: a. Power Turbine Casing: One piece cast – Uniformity of heating and cooling, reduces cracking. b. Radiation Shields/Insulators: Added for cooler casing operations. c. Stage Three Blades: Material changed for increased stress rupture life. d. Stage Three Turbine Nozzle: One piece cast vs. Multi-part assembly. e. C-Sump Housing: 1. One piece design. 2. Addition of C-Sump Cover Oil Jets: Reduces cover temperature and extends O Ring Seal life. 3. Replaceable forward oil jet for ease of replacement at depot level. 4 f. Exhaust Frame: One piece cast. g. Impingement Cooling Shroud: Two piece stainless steel cooling cowl cools casing skin using engine bay air drawn through impingement holes. Air is then ejected into the main gas stream. c. Other Modifications: 1. 2. 3. 4. Improved Anti-Ice Start Bleed Valves. Improved Start Control Valves. Improved Cross Bleed Valves. Structurally Improved Engine Mounts. 3. DIGITAL ELECTRONIC CONTROL (DEC) a. The DEC replaces the analogue ECU. The DEC contains a micro-computer processor in a conductive composite molded case. It is mounted below the compressor casing in the same location as the ECU. The DEC does not have an insulation blanket and is cooled entirely by airflow through the scroll case. It provides the same basic functions as the ECU. b. Two (2) Power Sources: 1. Primary: Engine Alternator. 2. Secondary: 400 Hz, 120 Vac Airframe Power. 3. Complete loss of engine alternator will only result in a loss of Ng signal (with corresponding engine out audio and light). Airframe power will sustain the DEC and there should be NO failure of the engine to the high side, or loss of TQ and Np indications. c. Accepts inputs from other sources for electronic control of the engine: 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine Alternator. Thermocouple Harness. Np Sensor. Torque and Np Overspeed Sensor. Torque signal from the other engine. Collective Position Transducer (New – mounted in the mixing unit). Nr Sensor – (New – mounted on left Accessory Module). Demand Speed from Engine Speed Trim Switch. Feedback signal from the Hydromechanical Unit (HMU) for system stabilization – Linear Variable Differential Transformer (LVDT). d. Provides the following signals to the cockpit: 1. Np – Initial indication is at 4000 RPM vs. 6000 RPM with the ECU. Permits earlier signal during engine runup. 2. Torque – Torque signal locked to zero until Np reaches 35%. This logic eliminates torque spike signal during engine start and shutdown. This prevents yaw excursions caused by load sharing response to torque spike during inflight restart of an engine. 5 3. TGT – (T4.5) 71 C Bias (Engine is running hotter than indicated on the CDU). 4. Signal Fault Validation: a. Validates selected input signals and DEC functions continuously when engine is running. b. If a signal failure occurs it will be identified by a preselected fault code that will be displayed on the torque meter digital readout after engine shutdown. Fault codes are in numerical format in increments of 10% ranging from 15% to 125% (+/- 3% tolerance). c. Display will start with the lowest code then rotate through all activated codes in numerical sequence, then repeat the cycle. Codes are locked in until the problem is corrected and the engine is started again. d. For a code to be valid it must remain on for 4 seconds. Each code is displayed 4 seconds on, 2 seconds off, in numerical sequence. e. Fault codes can be suppressed by pressing either of the Np overspeed test buttons (A or B) located on the Overhead Console. They can be recalled by again pressing one of the Np overspeed test buttons. f. Codes will be displayed 30 seconds after the conditions listed below have been met: 1. Ng < 20%. 2. Np < 35%. 3. Airframe 400 Hz, 120 Vac power is available. g. Codes will be displayed as follows: SIGNAL FAILED INDICATION ON TORQUE METER (+/-3%) DEC Np Demand Channel Load Share Channel TGT Channel Alternator Power Ng Channel Np Channel Torque and Overspeed Channel Hot Start Prevention Channel Aircraft 400 Hz Power Collective Channel Nr Channel 15% 25% 35% 45% 55% 65% 75% 85% 95% 105% 115% 125% e. Additional/Modified Operational Features: 1. Hot Start Preventer (HSP): a. Automatically prevents overtemperature during engine starts by shutting down the engine. b. Requires 400 Hz, 120 Vac power for operation. c. Requires signals from the Np sensor, Ng Winding, and the Thermocouple Harness (TGT). 6 d. HSP activates a solenoid in the ODV which shuts off fuel flow to the engine when Np and Ng are below their Hot Start Reference Values and the TGT exceeds it’s reference value. 1. Ng < 60%. 2. Np < 50%. 3. TGT > 900 C. e. Pilot then places Engine Power Control Lever OFF and turns ignition off. f. Before attempting a restart the TGT must decrease below 300°C or wait 25 seconds. g. In an emergency HSP can be disabled by pressing and holding either of the Np overspeed test buttons during the start. To ensure the system is disabled throughout the full start sequence, hold button in until Ng > 60%. 2. Load Sharing: a. Uses the torque signal from the other engine (same as the ECU). b. Increases power on the lower engine without affecting the high power engine. c. System will increase Np 3% above reference Np to satisfy torque matching. 3. Transient Droop Improvement (TDI): a. Engines more responsive to aircraft maneuvers by providing a collective and Nr rate compensation. b. Signals required: 1. New Nr Sensor mounted on the left Accessory Module. 2. New Collective Position Transducer mounted with two previous transducers on a modified bracket assembly in the mixing unit. 3. Engine torque signal. c. The Nr and collective signals are routed to rate circuits in the DEC and compared with Np and TRQ signal values. When the Nr and collective rate signals exceed predetermined values they are combined and passed to the Torque Motor Amplifier. A large Nr drop rate, and a significant increase of collective both result in a greater input signal. A priority signal is then processed to quickly trim the Torque Motor in the HMU to compensate for the demand. d. Transient Droop Improvement is 4:1 over the T700-GE-700 engine. e. If a sensor fails or a malfunction occurs then the system reverts back to the basic load demand system similar to that provided by the ECU. 4. TGT Limiting: a. Dual Engine Limiting Value: 866 +/- 6°C. b. Contingency Power Limiting Value: 891 +/- 5°C (OEI). 1. Automatic contingency power is provided by the DEC by resetting the TGT Limiting to a higher value. 2. When other engine is inoperative (engine failure or torque split). 3. When torque on other engine is below 50%. 4. Provides more power of single engine operation (approximately 5%). 7 c. The DEC commands the HMU to limit fuel flow to the engine when TGT reaches the limiting value. d. TGT Limiting does not prevent overtemp during compressor stalls, engine starts, or when the engine power control lever is in LOCKOUT. e. When maximum power is demanded transient increases above the limiting values can be expected to occur. 5. Np Overspeed Protection System: a. Primary electrical source is the engine alternator and the secondary source is 400 Hz, 120 Vac airframe power. b. System is tripped when Np reaches 120% +/- 1% (25,000 RPM). c. System requires an input signal from the Torque and Np Overspeed Sensor located at the 1:30 position on the exhaust frame. d. When an overspeed is sensed by both Overspeed Sensing Circuits A and B, the Overspeed Protection Relay will activate the Overspeed Solenoid in the ODV, and sends a signal to the Delay On Drop Out (DODO) Circuit to turn on the ignition. e. ODV shuts off all fuel to the engine causing it to flame out (Overspeed Solenoid Valve opens and all fuel is cycled back to the HMU). f. When Np drops below 120% +/- 1%, the Overspeed Solenoid Valve automatically closes allowing fuel flow to return to the engine. g. When the Overspeed Solenoid Valve closes, resupplying fuel to the engine, ignition will come on (channeled through the Overspeed Relay) and remain on for 5 seconds to allow for restart. h. Np Overspeed Test System operates in the same manner as with the ECU. i. Np Overspeed Protection is still functional during DEC lockout operations. 6. DEC Lockout: a. In case of a DEC malfunction, operation of the system may be overridden by momentarily advancing the Engine Power Control Lever to the LOCKOUT position (130 degree position). b. Procedures are the same as with the ECU. 7. Engine Trim: a. Resettable Np Reference: 96% to 100.5%. b. Controlled by the Engine Speed Trim Button located on the collective. 8. History Counter: a. b. c. d. Replaces the History Recorder (not interchangeable). Requires either engine alternator or 400 Hz, 120 Vac airframe power. All computations are conducted in the DEC. Provides a permanent record of engine parameters. 1. Engine Operating Hours – Begins counting when Ng reaches > 50%. 2. Low Cycle Fatigue (LCF) 1 – Mechanical stress – Ng exceeds 95% after being greater than 50%. 8 3. LCF 2 – Thermal Stress – Ng exceeds 95% after being greater than 86%. 4. Time Temperature Index – Indicates when TGT reaches 90% of maximum continuous value (approx. 770° C). e. In addition to the four history counts displayed by the History Counter, the DEC internally tracks several other key indicators on engine history. These can be accessed by the S39 test connector and special equipment. All information is stored in DEC memory for 5 previous flights. f. History computations require inputs from Np, Ng, and TGT. If any of these sensors fail all computations will stop. 4. OVERSPEED DRAIN VALVE (ODV) a. Replaces the Pressurizing Overspeed Unit (POU). b. Mounted on the rear of the accessory section of the engine (same location as the POU). c. Houses two (2) main valves and the Overspeed Solenoid Valve. d. Has three (3) primary functions: 1. Sends fuel through main fuel manifold to the 12 main injectors for starting acceleration and engine operations. No start fuel manifold or primer nozzles on the 701C. 2. Purges fuel from the main fuel manifold on shutdown to prevent coking. 3. Np Overspeed Protection/Hot Start Preventer – Recycles all fuel back to the HMU inlet, shutting off entire fuel flow to the engine. 5. MAIN TRANSMISSION SYSTEM a. Improved Durability Gearbox (38000 series) replaces the 28000 series transmission of the UH-60A. 1. An in-production gearbox for the Navy Seahawk modified slightly for the Blackhawk. 2. The IDGB was designed for two reasons: a. Increased horsepower rating from 2828 HP to 3400 HP. b. Improvements to failure modes experienced in the field. 3. Increased Single and Dual Engine rating (however, the main transmission will maintain the UH-60A Dual Engine 2828 rating so as to ensure other component lives are not degraded). 4. Future growth capability for dual engine operation. 5. The IDGB includes the Navy Corrosion Control Package (completely marinized) which will lower overhaul costs and improve maintainability. b. Major Improvements: 1. New Upper Housing which includes a provisional mount for an additional hydraulic pump. 2. Tail Take-Off Flange has a larger pinion shaft. 3. Provisions for a Rotor Brake. 4. Oil Filler Cap and Dip Stick are located further toward the front of the gearbox. 9 5. All internal gears are upgraded. Plating also applied for better durability. Planetary bearings (largest reasons for removals) were replaced with bearings having a 62% increase in load capacity. 6. The IDGB mast shaft life will increase at least five fold from the current 1000/1300 hour life. Thrust bearing changed from a ball bearing to a roller bearing. 7. Large increase in lube/scavenge volumetric flow. a. New Sump with re-ported oil passage. b. Improved oil pumps that provide better scavenge. c. Oil filter houses 75 micron and 3 micron screens. 8. Breather ports installed on upper housing. c. Specifications 1. Existing: a. Dual Engine: 2828 HP b. Single Engine: 1900 HP 2. Proposed: a. Dual Engine: 3400 HP b. Single Engine: 1900 HP 6. UH-60L ADDITIONAL INFORMATION a. All mission kits designed for the UH-60A will be adaptable to the UH-60L. 1. External Stores Support System (ESSS). 2. Extended Range Fuel System (ERFS). 3. Multiple Delivery Mine System (VOLCANO). 7. LIMITATIONS/PERFORMANCE PLANNING DATA a. Limitations established in Chapter 5 of TM 55-1520-237-10 apply with the following changes: 1. Engine Torque: a. Dual Engine Continuous: 1. 80 KIAS and below: a. 0 to 120%. 2. Above 80 KIAS a. 0 to 100%. b. Dual Engine Transient: 1. 80 KIAS and below: a. 120 to 144% (10 seconds). 2. Above 80 KIAS: a. 100 to 144% (10 seconds). 10 c. Single Engine Continuous: 1. 0 to 135%. d. Single Engine Transient: 1. 135 to 144% (10 seconds). 2. TGT Limits: Normal 30 Minute Limit Start Abort Limit 10 Minute Limit 2.5 Minute Limit 10 Second Transient 0° to 810° C. 810° to 851° C. 851° C. 851° to 878° C (866° +/- 6° C TGT Limiting). 878° to 903° C (891° +/- 5° C TGT Limiting). 903° to 949° C. 3. Engine Oil Pressure Limits: a. Minimum Idle Normal 5 Min. Limit Maximum 22 psi. 22 to 26 psi. 26 to 100 psi. 100 to 120 psi. 120 psi. b. B Sump Delta Pressure read by a variable reluctance transmitter. 1. Referenced to B Sump scavenge pressure. 2. Pressure indicated is B Sump differential pressure – oil sump supply pressure minus B Sump scavenge pressure. 3. B Sump pressure higher than other sumps. 4. System provides earlier warning of low oil to all sumps. 4. Main Transmission Oil Temperature: Continuous Precautionary Maximum -50° to 105° C. 105° to 140° C. 140° C. 5. Additional Information: a. High altitude start above 17,000 ft PA may not be successful. b. Proposed changes: 1. Np 10 Second Transient: 105% to 121%. 2. RPM – R Transient (Power On): 101% to 121%. 6. New Central Display Unit: a. Fuel – “TOTAL” changed to “MAIN”. b. Incorporates new TGT Limits. c. Incorporates new Engine Oil Pressure Limits. 11 d. Does not indicate new Main XSMN Oil Temp Limits. e. Not interchangeable with the UH-60A. b. Performance Planning Data (L Model data listed in Chapter 7A of –10. 1. UH-60L Clean Configuration: a. b. c. d. e. Fixed provisions for the External Stores Support System. Main Rotor Deice System installed. Mounting brackets for IR Jammer and Chaff Dispenser. The Hover Infrared Suppressor System (HIRSS) with baffles installed. Wire Strike Protection System installed. 2. With engine bleed air on torque available is reduced by: a. Engine Anti-Ice On: b. Cockpit Heater On: c. Both On: -18%. -4%. -22%. 3. When the HIRSS is in the benign mode (exhaust baffles removed) torque available is increased approximately 1% from that indicated on the charts. 4. When computing fuel flow utilizing Cruise Charts or Single/Dual Engine Fuel Flow (Fig 7A-37), adjust burn rate as follows: a. b. c. d. e. Eng. Anti-ice On: Dual Eng. +100 lbs/hr. Single Eng. Cockpit Heater On: Dual Eng. +12 lbs/hr. Single Eng. Both On: Dual Eng. +112 lbs/hr. Single Eng. HIRSS removed: Dual Eng. -14 lbs/hr. Single Eng. Chart is based on 0° C so increase/decrease fuel flow 1% for of temperature deviation. 12 +50 lbs/hr. +6 lbs/hr. +56 lbs/hr. -7 lbs/hr. every 20° C UH60L FAMILIARIZATION FLIGHT TRAINING Familiarization flight training will be conducted after the completion of academic instruction. UH-60L preflight, engine-start, engine-runup, normal flight tasks, engineshutdown, and essentially all emergency procedures are performed identical to that of the UH-60A. Modified tasks include performance planning and the emergency procedure for a torque split. These modifications are discussed during the academic phase of instruction. The ground and flight demonstrations listed below are necessary to discern features that vary from the UH-60A helicopter. GROUND DEMONSTRATIONS 1. Task: Demonstrate Preflight Inspection. Conditions: Given a UH-60L helicopter and TM 55-1520-237-CL. Standards: a. Without error, perform the preflight inspection according to TM 55-1520-237-CL. b. Correctly enter appropriate information on DA Form 2408-12 and DA Form 240813. c. Show and discuss exterior changes unique to the Control Access, T700-GE701C Engine, and the Improved Durability Gearbox. Description: The preflight is conducted in the same sequence as with the UH-60A with no change in the items to be inspected. However, items listed below are to be shown and discussed. a. Control Access: 1. Additional Collective Position Sensor mounted on a modified bracket in the mixing unit. 2. Additional Nr Sensor mounted on the left accessory module. b. T700-GE-701C Engine (sequence shown is from front to rear): 1. History Counter. 2. B Sump Delta Oil Pressure Sensing System. 3. Fuel Filter. 4. Overspeed Drain Valve (ODV). 5. Anti-Icing and Start Bleed Valve. 6. Digital Electronic Control (DEC). 7. Lack of Start Fuel Manifold and Nozzles. 8. Impingement Cooling Shroud. 9. Power Turbine Housing (One Piece Cast). 10. Structurally Improved Engine Mounts. c. Improved Durability Gearbox (Main Transmission): 1. Takeoff Drive for additional Hydraulic Pump. 2. Rotor Brake provisions. 3. Oil level dip stick and filler port rotated further forward on main module. 4. Transmission oil filter canted forward. 13 2. Task: Demonstrate Engine Start, Run-up and Before Takeoff Checks. Conditions: In a UH-60L helicopter with TM 55-1520-237-CL. Standards: a. Without error, perform procedures and checks according to TM 55-1520-237-CL. b. Discuss features unique to the UH-60L that apply during this task. Description: This task has not changed from that of the UH-60A. However, the items listed below should be discussed while performing this task. a. Prior to Starting Engines: 1. Identify and discuss the UH-60L Dual-Engine Torque Limits Placard (techniques of interpolation) (if installed). 2. Pilot Display Unit (does not accurately reflect UH-60L single engine limits). 3. Central Display Unit (XSMN Oil Temp, ENG Oil Press, TGT, and Fuel Label). 4. After APU Generator is placed on line pull out the #1 OVSP circuit breaker. a. Note lack of T4.5 bias (TGT increases 71°C). b. Leave circuit breaker out throughout start sequence. After 100% Np is reached reset circuit breaker. This should activate signal fault codes 95 and 105, which will be displayed on the Torque Gauge after engine shutdown. 5. Discuss Hot Start Preventer (HSP). 6. Abort-Start criteria and parameters remain the same as with the UH-60A except the TGT Abort-Start limit is now 851°C versus 850°C. b. Starting Engine: 1. Take note - NO torque spike. 2. Rapid start acceleration (all fuel provided by 12 main fuel nozzles). 3. Earlier Np indication (4000 RPM vs. 6000 RPM in UH-60A). 4. No Torque indication until Np reaches 35%. 14 3. Task: Demonstrate DEC Lockout Operations. Conditions: In a UH-60L helicopter with an IP or SP, for the purpose of demonstration. Standards: Do not exceed TGT, Np, Nr, or Ng limitations. Description: This task is performed in the same manner and for the same purpose as with the UH60A. The purpose of this demonstration is to show that there is no difference in the procedure and uniquely to show there is no overspeed protection at 106 + 1% Np. After the selected engine has been placed to DEC lockout and the engine is under control, advance the Engine Power Control Lever until Np reaches 108%. Point out no overspeed protection. Do not exceed the 10-second operating limit in this range. After completing the demonstration return the Engine Power Control Lever to the idle detent in order to allow the DEC to regain control of the engine. 4. Task: Demonstrate Np Overspeed Protection. Conditions: In a UH-60L helicopter on the ground with an IP or SP, and both engines at 100% for the purpose of demonstration. Standards: a. Discuss Np overspeed protection prior to demonstration. b. Do not exceed aircraft limitations. Description: This demonstration will be performed utilizing the A and B OVSP test buttons located on the upper console. In the Overspeed Test mode the limit value is reset from 120 + 1% to 100%. Discuss the Np Overspeed Protection System. Direct the pilot's attention to the selected engine's Np, TRQ, TGT, and Ng indications. Press the A OVSP test button. Nothing should happen for both circuits must detect the overspeed for the system to respond. After releasing the A button press the B OVSP test button. Nothing should happen for the same reasons as already mentioned. Simultaneously press both A and B OVSP test buttons. The DEC will send a signal to the ODV to remove all fuel from the engine, momentarily shutting it down. There will be a significant decrease in Np, TRQ, TGT, and Ng. Once the buttons are released automatic relight takes place and the Np, TRQ, and Ng return to normal indications. TGT will increase to approximately 100°C above that indicated prior to the test, then returns to the original indication. 15 FLIGHT DEMONSTRATIONS 1. Task: Demonstrate TGT Limiting. Conditions: In a UH-60L helicopter with an IP or SP, Day, VMC. Standards: a. Discuss TGT Limiting System prior to the demonstration. b. Do not exceed aircraft limitations. Description: Discuss the TGT Limiting System highlighting the difference between the Dual and Single Engine Limiting Values. Establish level flight and increase collective until TRQ indicates approximately 95%. Adjust airspeed to maintain level flight. With the other pilot on the controls, smoothly retard the Power Control Lever on the selected engine until the other engine reaches the dual-engine TGT limiting value 866 + 6°C (do not retard PCL below 50% TRQ otherwise the DEC will reset the limiting value to the single engine value). Direct the pilot's attention to the TGT limit and the maximum torque that is being provided by that engine. Also show the pilot that the engine is now operating in the 10-minute range for TGT. Have the pilot maintain collective at present position and retard PCL until TRQ decreases below 50%. TGT on the other engine should now be at the single-engine limiting value 891 + 5°C. Again direct the pilot's attention to the TGT Limit and the maximum TRQ that is being provided by that engine. Show the pilot that the engine is now operating in the 2.5 minute contingency range for TGT. If collective is increased beyond this point the rotor and engines will decay in RPM. After completing the demonstration return the PCL to the FLY detent. Notes: a. Recommended altitude is 1000 ft AGL. b. Monitor TRQ, TGT, and Ng ensuring no limitations are exceeded. c. The Engine Anti-Ice switch on the full power engine may be turned on to raise the TGT sufficiently that TGT limiting may be encountered. d. Compare torque values encountered during TGT limiting with that predicted on the PPC. 16 2. Task: Demonstrate Transient Droop Improvement. Conditions: In a UH-60L helicopter with an IP or SP, Day, VMC. Standards: a. Discuss Transient Droop Improvement prior to the demonstration. b. Maintain entry altitude + 100 ft. c. Maintain entry airspeed 100 + 10 KIAS. d. Recovery altitude no less than 200 ft AGL. e. Do not exceed aircraft limitations. Description: Discuss Transient Droop Improvement prior to performing the demonstration. Establish the aircraft in level flight at an altitude sufficient for recovery at termination. Airspeed should be 100 KIAS. Initiate a minimum power descent (collective full down). Ensure the aircraft is in trim. Place the aircraft into a left bank to increase the rotor RPM causing a Nr and Np split (the rotor and engines are decoupled at this point and the rotor is in a power off state). Allow rotor to build to approximately 106%. At this time smoothly increase collective. Direct the pilot's attention to the engine RPMs as they accelerate to match the rotor RPM. When the engines reach the rotor's RPM they again couple. As the collective is further increased a droop will occur. However the droop will take place for the most part above the 100% mark. Droops down to 98% to 97% are normal. Sufficient collective should be applied to ensure termination of the maneuver by 200 ft AGL. Notes: a. Recommended altitude is 1500 ft AGL. b. Ensure engine RPM, TRQ, and Nr limits are not exceeded. 17 NOTES 18