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Fertilizer Plant

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Hengyang Industry
Fertilizer Plant
Tel:+8617367842747
Fertilizer Plant
Mail: sell@chinadjks.com
Add: 500 West, cross road of Rizhao and Industrial road, Zhengzhou city, China
OUR FACTORY
With a fertilizer machine manufacturing factory which covers about 13,000 square meters, we employ 30 highly qualified
talents and 70 specialized workers. Since 2010, we have been providing OEM services for customers. We have strong
technical force, highly qualified staff members and R&D, design, manufacturing teams. We provide customers with process
design, equipment manufacturing, installation and commissioning, with full one-stop services.
WE FIRST COMPOUND AND BIO-ORGANIC FERTILIZER MANUFACTURING FIELD
● We are the designated production enterprise of Agriculture Department. We are engaged in agricultural environmental
technology development, reducing waste recycling and BB fertilizer equipment research and development. We self-develop
multi-functional compound fertilizer equipment, which has the advantages of compact structure, small footprint, and
reliable operation.
● Moreover, we are pleased to introduce our company as the No. 1 in compound and bio-organic fertilizer manufacturing
field in China. Our company provides competitive prices, reliable quality products and swift delivery, and we account for 80%
market shares in compound and bio-organic fertilizer manufacturing filed. Our products have been exported to Africa, South
America, the Middle East, Central America and other areas.
MAINLY SPECILIZED IN UNDERLIST PRODUCTION LINES
Organic Fertilizer Production Line
NPK Fertilizer Production Line
Bio Organic Fertilizer Disc Granulator Production Line
Combination Granulation Production Line
Roller Press Granulator Production Line
Flat Die Granulator Production Line
NPK Blending Fertilizer Production Line
Batching Machine:
This machine is a new type of capacity and uniform feeding
combination. It has raw material storage bin, anti-caking crushing
device, discharging adjusting system and conveying device. The
overall combination makes the material large capacity storage
uniform speed transmission, can continuously work, especially
suitable for the vast amount of fertilizer, cultivation and other
engineering use.
Technical Details:
Model
Dimensions
mm
Power
kW
Volume
m³
Crushing
t
HD1525
3650×1750×2200
3+(4)
3.6
0.9
HD2030
4200×2150×2550
4+(4)
8.3
1.4
Horizontal Mixer:
This series of horizontal mixing (blending) machine is a new generation of mixing equipment which developed by our
company. It has high mixing degree and fewer residues. It is suitable for mixing organic and inorganic fertilizer. The
specific features as following: the material can be fully mixed, thus improving the mixing uniformity; the new rotor
structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual
amount the material; the special rotor design of the machine can also break the larger material, the overall structure is more
reasonable, the appearance is beautiful, and the operation and maintenance are convenient.
Performance Characteristics
1. Fast mixing speed with good uniformity.
2. Widely application
3. Fast speed discharging and less residue.
Working Principle
Horizontal barrel body with rotating reverses the blade, the pulp into a certain angle
of the material along the axial, radial cycle stir, so that the material quickly mixed. It
shortens the mixing period with more efficient. Even if the material has a specific
gravity and difference particle size, it will also achieve a good mixing effect in the
staggered arrangement of the mixing blade fast and by the violent throwing thrown.
Technical Details:
Model
Capacity
(t/h)
Power
(kW)
Rotation Speed
(r/min)
Dimensions(L×W×H)
(mm)
HY600×1200
1.5-2
5.5
45
2100×1100×900
HY700×1500
2-3
7.5
45
2300×1150×1100
HY900×1500
3-5
11
45
2300×1300×1200
HY1000×2000
5-8
15
45
2900×1400×1400
Chain Crusher (Grinder)
Chain crusher is applied to the shattering of the block in the production of organic fertilizer, Also, it is widely used in
chemical industry, building materials, mining and other industries. This machine use high-intensity wear resisting and
cemented carbide chain plate with synchronous speed, and it has reasonable design for entrance and out quarrel, so which
results in such advantages: fully broken, difficult to stick wall, easy to clean.
The function and structure
There are two types structure: one is vertical type with single motor, the other is
horizontal type with double motor. The main working parts of Chain crusher is the
rotor with steel chain, the steel chain connected to the rotor at one end, and connected
the chain head with Wear resistant steel material. Chain crusher belong to impact
crusher by high speed rotating chain to crushing the materials. Double rotor structure
of horizontal chain crusher has its own drive motor rotor shaft, and the circumference
speed of Chain head within the scope of the 28 ~ 78 m/s. Horizontal chain crusher is
consist of feed inlet, engine body, outlet, rotor with bearing, gearing and reducer. There
were liner panel sticking to the engine body in case of the friction between materials and engine body. In addition, it
equipped with maintenance window easy access. The engine body and gearing were installed on the pedestal, and the shock
absorber is involved with base under the pedestal.
Technical details:
Model
Maximum size of entering graule (mm)
Size after crushing
Motor power
Product capacity
LP500
≤60
<Φ0.7
11
1-3
LP600
≤60
<Φ0.7
15
1-5
LP800
≤60
<Φ0.7
15
2-8
Granulator Grinder(round polishing machine)
The organic fertilizer round polishing machine designed on the basis of flat die
extrusion granulator machine. Polish the cylindrical pellets made by flat die
extrusion granulator machine to ball shape granules one time; No need polish
again; Ball forming rate is very high≥ 97%; Granules with high density,
beautiful and practical. Is the ideal equipment to produce organic (biological)
fertilizer granulator.
This machine designed with special internal structure according to the process
requirements, is an effective compound-organic fertilizer dedicated machine.
Technical Details:
Model
Diameter
Power(kW)
Capacity(t)
HYS800-1
800mm
5.5
1-3
HYS800-2
800mm
11
1-3
HYS1000-1
1000mm
5.5
2-4
HYS1000-2
1000mm
11
2-4
HYS1000-3
1000mm
16.5
2-4
HYS1200-1
1200mm
7.5
3-6
HYS1200-2
1200mm
15
3-6
HYS1500-2
1500mm
30
4-8
Disc Granulator (Pan Granulator or Fan Disc)
The series of disc granulator is a new kind of slanting disc granulation equipment: the
granulation rate is more than 90%, the reducer and the motor adopt the flexible belt
drive, start smoothly, reduce the impact force and improve the service life of equipment.
The plate bottom of the granulator is reinforced by a plurality of radiation steel plates,
which is firm and durable, never deformed, thickened ,aggravated, and stable base
design don’t need the anchor bolts fixed and operates stably. The granulator main gear
adopts High frequency sudden fire, have doubled service life. Inner plant of
Granulation had been anti-corrosion treatment, and durable. The machine has a uniform
granulation, high granulation rate, smooth operation, durable, long service life, highly
praised by users, is the majority and ideal product of users, the project also received
durable from the Henan Provincial Department of Agriculture Soil and Fertilizer Station is the national environmental
protection technology promotion projects.
The working principle of this series of products: the main motor drive pulley and belt, through the reducer drive pinion,
pinion and big gear which fixed at the end teeth meshing, work to the big gear through a special reasonable design,
installation on the spindle which fixed on adjust plate ,to support the work of the entire disc (the machine used with the
spray machine) material feeding into the disc, with disk rotating and spraying device, materials will evenly stick together to
form ball shape granules. In the upper part of the design is automatic cleaning device to prevent the material sticky on disc,
thus greatly improving machine service life. With the continuous rotation of the motor, the material constantly Enter, in
order to achieve mass production, reach the needs of continuous work.
Technical Details:
Model
Inner diameter
(mm)
Side height
(mm)
Volume
(m³)
Rotation speed
(r/min)
Motor power
(KW)
Prod capacity
(T/h)
Gearbox
ZL10
1000
250
0.4
24
2.2
0.3-0.5
XW5-59
ZL15
1500
300
1.1
22
5.5
0.5-0.8
ZQ250-48
ZL18
1800
300
1.4
18
5.5
0.6-1.0
ZQ250-48
ZL20
2000
350
1.8
18
7.5
0.8-1.2
ZQ250-48
ZL25
2500
350
2.5
18
7.5
1.0-1.5
ZQ400-23
ZL28
2800
400
3.3
18
11
1.0-2.5
ZQ400-48
ZL30
3000
450
3.9
16
11
2.0-3.0
ZQ350-23
ZL32
3200
500
4.3
13.6
15
2.0-3.5
ZQ350-23
ZL36
3600
550
5.5
11.3
18.5
3.0-5.0
ZQ400-23
ZL45
4500
600
6.5
8
22
4.0-6.0
ZQ250-48
Organic Fertilizer Granulator
This fertilizer granulator series is a new patented product researched and developed by our company and the Agricultural
Machinery Research Institute, which adopts new design and manufacturing technology: wet continuous push rod
granulation. It has obtained the state practical patent. It is used for granulation for all kinds of organic matter after
fermentation, crushing through the conventional organic pilling before granulating need not to dry and crush the raw
materials. It can direct burdening to work out cylindrical grain, can save a lot of energy.
Features
(1)The product granule is round ball
(2) The organic content can be high to 100%, make pure organic granulate
(3) Organic material particles can grow up under a certain force, no need to add binder when granulating.
(4) Product granule is massy, it can sieve directly after granulation to reduce the energy consumption of drying
(5) After fermentation organics don't need to dry, moisture of the raw material can be in 20%-40%
Technical Details
Model
Capacity
Discharge Size (mm)
Power (kW)
Dimensions (mm)
YSL40
1-1.5 t/h
1-5
30
3650×1260×1200
YSL60
1.5-2 t/h
1-6
37
4180×1760×1080
YSL80
2-4 t/h
1-7
45
5050×1500×1360
YSL100
3-6 t/h
2-8
55
6470×1450×1560
YSL120
4-8 t/h
2-8
75
6650×1800×1090
YSL150
5-10 t/h
2-8
90
6840×2120×2200
Compost Turner
This compost turner machine is the best choice for
small-scale or middle-scale organic fertilizer
production plants used to ferment all kinds of organic
wastes into top-quality compost. Easy operation and
high working capacity. It can be used both in indoor
and outdoor compost systems, for both family-use and
industrial use.
Instead of the steering wheel, Two pull rods are
specially designed to control the forward & backward
of the machine, which is the spotlight! Without steering
wheels, the operator can easily turn the machine left
and right, or turn 180 degrees in the original place. The
stirring shaft is controlled hydraulically to raise or
lower, and the driving speed is adjustable according to
the moisture content of compost materials.
Technical Details:
Model
HYHYD-2300
HYHYD-2600
Width of the pile
2300mm
2600mm
Height of the pile
600mm-1000mm
1000-1300mm
Plies distance
0.8-1m
0.8-1m
Maximum Diameter of Materials
250mm
Power
75hp
Diesel Engine
116hp
Diesel Engine
Maximum Rotational Speed
2400 revs per min.
2400 revs per min.
Rated Horsepower Speed
2400 revs per min.
2400 revs per min.
Working Speed
6-10 m/min.
Traveling Speed
50m/min.
Three forward gears, A reverse
50m/min.
Three forward gears, A reverse
Dia. Of Blades
400mm
500mm
Production capacity
600 -800 m3 / hour
1000 – 1200 m3 /hour
Overall dimension
2500*3300*2700 mm
Giant Capacity Customized Compost Turner
The Giant Capacity Customized compost turner is suitable for
fermentation of the organic waste such as livestock manure, sludge
garbage, sugar mill sludge, slag and straw sawing waste, and it can
be widely used in organic fertilizer plants, compound organic
fertilizer plants, sludge waste plants, horticultural fields, and
boimass plants, where should do fermentation and dehydration
operations. It is suitable for aerobic fermentation, and it can be used
together with solar fermentation room, fermentation tank and lift.
Simple Compost Turning Machine
The fermenting and dumping of organic wastes, such as livestock manure, sludge
garbage, sugar factory filter mud, dregs cake and straw sawdust, they are widely
used in the fermentation and removal of water in organic fertilizer plant,
compound fertilizer plant, sludge waste plant, gardening farm and BIS mushroom
plant.
It is suitable for aerobic fermentation, and can be used in conjunction with solar
energy fermentation room, fermentation tank and moving machine. It can be used
together with the moving machine to realize the function of many of slots for one
machine. Its fermented trough can be continuously discharged or batch discharge,
high efficiency, smooth operation, strong and durable, and even throwing.
Control cabinet centralized control, it can achieve manual or automatic control
function, the shovel durable, the material has a certain number of broken and mixed functions, limit stroke switch, it can
play a safe and limited role.
Technical Details:
Model
Main Motor
Walking Motor
Lifting Motor
HYD3m
15kW
0.75kW
Nothing
HYD4m
18.5kW
1.1kW
Nothing
HYDT3m
15kW
0.75kW
0.75kW
HYDT4m
18.5kW
1.1kW
1.1kW
HYDX4m
7.5kW*2
1.1kW
0.75kW
HYDX5m
11kW*2
1.1kW
0.75kW
Drum Fertilizer Dryer
Fertilizer Drying Machine is mainly used to produce compound fertilizer and dry a certain temperature and granularity of
fertilizer. On the other hand, it also can be used for drying other materials.
The Angle and distribution of Jan plate of this machine is designed reasonable, and it is reliable in performance.
So its high thermal efficiency, uniform drying, cleaning fewer materials, convenient use and maintenance.
Technical details:
Model
Shell
Inner
dia
Capacity
Length
Inclination
Rotation
speed
Inlet
temp
Outlet
temp
air
Motor
Model
Gearbox
Power
Rotation
Speed
mm
mm
0
r/min
t/h
°C
°C
kW
r/min
ZG12120
1200
12000
2-5
4.7
2-2.5
150-250
60-80
Y160M-4
7.5
1460
ZQ350
ZG15120
1500
12000
2-5
5.0
4-6
150-250
60-80
Y160L-4
15
1440
ZQ400
ZG15150
1500
15000
2-5
5.0
5-7
150-250
60-80
Y160L-4
15
1440
ZQ500
ZG18150
1800
15000
2-5
3.9
7-10
150-250
60-80
Y200L1-6
18.5
970
ZQ500
ZG20200
2000
20000
2-5
3.9
8-14
150-250
60-80
Y200L2-6
22
970
ZQ650
ZG22220
2200
22000
2-5
3.2
12-16
150-250
60-80
Y250M-6
37
980
ZQ750
ZG24240
2200
24000
2-5
3.0
14-19
150-250
60-80
Y280S-6
45
970
ZQ850
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