Hengyang Industry Fertilizer Plant Tel:+8617367842747 Fertilizer Plant Mail: sell@chinadjks.com Add: 500 West, cross road of Rizhao and Industrial road, Zhengzhou city, China OUR FACTORY With a fertilizer machine manufacturing factory which covers about 13,000 square meters, we employ 30 highly qualified talents and 70 specialized workers. Since 2010, we have been providing OEM services for customers. We have strong technical force, highly qualified staff members and R&D, design, manufacturing teams. We provide customers with process design, equipment manufacturing, installation and commissioning, with full one-stop services. WE FIRST COMPOUND AND BIO-ORGANIC FERTILIZER MANUFACTURING FIELD ● We are the designated production enterprise of Agriculture Department. We are engaged in agricultural environmental technology development, reducing waste recycling and BB fertilizer equipment research and development. We self-develop multi-functional compound fertilizer equipment, which has the advantages of compact structure, small footprint, and reliable operation. ● Moreover, we are pleased to introduce our company as the No. 1 in compound and bio-organic fertilizer manufacturing field in China. Our company provides competitive prices, reliable quality products and swift delivery, and we account for 80% market shares in compound and bio-organic fertilizer manufacturing filed. Our products have been exported to Africa, South America, the Middle East, Central America and other areas. MAINLY SPECILIZED IN UNDERLIST PRODUCTION LINES Organic Fertilizer Production Line NPK Fertilizer Production Line Bio Organic Fertilizer Disc Granulator Production Line Combination Granulation Production Line Roller Press Granulator Production Line Flat Die Granulator Production Line NPK Blending Fertilizer Production Line Batching Machine: This machine is a new type of capacity and uniform feeding combination. It has raw material storage bin, anti-caking crushing device, discharging adjusting system and conveying device. The overall combination makes the material large capacity storage uniform speed transmission, can continuously work, especially suitable for the vast amount of fertilizer, cultivation and other engineering use. Technical Details: Model Dimensions mm Power kW Volume m³ Crushing t HD1525 3650×1750×2200 3+(4) 3.6 0.9 HD2030 4200×2150×2550 4+(4) 8.3 1.4 Horizontal Mixer: This series of horizontal mixing (blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and fewer residues. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity; the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the larger material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient. Performance Characteristics 1. Fast mixing speed with good uniformity. 2. Widely application 3. Fast speed discharging and less residue. Working Principle Horizontal barrel body with rotating reverses the blade, the pulp into a certain angle of the material along the axial, radial cycle stir, so that the material quickly mixed. It shortens the mixing period with more efficient. Even if the material has a specific gravity and difference particle size, it will also achieve a good mixing effect in the staggered arrangement of the mixing blade fast and by the violent throwing thrown. Technical Details: Model Capacity (t/h) Power (kW) Rotation Speed (r/min) Dimensions(L×W×H) (mm) HY600×1200 1.5-2 5.5 45 2100×1100×900 HY700×1500 2-3 7.5 45 2300×1150×1100 HY900×1500 3-5 11 45 2300×1300×1200 HY1000×2000 5-8 15 45 2900×1400×1400 Chain Crusher (Grinder) Chain crusher is applied to the shattering of the block in the production of organic fertilizer, Also, it is widely used in chemical industry, building materials, mining and other industries. This machine use high-intensity wear resisting and cemented carbide chain plate with synchronous speed, and it has reasonable design for entrance and out quarrel, so which results in such advantages: fully broken, difficult to stick wall, easy to clean. The function and structure There are two types structure: one is vertical type with single motor, the other is horizontal type with double motor. The main working parts of Chain crusher is the rotor with steel chain, the steel chain connected to the rotor at one end, and connected the chain head with Wear resistant steel material. Chain crusher belong to impact crusher by high speed rotating chain to crushing the materials. Double rotor structure of horizontal chain crusher has its own drive motor rotor shaft, and the circumference speed of Chain head within the scope of the 28 ~ 78 m/s. Horizontal chain crusher is consist of feed inlet, engine body, outlet, rotor with bearing, gearing and reducer. There were liner panel sticking to the engine body in case of the friction between materials and engine body. In addition, it equipped with maintenance window easy access. The engine body and gearing were installed on the pedestal, and the shock absorber is involved with base under the pedestal. Technical details: Model Maximum size of entering graule (mm) Size after crushing Motor power Product capacity LP500 ≤60 <Φ0.7 11 1-3 LP600 ≤60 <Φ0.7 15 1-5 LP800 ≤60 <Φ0.7 15 2-8 Granulator Grinder(round polishing machine) The organic fertilizer round polishing machine designed on the basis of flat die extrusion granulator machine. Polish the cylindrical pellets made by flat die extrusion granulator machine to ball shape granules one time; No need polish again; Ball forming rate is very high≥ 97%; Granules with high density, beautiful and practical. Is the ideal equipment to produce organic (biological) fertilizer granulator. This machine designed with special internal structure according to the process requirements, is an effective compound-organic fertilizer dedicated machine. Technical Details: Model Diameter Power(kW) Capacity(t) HYS800-1 800mm 5.5 1-3 HYS800-2 800mm 11 1-3 HYS1000-1 1000mm 5.5 2-4 HYS1000-2 1000mm 11 2-4 HYS1000-3 1000mm 16.5 2-4 HYS1200-1 1200mm 7.5 3-6 HYS1200-2 1200mm 15 3-6 HYS1500-2 1500mm 30 4-8 Disc Granulator (Pan Granulator or Fan Disc) The series of disc granulator is a new kind of slanting disc granulation equipment: the granulation rate is more than 90%, the reducer and the motor adopt the flexible belt drive, start smoothly, reduce the impact force and improve the service life of equipment. The plate bottom of the granulator is reinforced by a plurality of radiation steel plates, which is firm and durable, never deformed, thickened ,aggravated, and stable base design don’t need the anchor bolts fixed and operates stably. The granulator main gear adopts High frequency sudden fire, have doubled service life. Inner plant of Granulation had been anti-corrosion treatment, and durable. The machine has a uniform granulation, high granulation rate, smooth operation, durable, long service life, highly praised by users, is the majority and ideal product of users, the project also received durable from the Henan Provincial Department of Agriculture Soil and Fertilizer Station is the national environmental protection technology promotion projects. The working principle of this series of products: the main motor drive pulley and belt, through the reducer drive pinion, pinion and big gear which fixed at the end teeth meshing, work to the big gear through a special reasonable design, installation on the spindle which fixed on adjust plate ,to support the work of the entire disc (the machine used with the spray machine) material feeding into the disc, with disk rotating and spraying device, materials will evenly stick together to form ball shape granules. In the upper part of the design is automatic cleaning device to prevent the material sticky on disc, thus greatly improving machine service life. With the continuous rotation of the motor, the material constantly Enter, in order to achieve mass production, reach the needs of continuous work. Technical Details: Model Inner diameter (mm) Side height (mm) Volume (m³) Rotation speed (r/min) Motor power (KW) Prod capacity (T/h) Gearbox ZL10 1000 250 0.4 24 2.2 0.3-0.5 XW5-59 ZL15 1500 300 1.1 22 5.5 0.5-0.8 ZQ250-48 ZL18 1800 300 1.4 18 5.5 0.6-1.0 ZQ250-48 ZL20 2000 350 1.8 18 7.5 0.8-1.2 ZQ250-48 ZL25 2500 350 2.5 18 7.5 1.0-1.5 ZQ400-23 ZL28 2800 400 3.3 18 11 1.0-2.5 ZQ400-48 ZL30 3000 450 3.9 16 11 2.0-3.0 ZQ350-23 ZL32 3200 500 4.3 13.6 15 2.0-3.5 ZQ350-23 ZL36 3600 550 5.5 11.3 18.5 3.0-5.0 ZQ400-23 ZL45 4500 600 6.5 8 22 4.0-6.0 ZQ250-48 Organic Fertilizer Granulator This fertilizer granulator series is a new patented product researched and developed by our company and the Agricultural Machinery Research Institute, which adopts new design and manufacturing technology: wet continuous push rod granulation. It has obtained the state practical patent. It is used for granulation for all kinds of organic matter after fermentation, crushing through the conventional organic pilling before granulating need not to dry and crush the raw materials. It can direct burdening to work out cylindrical grain, can save a lot of energy. Features (1)The product granule is round ball (2) The organic content can be high to 100%, make pure organic granulate (3) Organic material particles can grow up under a certain force, no need to add binder when granulating. (4) Product granule is massy, it can sieve directly after granulation to reduce the energy consumption of drying (5) After fermentation organics don't need to dry, moisture of the raw material can be in 20%-40% Technical Details Model Capacity Discharge Size (mm) Power (kW) Dimensions (mm) YSL40 1-1.5 t/h 1-5 30 3650×1260×1200 YSL60 1.5-2 t/h 1-6 37 4180×1760×1080 YSL80 2-4 t/h 1-7 45 5050×1500×1360 YSL100 3-6 t/h 2-8 55 6470×1450×1560 YSL120 4-8 t/h 2-8 75 6650×1800×1090 YSL150 5-10 t/h 2-8 90 6840×2120×2200 Compost Turner This compost turner machine is the best choice for small-scale or middle-scale organic fertilizer production plants used to ferment all kinds of organic wastes into top-quality compost. Easy operation and high working capacity. It can be used both in indoor and outdoor compost systems, for both family-use and industrial use. Instead of the steering wheel, Two pull rods are specially designed to control the forward & backward of the machine, which is the spotlight! Without steering wheels, the operator can easily turn the machine left and right, or turn 180 degrees in the original place. The stirring shaft is controlled hydraulically to raise or lower, and the driving speed is adjustable according to the moisture content of compost materials. Technical Details: Model HYHYD-2300 HYHYD-2600 Width of the pile 2300mm 2600mm Height of the pile 600mm-1000mm 1000-1300mm Plies distance 0.8-1m 0.8-1m Maximum Diameter of Materials 250mm Power 75hp Diesel Engine 116hp Diesel Engine Maximum Rotational Speed 2400 revs per min. 2400 revs per min. Rated Horsepower Speed 2400 revs per min. 2400 revs per min. Working Speed 6-10 m/min. Traveling Speed 50m/min. Three forward gears, A reverse 50m/min. Three forward gears, A reverse Dia. Of Blades 400mm 500mm Production capacity 600 -800 m3 / hour 1000 – 1200 m3 /hour Overall dimension 2500*3300*2700 mm Giant Capacity Customized Compost Turner The Giant Capacity Customized compost turner is suitable for fermentation of the organic waste such as livestock manure, sludge garbage, sugar mill sludge, slag and straw sawing waste, and it can be widely used in organic fertilizer plants, compound organic fertilizer plants, sludge waste plants, horticultural fields, and boimass plants, where should do fermentation and dehydration operations. It is suitable for aerobic fermentation, and it can be used together with solar fermentation room, fermentation tank and lift. Simple Compost Turning Machine The fermenting and dumping of organic wastes, such as livestock manure, sludge garbage, sugar factory filter mud, dregs cake and straw sawdust, they are widely used in the fermentation and removal of water in organic fertilizer plant, compound fertilizer plant, sludge waste plant, gardening farm and BIS mushroom plant. It is suitable for aerobic fermentation, and can be used in conjunction with solar energy fermentation room, fermentation tank and moving machine. It can be used together with the moving machine to realize the function of many of slots for one machine. Its fermented trough can be continuously discharged or batch discharge, high efficiency, smooth operation, strong and durable, and even throwing. Control cabinet centralized control, it can achieve manual or automatic control function, the shovel durable, the material has a certain number of broken and mixed functions, limit stroke switch, it can play a safe and limited role. Technical Details: Model Main Motor Walking Motor Lifting Motor HYD3m 15kW 0.75kW Nothing HYD4m 18.5kW 1.1kW Nothing HYDT3m 15kW 0.75kW 0.75kW HYDT4m 18.5kW 1.1kW 1.1kW HYDX4m 7.5kW*2 1.1kW 0.75kW HYDX5m 11kW*2 1.1kW 0.75kW Drum Fertilizer Dryer Fertilizer Drying Machine is mainly used to produce compound fertilizer and dry a certain temperature and granularity of fertilizer. On the other hand, it also can be used for drying other materials. The Angle and distribution of Jan plate of this machine is designed reasonable, and it is reliable in performance. So its high thermal efficiency, uniform drying, cleaning fewer materials, convenient use and maintenance. Technical details: Model Shell Inner dia Capacity Length Inclination Rotation speed Inlet temp Outlet temp air Motor Model Gearbox Power Rotation Speed mm mm 0 r/min t/h °C °C kW r/min ZG12120 1200 12000 2-5 4.7 2-2.5 150-250 60-80 Y160M-4 7.5 1460 ZQ350 ZG15120 1500 12000 2-5 5.0 4-6 150-250 60-80 Y160L-4 15 1440 ZQ400 ZG15150 1500 15000 2-5 5.0 5-7 150-250 60-80 Y160L-4 15 1440 ZQ500 ZG18150 1800 15000 2-5 3.9 7-10 150-250 60-80 Y200L1-6 18.5 970 ZQ500 ZG20200 2000 20000 2-5 3.9 8-14 150-250 60-80 Y200L2-6 22 970 ZQ650 ZG22220 2200 22000 2-5 3.2 12-16 150-250 60-80 Y250M-6 37 980 ZQ750 ZG24240 2200 24000 2-5 3.0 14-19 150-250 60-80 Y280S-6 45 970 ZQ850