Journal of Cereal Science 52 (2010) 491e495 Contents lists available at ScienceDirect Journal of Cereal Science journal homepage: www.elsevier.com/locate/jcs The effect of chitosan oligosaccharides on bread staling Garry Kerch a, *, Janis Zicans b, Remo Merijs Meri b a b Faculty of Food Technology, Latvian University of Agriculture, Jelgava, Latvia Institute of Polymer Materials, Riga Technical University, Riga, Latvia a r t i c l e i n f o a b s t r a c t Article history: Received 18 May 2010 Received in revised form 3 August 2010 Accepted 19 August 2010 The aim of this work was to investigate the effects of chitosan oligosaccharides and chitosan on the rate of staling and properties of bread crumb and crust. Rates of crumb firming varied with storage time. The possible mechanisms including prevention of amyloseelipid complexation, acceleration of dehydration from both starch and gluten, adsorption of chitosan onto the starch surface and increase of moisture migration rate from crumb to crust are proposed and analysed. Chitosan oligosaccharides and low molecular weight chitosan increase bread crumb staling rate to a much lesser extent than does middle molecular weight chitosan. Ó 2010 Elsevier Ltd. All rights reserved. Keywords: Chitosan oligosacharides Bread staling Mechanisms 1. Introduction Consumption of dietary fibers offers health benefits including protection against cardiovascular diseases, cancer, reduction blood serum cholesterol and regulation of blood glucose levels (Qiang et al., 2009). Chitosan and chitosan oligomers are positively charged dietary fibers (Hennen, 1996; Tungland and Meyer, 2002). Chitosan is a copolymer of N-acetyl-glucosamine and glucosamine. This polymer is a weak base with a pKa value of the glucosamine residue of w6.2e7.0. Therefore, it is insoluble at neutral and alkaline pH values. In acidic media, the amino groups will be positively charged, conferring to the polysaccharide a high charge density (Mansouri et al., 2004; Weecharangsan et al., 2006). The charge density depends also on the degree of deacetylation of chitosan. Biological activities of chitosan and chitooligosaccharides include hypocholesterolemic, antimicrobial, immunostimulating, antitumor and anticancer effects, accelerating calcium and iron absorption, antiinflammatory and antioxidant effects (Xia et al., 2010). Chitosan oligosaccharides are more biologically active than high molecular weight chitosan. The salts of chitosan oligosaccharides such as lactates, ascorbates and succinates may be used for the development of biologically active supplements for prevention and treatment of various diseases. Chitooligosaccharide ascorbate essentially increases the bioavailability of vitamins A, C, E, B1, B2, B3, B6, B9, B12, bioflavonoids, * Corresponding author. E-mail address: garrykerch@lycos.com (G. Kerch). 0733-5210/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.jcs.2010.08.007 microelements iron, zinc and copper, as well as potassium and magnesium (Kirilenko et al., 2007). Water-soluble chitosan oligosaccharides and their salts, similarly to other dietary fibers, significantly reduce the risk for coronary, diabetic and gastroenterological diseases, have prebiotic, antioxidant and other biologically active properties which make them widely used for manufacture of biologically active supplements and functional nutrition (Jeon et al., 2000; Nakakuki, 2005; Tungland and Meyer, 2002). But flour replacement by functional health promoting ingredients changes the quality of the final product. Adverse effects of flour replacement by dietary fibers in bread making include weakened gluten network and disruption of the starchegluten matrix in dough, reduction in starch availability for gelatinization, reduction of the initial starch granule swelling, decreased loaf volume, lowered gas retention and unsuitable taste (Collar, 2007). Chitosan increases the rate of bread staling, increases water migration rate from crumb to crust, prevents amyloseelipid complexation, and increases dehydration rate of both starch and gluten (Kerch et al., 2008). Application of chitosan oligosaccharides in functional foods is an area of particular interest. It must be taken into account that there is a considerable growing demand in the world for new natural products demonstrating functional properties concerning health promoting or disease preventing aspects. Addition of chitosan oligosaccharides to bakery products creates an opportunity to combine beneficial technological properties with beneficial biological health promoting properties. The objective of this work was to study the effect of chitosan oligosaccharides on the structure and properties of bread as well as their changes during storage. 492 G. Kerch et al. / Journal of Cereal Science 52 (2010) 491e495 Table 1 Formulation of rolls containing chitosan and chitosan oligosaccharides. Ingredient Weight (g) Wheat flour Sugar Butter Salt Yeast Margarine Water Chitosan Ascorbic acid 550 42.5 10 9 20 16 245 20 4 2. Materials and methods 2.1. Sample preparation Dough was prepared based on the recipe shown in Table 1. Wheat flour type 405 with protein content 10.3% and moisture content 14.6% was kindly supplied by company Latgales Maiznica (Riga,Latvia). The following chitosans and chitosan oligosaccharides have been kindly supplied by company Oligopharm (Nizhnij Novgorod, Russian Federation): Chitosan (low molecular weight) e viscosity 29 cP, degree of deacetylation 97%; Chitosan (middle molecular weight) e viscosity 70 cP, degree of deacetylation 82%, pH 6, 7; Chitosan succinate e viscosity 3, 1 cP, pH 3, 8 (succinic acid content 43%); Chitosan oligosaccharide acetate e viscosity 1, 9 cP, pH 4, 6 (acetic acid content 18, 5%); Chitosan oligosaccharide lactate e viscosity 1, 9 cP, pH 5, 4 (lactic acid content 24, 5%); Chitosan oligosaccharide ascorbate e viscosity 1, 8 cP, pH 5, 3 (ascorbic acid content 15, 1%); Chitosan oligosaccharide succinate e viscosity 2, 2 cP, pH 4, 3 (succinic acid content 31%). Viscosities and pH were determined for 1% chitosan and chitosan oligosaccharide solutions. Dough mixer “MONO” (Model ISEN A300, Swansea, UK) was used to make bread dough at 2 stirring rates during 10 min. The dough was allowed to proof for 25e30 min at 38 C and relative humidity 72% and cut to pieces with weight 65 g. The rolls were baked in an oven “MONO” (Model BX eco-touch convection oven, Swansea, UK) at 200 C for 12 min. The rolls were then cooled at room temperature for 30 min, packed in polypropylene bags and stored at a temperature of 21 1 C. 2.2. Mechanical measurements Zwick/Roell universal testing machine (Model Zwick/Roell BDO-FB0.5TS, Zwick GmbH & Co. KG, Ulm, Germany) with testXpertÒ software was used to perform travel controlled penetration tests of bread samples. Cylinder with diameter 4 mm was used as penetrator. Loading rate was 100 mm/min and travel distance was 30 mm. The reported mean firmness values represent measurements taken from the center of three slices (40 mm diameter) per loaf. 2.3. Thermogravimetric analysis The moisture content of bread was determined from weight losses measured using a thermogravimeter Mettler Toledo (Model TG-50, Mettler-Toledo AG, Schwerzenbach, Switzerland). Approximately 10 mg of the samples were weighed in preweighed aluminium pans and scanned from 25 to 150 C at 10 C/min to volatilize the water. The sample pans were reweighed after the analysis, and the percentage of total water content was determined. 3. Results and discussion Bread is a complex heterogeneous unstable system and bread making as well as staling are complex multistage dynamic processes affected by many factors and involving multiple mechanisms operating at different space and time scales (Gray and Bemiller, 2003). The mechanisms of staling are not yet completely understood. Solid bread after baking contains a continuous phase composed of an elastic network of cross-linked gluten molecules and starch polymer molecules, primarily amylose, both uncomplexed and complexed with polar lipid molecules, and a discontinuous phase of entrapped, gelatinized, swollen, deformed starch granules (Gray and Bemiller, 2003). The addition of chitosan or chitosan oligosaccharides to dough produces marked differences in appearance of baked rolls. Only additions of chitosan oligosaccharide lactate, chitosan oligosaccharide ascorbate and chitosan oligosaccharide acetate did not decrease significantly the volume of rolls compared to control rolls. The presence of chitosan succinate or middle molecular weight chitosan contributes to especially high decrease in the volume of rolls. Both these additives have higher molecular weights, higher viscosities and higher pH if compared to the other oligosaccharide salts. Reduction in the specific volume of the bread as a result of addition of other dietary fibers was also recently reported (Filipovic et al., 2007; Rosell and Santos, 2010). Crust with rough surface, spots and uneven color was formed when middle molecular weight chitosan was added to dough. Chitosan oligosaccharides didn’t produce such negative effect on bread crust. The appearance of crumb and crust did not change during storage over five days and its overall quality was still acceptable. Effective antistaling aspects can be considered to be specific only when they affect the increase in crumb firmness in a way independent of loaf volume. Changes in firmness are readily detectable, but not changes in loaf volume during storage. The addition of chitosan and chitosan oligosaccharide succinate to dough results in an increase in fresh roll crumb firmness (Fig. 1). This effect was more pronounced for the crumb containing middle molecular weight chitosan than for the crumb containing low molecular weight chitosan. The addition of chitosan oligosaccharide lactate, chitosan oligosaccharide acetate and chitosan oligosaccharide ascorbate to dough doesn’t change significantly fresh roll firmness. Rates of crumb firming vary with storage time at room temperature. This confirms the idea (Gray and Bemiller, 2003) that different mechanisms of staling operate at different time intervals of bread storage. The presence of middle molecular weight chitosan, chitosan succinate and chitosan oligosaccharide ascorbate leads to a major acceleration in the firming process during the first day of storage at room temperature if compared to control rolls and rolls containing chitosan oligosaccharide acetate. Retardation of firming during the first day was observed for rolls containing chitosan oligosaccharide succinate and chitosan oligosaccharide lactate, but the rolls containing chitosan oligosaccharide succinate and chitosan oligosaccharide lactate showed sharp increase of firmness on the second day of storage. Decrease of firmness was indicated during the second day of storage for rolls containing chitosan succinate and chitosan oligosaccharide ascorbate and to some extent for rolls containing chitosan oligosaccharide acetate and control rolls. On the second stage, from day G. Kerch et al. / Journal of Cereal Science 52 (2010) 491e495 12 10 Fo r ce , N 8 6 4 2 0 0 2 4 6 Storage time,days Fig. 1. Mechanical penetration tests at room temperature for bread without and with addition of chitosans and chitosan oligosaccharides: dddA e bread without chitosan; e e e D e bread þ chitosan oligosaccharide acetate; ..- e bread þ chitosan oligosaccharide ascorbate; dd e bread þ chitosan oligosaccharide lactate; e e e* e bread þ chitosan oligosaccharide succinate; dddB e bread þ low molecular weight chitosan; ..> e bread þ chitosan succinate; e e e þ e bread þ middle molecular weight chitosan. 2 to day 5, the acceleration of firming was indicated for rolls containing chitosan succinate and low and middle molecular weight chitosans, intermediate rates of firming were observed for rolls containing chitosan oligosaccharide lactate and chitosan oligosaccharide acetate, and comparatively slow firming was indicated for control rolls and rolls containing chitosan oligosaccharide ascorbate and chitosan oligosaccharide succinate. In fact, such behavior is in agreement with previously made conclusion (Bechtel and Meisner, 1954; Gray and Bemiller, 2003) that staling is a result of two independent processes: staling during the first two days of storage is a result of changes in the organization of starch polymer chains; thereafter, staling is caused by loss of water by gluten. Recent calorimetry tests showed that during bread storage, amylopectin recrystallisation can occur before crumb stiffening and hardening of the crumb during staling (Le-Bail et al., 2009). It may be suggested that during the first stage, chitosan increases firming rate due to its ability to bind lipids and prevent amyloseelipid complexation, which is known (Lagendijk and Pennings, 1970) to inhibit staling and during the second stage chitosan due to its water binding ability promotes dehydration of gluten. It is also known that chitosanestarch interaction occurring at the molecular level leads to the strong adhesion between starch and chitosan. This fact was attributed to the hydrogen-bonding interaction between chitosan and starch molecules. Cationic properties of chitosan result in electrostatic interactions with other anionic polysaccharides. The combination of hydrogen bonding, opposite charge attraction between chitosan cations 493 and the negatively charged starch surface, provided a good adherence between starch and chitosan (Bangyekan et al., 2006). Therefore, another possible mechanism is that the adsorption of chitosan onto the starch surface prevents starch granules from taking up the water released by gluten. As a result, this water would be available for migration towards the crust. Chitosan oligosaccharides and low molecular weight chitosan increase staling rate to a much lesser extent than does middle molecular weight chitosan probably because low molecular weight substances inhibit crosslink (hydrogen bonds) formation between starch granules and protein fibrils (Martin and Hoseney, 1991) that are responsible for staling. Increase of firmness of bread crumb occurs with dehydration. But it is still unclear whether staling can be attributed to dehydration of starch or gluten. The release of water from gluten and uptake of this water by retrograding starch was demonstrated by a number of researchers (Bechtel and Meisner, 1954; Gray and Bemiller, 2003; Lagendijk and Pennings, 1970). In contrast, it was also shown (Martin and Hoseney, 1991) that water was released from starch and taken up by gluten. It is likely that both gluten and starch contribute to the staling process. At the same time Ottenhof and Farhat (2004) concluded that there was no evidence of any significant effects of the presence of gluten on the kinetics, extent or polymorphism of amylopectin retrogradation. So it is evident that different water binding states in bread exist with different time dependent behavior. The crust color of the bread depends on the presence of chitosan. In the presence of chitosan, the color of crust is darker and browner, possibly due to the more intensive Maillard reactions during the process of baking. The Maillard reaction rate is highly dependent on time, temperature, pH, and moisture. In the presence of chitosan as well as chitosan oligosaccharides, higher moisture content in crust contributes to the intensification of Maillard reactions and browning of crust. We suppose that increased color generation in bread crust is due to the increase of total moisture content in crust in the presence of chitosan or chitosan oligosaccharides. The Maillard reaction generates different Maillard reaction products with different biological properties (antioxidant, antihypertensive and antibacterial activities). Bread with chitosan could provide a combination of beneficial health promoting properties of chitosan (no change of molecular weight of chitosan or chitosan oligosaccharides in crumb, where temperature during baking is not higher than 100 C) with health promoting properties of some Maillard reaction products (higher content of antioxidants in crust, where temperature during baking is about 200 C). It is well known at present that drying out of the bread does not explain completely the process of staling (Lai and Lin, 2006). Moisture migration from crumb to crust and moisture redistribution between bread components have significant effects on staling processes. At present, it can be concluded that in the crumb, interpenetrated gels are separated by interphases which contain most of the low molecular weight solutes (Schiraldi and Fessas, 2001). The water at interphases is rather mobile and the process of the crumb-to-crust migration of moisture can be facilitated. This local internal dehydration makes the crumb more rigid, while the concurrent moisture increase within the crust region results in a reduction of crispness. During the migration from crumb to crust, water can contribute to a closer packing of the structure through which it is moving, either within a given phase or at the interphases, by tightening the sites able to form hydrogen bonds (Schiraldi and Fessas, 2001). Moreover, the total moisture content after one day storage in bread crust containing chitosan was much higher than in the crust of control bread and bread containing chitosan oligosaccharide lactate (Fig. 2). The water content of crust containing chitosan didn’t decrease substantially during the first days of aging, Fig. 2. 494 G. Kerch et al. / Journal of Cereal Science 52 (2010) 491e495 water content in crust increases during the first five days of staling and then decreases. The results of mechanical penetration tests for crumb and crust are shown in Fig. 3. The addition of chitosan results in an increase of crust firmness compared to control bread. But addition of chitosan oligosaccharide lactate results in a decrease of crust firmness if compared with control bread. During the first five days of staling, crust firmness decreases due to moisture migration from crumb to crust and then it grows again in breads containing chitosan and chitosan oligosaccharide lactate. The crumb firmness was the same for control bread and breads containing 2% chitosan or chitosan oligosaccharide lactate and it was increasing during staling due to water migration from crumb to crust. 40 35 Total moisture content, % 30 25 20 15 10 4. Conclusions 5 0 0 5 10 15 Storage time, days Fig. 2. Changes in total moisture content in bread crust during staling at room temperature of control bread (A), bread with chitosan (-) and bread with chitosan oligosaccharide lactate (6). This implies that the transfer rate of water from the crust to the surrounding atmosphere was balanced by the water migration from the crumb. Similar results were reported for water migration in baguette during aging (Sereno et al., 2007). But in control bread and in the bread containing chitosan oligosaccharide lactate, total Acknowledgements This work was carried out within 6th Framework Programme CRAFT project ‘New chitosan formulations for the prevention and treatment of diseases and dysfunctions of the digestive tract (hypercholesterolemia, overweight, ulcerative colitis and celiac diseases)’ and within the ESF Project “Formation of the research group in food science” Contract Nr. 2009/0232/1DP/1.1.1.2.0/09/ APIA/VIAA/122. 9,00 8,00 7,00 Mechanical force,N It was found that chitosan and chitosan oligosaccharides affect redistribution and state of water in bread crust and crumb and as a consequence affect the structure and properties of bread crust and crumb. Chitosan facilitates dehydration of both starch and gluten and facilitates moisture migration from crumb to crust. Redistribution of water affects intensity of Maillard reactions in bread crust and the rate of bread staling. 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