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ROLLERPRESS 250/100/3
5.4
OQ PLAN
Test of Alarms
Purpose
This test verifies alarms, which can only be tested during run time of the machine
Test equipment:
None
Test Preparation
Prepare the machine for automatic mode and run the machine with powder.
Test Procedure
Manipulate the machine that the alarms are simulated according to the table below
Acceptance Criteria
All tests passed
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ROLLERPRESS 250/100/3
OQ PLAN
Test Results
Step
Alarm
Result
Passed
YES/NO
1
STOP DUE TO LACK OF MATERIAL
2
CHECK SAFETY SWITCHES
3
GRANULATOR MOTOR BLOCKED
4
GRANULATOR MOTOR OVERTEMPERATURE
5
GRANULATOR CONVERTER I*I*t
6
GRANULATOR MOTOR ENCODER
7
GRANULATOR CONVERTER PARAMETERBOARD
8
ROLLER 1 MOTOR BLOCKED
9
ROLLER 1 MOTOR OVERTEMPERATURE
10
ROLLER 1 CONVERTER I*I*t
11
ROLLER 1 MOTOR ENCODER
12
ROLLER 1 CONVERTER PARAMETERBOARD
13
ROLLER 2 MOTOR BLOCKED
14
ROLLER 2 MOTOR OVERTEMPERATURE
15
ROLLER 2 CONVERTER I*I*t
16
ROLLER 2 MOTOR ENCODER
17
ROLLER 2 CONVERTER PARAMETERBOARD
18
FEED AUGER MOTOR BLOCKED
19
FEED AUGER MOTOR OVERTEMPERATURE
20
FEED AUGER CONVERTER I*I*t
All tests performed and recorded.
Test performed
All Acceptance Criteria met (YES/NO)
and recorded by:
Date:
Signature:
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ROLLERPRESS 250/100/3
OQ PLAN
Test Results
Step
Alarm
Result
Passed
YES/NO
21
FEED AUGER MOTOR ENCODER
22
FEED AUGER CONVERTER PARAMETERBOARD
23
TAMP AUGER MOTOR BLOCKED
24
TAMP AUGER MOTOR OVERTEMPERATURE
25
TAMP AUGER CONVERTER I*I*t
26
TAMP AUGER MOTOR ENCODER
27
TAMP AUGER CONVERTER PARAMETERBOARD
28
NO RECIPE LOADED
29
NO BATCH STARTED
30
CONTROL VOLTAGE FAILURE E1F5
31
BREAKERFAILURE F1Q1-F1Q4/F1F1
32
DELAY AFTER ESTOP WAIT 20s
33
FORCE SETTING TO HIGH
34
GAP WIDTH SETTING TO SMALL
35
GRANULATOR SPEED OUT OF RANGE
36
SAFETY SWITCH FEED HOPPER
37
WAIT TILL PRESSFORCE REACHED
38
MAX GAP LIMIT REACHED
39
PRESSROLLER RIGHT IS MOVING
All tests performed and recorded.
Test performed
All Acceptance Criteria met (YES/NO)
and recorded by:
Date:
Signature:
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ROLLERPRESS 250/100/3
OQ PLAN
Test Results
Step
Alarm
Result
Passed
YES/NO
40
OVERTEMP MOTOR COMPARTMENT N1S8/U1S1
41
OVERTEMPERATURE MOTOR COMPARTMENT N1S13
42
OVERTEMPERATURE ELECTRICAL CABINET N1S9
43
OVERTEMPERATURE ELECTRICAL CABINET N1S12
44
GAP NOT CLOSED PRESS RESET BUTTON
45
STOP BUTTON DEFECT
46
SAFETY SWITCH OUTLET FUNNEL
47
FRONT DOOR OPEN
48
SAFETY SWITCH FEED AUGER
49
E-STOP BUTTON MACHINE
50
E-STOP BUTTON PC CABINET
51
TRANSFORMER OVERTEMPERATURE
52
HYDRAULIC CONVERTER FAULT
53
HYDRAULIC PRESSURE OUT OF RANGE
54
CHECK LIMIT AND PRODUCT FROM GAPWIDTH
55
PLC BATTERY LOW
All tests performed and recorded.
Test performed
All Acceptance Criteria met (YES/NO)
and recorded by:
Date:
Signature:
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ROLLERPRESS 250/100/3
6
OQ PLAN
Summary
All tests completed and all tests passed
Performed by
Date:
Signature:
(YES/NO)
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OQ_Plan_Rollerpress_E_Upgrade_M54