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AS 1210-1997 Pressure Vessels (Index Only)

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AS 1210—1997
(Incorporating Amendment Nos. 1, 2 and 3)
AS 1210
Australian Standard™
This is a free 11 page sample. Access the full version online.
Pressure vessels
This Australian Standard was prepared by Committee ME-001, Pressure Equipment.
It was approved on behalf of the Council of Standards Australia on 31 January 1997
and published on 5 July 1997.
This is a free 11 page sample. Access the full version online.
The following interests are represented on Committee ME-001:
A.C.T. WorkCover
Australasian Corrosion Association
Australasian Institute of Engineering Inspection
Aluminium Development Council, Australia
Australian Building Codes Board
Australian Chamber of Commerce and Industry
Australian Institute of Energy
Australian Institute of Petroleum
Australian Liquefied Petroleum Gas Association
Boiler and Pressure Vessel Manufacturers Association of Australia
Bureau of Steel Manufacturers of Australia
Department for Industrial Affairs, S.A.
Department of Labour, New Zealand
Department of Training and Industrial Relations, Qld
Electricity Corporation of New Zealand
Electricity Supply Association of Australia
Institute of Metals and Materials, Australasia
Institution of Engineers, Australia
Insurance Council of Australia
Metal Trades Industry Association of Australia
National Association of Testing Authorities, Australia
New Zealand Engineering Federation
New Zealand Heavy Engineering Research Association
New Zealand Petrochemical Users Group
New Zealand Timber Industry Federation
Victorian WorkCover Authority
Welding Technology Institute of Australia
WorkCover N.S.W.
Work Health Authority, N.T.
Workplace Standards Authority, Tas.
WorkSafe W.A.
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NSW 2001.
This Standard was issued in draft form for comment as DR 95103.
AS 1210—1997
(Incorporating Amendment Nos. 1, 2 and 3)
Australian Standard™
This is a free 11 page sample. Access the full version online.
Pressure vessels
Originated in part as AS B31—1931 and AS CB1—1931.
Previous edition 1989.
Fifth edition 1997.
Reissued incorporating Amendment Nos. 1 (February 1998),
2 (September 1998) and 3 (April 2002).
COPYRIGHT
© Standards Australia International
All rights are reserved. No part of this work may be reproduced or copied in any form or by any
means, electronic or mechanical, including photocopying, without the written permission of the
publisher.
Published by Standards Australia International Ltd
GPO Box 5420, Sydney, NSW 2001, Australia
ISBN 0 7337 1012 3
AS 1210 — 1997
2
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee ME/1 on Pressure Equipment to supersede AS 1210—1989, Unfired Pressure
Vessels (known as the SAA Unfired Pressure Vessels Code). This Standard is a ‘Primary
Applicable Standard’ referenced in AS/NZS 1200 which is the main Standard for pressure
equipment and outlines general requirements for water tube, fire tube, shell and
miscellaneous boilers, pressure vessels, pressure piping and related matters. AS/NZS 1200
is referred to in the Worksafe Australia, National Standard for Plant.
This Standard incorporates Amendment No. 1 (February 1998), Amendment No. 2
(September 1998) and Amendment No. 3 (April 2002). The changes arising from the
Amendment are indicated in the text by a marginal bar and amendment number against
the clause, note, table, figure, or part thereof affected.
This Standard is the result of a consensus among representatives on the Joint Committee
to produce it as an Australian Standard. Consensus means general agreement by all
interested parties. Consensus includes an attempt to remove all objection and implies
much more than the concept of a simple majority, but not necessarily unanimity. It is
consistent with this meaning that a member may be included in the Committee list and yet
not be in full agreement with all clauses of this Standard.
Revisions and additions contained in the published Amendments 1 to 4 to the 1989 edition
of this Standard, together with subsequent revisions and additions approved by the
Committee, have been included in this edition.
The main changes introduced subsequent to Amendment 4 include an extension to cover
fired and unfired pressure vessels, non-metallic pressure vessels, extensive editorial
modifications to align with current Standards Australia practice and a number of
important technical changes, including the addition, revision and clarification of the
scope, stress tables, minimum thickness, flat plates, inspection openings, transportable
vessels, relief valve capacity and risk management.
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As part of the restructuring of various Standards covered by AS/NZS 1200 into ‘core’
type Standards, most requirements for manufacture and heat treatment, welding and
brazing qualification, examination and testing and installation have been deleted, and
reference is made to specific Standards covering these matters.
The removal of this data has left a number of appendices and clauses blank. The complete
clause renumbering of the whole of the Standard has been avoided as clauses are referred
to in many documents, such as quality assurance manuals, manufacturing specifications
and computer calculations.
Minor changes have been made in the welding procedure requirements, including relevant
postweld heat treatment requirements, principally to align with world practice. It is not
intended that qualified welding procedures will be invalidated by these changes nor that
the changes will be applied retrospectively.
References to riveted construction have been withdrawn as this type of construction is
rarely used at the present time. For guidance, reference may be made to the now
superseded AS CB1, Part 1: Boilers other than water tube boilers and locomotive boilers
for railway purposes, reference copies of which are available at the Standards Australia
Information Centres.
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A significant change by Amendment No. 2 to this 1997 edition is the reduction of the
factor of safety used to determine the material design stress from 4 to 3.5. There are a
number of justifications for such a change, including the improvement in the quality of
materials, an improvement in the quality of welding and fabrication, improved inspection
technology and better information on design, operation, maintenance and vessel failures.
3
AS 1210 — 1997
This Standard follows in principle other codes forming part of AS/NZS 1200 in giving
guidance to designers, manufacturers, inspection bodies, purchasers and users in the form
of minimum engineering requirements which are necessary for the safe design,
manufacture and testing of pressure vessels. In special instances additional requirements
may be necessary for adequate performance or safety.
The requirements in this Standard have been formulated to afford reasonably certain
protection of life and property and to indicate where a margin for deterioration in service
may be needed so as to give a reasonably long, safe period of usefulness. The Standard
takes into consideration advancements in design and materials, and the evidence of
experience.
The Standard contains basic data necessary for design, including material specification,
design parameters, requirements for fabrication, testing and inspection. These
requirements are specified in terms of principles to the fullest practicable extent,
supplemented where necessary by further detail to obtain uniform interpretation of
principle and guidance on best methods. In other areas the Standard indicates where
caution is necessary but a direct prohibition would be unwise at the present level of
knowledge.
The Standard incorporates the class system of vessels based on different classes of
construction, and gives basic principles to indicate where such classes should or are to be
used. Three main classes are adopted using the present level of stress (safety factor of 4
approximately). Additional classes of vessel, i.e. Class 1 H and 2 H, may be produced in
accordance with AS 1210 Supplement 1, which permits the use of design stresses higher
than those contained herein.
The specific design requirements of the Standard are based on a simplified engineering
approach and are intended to be the standard methods of design. However, in special
instances, particularly where guidance is not provided in this Standard, other methods may
be used provided that the validity of the design is satisfactorily established and agreed.
No rules for manufacture can be written in sufficient detail to ensure good workmanship
in manufacture. Each vessel manufacturer is responsible for taking every necessary step to
make sure that the quality of manufacture is such as will ensure compliance with good
engineering practice and design.
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The user will also need to consider many factors beyond those covered by this Standard in
the final specification of a vessel and is cautioned that the Standard is not a complete
design handbook and that there is a need for competent engineering judgement.
The Standard continues to be written largely for Australian conditions and to cater for
recent moves in various States and Territories to objective or performance regulations
rather than the earlier prescriptive ones. These moves also have lead to privatization of
inspection functions such as design verification, manufacture and in-service inspection,
and agreement by designers, manufacturers, purchasers and others involved.
Thus the Standard uses competent inspection bodies as in European Union practice in
place of the previous regulatory authority; and is written as far as practical for clear
interpretation and use in contracts to assist all parties and facilitate safety and trade.
It provides flexibility to use alternative methods, materials, Standards and the like where
equivalent safety and performance is achieved and any departures from the Standard are
clearly identified in all documentation and are agreed.
Acknowledgment is gratefully made to the American Society of Mechanical Engineers for
permission to reproduce certain extracts from the ASME Boiler and Pressure Vessel Code.
In addition, acknowledgment is made of the considerable assistance provided by British
and other national Standards.
This Standard makes use of the draft ISO Standard for pressure vessels and the current
American and British Standards for pressure vessels as well as other selected leading
Standards including the developing European Standards and the experience and
AS 1210 — 1997
4
development in Australia. This has been done to take advantage of world experience and
align with these major Standards to optimize safety and standardization and facilitate
trade.
Similarly compliance with the appropriate class of this Standard will satisfy the technical
requirements for equivalent vessels to the above international Standards. However
compliance with regulatory and quality assurance requirements of the country of use will
need to be satisfied. For comparison of this Standard with the above Standards see
AS/NZS 1200.
Statements expressed in mandatory terms in notes to tables and figures are deemed to be
requirements of this Standard.
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The terms ‘normative’ and ‘informative’ have been used in this Standard to define the
application of the Appendices. A ‘normative’ appendix is an integral part of this Standard
and an ‘informative’ appendix is only for information and guidance.
5
AS 1210 — 1997
CONTENTS
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Page
SECTION 1 SCOPE AND GENERAL REQUIREMENTS
1.1
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
OBJECTIVE AND PERFORMANCE CRITERIA . . . . . . . . . . . . . . . .
1.3
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4
INTERPRETATION OF STANDARD . . . . . . . . . . . . . . . . . . . . . . . .
1.5
NEW DESIGNS, MATERIALS AND MANUFACTURING METHODS
1.6
CLASSES OF VESSEL CONSTRUCTION . . . . . . . . . . . . . . . . . . . .
1.7
APPLICATION OF VESSEL CLASSES AND TYPES . . . . . . . . . . . .
1.8
DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9
UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 NOTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11 INFORMATION TO BE SUPPLIED BY THE PURCHASER AND
MANUFACTURER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12 DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.13 REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 18
. . . 18
. . . 19
SECTION 2 MATERIALS
2.1
MATERIAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
STANDARD COMPONENTS AND INTEGRALLY CLAD METALS .
2.3
ALTERNATIVE MATERIAL AND COMPONENT SPECIFICATIONS
2.4
MATERIAL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
LIMITS OF APPLICATION OF MATERIALS AND COMPONENTS .
2.6
MATERIAL FOR LOW TEMPERATURE SERVICE . . . . . . . . . . . . .
2.7
MATERIAL FOR HIGH TEMPERATURE SERVICE . . . . . . . . . . . .
2.8
NON-DESTRUCTIVE TESTING OF MATERIALS . . . . . . . . . . . . .
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SECTION 3 DESIGN
3.1
GENERAL DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
DESIGN CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
DESIGN STRENGTHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4
THICKNESS OF VESSEL WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5
WELDED AND BRAZED JOINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6
LIGAMENT EFFICIENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7
CYLINDRICAL AND SPHERICAL SHELLS SUBJECT TO INTERNAL
PRESSURE AND COMBINED LOADINGS . . . . . . . . . . . . . . . . . . . . . .
3.8
THICK-WALLED CYLINDRICAL AND SPHERICAL SHELLS SUBJECT
TO INTERNAL PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9
CYLINDRICAL AND SPHERICAL SHELLS SUBJECT TO EXTERNAL
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 CONICAL ENDS AND REDUCERS SUBJECT TO INTERNAL
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.11 CONICAL ENDS AND REDUCERS SUBJECT TO EXTERNAL
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.12 DISHED ENDS SUBJECT TO INTERNAL PRESSURE . . . . . . . . . . . . . .
9
9
9
11
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11
13
16
18
18
20
20
21
22
22
23
37
38
39
40
47
86
87
102
102
105
105
116
120
121
AS 1210 — 1997
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Page
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3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
DISHED ENDS SUBJECT TO EXTERNAL PRESSURE
DISHED ENDS — BOLTED SPHERICAL TYPE . . . . . .
UNSTAYED FLAT ENDS AND COVERS . . . . . . . . . . .
STAYED FLAT ENDS AND SURFACES . . . . . . . . . . .
FLAT TUBEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . .
OPENINGS AND REINFORCEMENTS . . . . . . . . . . . .
CONNECTIONS AND BRANCHES . . . . . . . . . . . . . . .
INSPECTION OPENINGS . . . . . . . . . . . . . . . . . . . . . .
BOLTED FLANGED CONNECTIONS . . . . . . . . . . . . .
PIPES AND TUBES . . . . . . . . . . . . . . . . . . . . . . . . . .
JACKETED VESSELS. . . . . . . . . . . . . . . . . . . . . . . . .
VESSEL SUPPORTS . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHED STRUCTURES AND EQUIPMENT. . . . . .
TRANSPORTABLE VESSELS. . . . . . . . . . . . . . . . . . .
QUICK-ACTUATING CLOSURES . . . . . . . . . . . . . . . .
METALLIC EXPANSION JOINTS . . . . . . . . . . . . . . . .
PRESSURE VESSELS FOR HUMAN OCCUPANCY . . .
BURIED AND MOUNDED STORAGE VESSELS . . . . .
VESSELS OF NON-CIRCULAR CROSS-SECTION . . . .
FIRED PRESSURE VESSELS . . . . . . . . . . . . . . . . . . .
VESSELS WITH INCREASED DESIGN STRENGTH AT
TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE HEAT EXCHANGERS . . . . . . . . . . . . . . . . . . .
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SECTION 4 MANUFACTURE
4.1
GENERAL . . . . . . . . . . . . . . . . . . . .
4.2
WELDED CONSTRUCTION . . . . . . .
4.3
CLAD AND LINED CONSTRUCTION
4.4
NOT ALLOCATED . . . . . . . . . . . . . .
4.5
BRAZED CONSTRUCTION . . . . . . .
4.6
FORGED CONSTRUCTION . . . . . . .
4.7
CAST CONSTRUCTION . . . . . . . . . .
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SECTION 5 TESTING AND QUALIFICATION
5.1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
WELDING AND BRAZING QUALIFICATION AND
PRODUCTION TEST PLATES . . . . . . . . . . . . . . . .
5.3
NON-DESTRUCTIVE EXAMINATION . . . . . . . . .
5.4 TO 5.9 NOT ALLOCATED
5.10 HYDROSTATIC TESTS . . . . . . . . . . . . . . . . . . . .
5.11 PNEUMATIC TESTS . . . . . . . . . . . . . . . . . . . . . .
5.12 PROOF HYDROSTATIC TESTS . . . . . . . . . . . . . .
5.13 LEAK TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.14 TO 5.16 NOT ALLOCATED
5.17 SPECIAL EXAMINATIONS AND TESTS . . . . . . . .
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126
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144
152
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252
255
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256
256
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260
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264
267
267
272
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SECTION 6 ASSURANCE OF PRODUCT QUALITY . . . . . . . . . . . . . . . . . . . . . 273
7
AS 1210 — 1997
Page
SECTION 7 MARKING
7.1
MARKING REQUIRED . . . . . .
7.2
METHODS OF MARKING . . . .
7.3
LOCATION OF MARKING . . . .
7.4
SIZE AND TYPE OF MARKING
7.5
MULTI-CHAMBER VESSELS . .
7.6
WITNESSING OF MARKING . .
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This is a free 11 page sample. Access the full version online.
SECTION 8 PROTECTIVE DEVICES AND OTHER FITTINGS
8.1
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . .
8.2
VESSELS REQUIRING PRESSURE-RELIEF DEVICES . . . . .
8.3
TYPES OF PRESSURE-RELIEF DEVICES . . . . . . . . . . . . . . .
8.4
PRESSURE-RELIEF VALVES . . . . . . . . . . . . . . . . . . . . . . . .
8.5
BURSTING DISCS AND OTHER NON-RECLOSING
PRESSURE-RELIEF DEVICES . . . . . . . . . . . . . . . . . . . . . . .
8.6
REQUIRED DISCHARGE CAPACITY OF PRESSURE-RELIEF
DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7
PRESSURE SETTING OF PRESSURE-RELIEF DEVICES . . . .
8.8
INSTALLATION OF PRESSURE-RELIEF DEVICES . . . . . . . .
8.9
DISCHARGE FROM PRESSURE-RELIEF DEVICES . . . . . . .
8.10 VACUUM-RELIEF DEVICES . . . . . . . . . . . . . . . . . . . . . . . .
8.11 FUSIBLE PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.12 PROTECTION AGAINST EXCESSIVE TEMPERATURE . . . . .
8.13 PRESSURE GAUGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.14 LIQUID LEVEL INDICATORS . . . . . . . . . . . . . . . . . . . . . . .
8.15 ISOLATION FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.16 DRAINAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.17 VENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.18 PROTECTION OF VALVES AND FITTINGS . . . . . . . . . . . . .
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274
274
274
275
275
275
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276
276
277
278
. . . . . . . . 279
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281
285
286
287
288
288
289
290
290
290
291
291
291
SECTION 9 PROVISIONS FOR DISPATCH
9.1
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
9.2
PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
9.3
ASSOCIATED FITTINGS AND COMPONENTS . . . . . . . . . . . . . . . . . . . 292
SECTION 10 NON-METALLIC VESSELS
10.1
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
10.2
GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
APPENDICES
A
BASIS OF DESIGN TENSILE STRENGTH . . . . . . . . . . . .
B
FINITE ELEMENT ANALYSIS . . . . . . . . . . . . . . . . . . . . .
C
RISK MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
RECOMMENDED CORROSION PREVENTION PRACTICE
E
INFORMATION TO BE SUPPLIED BY THE PURCHASER
TO THE DESIGNER/MANUFACTURER . . . . . . . . . . . . . .
F
INFORMATION TO BE SUPPLIED BY THE
DESIGNER/MANUFACTURER . . . . . . . . . . . . . . . . . . . . .
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294
299
302
306
. . . . . . . . . . . . 308
. . . . . . . . . . . . 310
AS 1210 — 1997
8
Page
G TO J
K
L TO Q
R
S
NOT ALLOCATED . . . . . . . . . . . . . . . . . . . . .
LOW TEMPERATURE VESSELS . . . . . . . . . .
NOT ALLOCATED . . . . . . . . . . . . . . . . . . . . .
LIST OF REFERENCED DOCUMENTS . . . . . .
FIRE PROTECTION OF PRESSURE VESSELS
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311
312
320
321
329
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INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
9
AS 1210 — 1997
STANDARDS AUSTRALIA
Australian Standard
Pressure vessels
S E C T I O N
1
S C O P E A N D G E N E R A L
R E Q U I R E M E N T S
1.1 SCOPE This Standard sets out minimum requirements for the materials, design,
manufacture, testing, inspection, certification and despatch of fired and unfired pressure
vessels constructed in ferrous or non-ferrous metals by welding, brazing, casting, forging,
or cladding and lining and includes the application of non-integral fittings required for
safe and proper functioning of pressure vessels. This Standard also specifies requirements
for non-metallic vessels and metallic vessels with non-metallic linings.
A3
For detailed requirements for metallic materials, manufacture and testing, reference should
 be made to the relevant material Standards, and to AS 4458, AS/NZS 3992 and AS 4037.
The requirements of this Standard have been formulated on the basis that the required
examinations and inspection during manufacture are performed and that appropriate
reasonable care is taken of the vessels during subsequent stages in the life of vessels
including appropriate inspection for deterioration.
1.2
OBJECTIVE AND PERFORMANCE CRITERIA
1.2.1 Objective of the Standard
requirements which —
This Standard aims to specify clear, uniform, safe
(a)
cover the materials, design, manufacture, testing, inspection, certification and
despatch of pressure vessels; and
(b)
facilitate the supply of pressure vessels which meet the purchaser’s requirements.
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1.2.2 Performance requirements To meet the above objective, pressure vessels
supplied to this Standard are to satisfy the following performance criteria when produced
and used in accordance with the contract, the designed service conditions and sound
practice —
(a)
provide reasonably certain protection of all persons involved in various stages of the
vessel’s life and of adjacent property and environment;
(b)
provide appropriate economy, performance, reliability, operability, inspectability
and maintainability over a reasonably long life; and
(c)
control risks to at least satisfy applicable safety, health and environment laws.
The remainder of this Standard gives prescriptive requirements which satisfy the above
criteria in the matters covered.
1.3
APPLICATION
(a)
with design pressures above the curves in Figures 1.3.1 and 1.3.2 but not exceeding
21 MPa for welded, forged, brazed or cast metallic vessels or non-metallic vessels
unless otherwise agreed by the parties concerned; and
(b)
with operating temperatures within the temperature limits for various materials and
components as stated in the appropriate Section of this Standard.
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This Standard is intended to apply to pressure vessels —
© Standards Australia
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