Novel preparation of Fatliquoring agent using extract of Moringa stenopetala Seed Oil, characterization of prepared Fatliquoring while studying its Application of Leather Softening. Research Proposal By Email address: seguey.shamena@amu.edu.et Total Budget: 147,356.00 ETB Birr Project duration: May 2022- December 2023 May, 2020 Arba Minch University Ethiopia 1|Page Title of the Research Novel preparation of Fat liquoring agent using extract of Moringa stenopetala Seed Oil, characterization of prepared Fat liquoring while studying its Application of Leather Softening. Project Code Principal investigator Seguye Shamena Co-investigators 1. Mishamo 2. Fissaha Guesh 3. Add her another name of a person from your organization Duration of the project Place of the study 12 months Leather industry development institute Total cost of the project 147,356.00 ETB Birr Source of funding Arba Minch University Address of principal investigator Mr. Seguye Shamena (M.Sc., Lecturer, Department of Chemistry) Email: seguey.shamena90@amu.edu.et Mobile: +251-9-16 30 11 62 Address of co-investigators 1. Mr.Mishamo…………………………………………………… 2. .Mr. Fisseha Guesh (M.Sc. Lecturer, Department of Chemistry) Email: fisseha.guesh@amu.edu.et Mobile: +251-9-19 74 85 48 3. Adde hear one person from your organization 2|Page ABSTRACT Besides the industrial uses such as fine lubricant and perfumery, the fatty acids profile of the moringa stenopetala seed oil with its high content of oleic acid may make it oil with high potential for further industrial application and the seed contain up to 42 % oil which possess the high quality (up to 72 % oleic – major fatty acid) of colorless oily liquid occurring as glyceride which is convenient to lubrication of leather fibers after treated with Sulphuric acid as fatliqouring agent. Lubricants or fatliquors are applied to the leather to make the fibers apart during drying in order to reduce frictional forces within the fiber weave to obtain leathers with requisite main characteristics such as feel, softness, water repellant (to certain extent), tear resistance, grain crack resistance, elongation and tensile strength to the leathers. The Moring stenopetala seed will be collected from Arba Minch, Wolayita And Konso and the dried moringa stenopetala seed will be subjected for oil extraction using n-hexane in Soxhlet extraction methods, The extracted moringa seed oil and moringa stenophetala fatliqoures will be subjected for the physical and chemical characterization such as acid value, iodine value, saponification value and free fatty acid content and moisture content. Moringa Stenophetala fatliquor will also be used in the fatliqouring operation during the production of the goat leather and the Physico-mechanical characterization of leather such as tensile strength, tear strength, percentage of elongation, grin crackness, water absorption, shrinkage temperature etc. will be assessed to check the quality of the moringa stenophetala fatliquor in order to recommend the moringa stenophetala fatliqoures as one of the leather softening agent for leather industry. Key words: Fatliqoures, Moringa Stenophetala, Mechanical Properties, Sulphitation. 3|Page 1. Introduction 1.1. The Potential of Moringa Stenophetala Moringa stenophetala belong to the family of Moringatious, is often referred to as the African Moringa tree due to natively grow in Ethiopia and southern Kenya and it is locally named as shiferaw or aleko, grows widely in southern Ethiopia mainly in the Keffa, Gamo, Bale, Sidamo, Borana and Debub Omo zones areas and its leaves and root are used as a food (leaves), cure for malaria, stomach problems and diabetes (leaves and roots) and as well as seeds are used in same area to clean muddy water [1]. It has a wide range of adaptation from arid to humid climates with a prospect to be grown in a wide range of land use classes and the potential growing area fall in a rainfall range from 300-1400 mm per year. It is a strategic plant in being a unique food tree in drought prone areas and is also political in linking countries in the horn with its high social and economic value [2]. M. stenopetala is the most economically important species after M. oleifera which is also used as vegetable food for human consumption and animal feed resources during dry period [3]. Figure 1: The moringa stenophetala tree, and its seed M. stenopetala seeds are triangular, have three wings, and are covered with a spongy, thick yellowish seed coat (Figure 1). The kernel has a whitish-grey color and oval shape, and its thickness decreases from the center towards either end along the length of the seed as shown on figure [4]. According to the report of Eyassu Seifu 2014 a single 4 to 13-year-old M. stenopetala tree can produce up to 4,500-10,000 seeds that weigh 2.3-5 kg from about 500-1,000 pods and the seed contain 41.4 g/100g of fat and Eyassu Seifu 2012 reported that the average fat content of moringa stanopetala seeds ranges from 39.3 – 44.3, which is higher than 33.6 and 27.5 g/100 g fat reported for the common oil seeds, flax seed and safflower seed [4, 5]. 1|Page The seeds of the Moringa stenophetala tree contain a coagulant protein that can be used in the treatment of industrial wastewater. For drinking water clarification, Moringa seeds is also used as coagulant/flocculent agent due to its high content of a water-soluble cationic protein which able to reduce turbidity. Oil extracted from Moringa can be used for water treatment, for drinking water clarification and it is also used for textile wastewater treatment [6]. According to the report of Asaminew Abiyu et.al (2018) moringa seed contain up to 42 % oil which possess the high quality (up to 72 % oleic – major fatty acid) of colorless oily liquid occurring as glyceride which is convenient to lubrication [7]. Besides the industrial uses such as fine lubricant and perfumery, the fatty acids profile of the moringa seed oil with its very high content of oleic acid may make it oil with high potential for further industrial application [8]. The seeds of M. stenopetala are packed full of fixed oils (over 30% by weight) which are characterized by the predominant oleic acid (around 75%) composition. 1.2. Leather fatliqouring agent In leather making processes, requires several chemical and mechanical steps to remove no collagenous or unwanted materials matter except the collagen in pretanning operation and pretanned raw materials are stabilized by chrome tanning agents, vegetable tannins, or syntans tanning agents there for in order to produce soft leather, after tanning the leather is processed through a fatliqouring step, which is designed to introduce oils and fats into the leather matrix preventing the adhesion of fibers and increases the physico-mechanical properties to the leathers [9]. A large quantity of water is eliminated during leather chrome tanning process, this will leaves the leather hard intractable leather with difficult to rehydrate therefore Lubricants or fatliqours are applied to the leather to make the fibres apart during drying in order to reduce frictional forces within the fibre weave and therefore they are properly lubricated or fatliquored to obtain leathers with requisite main characteristics such as feel, softness, water repellant (to certain extent), tear resistance, break, grain crack resistance and tensile strength to the leathers [10]. Fatliquoring is one of the key operations in the leather processing, it is an oil-addition process by which the leather fibers are lubricated so that after drying they will be capable of slipping over one another and producing an adequate compliance and softness [11]. Any fat or oil can be used as raw material for making a fatliqouring agent, the commonly available oils are those of cod oil, castor oil, neatsfoot oil, rapeseed oil, palm oil and sperm oil and all these oils have similar chemical structure of triglycerides [12]. Fat-liquoring products are formulated from a variety of different raw 2|Page materials, such as vegetable oil, alcohol and fatty acids, fish oil, paraffins, etc. Then, different polar groups are added by sulphitation, sulphonation, phosphitylation, chlorination, etc. in order to make them emulsifiable in water and to enable them to properly penetrate leather [13]. Keeping these in view, the aim of the current study is to extract and synthesizing the moringa based fatliquor from moringa stenophetala seed oil and evaluate the efficiency of moringa based fatliquor for leather softening through application and physico -mechanics characterization of leather tanned with moringa stenophetala fatliquor. 2. Statement of the problem Most of the fatliqoures are prepared from petroleum and vegetable materials or seeds that have high oleic acid content. But such means of fatliquor finding is not cost effective and notecofriendly. This research particularly used to replace the petroleum derived synthetic fatiquoring because of the environmental effect of the synthetic fatiquoring agent. Moringa Stenophetala that is widely cultivated in southern region is widely used as food purpose only the leave but the seed part is not used as food rather than water treatment with minimum application but mostly it is throughout as waste in most southern region. But it can be converted into fatliqouring agent after subjecting the seed for extraction of the oil and then by making sulphitation of the oil. There is no research done before about fatliqouring regarding the Moring stenophetala fatliqoures there for this research is committed to produce the moringa stenophetala fatliqouring agent for leather industry as leather softening agent. Furthermore, Moringa stenophetala seed for the sake of tanning process is not yet introduced so far doing this research will include value added and multi utilization of the seeds and its extracts. 3|Page 3. Objective of the research 3.1. General Objective The overall objective of this research is Novel preparation of Fat liquoring agent using extract of Moringa stenopetala Seed Oil, characterization of prepared Fat liquoring while studying its Application of Leather Softening. 3.2. Specific Objective To extract and characterize the physico-chemical properties of the extracted moringa seed oil To synthesize and characterize the M. stenophetala Sulphated fatliqouring agent To analyze the mechanical properties of moringa stenophetala fatliquored leathers. To compare the M. stenophetala fatliqouring leather with conventional fatliquored leather. To evaluate the efficiency of moringa based fatliquor for leather tanning process 4. Materials and Methods 4.1.Experimental site The experiments for synthesis of moringa stenopetala fatliquor is will be conducted in Arba Minch University chemistry research laboratory whereas the characterization of synthesized oil and Moring stenopetala fatliquor and as well as the tanning process will be carried out in Arba Minch University and Leather industry development institute in Addis Ababa. 4.2.Study area The study will be conducted in Southern Nations Nationalities and Peoples Regional State of Ethiopia (SNNPR). The fresh seeds of will be collected from SNNPR, namely Arba Minch, Konso, and Wolayita 4.3. Apparatus and Instruments Apparatus/Instruments to be used in this study include Polyethylene Bag, Goat crust leather, Digital Balance, pH Meter, , Heating Mantle, Extraction Thimble, IR Spectrophotometer, Oven, Hot Plate, Electronic Beam Balance, Magnetic Stirrer, Conical Flask, Hot Plate, Erlenmeyer Flasks, Measuring Cylinder, Beakers, Electric Suction Pump, Whitman Filter Papers, Condenser Connected to vacuum Pump, Soxhlet Apparatus, Rotary Evaporator, tensile testing machine, shrinkage temperature tester, grinder. 4|Page 4.4. Chemicals All chemical reagents to be utilized in this work will be of analytical chemical grade. Chemicals that will be used are Petroleum, n-hexane, Diethyl ether, Ethanol, Phenolphthalein indicator, Alcoholic NaOH/KOH, HCl, Chloroform, Iodine, Glacial acetic acid, Na2SO3, KI, Tape and distilled Water, Na2S2O3, Starch indicator, NH4Cl, NH4OH, Acid dye, BASYNTANS DLE 45 10, sodium format, sodium bicarbonate, formic acid that Plant material: Seed of M. stenopetala. 4.5. Experimental methodology 4.5.1. Collection and Processing of Seeds The plant will be identified and authenticated by a botanist working in the Department of Biology, who will confirm the kingdom, family and species of M. stenopetala seed using the standard morphological characteristic features. Fresh and healthy seed of plant M. stenopetala will be collected from Arba Minch, Konso, and Wolayita, SNNRP, Ethiopia. Then, seeds will be cleaned and separated from foreign materials and impurities, sun dried until the casing splits and sheds the seeds. The seed will further be dried in the oven at 60°C for 7 hrs. to a constant weight. The sheds were blown away and separated from the nibs using a tray. Then, the seed will be crushed into a paste to rupture the cell walls so as to release moringa seed oil for extraction [13]. 4.5.2. Method of Extraction of M. stenophetala seed Oil After the removal of seed hull and other impurities, the seeds (approximately 300 g) will be crushed and then about 50g of crushed seed fed to a Soxhlet extractor fitted with a 1.0 L roundbottom flask and a condenser. The extraction will be executed on a heating mantel for 6 h with 0.5 L of n-hexane ((boiling point 40–60oC). The solvent will be distilled off under vacuum in a rotary evaporator at 55 oC and will be centrifuged at 5000 rpm for 20 minutes to remove suspended particles and the oil obtained will be stored under refrigeration (4oC), until used for further analyses[15]. The process of extraction will be repeated until sufficient quantity of the oil will be obtained. 5|Page Moring stenophetala seed Drying Removing Husks and kernel Further Drying in oven Grinding the dried seed Extraction of oil Characterization of Oil Acid value, pH Iodine value Saponification value Free Fatty Acid pH, Viscosity, Density Fatty % composition By GC-MS FTIR Mechanical characterization of leather SEM Analysis Tensile strength, Elongation & elasticity Tear strength (single and double edge Shrinkage temperature Crackness of grain & Sulphitation of Oil Sulphated fatliquors Characterization of Sulphated fatliquors Acid value Iodine value Saponification value Free Fatty Acid pH, FTIR Figure 2. Frame work of the experiment and test 4.5.3. Physico - Chemical Characterization of M. Stenophetala Seed Oil The Physico-chemical characterization of the extracted M. stenophetala seed oil such as moisture, acid value, Iodine value, saponification value and free fatty acid content of the oil will be performed the following procedure. 4.5.3.1.Determination of percentage yield Moringa Stenophetala Seed oil Twenty gram of crushed Moringa Stenophetala Seed will be placed in a filter paper and inserted in the center of the extractor. 250 mL of normal Hexane will be weighed and poured into a round 6|Page bottom flask. The flask will be heat at 68°C. The solvent boiled and vaporized through the vertical tube into the condenser at the top. The condensate dropped onto the thimble in the center containing the solid sample to be extracted. The extract seeped through the thimble into the round bottom flask via the siphon. At the end of extraction, the sample will then remove from the tube, dried in an oven, cooled in the desiccators and weighed to determine the amount of oil extracted. The triplicate experiment will be conducted to increase the amount of oil. The same procedure is following by using the % yield of Moringa Stenophetala Seed oil will be calculated as follows [14]. % yeild = 𝑌1 − 𝑌2 ∗ 100 𝑌1 Where Y1 – is the weight of moringa stenophetala seed powder Y2 - is the weights of extracted oil. 4.5.3.2.Determination of Moisture Content of Moringa Stenophetala Seed oil About Ten gram of cleaned moringa seed oil will be take and dry in an oven at 80°C, weighed at one-hour intervals. The process of drying and weighing will be repeated until a constant weight will obtain. The moisture content was calculated as follows [14]. % moisture = W1 − 𝑊2 ∗ 100 𝑊1 Where W1 = is the weight of M. stenopetala seed oil before drying W2 = the weights of oil after drying respectively. 4.5.3.3. Determination of Acid Value of Moringa Stenophetala Seed oil (AOCS, 2015) The acid value is used to determine the amount of free fatty acid in a fat. To determine the Acid value, a mixture of 95% ethanol and diethyl ether in a ratio of 1:1 v/v will be prepared. 2 g of the oil sample will be dissolved in 25 mL ethanol-diethyl ether mixture prepared and were heated on the heating plate till to boil. The solution obtained will be titrated against 0.1N KOH solution using 5 drops of phenolphthalein as indicator until a pink color. The volume of KOH used will be noted the total acidity in mg KOH/gm of the oil will be calculated using the equation [15] Acid value = Where; V = the volume of KOH, 7|Page 56.1.× V × N W N = concentration KOH and W= weight in gram of the sample 4.5.3.4. Determination of Iodine Value of Moringa Stenophetala Seed oil To determine the iodine value (measure of the degree of unsaturation of an oil, fat) 3g of oil will dissolved in 5ml carbon tetra chloride CCl4 (chloroform) in a glass stoppered conical flask and 25 ml Wij’s solution (reagent that contain iodine in glacial acetic acid) will be added and the flask will allowed to stand for 30 minutes at 200oC in a closed cupboard. When the reaction is completed, 15 mL 10% KI solution and 50 mL distilled water will add. Finally, the free iodine liberated will titrate with 0.1N sodium thiosulphate using two drops of starch solution as indicator, until the blue color formed disappeared. The volume of 0.1N thiosulphate will be recorded. Similarly, under the same condition a blank determination will be set up [16]. The result will be calculated using the following equation: Iodine value = 126.900(A − B) W Where; W = the weight of oil used in the test, A = volume of 0.1N thiosulphate used for the blank determination and B = volume of 0.1N thiosulphate used for the titration. 4.5.3.5.Determination of Saponification Value of M. stenopetala Seed Oil To determine saponification value of moringa seed oil, 2 g of oil added to 25 mL of 0.5N ethanolic potassium hydroxide solution and the reflux condenser was attached to the flask. Then the mixture was heated, and as soon as the ethanol boils, the flask was occasionally shaken using magnetic stirrer until the oil was completely dissolved, and the solution was boiled for half an hour. After the oil was completely dissolved, 5 drops of phenolphthalein indicator will be added and the hot oil solution obtained was slowly titrated with 0.5N hydrochloric acid. Similarly, a blank determination was carried out upon the same quantity of potassium hydroxide solution at the same time and under the same conditions. The final result was calculated using equation: Saponification value = Where W = weight of oil (g), M = concentration of HCL, Va = volume of HCL used in the test 8|Page 56.1 ∗ M(Vb − Va) W Vb = volume of HCL used in blank 4.5.3.6. Determination of free fatty acid The free fatty acid content of MS. Seed oil and MS fatliquor will be determine by using rapid direct FTIR spectroscopy method and the sample will be prepared by hydrolyzing the oil with enzyme in an incubator at 60 oC and 200 rpm and the hydrolyzed sample will be finally analyzed by FTIR spectroscopy for free fatty acid quantitation [17]. 4.6. Synthesis of Moringa Seed Oil Fatliqoures by Sulphitation 40 ml of concentrated Sulphuric acid will added drop-wise from a clamped burette into 200g of seed oil with constant stirring using mechanical stirrer at 20°C temperature. The reaction will be carried out slowly for 3 hours. The sulphated product will shake with 400 mL of10% sodium chloride solution and then kept in a separating funnel overnight. The bottom layer will be discarded to obtain fatliquors. The pH of the fatliquor will adjusted to pH 5.0 by adding 20ml, 30% sodium hydroxide solution and the resulting fatliquor will be bottled and stored at room temperature [18]. 4.7. Fatliquor application 4.7.1. Sample preparation for application of Fatliqouring Cow hide, Goat and Exotic skins will be processed by a conventional method at Leather Industry development institute (LIDI). The skins will be re-soaked in 10% sodium chloride for 20 minutes and will be processed with basic chromium sulphate into wet-blue by a conventional method. The wet blue hides/skins will then be processed in the fatliqouring operation Leather Industry development institute (LIDI). Percentages of chemicals were calculated on the shaved skin weight basis [12]. 9|Page Table:1 Application of process fatliqouring agent in cow, Goat, and Exotic skin wet-blue leather Processing Duration (min) Washing Water % Comments 15 100 drained Water Sodium formate Sodium bicarbonate 20 15 60 100 1.5 1 pH raised to 5.0-5.5 and water was drained Washing Water 10 100 drained Neutralization Re-tanning, fat liquoring and dyeing Water Basyntan DLE 45 10 M.S.fatliquor Acid dye Formic acid 20 45 90 45 90 Washing with water 25 4.8. 100 10 4 mixed in hot water 2 1.5 bath exhaustion was checked and then drained 100 processed re-tanned leathers were dried and staked after conditioning Physico-mechanical characterization Moringa based fatliquored and finished leather. Sampling preparation, conditioning and assessment of chemical and physico-mechanical characteristics of Moringa based fatliquored and finished leather will be conducted according International Standards of Organization (ISO) methods. ISO 2419:2002 (IULTCS/ IUP 1 and IUP 3) for test samples preparation and conditioned, ISO 2589:2002 for determination of thickness of test piece. ISO 3376:2002 IULTCS/IUP 6 for measurement of tensile Strength and percentage elongation of the finished leather will be determined by using, IUP 8 for measurement of tear load – Double edge tear. and IUP/16 for defemination of shrinkage temperature up to 100oC. 10 | P a g e 5. Benefit and Beneficiary Major benefits of fat liquoring include Beneficiaries of this research are: Universities and charitable foundations Local governments Community groups Leather industries, Leather institutions Research institutes Researchers and finally all the communities 6. Dissemination of the output Audiences Internal audiences: departmental colleagues; service users (students, academic staff, professional services); senior managers (budget holders!). External audiences: leather industries/institutions; professional colleagues; funders; local community. Communication channel Publications in journal articles, conference papers, books, book chapters etc. Meetings of professional associations. Sharing information through online and electronic communication, social media or on organization’s website. Discussing project activities on local radio, TV, Press release etc. Summarizing findings in progress reports for funders. Presentations at national conferences, community events and forums. Workshops, posters and library website. 11 | P a g e 7. Work Plane Activity Proposal Development and securing funds Site observation and selection Sample collection and preparation Preparation and synthesis of fatliqouring agents Characterization of the extracted oil and synthesized sample Leather production using M. stenopetala fatliqouring agent in LIDI Addis Ababa Collection of the results after Characterization of the product Organization, summarization and final project writeup. 12 | P a g e June. July Durations August Sept Oct Dec. Nov January Feb March April 8. Research Budgets Breakdown A. Stationery and materials S. No Items Unit Quantity Unit price (ETB) Total (ETB) 1 Flash (32GB) No. 4 800 3200 2 CD_RW No. 3 50 150 3 Moring seed Moringa stenopetala 300g 3*200 600 4 Sample holder polyethylene bag 3 * 200 600 600 Sub-total: A. 4550 ETB Transport expenses No. Description Departure Destination # of trips Total # liters Distance in of petrol k.m Unit price 1 Researchers Arba Minch Konso 4 4*4*100 300 24 ETB 2 Researchers Arba Minch Wolayita 4 5*4*130 300 Total price 7200 7200 “ 4 Researcher Arba Minch Addis Ababa 3 3*4*505 800.25 “ Sub-total B. 19,206 33,606 ETB Personal expenses # of days Cost/day # of individuals Total expense (ETB) No. Perdiem Qualification 1 Project members Lecturers 15 700 4 42,000 2 Driver Driver 10 200 1 2000 3 Laboratory assistance BSc 10 700 1 7000 Sub-total 13 | P a g e 51,000 ETB C. No Parameters Type of analysis Number of samples Cost per sample Total Price 1 Stich Tear resistance 3 3 *500 1500 2 Water absorption 3 3*400 1200 3 Grain cracking 3 3*500 1500 4 Percentage elongation 3 3*500 1500 5 Shrinkage temperature 3 3*500 1500 6 Tear strength 3 3*500 1500 7 Tensile strength 3 3*500 1500 8 Free Fatty acid 2 2*3000 6000 9 Leather production using M.Sfatliquor 3 3*10,000 30,000 Sub total 46,200 ETB Budget summary D. No. Description 1 Stationery and materials 2 Transport expense 3 4 Sub-total cost (ETB) 4550 ETB 33,606.848 ETB Personal expense 51,000 ETB Parameters 46,200 ETB Total 135,356.848 ETB Contingency Grand total 14 | P a g e 12,000 ETB . 147,356.848 ETB 9. Reference 1. Andinet Ejigu, Araya Asfaw, Nigist Asfawb and Peter Licence (2010) “Moringa stenopetala seed oil as a potential feedstock for biodieselmproduction in Ethiopia”, journal of the Royal Society of Chemistry, Vol. 12, pp 316–320. 2. 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Mohammed (2017), “Using Characterization and Synthesis of Fatliquor From Sudanese Castor Oil”, International Journal of Engineering Sciences & Research Technology, Vol.3, pp.11-16. 15. Orhevba BA, Sunmonu MO, and Iwunze HI (2013), “Extraction and Characterization of Moringa oleifera Seed Oil”, Journal of Food and Dairy Technology, Vol.1 (1), pp. 22 – 23. 16. Sajid Latif and Farooq Anwar (2008), “Quality assessment of Moringa concanensis seed oil extracted through solvent and aqueous-enzymatic techniques”, GRASAS Y ACEITES, Vol. 59(1), pp. 69-75, 17. S. D Affiang, G Ggamde, V.N. Okolo ,V. Olabode, J.Z.Jekada (2018), Synthesis Of SulphatedFatliquor From Neem (Azadirachta Indica) Seed Oil For Leather Tannage”, American Journal of Engineering Research, Volume-7 (4), pp-215-221. 18. Nur Hidayah Azeman, Nor Azah Yusof, And Ahmad Izzat Othman (2015), “Detection of Free Fatty Acid in Crude Palm Oil”, Asian Journal of Chemistry; Vol. 27 (5), pp. 1569-1573. 19. Ariful Hai Quader, Md. Tushar Uddin, Md. Abul Kashem Azad, Murshid Jaman Chowdhury, Amal Kanti Deb, Md. Nazmul Hassan (2015), “Fatliquor preparation from Karanja seed oil (Pongamia pinnata L.) and its application for leather processing”, Journal of Applied Chemistry, Volume 8 (1), pp. 54-58. 16 | P a g e