Safety Science 70 (2014) 161–171 Contents lists available at ScienceDirect Safety Science journal homepage: www.elsevier.com/locate/ssci Review Fall risk assessment of cantilever bridge projects using Bayesian network Tung-Tsan Chen a,⇑, Sou-Sen Leu b a b Department of Civil Engineering and Engineering Management, National Quemoy University, No. 1 University Rd., Kinmen County 892, Taiwan, ROC Department of Construction Engineering, National Taiwan University of Science & Technology, No. 43, Sec. 4, Keelung Rd., Taipei 106, Taiwan, ROC a r t i c l e i n f o Article history: Received 4 September 2013 Received in revised form 24 March 2014 Accepted 17 May 2014 Keywords: Bayesian network Bridge construction Fault Tree Fall risks a b s t r a c t Fall or tumble is one of the most common accidents in bridge construction. Failing to implement safety management and training effectively may result in serious occupational accidents. Current site safety management relies mostly on checklist evaluation; however, its effectiveness is limited by the experience and the abilities of the evaluators, which may not consistently achieve the goal of thorough assessment. Recently, several systematic safety risk assessment approaches, such as Fault Tree Analysis (FTA) and Failure Mode and Effect Criticality Analysis (FMECA), have been used to evaluate safety risks at bridge projects. However, these traditional methods ineffectively address dependencies among safety factors at various levels that fail to provide early warnings to prevent occupational accidents. In order to overcome the limitations of the traditional approach, in this paper a fall risk assessment model for bridge construction projects is developed by establishing a Bayesian network (BN) based on Fault Tree (FT) transformation. The model was found to provide much better site safety management ability by enabling better understanding of the probability of fall risks through the analysis of fall causes and their relationships in a BN. The system has been used to analyze and verify safety practices at five cantilever bridge construction projects currently under construction in Taiwan. It was found that BN analysis is consistent with the conventional safety performance assessment. In practice, based upon the BN analysis by inputting prior information about the site safety management, the probabilities of fall risks and their sensitive factors can be effectively assessed. Proper preventive safety management strategies could then be established to reduce the occurrences of fall accidents at the bridge construction projects. Ó 2014 Elsevier Ltd. All rights reserved. Contents 1. 2. 3. 4. 5. 6. 7. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Literature survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Statistics of occupational accidents in Taiwan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Methods and transformation process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1. Bayesian network (BN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2. Conversion from a FT to a BN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3. Computation of CPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assessing BN-based fall risk of cantilever bridge construction projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1. Building FT framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2. Construction of BN from FT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3. CPT calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4. Assessment of prior probabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model validation and sensitivity analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1. Model validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2. Sensitivity analysis and discussions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conclusions and future developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ⇑ Corresponding author. Tel.: +886 82313352; fax: +886 82313354. E-mail addresses: tungtsan@nqu.edu.tw (T.-T. Chen), leuss@mail.ntust.edu.tw (S.-S. Leu). http://dx.doi.org/10.1016/j.ssci.2014.05.011 0925-7535/Ó 2014 Elsevier Ltd. All rights reserved. 162 162 163 164 164 165 165 166 166 167 167 167 168 168 169 170 171 162 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 fundamental frameworks and BN is then developed by FT transformation. Section 6 discusses and verifies a fall risk assessment model by effectively transforming a FT into a BN framework, and Section 7 concludes the paper. 1. Introduction A complete transportation network in high-speed railroad or highway systems must rely on the use of bridges. Unfortunately, the construction of bridges is often accompanied by occupational accidents, such as fall and object collapse. The construction companies are required to take every safety measure to prevent occupational accidents. The current method to implement safety management is to inspect regularly with checklists on unsafe equipments and worker behaviors. However, this current method is conducted under passive supervision, which fails to provide warning in advance about likely occupational accidents. Recently, several systematic safety risk-assessment approaches, such as FTA and FMECA, have been used to evaluate safety risks at bridge projects. However, these traditional methods ineffectively address dependencies among safety factors at various levels that fail to provide early warnings to prevent occupational accidents. Because of that, several new approaches have been developed to address the relationship among a variety of safety variables in order to devise a preventive model. Structural equation models (SEM) and BNs are some classical examples of the approaches (Paul and Maiti, 2007; Martin et al., 2008). Using BNs, the most important causes of site accidents can be identified and, most importantly, the relationships among these causes can also be determined, which may allow early and preventive safety measures to be implemented. In general, there are three approaches to construct a BN: (1) learning from a large amount of training data; (2) basing analyses upon the experiences of domain experts; and (3) hybrid method. The second approach is usually used for practical BN construction because the training data are often limited in engineering fields. In addition, establishing a mutual relationship among nodes in the network by directly incorporating the views of experts is generally difficult and tedious. It could be more effective to build the BN by FT transformation (Boudali and Dugan, 2005; Franke et al., 2009; Marsh and Bearfield, 2007; Qian et al., 2005; Xiao et al., 2008). The rest of this paper is organized as follows. Section 2 reviews the state of the art of safety risk assessment and BNs. Section 3 introduces basic statistics about occupational accidents at bridge construction projects in Taiwan. Section 4 describes the basic concepts of FT and BN. Section 5 discusses the BN development process proposed in this study. Mainly, FT provides the 2. Literature survey Common methods used to assess risks include in-depth interviews, Delphi, Factors Analysis, FTA, FMECA, etc. Moreover, quantitative risk-analysis methods, such as statistical inference, reliability analysis, decision trees, and simulation, have also been used for safety risk assessment in construction projects (Hartford and Baecher, 2004; Ebeling, 1997; Rao, 1992; O’connor, 2002; Kales, 2006). Nevertheless, limited data can generally be collected during the life cycle of the construction projects, which constrains the use of these quantitative methods in safety assessment because of data availability. Furthermore, the methods, such as FTA and FMECA, ineffectively address dependencies among safety factors at various levels that fail to provide an early warning in preventing occupational accidents. Thus in recent years, BN has become a popular tool used for the risk assessment on uncertain causal relationships among multi-dimensional factors. Bedford and Gelder (2003) assessed safety of third parties during construction in multiple places using BNs. Martin et al. (2008) used BN to analyze workplace accidents caused by falls from a height. In addition to safety assessment, BNs have been also applied in several knowledge areas, such as medicine (Antal et al., 2007), ecology (Adriaenssens et al., 2004), environmental assessment impact (Baran and Jantunen, 2004; Marcot et al., 2001; Matias et al., 2007), business risk (Marcot et al., 2001), and product life-cycle analysis (Zhu and Deshmukh, 2003). Generally, the knowledge of professionals is used in developing BNs that illustrate problems with causal relationships between nodes and their conditional probabilities. However, the direct construction of BN is more applicable to simple problems, even though it is quite difficult to develop complicated BNs directly. At present, some scholars have proposed several systematic approaches to BN construction by FT transformation. The main techniques make use of and logic transforms into BNs to perform probabilistic analysis of event occurrences (Bobbio et al., 1999, 2001; Xiao et al., 2008; Boudali and Dugan, 2005; Marsh and Bearfield, 2007; Qian et al., 2005; Franke et al., 2009). Some past 0.24 0.22 All industry 0.223 Manufacturing 0.21 0.2 Construction 0.188 Fatalities per 1000 0.18 0.172 0.175 0.161 0.16 0.14 0.129 0.131 0.128 0.12 0.123 0.109 0.1 0.08 0.06 0.077 0.069 0.065 0.063 0.067 0.059 0.05 0.044 0.045 0.04 0.041 0.02 2000 2001 2002 2003 0.038 0.033 0.035 0.034 0.03 0.038 0.035 0.034 0.036 2004 2005 2006 2007 2008 0.028 2009 0.036 0.035 2010 Year Fig. 1. Fatalities per 1000 persons in construction industry and all industries (excluding deaths from occupational disease and traffic accidents), 2000–2010. 163 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 studies regarded both events and logic gates in FTs as nodes in the BN. Nevertheless, these two have different definitions and purposes. Logic gates are used to describe the relationship between events in a sequence. Therefore it is meaningless to convert them into physical BN nodes. To overcome the above-mentioned conflict, some transformation algorithms mapped events of a FT into nodes of a BN while logical gates of the FT are embedded in conditional probability tables (Khakzad et al., 2011). Moreover, it is generally assumed that there are only two states inside events in the conventional FTA; i.e., either fault or normal. For the more complicated risky situations, there is room for improvement in multi-state FT (Graves et al., 2007). Therefore, this study first combines FT and BN to develop a reasonable transformation process of a FT to a BN. Afterward, a fall risk assessment model for bridge construction projects is established based upon the transformation procedures proposed in this study. 900 3. Statistics of occupational accidents in Taiwan The rate of incidence of major occupational accidents in the Taiwanese construction industry is rather high. According to the Yearbook of Labor Statistics published by the Taiwanese Council of Labor Affairs, the rate of fatalities per 1000 workers in the construction industry (excluding the deaths from occupational disease and traffic accidents) was 0.109 in 2010, which is much higher than that in other industries (Fig. 1). As shown in Fig. 2, of all occupational accidents in Taiwan, fall is the most common cause of injury (48%) among all accident types over the past decade (2000–2010). As shown in Fig. 3, the number of fall deaths (2000–2010) in bridge construction projects was 15 deaths (up to 22%). Although fall is the second accident cause in bridge construction projects, it generally results in deaths, compared with 820 (48%) 800 No of obs (percentage) 700 600 500 325 400 (19%) 300 144 (8%) 12 13 23 14 1 (1%) (1%) (1%) (1%) (0%) ge ts 1 (0%) Pu ea A br as ec io n, Br ts A re O bj Fi Pi ka en w id cc th do ll Fa O Co n s er de lli ec bj lO fu m ec H O ar bj d he nc ts ng n lli Fa ts Ex ob by A pl je os ct io s it H ts e en ps cc Co fic ts Tr bj O af ec ec El id lla w D tri ro fic Fa at ni io lin n ng g 0 3 (0%) e 27 (2%) (1%) s (2%) ok (5%) 20 tre 34 Ch (3%) (3%) 91 82 (5%) 54 46 100 nc 200 Fig. 2. Occupational accidents of the construction industry in Taiwan (2000–2010). 60% 51% 50% No of obs 40% 30% 22% 20% 10% 9% 10% 3% 3% 1% 1% 0% 0% 0% 0% 0% 0% ha cu Co nt ac tw ith be d, rm t, a ts Fig. 3. Occupational accidents of the bridge Construction in Taiwan (2000–2010). Fi re br as io fu n ls ub st an ce Ex pl o O si bj on ec ts ru pt ur e fly in g er th O O bj ec led ol sr St ab Ca u af gh t, it i cc id en ts ti o n tr o ec el fic A cu ng ro w ni H it D ol ng ,r Fa lli Tr O bj ec ts co lla ps e lin g 0% 164 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 Bayesian Network Fault Tree Primary Events Mapping Intermediate Events Mapping T FTA of Falling Risk of Bridge Construction Projects (Cantilever construction method) Root Nodes Intermediate Nodes Graphical Mapping Top Event Numerical Mapping Event Occurrence Probability Boolean Gates Mapping Mapping Mapping Leaf Node Prior Probability of Root Nodes Conditional Probability Tables Fig. 4. Transformation flow chart from FT to BN. object collapse (the most common cause in bridge construction). Thus, preventing fall accidents from occurring becomes the most crucial plan of action in the safety management program for bridges construction. To effectively plan and promote accident-mitigation strategies and allocate resources to safety and health management, it is necessary to conduct a detailed analysis of the relationship between fall accidents and the factors leading to such occurrences, such as personnel, equipment, processes, and management. This paper combines FTA and BN to establish a fall risk assessment model for bridge construction projects in order to identify the risk potential of and other significant causes to fall accidents. With a better understanding of fall risks and their significant causes, more effective accident-preventive measures can be taken to prevent the occurrence of falling at bridge construction sites. 4. Methods and transformation process The Fault Tree is transformed into a BN using the conditional probability tables (CPTs) of the logic gates; in addition, expert G1 Falling casued by Pier Column Construction G2 Falling casued by Section block construction G3 Falling casued by Uncoordinated behavior Fig. 5. FT of falling accidents at cantilever bridge construction projects. opinions are used to add supplemental links between nodes in the BN. The simplified procedure of mapping FTs into BNs is depicted in Fig. 4 (Khakzad et al., 2011). In the following paragraphs, the basics of BN and the transformation processes are explained in detail. 4.1. Bayesian network (BN) Combined with probability theory and graph theory, BNs consist of nodes, joints among nodes, and CPTs. A BN has a high efficiency and accuracy in uncertain inference, especially for complicated systems with highly-correlated elements (Qian et al., 2005; Doguc and Ramirez-Marquez, 2009; Bobbio et al., 1999; Xiao et al., 2008). In recent years, BNs have been widely used in areas with high degrees of uncertainty or mutual influences (Qian et al., 2005; Doguc and Ramirez-Marquez, 2009; Bobbio et al., 1999; Xiao et al., 2008). As mentioned above, making analysis with the experience of domain experts is commonly used for practical BN construction due to the constraint of data availability. Nevertheless, it is generally complicated to establish mutual relationships among nodes in the network solely based on the knowledge of engineers and experts. Therefore, several transformation processes from FTs to BNs have been proposed (Bobbio et al., 1999, 2001; Xiao et al., 2008; Boudali and Dugan, 2005; Marsh and Bearfield, 2007; Qian et al., 2005; Franke et al., 2009). In some past transformation, the conversion of logic gates in a FT into a BN is one-to-one; i.e., logic gates in a FT are converted into corresponding physical nodes in a Table 1 Experts’ profiles. No. Department Title Numbers Seniority (yrs) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Total Dept. of safety, health and environmental engineering Industrial safety & QC dept. Industrial safety & QC dept. H/S office Construction office Construction office Construction project site office Construction project site office Construction project site office Construction project site office Construction planning H/S section Labor safety & QC office Labor safety office Environmental safety office Lecturer Manager Vice manager Specialist Executive V.P. V.P. Director Vice director Senior Engineers Engineer Junior manager Section manager Supervisor Supervisor Senior manager 2 2 2 2 1 1 5 5 10 5 2 1 2 1 1 42 24, 30 25, 28 15, 17 15, 19 26 32 21, 24, 25, 27, 33 13, 15, 16, 16, 18 15–30 10–20 16, 22 16 17, 21 23 16 165 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 BN. However, there are differences in the significance of an event node in a BN and that in a logic gate in a FT. An event node is used to represent a variable in the problem domain, while a logic gate is used to describe the logical relationship between nodes. In the transformation from a FT to a BN, the event nodes and the logic gates should be treated separately. To overcome the above-mentioned conflict, some new-developed transformation algorithms mapped events of a FT into nodes of a BN while logical gates of the FT are embedded in conditional probability tables (Khakzad et al., 2011). intermediate events, and the top event of FT are represented as root nodes, intermediate nodes, and the leaf node in the corresponding BN, respectively. The nodes of a BN are connected in the same way as corresponding components in FT. In the numerical mapping, the occurrence probabilities of the primary events are assigned to the corresponding root nodes as prior probabilities. For each intermediate node and leaf node, a conditional probability table (CPT) is developed. The CPTs are developed according to the type of gate (Bobbio et al., 2001). Fig. 4 summarizes the simplified procedure of mapping FTs into BNs (Khakzad et al., 2011). 4.2. Conversion from a FT to a BN 4.3. Computation of CPT The construction of the FT follows a top/down design. It’s first to identify a particular undesired event as a top event, and then proceed from the event to its causes until the primary events are reached. The relationships between events and causes are commonly defined and represented by means of or logic gates (Bobbio et al., 1999, 2001; Xiao et al., 2008; Boudali and Dugan, 2005; Marsh and Bearfield, 2007; Qian et al., 2005; Franke et al., 2009). The transformation from FT into BN includes graphical and numerical tasks. In the graphical mapping, primary events, The CPT structure becomes complicated when a node in the BN has several parent nodes, or when each parent node and child node has several states. For example, consider a child node with three parent nodes and the number of states is three. Then the total number of CPT values will reach up to 34 (81). In addition, since the CPT values are generally defined by experts based on their experiences, the elicited probability values could be inconsistent, especially for the complicated CPT condition. The software, AgenaRisk, is used to eliminate the above-mentioned difficulties in this study (Agena, 2008). Through parameters defined in the software T G1 G3 G2 F2 F1 E2 E1 E3 F3 E4 E5 D3 D2 C2 C1 D1 C5 B13 B12 B5 D4 D5 D6 D7 B6 B6 B6 A4 A1 A2 A1 A1 A1 B10 B10 C4 C3 F4 B11 B17 B4 B11 B15 B6 B5 B12 A4 A3 A4 A1 A2 A1 A4 B3 B13 B12 B14 B7 B16 A1 A2 A4 B1 A3 A4 A3 A3 A4 B2 A1 A2 A3 A1 A2 A2 A4 B13 A1 A3 A3 A4 A4 A1 A4 A1 A4 A1 A4 A1 A4 C6 B2 B3 C7 C8 C9 C10 B2 B3 B9 B8 A1 A4 A1 A3 A2 A1 A4 A1 A3 A1 A1 A4 A1 A3 A1 A1 A4 A1 A3 A1 A1 A4 A1 A3 A2 A1 B9 B2 B3 B8 B2 B3 B8 B2 B3 B8 Fig. 6. Overall FT of falling accidents of cantilever bridge construction projects. 166 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 and the weights among nodes defined by experts, the probability values in CPT can be calculated rather effectively. In theory, the calculation of CPT in AgenaRisk follows rank nodes (Fenton et al., 2007). Ranked nodes represent discrete variables, the states of which are expressed on an ordinal scale that can be mapped onto a bounded numerical scale that is continuous and monotonically ordered. The two basic components of rank nodes are the weight values of parent nodes to children nodes and weighted functions. The probability of a child node is defined as a weighted rank function of the parent node values. Weighted rank node functions are generally assumed to be the doubly truncated normal distribution, and its central tendency is controlled by a function parameter (i.e., mean average, minimum, and maximum). The definition of the function parameters in AgenaRisk is significant to the defining of CPT. In the selection of the function parameter, minimum is selected if the corresponding logic gate in the FT is , whereas maximum is selected if the logic gate is . After the function parameters in AgenaRisk are defined based upon the logic gates in the FT, the weights are determined and inputted based the opinion poll of experts on the contribution of parent nodes to children nodes. The weight score ranges from 1 to 5; 1 meaning the least impact of one parent node on the child node, 5 meaning the most impact. Once the above-mentioned data are input into AgenaRisk, all the CPTs in a BN can be calculated rather efficiently and effectively. In addition, the subsequent probabilities of the top event and of all intermediate nodes in a BN can be inferred through AgenaRisk. 5. Assessing BN-based fall risk of cantilever bridge construction projects Based upon the proposed BN construction process, we assess the BN-based fall risk of the cantilever bridge construction projects. In order to obtain sound knowledge input, 42 specialists, whose background information is listed in Table 1, were interviewed for the construction of the model. Furthermore, the validity of the model was verified against five cantilever bridge construction projects. Finally, the causes affecting fall risks were assessed by means of sensitivity analyses. The detail of the model development is explained below. 5.1. Building FT framework Due to its frequent occurrence and severe impact in bridge construction projects, fall is selected as the top event of the FT in this research. Based on the domino theory in safety management (Heinrich et al., 1980), the causes of fall accidents at work can be classified into: 1. accident locations and situation (such as falling caused by pier column construction, falling caused by section block construction, and falling caused by uncoordinated behavior) and their detail; 2. indirect causes and their detail (such as unsafe behaviors, unsafe equipment and unsafe environments); and 3. primary causes (including improper safety plans, inappropriate environment maintenance, insufficient safety training, and poor safety management). The relations between these causes and the top event are connected by logical gates as shown in Fig. 5. The circumstances surrounding work tasks that could play a role in triggering a fall accident can be analyzed by means of expert interview and literature review. For example, at the pier column construction, there are two main tasks in which a fall could happen: (1) improper lifting operations; and (2) incorrect scaffolding setting. If necessary, these tasks can be broken down into more detailed subtasks. Furthermore, the indirect causes that may trigger a fall accident at the pier column construction can also be analyzed step by step. Based on the domino theory and safety management concepts (Jitwasinkul and Hadikusumo, 2011; Lingard and Rowlinson, 2005), four primary causes which results in the occurrence of occupational accidents are: insufficient safety training, poor site environment management, poor safety and health management, and improper health and safety plan. With the aid of occupational accident records, safety theories, and expert interview, the interaction of these basic reasons and their indirect causes were identified to form the overall FT. The completed FT of falling at bridge construction projects are shown in Fig. 6. As well as their codes and definition are summarized in Table 2. Table 2 Codes and definition of overall FT of falling accidents. Code Risk factors Code Risk factors T G1 G2 G3 F1 F2 F3 F4 E1 E2 E3 E4 E5 D1 D2 D3 D4 D5 D6 D7 C1 C2 C3 C4 C5 Falling Risk of bridge construction Projects Falling caused by pier column construction Falling caused by section block construction Uncoordinated body movement Improper lifting operations Incorrectly scaffolding setting Imbalance standing Dangerous behavior Operation error of steel wire rope Collision of hanging material Insufficient materials of level department The construction of junction point is not solid Sheets and the ground are not lock tight Operator error of crane Dangerous position Stumble Improper force False step Dangerous position Walking on dangerous path No intermediate supports No use of safety belt Wrong order Operator’s error No use of hauling rope C6 C7 C8 C9 C10 B1 B2 B3 B4 B5 B6 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 A1 A2 A3 A4 Imbalance of both sides of work vehicles Unstable gravity of working vehicle Incorrect way of promoting business Improper molding or operating Improper form of removal operations Poor control process Incorrect operation process Dangerous procedure or method Placing unsafely Unaware of surroundings Improper behaviors or posture Operator error Without safety measure Job-site environment is disorder Unorganized material No use of safety device Unsafe equipment No use of personal protective equipment Waste not cleaned up Fail to implement self-management Lack of environmental labeling Poor H/S training Poor environmental maintenance Poor H/S planning Poor H/S management 167 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 5.2. Construction of BN from FT According to the transformation process shown in Section 4, the FT diagram was transformed to a BN. The overlapping nodes were combined into one and meaningful supplementary arcs among the BN nodes were added based upon the experts’ experiences. The complete BN framework is shown in Fig. 7. The follow-up analysis and the in-depth investigation were then explored. 5.3. CPT calculation AgenaRisk was used to calculate CPT based on the constructed BN framework. Either Maximum or minimum values were selected for the function parameters based upon the definition of FT logic gates. Furthermore, questionnaires were designed to collect the information about the relative weights of parent nodes on their child nodes. The questionnaire example is depicted in Table 3. For example, there are three influencing factors (G1, G2, and G3) of falling risk at the cantilever bridge projects (T). Based upon their impacts to the falling risk, the weight scores in column 3 are defined and filled (5 means the greatest influence, and 0 is minimal influence). A total of 42 experts were invited to assess 97 questions based upon their own practical experiences, and their answers were statistically analyzed. Using the above-mentioned input data, the CPTs for all the arcs in the BN were successfully calculated. Lastly, the subsequent probabilities of the BN nodes (including both top nodes and the intermediate nodes) are generated once the probabilities of root causes (i.e. prior probabilities of BN) are assessed and inputted into the complete BN. 5.4. Assessment of prior probabilities As stated above, four significant primary causes were defined in the model and they are insufficient safety training, poor site T G1 G3 G2 F2 F1 C6 E3 E1 F4 F3 C8 E2 C7 E5 D2 C9 D1 D6 D3 C1 E4 C5 D4 C10 C2 D5 D7 C4 C3 B13 B2 B12 B6 B16 B8 B9 B5 B14 B11 B3 B15 B4 B7 B10 B1 B17 A3 A4 A1 A2 Fig. 7. BN of falling accidents at cantilever bridge construction projects. 168 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 environment management, poor safety and health management, and an improper health and safety plan. In order to assess the prior probabilities of these causes, a safety performance evaluation table was established in this study (sample as shown in Table 4). Significant safety performance checklist items of each primary cause were summarized and listed in the table. The more items marked based upon the site investigation, the higher probability of a poor performance on the root cause evaluation is. By inputting prior probabilities into BN, fall risks at bridge construction projects and their significant causes can be identified through this model. 6. Model validation and sensitivity analysis The results of BN inferences were validated against the actual safety inspection records of five cantilever bridge construction projects currently under construction in Taiwan. Sensitivity analysis was further performed to identify key causes of fall accidents at the bridge construction projects. The results from the sensitivity analysis may be used as an important reference in future diagnostic analysis and prevention programs for unsafely behaviors and unsafe environment. 6.1. Model validation From the results of the actual safety inspection records of five cantilever bridge construction projects and the probabilities of the top node in the BN, the proposed BN model was validated. Basic information about the five bridge construction projects is shown in Table 5. According five cantilever bridge construction project monthly site safety inspection records, and the summary of their actual safety inspection records assessment score are depicted in column 4 of Table 6. In this study, the safety performance status of each project was evaluated by means of the safety performance evaluation table. The prior probabilities of the four root causes were then subjectively assessed and then input to AgenaRisk for inferring the posterior probabilities of nodes in BN. Table 6 compares the analytical results of the BN model to the actual safety inspection records. It can be observed that the ranks of probabilities from the BN model are highly consistent with the ranks of safety performances obtained from the real site assessment records. However, in Project 1 the probability of fall risk from the BN is 38.942 (%), and in Project 4 that of fall risk from the BN is 39.549 (%), the two risk percentages are very close, but the safety performances obtained from the actual records shows a gap of 8.88 points. Monthly safety inspection records of five cantilever bridge construction projects were looked into in detail. The top ranked project is indeed excellent in site safety management. Its record of poor safety performances, such as safety penalties and near miss incidents, is fewer in entries than those of the other four projects. By contrast, the bottom-ranked project performed poorly on safety management and the BN-based model indicated its fall risk was up to 78.45%. Through the actual appraisal and verification of these five bridge construction projects, the BN-based fall risk assessment model has shown its accuracy and applicability, and potential as a Table 3 Questionnaire example of relative weights of BN arcs. AgenaRisk id T Effect FTA of Falling Risk of bridge construction Projects G1 Falling caused by pier column construction G2 Falling caused by section block construction G3 Falling caused by Uncoordinated behavior F1 Improper lifting operations F2 Incorrectly scaffolding setting F3 Imbalance standing F4 Dangerous behavior E1 Operation error of steel wire rope E2 Collision of hanging material B14 Without personal protective equipment B15 B16 B17 Waste not cleaned up Fail to implement self-management Lack of environmental labeling Levels of influence Low Medium High 0 2 4 1 3 Cause AgenaRisk code Q&A no. Falling caused by pier column construction G1 Q1 Falling caused by section block construction Falling caused by uncoordinated behavior Improper lifting operations Incorrectly scaffolding setting Imbalance of both sides of work vehicles Unstable gravity of working vehicle Incorrect way of promoting business Improper molding or operating Improper form of removal operations Imbalance standing Dangerous behavior Operation error of steel wire rope Collision of hanging material Insufficient materials of level department The construction of junction point is not solid Sheets and the ground are not lock tight Dangerous position Stumble Improper force False step Dangerous position Walking on dangerous path Without intermediate supports Without safety belt Operator error of crane Without hauling rope H/S planning H/S management H/S management H/S management Environmental maintenance H/S planning G2 G3 F1 F2 C6 C7 C8 C9 C10 F3 F4 E1 E2 E3 E4 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 E5 D2 D3 D4 D5 D6 D7 C1 C2 D1 C5 A3 A4 A4 A4 A2 A3 Q17 Q18 Q19 Q20 Q21 Q22 Q23 Q24 Q25 Q26 Q27 Q92 Q93 Q94 Q95 Q96 Q97 5 169 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 Table 4 Checklist of construction safety performances. Project: Item Date of inspection: Level Inspection items Health and Safety A1 Training Environmental Maintenance A2 Done (yes/ no) 1. Holding general H/S training workshop 2. Daily education training before workers enters into job sites 3. Holding H/S training for special operation workers 4. Popularize workers training and keep the training record contact 5. Workers understand and are familiar with H/ S regulation and practice 6. Workers are fully aware of the consequences of breaking H/S rules 7. Workers are able to comply with H/S Codes of Conduct 8. Workers are able to perform their works based on standard operating procedures 1. Materials are stacked organized 2. Job sites are clean and have no water pool 3. Workers are familiar with operating environment 4. Completed construction moving path 5. Clear indication on job sites Item Level Inspection items Health and Safety A3 Planning Health and Safety A4 Management 5. Facilities meet H/S requirement 6. Personal protective equipments meet H/S standard 7. Risk assessments conducted before high risk operation 8. Materials are in place, not causing problems while construction 9. Exact planning of construction moving path 10. Completed emergency response and medical care plan 1. H/S organization develops in accordance with H/S rules 2. Site access control 3. Auto check mechanism 4. Regular workplace inspection 5. Improvement and tracking data 6. H/S management records 7. Workers use helmets and protective equipment 8. Construction scaffolds are set in right place 9. A-type ladder meets the standard 10. Protective measures are taken in open part space on the job site such as safety net 11. Proper approach is taken to prevent objects from falling 12. The pitch and strength of support frame meets the construction code 13. Construction machinery has been inspected and meets the requirement 14. Wires on wet ground are elevated 15. Installation of leakage circuit breakers 16. Reward and punishment system are developed 6. Good lighting and construction moving path 7. Height over 1.5 m and with hoist device 8. Clean up waste on time 9. Completed safety equipments 10. Functional fire-fighting facilities Health and Safety A3 Planning Done (yes/ no) 1. Clear H/S objective and feasible policies 2. Sufficient and reasonable H/S budget 3. H/S plans and SOP are developed completely 4. Materials and construction methods are in compliance with the regulation Table 5 Basic information of five cantilever bridge construction projects. Project no. Scope of works Size 1 2 3 4 5 5743 m 5970 m 4545 m 6062 m 5677 m Bridge Bridge Bridge Bridge Bridge (STA.45K + 000–50K + 743) (STA.45K + 000–50K + 970) (STA.50K + 970–53K + 315) (STA.52K + 943–59K + 005) (STA.53K + 315–58K + 992) useful tool for the fall-risk assessment of cantilever bridge construction projects. 6.2. Sensitivity analysis and discussions To further examine the key causes of fall risk in the cantilever bridge construction projects, sensitivity analysis was performed 5305 m/Embankment 4839 m/Embankment 2722 m/Embankment 4975 m/Embankment 4585 m/Embankment 438 m 1131 m 1823 m 1087 m 1092 m Period (days) Cost (NT$) 915 973 1031 1038 1046 2,887,256,002 2,640,812,916 3,352,337,437 2,292,635,110 2,055,633,135 and the key causes are summarized as follows. The most significant direct cause of falling is section blocks construction resulting in the fall and the lack of the safety facilities. Indirect cause include dangerous procedures or methods, improper behavior or posture, job-site environment disorder, unsafe equipment, poor selfmanagement, no intermediate support, improper molding or operating. Finally, the root factors are safety and health planning Table 6 Comparison between BN and real site assessment. Project no. Fall risk (%) from BN Risk rank By BN Real site assessment (score) Safety performance rank 1 2 3 4 5 38.942 60.851 78.454 39.549 19.362 4 2 1 3 5 85.24 72.35 65.28 76.36 87.67 2 4 5 3 1 170 T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 70% 62% No of obs 60% 50% 40% 30% 22% 20% 7% 6% 10% 3% 0% 0% Pay no improper use attention to of personal the stand at protective the equipment environment Not use the Do not use Improper use Not insurance personal of equipment prohibited policy or protective entering the ignore the equipment lifting and warning operating range Fig. 8. Unsafe behaviors of occupational accidents of bridge construction projects. 35% When correlations the result of sensitivity analysis to that of statistical surveys in indirect factors. Table 7 shows the indirect factors, dangerous procedures or methods, improper behavior or posture, poor self-management, and improper molding or operating four factors are highly correlation. Job-site environment is disorder and unsafe equipment two factors are moderate correlation. No intermediate support is low correlation. The root factors, poor H/S training and poor H/S planning two factors are highly correlation. Demonstrate both result of sensitivity analysis and statistical surveys have correlation. In summary, this study identifies sensitive causes of fall accidents by means of sensitivity analyses. Based upon the above-mentioned analysis, project managers could propose preventive safety measures in advance to reduce falling occurrences. Moreover, the fall risk assessment and sensitivity analysis allow us to allocate resources in advance to places of critical safety concerns so that the risk of falling could be significantly reduced. 30% 30% 7. Conclusions and future developments No of obs 25% 23% 23% 20% 15% 10% 10% 12% 5% 1% 0% Unsafe Mismanagement Use dangerous The employer Unsafe operating does not labor to environment equipment and and instructions methods or materials procedures use personal protective equipment Others Fig. 9. Unsafe conditions of occupational accidents of bridge construction projects. and training which play an important role in reducing fall risk in bridge construction projects. On the other hand, according to the occupational hazards data from the Institute of Occupational Safety and Health in Taiwan and accident logs from project site, the following results are summarized and analyzed (MOL, 2013). In bridge construction, the main causes of falling are: limited construction pedal board, safety net unable to be erected, and the lack of ideal fixed-points of lifelines and safety belts. The most sensitive indirect cause of falling is unsafe behavior and unsafe condition. That could easily lead to construction accidents. As illustrated in Fig. 8, the statistical survey of occupational accidents of bridge construction indicates that no use of the insurance policy and ignorance of the warnings are crucial factors, in which the occurrence percentage of occupational accidents during the bridge construction process is the highest (62%). In addition, based on the statistics of occupational accidents at the bridge construction projects, approximately half of the occupational accidents during the bridge construction stage are caused by mismanagement and instructions, dangerous methods or procedures, and insufficient use of personal protective equipments (as shown in Fig. 9). This paper illustrated an effective process to build a BN-based fall risk assessment model for cantilever bridge construction projects. The assessment model started with the formation of a FT based upon the problem domain. Then, a basic BN was obtained by transforming the FT to a BN. Furthermore, experts’ inputs of meaningful supplementary arcs among nodes were inserted into the BN in order to derive a complete BN framework. Finally, logic gates in the FT were converted into CPTs in the BN in a logical transformation approach. A safety performance checklist was then created to subjectively assess the prior probabilities of root safety causes. The inference results of the BN were validated against five cantilever bridge construction projects in Taiwan. Through the analysis and comparison, it was found that the results of BN analysis are consistent with safety records of five cantilever bridge construction projects. This shows that the transformation process from a multi-state FT to a BN can effectively assess a realistic and accurate fall risk. Additional, according to the model assessment and the sensitivity analysis, site project managers can take preventive safety measures and allocate resources in advance to reduce the risks of falling safety. While this study is exploratory in nature, further research needs to continue in this area. A BN model can be constructed from raw data. If complete and sound safety data are available, objective BN framework and parameters can be explored and established. Furthermore, the transformation mechanism from a FT to a BN has been well examined in this study, and the use of a BN, nevertheless, relies on the input of experts’ experiences on arcs and CPTs in the BN. Data provided by different experts will directly affect the accuracy and the assessment quality of a BN. Thus, more attention should be paid to expert experience elicitation in the future study. Finally, there are other occupational accidents taking place at bridge construction projects, such as object collapses, collisions, and drowning. It may be applicable to extend the BN scope to cover these accidents and make use of BN for the overall safety diagnosis at bridge construction projects. Table 7 Comparison of sensitive factors from BN and actual statistics. Accident type Indirect factors of sensitive analysis from BN Actual statistics Fall (B3) Dangerous procedures or methods (B6) Improper behavior or posture (B10) Job-site environment is disorder (B13) Unsafe equipment (B16) Poor self-management (C1) No intermediate support (C9) Improper molding or operating High High Middle Middle High Low High Root factors of sensitive analysis from BN Actual statistics (A1) Poor H/S training (A3) Poor H/S planning High High T.-T. Chen, S.-S. Leu / Safety Science 70 (2014) 161–171 References Adriaenssens, V., Goethals, P.L.M., Charles, J., Pauw, N.De, 2004. 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