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Serco-Hydraulic-Mechanical-Airbag-Leveler-Pit-Details

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ELER
X
L BOX
Hydraulic, Mechanical and Air-Powered Dock Levelers
Straight Pit Details
NEMA 5-15R receptacle for Air Activated levelers must
be flush mounted and wired through the push button
station per the User’s Manual wiring diagrams
CONTROL BOX
Rear Pit Wall to be plumb. Reverse
Slope of 1⁄4" is permissible
B
IMPORTANT: Side Curb Angles
must be 90 degrees to Dock
Face and Rear Curb.
TYP
9
13
D
1/4
3
3/4"
CONDUIT
A
60" from
dock floor
5
3/4" CONDUIT
6" STUB OUT
CONTROL BOX
Leveler Stored Sensor
Conduit
48" required for
Digital Master Control
Panel or when ordered
48"
ALL CURB ANGLE
JOINTS
TO BE WELDED SECURELY
C
1/2" PITCH
IMPORTANT: Concrete behind Pit Steel
must be well vibrated. 8" recommended
minimum thickness for pit walls, pit floor and dock face.
For Dock Heights under 46" or over 52", consult
factory.
FOR HYDRAULIC UNITS ONLY: Set Conduits (3⁄4")
before pouring concrete. (by others)
5
TYP
ANCHOR LAYOUT FOR CURB ANGLE
12"
12"
12"
3"
FRONT CURB ANGLE DETAIL
22
FOR AIR ACTIVATED UNITS ONLY: Set Conduit (3⁄4")
and Receptacle (by others) before pouring concrete.
3"
SL Series Restraints (optional)
Set Conduit (3⁄4") and junction box
(by others) before pouring concrete
(¹/4)
2³/4
3"
3"
¹/4"
CONCRETE ANCHORS,
¹/2" DIA., 6" LONG, LOCATED AS SHOWN
PROJECT INFORMATION
CERTIFIED FOR CONSTRUCTION
JOB NAME
BY
ADDRESS
DATE
GENERAL CONTRACTOR
COMPANY
DISTRIBUTOR
ADDRESS
MODEL
WARNING:
VOLTAGE
QUANTITY
Death or serious injury could result from failure to follow Serco specifications for pit dimensions and/or configurations, or conduit
location; improper installation of dock leveler, anchoring devices or optional/accessory equipment; installation into improperly formulated,
prepared or placed concrete or concrete which is otherwise inadequate or unsound.
Pit Dimensional Tolerances are +/- ¹/8” on squareness, Depth, Width and Length.
SERCO Assumes No Liability for Deviations beyond this Tolerance.
LAMINATED BUMPERS
DIMENSIONS BELOW ARE FOR ALL AB, WL, WS, HL Series PIT TYPE LEVELERS OF 30-50K CAPACITIES.
FOR HD 60,000 LBS AND 80,000 LBS CAPACITY LEVELERS DIM “C” IS 24” AND DIM “D” IS 23 ¹/2” FOR ALL SIZES.
5’, 6’ & 8’ LONG LEVELERS OF 30-50K CAN BE PLACED IN 24” DEEP PITS WITH OPTIONAL RISER KIT.
MODEL
PIT DIMENSIONS
*CURB ANGLE LENGTHS (Qty.)
DIM "A"
DIM "B"
DIM "C"
DIM "D"
51"
63"
87"
111"
135"
63"
87"
111"
135"
63"
87"
111"
135"
73"
73"
73"
73"
73"
79"
79"
79"
79"
85"
85"
85"
85"
20"
20"
20"
24"
24"
20"
20"
24"
24"
20"
20"
24"
24"
19 1/2"
19 1/2"
19 1/2"
23 1/2"
23 1/2"
19 1/2"
19 1/2"
23 1/2"
23 1/2"
19 1/2"
19 1/2"
23 1/2"
23 1/2"
5' x 6' †
6' x 6'
8' x 6'
10' x 6'
12' x 6' †
6' x 6'6"
8' x 6'6"
10' x 6'6"
12' x 6'6" †
6' x 7'
8' x 7'
10' x 7'
12' x 7' †
* NOTE - CURB ANGLES SUPPLIED BY OTHERS.
79"
79"
79"
79"
79"
85"
85"
85"
85"
91"
91"
91"
91"
79"
79"
79"
79"
79"
85"
85"
85"
85"
91"
91"
91"
91"
48"
60"
84"
108"
132"
60"
84"
108"
132"
60"
84"
108"
132"
17"
17"
17"
21"
21"
17"
17"
21"
21"
17"
17"
21"
21"
³/8"
Weld to
Angle
6"
FACE (2) BUMPER (2)
REAR (1) FRONT (1) SIDE (2)
11⁵/8"
1½"
1½"
B410-14F
(standard for 30 - 50K)
B610-14F
(standard for 60 - 80K)
Varies
with
application
10⁷/8"
³/8"
† N/A ON MECHANICAL LEVELERS
PIT PROJECTION GUIDE FOR DECLINE DRIVE CONDITIONS
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
0"
2"
3"
4"
5"
6"
8"
9"
10"
11"
12"
VB420-11F
(optional for 30 - 50K)
NOTE: If metal or decorative facing is used, add an extra inch of pit protection for every inch of facing projection.
VB620-11F
(optional for 60 - 80K)
NOTE: If pit projects more than 4", concrete specifications should be reviewed with qualified structural engineer.
¹/4"
16"
10”
3"
Full length of
bumper mounting plate.
12 ¹/2”
³/8”
¹/4"
18" Lower to drive
Bumper welded on both sides of
optional backing plate with anchors
(Sizes shown for B410-14 Bumpers)
Projected pit for
sloped driveway
Pit projection
dimension
HL
LEVELER ELECTRICAL REQUIREMENTS
VOLTAGE
PHASE
FREQUENCY




120
480
1Ø
60 Hz




208

240
575
3Ø
50 Hz
1612 Hutton Drive, Suite 140 Carrollton, TX 75006
800.933.4834
sercodockproducts.com
Hydraulic
Leveler
Series
HLR
HLQ
HFC
Hydraulic
Dockleveler
Control
Voltage (V)
Quantity and
and
Wire Gauge (GA)
Phase (PH)
12 GA 14 GA 18 GA
115V / 1PH
3
Standard
230V / 1PH
3
Control Box
190-575V / 3PH
4
115V / 1PH
3
2
Optional Control
230V / 1PH
2
3
Box w/ARTD
190-575V / 3PH
2
4
115V - 230V 1PH
3
Optional Control
3
Box w/3BC
190-575V / 3PH
4
3
Optional Control
3
190-575V / 3PH
5
Box w/ARTD & 3BC 115V - 230V 1PH
4
5
Total
Quantity
of Wires
3
3
4
5
5
6
6
7
8
9
ARTD = Auto Return to Dock
3BC = Three Button Control allows independent control of lip with E-stop
4Front Engineered Solutions reserves the right to change specifications and designs without notice and without incurring obligations. 4Front Engineered
Solutions products may be the subject of one or more U.S. and/or foreign, issued and/or pending, design and/or utility patents. Serco as word and logo
are registered trademarks belonging to ASSA ABLOY Entrance Systems AB or other companies controlled by the same organization. All rights reserved.
©ASSA ABLOY. All rights reserved. Part of ASSA ABLOY. Printed in USA. Form #SPA-D000-1220
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