TEF03 Lecture 2 MATERIAL SCIENCE Oil barge brittlely fractured CLASSIFICATION OF ENGINEERING MATERIALS PROPERTIES OF ENGINEERING MATERIALS Classification of engineering materials materials are classified to make it is easier for engineers to remember and make correct choices on the best material to use. Popular Classifications elements, compounds and mixtures; metal and non-metals; raw materials and manufactured materials; organic, biological and inorganic; and metals, polymers, ceramics and biological. Properties of engineering materials Mechanical Properties Physical Properties Thermal Properties Electrical Properties Chemical Properties Optical Properties Mechanical Properties Malleability Ductility Hardness Brittleness Toughness Elasticity Plasticity Stiffness al metal for jewelry. Mechanical Properties Gold's malleable and soft nature makes it an ideal metal for jewelry. Malleability – ability of a material to be plastically deformed by hammering or filling into sheet form. Eg. Gold. Mechanical Properties Ductility – ability of a material to be plastically (permanently) deformed by tension before fracture occurs. Eg. Wire drawing. Eg. Copper wire. Mechanical Properties Hardness – ability of a material to resist scratching or penetration. Eg. Diamond & Glass Mechanical Properties Texas glass skyscraper Brittleness – tendency to fracture without appreciable deformation particularly under low stress. Eg. Diamond & Glass Mechanical Properties Fatigue – the failure of a material under the action of repeated alternating stresses. Eg. Aluminium wire Hawaiian flight Aloha 243 - a huge piece torn off the top part of the fuselage leaving passengers exposed to the outside atmosphere at full flight altitude. The incident was caused by metal fatigue. Metal fatigue is caused from multiple depressurizations and the constant change in temperature between cruising at altitude and being on the ground. Mechanical Properties Toughness – materials ability to withstand stresses as well as deformations. Can withstand impact load. Mechanical Properties Elasticity – materials ability to return to its original shape after being subjected to a load that caused deformation. Eg. Elastic band, hunting bow, Mechanical Properties Plasticity – the ability of a solid material to undergo some degree of permanent deformation without rupture. Eg. Hot working a metal, plaster sine Mechanical Properties Stiffness – a measure of a materials ability to resist deformation or deflection under load. Eg. Bridge structure A combination of a freak wave and excess material stiffness is blamed for the near loss of the BT Imoca 60 in last year’s Transat Jacques Vabre race. Importance of Mechanical Properties of Materials in Engineering The need to acquire knowledge of the properties of materials is ultimately for one reason: The correct selection of a material for a given application. Physical Properties Density Specific Gravity Porosity Moisture Content (MC) Physical Properties Density Density is a measure of mass per unit of volume Physical Properties Specific gravity Specific gravity is the ratio of the density of that substance to the density of water. This means that specific gravity of water is equal to 1. The main body of the raft was composed of nine balsa tree trunks up to 13.7 metres long, 60 cm in diameter, lashed together with 3.175 cm hemp ropes. Cross-pieces of balsa logs 5.5 m long and 30 cm in diameter were lashed across the logs at 1 m intervals to give lateral support. Physical Properties Porosity the amount of voids or pores present in the material Apparent Porosity is the measure by the amount of water that can be absorbed by the material. True Porosity include those voids sealed off from the outside surface. Here is an example of ring porous wood in which pores are arranged in concentric circles. Physical Properties Moisture Content quantity of moisture a material contains Thermal Properties Heat Boiling Point Melting Point Thermal Expansion Thermal Conductivity Thermal Properties Heat Russian wildfires leave 28 dead, thousands homeless Heat is a form of energy associated with the motion of atoms, molecules and other particles which comprises of matter Thermal Properties Boiling Point Boiling point of a substance is the temperature at which it can change its state from a liquid to a gas throughout the bulk of the liquid at a given pressure. Thermal Properties Melting Point Melting point of a crystalline solid is the temperature at which it changes state from solid to liquid. When considered as the temperature of the reverse change from liquid to solid, it is referred to as the freezing point. Thermal Properties Thermal expansion Thermal expansion is the tendency of matter to increase in volume or pressure when heated. It is the distance which one unit of length of a material would expand if the temperature were raised by one temperature interval. Thermal Properties Thermal Conductivity Thermal conductivity is the intensive property of a material that indicates its ability to conduct or transfer heat. Electrical properties Electrical properties of engineering materials normally refer to the ability of a material to conduct an electric current Electrical Properties Good conductors Poor conductors All metals and carbon Stone, wood and cotton, air, glass Very bad conductors(insulators) Air, glass, silk pure rubber, oils, paper, most plastics and most ceramics Chemical properties The chemical property of a material that is a real concern to an engineer is the materials ability to resist corrosion or rust. Optical properties Sandalwood brings sweet smell of success From 1990 to 2002, the sale price of sandalwood sold in India increased from US$4 per kg to US$32 per kg. In addition there has been a steep rise in sale price from the year 2002 to 2006 to over US$100 per kg. may or may not be of importance, although such properties as colour and luster often assist in the identification of a material.