10/16/2019
LV Ecofit™ Solutions
Training
Presented by: Camilo Mendoza
October 2018
LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
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10/16/2019
The goal of this training
Customer satisfaction
• Customer satisfaction by providing highly
skilled technical support on a system scope
(increase their proficiency level)
• Maintain the country competence to develop
the business and customer confidence/loyalty
• Consolidate and develop the installed base
service business
Confidential Property of Schneider Electric | Page 3
For whom?
Target
• You are:
•
Schneider Electric field service
representatives (FSR)
Prerequisites
• Service experience on Masterpact NT/NW
• Offer knowledge (product experience, previous
training or e-learning).
• General knowledge on circuit breaker protection
and settings (short time, long time…)
• E-Learning “Get started with MTZ”
• PC + Smartphone (Android if possible, or iOS)
Confidential Property of Schneider Electric | Page 4
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Learning objectives
Be able to…
• Describe the right Ecofit solutions
• Describe the services linked to Masterpact MTZ
• Update an installation for next EcoStruxure
capabilities
• Explain or answer customer queries & technical
questions
• Install new digital module , upgrade the equipment
• Carry out preventive maintenance on
Masterpact NT/NW/MTZ according to the
Maintenance Guide and associated
procedures.
• Carry out diagnosis and repair following a
failure on site.
• Use the service tools available
• Find and exploit the usefull documentations
• Configure the breaker and its communication
modules
Confidential Property of Schneider Electric | Page 5
Confidential Property of Schneider Electric | Page 6
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60% Exercises
Programme
40% Presentation
Duration of the training: 4 days
Day 1
• Introduction
• LV Ecofit Solution
Offer
• What to collect in
the site?
• Ecofit Plug and
Play solution
Day 2
• Ecofit Masterkit
Solution
Day 3
• aaaaa
Day 4
• aaaaa
• Installation and
Testing of
Masterkit Solution
• Maintenance and
associated tools
• Installation and
Testing of Plug and
Play Solution
Confidential Property of Schneider Electric | Page 7
Agenda proposal :
• 09:00hrs
-
Start in the morning
• 10:15hrs – 10:30hrs -
Break
• 12:00hrs -13:30hrs -
Lunch
• 15:00hrs – 15:15hrs -
Break
• 16:30hrs
Wrap up of the day
-
We encourage your :
- Curiosity
- Engagement
- Respect ( please wait for the breaks to do your mails or calls )
Confidential Property of Schneider Electric | Page 8
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Trainees introduction
Crossed interview (15’)
• Each trainee interviews the person
sitting next to her/him
• Then introduces herself/himself to the
group:
• Name
• Position
• Organization / country
• Experience
• Expectations of the training session
Confidential Property of Schneider Electric | Page 9
FSR Safety Process
Key Messages
Risk taking is never acceptable when
it comes to the health and safety of
our people.
Jean-Pascal Tricoire
President and
Chief Executive Officer
Optional caption goes here. Duis maximus venenatis laoreet.
Aliquam et ipsum condimentum.
« I count on each one of you to
play your role and together we
will protect our health and
safety! »
Confidential Property of Schneider Electric | Page 10
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FSR Safety Process
Key Messages
Safety is at the heart of all our service
operations. Therefore we have a
comprehensive collection of safety
information. The first is our Health and
Safety Policy This document is the
Schneider Electric Safety Mission
Statement.
Confidential Property of Schneider Electric | Page 11
FSR Safety Process
Key Messages
The Schneider Electric Life
Saving Rules contains some
safety guidelines that can be
used at work or at home.
Confidential Property of Schneider Electric | Page 12
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FSR Safety Process
Key Messages
The Safety and Occupational
Health Policy is a
comprehensive document
which describes in detail our
policies we deploy to keep our
people safe.
Confidential Property of Schneider Electric | Page 13
FSR Safety Process
Key Messages
Inside the PPE Global Directive GSD015
and the associated Guidance Document
illustrates the PPE policy and when it
should be applied. The FSE will be
supplied with PPE and it is his
responsibility to ensure that he has the
correct PPE and that it is in good
condition.
Confidential Property of Schneider Electric | Page 14
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FSR Safety Process
Key Messages
Before starting any task the
FSR must first carry out a risk
assessment and using the PreService Site Safety Plan .
For anymore Safety information
or documentation you can find
these on the SERE Website
Confidential Property of Schneider Electric | Page 15
FSR Safety Process
Key Messages
According to our statistics for
every 600 Near Misses there
are 10 accidents needing
medical treatment and 1 fatal
accident.
If we are to reduce the
number of accidents and
injuries it is imperative we
use the Schneider Globes
system to report Near Misses.
Confidential Property of Schneider Electric | Page 16
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Safety for the Training Centre
Confidential Property of Schneider Electric | Page 17

Safety practice to be observed at the Schneider Abu Dhabi Training Center
First Aid Providers and Fire Wardens
Mosbah Fezzai
Oji Emuejerhi
Mohammed Shamsheer
(FA)
(FA)
(FW)
• In case of any emergency and medical issue, kindly contact one of them.
• In case they are not available, contact the respective assisting agency as per below nos.
Safety Practice Item





Emergency Telephone Numbers
Civil Defense - 997
Police – 999
Ambulance - 998
Evacuation

Fire Extinguishers

Manual Call Point

First Aid Box
Jayapal Muthu
(FW)
When Needed / Required
•
•
•
Dial Civil Defense contact no. in case of fire incident.
Any Police assistance dial the respective emergency no.
For any Ambulance assistance dial the respective no.
•
•
•
•
•
•
Identify the location of the evacuation plan placards in the Training Center.
Identify the 2 emergency exits and where to assemble incase of an evacuation.
Identify the location of the nearest Fire Extinguisher inside the vicinity of the training center.
Ensure the inspection sticker is updated and safety pin is in tacked.
Identify the location of the nearest manual call point inside the training center.
Only use in case of uncontrolled fire incident.
•
•
Identify the location of the nearest first aid box.
Ask assistance with the above trained first aider.
Confidential Property of Schneider Electric | Page 18
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Rules during assembling and disassembling operation.
• When we assemble or disassemble the product, we may carry some heavy
spare parts. To protect ourself, we need to wear mechanical gloves and
security coqule.
Confidential Property of Schneider Electric | Page 19
Safety reminder for this training
Mechanical hazards
o
o
o
o
o
o
Falling objects
Rotating gears
Sharp edges
Stored energy
Mechanical failure
Guillotine
Cuts, fractures, amputation…… PAIN!
Protect yourself & your team!
Confidential Property of Schneider Electric | Page 20
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Safety reminder for this training
Electrical hazards
Insulation failures
Internal arc
Overheating
Overvoltage
Faulty equipment
Bad LOTO
process
o Operating error
o
o
o
o
o
o
Fire, equipment damage, burns,
toxic gases, electric shock,
electrocution, pain & death.
Protect yourself & your team!
Confidential Property of Schneider Electric | Page 21
Personal Protective Equipment (PPE)
Hard hat
Safety
footwear
Safety
clothing
Face
shield
Eye
protectio
n
Ear
protection
Appropriat
e gloves
Remove
jewellery
Use the CORRECT equipment ADAPTED to the TASK
Confidential Property of Schneider Electric | Page 22
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Safety symbols
Check your PPE
Confidential Property of Schneider Electric | Page 23
LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
12
10/16/2019
Low voltage circuit breakers
Schneider Electric a great history
Selpact & DA
60/70’s
Masterpact M
1987
Masterpact NT / NW
2000
2013
Masterpact MTZ
Smart Panels
Bridge electrical distribution to
internet of things
Confidential Property of Schneider Electric | Page 25
Masterpact M
Commercialised from 1987 to 2003
The Masterpact M range offered a large selection
of performance levels :
o
Ratings from 800 to 6300A.
o
3 or 4 pole
o
Fixed or drawout versions
Confidential Property of Schneider Electric | Page 26
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Masterpact M
Dimensions
o
A single frame size
from 800 to 3200 A.
o
A common height and
depth from 800 to 6300
A.
Confidential Property of Schneider Electric | Page 27
Masterpact M
Performance levels
Confidential Property of Schneider Electric | Page 28
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Masterpact MTZ
Commercialised in 2017 : A new digital user experience
• Masterpact MTZ is available in 3 sizes :
MTZ1
630-1600A
Not changed
•
•
•
•
MTZ2
800-4000A
Same ratings 630A-6300A
Same breaker and chassis frame size
Same power connection
Same IEC61439-2 switchboard
certificate
Changes
MTZ3
4000-6300A
« Standard »
• MTZ1 Icu improved from 50 to 66kA
• Certified embedded Class 1 energy
meter
• Vibration, EMC, temperature withstand
improvements
• Real time self-diagnosis
« Optional »
• Native direct Ethernet connection
Confidential Property of Schneider Electric | Page 29
Masterpact MTZ
Performance levels
N1
Common
applications
H1
Industrial sites with high shortcircuits or 2 transformers
H2
Incoming point high level of
performance and
discrimination
H3
Very high-performance
Highly critical applications
L1
High current-limiting capacity &
High level of discrimination
Icu kA at 440V
Ics = 100% Icu
Confidential Property of Schneider Electric | Page 30
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Masterpact M
Control units
o
Masterpact M08 to M63 circuit
breakers are equipped with
microprocessor-based electronic
control units.
o
Each control unit for the
Masterpact M range corresponds
to a given application
(instantaneous, distribution,
selective, universal).
Confidential Property of Schneider Electric | Page 31
New Micrologic X control units
2.0X
LI : Long-time
+
Instantaneous
LSIG: LSI
+ Ground fault
6.0X
Not changed
• Same basic protection
LI, LSI, LSIG, LSIV
« Changes
Standard »
5.0X
LSI : LI
+ Short-time
LSIV: LSI
+ Earth leakage
7.0X
• Reduced Micrologic references
• Scalability thru « Digital
Modules »
• USB and wireless connectivity
• Smart devices application
• Dual protection setting
capability
« Optional »
• Digital modules
• Voltage power supply module
(VPS)
Only 4 references to cover all the needs
Confidential Property of Schneider Electric | Page 32
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ECOFITTM Masterpact M - MTZ solutions
Control unit substitution
Selection of the control unit
Confidential Property of Schneider Electric | Page 33
Your turn….
Masterpact M16N1 is equivalent to
….Masterpact MTZ2 16N1
STR28D is equivalent to …Micrologic 6.0X
Masterpact M50H1 is equivalent to…
Masterpact MTZ3 50H1
Confidential Property of Schneider Electric | Page 34
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!
Let’s talk about risks: the future
Masterpact M Lifecycle
2003
1986
Masterpact M
Lifecycle
Start of
Commercialization
Very big risk
for the
customer !
2013
2018
End of
Commercialization
End of Full scope
commercialization
M Spare Parts
Lifecycle
Full Spare Parts
supply
guaranteed
Masterpact M
commercialization
EcofitTM Spare
Parts only
The availability of
spare parts not guaranteed
Confidential Property of Schneider Electric | Page 35
ECOFITTM Masterpact M solutions
1. ‘’Plug & Play’’
2. Masterkit
corresponds to 75% of the
Installed base requirements
Rest of the installed base
addressed by Masterkit
Functions
Masterpact M chassis
kept in place
Masterpact NW adapted
to Plug&Play
Removed
Masterpact M
Performance
3200A
6300A
Confidential Property of Schneider Electric | Page 36
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Current ECOFIT Masterpact M solutions using current Masterpact NW are
adapted to embed the latest Masterpact MTZ
NEW ECOFIT Masterpact M Plug&Play (IEC version)
NEW ECOFIT Masterpact M Masterkit (IEC version)
Masterpact M
chassis kept in
place
Removed
complete
Masterpact M
Masterpact MTZ
adapted to
Plug&Play
Masterpact
MTZ
Removed
Masterpact M
Masterkit specific
power connections
Masterkit
Masterpact
MTZ
Confidential Property of Schneider Electric | Page 37
Our Solutions
Features and benefits
• Features:
• ECOFIT Masterpact M Plug and Play solution
• Benefits:
o
For drawout circuit breakers (800A-3200A only)
o
No need for a complete shutdown of the installation (Except for particular cases)
o
Ultra-fast retrofit solution: ensures reliability of electrical installations equipped with Masterpact M
o
Easy to execute with 2 simple operations in less than 30 mins (Does not include LOTO procedures, time
for safety precautions,…)
o
Installation time : 1 to 2 hours
Confidential Property of Schneider Electric | Page 38
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Our Solutions
Features and benefits
• Features:
• ECOFIT Masterpact M Masterkit solution
• Benefits:

For both fixed and drawout devices (800A – 6300A) with rear connections only.

Shutdown required

Installation time : 4 to 8 hours

Reduced installation down time thanks to pre-designed connections for easy retrofit of your Masterpact M

No modification of power connection required

No modification of door cutouts (up to M32)
Confidential Property of Schneider Electric | Page 39
ECOFITTM Masterpact M Plug&Play solution description
Innovative and ultra-fast ECOFITTM solution to
guarantee the durability of electrical installations
equipped with Masterpact M.
Plug & Play
Masterpact M
chassis kept in place
No shut down
Masterpact NW
adapted to Plug&Play
30 minutes*
Removed
Masterpact M
• Guaranteed spare parts for original chassis
•
High performances of Masterpact NW
•
Up to 3200A – Withdrawable version only
* Do not include LO/TO procedures, time for safety precautions,…
Confidential Property of Schneider Electric | Page 40
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ECOFITTM Masterpact M - MTZ Masterkit solution
With the Masterkit offer, you have absolutely
everything you need to replace easily an old
Masterpact M
Masterkit
Masterpact
MTZ
Limited shut down
• Supplied adapted or loose components
Specific Masterkit
power connections
or
•
High performances of Masterpact MTZ2/3
•
Up to 6300A – Fixed / Withdrawable versions
Loose components
without device
Confidential Property of Schneider Electric | Page 41
Our solutions
How to identify the device to be replacedThe most important information to find
Rated insulation
voltage
Breaking capacity
Short time
withstand
Type of breaker
Rated frequency
Rated operational
voltage
Confidential Property of Schneider Electric | Page 42
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Your turn…Match the labels with the proper equipment
No modification to the
power connection points
No modifications to the
switchboard door or busbar
Both fixed and withdrawable devices
Installation time : 4 to 8 hours
800 A – 6300 A
800 A – 3200 A
75% of the installed base
Only withdrawable devices
Installation time: 1 to 2 hours
Masterkit
No shutdown
Plug & Play
Confidential Property of Schneider Electric | Page 43
Answers
Masterkit
Plug & Play
Installation time : 4 to 8 hours
Installation time: 1 to 2 hours
No modification to the
power connection points
No modifications to the
switchboard door or busbar
Both fixed and withdrawable devices
No shutdown
800 A – 6300 A
800 A – 3200 A
Only withdrawable devices
75% of the installed base
Confidential Property of Schneider Electric | Page 44
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LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution
Installation and Testing of Masterpact P&P
Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Maintenance and associated tools
Our Solutions – How to choose
What to check during a site survey on a potential Masterpact M ECOFIT solution offer?
o
Circuit Breaker characteristics
•
Rating and performance
•
No. of poles
o
Type of control unit
o
Installation mode (Fixed or Withdrawable)
o
Condition of the chassis
o
•
Condition and operation of the chassis
•
Clusters: A shutdown is required. If they are in good condition, they can be cleaned and regreased (using the
recommended original grease*). If not you must replace them with original spare parts.
Accessories (External current sensor, Source changeover system, interlocks and etc.)
*Original grease used in manufacturing : Amblygon TA15/2
Confidential Property of Schneider Electric | Page 46
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LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution M-MTZ
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
ECOFITTM Masterpact M - MTZ Plug & Play restrictions
Application restrictions
•Does
not cover 1000V
applications, DC applications or
corrosion protection
•
For all performance
levels except L1
•
•
•Does not apply to switchdisconnectors, the solution is only
available with Masterpact NW
switch-disconnectors.
Is not recommended
when the Masterpact M
chassis has a test position
switch (CT) installed
Confidential Property of Schneider Electric | Page 48
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ECOFITTM Masterpact M - MTZ external neutral sensor
3-pole circuit breakers equipped with external neutral current sensor
• The external neutral current sensor used with the STR control unit is not
compatible with Micrologic X control units
• A new external neutral current sensor compatible with Masterpact MTZ must
be installed*.
Note : In case of distribution network with several circuit breakers with
ground fault protection, we recommend to change all circuit breakers
and their external neutral current sensors.
*Shutdown is required
Confidential Property of Schneider Electric | Page 49
ECOFITTM Masterpact M - MTZ source changeover
Mechanical interlocking
For the Plug & Play solution
• A Masterpact M may be interlocked with a Plug & Play device equipped
with specific interlocking part (reference EF548613)
For the Masterkit solution
• All Masterpact M devices with mechanical interlocking must be replaced as
well as the corresponding interlocking system
Confidential Property of Schneider Electric | Page 50
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ECOFITTM Masterpact M – MTZ source changeover
Electrical interlocking
Electrical interlocking is possible between Masterpact M and
Masterpact MTZ devices using the same existing components :
ACP, IVE unit, BA or UA automatic controllers
•Note : In cases where a source changeover is involved in the solution,
extra special attention should be paid during the risk analysis for the
impact on associated devices and the customers continuity of service.
Confidential Property of Schneider Electric | Page 51
ECOFITTM Masterpact M – MTZ communication
The Plug&Play solution is now FUTURE READY with Masterpact MTZ
Since May 2018, communication is available
Special support
Note : The ECOFIT Masterpact M with Masterpact MTZ Plug & Play solution does
not offer the EIFE interface :
Standard ULP
The status of the connected (CE) and disconnected (CD) position switches on the
original Masterpact M chassis are not available
Confidential Property of Schneider Electric | Page 52
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Dimensions and mounting
Two identical frame sizes using the same mounting system as the
Masterpact NT/NW range
Fixed
•
For Masterpact MTZ1, it is
increased by 13 mm, and
Masterpact MTZ2/3 by 3 mm
only at the front cover level
•
The baseline of the breaker
basic frame is not changed
•
•
•
Same connection points
Drawout
Same fixing points
Integration of Masterpact
MTZ in Prisma, Blokset or
Okken cubicles does not
require design or
modification of parts
Confidential Property of Schneider Electric | Page 53
Modernization of your electrical distribution equipment
ECOFIT Solutions
• Enhances your process reliability
• Optimizes your maintenance service costs & limits your investments (extend lifetime of your LV switchboard and replace
only active components, while leaving switchboard structure intact)
• Maintains compliance with evolving industry standards and legislation
• Ensures the safety of your personnel and surrounding equipment by using the latest technology
• Quality of works as operations are performed by Schneider Electric or other skilled and trained personnel, certified by
Schneider Electric using appropriate tools
Prolong your switchgear lifetime
Optimize your maintenance service costs and limits your investments
ECOFIT
BENEFITS
Maintain compliance with evolving industry standards and legislation
Ensure the safety of your personnel and surrounding equipment
by using the latest technology
2
Access to Energy Management with the new Micrologic X
Confidential Property of Schneider Electric | Page 54
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Compatibility MTZ in previous range chassis
* Reverse is
not possible
Masterpact NT/NW chassis can be used for Masterpact MTZ,
WITH WIRING MODIFICATION TO DO*
Schneider Electric has also developed tested solution to upgrade
obsolete Masterpact M with Masterpact MTZ ( Q2 2017)
Plug & Play
Masterkit
The ECOFIT Masterpact Plug & Play solution
lets you retrofit the latest generation of
Masterpact MTZ circuit breakers in the
existing Masterpact M chassis.
The ECOFIT Masterkit solution enables you
to benefit from all the enhanced features of
Masterpact MTZ circuit breakers and
accessories without modifying the busbars.
It requires total shutdown of the
installation to access the busbars
Auxiliary circuits wiring has to
be modified according
procedure
Solution available for withdrawable type only, 3P
and 4P, 800 to 3200 A.
Solution available for fixed and drawout types,
3P and 4P, 800 to 6300 A.
Confidential Property of Schneider Electric | Page 55
MTZ Accessories - incompatibility cases
Substitution Guide
•
Due to different limitations on the
ascendant compatibility, and more
in particular due to improvements
in the product architecture for
reliability purposes, there are few
accessories from Masterpact
MTZ not compatible with
Masterpact NT/NW:
•
•
•
•
•
•
•
M2C
MN diag voltage releases
Performer/Sensor plugs
M2C/M6C signalization module
Front cove
External PTE
Etc.
Confidential Property of Schneider Electric | Page 56
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NT/NW Accessories - incompatibility cases
•
Due to different innovative
features in the new offer
(firmware, electrical and front
face), there are few
accessories from Masterpact
NT/NW not compatible with
Masterpact MTZ:
•
•
•
Micrologic control units,
•
Etc.
MN coils
MN coils voltage releases
Some communication modules
(FDM121/IFM)
Confidential Property of Schneider Electric | Page 57
Exercise #5
Case-study & Brainstorming (1h)
•
Propose an MTZ upgrade of a given
architecture.
•
CASE #1 : basic replacement (NW fixed 3P,
without com ; the client wants a dual setting)
•
CASE #2 : advanced replacement (NW
motorized -coils XF & MX, CCM module, same
need of a dual setting)
•
Argue in favour of your architecture: what is to be
upgraded ? What are the consequences upon the
firmware ? Of which devices ?
•
Compare group options and trainer architecture
Substitution UC1 - Statement
Substitution UC1 - Correction
Confidential Property of Schneider Electric | Page 58
Substitution Guide
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LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution M-MTZ
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
Difference between an ECOFITTM Masterpact M Plug&Play & a
standard Masterpact MTZ2
Standard Masterpact MTZ2
Ecofit Plug&Play
Adaptation kit
Modified
block and cover
Confidential Property of Schneider Electric | Page 60
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ECOFITTM Masterpact M - MTZ Plug & Play solution
Description
ECOFITTM Masterpact M Plug & Play solution requires a Masterpact M chassis in full working order
If the chassis is bent or damaged, a Plug & Play solution is not possible and the Masterkit
solution must be used
However, spare parts are still available including:
o
Clusters
o
Racking handle
o
Interlocking kits
o
Power connections
o
Auxiliary contacts
Confidential Property of Schneider Electric | Page 61
Precautions and checks
4 key points to check
Confidential Property of Schneider Electric | Page 62
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ECOFITTM Masterpact M - MTZ Plug&Play solution
Condition of existing equipment
o Remove the existing circuit breaker
o Check condition of original chassis - Check for any bent or distorted parts and carry out a racking test
(in and out) without the circuit breaker and check the movement and/or condition of the following parts:
•
The safety shutters
•
The clusters (Requires shutdown to inspect, clean and regrease*or replace)
•
The auxiliary connector plate
•
The drawer side plates
o Check the horizontal alignment of the auxiliary connector plate and adjust it if necessary
o Check the depth of the chassis mechanism and adjust it if necessary
o Check the effort to insert/remove the circuit breaker
Confidential Property of Schneider Electric | Page 63
*Original grease used in manufacturing : Amblygon TA15/2
LUNCH
Confidential Property of Schneider Electric | Page 64
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Your turn….
Using the catalogue
Which Masterpact MTZ Ecofit solution can
be ordered to replace your Masterpact M ?
And now, a quick demonstration of the Low
Voltage Ecofit Selector tool
Confidential Property of Schneider Electric | Page 65
WORKSHOP
ECOFITTM Masterpact M - MTZ Plug&Play solution
o
What do you need to do to carry out a Plug & Play installation?
o
Create a method checklist
Confidential Property of Schneider Electric | Page 66
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ECOFITTM Masterpact M - MTZ Plug&Play solution
Identification, part removal and replacement
1.
Identify your equipment (Kit with options, Masterpact MTZ P&P circuit breaker…..)
2.
Check the Masterpact M performance plate and compare it with the Masterpact MTZ
3.
Note the STR protection settings
4.
Disconnect auxiliary wires and remove the auxiliary wiring connector plate
5.
Remove the right and left drawer plates
6.
Clean and regrease* the moving parts in the chassis
7.
Never mix greases, always use the exact grease that was used on the original product.
8.
Install the new right and left drawer plates
9.
Install the auxiliary wiring connector plate and connect the auxiliary wires.
*Original grease used in manufacturing : Isoflex Topas L152
Confidential Property of Schneider Electric | Page 67
ECOFITTM Masterpact M - MTZ Plug&Play solution
MTZ installation and functional checks
•
Install the Masterpact MTZ in the chassis
•
Carry out racking test (Connected/Test/Disconnected positions) while checking the smooth operation
in the chassis and put in « Test » position.
•
Set the Micrologic X protection settings with noted/saved STR settings
•
Test the Micrologic X with Ecoreach
•
Test the operation of the customers auxiliaries (Motor, Coils, Contacts etc….)
•
Rack out the Masterpact MTZ to the « Disconnected » position.
Confidential Property of Schneider Electric | Page 68
34
10/16/2019
Workshop….
ECOFITTM Masterpact M - MTZ Plug&Play solution
Now it is your turn to carry out a
Plug & Play installation
Let’s do it safely
LA3
Confidential Property of Schneider Electric | Page 69
Safety instruction
Failure to take these precautions could expose the person
carrying out the work and people nearby to serious bodily
injury which could cause death.
• All work must be performed with the power off, device open and discharged.
• This equipment should only be assembled by professionals.
• The manufacturer shall not be held responsible for any failure to comply with the instructions given in the
manual.
• Risk of electrocution, burns or explosion
 The device should only be installed and serviced by professionals.
Switch off the general and auxiliary power supply to the device prior to any work on or in the device.
 Always use an appropriate voltage detection device to confirm the absence of voltage.
 Replace all interlocks, doors and covers before energizing the device.
Confidential Property of Schneider Electric | Page 70
35
Slide 69
LA3
à supprimer
Laurence AMIGUES, 4/11/2019
10/16/2019
Precautions and checks
Measure the diagonals to make sure the
chassis is not distorted or warped.
(A = B)
Confidential Property of Schneider Electric | Page 71
Precautions and checks
Verification
s Carry out a racking test (in and out) without the
circuit breaker and check the movement of the
followings:
1. The safety shutters
2. The auxiliary connector plate
3. The drawer side plates
Check that all the moving parts are working
properly (ex. Pawls, cams…etc)
Check the clusters. If they are in good condition,
clean and lubricate. If not replace them.
Check for any bent or distorted parts that could
hinder insertion of the Masterpact circuit breaker.
Confidential Property of Schneider Electric | Page 72
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Precautions and checks
4 Points to watch
Confidential Property of Schneider Electric | Page 73
Components
Receiving your Masterpact Plug & Play NW08-32 (Box contents)
Box contents:
1. 1 auxiliary wiring connector plate
2. 1 accessory kit including labels and connectors
3. 2 drawer side plates
4. 1 plug and play NW08-32 manual (Ref. 51263541NO)
5. 1 masterpact Plug & Play NW08-32
6. 1 Masterpact NW user manual
7. 1 Micrologic control manual
8. Breaker mismatch protection manual
9. Installation manual
OPTIONAL
10. Mechanical interlocking kit (Ref. EF548613)
Confidential Property of Schneider Electric | Page 74
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10/16/2019
Identification
The Plug & Play range of circuit breakers and switchdisconnectors offer current
ratings from 800 A to 3,200 A.
Four different performance levels are available:
 N1: standard with total discrimination
 H1: high performance with total discrimination
 H2: high performance with discrimination limited
to instantaneous protection
 L1: high level of current limiting, with some
discrimination
Confidential Property of Schneider Electric | Page 75
Identification
Rating plate
Confidential Property of Schneider Electric | Page 76
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10/16/2019
Controls and indicators
Understanding the controls and indicators of Masterpact NW Circuit Breaker
1
CB open and
discharged
2
CB open,
charged and not
ready to close
3
CB open,
charged and
ready to close
4
CB closed and
discharged
5
CB closed and
charged
Confidential Property of Schneider Electric | Page 77
Identifying the position of drawout P&P Circuit Breaker
Confidential Property of Schneider Electric | Page 78
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Charging the circuit breaker
• Manual Charging:
Automatic Charging:
• Pulling the handle down completely
• until you hear a “click”.
If the MCH gear motor is installed, the spring
is automatically charged after closing.
Confidential Property of Schneider Electric | Page 79
Parts of the Chassis
Arc chute cover
Handle grip
2 disconnected position
carriage switches
Aux. and control unit
connection block
Door inter
lock
Pull out hand
grip
Racking handle
storage
Confidential Property of Schneider Electric | Page 80
Position indicator
Terminal Shield
4 connected position carriage
switch
Safety shutter
Shutter locking block
Racking interlock
Padlocking facilities for
connected or disconnected
position
Keylocks for connected
or disconnected position
Racking handle
40
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Parts of circuit breaker
Confidential Property of Schneider Electric | Page 81
Rear views of circuit breaker
Confidential Property of Schneider Electric | Page 82
41
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Plug and play retrofit operation
Preparing the chassis
 Disconnection of the
Masterpact M Circuit
Breaker
 Removal of Masterpact M Circuit
Breaker from the chassis
Confidential Property of Schneider Electric | Page 83
Plug and play retrofit operation
Preparing the chassis
Removing the old auxiliary wiring connector plate
Confidential Property of Schneider Electric | Page 84
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Plug and play retrofit operation
Preparing the chassis
For devices manufactured before 25
June 1989, modify the original top
front plate (2 springs).
Confidential Property of Schneider Electric | Page 85
Plug and play retrofit operation
Preparing the chassis
Checking the version of the top
front plate.
1. If the top front plate is having a
2-springs.
2. If equipped with 2-springs it
has to me modified.
Note: Only one spring is required.
Confidential Property of Schneider Electric | Page 86
43
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Plug and play retrofit operation
Preparing the chassis
Replace the right and left drawer plates
Confidential Property of Schneider Electric | Page 87
Plug and play retrofit operation
Preparing the chassis
Replace the right and left drawer plates
Confidential Property of Schneider Electric | Page 88
44
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Plug and play retrofit operation
Preparing the chassis
Confidential Property of Schneider Electric | Page 89
Plug and play retrofit operation
Preparing the chassis
Confidential Property of Schneider Electric | Page 90
45
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BREAK
Confidential Property of Schneider Electric | Page 91
Workshop….
ECOFITTM Masterpact M - MTZ Plug&Play solution
Functional test and micrologic
setting
Let’s do it safely
Confidential Property of Schneider Electric | Page 92
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ECOFITTM Masterpact M - MTZ Plug&Play solution
Keypoints
1. The Plug&Play solution is only available for drawout circuit breakers rated 800A-3200A.
2. No need for a complete shutdown of the installation, except during the first inspection of the
Masterpact M chassis condition or when cleaning and regreasing or replacing the clusters.
3. Remember the 4 points to watch when carrying out a P&P retrofit solution.
4. Be familiar with the parts included in the P&P kit and their usage.
5. Follow the chassis preparation sequence of work and be aware of the cautions.
6. Finish with a functional test of the P&P ACB and the control unit.
Confidential Property of Schneider Electric | Page 93
Evaluation
•
o Your expectations: met or more questions?
o What are your 3 main takeaways
for Ecofit plug and play?
o Module evaluation: Quizz
Confidential Property of Schneider Electric | Page 94
47
10/16/2019
LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution M-MTZ
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
ECOFITTM Masterpact M - MTZ Masterkit solution
Accessories
Installation kit / Riser block
Power isolation
Supplied with
• Fixing and connection
screws
•
Clamps, door
accessories...
Auxiliary wiring
Confidential Property of Schneider Electric | Page 96
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ECOFITTM Masterpact M - MTZ Masterkit solution
Advantages
No modification of power circuit connections required
No modification of switchboard door required (up to 3200A)
Solution tested and complying with IEC 60947-2 standard
ECOFIT™ Masterpact M Masterkit brings all benefits and the enhanced features of Masterpact MTZ
circuit breakers and accessories. The installation requires a shut down to access to the busbars.
Once upgraded, the switchboard is fully compatible with the Masterpact MTZ range, opening the
door to circuit-breaker interchangeability.
Installation down time is reduced because there is no need to modify the busbars.
Confidential Property of Schneider Electric | Page 97
ECOFITTM Masterpact M - MTZ Masterkit solution
Applications
Fixed and withdrawable devices with rear
connection only
L1 type: only for withdrawable versions on
M08 to M20
Overlapping of the busbar connections :
Check the overlapping dimensions of the power
busbars on the Masterpact M.
If the dimensions are higher than B, a Masterkit
solution cannot be used unless the busbars are
modified.
Does not apply for 1000V and DC
Applications nor >M32 Neutral on right side
Not suitable for Masterpact MTZ with
corrosion protection
Confidential Property of Schneider Electric | Page 98
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WORKSHOP 2
ECOFITTM Masterpact M - MTZ Masterkit identification, part removal and preparation
3.
Check your kit.
Check the Masterpact MTZ performance plate and compare it with the Masterpact M
Note the STR protection settings
4.
5.
6.
7.
8.
Remove the existing drawout device.
Remove access panels and cubicle door
Check the overlapping of the busbar connections
Remove the auxiliary wiring and power connections
Remove the fixed device or chassis.
9.
Prepare the the fixed device or chassis support
10.
Prepare the auxiliary wiring
1.
2.
Confidential Property of Schneider Electric | Page 99
WORKSHOP 2
ECOFITTM Masterpact M - MTZ Masterkit parts installation, preparation and function checks
1.
Position the fixed device or chassis
2.
Connect the power connections.
3.
Install the Masterpact MTZ in the chassis
4.
Connect/disconnect the Masterpact MTZ while checking the smooth operation in the chassis
and put in « Test » position.
5.
Set the Micrologic X protection settings with noted/saved STR settings
6.
Test the Micrologic X with Ecoreach
7.
Test the operation of the customers auxiliaries (Motor, Coils, Contacts etc….)
8.
Rack out the Masterpact MTZ to the « Disconnected » position.
Confidential Property of Schneider Electric | Page 100
50
10/16/2019
LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution M-MTZ
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
LV ECOFIT™ Compact C – Compact NS
Product information
•
Compact C
•
Compact NS
ECOFITTM Compact C – Compact NS solutions
•
Plug and Play
•
Compactkit
ECOFITTM Compact C – Compact NS guidelines
•
Guidelines
•
Workshop
Confidential Property of Schneider Electric | Page 102
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Compact C801 – C1251
Commercialised from 1993 to 2007
The Compact C range offered a selection of performance levels :
o
Ratings from 800 to 1250A.
o
3 or 4 pole
o
Fixed or drawout versions
o
A single frame size from
800 to 1250 A.
o
A common height and
depth from 800 to 1250
A.
Confidential Property of Schneider Electric | Page 103
Compact NS630b – NS1600
Commercialised from 2000
The Compact NS range offered a selection of performance levels :
o
Ratings from 630 to 1600A.
o
3 or 4 pole
o
Fixed or drawout versions
o
A single frame size from
630 to 1600 A.
o
A common height and
depth from 630 to 1600
A.
Confidential Property of Schneider Electric | Page 104
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Compact NS630b – NS1600
Performance levels
Confidential Property of Schneider Electric | Page 105
Compact NS630b – NS1600
Control units
Basic
A
E
P
Confidential Property of Schneider Electric | Page 106
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LV ECOFIT™ Compact C – Compact NS solutions
Performance level comparisons – circuit breakers
Confidential Property of Schneider Electric | Page 107
LV ECOFIT™ Compact C – Compact NS solutions
Performance level comparisons – switch disconnectors
Confidential Property of Schneider Electric | Page 108
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LV ECOFIT™ Compact C – Compact NS solutions
Control unit substitution
Confidential Property of Schneider Electric | Page 109
Your turn….
Compact C1001 is equivalent to
….Compact NS1000
STR25 is equivalent to …Micrologic 6.0A
Compact C1251 is equivalent to…
Compact NS1250
Confidential Property of Schneider Electric | Page 110
55
10/16/2019
LV ECOFIT™ Compact C – Compact NS
Product information
•
Compact C
•
Compact NS
ECOFITTM Compact C – Compact NS solutions
•
Plug and Play
•
Compactkit
ECOFITTM Compact C – Compact NS guidelines
•
Guidelines
•
Workshops
Confidential Property of Schneider Electric | Page 111
Our Solutions
Features and benefits
• Features:
• LV ECOFIT™ Compact C – Compact NS plug and play solution
• Benefits:
o
For drawout devices (800A-1250A)
o
Normally only the circuit supplied by the device must be de-energised.
o
Shutdown of the entire installation is not required (Except for particular cases).
o
Ultra-fast retrofit solution
o
Easy to execute with 2 simple operations in less than 30 mins (Does not include LOTO procedures, time
for safety precautions,…)
o
Installation time : 1 - 2 hours
Confidential Property of Schneider Electric | Page 112
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Our Solutions
Features and benefits
• Features:
• LV ECOFIT™ Compact C – Compact NS Compactkit solution
• Benefits:

For fixed devices (800A – 1250A).

Shutdown required to access the busbars

Installation down time is reduced because there is no need to modify the busbars

Installation time : 3 to 6 hours
Confidential Property of Schneider Electric | Page 113
Our solutions
How to identify the device to be replaced
1.
2.
3.
4.
5.
6.
Rated insulation voltage.
Breaking capacity.
Short time withstand.
Type of breaker/switch.
Rated frequency.
Rated operational voltage
Confidential Property of Schneider Electric | Page 114
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Our Solutions – How to choose
What to check during a site survey on a potential Compact C ECOFIT solution offer?
o
Device characteristics
•
Rating and performance
•
No. of poles
o
Type of control unit
o
Installation mode (Fixed or Withdrawable)
o
Condition of the chassis
o
•
Condition and operation of the chassis
•
Clusters*: If they are in good condition, they can be cleaned and regreased (using the recommended original grease**).
If not they must be replaced.
Accessories (External current sensor, Source changeover system, interlocks and etc.)
*Shutdown is required
**Original grease used in manufacturing : Amblygon TA15/2
Confidential Property of Schneider Electric | Page 115
ECOFITTM Compact C – Compact NS P+P restrictions
Application restrictions
•
For all Compact C
performance levels
except L1
•
•
P+P is not
suitable if the
drawout device is
adapted with a RED
operating handle.
•Does
not cover 1000V AC
applications, 690V AC
applications, source
changeover, Marine or DC
applications
not cover industrial
environments with high
concentration of sulphur
compounds SO2.
•
Compactkit is not
suitable for front connection
with edgewise connectors or
extended rotary handle or
CNOMO conversion
•
If door opens to the left:
not suitable for rotary
handle operation
•Does
•
Confidential Property of Schneider Electric | Page 116
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ECOFITTM Compact C – Compact NS external neutral sensor
3-pole circuit breakers equipped with external neutral current sensor
• The external neutral current sensor used with the STR control unit is not
compatible with Micrologic control units
• A new external neutral current sensor compatible with Compact NS must be
installed*.
Important Note : In case of distribution network with several circuit
breakers with ground fault protection, change all circuit breakers and
their external neutral current sensors.
*Shutdown is required
Confidential Property of Schneider Electric | Page 117
ECOFITTM Compact C – Compact NS solution
Description
ECOFITTM Compact C Plug & Play solution requires a chassis in full working order
If the chassis is bent or damaged, a Plug & Play solution is not possible and the Compactkit
solution must be used
However, spare parts are still available including:
o
Set of 2 clusters
o
Lockable bolt on fixed chassis
o
Set of fixed female connectors
Confidential Property of Schneider Electric | Page 118
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Your turn….
Using the catalogue
Which Ecofit solution can be ordered to
replace your Compact C ?
And now, a demonstration of the Ecofit
Selector tool
Confidential Property of Schneider Electric | Page 119
LV ECOFIT™ Compact C – Compact NS
Product information
•
Compact C
•
Compact NS
ECOFITTM Compact C – Compact NS solutions
•
Plug and Play
•
Compactkit
ECOFITTM Compact C – Compact NS guidelines
•
Guidelines
•
Workshops
Confidential Property of Schneider Electric | Page 120
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ECOFITTM Compact C – Compact NS Plug and Play solution
Condition of existing equipment
o Check condition of original chassis :
–
Carry out a racking test (in and out) with the existing Compact C.
•
Check for any bent or distorted parts
•
Remove the existing circuit breaker
•
Check the contact clusters*
*Requires shutdown
**Original grease used in manufacturing : Amblygon TA15/2
Confidential Property of Schneider Electric | Page 121
ECOFITTM Compact C – Compact NS Plug and Play solution
2 easy steps to complete the installation
1. Adaptation of the keylock on the Compact C chassis
2. If operation through door, adaptation of the door.
Confidential Property of Schneider Electric | Page 122
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ECOFITTM Compact C – Compact NS kit solution
2 easy steps to complete the installation
Confidential Property of Schneider Electric | Page 123
LUNCH
Confidential Property of Schneider Electric | Page 124
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WORKSHOP
ECOFITTM Compact C – Compact NS Plug&Play solution
o
What do you need to do to carry out a Plug & Play installation?
o
Create a method checklist
Confidential Property of Schneider Electric | Page 125
ECOFITTM Compact C – Compact NS Plug and Play solution
Identification, part removal and replacement
1.
2.
3.
4.
Identify your equipment (Kit with options, Compact NS P&P circuit breaker…..)
Check the Compact C performance plate and compare it with the Compact NS
Note the protection settings
Clean and regrease* the moving parts in the chassis
5.
Never mix greases, always use the exact grease that was used on the original product.
6.
Adaptation of the keylock on the chassis
7.
Adaptation of the door
*Original grease used in manufacturing : Isoflex Topas L152
Confidential Property of Schneider Electric | Page 126
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ECOFITTM Compact C – Compact NS Plug and Play solution
Compact NS installation and functional checks
•
Install the Compact NS in the chassis
•
Connect/disconnect the Compact NS while checking the smooth operation in the chassis and put in « Test »
position.
•
Set the Micrologic protection settings with noted/saved settings
•
Test the Micrologic
•
Test the operation of the customers auxiliaries (Motor, Coils, Contacts etc….)
•
Rack out the Compact NS to the « Disconnected » position.
Confidential Property of Schneider Electric | Page 127
Workshop….
ECOFITTM Compact C – Compact NS Plug&Play
solution
Now it is your turn to carry out a
Plug & Play installation
Let’s do it safely
Confidential Property of Schneider Electric | Page 128
64
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BREAK
Confidential Property of Schneider Electric | Page 129
Workshop….
ECOFITTM Compact C – Compact NS Plug&Play
solution
Functional test and micrologic
setting
Let’s do it safely
Confidential Property of Schneider Electric | Page 130
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ECOFITTM Compact C – Compact NS Plug and Play solution
Keypoints
Confidential Property of Schneider Electric | Page 131
ECOFITTM Compact C – Compact NS Plug and Play solution
Keypoints
1. The Plug&Play solution is only available for drawout circuit breakers rated 800A-1250A.
2. No need for a complete shutdown* of the installation
3. Remember the points to watch when carrying out a P&P retrofit solution.
4. Be familiar with the parts included in the P&P kit and their usage.
5. Follow the chassis preparation sequence of work and be aware of the cautions.
6. Finish with a functional test of the P&P CB and the control unit.
*Required if replacing or greasing clusters
Confidential Property of Schneider Electric | Page 132
66
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Evaluation
•
o Your expectations: met or more questions?
o What are your 3 main takeaways
for Ecofit Compact C plug and play?
o Module evaluation: Quizz
Confidential Property of Schneider Electric | Page 133
LV Ecofit™ Solution Training
Introduction
The Ecofit™ Solution Offer
What to collect in the site?
Ecofit™ Plug and Play Solution M-MTZ
Installation and Testing of Masterpact P&P Solution
Ecofit™ Masterkit Solution
Installation and testing of Masterkit Solution
Ecofit Compact C – Compact NS
Maintenance and associated tools
67
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The true cost of a power disruption
Can you afford it?
• Preventive maintenance
maximizes your uptime.
Financial impact of 1 hour’s production shutdown
• Thanks to scheduled
equipment outage, less
disruption to activities and
less stress is generated.
• It takes less time to perform
preventive maintenance than
emergency repair while
mitigating the risk of
emergency shutdown.
Confidential Property of Schneider Electric | Page 135
Maintenance services stakes
• Constant availability of equipment
• How to avoid failure?
Continuity of service
• Quick repair
• How to diagnose?
• How to repair?
Cost effectiveness
Confidential Property of Schneider Electric | Page 136
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The 3 types of maintenance
• Corrective maintenance
• To repair equipment
• Not scheduled (occurs after a failure)
• Preventive maintenance
• To keep the equipment working (failure is to be avoided)
• Scheduled (independently of the real state of the critical components)
• Periodic (or systematic)
–The operation is done systematically (period of time, or number of cycles)
• Condition-based
–The operation is done depending on the analysis of a measurement
• Predictive maintenance : with monitoring system
• To keep the equipment working (failure is to be avoided)
• Scheduled regarding the real state of the critical components
Confidential Property of Schneider Electric | Page 137
Masterpact MTZ
documentation&
service tools
Confidential Property of Schneider Electric | Page 138
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GLOBAL TOOLS and E&P and IT FSRs (2017 Pilots:Portugal,Russia,Poland,Italie )
BFO :
• BFO : sales tool
-
• BFS : part of BFO dedicated services
• FSA : Mobile Field Service Application ( Service Max )
customers
contacts
Opportunities
Problems
• TIPI : Mobile Technical data base / Spare parts
• On site : mobile FSR job management ( IB suite/Maint2 )
OnSite
-
Technical
I.B.management
Maintenances
procedures
Jobs execution
reports
PRODIAG
TOOLS
IB inst data
Opport.notif.
W.O/I.B.
S MAX /FSA
-
TIPI
Tech. Infos.
Spare parts
L.O.M.
Confidential Property of Schneider Electric | Page 139
Admisnistrative
Installed base
Work Order/
calendar
Time&expenses
MOBILE
( FSR)
ON LINE
(Planner)
BFS :
-
Installed base
Contracts
Work Order
Waranty
Opportunity
TIPI
server
Service tools for Masterpact MTZ
• IBSuite
• Prodiag Trip Unit
• Installed base
• Maintenance execution and reports
• Diagnosis
• Audit & consulting (MP4)
• Zen
•
•
•
•
•
•
•
Manual & Automatic LSIG protection testing
Breaking capacity
Phase discrimination
Earth discrimination
Log book with alarms & events (due to test)
Injection on primary of the current transformer (Marine)
Friendly reports editing for customers
• Services database of installed products
• Sharing information with:
– Third party (Customers)
–
Services technicians
• Prodiag breaker
• Circuit breaker diagnosis
Confidential Property of Schneider Electric | Page 140
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IB suite + Prodiag trip unit
Confidential Property of Schneider Electric | Page 141
ProDiag Trip Unit
• Test
protection
functions
Confidential Property of Schneider Electric | Page 142
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4. IBSuite Job creation
ProDiag TripUnit manager (software)
Version 1.2.2 min
Confidential Property of Schneider Electric | Page 143
4. IBSuite Job creation
IBSuite logiciel
User guide
2015-04-09
Confidential Property of Schneider Electric | Page 144
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4. IBSuite Job creation
• Select : new plant
Click on “service order management “
Confidential Property of Schneider Electric | Page 145
4. IBSuite Job creation
• start service order
1 – Select icone
2 – Service order identification
3 - Select job : Trip Unit
4 - Close
1
2&3
4
Confidential Property of Schneider Electric | Page 146
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4. IBSuite Job creation
• Launching Site
Clic on launch
Confidential Property of Schneider Electric | Page 147
4. IBSuite Job creation
• Select equipment
Select equipment in menu
Confidential Property of Schneider Electric | Page 148
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4. IBSuite Job creation
• Installed base indentification
“maintenance” 3 green light necessary
Confidential Property of Schneider Electric | Page 149
4. IBSuite Job creation
• Plan ProDiag Trip Unit Job
Right clic on equipment
Select “Plan a job”
Confidential Property of Schneider Electric | Page 150
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4. IBSuite Job creation
• Select Job to do
select “trip unit” by lift
Confidential Property of Schneider Electric | Page 151
4. IBSuite Job creation
Launching selected job
Right clic on “execute”
Confidential Property of Schneider Electric | Page 152
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4. IBSuite Job creation
Trip Unit Job is coming …
Confidential Property of Schneider Electric | Page 153
4. IBSuite Job creation
Welcome inside Trip Unit !!!
Confidential Property of Schneider Electric | Page 154
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Micrologic X test workshop
Test trip curve
• Check IBSuite 3.10 is installed
• Install ProDiag Trip Unit version 1.2.2
• Launch a job in IBSuite to test the trip unit
• Test the trip unit with ProDiag Trip unit
• Create a report
Confidential Property of Schneider Electric | Page 155
Documentation
Shopping Kiosk
• The official documentation for the Masterpact MTZ can be found in the Shopping Kiosk.
• Documents are available in French, English and Spanish.
Confidential Property of Schneider Electric | Page 156
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Documentation
LV Support Services BOX
• There are some documents and information for the Masterpact MTZ that can be found in the LV
• Support Services BOX.
• You should have received a mail with the link to the BOX.
• Here is the link that he sent………………………..
• https://schneider-electric.box.com/s/idg1b7g9dleakaicbogkh9bco4a7tv3j
Confidential Property of Schneider Electric | Page 157
Explanation of spare part references
MTZ spare parts have SP at the end of the commercial reference:
- unique components,
- supplied with an IS (Instruction de Services)
ex. LV8xxxxxxSP
Catalogue numbers & pare parts 2017
Catalogue numbers (without SP):
- are sub assemblies made up of unique components created to ease the ordering and
configuration of the device
OR
- are parts shared with other ranges (IFE, I/O, AD Module).
ex. 54446 battery module 24VCC
-> catalogue number is not referenced into SPEED
For Example : 24VDC Standard XF closing release
–
–
Catalogue number LV848481 = 24VDC Standard XF closing release + Terminal Block
To order the same as a spare part, you would need to order :
LV833659SP = 24VDC Standard XF closing release only
LV847849SP = Terminal Block only
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Temporary process to order MTZ spare part out of SPEED
˃ Masterpact MTZ process flow for spare parts is not fully industrialized
˃ Breaker LoB/ Services agreed on a temporary process
˃ Today, SPEED Spare-parts Help Desk Support is the right interface for internal/ external
spare part requests toward the Breaker Lob
˃ Objective is to have a fully industrialized process flow for Masterpact MTZ spare parts
asap, and remove that temporary process
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Spare-parts Support is the only interface for internal/ external Spare
part request toward Partner BU
 Direct access to help desk support from SPEED catalogue homepage
•http://speed.schneider-electric.com
Use the process when LV
commercial reference is not in
SPEED
•
•
•
Spare part designation
Commercial reference
Delivery Address
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Adaptation and Replacement Policy (PAR)
• Who is authorized to do what?
MTZ PAR table
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The catalogue numbers and spare-parts references
• Remind how to order a Masterpact MTZ
with digital tools
• List all the available commercial references
related to Masterpact MTZ
• Indicate all the commercial references
regarding Masterpact MTZ spare parts
Catalogue numbers & spare parts 2017
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The FIMs
• How to dismantle and replace parts
Example of FIM
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The Masterpact MTZ User Guide
• How to use the circuit-breaker
• Troubleshooting
MTZ User Guide
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The Micrologic User Guide
• How to use the Control Unit
• Diagnosis and Maintenance
Functions
Micrologic X User Guide
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The Maintenance Guide
• Define the 3 types of maintenance
• Define the 3 levels of preventive
maintenance depending on:
• Operating conditions
• Environment
Maintenance Guide
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The 3 levels of preventive maintenance
• BASIC
(Level II)
• ADVANCED
(Level III)
• EXCLUSIVE
5
(Level IV)
Applied for normal operating and environment conditions
Confidential Property of Schneider Electric | Page 167
Basic– part 1
• Minor preventive
maintenance
operations
• Carried out by a
qualified customer
service employee
Maintenance
Guide
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Basic– part 2
Time required :
• 15 minutes typically
for a fixed device with
all accessories
installed
• 20 minutes typically
for a drawout device
with all accessories
installed
Maintenance
Guide
Confidential Property of Schneider Electric | Page 169
Advanced
• General preventive maintenance
operations, carried out by a
qualified customer service
employee using the tools specified
in the manufacturer maintenance
instructions
Time required :
• 1 hour typically for a fixed device
with all accessories installed
• 1h 20min typically for a drawout
device with all accessories
installed
Maintenance Guide
Confidential Property of Schneider Electric | Page 170
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Exclusive
• Major preventive and
corrective maintenance
operations
• Carried out by the
Schneider Electric
after-sales support
department
Maintenance Guide
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Normal operating and environment conditions
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The procedures of preventive maintenance
• How to perform preventive
maintenance
• Each procedure is matched to an
operation in the maintenance guide
MTZ Maintenance procedures – Levels II & III
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Bridge Field Services / Bridge Front Office
• Known issues & knowledge base
• Need to know : serial number of breaker + Micrologic
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Exercise #7
Documentation study (1h)
• What are the service tools and
documentation available for each
type of maintenance (for
Masterpact MTZ)?
• Present them to the group:
• What are they useful for?
• How to use them?
Correction
Confidential Property of Schneider Electric | Page 175
Thank you!
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