Self-Service
Systems
RM3 module
Service Manual
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RM3 module
01750202204 A
RM3 module
Service Manual
Edition August 2011
Copyright © Information and trademarks
© WINCOR NIXDORF International GmbH 2011
All rights, including rights of translation
and rights of reproduction by reprinting,
copying or similar methods, even of
parts, are reserved.
Any violations give rise to a claim for
damages.
All rights, including rights created by
patent grants or registration of a utility
model or design, are reserved. Delivery
subject to availability; right of technical
modifications reserved.
All names of hardware and software
products mentioned in this manual are
trade names and/or trademarks of their
respective manufactures.
This manual was
produced using paper
treated with chlorine-free bleach.
RM3 module
01750202204 A
I
Contens/Abbreviations ...................
1
Introduction .....................................
2
Head Unit .........................................
3
Safe Unit ...........................................
4
Overview CINEO cassette ..............
5
Handling the CINEO cassette.........
6
Sensors/actuators/transport paths
7
Opening/Closing .............................
8
Setting I/O module / CINEO cass. ..
9
Removal/Installation .......................
10 Maintenance and Service ...............
11 Appendix ..........................................
II
Index .................................................
01750202204 A
RM3 module
0-1
0-2
RM3 module
01750202204 A
Contents
Introduction .................................................................................................. 1-1
Symbols used in this manual ......................................................................... 1-1
Important safety precautions.......................................................................... 1-1
General information ....................................................................................... 1-2
Structure of the manual.................................................................................. 1-6
Outline ...................................................................................................... 1-6
Supplementary documentation ................................................................. 1-6
Technical data................................................................................................ 1-7
Standard cassette Basic/Midrange ........................................................... 1-7
Compact cassette Basic/Midrange ........................................................... 1-7
Standard cassette High End ..................................................................... 1-8
Compact cassette High End ..................................................................... 1-8
Reject/retract/CAT 3 cassette................................................................... 1-9
CAT 2 cassette ....................................................................................... 1-10
Compliance with standards and certifications .............................................. 1-10
Standards met ........................................................................................ 1-11
Conformity ......................................................................................... 1-11
Notes concerning radio interference suppression and
electrical safety ............................................................................ 1-11
Environmental protection ............................................................................. 1-12
Environmentally and recycling-friendly product development ................ 1-12
Saving energy......................................................................................... 1-12
Disposing of used consumables ............................................................. 1-12
Labels on plastic case parts ................................................................... 1-12
Returning, recycling and disposing of used units and consumables ...... 1-13
Head unit....................................................................................................... 2-1
Overview of Components............................................................................... 2-1
Overall view ................................................................................................... 2-2
RM3 .......................................................................................................... 2-2
RM3 compact ........................................................................................... 2-3
Description of the components ...................................................................... 2-4
Input/output module .................................................................................. 2-4
Banknote validator .................................................................................... 2-4
Aligning station ......................................................................................... 2-6
Photosensors............................................................................................ 2-6
Firmware................................................................................................... 2-6
Stationary drum module ................................................................................. 2-7
01750202204 A
RM3 module
I-I
Contents
Structure and functional description of the drum module ......................... 2-9
Manual handling of banknotes .......................................................... 2-12
Technical specifications .................................................................... 2-13
Pin assignment ................................................................................. 2-13
RM3 Master controller ............................................................................ 2-14
....................................................................................................... 2-14
Steckerbelegungen RM3 Mastercontroller ........................................ 2-15
RM3 Master controller extension............................................................ 2-34
Safe units......................................................................................................
Overview of Components ..............................................................................
Overall view ...................................................................................................
RM3 4-cassette ........................................................................................
RM3 4+4-cassette ....................................................................................
Firmware ..................................................................................................
Photosensors ...........................................................................................
3-1
3-1
3-2
3-2
3-3
3-4
3-4
CINEO cassettes .......................................................................................... 4-1
Overview ........................................................................................................ 4-1
CINEO cassettes concept.............................................................................. 4-2
Tamper monitoring......................................................................................... 4-3
LED status messages .................................................................................... 4-3
Standard cassette Basic/Midrange ................................................................ 4-4
Standard cassette Basic/Midrange opened.............................................. 4-5
Compact cassette Basic/Midrange ................................................................ 4-6
Compact cassette Basic/Midrange opened .............................................. 4-7
Standard cassette High End .......................................................................... 4-8
Standard cassette High End opened........................................................ 4-9
Compact cassette High End ........................................................................ 4-10
Compact cassette High End opened ...................................................... 4-11
Reject/retract/CAT 3 cassette ...................................................................... 4-12
CAT 2 cassette ............................................................................................ 4-15
Banknote toning technique .......................................................................... 4-17
Modes of the banknote toning technique - CINEO high end cassette.... 4-18
Init mode ........................................................................................... 4-19
OFF mode ......................................................................................... 4-20
Transport mode ................................................................................. 4-21
Open shutter mode ........................................................................... 4-22
Open safe mode ............................................................................... 4-23
Safe mode ......................................................................................... 4-24
Trustee mode .................................................................................... 4-25
Inking mode ...................................................................................... 4-26
I-II
RM3 module
01750202204 A
Contents
Service OFF mode ............................................................................ 4-27
Service note ...................................................................................... 4-28
LED display – Power supply ........................................................................ 4-29
Handling the CINEO cassettes ................................................................... 5-1
Safety instructions.......................................................................................... 5-1
CAT 2 cassette .............................................................................................. 5-3
Removing the CAT 2 cassette .................................................................. 5-3
Inserting the CAT 2 cassette .................................................................... 5-3
Emptying the CAT 2 cassette ................................................................... 5-4
Reject/retract/CAT 3 cassette ........................................................................ 5-5
Removing the cassette ............................................................................. 5-5
Inserting the cassette ............................................................................... 5-6
Emptying the cassette .............................................................................. 5-6
CINEO cassette ............................................................................................. 5-8
Removing the CINEO cassette from the safe unit .................................... 5-9
Installing the CINEO cassette in the safe unit .......................................... 5-9
Removing CINEO compact cassettes from the rear safe unit (RM3 4+4cassette only) ........................................................................................... 5-9
Inserting CINEO compact cassettes into the rear safe unit (RM3 4+4cassette only) ......................................................................................... 5-11
Inserting the high end cassette in the docking station ............................ 5-13
Removing the cassette from the docking station .................................... 5-14
Opening the cassette.............................................................................. 5-15
Closing the cassette ............................................................................... 5-15
Removing/refilling banknotes ................................................................. 5-17
Refill notes .............................................................................................. 5-19
Preparing banknotes ......................................................................... 5-19
Sensors, actuators and transport paths .................................................... 6-1
Sensors and actuators ................................................................................... 6-1
RM3 .......................................................................................................... 6-2
RM3 compact ........................................................................................... 6-3
RM3 4+4 ................................................................................................... 6-4
RM3 head unit .......................................................................................... 6-5
RM3 head unit compact............................................................................ 6-6
Safe unit RM3 ......................................................................................... 6-10
Safe unit RM3 4+4 .................................................................................. 6-11
List of sensors and actuators.................................................................. 6-13
RM3 head unit ................................................................................... 6-13
Banknote reader................................................................................ 6-16
RM3 head unit compact.......................................................................... 6-17
01750202204 A
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I-III
Contents
Safe unit ............................................................................................
Abbreviation ......................................................................................
Position of sensors and actuators ..........................................................
Head unit - Sensor system in the input/output module customer
tray ....................................................................................................
Description of transport paths ......................................................................
Overview of banknote paths RM3 ..........................................................
Rejection of banknotes ...........................................................................
Counterfeit notes ....................................................................................
Incorrect currency...................................................................................
Deposit - Input/output module customer tray to the reel storage fixed
position ...................................................................................................
Deposit without reel storage ...................................................................
Deposit - reel storage fixed position to the safe unit ..............................
Cancellation............................................................................................
Input/output module customer tray to reject/retract/C 3 cassette ...........
Multiple dispense from recycling cassettes ............................................
Deposit/withdrawal .................................................................................
Overview of banknote paths RM3 compact............................................
Rejection of banknotes ...........................................................................
Incorrect currency...................................................................................
Deposit - Input/output module customer tray to the reel storage fixed
position ...................................................................................................
Deposit without reel storage ...................................................................
Deposit - reel storage fixed position to the safe unit ..............................
Cancellation............................................................................................
Input/output module customer tray to reject/ retract/C 3 cassette ..........
Multiple dispense from CINEO cassettes ...............................................
Deposit/withdrawal .................................................................................
RM3 4+4 .................................................................................................
6-20
6-25
6-26
6-26
6-27
6-27
6-28
6-29
6-30
6-31
6-32
6-33
6-34
6-35
6-36
6-37
6-38
6-40
6-41
6-42
6-43
6-44
6-45
6-46
6-47
6-48
6-49
Handling/clearing banknote jams ..............................................................
Safety precaution ...........................................................................................
Notes on operating the head unit...................................................................
Turning the input/output tray ..........................................................................
Raising/closing the transport module short path............................................
Raising the upper flat pass .......................................................................
Raising the lower flat pass .......................................................................
Closing the lower flat pass .......................................................................
Closing the upper flat pass .......................................................................
Pulling out/pushing in the cash input/output module .....................................
Swiveling/closing the cash input/output module forward ...............................
I-IV
RM3 module
7-1
7-1
7-1
7-2
7-5
7-5
7-5
7-6
7-6
7-7
7-9
01750202204 A
Contents
Opening/closing the collecting tray on the cash input/output module .......... 7-11
Opening/closing the banknote guide of the cash input/output module ........ 7-13
Opening/closing the transport module drum module ................................... 7-14
Pulling out/pushing in the reel storage unit .................................................. 7-16
Lifting up/pushing down the reel storage box .............................................. 7-18
Opening/closing the transport module drum module ................................... 7-21
Opening/closing the in/output reel storage .................................................. 7-22
Opening/closing the in/output reel storage .................................................. 7-23
Opening/closing the upper transport route................................................... 7-25
Opening/closing the banknote validator ....................................................... 7-29
Opening/closing the alignment station top part ............................................ 7-31
Opening/closing the lower transport route ................................................... 7-33
Notes on operating the safe unit .................................................................. 7-35
Opening/closing the distributor module .................................................. 7-35
Opening/closing the reject/retract/CAT 3 cassette transfer .................... 7-37
Opening/closing VS modules ................................................................. 7-39
Raising/closing the distributor module Transport 1 ...................................... 7-41
Raising/closing the distributor module top part ............................................ 7-42
Raising/closing the distributor module Transport 2 ...................................... 7-44
Raising/closing the distributor module Transport 3 ...................................... 7-46
Eliminating a note jam in 4+4 reject/retract/CAT 3 cassette transfer ........... 7-48
Opening/closing VS modules (rear safe unit) .............................................. 7-49
Opening/closing VS modules (front safe unit).............................................. 7-50
Settings ......................................................................................................... 8-1
Fundamentals ................................................................................................ 8-1
Setting the input/output module to the needed banknote size ....................... 8-2
Setting the CINEO cassettes to the needed banknote size ........................... 8-7
Setting the banknote width in the CINEO cassettes ...................................... 8-9
Setting the banknote height in the CINEO cassettes ................................... 8-11
Error messages of the controller LEDs ........................................................ 8-15
Removal/installation of spare parts ........................................................... 9-1
General .......................................................................................................... 9-1
Mains disconnection ...................................................................................... 9-1
Input/output module ....................................................................................... 9-2
Input/output module collect unit CRS............................................................. 9-6
Reel storage fixed position............................................................................. 9-8
RM3 reel storage head unit compact ............................................................. 9-9
Cassette CAT 2............................................................................................ 9-12
Transport module head short path ............................................................... 9-12
Transport module head escrow ................................................................... 9-16
01750202204 A
RM3 module
I-V
Contents
Banknote reader ..........................................................................................
Aligning station top part ...............................................................................
Main module head with drive .......................................................................
Transport module head lower path ..............................................................
Belt drive ......................................................................................................
Transport module head CAT 2 cassette ......................................................
Guide reel storage/CAT 2 right ....................................................................
Guide reel storage/CAT 2 left ......................................................................
Distributor module........................................................................................
Master controller ..........................................................................................
Master controller RM3 4+4 ..........................................................................
Distributor module RM3 4+4 ........................................................................
Distributor module Transport 1 ....................................................................
Distributor module top part ..........................................................................
Distributor module Transport 2 ....................................................................
Distributor module Transport 3 ....................................................................
Distributor module base ...............................................................................
Distributor module transfer transport ...........................................................
VS module recycling ....................................................................................
Battery replacement for reject/retract/CAT 3 cassette .................................
Battery replacement for CINEO cassette standard......................................
Lock replacement for reject/retract/CAT 3 cassette.....................................
Lock replacement for CINEO cassette standard .........................................
Lock replacement for CINEO cassette CAT2/large .....................................
9-21
9-28
9-32
9-37
9-38
9-38
9-39
9-40
9-41
9-46
9-47
9-47
9-48
9-49
9-49
9-50
9-51
9-56
9-57
9-62
9-64
9-65
9-67
9-68
Maintenance and service ..........................................................................
Scan panels of the banknote reader ............................................................
Input/output module customer tray ..............................................................
Cassettes .....................................................................................................
General ........................................................................................................
Approved maintenance products .................................................................
10-1
10-1
10-3
10-3
10-3
10-4
Spare parts catalogue ............................................................................... 11-1
Components of the head unit....................................................................... 11-1
Components of the safe unit .................................................................. 11-8
Index ............................................................................................................. II-1
I-VI
RM3 module
01750202204 A
Abbreviations
C
S
CAN
Controller Area Network
SOP
CFR
Code of Federal
Regulation
U
CSA
Canadian Standards
Association
UL
E
EMC
Service Operator Panel
Underwriters Laboratories
Inc.
W
Electromagnetic
Compatibility
WN
Wincor Nixdorf
International GmbH
F
FCC
Federal Communications
Commission
I
ICES
Interference Causing
Equipment Standards
L
LED
Light-Emitting Diode
O
OEM
Original Equipment
Manufacturer
R
RM
Recycling module
01750202204 A
RM3 module - Service Manual
I-VII
Abbreviations
I-VIII
RM3 module - Service Manual
01750202204 A
Introduction
This service manual has been compiled for authorized service personnel only.
Symbols used in this manual
− Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
•
Text following this symbol describes actions to be performed in the
specified order.
Text following this symbol should be given special attention in order to
avoid damage and injury.
i
Text following this symbol contains general information to facilitate use
of the device and help avoid operating errors.
Important safety precautions
Before working on the CRS RM3 module ensure the device is free
from voltage and remove the connector for the power supply cable
from the CRS RM3 module (see chapter "Removal/installation of
components" and the section "Mains disconnection") and observe the
safety precautions (also refer to the service manual for the basic
device).
01750202204 A
RM3 module - Service Manual
1-1
General information
Introduction
General information
The RM3 module is designed as a built-in module for automated teller
machines and permits banknotes to be deposited and withdrawn.
The RM3 module consists of the head unit in the top part of the basic device
and the safe unit in the safe of the basic device.
It is possible to deposit one or more banknotes. When there are several
banknotes they are input as a bundle. A bundle is allowed to be made up of
max. 200 banknotes, in which case individual banknotes in a bundle do not
have to be sorted.
To prevent malfunctioning, all RM3 module users have to pay attention to the
quality of banknotes which are to be inserted. The RM3 module enables, to a
certain degree, the processing of damaged banknotes. However, if the notes
exceed the defined limits, the device will not be able to process the notes
correctly.
The verification of the banknotes takes place in the banknote reader. Using
loadable, country-specific currency data as a reference, the authenticity of the
banknotes is checked here:
−
Banknotes that are recognized as authentic are initially stored in the fixed
position reel storage after being deposited. This enables the banknotes to
be returned if the deposit procedure is canceled. After the customer has
confirmed the transaction the banknotes are once more verified in the
banknote reader and transported to the recycling cassette in the safe unit
for storage.
−
Unsuitable banknotes that are deposited are removed from the processing
procedure and returned to the customer.
−
Deposited banknotes which are recognized as counterfeit are placed in
the separate CAT 2 cassette.
Counterfeit money can also be handled differently, depending on
the regulations of the country in question.
−
1-2
Banknotes from errored or trial dispensing processes, banknotes
suspected to be counterfeit as well as banknotes forgotten or not removed
by the customer during a withdrawal are placed in the reject/retract/CAT 3
cassette.
RM3 module - Service Manual
01750202204 A
Introduction
General information
The entire processing procedure within the RM3 module is monitored with the
aid of sensors.
RM3 4-cassette
1
2
1 Head unit
01750202204 A
2 Safe unit
RM3 module - Service Manual
1-3
General information
Introduction
RM3 compact
1
2
1 Head unit
1-4
2 Safe unit
RM3 module - Service Manual
01750202204 A
Introduction
General information
RM3 4+4-cassette
1
2
3
1 Head unit
3 Front safe unit
2 Rear safe unit
01750202204 A
RM3 module - Service Manual
1-5
Structure of the manual
Introduction
Structure of the manual
Outline
In addition to important safety precautions and environmental protection
information, the chapter entitled "Introduction" also provides an overview of the
functional range of the RM3 module.
Views and descriptions of individual components in the RM3 module are
provided in the chapters entitled "Head unit" and "Safe unit" of the RM3
module.
The positions of the sensors and actuators and transport path illustrations are
provided in the chapter "Sensors, actuators and transport paths".
The opening and closing of individual components, as well as the removal and
insertion of cassettes from/into the RM3 module are described in the chapter
"Opening/closing the RM3 module".
The removal and installation of individual parts is described in detail in the
chapter "Removal/installation of spare parts".
In the "Maintenance" chapter you will find information on the necessary
maintenance work.
Finally, the spare parts are listed in the chapter "Spare parts catalog".
Supplementary documentation
Instruction manuals are available in several languages for operating, installing
and servicing the basic device. The manuals can be ordered from the
publications department and are also available via the Intranet.
1-6
RM3 module - Service Manual
01750202204 A
Introduction
Technical data
Technical data
Standard cassette Basic/Midrange
Banknote length:
105 mm - 185 mm (4.13" 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm (0.0031" to
0.0047")
300 mm
More than 2200***
411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
3.4 kg (7.5 lb)
6.5 kg (14.33 lb)
Compact cassette Basic/Midrange
Banknote length:
105 mm - 185 mm (4.13" 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm - 0.12 mm
200 mm
More than 1000***
313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
*
**
2.55 kg (5.62 lb)
3.96 kg (8.73 lb)
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
The weight of a completely filled cassette was ascertained using
01750202204 A
RM3 module - Service Manual
1-7
Technical data
Introduction
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.
Standard cassette High End
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
105 mm - 185 mm (4.13" 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm (0.0031" to
0.0047")
240 mm
More than 1700***
411 mm x 260 mm x 128.5 mm
(16.18" x 10.24" x 5.06")
4.4 kg (9.7 lb)
8.6 kg (18.96 lb)
Compact cassette High End
Banknote length:
Banknote height:
Banknote thickness:
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
1-8
105 mm - 185 mm (4.13" 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm - 0.12 mm
140 mm
More than 800***
313 mm x 260 mm x 128.5 mm
(12.32" x 10.24" x 5.06")
3.9 kg (8.6 lb)
5.3 kg (11.68 lb)
RM3 module - Service Manual
01750202204 A
Introduction
Technical data
*
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
*** Refers to brand new banknotes.
Reject/retract/CAT 3 cassette
Banknote length:
Banknote height:
Banknote thickness:
105 mm - 185 mm (4.13" - 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm to 0.12 mm
(0.0031" to 0.0047")
1 x 45 mm (1.77") / 2 x 35 mm (1.38")
1 x 150 (5.9") / 2 x 100mm (3.94")
255 mm x 263 mm x 126 mm
(10.04" x 10.35" x 4.96")
Stack length:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
01750202204 A
2.9 kg (6.39 lb)
3.2 kg (7.05 lb)
RM3 module - Service Manual
1-9
Compliance with standards and certifications
Introduction
*
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
** The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 Euros.
*** refers to brand new banknotes
CAT 2 cassette
Banknote length:
Banknote height:
Banknote thickness:
Storage capacity*:
Dimensions (L x W x H):
Weight:
of an empty cassette:
of a completely filled cassette*/**:
*
105 mm - 185 mm (4.13" 7.28")
58 mm - 85 mm (2.28" - 3.35")
0.08 mm - 0.12 mm
20
152 mm x 250 mm x 45 mm
(5.98" x 9,84" x 1,77")
0.724 kg
0.744 kg
The storage capacity and weight of a completely filled cassette depends
on the type, quality, nature and state of the banknotes.
The weight of a completely filled cassette was ascertained using
banknotes with a denomination of 50 euros.
**
Compliance with standards and
certifications
i
1-10
The following standards are ultimately obtained through the installation
of the CRS RM3 module in a base unit.
RM3 module - Service Manual
01750202204 A
Introduction
Compliance with standards and certifications
Standards met
Safety standards:
EN 60950
IEC 60950
CSA C22.2-60950
UL 60950
EN 55024
EN 61000-3-3
ICES-003 (CSA 108.8)
EN 61000-3-2
EMC standards:
EN 55022
EN 50371
FCC CFR 47, part 15, subpart B
BSMI Standard CNS 13438
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
− EMC Directive 2004/108/EC
− Low Voltage Directive 2006/95/EC
The corresponding statement of compliance has been issued by
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany
Notes concerning radio interference suppression and electrical safety
All other device connected to this product must comply with the EMC Directive
89/336/EEC including the amending directive 93/68/EEC (as of July 20, 2009
EMC Directive 2004/108/EC) and the Low Voltage Directive 73/23/EEC
including the amending directive 93/68/EEC (as of January 16, 2007 Low
Voltage Directive 2006/95/EC).
01750202204 A
RM3 module - Service Manual
1-11
Environmental protection
Introduction
Environmental protection
Environmentally and recycling-friendly product
development
This product has been designed according to our corporate guideline
'Environmentally and recycling-friendly product development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account. This saves resources and relieves the strain on the
environment.
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.
Disposing of used consumables
Please dispose of printer consumables, batteries and cleaning and
maintenance materials according to national regulations (where relevant
complying with vendor specifications).
Labels on plastic case parts
Please do not stick any labels on plastic case parts since that would make
recycling more difficult.
1-12
RM3 module - Service Manual
01750202204 A
Introduction
Environmental protection
Returning, recycling and disposing of used units
and consumables
Details regarding the return and recycling of used units and
consumables can be obtained from your local branch office or
from our Environmental Protection section (Referat
Umweltschutz):
Tel.:
+49 (0) 52 51 693 67 07
Fax.:
+49 (0) 52 51 693 77 67 07
E-mail: referat.umweltschutz@wincor-nixdorf.com
01750202204 A
RM3 module - Service Manual
1-13
Environmental protection
1-14
RM3 module - Service Manual
Introduction
01750202204 A
Head unit
The head unit is located above the safe.
The first main function of the head unit is the acceptance and issue of
banknotes via the input/output module. The banknotes are divided into
categories via sensors located in the head unit and then stored at the
corresponding locations. Banknotes which are recognized as counterfeit, for
example, are placed in the cassette CAT 2. . If an incorrect currency or a nonbanknote has been inserted, this is transported to the collect unit.
As a second main function the head unit features a fixed position reel storage
unit, which can be used to temporarily store banknotes during deposit and
withdrawal transactions.
Overview of Components
The following sections offer an overview of the individual components of the
head unit.
01750202204 A
RM3 module - Service Manual
2-1
Overall view
Head unit
Overall view
RM3
4
1
5
2
6
7
3
8
2
1
2
3
4
5
6
7
8
2-2
Reel storage fixed position (Escrow)
CAT 2 cassette
Main module head with drive
Transport module head Escrow (reel storage fixed position)
Aligning station top part
Banknote reader
Transport module head short path
Input/output module
RM3 module - Service Manual
01750202204 A
Head unit
Overall view
RM3 compact
3
1
4
5
6
7
1
2
3
4
5
6
7
Reel storage fixed position (Escrow)
Main module head with drive
Transport module head Escrow (reel storage fixed position)
Aligning station top part
Banknote reader
Transport module head short path
Input/output module
01750202204 A
RM3 module - Service Manual
2-3
Description of the components
Head unit
Description of the components
For a withdrawal, the banknotes are transported from the deposit/withdrawal
deposit cassettes (recycling cassettes) or from the reel storages of the safe
unit into the head unit via the vertical transport modules and the distributor
module.
Input/output module
The input/output module customer tray is used for depositing the banknotes.
The input/output module collect unit is used for issuing the banknotes.
Banknote validator
The banknote validator MOVE CWAA is used for the detection, verification,
qualification (fitness) and classification of banknotes of a variety of currencies,
denominations and emissions in accordance with the framework of the
European Central Bank or similar basic requirements.
The banknote validator must be loaded with the data record of the respective
national currency.
The loadable firmware of the banknote validator, which is enabled in a
package, is comprised of several parts. In addition, the banknote validator
requires corresponding currency data records for the verification of the
banknotes to be processed: MOVE_xxx_yyyy.CDF (xxx = international
currency characteristic, yyyy = Version).
The loading of the firmware and the currency data records is accomplished via
the controller of the head unit or directly from the PC via USB (DFUX).
Up to 40 banknotes (references) can be loaded in the basic configuration. The
number of detectable banknotes can be extended to 120 when an extension
module is used.
2-4
RM3 module - Service Manual
01750202204 A
Head unit
Description of the components
Function
The banknotes are transported through the banknote reader at high speed,
during which the entire front and rear sides of the banknotes are processed.
The large amount of information is supplied by means of special procedures
and compared with the currency data stored in the banknote reader by means
of high-performance algorithms.
The sensor system utilized in MOVE records the entire front and rear sides of
the banknotes optically in both visible and invisible spectrums also
magnetically (option). Special algorithms are used to process the data and to
make comparisons with the references stored in the banknote validator. The
flexible algorithms enable simple adjustments for accommodating currencyspecific detection and safety criteria by modifying the parameters within the
currency data. The open system architecture of MOVE permits the installation
of additional sensor systems if required. Thanks to its great flexibility, the
sensor systems of MOVE are already today prepared to be able to process the
banknote series of the future.
In addition to detection and testing, the condition of the banknote (fitness) can
also be tested in accordance with the following criteria:
−
−
−
−
−
−
−
−
Missing or dog-eared corners
Open tears
Dirt
Stains
Holes
Adhesive strips
Banknotes which exhibit abrasion
Banknotes which have been washed
All of the banknotes which have been determined to be authentic but which do
not measure up to the fitness test will not be stored in a recycling cassettes but
rather in the multi-denomination deposit cassette or the reject cassette, which
means that they will be removed from any possibility of becoming part of a
withdrawal (can be configured in accordance with country specifications).
The MOVE CWAA banknote validator also offers the function of serial number
processing. In this mode, the serial numbers of the banknotes are recorded
(image segment of the serial number) and made available to the platform
following the transaction. The serial number can be extracted on the platform
for tracing (EZB Art. 6) with the aid of an SNR-DLL.
01750202204 A
RM3 module - Service Manual
2-5
Description of the components
Head unit
Aligning station
The banknotes (max. note size 185 x 80 mm) are corrected in the aligning
station with regard to their position (canting/eccentricity).
Banknotes for which an oblique feeding of more than 12° has been detected
are transported into the collecting tray.
Photosensors
The banknote paths are monitored by photosensors which may exhibit a
certain sensitivity to daylight. The status of the photosensors can be queried in
T/SOP or with a test program (QualifyingPlus) (Sensor check).
A warning will be generated in the event of diminishing sensitivity caused by
soiling. The affected photosensor must be cleaned in such cases.
Firmware
The controllers of the head unit obtain their firmware completely automatically
from the master controller in the safe unit.
2-6
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Stationary drum module
01750126457
Stationary drum module
The stationary drum module is conceived for a fixed installation.
01750202204 A
RM3 module - Service Manual
2-7
Stationary drum module
Head unit
1
2
3
4
5
6
1
2
3
4
5
6
2-8
Latching and release mechanism of banknote input/output
Inspection window
Belt sprocket with hexagon head screw 13 mm (0.51")
Handwheel (manual note transport)
Grip/opening for pulling out/pushing in
Guide rail
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Structure and functional description of the drum
module
The function of the drum module is to wind up banknotes one after the other
between two foils upon a drum. For a safe function, two foils which are guided
onto deflecting rollers in the inlet area are always disposed next to each other.
The drum module operates on the basis of the master/slave principle. A
master controller is necessary to operate the drum module. The module is
linked to the master via a CAN bus.
The master controller passes a banknote to the addressed drum module or
requires a banknote from it. The internal processing within the drum module is
handled autarchically.
01750202204 A
RM3 module - Service Manual
2-9
Stationary drum module
Head unit
The two illustrations below show the fundamental structure of the drum module
and the transport path of the banknotes.
Schematic representation of the winding of banknotes
1
2
Schematic representation of the unwinding of banknotes
1
2
3
1
2
3
2-10
Banknote input/output
Winding/unwinding of foils
Maximum roll diameter
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Overview of sensor/actuator technology
PS1
PS2
PS3
DSP1
DSP2
DCM
PS4
Sensor/actuator
DCM
DPS1
DPS2
PS1
PS2
PS3
PS4
01750202204 A
Type
Stepper motor
Hybrid photosensor
Hybrid photosensor
Photosensor with prism
Photosensor with prism
Photosensor with prism
Photosensor
RM3 module - Service Manual
2-11
Stationary drum module
Head unit
Drum module connection
Master-Controller
SlaveController
The ingoing and outgoing banknotes are captured by the transport control
PS1.
The drive motor DCM1 brings the foils to a defined transport speed.
The hybrid photosensors DPS1 for foil 1 and DPS2 for foil 2 measure the
transport speed using a timing disk, so that it can be adapted to the increasing
roll diameter. The banknotes are therefore always wound up at the same
speed and consequently with the same distance.
The foil start indicator PS3 and the foil end indicator PS2 monitor the winding
foil.
The winding drum full indicator PS4 monitors the maximum admissible
diameter of the winding drum.
Manual handling of banknotes
If a defect occurs in a drum module, it has to be emptied manually. The belt
sprocket therefore features a hexagon head screw 13 mm (0.51"). The drum
module can be emptied using a cordless screwdriver or a similar screwdriver
and a corresponding size 13 key, turning the screw in the direction 'Unload'
marked on the belt sprocket.
2-12
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Technical specifications
Banknote length:
Banknote height:
Banknote thickness:
Memory capacity*:
Dimensions (L x W x H):
Weight:
of an empty drum module:
of a completely filled drum
module*/**:
*
**
105 to 185 mm (4.13" to 7.28")
58 to 85 mm (2.28" to 3.35")
0.08 to 0.12 mm (0.0031" to 0.0047")
200 to 400 banknotes
215 x 250 x 132 mm (8.46" x 9.84" x 5.2")
4.5 kg (9.92 lb)
5 kg (11.02")
The memory capacity and weight of a fully filled drum module depends
on the type, quality, texture and state of the banknotes.
The weight of the fully filled drum module was determined with 50 euro
banknotes.
Pin assignment
01750202204 A
RM3 module - Service Manual
2-13
Stationary drum module
Head unit
RM3 Master controller
Technical data
2-14
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Steckerbelegungen RM3 Mastercontroller
X1 36 V voltage supply
X2 36 V power supply for CAN
ancillary controller
X3 CAN controller for safe
X4 CAN data from CAN ancillary
controller for the head
X5 USB
X6 Connection for safety switch
X7 Connection for safe door
sensor
X8 Connection for inside door
sensor (POS)
X13 I²C0 from slave-microcontroller
X14 I²C0 from slave-microcontroller
X15 I²C0 from slave-microcontroller
X17 Connector for safe door switch
and locking system
X18 Blocking of motor and magnet
movements during EMA
operation
X19 RRK3-cassette
X20 Rotary solenoids
01750202204 A
X21 Lifting magnets / rotary
solenoids
X22 Motor M2
X23 Motor M1
X24 Unipolar magnets
X25 Unipolar magnets
X26 Unipolar magnets
X30 Digital inputs
X31 Digital inputs
X32 Digital inputs
X40 Analog photosensors
X41 Analog photosensors
X42 Mechanical thickness sensor
X62 4+4- additional controller
RM3 module - Service Manual
2-15
Stationary drum module
Head unit
Connector X1, 36 V power supply
Connector type:
Tyco Commercial Mate-N-Lok. 2M
1
Pin
1
2
Designation
36 V from power
supply unit
GND load
Comment
Connector X2, 36 V power supply for CAN ancillary controller
Connector type:
Tyco Commercial Mate-N-Lok. 4M
1
Pin
2-16
Designation
36 V, not switched
GND load
GND logic
5 V, not switched
Comment
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X3, CAN safe
Connector type:
RJ45 8F, shielded
1
Pin
1
2
3
4
5
6
7
8
9
10
Designation
CAN-H
CAN-L
GND logic
Reset to the slaves
Safe door
Safety switch
Lockbar
Module select output 1 Shielding / GND housing
Shielding / GND housing
01750202204 A
Comment
Shielding for signal on pin 6
RM3 module - Service Manual
2-17
Stationary drum module
Head unit
Connector X4, CAN head
Connector type:
RJ45 8F, shielded
1
Pin
1
2
3
4
5
6
7
8
9
10
2-18
Designation
CAN-H
CAN-L
GND logic
Reset + to the slaves
Reset - to the slaves
Safety switch
Module select output 1 +
Module select output 1 Shielding / GND housing
Shielding / GND housing
Comment
Shielding for signal on pin 6
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X5, USB
Connector type:
USB 4-pin.
standard socket (type A)
2 1
3 4
Pin
1
2
3
4
5
6
Designation
5 V inquiry
USB data USB data +
GND logic
Shielding / GND housing
Shielding / GND housing
Comment
Connector X6, connection of switches
Connector type:
JST-PH 2M
1
Pin
1
2
Designation
GND logic
Safety switch
01750202204 A
Comment
RM3 module - Service Manual
2-19
Stationary drum module
Head unit
Connector X7, connection of switches
Connector type:
JST PH 8M
1
Pin
1
2
3
4
5
6
7
8
Designation
Function secure safe
door sensor
GND logic
Safe door sensor
Connector inquiry
(negated)
GND logic
GND logic
Reserve
Reserve
Comment
Connector X8, connection of switches
Connector type:
JST PH 5M
1
Pin
1
2
3
4
5
2-20
Designation
Inside door sensor
GND logic
VCC
Connector inquiry
(negated)
GND logic
Comment
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X13, X14, X15, I²C0 from slave-microcontroller
Connector type:
JST PH 6M
1
Pin
1
2
3
4
5
6
Designation
5V
I0.SDA (I²C serial data)
I0.SCL (I²C clock)
Comment
GND logic
Connector X17, ink connection to the CAN BUS
Connector type:
JST PH 7M
1
Pin
1
2
3
4
5
6
7
Designation
GND
Safe door
Lockbar
GND
01750202204 A
Comment
RM3 module - Service Manual
2-21
Stationary drum module
Head unit
Connector X18, blocking of motor and magnet movements during EMA
operation
Connector type:
JST PH 3M
1
Pin
1
Designation
Disable Movement
(negated)
GND
2
3
Comment
X19, RRK3 cassette
Connector type:
JST PHD 12M
1
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
2-22
Designation
GND
36 V
CAN-H
CAN-L
Module select
Not Cassette
Connected
I1.SCL ( clock)
I1.SDA ( data)
I1. Interrupt
Safety Switch
5V
GND logic
Comment
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X20, rotary solenoids
Connector type:
JST PA 8M
1
Pin
1
2
3
4
5
6
7
8
Designation
+ Driver output rotary solenoid MA5
- Driver output rotary solenoid MA5
+ Driver output rotary solenoid MA6
- Driver output rotary solenoid MA6
+ Driver output rotary solenoid MA7
- Driver output rotary solenoid MA7
+ Driver output rotary solenoid MA8
- Driver output rotary solenoid MA8
Comment
Rotary solenoids for the middle part of distributor module CRS or for the top
part of distributor module ATS
Connector X21, rotary solenoids
Connector type:
JST PA 4M
1
Pin
1
2
3
4
Designation
+ Driver output rotary solenoid MA7
- Driver output rotary solenoid MA7
+ Driver output rotary solenoid MA8
- Driver output rotary solenoid MA8
Comment
Rotary solenoids for the middle part of distributor module ATS
01750202204 A
RM3 module - Service Manual
2-23
Stationary drum module
Head unit
Connector X22, motor M2
5
Connector type:
Molex Mini-Fit Jr. 8M
1
Pin
1
2
3
4
5
6
Designation
Comment
Motor +
Clock signal 2 from motor M2
Clock signal 1 from motor M2
Motor +5 V
GND
Connector X23, motor M1
4
Connector type:
Molex Mini-Fit Jr. 6M
1
Pin
1
2
3
4
5
6
Designation
Comment
Motor +
Clock signal 2 from motor M1
Clock signal 1 from motor M1
Motor +5 V
GND
7
8
2-24
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X24, unipolar magnets
Connector type:
JST PA 6M
1
Pin
1
2
3
4
5
6
Designation
unip. magnet MA1 +
unip. magnet MA1 unip. magnet MA2 +
unip. magnet MA2 unip. magnet MA3 +
unip. magnet MA3 -
Comment
Connector X25, unipolar magnets
Connector type:
JST PA 2M
1
Pin
1
2
Designation
unip. magnet MA4 +
unip. magnet MA4 -
01750202204 A
Comment
RM3 module - Service Manual
2-25
Stationary drum module
Head unit
Connector X26, unipolar magnets
Connector type:
JST PA 3M
1
Pin
1
2
3
2-26
Designation
unip. magnet MA3 +
unip. magnet MA3 -
Comment
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X30, digital inputs
Connector type:
JST PHD 30M
1
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Designation
VCC
VCC
Comment
Switched input from DPS1 (sensor 1)
Switched input from DPS2 (sensor 2)
GND
GND
VCC
VCC
Switched input from DPS3 (sensor 3)
Switched input from DPS4 (sensor 4)
GND
GND
VCC
VCC
Switched input from DPS5 (sensor 5)
Switched input from DPS6 (sensor 6)
GND
GND
VCC
VCC
Switched input from DPS7 (sensor 7)
Switched input from DPS8 (sensor 8)
GND
GND
VCC
01750202204 A
RM3 module - Service Manual
2-27
Stationary drum module
26
27
28
29
30
Head unit
VCC
Switched input from DPS9 (sensor 9)
Switched input from DPS10 (sensor 10)
GND
GND
Connector X31, digital inputs
Connector type:
JST PHD 18M
1
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2-28
Designation
VCC
VCC
Comment
Switched input from DPS11 (sensor 11)
Switched input from DPS12 (sensor 12)
GND
GND
VCC
VCC
Switched input from DPS13 (sensor 13)
Switched input from DPS14 (sensor 14)
GND
GND
VCC
VCC
Switched input from DPS15 (sensor 15)
Switched input from DPS16 (sensor 16)
GND
GND
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X32, digital inputs
1
Connector type:
JST PHD 14M
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Designation
VCC
VCC
Comment
Switched input from DPS17 (sensor 17)
Switched input from DPS18 (sensor 18)
GND
GND
VCC
VCC
Switched input from DPS19 (sensor 19)
Switched input from DPS20 (sensor 20)
GND
GND
01750202204 A
RM3 module - Service Manual
2-29
Stationary drum module
Head unit
Connector X40, analog photosensors
1
Connector type:
JST PHD 24M
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2-30
Designation
- Current sink for LED from LS1
+ 5 V, power source for LED from LS1
- 5 V, voltage for phototransistor from LS1
- Analog input for phototransistor from LS1
- Current sink for LED from LS2
+ 5 V, power source for LED from LS2
- 5 V, voltage for phototransistor from LS2
- Analog input for phototransistor from LS2
- Current sink for LED from LS3
+ 5 V, power source for LED from LS3
- 5 V, voltage for phototransistor from LS3
- Analog input for phototransistor from LS3
- Current sink for LED from LS4
+ 5 V, power source for LED from LS4
- 5 V, voltage for phototransistor from LS4
- Analog input for phototransistor from LS4
- Current sink for LED from LS5
+ 5 V, power source for LED from LS5
- 5 V, voltage for phototransistor from LS5
- Analog input for phototransistor from LS5
- Current sink for LED from LS16
+ 5 V, power source for LED from LS6
- 5 V, voltage for phototransistor from LS6
- Analog input for phototransistor from LS6
RM3 module - Service Manual
Comment
01750202204 A
Head unit
Stationary drum module
Connector X41, analog photosensors
1
Connector type:
JST PHD 16M
2
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Designation
- Current sink for LED from LS7
+ 5 V, power source for LED from LS7
- 5 V, voltage for phototransistor from LS7
- Analog input for phototransistor from LS7
- Current sink for LED from LS8
+ 5 V, power source for LED from LS8
- 5 V, voltage for phototransistor from LS8
- Analog input for phototransistor from LS8
- Current sink for LED from LS9
+ 5 V, power source for LED from LS9
- 5 V, voltage for phototransistor from LS9
- Analog input for phototransistor from LS9
- Current sink for LED from LS10
+ 5 V, power source for LED from LS10
- 5 V, voltage for phototransistor from LS10
- Analog input for phototransistor from LS10
01750202204 A
RM3 module - Service Manual
Comment
2-31
Stationary drum module
Head unit
Connector X42, mechanical thickness gauge
1
Pin
1
2
3
4
5
6
2-32
Connector type:
MicroMatch 6F
Designation
Measuring input for 1st analog hall sensor
GND
Comment
+5V
Measuring input for 2nd analog hall sensor
GND
+5V
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Connector X62, 4+4 additional controller
Connector type:
JST PHD 22M
1
2
Pin
1
2
3
Designation
VCC
VCC
CAN-H
4
5
6
7
CAN-L
GND
GND
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Enable_Motors_Master
Safety_Shutdown
GNDP
GNDP
GNDP
GNDP
GNDP
GNDP
P36V
P36V
P36V
P36V
P36V
P36V
P36V
ResetN
01750202204 A
RM3 module - Service Manual
2-33
Stationary drum module
Head unit
RM3 Master controller extension
Technical data
2-34
RM3 module - Service Manual
01750202204 A
Head unit
Stationary drum module
Pin assignment for master controller RM3
extension
X1
X2
X3
X4
X5
Unipolar magnets
Mechanical thickness message
Master controller
I²C1 from slave-microcontroller
Motor M1
X8
X9
X10
X11
Unipolar magnets
I²C1 from slave-microcontroller
I²C1 from slave-microcontroller
I²C1 from slave-microcontroller
Connector X1, unipolar magnets
Connector type:
JST PA 4M
1
Pin
1
2
3
4
Name
unip. magnet MA1 unip. magnet MA1 +
unip. magnet MA2 unip. magnet MA2 +
01750202204 A
RM3 module - Service Manual
2-35
Stationary drum module
Head unit
Connector X2, mechanical thickness sensor
Connector type:
MicroMatch 6F
1
Pin
Name
Measuring input for 1st analog hall sensor
GND
1
2
3
Remarks
+5V
4
5
Measuring input for 2nd analog hall sensor
GND
+5V
6
Connector X3, master controller
Connector type:
JST PHD 22M
1
2
Pin
Name
1
2
3
4
5
6
7
8
9
10
2-36
Bezeichnung
VCC
VCC
CAN-H
CAN-L
GND
GND
ResetN
Enable_Motors_Master
Safety_Shutdown
GNDP
RM3 module - Service Manual
01750202204 A
Head unit
11
12
13
14
15
16
17
18
19
20
21
22
Stationary drum module
GNDP
GNDP
GNDP
GNDP
GNDP
P36V
P36V
P36V
P36V
P36V
P36V
P36V
Connector X5, X9, X10, X11, I²C0 from slave-microcontroller
Connector type:
JST PA 7M
1
Pin
Name
1
2
3
4
5
6
7
Remarks
5V
I0.SDA (I²C serial data)
I0.SCL (I²C clock)
GND logic
01750202204 A
RM3 module - Service Manual
2-37
Stationary drum module
Head unit
Connector X6, motor M1
5
Connector type:
Molex Mini-Fit Jr. 8M
1
Pin
1
2
3
4
5
6
7
8
Name
Remarks
Motor +
Clock signal 2 from motor M1
Clock signal 1 from motor M1
Motor +5 V
GND
Connector X8, unipolar magnets
Connector type:
JST PA 5M
1
Pin
1
2
3
4
5
2-38
Name
unip. magnet MA3 unip. magnet MA3 +
unip. magnet MA4 unip. magnet MA4 +
Reserved
RM3 module - Service Manual
01750202204 A
Safe units
Overview of Components
The following sections offer an overview of the individual components of the
safe units.
01750202204 A
RM3 module - Service Manual
3-1
Overall view
Safe units
Overall view
RM3 4-cassette
1
2
6
3
7
4
8
5
9
10
1
2-5
6
7 - 10
Distributor module CRS with transfer and separator transport unit
VS module recycling
Reject/retract/CAT 3 cassette
CINEO standard cassettes
*: The illustration shows a model with four cassettes. The model can also be equipped with
five cassettes arranged on top of one another.
3-2
RM3 module3-2 - Service Manual
01750202204 A
Safe units
Overall view
RM3 4+4-cassette
1
4
5
2
6
7
8
3
9
1
2
3
4
5
6
7
8
9
Distributor module Transport 1
Check/cash transfer mechanism
Compact cassettes
Distributor module Transport 3
Distributor module top part
Distributor module base
Distributor module Transport 2
Reject/retract/CAT 3 cassette
CINEO standard cassettes
01750202204 A
RM3 module - Service Manual
3-3
Overall view
Safe units
Firmware
The master controller is mounted on the distributor module. The master
firmware (RM3_ATS.FRM) includes firmware for all slave controllers that are
distributed throughout the system. The master controller is connected to the
system unit via a USB interface.
The bootstrap loader (booter) is also loadable – if an update is ever required,
separate information will be sent via the Service-Info.
Photosensors
The banknote paths are monitored by photosensors which may exhibit a
certain sensitivity to daylight. The status of the photosensors can be queried in
TESOP or with a test program (QualifyingPlus) (Sensor check).
A warning will be generated in the event of diminishing sensitivity caused by
soiling. The affected photosensor must be cleaned in such cases.
3-4
RM3 module3-4 - Service Manual
01750202204 A
CINEO cassettes
Overview
The CINEO cassettes are used for storing deposited banknotes and for storing
banknotes for withdrawal. Which banknotes are stored in which cassette is
decided in accordance with the product-specific software. There are different
cassettes that are available in different versions.
− Standard cassette
− Compact cassette
Both cassette versions are available in the configuration Basic, Midrange or
High End.
The CINEO cassette Basic includes the following functions:
−
−
−
−
−
−
Recycling function
Withdraw function
Deposit function
With / without lock
Lead-sealable
Fill level measurement
The CINEO cassette Midrange includes the following functions:
−
−
−
−
All functions of the CINEO cassette Basic
Shutter and cover monitoring
Tamper indicator
Optional Cash Management
The CINEO cassette High End includes the following functions:
− All functions of the CINEO cassette Midrange
− Banknote toning technique
A CAT 2 cassette and a reject/retract/category 3 cassette are also used in
addition to the CINEO recycling cassettes.
From the Midrange cassette two insertions without plug contact are permitted,
from the 3rd insertion a plug contact must be present.
01750202204 A
RM3 module - Service Manual
4-1
CINEO cassettes concept
CINEO cassettes
Midrange cassettes should not be inserted into unpowered machines,
as the shutter monitoring function evaluates this process as tampering.
CINEO cassettes concept
Lockable
Lead-sealable
Fill level meter
4-2
Shutter monitoring
+ Cover monitoring
LED
Cash Management
RM3 module - Service Manual
Ink integration
+
01750202204 A
CINEO cassettes
Tamper monitoring
Tamper monitoring
disabled Cash Management
Shutter monitoring with time stamp *)
Cover monitoring with time stamp
with enabled Cash Management
Shutter monitoring with time stamp *)
Cover monitoring with time stamp
Any manipulation of the shutter is
always evaluated as tampering,
cover openings are only documented with a time stamp, the
tamper property is the seal!
Tampering is indicated by the
flashing LED.
Tampering with the shutter is evaluated in the same way as for disabled Cash Management.
Any opening of the cover is evaluated as tampering, as the cover
is only permitted to be opened in
an authorized area (D1000 with
CSM).
Tampering is indicated by the
flashing LED.
*) not for reject/retract CAT3
LED status messages
Status
Manipulated
Period
2000 ms
In device status ok
01750202204 A
Pulse
Duration
1d
20 ms
Permanently on
RM3 module - Service Manual
4-3
Standard cassette Basic/Midrange
CINEO cassettes
Standard cassette Basic/Midrange
1
2
3
4
5
6
1
2
3
4
5
6
4-4
Cover
LED display - Status display (Midrange only)
Space for the rating / cassette label
Handle
Release lever with lead seal possibility
Lock (optional)
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Standard cassette Basic/Midrange
Standard cassette Basic/Midrange opened
2
1
3
1
2
3
4
5
6
7
4
5
6
7
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
01750202204 A
RM3 module - Service Manual
4-5
Compact cassette Basic/Midrange
CINEO cassettes
Compact cassette Basic/Midrange
1
2
3
4
5
6
1
2
3
4
5
6
4-6
Cover
LED display - Status display (Midrange only)
Space for the rating / cassette label
Handle
Release lever with lead seal possibility
Lock (optional)
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Compact cassette Basic/Midrange
Compact cassette Basic/Midrange opened
2
1
3
1
2
3
4
5
6
7
4
5
6
7
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
01750202204 A
RM3 module - Service Manual
4-7
Standard cassette High End
CINEO cassettes
Standard cassette High End
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
4-8
Cover
LCD display – Mode of the banknote toning technique
LED display – Power supply
Interface to the transport containment (infrared interface)
Space for the rating / cassette label
Handle
Release lever
Lock
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Standard cassette High End
Standard cassette High End opened
2
1
3
1
2
3
4
5
6
7
8
4
5
6
7
8
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
Ink cartridge
01750202204 A
RM3 module - Service Manual
4-9
Compact cassette High End
CINEO cassettes
Compact cassette High End
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
4-10
Cover
LCD display – Mode of the banknote toning technique
LED display – Power supply
Interface to the transport containment (infrared interface)
Space for the rating / cassette label
Handle
Release lever
Lock
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Compact cassette High End
Compact cassette High End opened
2
1
3
1
2
3
4
5
6
7
8
4
5
6
7
8
Holding-down clamp on the dispensing side
Height limiter in the cassette lid
Height limiter in the pressure carriage
Release of the height limiter in the pressure carriage
Release button for the setting of the pressure carriage
Pressure carriage
Banknote rails
Ink cartridge
01750202204 A
RM3 module - Service Manual
4-11
Reject/retract/CAT 3 cassette
CINEO cassettes
Reject/retract/CAT 3 cassette
Cassette Basic/Midrange with lock, lead-sealed
1
2
3
4
5
1
2
3
4
5
4-12
Cover
Cover sticker
Tamper indicator (LED)
Handle
Lock
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Reject/retract/CAT 3 cassette
Cassette Basic/Midrange with release lever, lead-sealed
1
2
3
4
5
1
2
3
4
5
Cover
Cover sticker
Tamper indicator (LED)
Handle
Release lever
The reject/retract/CAT 3 cassette contains three separate compartments:
− Banknotes from failed or trial dispensing processes are placed in the reject
compartment.
− Banknotes forgotten or not removed by the customer are placed in the
retract compartment.
− Banknotes suspected to be counterfeit are placed in the KAT 3 compartment.
i
Counterfeit money can also be handled differently, depending on the
regulations of the country in question.
The assignment of these three banknote types to the trays A, B and C is visible for the user because of the cover label. To do so, every tray which is used
by the inserting application has to be marked by a cross on the labels.
01750202204 A
RM3 module - Service Manual
4-13
Reject/retract/CAT 3 cassette
CINEO cassettes
1
2
3
4
1 - 3 Compartments to accept banknotes (labeling: A, B, C)
4 Holding device for the cassette lid
4-14
RM3 module - Service Manual
01750202204 A
CINEO cassettes
CAT 2 cassette
CAT 2 cassette
Banknotes which are recognized as counterfeit or banknotes from errored or
trial dispensing processes are placed in this cassette. The CAT 2 cassette is
available with or without a lock.
Using the CAT 2 cassette to separate certain types of banknotes is
application- and configuration-independent.
i
Version with lock, closed
1
2
3
4
1
2
3
4
Label with usage information (optional)
Cover
Lead seal possibility (holes for inserting the lead wire)
Lock (optional).
01750202204 A
RM3 module - Service Manual
4-15
CAT 2 cassette
CINEO cassettes
Version with lock, open
1
2
3
1 Cover (can be removed when opened)
2 Lead seal possibility (holes for inserting the lead wire)
3 Lock with key
4-16
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Banknote toning technique
The banknote toning technique is only installed in the CINEO high end cassettes.
The current mode of the banknote toning technique of the CINEO high end
cassette is symbolically shown on the LCD display.
LCD display (1) on the
- standard high end cassette
- compact high end cassette
The mode of the banknote toning technique signals the current security level in
the CINEO high end cassette.
01750202204 A
RM3 module - Service Manual
4-17
Banknote toning technique
CINEO cassettes
Modes of the banknote toning technique - CINEO
high end cassette
The following modes are possible in the standard high end cassette and in the
compact high end cassette:
− Init mode
− OFF mode
− Transport mode
− Open shutter mode
− Open safe mode
− Safe mode
− Trustee mode
− Inking mode
− Service note
4-18
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Init mode
Symbol for the init mode in the LCD
display (1).
Display of the high end cassette in the condition on delivery.
The high end cassette is deactivated and needs initialization and configuration
to operate the banknote toning technique.
The configuration is processed with the application program - Cash Supply
Manager (SCM) - and defines the handling process of the supply and disposal
as well as the duration of the timers in the respective modes.
01750202204 A
RM3 module - Service Manual
4-19
Banknote toning technique
CINEO cassettes
OFF mode
Symbol for the OFF mode in the LCD
display (1).
The high end cassette is configurated with the corresponding parameters and
ready for operation.
The high end cassette can be locked, unlocked or opened.
In the OFF mode, the whole sensors of the banknotes toning technique is
switched off.
Only in OFF mode the high end cassette can be opened regularly. Every opening, which is not processed during the OFF mode, is not allowed and is assessed as an attack and causes the initiation of the banknotes toning technique.
4-20
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Transport mode
Symbol for the transport mode in the
LCD display (1).
The timer bar on the right side displays
the remaining time.
The current expiring time bar blinks.
In the transport mode the sensors are so configurated that the high end cassette can be moved or transported in a defined time frame.
In this time frame (timer), the high end cassette have to be transported back in
a safe environment (e.g. transport containment, safe).
15 seconds before the timer expires a signal sound can be heard.
If the high end cassette is not inserted in a system (e.g. safe, trustee shelves)
after the timer is expired, the banknotes toning technique is triggered.
i
You can set the timer with the application program - Cash Supply
Manager (CSM).
This setting of the timer via the CSM is possibly not feasible in countries with statutory regulations.
To switch from the OFF mode to the transport mode, the lock of the
high end cassette have to be locked.
01750202204 A
RM3 module - Service Manual
4-21
Banknote toning technique
CINEO cassettes
Open shutter mode
Symbol for the open shutter mode in
the LCD display (1).
The left and right part of the transport
arrow blink one after another.
The right current expiring timer bar
blinks.
The open shutter mode saves the high end cassette during the removal from
the chassis and during the insertion in the chassis.
The open shutter mode is displayed:
− During the removal, after the pressing of the lock/release lever.
− During the insertion, after the pushing in the chassis.
15 seconds before the timer expires a signal sound can be heard.
i
The timer of the open shutter mode is 30 seconds.
Recommendation:
The high end cassette should be removed and inserted in one pull.
4-22
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Open safe mode
Symbol for the open safe mode in the
LCD display (1).
The timer bar on the right side displays
the remaining time. The current expiring time bar blinks.
The open safe mode is active if the high end cassette is completely inserted in
a device and the safe is open at the same time.
If the safe is close regularly, the high end cassette switches in the safe mode.
If it is removed, the banknotes toning technique switches in the transport mode
or OFF mode, depending on the configuration of the high end cassette.
The open safe mode is equipped with a timer which causes the triggering of
the banknotes toning technique, if it expires. This is a protection against unlocked safes.
15 seconds before the timer expires a signal sound can be heard.
i
You can set the timer with the application program - Cash Supply
Manager (CSM).
01750202204 A
RM3 module - Service Manual
4-23
Banknote toning technique
CINEO cassettes
Safe mode
Symbol for the safe mode in the LCD
display (1).
The safe mode is the normal mode of the high end cassette in a system with a
closed safe.
In the safe mode, cash will be withdrawn and deposited from the high end
cassette.
In the safe mode, the whole sensors of the banknotes toning technique are
switched to armed. The banknotes toning technique will be immediately triggered, in a case of:
− Vibration of the high end cassette
− Position change
− Addressing of the manipulation sensors
− Opening of the high end cassette
− False safe door opening process
− Exceeding and underflow of the temperature limit values
The safe mode can only be switched of by opening the safe regularly or by
underflowing the minimum inventory quantity.
i
4-24
You can set the minimum inventory quantity with the application
programm - Cash Supply Manager (CSM).
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Trustee mode
Symbol for the trustee mode in the
LCD display (1).
To realize a temporary storage of the high end cassettes in the transport and
logistics chain, it is possible to switch the high end cassette to a trustee mode.
These trustees can be in cash centers, in the management area of bank and
retail stores as well as in vehicles for the value transport. The trustee mode is
displayed by safe transport containers.
The following device types switch the high end cassette to the trustee mode:
– Docking station (CINEO D1000)
– Transport container (case)
– Rack in the cash center / back office
– Rack in the WTU vehicle (soft vehicle)
– WTU vehicle docking station
The communication between the trustee and the high end cassette is achieved
partly by the pin and the command or by a infrared interface with a defined
protocol.
In a CINEO D1000 trustee, the high end cassette is prepared for the transport
with a command by the OFF mode. After the high end cassette is completely
removed, the transport mode is directly displayed.
01750202204 A
RM3 module - Service Manual
4-25
Banknote toning technique
CINEO cassettes
Inking mode
Symbol for the inking mode in the LCD
display (1).
All symbols in the LCD display blink.
The inking mode is displayed, if the banknote toning technique was triggered.
4-26
RM3 module - Service Manual
01750202204 A
CINEO cassettes
Banknote toning technique
Service OFF mode
Symbol for the service OFF mode in
the LCD display (1).
The service OFF mode is achieved to perform maintenance and reparations
on the banknotes toning technique.
You can run it with the SOP from the open safe mode.
The high end cassette becomes deactivated and the locking is still closed, not
as in the normal OFF mode.
The high end cassette can only switch to the service OFF mode, if it is pushed
in.
In this mode, all sensors are deactivated and no inadvertent activation can
occur in a service situation.
When the high end cassettes are inserted in the mounting again, they are
activated and armed as soon as the sequence of the safe door and locking
system.
If the case of a jam occurs and the shutter is not closed properly, this would
not trigger an inadvertent activation.
i
You should disassemble the dispensing units, if the cassette were
previously removed. The pushing in of high end cassettes is not allowed, if the dispensing units are not installed.
It would trigger the banknotes toning technique, if you do not regard
this.
01750202204 A
RM3 module - Service Manual
4-27
Banknote toning technique
CINEO cassettes
Service note
Symbols for the service note in the
LCD display (1).
The service not is not a direct mode, but it is displayed during all other modes.
In the LCD display shows an additional spanner.
The service note is shown if:
– a battery replacement is necessary
– an ink tank replacement is necessary
– sensors are defective
– no modes are switchable
i
4-28
If the service note is shown, you should read out and eliminate the
reason as soon as possible with the application program - Cash
Supply Manager (CSM).
RM3 module - Service Manual
01750202204 A
CINEO cassettes
LED display – Power supply
LED display – Power supply
The LED shows the power supply status of CINEO high end cassette.
The cassette status is shown by the
LED display (1).
Meaning of the LED display:
LED off:
No power supply from the system
power supply unit.
LED shines (red):
Power supply from the system power
supply unit.
01750202204 A
RM3 module - Service Manual
4-29
CINEO cassettes
4-30
RM3 module - Service Manual
01750202204 A
Handling the CINEO cassettes
This section describes the following procedures:
− Removing and inserting cassettes
− Opening and closing cassettes
− Filling and emptying cassettes
− Resetting the status display (version-dependent)
− Setting the banknote width and height
Safety instructions
− Make sure that cassettes are not damaged or dropped during transport.
When cassettes are transported in vehicles they must be secured to
prevent them from sliding and being damaged by other objects.
− Protect the cassettes against moisture during transport.
− Allow cassettes which have been in a cold environment sufficient time to
acclimatize before they are used to prevent condensation.
− Insert the cassettes in one uninterrupted motion until you can hear them
lock into position. Do not push them in jerkily, as this could damage the
cassettes or the cassette guide.
− Never pull a cassette out while the system is in operation, because this will
immediately result in a banknote jam.
− Consider the weight of cassettes prior to removal.
01750202204 A
RM3 module - Service Manual
5-1
Safety instructions
Handling the CINEO cassettes
Never stack more than four cassettes
on top of one another for storage and
transport.
Only store the cassettes in the same
orientation as they are inserted into
the CRS, in other words not on their
ends or standing on one side.
5-2
RM3 module5-2 - Service Manual
01750202204 A
Handling the CINEO cassettes
CAT 2 cassette
CAT 2 cassette
Removing the CAT 2 cassette
The reel storage unit has been
removed in the illustration for better
understanding.
Press the green release lever in the
direction of the arrow (1). The CAT 2
cassette then springs out slightly.
Pull the CAT 2 cassette out of the
compartment in the direction of the
arrow (2).
Inserting the CAT 2 cassette
•
Push the CAT 2 cassette into the compartment until
it engages.
01750202204 A
RM3 module - Service Manual
5-3
CAT 2 cassette
Handling the CINEO cassettes
Emptying the CAT 2 cassette
Opening the CAT 2 cassette
Insert the cassette key into the
cassette lock and turn the key to the
right as far as possible (1). Press the
green handle (2) to release the
cassette lid and open it in the direction
shown by the arrow (3).
Remove the content.
5-4
RM3 module5-4 - Service Manual
01750202204 A
Handling the CINEO cassettes
Reject/retract/CAT 3 cassette
Closing the CAT 2 cassette
Close the cassette lid in the direction
of the arrow (1) until it locks into
position. After this turn the cassette
key (2) to the left and remove it.
Reject/retract/CAT 3 cassette
Removing the cassette
Push the green release lever (1) down.
The cassette springs forward a little.
Flip the handle up (2) and pull the
cassette out of the compartment in the
direction of the arrow (3).
01750202204 A
RM3 module - Service Manual
5-5
Reject/retract/CAT 3 cassette
Handling the CINEO cassettes
Inserting the cassette
Push the cassette in the direction of
the arrow (1) into the compartment
until it engages.
Emptying the cassette
Opening a cassette with a lock
Insert the cassette key into the
cassette lock, turn the key to the right
as far as possible (1) and open the
cassette lid (2).
5-6
RM3 module5-6 - Service Manual
01750202204 A
Handling the CINEO cassettes
Reject/retract/CAT 3 cassette
Opening a cassette with a release
lever
Pull the green release lever (1) all the
way to the left and open the cassette
lid (2).
Remove the banknotes from the
individual cassette compartments.
Pay attention to allocating the cash
removed to the compartments
specified on the cover sticker.
01750202204 A
RM3 module - Service Manual
5-7
CINEO cassette
Handling the CINEO cassettes
Closing a cassette with a lock
Close the cassette lid, turn the
cassette key in the lock to the left (1)
as far as possible, and remove it.
Closing a cassette with a release
lever
Push the release lever (1) to the left as
far as possible and close the cassette
lid.
The cassette lid then engages in the
latching mechanism, and the lever
automatically returns to its original
position.
CINEO cassette
The handling is shown by illustrations which display the CINEO standard
cassettes. The handling of the CINEO cassettes compact is the same except it
is stated otherwise.
5-8
RM3 module5-8 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Removing the CINEO cassette from the safe unit
Push the green release lever (1) down.
The cassette springs forward a little.
Flip the handle up (2) and pull the
cassette out of the compartment in the
direction of the arrow (3).
i
After the high end cassette was removed, it has to be transported back
in a safe environment (e.g. transport containment, safe) in a defined
time frame (timer).
Installing the CINEO cassette in the safe unit
Push the cassette in the direction of
the arrow (1) into the compartment
until it engages.
Removing CINEO compact cassettes from the
rear safe unit (RM3 4+4-cassette only)
i
The safe unit must be pulled out as far as possible.
01750202204 A
RM3 module - Service Manual
5-9
CINEO cassette
•
Handling the CINEO cassettes
Press the release in the direction of the arrow (1) and use the green handle
to push the rear safe unit to the rear as far as possible (2).
Use the green handle to swing the rear
safe unit out approx. 45 degrees to the
left.
5-10
RM3 module5-10 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Push the green release lever (1) down.
The cassette springs forward a little.
Flip the handle up (2) and pull the
cassette out of the compartment in the
direction of the arrow (3).
i
After the high end cassette was removed, it has to be transported back
in a safe environment (e.g. transport containment, safe) in a defined
time frame (timer).
Inserting CINEO compact cassettes into the rear
safe unit (RM3 4+4-cassette only)
Push the cassette into the
compartment in the direction of the
arrow until it engages.
01750202204 A
RM3 module - Service Manual
5-11
CINEO cassette
Handling the CINEO cassettes
Press the green latching mechanism in
the direction of the arrow (1) and
swing the rear safe unit to the right
until it engages.
Use the green handle to pull the rear
safe unit forwards until it engages.
5-12
RM3 module5-12 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Inserting the high end cassette in the docking
station
Push the cassette in the docking
station CINEO D1000.
If the cassette is pushed in, the LCD
display (1) shows the symbol - trustee
mode.
Switch the cassette in the OFF mode
for further operation or to open it and
to remove / refill banknotes.
i
You can switch to the OFF mode with the application program – Cash
Supply Manager (CSM).
01750202204 A
RM3 module - Service Manual
5-13
CINEO cassette
Handling the CINEO cassettes
Removing the cassette from the docking station
Close the cassette lid until the release
lever engages (1).
The LCD display shows still the OFF
mode.
Turn the cassette key in the lock to the
left (2) as far as possible and remove
it.
After the cassette is locked, the LCD
display switches from the OFF mode
to the trustee mode.
Pull the cassette out from the docking
station CINEO D1000 (3).
During the pulling out, the LCD display
switches from the trustee mode in the
transport mode.
5-14
RM3 module5-14 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Opening the cassette
i
You should only open the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the opening is not possible,
if a transport mode is used during the process.
Cassette with lock
Insert the cassette key into the
cassette lock and turn the key to the
right as far as possible (1).
Push the green release lever upwards
(2) and open the cassette lid (3).
Cassette without lock
Push the green release lever upwards
(2) and open the cassette lid (3).
Closing the cassette
i
You should only close the CINEO high end cassette in the docking
station CINEO D1000 and in the OFF mode.
Without the docking station CINEO D1000 the closing is not possible,
if a transport mode is used during the process.
01750202204 A
RM3 module - Service Manual
5-15
CINEO cassette
Handling the CINEO cassettes
Cassette with lock
Close the cassette lid until the release
lever engages, turn the cassette key in
the lock to the left (1) as far as
possible, and remove it.
Cassette without lock
Close the cassette lid until the release
lever engages.
5-16
RM3 module5-16 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Removing/refilling banknotes
Use the loading aid shown in the
picture below to remove or fill the
banknotes or the docking station
CINEO D1000.
The docking station is necessary for
high end cassettes.
The loading aid facilitates the
procedure and prevents the banknotes
from falling over.
(Loading aid order number:
7595300720)
i
•
You should only remove and refill the banknotes in the high end
cassette in the OFF mode.
Insert the cassette in the docking station CINEO D1000 or put it on the
loading aid.
•
Switch the high end cassette to the OFF mode.
•
Open the cassette.
01750202204 A
RM3 module - Service Manual
5-17
CINEO cassette
Handling the CINEO cassettes
Press the green release button (1)
downwards and push the pressure
carriage as far as possible towards the
cassette handle side (2).
Remove the banknotes or place the
banknotes in the middle of the
cassette.
After filling banknotes, depress the
green release button (1) and push the
pressure carriage in the direction of
the arrow (2) until it is in front of the
banknotes, preventing them from
falling over. The inserted banknotes do
not need to be pressed.
i
5-18
When filling the cassettes, refer to the information and notes in the
section "Refill notes“.
RM3 module5-18 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Refill notes
Preparing banknotes
Check the banknotes for damage before you put them into a cassette.
Sort out damaged banknotes and/or remove clips, needles or other foreign
objects.
i
Banknotes that have been torn,
taped, dog-eared, creased,
stapled or clipped may not be
used.
Remove any bank wrappers made of
paper, plastic or rubber before
inserting the banknotes.
01750202204 A
RM3 module - Service Manual
5-19
CINEO cassette
Handling the CINEO cassettes
If you use new banknotes, you must
separate the banknotes at the cut
edges. Carefully fan the banknote
bundles and bend them several times
in various directions.
General instructions for filling the cassette
Insert the banknote bundles into the
cassette so that the silver stripes or
other raised embossing of the
individual bundles point alternately to
the left and to the right.
5-20
RM3 module5-20 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
New and used banknotes
If you use new and used banknote
bundles in one cassette, always insert
the bundles with the used banknotes
into the cassette first.
Then insert the bundles with the new
banknotes after you have separated
them at the cut edges (see section
"Editing banknotes").
Deformed banknote bundles
Insert banknote bundles which were
deformed by packaging (bands with
paper, plastic or elastic bands) as
follows:
Split the bundles and turn the first half
of the bundle so that the bulging side
is pointing towards the pressure
carriage.
Insert the two bundle halves into the
cassette as shown in this picture.
Please do not use any extremely
deformed banknotes.
01750202204 A
RM3 module - Service Manual
5-21
CINEO cassette
Handling the CINEO cassettes
Always insert banknote bundles which
have been bent horizontally by their
packaging in such a way that the
bulging side of the bundle is pointing
towards the pressure carriage.
Take the banknote bundles from the
packaging, fan the banknotes and put
them into the cassette as shown in the
picture.
1
The banknotes are now positioned in
the cassette as shown in Figure (1).
Stroke across the banknotes towards
the pressure carriage as shown in
Figure (2).
2
5-22
RM3 module5-22 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
Special comments for deformed banknotes
Possible deformation of banknotes
Type A:
Type B:
Bulge near the hologram S shape
Type C:
Wavy shape
Type A:
Turn the bundle so that the deformed
corner of the banknote is pointing
towards the cassette end from which
the banknotes are dispensed and not
to the pressure carriage.
01750202204 A
RM3 module - Service Manual
5-23
CINEO cassette
Handling the CINEO cassettes
Type B:
Bundles with a pronounced S shape
exceeding 5 mm (0.2") should not be
used.
If no other banknote bundles are
available, the entire bundle needs to
be formed to a U shape as to be fit for
use. Insert these bundles so that the
deformed corners are pointing towards
the cassette end from which the
banknotes are dispensed and not
towards the pressure carriage.
Type C:
If the bundle has a wavy shape as a
result of being tied, turn it so that the
deformed corners are pointing towards
the end from which the banknotes are
dispensed and not towards the
pressure carriage.
5-24
RM3 module5-24 - Service Manual
01750202204 A
Handling the CINEO cassettes
CINEO cassette
The following illustration shows in which order deformed banknotes have to be
inserted.
Note that the deformed corners of the banknotes must always point to the side
from which the notes are dispensed. The bulging side always has to point to
the pressure carriage/cassette handle.
01750202204 A
RM3 module - Service Manual
5-25
CINEO cassette
5-26
Handling the CINEO cassettes
RM3 module5-26 - Service Manual
01750202204 A
Sensors, actuators and transport
paths
Sensors and actuators
The following illustration shows the positions of individual components in the
RM3 module.
01750202204 A
RM3 module - Service Manual
6-1
Sensors and actuators
Sensors, actuators and transport paths
RM3
Escrow
(Reel storage
fixed position)
Banknote
reader
Collect
unit-
Aligning station
Input/output
module
customer tray
KAT 2
Transfer transport safe
Distributor module
CRS
6-2
Reject/Retract/
CAT3-cassette
VS1
Recycling cassette 1
VS2
Recycling cassette 2
VS3
Recycling cassette 3
VS4
Recycling cassette 4
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
RM3 compact
RS1
BVM
COLLECTOR
CENTRALIZATION UNIT
INPUT_
OUTPUT
MODULE
DISPOSAL SAFE
01750202204 A
DISTRIBUTION
MODULE
REJECT- RETRACTL3-CASSETTE
VS1
CASSETTE 1
VS2
CASSETTE 2
VS3
CASSETTE 3
VS4
CASSETTE 4
RM3 module - Service Manual
6-3
Sensors and actuators
Sensors, actuators and transport paths
RM3 4+4
Escrow (Reel storage
fixed position)
Aligning
station
Banknote
reader
KAT 2
Collect
unit
Input/output
module
customer
tray
Transfer transport safe
Distributor module
CRS
Reject/Retract/
CAT3-cassette
VS1
Compact cassette 1
VS1
Standard cassette 1
VS2
Compact cassette 2
VS2
Standard cassette 2
VS3
Compact cassette 3
VS3
Standard cassette 3
VS4
Compact cassette 4
VS4
Standard cassette 4
The following illustrations provide an overview of the location of electrical
elements in the RM3 module.
6-4
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
RM3 head unit
AU_BSL6
AU_BSL8
AU_BSL2
AU_SL2
TUA_SL2
TUB_SM1
AU_BSL5
AU_BSL7
AU_BSL4
IOC_SM4
TUA_SL1
IOC_SM1 IOC_CL
IOC_SM3
AU_BSL1
AU_SL1
COLLECTOR
AU_BSL3
RS1
INPUT_OUTPUT
MODULE
BVM
CENTRALIZATION UNIT
CAT_2
RS1_BLDC1
TUB_SL1
TUD_SL1
TUC_BLDC2
TUC_BLDC3
TUC_BLDC1
IOT_SL1
TUC_SL1
IOT_CL
IOT_SM2
IOT_SM1 IOT_SL2
IOT_BLDC1
IOC_DPS4
TUA_FL1
TUB_PS1a-d TUB_DPS3
TUB_FL1
TUA_DPS3
AU_PS2 TUB_PS2
AU_PS1
AU_PS3
TUC_DPS3
TUB_FL2
TUA_DPS2
IOC_PS1a-b
TUA_DPS1
IOC_PS4
IOC_DPS2
IOC_DPS3
IOC_DPS1
IOC_DPS7
TUA_FL2
IOC_PS2a-d
RS1_PS2
RS1_PS3
RS1_PS1
IOC_DPS5
RS1_DPS1
TUB_DPS1
TUB_DPS2
RS1_DPS2
IOC_PS3a-b
RS1_PS4
BVM
BVM_UV
COLLECTOR
INPUT_OUTPUT
MODULE
RS1
IOT_PS1
IOT_PS2a-c
CENTRALIZATION UNIT
IOT_DPS1a
CAT_2
IOT_DPS1b
TUC_DPS1
TUC_FL2
TUC_PS2a
TUC_FL1 AU_PS4
TUG_DPS1
TUD_PS1 TUD_DPS1
TUC_PS2b TUC_FL3 TUC_PS2c
TUC_DPS2a
TUC_DPS2b
DISPOSAL SAFE
TUC_PS3a TUC_PS1a IOC_
IOT_
IOT_PS3a-b
TUC_PS3b TUC_PS1b HS2a-b PS4a-g
TUC_DPS2c TUA_DPS4
IOC_DPS8 IOC_HS1a-b
IOT_DPS2
IOT_DPS3
IOT_DPS4
BVM_HR_CAM
BVM_TI_LS
BVM_SENS1
BVM_SENS2
BVM_TAPE
BVM_SENS3
BVM
BVM_HRT_CAM
BVM_ENC
BVM_MAGN
01750202204 A
RM3 module - Service Manual
6-5
Sensors and actuators
Sensors, actuators and transport paths
RM3 head unit compact
Motor function
RS1_BLDC1
AU_BSL6
AU_BSL8
AU_BSL2
RS1
AU_SL2
AU_BSL5
AU_BSL7
AU_BSL1
AU_SL1
AU_BSL4
TUB_SL1
TUB_SM1
AU_BSL3
CENTRALIZATION UNIT
TUC_BLDC3
TUC_SL1
6-6
RM3 module - Service Manual
TUC_BLDC2
01750202204 A
Sensors, actuators and transport paths
TUA_SL2 IOC_SM4
Sensors and actuators
IOC_CL
TUA_SL1 IOC_SM1
IOC_SM3
COLLECTOR
INPUT_OUTPUT
MODULE
BVM
CENTRALIZATION
UNIT
TUC_BLDC3
TUC_BLDC1
IOT_SL1
IOT_CL
IOT_BLDC1
01750202204 A
IOT_SM1
IOT_SM2
RM3 module - Service Manual
IOT_SL2
6-7
Sensors and actuators
Sensors, actuators and transport paths
Sensor system without motor function and guide elements
RS1_PS2
RS1_PS3
RS1_PS4
RS1_PS1
RS1_DPS1
RS1_DPS2
TUF_PS1
TUB_DPS3
RS1
TUB_FL1
TUB_DPS2
TUB_PS2
AU_PS2
AU_PS1
AU_PS3 TUC_DPS3
TUB_FL2
TUB_DPS1
TUF_SW1
TUB_PS1a-d
TUC_DPS1
CENTRALIZATION UNIT
TUC_PS2a
TUC_PS2b
TUC_FL1 AU_PS4
TUC_FL3
TUC_DPS2a
DISPOSAL SAFE
6-8
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
IOC_DPS1
IOC_PS4
IOC_DPS4
IOC_DPS2
IOC_DPS3
IOC_DPS7
IOC_PS2a-d
TUA_FL1 IOC_PS1a-b
TUA_DPS3 TUA_DPS1
TUA_DPS2
TUA_FL2
AU_PS1
IOC_DPS5
IOC_PS3a-b
COLLECTOR
BVM
BVM_UV
INPUT_OUTPUT
MODULE
IOT_PS1
IOT_PS2a-c
IOT_DPS1a
IOT_DPS1b
TUC_FL3 TUC_PS2c TUC_PS3a TUC_PS1a IOC_
IOT_PS3a-b
IOT_DPS2
TUC_DPS2b
TUC_PS3b TUC_PS1b DPS8
IOT_DPS3
TUC_DPS2c TUA_DPS4
IOC_
IOC_HS1a-b
IOT_DPS4
HS2a-b IOT_PS4a-g
DISPOSAL SAFE
01750202204 A
RM3 module - Service Manual
6-9
Sensors and actuators
Sensors, actuators and transport paths
Safe unit RM3
DM_PS2b
DM_DPS8
DM_PS2a
DM_FL1 DM_FL2
DM_BSL2
DM_PS1a
DM_PS3
RRL3_SW1
DM_DPS7
RRL3_FL1
RRL3_FL2
RRL3_FL3
DM_DPS6
DM_DPS5
DM_DPS4
DM_DPS3
DM_PS1b
DM_HS1a
DM_HS1b
DM_DPS1
DM_DPS2
DISTRIBUTION MODULE
String2_VS1_DPS2
RRL3_SL1
String2_CH1_DPS6
Strin2_VS1_DPS3
String2_VS1_PS1
RRL3_SL2
String2_CA1_DPS1
String2_CA1_SW1
String2_VS1_DPS1
String2_VS1_DPS5
String2_VS1_PS6
String2_VS1_PS5
String1_REJECT-RETRACT-L3-CASSETTE
String3_VS1_PS2
String3_VS1_PS3
String2_CASSETTE 1
String2_CA1_AS1
String2
_VS1
String2_VS1_FL1
String2_VS1_SM1
String2_VS1_PS4
String2VS1_DPS4
String2_CASSETTE 2
String2
_VS2
String2_CASSETTE 3
String2
_VS3
String2_CASSETTE 4
String2
_VS4
6-10
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
Safe unit RM3 4+4
DM_HS2a
DM_HS2b
DM_FL1
DM_FL2
DM_DPS2
DM_FL5
DM_DPS4a
DM_DPS3
DM_DPS2a
DM_DPS3a
DM_DPS1
DM_DPS4
DM_DPS1a
DM_SL4
DM_FL4
DM_DPS7
DM_PS4a
DM_PS4b
DM_DPS12
DM_DPS13
DM_DPS5
DM_SL5
DM_SL3
String3_VS1_DPS2
String3_VS1_PS5
DM_HS1a
DM_HS1b
String3_CH1_DPS6
String3_VS1_DPS3
String3_VS1_PS1
String3_VS1_DPS1
String3_VS1_DPS5
String3_VS1_PS6
String1_
RRL3_FL2
String1_
RRL3_FL3
DM_DPS11
DM_DPS11a
DM_FL3
DM_PS5a
DM_PS5b
String1_
RRL3_FL1
DM_SL2
DM_SL1
DM_DPS8
DM_PS2
DM_DCM2
String1_
RRL3_SW1
DM_DCM3
DM_DCM1
DM_CL1
DM_PS7
DM_PS1
DISTRIBUTION MODULE
String1_REJECT-RETRACT-L3-CASSETTE
String2_CH1_DPS6
RRL3_SL1
RRL3_SL2
String2_CA1_DPS1
String3_CA1_SW1
String2_CA1_DPS9
String3_CASSETTE 1
String3_VS1_PS2
String3_VS1_PS3
String2_CASSETTE 1
String3_CA1_AS1
String3
_VS1
String3_VS1_FL1
String3_VS1_PS4
String3_VS1_DPS4
String2_CA1_SM1
String3_VS1_SM1
String3_CASSETTE 2
String3
_VS2
String2_CASSETTE 2
String2
_VS2
String3_CASSETTE 3
String3
_VS3
String2_CASSETTE 3
String2
_VS3
String3_CASSETTE 4
String3
_VS4
01750202204 A
String2_CA1_AS1
String2
_VS1
String2_CASSETTE 4
String2
_VS4
RM3 module - Service Manual
6-11
Sensors and actuators
Sensors, actuators and transport paths
DM_DCM1
DM_DCM2
DM_BSL1
StringX_VS1_SL4
StringX_VS1_SM2
StringX_VS1_SL2
StringX_VS1_SM4
StringX_VS1_SL3
hintere Ebene
vordere Ebene
StringX_VS1_SM1
StringX_VS1_SM3
StringX_VS1_SL1
6-12
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
List of sensors and actuators
RM3 head unit
Motors and actuators
Component
AU_BSL1
AU_BSL2
AU_BSL3
AU_BSL4
AU_BSL5
AU_BSL6
AU_BSL7
AU_BSL8
AU_HS1
AU_HS2
AU_HS3
AU_HS4
AU_HS5
AU_HS6
AU_HS7
AU_HS8
AU_SL1
AU_SL2
IOC_CL
IOC_SM1
IOC_SM3
IOC_SM4
IOT_BLDC1
IOT_CL
IOT_SL1
IOT_SL2
IOT_SM1
IOT_SM2
01750202204 A
Designation
Magnet 1
Magnet 2
Magnet 3
Magnet 4
Magnet 5
Magnet 6
Magnet 7
Magnet 8
Hall Sensor 1
Hall Sensor 2
Hall Sensor 3
Hall Sensor 4
Hall Sensor 5
Hall Sensor 6
Hall Sensor 7
Hall Sensor 8
Magnet 1
Magnet 2
Coupling - Collect unit
Stepper motor 1 - collect unit
Stepper motor 3
Stepper motor 4
Motor 1
Coupling
Magnet
Magnet: Input/output transport
Stepper motor 1: Shutter
Stepper motor 2:
RM3 module - Service Manual
Position
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Collect unit
Collect unit
Collect unit
Collect unit
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
6-13
Sensors and actuators
Sensors, actuators and transport paths
Component
RS_BLDC1
TUA_SL1
TUA_SL2
TUB_SL1
TUB_SM1
Designation
Position
Reel storage
Input/output module
Transport module A, magnet 1
Collect unit
Transport module A, magnet 2
Collect unit
Transport module B, magnet 1
Aligning station
Transport module B, stepper
Aligning station
motor 1
TUC_BLDC1
Transport module C, motor 1
Banknote reader
TUC_BLDC2
Transport module C, motor 2
Aligning station
TUC_BLDC3
Transport module C, motor 3
Aligning station
TUC_SL1
Magnet 1
Aligning station
TUD_SL1
Magnet 1
Aligning station
Transport module A = Transport module head short path RM3/ATS
Transport module B = Transport module head escrow RM3 ATS-BO-TR
Transport module C = Transport module head lower path RM3/ATS
Sensors
Component
AU_PS1
AU_PS2
AU_PS3
AU_PS4
IOC_DPS1
IOC_DPS2
IOC_DPS3
IOC_DPS4
IOC_DPS5
IOC_DPS7
IOC_HS1a-b
IOC_HS2a-b
IOC_PS1a-b
IOC_PS2a-d
IOC_PS3a-b
IOC_PS4
IOT_DPS1a
6-14
Designation
Photosensor 1
Photosensor 2
Photosensor 3
Photosensor 4
Digital photosensor 1
Digital photosensor 2
Digital photosensor 3
Digital photosensor 4
Digital photosensor 5
Digital photosensor 7
Hall Sensor
Hall Sensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
RM3 module - Service Manual
Position
Aligning station
Aligning station
Aligning station
Aligning station
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Input/output module
01750202204 A
Sensors, actuators and transport paths
Component
IOT_DPS1b
IOT_DPS2
IOT_DPS3
IOT_DPS4
IOT_PS1
IOT_PS2a-c
IOT_PS3a-b
IOT_PS4a-g
RS1_DPS1
Designation
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
RS1_DPS2
Digital photosensor
RS1_PS1
Photosensor
RS1_PS2
Photosensor
RS1_PS3
Photosensor
RS1_PS4
Photosensor
TUA_DPS1
TUA_DPS2
TUA_DPS3
TUA_DPS4
TUA_FL1
TUA_FL2
TUB_DPS1
TUB_DPS2
TUB_DPS3
TUB_FL1
TUB_FL2
TUB_PS1a-d
TUB_PS2
TUC_DPS1
TUC_DPS2a
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Photosensor
Photosensor
Digital photosensor
Digital photosensor
01750202204 A
Sensors and actuators
RM3 module - Service Manual
Position
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Collect unit
Collect unit
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Transport module A
Transport module A
Transport module A
Transport module A
Transport module A
Transport module A
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module C
Transport module C
6-15
Sensors and actuators
Component
TUC_DPS2b
TUC_DPS2c
TUC_DPS3
TUC_FL1
TUC_FL2
TUC_FL3
TUC_PS1a
TUC_PS1b
TUC_PS2a
TUC_PS2b
TUC_PS2c
TUC_PS3a
TUC_PS3b
TUD_DPS1
TUD_PS1
TUG_DPS1
Sensors, actuators and transport paths
Designation
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Deflector
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
Photosensor
Digital photosensor
Position
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module D
Transport module D
Transport module G
Banknote reader
Component
BVM_ENC
BVM_HR_CAM
BVM_HRT_CAM
BVM_MAGN
BVM_SENS1
BVM_SENS2
BVM_SENS3
BVM_TAPE
BVM_TI_LS
BVM_UV
6-16
Designation
Motor
Reflection camera
Transmission camera
Magnet sensor
Sensor
Sensor
Sensor
Tape sensor
Light source for transm. camera
UV sensor
RM3 module - Service Manual
Position
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
Banknote reader
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
RM3 head unit compact
Motors and actuators
Component
AU_BSL1
AU_BSL2
AU_BSL3
AU_BSL4
AU_BSL5
AU_BSL6
AU_BSL7
AU_BSL8
AU_HS1
AU_HS2
AU_HS3
AU_HS4
AU_HS5
AU_HS6
AU_HS7
AU_HS8
AU_SL1
AU_SL2
IOC_CL
IOC_SM1
IOC_SM3
IOC_SM4
IOT_BLDC1
IOT_CL
IOT_SL1
IOT_SL2
IOT_SM1
IOT_SM2
RS_BLDC1
TUA_SL1
01750202204 A
Designation
Magnet 1
Magnet 2
Magnet 3
Magnet 4
Magnet 5
Magnet 6
Magnet 7
Magnet 8
Hall Sensor 1
Hall Sensor 2
Hall Sensor 3
Hall Sensor 4
Hall Sensor 5
Hall Sensor 6
Hall Sensor 7
Hall Sensor 8
Magnet 1
Magnet 2
Coupling - Collect unit
Stepper motor 1 - collect unit
Stepper motor 3
Stepper motor 4
Motor 1
Coupling
Magnet
Magnet: Input/output transport
Stepper motor 1: Shutter
Stepper motor 2:
Reel storage
Transport module A, magnet 1
RM3 module - Service Manual
Position
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Aligning station
Collect unit
Collect unit
Collect unit
Collect unit
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Input/output module
Collect unit
6-17
Sensors and actuators
Sensors, actuators and transport paths
Component
TUA_SL2
TUB_SL1
TUB_SM1
Designation
Position
Transport module A, magnet 2
Collect unit
Transport module B, magnet 1
Aligning station
Transport module B, stepper
Aligning station
motor 1
TUC_BLDC1
Transport module C, motor 1
Banknote reader
TUC_BLDC2
Transport module C, motor 2
Aligning station
TUC_BLDC3
Transport module C, motor 3
Aligning station
TUC_SL1
Magnet 1
Aligning station
Transport module A = Transport module head short path RM3/ATS
Transport module B = Transport module head escrow RM3 ATS-BO-TR
Transport module C = Transport module head lower path RM3/ATS
Sensors
Component
AU_PS1
AU_PS2
AU_PS3
AU_PS4
IOC_DPS1
IOC_DPS2
IOC_DPS3
IOC_DPS4
IOC_DPS5
IOC_DPS7
IOC_HS1a-b
IOC_HS2a-b
IOC_PS1a-b
IOC_PS2a-d
IOC_PS3a-b
IOC_PS4
IOT_DPS1a
IOT_DPS1b
IOT_DPS2
IOT_DPS3
6-18
Designation
Photosensor 1
Photosensor 2
Photosensor 3
Photosensor 4
Digital photosensor 1
Digital photosensor 2
Digital photosensor 3
Digital photosensor 4
Digital photosensor 5
Digital photosensor 7
Hall Sensor
Hall Sensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
RM3 module - Service Manual
Position
Aligning station
Aligning station
Aligning station
Aligning station
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Collect unit
Input/output module
Input/output module
Input/output module
Input/output module
01750202204 A
Sensors, actuators and transport paths
Component
IOT_DPS4
IOT_PS1
IOT_PS2a-c
IOT_PS3a-b
IOT_PS4a-g
RS1_DPS1
Designation
Digital photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
RS1_DPS2
Digital photosensor
RS1_PS1
Photosensor
RS1_PS2
Photosensor
RS1_PS3
Photosensor
RS1_PS4
Photosensor
TUA_DPS1
TUA_DPS2
TUA_DPS3
TUA_DPS4
TUA_FL1
TUA_FL2
TUB_DPS1
TUB_DPS2
TUB_DPS3
TUB_FL1
TUB_FL2
TUB_PS1a-d
TUB_PS2
TUC_DPS1
TUC_DPS2a
TUC_DPS2b
TUC_DPS2c
TUC_DPS3
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Photosensor
Photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
01750202204 A
Sensors and actuators
RM3 module - Service Manual
Position
Input/output module
Input/output module
Input/output module
Collect unit
Collect unit
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Reel storage fixed
position
Transport module A
Transport module A
Transport module A
Transport module A
Transport module A
Transport module A
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module B
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
6-19
Sensors and actuators
Component
TUC_FL1
TUC_FL3
TUC_PS1a
TUC_PS1b
TUC_PS2a
TUC_PS2b
TUC_PS2c
TUC_PS3a
TUC_PS3b
TUD_DPS1
TUD_PS1
TUF_PS1
TUF_SW1
Sensors, actuators and transport paths
Designation
Deflector
Deflector
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Digital photosensor
Photosensor
Photosensor
Digital photosensor
Position
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module C
Transport module D
Transport module D
Transport module F
Transport module F
Safe unit
Motors/actuators for distributor module RM3 and RM3 compact
Component
DM_DCM1
DM_DCM2
DM_BSL1
DM_BSL2
VS1_SL1
Designation
Distributor module main drive
Distributor module drive RRK3
Magnet
Magnet
Magnet
Position
Distributor module
Distributor module
Distributor module
Distributor module
VS module recycling
Sensors for distributor module RM3 and RM3 compact
Component
DM_BSL2
DM_DPS1
DM_DPS2
DM_DPS3
DM_DPS4
DM_DPS5
6-20
Designation
Magnet
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
RM3 module - Service Manual
Position
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
01750202204 A
Sensors, actuators and transport paths
Component
DM_DPS6
DM_DPS7
DM_DPS8
DM_FL1
DM_FL2
DM_HS1a
DM_HS1b
DM_HS1b
DM_PS1a
DM_PS1b
DM_PS2a
DM_PS2b
DM_PS3
Sensors and actuators
Designation
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Hall Sensor
Hall Sensor
Hall Sensor
Photosensor
Photosensor
Photosensor
Photosensor
Photosensor
Position
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Motors/actuators for distributor module RM3 4+4
Component
DM_CL1
DM_DCM1
DM_DCM2
DM_DCM3
DM_SL1
DM_SL2
DM_SL3
DM_SL4
DM_SL5
01750202204 A
Designation
Connection RRK3
Distributor module main drive 1
Distributor module main drive 2
Distributor module drive RRK3
Magnet
Magnet
Magnet
Magnet
Magnet
RM3 module - Service Manual
Position
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
6-21
Sensors and actuators
Sensors, actuators and transport paths
Sensors for distributor module RM3 4+4
Component
DM_DPS1
DM_DPS1a
DM_DPS2
DM_DPS2a
DM_DPS3
DM_DPS3a
DM_DPS4
DM_DPS4a
DM_DPS5
DM_DPS7
DM_DPS8
DM_DPS11
DM_DPS11a
DM_DPS12
DM_DPS13
DM_FL1
DM_FL2
DM_FL3
DM_FL4
DM_FL5
DM_HS1a
DM_HS1b
DM_HS2a
DM_HS1b
DM_PS1
DM_PS2
DM_PS4a
DM_PS4b
DM_PS5a
DM_PS5b
DM_PS7
6-22
Designation
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Deflector
Deflector
Deflector
Deflector
Hall sensor
Hall sensor
Hall sensor
Hall sensor
Photo sensor
Photo sensor
Photo sensor
Photo sensor
Photo sensor
Photo sensor
Photo sensor
RM3 module - Service Manual
Position
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
Distributor module
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
Motors/actuators
VS1_SL1
VS1_SL2
VS1_SL3
VS1_SM1
VS1_SM2
VS1_SM3
VS1_SM4
VS1_SM5
Magnet
Magnet
Magnet
VS module, direct current with
gear mechanism
Stepper
Stepper
Stepper
Stepper motor
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
Cassette recycling
Sensors
Component
RRL3_FL1
Designation
Deflector
RRL3_FL2
Deflector
RRL3_SL1
Magnet
RRL3_SL2
Magnet
RRL3_SW1
Switch
VS1_DPS1
VS1_DPS2
VS1_DPS3
VS1_DPS4
VS1_DPS5
VS1_DPS6
VS1_FL1
VS1_PS1
VS1_PS2
VS1_PS3
VS1_PS4
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Digital photosensor
Deflector
Photosensor
Photosensor
Photosensor
Photosensor
01750202204 A
RM3 module - Service Manual
Position
Reject/retract CAT3
cassette
Reject/retract CAT3
cassette
Reject/retract CAT3
cassette
Reject/retract CAT3
cassette
Reject/retract CAT3
cassette
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
VS module recycling
6-23
Sensors and actuators
Component
VS1_PS5
VS1_PS6
VS1_SM5
6-24
Sensors, actuators and transport paths
Designation
Photosensor
Photosensor
Stepper motor
RM3 module - Service Manual
Position
VS module recycling
VS module recycling
Cassette recycling
01750202204 A
Sensors, actuators and transport paths
Sensors and actuators
Abbreviation
AU
BVM
CL
DPS
FL
HS
IOT
PS
RS
RSM
SENS
SL
SM
SW
TUA
TUB
TUC
VS
Aligning station
Banknote reader
Coupling - Collect unit
Digital photosensor
Deflector
Hall sensor
Input/output module
Photo sensor
Reel storage
Reel storage mobile / reel storage motor
Sensor
Magnet
Stepper motor/stepper
Switch
Transport module head short path RM3/ATS
Transport module head escrow RM3 ATS-BO-TR
Transport module head lower path RM3/ATS
VS module recycling
01750202204 A
RM3 module - Service Manual
6-25
Sensors and actuators
Sensors, actuators and transport paths
Position of sensors and actuators
Head unit - Sensor system in the input/output module
customer tray
The sensors in the input/output module customer tray recognize and detect
banknotes which have been inserted folded lengthwise, crosswise and on their
edges.
Triple sensor
The triple sensor is located directly behind the input/output module customer
tray and determines the usability of the banknotes. Double/multiple
withdrawals, foreign objects, improper canting and extreme eccentricity are
identified via a thickness measurement and transferred to the collecting tray
via the short path.
If these notes pass through the rest of the head unit, they will result in
increased jamming problems and this is generally inadmissible.
Metallic and non-metallic objects, such as paper clips, staples, coins, etc. are
detected
− from a thickness of > 0.5 mm (0.02") (mechanical path deflection)
− from a surface area of > 5 mm x 5 mm (0.2" x 0.2") (on the banknote
surface)
Mechanical thickness measurement by means of hall sensors: 1 banknote and
>1 banknote
Position recognition of banknote length in transport direction <53 mm and
>90 mm (<2.09" and >3.54")
Position recognition of banknote width in transport direction >90 mm (>3.54")
Canting detection in transport direction >12°
6-26
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Description of transport paths
This section describes the possible transport paths for the banknotes.
Overview of banknote paths RM3
5
4
2
3
1
7
6
8
10
9
11
12
13
14
1 Input/output module customer tray RM3
01750202204 A
RM3 module - Service Manual
6-27
Description of transport paths
2
3
4
5
6
7
8
9
10
11
12
13
14
Sensors, actuators and transport paths
Input/output module collect unit RM3
Banknote reader
Reel storage fixed position
Upper transport path
CAT 2 cassette
Lower transport path
Transfer transport safe
Reject/retract/CAT 3 cassette
Distributor module RM3
Recycling cassette 1
Recycling cassette 2
Recycling cassette 3
Recycling cassette 4
Rejection of banknotes
The following illustration shows the transport path for unsuitable banknotes,
which are removed from the processing procedure and deposited in the collect
unit.
2
1
1 Input/output module customer tray RM3
2 Input/output module collect unit RM3
6-28
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Counterfeit notes
The following illustration shows the transport path for counterfeit money. The
counterfeit banknotes are removed from the processing procedure and
deposited in the CAT 2 cassette.
3
1
6
1 Input/output module customer tray RM3
3 Banknote reader
6 CAT 2 cassette
The following illustration shows the transport path for banknotes from the reel
storage fixed position to the CAT 2 cassette.
5
4
3
6
4
5
3
6
Reel storage fixed position
Upper transport path
Banknote reader
CAT 2 cassette
01750202204 A
RM3 module - Service Manual
6-29
Description of transport paths
Sensors, actuators and transport paths
Incorrect currency
The following illustration shows the transport path for incorrect currencies or
non-banknotes, which are removed from the processing procedure and
deposited in the collect unit.
5
2
3
1
3
5
2
6-30
1
Input/output module customer tray RM3
Banknote reader
Upper transport path
Input/output module collect unit RM3
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Deposit - Input/output module customer tray to
the reel storage fixed position
The following illustration displays the transport path for the deposit of
banknotes through the reel storage fixed position. A tracing process can be
performed through this path and a cancellation can be executed.
4
3
1
1 Input/output module customer tray RM3
3 Banknote reader
4 Reel storage fixed position
01750202204 A
RM3 module - Service Manual
6-31
Description of transport paths
Sensors, actuators and transport paths
Deposit without reel storage
The following illustration shows the transport path for deposits which are not
effected via the reel storage fixed position. The banknotes are transferred
directly into the safe unit via the banknote reader.
3
1
8
1 Input/output module customer tray RM3
3 Banknote reader
8 Transfer transport safe
6-32
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Deposit - reel storage fixed position to the safe
unit
The following illustration shows the transport path from the reel storage fixed
position to the safe unit.
5
4
3
8
4
5
3
8
Reel storage fixed position
Upper transport path
Banknote reader
Transfer transport safe
01750202204 A
RM3 module - Service Manual
6-33
Description of transport paths
Sensors, actuators and transport paths
Cancellation
The following illustration shows the transport path for banknotes in the event of
a cancellation.
5
4
2
4 Reel storage fixed position
5 Upper transport path
2 Input/output module collect unit RM3
6-34
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Input/output module customer tray to
reject/retract/C 3 cassette
The following illustration shows the transport path for banknotes that are not
removed by the customer. The banknotes are transported from the
input/output module customer tray through the transfer transport safe to the
reject/retract/CAT 3 cassette.
8
9
8 Transfer transport safe
9 Reject/retract/CAT 3 cassette
01750202204 A
RM3 module - Service Manual
6-35
Description of transport paths
Sensors, actuators and transport paths
Multiple dispense from recycling cassettes
The following illustration shows the transport path for multiple/double
withdrawn banknotes. The banknotes in this case are transported from the
recycling cassettes via the distributor module RM3 to the reject/retract/CAT 3
cassette.
10
9
11
12
13
14
9
10
11
12
13
14
6-36
Reject/retract/CAT 3 cassette
Distributor module RM3
Recycling cassette 1
Recycling cassette 2
Recycling cassette 3
Recycling cassette 4
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Deposit/withdrawal
The following illustration shows the transport path for depositing and
withdrawing banknotes.
8
10
11
12
13
14
8
10
11
12
13
14
Transfer transport safe
Distributor module RM3
Recycling cassette 1
Recycling cassette 2
Recycling cassette 3
Recycling cassette 4
01750202204 A
RM3 module - Service Manual
6-37
Description of transport paths
Sensors, actuators and transport paths
Overview of banknote paths RM3 compact
4
5
2
3
1
7
8
10
9
11
12
13
14
6-38
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
1
2
3
4
5
7
8
9
10
11
12
13
14
Description of transport paths
Input/output module customer tray RM3
Input/output module collect unit RM3
Banknote reader
Reel storage fixed position
Upper transport path
Lower transport path
Transfer transport safe
Reject/retract/CAT 3 cassette
Distributor module
CINEO cassette 1
CINEO cassette 2
CINEO cassette 3
CINEO cassette 4
01750202204 A
RM3 module - Service Manual
6-39
Description of transport paths
Sensors, actuators and transport paths
Rejection of banknotes
The following illustration shows the transport path for unsuitable banknotes,
which are removed from the processing procedure and deposited in the collect
unit.
2
1
1 Input/output module customer tray RM3
2 Input/output module collect unit RM3
6-40
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Incorrect currency
The following illustration shows the transport path for incorrect currencies or
non-banknotes, which are removed from the processing procedure and
deposited in the collect unit.
5
2
3
1
3
5
2
1
Input/output module customer tray RM3
Banknote reader
Upper transport path
Input/output module collect unit RM3
01750202204 A
RM3 module - Service Manual
6-41
Description of transport paths
Sensors, actuators and transport paths
Deposit - Input/output module customer tray to
the reel storage fixed position
The following illustration displays the transport path for the deposit of
banknotes through the reel storage fixed position. A tracing process can be
performed through this path and a cancellation can be executed.
4
3
1
1 Input/output module customer tray RM3
3 Banknote reader
4 Reel storage fixed position
6-42
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Deposit without reel storage
The following illustration shows the transport path for deposits which are not
effected via the reel storage fixed position. The banknotes are transferred
directly into the safe unit via the banknote reader.
3
1
8
1 Input/output module customer tray RM3
3 Banknote reader
8 Transfer transport safe
01750202204 A
RM3 module - Service Manual
6-43
Description of transport paths
Sensors, actuators and transport paths
Deposit - reel storage fixed position to the safe
unit
The following illustration shows the transport path from the reel storage fixed
position to the safe unit.
4
5
3
8
4
5
3
8
6-44
Reel storage fixed position
Upper transport path
Banknote reader
Transfer transport safe
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Cancellation
The following illustration shows the transport path for banknotes in the event of
a cancellation.
4
5
2
4 Reel storage fixed position
5 Upper transport path
2 Input/output module collect unit RM3
01750202204 A
RM3 module - Service Manual
6-45
Description of transport paths
Sensors, actuators and transport paths
Input/output module customer tray to reject/
retract/C 3 cassette
The following illustration shows the transport path for banknotes that are not
removed by the customer. The banknotes are transported from the
input/output module customer tray through the transfer transport safe to the
reject/retract/CAT 3 cassette.
8
9
8 Transfer transport safe
9 Reject/retract/CAT 3 cassette
6-46
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
Multiple dispense from CINEO cassettes
The following illustration shows the transport path for multiple/double
withdrawn banknotes. The banknotes in this case are transported from the
CINEO cassettes via the distributor module to the reject/retract/CAT 3
cassette.
10
9
11
12
13
14
9
10
11
12
13
14
Reject/retract/CAT 3 cassette
Distributor module
CINEO cassette 1
CINEO cassette 2
CINEO cassette 3
CINEO cassette 4
01750202204 A
RM3 module - Service Manual
6-47
Description of transport paths
Sensors, actuators and transport paths
Deposit/withdrawal
The following illustration shows the transport path for depositing and
withdrawing banknotes.
8
10
11
12
13
14
8
10
11
12
13
14
6-48
Transfer transport safe
Distributor module CRS
CINEO cassette 1
CINEO cassette 2
CINEO cassette 3
CINEO cassette 4
RM3 module - Service Manual
01750202204 A
Sensors, actuators and transport paths
Description of transport paths
RM3 4+4
8
10
20
9
9
10
11
12
13
14
20
21
22
23
24
21
11
22
12
23
13
24
14
Reject/retract/CAT 3 cassette
Distributor module transport for cassette rack 1
CINEO cassette short 1
CINEO cassette short 2
CINEO cassette short 3
CINEO cassette short 4
Distributor module transport for cassette rack 2
CINEO cassette short 5
CINEO cassette short 6
CINEO cassette short 7
CINEO cassette short 8
01750202204 A
RM3 module - Service Manual
6-49
Description of transport paths
6-50
Sensors, actuators and transport paths
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
This section describes the working steps necessary in the operation of a RM3
modules, e.g. for troubleshooting.
i
In order to access the individual components it is necessary to open
the device and remove the head unit or the safe unit from the device.
Opening of the device and the pulling out of the head unit and the safe
unit are described in the operating manual in the chapter on basic
operation.
After banknote jams have been cleared, perform a reset on the
Service Operator Panel (SOP), followed by a test dispense.
Safety precaution
Never pull out the head unit or the safe unit during operation, as this will
immediately stop the transport motors and possibly result in a note jam.
All components in the RM3 module are monitored by sensors. The system
cannot be operated if a component has not been inserted or closed correctly.
i
Integrated safety switches turn off the head unit’s or safe unit’s drives
as soon as the unit concerned is pulled out of the device. This ensures
that no rotating parts can be touched during the working steps
described below.
All subassemblies of the head and safe unit have to be completely
closed. If this is not the case, an alarm sound can be heard during
inserting, if this function was activated in the application.
Notes on operating the head unit
Some of the working steps involved in operating the head unit can only be
performed in a specified sequence.
When one working step is dependent on another, this fact is pointed out in the
description of the individual working steps.
01750202204 A
RM3 module - Service Manual
7-1
Turning the input/output tray
Handling/clearing banknote jams
Turning the input/output tray
Input/output tray is in the removal
position
Input/output tray is in the
withdrawal position
Turn the input/output tray in the
direction of the arrow (1) upwards to
bring it into the collecting position.
Turn the green wheel under the plate
to move the pressure plate in the
direction of the arrow (2).
Turn the input/output tray in the arrow
direction (3) to bring it into the removal
position. There is no need to change
the current position of the pressure
plate.
7-2
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Turning the input/output tray
Jam in withdrawal position
Remove the banknote(s) in the event
of a jam in this path (1).
Input/output tray is in the collecting
position
Turn the input/output tray in the arrow
direction (1) to bring it into the
withdrawal position.
Turn the input/output tray in the
direction of the arrow (2) to bring it
back into the collecting position.
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RM3 module - Service Manual
7-3
Turning the input/output tray
Handling/clearing banknote jams
Jam in collecting position
Remove the banknote(s) in the event
of a jam in this path (1).
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Handling/clearing banknote jams
Raising/closing the transport module short path
Raising/closing the transport module short
path
Raising the upper flat pass
Insert a finger under the latching
mechanism with the green dot, release
the banknote transport in the direction
shown by the arrow (1) and then swing
it open in the direction of the arrow (2).
Remove the banknote(s) in the event
of a jam in this path (3).
Raising the lower flat pass
Pull the green release lever on the
lower cover upwards and raise it in the
direction of the arrow (1).
Remove the banknote(s) in the event
of a jam in this path (2).
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RM3 module - Service Manual
7-5
Raising/closing the transport module short path
Handling/clearing banknote jams
Closing the lower flat pass
Close the cover in the direction of the
arrow (1).
Closing the upper flat pass
Close the cover in the direction of the
arrow (1) until the latching mechanism
engages.
7-6
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Pulling out/pushing in the cash input/output module
Pulling out/pushing in the cash
input/output module
Fold the handle for releasing the
module forwards (1).
Then pull out the module in the arrow
direction (2) with its green grip, as far
as the stop.
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RM3 module - Service Manual
7-7
Pulling out/pushing in the cash input/output module
Handling/clearing banknote jams
Insert the module in the direction of
the arrow until it engages.
7-8
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Swiveling/closing the cash input/output module forward
Swiveling/closing the cash input/output
module forward
i
– The head module must be pulled out as far as possible.
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
Risk of crushing.
Grasp the module on the green grips only and make sure to not hurt
yourself.
Use the handle on the right-hand side
(1) to swing the module forwards in the
direction of the arrow until the latching
mechanism engages.
Raise the locking lever of the latching
mechanism on the right-hand side (1)
and use the green handle to push the
module to the rear in the direction of
the arrow (2).
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RM3 module - Service Manual
7-9
Swiveling/closing the cash input/output module forward
7-10
RM3 module - Service Manual
Handling/clearing banknote jams
01750202204 A
Handling/clearing banknote jams Opening/closing the collecting tray on the cash input/output module
Opening/closing the collecting tray on the
cash input/output module
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
•
Open the collecting tray in the direction shown by the arrow (1).
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RM3 module - Service Manual
7-11
Opening/closing the collecting tray on the cash input/output module Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path (1).
The collecting tray folds closed in the
direction of the arrow (2) by itself.
7-12
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01750202204 A
Handling/clearing banknote jamsOpening/closing the banknote guide of the cash input/output module
Opening/closing the banknote guide of the
cash input/output module
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
Grip the shaft on the green marks and
raise the banknote guide in the
direction of the arrow (1).
Remove the banknote(s) in the event
of a jam in this path (1).
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RM3 module - Service Manual
7-13
Opening/closing the transport module drum module
Handling/clearing banknote jams
Grip the shaft on the green marks and
close the banknote guide in the
direction of the arrow (1) until it locks
into position.
Opening/closing the transport module
drum module
•
Pull the green latching mechanism (1) up and open the cover in the
direction of the arrow.
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01750202204 A
Handling/clearing banknote jams
Opening/closing the transport module drum module
Hold up the cover (1) and remove the
banknote(s) (2) from this banknote
path in the event of a jam.
Close the cover in the direction of the
arrow (1) until it engages.
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RM3 module - Service Manual
7-15
Pulling out/pushing in the reel storage unit
Handling/clearing banknote jams
Pulling out/pushing in the reel storage unit
•
Press the green latching mechanism (1) outwards. Pull the drum module
out in the arrow direction (2) until the latching mechanism engages (3). This
locking position prevents the reel storage from being pulled out completely
by accident.
7-16
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
•
•
Pulling out/pushing in the reel storage unit
Insert the reel storage unit in the direction of the arrow (1) until the latching
mechanism engages with the completely inserted reel storage unit (2).
Check that the latching mechanism (2) is securing the reel storage.
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RM3 module - Service Manual
7-17
Lifting up/pushing down the reel storage box
Handling/clearing banknote jams
Lifting up/pushing down the reel storage
box
2
•
Pull the release lever (1) upwards and move the reel storage box with the
green handle (2) in the direction shown by the arrow. The box can be
moved to the first latching position approx. 30° backwards.
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01750202204 A
Handling/clearing banknote jams
Lifting up/pushing down the reel storage box
2
•
To fold the reel storage box completely to the back, still hold the box with
the green handle (2), press the safety catch on the green handle (1)
downwards and fold the box completely.
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RM3 module - Service Manual
7-19
Lifting up/pushing down the reel storage box
Handling/clearing banknote jams
2
•
Hold the reel storage box with the green handle (2) while you lift it up until it
locks into position.
7-20
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01750202204 A
Handling/clearing banknote jams
Opening/closing the transport module drum module
Opening/closing the transport module
drum module
i
•
– The reel storage box has to be pushed down (see "Lifting
up/pushing down the reel storage box").
Pull the green latching mechanism (1) in the direction shown by the arrow
and open the banknote path.
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RM3 module - Service Manual
7-21
Opening/closing the in/output reel storage
Handling/clearing banknote jams
Hold up the cover and remove the
banknotes in this banknote path in the
event of a jam.
Close the cover in the direction of the
arrow (1) until it engages.
Opening/closing the in/output reel storage
i
7-22
The reel storage unit must be pulled out as far as the first mounting
(see "Pulling out/pushing in the reel storage").
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Opening/closing the in/output reel storage
Opening/closing the in/output reel storage
To do so, the reel storage has to be removed from the reel storage box. This
can be made at the top or - if the reel storage box is pushed down - at the rear
side.
•
Push the locking bar of the reel storage box in the direction shown by the
arrow (1) to the side and remove the reel storage upwards or backwards
(2).
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RM3 module - Service Manual
7-23
Opening/closing the in/output reel storage
•
Handling/clearing banknote jams
To reinsert the reel storage in the box, slide the locking bar to the side like
during the removing (1) and insert the reel storage (2).
Open the banknote in/output by
releasing the green locking/release
lever (1) and pulling it upwards (2).
Hold up the cover and turn the
handwheel (1) in the event of a jam in
this banknote path and remove the
jammed banknotes (2).
7-24
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01750202204 A
Handling/clearing banknote jams
Opening/closing the upper transport route
The cover closes the banknote
in/output automatically through spring
tension.
Make sure that the cover engages in
place.
Opening/closing the upper transport route
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
– The reel storage unit must be pulled out as far as the first mounting
(see "Pulling out/pushing in the reel storage").
Open the upper transport path by opening the transport module reel storage
and the transport module short path.
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RM3 module - Service Manual
7-25
Opening/closing the upper transport route
•
•
Handling/clearing banknote jams
Press the two green latching mechanisms in the direction of the
input/output module (1) at the same time. The two transport modules are
unlocked and move upwards a little.
Grip the transport module reel storage on the green handle and raise it (2).
7-26
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01750202204 A
Handling/clearing banknote jams
Opening/closing the upper transport route
Grasp the transport module short path
on one of the green handles and open
it in the direction shown by the arrow
(1).
Remove the bank notes in this
banknote path in the event of a jam.
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RM3 module - Service Manual
7-27
Opening/closing the upper transport route
Handling/clearing banknote jams
Close the upper transport path by closing the transport module short path and
the transport module reel storage.
The transport module short path must be closed first, followed by the
transport module reel storage.
i
•
Raise the transport module reel storage in the direction of the arrow (1),
fold the transport module short path (2) closed, followed by the transport
module reel storage (3). Make sure that the latching mechanisms (4) on
both sides engage.
7-28
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01750202204 A
Handling/clearing banknote jams
Opening/closing the banknote validator
Opening/closing the banknote validator
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
– The reel storage unit must be pulled out as far as the first mounting
(see "Pulling out/pushing in the reel storage").
– The upper transport path must be open (see "Opening/closing the
upper transport path").
•
Grip the banknote validator by the green handles and open it as far as
possible.
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RM3 module - Service Manual
7-29
Opening/closing the banknote validator
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
Lower the aligning station (1), use the
green handles to close the banknote
reader in the direction of the arrow (2).
7-30
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Opening/closing the alignment station top part
Opening/closing the alignment station top
part
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
– The reel storage unit must be pulled out as far as the first mounting
(see "Pulling out/pushing in the reel storage").
– The upper transport path must be open (see "Opening/closing the
upper transport path").
– The banknote validator has to be open (see "Opening/closing the
banknote validator").
•
Open the top part of the alignment station with the green handle in the
direction shown by the arrow.
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RM3 module - Service Manual
7-31
Opening/closing the alignment station top part
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
The top part moves down by itself
when it is released.
7-32
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01750202204 A
Handling/clearing banknote jams
Opening/closing the lower transport route
Opening/closing the lower transport route
i
– The cash input/output module must be removed completely (see
"Pulling out/pushing in the cash input/output module").
– The input/output module must be swung forwards (see "Swiveling
the input/output module forwards/closing the input/output module").
– The reel storage unit must be pulled out as far as the first mounting
(see "Pulling out/pushing in the reel storage").
– The upper transport path must be open (see "Opening/closing the
upper transport path").
Open the lower transport path by swinging open the main module.
•
Release the latching mechanisms (1) and swing the main module with the
green handle as far as possible in the direction shown by the arrow (2).
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7-33
Opening/closing the lower transport route
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
•
Swing the main module with the green handle in the direction shown by the
arrow (1) until the latching mechanisms (2) engage.
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01750202204 A
Handling/clearing banknote jams
Notes on operating the safe unit
Notes on operating the safe unit
Some of the working steps involved in operating the safe unit can only be
performed in a specified sequence.
When one working step is dependent on another, this fact is pointed out in the
description of the individual working steps.
Opening/closing the distributor module
i
•
– The safe unit must be pulled out as far as possible.
– The frame adapter restricts access for this action.
Raise the green latching mechanism (1) and swing the distributor module in
the direction of the arrow (2). Hold the safe unit firmly in your other hand to
prevent it from being re-inserted.
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RM3 module - Service Manual
7-35
Notes on operating the safe unit
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
The frame adapter restricts access for this action.
i
•
Swing the distributor module in the direction of the arrow (1) until the
latching mechanism (2) engages correctly.
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Handling/clearing banknote jams
Notes on operating the safe unit
Opening/closing the reject/retract/CAT 3 cassette
transfer
i
•
•
The reject/retract/Cat 3 cassette must be removed from the
compartment (see "Reject/retract/Cat 3 cassette").
To open the cover grasp it at the area identified in green and pull it up and
to the front (1).
To close the cover grasp it at the green edge and press it up and to the
rear (2).
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RM3 module - Service Manual
7-37
Notes on operating the safe unit
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
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01750202204 A
Handling/clearing banknote jams
Notes on operating the safe unit
Opening/closing VS modules
1
2
3
4
•
•
To open a VS module, lift the green latching mechanism (1) on one of the
cassette positions (1-4) upwards and pull the cover in the direction of the
arrow (2).
Close a VS module by closing the shutter in the direction of the arrow (3)
until the latching mechanism engages.
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RM3 module - Service Manual
7-39
Notes on operating the safe unit
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
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01750202204 A
Handling/clearing banknote jams
Raising/closing the distributor module Transport 1
Raising/closing the distributor module
Transport 1
i
•
The safe unit must be pulled out as far as possible.
Press one of the two green latching mechanisms downwards (1) and raise
the transport unit in the direction of the arrow (2).
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RM3 module - Service Manual
7-41
Raising/closing the distributor module top part
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in this path.
Close the transport route in the
direction of the arrow (1).
Raising/closing the distributor module top
part
i
7-42
– The safe unit must be pulled out as far as possible.
– The distributor module Transport 1 must be open.
RM3 module - Service Manual
01750202204 A
Handling/clearing banknote jams
Raising/closing the distributor module top part
Grasp the top part of the distributor
module by one of the two green
handles and swing it open in the
direction of the arrow (1).
Remove the banknote(s) in the event
of a jam in the rear banknote path.
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7-43
Raising/closing the distributor module Transport 2
Handling/clearing banknote jams
Remove the banknote(s) in the event
of a jam in the front banknote path.
Close the distributor module top part in
the direction of the arrow (1).
Raising/closing the distributor module
Transport 2
i
– The safe unit must be pulled out as far as possible.
– The distributor module Transport 1 must be open.
– The distributor module top part must be open.
7-44
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01750202204 A
Handling/clearing banknote jams
Raising/closing the distributor module Transport 2
Grasp the distributor module
Transport 2 by the green handle on
the left-hand side and swing it open in
the direction of the arrow (1).
Remove the banknote(s) in the event
of a jam in this path.
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7-45
Raising/closing the distributor module Transport 3
Handling/clearing banknote jams
Close the distributor module
Transport 2 in the direction of the
arrow (1).
Raising/closing the distributor module
Transport 3
i
– The safe unit must be pulled out as far as possible.
– The distributor module Transport 1 must be open.
– The distributor module top part must be open.
– The distributor module Transport 2 must be open.
7-46
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01750202204 A
Handling/clearing banknote jams
Raising/closing the distributor module Transport 3
Grasp the distributor module
Transport 3 by the green handle on
the left-hand side and swing it open in
the direction of the arrow (1).
Remove the banknote(s) in the event
of a jam in this path.
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7-47
Eliminating a note jam in 4+4 reject/retract/CAT 3 cassette transfer
Handling/clearing banknote jams
Close the distributor module
Transport 3 in the direction of the
arrow (1).
Eliminating a note jam in 4+4
reject/retract/CAT 3 cassette transfer
i
The reject/retract/Cat 3 cassette must have been pulled forward in the
compartment (see "Reject/retract/Cat 3 cassette").
Remove the banknote(s) in the event
of a jam in this path.
7-48
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01750202204 A
Handling/clearing banknote jams
Opening/closing VS modules (rear safe unit)
Opening/closing VS modules (rear safe
unit)
i
•
•
•
The safe unit must be pulled out as far as possible.
To open a VS module, lift the green latching mechanism (1) on one of the
cassette positions (1-4) upwards and pull the cover in the direction of the
arrow (2).
Remove the banknote(s) in the event of a jam in this path (3).
Close a VS module by closing the shutter in the direction of the arrow (4)
until the latching mechanism engages.
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7-49
Opening/closing VS modules (front safe unit)
Handling/clearing banknote jams
Opening/closing VS modules (front safe
unit)
– The safe unit must be pulled out as far as possible.
i
– The rear safe unit must be pushed to the rear
(see "CINEO compact cassette").
1
2
3
4
•
•
•
To open a VS module lift the green latching mechanism (1) on one of the
cassette positions (1-4) upwards and pull the cover in the direction of the
arrow (2).
Remove the banknote(s) in the event of a jam in this path (3).
Close a VS module by closing the shutter in the direction of the arrow (4)
until the latching mechanism engages.
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Handling/clearing banknote jams
01750202204 A
Opening/closing VS modules (front safe unit)
RM3 module - Service Manual
7-51
Opening/closing VS modules (front safe unit)
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Handling/clearing banknote jams
01750202204 A
Settings
Fundamentals
The adjusting dimensions regarding the banknotes as well as the setting procedures for the input/output module and the CINEO cassettes
are described in this section.
In general, the CINEO device is delivered with preset cassettes and
the i/o module is set to the ordered currency.
If there are changes, for example a new banknote format is introduced
or if the device shall be operated with an other, additional currency, the
settings need to be check and, if necessary, changed.
The reliability for the CINEO device is only guaranteed if the setting is
changed as stated in this manual. If not, banknotes could be damaged
or banknote jams could occur.
Banknotes in the following formats can be processed in CINEO devices:
Banknote thickness:
0.08 mm (0.003") to
(0.005") (average value)
Banknote width:
105.00 mm (4.13")to
Banknote heigth:
58.00 mm (2.28")to
0.12 mm
185.00 mm (7.28")
85.00 mm (3.35")
Furthermore, this restriction applies:
Biggest banknote width minus smallest bankbite width has to be less
than or equal to 60mm (2.36").
If the width differences are greater than this, then the aligning station will no
longer be able to center the small banknotes sufficiently.
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RM3 module - Service Manual
8-1
Setting the input/output module to the needed banknote size
Settings
Setting the input/output module to the
needed banknote size
Notes for the banknote width setting and adjusting dimensions
The input/output module has margin setter in the input/output tray and in the
stacking compartment for 5 positions for the setting of the banknote width
each: Pos. 1 = outter (max. width 186 mm (7.32")) to pos. 5 = inner (min, width
154 mm (6.06")).
The adjustment of the margin setters is the next largest position which arises
from the widest banknote to be processed + 2 mm (0.08").
The input/output tray and the stacking compartment must always be
set for midpoint symmetry and to the same width.
Max. banknote width used
in the country in mm
up to 152
153 - 160
161 - 168
169 - 176
177 - 185
8-2
Width setting in the
input/output module
in mm
154
162
170
178
186
RM3 module - Service Manual
Position of the margin setters in the
input/output module
5
4
3
2
1
01750202204 A
Settings
Setting the input/output module to the needed banknote size
Setting the input/output tray to another banknote width
Turn the input/output tray with the
plastic wheel approx. 25° upwards.
1
1
1
Then press the lugs on both sides out of their mountings with a pointed object
(1) and then remove the margin setters upwards (2).
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8-3
Setting the input/output module to the needed banknote size
Settings
The margin setters need to be set symmetric to the midst of the input/output tray.
Reinsert the margin setters to a new
place on the right or on the left.
Do the same with the left margin setter.
Turn the input/output tray back downwards.
8-4
RM3 module - Service Manual
01750202204 A
Settings
Setting the input/output module to the needed banknote size
Setting the stacking compartment to another banknote width
To set the stacking compartment, the stacking compartment needs to be
opened.
i
– The input/output module has to be completely removed (see section
"Handling/clearing banknote jams", "Pulling out/pushing in the cash
input/output module").
– The input/output module must be swung forwards (see section
"Handling/clearing banknote jams", "Swiveling/closing the cash input/output module forward").
Fold the collecting tray in the direction
of the arrow.
Remove the margin setters.
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8-5
Setting the input/output module to the needed banknote size
Settings
The margin setters need to be set symmetric to the midst of the stacking compartment.
Reinsert the margin setters to a new
place on the right or on the left.
The collecting tray folds closed in the
direction of the arrow by itself.
•
•
8-6
Raise the locking lever of the latching mechanism of the input/output module on the right-hand side and use the green handle to push the module to
the rear side.
Push the input/output module inside until it locks into postion.
RM3 module - Service Manual
01750202204 A
Settings
Setting the CINEO cassettes to the needed banknote size
Setting the CINEO cassettes to the needed
banknote size
i
The setting of the CINEO cassette depends on the respective configured cassette type.
The following cartridge types of the CINEO cassettes are possible:
– Recycling cassette
– Deposit cassette
– All-deposit cassette
Setting depending on the banknote width
The side limits in the cassettes can be set to 11 positions:
pos. 0 = outer (max. width 196 mm (7.72")) to pos. 10 = inner (min. width
116 mm (4.57")).
Width settings 1 to 5 in the CINEO cassettes correspond to width settings
1 to 5 in the input/output module.
In general, the banknote width setting of a CINEO cassette for the
dispensing or recycling usage should only be as wide as the banknote
width setting in the input/output module.
CINEO cassette for recycling usage
The alignment station centers the banknotes with a tolerance of +/- 6 mm
(0.24"). Because of this, the note-specific cassettes for recycling usage should
be set to the next wider setting in accordance with the actual banknote width +
2 * 6 mm (0.24") + 2 mm (0.08") (i.e. banknote width + 14 mm (0.55")), but
never wider than the banknote width setting in the input/output module.
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8-7
Setting the CINEO cassettes to the needed banknote size
Actual banknote width
up to
Width setting in the
CINEO cassette
105 mm (4.13")
110 mm (4.33")
118 mm (4.65")
126 mm (4.96")
134 mm (5.28")
142 mm (5.59")
150 mm (5.91")
158 mm (6.22")
166 mm (6.54")
185 mm (7.28")
116 mm (4.57")
124 mm (4.88")
132 mm (5.2")
140 mm (5.51")
148 mm (5.83")
156 mm (6.14")
164 mm (6.46")
172 mm (6.77")
180 mm (7.09")
188 mm (7.4")
196 mm (7.72")
Settings
Position of the margin
setters in the input/output module
10
9
8
7
6
5
4
3
2
1
0
Cassettes for the All-Deposit usage, in which all banknote formats can
be stored, always need to be set a step wider as the setting in the
input/output module.
Cassettes for the Deposit usage, in which only determined banknotes
can be stored, always need to be set a step wider as the setting in a
corresponding cassette for the recycling usage.
Setting depending on the banknote height
Banknote height
up to
63 mm (2.48")
67 mm (2.64")
71 mm (2.8")
74 mm (2.91")
78 mm (3.07")
82 mm (3.23")
85 mm (3.35")
8-8
Recommended
setting
A
B
C
D
E
F
G
RM3 module - Service Manual
01750202204 A
Settings
Setting the banknote width in the CINEO cassettes
Cassettes for the All-Deposit usage, in which all banknote formats can
be stored, as well as cassettes for the deposit usage, in which only
determined banknotes can be stored, always need to be set a step
wider , as stated in the upper table for the biggest banknote height
used in the cassette.
Setting the banknote width in the CINEO
cassettes
Set the banknote width using the left
and right banknote rails. The value
shown on the scale after the banknote
rails have been set corresponds to the
set banknote width.
The following descriptions for releasing and inserting the banknote rails
apply equally to the right and left
banknote rails.
To release and insert the banknote
rails, first press the green release
button (1) downwards and push the
pressure carriage as far as possible
towards the dispensing side (2).
01750202204 A
RM3 module - Service Manual
8-9
Setting the banknote width in the CINEO cassettes
Settings
Releasing banknote rails
Release the rail by pulling up the horizontal tab (1) at the end of the banknote rail until the catch is above the
crosspiece. At the same time push
against the lug (2), and push the rail in
the direction of the cassette handle.
Remove the rail upwards (3).
Inserting banknote rails
First, position the rail on the dispensing side (2) in the required locking
position (1) with the lug pushed under
the edge of the pressure carriage.
Then insert the rail on the cassette
handle side so that the required value
is shown on the scale for the banknote
width. Press the rail downwards in the
direction of the scale and, at the same
time, push it towards the dispensing
side (3). Then push the tab down until
it snaps into place and is positioned
horizontally.
i
8-10
Make sure that both banknote rails are set to the same scale value at
all four positions.
RM3 module - Service Manual
01750202204 A
Settings
Setting the banknote height in the CINEO cassettes
Setting the banknote height in the CINEO
cassettes
i
Remove any banknotes before you set the banknote height.
Three settings need to be entered for the banknote height in the cassette:
1. Setting for the holding-down clamp on the dispensing side
2. Setting for the height limiter on the pressure carriage
3. Setting for the height limiter in the cassette lid
Each of the three adjustment options has a lettered scale from A to G.
i
Make sure that all the settings have the same letter value.
To set the banknote height on the
dispensing side and on the pressure
carriage, first press the green release
button (1) downwards and push the
pressure carriage to the middle of the
cassette (2).
01750202204 A
RM3 module - Service Manual
8-11
Setting the banknote height in the CINEO cassettes
Settings
Dispensing side
•
Press the green release buttons (1) underneath the left and the right holding-down clamp as far as possible in the direction of the cassette side wall
and set the holding-down clamps to the required banknote height (2).
8-12
RM3 module - Service Manual
01750202204 A
Settings
Setting the banknote height in the CINEO cassettes
Pressure carriage
•
Use one finger to hold the release for the height limiter and press it in the
direction of the arrow (1). Set the height limiter in the direction shown by
the arrow (2) to the required banknote height.
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RM3 module - Service Manual
8-13
Setting the banknote height in the CINEO cassettes
Settings
Cassette lid
•
•
Press the release lever (1) outwards and press the height limiter in the
direction of the arrow (2) out of the mounting.
Push the height limiter (1) at the required banknote height into the mounting until the release levers engage.
8-14
RM3 module - Service Manual
01750202204 A
Settings
Error messages of the controller LEDs
Error messages of the controller LEDs
Green
LED
On
On
On
On
On
On
Red LED
Meaning
On
Off
2 x short
blink
3 x short
blink
perm. flashing
On (slight
flickering)
Firmware not present, is not running or is stopped
Normal condition, controller / firmware o.k.
Entry in the EEPROM invalid / not present
01750202204 A
Terminator on the CAN bus not present / resistance
identifier not present
No firmware present, booter is running
PUT has detected an error on the controller.
RM3 module - Service Manual
8-15
Error messages of the controller LEDs
8-16
RM3 module - Service Manual
Settings
01750202204 A
Removal/installation of spare parts
General
This chapter exclusively describes the removal and installation of spare parts
for the RM3 module.
Further information relating to the device can be found in the corresponding
operating, installation and service manuals.
Before working on the RM3 module ensure the device is free from
voltage and remove the connector for the power supply cable from the
RM3 module (also refer to the section entitled "Mains disconnection").
While doing this observe the relevant safety precautions (refer to the
"Introduction" chapter in the device's service manual).
Always observe the ESD guidelines and use ESD protection
equipment when handling electronic components and boards.
When replacing spare parts never populate the spare part with
electronic components from the dismantled part, unless this is
explicitly specified.
Mains disconnection
•
Open the device (see chapter "Basic Operation" in the device's operating
manual).
•
Shut down the system.
•
Switch the device off at the main switch of the power distributor.
01750202204 A
RM3 module - Service Manual
9-1
Input/output module
Removal/installation of spare parts
Input/output module
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Disconnect the connectors (1) with a
screwdriver if necessary.
Unclip the cable holder (1).
Pull the cable (2) behind the shaft (3)
outwards and upwards.
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
9-2
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Input/output module
Detach connectors (1) and (2).
Unclip the cable holder (4).
Use the green handle (1) to swing the
input/output module in the direction of
the arrow until the latching mechanism
engages.
Detach connector (1).
Unclip the cable holders (2) to (7) and
set the cables aside.
01750202204 A
RM3 module - Service Manual
9-3
Input/output module
Removal/installation of spare parts
Press the latching mechanism (1) to
the rear in the direction of the arrow.
Use the green lever to swing the
input/output module to the rear.
Push the input/output module inwards
(approx. 1 cm) until the pin (1) is
exposed on both sides.
Raise the input/output module
(see arrow) ...
9-4
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Input/output module
... until the pin (2) is exposed on both
sides.
Remove the input/output module
upwards.
Reinstall it by following the same steps
in reverse order.Note the following
instructions for installation.
Installation instructions
When inserting the input/output
module proceed as follows:
Insert the pin (1) on both sides to
begin with.
Push the input/output module to the
rear slightly.
Then insert the pin (2) on both sides.
Make sure the banknote settings are transferred from the removed
input/output module. For more information about the input/output
module please refer to the Settings chapter.
01750202204 A
RM3 module - Service Manual
9-5
Input/output module collect unit CRS
Removal/installation of spare parts
Input/output module collect unit CRS
•
Dismantle the input/output module (see section "Input/output module").
Remove the screw (1) and the
underlying ground connection.
Remove the screws (1) and (2).
Swing the input/output module collect
unit slightly in the direction of the
arrow.
Detach connector (1).
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RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Input/output module collect unit CRS
Detach connectors (1) and (2).
Disconnect the ribbon cable (3).
Remove the input/output module
collect unit.
Reinstall it by following the same steps
in reverse order.
Note the following instructions for
installation.
Installation instructions
When installing the input/output
module collect unit please make sure
the pin (1) on the collect unit engages
in the notch (2) of the customer tray on
both sides.
When connecting the ribbon cable
ensure it is placed in front of the
cables that are running crosswise.
Make sure the banknote settings are transferred from the removed
collect unit. For more information about the collect unit please refer to
the Settings chapter.
01750202204 A
RM3 module - Service Manual
9-7
Reel storage fixed position
Removal/installation of spare parts
Reel storage fixed position
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Press the green latching
mechanism (1) outwards and pull the
reel storage in the direction of the
arrow (2) as far as possible.
Remove the screw (1) and swing the
red latching mechanism upwards in
the direction of the arrow.
Press the green latching
mechanism (1) outwards and remove
the reel storage in the direction of the
arrow (2).
Reinstall it by following the same steps
in reverse order.
9-8
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
RM3 reel storage head unit compact
RM3 reel storage head unit compact
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Remove the locking plate (1) and
detach the gas spring from the guide.
Pull the release lever (1) upwards and
swing the reel storage box in the
direction of the arrow by using the
green handle (2). The box can now be
moved to the first latching position
approx. 30° backwards.
To swing the reel storage box open
completely, hold the box by the green
handle (2), depress the safety catch
on the green lever (1) and swing the
box down completely.
01750202204 A
RM3 module - Service Manual
9-9
RM3 reel storage head unit compact
Removal/installation of spare parts
Remove the cover of the master
controller by unclipping it (1 - 4).
Disconnect the connectors (1-3) from
the main controller.
Disconnect the 36 V power supply
cable (1) and remove it from the cable
channel (2).
9-10
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
RM3 reel storage head unit compact
The cables (1) must be pulled out
through the opening in the side
cover (2).
Then press the two latching
mechanisms (1) in the direction of the
arrow and remove the reel storage box
from the top part.
Reinstall it by following the same steps
in reverse order.
01750202204 A
RM3 module - Service Manual
9-11
Cassette CAT 2
Removal/installation of spare parts
Cassette CAT 2
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Press the green release lever in the
direction of the arrow.
The cassette then springs out slightly.
Use the green handle (1) to pull the
cassette from the compartment.
Proceed in reverse order to insert the
cassette.
Transport module head short path
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Press the green latching
mechanism (1) outwards and pull the
reel storage in the direction of the
arrow (2) as far as possible.
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RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Transport module head short path
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
Use the green handle (1) to swing the
input/output module in the direction of
the arrow until the latching mechanism
engages.
Press the green latching
mechanism (1) on both sides of the
head unit in the direction of the
input/output module (see arrow).
The transport module escrow and the
transport module short path are
unlocked and come apart slightly.
01750202204 A
RM3 module - Service Manual
9-13
Transport module head short path
Removal/installation of spare parts
Use the green handle (1) to open the
transport module short path in the
direction of the arrow.
Release the green latching
mechanisms (1) and (2) and use the
green handle (3) to open the main
module in the direction of the arrow.
Detach connector (1).
9-14
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Transport module head short path
Remove the screws (1) and (2).
Remove the screws (1) and (2) and
remove the transport module short
path.
Reinstall it by following the same steps
in reverse order.
Note the following instructions for
installation.
Installation instructions
Make sure the transport module head
short path is accurately inserted on the
one hand (see arrows).
01750202204 A
RM3 module - Service Manual
9-15
Transport module head escrow
Removal/installation of spare parts
On the other hand when inserting the
transport module head short path
make sure the spring for the latching
mechanism is located in the opening
of the module tray on both sides (see
arrow).
Transport module head escrow
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Press the green latching
mechanism (1) outwards and pull the
reel storage in the direction of the
arrow (2) as far as possible.
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
9-16
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Transport module head escrow
Use the green handle (1) to swing the
input/output module in the direction of
the arrow until the latching mechanism
engages.
Press the green latching
mechanism (1) on both sides of the
head unit in the direction of the
input/output module (see arrow).
The head escrow and head short path
transport modules are unlocked and
come apart slightly.
Use the green handle (1) to open the
transport module head short path in
the direction of the arrow.
01750202204 A
RM3 module - Service Manual
9-17
Transport module head escrow
Removal/installation of spare parts
Release the green latching
mechanisms (1) and (2) and use the
green handle (3) to open the main
module in the direction of the arrow.
Remove the cover (1) from the
retaining fixtures (2) to (5).
Remove the cover.
Detach connectors (1) to (4).
9-18
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Transport module head escrow
Disconnect the 36 V power supply
cable (1) and remove it from the cable
channel (2).
Swing the main module downwards as
far as possible in the direction of the
arrow.
Swing the outer catch (1) in the
direction of the arrow on both sides.
01750202204 A
RM3 module - Service Manual
9-19
Transport module head escrow
Removal/installation of spare parts
Expose the cable harnesses (1) by
pulling them underneath the metal
bracket (2) (see arrow). Remove the
transport module escrow.
Reinstall it by following the same steps
in reverse order. Note the following
instructions for installation.
Installation instructions
When inserting the transport module
escrow make sure that the lever (1) is
fully extended (see arrow).
Insert the pin (2) into the recess (3) of
the lever.
9-20
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Banknote reader
Banknote reader
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
Use the green handle (1) to swing the
input/output module in the direction of
the arrow until the latching mechanism
engages.
Press the green latching
mechanism (1) on both sides of the
head unit in the direction of the
input/output module (see arrow).
The transport module escrow and the
transport module short path are
unlocked and come apart slightly.
01750202204 A
RM3 module - Service Manual
9-21
Banknote reader
Removal/installation of spare parts
Use the green handle (1) to open the
transport module short path in the
direction of the arrow.
Open the transport module escrow in
the direction of the arrow.
Grasp the banknote reader by the
green handle (1) and swing it open as
far as possible in the direction of the
arrow.
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01750202204 A
Removal/installation of spare parts
Banknote reader
Detach connectors (1) and (2).
Rotate the latching mechanism (1)
upwards on both sides (see arrow).
Remove the respective latching
mechanism outwards.
Release the green latching
mechanisms (1) and (2) and use the
green handle (3) to open the main
module in the direction of the arrow.
01750202204 A
RM3 module - Service Manual
9-23
Banknote reader
Removal/installation of spare parts
Open the cable holders (1) to (3).
Detach connectors (1) to (3).
Swing the main module downwards as
far as possible in the direction of the
arrow.
When doing this make sure no cables
are pinched.
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01750202204 A
Removal/installation of spare parts
Banknote reader
Open the transport module head
escrow in the direction of the arrow.
Swing the upper part of the aligning
station (1) upwards in the direction of
the arrow.
Press the red release (2) outwards
and swing the upper part of the
aligning station (1) upwards as far as
possible.
•
Remove the reel storage (see section "Reel storage fixed position").
Detach connectors (1) and (2).
01750202204 A
RM3 module - Service Manual
9-25
Banknote reader
Removal/installation of spare parts
Press the release lever (1) in the
direction of the arrow simultaneously
on both sides.
Lift the banknote reader carefully (see
arrow).
Two cables are located at the rear.
Clip the latching mechanism of the
connector (1) forwards on both sides.
Detach connectors (1) and (2).
Remove the banknote reader.
Reinstall it by following the same steps
in reverse order. Note the following
instructions for installation.
9-26
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01750202204 A
Removal/installation of spare parts
Banknote reader
Installation instructions
During installation, take care to ensure
that the red cable and the ribbon cable
are positioned as shown in the
illustration (see arrow).
Before inserting the ribbon cable
connector make sure the latching
mechanisms of the connector are
clipped to the front on both sides.
When inserting the banknote reader
make sure that the shaft (2) is located
in the recess (1) on both sides.
01750202204 A
RM3 module - Service Manual
9-27
Aligning station top part
Removal/installation of spare parts
Aligning station top part
•
Remove the reel storage (see section "Reel storage fixed position").
Swing the inner catch (1) in the
direction of the arrow.
Swing the inner catch (1) on the other
side in the direction of the arrow.
Disconnect the connector (2) of the
ribbon cable.
Guide the ribbon cable through the
opening towards the middle (see
arrow).
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01750202204 A
Removal/installation of spare parts
Aligning station top part
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
Use the green handle (1) to swing the
input/output module in the direction of
the arrow until the latching mechanism
engages.
Press the green latching
mechanism (1) on both sides of the
head unit in the direction of the input/
output module (see arrow).
The transport module escrow and the
transport module short path are
unlocked and come apart slightly.
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9-29
Aligning station top part
Removal/installation of spare parts
Use the green handle (1) to open the
transport module short path in the
direction of the arrow.
Open the transport module escrow in
the direction of the arrow.
Grasp the banknote reader by the
green handle (1) and swing it open as
far as possible in the direction of the
arrow.
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01750202204 A
Removal/installation of spare parts
Aligning station top part
Swing the upper part of the aligning
station (1) upwards (see arrow).
Press the red release (2) outwards
and swing the upper part of the
aligning station (1) upwards as far as
possible.
Press the lever carefully outwards (1)
and swing the transport module
escrow further to the rear.
The pin (3) must pass on the inside of
the lever.
Remove the aligning station upper
part (1).
Reinstall it by following the same steps
in reverse order.
Note the following instructions for
installation.
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9-31
Main module head with drive
Removal/installation of spare parts
Installation instructions
During installation make sure the
ribbon cable (1) is fed outwards back
through the opening (see arrow).
Main module head with drive
•
Remove the head unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Fold the green latching mechanism (1)
downwards and use the green lever to
pull the input/output module in the
direction of the arrow as far as its stop.
Use the green handle (1) to swing the
input/output module forwards in the
direction of the arrow until the latching
mechanism engages.
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Removal/installation of spare parts
Main module head with drive
Press the green latching
mechanism (1) on both sides of the
head unit in the direction of the
input/output module (see arrow).
The transport module escrow and the
transport module short path are
unlocked and come apart slightly.
Use the green handle (1) to open the
transport module short path in the
direction of the arrow.
Release the green latching
mechanisms (1) and (2) and use the
green handle (3) to open the main
module in the direction of the arrow.
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9-33
Main module head with drive
Removal/installation of spare parts
Remove the cover (1) from the
retaining fixtures (2) to (5).
Remove the cover.
Open the cable holder (1).
Detach connectors (2) to (5).
Disconnect the 36 V power supply
cable (1) and remove it from the cable
channel (2).
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Removal/installation of spare parts
Main module head with drive
Remove the screw (1) and the
underlying ground straps.
This step does not apply to a newer
construction where the ground strap to
the module tray has been replaced by
a spring plate.
Remove the safety catch (1) of the gas
spring on both sides.
Lift the main module slightly.
Remove the gas spring (1) on both
sides.
Slowly lower the main module again.
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9-35
Main module head with drive
Removal/installation of spare parts
Pull the red retainers (1) and (2) to the
rear (see arrows) and remove them.
Lift the main module (1) and position it
at an angle.
Remove connectors (1) to (4) on the
Transport Unit Controller.
Remove the main module.
Reinstall it by following the same steps
in reverse order.
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Removal/installation of spare parts
Transport module head lower path
Transport module head lower path
•
Remove the main module (see section "Main module head with drive").
•
Remove the cassette CAT 2 (see section "Cassette CAT 2").
Disconnect the EPROM connector (1).
Remove the screws (1) to (4) and
remove the transport module lower
path.
Reinstall it by following the same steps
in reverse order.
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9-37
Belt drive
Removal/installation of spare parts
Belt drive
•
Remove the transport module lower path (see section "Transport module
head lower path").
Remove the screws (1) and (2) and
remove the the belt drive (3) upwards.
Reinstall it by following the same steps
in reverse order.
Transport module head CAT 2 cassette
•
Remove the belt drive (see section "Belt drive").
Remove the screws (1) and (2).
Lift the transport module CAT 2
cassette (3) slightly and turn it.
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Removal/installation of spare parts
Guide reel storage/CAT 2 right
Disconnect the connectors (1 - 2) of
the module.
Remove the transport module CAT 2
cassette.
Reinstall it by following the same steps
in reverse order.
Guide reel storage/CAT 2 right
•
Remove the transport module CAT 2 cassette (see section "Transport
module head CAT 2 cassette").
Remove screws (1) and (2) ...
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9-39
Guide reel storage/CAT 2 left
Removal/installation of spare parts
... and screws (3) and (4).
Remove the guide reel storage.
Reinstall it by following the same steps
in reverse order.
When installing make sure the ground
strap (5) is re-attached.
Guide reel storage/CAT 2 left
•
Remove the transport module CAT 2 cassette (see section "Transport
module head CAT 2 cassette").
Remove screws (1) to (3).
Detach the plug connection (4) and
remove the guide reel storage.
Reinstall it by following the same steps
in reverse order.Note the following
instructions for installation.
Installation instructions
When installing make sure the plug
connection (1) is re-attached.
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Removal/installation of spare parts
Distributor module
Distributor module
•
Remove the cassette unit from the device (see chapter "Basic Operation" in
the device's operating manual).
Remove the cassette RR KAT3 (1)
and the recycling cassette (2).
Press the green latching
mechanism (1) on the uppermost VS
module recycling upwards (2) and
open the cover in the direction of the
arrow (3).
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9-41
Distributor module
Removal/installation of spare parts
Detach connector (1).
Loosen the screws (1 - 2) and lift the
cover bracket (3) in the direction of the
arrow.
Detach connectors (4) and (5).
Disconnect connectors (1) to (5) from
the master controller.
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Removal/installation of spare parts
Distributor module
Swing the cover (1) of the uppermost
VS module in the direction of the
arrow.
Remove the gear wheel (1).
Place the drive belt (1) under the
pin (2).
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9-43
Distributor module
Removal/installation of spare parts
Press latching mechanisms (1) and (2)
…
… upwards (see arrow).
Move the distributor module approx.
1 cm in the direction of the arrow ...
9-44
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Distributor module
... until the shaft (1) is exposed (see
arrow).
Remove the distributor module
upwards.
Reinstall it by following the same steps
in reverse order.
Note the following instructions for
installation.
Installation instructions
Before inserting the distributor module
make sure that the uppermost VS
module with covers (1) and (2) is
open.
When inserting the VS module make
sure that the cable (1) is located to the
right of the plate (2).
01750202204 A
RM3 module - Service Manual
9-45
Master controller
Removal/installation of spare parts
After installing the distributor module
make sure that the cables are located
in the cable holders (1) and (2) and
that the two cable holders are clipped
to the cassette unit.
Master controller
•
Remove the distributor module (see section "Distributor module").
Remove screws (1) and (2) and
remove the cover (3).
Remove screws (1) to (4) and swing
the master controller forwards.
9-46
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01750202204 A
Removal/installation of spare parts
Master controller RM3 4+4
Disconnect all connectors from the
master controller (1).
If the master controller which has
been removed was equipped with a
Security Channel SIM card, then
this must be transferred from the
controller which was removed to
the controller which is to be
installed.
Reinstall it by following the same steps
in reverse order.
Master controller RM3 4+4
The master controller in the RM3 4+4 model is equipped with a controller
extension. The following deviations occur for disassembly of the master
controller and extension compared to disassembly of the master controller
without extension:
Remove screws (1) to (4) and remove
the cover.
Remove screws (5) to (10) and swing
the master controller and extension
forwards.
Disconnect all connectors from the
master controller and extension.
Distributor module RM3 4+4
Before removing the distributor module in the RM3 4+4 model it is
recommended to remove all 3 distributor module-transport modules and the
distributor module top part in order to reduce the weight.
Installation is conducted in reverse order to disassembly.
The following instructions are for an RM3 Frontload model, which is
representative of both models (Frontload and Rearload).
01750202204 A
RM3 module - Service Manual
9-47
Distributor module Transport 1
Removal/installation of spare parts
Distributor module Transport 1
Unclip the cable holders (1) and (2).
Detach connectors (3) to (5).
Loosen the black module connectors
on both sides of the module shaft. To
do this insert a screwdriver into the
rectangular opening in the module
connector and rotate it to press the
black lever backwards.
Open the module and loosen it from its
shaft. Lift the module slightly and then
guide the connecting bracket at the
rear left forwards until the lug comes
free at the front end of the slot in the
base module. The module can now be
removed.
9-48
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Distributor module top part
Distributor module top part
Open the distributor module top part,
disconnect the connector (1), unclip
the cable clip (2) and undo the Torx
screw (3). The top part can now be
removed upwards to the left.
Distributor module Transport 2
Disconnect connectors (1) and (2),
loosen plug connections (3) to (5) and
unclip the cable clips from holes (6)
to (8).
During re-installation the blue/red
cable with the white connector
must be connected to the top (1)
(labeled "SL1") and the black/red
cable with the white connector
must be connected to the
bottom (2) (labeled "SL2").
01750202204 A
RM3 module - Service Manual
9-49
Distributor module Transport 3
Removal/installation of spare parts
Loosen the black module connectors
on both sides of the module shaft. To
do this insert a screwdriver into the
rectangular opening in the module
connector and rotate it to press the
black lever upwards. Open the module
and loosen it from its shaft by twisting
it slightly to the left and right.
Distributor module Transport 3
Swing open Transport 3.
Unclip the cable holder (1) and
disconnect the connectors (2) to (5).
Loosen the black module connectors
on both sides of the module shaft. To
do this insert a screwdriver into the
rectangular opening in the module
connector and rotate it to press the
black lever upwards. Loosen the
module from its shaft by twisting it
slightly to the left and right.
9-50
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Distributor module base
Distributor module base
Remove the cassette RR KAT3 (1)
and the recycling cassette (2).
Press the green latching
mechanism (1) on the uppermost VS
module recycling upwards (2) and
open the cover in the direction of the
arrow (3).
01750202204 A
RM3 module - Service Manual
9-51
Distributor module base
Removal/installation of spare parts
Unclip the two cable clips (1) and
disconnect the connector (2).
Guide the cable behind the Bowden
wire upwards (3).
Loosen the screws (1 - 2) and lift the
cover bracket (3) in the direction of the
arrow.
Detach connectors (4) and (5).
Disconnect the connectors from the
master controller.
9-52
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01750202204 A
Removal/installation of spare parts
Distributor module base
Remove the cables from the cable
duct (see arrow).
Remove the screw (1) from gearwheel
drive 1.
Turn the cover in the direction of the
arrow (2).
Remove the timing belt.
01750202204 A
RM3 module - Service Manual
9-53
Distributor module base
Removal/installation of spare parts
Remove the two screws from
gearwheel drive 2 (see arrow 2) and
remove the bracket together with the
gearwheel and timing belt.
Remove the screw (1) from gearwheel
drive 2 and disconnect the gearwheel.
Press the distributor module latching
mechanism in the direction of the
arrow.
9-54
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01750202204 A
Removal/installation of spare parts
Distributor module base
Lift the intermediate transport from the
guide (1)
and then remove the intermediate
transport upwards.
Reinstall it by following the same steps
in reverse order.
01750202204 A
RM3 module - Service Manual
9-55
Distributor module transfer transport
Removal/installation of spare parts
Distributor module transfer transport
•
Disassemble the distributor module as described above.
On the right-hand side of the unit
(controller side), unhook the tension
spring (1) from the base module and
lever out the outer circlip (2) which is
used to secure the Transport unit to
the base module.
On the left-hand side of the unit,
unhook the inner tension spring (1)
from the base module from above (by
using a spring hook) and lever out the
inner circlip (2) which is used to secure
the Transport unit to the base module.
Remove the Transfer transport unit.
9-56
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
VS module recycling
VS module recycling
•
Remove the cassette unit from the device (see chapter "Basic Operation" in
the device's operating manual).
The VS module recycling units (1)
to (4) are dismantled in the same way.
Remove the corresponding recycling
cassette (1), (2), (3) or (4).
01750202204 A
RM3 module - Service Manual
9-57
VS module recycling
Removal/installation of spare parts
Open the cover of the VS module
recycling unit that is located below the
VS module recycling unit being
removed.
Press the green latching
mechanism (1) on the VS module
recycling upwards (2) and open the
cover in the direction of the arrow (3).
Only applicable for RM3 model 4 +4,
for the uppermost VS module
recycling in the safe rack with the
large recycling cassettes:
The VS module recycling must be
open and the cover (1) folded down to
prevent it from knocking the two
pins (2) when disassembling the VS
module.
Swing the latching mechanism in the
direction of the arrow (1) and pull the
connector part in the direction of the
arrow (2).
9-58
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
VS module recycling
Unscrew the safety screw (1) of the
right-hand strip from the inside.
Open the quick-release clamps (1) on
both sides and unhook the latching
mechanisms (see arrow).
Undo screws (1) and (2).
01750202204 A
RM3 module - Service Manual
9-59
VS module recycling
Removal/installation of spare parts
Slide the rail (1) on both sides
simultaneously towards the rear in the
direction of the arrow.
Remove the VS module recycling unit
upwards (see arrow).
Reinstall it by following the same steps
in reverse order.
Note the following instructions for
installation.
Installation instructions
Before placing the VS module
recycling in position, make sure that
the strips (1) and (2) are pulled out as
far as possible towards the rear.
Also make sure that the cover (3) of
the underlying VS module recycling
unit is open.
9-60
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
VS module recycling
Set the shaft of the VS module
recycling unit into the recess on one
side (see arrow) ...
… and set it on the other side with the
two axes into the respective cutout
(see arrows).
First close the quick release
fastener (1) on both sides.
Then tighten screws (2) and (3) again.
01750202204 A
RM3 module - Service Manual
9-61
Battery replacement for reject/retract/CAT 3 cassette
Removal/installation of spare parts
Screw in the safety screw (1) for the
right-hand strip from the inside.
Battery replacement for reject/retract/CAT 3
cassette
•
Remove the cassette from the safe module and open it.
Press the cotter pin (1) for the cassette
lid bracket in the direction of the arrow
and open the cassette fully.
9-62
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01750202204 A
Removal/installation of spare parts
Battery replacement for reject/retract/CAT 3 cassette
Remove the "back rear panel" (1) by
unscrewing the screw (2) and prying
out the rear panel on the left-hand side
with a screwdriver (see arrow).
Loosen the screw (1) and remove the
"intermediate panel" (2).
Detach the connector (1), remove the
connecting cable from the cable
holder (2) and remove the battery (3)
with its connecting cable.
Insert the replacement battery in
reverse order.
01750202204 A
RM3 module - Service Manual
9-63
Battery replacement for CINEO cassette standard
Removal/installation of spare parts
Battery replacement for CINEO cassette
standard
•
Remove the cassette from the safe module and open it.
If the banknote width setting unit in the
cassette obstructs the removal of the
battery compartment cover, proceed
as follows: Remove the banknote
rail (1) in front of the battery
compartment by lifting the rail at its
end (2) and pulling it out in the
direction of the arrow (3).
Detach the battery compartment
cover (1) by pressing the catch (2) in
the direction of the arrow and then
remove the cover.
9-64
RM3 module - Service Manual
01750202204 A
Removal/installation of spare parts
Lock replacement for reject/retract/CAT 3 cassette
Detach the connector (1) and remove
the battery (2) with its connecting
cable.
Insert the replacement battery in
reverse order.
Lock replacement for reject/retract/CAT 3
cassette
•
Remove the cassette from the safe module and open it.
Press the cotter pin (1) for the cassette
lid bracket in the direction of the arrow
and open the cassette fully.
01750202204 A
RM3 module - Service Manual
9-65
Lock replacement for reject/retract/CAT 3 cassette
Removal/installation of spare parts
Remove the "back rear panel" (1) by
unscrewing the screw (2) and prying
out the rear panel on the left-hand side
with a screwdriver (see arrow).
Remove the circlip (1) at the end of the
lock and push the lock in the direction
of the arrow.
The lug (1) should be located to the
top as far as possible to allow the lock
to be pried out more easily.
Turn the lock (2) back and forth slightly
to enable it to be removed completely
through the opening in the cassette.
Reinstall it by following the same steps
in reverse order.
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01750202204 A
Removal/installation of spare parts
Lock replacement for CINEO cassette standard
Lock replacement for CINEO cassette
standard
•
Remove the cassette from the safe module and open it.
Remove the securing clip (1) for the
lock in the direction of the arrow and
remove the lock from the cassette.
Insert the replacement lock in reverse
order.
01750202204 A
RM3 module - Service Manual
9-67
Lock replacement for CINEO cassette CAT2/large
Removal/installation of spare parts
Lock replacement for CINEO cassette
CAT2/large
•
Remove the cassette from the safe module and open it.
Use a screwdriver to pry the retaining
clip (1) for the lock in the direction of
the arrow and remove the lock from
the lock shaft and out of the cassette.
Insert the replacement lock in reverse
order.
When doing this make sure that the
end of the lock shaft engages in the
designated mount.
9-68
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01750202204 A
Maintenance and service
The necessary information for troubleshooting and maintaining individual
components can be found in the individual chapters in this manual.
Deactivate the device before working on the CRS RM3 module.
Scan panels of the banknote reader
Problems can be caused by a dirty scanner in the banknote reader and by dirty
sensors.
To prevent this, the scanner and individual sensors should therefore be
cleaned every three months (see section "Cleaning scan panels in the
banknote reader").
•
•
•
•
Remove the input/output module (see chapter "Opening/closing the RM3
module").
Swing the input/output module forwards (see chapter "Opening/closing the
module").
Pull out the reel storage (see chapter "Opening/closing the module").
Open the transport module short path (see chapter "Opening/closing the
module").
01750202204 A
RM3 module - Service Manual
10-1
Scan panels of the banknote reader
•
•
•
•
•
Maintenance and service
Remove any dirt, dust, etc. on the scan panel (1) using a screen cleaner
(see section "Approved cleaning material").
Grip the banknote validator by the green handles and open it as far as
possible.
Remove any dirt, dust, etc. on the scan panel (2) using a screen cleaner
(see section "Approved cleaning material").
Close the banknote validator again.
Close the transport module short path (see chapter "Opening/closing the
module").
•
Slide the reel storage in (see chapter "Opening/closing the module").
•
Close the input/output module (see chapter "Opening/closing the module").
•
Slide the input/output module in (see chapter "Opening/closing the
module").
10-2
RM3 module - Service Manual
01750202204 A
Maintenance and service
Input/output module customer tray
Input/output module customer tray
•
•
•
Visually inspect the input/output module customer tray for damage and
contamination.
Clean the sensors using a brush, compressed air or a dust cloth. All of the
sensors should only be cleaned in a dry state.
Turn the input/output module customer tray and check the mechanics to
ensure everything is moving freely.
Cassettes
•
Remove any dust and foreign matter.
•
Check the moving parts of the cassette to ensure they are moving freely.
•
Check the mechanical settings.
•
Check the cassette for damage.
General
•
Check the correct installation of components.
•
Check all cables for safe installation and correct attachment.
•
Check the ground connections and replace if necessary.
•
Check the gas springs to ensure they are functioning properly.
01750202204 A
RM3 module - Service Manual
10-3
Approved maintenance products
Maintenance and service
Approved maintenance products
The following items can be ordered electronically from us or from our service
partner.
Orders:
http://extranet.wincor-nixdorf.com
http://www.wincor-nixdorf.com/mediaservice
e-mail address for
logistical queries:
e-mail address for
technical queries:
mailto:serviceslogistics@wincor-nixdorf.com
mailto:servicesupport@wincor-nixdorf.com
Trade name/product name
Screen cleaning agent ECS-260 250 ml
Compressed air spray with extension hose
ITS:06377122 /-WM-Universal cleaning cloth
Data medium cleaning solution
ITS:06517714 /-WM-flat brush 1
Part number
01750035530
01770007430
01770005406
03224600952
01770005440
A list of all cleaning and maintenance products approved by Wincor Nixdorf
can be found on the intranet and extranet.
i
10-4
Please note the manufacturer's specifications on the packaging and
on the enclosed information sheet.
The product can be damaged or soiled if non-approved materials are
used or if the product is handled improperly.
Dispose of the packaging and empty containers in accordance with
locally applicable regulations.
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Input/output module customer tray
CRS
Part number: 01750193244
Input/output module customer tray
CRS II
Part number: 01750202827
Input/output module collect unit
CRS
Part number: 01750131626
Input/output module collect unit
CRS II
Part number: 01750205720
01750202204 A
RM3 module - Service Manual
11-1
Components of the head unit
Spare parts catalogue
Main module head with drive
CRS/ATS
Part number: 01750193276
Main module head with drive CRS
cpt
Part number: 01750193275
Banknote reader MOVE CWAA
Part number: 01750150249
Reel storage fixed position
Part number: 01750126457
11-2
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Cassette CAT 2 lock
Part number: 01750207552
Cassette CAT 2
Part number: 01750207545
Transport module head short path
CRS/ATS
Part number: 01750140999
Transport module head Escrow
CRS ATS-BO-TR
Part number: 01750133579
01750202204 A
RM3 module - Service Manual
11-3
Components of the head unit
Spare parts catalogue
Transport module head escrow
CRS cpt.
Part number: 01750212683
Aligning station top part
Part number: 01750134478
Transport module head lower path
B CRS
Part number: 01750151958
11-4
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Transport module head lower path
C CRS/ATS
Part number:
01750133348
Transport module head lower path
A CRS
Part number: 01750172618
Belt drive assembly
Part number: 01750133367
01750202204 A
RM3 module - Service Manual
11-5
Components of the head unit
Spare parts catalogue
Transport module head CAT 2 cass.
CRS
Part number: 01750190808
Transport module head CAT 2 cass.
CRS/ATS II
Part number: 01750193277
Transfer unit safe CRS/ATS
Part number:
01750214641
Transfer unit safe CRS cpt.
Part number: 01750214647
11-6
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Guide reel storage/CAT 2 right
Part number: 01750133733
Guide reel storage/CAT 2 left
Part number: 01750133732
Reel storage Box CRS cpt.
Part number: 01750212682
01750202204 A
RM3 module - Service Manual
11-7
Components of the head unit
Spare parts catalogue
Module tray head CRS
Version
Part number
RL preassd.
01750135363
FL preassd.
01750151570
RL cpt. preassd. 01750174365
FL cpt. preassd. 01750172755
4+4 RL preassd. 01750180814
4+4 FL preassd. 01750180329
Components of the safe unit
Distributor module CRS
Part number: 01750200541
Distributor module Transport 1
CRS 4+4
Part number: 01750211702
11-8
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Distributor module top part
CRS FL 4+4
Part number: 01750211698
Distributor module top part
CRS RL 4+4
Part number: 01750211699
Distributor module Transport 2
CRS FL 4+4
Part number: 01750211700
Distributor module Transport 2
CRS RL 4+4
Part number: 01750211701
Distributor module Transport 3
CRS 4+4
Part number: 01750211703
01750202204 A
RM3 module - Service Manual
11-9
Components of the head unit
Spare parts catalogue
Distributor module base
CRS 4+4
Part number: 01750211694
Transfer transport cassettes
CRS 4+4
Part number: 01750211697
VS module recycling
Part number: 01750200435
11-10
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Master controller CRS II
Part number: 01750196174
Master controller CRS extension
Part number: 01750178272
4-cassette chassis long
Part number: 01750194799
5-cassette chassis long preassd.
Part number: 01750184433
4-cassette chassis long 4+4
Part number: 01750160389
4-cassette chassis short 4+4
Part number: 01750160386
01750202204 A
RM3 module - Service Manual
11-11
Components of the head unit
Spare parts catalogue
Cassette RR KAT3
Version
Part number
BC
01750183503
BC lock
01750183504
MR1
01750184427
MR1 lock
01750184429
MR3 CM
01750205733
MR3 CM lock
01750194929
Cassette recycling
(various configurations,
see following list)
Cassette recycling short
(various configurations,
see following list)
11-12
RM3 module - Service Manual
01750202204 A
Spare parts catalogue
Components of the head unit
Cassette recycling
Part number
Cassette Recycling BC
Cassette Recycling BC lock
Cassette Recycling MR
Cassette Recycling MR lock
Cassette Recycling MR fill level
Cassette Recycling MR lock fill level
Cassette Recycling HE lock
Cassette Rec. MR CM lock
Cassette Rec. MR CM lock fill level
Cassette Recycling short BC
Cassette Recycling short BC lock
Cassette Recycling short MR
Cassette Recycling short MR lock
Cassette Recycling short MR fill level.
Cassette Recycling short MR lock fill level
Cassette Rec. short MR CM lock
Cassette Rec. short MR CM lock fill level
01750129160
01750155418
01750158588
01750158589
01750158590
01750156623
01750158666
01750189268
01750189271
01750156782
01750178754
01750181728
01750181730
01750181729
01750181731
01750189300
01750189302
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RM3 module - Service Manual
11-13
Components of the head unit
11-14
RM3 module - Service Manual
Spare parts catalogue
01750202204 A
Index
A
G
Aligning station top part 9-28
Guide reel storage/CAT 2 left 9-40
B
Guide reel storage/CAT 2 right
9-39
Banknote reader 9-21
Belt drive 9-38
C
Cassette CAT 2 9-12
D
Device description 1-3
Distributor module 9-41
Distributor module base 9-51
H
Head unit
Overall view 2-2
Heat unit
Sensors 6-, 6-5
I
Input/output module 9-2
Input/output module collect unit
CRS 9-6
Distributor module RM3 4+4 9-47
Distributor module top part 9-49
M
Distributor module transfer
transport 9-56
Main module head with drive 9-32
Distributor module Transport 1
9-48
Manual (structure) 1-6
Distributor module Transport 2
9-49
Master controller RM3 4+4 9-47
Distributor module Transport 3
9-50
F
Firmware 2-6
01750202204 A
Maintenance products 10-4
Master controller 9-46
O
Overview of transport paths for
banknotes
Input/output tray to retract
cassette 6-3, 6-46
RM3 module
II-1
Index
Rejection of banknotes 6-2,
6-2, 6-3, 6-3, 6-3, 6-3, 6-3,
6-4, 6-4, 6-4, 6-4, 6-4, 6-45
P
Position of sensors / actuators
I/O module metal detection
6-26
R
Reel storage fixed position 9-, 9-9
S
Safe unit
Overall view 3-2
Sensors 6-10
Safety instructions 1-1
Sensors and actuators 6-1
Sensors
Overview 6-, 6-, 6-10
Structure of the manual 1-6
T
Transport module head CAT 2
cassette 9-38
Transport module head escrow
9-16
Transport module head lower path
9-37
Transport module head short path
9-12
V
VS module recycling 9-57
II-2
RM3 module
01750202204 A
Notes
01750202204 A
RM3 module
Published by
WINCOR NIXDORF International GmbH
D-33094 Paderborn
Order No.:
01750202204 A
2
GB