قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل Department of Mechanical Engineering Subject: Internal Combustion Engines Combustion in Internal Combustion Engines Class: Third year Lecture First lecture: عبدالرحمن حبو محمد الحبو.د Instructor: أحمد فؤاد النعمة.د Combustion in Internal Combustion Engines 1- Combustion in Spark Ignition Engines: Combustion in S.I. Engines can be set as follows: A- Normal Combustion ( Advance, Retard , Ideal) B- Abnormal combustion ( Knock, Surface Ignition) A) Normal Combustion: In a conventional spark ignition engine the fuel and air are mixed together in the intake system through the intake valve into the cylinder, where mixing with residual gas take place, and then compressed. Under normal operating conditions, combustion is initiated towards the end of compression stroke at the spark plug by electric discharge. Combustion process in spark ignition engines can be divided in four phases as follows: 1- Spark ignition 2- Early flame development 3- Flame propagation 4- Flame termination عنوان البريد االليكتروني Page | 56 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل This sort of combustion is called normal combustion since it is initiated by spark. Towards the end of the compression stroke the cylinder contains a more or less homogeneous mixture of fuel vapor and air. A spark is fired and as it passes from electrode to the other it leaves a thin thread of flame. Combustion spreads to the envelope of the mixture containing the thread at a rate depending primarily on the temperature of the flame front and secondarily on the temperature and density of the surrounding envelope. As the flame front expands it travels across the chamber until finally the whole mixture is combusted. Depending on the degree of turbulence in the cylinder, the flame front wrinkles and perhaps breaks into eddies which speed up the process. In a typical indicator diagram taken in the cylinder as shown below in Fig. (1). IVO: Intake Valve Opens IVC: Intake Valve Closes EVO: Exhaust Valve Opens EVC: Exhaust Valve Closes xb: Burned gas mole fraction Figure (1): pressure versus crankshaft position in spark ignition engines. عنوان البريد االليكتروني Page | 57 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل IVO: Intake Valve Opens IVC: Intake Valve Closes EVO: Exhaust Valve Opens EVC: Exhaust Valve Closes ID: Ignition Delay Fig. (2): pressure - volume and Pressure – crank angle diagrams of S.I. Engines. B- Abnormal combustion So far we have described normal combustion in which spark ignited the fuel-air mixture and flame moves steadily across the combustion chamber until the charge is fully consumed. However, several factors such as fuel consumption, certain engine design and operating parameters and combustion chamber deposit may prevent this normal combustion from occurring, therefore another type of combustion may presence which is called Abnormal combustion. Two type of abnormal combustion have been identified in spark ignition engines, Knock and Surface ignition. عنوان البريد االليكتروني Page | 58 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل Knock is the most important abnormal combustion phenomenon. Its name come from the noise that result from auto ignition of portion of the fuel, air and residual gas ahead of the advancing flame. As the flame propagate across the combustion chamber, the unburned mixture ahead of the flame called the end gas. This end gas is compressed, causing its pressure and temperature and density to increase. Some of the end gas fuel-air mixture may undergo chemical reactions prior to normal combustion. The products of these reactants may then auto ignite, i.e. spontaneously and rapidly, release a large part or all their chemical energy. When this happens, the end gas burns very rapidly, releasing its energy at a rate of 5 to 25 times that characterized of normal combustion. This cause high frequency oscillation inside the cylinder that produce the sharp metallic noise called knock. The presence or absence of knock reflects the outcome of a race between the advancing flame front and the precombustion reaction in the unburned end gas. Knock will not occurs if the flame front consumes the end gas before these reactions have time to consume the fuel – air mixture to ignite. Knock will occur if the combustion reactions produce auto ignition before the flame front arrives. Figure 3(a) shows the top view of cylinder or combustion chamber for normal condition and Fig. 3(b) shows the pressure distribution during power stroke for ideal condition without knocking and Figs. 3(c) & 3(d) shows actual condition with knocking. It can clearly see that the normal condition generates a uniform pressure wave which is required to drive vehicle. But when the flame front compressed the fresh charge and the charge auto ignited, will create rapid change in pressure wave. This rapid change in pressure wave creates unwanted sound until the whole charge of opposite flame ignited. If the compressed mixture does not reach its auto ignition temperature during compression, the whole charge ignited by main flame front and the normal combustion takes place. عنوان البريد االليكتروني Page | 59 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل Fig. 3(b) Fig. 3(a) Fig. 3(d) Fig. 3(c) Fig. 3: Show the top view of cylinder and the pressure distribution during power stroke for ideal condition without knocking and actual condition with knocking. عنوان البريد االليكتروني Page | 60 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل When the spark advance is too big, it will cause knock, which will dispose of power and waste fuel, as shown in Fig. (4). Fig. 4: Spark advance is too large will cause a knock. The other important abnormal combustion phenomenon is surface ignition. Surface ignition is the ignition of the fuel – air charge by overheated valve or spark plug, by glowing combustion chamber deposits or by another hot spot in the engine combustion chamber. It may be occur before the spark plug ignites the charge (preignition), or after normal ignition (postignition). It may produce a single flame or many flame. Surface ignition may result in knock, knock which occurs following normal spark ignition is called spark knock to distinguish it from knock which has been produced by surface ignition. Table 1 summarize the influence of a number of operating factors on the tendency to knock. Factors Effect Compression ratio Ignition timing Increase Advance Full open Partially open Throttle setting Mixture strength Engine speed Inlet air pressure Cooling water temperature عنوان البريد االليكتروني Page | 61 Weak Slightly rich Rich Increase Decrease Increase Decrease رقم الهاتف Pro-knock Anti-knock yes yes yes Yes Yes yes Yes Yes Yes yes Yes اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل 2-Combustion in Compression Ignition Engines The essential features of the compression ignition or diesel engine combustion process can be summarized as follows:- liquid fuel is injected towards the end of compression stroke, so that the fuel is distributed in a jet or in several jets throughout all or part of the combustion chamber. Distribution of the fuel, mixing with air, evaporation and diffusion to produce a gaseous mixture and chemical reaction to burn the fuel. This process must be completed in extremely short period of time if the engine is to be efficient. The combustion in a C.I. Engine is considered to be taking place in four stages as shown in Fig. (5). It is divided into the ignition delay period, the period of rapid combustion, the period of controlled combustion and the period of after-burning. The details are explained below as: A is the point of passage of spark (say 20o bTDC), B is the point at which the beginning of pressure rise can be detected (say 8o bTDC). C the attainment of peak pressure. Thus AB represents the first stage, BC the second stage and CD the third stage. Figure (5): Four stages of combustion in C.I. Engines. From the starting of injection the combustion process as deduced from a study cylinder pressure diagrams, may be divided into several stages as follows:عنوان البريد االليكتروني Page | 62 رقم الهاتف اسم التدريسي قسم الهندسة الميكانيكية/ كلية الهندسة/ جامعة الموصل 1- Ignition delay:- The period between the start of fuel injection into the combustion chamber and the start of combustion. Or may be defined as the time (crank angle) interval between the start of injection and the start of combustion. 2- Rapid combustion (Uncontrolled combustion):- In this stage combustion of the fuel which has mixed with air to within the flammability limits during the ignition delay period occurs rapidly in few crank angle degrees. 3- Controlled combustion stage:- Once the fuel and air which premixed during the ignition delay have been consumed throughout the combustion process, the burning rate is controlled by the rate at which mixture becomes available for burning. 4- Late combustion stage:- Heat release continues at lower rate into the expansion stroke. There are several reasons for this:- a small fraction of fuel may not burned, a fraction of the fuel energy is present in soot and rich combustion products and can still release. Four stages of combustion in C.I. Engines. عنوان البريد االليكتروني Page | 63 رقم الهاتف اسم التدريسي