1/9/2019 UCSI UNIVERSITY Faculty of Engineering, Technology and Built Environment Chemical and Petroleum Engineering Department Enhanced Oil Recovery Petroleum engineering BSc program - EG412 January 2019 Lecture (1) Chapter 1- Introduction 3 Jan to 5 Apr 2019 First semester/fourth Years Syllabus Introduction Miscible Processes Introduction to Enhanced Oil Recovery Methods (EOR); Chemical and Polymer Flooding Reservoir engineering concepts for EOR; Displacement fundamentals; Factors affecting oil recovery; Thermal Processes Comparative performance of different EOR methods; Screening criteria; Definitions: mobility ratios, sweeping Microbial Enhanced Oil Recovery (MEOR) efficiencies, recovery efficiencies, trapped oil saturation; phase behaviour and fluid properties. Secondary Drive Mechanism (Water injection). 2 1 1/9/2019 Lecture outline Extraction of oil from reservoirs Secondary Recovery Introduction What is a Waterflood? Why would you need to waterflood? How does a waterflood work? Water Flooding Mechanism Waterflood Progression Waterflood Recovery Potential Types of Oil Reservoirs More Favorable for Waterflood Gas Flooding Mechanism Waterflood Conceptual Design Predicting Waterflood Performance Review of water Flood : Field Application 3 Extraction of oil from reservoirs Primary Recovery involves the reservoir pressure causing the oil to rise through the wellbore to the surface. Secondary Recovery includes immiscible displacement techniques such as water flooding, in which injected water displaces the oil from the sandstone or limestone into the production wells. Tertiary Recovery Is a collective term for various methods of increasing oil recoveries from reservoirs that have already undergone primary and secondary recovery. 4 2 1/9/2019 Extraction of oil from reservoirs PRIMARY PRODUCTION SECONDARY PRODUCTION Water flooding TERTIARY RECOVERY Thermal Methods Chemical Methods Gas Methods Microbial Methods Others 5 Extraction of oil from reservoirs 6 3 1/9/2019 Secondary Recovery Introduction Secondary recovery is the result of human intervention in the reservoir to improve recovery when the natural drives have diminished to unreasonably low efficiencies. Two techniques are commonly used: (i) Waterflooding (ii) Gasflooding Injection of water /gas at the reservoir to; (i) Maintain the reservoir pressure, and (ii) Displace oil (usually with gas and water) towards production wells. 7 Secondary Recovery What is a Waterflood? • It is the injection of water into a wellbore to push, or “drive” oil to another well where it can be produced. • Recognized enhanced oil recovery technique since early 1900’s. • Some oil reservoirs have natural water influx, which increases oil production. – Called “water drive” reservoirs – They are natural “waterfloods” 8 4 1/9/2019 Secondary Recovery Why would you need to waterflood? • MANY (majority?) oil reservoirs are solution gas drive • Waterflooding can recover much of the oil left behind under “Primary” production, especially a solution gas drive system • Since waterflooding usually follows “primary” production, it is often called a “secondary” recovery technique 9 Secondary Recovery How does a waterflood work? • Certain oil wells are converted to water injection wells • Other oil wells remain as producers • The injected water displaces, or “pushes” oil to the producing wells 10 5 1/9/2019 Secondary Recovery Water Flooding Mechanism • Injection of water in the base of reservoir . • Water flooding maintain the reservoir pressure. • Displace oil (usually with gas and water) towards production wells. • The successful outcome depends on Designs based on accurate relative permeability data in both horizontal directions, The choice of a good injector/producer array 11 Secondary Recovery Waterflood Example WATERFLOOD OPERATIONS PRIMARY PRODUCTION A single 5-Spot pattern has: One net producer, and one net injector, or two total wells 12 6 1/9/2019 Secondary Recovery Waterflood Progression Time 1 Early in life of waterflood. Producer making 100% oil. The effectiveness of the water“sweeping” the area of the pattern is called the “areal sweep efficiency”, or Ea . Time 2 Time 3 Still relatively early in life of waterflood. Water banks expanding, but producer still making 100% oil. Mid-life of the waterflood. Water has reached the producing well. Producer now makes oil and water. Time 4 Late in the life of the waterflood. Producer now making large volume of water compared to the oil volume. 13 Secondary Recovery Waterflood Recovery Potential • Should recover an additional 10% to 40% of the reservoir OOIP • A term commonly used is the secondary to primary ratio (S/P) Primary is the expected ultimate primary oil recovery Secondary is the incremental waterflood recovery S/P ratio of 1+ is generally expected 14 7 1/9/2019 Secondary Recovery Types of Oil Reservoirs More Favorable for Waterflood • Shallower is better Cheaper drilling and operating costs Typically lower primary recovery • Low energy oil (low Bo) Lower primary oil recovery Lower gas saturation • Higher permeability is better Process the waterflood faster May utilize wider well spacing (cheaper) 15 Secondary Recovery Gas Flooding Mechanism • This method is similar to waterflooding in principal, and is used to maintain gas cap pressure even if oil displacement is not required. • Injection of a gas. e.g CO, N2 or flue gases are generally used. • Categorized into two types Immiscible gas injection. Miscible or high-pressure gas injection. 16 8 1/9/2019 Secondary Recovery Gas Flooding Mechanism Immiscible gas injection Inefficient fluid for additional oil recovery. The gas is non-wetting to reservoir rocks The gas will move through the larger spaces of the reservoir rock Thus the initial gas may be displacing gas not oil. Miscible gas injection The gas is wetting the reservoir rock. The gas moves through smaller pores. The injection of non aqueous hydrocarbons solvent. The displacement of oil occurs. An important factor is that the mass transfer between displaced and the displacing factor/ phase. 17 Secondary Recovery Waterflood Conceptual Design To develop a conceptual design, the engineer will need a certain amount of data from the reservoir engineering study. The major items needed are as follows. 1. 2. 3. 4. 5. 6. Field name and location. Producing formation, depth, and thickness. Probable injection pattern and alternatives - e.g., five-spot, nine-spot, linedrive. Rough order-of-magnitude estimates of injection pressures and rates. Any information available on water sources and quality. Any information on formation sensitivity or other pertinent items. 18 9 1/9/2019 Secondary Recovery Predicting Waterflood Performance Large number of methods Each has severe limitations Use idealized reservoirs and operating conditions The waterflood prediction methods will be categorized in groups that consider primarily: 1. 2. 3. 4. 5. Areal sweep effects Reservoir stratification Displacement mechanism Numerical methods Empirical methods 19 Secondary Recovery Predicting Waterflood Performance 1. Prediction Methods Concerned Primarily with Areal Sweep Craig et al Caudle & Witte correlation Claridge correlation Mahaffey et. Al model 2. Prediction Methods Concerned Primarily with Reservoir Stratification Dykstra-Parsons Method Stiles Method Prats, et al. Method 3. Prediction Methods Concerned Primarily with Displacement Mechanism Buckley-Leverett Method Roberts Method Craig-Geffen-Morse Method Higgins-Leighton Method 20 10 1/9/2019 Secondary Recovery Predicting Waterflood Performance 4. Prediction Methods Based on Numerical Models A complete solution to the multiphase, multidimensional partial differential equations which govern fluid flow in a porous and permeable media is probably the best prediction model that we can use. The effects of varying injection patterns, well locations, injection and producing rates, plus many other factors, can be studied which were not possible using previously discussed models. Mathematical models are very expensive to develop and run. Furthermore, extensive amounts of data are generally required to take advantage of the flexibility and accuracy afforded by these models. 21 Secondary Recovery Predicting Waterflood Performance 5. Prediction Methods Based on Empirical Models They are based on the expectation that waterfloods in reservoirs with similar geological and depositional settings would tend to behave similarly. In two ways: o Predicting performance by comparison with a similar flood o Predicting performance from the average behavior of several floods Many empirical techniques have been proposed in the waterflood literature. Carter Method Suder stiles Dykstra Parsons Shell U.S.B.M.Method Pan American Method 22 11 1/9/2019 Secondary Recovery Review of Water Flood : Field Application – North American Waterflood MONUMENT BUTTE UNIT-MB FED 10-35 - Production 8.0 28000 6.0 24000 5.0 20000 4.0 16000 3.0 12000 2.0 8000 1.0 4000 0.0 1982 GOR, SCF/BO MBBL/MONTH 7.0 32000 Oil Wtr Wtr Inj GOR 0 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 23 Secondary Recovery Review of Water Flood : Field Application - Handil Oilfield, Indonesia SPE110882 Fig: Handil Production profile 24 12 1/9/2019 Things I learned Things I confirmed Question I still have Be ready next lecture with my best wishes 25 Introduction : Methods to Improve Recovery Efficiency This course will focus on Enhanced Oil Recovery Methods. 26 13 1/9/2019 Introduction : Extraction of oil from reservoirs 27 Introduction :Secondary recovery Predicting Waterflood Performance 4. Prediction Methods Based on Numerical Models A complete solution to the multiphase, multidimensional partial differential equations which govern fluid flow in a porous and permeable media is probably the best prediction model that we can use. The effects of varying injection patterns, well locations, injection and producing rates, plus many other factors, can be studied which were not possible using previously discussed models. Mathematical models are very expensive to develop and run. Furthermore, extensive amounts of data are generally required to take advantage of the flexibility and accuracy afforded by these models. 28 14 1/9/2019 Secondary recovery 29 Introduction :Secondary recovery 30 15 1/9/2019 Introduction :Secondary recovery 31 Introduction :Secondary recovery 32 16 1/9/2019 Introduction :Secondary recovery 33 17