Jyoti Kumar Ojha
E-mail: jyotikumar21@gmail.com
Phone: +91-8554995592
Result-oriented professional, targeting challenging assignments in Production / Manufacturing
Operations and Process Engineering with a leading organisation of repute preferably in Auto
Ancillary & Automobile industry
PROFILE SUMMARY
CORE COMPETENCIES
Manufacturing Operations
Lean Manufacturing
Process Improvements
Shop Floor Management
Production Planning & Control
Plant Operations
Quality Assurance
Cost Optimization
Reporting & Documentation
Training & Development
 A versatile professional with over 15 years of experience in Manufacturing
Operations/Production and Process Engineering
 Excellence in managing manufacturing operations of complete machine shop
& assembly section and achieving monthly production targets by assigning
targets and tracking progress against targets by analysing daily reports to
facilitate smooth production process & enhance productivity
 Exposure in executing Green Field Projects which included project
execution, installation, commissioning and machining of equipments
 Proficient at managing process improvements and quality related activities
involving resource planning, in-process inspection and coordination with
internal departments
 Comprehensive knowledge of Production Planning, Shop Floor
Management, KANBAN, Lean Manufacturing, 5S, Buffer Management,
VSM, Pull System, PDCA, Capacity Planning, Machine Runoff, Machine
Capability, Process Capability, SMED, NPD, PPAP, 7QC, Kaizen and JIT
 Successfully implemented quality standards and various techniques for
improving Plant Operations and attained significant cost savings
 Resourceful at formulating developmental strategies for achievement of goals
and targets by identifying & developing new avenues for long-term growth
 Proven track record in implementing cost saving measures to achieve
substantial reduction in terms of production cost, raw materials, manpower
and machine utilization
 Strong analytical, problem-solving and organizational skills coupled with
excellent communication and relationship management
NOTABLE ACCOMLISHMENTS ACROSS THE CAREER
 Set-up Time Reduction in Machines by applying Lean Concept – SMED thereby achieving average improved set-up time
for all part no.as 3.5 hrs from 5 hrs
 Led, mentored & monitored of the performance of team size more than 100 HC0 - Associates, Team Leaders & Deputy
Managers to ensure efficiency in process operations and meeting of production targets
 Implemented Scrap Reduction in Bore Grinding M/C by suggesting the program logic for input of grinding wheel size
value which resulted into 40% of the problem due to wheel size being arrested
 Achieved:
o 30% productivity improvement and cost saving upto 10,000 Euro/Month of Centreless Grinding Machine by
implementing Stock Level Optimization and Process Change to Single Pass Grinding
o Reduction in M/C set-up time by 60 % by implementing the change in Part Tooling and Hand Tools arrangement
o Decrease in the consumption of diamond dresser in grind M/C due to proper coolant supply by changing the
position of coolant nozzle over diamond dresser unit which prevented the premature diamond wear during dressing
 Developed POKA-YOKE Techniquein:
o Grinding Machine which resulted in the elimination of all quality related concerns due to dresser and rework and
scrap drastically reduced due to grinding crack and grinding burns
o Centerless through feed Grinding Machine which resulted in the elimination of size variation in Outer Diameter and
rework and scrap drastically reduced in bore grinding machine
ORGANIZATIONAL EXPERIENCE
Schaeffler India Limited (INA Bearings), Pune
Sr. Manager Production Technology
Apr’14-Present
Growth Path:
Apr’14-May’17: Deputy Manager – Production (Engine & Transmission Division)
Jun’17-Dec’20: Manager – Production Technology (Plant grinding machines)
Jan’21-present: Sr. Manager – Production Technology
Key Result Areas:
 Leading the production and technology of entire machine shop of for Engine, Transmission, Belt & Chain drives &
Assembly lines.
 Plan vs Actual monitoring on daily basis of Grinding shop which includes 12 Centerless grinders (Through/Plung feed),
17 Bore grinders & 4 super finishing machines.
 Comprehensive knowledge of various Grinding & Assembly Process
 New Investment, Budget & Capacity planning for Grinding machines
 Product localizations in India
 Mentoring and engaging with maintenance and tool personnel in resolving various maintenance issues, tooling and
equipment, problems using systematic methods of troubleshooting, root cause analysis, and irreversible corrective action
implantation
 Organizing regular periodic meetings & trainings for staff & engineers for discussing current work issues and devising
solutions for enhanced operations
 Developing, updating, and following SOP of Processes
 Generating, updating and implementing process documentation to include work instructions, manufacturing procedures
and process troubleshooting guide
 Coordinating with Maintenance Team to control breakdowns with effective PM plans
 Identifying problems and initiating creative solution to tackle the problems, ensuring optimized use of available resources
 Supporting ongoing production process by ensuring consistent performance of machinery and mechanical equipment
 Engaging in:
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Production Planning
Production Sequencing
Product Localization
Man power Planning
Daily Gemba walk
Investments and Capacity planning
Driving Lean culture
Budget planning
Process Quality Checks
Consumables life improvement to reduce Cost
 Administering:
o Development of Low cost of Grinding and other machines with local and global supplier
o Process and cost optimization through various localization activities.
o Product localization in India from Lead Plants across the globe.
 Maintainingset-up time reduction, high productivity, optimizing cycle time & recovery by reducing scrap & product
ion cost, Cycle time improvement
 Conducting RCA (Root Cause Analysis)
 Minimizing performance bottlenecks for achieving high productivity with machine and monitoring expenses
 Team Member of Operation Safety Team, 5S Audit Team in Plant, FMEA, SQV, PPA,Manufacturing feasibility, NPD,
Problem-solving activities and a Lead of SMED Activities and Localization projects in Plant
 Ensure Training of workers on multiple machines so as to ensure multi skill development
 Hands on experience on Grinding machines of product range 7mm to 24inches
PREVIOUS EXPERIENCE
Metalsa India Private Limited, Jamshedpur
Department: Supply Chain Management (Production and Raw Material Planning)
Growth Path:
Jul’11–Oct’12: Manufacturing Specialist (Asst. Manager – Manufacturing – Press Shop & Assembly)
Jul’11-Mar’14
Nov’12–Mar’14: Logistics Specialist (Asst. Manager – Supply Chain Management)
Timken India Manufacturing Pvt. Limited, Chennai
Senior Line Engineer Production
Department: Manufacturing
Growth Path:
Apr’07–Dec’10: Sr. Line Engineer (Production)
Jan’11–Jun’11: Sr. Line Engineer (Process Engineering)
Apr’07-Jun’11
CERTIFICATIONS
 Certified in Lean Six Sigma Green Belt in December2010 from Anexas Consultancy Denmark, Chennai
 Certified in IMS Internal Auditor Training Course in January 2012 from TQMI, Jamshedpur
TRAININGS
 3 months Grinding Process & Product related training on Grinding Machines like – Face, OD and Bore at Timken Research
& Technology Centre in Canton Ohio, USA
Learnings: Micro Centric Grinding, Centreless Grinding and Basics of Lean Flow Operation (i.e. one piece flow)
 2 months of Grinding Technology Training in Germany.
Learnings: Centreless Through/Plunge Feed and Bore Grinding Machines
 Apprenticeship Training in Timken India Ltd., Jamshedpur in 2004-05
IT SKILLS
Application Package:
Operating Systems:
Others:
MS Office (Word, Excel,Outlook and PowerPoint)
Windows 10
Minitab Software for Process Capability Analysis, RLA and SAP
ACADEMIC DETAILS
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B.Tech. (Mechanical Engineering) from Karnataka (KSOU) in 2014 with 77%
Diploma in Mechanical Engineering from IASE University, Rajasthan in 2010 with 79%
12thfromJagdish Singh Memorial College,Jamshedpur,JIEC in 2003 with 53%
10thfrom Baridih High School, Jamshedpur, BSEB in 2000 with 56%
PERSONAL DETAILS
Date of Birth:
Languages Known:
Present Address:
Permanent Address:
21st July 1985
English, Hindi, Marathi
Flat no J – 404, Woodsville Phase 3, Moshi, Pimpri Pune - 412105
GunjeshwariBhawan, Murtiline Teacher’s Colony Dimna Road Mango, Jamshedpur – 831012