Q400 Notes CAPT1 NIZAM MOHAMMED NOTES DISCLAIMER THIS IS MY PERSONAL NOTES MADE FOR MY PERSONAL USE. IT MAY NOT BE 100% RIGHT. USE AT YOUR OWN RISK 2 NOTES 3 INDEX Chapter 1 - HYDRAULICS 5 Chapter 2 - Airplane General 10 Chapter 3- Air Conditioning System 11 Chapter 4 - Pressurisation 14 Chapter 5 - Auto Flight 16 Chapter 6 - Ice & Rain Protection 17 Chapter 7 - Emergency Light 20 Chapter 8 - TCAS 21 Chapter 9 - Take Off Horn 22 Chapter 10 - Fuel 23 Chapet 11 - Flight Controls 25 Chapter 12 - Fire Protection System 30 Chapter 13 - Electrical Power 32 Chapter 14 - Landing Gear 37 Chapter 15 - Propellers 41 Chapter 16 - Powerplant 46 Chapter 17 - Limitation 49 Chapter 18 - 24 Hour System Checklist 53 Chapter 19 - Memory Actions 59 Chapter 20 Caution & Warning lights Check Next Page 64 4 Chapter 1 - HYDRAULICS GENERAL There are four hydraulic system in q400 • #1 Main hydraulic system (Left) • #2 Main hydraulic system (Right) • #3 Hydraulic system for Elevator (Aft) • Alternate Landing gear extension system #1 & #2 Hydraulic Systems - #1 Hydraulic system powers ( FAIRE-P) • F - Flaps • A - Anti-skid and Normal Brakes • I - Inboard roll spoiler • R - Rudder lower PCU • E - Elevator outboard PCU • P - Power Transfer Unit (PTU) - #2 Hydraulic System powers (LONER-E) • L - Landing gear • O - Outboard Roll Spoiler • N - Nose wheel Steering • E - Emergency / Parking Brake • R - Rudder upper PCU • E - Elevator Center PCU 5 #1 & 2 Hydraulic Reservoir - Location - At respective engine nacelle - Quantity #1 - 8 U.S Quarts - Quantity #2 - 12 U.S Quarts - #1 and #2 Hydraulic system supply hydraulic fluid from a pressurized reservoir - through FSOV (Firewall Shut off Valve) Then it get pressurized at 3000 psi by EDP ( Engine Driven pump ) If EDP fails #1 or #2 ENG HYD PUMP caution light comes on The reservoir uses system output pressure to pressurise itself and provide suction pressure to EDP If the fluid in reservoir gets hot (107˚C or more ) #1 or #2 HYD FLUID HOT caution light comes on Hydraulic System Isolation Valve - #1 & #2 Hydraulic systems both have Isolation valve - If the system fluid quantity gets low by 1.3 Litre or when the pressure drops less - than 900 PSI isolation valve closes and #1 or #2 HYD ISO VLV caution light comes on. When the valve closes Hydraulic powers only #1 Hyd System #2 Hyd System Rudder Rudder Elevator Elevator Flaps PTU Firewall ShutOff Valve ( FSOV) - Hydraulic FSOV powered by battery bus - Valve advisory light in fire protection panel - • Green - Open • White - Close The Hydraulic FSOV closes if • #1 or #2 PULL FUEL/HYD handle pulled • #1 or #2 reservoir quantity is low or no fluid • Hydraulic fluid overheats ( 135˚C) 6 Hydraulic System Heat Exchanger - Hydraulic fluid from the EDP flows through the heat exchanger before returning to - reservoir Thermal bypass valve controls the flow to the heat exchanger Heat exchanger is inside respective collector bay Standby Hydraulic Pump - It is a backup source for #1 Hydraulic system - Pump flow rate is less than EDP thus service will operate at lower rate - Installed in #1 Engine Nacelle - Standby pump is an AC motor powered by Right 115v AC Bus - Pressing STBY HYD PRESS energize the pump if AC power available and “ON” - - Legend comes on It automatically operates • In flight if #1 Engine fails • In ground if #1 reservoir is not empty , parking brake is off ,flap set more that 0˚ and AC Power is available If standby pump over heats #STBY HYD PUMP HOT caution light comes on Priority Valve - It is only in #1 Hydraulic System - It is usually in open position , closes if pressure falls below 2100 PSI - This Shuts Off power to Flaps and PTU Power Transfer Unit (PTU) - PTU is backup source for #2 Hyd System - It uses #1 Hydraulic system pressure to pressurise #2 System . No fluid transfer - happens in this process. It has both Automatic and Manual operation - Manual Operation • By Pushing PTU Control, “ON” advisory light comes on. • Green /// Segment illuminates when PTU is properly pressurized and goes out when its not - Automatic Operation On the ground (WOW Sensor) • #1 EDP pressure more than 2400 PSI • #2 System have fluid ‣ 7 • Park Brake released • Flap set more than 0˚ In Air • #1 EDP pressure more than 2400 PSI • #2 System have fluid • #2 Hydraulic system lost pressure • #2 Engine Oil pressure low After switching on PTU automatically or manually if the pressure doesn’t reach its lower pressure limit within 5 second PTU operation will stop automatically “FAIL” Legend will come . Maintenance action is required , and it will come back up after cycling electric power only PTU is inhibited when #1 Hydraulic system pressurized only by Standby hydraulic pump. When switched on “FAIL” legend will come ‣ - - #3 Hydraulic System - Reservoir - 2.6 U.S Quarts - Powers left and right inboard PCU - Operates automatically if #1 and #2 Hydraulic system loses pressure , If both engine fails - Operated manually by pressing #3 HYD ISOL VLV (“OPEN” Legend will come on) - There is Accumulator and Isolation valve - 28V DC Motor pump (DCMP) powered by Standby battery operates automatically to keep the accumulator pressurized between 2600 to 3250 PSI - DCMP operates on ground automatically when • #1 and #2 Engine running • Accumulator < 2600 PSI • Parking brake off - In the above case OPEN legend doesn’t come - When DCMP not operation Accumulator holds a reserve pressure - The pump work intermittently controlled by two pressure switch - A switch signals the DCMP to operate when pressure goes high or low - Other pressure switch trigger the #3 HYD PUMP Caution light if • If #3 Hydraulic system pressure falls below 900 PSI • DCMP operating more than 60 seconds on Ground - If all 3 hydraulic system powers the elevator , ELEVATOR PRESS caution light comes on . If Isolation valve malfunctions it goes failsafe open position , in this case also If all 3 hydraulic system powers the elevator , ELEVATOR PRESS caution light comes on but OPEN legend may not come until #3 HYD ISOL VLV switch pressed 8 #4 Hydraulic system - Reservoir - 1.25 U.S Quarts - Location - Nose of the aircraft - During alternate landing gear extension the system supplies hydraulic power to down - lock the mail landing gear if it fails to downlink during free fall The alternate landing gear selector valve is located below the flight compartment normally in open position Opening the Door fully closes the selector valve And we can use the Hand pump lever to pressurise the alternate gear actuators Minimum Dispatch Quantity Min Dispatch Qty #1 Hyd System 40% #2 Hyd System 40% #3 Hyd System 45% #4 Alternate Landing gear Extension system 100% Summary Min Dispatch Qty System pressure at start Normal pressure Reservoi r location Reservoi r QTY Main Pump Alternate Powers #1 Hyd System 40% 2900 to 3100 PSI 3000 PSI #1 Eng Naccelle 8 U.S Quarts #1 EDP Standby Hyd Pump FAIRE-P #2 Hyd System 40% 2900 to 3100 PSI 3000 PSI #2 Eng Naccelle 12 U.S Quarts #2 EDP PTU LONER-E #3 Hyd System 45% 2800 to 3000 PSI 2600 to 3250 ? 2.6 U.S Quarts 28V DCMP (Standby Battery) Accumula tor Elevator inboard PCU #4 Alternate Landing gear Extensio n system 100% - - Nose of the aircraft 1.25 U.S Quarts Hand pump - Downlock actuator of main landing gear 9 Chapter 2 - Airplane General General - Aircraft Name - Dash 8 Q400 - Powered by two 5071 SHP Engine - Engine model - PW 150A ( Pratt & Whitney) Dimensions - Wing Span - 93ft 3” - Length 107ft 9” - Height at wingtip - 12ft 10” - Height at Bullet fairing (Horizontal Stabiliser) - 27ft 4” Minimum turn radius - For 180˚ turn with nose wheel at 70˚ required pavement width is 25.7m Wing - High Aspect ratio , Cantilever wing - Outboard of engine nacelle wing is tapered at 2.5˚ dihedral - Single 10 Chapter 3- Air Conditioning System General - Air Conditioning packs , Conditions the bleed air to proper temperature and humidity and delivers it to air distribution system AC Packs - AC packs are part of Environmental control system (ECS) - Two Air cycle machine are integrated with dual heat exchanger (Primary & - Secondary) . Location - Aft of fuselage AC system receives air when bleed air switched are ON or APU bleed air ON and it is controlled by pack switches Electronic Control Unit (ECU) - Electronic Control Unit (ECU) Controls the Nacelle ShutOff Valve (NSOV) to regulate - the airflow to the AC packs (Bleed MIN/NORM/MAX) The ECU receives bleed air pressure and temperature from the inlet sensor of the packs Flow control ShutOff Valve (FCSOV). ECU uses this data to control the bleed air flow ECU keeps the supply duct temperature from 2.8˚C to 71˚C • AUTO mode 15˚C to 27˚C (Controls Cabin Temperature) • MAN mode 2.8˚c to 71˚C (Controls Duct Temperature) If FLT COMP/CABIN DUCT HOT or FLT COMP/CABIN DUCT PACK HOT caution light comes on , associated packs/duct automatically shuts down Pack Control - OFF - Closes the respective turbine ShutOff Valve (SOV) - MAN/AUTO - Open the Pack FCSOV - Open respective turbine SOV - Open Pack Bypass Valve - Note : Selecting MAN will cause respective bypass SOV revert to - associated Analog control When only one pack operational • Recirc Fan runs at low speed • System runs at reduced flow ( 70% of flow selection When both Packs operational • Recirc fan runs at higher speed 11 • System runs on full performance depending on flow selection and environmental condition Flow Control - Nominal flow rates are based upon - - • Bleed Selection (MIN/NORM/MAX) • Environmental Condition (Altitude) • Mass bleed flow measured at wing duct and corrected by pack inlet pressure and temperature information • Air source (APU or Single or Dual bleed) If malfunction occurs in Pack FCSOV it pneumatically open to permit continuous ECS operation There are 2 Digital channel and 2 Analog channel . • No Cross connection between them • During flight one digital channel gets full controls of pack FCSOV other digital channel gets full control during next flight • If one digital channel fails other digital channel takes over • If both digital channel fails pack FCSOV closes , ECS/ACM shuts off ( Require RAM air ventilation) • The Analog back up channel do not have any control for the pack FCSOV • If digital and analog fails it goes fully close position Bypass Valve controls the temperature BLEED HOT caution light comes on for leak/Over pressure/Over temperature . Once it come it won’t go whole flight Recirculation Fan - Draws cabin air through the filter located aft of baggage compartment, it is mixed - with the pack conditioned air RECIRC fan starts operating with low speed to reduce initial current draw Operating conditions determines RECIRC fan speed At single pack operation fan runs at lower speed Avionics Fan/Cooling - System have 3 Fans - Only 2 of 3 required for dispatch - FAN 1 and FAN 2 starts operating whenever electric power is supplied to DC MAIN - BUS If FAN 1/FAN 2 fails FAN 3 comes on When only battery power available 12 - - • FAN 1 operates at Lower Speed Mode (LSM) • IF FAN 1 fails FAN 2 operates at LSM • FAN 3 not available During Flight • 3 Fans available - 2 fan runs on High Speed Mode (HSM) • 2 Fans available - 2 fan runs on HSM • 1 Fan available - 1 fan runs on HSM Failure of any fan is recorded in Central Diagnostic System (CDS). No Indication for single fan failure . IF 2 fan fails in air “FANS FAIL” message will come on ED . In ground if 2 fan fails AVIONICS caution light comes on There are temperature sensor in Ground . • Temperate below 5˚C fans are inhibited • Temperature 5˚C to 30˚C fans at LSM • This temperature sensor is disabled in flight 13 Chapter 4 - Pressurisation General - Pressure is maintained and controlled by Cabin Pressure Controller (CPC) - Aft outflow valve primarily control the outflow of the air assisted by two safety - valve ( Forward & Aft) Except for pressure relief function , pressurisation is controlled primarily by the electrically operated aft outflow valve and also used to dump pressurisation There are 2 safety valve . The aft safety valve is operated pneumatically and forward safety valve is operated electrically The aft & forward safety valve have both positive and negative pressure relief valve Modes of controlling pressure - Automatic • When Electric power is first supplied tot he system FAULT light momentarily comes ON . And if it stays there is failure in the system • In auto mode system follows preprogrammed schedule , everything is automatic • On Ground When Power Lever (PL) set less than 60˚ , Aft outflow is fully open to prevent pre-pressurisation Aft outflow valve also opens when at least one engine is idle or APU operating • Take off When PL set more than 60˚ aft outflow valve starts to modulate to provide 2 take off sequence (1) Pre-pressurisation - Pressurise 400ft below take off altitude at 300ft/ min to avoid bump at take off. Both outflow and safety valve closes (2) Take off Abort - CPC in takeoff mode memorise Take off altitude for 10 min , this avoid the requirement for selecting landing altitude .Conditions are (a) 10 minutes (b) Below 5000 ft Altitude (c) Below the theoretical cabin altitude • In flight - CPC will maintain the automatic schedule • Descend - CPC will maintain the automatic schedule . Incase of high speed descend . ROD increase sequence is initiated • Landing - CPC will maintain the automatic schedule . Note - If set field altitude is higher than the actual landing altitude airplane will land unpressurized . 14 -If set altitude lower than actual landing altitude, Aircraft will land pressurized . In this case it will go back the field/actual altitude at rate programmed for 1 min before cabin pressure bleed to ambient - Manual • AUTO/MAN/DUMP to MAN control . By INCR or DECR switch we can control the aft outflow valve manually which in turn controls the Pressure difference. - Emergency/Smoke Removal • Opening forward outflow knob valve depressurise aircraft slowly • Opening forward safety lever depressurise slowly • Electric power not required for both - Pressure Dump • For fast De-pressurisation AUTO/MAN/DUMP to DUMP , which opens the aft outflow valve fully Emergency RAM Ventilation - Follow checklist from QRH Air enters through dorsal fin nana vent and leaves via forward safety valve. Aft outflow valve is fully closed with help of MAN mode RAM Ventilation is effective at speed over 150kt Limitation - Normal cabin Pressure Differential 5.46 PSI ±0.1 Aft Safety valve opens at 5.8 PSI ±0.15 Max differential 5.95 PSI Forward safety valve opens at 6.25 PSI ±0.15 For both forward and aft Negative relief valve opens at ±0.5 PSI Max Pressure during T/O & LDG ±0.5 PSI Max cabin Altitude 8000 Ft Cabin altitude more than 9800 Ft CABIN PRESS warning light comes on 15 Chapter 5 - Auto Flight General - Autopilot System have - • 1 FGCP (Flight Guidance Control Panel) • 2 FGM (Flight Guidance Module) • 1 Yaw Damper • 2 Autopilot Actuator FGM 1 provides actual command to AP(AutoPilot) and YD(Yaw Damper) while FGM 2 monitors FGM 1 - Master and FGM 2 - Slave If FGM 1 fails , FGM 2 is master however autopilot won’t work because only FD(Flight Director) command from FGM 1 is coupled with AP If any one FGM fails R or L FD FAIL messages comes on PFD . If both fails AFCS FAIL message comes on Engaging AP and YD is inhibited if roll attitude exceeds ±45˚ Engaging AP and YD is inhibited if pitch attitude exceeds ±20˚ YD authority is limited to ±4.5˚ of rudder travel by mechanical stops and it gets input from FGM 1 and FGM 2 , it requires both for operation 16 Chapter 6 - Ice & Rain Protection Ice Detection System - There are 2 Ice Detector Probe (IDP) Powered by 115V AC When any IDP detects more than 0.5mm of ice ICE DETECT message will come on ED Only when both IDP fails ICE DETECT FAIL caution light comes on Airframe De-Ice System - De-Icing bleed air is taken from bleed port of each engine and is available to inflate - the boots regardless of bleed control switch position. System is regulated at 18 PSI Isolator valve inter connect the L and R system . BOOT AIR switch in the ICE PROTECTION panel is used to control the valve ISO position can be used to check the regulated pressure in each system individually or to isolate a system leak Regulated De-Ice pressure is also used to inflate forward passenger and aft baggage door seals and to operate ejector for pressurisation aft safety valve De-Ice boot inflates when Dual Distribution Valve (DDV) energize. When not energized boots deflate through a suction port De-Ice boots works in 2 Automatic modes (SLOW and FAST) and MANUAL mode - Automatic mode (SLOW and FAST) • Automatic boot sequence is controlled and monitored by Timer Monitoring Unit (TMU) • Inflation time is 6 seconds in both mode Total time Dwell time Inflation for 1 / Rest Time sequence time ( Inflation+ Dwell) SLOW 3 MIN ( 36 144 + 144 Sec ) Seconds 6 Second (X6) FAST 1 MIN (36 +24 sec) 6 Second (X6) 24 Seconda • Select from SLOW or FAST back to OFF will complete full cycle • DDV and Check valve heater automatically comes on when ✦TMU Temperature monitoring parameter has not failed Note: If TMU monitoring parameter fails the valve heater stays ON If TMU Activation parameter fails the valve heater stays OFF ✦Mode selector OFF or SLOW or Fast 17 ✦SAT is less than 5˚C • DEICE TIMER caution light comes on if there is a failure in TMU ✦Automatic De-Ice sequencer ✦Logic ✦Input Disagreement - Manual mode • In Manual mode DDV and Check valve heater permanently comes on and do not cycle • In Manual mode minimum dwell time should be observed is 24 second - All the boots in Horizontal and vertical stabiliser is pneumatically cross connected - DEICE PRESS caution light comes on if • Main De-Ice pressure on either side less than 15 PSI • Boot pressure does not reach 15 PSI after DDV opens • Boot pressure stays at 15 PSI after DDV closes Propeller Heaters - Electric power is supplied from Relevant 115V AC Bus During the cycle 6 blades on one propeller get heated at same time To minimise load one propeller is heated then the other The cycle is controlled by Timer Monitoring Control Unit (TMCU) and it depends on TAT (refer the table in AOM) TAT must be equal to or less than 5˚C for the propeller heaters to operate In TEST position each propeller is heated for 5 second. And test can’t be started for 30 seconds after testing . To avoid overheat Fuselage ice-protection panel installed both the side to prevent damage by throw ice by the propeller When using propeller heaters Engine oil temperature lower limit changes from 55˚C to 107˚C If there is a failure of the propeller de-icing system, the PROP DEICE caution light will come on Engine intake heaters/Bypass door - Installed in the intake flange of each door Powered by 115V AC Bus Energize when engine intake bypass door is open Wont work when engine is shutdown (Oil Pressure sensor) and when the temperature above 15˚C (Temperature sensor) 18 Pitot Static Probe Heat - Powered by • #1 Pitot - Left 115V AC • #2 Pitot - Right 115V AV • Standby Pitot - 28V DC from Right Essential - Controlled and monitored by separate module in TMCU - PITOT HEAT 1 , PITOT HEAT 2 , PITOT HEAT STBY caution light comes on when the heater is inoperative or switches in OFF position Angle of attack (AOA) Vane Heatears - Left and right AOA vane is heated to prevent ice buildups Powered by respective side 115V AC Bus Directly connected to power supply through TMU No caution light for AOA vane heater failure But if SPM (Stall protection module) detects heater failure it causes PUSHER SYST FAIL and applicable (#1 or #2) STALL SYST FAIL caution lights to come on Windshield and Pilot’s Window - When in WARM UP mode both windshield are heated with half power from the Left - 115V AC Bus When in NORM mode it heats up with full power from respective 115V AC Bus Forward part of the Pilot side Window is heated from the Right 115V AC Bus Anti-ice controllers control the windshield and side window heaters If either windshield controller fails, the WSHLD CTRL caution light comes on If either windshield overheats, the WSHLD HOT caution light comes on If the pilot’s side window overheats, the SIDE WDO HOT caution light comes on Over heat condition also shuts down the related wind shield and window side heater 19 Chapter 7 - Emergency Light - Used in Emergency Situation or it comes on if there is Left Main DC Bus failure - The system is powered by 4 Emergency power supply units and there are self - contained by 6.4V NiCAD battery packs located above the passenger compartment near airplane exits Battery power the Emergency light for approximately 20 min 20 Chapter 8 - TCAS ALT Above ALT Below ABOVE 8700 FT 2700 FT NORM 2700 FT 2700 FT BELOW 2700 FT 8700 FT 21 Chapter 9 - Take Off Horn - Take off horn sounds if Nose wheel Weight on Wheel( WOW) and Power levers above 50% if any of the following condition met • Spoiler Extended • Elevator trim out of take off range • Parking brake set to Park • Any of the Condition lever not at max • Flaps more than 20˚ or less than 3.5˚ 22 Chapter 10 - Fuel General - There is 2 fuel tanks in Q400 on left and right wing - Left tank supply fuel to left engine and APU - Right tank supply fuel to right engine Fuel Related Indication - Fuel Quantity computer (FQC) uses 9 capacitance type fuel probes in each tank to determine the total fuel quantity - Information available in ED • Quantity in digital form • Fuel flow in digital form • Engine inlet fuel temperature - Information available in MFD fuel page • Quantity in Analog form • Temperature of left collector tank Storage and distribution - Total Usable fuel from the tanks is 5328 Kg - Max lateral imbalance permitted is 272 Kg - If the Fuel Quantity Computer (FQC) detects fuel imbalance of more than 272 Kg a yellow [BALANCE] message will flash in ED - To operate APU min 454 Kg is required in left tank . Less than that auxiliary pump in the collector bay will not be fully submerged - Each Tank is divided into 3 section • Surge bay • Main tank • Collector bay - Surge Bay: • Location - Between the two ribs of the inboard aileron . • It have 2 outboard float vent valves ,one inboard vent line and two separate NACA Vent • It is used for main tank venting /Controlling Pressure (Through NACA vent) and fuel recovery(Fuel returns to main tank). • Fuel recovery or fuel is returned to main task by the reduced pressure in the main tank as fuel is used 23 - Collector Bay: • Location - Inboard and aft part of the wing tank • Quantity - 185 Kg ( Total 185+185 Kg) • Scavenge ejector pump which draws fuel from all low points in tank to the collector bay • Primary ejector pump in the collector bay used to provide constant low pressure fuel to engine • Pressure motive flow - Pressure created by the fuel returning From engine . Pressure motive flow is used to operate Primary ejector pump and scavenge pump • Flapper Check Valve - Located at the base of the each collector bay and select ribs. The ensure gravity feed fuel flow into the collector bay if scavenge flow is not sufficient - #1 or #2 TANK FUEL LOW LIGHT comes on if • Park brake is OFF • Collector bay level drops below 150 kg • Related Engine is operating Engine Fuel Feed - Fuel is sent to the Engine driven fuel pump by Primary ejector pump and Tank aux - pump (Back up) Tank aux pump is powered by AC power If Engine driven fuel pump inlet pressure drops then #1 or #2 ENG FUEL PRESS caution light comes on Engine feed shut off valve closes if PULL FUEL/HYD handle is pulled . Location - just before Engine driven fuel pump inlet. Fuel is filtered and heated by fuel-oil heat exchanger . If the filter is blocked it will bypass it then #1 or #2 FUEL FLTR BYPASS caution light comes on Notes - Max Refuel Pressure - 50 PSI ( 473 Litre/Min or 125 GAL/Min) - Min Refuel Pressure - 20 PSI - Jet A1 Flash point 38˚C and Freezing point -47˚C 24 Chapet 11 - Flight Controls - Primary Controls - Rudder , Aileron , Elevator - Secondary control - Flaps - Computer - Flight Control Electronic Control Unit (FCECU) Rudder - 2 Parts Fore and Trailing rudder - Fore rudder is attached to the vertical stabiliser and operated by 2 Power Control Unit (PCU) ( Upper and lower PCU) - Trailing rudder is attached to the fore rudder by pushrods and deflects mechanically with the movement of fore rudder . It deflects twice as far as the fore rudder - Rudder input restrictor mechanism limits rudder pedal travel with flap selector lever position • Flaps 0˚ - Deflection of fore rudder ±12˚ • Flaps 5 or more - Deflection of fore rudder ±18˚ - FCECU controls the hydraulic pressure to the PCU and it vary with airspeeds . Low speed high deflection , high speed less deflection - “Rudder feel trim and summing unit” , provides artificial feel on the rudder pedal . Input from rudder pedal and Yaw damper are summed up given as single input to PCU - #1 RUD HYD or #2 RUD HYD caution light appears when • #1 or #2 Hydraulic system pressure not available or • FCECU shut downs a PCU (because of a malfunction) or • RUD 1 or RUD 2 PUSH switch is pushed - RUD CTRL caution light appears when ( Reduce airspeed below 200 Kts) • FCECU unable to control the pressure or • #1 or #2 Hydraulic system failed or • Airspeed mismatch - ±17 Kts - Yaw damper automatically compensate for minor yaw acceleration during flight . Yaw damper max authority ±4.5˚ . It gets input from FGM 1 and FGM 2 require both for operation - Gust Protection for rudderis supplied by trapped hydraulic fluid within the actuator Rudder Jam - When PCU Get Jammed corresponding RUD 1 or RUD 2 “PUSH OFF” switch light turns ON . Pushing it depressurise the PCU and #1 RUD HYD or #2 RUD HYD caution light comes on and PUSH disappears only “OFF” legend will be there’re ( Means already pushed) 25 - Now If inadvertently pushed non-jammed side also , then both PCU will pressurise . - This ensures rudder system remains powered . OFF legend will go and “PUSH” Legend appears in both side Now pushing non-jammed side will revert back to normal ( Jammed - Depressurise , non-jammed- Pressurise) and appropriate “OFF” legend appears in jammed side. Instead if jammed side is pushed, Jammed side “PUSH OFF” light will turn on (means yet to push) . Non-jammed side will be depressurized and “OFF” Legend will come on . (i.e Jammed - Pressurise , non-jammed- Depressurise) In Ground with engine off in strong tailwind condition RUD 1 or RUD 2 “PUSH OFF” light may come on after hydraulic pressure available it will go . Roll Control - Consist of Aileron and Spoilers - Cant side control column connected to spoiler and First officer side is connected to - aileron Both are mechanically controlled but aileron cable operated and spoilers are Hydraulically operated. If roll control jam occurs . The spoiler system can be separated from aileron system by using Roll disconnect handle Aileron - Control column movement ±70˚ deflects aileron by ±17˚ from neutral position - Each aileron has a geared tab , when aileron control surface deflected up or down, - its gear tab moves in opposite direction giving aerodynamic assistance to the pilot. Ground adjustable trim tab (For maintenance personnel to adjust in ground) is installed in the right hand aileron. Gust protection is by control lock Spoilers - 2 Spoiler - Inboard and outboard roll spoiler in each wing. - Pushing SPLR 1 and SPLR 2 depressurise the respective PCU and turns on ROLL - SPLR INBD HYD or ROLL SPLR OUTBD HYD caution light. There are 3 modes of spoiler operation • Flight Mode ✦When accelerating above 170 Kts only inboard spoiler works.If outboard spoiler not disabled till 185 Kts then FCECU triggers SPLR OUTBD caution light. ✦When Decelerating less than 165 Kts both spoilers operates , If outboard spoiler didn’t start to operate till 150 Kts FCECU triggers SPLR OUTBD caution light • Ground Mode 26 ✦There are 2 lift dump valves in each spoiler and get energize by signal from FCECU and Proximity Sensor Electronic Unit (PSEU) ✦Spoiler extend on touch down when ➡ FLIGHT/TAXI in FLIGHT position ➡ PL 1 and PL 2 less than “FLIGHT IDLE +12˚” ➡ WOW on both landing gear signals aircraft landed ✦Roll INBD and ROLL OUTBD advisory lights turns ON ✦If lift dump valves fails to energize in ground mode ROLL SPLR INBD GND or ROLL SPLR OUTBD GND caution light comes on after a delay of 5 second. • Taxi Mode ✦In ground putting FLIGHT/TAXI switch to TAXI retracts the spoiler ✦But if Power levers moves more than “FLIGHT IDLE +12˚” it goes to FLIGHT again. ✦ROLL SPLR INBD GND or ROLL SPLR OUTBD GND also comes on if spoiler remain extended after putting Flight/Taxi to Taxi ✦Note - Left Control column is connected to spoiler and right control column is connected to aileron . In case of jam of control column To disconnect use roll disconnect mechanism Pitch Control - Pitch control is maintained by Elevator , It is mechanically controlled and - hydraulically operated Two elevator left and right . Each elevator have 3 PCU (Outboard , central and inboard ) Left control column connected to Left elevator and right control column is connected to right elevator in case of Jam us pitch disconnect mechanism #1 hydraulic powers the outboard PCU , #2 Hydraulic powers the central PCU and #3 Hydraulic powers the central PCU When you push HYD #3 ISOL VLV it manually activates the inboard PCU If all 3 PCU powers the elevator then ELEVATOR PRESS caution light will come on If FCECU detects that the left and right elevator mismatch ELEVATOR ASYMMETRY caution light will come on. Gust Protection for elevator is supplied by trapped hydraulic fluid within the actuator Pitch Trim - Artificial Pitch feel is provided by 2 Pitch Feel and Trim Units (PFTUs) , Right and - left. Location - Vertical stabilizer Pitch command from the control column are transferred to the elevator PCUs which moves the elevator 27 - 2 Pitch trim actuator is installed on top of PFTUs supply elevator trim - Elevator trim is automated when autopilot is on . Manual when autopilot is disconnected . Using manual trim when autopilot is on caused the autopilot to disconnect - Pitch trim signal is prioritised by the FCECU in order Pilot , co-pilot , Autopilot . Trim with highest priority controls the pitch trim actuator - During flap extension or retraction 15˚ to 35˚ automatic pitch trim is available to reduce the pitch force felt on control column - Flap pitch trim is active when • Flap selected from 15˚ to 35˚ • Autopilot is not engaged • Airspeed less than 180 Kts • Manual pitch trim is not pressed . • Applying manual pitch trim will temporarily disengage automatic flap pitch trim - If elevator trim switch fails closed , after 3 second or if pitch trim is held more than 3 second ELEVATOR TRIM SHUT OFF light illuminate and pitch trim audible sound can be heard . Pressing it will disconnect the pitch trim from elevator - PITCH TRIM caution light will come on when • If Either FCECU channel detects a loss of ability to command or control its associated Pitch Trim Actuator or • IAS #1 is not equal IAS #2 (±17 Kt) • Or trim input disagreement - ELEVATOR FEEL caution light comes on when • If Either FCECU channel detects a loss of ability to command or control its associated Pitch feel actuator or • IAS #1 is not equal IAS #2 (±17 Kt) • When it comes reduce airspeed below 200 Kts Flaps - 2 Single slotted inboard and outboard fowler flaps are attached to the trailing edge - of each wing Powered by #1 Hydraulic system Flaps are connected to screw jacks which are operated by primary drive shaft The flaps surface are electronically controlled and monitored by the Flap Control Unit (FCU) FCU also turns on the Standby hydraulic pump and the PTU when flaps are out of 0˚ Flap Power Unit (FPU) converts hydraulic power to rotary mechanical power to operate the flap actuator. FPU receives flap actuation signal from FCU . It also sends feedback to FCU to monitor flap movement 28 - Rudder input restrictor mechanism limits rudder pedal travel with flap selector lever position • Flaps 0˚ - Deflection of fore rudder ±12˚ • Flaps 5 or more - Deflection of fore rudder ±18˚ - FCU is responsible for turning on FLAP DRIVE and FLAP POWER caution light - If FLAP DRIVE caution light comes on this is a flap fault indication . Flap may still be working in some instance with reduced performance . Fault is automatically reset if condition go way - FLAP POWER caution light comes on if there is flap failure . Flap will lock in the last position reached prior to failure. All further flap movement will be inhibited. Stall protection system - Stall protection module (SPM1 and SPM2) use various parameter to calculate when - - the airplane in near stall condition, Stick pusher angle and when to start and cancel the stick shaker operation When stick shaker activates it disconnects the autopilot Stick pusher will not operate if there is SPM failure, AOA vane failure(both must be working along with their heater) , failure of any stick shaker , if stick pusher manually inhibited ,failure of flap position input, failure of engine torque input and height below 200ft AGL. And PUSHER SYST FAIL caution light will come on To over ride stick pusher use stick pusher SHUT OFF or give opposite force When INCR REF SPEED is on Stall protection system changes its calculation because reduced performance limits If AOA vane is not heated SPM won’t use it #1 STALL SYSTEM FAIL and #2 STALL SYSTEM FAIL caution light comes on immediately in flight when function that prevent stick shaker and stick pusher operation are sensed . Malfunction non critical parameter are not shown in flight but 30 seconds after landing #1 STALL SYSTEM FAIL or #2 STALL SYSTEM FAIL caution light will come on 29 Chapter 12 - Fire Protection System - Computer - Control Amplifier - During fire detection test control amplifier also tested - Loss of control amplifier will not cause complete loss of engine engine detection and extinguishing capability Engine Advance Pneumatic Detector (APD) - 3 in each engine - Primary Engine Zone (PEZ), Leading Edge Zone (LEZ), Main Wheel well zone(MWW) - It uses sensor tube filled with helium gas to monitor for fires. Note - Helium gas sensitive to change in temp - APD supply fault/fire or overheat condition to Fire Protection Panel(FPP) - A fault or Alarm given by two switches • Integrity switch: Monitors the pressure of sensor element • Alarm Switch: is processed by the control amplifier then sent to FPP . The switch is normally open . Closes when overheat or fire condition occurs , caused by pressure increase in APD - If an APD breaks , the loss of pressure in the sensor will turn on FAULT A and FAULT B light on FPP Fire Bottles - Two dual port fire bottles are installed in FWD and AFT in left wing root. - It allows 2 shots of suppressant into an engine nacelle in all 3 zone (In the event of - first shot not effective) Control amplifier constantly monitors the pressure electrically . If the pressure is low or empty BTL LOW advisory light will come on The PULL FUEL/HYD OFF handle test will show which bottle need servicing . Arm light will not come on if it needs to be replenished Fire detection and extinguishing - Detection: Once fire detected by APD it gets processed through control amplifier and turn on following lights. • Applicable PULL FUEL/HYD T handle • Both ENGINE FIRE warning PRESS TO RESET • CHECK FIRE DET warning light • Fire tone 30 - Extinguishing: The forward and aft squibs bottle are armed by pulling the PULL FUEL/HYD OFF handle. After arming the extinguisher bottle is discharged by selecting EXTG switch on the FPP to FWD or AFT position, this sends an Electric signal which ignites Electro-Explosive Device (EED). When the EED explodes it rupture a burst disc and the pressurized bottle then discharge the suppressant into the engine zone Baggage Compartment Smoke detection and Fire Extinguishing - There are 2 High Rate Discharger (HRD) and 1 Low Rate Discharger (LRD) - Each baggage compartment(Aft Baggage and Forward baggage) has 1 HRD . LRD is - shared between both baggage compartment 2 Smoke detector in aft baggage compartment 1 Smoke detector in forward baggage compartment Aft baggage compartment has inlet and outlet valve for venting , Once smoke is detected the valves will close LRD to discharge 97% it takes 15 min , rest 3% it takes 45 min . Total of 60 min Note: After 97% of bottle discharge (15 min) only BTL LOW light will come on - Extinguishing • Aft Baggage Compartment - Pushing SMOK/EXTG discharge HRD and after 7 min delay it discharge LRD . Note: For forward baggage Bottle low light to come it takes 22 min ( 7+15 min) • Forward baggage compartment - It discharges HRD and LRD at same time Note: Aft Low light to come it will take 15 min. Lavatory - Smoke detector is installed in lavatory . - Indication is it produce chime in PA . Note : No cockpit indication - There is also a thermally activated fire extinguisher in waste bin activates at 79˚C Hand Held Fire Extinguisher - There are 4 hand held fire extinguisher containing 1.4 Kg of Halon 1211 are provided - Location - 1 in cockpit and 3 in cabin - If any of the extinguisher used , Use oxygen mask in 100% emergency mode APU Fire - Detection and extinguishing require 28V DC Right essential - It has stainless steel fire extinguishing bottle and tubing - If fire is detected APU automatically shuts down and after 7 second delay it - automatically extinguish If automatic extinguishing fails BTL ARM light will come remain on and we have to push the EXTG switch (Memory action) 31 Chapter 13 - Electrical Power Computer - Electronic Power Control Unit (EPCU) DC System General - Power Source - 3 NiCad Batteries - 2 DC Gen/Starter - 2 TRU - DC External power - APU ( Only in ground) - Supplies powers to buses in this order of priority 1. 2. 3. 4. Battery Bus Left or Right essential Left or right main Left or right secondary Battery - There are 3 24V NiCad Battery 40 AH - Location - Nose compartment of the aircraft - All 3 together can power the essential busses for 60 min inflight - Battery power can’t be applied to the secondary busses - Battery Temperature should be more than -20˚C for dispatch - No temperature limitation for APU or Engine start - When you switch ON Battery Master, All 3 battery is connected to essential busses and it is hardwired . It is independent of EPCU operation , EPCU itself is powered by essential busses - Switching on MAIN battery connects it to R MAIN BUS - Switching on AUX battery connects it to L MAIN BUS - MAIN and AUX Battery connection to their respective bus is controlled by EPCU and it disconnects if • Emergency mode • Bus Fault detected - Switching on STBY battery connects it to L MAIN BUS , EPCU will only allow this connection if • No bus fault • No emergency mode • DC external connected ( Battery charger option) 32 Note : STBY Battery gives power only to essential bus not to L MAIN BUS . But STBY battery can be charged from L MAIN BUS - When batteries are not connected to their respective main bus . MAIN BAT / AUX BAT or STBY BAT caution light comes on - When battery Over heat MAIN BAT HOT or AUX BAT HOT or STBY BAT HOT warning light comes on Generator or starter - Computer - Generator control unit (GCU) - #1 and #2 DC GEN - Location - Engine Accessory gear box - It serves as starter and revert to Generator mode if NH above 50% and DC GEN - switch is on Monitored and controlled buy GCU it ensures generator supplies 28.5V (400 A Max) to its feeder bus regardless of loads #1 DC GEN connected via L MAIN FEEDER BUS and #2 DC GEN connected via R MAIN FEEDER BUS If Generator disconnects from the feeder bus #1 or #2 DC GEN caution light comes on Over heat condition #1 or #2 DC GEN HOT caution light comes on Transformer Rectifier Unit (TRU) - There are 2 TRU - Location Nose of the aircraft - Coverts AC ( 3 Phase 115v ) to DC (28v 300A) - It is unregulated provide at the range of 26 to 29 v DC - If TRU fails or disconnects L TRU and R TRU caution light comes on - At Overheat condition L or R TRU HOT caution light comes on DC External Power - Ground Power Unit (GPU) can be connected to the DC external power receptacle on - the left side of the forward fuselage It can supply DC power to airplane Electronic Power Generation and Distribution System (EPGDS) and for engine starting Connected to L MAIN FEEDER Bus While DC External power is connected . The Generator connection to the main busses is inhibited by EPCU . Generators will come online once the DC GPU is disconnected EPCU Incorporated Over and under voltage protection 22v to 31v . Outside this range it disconnects automatically 33 APU Generator / Starter - Provides 28v DC - Available only in ground - Connected via R MAIN FEEDER BUS and controlled by APU GCU - Once the APU GEN is on it supplies power in parallel with batteries to start airplane engine DC Fault tolerant operation - There are 4 separate DC source available in flight ( 2 TRU and 2 DC GEN) - When all 4 source operational it powers their dedicated busses - 4 bus tie contractors are controlled by EPCU • L MAIN to R MAIN (Horizontal) • L SECONDARY to R SECONDARY (Horizontal) • L MAIN to L SECONDARY (Vertical) • R MAIN to R SECONDARY (Vertical) - EPCU ensures all busses powered upto 2 DC failure, more than 2 DC source failure automatic load shedding will occur - For Example, if one DC generator fails, the L to R Main bus tie closes and the other generator then powers both main feeder buses. If one TRU fails, the L to R secondary bus tie closes, and the other TRU then powers both secondary buses. If both DC generators fail, the vertical bus tie close, and the TRUs supply DC power to both the secondary and main buses. If both TRUs fail, the vertical bus tie close, and the DC generators supply power to both secondary buses Emergency mode - EPCU Operates in Emergency mode when • Airplane is in air • Both DC Generator not available and • At least one TRU not available - EPCU in emergency mode automatically disconnects the battery from main busses , The Main busses is not powered in this mode . - In this mode batteries are main source for the airplane . - If engine start attempt is made during emergency mode , batteries automatically reconnects to main busses for the duration of start attempt - Note : MFD 1 and ED display only will work and only “All” button is ESIP panel works Main Bus Failure - If main bus fault occurs EPCU prevents upper horizontal and 2 vertical ties from closing , isolating the bus and DC BUS caution light will come on 34 - If fault persists after 5 seconds EPCU sends trip signal to GCU isolating the affected - Gen It also disconnect the associated side battery . Along wit DC BUS Caution light MAIN Battery and #2 DC GEN caution light comes on with R Main bus fault . Along wit DC BUS Caution light AUX ,STBY BATTERY and #1 DC GEN caution light comes on L MAIN Bus fault All main DC service on the faulted side will not function and associated caution light will come on MAIN BUS TIE will not work once EPCU reacted to the fault If the fault clears . Power may be restored with the bus fault reset switch Secondary bus failure - If secondary bus short or over current situation it will trip the associated TRU - 7 seconds later bottom horizontal tie closes if the short circuit/ fault still exists it - will blow the cross tie fuse isolating the fault. This is indicated by L or R TRU caution light and loss of service on the associated secondary bus Engine starting - The power source which feed the main bus for the supply of Starter/Gen for - starting process can be different Therefore availability of different power source results in following starting mode • Battery Start - Only Main and Aux battery participate in starting process . Stanby battery is isolated from L MAIN to ensure acceptable level of voltage available for the essential busses • Generator assisted starting - Performed after startup of 1 engine .After the right DC generator is connected to the right main bus, together, in parallel with the batteries( main and aux ), will perform starting of the other engine • Starting with DC External - Assist in engine start along with Main and Aux battery . After starting EPCU inhibits DC GEN and still will be on EXT PWR. Once EXT PWR is off or disconnected DC GEN will come online • APU Assisted starting - After APU is on and APU GEN is ON in parallel with batteries it will assist the start of engine in ground 35 AC System General - Power source - 2 AC Generator - AC External - Supply power in priority to 1. Left & right AC Bus 2. Left & Right Galley Bus AC Generator - It generates 115V 45kVA Supply variable frequency 340 to 560 Hz AC - AC power source prevented from operating in parallel - AC generator will come on when condition lever above start & feather and AC GEN - switch is ON If an AC Generator fails respective #1 or #2 AC GEN caution light will come on Remaining AC generator capable of taking aircraft’s AC electric load except galley power ( Load shedding) This is done by cross tie function controlled by AC GCU logic circuit AC generators are protected from bus fault by AC GCU . Once the bus fault detected GCU isolates the bus and turn on L or R AC BUS caution light In overheat condition L or R AC GEN HOT caution light comes on AC External Power - Power receptacle in right engine nacelle - External Power Protection Unit (AC PPU) installed in right AC Contactor box . It makes sure power with in limits or else it rejects. Circuit Breaker - Q400 have circuit breakers and current limiters , which opens the circuit incase of - excess current flow Location• Pilot side and co pilot side upper and lower CB Panel • DC Contactor box in nose compartment • AC Contactor box in left and right main wheel well • 2 wardrobe CB panel • Relevant galley CB Panel 36 Chapter 14 - Landing Gear General - Main landing gear retract aft and it have multiple Disc brakes /Antiskid - Nose landing gear retract forward and it have nose wheel steering - Each main landing gear have 2 doors forward and aft doors . - - Note: When gear is up all doors are closed , when gear is down forward door stays open ,aft is closed. Nose landing gear also have 2 doors Note: when gear is up all doors are closed when the gear is down forward door is closed ,aft door is open Proximity Sensor Electronic Unit (PSEU) • Controls landing gear • Controls hydraulically operated doors • Turn on or off related advisory lights • Monitor WOW Sensor WOW - Weight on wheels signal prevent gear retraction on ground Note: failure of WOW ,WT ON WHEELS caution light comes on Gear Warning tone A landing gear warning tone sounds over the flight compartment speakers if the HORN switch is held at TEST or 1. • flaps > 8.5° • either engine torque < 50% • both PLA < RATING detent Scenario when we put flaps 10˚ before Landing gear 2. • both PLA < FLIGHT IDLE +12° • KIAS < 156 • RA < 1053 ft (321 m) if it is valid Scenario when going below 1000 ft without landing gear 3. • one PLA < FLIGHT IDLE + 12° • both PLA < RATING detent • HORN switch not latched at MUTE • KIAS < 156 • RA < 1053 ft (321 m) if it is valid Engine failure scenario , only in this case horn can be muted 37 Retraction Sequence - When gear up is selected #2 Hyd system supply pressure to retract side of the - system Opens Nose landing gear forward door retract Nose landing gear Opens main landing gear aft door retract main landing gear The aft door of Nose Landing Gear (NLG) mechanically linked to the gear , it closes along with the gear . After nose gear retraction the forward door closes hydraulically Forward door of Main Landing Gear(MLG) is mechanically linked to the gear , closes along with the gear retraction . After MLG retracts aft door closes hydraulically MLG and NLG held in UP position mechanically with up-lock For Advisory light sequence Check AOM Extension Sequence - When gear is selected down , Pressure is supplied to the extend side of the system - through solenoid selector valve The hydraulic doors of MLG and NLG opens , The gear extends . Associated Hydraulics doors are closed once the gear is down and locked Continuous hydraulic pressure act when the gear down and locked . However primary down-lock is by the overcentre locks If sequence valve fails or PSEU unable to control it LDG GEAR INOP caution light comes on Alternate Landing Gear Extension - Used when there is • LDG GEAR INOP caution light • Landing gear indication fails • Loss of #2 Hydraulic pressure - Upper door in cockpit is Alternate landing gear release door Lower door in floor of cockpit is Alternate landing gear extension door - INHIBIT switch - Isolate all hydraulic pressure from landing gear system - Alternate release door opens a bypass valve - MLG release handle - Opens the MLG doors and up-lock. MLG will free fall but may not fully extend - Opening Alternate landing gear extension door closes the selector valve so that we can use alternate landing gear extension hand pump - NLG release handle ( floor of the cockpit , inside Alternate landing gear extension door) - Opens the Nose gear door and up-lock 38 Nose wheel steering system - Steering control by tiller or rudder Tiller turns the nose wheel 70˚ Either side for low speed taxi Rudder turns the nose wheel 8˚ Either side for high speed taxi/TakeOff/Landing After TakeOff nose wheel automatically centres before retraction In landing roll don’t use tiller until the aircraft slowed down to taxi speed Nose wheel should be 70˚ of the centre for the steering to work Power is directed through Steering Control Unit (SCU) Nose wheel revert to passive shimmy dampened casting mode if • Nose wheel angle more than 70˚ • SCU detects failure • Nose wheel steering switch is OFF - In Passive mode nose wheel caster upto 120˚ either side ( when unpowered) - Differential power and differential braking may be used in castor mode - NOSE STEERING caution light comes on if • SCU Fails when nose wheel steering is ON • hydraulic pressure detected in steering system with STEERING switch set to OFF - When taxying in reverse steering switch must be selected ON however no rudder or tiller input should be given - Do no keep the steering ON when using towbar/during Push back - While airborne and gear down moving the tiller ±8˚ may cause the nose wheel steering to fail Braking System - Each main wheel is equipped with multiple disc brake unit . It is powered by #1 hydraulic - Computer - AntiSkid Control Unit (ASCU) It monitors, • Wheel speed • Modulate brake pressure applied to each wheel to prevent wheel lockup • Gives max braking at all levels of runway friction - AntiSkid comes on when wheel speed is more than 10 Kts - Once switched on startup self test is made . Self test is prevented if speed is more than 17Kts - Manually also we can test by pushing ANTISKID to TEST position INBD ANTISKID and OUTBD ANTISKID comes on 6 seconds on ground and 3 seconds in air. Caution light stays if there is fault - PSEU supplies WOW and gear uplocked signal to ASCU to make sure brakes are off until touch down and wheel spins 39 - In condition of low runway friction, MLG may not spin before the aircraft weight is fully on the wheel . In this case ASCU gives 5 second delay before the brake pressure is applied . Delay is immediately cancelled when wheel speed is more than 35Kt Emergency/Parking Brake - Powered by #2 Hydraulic system If #2 Hydraulic fails , The Accumulator supplies brake pressure Fully charged accumulator supplies 6 brake application approximately There is A hand pump in right main wheel well to increase the Park brake pressure Minimum pressure required to start #2 Engine - 500 PSI Minimum pressure required to start #2 Engine - 1000 PSI 40 Chapter 15 - Propellers General - Manufacturer - Dowty Aerospace . Model - R408 Propeller • Six Blade • Reversible • Fully feathering • Counter weighted • Constant speed propeller - Propeller is driven through reduction gear box . Which also drives the following accessory • Pitch Control Unit(PCU) • Propeller control unit oil pump and propeller overspeed governor • Main hydraulic pump • 115v AC Generator Propeller Control Systems - It consists of following component • • • • • Propeller Electronic Control Unit (PEC) Propeller Pitch Control Unit (PCU) High pressure PCU oil pump and propeller Over speed governor unit Propeller feather pump Propeller system sensor Propeller Electronic Control Unit (PEC) - Dual channel micro processor based controller (computer) - Main job is to control propeller pitch and speed - Gets input from propeller control system sensor and engine control system - Along with this also does number of safety function including • Autofeather • AUPC - Automatic Underspeed propeller control • Sends uptrim command to working engine FADEC Pitch Control Unit (PCU) - Its a hydromechanical device controls the pitch of the propeller (Fine/Coarse) - Commanded by PEC . - In the event of PEC malfunction PCU controls the minimum blade pitch that can be obtained inflight 41 High pressure PCU oil pump and propeller Over speed governor unit - Independent mechanical system used to limit propeller overspeed in the event of - malfunction Overspeed governor is a fly weight design Propeller feather pump - Auxillary propeller feathering unit is an independent means of featuring the - propeller in the even of primary means of feather Consists of 28v DC motor driving an external pump which supplies secondary source of pressurise oil to feather the propeller Also used for feathering and unfeathering for maintenance purpose Propeller System Sensors - Propeller systems is fitted with Magnetic Pickup Unit (MPU) it provides signal to PEC - PEC use this signal for • Propeller overspeed governing • Synchrophasing • Send to ANVS for propeller balance monitoring Propeller Control - Pitch is controlled by modulating oil pressure either side of the pitch change piston - Each blade is fitted with a counter weight at the root of the blade . So the natural - twisting towards high pitch in flight Incase of loss of hydraulic pitch change pressure the propeller will go in safe high pitch . It gives minimum windmilling drag Propeller Modes - The PCU provides governed constant speed operation through propeller governor - controlled by the condition lever at high power ( above beta range) In beta range Power lever control the minimum blade angle Manual feather is controlled by the condition lever Constant speed mode - During inflight operation the PEC controls the servo valve which meters the - sufficient high pressure oil into propeller fine pitch If the High pressure oil is removed propeller will go to safe high pitch due to counter weight ( Counter weight is the dominated force) 42 - Should the propeller underspeed for any other reason other than loss of oil supply - or servo valve failure . The servo valve will direct more high pressure oil into the fine pitch to restore the propeller speed If the propeller RPM increase than demanded , The servo valve will direct high pressure oil into course pitch to reduce propeller speed Constant speed mode is entered when condition lever is selected 850,900,1020 RPM High pressure oil for constant speeding passes through Over Speed Governor (OSG) before it reaches servo valve If the Servo valve stuck at fine pitch selection propeller RPM will increase approximately 105% ( 1071 RPM) . Then the OSG starts to isolate the propeller control system from high pressure oil Then the propeller RPM will drop due to the prop counter weight , The OSG will reconnect the High pressure oil and stable governing condition at 105% ( 1071 RPM) will be quickly achieved Safe overspeed governing is provided regardless of failure in the servo valve , PEC or electrical supply Beta Mode - The Beta range is from a power lever position above FLIGHT IDLE (called flight beta) - to below DISC position In Beta range blade angle is set by power lever input PEC receives PLA Signal via FADEC Beta Range - In flight constant speed mode is limited to fine pitch of 16˚ (Fine Flight ‘stop’ - Interlock) In addition to this hard protection there is soft flight fine stop of 16.5˚ , this is programmed into PEC and is operative when power lever is above flight idle In normal inflight operation pitch does not fall below 16.5˚ To enable blade angle less than 16˚ with WOW the power lever must be brought back below flight idle Bringing Power lever lower than flight idle , pitch will go less than 16˚ and propeller GROUND RANGE light will turn on and OSG is blocked out by Ground Beta Enable Valve (GBE) Propeller speed is generally governed by the FADEC and engine fuel system at 660 RPM . Propeller speed protection on the ground is by the engine FADEC Overspeed protection may operate inflight but would naturally be effective only in limiting the overspeed due to runaway of the normal engine fuel governor 43 Inadvertent Ground Beta Selection in Flight - The PLA should never be moved below the FLIGHT IDLE gate in flight - Ground beta lockout system prevents blade angles below flight fine event in the event of inadvertent selection below FLIGHT IDLE Reverse speed control - Propeller speed 660 RPM to 950 RPM - Max 1500 SHP - At low airspeed , propeller can reach max reverse stop . The propeller speed is then controlled by the engine overspeed governor, and can increase up to 1020 RPM Propeller Overspeed Governor - It incorporate hydraulic and electronic section - Hydraulic section (OSG) - Controls the blade angle hydraulically by dropping the High pressure oil supply when exceeds 1071 RPM . When propeller RPM decreases below over speed point normal propeller control is restored . It will keep on fluctuate between normal and overspeed until the cause is removed - Electronic Section - Uses FADEC overspeed circuitry to signal the FMU to reduce - the amount of fuel supplied to the engine when over speed approximately 1173 RPM (115%) is reached . When no overspeed condition normal FMU is restored The hydraulic section of the overspeed governor is locked out in reverse and the FADEC electronic section is the primary means of protection from overspeed in reverse. Propeller Synchrophasing System - It does not work on Take off - Acts to reduce cabin noise by ensuring reducing phase difference between the slave propeller and master propeller Propeller feathering system • Auto feathering • Alternate feathering and un feathering • Manual feathering Auto feathering - Initiates propeller feathering in engine failure during take off and power uptrim of the operating engine - AF ARM comes on when • Both Engine torque above 50% 44 • Both PLA above 60˚ - Uptrim is triggered regardless of Autofeather selection when • Torque of the failed engine below 25% for 3 sec • Propeller RPM falls below 80% • PLA at rating detent • MTOP is not set - Uptrim directly occurs when autofeather occurs - Uptrim - NTOP to MTOP and increase of power by 10% approximately - If uptrim occurs independent of autofeather , it may only be disarmed by moving PL below rating detent - Autofeather is triggered from arm state when torque falls below 25% for 3 sec - When one propeller featured other propeller’s autofeather is automatically disarmed - Auxillary feather pump is automatically comes on for 30 seconds . This makes sure adequate oil pressure is available for feathering Alternate feathering - Controlled by #1 or #2 ALT FTHR switchlight on the PROPELLER control panel - Energized by opposite secondary 28v DC Bus through a 30 second time relay - Pressure oil from the feather pump operates back up pressure valve in PCU . This - ensures propeller can be feathered regardless of failure in normal propeller control system Mounted in Propeller reduction gear box Manual Feathering - Used during engine shut down by selecting Condition lever to start and feather / Fuel Off Automatic Underspeed protection Circuit (AUPC) - AUPC is independent of control software and it protects against failure which drives the propeller against coarse direction. - AUPC is armed when • PLA above Flight idle • Torque above 50% • Autofeather and alternate feather inactive • Propeller RPM falls below 816 RPM - AUPC activation is annunciated by #1 or #2 PEC Caution light - Once activated a unmodulated fine pitch signal sent to the PCU servo lave driving it to the fine pitch stop then its controlled by the OSG ( 1071 RPM) 45 Chapter 16 - Powerplant General - Powered by 2 Pratt & Whitney PW150A turboprop engine - Power - At NTOP 4580 SHP MTOP - 5071 SHP - Bypass Doors - Open during icing condition , precipitation ,bird activity and - contaminated runway Engine Oil Quantity 6 U.S Gallon Engine General Airflow - There are 2 compressors . Air is first ducted to the low pressure (LP) axial - compressor and then to High pressure (HP) centrifugal compressor for second stage compression Then it goes to combustion chamber where fuel get added and ignited Air Exiting combustion section initially impact on single stage NH turbine It drives a shaft directly connected to the NH compressor . A gear drive attached to this compressor drives the accessory gearbox mounted on the top section of the turbo-machinery Then it goes through NL turbine which also absorbs energy to drive a shaft connected directly to NL compressor Then they are directed towards two stage power turbine assembly which rotates as single unit it drives a shaft connected to reduction gearbox in front of the engine Thought the reduction gear box power is transmitted through propeller Accessory Gear Box - Oil pressure and oil scavenge pump Engine driven High pressure fuel pump Permanent magnet alternator DC Starter/Generator Reduction Gear box - Alternate feather Propeller Pitch Control Unit(PCU) Propeller control unit oil pump and propeller overspeed governor Main hydraulic pump 115v AC Generator 46 Engine Shutdown - Normal Shutdown - Condition lever to fuel off position . At this time engine system - test the NH Overspeed protection circuitry by using it to shut down the engine Fire handle shutdown - FMU has dedicated fuel shut off switch activated via PULL FUEL/HYD OFF handle . The switch energize and closes when fire handle is pulled . Permanent Magnet Alternator - It is primary source of electric power for the engine - It starts giving power to the FADEC once Nh reaches 20% (Minimum) - Aircraft essential busses provide alternate electric power to FADEC while starting or when PMA malfunctions Handling Bleed Off Valve - Engine has 2 bleed off valves . One to bleed low pressure compressor inlet air (Steady state operation) and other to bleed high pressure compressor air (Transient operation) - P2.2 Bleed valve • Used for controlling LP compressor surge margin in steady state • Located after 2nd axial stage of compressor • The value is 100% during start and then modulate in closing position during normal engine operation - P2.7 Bleed valve • Primarily for LP compressor surge margin during transient operation • Located at the entrance of the HP compressor • FADEC commands ON/OFF , Fully close/open • This valve is commanded open when P2.2 fully open and more bleed air is required • Also commanded open during rapid deceleration and reslam manoeuvre Toque Limitation - Torque is generally limited by - 35% in reverse - 106% in forward - 125% in over travel (125% MTOP power , Prop 1020 RPM ) Nh Over speed protection - A fuel shutoff command is issued when the measured frequency of Nh increases by - 108% Used for normal shutdown 47 Fuel Metering Unit - Controls the fuel flow supplied to the engine based on demand from FADEC - FADEC calculates amount of fuel to supply based on power request and various - sensor inputs like Nh,Nl,Np,torque and ambient condition Engine driven fuel pump delivers fuel to FMU and it is driven by Accessory gearbox Excess fuel goes back to tank as motive flow Engine Ignition - Each engine ignition system consists of one exciter dual channel unit and two igniter - plugs in combustion chamber It is activated and deactivated automatically by FADEC during start sequence FADEC can determine engine has suffered a flame out on surge . As soon as it notice it activates both ignition and cancel when engine is recovered Engine Start Sequence - Starter/Generator rotates high pressure compressor (Nh) through accessory gearbox - FADEC controls the start sequence in the following manner 1. When Nh speed is 8% FADEC commands ignition and fuel flow 2. Only 1 ignitor is turned on . If the engine does not light off (ITT increase by 20˚c) within 8 second of fuel flow introduced . FADEC turns on both the ignitor and log faults 3. If engine does not light up with 16 second of fuel flow introduced . FADEC will abort the start and shutdown the engine (Wet Start) 4. Nh greater than 50% ignitor automatically turned off 5. If ITT limit of 920˚c exceeded FADEC will abort the start and shutdown the engine (Hot Start) 6. If Nh does not reach 50% within 70 seconds FADEC will abort the start and shutdown the engine (Hung/slow Start) - To ensure engine start does not cause over temperature FADEC have active ITT limiting to reduce the fuel flow if required. - Inflight Start • Both ignitors commanded during start • Auto abort feature is disabled • FADEC does not actively limit ITT 48 Chapter 17 - Limitation Weight - Max Ramp - 29347 kg - Max Takeoff - 29257 Kg - Max Landing. - 28009 Kg - Max Zero fuel. - 25855 Kg weight MAC - 17.4% to 36% - If C.G limit is met with landing gear down then the safe limit inflight is automatically - achieved Max aft limit is 20% with one inoperative stall warning or stick shaker To compensate for index system associated error (caused by movement of crew and passenger) an operational envelope restricting the certified limits Operational envelope printed on load and trim sheet Speed limitation - Vmo 0-8000 ft - 245 Kts @10000 ft - 282 Kts @18000 ft - 286 Kts @20000 ft - 275 Kts @25000 ft. - 248 Kts - Vfe. Flaps 5˚ Flaps 10˚ Flaps 15˚ Flaps 35˚ - 200 Kts - 181 Kts - 172 Kts - 158 Kts - Vlo - 200 Kts Vle - 215 Kts Alternate landing gear extension speed 185 Kts Vra - 210 Kts Vmax tire - 182 Kts Va - 204 Kts Vaqua planning Takeoff - 107 Kts Landing - 92 Kts Assumption : Tire pressure 141 PSI 34 Inch tire 49 Load factor limit - Flaps extended +2.0 G to -0 G - Flaps retracted +2.5 G to -1 G Other - Max cross wind for take off and landing - 32 Kts - Max tail wind • Take off Flaps 10˚/15˚ - 15 Kt ( Company minima) • Landing Flaps 10˚/15˚ - 10 Kt - 15 Kt ( Company minima) • Landing Flaps 35˚ Note : Max tailwind 20Kt with supplement but company minima 15 kt - Temperature - Maximum +50˚c or ISA+35˚c whichever is lower . Minimum -54˚c - Setting take off power before brake release with nose of the aircraft more than 45˚ is prohibited for windspeed greater than 8 kts - Max operating altitude 25000 ft - Max operating altitude for take off and landing 10000 ft - Max altitude with Landing gear and flaps extended is 15000 ft - Max slope for take off and landing ±2% - Unless cargo compartment empty aircraft must not fly further than 1 hour flying time from a suitable airport for landing - Minimum turning radius for 180˚ turn - 26m ( 85 ft) - Minimum width of the runway 30m - RTOP can’t be done in following condition • First flight of the day • Runway length less than 1500 m • Tail wind component more than 5 kts • Crosswind component more than 15 kts • LVTO Condition • Actual monsoon condition on the runway during take off • Contaminated runway • For the following MEL ✦Antiskid ✦Ground spoiler ✦Landing gear extended flight • Minimum RTOP should not be less than 0.9xNTOP • Max Assumed temperature is ISA+35˚c - AirSpeed Indicator • Max difference between left and right PFD - 2 Kt • Max difference between any PFD and standby - 10 Kt - Max Altitude for Air-Restart - 20,000 Ft 50 - When Ice Detect message appears , Air frame model selector - Fast or slow - Emergency PARK brake pressure required to start - 500 Psi for #2 Engine 1000 Psi for #1 Engine Hydraulic Min Dispatch quantity 40%,40%,45% De-Ice pressure - 18 ±3 PSI Minimum oil temperature for prop unfeathering - -18˚c - Engine Cranking Limit • 70 Sec ——— 2 Min • 70 Sec ——— 2 Min • 70 Sec ——— 30 Min Engine Limitation - Max Torque 106% (MTOP) - 90.3% (NTOP) 135% (transient) 35% ( Reverse Max ITT 880˚C or As per the table given in AOM 920˚C (Transient) NL Max 100% 102.3 (Transient) NH Max 100% 101.2% (Transient) NP Max 1020 RPM 1071 RPM (Max Continuous Overspeed) 1173 RPM (Transient) Oil Pressure 61 to 72 Psi Oil Temperature- 0˚ to 107˚C 55˚ to 107˚ (In ground with Prop selector ON ). (Change to 65˚ to 107˚ 3 min after Take off with prop selector ON) Fuel Temperature turns red at 71˚C APU - Must not be operated unattended with passenger on board - Not to be operated during gravity refuelling - Started cranking limit • 60 sec —— 5 min • 60 sec —— 30 min ( Include Maintenance action) 51 Fuel - Usable Fuel - 5318 Kg - Max Imbalance 272 Kg Pressurisation - Normal cabin Pressure Differential - Aft Safety valve opens at - Max Differential - Forward safety valve opens at - For both forward and aft Negative - relief valve opens at Max Pressure during T/O & LDG Max cabin Altitude - 5.46 PSI ±0.1 5.8 PSI ±0.15 5.95 PSI 6.25 PSI ±0.15 ±0.5 PSI ±0.5 PSI 8000 Ft Electrical - Max Load for take off - 0.1 - Min Battery temp - -20˚C - Power up requires min of 23 VDC to respective main and essential busses AFCS - Use of flaps 35˚ in approach mode with AP ON is prohibited - AP is not allowed in severe Icing and turbulence - Use of VOR without associated DME is prohibited in APPR mode - After Take off or Go-around minimum height for engaging AP is 1000 Ft - With one engine inoperative AP should be disconnected at 1000 Ft AGL - For both precision and non-precision approach AP should be disconnected at or above 200 Ft Altitude Tolerance - Between 2 PFD difference should be within 60Ft below 5000 Ft varies linearly to 170 Ft at 25000 Ft Oxygen - Old Aircraft - 1300 Psi (2 Crew) - 1800 Psi (3 Crew) New Aircraft- 1050 Psi (2 Crew) 1450 Psi (3 Crew) 52 Chapter 18 - 24 Hour System Checklist Auto-Feather - Press Autofeather Button - Observe the following appear on ED: • • A/F SELECT, A/F TEST IN PROG, • Observe the following sequence appears twice on ED: UPTRIM appears, ITT and NH red radials increase, • NTOP changes to MTOP and torque rating and torque bugs increase, A/F ARM appears, A/F SELECT appears, UPTRIM disappears, MTOP changes to NTOP and torque rating and torque bugs decrease, MTOP changes to NTOP and torque rating and torque bugs decrease, Observe the following appear on ED: A/F TEST PASS. • • • • • • - Fire Detection ENGINE 1 and ENGINE 2 FIRE TEST DETECTION Switch ....................................... HOLD Hold alternately, for a minimum of 1 s, at ENGINE 1 and ENGINE 2 position and check: • • • • • • Pull FUEL / HYD OFF handle light illuminates FAULT A and FAULT B advisory light illuminate CHECK FIRE DET warning light illuminates Master WARNING light flashes ENGINE FIRE lights flash Fire warning tone sounds ENGINE FIRE Light ................................................................................................ Press Check ENGINE FIRE lights stop flashing and fire warning tone is silenced. 53 APU FIRE TEST APU PWR Switch ...................................................................................................................... Press Check APU FUEL VALVE OPEN advisory light illuminates APU FIRE TEST Switch ................................................................ Press and Hold Check: APU FUEL VALVE OPEN advisory light out • APU caution and • CHECK FIRE DET warning and • APU FIRE and • APU FAULT and • APU BTL ARM and • APU FUEL VALVE CLOSED and • APU EXTG and • APU FAIL advisory lights illuminate • • Master CAUTION and master WARNING lights flash. APU FIRE TEST Switch ........................................................................................ Release Check: APU FUEL VALVE OPEN advisory light illuminates • APU caution and • CHECK FIRE DETECT warning and • APU FIRE and • APU FAULT and • APU BTL ARM and • APU FUEL VALVE CLOSED and • APU EXTG and • APU FAIL advisory lights out • Master CAUTION and master WARNING lights out. • Baggage (Aft and Fwd) Cargo smoke warning BAGGAGE AFT TEST Switch ..................................................................... Position 1/2 Note master warning tone and check master WARNING and SMOKE warning lights flash and SMOKE / EXTG, VENT INLT, VENT OTLT and AFT BTL ARM advisory lights illuminate. BAGGAGE FWD TEST Switch ......................................................................... TEST 54 Note master warning tone and check master WARNING and SMOKE warning lights flash and SMOKE / EXTG and FWD BTL ARM advisory lights illuminate. NOTE: The BAGGAGE AFT and BAGGAGE FWD smoke test should be conducted with the aft external, forward internal and forward external baggage doors closed. Stall warning 1 and 2 STALL WARN TEST Switch ................................................ TEST 1 Release • • • # 1 STALL SYST FAIL and PUSHER SYST FAIL caution lights illuminate. Stick shaker activates. # 1 STALL SYST FAIL and PUSHER SYST FAIL caution lights out and stick shaker off. STALL WARN TEST Switch .......................................... TEST 2, Release Check for indications equal to ‘TEST 1’, except # 2 STALL SYST FAIL caution lights illuminates. ADC 1 and 2 EFIS ADC SOURCE Switch ......................................................................... NORM Check ALT FAIL, IAS FAIL and IVSI FAIL flags are out on pilot’s and co-pilot’s PFD and valid SAT is displayed on ED. ADC Test Switch (at TEST 1) ........................................................................................... Hold Check indications: • • • • • • • • Barometric altimeter reading changes to 14360 ft on pilot’s PFD. Altimeter barometric setting changes to 29.23 in Hg (990 hPa) on pilot’s PFD. Maximum operating airspeed (VMO) is displayed as 284 KIAS on pilot’s PFD. The airspeed indicator displays 285 KIAS in red on pilot’s PFD. SAT indicated is - 15°C and WTG2 FAIL appears on ED. IAS, IAS MISMATCH and ALT appear on PFDs. PITCH TRIM, ELEVATOR FEEL and AVIONICS caution lights illuminate. Over-speed warning horn is activated after 5 s. NOTE: TCAS FAIL may momentarily flash on PFDs and MFDs during the ADC functional test. ADC Test Switch (at TEST 2) ................................................................................ Hold Check for indications equal to ‘TEST 1’, except SAT does not change and WTG1 FAIL advisory message appears on ED. 55 Rudder Actuator - NOSE WHEEL STEERING Switch ........................................................................... OFF - RUD 1 PUSH OFF Switch ........................................................................................ Push OFF Observe illumination of # 1 RUD HYD caution light. - Rudder Pedals ................................................................................... Move Left and Right Check PFCS indication on # 1 MFD for rudder travel. - RUD 1 PUSH OFF Switch …………………………….………………………………………… Push ON Observe # 1 RUD HYD caution light out - RUD 2 PUSH OFF Switch ..................................................................................... Push OFF Observe illumination of # 2 RUD HYD caution light. - Rudder Pedals ............................................................................. Move Left and Right Check PFCS indication on # 1 MFD for rudder travel. - RUD 2 PUSH OFF Switch ....................................................................... Push ON Observe # 2 RUD HYD caution light out - NOSEWHEEL STEERING Switch ........................................................................... ON Flight Compartment door emergency access - Flight Compartment Door ................................................................... Closed and Locked Check BAGG DOOR, CKPT DOOR, AUTO UNLK and FAIL advisory lights and INTERNAL DOORS caution light out. - FLIGHT ATTENDANT Emergency Access Switch .............................. Momentarily Press Check INTERNAL DOORS caution and AUTO UNLK advisory lights illuminate. - INTERNAL DOORS Switch .................................................................... DENY Check AUTO UNLK advisory and INTERNAL DOORS caution lights out and flight compartment door closed and locked. PFD/MFD/ED Power Reset - Reset power of the said display Ice protection - DEICE PRESS Indicator ............................................. Check 18±3 psi on each Dial - AIRFRAME MODE SELECT Switch ........................................................................... FAST During one complete cycle (60 s) execute the following checks: • Make sure the WING advisory lights illuminate and go off sequentially in pairs, commencing with the out- board pair and ending with the inboard pair, followed by the inboard TAIL then the outboard TAIL. 56 NOTE: The sequence of the WING 3rd and 4th advisory lights on the left side is reversed. The correct sequence is as follows: • Check the DEICE PRESS indicator needles fluctuate in phase with the indicator lights. • Check that the left engine intake boot advisory light illuminates with the inboard tail advisory lights and the right engine intake boot advisory light illuminates with the outboard tail advisory light in the TAIL boot • Check that the cycle recommences after 24 s dwell period then AIRFRAME MODE SELECT - OFF. AIRFRAME MANUAL SELECT Switch ........................................................................... Rotate Observe WING, TAIL and ENGINE INTAKE advisory lights illuminate as selected. Propeller PROP Selector ................................................................................................................... TEST Check PROPS advisory lights illuminate individually and go out in sequence through one cycle. The normal operating (green arc) on the OIL temperature Indication on ED changes to 55 to 107°C. NOTE: In the event that the PROP selector is released early from the TEST position, wait 30 s before repeating test. PROP Selector ............................................................................................. OFF Check the normal operating (green arc) on the Oil Temperature indicator changes to 0 to 107°C. ENGINE INTAKE DOORS ENGINE INTAKE DOORS Switches ........................................... Press Check CLOSED advisory lights go out and the OPEN / HTR advisory lights illuminate. ENGINE INTAKE Switches ............................................................................................... Push Check CLOSED advisory lights turn on. NOTE: The HTR advisory light may not turn on if SAT is > 15°C. WINDSHIELD HEAT WINDSHIELD HEAT Selector ....................................................................................... NORM Check WSHLD CTRL caution light out. NOTE: It will require a period of 5 min in NORM to confirm correct windshield heat operation. 57 STALL PROTECTION SYSTEM REF SPEEDS Switch ......................................................................................................... INCR Check [INCR REF SPEED] appears on ED. REF SPEEDS Switch ............................................................................................................ OFF Check [INCR REF SPEED] disappears on ED. 58 Chapter 19 - Memory Actions RAPID DEPRESSURIZATION/ EMERGENCY DESCENT • Oxygen Masks ..................... on/100% • Mic switch ............................. Mask • Passenger Signs ..........................on EMERGENCY DESCENT, accomplish as required: • Power levers ....................... FlightIdle • Condition levers ......................... Max • Airspeed................................ VMO ON GROUND NON-NORMAL When airplane comes to a stop: • Emerg Brake ............................. set Engine fire: • ENGINE FIRE (On Ground)........................accomplish Engine failure: • Power levers ............................ Disc • Condition lever(affected) .............. FuelOff • PullFuel/Hyd Off handle(affected) ……….pull • TankAuxPump(affected)...................off Other failure: • Appropriate Abnormal/Emergency procedure(s) ...................... accomplish ENGINE FIRE (On Ground) • • • • • • • Emerg Brake ............................. set Power levers ............................ Disc Condition levers ...................... FuelOff PullFuel/Hyd Off handle(affected) ……….pull TankAuxPumps(1and2) ..................off Extg switch .......................... Fwd Btl Wait up to 30 secs, If fire persists: Extgs witch ............................ Aft Btl • EVACUATION ...........accomplish 59 EVACUATION • • • • • • • • • Emerg Brake ............................. set Power levers ............................ Disc Condition levers ...................... FuelOff PullFuel/Hyd Off handles .................. pull EmergencyLights ........................ On FastenSeatBelts ......................... Off Evacuation ............................ initiate AC/DC Ext Pwr and APU................... Off BatteryMaster............................ Off ABORTED ENGINE START • Condition lever ....................... FuelOff • StartSelect ...............................off APU FIRE - Confirm APU Automatic Shutdown (APU RUN Advisory Light out and, APU FAIL, APU BTL LOW and FUEL VALVE CLOSED Advisory Lights illuminate). IF APU BTL ARM or APU FIRE Advisory Lights remain illuminated after 7 seconds: • Extg switch ............................ press OIL PRESSURE BELOW 44 PSI or “#1 ENG OIL PRESS” or “#2 ENG OIL PRESS” (Warning Light) Affected Engine • ENGINE FAILURE / FIRE / SHUTDOWN ....................... accomplish PROPELLER OVERSPEED (Propeller increases above 1020 RPM and “#1 PEC” or “#2 PEC” Caution Light illuminates.) Above 400 ft AGL: • Airspeed....................... reduce toward minimum speed appropriate to flap configuration and flight conditions. Affected Engine: • Power lever ........................ FlightIdle • Condition lever ………………Start&Feather • AlternateFeather(if req’d) ................ Fthr 60 IF propeller does not feather: --- DO NOT SHUT DOWN ENGINE. • AlternateFeather .......................... off • Condition levers ......................... Max • Power levers ............... operate together to maintain the desired flight profile. --- Land immediately at the nearest suitable airport. IF propeller feathers: • ENGINE FAILURE / FIRE / SHUTDOWN ........... accomplish immediately UNSCHEDULED PROPELLER FEATHERING (May be indicated by high torque) Above 400 ft AGL: Affected Engine: • Power lever ........................ FlightIdle • ENGINE FAILURE / FIRE SHUTDOWN ....................... accomplish PROPELLER GROUND RANGE ADVISORY LIGHT CYCLING • Power levers ......... advance above FlightIdle “#1 ENG FADEC FAIL” or “#2 ENG FADEC FAIL” (Warning Light) Affected Engine: • ENGINE FAILURE / FIRE / SHUTDOWN ....................... accomplish ENGINE FAILURE/FIRE/SHUTDOWN (In Flight) Affected Engine: • Power lever ........................ FlightIdle • Condition lever ....................... FuelOff • AlternateFeather(if req’d) ................ Fthr • PullFuel/Hyd Off Handle................... pull • TankAuxPump............................ off If Fire: • Extg switch(affected engine) ........... FwdBtl If Fire Persists,Wait Up To 30 Seconds: • Extg switch(affected engine) ............. AftBtl 61 “SMOKE” (Warning Light) (SMOKE Warning Light and related Baggage / Cargo SMOKE and EXTG Advisory Lights) OR FUSELAGE FIRE, SMOKE or FUMES • OxygenMasks.................. on/100% • SmokeGoggles(if applicable)...........on • MicSwitch ......................... Mask • RecircFan ........................... Off IF SMOKE/EXTG switch is illuminated: • Illuminated SMOKE / EXTG switch . . . . press ROLL CONTROL JAM • Autopilot...........................disengage • Roll Disc Handle.............. pull and turn90˚ • ControlWheels ............. both pilots attempt roll control --- Pilot with free control wheel will fly the aircraft. ROLL CONTROL MALFUNCTION • Roll control ........... apply to hold wings level IF continuous illumination of SPLR 1 or SPLR 2 PUSH OFF switch lights in wings-level flight: • Illuminated switchlight ................ push Off IF SPLR 1 or SPLR 2 PUSH OFF switch lights do not illuminate continuously in wingslevel flight: • Power ................................. apply • Airspeed ............................ increase AILERON TRIM RUNAWAY • Airspeed .............................. reduce • AileronTrim ……………opposite to runaway 62 PITCH CONTROL JAM • Autopilot...........................disengage • Flap and Airspeed …….maintain at time of jam • Control Columns ........... both pilots attempt to overcome jam IF unable to overcome jam: • Relax control column force. • Pitch Disc Handle............. pull and turn 90˚ • ControlColumns ........... both pilots attempt pitch control --- Pilot with free control column will fly the aircraft. ELEVATOR TRIM SWITCH FAILURE • Elevator Trim Shutoff ................. press Off RUDDER JAM (Restricted Rudder Pedal Movement) Warning: Should the rudder pedal (rudder jam) suddenly break free, do not apply rudder pedal input in the opposite direction. • Affected rudder pedal .. apply normal push force Rudder pedal moves as required: • Affected rudder pedal ….reduce push force and allow rudder to centre -- END -Rudder pedal does not respond to normal push force (rudder remains jammed or rudder jam reoccurs): --- Use roll control as required for directional control. “RUD 1 PUSH OFF” or “RUD 2 PUSH OFF” (Switchlight On) • Illuminated switchlight ................ press Off RUDDER TRIM ACTUATOR RUNAWAY • Rudder Trim……………opposite to runaway 63 Chapter 20 Caution & Warning lights Check Next Page 64 Line 1 Caution Lights Possible Reason Pitch Trim Caution light will come on when • If Either FCECU channel detects a loss of ability to command or control its associated Pitch Trim Actuator or • IAS #1 is not equal IAS #2 (±17 Kt) (RUD PRESS, SPLR OUTBD, and ELEVATOR FEEL caution lights will also come on) • Or trim input disagreement L AC BUS AC generators are protected from bus fault by AC GCU . Once the left variable frequency bus fault is sensed. GCU isolates the bus and turn on L AC BUS caution light PITOT HEAT STBY Caution light comes on when the heater is inoperative or switches in OFF position ICE DETECT FAIL Both the Ice Detector Prob (IDP) failed FLT COMPT DUCT HOT #1 HYD ISO VLV #1 PEC • Flight compartment supply duct temperature is 88˚C • If caution light comes on , Flight compartment duct automatically shuts down • If #1 Hydraulic system fluid quantity gets low by 1.3 Litre or when the pressure drops less than 900 PSI #1 Hydraulic isolation valve closes and caution light comes on. • When the valve closes hydraulic power available only to Rudder,Elevator,Flaps and PTU on #1 side • No. 1 Propeller Electronic Control(PEC) malfunction. • AUPC activation is also annunciated by #1 or #2 PEC Caution light (possible trigger -condition lever below 850 in flight ) • Propeller Overspeed condition also triggers both #1 and #2 PEC caution light #1 ENG FUEL PRESS Pressure at engine- driven pump No.1 inlet is low. #2 ENG FUEL PRESS Pressure at engine- driven pump No.2 inlet is low. 65 Caution Lights Possible Reason #2 PEC • No. 2 Propeller Electronic Control(PEC) malfunction. Or • AUPC activation is also annunciated by #1 or #2 PEC Caution light (possible trigger - condition lever below 850 in flight ) or • Propeller Overspeed condition also triggers both #1 and #2 PEC caution light ROLL SPLR INBD GND • If lift dump valves fails to energize Inboard spoiler in ground mode caution light comes on after a delay of 5 second. • Also comes on if Inboard spoiler remain extended after putting Flight/Taxi to Taxi • FCECU is not able to control the inboard spoiler lift dump operation. The inboard spoilers do not extend at touchdown or the inboard spoilers extend after the TAXI mode selection after touchdown. ROLL SPLR OUTBD GND • If lift dump valves fails to energize Outboard spoiler in ground mode caution light comes on after a delay of 5 second. • Also comes on if Outboard spoiler remain extended after putting Flight/Taxi to Taxi • FCECU is not able to control the outboard spoiler lift dump operation. The outboard spoilers do not extend at touchdown or the outboard spoilers extend after the TAXI mode selection after touchdown. #1 STALL SYST FAIL • Caution light comes on immediately in flight when function that prevent stick shaker and stick pusher operation are sensed . • Malfunction of non critical parameter are not shown in flight but 30 seconds after landing #1 STALL SYSTEM FAIL or #2 STALL SYSTEM FAIL caution light will come • Loss of Valid AOA parameter Or SPM detects AOA Vane heater failure it causes PUSHER SYST FAIL and applicable (#1 or #2) STALL SYST FAIL caution lights to come on FLT DATA RECORDER Flight data recorder malfunction or it is not energized 66 Line 2 Caution Lights Possible Reason ELEVATOR FEEL • If Either FCECU channel detects a loss of ability to command or control its associated Pitch feel actuator or • IAS #1 is not equal IAS #2 (±17 Kt) ( In this case RUD PRESS, SPLR OUTBD, and PITCH TRIM caution lights will also come on). • When it comes reduce airspeed below 200 Kts R AC BUS AC generators are protected from bus fault by AC GCU . Once the right variable frequency bus fault is sensed. GCU isolates the bus and turn on R AC BUS caution light PITOT HEAT 1 Caution light comes on when the heater is inoperative or switches in OFF position PITOT HEAT 2 Caution light comes on when the heater is inoperative or switches in OFF position CABIN DUCT HOT • Cabin compartment supply duct temperature is 88˚C • If caution light comes on , cabin compartment duct automatically shuts down #2 HYD ISO VLV • If #2 Hydraulic system fluid quantity gets low by 1.3 Litre or when the pressure drops less than 900 PSI #2 Hydraulic isolation valve closes and caution light comes on. • When the valve closes hydraulic power available only to Rudder and Elevator on #2 side #1 BLEED HOT • caution light comes on for leak/Over pressure/Over temperature . Once it come it won’t go whole flight #1 ENG HYD PUMP #1 Engine driven pump pressure low or when the condition lever is set to the FUEL OFF position. #2 ENG HYD PUMP #2 Engine driven pump pressure low or when the condition lever is set to the FUEL OFF position. #2 BLEED HOT #1 STBY HYD PUMP HOT caution light comes on for leak/Over pressure/Over temperature . Once it come it won’t go whole flight The temperature of the electric motor windings on the #1 standby hydraulic pump is too hot. 67 Caution Lights Possible Reason SPLR OUTBD • When accelerating above 170 Kts only inboard spoiler works.If outboard spoiler not disabled till 185 Kts then FCECU triggers SPLR OUTBD caution light. • When Decelerating less than 165 Kts both spoilers operates , If outboard spoiler didn’t start to operate till 150 Kts FCECU triggers SPLR OUTBD caution light #2 STALL SYST FAIL • Caution light comes on immediately in flight when function that prevent stick shaker and stick pusher operation are sensed . • Malfunction of non critical parameter are not shown in flight but 30 seconds after landing #1 STALL SYSTEM FAIL or #2 STALL SYSTEM FAIL caution light will come • Loss of Valid AOA parameter Or SPM detects AOA Vane heater failure it causes PUSHER SYST FAIL and applicable (#1 or #2) STALL SYST FAIL caution lights to come on GPWS Ground Proximity Warning System (GPWS) has malfunctioned or there is an RA failure. 68 Line 3 ELEVATOR ASYMMETRY DC BUS • FCECU detects that the left and right elevator mismatch • Difference in angle of 4° for IAS > 185 KIAS and 6° for IAS < 185 KIAS. • EPCU has reconfigured the main 28 VDC generation sytem because of a source or bus fault condition. • If main bus fault occurs EPCU prevents upper horizontal and 2 vertical ties from closing , isolating the bus and DC BUS caution light will come on • If fault persists after 5 seconds EPCU sends trip signal to GCU isolating the affected Gen • It also disconnect the associated side battery . • Along wit DC BUS Caution light MAIN Battery and #2 DC GEN caution light comes on with R Main bus fault . • Along wit DC BUS Caution light AUX ,STBY BATTERY and #1 DC GEN caution light comes on L MAIN Bus fault • All main DC service on the faulted side will not function and associated caution light will come on • MAIN BUS TIE will not work once EPCU reacted to the fault • If the fault clears . Power may be restored with the bus fault reset switch ENG ADPT HEAT 1 Malfunction of both #1 Air intake heating elements. ENG ADPT HEAT 2 Malfunction of both #2 Air intake heating elements. CABIN PACK HOT • Right Air Cycle Machine (ACM) discharge temperature is hot. • It automatically shuts down the pack STBY BATTERY • Standby battery is not connected to its main feeder bus for charging. • Along wit DC BUS Caution light AUX ,STBY BATTERY and #1 DC GEN caution light comes on then its L MAIN Bus fault #1 DC GEN HOT #1 DC Generator overheat 69 #1 DC GEN • #1 DC generator is not connected to Left main Feeder bus because of a source fault condition.or • The DC GEN 1 toggle switch is set to the OFF position, • or the external DC power is energizing the left and right main feeder busses. • Along wit DC BUS Caution light AUX ,STBY BATTERY and #1 DC GEN caution light comes on then its L MAIN Bus fault #2 DC GEN • #2 DC generator is not connected to right main feeder bus because of a source fault condition. Or • The DC GEN 2 toggle switch is set to the OFF position, • or the external DC power is energizing the left and right main feeder busses. - Along wit DC BUS Caution light MAIN Battery and #2 DC GEN caution light comes on with R Main bus fault . #2 DC GEN HOT ROLL SPLR INBD HYD ROLL SPLR OUTBD HYD #2 DC Generator Overheat • Pushing SPLR 1 and SPLR 2 depressurise the respective PCU and turns on ROLL SPLR INBD HYD or ROLL SPLR OUTBD HYD caution light. Or • Hydraulic pressure to the inboard roll spoiler actuators is low • Pushing SPLR 1 and SPLR 2 depressurise the respective PCU and turns on ROLL SPLR INBD HYD or ROLL SPLR OUTBD HYD caution light. Or • Hydraulic pressure to the outboard spoiler actuators is low. 70 PUSHER SYST FAIL PARKING BRAKE • Stick pusher inhibited by SPS logic, or stick pusher SHUT OFF Switchlight pushed. • But if SPM (Stall protection module) detects heater failure it causes PUSHER SYST FAIL and applicable (#1 or #2) STALL SYST FAIL caution lights to come on • Stick pusher will not operate if there is SPM failure, AOA vane failure(both must be working along with their heater) , failure of any stick shaker , if stick pusher manually inhibited ,failure of flap position input, failure of engine torque input and height below 200ft AGL. And PUSHER SYST FAIL caution light will come on Emergency/parking brake is set. 71