INSTALLATION MANUAL - USER AND MAINTENANCE Precision air-conditioners ACCURATE AX Direct Expansion AW AD AT AF Air Cooled Direct Expansion Water Cooled Dual Fluid Air Cooled Dual Fluid Water Cooled Free Cooling Water Cooled GB Downloaded from www.Manualslib.com manuals search engine frame 1: 07-10 frame 2: 15-18 frame 3: 20-26-29 frame 4: 39-30-40-50 frame 5: 55-60-70 frame 6: 80-90 Downloaded from www.Manualslib.com manuals search engine U INDEX I A U I A Documents 4 U I A Oil separator 38 U I A Direct expansion unit configuration 4 U I A Volume 39 U I A General characteristics 6 U I A Condensate drain 40 U I A Air flows 10 U I A Electrical connections 40 U I A Rating plate 11 U I A Minimum cross-sections of the power supply cables 41 U I A Technical data 11 U I A Electrical specifications 41 U I A Hot water re-heating 16 U I A Electrical connection of the outdoor air-cooled U I A Accessing the main components 17 U I A Transport and handling 18 U I A Fan speed regulator condensing control 43 U I A Dimensions and weight 19 U I A Vaacum and charge 45 U I A Positioning the air-conditioner 23 U I A Operation and control 46 U I A Operating space 23 U I A Centrifugal fans regulation (frame 1-2) 47 U I A Operating limits 24 U I A Tightening the drive belts 47 U I A Optional base moulding 24 U I A Instruments and alarms 48 U I A Air distribution, under units 25 U I A Calibrating the control and safety devices 49 U I A Intake plenum, under versions 25 U I A Calibrating the pressure control valve 50 U I A Intake plenum, under versions 25 U I A Calibrating the air flow sensor 50 U I A Motor-driven damper, over/under units 26 U I A Calibrating the dirty filter sensor 50 U I A Front outlet plenum 26 U I A Temperature and humidity probe 51 U I A Front outlet moulding 26 U I A Servomotor and hot water valve 51 U I A Optinal air filter 27 U I A Electric heaters 56 U I A Optional Fresh air 27 U I A Humidifier 56 U I A Position and diameter of the water connections 28 U I A Humidifier power supply 58 U I A Water connections 32 U I A Humidifier and condensate drain 58 U I A Connection to brazed plate condenser AW-AT-AF 32 U I A Condensate drain pump and humidifier drain pumpe 58 U I A Correction factors 32 U I A Maintenance 59 U I A Air condenser: suggested installation 36 U I A Dismantling 60 U I A Refrigerant connections 37 U I A Troubleshooting 61 condenser BRC and/or the outdoor dry cooler BDC 43 The following symbols are used in this publication and inside the unit: U I A User Important Installer Prohibition Assistance In some parts of this manual, the following symbols are used: WARNING = for actions that require special care and suitable preparation Specialist personnel (electrician) Person with in-depth knowledge and experience such as to be able to recognise risks and avoid dangers that may derive from electricity (IEV 826-09-01). PROHIBITED = for actions that absolutely MUST NOT be performed ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 3 U DOCUMENTS MODELS Option 2 AIR FLOW Options 3 CAPACITY Option 4 SUCTION Option 6 COMPRESSORS REF. CIRCUITS Option 7 ESP 4 Language Dumpers Sensors El. Boards Packaging Downloaded from www.Manualslib.com manuals search engine Humidity Fresh air filters English 05/09 AX AW AD AT AF O U 07 10 15 18 20 26 29 30 39 40 50 55 60 70 80 90 A X L E F H A F B R M B C P X Z H E J K Re-Heating G User Terminal 0 Power Supply 2 ESP Drain Pump Thermostatic Valve Refrigerant Fluid Compressors/Ref.circuit X A M C T 1 0 M 0 0 0 1 1 0 1 Suction Version A 2 9 VERSIONS Option 5 I Capacity Type Options Option 1 Thermo/Acustic Insulat. U DIRECT EXPANSION UNIT CONFIGURATION A X O A • List of spare parts; • CE declaration with list of European directives and standards that the unit is compliant with; • Warranty conditions. DOCUMENTS ENCLOSED WITH THE UNIT Each unit is delivered complete with the following documents: • Air-conditioner installation - user and maintenance manual; • Instruction manual for the microprocessor controller; • Wiring diagram; Description I Direct expansion - air cooled Direct expansion - water cooled Dual Fluid - air cooled Dual Fluid - water cooled Free Cooling - water cooled Over Flow Under Flow 7 kw 10 kw 15 kw 18 kw 20 kw 26 kw 29 kw 30 kw 39 kw 40 kw 50 kw 55 kw 60 kw 70 kw 80kw 90kw AX_AD_air cooled AX_AD_air cooled+condensing control (fan speed reg. for BRC air condenser) AX_AD_air cooled x Low Temperature version “LT” AW_AT_AF_water cooled AW_AT_AF_water cooled+condensing control (fan speed reg.for BDC dry cooled) AW_AT_water cooled+condensing control (pressostatic valve) Top (for UNDER units) Frontal (for OVER units) Bottom (for OVER units) Rear (for OVER units) 1 Compressor 1 Circuit 2 compressors 2 circuits ESP STD 20 Pa (F1/F2) o STD 50 Pa (F3+F6) ESP 150 Pa - direct driven (F1/F2) ESP 100 Pa - belt driven (F3+F6) ESP 200/300 Pa - belt driven (F3+F6) ESP 300 Pa - direct driven (F1/F2) Changeable ESP EC INVERTER Costant air flow (EC INVERTER fan) Costant ESP (EC INVERTER fan) ACCURATE AX - AW - AD - AT - AF Option 8 POWER SUPPLY Option 9 REFRIGERANT FLUID Option 10 USER TERMINAL Option 11 THERMOSTATIC VALVE Option 12 RE-HEATING Option 13 HUMIDIFIER Opzione 14 EL. BOARDS Option 15 SENSORS Option 16 THERMO/ACUSTIC INSULATION Option 17 DUMPERS Option 18 DRAIN PUMP Option19 FRESH AIR FILTERS Option 20 Option 21 PACKAGING LANGUAGE ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine T M 1 3 0 1 M E 0 1 2 3 4 5 0 1 2 3 4 400/3N/50 Hz 230/1/50 Hz Refrigerant R 407 C Refrigerant R 410 A Semigraphic Display on boards - STANDARD Without Mechanical valve - STANDARD El. Expansion valve Without Electrical heaters Extra electrical heaters Hot water coil Hot water coil + Electrical heaters Hot water coil + Extra electrical heaters Without Only probe to read the humidity valve Humidifer Dehumidification Humidifer + Dehumidification 0 A B C D E G H L M N R 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 Without Clock card Serial Card RS 485 Serial Card RS 232 Serial Card Ethernet/BACNET Serial Card LON GSM Serial Card RS 485 + Clock card Serial Card RS 232 + Clock card Serial Card Ethernet/BACNET + Clock card Serial Card LON + Clock card GSM + Clock card Without Clogged Filter Fire Detector Smoke Detector Fire + Smoke Fire + Smoke + Water leakage detector Water leakage detector Clogged Filter + Fire + Smoke Clogged Filter + Water leakage detector Clogged Filter + Smoke + Fire + Water leakage detector Clogged Filter + Fire + Water leakage detector Clogged Filter + Smoke + Water leakage detector Clogged Filter + Smoke Fire + Water leakage detector Smoke + Water leakage detector Clogged Filter + Fire CL 0 (A1 DIN 4102) Special CL 1 STD With Compressors Caps + CL 0 With Compressors Caps + CL 1 0 2 0 1 2 2 4 5 6 7 8 9 A B C D E 0 1 I F D E G R Without With On-Off motor. damp. + SPRING return Without Drain Pump for cool water - STANDARD Drain Pump for HOT water - (when himidifier is installed) G2 G4 F5 G2 + Fresh Air G4 + Fresh Air F5 + Fresh Air F6 F7 F8 F6 + Fresh Air F7 + Fresh Air F8 + Fresh Air Nylon - STANDARD Wooden crate Italian French German Spanish English Russian English 05/09 5 GENERAL CHARACTERISTICS DESCRIPTION OF THE UNIT Ductable precision air-conditioners with capacities from 7 to 88 kW for vertical installation, cooling only, with the possibility of electric or hot water post-heating, humidifier and dehumidifier option for the precision control of the temperature-humidity conditions. Ideal for air-conditioning technological environments, server rooms and data processing centres, and technological applications in general. OUTDOOR CONDENSER. The packaged precision air-conditioners operate with R407c refrigerant and are suitable for indoor installation. The units conform to the essential requisites established in EC directive 2006/42/CE. They are factory tested and on site installation is limited to the refrigerant and electrical connections. STRUCTURE Base made from painted galvanised RAL7035 steel plate; frame complete with service panels that allow the unit to operate correctly during maintenance operations. The cosmetic panelling, coated with an innovative double layer of plastic, is lined on the inside with special soundproofing material. COMPRESSORS HERMETIC SCROLL compressors, complete with thermal overload protection and Rotolock fittings (7.5 HP). Fitted on rubber vibration dampers and complete with oil charge. FANS CENTRIFUGAL TYPE Dual intake centrifugal fans, directly coupled to electric motors with external impeller positioned in the centre of the fan and suspended on rubber vibration dampers. The fans have the blades curved forwards to ensure maximum efficiency and low noise. EC INVERTER TYPE Fans with single suction, BCF type ( Bacward curved fans), inverter brushless motor with electronic commutation to get extremely high performances in terms of low power consumption and high External static pressure available. Fan speed can be adjusted directly from the user terminal in order to modify air flow volume or ESP. FILTER Pleated filters, supported by a frame, with protective metal mesh, and regenerable polyester fibre filtering media treated with synthetic resins. G4 efficiency according to the CEN-EN 779 standard with average separation efficiency 90.1% (ASHRAE). The filter is flame retardant. U I A CONTROL The microprocessor, by managing the compressor activation times, controls the cooling capacity and the operating alarms, with the possibility of connection to supervisor systems. AIR FLOW SENSOR Activates an alarm in the event of insufficient air flow. ELECTRIC POST-HEATING (versions R or T) Finned aluminium heaters complete with safety thermostat to cut off power and activate an alarm in the event of overheating. IMMERSED ELECTRODE HUMIDIFIER (versions H or T) Modulating steam production and automatic control of the salt concentration in the boiler to allow the use of untreated water. MICROPROCESSOR CONTROL SYSTEM For the control of the ambient parameters and the management of the unit monitoring and control functions (compliant with EEC directive 89/336). DIRECT EXPANSION MODELS HERMETIC SCROLL COMPRESSOR with high energy efficiency and low noise level, and inbuilt thermal overload protection. REFRIGERANT CIRCUIT including: - liquid receiver; - dewatering filter and flow indicator; - thermostatic expansion valve; - external connections with cocks; - low and high pressure switches (with manual reset). WATER CONDENSER (water-cooled models) with braze welded stainless steel plates. AIR FLOW CONFIGURATION O- OVER: air delivery versus top U- UNDER: air delivery versus bottom VERSIONS - A: AX_air cooled - X: AX_air cooled + condensation control (fan speed reg. for BRC air condenser) - L: AX_air cooled x Low Temperature version "LT" - E: AW_water cooled - F: AW_water cooled + condensation control (fan speed reg. for BDC dry coolers) - H: AW_water cooled + condensation control (pressostatic valve) AIR HEAT EXCHANGER Finned coil, large front surface, made from copper tubes expanded mechanically onto aluminium fins with a high heat exchange surface. Hydrophilic treatment to assist the drainage of condensate. The coil, installed upstream of the fans for perfect air distribution, is fitted with a stainless steel pan with hose to drain the condensate. ELECTRICAL PANEL Built and wired in compliance with the IEC 204-1/EN60204-1 standards, complete with contactor and overload protection for the compressors and fans, disconnecting switch with door interlock safety device. 6 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF AIR-COOLED DIRECT EXPANSION UNIT - VERSION AX All models have a single refrigerant circuit, and in some cases two circuits. See the DIGIT on the previous page. The compressor pumps the hot refrigerant gas into the outdoor condenser. The liquid refrigerant then flows to a liquid receiver installed in the indoor unit, to ensure a constant flow of refrigerant to the thermostatic valve and subsequently the evaporator. Here the liquid refrigerant absorbs the heat from the environment and changes state, becoming a gas, then returning to the compressor: the cycle is then repeated. To ensure the correct discharge pressure of the refrigerant, we suggest to select a unit provided with fan speed control. Valves for isolating the refrigerant circuit are supplied as standard to assist the routine maintenance operations. The Scroll compressor is fitted with a non-return valve to prevent the migration of liquid from the outdoor condenser in the summer, and unwanted flows of refrigerant during start-up. A second non-return valve, on the liquid line to the outlet of the condenser, to be fitted by the installer, is recommended during operation in winter, to prevent the migration of the refrigerant charge from the liquid receiver to the outdoor condenser, with consequent low pressure alarms. The units are provided, as standard, with centrifugal fans. Air-cooled condenser, outdoor installation The indoor unit can be connected to different types of outdoor condensers, standard or low noise versions, with special treatments on the coils. For the corresponding information refer to the manual on outdoor air-cooled condensers. Note 1: the outdoor units and condensers are supplied separately Note 2: the indoor unit is delivered charged with nitrogen at near atmospheric pressure. The outdoor condenser, on the other hand, is supplied pressurised with dry air (around 3 bar.) Note 3: the customer is considered responsible for making the correct connections between the indoor and outdoor unit, as clearly indicated in the Installation manual, and for ensuring the gas and oil charges, where necessary. AX - air cooled ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine WATER-COOLED DIRECT EXPANSION UNIT VERSION AW All models have a single refrigerant circuit, and in some cases two circuits. See the DIGIT on the previous page. The compressor pumps the hot refrigerant gas into the indoor condenser made from braze welded steel plates. The liquid refrigerant then flows to a liquid receiver installed in the indoor unit, to ensure a constant flow of refrigerant to the thermostatic valve and subsequently the evaporator. Here the liquid refrigerant absorbs the heat from the environment and changes state, becoming a gas, then returning to the compressor: the cycle is then repeated. To ensure the correct discharge pressure of the refrigerant, we suggest to select a unit provided with pressostatci valve. Remember that circulation pump is NOT selected, nor provided from Climaveneta. The units are provided, as standard, with centrifugal fans. Water condenser The units are fitted with an internal braze welded steel plate heat exchanger. During installation, a pressure control valve should be fitted (available in the price list) to manage the condensing pressure. (See the User and Maintenance Manual) This circuit works with primary water or with a closed circuit connected to an external Dry Cooler or an evaporative tower. For “closed” circuits, the water should be mixed with antifreeze to prevent frost during the winter, with consequent damage to the systems: see the installation manual to calculate the required percentage of antifreeze fluid. The Dry Coolers are supplied as an accessory (see the price list), while the antifreeze fluid and fluid circulating pump are generally supplied by other companies. For “open” circuits, mechanical filters are required to protect against impurities and prevent the braze welded plate heat exchanger from blocking. To reduce energy consumption (pump), a valve should be fitted to close the circuit when the indoor unit is off. Note 1: the water-cooled indoor units (AW) come with the refrigerant circuit completely charged and tested in the factory before being delivered. AW - water cooled English 05/09 7 FREECOOLING UNIT – VERSION AF All models have a single refrigerant circuit, and in some cases two circuits. See the DIGIT on the previous page. Each refrigerant circuit includes the compressor and a pressurebalanced thermostatic valve (or electronic valve) to ensure stable superheat temperatures. A liquid indicator is fitted before the thermostatic valve to display the gas charge. A dewatering filter is installed on the liquid line to keep the circuit clean and free of dirt. The refrigerant circuit is also fitted with high and low pressure switches. The low pressure switch has automatic reset, while for safety reasons the high pressure switch has manual reset. Remember that circulation pump is NOT selected, nor provided from Climaveneta. The AF units are provided, as standard, with radial fans EC. Condenser Each unit is fitted with one (for single circuit units) or two (two circuit units) condensers made from braze welded stainless steel heat exchangers. Each condenser is fitted with an HP8 automatic valve to control the condensing phase. In addition, the condensers are oversized in order to limit pressure drop (and minimise the power input of the circulating pumps). The units generally work via closed circuits with dry coolers cooled by the outside air. To prevent the formation of frost, the fluid used inside the closed circuit should always contain a percentage of glycol, as indicated in this manual, based on the average minimum temperature reached in the place of installation in the coldest periods. The cooling fluid must be circulated by pumps (not supplied as standard). Suitably-sized dry coolers are available as options. Water circuit The unit is fitted with a 3-way modulating valve to control the flow of cooling fluid to the indoor exchanger on the freecooling units. The opening and closing signal is generated and completely managed by the electronic controller on the air-conditioner, so as to maintain the desired conditions and ensure maximum energy saving. AF - water cooled 8 English 05/09 Downloaded from www.Manualslib.com manuals search engine DUAL FLUID UNITS – VERSION AD (air-cooled) & AT (water-cooled) All models have a single refrigerant circuit, and in some cases two circuits. See the DIGIT on the previous page. Each refrigerant circuit includes the compressor and a pressure-balanced thermostatic valve (or electronic valve) to ensure stable superheat temperatures. A liquid indicator is fitted before the thermostatic valve to display the gas charge. A dewatering filter is installed on the liquid line to keep the circuit clean and free of dirt. The refrigerant circuit is also fitted with high and low pressure switches. The low pressure switch has automatic reset, while for safety reasons the high pressure switch has manual reset. The AD and AT units are provided, as standard, with radial fans EC. Version AD (air-cooled) A non-return valve should be installed on the liquid line between the indoor unit and the outdoor unit by the installer. The units are supplied separately from the outdoor condenser and are pre-charged with nitrogen. The customer is responsible for the connection between the two indoor and outdoor units and for the emptying and charging operations. For these operations, follow the instructions provided in the installation manual. Outdoor air-cooled condenser The air-cooled condenser should be selected from the models available in the vast range provided by the manufacturer Water circuit The unit is fitted with a 3-way modulating valve to control the flow of cooling fluid to the indoor exchanger so as to maintain the desired conditions. In the DUAL FLUID units, the two circuits, direct expansion DX and chilled water CW, never work at the same time.The direct expansion circuit DX is used as backup to the chilled water circuit CW. Activation set points for the two circuits are available and are described in the User Terminal manual. AD - air cooled ACCURATE AX - AW - AD - AT - AF Version AT (water-cooled ) Condenser Each unit is fitted with one (for single circuit units) or two (two circuit units) condensers made from braze welded stainless steel heat exchangers. In addition, the condensers are oversized in order to limit pressure drop (and minimise the power input of the circulating pumps). The units generally work via closed circuits with dry coolers cooled by the outside air. To prevent the formation of frost, the fluid used inside the closed circuit should always contain a percentage of glycol, as indicated in this manual, based on the average minimum temperature reached in the place of installation in the coldest periods. The cooling fluid must be circulated by pumps (not supplied as standard). Suitably-sized dry coolers are available as options. Water circuit The unit is fitted with a 3-way modulating valve to control the flow of cooling fluid to the indoor exchanger so as to maintain the desired conditions. In the DUAL FLUID units, the two circuits, direct expansion DX and chilled water CW, never work at the same time. The direct expansion circuit DX is used as backup to the chilled water circuit CW. Activation set points for the two circuits are available and are described in the User Terminal manual. Remember that circulation pump is NOT selected, nor provided from Climaveneta. AT - water cooled ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 9 I AIR FLOWS The ACCURATE air-conditioners are available in different configurations, based on the air intake and outlet positions; the main distinction is between OVER and UNDER units. The versions defined as OVER with air outlet from the top gen- A erally have the air intake at the front, rear and/or from the bottom, as required by the customer, and the air outlet from the top of the unit, in ducts, false-ceilings, or from outlet plenums at the front. AXO - AWO - ADO - ATO - AFO fig. 1 1 OVER units with intake from the front and outlet plenum fig. 2 2 fig. 4 fig. 3 3 OVER units with intake from under the floor and outlet from the top OVER units with intake from the front and outlet from the top 4 OVER units with intake from the rear and outlet from the top The versions defined as UNDER with air outlet from under the floor have the air intake through the top of the unit directly from the environment, or via ducts and/or intake plenums. AXU - AWU - ADU - ATU - AFU fig. 5 fig. 6 5 10 UNDER units with intake from the top and front outlet plenum. English 05/09 Downloaded from www.Manualslib.com manuals search engine 6 UNDER units with intake from the top and outlet under the floor ACCURATE AX - AW - AD - AT - AF RATING PLATE U I A U I A The air-conditioner rating plate is positioned on a panel inside the unit, and provides the following information: - Model and serial number of the unit; - Power supply (voltage, phases and frequency); - Power input of the unit and the individual components; - Current input of the unit and the individual components: OA (Operating current), FLA (Full load current) and LRA (Locked rotor current); - Settings of the pressure switches in the refrigerant circuit (HP and LP); - Type of refrigerant (R407C/R410A); - Charge or pre-charge in each refrigerant circuit (AW versions only) TECHNICAL DATA ACCURATE - AX air cooled Frame Model Power supply V/Ph/Hz Refrigerant COOLING CAPACITY Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR (1) COMPRESSORS Q.ty Power abs. N° circuits Refrigerant COOLING CAPACITY Total cooling capacity gross (2) Sensible cooling capacity gross (2) SHR (2) COMPRESSORS Q.ty Power abs. N° circuits VENTILATION Nominal air flow Power abs. - centrifugal fans Power abs. - radial fans Power abs. - centrifugal fans Power abs. - radial fans Pressure sound level (5) Air filter HUMIDIFIER Capacity kg/h Power abs. ELECTRICAL HEATER Steps Power abs. DIMENSIONS L P H Remote Condenser BRE (R410A) Remote Condenser BRC (R407C) kW kW kW kW kW kW F1 7 10 400/3N/50 R410A F2 15 18 400/3N/50 R410A 7,2 7,2 1,00 16,3 16,3 1,00 9,6 9,2 0,96 20 F3 26 29 400/3N/50 R410A 19,1 18,2 0,95 23,3 23,3 1,00 1 1 1,69 2,20 1 1 R407C 1 1 3,64 4,31 1 1 R407C 1 4,93 1 7,9 7,9 1,00 10,1 9,4 0,93 16,1 16,1 1,00 19,3 18,2 0,94 23,7 23,5 0,99 29,0 28,8 0,99 1 1,84 1 1 2,41 1 1 3,89 1 1 4,46 1 1 5,13 1 4900 4900 2 2 2 2 1,00 1,00 0,53 0,53 53 53 G2 mc/h 2500 2500 1 1 1 1 kW 0,49 0,49 kW 0,27 0,27 50 dB(A) 50 G2 28,9 28,8 1,00 39 F4 30 40 400/3N/50 R410A 46,2 46,2 1,00 F5 60 70 400/3N/50 R410A 50 55 52,3 49,9 0,95 60,3 60,3 1,00 31,8 29,9 0,94 41 41 1,00 33,4 33,4 1,00 1 1 6,00 6,93 1 1 R407C 1 7,86 1 2 2 7,26 9,85 2 2 R407C 2 2 2 2 2 2 12,02 12,02 13,86 15,69 17,70 21,34 2 2 2 2 2 2 R407C R407C 31,7 29,8 0,94 42,5 42,5 1,00 34,0 34,0 1,00 46,9 46,3 0,99 53,4 50,3 0,94 1 6,39 1 1 7,32 1 1 8,30 1 2 7,36 2 2 9,68 2 2 2 2 2 2 2 12,50 12,54 14,67 16,57 18,83 22,49 2 2 2 2 2 2 6500 1 1 1,66 0,89 56 8000 1 1 2,02 1,69 60 G4 8000 13500 10500 13500 13500 19000 19000 19000 25000 25000 1 2 2 2 2 2 2 2 1 2 2 2 2 3 3 3 3 3 2,02 3,61 2,89 3,61 3,61 6,55 6,55 6,55 1,69 3,51 2,09 3,51 3,51 5,11 5,11 5,11 6,1 6,1 60 64 59 64 64 67 67 67 67 67 G4 G4 G4 62,3 62,3 1,00 68,1 68,1 1,00 69,7 68,7 0,99 73,2 70,1 0,96 F6 80 90 400/3N/50 R410A 74,2 70,5 0,95 87,8 87,8 1,00 86,5 86,5 1,00 95,4 91,8 0,96 96,7 92,3 0,95 kW 3 2,25 3 2,25 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 8 6 8 6 8 6 8 6 8 6 kW 3 4 3 4 3 8 3 8 3 9 3 9 3 9 3 15 3 15 3 15 3 15 3 18 3 18 3 18 3 18 3 18 065b 077b 2100 790 1980 076b 088b mm mm mm 600 1000 1000 1550 500 500 790 790 1980 1980 1980 1980 014m 014m 022m 027m 027m 044m 044m 051m 054b 054b 014m 014m 025m 025m 032m 032m 052m 052m 051b 051b 065b 077b 100b 093b 2650 790 1980 100b 116b 102b 120b 1 - Indoor air 24°C-50%, Condensing temp. 45°C - ESP 20Pa 2 - Indoor air 24°C-50%, Condensing temp. 48°C (dew point) - ESP 20Pa 5 - Measured at h=1,5 m height and 2 m front in free field ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 11 ACCURATE - AW water cooled Frames Model Power supply V/Ph/Hz Refrigerant COOLING CAPACITY Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR (1) Water flow (1) Water pressure drop (1) COMPRESSORS Q.ty Power abs. (1) N° circuits Refrigerant COOLING CAPACITY Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR (1) Water flow (1) Water pressure drop (1) COMPRESSORS Q.ty Power abs. (1) N° circuits WATER CONDENSER PLATE Type Q.ty Water connection* Water volume VENTILATION Nominal air flow N° centrifugal fans N° radial fans Power abs. - centrifugal fans Power abs. - radial fans Pressure sound level (5) Air filter HUMIDIFIER Capacity Power abs. ELECTRICAL HEATER Steps Power abs. DIMENSIONS L P H Dry Cooler BDC kW kW l/h kPa kW kW kW l/h kPa kW F1 7 10 400/3N/50 R410A F2 15 18 400/3N/50 R410A 7,5 7,5 1,00 1520 8 16,9 16,9 1,00 3390 5 F3 26 29 400/3N/50 R410A 29,2 28,3 0,97 5930 30 33,0 29,9 0,91 6730 27 39 F4 30 40 400/3N/50 R410A 19,8 18,3 0,92 4020 7 24,5 23,8 0,97 4820 23 1 1 1,47 1,91 1 1 R407C 1 1 3,26 3,93 1 1 R407C 1 4,28 1 7,9 7,9 1,00 1620 10 10,3 9,4 0,91 2190 17 16,3 16,3 1,00 3350 6 19,5 18,2 0,93 3980 7 23,9 23,5 0,98 4720 22 29,4 28,5 0,97 6090 34 32,5 30,3 0,93 6880 31 44,6 34,3 44,6 34,3 1,00 1,00 8680 3420x2 35 24 1 1,62 1 1 1,83 1 1 3,21 1 1 3,77 1 1 4,28 1 1 5,64 1 1 6,43 1 1 7,24 1 1 3/4" M IN OUT 3/4" M 0,8 l 9,8 9,3 0,95 2050 14 20 1 1 5,38 6,24 1 1 R407C 43,0 34,8 43,0 34,8 1,00 1,00 8360 3460x2 30 24 1 6,91 1 48,5 48,4 1,00 4780x2 21 2 2 6,42 8,53 2 2 R407C 2 6,49 2 47,7 47,6 1,00 4690x2 20 2 8,33 2 F5 60 70 400/3N/50 R410A 50 55 54,5 49,9 0,92 5715x2 30 62,6 62,6 1,00 6155x2 33 70,8 69,1 0,98 6975x2 30 77,4 71,1 0,92 7705x2 26 90,6 90,0 0,99 17850 31 99,3 92,8 0,93 20160 39 2 2 2 2 2 2 10,76 10,77 12,38 13,54 15,90 19,15 2 2 2 2 2 2 R407C R407C 54,8 50,9 0,93 5855x2 32 65,0 65,0 1,00 6385x2 35 72,2 69,7 0,97 7145x2 32 77,2 71,6 0,93 7930x2 31 90,1 100,5 89,8 93,8 1,00 0,93 18840 20520 31 40 2 2 2 2 2 2 11,20 11,28 13,09 14,26 16,87 20,21 2 2 2 2 2 2 Brazed Plate Condenser AISI316 1 1 1 1 1 1 1 2 2 2 2 2 2 3/4" M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 3/4" M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 0,8 3,9 3,9 2,5 2,5 3,0 3,8 2x1,6 2x2,5 2x2,5 2x2,5 2x3 2x3,8 mc/h 2500 2500 1 1 1 1 kW 0,49 0,49 kW 0,27 0,27 50 dB(A) 50 G2 F6 80 90 400/3N/50 R410A 1 2" M 2" M 8,5 1 2" M 2" M 8,5 4900 4900 2 2 2 2 1,00 1,00 0,53 0,53 53 53 G2 6500 1 1 1,66 0,89 56 8000 1 1 2,02 1,69 60 G4 8000 13500 10500 13500 13500 19000 19000 19000 25000 25000 1 2 2 2 2 2 2 2 1 2 2 2 2 3 3 3 3 3 2,02 3,61 2,89 3,61 3,61 6,55 6,55 6,55 1,69 3,51 2,09 3,51 3,51 5,11 5,11 5,11 6,1 6,1 60 64 59 64 64 67 67 67 67 67 G4 G4 G4 kg/h kW 3 2,25 3 2,25 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 8 6 8 6 8 6 8 6 8 6 kW 3 4 3 4 3 8 3 8 3 9 3 9 3 9 3 15 3 15 3 15 3 15 3 18 3 18 3 18 3 18 3 18 mm mm mm 600 1000 1000 1550 2100 2650 500 500 790 790 790 790 1980 1980 1980 1980 1980 1980 013m 013m 030m 030m 030m 039m 039m 052m 039m 039m 062m 078m 078m 092m 103m 123m 1 - air 24°C-50%, water 30-35°C - ESP 20Pa 5 - Measured at h=1,5 m height and 2 m front in free field * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS 12 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF ACCURATE - AF Free-cooling Frame Model Power supply V/Ph/Hz Refrigerant COOLING CAPACITY (DX) Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR COMPRESSORS Q.ty Power abs. N° circuits Condensing Water flow (1) Water pressure drop in DX mode Refrigerant COOLING CAPACITY (DX) Total cooling capacity gross (1) Sensible cooling capacity gross (1) SHR COMPRESSORS Q.ty Power abs. N° circuits Condensing Water flow (1) Water pressure drop in DX mode COOLING CAPACITY (FREE-COOLING) Total cooling capacity gross (2) Sensible cooling capacity gross (2) SHR Water pressure drop in FC mode Water connection* Water volume WATER CONDENSER PLATE Type Q.ty VENTILATION Nominal air flow N° radial fans Power abs. - radial fans Pressure sound level (5) Air filter HUMIDIFIER Capacity Power abs. ELECTRICAL HEATER Steps Power abs. DIMENSIONS L P H Dry Cooler BDC 20 kW kW kW l/h kW kW kW l/h kPa kW kW kPa IN OUT l mc/h kW dB(A) F3 26 400/3N/50 R410A 29 39 F4 30 40 400/3N/50 R410A 50,0 47,9 0,96 50 54,5 50,7 0,93 F5 60 70 400/3N/50 R410A 24,9 22,8 0,92 30,6 28,3 0,92 32,3 30,0 0,93 47,3 46,9 0,99 38,1 36,7 0,96 1 4,40 1 4900 47 1 5,40 1 6330 70 R407C 1 6,11 1 7002 46 1 8,00 1 8430 66 2 2 6,44 8,61 2 2 7380 9810 49 56 R407C 24,2 22,6 0,93 31,3 28,6 0,91 32,5 30,2 0,93 45,9 45,9 1,00 37,6 36,5 0,97 49,0 47,5 0,97 54,7 50,8 0,93 71,7 67,3 0,94 77,6 71,3 0,92 92,8 88,5 0,95 101,0 91,9 0,91 1 4,30 1 4780 45 1 5,66 1 6190 73 1 6,30 1 7204 47 1 7,28 1 9650 67 2 6,70 2 7440 48 2 8,41 2 9610 58 2 10,96 2 12313 57 2 13,40 2 14740 71 2 14,03 2 16680 74 2 16,94 2 19160 60 2 20,28 2 21340 72 19,95 19,95 1 60 1"1/2 F 1 1/4 M 11,8 24,04 24,04 1 97 1"1/2 F 1 1/4 M 11,8 25,10 25,10 1 69 1"1/2 F 1 1/4 M 11,8 40,79 40,79 1 89 1"1/2 F 1 1/4 M 17,9 33,62 33,62 1 64 1"1/2 F 1 1/4 M 17 41,47 41,47 1 84 1"1/2 F 1 1/4 M 19,1 43,80 43,80 1 95 1"1/2 F 1 1/4 M 19,1 56,62 56,62 1 85 2" F 1 1/4 M 25,2 58,10 58,10 1 91 2" F 1 1/4 M 26,8 76,67 76,67 1 80 2" F 2" M 32,5 78,26 78,26 1 99 2" F 2" M 32,5 1 1 1 1 2 2 1 1 6000 1 0,89 56 7500 1 1,60 60 G4 8000 1 1,80 60 13000 2 3,40 64 18000 3 4,50 67 19000 3 5,20 67 24000 3 6,1 67 24000 3 6,1 67 2 10,55 2 11954 55 70,3 66,8 0,95 2 2 12,28 13,30 2 2 14360 16133 65 70 R407C Brazed Plate Condenser AISI316 2 2 2 10000 2 2,09 59 13000 2 3,40 64 13500 2 3,65 64 76,6 71,1 0,93 F6 80 90 400/3N/50 R410A G4 91,8 88,2 0,96 101,9 92,2 0,90 2 2 16,03 19,33 2 2 18120 20830 55 68 R407C G4 G4 kg/h kW 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 8 6 8 6 8 6 8 6 kW 3 9 3 9 3 9 3 15 3 15 3 15 3 15 3 18 3 18 3 18 3 18 030m 1000 790 1980 039m mm mm mm 1550 790 1980 039m 052m 039m 2100 790 1980 052m 062m 078m 2650 790 1980 092m 103m 123m 1 - air 24°C-50%, water 30-35°C - ESP 20Pa 2 - water IN 10°C water flow as DX mode - ESP 20Pa 5 - Measured at h=1,5 m height and 2 m front in free field * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 13 ACCURATE - AD Dual fluid air cooled Frame Model Power supply V/Ph/Hz Refrigerant COOLING CAPACITY (DX) Total cooling capacity gross (1) kW Sensible cooling capacity gross (1) kW SHR COMPRESSORS Q.ty Power abs. kW N° circuits Refrigerant COOLING CAPACITY (DX) Total cooling capacity gross (2) kW Sensible cooling capacity gross (2) kW SHR COMPRESSORS Q.ty Power abs. kW N° circuits COOLING CAPACITY (CW) Total cooling capacity gross (4) kW Sensible cooling capacity gross (4) kW SHR Water flow (4) l/h Total Water pressure drop (4) kPa Water connection CW IN OUT Water volume l VENTILATION Nominal air flow mc/h N° radial fans Power abs. - radial fans kW Pressure sound level (5) dB(A) Air filter HUMIDIFIER Capacity kg/h Power abs. kW ELECTRICAL HEATER Steps Power abs. kW DIMENSIONS L mm P mm H mm Remote Condenser BRC (R407C) Remote Condenser BRE (R410A) 20 F3 26 400/3N/50 R410A 29 39 F4 30 40 400/3N/50 R410A 50 F5 60 70 400/3N/50 R410A 23,7 21,8 0,92 29,4 27,9 0,95 32,7 30,2 0,92 42,2 42,2 1,00 36,7 36,2 0,99 47,6 47,0 0,99 55,1 50,7 0,92 62,1 62,1 1,00 1 4,93 1 1 6,01 1 R407C 1 6,75 1 1 7,87 1 2 2 7,15 9,87 2 2 R407C 2 11,70 2 2 2 12,02 15,40 2 2 R407C 2 2 17,68 21,38 2 2 R407C 23,2 22,2 0,96 30,1 28,1 0,93 32,9 30,3 0,92 43,8 43,8 1,00 36,2 36,0 0,99 46,7 46,6 1,00 55,3 50,9 0,92 64,2 64,2 1,00 77,5 71,8 0,93 90,8 87,9 0,97 99,9 91,4 0,91 1 4,85 1 1 6,26 1 1 7,15 1 1 8,30 1 2 7,41 2 2 9,70 2 2 12,20 2 2 12,55 2 2 16,30 2 2 18,84 2 2 22,51 2 23,8 21,8 0,92 3890 26 1"1/2 F 1" F 9,3 28,1 26,4 0,94 4590 35 1"1/2 F 1" F 9,3 29,5 27,6 0,94 4590 35 1"1/2 F 1" F 9,3 50,0 46,3 0,93 8170 46 1"1/2 F 1" F 14,1 41,0 37,0 0,90 6710 30 1"1/2 F 1" F 14,1 50,0 46,3 0,93 8170 46 1"1/2 F 1" F 14,1 51,4 47,5 0,92 8170 46 1"1/2 F 1" F 14,1 65,0 62,2 0,96 10630 26 2" F 1"1/2 F 19,2 67,6 64,5 0,95 10630 26 2" F 1"1/2 F 19,2 91,0 85,0 0,93 14870 53 2" F 1"1/2 F 24 91,0 85,0 0,93 14870 53 2" F 1"1/2 F 24 6000 1 0,89 56 7500 1 1,60 60 G4 8000 1 1,80 60 13000 2 3,40 64 10000 2 2,09 59 13000 2 3,40 64 13500 2 3,65 64 18000 3 4,50 67 19000 3 5,20 67 24000 3 6,1 67 24000 3 6,1 67 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 5 3,75 8 6 8 6 8 6 8 6 3 9 3 9 3 9 3 15 3 15 3 15 3 15 3 18 3 18 3 18 3 18 032m 027m 1000 790 1980 032m 044m G4 052m 051m 051b 054b 86,3 86,1 1,00 G4 1550 790 1980 052m 044m 75,5 71,0 0,94 F6 80 90 400/3N/50 R410A G4 2100 790 1980 051b 054b 077b 065b 088b 076b 98,8 91,0 0,92 2650 790 1980 093b 100b 102b 100b 120b 116b 1 - 24°C-50%, 45°C - ESP 20Pa 2 - 24°C-50%, 48°C (dew point) - ESP 20Pa 4 - air 24°C-50%, water 7-12 °C - ESP 20Pa 5 - Measured at h=1,5 m height and 2 m front in free field * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS 14 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF ACCURATE - AT Dual fluid water cooled F3 F4 F5 Frame 20 26 29 39 30 40 50 60 70 Model 400/3N/50 400/3N/50 400/3N/50 Power supply V/Ph/Hz R410A R410A R410A Refrigerant COOLING CAPACITY (DX) 24,9 30,6 32,3 47,3 38,1 50,0 54,5 70,3 76,6 Total cooling capacity gross (1) kW 22,8 28,3 30,0 46,9 36,7 47,9 50,7 66,8 71,1 Sensible cooling capacity gross (1) kW 0,92 0,92 0,93 0,99 0,96 0,96 0,93 0,95 0,93 SHR (1) 4900 6330 7002 8430 3690 x 2 4905 x 2 5977x2 7180x2 8066x2 Condensing Water flow (1) l/h 24 32 28 31 27 21 32 30 28 Water pressure drop (1) kPa COMPRESSORS 1 1 1 1 2 2 2 2 2 Q.ty 4,30 5,40 6,11 6,94 6,44 8,61 10,55 12,28 13,30 Power abs. (1) kW 1 1 1 1 2 2 2 2 2 N° circuits R407C R407C R407C Refrigerant COOLING CAPACITY (DX) 32,5 45,9 37,6 49,0 54,7 71,7 77,6 92,8 101,0 Total cooling capacity gross (1) kW 22,6 28,6 30,2 45,9 36,5 47,5 50,8 67,3 71,3 Sensible cooling capacity gross (1) kW 0,93 0,91 0,93 1,00 0,97 0,97 0,93 0,94 0,92 SHR (1) 4780 6190 7204 9650 3720x2 4805x2 6156x2 7370x2 8340x2 Condensing Water flow (1) l/h 22 35 32 36 26 22 33 36 32 Water pressure drop (1) kPa COMPRESSORS 1 1 1 1 2 2 2 2 2 Q.ty 4,53 5,96 6,64 7,66 7,05 8,85 11,55 13,4 14,78 Power abs. (1) kW 1 1 1 1 2 2 2 2 2 N° circuits COOLING CAPACITY (CW) 23,8 28,1 29,5 50,0 41,0 50,0 51,4 65,0 67,6 Total cooling capacity gross (6) kW 21,8 26,4 27,6 46,3 37,0 46,3 47,5 62,2 64,5 Sensible cooling capacity gross (6) kW 0,92 0,94 0,94 0,93 0,90 0,93 0,92 0,96 0,95 SHR 3890 4590 4590 8170 6710 8170 8170 10630 10630 Water flow (6) l/h 26 35 35 46 30 46 46 26 26 Total Water pressure drop (6) kPa 1"1/2 F 1"1/2 F 1"1/2 F 1"1/2 F 1"1/2 F 1"1/2 F 1"1/2 F 2" F 2" F Water connection CW IN 1" F 1" F 1" F 1" F 1" F 1" F 1" F 1"1/2 F 1"1/2 F OUT 9,3 9,3 9,3 14,1 14,1 14,1 14,1 19,2 19,2 Water volume l WATER CONDENSER PLATE Scambiatore a piastre AISI316 Type 1 1 1 1 2 2 2 2 2 Q.ty 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M Water connection. IN OUT 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 1" 1/4 M 2,5 2,5 3,0 3,8 2x1,6 2x2,5 2x2,5 2x3 2x3,8 Water volume l VENTILATION 6000 7500 8000 13000 10000 13000 13500 18000 19000 Nominal air flow mc/h 1 1 1 2 2 2 2 3 3 N° radial fans 0,89 1,60 1,80 3,40 2,09 3,40 3,65 4,50 5,20 Power abs. - radial fans kW 56 60 60 64 59 64 64 67 67 Pressure sound level (5) dB(A) G4 G4 G4 Air filter HUMIDIFIER 5 5 5 5 5 5 5 8 8 Capacity kg/h 3,75 3,75 3,75 3,75 3,75 3,75 3,75 6 6 Power abs. kW ELECTRICAL HEATER 3 3 3 3 3 3 3 3 3 Steps 9 9 9 15 15 15 15 18 18 Power abs. kW DIMENSIONS 1000 1550 2100 L mm 790 790 790 P mm 1980 1980 1980 H mm 030m 039m 039m 052m 039m 052m 062m 078m 092m Dry Cooler BDC F6 80 90 400/3N/50 R410A 91,8 88,2 0,96 18120 33 101,9 92,2 0,90 20830 41 2 2 16,03 19,33 2 2 R407C 24,2 31,3 88,5 0,95 19160 32 91,9 0,91 21340 40 2 17,83 2 2 21,35 2 91,0 85,0 0,93 14870 53 2" F 1"1/2 F 24 91,0 85,0 0,93 14870 53 2" F 1"1/2 F 24 1 2" M 2" M 8,5 1 2" M 2" M 8,5 24000 3 6,1 67 24000 3 6,1 67 G4 8 6 8 6 3 18 3 18 2650 790 1980 103m 123m 1 - air 24°C-50%, water 30-35°C - ESP 20Pa 2 - air 24°C-50%, water 15-30°C - ESP 20Pa 5 - Measured at h=1,5 m height and 2 m front in free field 6 - air 24°C-50%, water 7-12 °C - ESP 20Pa * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 15 U HOT WATER RE-HEATING I A Post reheating system by mean hot water, composed by finned coil with copper tubes, 3 way valve and actuator driven with the logic implemented in EVOLUTION controller PERFORMANCE Frame Model Heating Capacity (4) Water Flow (4) Total pressure drops (4) Heating Capacity (6) Water Flow (6) Total pressure drops (6) Water connectionsi F1 kW l/h kPa kW l/h kPa inch 7 10,4 910 15 5,1 890 15 1/2 10 10,4 910 15 5,1 890 15 1/2 F2 15 18 20,2 20,2 1780 1780 30 30 9,9 9,9 1730 1730 29 29 1/2 1/2 20 14,4 1270 16 7,0 1220 15 1/2 F3 26 16,1 1410 19 7,9 1370 19 1/2 29 16,1 1410 19 7,9 1370 19 1/2 39 28,7 2520 46 14,1 2460 47 3/4 F4 30 40 25,0 28,7 2190 2520 36 46 12,3 14,1 2150 2460 37 47 3/4 3/4 50 28,7 2520 46 14,1 2460 47 3/4 55 39,3 3450 40 19,3 3350 39 3/4 F5 60 39,3 3450 40 19,3 3350 39 3/4 70 39,3 3450 40 19,3 3350 39 3/4 F6 80 90 41,6 41,6 3570 3570 27 27 20,5 20,5 3560 3560 28 28 1 1 4 - water IN / OUT 70°C/60°C, air 20°C 6 - water IN / OUT 45°C/40°C, air 20°C * PAY ATTENTIONS: PIPELINE DIMENSIONS MUST BE CALCULATED FROM INSTALLED LOCALLY, FOLLOWING THE INSTRUCTION ON WATER CONNECTIONS PARAGRAPHS 16 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF U ACCESSING THE MAIN COMPONENTS I A The air-conditioner is accessible from all sides by removing the various panels. The front and/or side panels are opened in 2 different ways: FRONT PANELS All the front panels are hinged and fitted with locking latches and seal. All the front panels are opened and closed using a tool (typically a screwdriver) to open and close the latches. Once the latches have been opened, the front panels can be swung open and then removed vertically to simplify the service operations on the air-conditioner, especially where there is little space available. Opening the front panels provides access to all the components in the air-conditioner involved in routine maintenance. The number of front panels depends on the capacity of the airconditioner. SIDE PANELS All the side panels are accessible and removable. Nonetheless, these do not need to be removed for routine maintenance operations. This means that, if necessary, a series of units can be installed next to each other. The side panels are fastened by screws. These are accessible directly on the side panel by removing the black plastic caps. electrical panel BACK PANELS Fastened by normal self-tapping screws, these are not accessible as when installed the back of the unit is against the wall D INSIDE PANELS The compartment that contains the fans and the heaters is protected and insulated by a metal plate. This is for safety reasons, so as to not have to shut the unit down during normal maintenance operations. WARNING: before restarting the air-conditioner, always check that all the panels have been correctly replaced. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 17 I TRANSPORT AND HANDLING Move the air-conditioner, which must not be reclined or tipped over, nor exposed to the elements, as near as possible to the site of installation before removing the packaging and the pallet. A L The units can be lifted: - using a forklift, sliding the forks through the openings in the pallet; - using fabric slings underneath the unit, making sure that when the slings are in tension these do not apply pressure on the top edges. H The air-conditioner must be stored indoors, preferably in its own packaging, and protected against excessive humidity (<85% RH) and temperature (< 50°C). P 07 L mm H mm P mm 10 15 660 18 20 1060 26 29 39 30 40 1610 50 55 60 2160 70 80 90 2710 2250 560 850 The symbols shown on the packaging are compliant with the ISO 7000 standard; the meaning of the symbols is shown in the table. FRAGILE: handle with care. KEEP DRY: indicates that the packaged unit must be kept in a dry place. TEMPERATURE LIMITS: indicates the temperature limits for storing and handling the packaged unit. CENTRE OF GRAVITY: indicates the centre of gravity of the packaged unit. USE NO HOOKS: indicates that hooks cannot be used to handle or lift the packaged unit. KEEP AWAY FROM HEAT: indicates that the packaged unit must be kept away from sources of heat. DO NOT STACK the packages. RECEIVING THE UNIT Check, upon delivery, that the air-conditioner is intact and in perfect condition; immediately notify the carrier in writing of any damage that may be due to transport. 18 THIS SIDE UP: indicates the correct position of the packaged unit. English 05/09 Downloaded from www.Manualslib.com manuals search engine In particular, check that the panel where the user terminal is fitted has not been damaged. If the side panels have been damaged during transport, they must be replaced before installing the unit. ACCURATE AX - AW - AD - AT - AF U DIMENSIONS AND WEIGHT OVER Models Frame 1 I A OVER Models Frame 2 EC Radial fan EC Radial fan Centrifugal fan Centrifugal fan OVER Models Frame 3 OVER Models Frame 4 EC Radial fan EC Radial fan Centrifugal fan Centrifugal fan Net Weights Frame Mod. AX AW AD AT AF F1 (kg) (kg) (kg) (kg) (kg) 07 10 15 F2 18 20 F3 26 29 39 30 40 50 55 F5 60 70 80 90 155 161 / / / 170 177 / / / 256 266 / / / 268 280 / / / 316 328 295 330 330 367 381 342 381 381 385 399 360 399 399 449 467 414 453 453 509 528 474 513 513 504 528 469 508 508 529 554 494 533 533 697 725 / / / 737 766 710 746 746 757 791 730 766 766 888 948 847 884 884 918 979 877 914 914 English 05/09 19 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine F4 F6 OVER Models Frame 5 EC Radial fan Centrifugal fan OVER Models Frame 6 EC Radial fan Net Weights Frame Mod. 07 F1 10 15 F2 18 20 F3 26 29 39 30 40 50 55 F5 60 70 80 90 155 161 / / / 170 177 / / / 256 266 / / / 268 280 / / / 316 328 295 330 330 367 381 342 381 381 385 399 360 399 399 449 467 414 453 453 509 528 474 513 513 504 528 469 508 508 529 554 494 533 533 697 725 / / / 737 766 710 746 746 757 791 730 766 766 888 948 847 884 884 918 979 877 914 914 AX AW AD AT AF (kg) (kg) (kg) (kg) (kg) 20 English 05/09 Downloaded from www.Manualslib.com manuals search engine F4 F6 ACCURATE AX - AW - AD - AT - AF UNDER Models Frame 1 UNDER Models Frame 2 UNDER Models Frame 3 UNDER Models Frame 4 Net Weights Frame Mod. AX AW AD AT AF F1 (kg) (kg) (kg) (kg) (kg) 07 10 15 F2 18 20 F3 26 29 39 30 40 50 55 F5 60 70 80 90 155 161 / / / 170 177 / / / 256 266 / / / 268 280 / / / 316 328 295 330 330 367 381 342 381 381 385 399 360 399 399 449 467 414 453 453 509 528 474 513 513 504 528 469 508 508 529 554 494 533 533 697 725 / / / 737 766 710 746 746 757 791 730 766 766 888 948 847 884 884 918 979 877 914 914 English 05/09 21 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine F4 F6 UNDER Models Frame 5 UNDER Models Frame 6 Net Weights Frame Mod. 07 F1 10 15 F2 18 20 F3 26 29 39 30 40 50 55 F5 60 70 80 90 155 161 / / / 170 177 / / / 256 266 / / / 268 280 / / / 316 328 295 330 330 367 381 342 381 381 385 399 360 399 399 449 467 414 453 453 509 528 474 513 513 504 528 469 508 508 529 554 494 533 533 697 725 / / / 737 766 710 746 746 757 791 730 766 766 888 948 847 884 884 918 979 877 914 914 AX AW AD AT AF (kg) (kg) (kg) (kg) (kg) 22 English 05/09 Downloaded from www.Manualslib.com manuals search engine F4 F6 ACCURATE AX - AW - AD - AT - AF U POSITIONING THE AIR-CONDITIONER The air-conditioner can rest directly on the floor, perfectly level, with a maximum difference in height of 5 mm between the ends of the base: incorrect levelling may cause the condensate to leak from the collection pan. I A P1 L1 WARNING: the air-conditioner must be installed indoors and in non-aggressive environments. Apply an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations. SUPPORT FRAME (optional accessory) A support frame is recommended: - to allow the air-conditioner to be installed before assembling the raised floor; - to totally dampen any mechanical vibrations; - to assist the laying of pipes and cables. The support frame is available as an accessory and is adjustable in height, indicated in the figure by the distance X, between 200 and 600 mm. To prevent the transmission of noise and vibrations, an elastic gasket, at least 5 mm thick, should be inserted between the panels of the raised floor and the frame, which must also be insulated from the metallic structure of the floor. X X = 200 ÷ 600 mm ACCURATE unit NOTE: the frame must be fitted by the installer following the instructions shown inside the packaging. Raised floor Elastic gasket 07 L1(mm) P1(mm) 10 15 600 485 18 20 1000 485 26 29 39 30 980 770 40 50 55 1530 770 Elastic gasket 60 70 80 2080 770 2630 770 U OPERATING SPACE 90 I A Access is from the front only for all models. This feature ensures easy access to all the main components in the unit for installation and periodical maintenance. Thanks to this feature, the units can be installed next to one another, or alternatively fitted in racks. To ensure easy maintenance, a space of at least 600 mm must be left in front of the air-conditioner, as shown in the figure. Make sure that the air intake and outlet are never blocked, even partially. E D L 07 10 15 18 20 D mm E mm L mm ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine 26 29 39 30 40 50 55 60 70 80 90 >600 0 0 English 05/09 23 U OPERATING LIMITS All versions. The DX units are designed for operation within the following operating ranges (the limits are considered for new units that have been correctly installed and maintained): I A t External Temperature °C 46 °C Environmental conditions from 18.0°C, 45% RH at 30.0°C, 55% RH Outside conditions from +10.0°C to +46.0°C in STANDARD version without condensing control from -20.0°C to +46.0°C in MODULATING version with condensing control from -45.0°C to +46.0°C in the LT version (low temperature). 35°C OPERATING ZONE standard version -20 °C LT version (low temperature) -45 °C 18° C/45% 28°C ROOM TEMPERATURE 30°C/55%t For the correct operation of the air-conditioner, the conditions shown in the following graph must be observed: U OPTIONAL BASE MOULDING (OVER UNITS) The "OVER" units are designed for the connections to pass through the base of the unit; nonetheless, if there is no raised floor (units with intake from the rear or front), to simplify the connection of the pipes and cables, a base moulding must be used. The base moulding, available as an accessory, is epoxy-polyester powder painted, in the same colour as the external panels on the air-conditioner, measures 200 mm in height and is fitted with an inspection panel at the front fastened by two latches tightened 1/4 of a turn. The inside walls are lined with soundproofing material. On the right- and left-hand sides of the base moulding are six pre-cut sections for passing the cables and pipes; The moulding must be fastened to the air-conditioner using the M6 threaded inserts already arranged on the base. For the OVER units with intake from the bottom, base mouldings are available with a height of 500 mm. In this case too, the air-conditioner must be screwed to the base moulding during the positioning phase. I A A1 200 C1 air-conditioner base unit moulding Access to the inlet/outlet connections from the rear A1 450 C1 07 A1 mm C1 mm 24 10 600 485 15 18 20 1000 485 English 05/09 Downloaded from www.Manualslib.com manuals search engine 26 980 770 29 39 30 40 1530 770 50 55 60 2080 770 70 80 90 2630 770 ACCURATE AX - AW - AD - AT - AF U AIR DISTRIBUTION, UNDER UNITS (UNDER UNITS) In the units with air outlet from the bottom, the following details must be ensured to allow for sufficient air flow-rate: a) connection opening between the unit and the raised floor; make a hole in the raised floor and position the air-conditioner over the centre of the hole: the air outlet opening must not be blocked, even partially, by parts of panels, beams, pipes or other objects; insert an elastic gasket around the perimeter of the base to prevent the transmission of noise and vibrations; b) free air flow along the cavity of the raised floor; the duct represented by the underfloor space must be sufficiently high (at least 200-250 mm of free space, net of the panels and the beams of the raised floor) and free of obstructions, especially near the air-conditioner; c) grills and air distribution openings in the room; the air exits the underfloor space through openings or grills, the position and surface area of which must be proportional to the layout of the thermal load of the environment. I A For units with air outlet from the bottom, the recommended air outlet speed from the raised floor is between 1 and 2.5 m/s; consequently, the cross-section of the grills should be sized based on this value The total outflow area (sum of the areas of the openings and net space of the grills) required for each model must be calculated by dividing the total air flow-rate (in m3/s) by the required outlet speed (in m/s). WARNING: the air outlet must be completely free, as an insufficient air outflow air will reduce the flow-rate, the performance of the air-conditioner and may affect reliability. U INTAKE PLENUM, UNDER VERSIONS (UNDER UNITS) For ducting the air intake, plenums are available to be fitted between the top of the unit and the air return duct or the falseceiling. I A L H P 07 L (mm) P (mm) H (mm) 10 15 600 500 18 20 1000 500 26 29 39 30 1000 790 40 50 55 1550 790 60 70 80 2100 790 350 90 2650 790 500 U INTAKE PLENUM, UNDER VERSIONS (OVER UNITS) For ducting the air intake, plenums are available to be fitted between the top of the unit and the air return duct or the falseceiling. I A L H P 07 L (mm) P (mm) H (mm) 10 15 600 500 18 20 1000 500 350 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine 26 1000 790 29 39 30 40 50 1550 790 55 60 70 2100 790 80 90 2650 790 500 English 05/09 25 U MOTOR-DRIVEN DAMPER OVER/UNDER (UNIT OVER/UNDER) I The motor-driven damper, available as an optional accessory, is located inside a plenum measuring 150 mm high. The OVER and UNDER units are delivered with the damper already fitted, on the intake, as shown in the figure. 07÷18 20÷90 100 150 H (mm) A H U FRONT OUTLET PLENUM (OVER UNITS) The figure shows the front outlet plenum (optional for OVER units). I A L H P 07 L (mm) P (mm) H (mm) 10 15 600 500 18 20 1000 500 26 29 39 30 1000 790 40 50 55 1550 790 60 70 80 2100 790 350 90 2650 790 500 U FRONT OUTLET MOULDING (UNDER UNITS) The figure shows the moulding for the front air outlet (optional for Under units). I A L1 H P1 07 10 15 L (mm) P (mm) H (mm) 600 485 26 English 05/09 18 20 1000 485 350 Downloaded from www.Manualslib.com manuals search engine 26 1000 770 29 39 30 40 50 1550 770 55 60 2100 770 70 80 90 2650 790 500 ACCURATE AX - AW - AD - AT - AF U OPTIONAL AIR FILTER I A The standard filter (G2/G4) and optional (F5/F6/F7/F8) are installed inside the conditioning unit before the finned coil. Additional pressure drop: Frame 4 Pa Pa Frame 1 250 F8 200 F7 150 F6 100 50 0 1000 2000 2500 F7 100 F6 F5 8500 9500 10500 11500 12500 13500 14500 m³/h Frame 5 Pa Frame 2 Pa F8 150 0 7500 3500 m³/h 3000 200 50 F5 G4 1500 250 250 F8 250 F8 200 200 F7 150 F7 150 F6 100 F6 100 F5 50 50 F5 G4 0 3500 4000 4500 5000 5500 0 9000 6500 m³/h 6000 13000 15000 17000 19000 21000 m³/h Frame 6 Pa Pa Frame 3 11000 250 F8 200 F8 300 250 F7 150 350 F7 200 F6 100 F6 150 100 50 50 F5 0 3500 4500 5500 6500 7500 8500 9500 m³/h 0 13500 F5 15500 17500 19500 21500 23500 U OPTIONAL FRESH AIR 25500 I m³/h A The fresh air kit is supllied with G3 filter installed in suction side of fan, allowing to mix the fresh air with recirculating air. Connect a flexible pipe diameter 100mm (not supplied) as shown in the image below. The fresh air volume is around 5% of nominal air flow of unit. OVER ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine UNDER English 05/09 27 POSITION AND DIAMETER OF THE WATER CONNECTIONS U I A OVER CONNECTIONS (AX-AW) size 07 - 10 IR OR IW OW IP IH OH IHW OHW IN refrigerant AX OUT refrigerant AX IN water cooled AW OUT water cooled AW IN power supply IN humidifier water OUT humidifier water and condensate water drain IN hot water OUT hot water UNDER CONNECTIONS (AX-AW) size 07 - 10 IR OR IW OW IP IH OH IHW OHW IN refrigerant AX OUT refrigerant AX IN water cooled AW OUT water cooled AW IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OVER CONNECTIONS (AX-AW) size 15 - 18 IR OR IW OW IP IH OH IHW OHW 28 IN refrigerant AX OUT refrigerant AX IN water cooled AW OUT water cooled AW IN power supply IN humidifier water OUT humidifier water and condensate water drain IN hot water OUT hot water English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF UNDER CONNECTIONS (AX-AW) size 15 - 18 IR OR IW OW IP IH OH IHW OHW IN refrigerant AX OUT refrigerant AX IN water cooled AW OUT water cooled AW IN power supply IN humidifier water OUT humidifier water and condensate water drain IN hot water OUT hot water OVER CONNECTIONS (AX-AW-AD-AT-AF) size 20 - 26 - 29 IR OR IW OW IWF IP IH OH IHW OHW OC IN refrigerant AX-AD OUT refrigerant AX-AD IN water cooled AW OUT water cooled AW-AT-AF IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OUT condensate water drain UNDER CONNECTIONS (AX-AW-AD-AT-AF) size 20 - 26 - 29 IR OR IW OW IWF IP IH OH IHW OHW IN refrigerant AX-AD OUT refrigerant AX-AD IN water cooled AW OUT water cooled AW-AT-AF IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 29 OVER CONNECTIONS (AX-AW-AD-AT-AF) size 30 - 39 - 40 - 50 IR1 OR1 IR2 OR2 IW1 OW1 IW2 OW2 IWF IP IH OH IHW OHW OC IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled circ. 1 AW OUT water cooled circ. 1 AW-AF-AT IN water cooled circ. 2 AW OUT water cooled circ. 2 AW-AF-AT IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OUT condensate water drain UNDER CONNECTIONS (AX-AW-AD-AT-AF) size 30 - 39 - 40 - 50 IR1 OR1 IR2 OR2 IW1 OW1 IW2 OW2 IWF IP IH OH IHW OHW IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled circ. 1 AW OUT water cooled circ. 1 AW-AF-AT IN water cooled circ. 2 AW OUT water cooled circ. 2 AW-AF-AT IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OVER CONNECTIONS (AX-AW-AD-AT-AF) size 55- 60 - 70 IR1 OR1 IR2 OR2 IW1 OW1 IW2 OW2 IWF IP IH OH IHW OHW OC 30 IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled circ. 1 AW OUT water cooled circ. 1 AW-AF-AT IN water cooled circ. 2 AW OUT water cooled circ. 2 AW-AF-AT IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OUT condensate water drain English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF UNDER CONNECTIONS (AX-AW-AD-AT-AF) size 55- 60 - 70 IR1 OR1 IR2 OR2 IW1 OW1 IW2 OW2 IWF IP IH OH IHW OHW IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled circ. 1 AW OUT water cooled circ. 1 AW-AF-AT IN water cooled circ. 2 AW OUT water cooled circ. 2 AW-AF-AT IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OVER CONNECTIONS (AX-AW-AD-AT-AF) size 80 - 90 IR1 OR1 IR2 OR2 IW OW IWF IP IH OH IHW OHW IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled AW OUT water cooled AW-AT-AF IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water UNDER CONNECTIONS (AX-AW-AD-AT-AF) size 80 - 90 IR1 OR1 IR2 OR2 IW OW IWF IP IH OH IHW OHW OC IN refrigerant circ. 1 AX-AD OUT refrigerant circ. 1 AX-AD IN refrigerant circ. 2 AX-AD OUT refrigerant circ. 2 AX-AD IN water cooled AW OUT water cooled AW-AT-AF IN water AF-AT IN power supply IN humidifier water OUT humidifier water IN hot water OUT hot water OUT condensate water drain ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 31 U WATER CONNECTIONS For all the water connections (with the exception of the condensate drain), the following are recommended: - flexible connections to avoid transmitting vibrations and allow small movements of the air-conditioner; - joints in three pieces, near the fittings, to simplify the removal of the unit; - on-off valves to disconnect the unit from the water circuit: where possible use ball valves with full opening to minimise pressure drop. (For AW-AT-AF models) check that the cross-section of the chilled water pipes and the characteristics of the circulating pump are suitable: an insufficient water flow-rate affects the performance of the air-conditioner. Check that the water inlet and outlet connections are correct. Insulate all the chilled water pipes with closed cell material (e.g.: Armaflex or equivalent), to prevent condensation; the insulation must allow access to the valves and the three-piece joints. I A (For AW-AT-AFmodels) check that the water circuit has been filled with an antifreeze mixture containing the right percentage of ethylene glycol. To select the pipeline refer to "Pressure Drops on stainless steel pipes" U CONNECTION TO BRAZED PLATE CONDENSER AW-AT-AF AW-AT-AF water-cooled units The condenser must be connected to the cooling water circuit, making sure that the water inlet and outlet connections are correct. If the water temperature falls below the dew point of the conditioned air, insulate the pipes with closed cell material (e.g.: Armaflex or equivalent) to prevent condensation; the insulation must allow access to the valves and the three-piece joints. I A Seal the holes where the pipes pass through the base of the airconditioner to avoid the bypass of air. N.B.: the water system of the unit is PN16 U CORRECTION FACTORS I A ETHYLENE GLYCOLE A mix of water plus glycole used has fluid instead of only water cause a cooling capacity reduction of the unit. Multiplay the cooling capacity for the values reported of the following tables Iceing temperature % of glycole on tot. charge Flow factor P. drops factor 0 cQ cdp 0 12% 1 1 -5 20% 1,02 1,07 -10 28% 1,04 1,11 -15 35% 1,075 1,18 -20 40% 1,11 1,22 -25 1,14 1,24 INCROSTATION FACTOR All datas reported are refered to a complete clean brazed blade condenser (incrostation factor = 1). For different values of incrostation factor multiplay all datas reported on cooling capacity tables for factors reported on following table. Incrostation factor Incrostation factor Compressor factor Total power factor 32 English 05/09 Downloaded from www.Manualslib.com manuals search engine (m2 °C/W) f1 fk1 fx1 4,4 x10-5 ------- 0,86x10-4 0,96 0,99 0,99 1,72x10-4 0,93 0,98 0,98 ACCURATE AX - AW - AD - AT - AF 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 400.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 400.000 s m/ 0,8 Water flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 10°C 300.000 ” Ø4 200.000 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 ” Ø3 Ø2 40.000 ” Ø5 20.000 Ø1 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 1/2” 30.000 1/2” 20.000 1/4” 10.000 9.000 8.000 7.000 6.000 5.000 4.000 /4” Ø3 3.000 2.000 100.000 90.000 80.000 70.000 60.000 50.000 40.000 ” Ø1 ” Ø3 4.000 1/2” ” Ø2 ” Ø6 30.000 200.000 3.000 2.000 ” Ø2 /2” Ø1 1.000 900 800 700 600 500 Ø1 Ø1 1/2” 1/4” Ø 3/8” 400 1.000 900 800 700 600 500 400 ” Ø1 300 200 300 200 /4” Ø3 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops, (mm w.c./m) EXAMPLE OF SELECTION: • consider a water speed limit inside the pipeline of 1-1,2m/s • cross the water flow value requested (in the example 5.000l/h) • extract the pressure drop value of pipe diameter selected (in example 35mm w.c./m) ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 33 1 2 3 4 5 7 8 9 10 12 14 16 18 20 6 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 400.000 s m/ 0,8 Water Flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 50°C 400.000 300.000 ” Ø4 200.000 ” Ø3 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 Ø 40.000 200.000 2” 2 1/ 40.000 ” Ø2 ” Ø6 100.000 90.000 80.000 70.000 60.000 50.000 30.000 30.000 ” Ø5 20.000 Ø1 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 1/2” 10.000 9.000 8.000 7.000 6.000 5.000 /4” Ø3 3.000 ” Ø2 2.000 20.000 1/4” ” Ø1 ” Ø3 4.000 1/2” 4.000 3.000 2.000 /2” Ø1 Ø1 1.000 900 800 700 600 500 Ø1 400 1/2” /8” Ø3 1/4” 400 ” Ø1 300 300 /4” Ø3 200 1.000 900 800 700 600 500 200 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops, (mm w.c./m) 34 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 500.000 500.000 ” Ø5 s m/ 4,0 s m/ 3,5 s m/ 3,0 s m/ 2,5 s m/ 2,0 s m/ 1,8 s m/ 1,6 s m/ 1,4 300.000 s m/ 1,2 s m/ 1,0 400.000 s m/ 0,8 Water Flow l/h Pressure Drops on stainless steel pipes (inch.). Water T .= 80°C 400.000 300.000 ” Ø4 200.000 200.000 ” Ø3 s m/ 0,6 100.000 90.000 80.000 70.000 60.000 50.000 Ø 40.000 2” 2 1/ ” Ø2 ” Ø6 100.000 90.000 80.000 70.000 60.000 50.000 40.000 30.000 30.000 ” Ø5 20.000 Ø1 ” Ø4 10.000 9.000 8.000 7.000 6.000 5.000 Ø1 Ø2 10.000 9.000 8.000 7.000 6.000 5.000 1/2” /4” Ø3 3.000 ” Ø2 2.000 20.000 1/4” ” Ø1 ” Ø3 4.000 1/2” 4.000 3.000 2.000 /2” Ø1 Ø1 1.000 900 800 700 600 500 Ø 400 1/2” /8” Ø3 4” 1 1/ 1.000 900 800 700 600 500 400 ” Ø1 300 300 /4” Ø3 200 200 s m/ 0,8 s m/ 0,6 s m/ 0,4 s m/ 0,2 100 100 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30 40 50 60 70 80 90100 200 300 400 500 Linear Pressure Drops (mm w.c./m) ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 35 U air-conditioner heat insulation AIR CONDENSER: SUGGESTED INSTALLATION I A 1/100 discharge air-conditioner heat insulation max 30 metres 1/100 max 5 metres outlet air-conditioner heat insulation 1/100 liquid max 3 metres max 15 metres max 3 metres N.B.: the liquid pipes must be protected against solar radiation Install an oil separator for pipe lenght above 30m, (see the oil separator paragraph) 36 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF U REFRIGERANT CONNECTIONS (AX) I A DIAMETERS OF THE CONNECTIONS INSIDE THE UNIT The diameter of connecting pipes between the conditioner and condensing unit must be respected, otherwise the guarantee becomes invalid. Always use large radius curve (bending radius at least equal to pipe diameter) Model 07 Ø Liquid Line (mm) Ø Gas Outlet Line (mm) 10 15 12 12 18 20 26 12 29 39 16 18 30 40 12 22 50 60 55 70 80 16 90 18 18 22 22 RECOMMENDED OUTSIDE DIAMETERS OF THE LINES (for equivalent lengths up to 30m) Models GAS R407C R410A 7 PIPELINE TYPE Liquid line Discharge line Liquid line Discharge line 10 12 18 10 16 15 20 18 26 16 22 14 18 29 39 30 50 40 55 DIAMETER PIPE mm 18 2x16 22 2x22 16 2x14 22 2x18 60 70 2x16 2x22 2x16 2x22 80 90 2x18 2x22 2x22 2x16 2x22 2x22 NOTE: The diameter of the refrigerant lines between the air-conditioner and the remote condenser (OD) must be chosen according to the length of the lines, and therefore this will not always coincide with the inside diameter of the joint to be welded supplied by the manufacturer. Special care must be paid to the insulation of the hot gas pipes under the raised floor. Equivalents lenght in meters of: curve, shut-off and non-return valve Nominal diameter (mm) 90° 45° 180° 90° 12 0,50 0,25 0,75 2,10 1,90 14 0,53 0,26 0,80 2,20 2,00 16 0,55 0,27 0,85 2,40 2,10 18 0,60 0,30 0,95 2,70 2,40 22 0,70 0,35 1,10 3,20 2,80 28 0,80 0,45 1,30 4,00 3,30 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 37 U OIL SEPARATOR I A In the installation of air cooled units (AX-AD) with remote condenser, if the refrigerant pipeline are more than 30mt is recommended to install an oil separator on site, in order to avoid that the oil goes away with the refrigerant causing compressor damages Finally, the use of an oil separator leads to: • a longer life of the compressor; • a better performance of the whole system with consequent energy saving, due the high coefficient of condenser and evaporator performance by almost completely removing oil deposits from their exchange surfaces; • a quieter operation by reducing pulsations. The oil separator have to be selected considering the following parameters: • power cooling of refrigerant system • refrigerant fluid type • the inlet diameter of oil separator have to be equal to the dicharge gas diameter of compressor POWER COOLING IN kW* Models OS 10 OS 30 OS 40 R410A 11,5 33 42 R407 10 29 38 * refered to evaporating temperature +5°C and condensing temperature 40°C The oil separators have to be installed in the discharge line between the compressor and the condenser mounted securely in a vertical position and reasonably close to the compressor. Oil separator performs best when operating at or near the compressor discharge temperature. In location the oil separator, choose a position to avoid, as far as possible, chilling of the shell, which may result in condensing of liquid within the separator. If this is not possible, it is advisable to supply the separator with the insulation or strap heater to prevent the refrigerant in the system from condensing in the shell. Acting as the lay out of refrigerating system, the return line may be run from the oil fitting to the suction line upstream the compressor. A sight glass may be installed in the oil line, in a position that oil is flowing through the tube, to check the correct working of the oil separator. Oil separators must be always pre-charged before its use, as described on the table, with the same oil of the compressor Frame Models OIL SEPATATOR 38 F1 7 Models Precharge English 05/09 Downloaded from www.Manualslib.com manuals search engine 10 15 OS10 0,3 lt F2 18 20 OS30 0,3 lt F3 26 29 39 OS40 0,3 lt F4 30 40 OS30 0,3 lt 50 55 F5 60 70 OS40 0,3 lt F6 80 90 ACCURATE AX - AW - AD - AT - AF U VOLUME I A INDOOR COIL VOLUME AND REFRIGERANT CHARGE Evaporator coil volume dm3 Models AX 07 AX 10 AX 15 AX 18 AX-AD 20 AX-AD 26 AX-AD 29 AX-AD 39 AX-AD 30 AX-AD 40 AX-AD 50 AX55 AX-AD 60 AX-AD 70 AX-AD 80 AX-AD 90 Indicative gas content (kg)* R407C R410A 2,6 3,9 4,9 7,3 9,4 9,4 9,4 15,6 2X5,2 2X7,8 2X7,8 2X11,1 2X11,1 2X11,1 2X17,8 2X17,8 1,9 2,4 4,2 5,2 6,2 6,2 6,2 8,7 2X3,3 2X4,35 2X4,35 2X5,7 2X5,7 2X5,7 2X10,5 2X10,5 1,7 2,2 3,9 4,8 5,8 5,8 5,8 8,2 2X3,1 2X4,1 2X4,1 2X5,4 2X5,4 2X5,4 2X9,9 2X9,9 * Weight of the gas indicated in the table is purely indicative Real value of refrigerant charges in AW - AF - AT models are reported on RATING PLATE attached inside unit. CONDENSER COIL VOLUME AND REFRIGERANT CHARGE BRE014m BRE022m BRE027m BRE044m BRE051m BRE054b BRE065b BRE076b BRE100b BRE116b 2,1 3,3 6,6 6,5 9,7 13,2 9,6 14,5 46 43 1,1 1,7 3,3 3,3 4,9 6,6 4,8 7,3 23 21,5 BRE014m-LN BRE022m-LN BRE027m-LN BRE044m-LN BRE051m-LN BRE054b-LN BRE065b-LN BRE076b-LN BRE100b-LN BRE116b-LN Indicative R410A gas content (kg)* 2,3 3,7 7 7 7 10,2 15,8 20,9 14 20,9 Volume 7 8 15 23 23 23 45 30 45 60 Model LN Indicative R407C gas content (kg)* BRC014m - LN BRC025m - LN BRC032m - LN BRC052m - LN BRC051b - LN BRC077b - LN BRC088b - LN BRC093b - LN BRC102b - LN BRC120b - LN Indicative R410A gas content (kg)* Volume 2,5 4 7,5 7,5 7,5 11 17 22,5 15 22,5 Volume Model LN 5 8 15 15 15 22 34 45 30 45 Model STD-LT Indicative R407C gas content (kg)* BRC014m BRC025m BRC032m BRC052m BRC051b BRC077b BRC088b BRC093b BRC102b BRC120b Outdoor air cooled condenser BRE - R410A Volume Model STD-LT Outdoor air cooled condenser BRC - R407C 3,3 6,2 6,6 9,7 14,5 19,2 34,5 45,6 46 43,9 1 1,5 3,1 3 4,5 6,1 4,5 6,7 21,4 20 * Weight of the gas indicated in the table is purely indicative GAS CONTENT FOR LINEAR METER Pipe diameter R407C Discharge line Liquid line R410A Discharge line Liquid line gr/m gr/m gr/m gr/m 10 12 16 18 22 28 66 59 20 100 17 90 34 178 29 160 45 233 39 209 73 364 64 327 120 105 - N.B. Important: when gas is added,lubrication oil must also be added in a ratio of 10% weight of the refrigerant gas aded. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 39 U CONDENSATE DRAIN The condensate is removed from the pan located underneath the coil through a hose with drain trap, already fitted in the unit; the end of the hose should be connected to the sewerage system in the building via a rubber or plastic hose with an inside diameter of 20 mm. A If the air-conditioner is fitted with a humidifier, the condensate is drained from the humidifier pan, excluding Over units (see the following paragraph). During installation, pour water into the condensate collection pan so as to fill the drain trap inside the unit with water. U ELECTRICAL CONNECTIONS Correct electrical connection, performed in a workmanlike manner and in compliance with the standards in force, is important for the prevention of accidents and the good and long-lasting operation of the air-conditioner. I I A ACCESS TO THE ELECTRICAL PANEL AND CABLE INLETS Before performing any work on the electrical parts, make sure that there is no live voltage and that the disconnecting switch is open (position “O”); The power section of the electrical panel is protected by a plastic screen; to remove the screen, open the main switch and remove the fastening screws. Part A: connection of the power cable to the main disconnecting switch IG N1 4 R1 S1 T1 5 ON A 0 OFF 2 IG 3 N 1 1 Shielded RS485 or LAN cable outlet; 2 Mains power supply inlet; 3 Remote control and alarm signal cable inlet. 4 Local user terminal 5 Electrical panel CONNECTION TO THE MAINS - CROSS-SECTION OF THE CABLES - PROTECTION DEVICES - Check that the mains voltage corresponds to the rated values for the unit (voltage, no. of phases, frequency) shown on the electrical panel. The power supply voltage must be between ± 10% of the rated value: operation at voltages outside of these limits may void the warranty. - Fasten the ends of the power cable to the terminals on the main switch inside the electrical panel; fully tighten the screws. Connect the yellow-green earth wire to the special terminal marked 'PE'. 40 English 05/09 Downloaded from www.Manualslib.com manuals search engine L1 L2 L3 Power cable (provided by the customer) ACCESS TO THE BOARD To access the board, open the front panel and the thermoformed cover on the electrical panel. The electronic components are sensitive to discharges of static electricity from the human body. Touch an earthed object before handling any electronic component. ACCURATE AX - AW - AD - AT - AF U MINIMUM CROSS-SECTION OF THE POWER CABLES The cross-section of the power cable must be chosen according to the length of the cable and the type of installation, based on the maximum current input of the air-conditioner and so as to prevent excessive voltage drops (the power supply voltage must be between ± 10% of the rated value). The following table shows the minimum recommended cross-sections for the power cables. I A - A backup fuse should be fitted upstream of the power line for short-circuit current up to 10 kA. U ELECTRICAL SPECIFICATIONS I A TOTAL UNIT POWER INPUT R407C Vers. B Mod. V/ph/Hz kW TOT FLA L1 FLA L2 R FLA L3 mm² (1) kW TOT FLA L1 H T FLA L2 FLA L3 mm² (1) kW TOT FLA L1 FLA L2 FLA L3 mm² (1) Main Switch kW TOT FLA L1 FLA L2 FLA L3 mm² (1) Amp 07 400/3N/50 3,30 7,95 5,1 5,1 6 7,30 7,95 25,35 7,95 10 5,55 17,75 14,9 14,9 10 7,30 7,95 25,35 7,95 10 40 10 400/3N/50 4,30 9,85 7 7 6 8,30 9,85 27,25 9,85 10 6,55 19,65 16,8 16,8 10 8,30 9,85 27,25 9,85 10 40 15 400/3N/50 6,94 16,7 11 11 6 14,94 16,7 51,5 16,7 16 10,69 22,2 16,5 16,5 10 14,94 16,7 51,5 16,7 16 63 18 400/3N/50 8,45 18,7 13 13 6 16,45 18,7 53,5 18,7 16 12,20 24,2 18,5 18,5 10 16,45 18,7 53,5 18,7 16 63 20 400/3N/50 10,45 19,77 19,77 19,77 6 19,45 32,67 32,67 32,67 10 14,2 25,27 25,27 25,27 10 19,45 32,67 32,67 32,67 10 40 26 400/3N/50 11,32 21,57 21,57 21,57 6 20,32 34,47 34,47 34,47 10 15,07 27,07 27,07 27,07 10 20,32 34,47 34,47 34,47 10 63 29 400/3N/50 12,94 24,37 24,37 24,37 10 21,94 37,27 37,27 37,27 10 16,69 29,87 29,87 29,87 10 21,94 37,27 37,27 37,27 10 63 39 400/3N/50 16,79 30,61 30,61 30,61 10 31,79 52,11 52,11 52,11 16 20,54 36,11 36,11 36,11 10 31,79 52,11 52,11 52,11 16 63 30 400/3N/50 15,98 30,31 30,31 30,31 10 25,36 40,81 40,81 40,81 16 19,73 35,81 35,81 35,81 10 25,36 40,81 40,81 40,81 16 63 40 400/3N/50 20,3 38,31 38,31 38,31 10 27,52 44,81 44,81 44,81 16 24,05 43,81 43,81 43,81 16 27,52 44,81 44,81 44,81 16 80 50 400/3N/50 22,04 41,91 41,91 41,91 16 28,39 46,61 46,61 46,61 16 25,79 47,41 47,41 47,41 16 28,39 47,41 47,41 47,41 16 80 55 400/3N/50 25,91 48,26 48,26 48,26 16 35,26 57,26 57,26 57,26 16 31,91 56,96 56,96 56,96 16 35,26 57,26 57,26 57,26 16 100 60 400/3N/50 29,15 53,86 53,86 53,86 16 36,88 60,06 60,06 60,06 16 35,15 62,56 62,56 62,56 16 36,88 62,56 62,56 62,56 16 100 70 400/3N/50 32,71 59,26 59,26 59,26 16 38,66 62,76 62,76 62,76 16 38,71 67,96 67,96 67,96 25 38,71 67,96 67,96 67,96 25 100 80 400/3N/50 36,52 66,9 66,9 66,9 25 40,31 65,7 65,7 65,7 25 42,52 75,6 75,6 75,6 25 42,52 75,6 75,6 75,6 25 125 90 400/3N/50 44,98 90,9 90,9 90,9 25 44,54 77,7 77,7 77,7 25 50,98 99,6 99,6 99,6 25 50,98 99,6 99,6 99,6 35 125 B = cooling only R = cooling only + STD hearters H = cooling only plus / dehumidification T = complete version (cooling only + STD heaters + humidifier/dehumid.) TOTAL UNIT POWER INPUT R410A Vers. B Mod. V/ph/Hz kW TOT FLA L1 FLA L2 R FLA L3 mm² (1) kW TOT FLA L1 H T FLA L2 FLA L3 mm² (1) kW TOT FLA L1 FLA L2 FLA L3 mm² (1) Main Switch kW TOT FLA L1 FLA L2 FLA L3 mm² (1) Amp 07 400/3N/50 3,38 8,35 5,5 5,5 6 7,38 8,35 25,75 8,35 10 5,55 18,15 15,3 15,3 10 7,38 8,35 25,75 8,35 10 40 10 400/3N/50 4,18 9,85 7 7 6 8,18 9,85 27,25 9,85 10 6,55 19,65 16,8 16,8 10 8,18 9,85 27,25 9,85 10 40 15 400/3N/50 7,83 17,5 11,8 11,8 6 15,83 17,5 52,3 17,5 16 10,69 23 17,3 17,3 10 15,83 17,5 52,3 17,5 16 63 18 400/3N/50 9,61 20,7 15 15 6 17,61 20,7 55,5 20,7 16 12,20 26,2 20,5 20,5 10 17,61 20,7 55,5 20,7 16 63 20 400/3N/50 10,40 19,77 19,77 19,77 6 19,40 32,67 32,67 32,67 10 14,2 25,27 25,27 25,27 10 19,40 32,67 32,67 32,67 10 40 26 400/3N/50 13,54 25,77 25,77 25,77 6 22,54 38,67 38,67 38,67 10 15,07 31,27 31,27 31,27 10 22,54 38,67 38,67 38,67 10 63 29 400/3N/50 14,16 26,77 26,77 26,77 10 23,16 39,67 39,67 39,67 10 16,69 32,27 32,27 32,27 10 23,16 39,67 39,67 39,67 10 63 39 400/3N/50 18,45 33,31 33,31 33,31 10 33,45 54,81 54,81 54,81 16 20,54 38,81 38,81 38,81 10 33,45 54,81 54,81 54,81 16 63 30 400/3N/50 17,76 31,91 31,91 31,91 10 26,25 41,61 41,61 41,61 16 19,73 37,41 37,41 37,41 10 26,25 41,61 41,61 41,61 16 63 40 400/3N/50 20,20 38,31 38,31 38,31 10 27,47 44,81 44,81 44,81 16 24,05 43,81 43,81 43,81 16 27,47 44,81 44,81 44,81 16 80 50 400/3N/50 26,48 50,31 50,31 50,31 16 30,61 50,81 50,81 50,81 16 25,79 55,81 55,81 55,81 16 30,61 55,81 55,81 55,81 16 80 55 400/3N/50 30,35 56,66 56,66 56,66 16 37,48 61,46 61,46 61,46 16 31,91 65,36 65,36 65,36 16 37,48 65,36 65,36 65,36 16 100 60 400/3N/50 31,59 58,66 58,66 58,66 16 38,10 62,46 62,46 62,46 16 35,15 67,36 67,36 67,36 16 38,10 67,36 67,36 67,36 16 100 70 400/3N/50 36,03 64,66 64,66 64,66 16 40,32 65,46 65,46 65,46 16 38,71 73,36 73,36 73,36 25 40,32 73,36 73,36 73,36 25 100 80 400/3N/50 41,22 74,9 74,9 74,9 25 42,66 69,7 69,7 69,7 25 42,52 83,6 83,6 83,6 25 42,66 83,6 83,6 83,6 25 125 90 400/3N/50 42,60 80,9 80,9 80,9 25 43,35 72,7 72,7 72,7 25 50,98 89,6 89,6 89,6 25 50,98 89,6 89,6 89,6 25 125 B = cooling only R = cooling only + STD hearters ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine H = cooling only plus / dehumidification T = complete version (cooling only + STD heaters + humidifier/dehumid.) English 05/09 41 POWER INPUT OF THE INDIVIDUAL COMPONENTS Mod V/ph/Hz Qtà 07 10 15 18 20 26 29 39 30 40 50 55 60 70 80 90 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 Mod V/ph/Hz 07 10 15 18 20 26 29 39 30 40 50 55 60 70 80 90 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 - R407C Compressor FLI (kW) FLA (A) 2,64 3,64 5,62 7,13 7,78 8,65 10,27 12,05 5,62 7,78 8,65 8,65 10,27 12,05 14,21 18,44 0,66 0,66 0,66 0,66 2,67 2,67 2,67 4,74 4,74 4,74 4,74 8,61 8,61 8,61 - Qtà 32 46 65,5 74 101 111 118 118 65,5 101 111 111 118 118 140 174 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 5,1 7,0 11,0 13,0 15,0 16,8 19,6 22,3 11,0 15,0 16,8 16,8 19,6 22,3 27 39 STD Centrifugal Fans n° kW FLA(A) 1 1 2 2 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) - LRA(A) 2,85 2,85 2,85 2,85 4,77 4,77 4,77 8,31 8,31 8,31 8,31 14,66 14,66 14,66 - V/ph/Hz 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 - R410A Compressor FLI (kW) FLA (A) 2,72 3,52 6,51 8,29 7,73 10,87 11,49 13,71 6,51 7,73 10,87 10,87 11,49 13,71 16,56 17,25 HP Centrifugal Fans n° kW 1 1 2 2 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) 1 (*) - 1,38 1,38 1,38 1,38 3,63 3,63 3,63 6,42 6,42 6,42 6,42 10,45 10,45 10,45 - LRA(A) 5,5 7 11,8 15 15 21 22 25 11,8 15 21 21 22 25 31 34 32 46 64 75 101 111 118 118 64 101 111 111 118 118 140 174 FLA(A) V/ph/Hz 5,9 5,9 5,9 5,9 6,38 6,38 6,38 11,08 11,08 11,08 11,08 18,7 18,7 18,7 - 230/1/50 230/1/50 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 Values for individual fans kW = Kilowatt absorbed FLA = Max current LRA = Locked rotor current The above datas refer to the max. possible power consumption. EC Radial Fans n° kW 1 1 2 2 1 1 1 2 2 2 2 3 3 3 3 3 FLA(A) 0,44 0,44 0,44 0,44 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,7 2,6 2,6 2,6 2,6 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 4,3 (*) n° of fan motor with belt driven Values for individual fans - The above datas refer to the max. possible power consumption. STD Electric Heaters 3 steps Enhanced Electrical Heaters Mod. V/ph/Hz n° kW FLA(A) V/ph/Hz n° kW FLA(A) 07 - 10 15 - 18 20 - 26 - 29 39 - 30 - 40 - 50 55 - 60 - 70 80 - 90 230/1/50 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 2 2 3 5 6 6 4 8 9 15 18 18 17,4 34,8 12,9 21,5 25,8 25,8 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 3 3 5 6 9 9 6 12 15 18 27 27 26,1 17,34 21,5 25,8 38,7 38,7 The above datas refer to the max. possible power consumption. Modulating Humidifier Mod. V/ph/Hz n° kg/h kW FLA(A) 07 - 10 15 - 18 20 - 26 - 29 39 - 30 - 40 -5 0 55 - 60 - 70 80 - 90 230/1/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 1 1 1 1 1 1 3 5 5 5 8 8 2,25 3,75 3,75 3,75 6 6 9,8 5,5 5,5 5,5 8,7 8,7 The above datas refer to the max. possible power consumption. 42 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF ELECTRICAL CONNECTION OF THE OUTDOOR AIR-COOLED CONDENSER BRC AND/OR THE OUTDOOR DRY COOLER BDC It must be stressed that both the standard air-cooled condensers and dry coolers supplied by the manufacturer are not fitted as standard with the condenser fan speed controller, and are only electrically connected to the disconnect switch for local maintenance operations (for further details, see the manual on the outdoor air-cooled condensers and dry coolers). Therefore, both of these outdoor units can be powered directly via the disconnect switch with primary voltage, however this means their operation is not controlled. If the indoor units used are the ACCURATE in MODULATING version, complete with condenser fan speed controller, the outdoor air-cooled condenser and/or dry cooler can be connected/powered directly from the panel on the indoor unit (the connection cable is not supplied by the manufacturer). FAN SPEED REGULATOR CONDENSING CONTROL U A The instructions on the connection and the size of the power cables are provided by the manufacturer on the wiring diagram on the indoor unit. For both single and dual circuit models, just one connection/power cable is required between the indoor and outdoor unit. The voltage delivered will be modulated by the condenser control unit installed on the indoor unit, based on the current requirements of the system. This ensures optimum operating conditions. The condenser control unit is also featured as standard on the versions of the indoor units for low outside temperatures (45°C). There are two types of speed controllers used, based on the size in question. Both are positioned and installed on the indoor unit refrigerant circuit. U The ACCURATE units are provided , for MODULATING version, with fan speed control for condensing unit (BRC) or Dry Cooler (BDC), in order to maintain the condensing pressures within pre- I I A fixed values, for any given load on the unit, whilst at the same time reducing power consumption and noise levels of the fan motors. 1) Frames 1 e 2 type AX - AW (models 07-10-15-18) The ACCURATE type AX e AW for models 07-10-15-18 the regulator direct mounting via pressure connection or indirect mounting on housing bracket with capillary tube on discharge gas tube. The regulator is factory set to a specific pressure (see tab.1 ). If adjustment is needed, refer to instructions for proper procedure. Improper adjustment may result in system damage or failure. Refrigerants Cond. temp.°C FACTORY SET R407C 42 • Do not exceed safe working pressure. • Do not touch housing if speed control is working because there might be high temperatures. • Do not turn setting screw more than 3 turns clockwise (+3). 2) After adjustment insert sealing plug and make sure that it is properly fitted. IP65 protection requires firmly sealed plug. R410A 36 If desired set point differs from factory setting, follow the procedure for setting before any installation: 1) Remove sealing plug and insert 2mm or 5/64" allen key into setting screw.Turn allen key clockwise (+) or counterclockwise (-) to readjust the setting (see Fig. 2). F i g. 2 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine Note: Partial voltage is applied even if motor is not running. Disconnect voltage for service on motor or on regulator. English 05/09 43 2) Frames 3-4-5-6 type AX- AD e AW- AT (models 20-26-29-30-39-40-50-55-60-70-80-90) VRMM card For models in air cooled version AX - AD and water cooled version AW - AT the regulator installed is with pressure trasducer type direct mounting via pressure connection on discharge gas tube. The regulator is installed in electrical panel. The regulator is factory set to a specific pressure (see tab.2 ). If adjustment is needed, refer to graphic of tab.2, operating on trimmer V2 – P1 – P2. Improper adjustment may result in system damage or failure. V2 TRIMMER P2 TRIMMER POWER ON LED JUMPERS N U N L P1/V1 TRIMMER COMMAND TERMINALS FUSE M 1 Power connections 230V +10 - 15% 50/60Hz Master mode Commands connections and settings Speed Voltage (%) = Jumper closed = Jumper open V2 R407C 0....34,5bar = R410A 0....45bar = P2 100% 100% V2 V2 GND START MAX +5V= 0V IN1 IN2 P1 50% BP2 probe 1 probe 2 cut off 35% BP1 Speed Voltage (%) _ + 50% Regulation zone Pressure (bar) 16 P1 _ + 35% Regulation zone cut off Tab.2 21 P2 Pressure (bar) 23 P1 R407C 32 P2 R410A For Free Cooling units water cooled version AF linked with external Dry Cooler, the regulator installed is with temperature probe type that it is have to be insert in the condensing water inlet pipe by mean wellfastening joint . VRMM card The regulator is installed in electrical panel. TRIMMER . . T1 POWER ON LED The regulator is factory set to a specific condensing water temperature (see tab.3 ). If adjustment is needed, refer to graphic of tab.3, operating on trimmer T1 – T2 – ∆. Improper adjustment may result in system damage or failure. TRIMMER JUMPERS T2 TRIMMER N U N L COMMAND TERMINALS FUSE M 1 Tab.3 230V +10 - 15% 50/60Hz Power connections Master mode Commands connections and settings Speed Voltage (%) = Jumper closed = Jumper open Speed Voltage (%) 100% 100% T1 = 6°C S1 S2 S3 S4 S5 S6 Regulation zone probe NTC _ + NTC probe (25°C = 10 Kohm) Temperature (C°) 35 41 T1 = 35°C Regulation zone 35% cut off 35% cut off GND START SET T1/T2 +10V= 0V IN1 S7 T2 Temperature (C°) 6 12 T2 = 6°C In some applications, where is required a second set point, is possible to switch from NORMAL (T1) to WINTER (T2) set point, by mean the contact SET T1/T2 connected with the right terminal strips on the electrical panel of internal unit. (see the electrical diagram supplied with the unit). 44 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF U VACUUM AND CHARGE The refrigerant circuits of the water-cooled chillers and air-conditioners are already charged with refrigerant, either R407C or R410A (check the rating plate on the unit and the compressors to see which type of refrigerant is used). The air-cooled air-conditioners (AX-AD) and the BRC units that A require refrigerant connections to other units are pre-charged with nitrogen (or dry air) to prevent moisture from entering the circuit; in this case, the refrigerant charge must be completed by the installer, following the instructions shown in this paragraph. Refrigerant (*) R407C / R410A (POE) I Type of oil Mobil EAL Arctic 22 CC ICI EMKARATE RL 32S CF R407C / R410A Open any valves in the unit or in the system to ensure that all the components are involved in the emptying operation; Connect a high efficiency vacuum pump to the Schrader fittings or to the 1/4" SAE fittings on the compressor suction and discharge side; Connect a cylinder of refrigerant to the charge fittings. Empty the lines, ensuring an absolute pressure of less than 10 Pa (0.07 mm Hg) so as to remove the air and any traces of moisture The circuit should be emptied slowly and maintained for an extended period, rather than performed too quickly. Wait a "go up time" of 100 seconds and verify that the pressure does not exceed over 200 Pa absolute. In general, if there is the chance of significant moisture content in the circuit or for very large systems, the vacuum must be “broken” with nitrogen dioxide and then repeat the emptying operations as described. Break the vacuum by pre-charging from the cylinder of refrigerant. After having started the compressor, complete the charge slowly, until the pressure stabilises in the lines and the gas bubbles disappear from the flow indicator; The charge must be checked at the environmental design conditions and with a discharge pressure of around 18 bar (equal to a dew point of 48°C and boiling point of 43°C); for units with on-off condenser control, partially close the intake to stop the condenser fan from repeatedly starting-stopping. Make sure that the subcooling of the liquid at the thermostatic valve intake is between 3 and 5°C less than the condensing temperature read on the pressure gauge and that the superheating of the vapour at the evaporator outlet is around 5 °C. (*) recommended with COPELAND compressors. If a circuit already charged with refrigerant needs to be emptied, the first operation required is the removal of the refrigerant from the circuit using a special appliance with dry compressor for recovering the refrigerant. If available, also switch on the sump heaters during the emptying operation. COMMISSIONING PROCEDURE Arm the cutout in the auxiliary circuits; Arm all the cutouts on the electrical panel; Power up the air-conditioner electrical panel and close the main disconnecting switch on the unit (position 'I'); Check that the control board is powered; Check that both the LEDs relating to the phase sequence relay (RSF) are on; the yellow LED indicates power, the green LED indicates that the sequence of phases is correct. If the green LED is off, disconnect power supply from the units, reverse two phases of the power cable and restart the commissioning procedure. (In the units with sump heaters) After having powered up the air-conditioner, wait at least 12 hours before starting so as to suitably heat the oil in the compressors. During extended shutdown there may be spontaneous migration of refrigerant to the compressor sump, which at the start may cause the oil to foam and consequent damage due to insufficient lubrication. As a result, do not disconnect power during weekly pauses; Open the on-off valves in the refrigerant circuits and check that the air-cooled remote condensers are connected (air-cooled models); Check that the external radiators are connected and make sure there is water flow for cooling (water-cooled models); Check that the sections of corrugated pipe with the function of drain trap (both inside and outside of the air-conditioner) have been filled with water during installation. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine AT LEAST 12 HOURS AFTER POWER UP: Start the air-conditioner using the buttons on the user terminal; If an alarm is activated refer to the controller instruction manual. English 05/09 45 U OPERATION AND CONTROL I A WATER-COOLED UNITS Water in an open circuit If the temperature of the cooling water is not controlled and may fall below 25°C, a pressure control valve is required (available as an accessory) for each condenser; in this case, the supply pressure must not be less than 200 kPa (2 bar). IMPORTANT: do not use water cooled using an evaporative tower, as the condensers will rapidly become fouled by lime scale. Water in a closed circuit The condensers on the units are supplied with water pumped in a closed circuit and cooled by external radiators; check that the crosssection of the pipes and that the characteristics of the circulating pump are suitable: an insufficient water flow-rate affects the performance of the air-conditioner. The temperature of the cooling water must be controlled so as to not fall below 25°C, preferably according to the diagram shown in the figure. 25 °C A B IMPORTANT: the cooling water must contain a percentage of ethylene glycol (passivated and consequently non-corrosive) according to the minimum expected outside temperature. In the Energy Saving models, the use of glycol is always required. CALIBRATING THE THERMOSTATIC VALVE (air-cooled models) The thermostatic valve is calibrated using the adjustment screw shown in the figure; in the water-cooled models, the correct calibration is already performed in the factory. • Check that the subcooling of the liquid at the condenser outlet is around 3-5°C; • Check that the thermostatic valve superheating value is correct (around 5 °C); • Check that the valve sensor bulb is correctly positioned, secured and insulated. If the superheating is above the value indicated previously, open the valve further; if it is lower, close the valve further. C adjustment screw NOTE: the thermostatic valve must only be calibrated by specialist personne 46 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF U CENTRIFUGAL FANS REGULATION (frame 1 - 2) I A The centrifugal fans are with double suction, and they are installed in the units DX mod. 07-10-15-18 and CW mod. 07-09-14-19, supplied with exernal rotor motor directly bolted, single phase type with 3 speed regulations. Following the electrical diagramm, included in the unit, is possible to change the fan speed in order to have different ESP: ESP Mod. 07-10 Mod. 15-18 STD Motor 6P 280W 20 Pa MAX Speed MAX Speed HP Motor 4P 550W 150 Pa MED Speed MED Speed 300 Pa MAX Speed MAX Speed U TIGHTENING THE DRIVE BELTS In the versions from frame 3 upwards, the fans in the standard version are centrifugal with forward blades and belt drive. A required periodical maintenance operation (at least once a year) involves having specialist personnel check the correct tension of the belt. To check the tension, proceed as follows: apply a perpendicular force of around 20 N (2 kg) to the centre of the belt (between the 2 pulleys). The belt must have a deformation of around 6-8 mm. If this is not the case, adjust the tension using the worm screw located on the slide that supports the electric motor. Overly tight belts will cause unbalanced transmission. Too loose belts, on the other hand, will cause the motor to overheat and excessive power consumption. I A 6-8mm 20N DRIVE PULLEYS Below is a description of how to assemble and dismantle the pulleys if these require replacement or repair. 1 Dismantling (see fig.A) - Take out the 2 safety screws - Insert one of screws (1) in the estracting hole (2) to remove the pulley from the elastic ring 1 A B Assembly (See Fig. B) Slide the elastic ring onto the motor pin. Insert the pulley on top, then tighten the fastening screws (1) 2 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 47 U INSTRUMENTS AND ALARMS The air-conditioner is fitted with the following instruments: - High pressure switch/switches F1 with manual reset (one on each refrigerant circuit); - Low pressure switch/switches F2 with automatic reset (one on each refrigerant circuit); - Air flow sensor F3 and dirty filter sensor F4 (differential pressure switches); - Temperature sensor BT2 (versions C and T) or room temperature and humidity sensor BH1 (on the units with humidity control); Some versions, in addition, have the following sensors: - Safety thermostat TH1 (in the versions with electric heaters), with the reset button accessible on the right-hand side of the electrical panel. 1 main board 2 disconnecting switch 3 electric heaters 4 radial fan and inverter 5 compressor 6 dewatering filter 7 liquid valve 8 flow indicator 9 thermostatic valve 10 humidifier 11 dehumidification valve 12 hot water coil valve 13 temperature-humidity probe I A In addition, the following optional devices may be available: - Flood sensor made up of: a) FSD device to be inserted in the special socket on the electrical panel; b) FLOE sensor (or sensors, connected in parallel) to be positioned at the points monitored; - Fire and smoke sensors SFFS and SFFF; - Hot water temperature sensor, for reading and enabling post-heating with hot water; - Outlet air limit temperature sensor (BT1), installed as described in the "Installation manual". 3 4 2 1 8 13 9 7 11 10 5 6 12 The pressure test points for the air flow (F3) and dirty filter (F4) differential pressure switches are connected in parallel; (on OVER units) - the positive pressure test point is located on the right-hand side of the base of the unit; - the negative pressure test point is located in a position for measuring the pressure upstream of the fan; (on UNDER units) - the positive pressure test point is located behind the electrical panel, upstream of the air filter; - the negative pressure test point is located in a position for measuring the pressure upstream of the fan; Pressure test point Pressure test point Q.E. Q.E. FRONT OF THE UNIT FRONT OF THE UNIT Pressure test point Pressure test point RIGHT-HAND SIDE RIGHT-HAND SIDE 48 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF CALIBRATING THE CONTROL AND SAFETY DEVICES After starting the air-conditioner, make the following adjustments - Room temperature (cooling and heating set point). - Relative humidity (set point for humidification and dehumidification); - Dirty filter differential pressure switch: see the paragraph on "CALIBRATING THE DIRTY FILTER SENSOR". U I A The calibration values of the control and safety devices must not be altered. Symbol Description F1 F2 TH1 High pressure switch Low pressure switch Safety thermostat (versions T and H) Symbol Activation Differential Reset F1 F2 TH1 28 bar (opening) 1,5 bar (opening) 320 °C (opening) 1.5 bar - Manual reset 2.5 bar (automatic) Manual reset ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 49 CALIBRATING THE PRESSURE CONTROL VALVE (option available for water-cooled models) The pressure control valve, by managing the flow of water, prevents the condensing pressure from lowering excessively and, at the same time, saves water consumption. If necessary, calibrate the pressure control valve using the adjustment knob (the pressure is increased when turning clockwise) until the condensing pressure stabilises at the recommended value of 18 bar (equivalent to a satured temperature of around 45°C when using di R407C) and 27 bar (equivalent to a satured temperature of around 45°C when using di R410A), measured using a pressure gauge connected to the pressure test point on the outlet valve. To calibrate the pressure switch: • simulate a fault in the fan system (stop the fan - if there is just one - or one of the fans on the unit) and check that the pressure switch is activated; Pressure test points + - A I A U I A 1 2 3 4 5 CALIBRATING THE AIR FLOW SENSOR The differential pressure switch F3 must be activated if the fan is not working (when there is one fan) or one of the fans is not working. The factory calibration of the differential pressure switch to control the air flow (F3) is 0.5 mbar (=50Pa). As the difference in pressure between the fan intake and outlet depends on the air flow-rate, the instrument may need to be recalibrated after installation, checking that the contact closes when the fan is operating normally. U • if the device is not activated, progressively increase the calibration value of the pressure switch. To calibrate the pressure switch, remove the plastic cover (A) by unscrewing the two screws (B). Use the adjustment screw (E) to calibrate the differential pressure switch on a scale from 0.5 to 4.0 mbar (50 to 400Pa). If having to replace the pressure switch, unscrew the two fastening screws (D), remove the rubber hoses connected to the pressure test points (+) and (-) and remove the electrical cables connected to terminals 1, 2 and 3. To install the new pressure switch, perform the same operations in the reverse order, inserting the cables from point (C). B D 1 E 3 mbar mbar 2 B CALIBRATING THE DIRTY FILTER SENSOR The factory calibration of pressure switch F4 is 3 mbar (=300Pa). Pressure switch F4 must be calibrated according to the pressure drop, which depends not only on the filter being dirty, but also on the air flow-rate. 50 English 05/09 Downloaded from www.Manualslib.com manuals search engine C D U I A The calibration must be performed with a clean filter, as follows: - switch the unit on - progressively cover the surface of the air filter and make sure that the pressure switch is activated when around 50-60% covered; - if the device is not activated, progressively reduce the calibration of the pressure switch; - if the device is activated too early, increase the calibration. ACCURATE AX - AW - AD - AT - AF U TEMPERATURE AND HUMIDITY PROBE The figure shows the optional temperature and humidity probe. If having to replace the probe, release the white plastic cover by pressing point (A) with a screwdriver or a pointed object; lift the cover (B) to access the fastening screws (C) and the terminals (D). I A For the probe electrical connection use a shielded cable; the connections to the terminals on the board are shown on the wiring diagram. B D A C 80 H M T OUT OUT + 126 mm Shielded cable inlet U SERVOMOTOR AND WATER VALVE WARNING: Disconnect power before working on the servomotor On the controllers units ACCURATE the position of the servomotor is proportional to the control voltage, between 0 and 10 Vdc. The servomotor stops: - automatically at the end of its travel; - in the position of equilibrium, corresponding to the control voltage; - in the current position, when cutting off power. OPERATION OF THE MVX52 - 0÷10V SERVOMOTORS The opening of the valve can be controlled by checking the position using the indicator located on the top of the servomotor Fastening holes I A 2 IN OUT EMERGENCY MANUAL OPERATION The valve can be operated manually, in the event of faults to the servomotor or the control system, using the manual control knob (not supplied). ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 51 Type Rated voltage SSB81 SSB61 AC 24 V AC/DC 24 V Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 5,5mm stroke Run time at 50 Hz Control signal 150 s 75 s 3-position DC 0...10 V Manual override 3 mm A DC 0...10 V control signal SSB61 • The valve opens / closes in proportion to the control signal at Y. • At DC 0 V, the valve is fully closed (A ? AB). • When power supply is removed, the actuator maintains its current position. Operation A 3 mm hexagonal socket wrench can be used to move the actuator to any position between 0 and 1. If a control signal from the controller is present, then this takes priority in determining the position. 52 English 05/09 Downloaded from www.Manualslib.com manuals search engine 3 mm 0 1 4891Z13 (Y, Y1) A 3-position control signal SSB81 • Voltage at Y1: Stem extends Valve opens • Voltage at Y2: Stem retracts Valve closes • No voltage at Y1 and Y2: Actuator maintains its current position. B m 3m Function When the actuator is driven by DC 0…10 V control voltage or by a 3-position signal, it produces a stroke which is transmitted to the valve stem. The description of operation in this document applies to the valve versions which are fully closed when deenergized (NC). B (Y,Y2) Position indicator in position 0: Valve closed 0 1 4891Z14 Position indicator in position 1: Valve open Maintenance The actuators are maintenance-free. When carrying out service work on the plant, following must be noted: • If necessary, disconnect electrical connections from the terminals! • The actuator must be commissioned only with a correctly mounted valve in place! Repair SSB... actuators cannot be repaired; the complete unit must be replaced. ACCURATE AX - AW - AD - AT - AF Type Rated voltage SSC819 SSC619 AC 24 V AC/DC 24 V Function When the actuator is driven by a 3-position or DC 0…10 V control signal, it generates a stroke which is transmitted to the valve stem. DC 0...10 V control - SSC619 • The valve opens / closes in proportion to the control signal at Y • At DC 0 V, the valve is fully closed • In the event of a power failure, the actuator maintains its current position Auto calibration - SSC619 When the AC / DC 24 V supply is applied for the first time, the actuators calibrate themselves independent of the control signal. In this process, the actuator drives the valve to the mechanical end stops and stores the associated positions permanently in the form of electronic values. The positioning signal is only active on completion of this calibration process. Calibration takes about 60 seconds. 3-position DC 0...10 V Manual override The rotary knob can be used to drive the actuator into any position between 0 and 1. However, if a control signal from the controller is present, this will take priority in determining the position. A B A B 1 3-position actuators SSC819 • Voltage at Y1: Actuator stem extends and valve opens • Voltage at Y2: Actuator stem retracts and valve closes • No voltage at Y1 or Y2: Actuator maintains the current position 150 s 30 s Control signal 0 Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 5,5mm stroke Run time at 50 Hz 1 (Y, Y1) A B 0 (Y2) Position indicator in position 1 = OPEN Position indicator in position 0 = CLOSED Maintenance When servicing the actuator: • Switch off power • If necessary, disconnect the terminals • The actuator must only be commissioned with a correctly mounted valve in place! Repair The SSC... actuators cannot be repaired. They must be replaced as a complete unit. 1 2 3 ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 53 Description This actuator with 3point or 0÷10V signal is adapt for 2 or 3 way valve with 20mm stroke SQX82: SQX62: 2 3 4 5 1 1 Terminal strip SQX82... 3-position positioning signal • Voltage on Y1: actuator stem extends, valve opens • Voltage on Y2: actuator stem retracts, valve closes • No voltage on Y1 and Y2: actuator stem remains in the respective position 2 3 4 5 Button S3 (calibration) LED, red / green (operating status indication) Terminal strip DIL switches: switch S1: change-over flow characteristic «LOG» / «LIN» *) switch S2: change-over signal R «0-10 V, 4-20 mA» / «1000 Ω» *) (*) bold print = factory setting SQX62... Y, R signals: DC 0...10 V The SQX62 is either controlled via terminals Y and/or R.The recorded positioning signals control the synchronous motor by means of microprocessor electronics. • Signal Y, R increasing: actuator stem extends, valve opens • Signal Y, R decreasing: actuator stem retracts, valve closes • Signal Y, R constant: actuator stem remains in the respective position Calibration SQX62 The minimum stroke of the valve is 15 mm. The LED does not indicate a calibration error when the stroke is < 15 mm The stem extends to the maximum position with the maximum positioning signal DC 10 V. Calibration 1. Pressing button S3 starts calibration 2. Actuator moves to «0 %» stroke position (valve closed) 3. Actuator moves to «100 %» stroke position (valve open) 4. Measured values saved in microprocessor green LED flashes Normal operation 5. Actuator moves to the position as indicated by signals Y or R green LED is lit permanently A flashing red LED indicates a calibration error. 54 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF Indication of operating state SQX62 LED Green Red Both Indication Lit Function Control mode Remarks, troubleshooting Automatic operation; everything o.k. Flashing Calibration Lit Internal error Wait until calibration is finished (green or red LED will be lit) Troubleshooting, eventually replace actuator Flashing Calibration error Dark No power supply Electronics faulty Troubleshooting, recalibrate (operate button S3 1x) Check mains network, check wiring Replace actuator 2 WAY VALVE CLOSE-OFF For applications where the 2 way valve is needed, verify the Close Off value in table below if they are suitable with the system. For different value, make specific request. FRAME 3 4 5 6 MODEL AT/AD 20 26 29 39 30 40 50 60 70 80 90 2 WAY VALVE CLOSE-OFF Actuator (6) Valve model SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP SSC VXP KVS 10 10 10 16 16 16 16 25 25 25 25 close off* (kPa) 300 300 300 175 175 175 175 75 75 75 75 *close off = Maximum permissible differential pressure at which the motorised valve will close securely against the pressure ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 55 ELECTRIC HEATERS U I A U I A ELECTRIC HEATERS The overall power of the electric heaters is divided into a number of elements, each with a power of 2/3/4 kW. The colour of the wires on each element has the following meaning: • BLACK wire = low power element (0.7/1/1.3 kW); • WHITE wire = high power element (1.3/2/2.7 kW); • RED wire = common. The wires for each element are connected to contactors M5 and KM6 on the electrical panel so as to balance the load between the phases and create three stages of power (see the wiring diagrams on the unit). If having to replace the electric heaters, disconnect power to the air-conditioner and wait until the heating elements have cooled down. After having replaced the heaters, make sure the earth is connected. HUMIDIFIER SYSTEM COMPONENTS Upon request, the air-conditioning unit can be fitted with an immersed electrode humidifier (versions D and H). 3 4 1 2 Humidifier interface board: A3; (inside the electrical panel). Current transformer TA1 (inside the electrical panel) for measuring the current input of the steam cylinder. 3 Water fill tank. 4 High water level electrodes in the steam cylinder. 5 Overflow pipe (BEHIND THE CYLINDER). 6 Boiler cylinder (or steam cylinder). 7 Water fill solenoid valve:YV1. 8 Cylinder drain solenoid valve:YV2. 9 Microprocessor control board:A1. 10 Temperature and humidity probe: BH1. 6 KM4 2. TA1 3 4 7 1. A3 9. B1 5 7. YV1 6. 8. YV2 10. BH1 8 56 English 05/09 Downloaded from www.Manualslib.com manuals search engine ACCURATE AX - AW - AD - AT - AF HUMIDIFIER OPERATING PRINCIPLE In the immersed electrode humidifier, the current that runs between the electrodes, through the water contained in the boiler cylinder, generates the heat required to boil the water. By controlling the level of the water and the concentration of salts inside the steam cylinder (6) using the fill (7) and drain (8) solenoid valves, the amount of current delivered can be regulated, and measured using a current transformer (2). When steam production is required, the humidifier contactor CU closes (see the wiring diagram) so as to supply power to the immersed electrodes. When the current falls below the set value due to the lowering of the water level, the fill valve (7) is opened. The drain valve (8) is activated cyclically, depending on the characteristics of the supply water, so as to maintain the optimum salt concentration inside the cylinder (6). The only periodical maintenance operations required are the inspection and cleaning of the parts in the steam production unit. The operations indicated below should be performed annually, preferably before shutting down the unit in summer. STEAM CYLINDER The steam cylinder requires periodical cleaning to remove the scale deposits that form on the surface of the electrodes and the flakes that deposit on the filter at the base of the cylinder. To remove the cylinder, proceed as follows: • completely drain the water from the boiler; to do this, see the paragraph “MANUAL CONTROL” in the EVOLUZIONE controller instruction manual; • disconnect the power supply by opening the main switch on the electrical panel; • remove, from the top of the cylinder, the hose that carries the steam to the distributor; • disconnect the power connections by unscrewing the knobs on the cable ends and remove the plugs from the level electrodes; • release the strap that secures the cylinder to the unit; • slide the cylinder out upwards. The steam cylinder can be reused a number of times after cleaning the electrodes: if, however, the wear on the grills of electrodes is such that these cannot be regenerated, they must be replaced. The only spare part is the complete cylinder body (with filter included). FILL AND DRAIN ASSEMBLIES To ensure the correct operation of the humidifier, the supply/fill and drain assemblies need to be inspected periodically. Proceed as follows: - completely drain the water from the boiler using the MANUAL CONTROLS on the controller A1; - disconnect the power supply by opening the main switch on the electrical panel; - remove the fill pipe from the 3/4 GAS fitting on the fill solenoid valve; - remove and clean the filter located inside the solenoid valve fitting; - dismantle the drain assembly (shown in Figure 13), clean the pipes and remove any flakes of scale from the cup-drain trap. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 57 U HUMIDIFIER POWER SUPPLY Underneath the fill solenoid valve on the steam production unit is the threaded male fitting (V) for the humidifier water supply. This is already fitted with a plastic hose, diameter 6 mm, for connection to the building's water supply (see figure, point F). I OUT Ø 32mm A position:V-F V: Steam production unit - inlet connection (threaded male fitting 3/4”G); F: Rubber hose, diameter: Ø 6mm. To supply the humidifier, use drinking water without any chemical treatment or demineralisation. The characteristics of the water that supplies the humidifier must be within the following values: IN 3/4”G Ø 6mm LIMITS Characteristic water supply Mains pressure Hydrogen ions Specific conductivity at 20°C Total dissolved solids Dry residue at 180°C Total hardness Temporary hardness Iron + Manganese Chlorides Silica Residual chlorine Calcium sulphateo Metallic impurities Solvents, diluents, soaps, lubricants bar pH σR, 20 °C TDS R180 TH - µS/cm mg/l mg/l mg/l CaCO3 mg/l CaCO3 mg/l Fe + Mn ppm Cl mg/l SiO2 mg/l Clmg/l CaSO4 mg/l mg/l Min Max 1 7 300 (1) (1) 100(2) 60(3) 0 0 0 0 0 0 0 8 8,5 1250 ( 1) ( 1) 400 300 0,2 30 20 0,2 100 0 0 (1) Values depending on specific conductivity; in general: TDS ≅ 0,93 * σ20; R180 ≅ 0,65 * σ20 (2) not lower than 200% of the chloride content in mg/l of Cl(3) not lower than 300% of the chloride content in mg/l ofCl- U HUMIDIFIER AND CONDENSATE DRAIN Underneath the drain solenoid valve on the steam production unit is an attachment for draining the water. This is already fitted with a hose coupling for connecting the hose running to the sewerage system in the building. A rubber or plastic hose should be used, resistant to 100°C, with an inside diameter of 32 mm. Fit a trap in the section of the hose outside of the unit to avoid bad odours and to prevent water from overflowing from the humidifier pan. During installation, pour water into the condensate collection pan and the humidifier pan, so as to fill the drain traps outside and inside the unit with water. Downstream of the drain trap ensure a minimum slope of 1%. 58 English 05/09 Downloaded from www.Manualslib.com manuals search engine A WARNING: the water exiting the steam cylinder is very hot. The humidifier drain hose must not be fastened to electrical cables and must run down vertically so as to avoid any contact with these cables. CONDENSATE DRAIN PUMP AND HUMIDIFIER DRAIN PUMP Depending on the version, a condensate drain pump is available (for versions B and R) or a humidifier drain pump (for versions H and T) with mechanical features such as to be able to resist the high temperatures of the water exiting the steam cylinder. I U I A The pump must be located below the drain fitting, according to the instructions contained in the packaging. Check that the head is sufficient to lift the condensate to the point of drainage. ACCURATE AX - AW - AD - AT - AF MAINTENANCE Every components replacement (compressor, safety pressostat, liquid receiver, ecc.) have to consider the main component list enclosed in the unit. This section, aimed above all for the end user, is extremely important for the correct operation of the appliance. Just a few operations completed scrupulously and regularly will avoid serious damage to the components. Only authorized and specialist personnel can operate into the units. The maintenance operations can be summarised as follows: - Clean the air filter. - Check and clean the condenser coils - Check the water-cooled condensers for fouling. - Check and clean the drains. - Check the drive belts. - Check the humidification system. - General examination of the overall operation of the appliance. - Visual check of the condition of the pressurised containers. Cleaning the air filter The gradual fouling of the filters reduces the flow-rate of the conditioned air, with a consequent reduction in cooling capacity. In the direct expansion units, a reduction in the air flow-rate may cause the activation of the low pressure switch and/or cause serious damage to the compressor. This can be avoided by the periodical cleaning of the filters. The frequency at which the filters must be checked exclusively depends on the amount of dust in the environment. In any case, the following are recommended: - Every week check that the filters are clean - Every two weeks clean the filters with a vacuum cleaner - Every month wash the filters with soapy water - Every 6 months replace the filters. It is clear that the recommended times are purely indicative, and in some cases it may be necessary to increase the frequency of the checks and maintenance operations. These operations must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. Checking and cleaning the condenser coils In the hotter period, when the unit operates at maximum capacity, the condensing coils must be able to offer the maximum heat exchange. Normally installed outside or communicating with the outside, these may pick up dirt such as paper, dry leaves and dust, thus reducing the heat exchange. Make sure that this situation does not arise. Failure to perform maintenance will cause the activation of the high pressure switch and the unit to shutdown. Frequently check the condition of the heat exchanger during the poplar pollination period or the autumn (falling leaves). Remove any objects accumulated on the coil and wash with a jet of water. These operations must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. U I A Checking and cleaning the drains All the water drains (humidifier and condensate) must ensure perfect drainage, to avoid flooding in the room. When the humidifiers drain the water, they discharge a quantity of lime scale that depends on the hardness of the supply water. This lime scale may accumulate in the bottom of the drain hose and block the flow of water. If cleaning is required, add ordinary descaler to the section of circuit involved. This operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply. Checking the drive belt On the units with fans coupled to the electric motor by pulleys and drive belts, after a certain number of operating hours the belt may become loose, sliding on the pulleys and causing excessive wear. This situation, if it persists, causes overheating and consequently the breakage of the belt. Loosening can be resolved using the special belt tightener fitted on the appliance (this operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply). Check the tension of the drive belts once a month. Avoid excessively tightening the belts, as this may cause damage to the bearings. General examination of operation This is a general examination aimed at comparing the operation of the appliance with the last check performed. Consequently, any differences in the operating characteristics over time can be highlighted. A detailed and periodical visual check of the appliance and general cleaning are always important to ensure correct operation. The above-mentioned operations can in general be performed once a month. Naturally, in special situations and specific installations the frequency may change. A well maintained system is unlikely to cause disruptions and stoppages to the production cycles. After 10 years working a complete checking is recommended. Visual check of the condition of the pressurised containers Check the condition of the pressurised containers at least once a year (if these are fitted). It is very important to check that rust does not form on the surface, that there is no corrosion and that there are no visible deformations. If not controlled and stopped, surface oxidation and corrosion will over time cause a decrease in the thickness of the container and a consequent reduction in its mechanical strength. Protect with paint and/or corrosion proofing products. In the event of visible deformations, stop the unit and contact the nearest service centre. Checking the water-cooled condensers for fouling To check the water-cooled condensers for fouling, simply check the water inlet and outlet temperature and compare it against the condensing temperature. Normally, for good heat exchange, the difference between the water outlet temperature and the condensing temperature must be 5.8°C. Increases in these values, over time, indicate a reduction in efficiency and consequently the fouling of the condenser. The condenser is cleaned by chemical washing and must be performed by specialist personnel. This operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply). ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 59 DISMANTLING IMPORTANT INFORMATIONS FOR CORRECT DISMANTLING OF THE UNIT ACCORDING TO CE 2002/96/CE 60 English 05/09 Downloaded from www.Manualslib.com manuals search engine I A If the unit has to be dismantled, this operation must be done by suitable local authority. The correct dismantling avoids any negative enviromental consequences and allows significant benefits in terms of energy saving and resource. The necessity to a correct dismantling is signed by the label as shown on side. ACCURATE AX - AW - AD - AT - AF U TROUBLESHOOTING Troubleshooting is simplified by the information provided by the microprocessor controller: if an alarm is signalled, refer to the control panel instruction manual. FAULT THE AIR-CONDITIONER DOESN'T START ROOM TEMPERATURE TOO HIGH ROOM TEMPERATURE TOO LOW I A If required, contact the nearest service centre, indicating the probable causes of the fault. CAUSE SOLUTION The electrical panel is not powered Check for voltage; close the main switch. The auxiliary circuits are not powered Check that the cutout IM in the auxiliary circuits is armed. Check the fuse on the main board. The control panel does not start the air-conditioner. Check for DC power. The parameter settings on the microprocessor controller are not correct. See the controller manual. The air flow-rate is too low or null. See “LOW OR NO AIR FLOW”. The probe isn't working. Check the electrical connections and the configuration of the controller. Thermal load higher than expected. Check the thermal load in the room being air-conditioned. The compressor/compressors don't start, despite being activated by the controller. See “THE COMPRESSOR/COMPRESSORS DON'T START”. The parameter settings on the microprocessor controller are not correct. See the controller manual. The power of the heaters is not sufficient or the heaters aren't working. The hot water coil isn't working correctly. The hot gas post-heating system isn't working during the dehumidification plus post-heating phase ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine Check that the heater thermal cutout is armed. Check the power supply to the electric heaters. If the heater safety thermostat is activated, resolve the causes and reset the alarm. Check the flow-rate and the temperature of the water hot. Check the operation of the control valve and the servomotor. Check the operation of the hot gas three-way valve; Check the operation of the compressor used for post-heating: in this case, see “THE COMPRESSOR/COMPRESSORS DON'T START”. English 05/09 61 FAULT AMBIENT HUMIDITY TOO HIGH AMBIENT HUMIDITY TOO LOW CAUSE The parameter settings on the microprocessor controller are not correct. See the controller manual. Latent load higher than expected Check and calculate the latent load; check the flow-rate and the conditions of the outside air; check the inflow of outside air. The compressor isn't working during the dehumidification phase. See “THE COMPRESSOR/COMPRESSORS DON'T START”. The dehumidification valve doesn't close. Check the operation of the solenoid valve that controls the dehumidification circuit. The control system isn't working. See the controller manual; check the operation of the panel and/or the probe. The parameter settings on the microprocessor controller are not correct. Check the room temperature setting (see the control panel manual). Latent load lower than expected. Verificare la consistenza del carico latente. The humidifier isn't working. LOW OR NO AIR FLOW SOLUTION Check the pressure of the supply water; Check the operation of the manual control system and the steam production unit (see the control panel manual) The control system isn't working. See the control panel manual; check the operation of the panel and/or the probe. The fans are not powered. Check the power supply to the fans. The filters are blocked (possible activation of the dirty filter alarm). Clean the filter using a vacuum cleaner after having shaken off the larger particles of dust. Replace the filter if excessively clogged. Check the correct calibration of the dirty filter differential pressure switch F4. Obstructions to the air flow. See the paragraph on AIR DISTRIBUTION The fan thermal cutout has tripped. Check the resistance of the fan windings; after resetting, measure the voltage and power input. EC radial fan speed set too low Excessive pressure drop in the air distribution system. 62 English 05/09 Downloaded from www.Manualslib.com manuals search engine Check the sizing of the air distribution system (ducting, false-ceiling, underfloor plenum, grills) ACCURATE AX - AW - AD - AT - AF FAULT HEATER SAFETY THERMOSTAT ACTIVATED HIGH COMPRESSOR DISCHARGE PRESSURE CAUSE Insufficient air flow-rate See “LOW OR NO AIR FLOW”. Thermostat connection wire cut or broken Check the continuity of the connection from the safety thermostat to the control system. Faulty thermostat Replace the heater safety thermostat. A) Air or incondensable gas in the refrigerant circuit, seen by the presence of bubbles, despite measuring a high subcooling. B) Insufficient air flow-rate to the remote heat exchanger or air too hot Insufficient water flow-rate to the condenser or water too hot. Excessive refrigerant charge; condenser partially flooded. Excessive subcooling of the liquid at the condenser outlet. Valves on the high pressure side of the circuit partially closed. HIGH PRESSURE SWITCH ACTIVATED (high compressor discharge pressure) SOLUTION Empty and recharge the circuit. Check the operation and the correct direction of rotation of the fans on the outdoor heat exchanger. Check that the exchanger is not dirty and remove any material that may be blocking it (leaves, paper, seeds, dust, etc.) with a jet of compressed air or with a brush; Check the outdoor unit for any obstacles to the flow of air and any recirculation of the cooling air; Check that the temperature of the cooling air does not exceed the design value. Check the flow-rate, the pressure and the temperature of the cooling water in the closed circuit; Check the calibration and the operation of the pressure control valve. Remove refrigerant from the circuit. Check the opening of the valves. The condensing pressure control system isn't working. Check the operation of the condenser fans and the corresponding protection device; repair or replace the faulty fans; Check the calibration and the operation of the remote condenser fan pressure switch or the speed controller. (See CONTROLLING THE CONDENSING PRESSURE) The system is affected by an excessive discharge pressure See “HIGH COMPRESSOR DISCHARGE PRESSURE”. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine English 05/09 63 FAULT LOW COMPRESSOR DISCHARGE PRESSURE CAUSE The condensing pressure control system isn't working (see the control panel manual). Excessive water flow-rate to the condenser or water too cold. Suction pressure too low HIGH COMPRESSOR SUCTION PRESSURE Thermal load higher than expected See “LOW COMPRESSOR SUCTION PRESSURE”. Check the ambient thermal load; check, above all for intense dehumidification, the flow-rate and the conditions of the outside air; check the inflow of outside air. Too much refrigerant in the circuit. Remove refrigerant from the circuit Check that the thermostatic valve superheating value is correct; check that the valve sensor bulb is not discharged and that it is correctly positioned, secured and insulated”.a Room temperature too low See “ROOM TEMPERATURE TOO LOW”. The air flow-rate is too low or null See “LOW OR NO AIR FLOW”. Liquid receiver outlet valve not completely open Check the opening of the valve. Check that the thermostatic valve superheating value is correct; check that the valve sensor bulb is not discharged and that it is correctly positioned, secured and insulated”. Insufficient refrigerant charge Check the liquid subcooling at the condenser outlet; if necessary, restore the charge. Thermostatic valve not correctly calibrated or faulty Check that the thermostatic valve superheating value is correct (around 5°C). Dewatering filter cartridge dirty The system is affected by an excessively low discharge pressure 64 Check the temperature of the cooling water; Check the calibration and the operation of the pressure control valve (if fitted); Install a pressure control valve to manage the flow-rate of water according to the condensing pressure. See “HIGH COMPRESSOR DISCHARGE PRESSURE”. Refrigerant filter blocked LOW PRESSURE SWITCH ACTIVATED (low compressor suction pressure) Check the calibration and the operation of the condenser fan pressure switch or the speed controller; The system is affected by an excessive discharge pressure Return of liquid refrigerant to the compressor intake LOW COMPRESSOR SUCTION PRESSURE (and possible defrosting of the coil) SOLUTION English 05/09 Downloaded from www.Manualslib.com manuals search engine Check and if necessary replace the dewatering filter cartridge; the temperature difference measured upstream and downstream of the filter must be less than 2°C. See “LOW COMPRESSOR DISCHARGE PRESSURE”. ACCURATE AX - AW - AD - AT - AF Downloaded from www.Manualslib.com manuals search engine COD. C01001126H_V1 Climaveneta S.p.A. Via Sarson 57/c 36061 Bassano del Grappa (VI) Italy Tel +39 0424 509 500 Fax +39 0424 509 509 info@climaveneta.com www.climaveneta.com Climaveneta France 3, Village d’Entreprises ZA de la Couronne des Prés Avenue de la Mauldre 78680 Epône France Tel +33 (0)1 30 95 19 19 Fax +33 (0)1 30 95 18 18 info@climaveneta.fr www.climaveneta.fr Climaveneta Deutschland Rhenus Platz 2 59439 Holzwickede Germany Tel +49 2301 91222-0 Fax +49 2301 91222-99 info@climaveneta.de www.climaveneta.de Climaveneta España - Top Clima Londres 67, 1 4 08036 Barcelona Spain Tel +34 934 195 600 Fax +34 934 195 602 topclima@topclima.com www.climaveneta.com Climaveneta Chat Union Refrig. Equipment Co Ltd 88 Bai Yun Rd, Pudong Xinghuo New dev. zone 201419 Shanghai China Tel 008 621 575 055 66 Fax 008 621 575 057 97 Climaveneta Polska Sp. z o.o. Ul. Sienkiewicza 13A, 05-120 Legionowo, Poland Tel +48 22 766 34 55-57 Fax +48 22 784 39 09 info@climaveneta.pl www.climaveneta.pl www.climaveneta.com Downloaded from www.Manualslib.com manuals search engine