Maintenance Program (MSG-3) ABW747-400MSG3MP for Boeing 747-400 MP Issue 3 Revision 23 January 28, 2022 Approval Sheet The signatures below assure that this document is prepared, revised and approved as outlined in the Introduction of this Maintenance Program. This sheet is applicable for: Operator : AirBridgeCargo Airlines Operator code : ABW Aircraft : 747-400F Engine : CF6-80C2-B5F/CF6-80C2-B1F Aircraft Registration : VP-BIG, VP-BIK, VP-BIM, VQ-BWW Developed by: Accepted by: Approved by: Approved by: AirBridgeCargo Engineering Maintenance Program Engineer Name & Signature: Sergey Abramov AirBridgeCargo Head of M&E Department Name: AirBridgeCargo Quality Assurance Manager Name: Airworthiness Authority Bermuda Civil Aviation Authority Name: Oleg Mashkov Igor Efremov Checked by: Signature: Signature: David Copse Signature: AirBridgeCargo Head of Engineering Department Name & Signature: Ruslan Islamov Date: 30 Jan 2022 Digitally signed by David Copse Date: 2022.02.04 14:41:32 Z Date: 02 Feb 2022 Date: 03 Feb 2022 Date: 04 Feb 2022 Note: This Approval Sheet should be retained for documentation purposes. MAINTENANCE PROGRAM Boeing 747-400F List of Effective Pages Chapter Pages Issue date Approval Sheet 1-1 January 28 2022 List of Effective Pages 1-1 January 28 2022 Record of Revisions 1-2 January 28 2022 Revision Highlights 1 - 12 January 28 2022 Record of Effective Temporary Revisions 1-1 January 28 2022 Table of Contents 1-3 January 28 2022 Introduction 1 - 35 January 28 2022 Zone Diagrams 1 - 13 December 09 2014 Systems and Power Plant Maintenance Program 1 - 81 January 28 2022 Component Maintenance Program 1 - 18 January 28 2022 Structural Maintenance Program 1 - 330 January 28 2022 Zonal Maintenance Tasks 1 - 40 January 28 2022 Tasks Sorted by Interval 1 - 81 January 28 2022 Certification Maintenance Requirements 1-2 December 26 2017 Airworthiness Limitations 1 - 21 May 4 2017 Structure Repair Inspections Section 1-2 June 19 2020 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 1 of 1 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F Location of Change Description of Change Reason of change Introduction, para 1.8 page 5 Document references updated Update System & Powerplant Maintenance Program Item 1206600-100 Revised Access Panel to add 474AL, 454AL, 464AL, 484AL. Revised Access panels to match the intent of the task. MPD 747-400 D621U400 rev. 15 Nov 2021 System & Powerplant Maintenance Program Item 1214800-100 Structural Maintenance Program MP Issue 3 Revision 23 Revised Task Procedure. Revised AMM procedure. Revised Zone to delete 231, 242, 232, 211, 212, 271, 272, 251, 241, 252. Revised Zones to meet the requirement. Added Tasks due to added SSID tasks into MPD: 5310401-200, 5312401200, 5313101-200, 5313905-200, 5314204-200, 5314401-200, 5311103200, 5311108-200, 5312501-200, 5312504-200, 5312507-200, 5312508200, 5312510-200, 5314905-200, 5314908-200, 5315901-200, 5310402200, 5310701-200, 5310802-200, 5311102-200, 5311104-200, 5311106200, 5311601-200, 5312003-200, 5312102-200, 5312301-200, 5312601200, 5312801-200, 5312803-200, 5313201-200, 5313401-200, 5313701200, 5316003-200, 5316301-200, 5316403-200, 5310203-200, 5310204200, 5310206-200, 5310403-200, 5310601-200, 5310602-200, 5310606200, 5310608-200, 5311107-200, 5311602-200, 5311603-200, 5311705200, 5311904-200, 5311905-200, 5311906-200, 5311907-200, 5311911200, 5311912-200, 5312001-200, 5312002-200, 5312006-200, 5312007200, 5312017-200, 5312018-200, 5312019-200, 5312020-200, 5312021200, 5312022-200, 5312023-200, 5312024-200, 5312025-200, 5312026200, 5312027-200, 5312028-200, 5312403-200, 5313104-200, 5313703200, 5313902-200, 5313904-200, 5313906-200, 5313907-200, 5314006200, 5314103-200, 5314203-200, 5314301-200, 5314302-200, 5314303200, 5314902-200, 5314903-200, 5314904-200, 5314907-200, 5315102ABW747-400MSG3MP MPD 747-400 D621U400 rev. 15 Nov 2021 MPD 747-400 D621U400 rev. 15 Nov 2021 Page 1 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 200, 5316002-200, 5316404-200, 5316405-200, 5316409-200, 5316412200, 5316415-200, 5316418-200, 5316419-200, 5316420-200, 5316502200, 5310101-200, 5310102-200, 5311706-200, 5312502-200, 5312505200, 5312509-200, 5314504-200, 5314505-200, 5316201-200, 5316406200, 5316407-200, 5312503-200, 5312506-200, 5310205-200, 5310603200, 5310604-200, 5310609-200, 5310702-200, 5310801-200, 5310901200, 5310902-200, 5310903-200, 5310904-200, 5310905-200, 5311101200, 5311105-200, 5311701-200, 5311702-200, 5311703-200, 5311704200, 5311901-200, 5311902-200, 5311903-200, 5311908-200, 5311909200, 5311910-200, 5312005-200, 5312008-200, 5312101-200, 5312302200, 5312303-200, 5312304-200, 5312402-200, 5312404-200, 5312405200, 5312511-200, 5312512-200, 5312513-200, 5312514-200, 5312515200, 5312516-200, 5312517-200, 5312602-200, 5312603-200, 5312604200, 5312605-200, 5312606-200, 5312607-200, 5312802-200, 5313001200, 5313002-200, 5313003-200, 5313102-200, 5313103-200, 5313702200, 5313901-200, 5313903-200, 5314001-200, 5314002-200, 5314003200, 5314004-200, 5314005-200, 5314101-200, 5314102-200, 5314201200, 5314202-200, 5314402-200, 5314501-200, 5314502-200, 5314503200, 5314601-200, 5314701-200, 5314801-200, 5314802-200, 5314803200, 5314804-200, 5314805-200, 5314806-200, 5314807-200, 5314901200, 5314906-200, 5314909-200, 5314910-200, 5314911-200, 5315001200, 5315101-200, 5316001-200, 5316101-200, 5316401-200, 5316402200, 5316408-200, 5316410-200, 5316411-200, 5316413-200, 5316414200, 5316416-200, 5316417-200, 5316421-200, 5316601-200, 5316701200, 5316702-200 Added Tasks due to added SSID tasks into MPD: 5310401-200, 5312401200, 5313101-200, 5313905-200, 5314204-200, 5314401-200, 5311103MPD 747-400 D621U400 Task Sorted by Interval Section 200, 5311108-200, 5312501-200, 5312504-200, 5312507-200, 5312508rev. 15 Nov 2021 200, 5312510-200, 5314905-200, 5314908-200, 5315901-200, 5310402200, 5310701-200, 5310802-200, 5311102-200, 5311104-200, 5311106MP Issue 3 Revision 23 ABW747-400MSG3MP Page 2 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 200, 5311601-200, 5312003-200, 5312102-200, 5312301-200, 5312601200, 5312801-200, 5312803-200, 5313201-200, 5313401-200, 5313701200, 5316003-200, 5316301-200, 5316403-200, 5310203-200, 5310204200, 5310206-200, 5310403-200, 5310601-200, 5310602-200, 5310606200, 5310608-200, 5311107-200, 5311602-200, 5311603-200, 5311705200, 5311904-200, 5311905-200, 5311906-200, 5311907-200, 5311911200, 5311912-200, 5312001-200, 5312002-200, 5312006-200, 5312007200, 5312017-200, 5312018-200, 5312019-200, 5312020-200, 5312021200, 5312022-200, 5312023-200, 5312024-200, 5312025-200, 5312026200, 5312027-200, 5312028-200, 5312403-200, 5313104-200, 5313703200, 5313902-200, 5313904-200, 5313906-200, 5313907-200, 5314006200, 5314103-200, 5314203-200, 5314301-200, 5314302-200, 5314303200, 5314902-200, 5314903-200, 5314904-200, 5314907-200, 5315102200, 5316002-200, 5316404-200, 5316405-200, 5316409-200, 5316412200, 5316415-200, 5316418-200, 5316419-200, 5316420-200, 5316502200, 5310101-200, 5310102-200, 5311706-200, 5312502-200, 5312505200, 5312509-200, 5314504-200, 5314505-200, 5316201-200, 5316406200, 5316407-200, 5312503-200, 5312506-200, 5310205-200, 5310603200, 5310604-200, 5310609-200, 5310702-200, 5310801-200, 5310901200, 5310902-200, 5310903-200, 5310904-200, 5310905-200, 5311101200, 5311105-200, 5311701-200, 5311702-200, 5311703-200, 5311704200, 5311901-200, 5311902-200, 5311903-200, 5311908-200, 5311909200, 5311910-200, 5312005-200, 5312008-200, 5312101-200, 5312302200, 5312303-200, 5312304-200, 5312402-200, 5312404-200, 5312405200, 5312511-200, 5312512-200, 5312513-200, 5312514-200, 5312515200, 5312516-200, 5312517-200, 5312602-200, 5312603-200, 5312604200, 5312605-200, 5312606-200, 5312607-200, 5312802-200, 5313001200, 5313002-200, 5313003-200, 5313102-200, 5313103-200, 5313702200, 5313901-200, 5313903-200, 5314001-200, 5314002-200, 5314003200, 5314004-200, 5314005-200, 5314101-200, 5314102-200, 5314201MP Issue 3 Revision 23 ABW747-400MSG3MP Page 3 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 200, 5314202-200, 5314402-200, 5314501-200, 5314502-200, 5314503200, 5314601-200, 5314701-200, 5314801-200, 5314802-200, 5314803200, 5314804-200, 5314805-200, 5314806-200, 5314807-200, 5314901200, 5314906-200, 5314909-200, 5314910-200, 5314911-200, 5315001200, 5315101-200, 5316001-200, 5316101-200, 5316401-200, 5316402200, 5316408-200, 5316410-200, 5316411-200, 5316413-200, 5316414200, 5316416-200, 5316417-200, 5316421-200, 5316601-200, 5316701200, 5316702-200 Structural Maintenance Program Added Tasks due to added SSID tasks into MPD: 5410101-200, 5410201- MPD 747-400 D621U400 200 rev. 15 Nov 2021 Task Sorted by Interval Section Added Tasks due to added SSID tasks into MPD: 5410101-200, 5410201- MPD 747-400 D621U400 200 rev. 15 Nov 2021 Structural Maintenance Program Added Tasks due to added SSID tasks into MPD: 5510101-200, 5510201-200, 5510202-200, 5510203-200, 5510204-200, 5510205-200, 5510206-200, 5510207-200, 5510301-200, 5510302-200, 5510303-200, 5510304-200, 5510305-200, 5510306-200, 5510307-200, 5510308-200, 5510309-200, 5510310-200, 5510311-200, 5510312-200, 5510313-200, 5510314-200, 5510315-200, 5510401-200, 5510402-200, 5510403-200, 5510404-200, 5510405-200, 5510406-200, 5510501-200, 5510502-200, 5510503-200, 5510504-200, 5510505-200, 5510506-200, 5510601-200, 5510701-200, 5510702-200, 5510703-200, 5510801-200, 5510901-200, 5510902-200, 5510903-200, 5510904-200, 5510905-200, 5510906-200, 5510907-200, 5510908-200, 5511001-200, 5511401-200, 5511501-200, 5511502-200, 5511503-200, 5511504-200, 5511505-200, 5511601-200, 5511701-200, 5511702-200, 5511801-200, 5511901-200 MP Issue 3 Revision 23 ABW747-400MSG3MP MPD 747-400 D621U400 rev. 15 Nov 2021 Page 4 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F Added Tasks due to added SSID tasks into MPD: 5510101-200, 5510201-200, 5510202-200, 5510203-200, 5510204-200, 5510205-200, 5510206-200, 5510207-200, 5510301-200, 5510302-200, 5510303-200, 5510304-200, 5510305-200, 5510306-200, 5510307-200, 5510308-200, 5510309-200, 5510310-200, 5510311-200, 5510312-200, 5510313-200, 5510314-200, 5510315-200, 5510401-200, 5510402-200, 5510403-200, Task Sorted by Interval Section 5510404-200, 5510405-200, 5510406-200, 5510501-200, 5510502-200, 5510503-200, 5510504-200, 5510505-200, 5510506-200, 5510601-200, 5510701-200, 5510702-200, 5510703-200, 5510801-200, 5510901-200, 5510902-200, 5510903-200, 5510904-200, 5510905-200, 5510906-200, 5510907-200, 5510908-200, 5511001-200, 5511401-200, 5511501-200, 5511502-200, 5511503-200, 5511504-200, 5511505-200, 5511601-200, 5511701-200, 5511702-200, 5511801-200, 5511901-200 MPD 747-400 D621U400 rev. 15 Nov 2021 Structural Maintenance Program item 5710512-200 Revised Interval MPD 747-400 D621U400 rev. 15 Nov 2021 Task Sorted by Interval Section Revised Interval item 5710512-200 MPD 747-400 D621U400 rev. 15 Nov 2021 Structural Maintenance Program MP Issue 3 Revision 23 Revised Special Note / Task Description: 5710302-200, 5710303-200, 5710304-200, 5710305-200, 5710306-200, 5710307-200, 5710308-200, 5710309-200, 5710310-200, 5710401-200, 5710402-200, 5710403-200, 5710404-200, 5710405-200, 5710406-200, 5710407-200, 5710408-200, 5710409-200, 5710410-200, 5710411-200, 5710412-200, 5710413-200, 5710501-200, 5710502-200, 5710503-200, 5710504-200, 5710505-200, 5710506-200, 5710507-200, 5710508-200, 5710509-200, 5710510-200, 5710511-200, 5710512-200, 5710513-200, 5710514-200, 5710515-200, 5710516-200, 5710517-200, 5710518-200, 5710519-200, 5710701-200, 5710702-200, 5710703-200, 5710704-200, 5710705-200, ABW747-400MSG3MP MPD 747-400 D621U400 rev. 15 Nov 2021 Page 5 of 12 MAINTENANCE PROGRAM Revision Highlights Structural Maintenance Program MP Issue 3 Revision 23 5710706-200, 5710707-200, 5710708-200, 5710709-200, 5710710-200, 5710711-200, 5710712-200, 5710713-200, 5710714-200, 5710801-200, 5710802-200, 5710803-200, 5710804-200, 5710805-200, 5710806-200, 5710807-200, 5710808-200, 5710809-200, 5710810-200, 5710811-200, 5710812-200, 5710813-200, 5710814-200, 5710815-200, 5710816-200, 5710901-200, 5710902-200, 5710903-200, 5711001-200, 5711002-200, 5711003-200, 5711004-200, 5711005-200, 5711006-200, 5711007-200, 5711008-200, 5711101-200, 5711102-200, 5711201-200, 5711202-200, 5711203-200, 5711204-200, 5711205-200, 5711206-200, 5711207-200, 5711208-200, 5711209-200, 5711210-200, 5711211-200, 5711212-200, 5711213-200, 5711214-200, 5711215-200, 5711216-200, 5711217-200, 5711218-200, 5711219-200, 5711220-200, 5711221-200, 5711222-200, 5711223-200, 5711224-200, 5711225-200 Added Tasks due to added SSID tasks into MPD: 5711301-200, 5711302-200, 5711303-200, 5711401-200, 5711501-200, 5711601-200, 5711602-200, 5711801-200, 5711802-200, 5711901-200, 5711902-200, 5711903-200, 5712001-200, 5712002-200, 5712003-200, 5712004-200, 5712005-200, 5712006-200, 5712101-200, 5712102-200, 5712201-200, 5712202-200, 5712203-200, 5712204-200, 5712205-200, 5712206-200, 5712207-200, 5712208-200, 5712209-200, 5712210-200, 5712211-200, 5712212-200, 5712213-200, 5712214-200, 5712215-200, 5712216-200, 5712217-200, 5712218-200, 5712219-200, 5712301-200, 5712302-200, 5712303-200, 5712304-200, 5712305-200, 5712306-200, 5712307-200, 5712308-200, 5712309-200, 5712310-200, 5712311-200, 5712312-200, 5712313-200, 5712314-200, 5712315-200, 5712316-200, 5712317-200, 5712318-200, 5712319-200, 5712320-200, 5712321-200, 5712322-200, 5712323-200, 5712324-200, 5712325-200, 5712326-200, 5712327-200, 5712328-200, 5712329-200, 5712330-200, 5712331-200, 5712332-200, 5712333-200, 5712401-200, 5712402-200, 5712403-200, 5712404-200, 5712501-200, 5712502-200, 5712503-200, 5712504-200, 5712601-200, ABW747-400MSG3MP Boeing 747-400F MPD 747-400 D621U400 rev. 15 Nov 2021 Page 6 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 5712602-200, 5712603-200, 5712604-200, 5712605-200, 5712606-200, 5712607-200, 5712608-200, 5712609-200, 5712610-200, 5712611-200, 5712612-200, 5712613-200, 5712614-200, 5712615-200, 5712616-200, 5712617-200, 5712618-200, 5712619-200, 5712620-200, 5712621-200, 5712622-200, 5712623-200, 5712624-200, 5712625-200, 5712801-200, 5712802-200, 5712803-200, 5712804-200, 5712805-200, 5712806-200, 5712807-200, 5712808-200, 5712809-200, 5712810-200, 5712811-200, 5712812-200, 5712813-200, 5712814-200, 5712901-200, 5712902-200, 5712903-200, 5712904-200, 5712905-200, 5712906-200, 5712907-200, 5712908-200, 5712909-200, 5712910-200, 5712911-200, 5712912-200, 5712913-200, 5712914-200, 5712915-200, 5712916-200, 5712917-200, 5712918-200, 5712919-200, 5712920-200, 5712921-200, 5712922-200, 5712923-200, 5712924-200, 5712925-200, 5712926-200, 5712927-200, 5712928-200, 5712929-200, 5712930-200, 5712931-200, 5712932-200, 5712933-200, 5712934-200, 5712935-200, 5712936-200, 5712937-200, 5712938-200, 5712939-200, 5712940-200, 5712941-200, 5712942-200, 5712943-200, 5712944-200, 5712945-200, 5712946-200, 5712947-200, 5712948-200, 5712949-200, 5712950-200, 5712951-200, 5712952-200, 5712953-200, 5712954-200, 5712955-200, 5712956-200, 5712957-200, 5712958-200, 5713101-200, 5713102-200, 5713103-200, 5713104-200, 5713105-200, 5713201-200, 5713202-200, 5713203-200, 5713301-200, 5713302-200, 5713501-200, 5713502-200, 5713503-200, 5713504-200, 5713505-200, 5713506-200, 5713507-200, 5713508-200, 5713509-200, 5713510-200, 5713511-200, 5713601-200, 5713602-200, 5713603-200, 5713604-200, 5713605-200, 5713606-200, 5713607-200, 5713608-200, 5713609-200, 5713610-200, 5713611-200, 5713612-200, 5713613-200, 5713614-200, 5713615-200, 5713616-200, 5713617-200, 5713618-200, 5713619-200, 5713620-200, 5713621-200, 5713622-200, 5713623-200, 5713624-200, 5713625-200, 5713626-200, 5713627-200, 5713901-200, 5713902-200, 5714001-200, 5714301-200, 5714302-200, 5714303-200, MP Issue 3 Revision 23 ABW747-400MSG3MP Page 7 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 5714501-200, 5714601-200, 5714602-200, 5714603-200, 5714604-200, 5714605-200 Added Tasks due to added SSID tasks into MPD: 5711301-200, 5711302-200, 5711303-200, 5711401-200, 5711501-200, 5711601-200, 5711602-200, 5711801-200, 5711802-200, 5711901-200, 5711902-200, 5711903-200, 5712001-200, 5712002-200, 5712003-200, 5712004-200, 5712005-200, 5712006-200, 5712101-200, 5712102-200, 5712201-200, 5712202-200, 5712203-200, 5712204-200, 5712205-200, 5712206-200, 5712207-200, 5712208-200, 5712209-200, 5712210-200, 5712211-200, 5712212-200, 5712213-200, 5712214-200, 5712215-200, 5712216-200, 5712217-200, 5712218-200, 5712219-200, 5712301-200, 5712302-200, 5712303-200, 5712304-200, 5712305-200, 5712306-200, 5712307-200, 5712308-200, 5712309-200, 5712310-200, 5712311-200, 5712312-200, 5712313-200, 5712314-200, 5712315-200, 5712316-200, 5712317-200, 5712318-200, 5712319-200, 5712320-200, 5712321-200, 5712322-200, Task Sorted by Interval Section 5712323-200, 5712324-200, 5712325-200, 5712326-200, 5712327-200, 5712328-200, 5712329-200, 5712330-200, 5712331-200, 5712332-200, 5712333-200, 5712401-200, 5712402-200, 5712403-200, 5712404-200, 5712501-200, 5712502-200, 5712503-200, 5712504-200, 5712601-200, 5712602-200, 5712603-200, 5712604-200, 5712605-200, 5712606-200, 5712607-200, 5712608-200, 5712609-200, 5712610-200, 5712611-200, 5712612-200, 5712613-200, 5712614-200, 5712615-200, 5712616-200, 5712617-200, 5712618-200, 5712619-200, 5712620-200, 5712621-200, 5712622-200, 5712623-200, 5712624-200, 5712625-200, 5712801-200, 5712802-200, 5712803-200, 5712804-200, 5712805-200, 5712806-200, 5712807-200, 5712808-200, 5712809-200, 5712810-200, 5712811-200, 5712812-200, 5712813-200, 5712814-200, 5712901-200, 5712902-200, 5712903-200, 5712904-200, 5712905-200, 5712906-200, 5712907-200, MP Issue 3 Revision 23 ABW747-400MSG3MP MPD 747-400 D621U400 rev. 15 Nov 2021 Page 8 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F 5712908-200, 5712909-200, 5712910-200, 5712911-200, 5712912-200, 5712913-200, 5712914-200, 5712915-200, 5712916-200, 5712917-200, 5712918-200, 5712919-200, 5712920-200, 5712921-200, 5712922-200, 5712923-200, 5712924-200, 5712925-200, 5712926-200, 5712927-200, 5712928-200, 5712929-200, 5712930-200, 5712931-200, 5712932-200, 5712933-200, 5712934-200, 5712935-200, 5712936-200, 5712937-200, 5712938-200, 5712939-200, 5712940-200, 5712941-200, 5712942-200, 5712943-200, 5712944-200, 5712945-200, 5712946-200, 5712947-200, 5712948-200, 5712949-200, 5712950-200, 5712951-200, 5712952-200, 5712953-200, 5712954-200, 5712955-200, 5712956-200, 5712957-200, 5712958-200, 5713101-200, 5713102-200, 5713103-200, 5713104-200, 5713105-200, 5713201-200, 5713202-200, 5713203-200, 5713301-200, 5713302-200, 5713501-200, 5713502-200, 5713503-200, 5713504-200, 5713505-200, 5713506-200, 5713507-200, 5713508-200, 5713509-200, 5713510-200, 5713511-200, 5713601-200, 5713602-200, 5713603-200, 5713604-200, 5713605-200, 5713606-200, 5713607-200, 5713608-200, 5713609-200, 5713610-200, 5713611-200, 5713612-200, 5713613-200, 5713614-200, 5713615-200, 5713616-200, 5713617-200, 5713618-200, 5713619-200, 5713620-200, 5713621-200, 5713622-200, 5713623-200, 5713624-200, 5713625-200, 5713626-200, 5713627-200, 5713901-200, 5713902-200, 5714001-200, 5714301-200, 5714302-200, 5714303-200, 5714501-200, 5714601-200, 5714602-200, 5714603-200, 5714604-200, 5714605-200 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 9 of 12 MAINTENANCE PROGRAM Revision Highlights Location of Change Description of Change Boeing 747-400F Reason of change Task Sorted by Interval Section Revised Interval item 2402103-100C Typo correction System & Powerplant Maintenance Program item 2506401-100 Revised task description note. Document name LOPA has been changed on EEL Company Decision System & Powerplant Maintenance Program item 7200000-100 Item deleted Company Decision Task Sorted by Interval Section Item deleted item 7200000-100 Company Decision System & Powerplant Maintenance Program item 2506000-100 Revised Interval EVAS ICA Task Sorted by Interval Section Revised Interval item 2506000-100 EVAS ICA System & Powerplant Maintenance Program item 2601801-110 Added task Company Decision. RNR B744-021-36-19 Task Sorted by Interval Section Added task item 2601801-110 Company Decision. RNR B744-021-36-19 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 10 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F Location of Change Description of Change Reason of change Component Maintenance Program item 2602305-100C Revised task description note to add part number information Update Component Maintenance Program item 2602305-110C Revised task description note to add part number information Update Component Maintenance Program item 2506303-100C Item deleted due to old PORT ELT 406S / SE / removed from aircraft VP-BIG, VP-BIK, VP-BIM Update Task Sorted by Interval Section Item deleted due to old PORT ELT 406S / SE / removed from aircraft item 2506303-100C VP-BIG, VP-BIK, VP-BIM Update Item number changed on 2506300-110C due to task 2506300-110 has Task Sorted by Interval Section been moved from System & Powerplant Maintenance Program section to item 2506300-110 Component Maintenance Program section under item 2506300-110C. Added task card reference. Update System & Powerplant Maintenance Program item 2506300-110 Item deleted due to task 2506300-110 has been moved to Component Maintenance Program section under item 2506300-110C. Update Component Maintenance Program item 2506300-110C Added task due to item 2506300-110 has been moved from System & Powerplant Maintenance Program section to Component Maintenance Program section. Update MP Issue 3 Revision 23 ABW747-400MSG3MP Page 11 of 12 MAINTENANCE PROGRAM Revision Highlights Boeing 747-400F Location of Change Description of Change Reason of change System & Powerplant Maintenance Program item 2506015-100 Revised CMM reference Update Component Maintenance Program item 2506016-100C Added task RESCU 406 SG ELT installation Task Sorted by Interval Section Added task item 2506016-100C RESCU 406 SG ELT installation System & Powerplant Maintenance Program item 2702100-100 Added task Company Decision. RNR B747-009-27-21 Task Sorted by Interval Section Added task item 2702100-100 Company Decision. RNR B747-009-27-21 Task Sorted by Interval Section Task cards numbers revised item 2401101-100 Company Decision Task Sorted by Interval Section Task cards numbers revised item 2411103-100 Company Decision MP Issue 3 Revision 23 ABW747-400MSG3MP Page 12 of 12 MAINTENANCE PROGRAM Boeing 747-400F Record of Revisions Revision Number Revision Date Date of Incorporation Revision 1 November 25, 2011 November 25, 2011 Revision 2 March 20, 2012 March 20, 2012 Revision 3 November 30, 2012 November 30, 2012 Revision 4 May 17, 2013 June 27, 2013 Revision 5 December 22, 2013 March 04, 2014 Revision 6 April 22, 2014 June 02, 2014 Revision 7 July 23, 2014 August 08, 2014 Revision 8 December 9, 2014 January 12, 2015 Revision 9 August 14, 2015 August 17, 2015 Revision 9 August 14, 2015 August 17, 2015 Revision 10 November 30, 2015 December 21, 2015 Revision 11 April 7, 2016 April 22, 2016 Revision 12 August 12, 2016 August 25, 2016 Revision 13 December 16, 2016 January 17, 2017 Revision 14 May 4, 2017 June 6, 2017 Revision 15 September 6, 2017 September 19, 2017 Revision 16 December 26, 2017 January 26, 2018 Revision 17 November 20, 2018 December 18, 2018 MP Issue 3 Revision 23 ABW747-400MSG3MP Signature Page 1 of 2 MAINTENANCE PROGRAM Revision 18 Record of Revisions April 30, 2019 Revision 19 October 11, 2019 Revision 20 June 19, 2020 Revision 21 April 10, 2021 Revision 22 October 01, 2021 Revision 23 January 28, 2022 MP Issue 3 Revision 23 Boeing 747-400F ABW747-400MSG3MP Page 2 of 2 MAINTENANCE PROGRAM Boeing 747-400F Record of Effective Temporary Revisions TR Number MP Issue 3 Revision 23 TR Date Date of Incorporation ABW747-400MSG3MP Signature Page 1 of 1 MAINTENANCE PROGRAM Boeing 747-400F Table of Contents INTRODUCTION 1. General 1.1 Validity and Responsibilities 1.2 Average Utilization 1 1 1 2 1.4 Authority Approval 3 1.5 Regulations 3 1.5.1 General .3 1.5.2 Flight Program .3 1.5.3 Normal Standard Flight Time 4 1.6 Revision Procedure 4 1.7 Temporary Revisions 5 1.8 Reference Documents 5 1.9 Reliability Program 6 1.9.1. Aircraft Reliability Monitoring 6 1.9.2 Engine Condition Monitoring 6 1.9.3 Component Reliability Monitoring 6 2. Maintenance Program................................................................................................................................. .......7 2.1 Line Maintenance..........................................................................................................................................7 2.2 Base Maintenance 8 2.3 System and Power Plant Maintenance Requirenent .9 2.3.2 Off Aircraft Tasks 2.4 Structural Maintenance Program 2.4.1 2.4.2 2.4.3 Corrosion Prevention and Control Program Guidelines MP Issue 3 Revision 23 ABW747-400MSG3MP .. .. .. .. .. . .11 12 13 Page 1 of 3 MAINTENANCE PROGRAM Boeing 747-400F Table of Contents 2.4.6 Reporting Results of Inspections 2.5 Zonal Program 2.5.1 Zonal Program Ryles 2.6 Certification Maintenance Requirements 2.7 Fuel System Airworthiness Limitations 2.8 Supplemental Structural Inspection Pr 2.9 2.10 Component Maintenance Program 2.11 Authority Requirements 2.11.1 Approval of Maintenance Schedule by authority 2.11.2 Interval Escalation Procedure 2.11.3 Permitted Variations of Task Frequencies 2.11.4 Implementation period of new tasks 2.12 Structure Repair Inspection Section 2.13 Special rules for Parked or Stored Aircraft 2.14 Specific aircraft operations 2.14.1 CATII/CATIII Operations 2.14.2 Reduced Vertical Separation Minimum 2.15 Human Factor Critical Tasks Control 2.16 Electrical Wiring Interconnection System 3. Format Layout Description and Definition of Terms 3.1 ITEM column 3.2 TASK DESCRIPTION column 3.3 ZONE column 3.4 ACCESS column 3.5 INTERVAL column 3.6 TASK column 3.7 EFFECTIVITY column 3.8 MAN HOURS column MP Issue 3 Revision 23 ABW747-400MSG3MP 15 16 18 18 19 ..20 20 20 . ..21 ...21 . 21 22 22 24 24 .. 24 .. 26 26 .. ..26 27 29 .. 30 30 .. 32 32 32 32 33 33 33 Page 2 of 3 MAINTENANCE PROGRAM Boeing 747-400F Table of Contents 4. Weighing 5. Aircraft Basic Data Table 6. Acronyms MP Issue 3 Revision 23 .. .. .. ABW747-400MSG3MP 34 34 35 Page 3 of 3 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1. General The Maintenance Program represents the maintenance requirements for the systems, power plant and structure of the AirBridgeCargo Boeing 747-400F aircraft as well as for specified component maintenance requirements. It includes scheduled maintenance tasks and intervals required by FAA 747-400 Maintenance Review Board Report and based on it Boeing 747-400 Maintenance Planning Data Document and other mandatory requirements as well as additional maintenance tasks, included for economical effectiveness, reliability improvement, crew comfort and appearance reasons. All tasks, contained in 747-400 Maintenance Review Board Report and most tasks, outlined in 747-400 Maintenance Planning Document, were developed and analyzed using the process guidelines of the ATA Airline/Manufacturer Maintenance Program Planning Document MSG-3. The schedule of maintenance tasks is a part of approved Maintenance Program. Another part is supplementary maintenance, by accomplishment of Service Bulletins, Service Letters and Airworthiness Directives, inspections of repairs according to AirBridgeCargo Structure Repair Status, AirBridgeCargo Maintenance Control Manual, 747-400 Reliability Program, Engine Remote Diagnostics Program. 1.1 Validity and responsibilities The Maintenance Program is prepared and released by AirBridgeCargo Engineering Department. The Maintenance Program is owned by AirBridgeCargo Airlines and is valid for Boeing 747-400F aircraft equipped with CF680C2-B5F/CF6-80C2-B1F engines and PW 901A APU operated by AirBridgeCargo Airlines: "AirBridgeCargo Airlines" LLC 28B bld. 3, Mezhdunarodnoye shosse, 141425 Moscow, Russia For aircraft basic data information see Chapter 5 1.2 Average Utilization The application of this program is based on an average utilization of 4000FH/700FC per year. The program will be revised in case of significant change in utilization. APU average utilization: APU hours = 0.26 x Aircraft FH. APU cycles = 2.40 x Aircraft FC. Issue 3 Revision 23 ABW747-400MSG3MP Page 1 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION In the preparation of this Maintenance Program to meet the requirements of OTAR Part 39, the recommendations made by the airframe constructors and engine and equipment manufacturers have been evaluated and where appropriate, have been incorporated. This Maintenance Program lists the tasks and identifies the practices and procedures specified by the applicable Type Certificate Holder(s), which form the basis for the scheduled maintenance of the aircraft. AirBridgeCargo Airlines undertakes to ensure that the aircraft will continue to be maintained in accordance with this program. The data contained in this program will be reviewed for continued validity at least annually in the light of operating experience. It is accepted that this Maintenance Program does not prevent the necessity for complying with any new or amended OTAR where any new or amended regulations may override elements of this Program. It is understood that compliance with this Maintenance Program alone does not discharge the operator from ensuring that the program reflects the maintenance needs of the aircraft, such that continuing safe operation can be assured. It is further understood that the BCAA reserves the right to suspend, vary or cancel approval of the Maintenance Program if the BCAA has evidence that the requirements of the Maintenance Program are not being followed or that the required standards of airworthiness are not being maintained. Name: Oleg Mashkov Position: Head of M&E Department Signature For and behalf of operator AirBridgeCargo Airlines Date: 02 Feb 2022 Issue 3 Revision 23 ABW747-400MSG3MP Page 2 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1.4. Authority Approval Airbridgecargo Airlines LLC Maintenance Program ABW747-400MSG3MP for Boeing 747-400 is approved by BDCA Approval #: BDA/MP/048 dated 29 September 2010. According to OTAR 39 this document and any subsequent amendments must be approved by the Bermuda Civil Aviation Authority (BCAA). 1.5 Regulations 1.5.1 General For practical consideration splitting of maintenance checks and performance together with lower maintenance events may be possible as long as it is assured that each check item mentioned in the interval column of the Maintenance Program will be repeated at the required maintenance interval. If necessary a check to be performed on parts or components located in several positions at the aircraft (e.g. at engine 1, 2, 3 and 4) may be performed together with other, lower maintenance checks if the time between the check does not exceed the inspection interval. Splitting of checks should be approved by Bermuda CAA. Flight hour land flight cycle-limited items can also be treated in accordance with this paragraph. The date/time the Certificate of Release to Service (CRS) is issued is considered to be the date/time a maintenance check has been performed. The count for the next interval begins: - at the date/time the CRS has been issued for tasks controlled by calendar hours; years). In case the maintenance check ground time exceeds the normally practiced ground time significantly, the count for the next interval begins at the date/time a maintenance task has actually been performed. AirBridgeCargo Airlines is responsible for managing continuous airworthiness. Continuous Airworthiness and other Service Information will be permanently evaluated by AirBridgeCargo Airlines in accordance with AirBridgeCargo Maintenance Control Manual Section 1.2 and where necessary appropriate action will be taken to amend the Maintenance Schedule. 1.5.2 Flight Program The flight program is a flight of a certain aircraft from a certain pre-determined maintenance station, via several line stations, back to that maintenance station or to another pre-determined maintenance station. Issue 3 Revision 23 ABW747-400MSG3MP Page 3 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1.5.3 Normal Standard Flight Time The normal standard flight time, which has been pre-calculated, will serve as a basis for aircraft routing and operational control. 1.6 Revision Procedure The Maintenance Program is reviewed annually, in some cases (e.g semi-annual MPD revision contains significant changes, delivery of new aircraft, introduction of new items, based on service experience, etc.) - with reduced interval. Revisions to this Maintenance Program is prepared and released by AirBridgeCargo Engineering Department and approved by Bermuda Civil Aviation Authority (BCAA). Revision of Maintenance Program items, based on service experience (introduction of new items, change of intervals, deletion of items) is conducted on request from AirBridgeCargo Departments according to the MP Revision Proposal Form below: Current MP item (if available) MPD Item (If available) Current description, interval, threshold, etc (as applicable) Proposed description, interval, threshold, etc (as applicable) Reason for revision, expected effect Maintenance Program amendments will be issued with a new effective date. Every amendment issued will include a list of highlights indicating significant changes. Each revision will be entered into the Record of Revision List. Following chapters of the Maintenance Program are re-issued completely with every Maintenance Program revision: Approval Sheet List of Effective Pages (LEP) Revision highlights Record of Revisions Record of Effective Temporary Revisions Table of contents (ToC) Introduction MP pages where tasks have been changed (added, deleted) Only those pages with the latest revision (according to Record of Revision List) shall be used. Maintenance Program Revision may be distributed as a complete issue replacing the previous one. Latest revision of approved Maintenance Program is available in AirBridgeCargo intranet server. Issue 3 Revision 23 ABW747-400MSG3MP Page 4 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1.7 Temporary Revisions Changes to the Maintenance Program with high importance and high urgency may be incorporated between the regular revision periods by issue of a Temporary Revision (TR) to the Maintenance Program. Temporary Revisions are prepared, released by AirBridgeCargo Engineering Department and approved by Bermuda Civil Aviation Authority (BCAA). The TR includes following parts: List of Effective Pages (LEP) Approval Sheet Record of Effective temporary Revisions Introduction page (where necessary) and MP task pages where tasks have been changed (added, deleted) After approval and release the TR is distributed as a hard copy on colour paper (not white). The TR must be filed into Maintenance Program Document that should be confirmed in the Record of Effective Temporary Revision. The Record of Effective Temporary Revisions lists only those TRs which are still effective. All effective Temporary Revisions are available in AirBridgeCargo intranet server together with latest revision of Maintenance Program. 1.8 Reference Documents The Maintenance Program is developed from the following documents: Boeing 747-400 MSG-3 Maintenance Review Board Report D621U400-MRB, Rev 31 Aug 2020. Boeing 747-400 MSG-3 Maintenance Planning Document, D621U400, Revision 15 Nov 2021; Boeing 747-400 Aircraft Maintenance Manual D633U101-A1, Revision 103, 15 Nov 2021; Boeing 747 Supplemental Structural Inspection Document (SSID) D6-35022, latest revision; Engine CF6-80C2 Manual GEK 108746-02 latest revision and APU PW-901A CMM latest revision; FAA Type Certificate Data Sheet A20WE; EASA Type Certificate Data Sheet IM.A.196; FAA Type Certificate Data Sheet E13NE; Bermuda Civil Aviation Authority regulatory requirements, as applicable. Issue 3 Revision 23 ABW747-400MSG3MP Page 5 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1.9 Reliability Program AirBridgeCargo 747-400 Reliability Program provides an appropriate means of monitoring the effectiveness of maintenance program. Review of the reliability data may result in adjustment of the maintenance program as required. 1.9.1 Aircraft Reliability Monitoring. Aircraft reliability data are contained in AirBridgeCargo Reliability Report issued quarterly. The report contains operational data such as total flight hours, total flight cycles, daily utilization, etc. The data concerning incidents, maintenance reports (ma-reps) and pilot reports (pi-reps) and flight delays and cancellations are included. 1.9.2 Engine Condition Monitoring According to General Term Agreement between AirBridgeCargo and General Electric Company main engine parameters such as EGT, Fuel Flow, N1, N2 , vibration, etc. are transferred via ACARS to GE Engine Remote Diagnostic Group for collecting and analyzing with immediate notification of Duty Engineer and Power Plant Engineers of any exceedance in parameters (by e-mail and phone call). AirBridgCargo Engine Diagnostic Group reviews Engine Data on GE site on daily basis to reveal any deviations such as abnormal trends or shifts to perform correcting actions timely. In case of ACARS malfunction GE sends notification of missing data to AirBridgeCargo Engineering. On request pilots provide Engineering with snapshot of engine parameters for analysis and correcting actions and GE data base. Flight Data Monitoring Group receives Flight Data from DFDR, proceeds them and sends data with exceedance to Power Plant Engineers for analyses and correction actions. 1.9.3 Component Reliability Monitoring Component reliability data such as MTBR, MTBUR, MTBF will be contained in AirBridgCargo Reliability Report issued quarterly. Issue 3 Revision 23 ABW747-400MSG3MP Page 6 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2. Maintenance Program 2.1 Line Maintenance Line Maintenance should be understood as any maintenance that is carried out before flight to ensure that the aircraft is fit for the intended flight. Line maintenance may include: Component replacement with use of external test equipment if required component replacement may include components such as engines and APU. conditions/discrepancies but do not require extensive in-depth inspection. It may also include internal structure, systems and powerplant items which are visible through quick opening access panels/doors. sive disassembly and can be accomplished by simple means. For the purpose of protection from inclement weather conditions (including ambient air temperature below 5 degrees Celcius) during performing line maintenance tasks the hangar (or component workshop structures) should be provided to a standard that prevents the ingress of rain, hail, ice, snow, wind and dust etc. into the maintenance area and ensures proper environment to perform the tasks. Line Maintenance Checks: PF/TRANSIT Preflight/Transit Check Tasks are to be performed prior to each flight. The PF/Transit Check has to be performed at ramp position not earlier than two hours before take-off. Preflight Check is split to two phases: After Arrival Check and Preflight Before Departure Check and is performed according to Task Cards B744-00-000-00-01A - PREFLIGHT / TRANSIT CHECK AFTER ARRIVAL and B744-00-000-00-01B PREFLIGHT CHECK BEFORE DEPARTURE. Task Cards provide instructions to perform actions according to Check Lists B744-00-000-00-01A-CL and B744-00-000-00-01BCL, located onboard the aircraft. Issue 3 Revision 23 ABW747-400MSG3MP Page 7 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION NOTE: Training and test-flights. Before the first take-off of a training flight or a test flight a PF/Transit Check has to be performed. After each training flight or a test flight a walk around inspection has to be performed. The PF/Transit Check has to be repeated if the training or test flight is interrupted for more than 2 hours. During an en-route stop in case of maintenance personnel is not available the Transit check could be performed by the task trained flight crew. It basically is a walk-around inspection which requires a check of the aircraft interior and exterior for obvious damage, leaks, proper operating equipment and security of attachments. Flight crew perform preflight inspection according to FCOM and final release the aircraft to flight after completion of the maintenance preflight check. DAILY - Daily Check Daily Check is to be accomplished before the first flight of each calendar day or once every 24 hours elapsed time, not to exceed 48 hours elapsed time. CMR items with DAILY intervals (if any) are to be performed not to exceed 24 elapsed hours. A - A-Check The "A" Check is to be accomplished at intervals not to exceed 1000 Flight Hours. Tasks selected for "A" Check (or multiples thereof) are so specified in the "Frequency" column of the task summary. A-Multiples based on the A-interval are 1A, 2A, 3A, 4A. 2.2. Base Maintenance C - C-Check The C-Check is to be accomplished at intervals not to exceed 10000 flight hours or 24 months calendar time whichever comes first. C-multiples based on the C-interval are 1C, 2C, 3C, 4C. NOTE: No multiple "C" Check task is to be escalated until at least ONE airplane inspection has been satisfactorily accomplished at 20,000 flight hours for 2C tasks, 30000 flight hours for 3C tasks and 40,000 flight hours for 4C tasks. D - D-Check The D-Check inspection interval is 8 years for initial and second D-Check, thereafter the D-Check inspection interval is 6 years. Example: 8 years, 8 years, 6 years thereafter. Issue 3 Revision 23 ABW747-400MSG3MP Page 8 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION For multiple A-, C- and D-Checks use multiples of the basic check intervals stated above, (e.g. 2A=2000FH, 3C=30000 FH and 2D=16 years. Repeat 2D=12 years thereafter. An operator may desire to perform the "A", "C", and/or "D" check on a continuous or a progressive maintenance program system; i.e., the "A", "C", and/or "D" check would be phased into a number of individual check packages. This would be considered acceptable provided the maximum interval between successive check packages does not exceed the letter check interval. Time Controlled Maintenance In addition to the intervals expressed in letter codes other parameters are used such as: Flight hours FH Flight cycles FC Calendar time - days DY - months MO - years YR Engine/APU Change ENG/APU CNG NOTE indicates that the check interval is described in an interval note. For all the items, having multiple intervals, "whichever comes first" rule is applicable unless other specified. 2.3. System and Powerplant Maintenance Requirements This section of Maintenance Program outlines the scheduled maintenance tasks, arranged in ATA order, for the System Maintenance Program. All applicable to AirBridgeCargo 747-400F aircraft systems are covered. GENERAL NOTES: 1. 2. Excessive dust, debris or overspray of corrosion inhibition compounds, found during any inspection is considered to be an unsatisfactory condition possibly reducing the fire resistance of the airplane design. Clean-up of these materials is a standard part of maintenance activities. 2.3.1 Task Codes and definitions SVC Service Issue 3 Revision 23 ABW747-400MSG3MP Page 9 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION LUB - Lubrication The term "SERVICE" or "LUBRICATION" implies that a component or system should be checked and serviced with fuel, oil, grease, water, oxygen, etc., to a level or condition specified by the appropriate Maintenance Manual procedure. "SERVICE" may also be used to indicate that filter cleaning or replacement is recommended. DET - Detailed Inspection An intensive examination of a specific item, installation, or assembly to detect damage, failure, or irregularity. Available lighting is normally supplemented with a direct source of good lighting at an intensity deemed appropriate. Inspection aids such as mirrors, magnifying lenses, etc. may be necessary. Surface cleaning and elaborate access procedures may be required. GVI - General Visual Inspection A visual examination of an interior or exterior area, installation or assembly to detect obvious damage, failure or irregularity. This level of inspection is made from within touching distance unless otherwise specified. A mirror may be necessary to ensure visual access to all surfaces in the inspection area. This level of inspection is made under normally available lighting conditions such as daylight, hangar lighting, flashlight or drop-light and may require removal or opening of access panels or doors. Stands, ladders or platforms may be required to gain proximity to the area being checked. OPC - Operational Check An "Operational Check" is a test used to determine that a system or component or any function thereof is operating normally. FNC - Functional Check A "FUNCTIONAL CHECK" is a detailed examination in which a complete system, sub-system or component is checked to determine if operating parameters are within limits of movement, rate of flow, temperature, pressure, revolutions per minute, degrees of travel, etc., as prescribed in the manufacturer/vendors Maintenance Manual. VCK - Visual Check A "Visual Check" is an observation to determine that an item is fulfilling its intended purpose. Does not require quantitative tolerances. This is a failure finding task. SDI Special Detailed Inspection An intensive examination of a specific items, installation or assembly to detect damage, failure or irregularity. The examination is likely to make extensive use of specialized inspection techniques and/or equipment. Intricate cleaning and substantial access or disassembly procedures may be required. Issue 3 Revision 23 ABW747-400MSG3MP Page 10 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION RST Restoration That work necessary to return the item to a specific standard. Restoration may vary from cleaning or replacement of single parts up to a complete overhaul. DIS Discard The removal from service of an item at a specified life limit. 2.3.2 Off-aircraft tasks APU 1. Off-aircraft tasks not specified in the Program shall be controlled by based on approved manuals. 2. Identification of life-limited parts is controlled by the APU manufacturer and is provided in the Pratt &Whitney 901A APU Maintenance Manual. 3. The tasks listed are to be accomplished at the specified intervals. The most appropriate task interval (frequency and usage parameter) has been used in determining the APU scheduled maintenance task requirements. Conversion factors (i.e., APU hour to flight hours) could be determined with the approval of regulating authorities for incorporation into the maintenance program, provided such conversion does not exceed the interval shown for the tasks. POWERPLANT 1. With the exception of life-limited parts, off-wing (in-shop) maintenance tasks are not included herein. Off-wing tasks shall be controlled by AirBridgeCargo Airlines based on contractual arrangements with General Electric Company. 2. Limitations of life-limited parts are controlled by the engine manufacturers and are published in the General Electric CF6-80C2, Engine Manuals, Section 5. 2.4. Structural Maintenance Program The program is designed to provide timely detection and repair of structural damage which may occur in the fleet during commercial operations. Detection of corrosion, stress corrosion, minor accidental damage and fatigue cracking by visual and NonDestructive Test (NDT) procedures is considered. Major accidental damage such as that caused by bird strike or large ground handling equipment is considered readily detectable. Additionally fuel leaks, loose fasteners, loss of cabin pressure, etc. are considered readily detectable and continue to be an essential part of Structural Maintenance Program. Issue 3 Revision 23 ABW747-400MSG3MP Page 11 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION NOTES: 1. Tasks for detecting corrosion, stress corrosion and minor accidental damage using visual and/or Non-Destructive Test (NDT) procedures are specified. After discrepancies are found, repair or modification action may be required to assure continuing airworthiness of the airplane. 2. Inspection An examination of an item against a specific standard to detect irregularities and discrepancies such as wear, deterioration, damage, corrosion, cracking, etc. Certain inspection tasks are used in Structural Maintenance Program General Visual Inspection (GVI), Detailed Inspection (DET) and Special Detailed Inspection (SDI). A list of inspection tasks is given in para 2.9 Task codes and definitions. 2.4.1 Structure Program Operating Rules 1. All airplanes in AirBridgeCargo 747-400 fleet are subject to the provisions of this section. These include requirements for external and internal structural inspections, corrosion prevention and control tasks. 2. Intervals for the structural maintenance program are expressed in calendar time and/or letter check. Any interval change would be substantiated by service experience and handled by Regulatory Authority approved program revision procedures as applicable. 3. The 747-400 Corrosion Prevention and Control Program (CPCP) is an integral part of the Structures Inspection Requirements. All tasks in the Structure Maintenance Program require the application of the CPCP basic task at the specified intervals. The objective of the CPCP is to control corrosion found on all structure listed in the Structures Maintenance Program to Level 1 or better. 4. Deviation from the structural program defined in this document should be coordinated and approved by the Principal Airworthiness Inspector (local regulatory authority). 5. Special Detailed inspections are to be used when specified for inspecting hidden details or may be used as alternatives to detailed visual inspections. Hidden details requiring NDT procedures are listed under appropriate zones either internally or externally. Procedures for conducting these Special Detailed inspections are given in the Boeing Non-Destructive Test Manual (D6-7170). 6. Normal cleanup procedures are to be used prior to conducting general visual or detailed inspections. Specified cleanup procedures are to be used for special detailed inspections. Sealant and corrosion protection finishes should only be removed when specified and restored in accordance with the Corrosion Prevention Manual (D6-82560) after the task is completed. 7. Excessive dust, debris, or overspray of corrosion inhibiting compounds, found during any inspection, are considered to be unsatisfactory condition possibly reducing the fire resistance of the airplane design. Cleanup of these materials should be a standard part of maintenance activity. (Reference Service Letter 747- SL-25-170).. Issue 3 Revision 23 ABW747-400MSG3MP Page 12 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.4.2 Fatigue related inspection program For a listing of fatigue related inspection requirements please refer to the 747 Supplemental Structural Inspection Document (D635022) and 2.6 of the Maintenance Program. The FAA published final rule addressing widespread fatigue damage (WFD). The rule requires to establish a Limit of Validity (LOV) for the engineering data that supports the structural maintenance program of most transport category airplanes. The LOV values for 747-400 (Group 1 aircraft) are 35000 flight cycles or 165000 flight hours whichever occurs first. 2.4.3 Corrosion Prevention and Control Program (CPCP) Structural maintenance requirements are determined on the basis of continual maintenance to preserve or restore the inherent corrosion preventive measures and structural surface finishes. As the CPCP maintenance requirements have been integrated into the Structures and Zonal Requirements, the CPCP Basic Task steps apply to both sections and are listed as follows: 1. Remove all obscuring systems, equipment, material and furnishings to allow access to the area to be inspected. It is not necessary to remove bushings unless specified in the task description, or there is an indication of corrosion, or that the bushing has migrated. 2. When cleaning the inspection area as necessary to accomplish the inspection, it is not necessary to remove normal amount of sealant/leveling compound or protective films or finishes unless these items have deteriorated to the point where moisture can penetrate. A light uniform film of corrosion inhibiting compound (CIC) that has not accumulated dirt or debris will normally allow adequate inspection of the structure without removal. Obscuring CIC may require removal if there are multiple layers, evidence of moisture, and/or accumulations of dirt or debris. 3. Visually inspect all structures items and other structure described and accessed in the Structures and Zonal Maintenance Requirements for evidence of corrosion or hidden corrosion. The inspection method is as specified in each task description. Use additional non-destructive inspections or visual inspections, as appropriate if there are indications of hidden corrosion, such as bulging skins, or corrosion running into splices or under fittings, etc. Note possible effects from adjacent items not specified that may have caused corrosion problems. 4. If found during any maintenance opportunities, in addition to and including activities specified in this requirement, remove all corrosion (see SRM 51-21-01, or the Corrosion Prevention Manual D6-82560), evaluate damage, and repair or replace all discrepant structure as necessary, including restoration of protective finishes, sealants and other materials. Program evaluation of corrosion and revision of the program schedule and procedures, and reporting of corrosion Level 2 or 3 is required. 5. Clear any blocked holes or gaps, and sources of blockage that may hinder drainage, as applicable. Issue 3 Revision 23 ABW747-400MSG3MP Page 13 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 6. Restore inspection area finishes, sealants, corrosion inhibiting compounds, lubricants and other protective materials per the current prescribed procedures in the SRM 51-10-02, or the Corrosion Prevention Manual D6-82560. Apply suitable approved water-displacing/anti-corrosion compounds, finishes, sealants, or lubrication as appropriate and only if the previous applied covering has been disturbed, or removed except as noted in the table below. As an option, applying a single coat of water displacing/anticorrosion compound is acceptable, that penetrates faying surfaces, displaces moisture and forms a durable barrier after drying, e.g. a single coat of BMS 3-35, where the initial or previous coat has been disturbed or removed. It is recommended, in areas with high potential for severe corrosion, to apply a single coat of BMS 3-23 or equivalent followed by a single coat of BMS 3-26 Type II or equivalent. NOTE: Corrosion inhibitors contain flammable components. Do not expose these materials to open flame, active circuits or other components where a potential fire hazard may exist. Maintain safety precautions until all volatile materials have evaporated to include installation of insulation blankets. 7. Ventilate and dry any wet insulation blankets prior to re-installing, or replace with new, as necessary. Reinstall insulation blankets with drainage holes down, facing interior of airplane. NOTE: Do not apply water displacing/anti-corrosion compounds in the following areas: Cables, pulleys, wiring, plastics, oxygen systems. Adjacent to tears or holes in insulation blankets. Interior materials, including cargo liners. APU, APU shroud or any structure in direct contact with the APU. Over Cosmoline 1058 or equivalent per MIL-C-16173 Grade 1. Lubricated or Teflon surfaces (e.g. greased joints, sealed bearings). Areas with electrical arc potential. Engine strut cavities or cowling structure. Regions where temperature exceeds 220 degrees Fahrenheit (100 degrees Centigrade). 2.4.4 Transportation of live animals In case of transportation of live animals in cargo compartment appropriate maintenance will be performed in accordance with AMM 51-00-60 to prevent corrosion build up. Issue 3 Revision 23 ABW747-400MSG3MP Page 14 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.4.5 Corrosion level definitions LEVEL 1 CORROSION Corrosion damage occurring between successive inspections, that is local and can be re-worked/blended-out within allowable limits as defined by the manufacturer (e.g. SRM; SB; etc.), OR Corrosion other airplanes of the same fleet (e.g. mercury spill). OR Corrosion damage that operator experience over several years has demonstrated only light corrosion between successive inspections but latest inspection show that cumulative blend-outs now exceed allowable limits. LEVEL 2 CORROSION Corrosion occurring between successive inspections, that requires a single re-work/blend-out which exceeds allowable limits, requiring a repair/reinforcement or complete or partial replacement of a structural component (PSE), element or detail listed in the Baseline Program, OR Corrosion occurring between successive inspections that is widespread and requires a single blend-out approaching allowable rework limits. LEVEL 3 CORROSION Corrosion found during the first or subsequent inspections, which is determined (normally by the operator) to be an urgent airworthiness concern requiring expeditious action. fleet. Details of the corrosion findings and planned action(s) should be expeditiously reported to the appropriate regulatory authority. Issue 3 Revision 23 ABW747-400MSG3MP Page 15 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION LOCAL CORROSION Corrosion of an element (e.g. skin or web of wing, fuselage, empennage or strut) not exceeding one frame, stringer or stiffener bay or corrosion of a single frame, chord, stringer or stiffener or corrosion of more than one frame, chord, stringer or stiffener but no corrosion on two adjacent members on each side of corroded member. WIDESPREAD CORROSION Corrosion of two or more adjacent skin or web bays defined by frame, stringer or stiffener spacing or corrosion of two or more adjacent frames, chords, stringers. 2.4.6 Reporting results of inspections In addition to the following CPCP reporting requirements, all significant structural discrepancies found in the accomplishment of these inspection tasks or during any maintenance opportunity, shall also be reported per 14 CFR Part 121.703 (Service Difficulty Reports (Structural)) or the appropriate local governing regulatory agency requirements. Reporting Requirements for the Corrosion Prevention and Control Program: All Level 2 or 3 corrosion findings detected during any maintenance opportunity shall be reported to the Boeing Commercial Airplanes and BCAA on a form listed below. AirBridgeCargo Engineering is responsible for the reporting. Level 2 Corrosion Findings: For second or subsequent findings, submit a report to the BCA within 60 days on the proposed corrective action to reduce corrosion to Level 1 or better. Level 3 Corrosion Findings: Report findings to the BCA Issue 3 Revision 23 ABW747-400MSG3MP Page 16 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION Corrosion Reporting Form Deviation from the structural program defined in this document should be coordinated and approved by Principal Airworthiness Inspector (local regulatory authority). Issue 3 Revision 23 ABW747-400MSG3MP Page 17 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.5. Zonal Program The Zonal Inspection Program includes a General Visual and, if required, physical check of the general condition and security of attachment of the accessible systems and structures items contained in defined zones. This includes checks for degradation such as chafing of tubing, loose duct supports, wiring damage, cable and pulley wear, fluid leaks, electrical bonding, general condition of fasteners, cracked, chipped, or missing paint on composite structure, inadequate drainage, etc., and general corrosion. The Zonal program packages a number of General Visual (GV) Inspections and Visual Checks (VCK) into one or more zonal inspections. The program includes any GVI/VCK tasks required to assure security of attachment and general condition of any system or structural items within the zone. The Zonal Inspection Program serves two primary purposes: a. To assess the general condition and security of attachment of all systems and structures items contained in each zone by use of adequate zonal inspection tasks. b. To package a number of GVI/VCK tasks generated against Maintenance Significant Items (MSIs) and Structures Significant Items (SSIs) into one or more Zonal tasks. 2.5.1 Zone program rules 1. The Zonal Inspection Program contains a series of tasks identified as Inspection-Zonal . This inspection is defined as: "A visual examination of an interior or exterior area, installation or assembly to detect obvious damage, failure or irregularity. This level of inspection is made from within touching distance unless otherwise specified. A mirror may be necessary to ensure visual access to all surfaces in the inspection area. This level of inspection is made under normally available lighting conditions such as daylight, hangar lighting, flashlight or drop-light and may require removal or opening of access panels or doors. Stands, ladders or platforms may be required to gain proximity to the area being checked". Adequate lighting and normal inspection aids are to be used as required, such as flashlight and/or inspection mirror. 2. Internal/External, as used in the Zonal inspection tasks, refers to the point from which the inspection is accomplished in relation to the zone. 3. The zonal task includes visual checks of all electrical wiring, hydraulic tubing, water/waste plumbing, pneumatic ducting, components, and fittings, brackets, etc., associated with systems as well as all visible structure which are contained within the zone boundaries. The extent of the intended area of the inspection is defined by the access, if any, listed with each inspection item. 4. General Visual Inspections included in the zonal program are to detect obvious unsatisfactory conditions, damage, failures, irregularities / discrepancies in visible structure, systems and powerplant installations or assemblies. Inspection/checks other than Issue 3 Revision 23 ABW747-400MSG3MP Page 18 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION "General Visual" are not included in the zonal program and are listed as separate tasks in the respective Systems, Powerplant or Structures Programs sections. 5. Detailed (DET) and Special Detailed Inspections (SDI) are not contained in the Zonal Inspection Program. 6. Zones which contain systems/components/installations are assigned a zonal inspection task to be performed at specified intervals. 7. The scope and intent of what is to be inspected is based on what is visible within the zone with the specified access open. Any fairings, panels, or other items which are specified to be opened to gain access to a particular zone should also be inspected if they are not covered by a separately defined zonal task. 2.6 Certification Maintenance Requirements (CMR) CMRs are listed in Boeing document D621U400-9 which forms MPD Section 9. A CMR is a required periodic task, established during the design certification of the airplane as an operating limitation of the type certificate. CMRs usually result from a formal, numerical analysis conducted to show compliance with catastrophic and hazardous failure conditions. A CMR is intended to detect safety-significant latent (hidden) failures that would, in combination with one or more specific failures or events, result in a hazardous or catastrophic failure condition. CMRs are derived from a fundamentally different analysis process than the maintenance tasks and intervals that result from the Maintenance Steering Group (MSG-3) Analysis associated with Maintenance Review Board (MRB) activities. MSG-3 Analysis activity produces maintenance tasks that are performed for safety, operational, or economic reasons, involving both preventative maintenance tasks, which are performed before failure occurs (and are intended to prevent failures), as well as failure-finding tasks. CMRs, on the other hand, are failurefinding tasks only, and exist solely to limit the exposure to otherwise hidden failures. CMRs are designed to verify that a certain failure has or has not occurred, and do not provide any preventative maintenance pair if it has failed. Because the exposure time to a latent failure is a key element in the calculations used in a safety analysis performed to show compliance with FAR 25.1309, limiting the exposure time will have a significant effect on the resultant overall failure probability of the system. The CMR task interval should be designated in terms of flight hours, cycles, or calendar time, as appropriate. All applicable CMRs are included into System & Powerplant Maintenance Program Section with the CMR Number next to the Issue 3 Revision 23 ABW747-400MSG3MP Page 19 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.7 Fuel Systems Airworthiness Limitations (AWL) Airworthiness Limitations are listed in Boeing document D621U400-9 which forms MPD Section 9. AWLs are to meet standards and assumptions, introduced by FAR 25.981 and Special Federal Aviation Regulation SFAR 88. An AWL may be an Airworthiness Limitation Instruction (ALI) and Critical Design Configuration Control Limitations (CDCCL). All applicable AWLs are included in Airworthiness Limitations Section of the Maintenance Program. CDCCL are means of identifying certain design configuration features intended to preclude a fuel tank ignition source for the operational life of the aircraft. A critical fuel tank ignition source prevention feature may exist in the fuel system and its related installation or in systems that, if the failure condition were to develop, could interact with the fuel system in such a way that an unsafe condition would develop without this limitation. ALIs identify inspection tasks related to fuel tank ignition source prevention which must be done to maintain the design level of safety for the operational life of the aircraft. CDCCLs and ALIs are mandatory and cannot be changed or deleted without the approval of the FAA Seattle ACO that is responsible for the aircraft model Type Certificate or applicable regulatory agency. Strict adherence to configuration, methods, techniques or practices as prescribed is required to ensure compliance with the CDCCLs and ALI. Any use of methods, techniques or practices not contained in the applicable ALI and CDCCLs must be approved by the FAA Seattle ACO that is responsible for the aircraft Type Certificate or applicable regulatory agency. 2.8 Supplemental Structural Inspection Program (SSID) The requirements of Boeing Document D6-35022 Supplemental Structural Inspection Program to ensure continuing structural airworthiness are applicable for aircraft approaching 20000 flight cycles for all structure or 100000 flight hours (for wings) in the Maintenance Schedule. The program is to be incorporated into a separate Section of Maintenance Schedule on approaching the threshold. 2.9 Identification of MSIs and SSIs Maintenance Significant Items (MSI) and Structure Significant Items (SSI) MSIs are items identified by manufacturer whose failure could affect safety (on ground or in flight) and/or are undetectable during operations and/or could have significant operational impact and/or could have significant economic impact. There are MSG-3 Failure Effect Categories for each MSI in 747-400 MRB-Document. Issue 3 Revision 23 ABW747-400MSG3MP Page 20 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION CAT 5 - Evident Safety Effects; CAT 6 - Evident Non-Safety Economic (Operational) Effects; CAT 7 - Evident Economic Non-Safety (Non-Operational) Effects; CAT 8 - Hidden Function Safety Effects CAT 9 - Hidden Function Non-Safety Effects SSIs are any details, elements or assemblies which contribute significantly to carrying flight, ground, pressure or control loads and whose failure could affect the structure integrity necessary for the safety of the aircraft. They are identified in SSID. 2.10 Component Maintenance Program The Component Maintenance Program of the Maintenance Program includes components related tasks as required per the MPD, MRB, AWL and CMR and the tasks to be periodically performed on aircraft components after an operative or storage period. It defines the periods / limits at which off-aircraft maintenance and / or replacement of life limited parts by new or appropriately shop maintained parts should be made and intervals of periodic on/offaircraft components maintenance. A component is a component that requires a specific action at a specific interval (replacement, overhaul, refurbishment, bench check, etc.) per the manufacturers recommendations. A component is a component that requires a specific action (replacement, overhaul, refurbishment, bench check, etc.) chosen by the operator to be done at a specific interval based on Reliability Program analysis but may be adjusted to fit operational schedule in accordance with para 2.11.3 Permitted Variations of Task Frequencies of the subject Maintenance Program Introduction. Life limited Component means any Part that is required either by the Airframe, Engine, Appliance, or Part manufacturer or by the Aviation Authority or by the Maintenance Program to be overhauled or replaced after a certain number of hours, calendar time, cycles, or landings, including without limitation life-limited parts, rotables, and discard items. 2.11 Authority Requirements 2.11.1 Approval of Maintenance Program by Authority Issue 3 Revision 23 ABW747-400MSG3MP Page 21 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION All changes to the Maintenance Program revising the check interval (letter check, flight hours, flight cycles or calendar time) and/or the task code of an item require BCAA approval. This may be achieved within the regular revisions under presentation of justification data (for single tasks) or a particular request. 2.11.2 Interval Escalation Procedure Generally check/task intervals defined in the Maintenance Program may be increased based on engineering judgment under consideration of operational, service or industry experience/standards. The Bermuda Civil Aviation Authority (BCAA) must approve any interval escalation. 2.11.3 Permitted Variations of Task Frequencies The variation procedure follows the rules, provided in Bermuda CAA OTAC 39-6 para 15 "Permitted variations to Maintenance periods". The Operator may vary the periods prescribed by this schedule provided that such variations are within the limits stated below. Variations shall be submitted only when the periods prescribed by this Program (or documents in support of this Program) cannot be complied with due to circumstances which could not reasonably have been foreseen by the Operator or by the contracted Maintenance Organization. The decision to vary any of the prescribed periods shall be taken only by the Chief Inspector/Quality Manager of the been met and complied with. Particulars of every variation so made shall be entered in the appropriate aircraft documentation. a) Items controlled by Flight Hours Period involved (i) 5000 flight hours or less (ii) More than 5000 flight hours (b) Items controlled by Calendar Time Period involved Issue 3 Revision 23 Maximum Variation of the Prescribed Period 10% 500 flight hours Maximum Variation of the Prescribed Period ABW747-400MSG3MP Page 22 MAINTENANCE PROGRAM (i) 1year or less (ii) More than 1 year but not exceeding 3 years (iii) More than 3 years (c) Items controlled by Flight Cycles Period involved (i) 500 flight cycles or less (ii) More than 500 flight cycles Boeing 747-400F INTRODUCTION 10% 2 months 3 months Maximum Variation of the Prescribed Period 10% or 25 flight cycles, whichever is less 10% or 50 flight cycles, whichever is less (d) Items Controlled by More than One Limit For items controlled by more than one limit, e.g. items controlled by flight hours and calendar time or flight hours and flight cycles the more restricted limit shall be applied. o Variations shall not be used for: Airworthiness Directives intervals; Life Limited part intervals specified by manufacturer or identified in aircraft or engine Type Certification Data Sheets; Intervals specified in MEL or Configuration List; Airworthiness Limitations including CMRs; Hard Time components. o The period to the next required inspection shall be calculated using the original interval and shall be deemed to begin at the point prior to when the task/interval was extended. No extension may be taken towards the next required inspection. o Variations greater than the intervals permitted above must have prior Bermuda Civil Aviation Authority (BCAA) approval. (e) Items with INTERVAL NOTE: Can be extended on Operator discretion These items are non-MPD items, integrated in MP The decision to vary any of the prescribed periods of these items shall be taken only by Head of Engineering Department and approved by Head of Maintenance and Engineering Department of the Operator based upon a written by e-mail request from the Production Planning and Control Department revealing certain circumstances impeding on-time accomplishment of such item(s). Approval is being provided by means of response e-mail from Head of Engineering Department and approved by Head of Maintenance and Engineering Department. Issue 3 Revision 23 ABW747-400MSG3MP Page 23 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.11.4 Implementation period of new tasks Implementation period is a threshold for accomplishment of new tasks derived from Boeing 747-400 MPD revision, other regulatory requirements or service experience for the aircraft already in service. The policy below is applied to the new task implementation unless it is specified otherwise by regulations. For the items controlled by Flight Hours/Flight Cycles the threshold is counted from the Maintenance Schedule Revision approval date unless the item could be accomplished at the nearest corresponding Letter Check. For the items, controlled by Letter Checks the first accomplishment is to be at the nearest corresponding Letter Check unless the Letter Check Work Package has been already provided to the Maintenance & Repair Organization. In this case the item is to be implemented at the nearest lower letter check. For the items, controlled by Calendar Time the first accomplishment is to be together with other items, having the same interval, at the nearest possible opportunity. 2.12 Structure Repair Inspections Section Once repair on aircraft structure has been performed it is categorized as Permanent, Interim or Time-limited for repairs that have not been evaluated and analyzed for damage tolerance and as categories for the damage tolerant repairs in and interim repairs must be inspected at specified threshold and repeat intervals. Repairs for certain aircraft are included into Structure Repair Inspections Section. 2.13 Special Rules for Parked or Stored Aircraft An aircraft taken out of operation and parked or stored for more than 24 hours must be maintained according to the following rules: All maintenance requirements and checks defined in the Maintenance Schedule which become due during the parking/storage period, may be postponed until the end of the parking period (unless required by AMM). All deferred and open items, scheduled for rectification during the parking period, may be postponed until the end of the parking period (unless required by AMM). All changes of components, which become due during the parking period according the Maintenance Program, may be postponed until the end of the parking period (unless required by AMM). All EOs, SBs, SLs, ADs and national authority requirements, which become due during the parking period, may be postponed until the end of the parking period provided there is no specific requirement during the parking/storage period. Provisioning relating components, APU or engine removals during the parking/storage period are allowed. The reinstallation of a component, APU or engine can be postponed until the end of the storage/parking period but has to be performed in accordance Issue 3 Revision 23 ABW747-400MSG3MP Page 24 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION with all relevant procedures. All outstanding work and component replacements must be completed before return the aircraft back into service. For appropriate handling of a removed components, APU or engine before installation in another aircraft refer to the relevant procedures. For maintenance requirements and maintenance checks limited in Maintenance Program with calendar time an interval credit may be used. The amount of the interval credit depends on the duration and the condition of the parking/storage and subjects to national authority approval. Before the aircraft is returned to service all postponed maintenance requirements and checks defined in the Maintenance Program, all component changes as required by the Maintenance Program, SBs, SLs and ADs, national authority requirements and rectification of deferred items must be performed. Calendar time intervals for scheduled maintenance tasks may be halted (sometimes referred to as Clock Stoppage) from the Airplane Maintenance Program while in a maintenance or preserved status as long as the following are met: 1. For aircraft in storage, the airplane must be preserved and maintained in accordance with applicable Boeing Active, Short, Medium or Long Term Storage Prolonged Parking procedures. These procedures may be found in Chapter 10 of the Airplane Maintenance Manual (AMM). All applicable storage inspections are to be scheduled and followed. 2. The Storage Inspection Program is meant to keep the aircraft in preserved status and not require the accomplishment of normal scheduled maintenance as described in the Airplane Maintenance Program. In other words, the scheduled maintenance tasks within the Maintenance Review Board Report (MRBR) and the Maintenance Planning Document (MPD) are intended for use on in-service airplanes. They are not intended for stored airplanes, so the maintenance items that would become due during the storage period can be performed at the end of the storage as part of de-preserving the airplane and re-certifying for revenue flight. The aircraft must conform to applicable airworthiness requirements and limitations of the maintenance program and local regulations. While there is no accumulation of FH and FC, calendar time items may get some storage credit as negotiated between the operator and the local regulatory agency, as long as the airplane is properly preserved as noted above and stored in an environment not promoting corrosion. Calendar items that cannot have the clock stopped typically includes items such as emergency equipment like rafts, slides, flotation devices, oxygen masks, batteries, fire bottle squibs and medical kits (this is not an all-inclusive list). 3. Clock Stoppage is also not applicable to AD's, Life Limited Parts, CMR's, SCI/AWL's, or AWL's. Any overdue AD's, Life Limited Items/Parts, CMR's, SCI/AWL's, AWL's, must be complied with before return to service. 4. The date the airplane entered maintenance / the storage program should be noted in the airplane log, to track the duration of clock stoppage as applicable. 5. For scheduled maintenance tasks that have been halted, the clock restarts at Maintenance Release. Issue 3 Revision 23 ABW747-400MSG3MP Page 25 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.14 Specific Aircraft Operations 2.14.1 CAT II/CAT III Operation All AirBridgeCargo 747-400 aircraft are approved for CAT IIIa operations and Low Visibility Takeoff RVR 150. Boeing Document D6-35236 and FAA Advisory Circular 120-28D provide information on equipment, data and procedures necessary for CATII/CAT III operations. To remain in CAT III status a periodic low visibility system use or a satisfactory systems ground check should be accomplished. System and Powerplant Maintenance Program Section. 2.14.2 Reduced Vertical Separation Minimum (RVSM). Boeing Service Letter 747-SL-02-011 provides information on the engineering data, necessary avionics equipment and procedures concerning qualification of Model 747-400 airplanes to use Reduced Vertical Separation Minimum (RVSM) procedure. The SL also provides the required inspection for continuous airworthiness. System Maintenance and External Inspections The Maintenance Review Board Report defines the required inspections for continued airworthiness. Boeing MPD 747-400 contains all MRBR requirements. Each MPD item is reflected in Boeing Task Cards. The scheduled maintenance tasks required for continued RVSM compliance are the required scheduled maintenance tasks in the current revision of the 747-400 Maintenance Review Board Report. Skin Waviness Service experience has shown that the design of airplane Section 41 in the extra critical RVSM area encompassing the Pitot Static Probes and AOA sensors is such that distortion is kept to a minimum when subjected to airplane design loads. Skin waviness does not change over time with normal airplane operation. Damage and/or corrosion on the skin or supporting structure in the vicinity of the Pitot Static probes and AOA sensors needs to be addressed by non-routine repair procedures specific for maintaining RVSM AMM 51-10-00-601 defines the fuselage skin waviness measurement procedure. Fuselage skin waviness surrounding the Pitot Static Probes is required to be measured only when visual inspections reveal skin damage or repairs. A scheduled periodic in-service measurement of skin waviness is not required. Issue 3 Revision 23 ABW747-400MSG3MP Page 26 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION Altimetry/Avionics System Existing Boeing recommended inspection and maintenance schedules for altimetry and height keeping/monitoring system equipment are adequate for RVSM. There are no additional scheduled maintenance requirements for the automatic altitude control system, the altitude alert system or the ATC transponder. However, periodic maintenance shall continue to be performed in accordance with FAR 91.413 requirements for 24-month ATC/Mode S Transponder and inspection cycle per FAR 43, Appendix f. NOTE: Refer to MS item 3405301-100. There are no RVSM specific maintenance requirements for the altimetry data system. Periodic maintenance shall be performed in Also no additional changes to the Air Data test equipment are required. The Air Data test equipment presently defined in 747-400 AMM Section 3412ion, existing AMM inspection and maintenance schedules, as outlined in MRB/MPD for the altimetry system, are adequate and satisfy the RVSM accuracy requirements. Structural Repair Manual (SRM) The SRM does allow for some skin damage. SRM 51-10-01 defines the aerodynamic smoothness requirements in the vicinity of the Pitot Static Probes and AOA sensors and SRM 51-10-03 specifies the RVSM allowable damage and external repairs for RVSM-qualified aircraft. SRM 51-10-03 restricts nonand AOA sensors. For damage and/or external repairs in the region surrounding the PItot Static Probes and AOA sensors that exceeded the SRM allowable limits, the operator is encouraged to contact Boeing with the description of the damage/repair to the 2.15 Human Factors Critical Task Control The practice of performing maintenance on any critical system may present opportunities for error. Maintenance of all multiple critical airplane systems at the same time or by the same individual or team presents the potential for similar errors being introduced onto multiple systems. This risk of error can be offset through staggered maintenance, varying maintenance personnel, developing specific processes for critical system maintenance and educating maintenance personnel about critical systems. The means above eliminate the potential that improper maintenance will occur on similar or backup systems. Worldwide fleet experience has shown that this policy will improve airplane reliability. System maintenance requirements should be purposely designed to avoid working on critical redundant systems during a single maintenance visit. Additional processes or instructions such as checklists, cross-checking work performed, using tools provided by Issue 3 Revision 23 ABW747-400MSG3MP Page 27 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION the airframe manufacturers and engine companies of additional functional tests should be developed for those occasions when such maintenance cannot be avoided during maintenance visits. The following 747-400 critical systems have scheduled maintenance requirements and are listed for consideration in the separation of tasks to address multiple system error potential: Air Conditioning Electrical Power Fire Protection Fuel Hydraulics Ice and Rain Navigation Pneumatic Auxiliary Power Engines The list of critical tasks below is an aid to help raise awareness at the maintenance planning level for scheduled maintenance on critical systems. MS Items 7214101-100 Engine applicability CF6-80C2 7311001-100 7912101-100 7912103-100 CF6-80C2 CF6-80C2 CF6-80C2 Issue 3 Revision 23 Task Description Perform a borescope inspection on engine 1,2,3,4 combustion inner and outer line, dome, fuel nozzle tips and stage 1 and 2 HPT blades Replace engine 1,2,3,4 fuel filter Replace engine 1,2,3,4 oil scavenge filter element Perform a detailed inspection of the engine 1,2,3,4 master chip detector magnetic probe for metallic deposits ABW747-400MSG3MP Page 28 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 2.16 Electrical Wiring Interconnection System (EWIS) Electrical wiring interconnection system (EWIS) means any wire, wiring device, or combination of these, including termination devices, installed in any area of the airplane for the purpose of transmitting electrical energy between two or more intended termination points. This includes: 1) Wires and cables. 2) Bus bars. 3) The termination point on electrical devices, including relays, interrupters, switches, contactors, terminal blocks, relays, and circuit breakers and other circuit protection devices. 4) Connectors, including feed-through connectors. 5) Connector accessories. 6) Electrical grounding and bonding devices and their associated connections. 7) Electrical splices. 8) Materials used to provide additional protection for wires, including wire insulation, wire sleeving, and conduits that have electrical termination for the purpose of bonding. 9) Shields or braids. 10) Clamps and other devices used to route and support the wire bundle. 11) Cable tie devices. 12) Labels or other means of identification. 13) Pressure seals. The definition covers EWIS components inside shelves, panels, racks, junction boxes, distribution panels, and backplanes of equipment racks, including, but not limited to, circuit board back-planes and wire integration units. 1. System & Powerplant Maintenance Program This section contains general visual inspections, detailed inspections, and restoration (cleaning) tasks that comply with "Electrical Wiring Interconnection Systems (EWIS) Maintenance Program". These requirements were created using the "Enhanced Zonal Analysis Procedure" (EZAP) with guidance from Advisory Circular AC 25-27. All EZAP requirements are contained in ATA 20, Standard Practices, and ATA 28, Fuel. They are identified with the term "(EZAP)" in the task description. 2. Zonal Inspection Program. An analysis was conducted for each maintenance zone using an "Enhanced Zonal Analysis Procedure" (EZAP). The objective of the EZAP analysis was to identify maintenance and inspection tasks to: Issue 3 Revision 23 ABW747-400MSG3MP Page 29 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 1) minimize the accumulation of combustible materials; 2) detect EWIS component defects; 3) detect EWIS installation discrepancies that may not be reliably detected by inspections contained in existing maintenance programs. Zonal tasks that satisfy EZAP zonal GV inspection requirements are contained in this section. They are identified with the term "(EZAP)" following the task description. Some maintenance zones may have multiple EZAP inspection and maintenance requirements. For example, a particular maintenance zone may include an EZAP requirement to perform a standard zonal GV inspection, and a separate stand-alone GVI or detailed inspection of EWIS. In addition to these inspections, the zone may also include an EZAP requirement to perform a restoration (cleaning) task to remove combustible materials. 3. Format Layout Description and Definition of Terms 3.1. ITEM column For tasks that do not have MPD reference (tasks added by the company) numbering is identified as follows (example): 2500000-100 First 7 digits: First two digits represent ATA Chapter, others denote subsequent items counted in tenths Last three digits: First digit 1(2)(3) etc. represents Section according to Following MS Layout: 1 Systems & PowerPlant Maintenance Program 2 Structural Maintenance Program 3 Zonal Maintenance Program 4 Airworthiness Limitations Second and third digits denote subsequent items of the same topic, counted in tenths (2500000-110, 2500000-120, etc). For Systems and Power Plant Maintenance tasks numbering is identified as follows (example): 1200400 - 100 First 7 digits 12-004-00 MPD number; Last 3 digits: First digit represents section 1- System and Power Plant Maintenance Section according to MPD; Second and third digits denote subsequent items of the same topic (counted in tenths -1200400-110, 120040-120, etc.) Issue 3 Revision 23 ABW747-400MSG3MP Page 30 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION For Component tasks, Included in Component Section, numbering is identified as follows (example): 2307103-100C where First 7 digits 23-071-03 MPD number; Last 3 digits: First digit represents section 1- System and Power Plant Maintenance Section according to MPD; Second and third digits denote subsequent items of the same topic (counted in tenths -2307103-110, 2307103-120, etc.) Letter C denotes that the item is controlled as hard time and/or soft time component and/or item is affected MPD/MP Tasks, and/or vendor recommendation. For Structural Inspection tasks numbering is identified as follows (example): 3241000-200 First 7 digits represent MPD item; Last three digits: First digit 2-Structural Inspection Task Second and third digits denote subsequent items of the same topic, counted in tenths (3241000-210, 3241000-220, etc) For Zonal Inspection tasks numbering is identified as follows (example): 5380201-300 First 7 digits represent MPD item Last 3digits: First digit - 3 Zonal inspection Section according to MPD Second and third digits denote subsequent items of the same topic, counted in tenths (5380201-310, 5380201-320, etc.) For Airworthiness Limitations Section tasks numbering is identified as follows: For ALI tasks: 2805101-400 First seven digits represent related task card number Last three digits: First digit 4 Airworthiness Limitations Section Second and third digits denote subsequent items of the same topic, counted in tenths (related CDCCLs, etc) (2805101-410, 2805101-420...) Issue 3 Revision 23 ABW747-400MSG3MP Page 31 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION For CDCCLs: 2800027-400 First seven digits: First two digits represent ATA Chapter, last two digits denote AWL number Last three digits: First digit 4 Airworthiness Limitations Section Second and third digits denote subsequent items of the same topic, counted in tenths (related CDCCLs, etc) (2805101-410, 2805101-420...) For Structure Repair Inspections tasks numbering is identified as follows (example): 5300001-001 Fuselage repair in VP-BIG. First 7 digits: First 2 digits - 53 ATA Chapter followed by four zeroes Seventh digit - identification of the aircraft - 1-VP-BIG, 2-VP-BIK, 3-VP-BIM, 4-VQ-BWW. Last three digits sequential number of repair in the same aircraft. Each item corresponds to one task and one interval. 3.2. TASK DESCRIPTION Column Provides a brief description of the task to be performed. Notes of three types may appear in the column: Airplane Note, Interval Note and Access Note. In addition an indication Internal/External may exist in this column. 3.3. ZONE Column Shows the zones concerned with the task, using the Boeing zoning system for the 747-400 aircraft. 3.4. ACCESS Column Lists all the access panels, corresponding to each zone of the ZONE column, required to be opened to perform the task. 3.5. INTERVAL Column Shows the maximum threshold/ repeat interval for each task to be performed. The units in which intervals/thresholds are expressed are as follows: Issue 3 Revision 23 ABW747-400MSG3MP Page 32 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION FH - flight hours; FC - cycles; HR hours (+) YR - years; MO - months; AH - APU Hours AC APU Cycles IDG CNG Integrated Drive Generator Change ENG CNG - Engine Change; APU CNG - APU Change; LDG CNG Landing Gear Change; WHL CNG Wheel Change; DAY - days; DAILY - daily; A - A-Check; C - C-Check; D - D-Check; 3.6. TASK Column The task code gives a definition of the task to be performed 3.7. EFFECTIVITY Column It describes the aircraft model or engine type to which the concerned task applies. 3.8. MAN HOURS Column The column contains labour hours (per airplane) required to perform the tasks. The estimated hours are based on the use of skilled personnel and ready availability of required tools and equipment. The time does not include either the preparation or the rectification period. Issue 3 Revision 23 ABW747-400MSG3MP Page 33 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 4. Weighing The Boeing 747-400 Weight and Balance Manual describes the recommended procedures for preparation and weighing of the model 747-400 airplane. Each aircraft will be weighed and the C of G location established prior to being placed into service. New production aircraft delivered to the airline and weighed by the manufacturer are eligible to be placed into operations without reweighing if no or only minor change and equipment installation are accomplished by the airline. Aircraft will be weighed after major repair or after major alteration unless reliable data, allowing analytical calculation of weight and balance change, are available. Each aircraft will be weighed every 5 years. The weighing procedure to be followed is defined in Airplane Weight and Balance Control and Loading Manual D043U542 Chapter 1-82-001. 5. Aircraft Basic Data Table Registration Customer Model Configuration ID VP-BIG ABW VP-BIK ABW VP-BIM ABW VQ-BWW ABW Issue 3 Revision 23 747400F 747400F 747400F 747400F Engine type IPC Reference Line No Cargo CF6-80C2B5F 006 1395 RL576 35420 15.11.2007 Cargo CF6-80C2B5F 007 1400 RL577 35421 28.02.2008 Cargo CF6-80C2B5F 004 1402 RL579 35237 10.04.2008 Cargo CF6-80C2B5F 005 1382 RL684 35233 31.01.2007 ABW747-400MSG3MP Variable Manufacturer No serial No Delivery Date Page 34 MAINTENANCE PROGRAM Boeing 747-400F INTRODUCTION 6. Acronyms APU Auxiliary Power Unit ACARS Aircraft Communications Addressing and Reporting System AD Airworthiness Directive ALI Airworthiness Limitations Items AMC Acceptable Means of Compliance AOA Angle of Attack BCAA Bermuda Civil Aviation Authority CDCCL Critical Design Configuration Control Limitation CMR Certification of Maintenance Requirements CRS Certificate of Release to Service CPCP Corrosion Prevention and Control Program EO Engineering Order EM Engine Manual MPD Maintenance Planning Document MRBR Maintenance Review Board Report MSI Maintenance Significant Items MTBF Mean Time Before Failure MTBR Mean Time Before Removal MTBUR Mean Time Before Unscheduled Removal OTAR Overseas Territories Aviation Requirements SB Service Bulletin SCI Special Compliance Item SL Service Letter SIL Service Information Letter SSID Supplemental Structural Inspection Document SSI Structural Significant Items Issue 3 Revision 23 ABW747-400MSG3MP Page 35 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 1 - MAJOR ZONE LOCATIONS Issue 3 Revision 23 ABW747-400MSG3MP Page 1 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 2 - MAJOR ZONE 100 Issue 3 Revision 23 LOWER HALF OF FUSELAGE ABW747-400MSG3MP Page 2 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 3 - MAJOR ZONE 100 Issue 3 Revision 23 LOWER HALF OF FUSELAGE ABW747-400MSG3MP Page 3 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 4 - MAJOR ZONE 200 Issue 3 Revision 23 UPPER HALF OF FUSELAGE ABW747-400MSG3MP Page 4 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 5 - MAJOR ZONE 200 Issue 3 Revision 23 UPPER HALF OF FUSELAGE ABW747-400MSG3MP Page 5 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 6 - MAJOR ZONE 300 - EMPENNAGE; 310 - FUSELAGE AND 320 - FIN AND RUDDER Issue 3 Revision 23 ABW747-400MSG3MP Page 6 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 7 - MAJOR ZONE 300 - EMPENNAGE, 330/340 - HORIZONTAL STABILIZER PLAN VIEW Issue 3 Revision 23 ABW747-400MSG3MP Page 7 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 8 - MAJOR ZONE 400 - POWER PLANTS AND STRUTS Issue 3 Revision 23 ABW747-400MSG3MP Page 8 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 9 - MAJOR ZONE 500 - LEFT WING (SHOWN), MAJOR ZONE 600 - RIGHT WING (OPPOSITE) Issue 3 Revision 23 ABW747-400MSG3MP Page 9 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 10 - MAJOR ZONE 700 - LANDING GEAR AND LANDING GEAR DOORS Issue 3 Revision 23 ABW747-400MSG3MP Page 10 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 11- MAJOR ZONE 800 - DOORS Issue 3 Revision 23 ABW747-400MSG3MP Page 11 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 12 - DOORS Issue 3 Revision 23 ABW747-400MSG3MP Page 12 of 13 MAINTENANCE PROGRAM Boeing 747-400F ZONE DIAGRAMS Figure 13 - MAIN ENTRY DOORS Issue 3 Revision 23 ABW747-400MSG3MP Page 13 of 13 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 0600101-100 MPD ITEM NUMBER Transit walkaround inspection. AMM/CMM REFERENCE C A T 06-00-01-916 T A S K INTERVAL APL ENG MANHOURS 100 200 300 400 500 600 700 800 ALL CF6-80 0,5 5 YR 100 200 300 400 500 600 700 800 ALL CF6-80 4 1A 1A 412 422 432 442 415 425 435 445 ALL CF6-80 1,6 1C 1C 121 122 145 146 145EW 821R 823R ALL CF6-80 0,4 1C 512 523 525 535 612 623 625 635 ALL CF6-80 1 3A 561 563 565 567 661 663 665 667 ALL CF6-80 4 ZONE THRES. REPEAT TRANSIT/P RE-FLIGHT TRANSIT/P REFLIGHT 5 YR SVC LUB GVI APPLICABILITY ACCESS ATA 08 WEIGHING 0800000-100 Weight&Balance Manual 1-82-001 Perform weighing of the aircraft ATA 12 SERVICING 1200400-100 Change engine 1, 2, 3, and 4 integrated drive generator oil. 12-004-00 12-22-07-600 1201000-100 Lubricate access panel zippers on the aft bulkhead in the lower lobe bulk cargo compartment and zippers in the ceiling lining of the forward cargo compartment 12-010-00 12-21-13-603 1201600-100 Service the leading edge flap PDUs with oil. 1201800-100 Service the wings trailing edge flap transmission oil level. ACCESS NOTE:5001 572BB 572FB 6001 672BB 672FB MP Issue 3 Revision 23 12-016-00 12-018-00 12-13-12-603 12-13-13-613 7 6 6 SVC SVC ABW747-400MSG3MP 1C 3A Page 1 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL ZONE THRES. Non-solvent clean and lubricate aileron and spoiler/speed brake cables in the wing L/G wheel well and along the wing trailing edge, at pulleys, bend points, fairleads and pressure seals in the unpressurized areas. NOTE: CRES cables should not be lubricated. 1202200-100 ACCESS NOTE: 571AB 572DB 572EB 572FB 572GB 573AB 573BB 573CB 581MB 591AB 591BB 591CB 671AB 672DB 672EB 672FB 672GB 673AB 673BB 673CB 681MB 691AB 691BB 691CB 12-022-00 12-21-05-103 12-21-05-643 6 9 SVC 3YR / 15000 FH 1202400-100 Non-solvent clean and lubricate elevator cables, at pulleys, bend points,fairleads and pressure seals in the unpressurized areas. NOTE: CRES cables should not be lubricated.. 12-024-00 12-21-05-103 12-21-05-643 6 9 SVC 1202600-100 Non-solvent clean and lubricate rudder cables, at pulleys, bend points,fairleads and pressure seals in the unpressurized areas. NOTE: CRES cables should not be lubricated. 12-026-00 12-21-05-103 12-21-05-643 6 9 12-028-00 12-21-05-103 12-21-05-643 1202900-100 Non-solvent clean and lubricate the aileron and spoiler/speedbrake flight control cables in straight runs in unpressurized areas. NOTE: CRES cables should not be lubricated. 12-029-00 1203000-100 Lubricate the inboard and outboard aileron hinges and power control package (actuator) mechanism. 1203200-100 Lubricate the aileron programmer mechanism. Non-solvent clean and lubricate the aileron, elevator, rudder and spoiler/ speedbrake flight control cables in pressurized areas and the elevator and rudder cable straight runs in unpressurized 1202800-100 areas. NOTE: CRES cables should not be lubricated. MP Issue 3 Revision 23 APPLICABILITY APL ENG MANHOURS ACCESS REPEAT 3YR / 15000 FH 135 136 138 500 600 NOTE ALL CF6-80 3,4 2C 2C 311 312 313 314 312AR 315AL ALL CF6-80 1,2 SVC 2C 2C 300 312AR 312BR ALL CF6-80 1,4 6 9 SVC 8 YR 8 YR 100 200 300 325 335 345 ALL CF6-80 6 12-21-05-103 12-21-05-643 6 9 SVC 6 YR 6 YR 100 135 136 500 600 ALL CF6-80 6 12-030-00 12-21-16-603 6 LUB 18 MO 18 MO 579 592 679 692 ALL CF6-80 1 12-032-00 12-21-16-600 6 LUB 18 MO 18 MO 135 136 ALL CF6-80 0,5 ABW747-400MSG3MP Page 2 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Lubricate the drag link of the outboard aileron lockout mechanism. 12-034-00 12-21-16-600 6 1203600-100 Lubricate the upper and lower rudder hinges also the rudder trim, feel and centering mechanism. 12-036-00 12-21-17-643 12-21-17-640 1203800-100 Lubricate the upper and lower rudder ratio changer. 12-038-00 1204000-100 Lubricate the upper rudder actuators. 12-040-00 1204200-100 Lubricate the inboard elevator hinge bearings and outboard elevator hinge bearings. ACCESS NOTE:334HBL 334LBL 335BBL 335DBL 335JBL 336BBL 336DBL 336JBL 336MBL 336QBL 344HBR 344LBR 345BBR 345DBR 345JBR 346BBR 346DBR 346JBR 346MBR 346QBR 12-042-00 12-21-18-643 6 9 LUB 1204400-100 Lubricate the horizontal stabilizer trim drive jackscrew, ballnut and trim actuator gimbals. 12-044-00 12-21-19-643 6 8 1204600-100 Service the stabilizer trim actuator gearbox. 12-046-00 12-21-19-643 6 MP ITEM NUMBER TASK DESCRIPTION 1203400-100 1204800-100 Lubricate the trailing edge flap transmission ball screws. MP Issue 3 Revision 23 12-048-00 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 2 324FR 324FL ALL CF6-80 0,2 324 324DL 324HL ALL CF6-80 0,2 4A 324 324HL 324UL ALL CF6-80 0,2 18 MO 18 MO 333 335 336 343 345 346 NOTE ALL CF6-80 0,5 LUB 2400 FH 2400 FH 221 222 311 312 312AR ALL CF6-80 0,1 SVC 1C 1C 221 222 311 312 312AR ALL CF6-80 1,5 LUB 1A/ 1200 FH / 150 FC 1A/ 1200 FH / 150 FC 561 563 565 567 661 663 665 667 5001 6001 ALL CF6-80 2 ZONE THRES. REPEAT LUB 18 MO 18 MO 592 692 8 LUB 18 MO 18 MO 324 325 326 12-21-17-643 6 LUB 18 MO 18 MO 12-21-17-643 8 LUB 4A 12-21-20-633 6 ABW747-400MSG3MP ACCESS Page 3 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER 1205000-100 TASK DESCRIPTION Lubricate wing trailing edge inboard and outboard flap tracks, carriages, fairings and foreflaps, midflaps and aft flaps. MPD ITEM NUMBER 12-050-00 AMM/CMM REFERENCE C A T 12-21-20-643 T A S K LUB INTERVAL APPLICABILITY ZONE THRES. 3A 3A APL ENG MANHOURS ACCESS REPEAT 561 563 565 567 576 577 578 586 587 588 661 663 665 667 676 677 678 686 687 688 577BT 577ET 587DT 587HT 677BT 677ET 687DT 687HT ALL CF6-80 11 572BB 572EB 573AB 581AB 581EB 581HB 581JB 672BB 672EB 673AB 681AB 681EB 681HB 681JB ALL CF6-80 3 1205200-100 Lubricate wing trailing edge inboard and outboard flap drive system torque tube spline fitting (coupling), gear boxes and teflon retainer. 12-052-00 12-21-20-643 6 LUB 8 YR/ 5000 FC NOTE 8 YR/ 5000 FC 137 138 572 576 581 672 676 681 1205400-100 Service the trailing edge flap power drive unit (PDU) gearbox on the forward bulkhead of the body gear wheel well with grease. 12-054-00 12-21-20-643 6 SVC 2C 2C 137 138 ALL CF6-80 0,6 1205500-100 Service the trailing edge flap alternate drive motor. AIRPLANE NOTE: Alternate drive motor p/n S256T011 for all aircraft 12-055-00 12-13-13-613 9 SVC 3YR / 15000 FH 3YR / 15000 FH 137 138 ALL CF6-80 0,6 1205600-100 Lubricate wing T.E. inboard flap track ring spring assemblies. 12-056-00 12-21-20-643 LUB 1C 1C 561 661 ALL CF6-80 8 MP Issue 3 Revision 23 ABW747-400MSG3MP 561CB 661CB Page 4 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 1205800-100 Lubricate the spoiler differential mechanism. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 12-058-00 12-21-21-643 6 LUB INTERVAL APPLICABILITY APL ENG MANHOURS 135 136 ALL CF6-80 0,2 ALL CF6-80 3 ALL CF6-80 0,2 ZONE THRES. REPEAT 18 MO 18 MO ACCESS 1206000-100 Lubricate the wing inboard and outboard flight spoiler and ground spoiler components. 12-060-00 12-21-21-643 9 LUB 18 MO 18 MO 574 575 582 583 584 585 674 675 682 683 684 685 1206200-100 Lubricate the speedbrake sequence mechanism. 12-062-00 12-21-22-643 6 LUB 18 MO 18 MO 136 12-064-00 12-21-23-603 6 LUB 8 YR/ 5000 FC 8 YR/ 5000 FC NOTE 5002 6002 ALL CF6-80 5,6 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 0,5 Lubricate the leading edge flap components. ACCESS NOTE:512 513 514 522 523 524 525 526 532 533 534 1206400-100 535 536 537 612 613 614 622 623 624625 626 632 633 634 635 636 637 1206600-100 Service the strut air driven pump lubrication system. AIRPLANE NOTE: Task is not applicable for struts #2 and #3 12-066-00 12-13-09-613 6 SVC 2 YR 2 YR 454 464 474 484 1207600-100 Service all tires by checking pressure. INTERVAL NOTE: 48 elapsed clock-hours 12-076-00 12-15-06-603 12-15-06-613 9 SVC DAILY DAILY 715 735 745 755 765 ALL CF6-80 0,1 VQ-BWW CF6-80 1.0 1207800-100 Functionally check the tire pressure indication system, 12-078-00 12-15-06-703 7 FNC 1A 1A 221 222 715 735 745 755 765 1208000-100 Functional check the parking brake accumulator preload. 12-080-00 12-15-09-603 6 FNC 6 MO 6 MO 138 ALL CF6-80 0,5 1208200-100 Service the brake surge accumulator precharge (body landing gear well), (wing rear spar to landing gear support beam), and (rear spar to landing gear support beam). 12-082-00 12-15-11-603 SVC 1A 1A 138 571 671 ALL CF6-80 1,5 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 5 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Lubricate body landing gear truck beam pivot bolt. 12-084-00 12-21-01-603 6 1208600-100 Lubricate wing landing gear truck beam pivot bolt. 12-086-00 12-21-01-603 6 1208800-100 Lubricate the nose landing gear pivot brace support, trunnion bearings and tripod brace. 12-088-00 12-21-01-603 1209400-100 Lubricate the nose landing gear and doors. 12-094-00 12-21-01-613 12-096-00 MP ITEM NUMBER TASK DESCRIPTION 1208400-100 Lubricate the body landing gear and doors. 1209600-100 ACCESS NOTE:137 138 751 752 753 754 755 761 762 763 764 765 Lubricate the wing landing gear and doors 1209800-100 ACCESS NOTE:135 136 731 732 733 734 735 741 742 743 744 745 1210000-100 Non-solvent clean and lubricate the nose gear alternate extend cables. NOTE: CRES cables should not be lubricated. 1210200-100 Non-solvent clean and lubricate the body gear alternate extend cables. NOTE: CRES cables should not be lubricated. MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS 755 765 ALL CF6-80 0,7 30 FC 735 745 ALL CF6-80 0,7 1800 FH 1800 FH 113 114 715 ALL CF6-80 0,35 LUB 6 MO/ 400 FC 6 MO/ 400 FC 113 114 711 712 713 714 715 ALL CF6-80 1,5 LUB 6 MO/ 400 FC 6 MO/ 400 FC NOTE ALL CF6-80 4 12-21-01-613 6 8 LUB 6 MO/ 400 FC 6 MO/ 400 FC NOTE ALL CF6-80 4 12-100-00 12-21-05-643 12-21-05-103 8 SVC 18 MO 18 MO 113 114 115 ALL CF6-80 0,15 12-102-00 12-21-05-643 12-21-05-103 18 MO 137 138 ALL CF6-80 0,4 ZONE THRES. REPEAT LUB 30 FC 30 FC LUB 30 FC LUB 6 8 12-21-01-603 12-21-01-613 6 8 9 12-098-00 8 SVC ABW747-400MSG3MP 18 MO ACCESS 571 571A 671 671A 753L 754L 763R 764R Page 6 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS INTERVAL AMM/CMM REFERENCE 1210400-100 Non-solvent clean and lubricate the wing gear alternate extend cable. NOTE: CRES cables should not be lubricated.. 12-104-00 12-21-05-643 12-21-05-103 8 SVC 18 MO 1210600-100 Non-solvent clean and lubricate the nose gear steering cables at pulleys, bend points and pressure seals in the unpressurized area. NOTE: CRES cables should not be lubricated. 12-106-00 12-21-05-643 12-21-05-103 6 SVC 2C 1210800-100 Non-solvent clean and lubricate the landing gear control cables, at pressure seals in the unpressurized area. NOTE: CRES cables should not be lubricated. 12-108-00 12-21-05-643 12-21-05-103 1210900-100 Non-solvent clean and lubricate the landing gear control cables at cable straight runs in pressurized areas. NOTE: CRES cables should not be lubricated. 1211000-100 Non-solvent clean and lubricate the nose gear steering cables including straight runs in the pressurized areas. NOTE: CRES cables should not be lubricated. 12-110-00 12-21-05-643 12-21-05-103 6 SVC 1211400-100 Check the APU starter motor oil level. 12-114-00 12-13-05-603 7 1212000-100 Lubricate the crew compartment overhead hatch. INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. 12-120-00 12-21-04-603 6 8 TASK DESCRIPTION MP Issue 3 Revision 23 12-109-00 12-21-05-643 12-21-05-103 C A T T A S K MPD ITEM NUMBER MP ITEM NUMBER 6 6 APPLICABILITY ZONE THRES. APL ENG MANHOURS ACCESS REPEAT 18 MO 135 136 731L 732L 741R 742R ALL CF6-80 0,4 2C 715 711 712 ALL CF6-80 0,15 2C 137 138 753L 754L 763R 764R ALL CF6-80 0,2 8 YR 221 222 223 224 225 226 233 234 241 242 251 252 ALL CF6-80 0.2 8 YR 8 YR 113 114 115 116 117 118 211 212 221 222 ALL CF6-80 0,3 SVC 1000 FH 1000 FH 317 318 317AL 318AR ALL CF6-80 0,5 LUB 2 YR NOTE 2 YR NOTE 221 839L ALL CF6-80 0,05 SVC SVC ABW747-400MSG3MP 2C 8 YR Page 7 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ALL CF6-80 0,2 ACCESS REPEAT 1212200-100 Lubricate the air conditioning bay access door hinges. 12-122-00 12-21-04-603 LUB 2 YR 2 YR 133 134 191A 191H 191N 192A 192H 1212400-100 Lubricate the APU access door hinges. 12-124-00 12-21-04-603 LUB 2 YR 2 YR 317 318 317AL 318AR ALL CF6-80 0,05 1212600-100 Lubricate the main deck forward electronic compartment access door. 12-126-00 12-21-04-603 LUB 2 YR 2 YR 211 125B ALL CF6-80 0,1 1212800-100 Lubricate the bulk cargo door. INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. 12-128-00 12-21-04-603 6 9 LUB 2 YR NOTE 2 YR NOTE 146 823R ALL CF6-80 0,5 1213000-100 Lubricate the forward and aft cargo doors. INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. 12-130-00 12-21-04-603 6 8 9 LUB 2 YR NOTE 2 YR NOTE 821 822 821R 822R ALL CF6-80 0,5 12-132-00 12-21-04-603 9 LUB 4 YR / 3000 FC NOTE 4 YR / 3000 FC NOTE 117 118 191 192 117AL 125B ALL CF6-80 0,1 12-138-00 12-21-04-603 6 8 9 LUB 2 YR NOTE 2 YR NOTE 836 836L ALL CF6-80 1 Lubricate the door latch system of the main and center electronic bay external access doors. 1213200-100 INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 3 YR if any other grease type is used. 1213800-100 Lubricate the main deck side cargo door INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 8 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Lubricate the main deck entry door operating mechanism without lining removed. 1214800-100 INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. MPD ITEM NUMBER 12-148-00 AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY ZONE THRES. 2 YR NOTE ENG MANHOURS 2 YR NOTE 831 832 833 834 835 841 842 843 844 845 831L 832L 833L 834L 835L 841R 842R 843R 844R 845R ALL CF6-80 5 211AL 271AL 831L 835L ALL CF6-80 10 12-21-04-600 6 9 LUB 6 YR 6 YR 211 271 831 835 LUB APL ACCESS REPEAT 1215000-100 Lubricate the main deck entry door operating mechanism with lining removed. 12-150-00 12-21-04-600 6 9 1215200-100 Lubricate the upper deck crew service door operating mechanism after the door lining is removed. 12-152-00 12-21-04-603 6 8 LUB 6 YR 6 YR 849 849R ALL CF6-80 0,5 1215400-100 Lubricate the nose cargo door hinge, lift, latch, and push-pull mechanisms. 12-154-00 12-21-04-603 5 LUB 18 MO 18 MO 801 801 ALL CF6-80 1 1215600-100 Lubricate the upper deck crew service door operating mechanism where possible without removing the door lining and carriage/track mechanism. INTERVAL NOTE: Only BMS 3-33 grease should be applied. Interval will be 18 MO if any other grease type is used. 12-156-00 12-21-04-603 6 8 LUB 2 YR NOTE 2 YR NOTE 849 849R ALL CF6-80 0,2 Service the nose radome hinge snubbers with hydraulic fluid. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 1215800-100 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 12-158-00 12-12-03-613 SVC 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 111 ALL CF6-80 0,5 1215900-100 Lubricate the horizontal stabilizer hinge Pivot Pins. 12-159-00 27-41-02-002 27-41-02-402 LUB 8 YR 8 YR 315 316 315AL ALL CF6-80 4 1216200-100 Lubricate engines #1 thru #4 strut- to-wing attach fittings ACCESS NOTE: 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR. 1C 454 464 474 484 NOTE ALL CF6-80 1.0 MP Issue 3 Revision 23 12-162-00 12-21-33-643 LUB ABW747-400MSG3MP 1C Page 9 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Check the windshield washer container quantity and service as required. 12-164-00 12-16-01-613 1216600-100 Lubricate the wing landing gear support beam gate fitting. 12-166-00 1216800-100 Check oil quantity for each engine using synoptics. MP ITEM NUMBER TASK DESCRIPTION 1216400-100 1217000-100 1217200-100 Lubricate the engine thrust reverser ballscrew actuator ball nuts. Lubricate the engine thrust reverser rotary flexible drive shafts. 1217400-100 Change engine starter oil. 12-170-00 12-172-00 12-174-00 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,05 ALL CF6-80 0,2 ALL CF6-80 0,1 1C 415 416 425 426 435 436 445 446 413 414 415 416 417 418 423 424 425 426 427 428 433 434 435 436 437 438 443 444 445 446 447 448 ALL CF6-80 1 1C 415 416 425 426 435 436 445 446 413 414 423 424 433 434 443 444 ALL CF6-80 0,8 1000 FH 412 422 432 442 415 416 425 426 435 436 445 446 ALL CF6-80 1,6 18 MO 137 138 753L 754L 763R 764R ALL CF6-80 2 ZONE THRES. REPEAT SVC 10 DY 10 DY 221 12-21-07-643 LUB 3A 3A 572 672 05-00-01-212 SVC TRANSIT/P RE-FLIGHT TRANSIT/P REFLIGHT 221 222 12-21-43-603 12-21-44-603 12-22-06-603 7 7 6 LUB LUB SVC 1C 1C 1000 FH ACCESS 572DB 672DB ATA 20 STANDARD PRACTICES 2000200-100 Perform a detailed inspection of the left and right body gear alternate extend system cables giving special attention at pulleys, bend points,fairleads and pressure seals. MP Issue 3 Revision 23 20-002-00 20-21-03-216 8 DET ABW747-400MSG3MP 18 MO Page 10 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER T A S K INTERVAL APPLICABILITY TASK DESCRIPTION 2000400-100 Perform a detailed inspection of the left and right wing gear alternate extend system cables giving special attention at pulleys, bend points,airleads and pressure seals. 20-004-00 20-21-03-216 8 DET 18 MO 2000600-100 Perform a detailed inspection of the nose gear alternate extend system cables giving special attention at pulleys, bend points, fairleads annd pressure seals 20-006-00 20-21-03-216 8 DET 2000800-100 Perform a detailed inspection of rudder cables at pulleys, bend points, fairleads and pressure seals in non-pressurized areas. 20-008-00 20-21-03-216 6 9 DET 2001000-100 Perform a detailed inspection of the aileron and spoiler/speed brake cables at pulleys, bend points, fairleads and pressure seals in unpressurized area of left and right wheelwell and wing trailing edges. ACCESS NOTE: 135 136 561 571 572 573 581 582 583 584 585 591 592 661 671 672 673 681 682 683 684 685 691 692. ACCESS NOTE: Extend trailing edge flaps as required. 20-010-00 20-21-03-216 6 9 DET 3YR / 15000 FH 3YR / 15000 FH NOTE 2001200-100 Perform a detailed inspection of elevator cables at pulleys, bend points, fairleads and pressure seals in unpressurized area 20-012-00 20-21-03-216 6 DET 2C 2C 311 312 313 314 2001600-100 Perform a detailed inspection of the spoiler/speedbrake control system cables in the pressurized area. ACCESS NOTE: Remove floor and side wall panels as required. 20-016-00 20-21-03-216 6 DET 8 YR 8 YR 200 2001800-100 Perform a detailed inspection of aileron cables in pressurized area. ACCESS NOTE: Remove floor and side wall panels as required. 20-018-00 20-21-03-216 6 9 DET 8 YR 8 YR 2002000-100 Perform a detailed inspection of the nose steering mechanical control path cables including straight runs and cranks for condition and security inside pressurized areas. ACCESS NOTE: Remove floor and side wall panels as required. 20-020-00 20-21-03-216 6 DET 8 YR 8 YR MP Issue 3 Revision 23 AMM/CMM REFERENCE C A T MP ITEM NUMBER ABW747-400MSG3MP ZONE THRES. APL ENG MANHOURS ACCESS REPEAT 18 MO 135 136 731L 732L 741R 742R ALL CF6-80 2 18 MO 18 MO 113 114 711 712 ALL CF6-80 1 2C 2C 300 320 ALL CF6-80 1 ALL CF6-80 3,4 ALL CF6-80 0,75 NOTE ALL CF6-80 0,8 100 200 NOTE ALL CF6-80 0,8 112 113 114 115 116 221 222 NOTE ALL CF6-80 0,4 731L 732L 741R 742R NOTE Page 11 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2002200-100 Perform a detailed inspection of the aileron cables straight runs in unpressurized areas. ACCESS NOTE: Extend trailing edge flaps as required. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 20-022-00 20-21-03-216 6 9 DET INTERVAL APPLICABILITY ZONE THRES. REPEAT 6 YR 6 YR APL ENG MANHOURS ACCESS 500 600 NOTE ALL CF6-80 0,8 731L 732L 741R 742R 753L 754L 763R 764R ALL CF6-80 0,4 ALL CF6-80 0,5 Perform a detailed inspection of the left and right landing gear 2002400-100 mechanical control system cables at pressure seals from exterior (non-pressure area). 20-024-00 20-21-03-216 6 DET 2C 2C 135 136 137 138 Perform a detailed inspection of the exposed areas of cables and 2002600-100 cranks of the nose steering mechanical control path for condition and security. 20-026-00 20-21-03-216 6 DET 2C 2C 113 114 715 20-028-00 20-21-03-216 6 9 DET 8 YR 8 YR 200 NOTE ALL CF6-80 1,5 Perform a detailed inspection of the elevator cables straight runs in the unpressurized areas. 2003000-100 AIRPLANE NOTE: Lockclad cables are only installed on the captain’s side of the elevator cable system. 20-030-00 20-21-03-216 6 9 DET 8 YR 8 YR 300 312AR 315AL ALL CF6-80 0,35 2003200-100 Perform a detailed inspection of the rudder control cables in the pressurized area. ACCESS NOTE: Remove floor and ceiling panels as required. 20-032-00 20-21-03-216 6 9 DET 8 YR 8 YR 200 NOTE ALL CF6-80 1,5 2003400-100 Perform a detailed inspection of the runs of the straight rudder cables in unpressurized areas. 20-034-00 20-21-03-216 6 9 DET 8 YR 8 YR 300 312AR 312BR ALL CF6-80 1,7 2002800-100 Perform a detailed inspection of the elevator cables in the pressurized areas. AIRPLANE NOTE: Lockclad cables are only installed on the captain’s side of the elevator cable system. ACCESS NOTE: Remove floor and ceiling panels as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 12 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2060000-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area forward of the NLG Wheel Well - BS 134.75 to BS 260. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Insulating blankets removed or displaced as required. 2060080-100 Equipment and furnishings cleaning 2060100-100 Restore (Clean) the wiring and area around wiring, including connected EWIS,located in the area above and outboard of the NLG Wheel Well - BS 260 to BS 400. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Insulation blankets removed or displaced as required. Remove rubber mat for access to structural boxes located forward of BS 400. Remove cabin floor panels as required to get access to area above NLG Wheel Well. MPD ITEM NUMBER AMM/CMM REFERENCE 20-600-00 05-42-01-100 20-60-02-162 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 1.5 ALL CF6-80 3 117AL NOTE ALL CF6-80 1.5 115 116 117AL ALL CF6-80 4 117 118 117AL NOTE ALL CF6-80 1.5 ZONE THRES. REPEAT RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 25-00-00-107 20-60-08-100 RST 1A 1A 20-601-00 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 115 116 2060200-100 Inspect (Detailed) the power feeder wiring and connected EWIS to the P180, P252/P253, (P94, P246/P247 if installed) Power Panels and the power feeder wiring connected to the Main Battery located in the area above and outbd of the NLG Wheel Well - BS 260 to BS 400. (EZAP) 20-602-00 05-42-01-211 20-60-03-202 DET 2C 2C 2060300-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Electrical and Electronics Compartment - BS 400 to BS 460. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Insulating blankets removed or displaced as required, without removing E/E Panels. 20-603-00 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE MP Issue 3 Revision 23 ABW747-400MSG3MP 112 ACCESS 117AL NOTE Page 13 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2060400-100 Inspect (Detailed) the power feeder wiring and connected EWIS to the (P414/P415, P414/P415 AUX, P614/P615, P714/P715, P92, P514/P515) Power Panels located in the Electrical and Electronics Compartment - BS 400 to BS 460. (EZAP) ACCESS NOTE: Inspect exposed wires without removing E/E Panels. Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Forward Cargo Container Compartment - BS 460 to BS 970. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 2060500-100 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Sidewall and ceiling panels removed. Insulating blankets removed or displaced as required. Inspect (GVI) the engine power feeder wiring and connected EWIS at the disconnect panel located in the aft sidewalls, and the APU power feeder wiring in the Forward Cargo Container 2060601-100 Compartment - BS 460 to BS 970. (EZAP) ACCESS NOTE: Sidewall and ceiling panels removed. Insulating blankets removed or displaced as required. 2060700-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area below the Forward Cargo Container Compartment - BS 460 to BS 970. (EZAP) ACCESS NOTE: Floor panels (if applicable) removed as required. MP Issue 3 Revision 23 C A T T A S K MPD ITEM NUMBER AMM/CMM REFERENCE 20-604-00 05-42-01-211 20-60-03-202 20-605-00 05-42-01-100 20-60-02-162 20-606-01 05-42-01-210 20-60-04-200 GVI 20-607-00 05-42-01-100 20-60-02-162 RST INTERVAL APPLICABILITY APL ENG MANHOURS 117AL NOTE ALL CF6-80 6 121 122 123 124 821R NOTE ALL CF6-80 2.5 8 YR 121 122 123 124 821R NOTE ALL CF6-80 3.0 2C 125 126 125B 821R NOTE ALL CF6-80 1.0 ZONE THRES. REPEAT DET 2C 2C 117 118 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 2C ABW747-400MSG3MP ACCESS Page 14 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 2060800-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area aft of the Forward Cargo Container Compartment - BS 970 to BS 1000. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Linings removed and insulation blankets removed or displaced as required. 20-608-00 05-42-01-100 20-60-02-162 2060801-100 Inspect (GVI) the engine and the APU power feeder wiring and connected EWIS located in the area aft of the Forward Cargo Container Compartment - BS 970 to BS 1000. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Ceiling panels removed as required. 20-608-01 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the pressurized area from bottom of the Main Cabin Floor to the Pressure Deck - BS 1000 to BS 1241.(EZAP) 2060900-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove floor panels. MP ITEM NUMBER TASK DESCRIPTION 2060901-100 Inspect (GVI) all exposed EWIS located in the Wing Landing Gear Wheel Well - BS 1241 to BS 1350. (EZAP) ACCESS NOTE: Left & Right WLG doors open. Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the pressurized area from bottom of the Main Cabin Floor to the Pressure Deck - BS 1241 to BS 1480.(EZAP) 2061000-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove floor panels. MP Issue 3 Revision 23 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 821R NOTE ALL CF6-80 1.0 127 128 821R NOTE ALL CF6-80 2.0 8 YR 6 YR NOTE 131A 132A NOTE ALL CF6-80 1.0 1C 1C 135 136 NOTE ALL CF6-80 1.5 8 YR 16 YR NOTE 8 YR 6 YR NOTE 135A 136A 137A 138A NOTE ALL CF6-80 1.0 ZONE THRES. REPEAT RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 127 128 05-42-01-210 20-60-04-200 GVI 8 YR 16 YR NOTE 8 YR 6 YR NOTE 20-609-00 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 20-609-01 05-42-01-210 20-60-04-200 GVI 20-610-00 05-42-01-100 20-60-02-162 RST ABW747-400MSG3MP ACCESS Page 15 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 20-610-01 05-42-01-210 20-60-04-200 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Aft Cargo Container Compartment - BS 1480 to BS 1980. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 2061100-100 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Sidewall and ceiling panels removed. Insulation blankets removed or displaced as required. 20-611-00 Inspect (GVI) the APU power feeder wiring and connected EWIS located in the Aft Cargo Container Compartment - BS 1480 to BS 1980. (EZAP) 2061101-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Ceiling panels removed as required. MP ITEM NUMBER TASK DESCRIPTION 2061001-100 Inspect (GVI) all exposed EWIS located in the Body Landing Gear Wheel Well - BS 1350 to BS 1480. (EZAP) ACCESS NOTE: Left & Right BLG doors open. 2061200-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area below the Aft Cargo Container Compartment - BS 1480 to BS 1980. (EZAP) ACCESS NOTE: Floor panels (if applicable) removed as required. Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Bulk Cargo Compartment - BS 1980 to BS 2160. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 2061300-100 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Sidewall and ceiling panels removed. Insulation blankets removed or displaced as required. MP Issue 3 Revision 23 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 5.0 141 142 822R NOTE ALL CF6-80 2.50 8 YR 6 YR NOTE 141 142 822R NOTE ALL CF6-80 5.0 2C 2C 143 144 822R NOTE ALL CF6-80 1.0 8 YR 16 YR NOTE 8 YR 6 YR NOTE 145 146 823R NOTE ALL CF6-80 2.0 ZONE THRES. REPEAT GVI 1C 1C 137 138 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 20-611-01 05-42-01-210 20-60-04-200 GVI 8 YR 16 YR NOTE 20-612-00 05-42-01-100 20-60-02-162 RST 20-613-00 05-42-01-100 20-60-02-162 RST ABW747-400MSG3MP ACCESS Page 16 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Inspect (GVI) the APU power feeder wiring and connected EWIS located in the Bulk Cargo Compartment - BS 1980 to STA 2160. (EZAP) 2061301-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Ceiling panels removed as required. 20-613-01 05-42-01-210 20-60-04-200 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area below the Bulk Cargo Compartment - BS 1980 to BS 2160. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Two (2) center floor panels removed. 20-614-00 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the area aft of the Bulk Cargo Compartment - BS 2160 to BS 2360. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 2061500-100 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove floor panels from BS 2280 through BS 2360 of main cabin as required. Insulating blankets removed or displaced as required. Inspect (GVI) the APU power feeder wiring and connected EWIS located in the area aft of the Bulk Cargo Compartment - BS 2160 to BS 2360. (EZAP) 2061501-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Ceiling panels removed as required. MP ITEM NUMBER 2061400-100 TASK DESCRIPTION MP Issue 3 Revision 23 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 823R NOTE ALL CF6-80 3.50 147 148 823R NOTE ALL CF6-80 1.0 8 YR 6 YR NOTE 151 152 146AZ NOTE ALL CF6-80 1.50 8 YR 6 YR NOTE 151 152 146AZ NOTE ALL CF6-80 2.50 ZONE THRES. REPEAT GVI 8 YR 16 YR NOTE 8 YR 6 YR NOTE 145 146 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 20-615-00 05-42-01-100 20-60-02-162 RST 8 YR 16 YR NOTE 20-615-01 05-42-01-210 20-60-04-200 GVI 8 YR 16 YR NOTE ABW747-400MSG3MP ACCESS Page 17 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 2061600-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located above the ceiling in the Main Deck Compartment - BS 140 to BS 488. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove ceiling panels as required. 20-616-00 05-42-02-100 20-60-02-162 2061700-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 140 to BS 488. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required. 20-617-00 2061801-100 Inspect (GVI) the power feeder wiring and connected EWIS located in the Main Deck Compartment forward of Door No.1. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required. MP ITEM NUMBER TASK DESCRIPTION C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 831L NOTE ALL CF6-80 1.50 211 212 831L NOTE ALL CF6-80 1.50 12 YR 211 212 831L NOTE ALL CF6-80 1.50 8 YR 6 YR NOTE 221 222 2211 221AL 222AR 831L NOTE ALL CF6-80 1.50 ZONE THRES. REPEAT RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 211 212 05-42-02-100 20-60-02-162 RST 16 YR 12 YR 20-618-01 05-42-02-210 20-60-04-200 GVI 16 YR Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Flight Deck Compartment - BS 240 to BS 380. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is 2061900-100 20-619-00 applicable. ACCESS NOTE: Remove side wall panels, insulation and interior furnishings as necessary to accomplish visual inspection without displacing flight control panels/consoles, electrical panels or drip shield behind flight engineers panel. 05-42-02-100 20-60-02-162 RST 8 YR 16 YR NOTE MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 18 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER Inspect (GVI) all easily accessible EWIS in the Flight Deck Compartment - BS 240 to BS 380. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is 2062000-100 20-620-00 applicable. ACCESS NOTE: Remove side wall panels, insulation and interior furnishings as necessary to accomplish visual inspection without displacing flight control panels/consoles, electrical panels or drip shield behind flight engineers panel. AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 2211 221AL 222AR 831L NOTE ALL CF6-80 1.50 ZONE THRES. REPEAT 8 YR 6 YR NOTE 05-42-02-210 20-60-04-200 GVI 8 YR 16 YR NOTE ACCESS 2062100-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located in the Forward Upper Deck Compartment - BS 380 to BS 780. (EZAP) ACCESS NOTE: Remove sidewall/ceiling panels as required. Insulating blankets removed or displaced as required. 20-621-00 05-42-02-100 20-60-02-162 RST 16 YR 12 YR 223 224 831L NOTE ALL CF6-80 1.0 2062200-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 488 to BS 854. (EZAP) ACCESS NOTE: Sidewall panels, and insulating blankets removed or displaced as required. 20-622-00 05-42-02-100 20-60-02-162 RST 16 YR 12 YR 231 232 831L NOTE ALL CF6-80 1.50 2062300-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located above the ceiling in the Main Deck Compartment - BS 488 to BS 854. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove ceiling panels as required. 20-623-00 05-42-02-100 20-60-02-162 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 231 232 831L NOTE ALL CF6-80 1.50 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 19 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 2062500-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located above the ceiling in the Aft Upper Deck Compartment - BS 632 to BS 860. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove ceiling panels as required. 20-625-00 05-42-02-100 20-60-02-162 2062600-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 854 to BS 1319. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required. 20-626-00 2062900-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 1319 to BS 1720. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required. MP ITEM NUMBER TASK DESCRIPTION C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 831L NOTE ALL CF6-80 1.0 241 242 831L NOTE ALL CF6-80 1.50 12 YR 251 252 831L NOTE ALL CF6-80 1.50 16 YR 12 YR 261 262 831L NOTE ALL CF6-80 1.50 RST 16 YR 12 YR 271 272 831L NOTE ALL CF6-80 1.50 GVI 2C 2C 311 312 312AR ALL CF6-80 2.0 ZONE THRES. REPEAT RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 233 234 05-42-02-100 20-60-02-162 RST 16 YR 12 YR 20-629-00 05-42-02-100 20-60-02-162 RST 16 YR 2063200-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 1720 to BS 2040. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required. 20-632-00 05-42-02-100 20-60-02-162 RST 2063500-100 Restore (Clean) the wiring and area around wiring, including connected EWIS, located behind the sidewalls in the Main Deck Compartment - BS 2040 to BS 2360. (EZAP) ACCESS NOTE: Sidewall panels and insulating blankets removed or displaced as required 20-635-00 05-42-02-100 20-60-02-162 2063800-100 Inspect (GVI) the APU Starter and the APU Generator power feeder wiring and connected EWIS located in the area aft of the Pressure Bulkhead - BS 2360 to BS 2484. (EZAP) 20-638-00 05-42-03-210 20-60-04-200 MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 20 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 2063900-100 Inspect (GVI) the APU Starter and the APU Generator power feeder wiring and connected EWIS located in the Stabilizer Torsion Box Compartment - BS 2484 to BS 2598. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 20-639-00 05-42-03-210 20-60-04-200 2064000-100 Inspect (GVI) the APU Starter and the APU Generator power feeder wiring and connected EWIS located in the area aft of the Stabilizer Torsion Box - BS 2598 to BS 2658. (EZAP) 20-640-00 2064100-100 Inspect (GVI) the APU Starter and the APU Generator power feeder wiring and connected EWIS located in the APU Compartment - BS 2658 to BS 2792. (EZAP) MP ITEM NUMBER TASK DESCRIPTION C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 312AR 315AL ALL CF6-80 2.0 315 316 315AL ALL CF6-80 2.0 1C 317 318 317AL 318AR ALL CF6-80 1.50 2C 2C 511 611 NOTE ALL CF6-80 1.0 GVI 2C 2C 521 621 521FT 621FT ALL CF6-80 1.0 GVI 2C 2C 531 631 521FT 531BB 621FT 631BB ALL CF6-80 1.0 GVI 8 YR 16 YR NOTE 8 YR 6 YR NOTE 538 638 538AB 538B 638AB 638B ALL CF6-80 1.0 ZONE THRES. REPEAT GVI 8 YR 16 YR NOTE 8 YR 6 YR NOTE 313 314 05-42-03-210 20-60-04-200 GVI 2C 2C 20-641-00 05-42-03-210 20-60-04-200 GVI 1C 2064200-100 Inspect (GVI) the engine power feeder wiring and connected EWIS located in the Leading Edge to Front Spar Cavity - WBL 128 to WBL 470. (EZAP) ACCESS NOTE: 511BB 511CT 511CTA 511FB 611BB 611CT 611CTA 611FB 20-642-00 05-42-05-210 20-60-04-200 GVI 2064300-100 Inspect (GVI) the engine power feeder wiring and connected EWIS located in the Leading Edge to Front Spar Cavity - WBL 470 to WBL 834 (EZAP) 20-643-00 05-42-05-210 20-60-04-200 20-643-01 05-42-05-210 20-60-04-200 20-644-00 05-42-05-210 20-60-04-200 Inspect (GVI) all exposed EWIS located in the Leading Edge to 2064301-100 Front Spar Cavity - WBL 834 to OLES 1185 and OLES 1617.6 to Wing Tip. (EZAP) 2064400-100 Inspect (GVI) all exposed EWIS located in the Wing Tip. (EZAP) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 21 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2064500-100 Inspect (GVI) the engine power feeder wiring and connected EWIS - Engine 1, 2, 3, 4. (EZAP) ACCESS NOTE: Open fan cowls, T/R cowls, and core cowls. 2064600-100 Inspect (GVI) the engine power feeder wiring and connected EWIS located in the Forward Fairing - Engine 1, 2, 3, 4. (EZAP) 2064700-100 Inspect (GVI) the engine power feeder wiring and connected EWIS located in the Torque Box - Engine 1, 2, 3, 4. (EZAP) ACCESS NOTE: 452AL 452AR 452BL 452BR 452CL 452CR 452DL 452DR 452EL 452ER 452FL 452FR 452GR 462AL 462AR 462BL 462BR 462CL 462CR 462DL 462DR 462EL 462ER462FL 462FR 462GL 462GR 462HL 462HR 472AL 472AR472BL 472BR 472CL 472CR 472DL 472DR 472EL 472ER 472FL 472FR 472GL 472GR 472HL 472HR 482AL 482AR 482BL 482BR 482CL 482CR 482DL 482DR 482EL 482ER 482FL 482FR 482GR MPD ITEM NUMBER AMM/CMM REFERENCE 20-645-00 05-42-04-210 20-60-04-200 20-646-00 05-42-04-210 20-60-04-200 20-647-00 05-42-04-210 20-60-04-200 Inspect (GVI) the power feeder wiring and connected EWIS to the hydraulic motors located in the Aft Strut Fairing - Engine 1, 2, 3, 4. (EZAP) 2064800-100 20-648-00 AIRPLANE NOTE: Task only applicable to engine struts with AC Motor-Driven Pump (ACMP) installed. 05-42-04-210 20-60-04-200 T A S K C A T GVI GVI GVI GVI INTERVAL APPLICABILITY ZONE THRES. 1C 2C 1C APL ENG MANHOURS ACCESS REPEAT 1C 412 422 432 442 NOTE ALL CF6-80 5.0 2C 451 461 471 481 451B 461B 471B 481B ALL CF6-80 1.0 1C 452 462 472 482 NOTE ALL CF6-80 1.5 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 3.0 ALL CF6-80 1 1C 1C 454 464 474 484 2A 2A 221 222 ATA 21 AIR CONDITIONING Perform Air Conditioning System СМС Ground tests: CMC Ground Test – Air Conditioning Pack System (PTCA/B/PACK-1/2/3/ALL PACKS) 2100010-100 CMC Ground Test – Zone Temperature Control System (Trim Air System) System Test – Air Cycle Machine Cooling System (Pneumatic and Thermal Performance Check) MP Issue 3 Revision 23 _ 21-62-00-700802 21-61-00-705010-002 21-51-00-700801 OPC FNC ABW747-400MSG3MP Page 22 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 2102101-100 Perform a detailed inspection of the main distribution manifold conditioned air check valve and check flap and hinge pins for condition. 21-021-01 21-21-01-002 21-21-01-020 21-21-01-200 21-21-01-420 6 9 2102201-100 Perform an operational check of the cargo fire control system. 21-022-01 21-61-09-705 2102202-100 Perform operational check of flight deck flow regulating valve. 21-022-02 2102203-100 Perform operational check of smoke mode shutoff valve. 2102601-100 MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,2 221 222 ALL CF6-80 0,3 1C 221 222 ALL CF6-80 0,3 2C 2C 221 222 ALL CF6-80 0,3 OPC 2C 2C 221 222 ALL CF6-80 0,25 8 OPC 3 YR / 15000 FH 3 YR / 15000 FH 221 222 ALL CF6-80 0,2 21-26-00-705 9 OPC 3 YR / 15000 FH 3 YR / 15000 FH 221 222 ALL CF6-80 0,2 21-026-04 21-26-00-705 9 OPC 3 YR / 15000 FH 3 YR / 15000 FH 221 222 ALL CF6-80 0,2 21-026-05 21-26-00-705 9 OPC 2C 2C 221 222 ALL CF6-80 0,2 21-026-06 21-28-07-002 21-28-07-202 21-28-07-402 21-28-08-002 21-28-08-202 21-28-08-402 9 DET 50000 FH 50000 FH 142 192 222 ALL CF6-80 0,2 21-026-15 21-26-15-107 RST 18 MO / 7500 FH 18 MO / 7500 FH 115 ALL CF6-80 0,7 ZONE THRES. REPEAT DET 4C 4C 121A 135 136 8 OPC 1C 1C 21-61-09-705 8 OPC 1C 21-022-03 21-23-00-705 9 OPC Perform operational check of cargo flow regulating valve. 21-026-01 21-28-00-705 8 2102602-100 Perform operational check of cabin shutoff valve 21-026-02 21-28-00-705 2102603-100 Perform operational check of forward cargo overboard valve. 21-026-03 2102604-100 Perform operational check of forward cargo overboard backup valve. 2102605-100 Perform operational check of aft cargo flapper valve and solenoid system. 2102606-100 Perform a detailed inspection of the forward and/or aft cargo conditioned air system check valve flap and hinge pins for condition. AIRPLANE NOTE: Applicable to aircraft equipped with a forward and/or aft cargo conditioned air system. 2102615-100 Clean forward overboard valve screen. MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS 117AL 192AHR Page 23 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 21-031-01 21-31-00-705 9 OPC 2103103-100 Check/Inspect for visible physical degradation of the outflow valve doors, hinges, connecting rods and attaching hardware. 21-031-03 21-31-01-206 21-31-01-210 7 DET 2103104-100 Perform operational check of the pressurization control system cargo fire control decompression system using CMC initiated system test. 21-031-04 21-31-00-705 8 OPC 7 RST MP ITEM NUMBER TASK DESCRIPTION 2103101-100 Perform an operational check of the pressurization control system outflow valve and verify that the valve can be controlled manually and that the switch provides normal control. INTERVAL APPLICABILITY ZONE THRES. REPEAT 18 MO 18 MO 151 152 4C 4C 121A 122A 151 152 3 YR 3 YR 221 222 1C 1C 121A 122A 151 152 APL ENG MANHOURS ALL CF6-80 0,1 ALL CF6-80 0,1 ALL CF6-80 0,2 ALL CF6-80 0,5 ACCESS 117AL 2103106-100 Clean the pressurization outflow valves. 21-031-06 21-31-01-107 21-31-01-110 2103201-100 Perform functional (calibration) check of the cabin pressure positive pressure relief valves. 21-032-01 21-32-01-705 6 9 FNC 4C 4C 123 ALL CF6-80 2 6 9 DIS 8 YR 8 YR 115 123 ALL CF6-80 0,2 117AL 2103202-100 Discard the cabin pressure positive pressure relief valve filters. 21-032-02 21-32-02-004 21-32-02-020 21-32-02-404 21-32-02-420 2103203-100 Perform a functional check of the cabin negative pressure relief valve by verifying that valve opens normally. 21-032-03 52-34-04-204 9 FNC 4C 4C 821 822 821R 822R ALL CF6-80 0,2 2103204-100 Perform a functional check of the side cargo door negative pressure relief valve by verifying that valve opens normally. 21-032-04 52-32-07-204 9 FNC 4C 4C 836 836L ALL CF6-80 0,2 2103301-100 Perform a functional check of the pressurization indicating and warning system pressure controller analog sensor. 21-033-01 21-31-00-705 9 FNC 18 MO 18 MO 117 118 ALL CF6-80 0,1 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 24 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a functional (calibration) check of the forward cargo compartment heating system temperature switch. 21-043-01 21-43-00-705 9 2104401-100 Perform an operational check of the aft and bulk cargo compartment heating system heat override and control valves and verify that valves open and close normally 21-044-01 21-44-00-700 21-44-00-705 2104403-100 Perform a functional (calibration) check of the aft cargo compartment heating system overtemperature control switch. AIRPLANE NOTE: Applicable to airplanes without independent bulk cargo compartment temperature control. 21-044-03 21-44-00-700 21-44-00-705 21-044-13 21-26-00-700 21-26-00-705 MP ITEM NUMBER TASK DESCRIPTION 2104301-100 2104413-100 Perform an operational check to verify operation of the bulk cargo compartment fan. INTERVAL APL ENG MANHOURS 273 274 ALL CF6-80 1 24000 FH 221 222 ALL CF6-80 0,1 48000 FH 221 222 ALL CF6-80 1 BIG BIK BIM BWW CF6-80 0,2 ZONE THRES. REPEAT FNC 48000 FH 48000 FH 9 OPC 24000 FH 9 FNC 48000 FH 9 APPLICABILITY OPC 2C 2C 221 222 ACCESS AIRPLANE NOTE: Applicable to all Freighter airplanes. 2105105-100 Clean air conditioning system water separator coalescer bags. 21-051-05 21-51-05-002 21-51-05-102 21-51-05-402 RST 1C 1C 133 134 191N 192H ALL CF6-80 1 2105106-100 Perform a Detailed internal inspection check of the air cycle machine compressor bypass check valves (off airplane task). 21-051-06 21-51-06-004 21-51-06-404 DET 22500 FH /54 MO 22500 FH /54 MO 133 134 191A 191H 192A ALL CF6-80 0,25 2C 2C 133 134 191E 191F 191M 192E ALL CF6-80 4.80 12000 FH 12000 FH 133 134 191E 191M 192E 192M ALL CF6-80 1,5 2105107-100 Perform a heat exchanger leak check (Off-Aircraft). 21-051-07 21-51-03-004 21-51-03-706 21-51-03-404 2105108-100 Clean air cycle pack system heat exchangers. 21-051-08 21-51-03-107 MP Issue 3 Revision 23 FNC 6 RST ABW747-400MSG3MP Page 25 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Perform a Detailed inspection of the air conditioning pack mounted catalytic converters for deterioration (off-airplane task). 21-051-10 21-51-10-002 21-51-10-202 21-51-10-402 2105113-100 Clean the flow control and shutoff valve filter. 21-051-13 21-51-13-004 21-51-13-404 2105114-100 Perform a Detailed inspection of the cooling air check valves spring-loaded petals (off airplane task). 21-051-14 21-51-14-206 2105803-100 Perform an operational check of the E/E cooling system override mode function. NOTE: Not to be extended 21-058-03 CMR 6 21-58-00-705 21-58-00-710 Perform a functional (calibration) check of the E/E cooling system differential pressure switch 2105806-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 21-058-06 2105808-100 21-058-08 MP ITEM NUMBER TASK DESCRIPTION 2105110-100 Clean E/E equipment cooling system air cleaner. C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 133 134 ALL CF6-80 1 1C 133 134 ALL CF6-80 0,3 ALL CF6-80 0,5 ZONE THRES. REPEAT DET 3 YR / 15000 FH 3 YR / 15000 FH RST 1C 191F 191N 192F 192N DET 2C 2C 133 134 9 OPC 20000 FH NOTE 20000 FH NOTE 121 122 ALL CF6-80 0,15 21-58-00-730 21-58-00-735 9 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 121 121A 122A ALL CF6-80 0,2 21-58-10-002 21-58-10-102 21-58-10-402 5 RST 3C 3C 121 ALL CF6-80 1 ALL CF6-80 0,5 ALL CF6-80 0,5 2105809-100 Perform Detailed inspection of E/E cooling system cooling duct for degradation. 21-058-09 21-58-00-206 21-58-00-210 5 DET 8 YR 16 YR NOTE 8 YR 6 YR NOTE 100 117 118 121 121A 122A 211 212 221 222 2105810-100 Clean E/E equipment cooling system blower inlet screen. 21-058-10 21-58-11-002 21-58-11-102 21-58-11-402 5 RST 4A 4A 121 MP Issue 3 Revision 23 ACCESS ABW747-400MSG3MP 117AL 821AR 831L Page 26 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Perform an operational check of the E/E cooling system E30-2 shelf. NOTE: Interval is not to be extended 21-058-16 CMR 11 21-58-00-730 21-58-00-735 Clean the E/E cooling system supply/exhaust fans (off-airplane task). 21-058-21 21-58-01-107 21-061-01 21-61-07-000 21-61-07-002 21-61-07-400 21-61-07-402 21-61-07-700 21-61-07-702 MP ITEM NUMBER TASK DESCRIPTION 2105816-100 2105821-100 Perform a functional (calibration) check of the primary (zone) temperature control system zone duct overheat switch and verify circuit operation. 2106101-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 2106105-100 2106106-100 Clean Cargo Compartment Zone Temperature Sensor Assembly 21-61-05 Restore zone temperature sensor filters by cleaning. 21-61-06-000 21-61-06-002 21-61-06-100 21-61-06-102 21-61-06-400 21-61-06-402 21-061-06 C A T 9 6 T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 116 117 118 ALL CF6-80 0,15 2C 121 122 ALL CF6-80 2 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 123 134 138 211 233 243 244 ALL CF6-80 0,2 RST 1С 1С 121 142 145 ALL CF6-80 6 RST 3A 3A 221 222 ALL CF6-80 3,12 OPC 30 DY/ 500 FH NOTE 30 DY/ 500 FH NOTE 221 222 ALL CF6-80 0.3 DET 8 YR 8 YR 221 222 324 ALL CF6-80 0,4 ZONE THRES. REPEAT OPC 2000 FH NOTE 2000 FH NOTE RST 2C ACCESS ATA 22 AUTOFLIGHT 2200000-100 Periodic Autoland capability check for CAT IIIB operation. To keep the system operational perform an autoland each 30 days or 500 FH whichever comes first INTERVAL NOTE: To satisfy the low-visibility requalification requirements the interval should not exceed 30 days or 500 FH 2201301-100 Perform a Detailed inspection of the rollout power control package and override mechanism to determine condition and security. MP Issue 3 Revision 23 Advisory Circular AC 12028D 22-013-01 22-13-04-206 6 ABW747-400MSG3MP 324EL 324FL 324FR Page 27 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2202101-100 Perform an operational check of the yaw damper module by disengaging the yaw damper and verifying status of inoperative annunciation and EICAS messages. Perform a general visual inspection of the autothrottle linkage to determine condition and security. 2213101-000 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 22-021-01 22-21-00-715 9 22-131-01 76-12-00-216 6 INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 0,1 8 YR 6 YR NOTE 221 222 ALL CF6-80 1,5 ALL CF6-80 0,04 ALL NOTE CF6-80 0,25 ZONE THRES. REPEAT OPC 1C 1C GVI 8 YR 16 YR NOTE ACCESS ATA 23 COMMUNICATIONS 2302400-100 Operationally check the emergency locator transmitter (automatic/fixed type). INTERVAL NOTE: Vendor recommendation ARTEX - for VP-BIG, VP-BIK, VP-BIM, Honeywell - for BWW 23-24-00-715 ARTEX CMM 2562-03 23-024-00 ELTA CMM 2560-04 ELTA CMM 2560-10 8 OPC 12 MO NOTE 12 MO NOTE 221 222 23-025-00 9 FNC 3 YR 3 YR 111 ALL CF6-80 1,5 ALL CF6-80 0,25 Functional check of the Low-Frequency Underwater Locating Device (LF-ULD) battery. 2302500-100 AIRPLANE NOTE: SB 747-23-2600. Applicable to airplanes that have Low-Frequency Underwater Locating Device (LF-ULD) installed incorporating the service bulletin or equivalent. 23-26-00-720 2306001-100 Perform a general visual inspection of the static dischargers for condition and security. 23-060-01 23-61-00-702 6 GVI 4 YR 4 YR 324 327 334 337 344 347 539 591 592 639 691 692 2307101-100 Perform an operational check of the voice recorder by using the test switch on control panel. 23-071-01 23-71-00-715 9 OPC 1200 FH 1200 FH 222 MP Issue 3 Revision 23 ABW747-400MSG3MP 111 Page 28 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform an operational check of the voice recorder for proper 4channel capability and overhead area microphones. 23-071-02 23-71-00-735 9 Operationally check the voice recorder underwater locator beacon (ULB). 23-071-05 23-71-03-712 9 MP ITEM NUMBER TASK DESCRIPTION 2307102-100 2307105-100 INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 0,25 3 YR 273 ALL CF6-80 0,25 300 FH 412 422 432 442 413 414 423 424 433 434 443 444 ALL CF6-80 1,4 416 426 436 446 ALL CF6-80 4 ZONE THRES. REPEAT OPC 2 YR 2 YR OPC 3 YR ACCESS ATA 24 ELECTRICAL POWER 2401101-100 Service engine 1, 2, 3, 4 IDG. 2401115-100 Restore the IDG heat exchanger air shut off valve filter by cleaning or replacing with new. INTERVAL NOTE: At engine or IDG change 24-011-15 24-11-15-902 2402101-100 Check the torque and condition of the APU generator quick attach/detach coupling. 24-021-01 24-21-02-200 2402102-100 Perform a functional check of the lightning protector by performing a passive circuit test. ACCESS NOTE: P514, P515, P614, P615 are internal E&E compartment panels. 24-021-02 24-21-04-725 2402301-100 Perform an operational test of the generator control unit and bus control unit. SPECIAL NOTE: Interval is not to be extended 24-023-01 CMR 4 2402901-100 Perform an operational (short) test of the 115V "AC" standby power system SPECIAL NOTE: Within 24 elapsed clock hours 2402902-100 Perform an operational test of the 115V "AC" standby power system. MP Issue 3 Revision 23 24-011-01 12-13-07/301 TC 744-24-01102-01,02,03,04 7 SVC 300 FH RST NOTE NOTE 412 422 432 442 7 FNC 1C 1C 317 318 317AL 318AR ALL CF6-80 0,1 9 FNC 6 YR 6 YR 117 118 117AL NOTE ALL CF6-80 1 24-23-01-715 24-23-01-745 OPC 500 FH SPECIAL NOTE 500 FH SPECIAL NOTE 221 222 ALL CF6-80 0,2 24-029-01 CMR 1 24-29-00-715054 OPC 24 HR NOTE 24 HR NOTE 221 222 ALL CF6-80 0,2 24-029-02 24-29-00-715001 OPC 1A 1A 221 222 ALL CF6-80 0,2 9 ABW747-400MSG3MP Page 29 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Operate the single transformer rectifier unit (TRU) relay with DC bus 3 powered. 24-030-01 24-30-00-715 9 2404102-100 Perform a functional check of the airplane external power receptacle neutral pin continuity to airframe ground. 24-041-02 24-41-03-706 2404103-100 Visually check the external power receptacles for condition, wear and discoloration. 24-041-03 Check for correct circuit breaker function of all remote circuit 2406001-100 breakers including wiring by using standby power switch in "BAT" position. 24-060-01 MP ITEM NUMBER TASK DESCRIPTION 2403001-100 2411102-100 Check engine 1, 2, 3, 4 integrated drive generator quick attach/detach ring tension bolt torque and condition. 2411103-100 Perform a detailed inspection of engine 1, 2, 3, 4 IDG oil filter pressure indicator position. NOTE: This task is satisfied by an oil filter change. INTERVAL NOTE: A 300 FH repeat interval is recommended until an individual operator's experience supports interval optimization in accordance with Hamilton Sundstrand SIL 236. Operators with established programs should maintain their IDG maintenance programs at intervals determined by their own service experience. 2411104-100 Perform an operational check of the engine 1, 2, 3, 4 IDG disconnect to verify disconnect function. INTERVAL NOTE: At IDG or engine change MP Issue 3 Revision 23 24-111-02 24-111-03 24-111-04 INTERVAL APPLICABILITY APL ENG MANHOURS 118AR ALL CF6-80 0,3 100 118AR ALL CF6-80 0,1 2300 FC 100 118 117AL 118AR ALL CF6-80 0,2 1C 118 221 222 ALL CF6-80 0,1 415 425 435 445 ALL CF6-80 1,2 ZONE THRES. REPEAT OPC 1C 1C 118 221 222 7 FNC 24 MO 24 MO 24-41-03-200 7 GVI 2300 FC 24-60-00-715 9 OPC 1C 24-11-08-206 24-11-01-206 24-11-01-752 7 7 9 ACCESS FNC 2500 FH 2500 FH 412 422 432 442 DET 300 FH NOTE 300 FH NOTE 412 422 432 442 415 425 435 445 ALL CF6-80 1 NOTE 221 412 422 432 442 415 425 435 445 ALL CF6-80 1 OPC ABW747-400MSG3MP NOTE Page 30 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2411114-100 Change the engine 1, 2, 3, 4 integrated drive generator scavenge filter. MPD ITEM NUMBER AMM/CMM REFERENCE 24-111-14 24-11-04-004 24-11-04-404 C A T 7 T A S K DIS INTERVAL APPLICABILITY ZONE THRES. 1A 1A 412 422 432 442 APL ENG MANHOURS ACCESS REPEAT 415 425 435 445 ALL CF6-80 1 ATA 25 EQUIPMENT AND FURNISHINGS Perform Operational check of cargo control system in both forward and aft lower deck cargo compartments to ensure all power drive units and control boxes are serviceable TelAir Maintenance Program 25-53T-01 OPC 2A 2A 121 122 123 124 141 142 821R 822R VP-BIG VP-BIK VP-BIM CF6-80 0.5 2500010-100 Check power drive unit rollers for wear in Main Deck Cargo Compartment, Forward and Aft Cargo Compartments TelAir Maintenance Program 25-57T-02 25-53T-02 GVI 1A 1A 121 122 123 124 141 142 821R 822R VP-BIG VP-BIK VP-BIM CF6-80 1.5 2500020-100 Perform Operational Check of Cargo Control System from Nose master, Side door and 20-ft Control Panels NOTE: Check to ensure that the remote cargo control panel emergency stop button is functional TelAir Maintenance Program 25-57T-01 OPC 2A 2A 200 VP-BIG VP-BIK VP-BIM CF6-80 0.5 2500030-100 Perform a Detailed Inspection of all movable main deck cargo restraints (for guidance and restraint) i.e. locks, side guides, centerline restraints 25-58-00-206 TelAir Maintenance Program 25-58T-01 DET 4A 4A 200 ALL CF6-80 1.0 2500040-100 Perform an operational check of all movable main deck cargo restraints (for guidance and restraint) i.e. locks, side guides, centerline restraints 25-58-00-705 TelAir Maintenance Program 25-58T-02 OPC 4A 4A 200 ALL CF6-80 1.0 2500000-100 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 31 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER MP ITEM NUMBER AMM/CMM REFERENCE TASK DESCRIPTION 2500050-100 Replace emergency flashlight battery DME Corporation CMM 25-60-02 2500060-100 Perform a functional check of emergency flashlight LED DME Corporation CMM 25-60-02 2501101-100 Perform a Detailed inspection of the flight compartment seat locking mechanism, seat attachment structure to track and floor beam seat attachment crown for condition. 25-011-01 25-11-00-202 2501102-100 Check the flight compartment seat harness/inertial reel for condition and proper operation. 25-011-02 2501103-100 Check the flight compartment seat adjustment/lock mechanism for condition and operation. 2502102-100 Check for freedom of motion of upper deck supernumerary compartment decompression panels. C A T T A S K INTERVAL APL ENG MANHOURS 221 222 ALL CF6-80 1 10 DY 221 222 ALL CF6-80 0.2 1C 1C 221 222 ALL CF6-80 0,5 OPC 1C 1C 221 222 ALL CF6-80 0,25 8 OPC 1C 1C 221 222 ALL CF6-80 0,5 8 OPC 8 YR 8 YR 223 224 ALL CF6-80 0,5 1C 1C 223 224 233 234 ALL CF6-80 0,03 DET 8 YR 16 YR NOTE 8 YR 6 YR NOTE 223 224 ALL CF6-80 1,5 25-32-12-902 DIS 3A 3A 225 CF6-80 0,5 25-031-13 25-32-13-100 RST 1A 1A 200 ALL CF6-80 0,2 25-031-17 25-32-17-100 RST 4A 4A 223 ALL CF6-80 1.00 ZONE THRES. REPEAT RST 2 YR 2 YR FNC 10 DY 5 DET 25-11-00-702 8 25-011-03 25-11-00-702 25-021-02 25-21-12-206 25-21-12-256 Perform a detailed inspection of the personnel compartment and flight compartment crew quarters seat belts and bunk restraints 2502509-100 and seat and bunk attachment to tracks or supporting structure for proper attachment and condition. 25-025-09 25-19-03-200 25-25-01-200 8 DET Detail inspect floor beam seat attachment crown for condition with seats removed. 2502511-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 25-025-11 53-42-01-200 8 2503112-100 Replace the galley water filter 25-031-12 2503113-100 Clean the upper deck galley sink drain line strainer 2503117-100 Clean the galley ventilation inlet filter. MP Issue 3 Revision 23 APPLICABILITY ABW747-400MSG3MP ACCESS Page 32 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Clean the air chiller unit intake filter. 25-031-19 25-32-19-100 Detail Inspect of the lavatory waste compartment door and flapper door for proper fit, sealing, and latching. INTERVAL NOTE: Not to be extended NOTE : AD 74-08-09 R3 25-040-01 CMR-5 25-41-00-206 AD 74-08-09 R3 25-040-02 CMR-5 25-051-01 MP ITEM NUMBER TASK DESCRIPTION 2503119-100 2504001-100 Operational check of the lavatory waste compartment door and flapper door. 2504002-100 SPECIAL NOTE: CMR interval for this task is 1000 FH. See MPD section 9. C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 200 ALL CF6-80 0,75 1000FH NOTE 200 ALL CF6-80 1 1000FH NOTE 1000FH NOTE 200 ALL CF6-80 1 1A 1A 117 118 121 122 ALL CF6-80 0.35 ALL CF6-80 1,5 ZONE THRES. REPEAT RST 4A 4A 8 DET 1000FH NOTE 25-41-00-256 8 OPC 25-51-05-206 8 GVI ACCESS 2505101-100 Check the E/E equipment centers aft partition and access panels, for condition and security. 2505201-100 Check the containerized and bulk cargo compartment ceilings sidewalls, decompression panels and floor lining for condition and security. 25-052-01 25-52-01-206 8 GVI 1A 1A 121 122 123 124 141 142 145 146 2505202-100 Check the containerized cargo compartment insulation without lining removal. 25-052-02 05-00-01-212 8 GVI 1C 1C 121 122 123 124 141 142 821R 822R ALL CF6-80 1 2505300-100 Check the condition and operation of the forward and aft cargo compartment cargo handling system including: A. Power Drive Unit. B. Roller Trays, especially those forward of the aft compartment door. C. Ball Transfer Panels. D. Door Sill Rollers.. E. Brake rollers 1C 121 122 123 124 141 142 821R 822R VP-BIG VP-BIK VP-BIM CF6-80 2,5 MP Issue 3 Revision 23 25-53-00-705 25-53-00-715 25-53-00-725 TelAirMaintenan ce Program 25-53T-03 (except VQBWW) OPC ABW747-400MSG3MP 1C 117 AL Page 33 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 2505401-100 Perform a Detailed inspection of the containerized cargo restraining system (for restraint and guidance) including: end stop, container stop, pallet lock, lateral guide rail or actuator, door sill restraint, retractable center guides, splitter rail and side guide for condition. 25-054-01 25-54-00-206 8 9 2505402-100 Perform an operational check of the containerized cargo restraining system (for restraint and guidance) Lateral guide rail or actuator, door sill restraint, retractable center guides, splitter rail, side guide, end stop, container stop, and pallet lock. 25-054-02 25-54-00-206 8 9 MP ITEM NUMBER TASK DESCRIPTION 2505502-100 Perform a detailed inspection of the main and lower cargo compartment net/tiedowns for condition and security. 2505700-100 Check condition and operation of the main deck cargo handling system including: A. Correct Latch A. Power drive units. B. Roller trays. C. Caster assemblies. D. Sill rollers. 2505801-100 Perform a detailed inspection of the main deck cargo restraining system (for restraint and guidance) lateral guiderail or actuator, door sill restraint retractable centerguides, splitter rail, side guide, end locks, retractable locks, vertical restraints and cargo tiedown fittings for condition and security. 25-058-01 25-58-00-206 2505802-100 Perform a operational check of the main deck cargo restraining system (for restraint & guidance) lateral guiderail or actuator, door sill restraint retractable centerguides, splitter rail and side guide components. 25-058-02 25-58-00-705 MP Issue 3 Revision 23 25-055-02 25-55-01-206 25-58-06-206 INTERVAL APPLICABILITY APL ENG MANHOURS 821R 822R ALL CF6-80 8 121 122 123 124 141 142 821R 822R ALL CF6-80 8 823R 821R 822R ALL CF6-80 2 ALL CF6-80 0,5 1.0 ZONE THRES. REPEAT DET 1C 1C 121 122 123 124 141 142 OPC 1C 1C ACCESS DET 1C 1C 121 122 123 124 141 142 145 146 200 VCK 4A 4A 211 212 231 274 8 9 DET 1C 1C 200 CF6-80 8 OPC 1C 1C 200 CF6-80 8 25-99-99-212; TelAir Maintenance Program 25-57T-03 (except VQBWW) ABW747-400MSG3MP Page 34 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a detail inspection of the main deck cargo compartment exposed insulation blankets where applicable for condition and security 25-059-02 25-59-05-206 8 Check the main deck cargo compartment exposed insulation blankets where applicable for condition and security 25-059-03 25-99-99-210 8 MP ITEM NUMBER TASK DESCRIPTION 2505902-100 2505903-100 2505904-100 Visual inspection of main deck cargo lining, ceiling panels, and data/voice recorder covers for condition and security. 2506000-100 EVAS position, Blower and Battery Check and Loop FastenerVerification 2506015-100 Perform Rescu 406SG Portable ELT Transmitter System self test. AIRPLANE NOTE: if Rescu 406SG ELT installed on aircraft. INTERVAL NOTE: Interval every 30 days, maximum 12 self tests each year. Inspect the escape/assist rope located at main entry doors 1L and 5L for fraying of the outer rope strands along the entire length and at the anchor plate. ACCESS NOTE: Liners are to be removed to gain access to the 2506103-100 rope tube and anchorplate. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 2506300-100 Perform general visual inspection for damage, antenna security inspection and built in test of Portable Emergency Locator Transmitter “TechTest Type 500” P/N 500-12Y. AIRPLANE NOTE: if additional ELT (500-12Y) installed on aircraft MP Issue 3 Revision 23 25-059-04 25-061-03 INTERVAL APPLICABILITY APL ENG MANHOURS 200 801 ALL CF6-80 0,5 1A 200 801 ALL CF6-80 0,3 ALL CF6-80 0,5 ALL CF6-80 1 ALL NOTE CF6-80 1 ZONE THRES. REPEAT DET 1C 1C GVI 1A GVI 1A 1A 211 212 231 232 241 242 251 252 261 262 271 272 EVAS ICA GVI 90 DY 90 DY 221 222 CMM 25-60-16 OPC 30 DY NOTE 30 DY NOTE DET 8 YR 16 YR NOTE 8 YR 6 YR NOTE 25-59-01-206 25-61-03-206 OM – TT2857 CRB-439-01 8 9 GVI OPC ABW747-400MSG3MP 6 MO 6 MO ACCESS 231 271 831L 835L NOTE ALL CF6-80 1 200 Emergency equipment stowage compartment ALL NOTE CF6-80 1,5 Page 35 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a detailed inspection of the following detachable emergency equipment for condition and presence, (If Installed). + Fire Gloves + Smoke Goggles + Crash Axe + First Aid Kits 2506401-100 + Flash Lights + Signal Lights + Emergency Escape Breathing Devices (PBE/Smoke Hoods) + Cargo Bay Descent Harness NOTE: For the location and quantity of the detachable emergency equipment refer to operator's Emergency Equipment List (EEL). MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 25-064-01 25-60-00-216 8 INTERVAL APPLICABILITY APL ENG MANHOURS 200 ALL CF6-80 0,5 ALL CF6-80 0,5 ZONE THRES. REPEAT DET 1A 1A ACCESS 2506405-100 Smoke Evacuation Shutter - Perform check to ensure that shutter opens and closes correctly. 25-064-05 25-64-05-202 8 OPC 1C 1C 221 222 2506801-100 Floor mounted evacuation slide stored gas reservoir - check for proper pressure. 25-068-01 25-68-02-202 25-68-04-782 8 VCK 1A 1A 224 847R 849R ALL CF6-80 0,3 2506850-100 Functional check of the upper deck floor mounted escape slide and deployment system. INTERVAL NOTE: Each operator is to perform a functional check of its Boeing 747 slide/raft system to ensure it's airline specific slide raft maintenance program is adequate. 747-400F/SF - (if installed) each check from the operator's fleet shall include a minimum of one functional check of an installed slide/raft during each 12 year period. The total set on an operator's fleet would be 1 door minimum every 12 years. 25-068-50 25-68-00-705 25-68-00-715 8 FNC NOTE NOTE 222 224 847R 849R ALL CF6-80 1 24 HR NOTE 24 HR NOTE 221 222 ALL CF6-80 0,05 ATA 26: FIRE PROTECTION 2601000-100 Operationally check the cargo, engine and APU fire/overheat detection system. SPECIAL NOTE: Within 24 elapsed clock hours MP Issue 3 Revision 23 26-010-00 CMR-2 26-10-00-715 OPC ABW747-400MSG3MP Page 36 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 26-013-01 26-13-00-730 26-13-00-735 9 Clean lavatory smoke detector sensor mesh. AIRPLANE NOTE: Applicable only to smoke detectors that have a cleanable sensor mesh. 2601302-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 26-013-02 26-13-01-107 9 2601400-100 Perform an operational check of the main deck smoke detectors using test switch. 26-014-00 26-14-00-715 2601401-100 Perform an operational check of the main deck smoke sampling tubes and perform a visual inspection for restrictions. 26-014-01 26-14-00-755 26-14-05-706 2601450-100 Upper deck crew rest area - Perform an operational check of the crew rest area smoke detection using test switch. 26-014-50 26-14-50-715 Upper Deck Crew Rest Area - Perform an operational check of 2601451-100 the crew rest area smoke detection system using real or artificial smoke. 26-014-51 26-14-50-725 2601504-100 Perform an operational check of the APU fire shutdown module in right body wheel well. 26-015-04 2601601-100 Perform an operational check of the lower cargo smoke sampling tubes for restriction. 2601602-100 Functional check of the cargo smoke sampling air ejector for airflow deterioration. MP ITEM NUMBER TASK DESCRIPTION 2601301-100 Perform an operational check of the lavatory smoke detector by applying real/artificial smoke. MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS 224 ALL CF6-80 2,15 8 YR 6 YR NOTE 224 ALL CF6-80 0,9 1C 1C 221 ALL CF6-80 0,4 OPC 2C 2C 200 ALL CF6-80 1 OPC 1C 1C 223 226 ALL CF6-80 0,05 9 OPC 2C 2C 223 226 ALL CF6-80 0,25 26-15-04-715 9 OPC 4 YR 4 YR 138 221 222 ALL CF6-80 0,1 26-016-01 26-16-00-735 9 OPC 2C 2C 122 142 ALL CF6-80 0,5 26-016-02 26-14-00-730 26-16-00-735 6 FNC 2C 2C 122 142 ALL CF6-80 0,25 9 ZONE THRES. REPEAT OPC 1C 1 C RST 8 YR 16 YR NOTE OPC ABW747-400MSG3MP ACCESS 761R 763R Page 37 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2601603-100 Operational check of the smoke sampling vacuum pressure switch. Inspect the forward, aft and bulk cargo compartment smoke sampling orifices for obstruction and clean as required. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 26-016-03 26-14-00-730 26-16-00-735 9 INTERVAL APPLICABILITY APL ENG MANHOURS 122 142 ALL CF6-80 0,25 18 MO / 7500 FH 122 141 142 144 145 146 148 ALL CF6-80 1,8 ZONE THRES. REPEAT OPC 2C 2C ACCESS 26-016-05 26-16-05-216 VCK 18 MO / 7500 FH 2601606-100 Clean the lower cargo compartments smoke sampling tubing (including heated tubes, if installed). INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 26-016-06 26-16-05-100 26-16-05-107 RST 8 YR 16 YR NOTE 8 YR 6 YR NOTE 122 142 221 222 ALL CF6-80 2 2601701-100 Use the CMC ground test to determine the wheel well fire detector detection capability. 26-017-01 26-17-00-705 9 OPC 1A 1A 221 222 ALL CF6-80 0,25 26-018-01 26-18-00-705 9 FNC 50000 FH 50000 FH NOTE ALL CF6-80 35 ALL CF6-80 6 2601605-100 Perform a functional check of the wing LE duct thermal switches by using heat to ensure all switches close at required temperature. 2601801-100 ACCESS NOTE:133 134 137 138 221 222 452 462 472 482 511 521 531 611 621 631 2601801-110 Wing LE Duct Thermal Switches Test MP Issue 3 Revision 23 26-18-02 FNC ABW747-400MSG3MP 4A 4A 133 134 137 138 452 462 472 482 511 521 531 611 621 631 191C 191K 192C 192K 452BL 452DR 452ER 462BL 462EL 462FL 462GL 472BL 472EL 472FL 472GL 482BL 482ER 482FR 521AB 521EB 621AB 621EB 731L 741R 751L Page 38 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2601802-100 Inspection of electrical connector and the thermal switches 2602103-100 Operationally check the engine fire bottle pressure switches. MPD ITEM NUMBER AMM/CMM REFERENCE C A T 26-18-02-206 T A S K INTERVAL APPLICABILITY ZONE THRES. VCK 1C 1C 452 462 472 482 511 521 531 611 621 631 APL ENG MANHOURS VP-BIG VP-BIK VP-BIM VQ-BWW CF6-80 8 ACCESS REPEAT 26-021-03 26-21-00-735 9 OPC 3 YR 3 YR 221 222 514 614 ALL CF6-80 0,1 2602104-100 Operationally check circuit continuity of the cargo compartment, engine and APU fire bottle squibs using squib push-to-test switches. INTERVAL NOTE: 72 elapsed clock-hours. 26-021-04 26-21-00-715 26-22-00-715 26-23-00-715 26-24-00-715 8 9 OPC 72 HR NOTE 72 HR NOTE 221 222 ALL CF6-80 0,05 2602107-100 Operationally check the engine 1, 2, 3, 4 firing switches to verify engine isolation. 26-021-07 26-21-01-735 8 OPC 3 YR 3 YR 221 222 ALL CF6-80 0,4 2602112-100 Functionally check the engine fire switches and circuits. 26-021-12 26-21-00-715 26-21-00-735 9 FNC 2C 2C 221 514 614 ALL CF6-80 4,6 2602202-100 Operationally check the APU fire switch by checking the firing circuit integrity. 26-022-02 26-22-00-715 26-22-00-735 9 OPC 2C 2C 220 315 315AL ALL CF6-80 0,5 2602203-100 Operationally check the APU fire bottle pressure switch. 26-022-03 26-22-00-735 9 OPC 2C 2C 220 315 315AL ALL CF6-80 0,1 2602302-100 Functionally check cargo compartment fire extinguisher arming, annunciation and discharge system and verify firing circuit integrity. 26-023-02 26-23-00-735 8 FNC 3 YR 3 YR 124 142 221 222 ALL CF6-80 1,5 2602303-100 Operationally check the cargo fire bottle pressure switch. 26-023-03 26-23-00-715 9 OPC 2C 2C 124 142 221 222 ALL CF6-80 0,1 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 39 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Functionally check the lower cargo compartment fire extinguishing system discharge flow regulator. 2602310-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. MPD ITEM NUMBER AMM/CMM REFERENCE 26-023-10 26-23-00-735 T A S K C A T INTERVAL APPLICABILITY APL ENG MANHOURS 124 142 221 222 ALL CF6-80 0,2 ZONE THRES. REPEAT FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE ACCESS 2602700-100 Check the lavatory fire extinguishers temperature indicator for change of color from gray to black to determine if bottle has discharged. 26-027-00 05-00-01-212 9 VCK 2 YR 2 YR 200 ALL CF6-80 0,3 2602701-100 Inspect the condition of the fusible tips, plumbing and nozzles of the lavatory fire extinguishers. 26-027-01 26-27-00-206 9 VCK 2 YR 2 YR 224 ALL CF6-80 1,5 2602702-100 Check the lavatory fire extinguishers for weight and condition. INTERVAL NOTE: At vendor recommendation 26-027-02 26-27-00-206 9 VCK 5 YR NOTE 5 YR NOTE 200 ALL CF6-80 1,5 ATA 27 FLIGHT CONTROLS 2700000-100 Perform the Outboard Spoilers Actuators at Positions 2 and 11 NDT Inspection INBOARD FLAPS / Carriage Spindle Broken Part General Visual Inspection 2700001-100 NOTE: AD 2008-22-17 Interval Note: 1000 FC (for new spindles), 400 FC (for overhauled spindles) 2700001-110 OUTBOARD FLAPS / Carriage Spindle Broken Part General Visual Inspection NOTE: AD 2008-22-17 Interval Note: 1000 FC (for new spindles), 400 FC (for overhauled spindles) 2701103-100 Perform an operational check of the dual control path of the aileron override protection system. MP Issue 3 Revision 23 27-011-03 747-400-FTD-2704006 DET 1C 1C ALL CF6-80 2 AD 2008-22-17 SB 747-27-2280 B744-D27008002 GVI NOTE NOTE ALL CF6-80 6 AD 2008-22-17 SB 747-27-2280 B744-D27008003 GVI NOTE NOTE ALL CF6-80 6 OPC 8 YR 8 YR ALL CF6-80 0,25 27-11-00-715 9 ABW747-400MSG3MP 221 222 Page 40 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ACCESS REPEAT 312AR 315AL 324DL 324DR 324FL 324FR 324HL 324HR 324UL 324UR ALL CF6-80 8 FNC 1C 1C 221 222 315 316 325 325 326 8 FNC 6250 FH NOTE 6250 FH NOTE 321 324 326 327 324FR ALL CF6-80 0,25 6 DET 4 YR 4 YR 324 324FL ALL CF6-80 0,2 OPC 1C 1C 221 222 311 312 312AR ALL CF6-80 0,3 8 OPC 1A 1A 221 222 ALL CF6-80 0,25 27-41-00-715 9 OPC 1A 1A 221 222 ALL CF6-80 0,25 27-041-02 27-41-00-715 9 OPC 2C 2C 221 222 ALL CF6-80 0,2 Perform an operational check of the stabilizer trim limit and autopilot trim limit circuits. 27-041-04 22-10-00-715 27-41-08-715 9 OPC 4 YR 4 YR 221 222 311 312 ALL CF6-80 0,54 2704105-100 Perform an operational check of the stabilizer trim aisle stand cutout switch and circuitry. 27-041-05 27-41-00-715 9 OPC 1C 1C 221 222 ALL CF6-80 0,5 2704106-100 Perform an operational check of the stabilizer trim hydraulic brake. 27-041-06 27-41-00-715 9 OPC 8 YR 8 YR 221 222 311 312 312AR ALL CF6-80 0,2 2704110-100 Perform a Detailed inspection of the stabilizer trim actuator ballscrew / ballnut and upper / lower gimbals. 27-041-10 27-41-06-206 8 DET 18 MO / 7500 FH 18 MO / 7500 FH 311 312 312AR ALL CF6-80 0,75 2702100-100 Rudder cables tension check 2702102-100 Test upper rudder hinge bearing and rudder power control package bearing play. NOTE: Interval is not to be extended 27-021-02 CMR 17 27-21-02-206 2702105-100 Perform a Detailed inspection of the rudder feel centering and trim mechanism for security and condition and secondary load path integrity. 27-021-05 27-21-11-206 2702122-100 Perform an operational check of the rudder hydraulic fuse to insure it is open. 27-021-22 27-21-22-704 2703201-100 Perform an operational check of the stall warning stick shaker. 27-032-01 27-32-00-715 2704101-100 Perform an operational check of the stabilizer alternate trim system. 27-041-01 2704102-100 Perform an operational check of the stabilizer trim control column cutout switches and circuit. 2704104-100 MP Issue 3 Revision 23 27-21-00/501 ABW747-400MSG3MP 312AR Page 41 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 2704111-100 Functionally check the stabilizer trim actuator ballnut for freeplay. 27-041-11 27-41-06-206 8 2704112-100 Perform a functional check to establish horizontal stabilizer hinge freeplay and calculate if within flutter freeplay limit. 27-041-12 27-41-02-206 8 2704120-100 Perform an operational check of the alternate horizontal stabilizer single switch test. 27-041-20 27-41-00-715 2704201-100 Functionally check nose gear pressure switch. 27-042-01 27-48-03-005 2705101-100 Perform an operation check of the alternate electrical leading edge and trailing edge flap system.(Alternate arm switch) NOTE: Interval is not to be extended 27-051-01 CMR-8 2705101-110 Perform an operation check of the alternate electrical leading edge and trailing edge flap system.(Alternate control) NOTE: Interval is not to be extended 2705102-100 2705103-100 MP ITEM NUMBER TASK DESCRIPTION APPLICABILITY APL ENG MANHOURS 312AR ALL CF6-80 0,6 312AR 315AL ALL CF6-80 0,5 221 222 ALL CF6-80 0,3 2 YR/ 2400 FC 114 ALL CF6-80 1 1200 FH NOTE 1200FH NOTE 221 222 ALL CF6-80 0,3 OPC 10000 FH NOTE 10000 FH NOTE 221 222 ALL CF6-80 0.3 9 OPC 1C 1C 221 222 ALL CF6-80 0,5 27-51-00-710 8 OPC 4C 4C 500 600 ALL CF6-80 0,5 27-051-08 27-51-41-206 6 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 500 600 ALL CF6-80 0,5 27-051-11 27-51-10-712 9 OPC 4C 4C 221 222 ALL CF6-80 0,25 ZONE THRES. REPEAT FNC 6 YR 6 YR 311 312 FNC 8 YR 8 YR 311 312 315 316 OPC 1C 1C 8 FNC 2 YR/ 2400 FC 27-51-11-715 8 9 OPC 27-051-01 CMR-8 27-51-11-715 8 9 Perform an operational check of the trailing edge flap load relief system. 27-051-02 27-51-00-735 Perform an operational check of the trailing edge flap no-back brakes. 27-051-03 Perform a functional check of the trailing edge flap transmission ball screw for backlash. 2705108-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 2705111-100 INTERVAL Perform an operational check of the inboard and outboard T.E. flap priority valve. MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS 561 563 565 567 661 663 665 667 Page 42 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 2705123-100 Perform a Detailed inspection of the inboard midflaps main carriage spindle retaining nuts for looseness and correct torque value ACCESS NOTE:5001 577BT 577CT 577ET 577FT 6001 677BT 677CT 677ET 677FT. 27-051-23 27-51-23-200 2705124-100 Perform an on-airplane dimensional inspection of the left and right wing inboard trailing edge foreflap flight and center toggle roller 27-051-24 Perform a Detailed inspection of the outboard midflaps main carriage spindle retaining nuts for looseness and correct torque value 2705128-100 ACCESS NOTE:5001 587CT 587DT 587GT 587HT 6001 687CT 687DT 687GT 687HT Perform a functional check of the spoiler actuators INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 2706105-100 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. MP ITEM NUMBER TASK DESCRIPTION C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,5 ALL CF6-80 0,3 ALL CF6-80 0,5 221 ALL CF6-80 0,5 2C 221 222 ALL CF6-80 0,2 1C 1C 221 222 ALL CF6-80 0,25 ZONE THRES. REPEAT DET 1C 1C 500 600 27-51-24-226 DET 3A 3A 222 561 563 661 663 27-051-28 27-51-28-200 DET 1C 1C 500 600 27-061-05 27-61-00-705 9 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 9 OPC 2C OPC ACCESS NOTE NOTE 2706206-100 Perform an operational check of the auto speed brake actuation system and the control stand CAM mechanism. 27-062-06 27-62-00-715 2708100-100 Perform an operational check of the group A leading edge flaps during reverse thrust operation. 27-081-00 27-81-00-715 2708101-100 Perform an operational check of the primary electric leading edge and trailing edge flap system. NOTE: Interval is not to be extended 27-081-01 CMR-7 27-51-11-705 9 OPC 1200 FH NOTE 1200 FH NOTE 221 222 ALL CF6-80 0,2 2708107-100 Perform a Detailed inspection of the leading edge flap drive mechanical linkage including torque tube. ACCESS NOTE:512 513 514 520 530 612 613 614 620 630 27-081-07 27-81-01-212 27-81-08-216 6 DET 6 YR 6 YR NOTE ALL CF6-80 1 ATA 28 FUEL MP Issue 3 Revision 23 ABW747-400MSG3MP Page 43 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2800000-100 Drain water from all fuel tanks. NOTE: Drain before fueling MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY ZONE THRES. REPEAT APL ENG MANHOURS ALL CF6-80 1 ALL CF6-80 1 ACCESS 137 500 600 12-11-10/301 SVC DAILY DAILY 28-10-00/201 12-1110/301 SVC 1C NOTE 1C NOTE 2800020-100 Jettison nozzle valve restoration (cleaning or replacement on condition) - LH side: - Remove jettison nozzle valve actuator P/N 125613A - Clean or Install a new or overhauled jettison nozzle valve actuator P/N 125613A AMM 28-3103/401 RST 4A 4A ALL CF6-80 4 2800020-110 Jettison nozzle valve restoration (cleaning or replacement on condition) - RH side: - Remove jettison nozzle valve actuator P/N 125613A - Clean or Install a new or overhauled jettison nozzle valve actuator P/N 125613A AMM 28-3103/401 RST 4A 4A ALL CF6-80 4 2801101-100 Perform a functional check (resistance measurement) of the bonding between the overwing filler and the structure. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. Open filler cap and measure bond resistance. 28-011-01 28-11-05-200 9 FNC 16 YR 2801102-100 Perform a functional check (resistance measurement) of the bonding between the hydraulic heat exchanger spar penetrations and the structure. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. 28-011-02 28-11-22-200 9 FNC 16 YR Get a sample from all fuel tanks for microbiological contamination analysis 2800010-100 NOTE: Fuel is to be sent to microbiological contamination analysis any time foul odor or brown,pink or red colour is present in fuel drain MP Issue 3 Revision 23 ABW747-400MSG3MP 500 600 12 YR 544 546 644 646 NOTE ALL CF6-80 0.1 12 YR 573 673 573CB 673CB NOTE ALL CF6-80 0.1 Page 44 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER T A S K INTERVAL APPLICABILITY TASK DESCRIPTION 2801104-100 Perform a detailed inspection of in-tank tubing and component static bonding straps and clamps for condition, security and other degradation. (SFAR 88) ACCESS NOTE: 123FB 123FD 123LW 124FB 124FD 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 132CZ 132DZ 312AR 338AZ 339AZ 349AZ 361ABR 361BBR 544AB 545AB 545AZ 545BB 545CB 545DB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ 553AB 553BB 553CB 553DB 553EB 553FB 553GB 553HB 553JB 553KB 555AB 555BB 644AB 645AB 645AZ 645BB 645CB 645DB 646AB 646AZ 646BB 646BZ 652AB 652AZ 652BB 652BZ 652CB 652CZ 652DB 652DZ 652EB 652EZ 652FB 652FZ 652GB 652GZ 652HZ 653AB 653BB 653CB 653DB 653EB 653FB 653GB 653HB 653JB 653KB 655AB 655BB 821R 28-011-04 28-00-02-202 8 9 DET 16 YR 12 YR 131 132 544 545 546 552 553 555 644 645 646 652 653 655 2801301-100 Perform an operational check by manually actuating the fuel surge tank pressure relief valve of the left and right wings to verify operation. 28-013-01 28-13-05-702 9 OPC 2C 2C 555 655 2801302-100 Perform a functional check (resistance measurement) of the bonding between the pressure relief valve and the structure. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. 28-013-02 28-13-05-200 9 FNC 16 YR 12 YR 555 655 2801500-100 Center wing tank hydro-mechanical scavenge system inspect/clean strainer. NOTE: Airplanes with hydro-mechanical scavenge system installed. 28-015-00 28-15-00-002 9 RST 2C 2C 2801501-100 Center wing tank hydro-mechanical scavenge system - perform operational check. AIRPLANE NOTE: Applicable only to airplanes with hydromechanical scavenge system installed. 28-015-01 28-15-00-705 9 OPC 4C 4C MP Issue 3 Revision 23 AMM/CMM REFERENCE C A T MP ITEM NUMBER ABW747-400MSG3MP APL ENG MANHOURS ALL CF6-80 12.00 ALL CF6-80 0,3 ALL CF6-80 0.2 131 132 ALL CF6-80 0,2 131 132 221 222 ALL NOTE CF6-80 1 ZONE THRES. ACCESS REPEAT NOTE NOTE Page 45 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2802106-100 Perform a functional check (resistance measurement) of the bonding of all fuel shutoff valve (Refuel valves) bonding strap(s) outside of the fuel tank. (All tanks) (SFAR 88) AIRPLANE NOTE: Center wing tank fueling shutoff valve fault current bond task is already accomplished by airworthiness limitation task 28-AWL-10. ACCESS NOTE: Task is accomplished from external fuel tank location. MPD ITEM NUMBER AMM/CMM REFERENCE C A T 9 T A S K FNC INTERVAL APPLICABILITY ZONE THRES. 16 YR APL ENG MANHOURS ACCESS REPEAT 12 YR 571 572 581 591 671 672 681 691 571AB 572GB 581EB 591AB 671AB 672GB 681EB 691AB NOTE ALL CF6-80 1.0 343KBR 361ABR 655AB NOTE ALL CF6-80 0.2 28-021-06 28-21-02-200 2802107-100 Perform a functional check (resistance measurement) of the bonding between the overfill float switch and the structure. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. Access to the front spar is by extending the leading edge flaps (for the wing surge tank). It is not necessary to remove an access panel/door. 28-021-07 28-21-12-200 28-21-29-200 9 FNC 16 YR 12 YR 361 555 655 2802108-100 Perform a functional check (resistance measurement) of the bonding between the fueling receptacle and the structure to ensure it is within in-service limits. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. Access to the receptacle / front spar is through the fueling receptacle panel. 28-021-08 28-21-01-200 9 FNC 16 YR 12 YR 521 621 521BB 621BB NOTE ALL CF6-80 0.2 415 416 425 426 435 436 445 446 511CT 521FT 611CT 621FT ALL CF6-80 19 ALL CF6-80 0,5 2802202-100 Strut fuel feed line couplings - replace coupling O-rings. 28-022-02 28-22-07-400 28-22-07-404 8 RST 6 YR 6 YR 452 462 472 482 521 531 621 631 2802204-100 Operationally check the engine fuel suction feed system. 28-022-04 28-22-00-710 8 OPC 6 YR 6 YR 221 222 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 46 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE 28-022-05 28-15-00-710 28-22-00-710 C A T T A S K INTERVAL MP ITEM NUMBER TASK DESCRIPTION 2802205-100 Operationally check the Main Fuel Tank Boost Pump / Center Wing Tank Electrical Scavenge Pump GFI (Ground Fault Interrupter) Control Relays. (if installed) SPECIAL NOTE: AWL task (28-AWL-28) interval for this task is 1 year. See MPD section 9. AWL task (28-AWL-29), if installed, interval for this task is 1 year. See MPD section 9. AIRPLANE NOTE: For the Main Fuel Tank Boost Pumps. Airplanes L/N 1394 and on or Airplanes that have incorporated Service Bulletin 747-28A2261. For Center Wing Tank Boost Pumps. - Airplanes prior to line number 972, and that have incorporated Service Bulletin 74728A2261, and have Electric Center Wing Tank Scavenge Systems. (No airplanes 973 and on have Electric Center Wing Tank Scavenge Systems) 2802215-100 Perform a detailed inspection of the wiring insulation, wire teflon insulator sleeves and conduit to outboard main tank fuel boost pump. (SFAR 88) AIRPLANE NOTE: Applicable to pre and post SB 747-28A2306 airplanes as required. ACCESS NOTE: Task is accomplished from external fuel tank location. 28-022-15 28-22-06-200 28-22-06-206 8 DET 16 YR 2802216-100 Perform a detailed inspection of the pump wire conduit bonding straps for damage or degradation. (SFAR 88) ACCESS NOTE: Task is accomplished from internal fuel tank location (No2 and No 3 main fuel tanks). 28-022-16 28-00-02-202 9 DET 16 YR MP Issue 3 Revision 23 8 OPC ABW747-400MSG3MP APPLICABILITY ZONE THRES. 1 YR APL ENG MANHOURS ACCESS REPEAT 117 118 221 222 117AL ALL NOTE CF6-80 0,5 12 YR 544 545 572 644 645 672 545BB 545CB 545DB 572GB 645BB 645CB 645DB 672GB NOTE ALL CF6-80 1.0 12 YR 545 645 545BB 645BB NOTE ALL CF6-80 0.3 1 YR Page 47 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a functional check (resistance measurement) of the Main Tank Boost and the Center Wing and Inboard Main Tank override/jettison pump motor housing and structure. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. Access for the inboard main tank forward boost pump is through the extended wing leading edge flaps. Access for the 2802217-100 inboard main tank aft boost pump is through the wing gear wheel well / rear spar area. Access for the outboard main tank boost pumps is through the boost pump dry bay access doors. Access for the override/jettision pumps is from the wing gear wheel well. It is not necessary to remove access doors or panels. Perform a functional check (resistance measurement) of the bonding between the motor operated valves and structure. (SFAR 88) ACCESS NOTE: Resistance measurements are taken between the motor operated valve actuator and structure from external fuel tank locations. 2802218-100 Access for the engine fuel shutoff (spar valve) actuators and fuel crossfeed valve actuators are through the extended wing leading edge flaps. Resistance measurements are taken between the motor operated valve actuator and structure from external fuel tank locations. 2802501-100 Perform a Detailed inspection of the APU fuel feed line shroud drain for fuel leakage. Functionally check the APU fuel feed line shroud by performing a 2802502-100 pressure leakage check. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY ZONE THRES. 12 YR ALL CF6-80 0.8 123FB 123FF 123LW 521EB 573AB 621EB 673AB 821R NOTE ALL CF6-80 0.8 ALL CF6-80 0,1 ALL CF6-80 1,5 28-022-18 28-14-21-200 28-14-31-200 28-14-41-200 28-14-61-200 28-16-01-200 28-16-04-200 28-21-11-200 28-22-01-200 28-22-02-200 9 FNC 16 YR 12 YR 123 124 136 521 573 591 621 673 691 28-025-01 28-25-00-706 8 DET 1A 1A 149 2C 131 136 142 146 152 312 314 316 28-025-02 28-25-04-702 8 FNC ABW747-400MSG3MP 16 YR 2C MANHOURS 545CB 545DB 645CB 645DB NOTE 28-22-03-200 28-31-01-200 FNC ENG 135 136 511 545 571 611 645 671 28-022-17 9 APL ACCESS REPEAT 146AZ 312AR 315AL Page 48 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a functional check (resistance measurement) of the APU DC Fuel Pump motor housing bonding strap(s) outside the fuel tank. (SFAR 88) ACCESS NOTE: Task is accomplished from external fuel tank location. Access to the APU fuel pump motor is through the left wing landing gear wheelwell area. It is not necessary to remove access doors or panels. 28-025-03 28-25-01-200 9 Perform a functional check (resistance measurement) of the APU fuel shutoff valve housing bonding strap(s) outside the fuel tank. (SFAR 88) ACCESS NOTE: Resistance measurements are taken between 2802504-100 the fuel shutoff valve actuator and structure from an external fuel tank location. Access for the APU fuel shutoff valve actuator is through the left wing landing gear wheelwell area. It is not necessary to remove access doors or panels 28-025-04 28-25-02-200 2803101-100 Perform an operational test of the center wing jettison&main jettison transfer valves (with the override/jettison pump switches selected to "off". 28-031-01 2803102-100 Perform an operational test of the nozzle valves with all override/jettison pump&horizontal stabilizer pump switches selected "off". 2803103-100 2803104-100 MP ITEM NUMBER TASK DESCRIPTION 2802503-100 INTERVAL APPLICABILITY ZONE THRES. REPEAT FNC 16 YR 12 YR 571 9 FNC 16 YR 12 YR 571 28-31-00-710 9 OPC 4 YR 4 YR 221 222 28-031-02 28-31-05-714 9 OPC 4 YR 4 YR 221 556 656 Perform operational test of the outboard main tank transfer valves. 28-031-03 28-16-04-714 9 OPC 2C 2C 221 573 673 Perform a functional check (resistance measurement) of the jettison nozzle valve fault current bonds. (SFAR 88) 28-031-04 28-31-05-200 9 FNC 16 YR 12 YR 556 656 Perform a functional check (resistance measurement) of the jettison transfer valve fault current bonds. (SFAR 88) ACCESS NOTE: Resistance measurements are taken between 2803105-100 the jettison transfer valve actuators and structure from external fuel tank locations. Access for the jettison transfer valve actuators are from the wing gear wheel wells. It is not necessary to remove access doors or panels. MP Issue 3 Revision 23 28-031-05 28-31-04-200 9 FNC ABW747-400MSG3MP 16 YR 12 YR 135 136 571 671 APL ENG MANHOURS NOTE ALL CF6-80 0.1 NOTE ALL CF6-80 0.1 ALL CF6-80 0,2 ALL CF6-80 0,2 ALL CF6-80 0,15 556AB 656AB ALL CF6-80 0.2 NOTE ALL CF6-80 0.4 ACCESS 521CB 556AB 656AB Page 49 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2803106-100 Perform a functional check (resistance measurement) of the jettison nozzle bonding straps and the structure to ensure it is within in-service limits. (SFAR 88) 2803107-100 Do detailed visual inspection of P/N 60-70330 discharge tube and P/N 60-72101-5 satellite ring of the inlet adapter MPD ITEM NUMBER 28-031-06 28-31-09-200 C A T 9 28-31-07 28-31-11 Perform a detailed inspection of the in-tank FQIS exposed Electrical Wiring Interconnection System (EWIS) and EWIS support for damage and proper security. (All tanks including HSTif complete and active / Auxiliary tank if installed) (SFAR 88) (EZAP) NOTE: 123LW 124FB 124FD 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 312AR 338AZ 339AZ 349AZ 543AZ 543BZ 544AB 545AB 545BB 545CB 545DB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 2804104-100 552HZ 553AB 553BB 553CB 553DB 553EB 553FB 553GB 28-041-04 553HB 553JB 553KB 643AZ 643BZ 644AB 645AB 645BB 645CB 645DB 646AB 646AZ 646BB 646BZ 652AB 652AZ 652BB 652BZ 652CB 652CZ 652DB 652DZ 652EB 652EZ 652FB 652FZ 652GB 652GZ 652HZ 653AB 653BB 653CB 653DB 653EB 653FB 653GB 653HB 653JB 653KB 821R ACCESS NOTE: HST Zones: 311, 338, 339, 348, 349 HST Access Panels: 312AR, 338AZ, 339AZ, 349AZ Auxiliary Tank Zones: 123, 124 Auxiliary Tank Access Panels: 821R, 123LW, Center Structural Barrier Panel. MP Issue 3 Revision 23 AMM/CMM REFERENCE 28-41-09-206 28-41-09-216 8 T A S K INTERVAL APPLICABILITY ZONE THRES. FNC 16 YR 12 YR 556 591 656 691 DET 8 YR 6 YR 500 600 DET ABW747-400MSG3MP 16 YR 12 YR 541 542 543 544 545 546 551 552 553 641 642 643 644 645 646 651 652 653 APL ENG MANHOURS ALL CF6-80 0.2 ALL CF6-80 48 ALL CF6-80 16.0 ACCESS REPEAT 556AB 591HB 656AB 691HB NOTE Page 50 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2804105-100 Perform a detailed inspection of the in-tank FQIS components for condition / security, chaffing, rubbing, and adequate separation from structure. (All tanks) (SFAR 88) ACCESS NOTE:131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 544AB 544AZ 545AB 545AZ 545BB 545CB 545DB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ 553AB 553BB 553CB 553DB 553EB 553FB 553GB 553HB 553JB 553KB 642AZ 643AZ 644AB 644AZ 645AB 645BB 645CB 645DB 646AB 646BB 646BZ 652AB 652AZ 652BB 652BZ 652CB 652CZ 652DB 652DZ 652EB 652EZ 652FB 652FZ 652GB 652GZ 652HZ 653AB 653BB 653CB 653DB 653EB 653FB 653GB 653HB 653JB 653KB 821R MPD ITEM NUMBER 28-041-05 Perform a functional check (resistance measurement) of the Outof- Tank FQIS Wire Bundle Lightning Shield to Ground Termination bond. (SFAR 88). See AWL section item 2804106400 / 28-AWL-03 NOTE: Access for the center tank wire bundle connectors are 2804106-100 from the left wing gear wheel well. It is not necessary to remove access doors or panels. Access for the main and reserve tank wire bundle connectors are from the extended leading edge flaps. It is not necessary to remove access doors or panels. SPECIAL NOTE: AWL task (28-AWL-03) interval for this task is 12 YRS 28-041-06 2804201-100 Verify boost pump lights are on when switches are "off" 28-042-01 2804202-100 Perform operational check of the jettison/override pump pressure switch and circuitry by verifying light operation. 28-042-02 MP Issue 3 Revision 23 AMM/CMM REFERENCE 28-41-09-206 28-41-09-216 C A T 8 T A S K DET INTERVAL APPLICABILITY ZONE THRES. 16 YR APL ENG MANHOURS NOTE ALL CF6-80 16.0 315AL NOTE ALL CF6-80 ACCESS REPEAT 12 YR 131 132 541 542 543 544 545 546 551 552 553 641 642 643 644 645 646 651 652 653 8 FNC 12 YR 12 YR 135 511 521 531 611 621 631 28-42-00-715 9 VCK 1A 1A 222 ALL CF6-80 0,25 28-42-00-715 9 OPC 1A 1A 222 ALL CF6-80 0,25 ABW747-400MSG3MP Page 51 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Functionally check (resistance measure) the equipment current ground straps for Densitometer Hot Short Protector (HSP) located external to the center wing fuel tank 2804303-100 ACCESS NOTE: Access for the center tank densitometer hot shot protector is from the left wing gear wheel well. It is not necessary to remove access doors or panels 28-043-03 28-41-24-720 8 Inspect (Detailed: visual and tactile) for condition, security and degradation of the equipment current ground straps for the Densitometer Hot Short Protector (HSP) located external to the center wing fuel tank (SFAR 88). 2804304-100 ACCESS NOTE: Access for the center tank densitometer hot shot protector is from left wing gear wheel well. It is not necessary to remove access doors or panels 28-043-04 28-41-24-211 8 Perform a detailed inspection of the wire bundles routed over the center fuel tank and under the main deck floor boards to detect damaged wire bundles, damaged clamps, damaged sleeving (if 2805101-100 installed), wire chafing, and that the wire bundle is not in contact with surface of the center fuel tank. SPECIAL NOTE: AWL task (28-AWL-01) interval for this task is 12 years. See AWL section item 2805101-400. 28-051-01 Perform a functional check of the electrical bonding between the Refuel Valve and structure outside the tank. 2805301-100 SPECIAL NOTE: AWL task (28-AWL-10) interval for this task is 12YRS. See AWL section item 2805301-400 28-053-01 MP ITEM NUMBER MP Issue 3 Revision 23 TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0.20 NOTE ALL CF6-80 0.50 131A 132A ALL CF6-80 1 135 136 ALL CF6-80 1,5 ZONE THRES. REPEAT FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 135 DET 16 YR 12 YR 135 28-11-00-210 DET 12 YR 12 YR 28-21-13-765 FNC 12 YR 12 YR ABW747-400MSG3MP ACCESS Page 52 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Over-Current and Arcing Protection Electrical Design Features Operation Fault Current Detector (FCD) for Center Wing Tank (CWT) Pumps, and Inboard Main Tank Override/Jettison (O/J) Pumps and Horizontal Stabilizer Tank (HST) Transfer Fuel Pumps Concern: Potential for pump housing burn-through, either internal or external to the fuel tank, as a result of major arcing due to electrical failure (i.e., damaged electrical connector, stator windings or lead wire to housing/end cap shorting). The FCD is designed to detect electrical faults and open the circuit prior to pump housing burnthrough. The following action is required in order to ensure continued functionality of each fuel pump FCD circuit (refer to Boeing AMM 28-17-14 for HST transfer pumps and AMM 28-31-14 for CWT and inboard main tank pumps): 1. Using the FCD test equipment, The Boeing Company (81205), 2805401-100 Part Number: G28013-20, perform the following operational test of the HST, CWT, Inboard O/J Pumps FCD: a. Verify that the fault current detector test equipment, POWER PHASE ON indicator lights for phases A, B, and C go off once the LOAD switch on the fault current detector test equipment is set to the LOAD position for the following pumps: I. L HST Pump M7862 II. R HST Pump M7863 III. L CTR Fuel Override Jettison Pump M224 IV. R CTR Fuel Override Jettison Pump M225 V. Main 2 FWD Override Jettison Pump M222 VI. Main 2 AFT Override Jettison Pump M223 VII. Main 3 FWD Override Jettison Pump M227 VIII. Main 3 AFT Override Jettison Pump M226 MPD ITEM NUMBER AMM/CMM REFERENCE 28-054-01 28-17-14-715 28-31-14-715 C A T T A S K OPC INTERVAL APPLICABILITY ZONE THRES. REPEAT 18 MO 18 MO 135 136 312 APL ENG MANHOURS ALL CF6-80 1,5 ACCESS 312AR 521CB SPECIAL NOTE: AWL task (28-AWL-17) interval for this task is 18 MOS. See AWL section item 2805401-400 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 53 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2805701-100 Perform an Operational Test of the Main 2 and Main 3 Override/Jettison Fuel Pump Uncommanded-ON System. SPECIAL NOTE: AWL task (28-AWL-26) interval for this task is 1 YR. See AWL section item 2805701-400. AIRPLANE NOTE: 747-400 airplanes Line Numbers 1380 and on or airplanes that have incorporated Boeing Service Bulletin 747-28A2280. Not applicable to airplanes that have incorporated EICAS IDS507 or later. MPD ITEM NUMBER AMM/CMM REFERENCE 28-057-01 28-31-00-710 C A T T A S K OPC INTERVAL ZONE THRES. REPEAT 1 YR 1 YR SPECIAL NOTE: AWL task (28-AWL-33) interval for this task is 12 YR. See AWL section item 2800033-400 and MPD section 9. AIRPLANE NOTE: 747-400 airplanes that have incorporated Service Bulletin 747-57-2327, or airplanes Line Number 1364 and on. 28-060-01 28-22-00-210 DET APL ENG MANHOURS NOTE CF6-80 1 312AR 315AL 521FT 561BB 571BB 572AB 572BB 572CB 572DB 572EB 572FB 572GB 573BB 581AB 581BB 581EB 581GB 581HB 581KB 621FT 661BB 671AB 671BB 672AB 672BB 672CB 672DB 672EB 672FB 672GB 673AB 673BB 681AB 681BB 681EB 681GB 681HB 681JB 681KB ALL NOTE CF6-80 2 454AL 464AL 474AL 484AL ALL CF6-80 1 ALL CF6-80 8 ACCESS 221 222 12 YR 12 YR 338 348 511 521 541 542 543 544 545 551 571 572 573 581 611 621 641 642 643 644 645 651 671 672 673 681 1C NOTE 454 464 474 484 2A Perform a detailed inspection of the out-of-tank wire bundles. 2806001-100 APPLICABILITY ATA 29 HYDRAULIC POWER Get a Hydraulic Fluid Sample for condition analysis. 2900000-100 NOTE: Hydraulic Fluid Sample is to be sent to condition analysis. 2901100-100 MP Issue 3 Revision 23 Perform hydraulic system leak check 29-00-00/601 SVC 1C NOTE 12-12-01 29-11-00 GVI 2A ABW747-400MSG3MP Page 54 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2901101-100 Perform a detailed inspection of the hydraulic system 1, 2, 3, 4 pressure and return filter delta "P" indicator. Perform an internal leakage check of the hydraulic power system 2901102-100 no. 1, 2, 3, and 4. 2901103-100 2901109-100 2901110-100 Perform a detailed inspection of the hydraulic system 1, 2, 3, 4 case drain filter delta "P" indicator. Discard the strut 1 and 4 air driven pump air filter. NOTE: For in-line (non-cleanable) filters on turbine drive units 60B00158-17 and -18 or the turbine drive units with service bulletin SB TP 85-1-29-39 accomplished. Clean strut 1 and 4 air driven pump moisture separator bleed holes. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM/CMM REFERENCE C A T 29-011-01 29-11-00-206 6 9 29-011-02 29-11-00-706 29-11-00-796 6 29-11-00-486 6 9 29-011-03 29-011-09 29-011-10 29-11-15-000 29-11-15-002 29-11-15-402 29-11-15-100 29-11-15-102 6 6 T A S K DET FNC DET DIS RST ABW747-400MSG3MP INTERVAL APPLICABILITY ZONE THRES. 4A 8 YR 2A 1C 1C APL ENG MANHOURS ALL CF6-80 0,4 ALL CF6-80 10 ACCESS REPEAT 4A 454 464 474 484 8 YR 135 136 137 138 454 464 474 484 2A 454 464 474 484 454AL 464AL 474AL 484AL ALL CF6-80 0,4 454 484 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 0,8 454 484 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 0,8 1C 1C 454AL 464AL 474AL 484AL Page 55 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 2901114-100 Discard the air turbine gearbox oil filter. AIRPLANE NOTE: Not applicable for struts 2 and 3 MPD ITEM NUMBER AMM/CMM REFERENCE 29-011-14 29-11-14-000 29-11-14-004 29-11-14-404 C A T 6 T A S K DIS INTERVAL APPLICABILITY ZONE THRES. 2 YR 2 YR APL ENG MANHOURS ACCESS REPEAT 454 484 454AL 454AR 484AL 484AR ALL CF6-80 1,2 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 1,2 29-011-18 29-11-18-002 29-11-18-402 6 9 DIS 12000 FH 12000 FH 454 464 474 484 2901123-100 Discard the number 1, 2, 3, 4 hydraulic system pressure filters (qty of 2). ACCESS NOTE: 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR 29-011-23 29-11-23-002 29-11-23-402 6 9 DIS 12000 FH 12000 FH 454 464 474 484 NOTE ALL CF6-80 1 2901129-100 Discard the hydraulic system return filter. 29-011-29 29-11-29-002 29-11-29-402 9 DIS 12000 FH 12000 FH 135 136 454 484 454AL 484AL ALL CF6-80 1 2901701-100 Discard the engine 1, 2, 3, 4 reservoir pressurization module air filter. 29-017-01 29-17-01-002 29-17-01-402 2500 FC 454 464 474 484 454AL 464AL 474AL 484AL ALL CF6-80 1,2 2901806-100 Discard the hydraulic system fill filter in the left body gear wheel well 29-018-06 29-18-06-004 29-18-06-404 VP-BIG VP-BIK VP-BIM VQ-BWW CF6-80 0,5 2901118-100 Discard the number 1, 2, 3, 4 hydraulic system case drain module filters (qty of 2). MP Issue 3 Revision 23 6 DIS DIS ABW747-400MSG3MP 2500 FC 8 YR 8 YR 137 Page 56 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Restore the engine 1 and 4 nacelle strut auxiliary pump case drain filter. 29-021-02 29-21-02-103 2903001-100 Check that air driven pump pressure switch warning light illuminates when pump is switched off. 29-030-01 29-31-00-715 2903300-100 Perform a hydraulic oil quantity check by using the synoptics or EICAS MP ITEM NUMBER TASK DESCRIPTION 2902102-100 C A T 9 05-00-01-212 T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,3 221 222 ALL CF6-80 0,05 DAILY 221 222 ALL CF6-80 0,1 8 YR 6 YR NOTE 412 422 432 442 ALL CF6-80 2 ZONE THRES. REPEAT RST 1C 1C 454 484 OPC 2 YR 2 YR VCK DAILY 8 YR 16 YR NOTE ACCESS 454AL 454AR 484AL 484AR ATA 30 ICE AND RAIN PROTECTION Perform a functional (calibration) check and circuit verification of the engines 1, 2, 3 and 4 nacelle thermal anti-ice system nose cowl pressure switches. 3002101-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. 30-021-01 30-21-00-735 9 FNC ATA 31 INDICATING/RECORDING SYSTEMS 3103101-100 Perform an operational check of the flight data recorder parameter sensors and check that the parameters are being recorded properly. 31-031-01 31-31-01-912 31-31-01-972 9 OPC 2 YR 2 YR 221 222 ALL CF6-80 0,5 3103102-100 Perform an operational check of the flight data recorder system three-axis accelerometer and check that parameters are transmitted properly. 31-031-02 31-31-00-715 9 OPC 1C 1C 221 222 ALL CF6-80 0,5 3103104-100 Operationally check the flight data recorder underwater locator beacon (ULB). 31-031-04 31-31-09-702 9 OPC 3 YR 3 YR 273 ALL CF6-80 0,25 3103502-100 Replace disk of the Optical Quick Access Recorder (QAR) RST 21 DY 21 DY VQ-BWW CF6-80 1 3105001-100 Perform an operational check of the central warning system modules. OPC 1A 1A ALL CF6-80 0,25 MP Issue 3 Revision 23 31-35-02-732106 31-050-01 31-51-02-704 8 9 ABW747-400MSG3MP 116 221 Page 57 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 3106101-100 Perform an operational check of the intergrated display system (IDS) display switching module and verify correct switch operation. Perform an operational check of the (Electronic Flight Instrument System) EFIS EIU source select switch and verify correct switch 3106102-100 operation. (The EIU is the EFIS/EICAS Interface Unit. EICAS is the Engine Indicating Crew Alerting System.) 3106112-100 Clean the primary flight display (PFD's), navigation displays (ND's), and engine indicating crew alerting system (EICAS) filters. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 31-061-01 31-61-00-716 9 31-061-02 31-61-00-716 9 31-061-12 31-61-02-100 31-61-02-102 INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 0,2 3 YR 221 222 ALL CF6-80 0,2 2A 2A 221 222 ALL CF6-80 0,4 SVC TRANSIT /PRE FLIGHT TRANSIT/ PREFLIGHT 715 735 745 755 765 ALL CF6-80 0.5 ZONE THRES. REPEAT OPC 1C 1C OPC 3 YR RST ACCESS ATA 32 LANDING GEAR 3200000-100 Clean exposed portions of NLG,WLG and BLG shock strut with a clean rag soaked in MIL-H-5606 fluid. Finish with a clean dry rag 3200001-100 Perform a Detailed inspection of the BLG steering actuators with attached points to the grease fitting and torsion link for leakage, damage, corrosion. 32-53-11 DET 2A 2A 755 765 ALL CF6-80 0.5 3200002-100 Perform visual inspection of BLG tilt actuator hoses and hose guides 32-13-15 DET 500 FH 500 FH 755 765 ALL CF6-80 0.5 3200003-100 Perform replacement of Left BLG tilt actuator (truck positioner) hose assy 20-11-18 32-13-15 RST 2C 2C 755 ALL CF6-80 2 3200004-100 Perform replacement of Right BLG tilt actuator (truck positioner) hose assy 20-11-18 32-13-15 RST 2C 2C 765 ALL CF6-80 2 3200005-100 Perform GVI of L/H and R/H body landing gears hydraulic tubing supports for cracks and other damages 53-15-01 DET 1C 1C 755 765 ALL CF6-80 2 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 58 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER MP ITEM NUMBER TASK DESCRIPTION 3200006-100 Replace Left BLG Downlock Actuator Hose P/N 65b80129-11 20-11-18 3200007-100 Replace Right BLG Downlock Actuator Hose P/N 65b80129-11 20-11-18 3201101-100 Functional check the wing landing gear shock strut 3201102-100 Wing Landing Gear Shock Strut Fluid Replacement INTERVAL NOTE: Clock starts from the last Landing Gears overhaul / replacement 3201400-100 Functional check the body landing gear shock strut 32-011-01 AMM/CMM REFERENCE 12-15-03-703 C A T 8 32-11-02-603 T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 755 ALL CF6-80 5 1C 765 ALL CF6-80 5 18 MO / 1800 FC 18 MO / 1800 FC 735 745 ALL CF6-80 1 SVC 6 YR NOTE 6 YR NOTE 735 745 ALL CF6-80 2 ZONE THRES. REPEAT RST 1C 1C RST 1C FNC ACCESS 32-014-00 12-15-04-703 8 FNC 18 MO / 1800 FC 18 MO / 1800 FC 755 765 ALL CF6-80 1 3202100-100 Functional check the nose landing gear shock strut 32-021-00 12-15-05-703 8 FNC 18 MO / 1800 FC 18 MO / 1800 FC 715 ALL CF6-80 0.5 3202101-100 Perform a functional check of nose landing gear torsion link to measure free play. 32-021-01 32-21-03-206 6 FNC 2500 FC 2500 FC 715 ALL CF6-80 8 ALL CF6-80 3,5 ALL CF6-80 0,4 Perform a Detailed inspection of the landing gear mechanical controls including all visible portions, cranks, rods and cables for condition and security inside pressurized area. 3203103-100 ACCESS NOTE: 211EC 211FC 212EC 212FC 232AC 232BC 232CC 232DC 232EC 232FC 232GC 232HC 242AC 242BC 242CC 242DC 242EC 242FC 242GC 242HC 242JC 242KC 242LC 3203502-100 Perform a Detailed inspection of the left and right body gear uplock mechanism for damage, corrosion and bearing rust. MP Issue 3 Revision 23 32-031-03 32-31-00-206 6 DET 8 YR 8 YR 211 212 221 232 242 244 252 254 32-035-02 32-33-08-206 8 DET 18 MO 18 MO 755 765 ABW747-400MSG3MP NOTE Page 59 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Operationally check the body gear alternate extension system 3203503-100 and check the operation of the uplock mechanism, cable release system, electrical control and actuator. 32-035-03 32-35-00-715 8 Operate the door safety valve by opening and closing the doors using the left and right ground door release handle. ACCESS NOTE: 137 138 733 734 743 744 753 754 763 764 32-035-04 32-36-00-705 Perform a functional check of the body gears using the alternate extension system. In-flight extension of the gear as outlined in the abnormal procedures section of the operators manual also satisfies this 3203506-100 32-035-06 requirement. INTERVAL NOTE: 8 YR interval is acceptable if the alternate extension actuators are restored off aircraft at 6 YR intervals. MP ITEM NUMBER 3203504-100 TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 137 138 222 755 765 ALL CF6-80 2 18 MO NOTE ALL CF6-80 0,6 6 YR NOTE 6 YR NOTE 137 138 755 765 ALL CF6-80 2,67 ZONE THRES. REPEAT OPC 18 MO 18 MO 8 OPC 18 MO 32-35-00-705 8 FNC ACCESS 3203514-100 Operate the nose gear alternate extension system and check the cables mechanisms, electrical control and actuator. 32-035-14 32-35-00-715 8 OPC 18 MO 18 MO 113 114 222 715 ALL CF6-80 2 3203515-100 Operate the nose gear door safety valve by opening and closing the door using the ground door release handle. 32-035-15 32-35-00-715 8 OPC 18 MO 18 MO 113 114 222 715 ALL CF6-80 0,3 Perform a functional check of the nose gear using the alternate extension system. In-flight extension of the gear as outlined in the abnormal procedures section of the operators manual also satisfies this 3203517-100 32-035-17 requirement. INTERVAL NOTE: 8 YR interval is acceptable if the alternate extension actuators are restored off aircraft at 6 YR intervals. 32-35-00-705 8 FNC 6 YR 6 YR 113 114 222 715 ALL CF6-80 1,2 32-32-08-206 8 DET 18 MO 18 MO 135 136 ALL CF6-80 0,4 3203602-100 Perform a Detailed inspection of the left and right wing gear uplock mechanism for damage, corrosion and bearing rust. MP Issue 3 Revision 23 32-036-02 ABW747-400MSG3MP Page 60 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER Perform a functional check of the wing gears using the alternate extension system. In-flight extension of the gear as outlined in the abnormal procedures section of the operators manual also satisfies this 3203606-100 32-036-06 requirement. INTERVAL NOTE: 8 YR interval is acceptable if the alternate extension actuators are restored off aircraft at 6 YR intervals. Operationally check the wing gear alternate extension system 3203609-100 and check the operation of the uplock mechanism, cable release system, electrical control and actuator. 3204101-100 Perform a Detailed inspection of the brake mechanical control path and check brake rods, cranks and cable mechanism for wear. ACCESS NOTE:211 212 221 222 231 232 241 242 243 244 251 252 253 254 Operate the normal and alternate brakes and observe brake 3204102-100 operation to insure fuses are open, a valve has not failed in open position or seized. AMM/CMM REFERENCE 32-36-00-715 C A T 8 T A S K FNC INTERVAL APPLICABILITY APL ENG MANHOURS 6 YR NOTE 135 136 221 222 733 734 735 743 744 745 ALL CF6-80 2,67 ALL CF6-80 2 ZONE THRES. 6 YR NOTE REPEAT ACCESS 32-036-09 32-36-00-705 8 OPC 18 MO 18 MO 137 138 221 222 733 734 743 744 32-041-01 32-41-00-206 6 DET 8 YR 8 YR NOTE ALL CF6-80 3,75 32-041-02 32-41-00-715 9 OPC 8 YR 8 YR 221 222 735 745 755 765 ALL CF6-80 1,5 3204105-100 Visually check all wing and body gear brakes for wear pin extension. 32-041-05 32-41-15-206 9 VCK 100 FC 100 FC 735 745 755 765 ALL CF6-80 1 3204107-100 Operate gear handle and observe for auto brake operation. 32-041-07 32-41-00-715 9 OPC 6 YR 6 YR 221 222 735 745 755 765 ALL CF6-80 0,25 3204109-100 Functional check of brake operation to ensure valves are operating by operating hydraulic systems 4, 2 & 1 individually. 32-041-09 32-41-00-715 5 6 9 FNC 2C 2C 221 222 735 745 755 765 ALL CF6-80 0,5 3204110-100 Perform a functional check of the anti-skid hydraulic fuse for closing. 6 YR 135 136 137 138 221 571 671 ALL CF6-80 0,5 MP Issue 3 Revision 23 32-041-10 32-41-00-722 6 FNC ABW747-400MSG3MP 6 YR Page 61 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a functional check of the autobrake solenoid valve and check for passive failure. 32-042-01 32-42-00-715 5 3204202-100 Restore the normal and alternate antiskid module filters (shop task). 32-042-02 3204211-100 Restore (clean/replace) the autobrake pressure control module filter. (if installed). 32-042-11 3204401-100 Perform a Detailed inspection of the parking brake mechanical control path for condition and security. 32-044-01 32-44-00-206 6 DET 3204403-100 Visually check and compare the brake pressure cockpit gage with the direct gage. 32-044-03 32-41-09-706 8 3204405-100 Perform a functional check of the parking brake accumulator system for hydraulic bleed down pressure maximum rate. 32-044-05 32-44-00-735 3204502-100 Perform a visual check of aircraft tires for wear and cuts. INTERVAL NOTE: 48 elapsed clock-hours. 32-045-02 MP ITEM NUMBER TASK DESCRIPTION 3204201-100 3204503-100 Perform a visual check of aircraft wheels for damage. INTERVAL NOTE: 48 elapsed clock-hours. 3204504-100 Restore (off-aircraft) the main and nose landing gear wheel assemblies per vendor CMM. 3205105-100 Perform a Detailed inspection of the rudder pedal interconnect actuator and steering control path for security and condition. MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 735 745 755 765 ALL CF6-80 0,5 8 YR 137 138 571 671 ALL CF6-80 2 2C 136 VP-BIG VP-BIK VP-BIM CF6-80 0,4 8 YR 8 YR 112 113 114 115 116 221 222 ALL CF6-80 3,75 VCK 6 MO 6 MO 138 221 ALL CF6-80 0,25 8 FNC 4 YR 4 YR 221 222 735 745 755 765 ALL CF6-80 0,5 05-00-01-212 9 VCK DAILY DAILY 715 735 745 755 765 ALL CF6-80 0,02 32-045-03 05-00-01-212 9 VCK DAILY DAILY 715 735 744 755 765 ALL CF6-80 0,02 32-045-04 32-45-01-324 32-45-01-404 32-45-02-004 32-45-02-404 9 RST WHL CNG WHL CNG 715 735 745 755 765 ALL CF6-80 1 8 YR 115 117 211 212 221 222 715 ALL CF6-80 1,25 32-051-05 ZONE THRES. REPEAT FNC 8 YR 8 YR 32-42-02-022 32-42-02-422 RST 8 YR 32-42-11-002 32-42-11-402 RST 2C 32-50-00-206 6 DET ABW747-400MSG3MP 8 YR ACCESS Page 62 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Functionally check the steering compensator system for compensator leakage. 32-051-08 32-51-04-796 6 Restore the body gear steering module filter 32-053-08 32-53-08-004 32-53-08-404 MP ITEM NUMBER TASK DESCRIPTION 3205108-100 3205308-100 INTERVAL APPLICABILITY APL ENG MANHOURS 715 ALL CF6-80 0,1 8 YR 137 138 ALL CF6-80 0,2 ZONE THRES. REPEAT FNC 2500 FC 2500 FC RST 8 YR ACCESS ATA 33 LIGHTS 3300000-100 Check Spare bulbs IPC 33-29-01 VCK 1A 1A 222 ALL CF6-80 0.1 3300100-100 Photoluminiscent Exit Identifier. Inspect the unit structurally for security and condition. Visualy inspect the red "exit" print for evidence of wear or abrasion. (STC EASA.A.S.02979) MSS 3001-MSS01 DET 30 DY 30 DY 200 BWW CF6-80 0,1 3301101-100 Check the pilots panel lights standby lighting relay, with AC buses unpowered to see if flood and panel lights available. 33-011-01 33-11-00-705 8 OPC 1C 1C 221 222 ALL CF6-80 0,05 3301201-100 Perform an operational check of the master dim and test module, dim/test switch and indicator lights to determine if dim and bright mode available. 33-012-01 33-12-00-705 9 OPC 1A 1A 200 ALL CF6-80 0,25 3302400-100 Perform operational check of the passenger information signs on upper deck including crew rest area and lavatory 33-024-00 33-24-00-705 OPC 2A 2A 200 ALL CF6-80 0,1 3303502-100 Perform operational check of the Main Deck Signaling System 33-035-02 33-35-00-710 OPC 1A 1A 200 VP-BIG, VP-BIK, VP-BIM CF6-80 0.1 3304301-100 Operationally test the navigation light system by switching lights on from cockpit and visually verifying light illumination. 33-043-01 33-43-00-710 9 OPC 1A 1A 221 222 ALL CF6-80 0,05 3304401-100 Operationally test the anti-collision light system by activating the strobe and beacon switches from the cockpit and visually verifying illumination. 33-044-01 33-44-00-710 9 OPC 1A 1A 221 222 ALL CF6-80 0,05 3305001-100 Operationally check the emergency lights, power packs, and attendant panel switch by using the emergency light pilot control. 33-050-01 33-51-00-715 33-51-00-735 8 OPC 1A 1A 200 ALL CF6-80 0,17 3305006-100 Functionally check the emergency lights battery packs for capacity (15 min. minimum) and one complete deep cycle. 33-050-06 33-51-00-705 33-51-00-735 8 FNC 3 YR 3 YR 200 ALL CF6-80 0,17 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 63 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 0,67 ALL CF6-80 6,5 ZONE THRES. REPEAT 28 DY 28 DY ACCESS ATA 34 NAVIGATION Change navigation data base in flight management computer. 34-61-00-472 34-61-00-752 34-61-00-470 3400010-100 Perform Air Data System - Altimetry System Test SB 747-34-3020 34-12-00-750 34-11-00-780 3401101-100 Perform a detail inspection of the pitot-static probes for damage or blockage. 34-011-01 34-11-01-206 3401102-100 Perform a functional check of the pitot and static system plumbing for leaks. 34-011-02 34-11-00-795 3400000-100 DIS FNC 36MO 36MO 115, 116, 117, 118, 121, 122, 221, 222 6 DET 3 YR 3 YR 113 114 211 212 ALL CF6-80 1 6 FNC 2C 2C 115 116 121 122 312 ALL CF6-80 1,5 ALL CF6-80 0,5 3401103-100 Perform a detail inspection of the pitot and static system plumbing for water by draining each drain assembly in the system. 34-011-03 34-11-00-683 6 DET 2C 2C 115 116 117 118 123 146 311 3402401-100 Visually check the dedicated battery/charger fault indicator LED for the integrated standby flight display (ISFD). 34-024-01 34-24-04-710 9 VCK 1C 1C 121 ALL CF6-80 0,1 3405301-100 Check the performance of the ATC active transponder per FAR 91.413. Note: An alternative off-aircraft ATC certification procedure may be used. 34-053-01 34-53-00-730 34-53-00-735 ALL CF6-80 2,47 3406102-100 Clean the Control Display Unit (CDU) and the air inlet protective screen. 34-061-02 34-61-02-103 9 312AR FNC 2 YR 2 YR 125 221 222 223 RST 1A 1A 221 222 ALL CF6-80 0,25 FNC 2 YR 2 YR 124 221 222 ALL CF6-80 0,75 ATA 35 OXYGEN 3501101-100 Perform a functional check of the crew oxygen cylinder/plumbing including pressure decay test. MP Issue 3 Revision 23 35-011-01 35-11-00-795 8 ABW747-400MSG3MP Page 64 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 3501102-100 Perform a functional check of the crew oxygen system high and medium pressure reducing regulators. Perform a Detailed inspection of the crew oxygen mask/regulator 3501104-100 assembly and goggle or Crew Integrated Full Face Oxygen Mask Regulator for condition (as applicable). MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 35-011-02 35-11-00-725 8 35-011-04 35-11-18-200 35-11-18-206 INTERVAL APPLICABILITY APL ENG MANHOURS 124 221 222 ALL CF6-80 1 4800 FH 221 222 ALL CF6-80 0,3 ZONE THRES. REPEAT FNC 3C 3C 8 DET 4800 FH ACCESS 3501105-100 Operate and test the crew oxygen mask/regulators or Crew Integrated Full Face Oxygen Mask Regulators with mask/regulator stowed. 35-011-05 35-11-00-710 8 OPC 1A 1A 124 221 222 ALL CF6-80 0,25 3501106-100 Perform a visual check of the crew oxygen system pressure gage versus EICAS readout. 35-011-06 35-11-00-705 8 VCK 1A 1A 124 221 222 ALL CF6-80 0,25 3501109-100 Crew oxygen mask regulator or Crew Integrated Full Face Oxygen Mask Regulator operational test with mask/regulator unstowed. 35-011-09 35-11-00-715 8 OPC 2A 2A 124 221 222 ALL CF6-80 0,2 35-021-01 35-21-00-715 8 9 OPC 3 YR 3 YR 122 124 221 222 ALL CF6-80 2,25 Perform an operational check of the personnel oxygen system by the use of the override switch with PSU doors restrained to 3502101-100 prevent full deployment for non-free flow systems, and PSU doors not restrained for free flow systems 3502106-100 Perform a pressure decay check of the passenger/personnel oxygen system low pressure distribution lines. 35-021-06 35-21-00-795 8 FNC 3C 3C 124 200 ALL CF6-80 1 3502108-100 Perform a operational check of all passenger/personnel oxygen masks and verify that each one flows. 35-021-08 35-21-00-700 35-21-00-715 8 OPC 6 YR 6 YR 124 200 ALL CF6-80 16 3502109-100 Perform a detail inspection of all passenger/personnel oxygen masks for condition. 35-021-09 35-21-06-206 8 DET 6 YR 6 YR 200 ALL CF6-80 8 3502110-100 Perform a functional check of the passenger/personnel oxygen high and medium pressure distribution lines for leakage rate by observing oxygen pressure on EICAS with the valves closed. 35-021-10 35-21-00-795 8 FNC 3 YR 3 YR 122 124 200 221 222 ALL CF6-80 1 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 65 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a functional check of each of the passenger/personnel oxygen flow control units. 35-021-11 35-21-00-715 8 Perform a visual check of the crew and passenger cabin portable oxygen cylinder assemblies for proper pressure, condition and security to wall mounted brackets or containers as applicable. 35-031-01 35-31-00-206 8 MP ITEM NUMBER TASK DESCRIPTION 3502111-100 3503101-100 INTERVAL APPLICABILITY APL ENG MANHOURS 124 200 ALL CF6-80 1,5 1A 220 221 222 ALL CF6-80 1 ALL CF6-80 1,2 ZONE THRES. REPEAT FNC 3C 3C VCK 1A ACCESS ATA 36 PNEUMATIC 3601001-100 Perform a Detailed inspection of the engine 1, 2, 3, 4 pneumatic system distribution intermediate pressure check valve (off aircraft). 36-010-01 36-11-02-004 36-11-02-404 6 DET 1C 1C 412 422 432 442 3601002-100 Perform an operational check of the left and right isolation valves by using the flight deck switches. 36-010-02 36-11-07-704 8 OPC 1C 1C 191 192 221 ALL CF6-80 0,5 3601006-100 Perform a general visual inspection for condition and a detailed inspection of the pneumatic system distribution duct (ob eng-toob eng and APU isolation valve from cross ship manifold) and related external pneumatic components for leaks by using audible check. ACCESS NOTE: 100 133 134 412 422 432 442 452 462 472 482 500 511 521 531 600 611 621 631 36-010-06 36-11-00-706 6 GVI 1C 1C NOTE ALL CF6-80 3 Functional Check of the pneumatic system distribution duct (OB engine to OB engine to APU) and related external pneumatic components for leakage (pressure check). 3601008-100 ACCESS NOTE: 131 133 134 137 141 142 151 152 412 422 432 442 450 452 454 460 462 464 470 472 474 480 482 484 500 511 521 531 600 611 621 631 36-010-08 36-11-00-795 6 FNC 8 YR 8 YR NOTE ALL CF6-80 2 36-011-04 36-11-04-000 36-11-04-100 36-11-04-400 1C 412 422 432 442 ALL CF6-80 2 3601104-100 Clean or replace the engine 1, 2, 3, 4 pressure regulating and shutoff valve filters. ACCESS NOTE:452EL 452 FL 453FL 462EL 462FL 463FL 472EL 472FL 473FL 482EL 482FL 483FL MP Issue 3 Revision 23 RST ABW747-400MSG3MP 1C 415 416 425 426 435 436 445 446 NOTE Page 66 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE Replace the engine 1, 2, 3, 4 high pressure controller air filter. 36-011-06 36-11-06-000 36-11-06-100 36-11-06-400 36-11-06-613 Replace engine 1, 2, 3, 4 pressure regulating valve controller air filters. 36-011-20 36-11-20-613 MP ITEM NUMBER TASK DESCRIPTION 3601106-100 3601120-100 C A T T A S K INTERVAL APPLICABILITY ZONE THRES. REPEAT RST 4A 4A RST 4A 4A APL ENG MANHOURS ALL CF6-80 1,6 ALL CF6-80 1.60 ACCESS 412 422 432 442 412 422 432 442 ATA 38 WATER/WASTE 3801060-100 Disinfect the potable water supply system. 38-010-60 38-10-60-602 38-10-80-670 3801503-100 Restore (clean or replace) the potable water bleed air in-line filter element. 38-015-03 38-15-64-002 38-15-64-402 3801504-100 Restore (clean or replace) the potable water tank pressurization air compressor inlet filter. 38-015-04 38-15-64-002 38-15-64-402 38-015-66 Perform a functional check on the water system pressure relief valve to verify operation (off-airplane check). 3801566-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. RST 1A 1A 128 191FF ALL CF6-80 1 9 RST 2C 2C 124 821R ALL CF6-80 0,3 7 RST 2C 2C 124 821R ALL CF6-80 0,3 38-15-66-702 FNC 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 124 821R ALL CF6-80 0,5 OPC 1C 1C 124 821R ALL CF6-80 0,5 3801567-100 Perform an operational check to verify that the water tank pressure switch operates. 38-015-67 38-15-67-702 3803206-100 Perform a general visual inspection for leakage of the waste system drain and rinse lines, including the tank, from the tank to the service panel. 38-032-06 05-00-01-210 9 GVI 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 122 126 224 232 1204 1221 9002 ALL CF6-80 0,2 3803207-100 Operationally check the toilet drain/rinse system by applying a head pressure between the service panel and tank. 38-032-07 38-32-60-705 9 OPC 2C 2C 126 224 125A ALL CF6-80 1 3803208-100 Perform a detail inspection for condition of drain cap/flapper seals. 38-032-08 38-32-60-702 9 DET 4A 4A 126 125A ALL CF6-80 0,1 ATA 45: CENTRAL MAINTENANCE SYSTEM (CMS) MP Issue 3 Revision 23 ABW747-400MSG3MP Page 67 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Use the central maintenance computer "CMC" to perform the following actions: 1. Interrogate for yaw damper for fault messages. 2. Interrogate for modal suppression accelerometer fault messages. 4501000-100 3. Interrogate the stabilizer trim and rudder ratio module for aileron lock fault messages. 4. Interrogate the stabilizer trim and rudder ratio changer module for fault messages. 5. Interrogate the brake temperature monitoring system for fault messages. 4501001-100 Verify both CMC's are operational. 4503000-100 Use the central Maintenance computer "CMC" to perform the following actions: 1. Interrogate the engine control unit for the fuel filter, variable stator vane, variable low pressure compressor bypass valve, auto shut down fault messages. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 45-010-00 45-10-00-862 9 45-10-00-715 45-030-00 45-10-00-862 9 INTERVAL APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 0,5 1A 221 222 ALL CF6-80 0,05 1A 1A 221 222 ALL CF6-80 0,4 ZONE THRES. REPEAT OPC 1A 1A OPC 1A OPC ACCESS ATA 49: AIRBORNE AUXILIARY POWER UNIT 4901502-100 Perform a Detailed inspection of the intake screen and the sound attenuation material inside the intake plenum. 49-015-02 49-15-00-206 9 DET 1C 1C 317 318 317AL 318AR ALL CF6-80 0,3 4901602-100 Perform an operational check of the drain and shroud lines, mast for freedom from obstruction. 49-016-02 49-16-00-107 9 OPC APU CNG APU CNG 317 318 315AL 317AL 318AR ALL CF6-80 1,1 4902702-100 Remove and replace APU oil filter. Perform a Detailed inspection for contaminants. 49-027-02 49-27-03-004 49-27-03-404 7 DIS 4000 AH 4000 AH 317 318 317AL 318AR ALL CF6-80 0,3 4903102-100 Remove and replace APU fuel pump outlet filter, perform a detailed inspection for contaminants. 49-031-02 49-31-00-002 49-31-00-402 9 DIS 4000 AH 4000 AH 317 318 317AL 318AR ALL CF6-80 0,25 4904102-100 Perform a Detailed inspection of the APU starter motor brush for proper length. 49-041-02 49-41-02-206 7 DET 1000 FH 1000 FH 317 318 317AL 318AR ALL CF6-80 0,2 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 68 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL MP ITEM NUMBER TASK DESCRIPTION 4904104-100 Igniter plug inspection 4905201-100 Perform a functional check of the APU duct thermal switches by using heat to ensure all switches close at required temperature. ACCESS NOTE:193J 312AR 315AL 731L 751L 752L 49-052-01 26-19-00-735 9 FNC 50000 FH 4905202-100 Perform an operational check of the APU duct overheat detection relay and circuitry by applying ground to verify operation. 49-052-02 26-19-00-735 9 OPC 4905204-100 Pneumatic system distribution ducting - APU isolation valve to APU. Perform a functional check to detect leaks using pressurized air. 49-052-04 36-11-00-706 9 4905302-100 Replace the APU P3 air filter. 49-053-02 49-52-08-004 49-52-08-404 9 49-41-04-004 49-41-04-404 APPLICABILITY THRES. REPEAT APL ENG MANHOURS 2A 2A ALL CF6-80 1 50000 FH 135 137 141 142 145 151 311 312 313 314 ALL CF6-80 35 50000 FH 50000 FH 142 145 311 313 ALL CF6-80 0,15 FNC 8 YR 8 YR 141 145 ALL CF6-80 1 DIS 4000 AH 4000 AH 317 318 ALL CF6-80 0,25 VCK 1A 1A ALL 0,5 RST 18 MO 18 MO NOTE 2418 2419 9011 ALL 1,7 OPC FNC 1A 1A 261 836 836L CF6-80 8 DET ZONE ACCESS 317AL 318AR ATA 51: STRUCTURES 5100000-100 SRS update report 5104101-100 Test Inspect, and Clean the Canted Pressure Deck Drainage System. ACCESS NOTE:131A 132A 135 135A 136 136A 191 192 241 242 51-041-01 51-41-01-216 51-41-01-206 ATA 52 DOORS 5200000-100 INSPECTION - Side Cargo Door - Operational Test - Side Cargo Door - Side Cargo Door system electrical components and circuitry Functional check - Side Cargo Door Warning System - Operational test - Actuator Health Check – Side Cargo Door - Side Cargo Door Hook Limit Switch - Voltage Check MP Issue 3 Revision 23 _ 52-32-00-710801 52-32-00-720801 52-32-00-710802 52-32-00-750801 52-32-15-700801 ABW747-400MSG3MP ALL Page 69 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 5200001-100 INSPECTION - Side Cargo Door System - Functional Test – Side Cargo Door - Adjustment Check – Side Cargo Door - Electrical Component and Circuitry Test – Side Cargo Door - Side Cargo Door Hook Limit Switch - Voltage Check 5200004-100 Operational Test - Nose Cargo Door System Functional Check - Linear Actuator MPD ITEM NUMBER AMM/CMM REFERENCE _ 52-32-00-720802 52-32-00-750802 52-32-00-280801 52-32-15-700801 C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 10 801 ALL CF6-80 1 18 MO 801 ALL CF6-80 6 ZONE THRES. REPEAT FNC 1C 1C 261 836 _ 52-31-00-710801-001 52-31-00-720803-001 OPC FNC 3A 3A OPC FNC 18 MO ACCESS 836L 261AL 5200005-100 System Test - Nose Cargo Door Functional Test - Latch Actuator Nose Cargo Door System Quick Check _ 52-31-00-730801-002 52-31-00-720805-002 52-31-00-700801-002 5201101-100 Perform a Detailed inspection of the main entry doors 1L and 5L manual operating latch mechanism for condition and security. AIRPLANE NOTE: Task is applicable to active doors only. ACCESS NOTE: Requires removal of door inside operating handle and cam. 52-011-01 52-11-00-206 6 DET 8 YR 8 YR 831 835 831L 835L NOTE ALL NOTE CF6-80 5 5201102-100 Perform a functional check of the main entry doors 1L and 5L interior/external handle mechanism. AIRPLANE NOTE: Task is applicable to active doors only. 52-011-02 52-11-00-206 6 8 9 FNC 2 YR 2 YR 831 835 831L 835L 9005 ALL NOTE CF6-80 1 5201104-100 Perform an operational check of the main entry door 1L and 5L hinge, torque tube mechanism, chain, sprocket, hold open mechanism and rotary snubber. AIRPLANE NOTE: Task is applicable to active doors only. 52-011-04 52-11-00-706 8 9 OPC 2 YR 2 YR 831 835 831L 835L 9005 ALL NOTE CF6-80 0,2 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 70 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a Detailed inspection of the main entry doors 1L and 5L hinge and torque tube mechanism. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 5201105-100 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. AIRPLANE NOTE: Task is applicable to active doors only. 5201108-100 Perform a visual check of the dampening fluid level indicator of the main entry door 1L and 5L rotary snubber. AIRPLANE NOTE: Task is applicable to active doors only. Perform a Detailed inspection of the main entry doors 1L and 5L internal handle mechanism. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 5201116-100 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. AIRPLANE NOTE: Task is applicable to active doors only. INTERVAL MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 52-011-05 52-11-00-206 8 DET 52-011-08 52-11-10-206 52-11-17-206 8 9 VCK 18 MO 52-011-16 52-11-01-206 52-11-09-206 6 DET 8 YR/ 16 YR NOTE APPLICABILITY ZONE THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE APL ENG MANHOURS ALL NOTE CF6-80 2 ACCESS 211 271 831L 835L 18 MO 211 271 211AL 271AL 831L 835L ALL NOTE CF6-80 0,45 8 YR/ 6 YR NOTE 211 271 835 845 211AL 271AL 831L 835L ALL NOTE CF6-80 2,2 ALL NOTE CF6-80 1,2 5201122-100 Perform a Detailed inspection of the main entry doors 1L and 5L upper and lower gates. AIRPLANE NOTE: Task is applicable to active doors only. 52-011-22 52-11-01-206 52-11-09-206 6 DET 2 YR 2 YR 831 835 831L 835L 842R 843R 844R 845R 832L 833L 834L 5201303-100 Perform an operational check of the upper deck crew service door by opening and closing the door using the inside and outside operating handles. 52-013-03 52-13-00-706 8 OPC 2 YR 2 YR 849 849R ALL CF6-80 0,25 5201304-100 Perform an general visual inspection of the upper deck crew service door (without lining removal) of visible latching and cocking mechanism components. 52-013-04 52-13-00-216 8 GVI 2 YR 2 YR 849 849R ALL CF6-80 0,3 5201305-100 Perform a Detailed inspection of the upper deck crew service door latching and cocking crank components (interior/exterior handles, cams, cranks, push rods, torque tubes, rollers, support brackets, bearings, hinges). 52-013-05 52-13-00-216 8 DET 8 YR 8 YR 849 9009 ALL CF6-80 1 5201307-100 Perform a operational check of the upper deck crew service door by moving the door from the closed position to the stowed position and back to the closed position. 52-013-07 52-13-00-716 8 OPC 2 YR 2 YR 849 849R ALL CF6-80 0,25 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 71 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 5201308-100 Perform a general visual inspection of the crew service door carriage/track mechanism components (carriages, snubbers, tracks, pivot fittings, push rods, spring cartridge, stop latch, hinges). 52-013-08 52-13-00-210 8 5202102-100 Perform an operational check of the crew compartment overhead hatch interior handle actuator, latch mechanism, release trigger, and exterior handle mechanism using interior and exterior hatch handles. 52-021-02 52-21-00-716 5202103-100 Perform a Detailed internal inspection of the crew compartment overhead hatch operating mechanism. 52-021-03 5202108-100 Perform a Detailed inspection of the crew compartment overhead hatch exterior handle drain system mechanism. 5203100-100 MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 849R ALL CF6-80 0,7 839 839L ALL CF6-80 0,2 8 YR 839 839L 9009 ALL CF6-80 0,2 2 YR 2 YR 221 839 839L 9009 ALL CF6-80 0,2 FNC 2A 2A 801 801 ALL CF6-80 1 9 DET 18 MO 18 MO 801 801 ALL CF6-80 1,6 ZONE THRES. REPEAT GVI 2 YR 2 YR 224 849 8 OPC 2 YR 2 YR 52-21-00-206 8 DET 8 YR 52-021-08 52-21-00-206 8 DET Perform a functional check of the nose cargo door to confirm correct sequencing of switches and door rigging is within limits. 52-031-00 52-31-00-726 5 Perform a Detailed inspection of the nose cargo door operating/lift mechanism components (hinges lift drive unit, 5203102-100 flexible drive shafts, lift linear actuators, latch actuators, pushpull cam actuator push-pull cam, cam rollers, support fittings and attachments to structure). 52-031-02 52-31-00-216 ACCESS 5203103-100 Perform an operational check of the nose cargo door latch, lift and push-pull cam mechanism manual drive. 52-031-03 52-31-00-716 9 OPC 18 MO 18 MO 801 801 ALL CF6-80 1,45 5203106-100 Perform a Detailed inspection of the nose cargo door latch mechanism components (latch actuators, support fittings, and attachments to structure). 52-031-06 52-31-00-216 8 DET 18 MO 18 MO 801 801 ALL CF6-80 0,8 5203107-100 Perform a functional check of the nose cargo door latch mechanism latch rotation (torque). 52-031-07 52-31-00-722 5 FNC 18 MO 18 MO 801 ALL CF6-80 2,4 5203108-100 Perform a functional check of the nose cargo door latch control lock-out pressure switch and isolation relay. 52-031-08 52-31-00-725 5 FNC 18 MO 18 MO 801 ALL CF6-80 2,4 5203203-100 Perform an operational check to verify manual drive of main deck side cargo door lift mechanism. 52-032-03 52-32-00-706 9 OPC 2 YR 2 YR 836 ALL CF6-80 0,1 MP Issue 3 Revision 23 ABW747-400MSG3MP 836L Page 72 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a Detailed inspection of the main deck side cargo door hinges, lift power unit, torque tubes, ratchet brakes, rotary actuators, actuator links and attachments to structure. 52-032-04 52-32-01-206 9 5203205-100 Perform a functional check of the main deck side cargo door lift mechanism ratchet brake. 52-032-05 52-32-00-706 5203208-100 Perform a Detailed inspection of the main deck side cargo door latch mechanism. 52-032-08 5203212-100 Perform a Detailed inspection of the main deck side cargo door master latch locking mechanism. 5203215-100 Perform a Detailed inspection of the main deck side cargo door hinge mechanism. MP ITEM NUMBER TASK DESCRIPTION 5203204-100 Perform a functional check of the main deck side cargo door to 5203218-100 confirm correct sequencing of switches and door rigging is within limits. INTERVAL APPLICABILITY APL ENG MANHOURS 836L ALL CF6-80 1 836 261AL 836L ALL CF6-80 0,25 2 YR 836 836L ALL CF6-80 0,25 2 YR 2 YR 836 836L ALL CF6-80 0,3 DET 2 YR 2 YR 836 836L ALL CF6-80 0,25 FNC 2 YR 2 YR 836 836L ALL CF6-80 3 2 YR/ 2000 FC 122 142 821 822 821R 822R ALL CF6-80 0,25 ZONE THRES. REPEAT DET 2 YR 2 YR 836 8 FNC 2 YR 2 YR 52-32-01-206 8 9 DET 2 YR 52-032-12 52-32-01-206 8 9 DET 52-032-15 52-32-01-206 8 9 52-032-18 52-32-00-735 9 ACCESS 5203403-100 Perform an operational check of the forward and aft cargo door lift mechanism to verify manual drive. 52-034-03 52-34-02-714 9 OPC 2 YR/ 2000 FC 5203408-100 Perform a detailed inspection of the forward and aft cargo door latch mechanism including latch cams. 52-034-08 52-34-00-206 8 9 DET 2 YR/ 2000 FC 2 YR/ 2000 FC 821 822 821R 822R ALL CF6-80 0,5 5203410-100 Perform a Detailed inspection of the forward and aft cargo door master latch lock mechanism 52-034-10 52-34-12-202 8 9 DET 2 YR/ 2000 FC 2 YR/ 2000 FC 821 822 821R 822R ALL CF6-80 0,4 52-34-01-206 8 9 DET 2 YR/ 2000 FC 2 YR/ 2000 FC 122 142 821 822 821R 822R ALL CF6-80 0,25 Perform a detailed inspection of the forward and aft cargo door 5203412-100 hinge mechanism and hinges, lift power unit, torque tubes, rotary actuators, lift links, and attachments to structure. MP Issue 3 Revision 23 52-034-12 ABW747-400MSG3MP Page 73 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K Perform a functional check of the forward and aft cargo door to 5203413-100 confirm correct sequencing of switches and door rigging is within limits. 52-034-13 52-34-00-706 9 Visually check the eight latch alignment marks through the door 5203421-100 viewing ports in the lower lobe forward cargo door to determine if alignment marks are present. 52-034-21 5203422-100 Visually check the eight latch alignment marks through the door viewing ports in the lower lobe aft cargo door to determine if alignment marks are present. 5203603-100 MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 1 122 124 ALL CF6-80 0,5 2 YR/ 2000 FC 142 ALL CF6-80 0,5 8 YR/ 8000 FC 8 YR/ 8000 FC NOTE 146 823 823R ALL CF6-80 0,2 FNC 8 YR/ 8000 FC 8 YR/ 8000 FC 146 823 823R ALL CF6-80 0,2 8 FNC 2 YR/ 2000 FC 2 YR/ 2000 FC 146 823 823R ALL CF6-80 0,3 8 DET 2 YR/ 2000 FC 2 YR/ 2000 FC 146 823 823R ALL CF6-80 0,25 ALL CF6-80 0,5 ALL CF6-80 0,2 ZONE THRES. REPEAT FNC 2 YR/ 2000 FC 2 YR/ 2000 FC 821 822 52-34-21-202 GVI 2 YR/ 2000 FC 2 YR/ 2000 FC 52-034-22 52-34-21-202 GVI 2 YR/ 2000 FC Perform a detailed inspection of the bulk cargo door latch mechanism. 52-036-03 52-36-01-206 6 9 DET 5203606-100 Perform a functional check of the bulk cargo door snubber with the balance mechanism deactivated. 52-036-06 52-36-05-705 8 5203607-100 Perform a functional check of the bulk cargo door balance mechanism. 52-036-07 52-36-02-204 5203608-100 Perform a Detailed inspection of the bulk cargo door balance mechanism with door open. 52-036-08 52-36-02-216 5204801-100 5204902-100 ACCESS 821R 822R 52-048-01 52-48-01-200 8 FNC 27 MO 27 MO 191 192 191A 191H 191N 192A 192H Perform a functional check of the stabilizer jackscrew access 52-049-02 door latching mechanism to verify pressure relief function of door. 52-49-05-704 8 FNC 2 YR 2 YR 312 312AR Functional check of the air conditioning equipment bay door latches MP Issue 3 Revision 23 ABW747-400MSG3MP Page 74 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 5207101-100 Perform an operational check of the door warning system for the forward and aft cargo doors. ACCESS NOTE:122 142 221 222 821 822 5207102-100 Perform an operational check of the door warning system for the main deck side cargo door. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 52-071-01 52-71-00-715 8 52-071-02 52-71-00-705 INTERVAL APPLICABILITY THRES. REPEAT APL ENG MANHOURS OPC 2A 2A ALL CF6-80 0,4 8 OPC 2A 2A 221 222 261 836 ALL CF6-80 0,5 ZONE ACCESS 5207104-100 Perform an operational check of the door warning system for the nose cargo door. 52-071-04 52-71-00-715 8 OPC 2A 2A 112 210 221 222 801 ALL CF6-80 0,25 5207111-100 Perform an operational check of the door warning system for the bulk cargo door. 52-071-11 52-71-00-715 9 OPC 2 YR 2 YR 146 221 222 823 ALL CF6-80 0,5 5207112-100 Perform an operational check of the door warning system for the main deck, crew service, overhead hatch, main equipment access and center equipment access doors. 52-071-12 52-71-00-705 9 OPC 2 YR 2 YR 100 200 800 ALL CF6-80 0,75 VCK 4A 4A 454DR 464DR 474DR 484DR ALL CF6-80 3 VCK 12500 FH NOTE 12500 FH NOTE 452 482 521FT 621FT ALL CF6-80 1 FNC 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 452 462 472 482 ALL CF6-80 1 ATA 54 NACELLES/PYLONS 5400010-100 Inspection of rotary latches closed position and application of index lines on pylons access doors 454DR / 464DR / 474DR / 484DR 5405103-100 Perform a visual check of the engine 1 and 4 strut spring beam bearing movement. NOTE: Interval is not to be extended Perform a functional check to verify pressure relief function of the #1, 2, 3, 4 nacelle strut access doors. NOTE:This procedure applies to the on-airplane portion of the task (restoration). 5406201-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. MP Issue 3 Revision 23 54-051-03 CMR 19 54-062-01 54-51-03-216 54-62-02-725 9 ABW747-400MSG3MP Page 75 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a functional check to verify pressure relief function of the #1, 2, 3, 4 strut trailing edge fairing doors. 5406203-100 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. 5406204-100 Perform a Detailed inspection of the nacelle strut #1, 2, 3, 4 trailing edge fairing door latch system. ACCESS NOTE: 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR Inspect the strut drain inlet screens, drains, raceway drains, and drain exits. Check for cleanliness and drain areas for evidence of fluid. Clean screens, compartments and exits/drains as required. 5415301-100 ACCESS NOTE: 452AL 462AL 462GR 464AL 464AR 472AL 472GR 474AL 474AR 482AL Perform a leak check of the strut drain system. the task (restoration). INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. 5415302-100 ACCESS NOTE: 541C, 452AL; 452BL; 452CL; 452DR; 452ER; 454AL 454AR 461C 462AL 462BL 462CL 464AL 464AR 471C 472AL 472BL 472CL 474AL 474AR 481C 482AL 482BL 482CL 482DR 482ER 484AL 484AR 511CT 521FT 611CT 621FT 472FL 472GL 462FL 462GL MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL ZONE THRES. 54-062-03 54-62-02-725 9 FNC 8 YR/ 16 YR NOTE 54-062-04 54-62-03-206 8 DET 18 MO / 7500 FH 54-153-01 54-53-00-800 54-53-00-102 54-153-02 54-53-00-702 8 8 RST APPLICABILITY 1C APL ENG MANHOURS ALL CF6-80 1 ACCESS REPEAT 8 YR/ 6 YR NOTE 454 464 474 484 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR 18 MO / 7500 FH 454 464 474 484 NOTE ALL CF6-80 0,1 1C 450 460 470 480 NOTE ALL CF6-80 1 NOTE ALL CF6-80 2 ALL CF6-80 0,5 FNC 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 450 460 470 480 510 520 610 620 DET 18 MO / 7500 FH 18 MO / 7500 FH 221 222 ATA 56 WINDOWS 5601100-100 Perform a Detailed inspection of flight compartment windows No. 1, 2, 3 left and right. 56-011-00 56-11-00-200 ATA 71: POWER PLANT: GENERAL ELECTRIC MP Issue 3 Revision 23 ABW747-400MSG3MP Page 76 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a Detailed inspection of visible portions of the engine 1, 7112001-100 2, 3, 4 nacelle strut forward engine mount platform, platform link, bumper-deflection limiter and yoke, with engine installed. Perform a Detailed inspection of the engine 1, 2, 3, 4 nacelle strut aft engine mount platform, platform link, with engine installed. 7112002-100 ACCESS NOTE:415 416 417 418 425 426 427 428 435 436 437 438 445 446 447 448 7117101-100 Perform an operational check of the no. 1, 2, 3, 4 engine drain lines for freedom from obstruction (off aircraft task). INTERVAL NOTE: To be accomplished concurrent with off aircraft (shop visit) repair or overhaul. MPD ITEM NUMBER 71-120-01 AMM/CMM REFERENCE 71-21-00-206 71-120-02 71-21-00-206 71-171-01 71-71-00-102 71-71-00-162 C A T 9 9 9 T A S K DET INTERVAL APPLICABILITY ZONE THRES. 1C 1C 412 422 432 442 APL ENG MANHOURS ALL CF6-80 3 ALL CF6-80 3 ACCESS REPEAT 417 418 427 428 437 438 447 448 DET 1C 1C 412 422 432 442 OPC SHP VST NOTE SHP VST NOTE 412 422 432 442 415 416 425 426 435 436 445 446 ALL CF6-80 2 413 415 423 425 433 435 443 445 ALL NOTE CF6-80 2 413 415 423 425 433 435 443 445 ALL NOTE CF6-80 2 ALL CF6-80 20 Perform a visual inspection of the no. 1, 2, 3, 4 engine strut drain lines for heavy deposits. 7117102-100 APPLICABILITY NOTE: for engines that have incorporated GE Service Bulletins SB 72-0700 and SB 72-0701. 71-171-02 71-71-00-206 GVI 2A 2A 412 422 432 442 Perform a visual inspection of the no. 1, 2, 3, 4 engine strut drain lines for heavy deposits. APPLICABILITY NOTE: for engines that have NOT 7117102-110 incorporated GE Service Bulletins SB 72-0700 and SB 720701. 71-171-02 71-71-00-206 GVI 1200 FH 1200 FH 412 422 432 442 DET 800 FC NOTE 800 FC NOTE 412 422 432 442 ATA 72 ENGINE 7213104-100 Perform a Detailed inspection of the engine 1, 2, 3, 4 fan disk and fan blade dovetails, midspan shroud, retainers, and platforms, and recoat with molykote lubricant. NOTE: Interval can be extended based on ECM DATA, but not exceed 1000 FC. MP Issue 3 Revision 23 72-131-04 72-31-02-206 6 ABW747-400MSG3MP Page 77 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 7214101-100 Perform a borescope inspection of engine 1, 2, 3, 4 combustion inner and outer liner, dome, fuel nozzle tips and stage 1 and 2 HPT blades. NOTE: First inspection on new engines only maybe accomplished at 800 cycles. ACCESS NOTE: 415 416 417 418 425 426 427 428 435 436 437 438 445 446 447 448 7215003-100 Perform a detailed inspection of visible portions of the engine 1, 2, 3, 4 aft lower mount lugs, with engine installed. MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 72-141-01 72-00-00-206 6 9 DET 72-150-03 71-21-00-206 9 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 4 417 418 427 428 437 438 447 448 ALL CF6-80 1 416 426 436 446 ALL CF6-80 1 ALL CF6-80 0,8 416 426 436 446 ALL CF6-80 0,8 221 222 412 422 432 442 416 426 436 446 ALL CF6-80 0,2 432 442 433 434 443 444 ALL NOTE CF6-80 0.04 ZONE THRES. REPEAT 400 FC NOTE 400 FC NOTE 412 422 432 442 1C 412 422 432 442 DIS 2000 FH NOTE 2000 FH NOTE 412 422 432 442 OPC 2000 FH NOTE 2000 FH NOTE 221 222 FNC 2C 2C 412 422 432 442 2C 2C 1C DET 1C ACCESS ATA 73 ATA 73: IENGINE FUEL AND CONTROL: GENERAL ELECTRIC 7311001-100 Replace engine 1, 2, 3, 4 fuel filter p/n AC9227F1740 (or interchangeable p/n). INTERVAL NOTE: Accomplish task at 150 FH and 450 FH following aircraft delivery, or major aircraft fuel tank repair and thereafter every 2000 FH. (P-03/ИАС) 73-110-01 73-11-02-004 73-11-02-404 747-FTD-2808002 7312100-100 Check engine control system on all engines for category 2 faults. NOTE: Not to be extended 73-121-00 CMR 3 73-21-00-862 7313001-100 Functional check engine 1, 2, 3, 4 fuel bypass warning system. 73-130-01 73-34-00-735 6 9 ATA 74: IGNITION: GENERAL ELECTRIC 7413101-100 Perform an operational check of the engine 1, 2, 3, 4 standby ignition approach/landing and thermal anti-ice ignition systems. 74-131-01 74-00-00-705 9 OPC ATA 75 AIR Inspect applicable engines to assure that the bore cooling valve (3) are not stuck in the closed position. 7512101-100 APPLICABILITY NOTE: Applicable only to engines with bore cooling valves installed. 75-121-01 75-21-01-206 DET 1C ATA 78: EXHAUST: GENERAL ELECTRIC MP Issue 3 Revision 23 ABW747-400MSG3MP Page 78 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION 7800000-100 ENGINE N1/2/3/4 - THRUST REVERSER CONTROL SYSTEM DIRECTIONAL PILOT VALVE - LEAK CHECK. NOTE: AD 2000-17-06 7813106-100 Perform a Detailed inspection of the engine 1, 2, 3, 4 nacelle/strut fire and drainage seals MPD ITEM NUMBER 78-131-06 AMM/CMM REFERENCE C A T T A S K INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 5 415 416 425 426 435 436 445 446 ALL CF6-80 1,6 1C 415 416 425 426 435 436 445 446 415 416 425 426 435 436 445 446 ALL CF6-80 2 415 416 425 426 435 436 445 446 ALL CF6-80 2 ZONE THRES. REPEAT FAA AD 200017-06 SB 747-78A2170 6000 FH 6000 FH 410 420 430 440 78-00-00-206 18 MO / 7500 FH 18 MO / 7500 FH 415 416 425 426 435 436 445 446 9 DET ACCESS 7813110-100 Perform a general visual inspection of the engine 1, 2, 3, 4 blocker door links (with transcowl deployed). 7813113-100 Perform a detailed inspection of the engine 1, 2, 3, 4 blocker door and hinges (with transcowl deployed). 78-131-13 78-31-14-211 7 DET 1A 1A 415 416 425 426 435 436 445 446 7813114-100 Perform a functional check to the engine 1, 2, 3, 4 to verify torque on the pressure regulator and shutoff valve flange bolts. 78-131-14 78-34-05-402 7 FNC 1C 1C 451 461 471 481 451B 461B 471B 481B ALL CF6-80 1,36 1C 415 416 425 426 435 436 445 446 NOTE ALL CF6-80 8 NOTE 412 422 432 442 413 414 423 424 433 434 443 444 ALL CF6-80 2 Perform a functional check of the engine 1, 2, 3, 4 fan reverser re-rig and running torque. ACCESS NOTE: 7813116-100 413 414 415A 415C 416A 416C 423 424 425A 425C 426A 426C 433 434 435A 435C 436A 436C 443 444 445A 445C 446A 446C Perform an operational check of the engine 1, 2, 3, 4 thrust reverser actuation system brake. 7813117-100 ENGINE NOTE: Applicable to CF6-80C engines that have thrust reverser actuation system brakes installed. NOTE: 2000 FH for AD2014-05-16 MP Issue 3 Revision 23 78-131-10 78-31-15-206 78-131-16 78-31-00-825 78-131-17 J78-34-07-280801-J00 7 7 9 GVI FNC OPC ABW747-400MSG3MP 1C 1C NOTE Page 79 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform an operational check of engine 1, 2, 3, 4 thrust reverser center drive unit cone brake. ENGINE NOTE: Applicable to CF6-80C engines that have thrust reverser actuation system brakes installed 7813118-100 ACCESS NOTE:415 415B 416 416B 425 425B 426 426B 435 435B 436 436B 445 445B 446 446B NOTE: 2000 FH for AD2014-05-16 MPD ITEM NUMBER AMM/CMM REFERENCE 78-131-18 J78-34-07-700801 C A T 9 T A S K INTERVAL ZONE THRES. OPC NOTE 78-131-19 78-00-00-206 78-134-02 78-34-02-002 78-34-02-102 78-34-02-402 9 Clean the engine 1, 2, 3, 4 left thrust reverser half support ring directional pilot valve (DPV) filter. 7813605-100 Perform an operation check of the engine 1, 2, 3, 4 thrust reverser disagreement circuit, deploy/not deploy switches and wiring, air/ground indication relay, logic switch, and pneumatic pressure switch. 7813606-100 Perform an operational check of the 1, 2, 3, 4 thrust reverser system. 78-136-05 78-36-00-715 78-136-06 J78-31-00-710803-J00 9 9 ENG MANHOURS NOTE 415 416 425 426 435 436 445 446 NOTE ALL CF6-80 2 416 426 436 446 NOTE ALL CF6-80 2 VCK 1C 1C 415 416 425 426 435 436 445 446 RST 1C 1C 415 425 435 445 413 423 433 443 ALL CF6-80 1,36 1C 221 222 415 425 435 445 413 423 433 443 ALL CF6-80 0,2 1C 1C 415 416 425 426 435 436 445 446 416 426 436 446 ALL CF6-80 2 4A 4A 412 422 432 442 414 424 434 444 ALL CF6-80 1 415D 425D 435D 445D ALL CF6-80 1 414 424 434 444 ALL CF6-80 0,8 ACCESS NOTE: The thrust reverser sleeve must be partially extended for this check. 7813402-100 APL ACCESS REPEAT Perform a visual check of the engine 1, 2, 3, 4 thrust reverser bullnose (bulb) seal for damage and/or missing portions. 7813119-100 APPLICABILITY OPC OPC 1C ATA 79: OIL: GENERAL ELECTRIC 79-121-01 79-21-04-004 79-21-04-404 7912103-100 Perform a Detailed inspection of the engine 1, 2, 3, 4 master chip detector magnetic probe for metallic deposits. 79-121-03 79-21-05-002 79-21-05-402 6 DET 1A 1A 412 422 432 442 7913502-100 Perform a functional check of the engine 1, 2, 3, 4 oil bypass warning system. 79-135-02 79-35-00-705 9 FNC 2C 2C 412 422 432 442 7912101-100 Replace engine 1, 2, 3, 4 oil scavenge filter element. 6 DIS ATA 80: STARTING: GENERAL ELECTRIC MP Issue 3 Revision 23 ABW747-400MSG3MP Page 80 of 575 747- 400 MAINTENANCE PROGRAM SYSTEMS AND POWERPLANT TASKS MP ITEM NUMBER TASK DESCRIPTION Perform a Detailed inspection of the engine 1, 2, 3, 4 starter chip 8011102-100 detectors for particles or fragments. 8011103-100 Clean engine 1, 2, 3, 4 starter valve pneumatic filter. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM/CMM REFERENCE 80-111-02 80-11-01-206 80-111-03 80-11-04-002 80-11-04-102 80-11-04-202 80-11-04-402 C A T 6 6 T A S K DET RST ABW747-400MSG3MP INTERVAL APPLICABILITY ZONE THRES. 1000 FH 1A APL ENG MANHOURS ACCESS REPEAT 1000 FH 412 422 432 442 415 416 425 426 435 436 445 446 ALL CF6-80 1,2 1A 412 422 432 442 415 425 435 445 ALL CF6-80 2 Page 81 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. REPEAT APPLICABILITY APL ENG MANHOURS 715 711 712 713 714 ALL CF6-80 25 735 745 731L 732L 733L 734L 741R 742R 743R 744R ALL CF6-80 100 755 765 751L 752L 753L 754L 761R 762R 763R 764R ALL CF6-80 100 ZONE ACCESS ATA 32 LANDING GEAR INTERNAL - DETAILED: Nose Landing Gear Inspect the nose landing gear: Outer cylinder, side braces, trunnion, gland nut. Inner cylinder. Drag strut assembly: 3241000-200 Drag brace. Tripod. Down lock bungee. Steering collar assembly: Steering collar. Support plates. Pins. Down lock link - drag brace. Torsion links. Retract actuator support beam. Support braces. Hinge pins. Axle. INTERNAL - DETAILED: Wing Landing Gear Inspect the left and right wing landing gear: Outer cylinder and gland nut. Inner cylinder. Drag strut. 3242000-200 Side brace. Down lock link - side strut (jury strut). Torsion links. Truck beam and pivot pin. Axles. Hinge pins and spindles. Trunnion bearings. Aft spar (forward) trunnion bearing housing. Down lock bungee. Brake equalizer rods. Trunnion and trunnion fork. INTERNAL - DETAILED: Left and Right Body Landing Gear Inspect the left and right body landing gear: Outer cylinder. Inner cylinder. Drag strut. Side brace. Upper down lock link - drag strut (jury strut). 3243000-200 Lower down lock link - drag strut (jury strut). Torsion links (at steering cylinders). Truck beam. Axles. Pivot pin - truck beam. Hinge pins. Trunnion bearings. Gland nut. Brake equalizer rods. Spindles and universal. Trunnion. Steering yoke. Down lock Bungee. MP Issue 3 Revision 23 32-410-00 32-420-00 32-430-00 32-05-03-212 51-05-01-210 32-05-03-212 51-05-01-210 32-05-03-212 51-05-01-210 S S S ABW747-400MSG3MP 10 YR 10 YR 10 YR 10 YR 10 YR 10 YR Page 82 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. APPLICABILITY REPEAT APL ENG MANHOURS 821 822 8211 821R 8221 822R 9009 NOTE ALL CF6-80 4 ALL CF6-80 1 ZONE ACCESS ATA 52 DOORS INTERNAL - DETAILED: Forward and Aft Lower Lobe Cargo Door Inspect the forward and aft lower lobe cargo door structure including: Frame. Stop beams. Stiffeners. Intercostals. Skin. 5241000-200 Latch cam fittings support structure. Door hinge and support structure on door. ACCESS NOTE: Access as visible with door lining removed and rain baffle removed for access to door frame at hinge with door open .INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 52-420-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 823 8231 823R 9009 NOTE 52-430-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 125 126 125B NOTE ALL CF6-80 0,25 52-440-00 51-05-01-210 52-05-03-212 8311 831L 8351 835L NOTE ALL CF6-80 1 52-410-00 51-05-01-210 52-05-03-212 INTERNAL - DETAILED: Bulk Cargo Door Inspect the lower lobe bulk cargo door. ACCESS NOTE: Access as visible with door linings removed. 5242000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. INTERNAL - GENERAL VISUAL: Center E/E Bay Door Inspect the center electronics bay access door structure. ACCESS NOTE: Access as visible with door linings removed. 5243000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. EXTERNAL - DETAILED: Main Entry Door Stops Inspect No. 1L-5L main deck entry door: 5244000-200 Stop fittings. Stop pins. ACCESS NOTE: Access as visible with doors open. MP Issue 3 Revision 23 S ABW747-400MSG3MP 1C 1C 831 835 Page 83 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. REPEAT 8 YR 6 YR NOTE APPLICABILITY APL ENG MANHOURS 831 835 8311 831L 8351 835L NOTE ALL CF6-80 10 ZONE ACCESS INTERNAL - DETAILED: Main Deck Entry Doors Inspect No.1L and 5L main deck entry doors. 5245000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access as visible with door linings removed. 52-450-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE INTERNAL - DETAILED: Main Deck Side Cargo Door Inspect the main deck side cargo door internal structure including: Frame. Stop Beams. Stiffeners. Intercostals. Skins. Latch cam fittings support structure. Door hinge and support structure. 5246000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access as visible with door linings removed and rain baffle removed for access to door frame with door open. 52-460-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 836 836L 9009 NOTE ALL CF6-80 3 INTERNAL - DETAILED: Upper Deck Crew Service Door Inspect the upper deck crew service door. 5248000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access as visible with door linings removed. 52-480-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 849 849R 9009 NOTE ALL CF6-80 1 INTERNAL - GENERAL VISUAL: Crew Compartment Overhead Hatch Inspect the crew compartment overhead hatch internal structure. 5249000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access as visible with door lining removed. 52-490-00 51-05-01-210 52-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 839 839L 9009 NOTE ALL CF6-80 0,05 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 84 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - DETAILED: Nose Cargo Door Inspect the nose cargo door internal structure (note) including: Frame. Stop beams. Stiffeners. Intercostal. Portal latch pins and supporting structure. Skin (including corners of hinge cutout). Latch fittings support structure. Hinge fittings and support structure. Hinge beam from BS 234 to BS 280. 525000-200 Linear actuator support structure. 52-500-00 Tension beam attachment to BS 234 frame and frame inner chord from stringer S-6 to S-14A. NOTE: Fuselage structure contained in the nose cargo door is part of ATA 53. ACCESS NOTE: Access as visible with door linings and insulation blankets removed. AMM REFERENCE 51-05-01-210 52-05-03-212 INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS S 8 YR 6 YR 801 801 9001 9002 9003 9004 9009 NOTE F 20000 FC 4000 FC 112 211 212 NOTE APL ENG MANHOURS ALL CF6-80 8 ALL CF6-80 0,75 ATA 53 FUSELAGE 5310101-200 INTERNAL - DETAILED: Forward Bulkhead At BS 140 Entire web of forward bulkhead at BS 140. Inspect, from Direction 1, the web (Internal and External) including fastener location, using visual inspection methods. NOTE: 1) Inspections specified in SB 747/53/2355 meet the required DTR in the area of the SB. 2) In area of web repair, inspect both forward and aft side of bulkhead web including repair. 53-101-01 53-05-02-211 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-1A for alternative repeat inspections. ACCESS NOTE: For forward side inspection, open nose radome. For aft side inspection, remove floor panel, lining, insulation, etc., to gain access. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 85 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310102-200 TASK DESCRIPTION EXTERNAL - DETAILED: Forward Bulkhead At BS 140 Entire length of vertical beam at BS 140, BL 0.0. Inspect, from Direction 1, the chord and strap including fastener locations, using visual inspection methods. Note: Preform external detailed visual inspection of the vertical beam chord&web and strap (at BL = 0.0) 5310203-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-1B for alternative repeat inspections. ACCESS NOTE: Open nose radome. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 260 Nose Gear Wheel Well From Stringer S-39 to Stringer S-45, left and right. Inspect, from Direction 1, the chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-55. 5310204-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-2B for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) Airplanes without nose cargo door: L/N 253-293 except 292; L/N 876 and on. 2) Airplanes with nose cargo door: L/N 686 and on. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 260 Nose Gear Wheel Well From Stringer S-39 to Stringer S-45, left and right. Inspect, from Direction 2, the skin (Internal and External) and strap (Internal) at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-55. MPD ITEM NUMBER AMM REFERENCE P G M 53-101-02 53-05-02-211 F 53-102-03 53-102-04 53-05-02-250 53-05-02-250 F F INTERVAL APL ENG MANHOURS NOTE ALL CF6-80 0,75 3000 FC 113 114 115 116 711 712 ALL NOTE CF6-80 1,00 3000 FC 100 113 114 115 116 711 712 ALL NOTE CF6-80 2,00 ACCESS THRES. REPEAT 20000 FC 4000 FC 112 211 212 20000 FC 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-2B for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) Airplanes without nose cargo door: L/N 253-293 except 292; L/N 876 and on. 2) Airplanes with nose cargo door: L/N 686 and on. MP Issue 3 Revision 23 APPLICABILITY ZONE ABW747-400MSG3MP Page 86 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310205-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 260 Nose Gear Wheel Well From Stringer S-39 to S-42A, left and right. Inspect, from Direction 1, the skin (Internal and External) at specified locations and around aft doubler perimeters, using HFEC. NOTE: If there are no external doublers on the skin aft of the bulkhead, F-2D meets the required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-55. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 711 712 5310401-200 MANHOURS ALL NOTE CF6-80 2,00 53-102-05 53-05-02-250 F 20000 FC 6000 FC 53-102-06 53-05-02-211 F 20000 FC 3000 FC 100 ALL NOTE CF6-80 0,75 53-104-01 53-05-02-210 F 20000 FC 100 FC 100 ALL CF6-80 0,50 EXTERNAL - DETAILED: Fuselage Bulkhead, BS 260 Nose Gear Wheel Well From Stringer S-39 to S-45, left and right. Inspect, from Direction 1, the skin at specified locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-2D for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) Airplanes without nose cargo door: L/N 253 and on. 2) Airplanes with nose cargo door: L/N 686 and on. EXTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 400 Nose Gear Wheel Well From Stringer S-41L to Stringer S-41R, except from Stringer S-43 to Stringer S-45, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: Direction 1 and 2 inspections cannot be used in areas covered by SB 747-53-2305 doublers, equivalent production doublers or external repair doublers. ENG 100 113 114 115 116 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-2C for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) Airplanes without nose cargo door: L/N 604-628; L/N 876 and on. 2) Airplanes with nose cargo door: L/N 686 and on. 5310206-200 APL SPECIAL NOTE: See Document D6-35022, DTR Check Form F-4A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 87 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310402-200 5310403-200 5310601-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 400 Nose Gear Wheel Well From Stringer S-41L to Stringer S-41R, except from Stringer S-43 to Stringer S-45, left and right. Inspect, from Direction 2, the chord at specified locations, using LFEC. NOTE: Direction 1 and 2 inspections cannot be used in areas covered by SB 747-53-2305 doublers, equivalent production doublers or external repair doublers. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-06. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-4A for alternative repeat inspections. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 400 Nose Gear Wheel Well From Stringer S-43 to Stringer S-45, left and right. Inspect, from Direction 4, the chord, splice plate and radius filler at specified locations, using HFEC. NOTE: If terminating modification per SB 747-53-2150 or 747-532305 external doublers is incorporated, or other external doublers are installed, Direction 1 visual inspection cannot be used in these areas. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-37 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-4B for alternative repeat inspections. ACCESS NOTE: Remove metal floor panels and stairs in the E&E compartment as required. Remove insulation, as required. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1000 External fitting locations at Stringers S-26L and S-26R. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 53-104-02 53-05-02-250 F 53-104-03 53-106-01 53-05-02-250 53-05-02-210 F F INTERVAL THRES. REPEAT 20000 FC 2000 FC 100 3000 FC 113 114 115 116 117 118 291 292 20000 FC 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6A for alternative repeat inspections. MP Issue 3 Revision 23 APPLICABILITY ZONE ABW747-400MSG3MP 3000 FC APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 4,00 191AJL 192AJR 291DL 291GL 292DR 292GR ALL CF6-80 0,50 ACCESS Page 88 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310602-200 5310603-200 5310604-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1000 External fitting locations at Stringers S-26L and S-26R. Inspect, from Direction 6, the frame including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6A for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1000 In lower lobe, LBBL 90 to RBBL 90, at keel beam chord attachment locations. Inspect, from Direction 2, the skin and web including fastener locations, using visual inspection methods. NOTE: Inspection is to include chord and bulkhead web at web-tochord attachment areas. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6B for alternative repeat inspections. ACCESS NOTE: Through compartment aft of the forward cargo compartment and displacement of insulation blankets. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1000 In lower lobe, LBBL 90 to RBBL 90, at keel beam chord attachment locations. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: Inspection is to include chord and bulkhead web at web-tochord attachment areas. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS APL ENG MANHOURS ALL CF6-80 0,50 53-106-02 53-05-02-210 F 20000 FC 3000 FC 291 292 191AJL 192AJR 291DL 291GL 292DR 292GR 53-106-03 53-05-02-210 F 20000 FC 6000 FC 127 128 129 NOTE ALL CF6-80 0,50 53-106-04 53-05-02-210 F 20000 FC 6000 FC 127 128 129 NOTE ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6B for alternative repeat inspections. ACCESS NOTE: Through compartment aft of the forward cargo compartment and displacement of insulation blankets. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 89 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310606-200 5310608-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1000 In lower lobe, LBBL 90 to RBBL 90, at stiffeners, stringers and chord splices. Inspect, from Direction 1, the skin and web including fastener locations, using visual inspection methods. NOTE: 1) Excludes area between Stringers S-37 and S-39 (left and right sides) for L/Ns 001 - 201. This area is inspected in accordance with SB 747-53-2064 and 747-53A2471. 2) Inspection is to include chord and bulkhead web at web-to-chord attachment areas. 3) Inspection per SB 747-53-2316 prior to chord segment replacement meet the required DTR. Continue inspection per this DTR Form after the chord section replacement (SB 747-53-2316). SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6D for alternative repeat inspections. ACCESS NOTE: Requires removal of left side ram air duct at BS 1000, S-38L. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1000 In lower lobe, LBBL 90 to RBBL 90, at wing-to-body underwing longeron fitting. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: 1) Chord UT inspection from Direction 4 is to include fastener holes thru the underwing longeron fitting, chord and web. 2) UT inspection directions also benefits F-6G. 3) Refer to SSI F-66 for inspection requirements for the underwing longeron fitting. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-01. MPD ITEM NUMBER AMM REFERENCE P G M 53-106-06 53-05-02-210 53-106-08 53-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS 191AJL 192AJR NOTE ALL CF6-80 0,50 191AJL 192AJR NOTE ALL NOTE CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 3000 FC 191 192 F 20000 FC 3000 FC 191 192 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6F for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) L/N 1308, 1313, 1315, and on (airplanes have one piece underwing longeron fitting). ACCESS NOTE: Requires removal of left side ram air duct at Body Station 1000, S-38L. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 90 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310609-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1000 In lower lobe, LBBL 90 to RBBL 90, at wing-to-body underwing longeron fitting. Inspect, from Direction 4, the chord at specified locations, using UT. NOTE: 1) Chord UT inspection from Direction 4 is to include fastener holes thru the underwing longeron fitting, chord and web. 2) UT inspection directions also benefits F-6F. 3) Refer to SSI F-66 for inspection requirements for the underwing longeron fitting. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-01. MPD ITEM NUMBER AMM REFERENCE P G M 53-106-09 53-05-02-270 53-107-01 53-05-02-210 INTERVAL APPLICABILITY ZONE ACCESS NOTE THRES. REPEAT F 20000 FC 6000 FC 127 128 129 F 20000 FC 2000 FC 200 6000 FC 241 242 243 244 APL ENG MANHOURS ALL NOTE CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-6G for alternative repeat inspections. AIRPLANE NOTE: Applicable to: 1) L/N 1308, 1313, 1315, and on (airplanes have one piece underwing longeron fitting). ACCESS NOTE: Through compartment aft of the forward cargo compartment and displacement of insulation blankets. 5310701-200 5310702-200 EXTERNAL - DETAILED: Fuselage Bulkhead, BS 1140 From Stringer S-11 to Stringer S-18, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-toframe fastener locations, using visual inspection methods. NOTE: Direction 1 inspection cannot be used where external skin doublers are installed. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-7 for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1140 From Stringer S-11 to Stringer S-18, left and right. Inspect, from Direction 2, the frame including fastener locations, using visual inspection methods. 53-107-02 53-05-02-210 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-7 for alternative repeat inspections. ACCESS NOTE: Requires removal of lining and insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP NOTE Page 91 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310801-200 5310802-200 5310901-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Stub Frames Over Wing Center Section From Body Station 1000 to Body Station 1241 and from side of body upper fairing to Stringer S-20. Inspect, from Direction 1, the frame including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-8 for alternative repeat inspections. ACCESS NOTE: Requires removal of lining and floor panels and displacement of insulation. EXTERNAL - GENERAL VISUAL: Fuselage Stub Frames Over Wing Center Section From Body Station 1000 to Body Station 1241 and from side of body upper fairing to Stringer S-20. Inspect, from Direction 2, the skin including fastener locations, using visual inspection methods. NOTE: Direction 2 inspection cannot be used where external skin doublers are installed. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-8 for alternative repeat inspections. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1240 At stringer end ties and typical locations, from S-22 to overwing longeron excluding SB 747-53-2283 affected areas. Inspect, from Direction 1, the strap at specified locations, using HFEC. NOTE: 1) Inspections and requirements are symmetrical about the bulkhead centerline. 2) Inspect strap edge using HFEC from Direction 1 in locations where strap surface is completely covered by frame. 3) Exclude area covered by SB 747-53-2283. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-03. MPD ITEM NUMBER AMM REFERENCE P G M 53-108-01 53-05-02-210 53-108-02 53-05-02-210 53-109-01 53-05-02-250 INTERVAL APPLICABILITY ZONE ACCESS NOTE THRES. REPEAT F 20000 FC 6000 FC 241 242 F 20000 FC 2000 FC 200 6000 FC 131A 132A 135A 136A 241 242 F 20000 FC NOTE APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-9A for alternative repeat inspections. ACCESS NOTE: Remove floor panels, side wall panels and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 92 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310902-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1240 At overwing longeron and splice plate excluding SB 747-53-2283 affected aft fastener holes common to overwing longeron. Inspect, from Direction 2, the strap at specified locations, using UT. NOTE: See F-9E for aft fastener holes common to overwing longeron. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-02. MPD ITEM NUMBER 53-109-02 AMM REFERENCE 53-05-02-270 INTERVAL P G M F THRES. 20000 FC 5310903-200 53-109-03 53-05-02-250 F 20000 FC APL ENG MANHOURS NOTE ALL CF6-80 1,00 NOTE ALL CF6-80 1,00 ACCESS 6000 FC 131A 132A 135A 136A 241 242 6000 FC 131A 132A 135A 136A 241 242 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F-9B for alternative repeat inspections. ACCESS NOTE: Remove floor panels, side wall panels and displace insulation. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1240 At stringer end ties and typical locations, from S-22 to overwing longeron. Inspect, from Direction 3, the frame at specified locations, using HFEC. NOTE: Inspections and requirements are symmetrical about bulkhead centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-03. APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form F-9C for alternative repeat inspections. ACCESS NOTE: Remove floor panels, side wall panels and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 93 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5310904-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1240 At overwing longeron and splice plate. Inspect, from Direction 4, the frame at specified locations, using UT. NOTE: Inspections and requirements are symmetrical about bulkhead centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-02. MPD ITEM NUMBER 53-109-04 AMM REFERENCE 53-05-02-270 INTERVAL P G M F THRES. 20000 FC 5310905-200 53-109-05 53-05-02-270 F 20000 FC APL ENG MANHOURS NOTE ALL CF6-80 1,00 NOTE ALL CF6-80 1,00 ACCESS 6000 FC 131A 132A 135A 136A 241 242 6000 FC 131 132 241 242 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F-9D for alternative repeat inspections. ACCESS NOTE: Remove floor panels, side wall panels and displace insulation. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1240 At overwing longeron aft of bulkhead centerline. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: 1) Inspections are for aft fastener holes common to overwing longeron. 2) Flight safety inspections specified in SB 747-53-2283 meet the required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-09. APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form F-9E for alternative repeat inspections. ACCESS NOTE: Access longeron by removing fairing panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 94 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311101-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1480 Cap fittings at stringer fittings from Stringer S-34 through S-39 and at shear clip (if installed) between Stringers S-35 and S-36. Inspect, from Direction 3, the cap fitting including fastener locations, using visual inspection methods. NOTE: 1) Applies also at shear clip between S-35 and S-36 where installed. 2) Inspections and frequency per SB 747-53A2390 meet required DTR. MPD ITEM NUMBER AMM REFERENCE P G M 53-111-01 53-05-02-210 53-111-02 53-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 141 142 F 20000 FC 2000 FC 141 142 SPECIAL NOTE: See Document D6-35022, DTR Check Form F11A for alternative repeat inspections. ACCESS NOTE: Remove lining from forward end of aft cargo compartment. 5311102-200 INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1480 Cap fittings at stringer fittings from Stringer S-34 through S-39 and at shear clip (if installed) between Stringers S-35 and S-36. Inspect, from Direction 4, the cap fitting at specified locations, using UT. NOTE: 1) Applies also at shear clip between S-35 and S-36 where installed. 2) Inspections and frequency per SB 747-53A2390 meet required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-40-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form F11A for alternative repeat inspections. ACCESS NOTE: Remove lining from forward end of aft cargo compartment. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 95 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311103-200 5311104-200 5311105-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1480 Outer flange of cap fittings at splice fitting locations adjacent to Stringer S-33L and S-33R. Inspect, from Direction 2, the cap fitting including fastener locations, using visual inspection methods. NOTE: Inspections and frequency per SB 747-53A2390 meet required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F11B for alternative repeat inspections. ACCESS NOTE: Body landing gear wheel wells. INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1480 Outer flange of cap fittings at splice fitting locations adjacent to Stringer S-33L and S-33R. Inspect, from Direction 4, the cap fitting at specified locations, using UT. NOTE: Inspections and frequency per SB 747-53A2390 meet required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-40-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form F11B for alternative repeat inspections. ACCESS NOTE: Remove lining from forward end of aft cargo compartment. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1480 Inner flange of cap fittings at splice fitting locations adjacent to Stringers S-33L and S-33R. Inspect, from Direction 6, the cap fitting including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 53-111-03 53-05-02-210 53-111-04 53-111-05 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,25 141 142 NOTE ALL CF6-80 1,00 141 142 NOTE ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 1000 FC 137 138 53-05-02-270 F 20000 FC 2000 FC 53-05-02-210 F 20000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F11C for alternative repeat inspections. ACCESS NOTE: Remove lining from forward end of aft cargo compartment. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 96 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M 53-111-06 53-05-02-270 5311107-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F11C for alternative repeat inspections. ACCESS NOTE: Remove lining from forward end of aft cargo compartment. INTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1480 At typical skin locations from Stringer S-34 through S-39. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 53-111-07 5311108-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F11D for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Fuselage Bulkhead, BS 1480 At typical web locations from Stringer S-34 through S-39. Inspect, from Direction 7, the web including fastener locations, using visual inspection methods. NOTE: Effect of stiffeners included in DTR curve. MP ITEM NUMBER 5311106-200 5311601-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Fuselage Bulkhead, BS 1480 Inner flange of cap fittings at splice fitting locations adjacent to Stringers S-33L and S-33R. Inspect, from Direction 5, the cap fitting at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-40-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form F11E for alternative repeat inspections. ACCESS NOTE: Body landing gear wheel wells. EXTERNAL - GENERAL VISUAL: Fuselage Overwing Longeron Body Station 1241 to Body Station 1350 and from top of wing-tobody fairing to bottom of No. 3 entry door. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Inspections per SB 747-53-2240 meet required DTR. INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 1,00 193 194 293CL 294CR ALL CF6-80 0,50 1000 FC 137 138 NOTE ALL CF6-80 0,50 2000 FC 135A 136A ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 2000 FC 141 142 53-05-02-210 F 20000 FC 3000 FC 53-111-08 53-05-02-210 F 20000 FC 53-116-01 53-05-02-210 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F16A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 97 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311602-200 5311603-200 5311701-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Overwing Longeron Body Station 1350 to Body Station 1400: Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Inspections per SB 747-53-2291 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F16B for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Fuselage Overwing Longeron Body Station 1400 to Body Station 1480: Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Inspections per SB 747-53-2291 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F16B for alternative repeat inspections. INTERNAL - DETAILED: Crew Cabin Window Posts, Sills and Skins No.1 Post from upper sill to lower sill. Inspect, from Direction 2, the post including fastener locations, using visual inspection methods. NOTE: 1) Visual inspection requires the removal of the window attachment nuts and fillers from the inner faces of the post outer legs. 2) Inspections and requirements are symmetrical about center-line post. MPD ITEM NUMBER AMM REFERENCE P G M 53-116-02 53-05-02-210 53-116-03 53-117-01 INTERVAL APPLICABILITY APL ENG MANHOURS 293JL 294JR ALL CF6-80 0,50 137A 138A 293HL 294HR ALL CF6-80 0,50 221 222 NOTE ALL CF6-80 0,75 ZONE ACCESS THRES. REPEAT F 20000 FC 3000 FC 137A 138A 53-05-02-210 F 20000 FC 3000 FC 53-05-02-210 F 20000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F17C for alternative repeat inspections. ACCESS NOTE: Remove window attachment nuts and fillers from the inner faces of post outer legs. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 98 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311702-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Crew Cabin Window Posts, Sills and Skins No.1 Post from upper sill to lower sill. Inspect, from Direction 3, the post at specified locations, using HFEC. NOTE: 1) Visual inspection requires the removal of the window attachment nuts and fillers from the inner faces of the post outer legs. 2) Inspections and requirements are symmetrical about center-line post. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-04. MPD ITEM NUMBER AMM REFERENCE P G M 53-117-02 53-05-02-250 53-117-03 53-05-02-260 INTERVAL THRES. REPEAT F 20000 FC 6000 FC F 20000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 221 222 ALL CF6-80 1,00 221 222 ALL CF6-80 2,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F17C for alternative repeat inspections. 5311703-200 EXTERNAL - SPECIAL DETAILED: Crew Cabin Window Posts, Sills and Skins No.1 Post at upper sill intersection. Inspect, from Direction 1, the post at specified locations, using XRay. NOTE: Inspect to within 4 inches below upper still intersection. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 53-10-65. SPECIAL NOTE: See Document D6-35022, DTR Check Form F17D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 99 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311704-200 TASK DESCRIPTION INTERNAL - DETAILED: Crew Cabin Window Posts, Sills and Skins No. 2 Post at upper and lower sill intersections, left and right sides. Inspect, from Direction 2, the post including fastener locations, using visual inspection methods. NOTE: 1) Visual inspection requires the removal of windows and seals covering outer leg of post. 2) Inspect between sills within 7 inches of sill intersections. MPD ITEM NUMBER AMM REFERENCE P G M 53-117-04 53-05-02-210 53-117-05 53-05-02-260 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,75 NOTE ALL CF6-80 4,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 221 222 F 20000 FC 3000 FC 221 222 SPECIAL NOTE: See Document D6-35022, DTR Check Form F17E for alternative repeat inspections. ACCESS NOTE: Remove No.1 and 2 windows and seals covering outer legs of post. 5311705-200 INTERNAL - SPECIAL DETAILED: Crew Cabin Window Posts, Sills and Skins No. 2 Post at upper and lower sill intersections, left and right sides. Inspect, from Direction 1, the post at specified locations, using XRay. NOTE: 1) Visual inspection requires the removal of windows and seals covering outer leg of post. 2) Inspect between sills within 7 inches of sill intersections. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 53-10-65. SPECIAL NOTE: See Document D6-35022, DTR Check Form F17E for alternative repeat inspections. ACCESS NOTE: Remove window post interior trim, engineers seat and both pilot seats. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 100 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311706-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Crew Cabin Window Posts, Sills and Skins Outer leg of No. 3 Post at upper and lower sill intersections, left and right sides. Inspect, from Direction 1, the doubler at specified locations, using XRay. NOTE: Inspect between sills within 7 inches of sill intersections. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 53-10-65. MPD ITEM NUMBER AMM REFERENCE P G M 53-117-06 53-05-02-260 F INTERVAL THRES. REPEAT 20000 FC 4000 FC APPLICABILITY ZONE ACCESS 221 222 NOTE APL ENG MANHOURS ALL CF6-80 4,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-17F for alternative repeat inspections. ACCESS NOTE: Remove window post interior trim, engineers seat and both pilot seats. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 101 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311901-200 TASK DESCRIPTION INTERNAL - DETAILED: Upper Deck Floor Beams and Tension Ties At all tension tie body station locations, from frame connection to BL 60 except for -300SF and -400BCF. On 300SF and 400BCF, inspect from frame connection to mid-span (symmetrical), at top flange, bottom flange and web. Inspect, from Direction 1, the typical beam, aft channel including fastener locations, using visual inspection methods. NOTE: 1) Dir. 1&2 include top and bottom flanges and visible areas of the tension tie web. 2) 747-400F inspect per SB 747-53A2502 and SB 747-53A2605. 3) 747-400 inspect per SB 747-53A2507 and SB 747-53A2559. 4) 747-400BCF (RTA56 only) inspect per SB 747-53A2610 for permod inspection, repair and modification. After SB 747-A2610 modification continue inspections per this DTR check form for BS 880-1100, and service bulletins 747-53A2507/747-53A2559 for BS 1120-1220. 5) 747-400BCF inspect per this DTR check form for BS 880-1100, and service bulletins 747-53A2507/747-53A2559 for BS 1120-1220. MPD ITEM NUMBER 53-119-01 AMM REFERENCE 53-05-02-210 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 225 226 231 232 241 242 243 244 NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19A for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove main cabin ceiling panels aft of life raft box. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 102 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311902-200 TASK DESCRIPTION INTERNAL - DETAILED: Upper Deck Floor Beams and Tension Ties At all tension tie body station locations, from frame connection to BL 60 except for -300SF and -400BCF. On 300SF and 400BCF, inspect from frame connection to mid-span (symmetrical), at top flange, bottom flange and web. Inspect, from Direction 2, the typical beam, forward channel including fastener locations, using visual inspection methods. NOTE: 1) Dir. 1&2 include top and bottom flanges and visible areas of the tension tie web. 2) 747-400F inspect per SB 747-53A2502 and SB 747-53A2605. 3) 747-400 inspect per SB 747-53A2507 and SB 747-53A2559. 4) 747-400BCF (RTA56 only) inspect per SB 747-53A2610 for permod inspection, repair and modification. After SB 747-A2610 modification continue inspections per this DTR check form for BS 880-1100, and service bulletins 747-53A2507/747-53A2559 for BS 1120-1220. 5) 747-400BCF inspect per this DTR check form for BS 880-1100, and service bulletins 747-53A2507/747-53A2559 for BS 1120-1220. MPD ITEM NUMBER 53-119-02 AMM REFERENCE 53-05-02-210 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 225 226 231 232 241 242 243 244 NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19A for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove main cabin ceiling panels aft of life raft box. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 103 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311903-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect from frame connection to mid-span (symmetrical). NOTE: For airplanes with Boeing/Wichita Main Deck Side Cargo Door Retrofit: Also include Body Station 560 to Body Station 760. For airplanes with Upper Deck Lounge Extension (Body Station 740): Also include Body Station 760 and Body Station 780. Inspect, from Direction 3, the typical beam upper chord at floor panel holes using HFEC. NOTE: 1) At upper deck floor beam cutouts, see F-20. 2) Inspection location inboard from frame connection to mid-span (symmetrical): see matrix. 3) Dir-1 at floor panel holes and requires the nutclip be modified. See SB 747-53A2431 or 77-53A2452 for nutclip modification which is only necessary at the first inspection. 4) Dir-2 is surface HFEC around the permanent fastener head. 5) Dir-3 HFEC is an open hole inspection and requires the removal of the nutclip and screw and only recommended if at floor panel attachment holes. However can be done at any hole in lieu of Dir-2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. MPD ITEM NUMBER 53-119-03 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19B for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 104 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311904-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect from frame connection to mid-span (symmetrical). Inspect, from Direction 3, the typical beam upper chord at floor panel holes using HFEC. NOTE: 1) At upper deck floor beam cutouts, see F-20 2) Inspection location inboard from frame connection to mid-span (symmetrical): see matrix. 3) Dir-1 at floor panel holes and requires the nutclip be modified. See SB 747-53A2431, SB 747-53A2439 for nutclip modification which is only necessary at the first inspection. 4) Dir-2 is surface HFEC around the permanent fastener head. 5) Dir-3 HFEC is an open hole inspection and requires the removal of the nutclip and screw and only recommended if at floor panel attachment holes. However can be done at any hole in lieu of Dir-2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. MPD ITEM NUMBER 53-119-04 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19C for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 105 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311905-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect at strap/frame connection. Inspect, from Direction 1, the upper chord using HFEC. NOTE: 1) At upper deck floor beam cutouts, see F-20 2) Dir-1 HFEC inspection includes inspections at the bottom of the vertical flange of the chord as well as the visible portion of the horizontal flange. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-119-05 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19D for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 106 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311906-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect at strap/frame connection. Inspect, from Direction 1, the upper chord using HFEC. NOTE: 1) At upper deck floor beam cutouts, see F-20 2) Inspection location inboard from frame connection to mid-span (symmetrical): see matrix. 3) Dir-1 at floor panel holes and requires the nutclip be modified. See SB 747-53A2431, SB 747-53A2439 for nutclip modification which is only necessary at the first inspection. 4) Dir-2 is surface HFEC around the permanent fastener head. 5) Dir-3 HFEC is an open hole inspection and requires the removal of the nutclip and screw and only recommended if at floor panel attachment holes. However can be done at any hole in lieu of Dir-2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-119-06 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19E for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 107 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311907-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect at strap/frame connection. Inspect, from Direction 3, the upper chord using LFEC. NOTE: 1) At upper deck floor beam cutouts, see F-20 2) Inspection location inboard from frame connection to mid-span (symmetrical): see matrix. 3) Dir-1 at floor panel holes and requires the nutclip be modified. See SB 747-53A2431, SB 747-53A2439 for nutclip modification which is only necessary at the first inspection. 4) Dir-2 is surface HFEC around the permanent fastener head. 5) Dir-3 HFEC is an open hole inspection and requires the removal of the nutclip and screw and only recommended if at floor panel attachment holes. However can be done at any hole in lieu of Dir-2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-51. MPD ITEM NUMBER 53-119-07 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19E for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 108 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311908-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect at frame/upper chord connection. Inspect, from Direction 1, the upper chord including the top of the vertical flange and the visible portion of the horizontal flange using HFEC. NOTE: 1) Dir-1 HFEC inspection includes inspection at the top of the vertical flange as well as the visible portion of the horizontal flange. 2) 747-400: Inspect airplanes after L/N 912 from BS 400 to BS 520 per DTR F-19F. 3) 747-400BCF: Inspect airplanes after L/N 912 from BS 400 to BS 420 per DTR F-19F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-119-08 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-19F for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 109 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311909-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect at frame/upper chord connection. Inspect, from Direction 2, the upper chord using HFEC. NOTE: 1) Dir-1 HFEC inspection includes inspection at the top of the vertical flange as well as the visible portion of the horizontal flange. 2) 747-400: Inspect airplanes after L/N 912 from BS 400 to BS 520 per DTR F-19F. 3) 747-400BCF: Inspect airplanes after L/N 912 from BS 400 to BS 420 per DTR F-19F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-119-09 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-19F for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 110 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5311910-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect upper chord from frame connection to mid-span (symmetrical). Inspect, from Direction 1, the upper chord along nutclips using HFEC. NOTE: 1) At floor panel holes only Dir-1 HFEC inspection at the point beyond hidden detail (the floor panel nutclip assembly) is required. 2) Dir-2 is surface HFEC around the permanent fastener head. 3) 747-400: Inspect airplanes after L/N 912 from BS 400 to BS 520 per DTR F-19F and SB 747-53A2688. If airplane has BS 400 upper deck floor beam made of 7050 material then refer to SB 74753A2660 for inspection (applicable to L/N 1136 and 1137 only). 4) 747-400BCF: Inspect airplanes after L/N 912 from BS 400 to BS 420 per DTR F-19F and SB 747-53A2688. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-119-10 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 221 222 223 224 225 226 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F19G for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 111 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-19J for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. 53-119-11 53-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-19J for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-19 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Remove upper deck seats, carpet, floor panels, lavatory, closet and walls, as required. Remove main cabin ceiling panels and sidewall panels at doors, as required. MP Issue 3 Revision 23 53-119-12 53-05-02-211 F 20000 FC ABW747-400MSG3MP ENG MANHOURS NOTE ALL NOTE CF6-80 0,75 NOTE ALL NOTE CF6-80 0,75 3000 FC 221 222 223 224 225 226 3000 FC 221 222 223 224 225 226 REPEAT INTERNAL - DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect from frame connection to mid-span (symmetrical) Inspect, from Direction 2, the upper chord using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet the required DTR. 5311912-200 APL ACCESS INTERNAL - DETAILED: Upper Deck Floor Beams and Tension Ties Floor beams - See matrix (model-specific charts) for station locations. Inspect from frame connection to mid-span (symmetrical) Inspect, from Direction 1, the upper chord using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet the required DTR. 5311911-200 APPLICABILITY ZONE Page 112 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312001-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Upper Deck Floor Cutouts Floor beams from frame connection to mid-span (symmetrical). See matrix (model-specific charts) for station locations. Inspect, from Direction 1, the upper an lower chords including fastener locations, using visual inspection methods. NOTE: 1) Exclude areas of lower chord where Dir-1 and Dir-2 cannot be done due to no access from bottom. Use F-20C inspections in these locations. 2) As an alternative to this inspection, use open hole HFEC per D67170, Part 6, 51-00-00 Figure 11 or 16 not to exceed 6000 F interval. 3) 747-400: BS 860, 960 and 980; cart-lift cutout (BS 940 and 980). 4) 747-400F: crew ladder: BS 480 and 520 inspect beam lower chord. Also inspect BS 480 beam upper chord from LBL = 9.0 to inboard of RHS frame, per this DTR form (F-20A). MPD ITEM NUMBER 53-120-01 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20A for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 113 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312002-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams from frame connection to mid-span (symmetrical). See matrix (model-specific charts) for station locations. Inspect, from Direction 2, the upper an lower chords including fastener locations, using HFEC. NOTE: 1) Exclude areas of lower chord where Dir-1 and Dir-2 cannot be done due to no access from bottom. Use F-20C inspections in these locations. 2) As an alternative to this inspection, use open hole HFEC per D67170, Part 6, 51-00-00 Figure 11 or 16 not to exceed 6000 F interval. 3) 747-400: BS 860, 960 and 980; cart-lift cutout (BS 940 and 980). 4) 747-400F: crew ladder - BS 480 and 520 inspect beam lower chord. Also inspect BS 480 beam upper chord from LBL = 9.0 to inboard of RHS frame, per this DTR form (F-20A). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER AMM REFERENCE P G M 53-120-02 53-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20A for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 114 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312003-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams from frame connection to mid-span (symmetrical). See matrix (model-specific charts) for station locations. Inspect, from Direction 3, the lower chord at specified locations, using HFEC. NOTE: 1) Inspection required on fwd and aft flange. 2) If all fasteners are accessible and inspected per F-20A, this DTR form is not required. 3) 747-400: straight staircase - BS 860, 960 and 980; cart-lift - BS 940 and 980 4) 747-400F: crew ladder - BS 480 and 520. 5) 747-400BCF: crew ladder - BS 480 and 520. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-03 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 1,50 NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS 2000 FC 211 212 231 232 6000 FC 211 212 231 232 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F20C for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. 5312005-200 INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beam upper chord at frame connections. See matrix (modelspecific charts) for station locations. Inspect, from Direction 1, the upper chord using HFEC. NOTE: 1) Dir-1 HFEC is an open hole inspection. 2) For BS 860 on airplanes after line number 844, perform inspection per DTR form F-20D instead of this DTR form (F-20E). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. 53-120-05 53-05-02-250 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F20E for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of passenger compartment ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 115 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312006-200 5312007-200 TASK DESCRIPTION INTERNAL - DETAILED: Upper Deck Floor Cutouts Floor beam upper chord at strap/frame connections. See matrix (model-specific charts) for station locations. Inspect, from Direction 1, the upper chord using visual inspection methods. NOTE: 1) Inspection locations from frame connection to 10 inches inboard when detailed visual option is performed. 2) 747-400F: crew ladder - airplane line number 1269 and on. 3) For all 747-400F airplanes prior to L/N 1269 see F-20G. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-20F for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of passenger compartment ceiling panels. INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beam upper chord at strap/frame connections. See matrix (model-specific charts) for station locations. Inspect, from Direction 2, the upper chord using HFEC. NOTE: 1) Inspection locations from frame connection to 10 inches inboard when detailed visual option is performed. 2) 747-400F: crew ladder - airplane line number 1269 and on. 3) For all 747-400F airplanes prior to L/N 1269 see F-20G. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-20-01. MPD ITEM NUMBER 53-120-06 53-120-07 AMM REFERENCE 53-05-02-211 53-05-02-250 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS NOTE 400F NOTE CF6-80 0,75 NOTE 400F NOTE CF6-80 1,00 ZONE ACCESS 3000 FC 211 212 231 232 3000 FC 211 212 231 232 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F-20F for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of passenger compartment ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 116 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312008-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beam upper chord at frame connections. See matrix (modelspecific charts) for station locations. Inspect, from Direction 1, the upper chord using HFEC. NOTE: 1) Dir-1 HFEC is an open hole inspection. 2) 747-400F: crew ladder - BS 480 and 520 for airplanes prior to L/N 1269 refer to SB 747-53A2443 for inspection, modification and post modification inspections instead of this DTR form (F-20G). See F20F for L/N 1269 and on. 3) 747-400BCF: crew ladder - BS 480 and 520, inspect per this DTR form (F-20G). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. MPD ITEM NUMBER 53-120-08 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20G for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of passenger compartment ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 117 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312017-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from left side frame connection to LBL 9.0, outboard of intercostals at LBL = 10.0. Inspect, from Direction 1, the upper chord using HFEC. NOTE: 1) BS 520 header beams - inboard from LHS frame connection to LBL = 9.0 2) Dir-1 HFEC is a surface inspection. 3) Dir-2 HFEC is a surface inspection of straps and shear deck around fastener heads. 4) If inspection cannot be performed at horizontal stiffeners or intercostals, use LFEC of Dir-2 per NDT manual Part 6, 53-10-51 using Dir-1 HFEC DTR curve. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-53. MPD ITEM NUMBER 53-120-17 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20M for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 118 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312018-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from left side frame connection to LBL 9.0, outboard of intercostals at LBL = 10.0. Inspect, from Direction 2, the upper chord web, strap, and shear deck using HFEC. NOTE: 1) BS 520 header beams - inboard from LHS frame connection to LBL = 9.0 2) Dir-1 HFEC is a surface inspection. 3) Dir-2 HFEC is a surface inspection of straps and shear deck around fastener heads. 4) If inspection cannot be performed at horizontal stiffeners or intercostals, use LFEC of Dir-2 per NDT manual Part 6, 53-10-51 using Dir-1 HFEC DTR curve. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-18 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20M for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 119 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312019-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from LBL = 9.0 inboard to right frame connection at filled fastener (hi-lok or rivet) hole locations in the beam upper chord. Inspect, from Direction 1, the upper chord and strap using HFEC. NOTE: 1) Inspection location BS 520 header beams from LBL = 9.0 to inboard of RHS frame connection. 2) Dir-1 HFEC is a surface inspection of the upper chord and strap around the fastener heads. 3) See DTR check form F-20O if there is an open hole/floor panel attachment hole at this location. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-19 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20N for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 120 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312020-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from LBL = 9.0 inboard to right frame connection at floor panel hole location in the beam upper chord outside the shear deck area. Inspect, from Direction 2, the upper chord and strap using HFEC. NOTE: 1) Inspection location BS 520 header beams from LBL = 9.0 to inboard RHS of frame connection. 2) Dir-1 HFEC applies only to floor panel holes and requires that the nutclip be modified. Only necessary for the first time inspection. See SB 747-53A2431. 3) Dir-2 HFEC is a surface inspection around fastener heads. 4) Dir-3 HFEC is an open hole inspection of the floor panel attachment holes (not recommended for filled holes) and requires the removal of the nutclip and screw. 5) See DTR check form F-20N for filled hole inspection (not at floor panel attachment hole). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-20 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20O for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 121 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312021-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from LBL = 9.0 inboard to right frame connection at floor panel hole location in the beam upper chord outside the shear deck area. Inspect, from Direction 3, the upper chord and strap at floor panel holes using HFEC. NOTE: 1) Inspection location BS 520 header beams from LBL = 9.0 to inboard RHS of frame connection. 2) Dir-1 HFEC applies only to floor panel holes and requires that the nutclip be modified. Only necessary for the first time inspection. See SB 747-53A2431. 3) Dir-2 HFEC is a surface inspection around fastener heads. 4) Dir-3 HFEC is an open hole inspection of the floor panel attachment holes (not recommended for filled holes) and requires the removal of the nutclip and screw. 5) See DTR check form F-20N for filled hole inspection (not at floor panel attachment hole). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. MPD ITEM NUMBER 53-120-21 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20O for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 122 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312022-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Floor beams - See matrix (model-specific charts) for station locations. Inspect from left side frame connection, inboard to LBL 9.0 in the shear deck area at floor panel hole location in the beam upper chord. Inspect, from Direction 1, the upper chord/strap/shear deck at floor panel holes using HFEC. NOTE: 1) Inspection location BS 520 header beams from LHS frame connection to LBL = 9.0 for floor panel hole inspection. For BS 520 header beam, floor panel hole is in aft flange. 2) Dir-1 HFEC is an open hole inspection of the floor panel attachment holes. Requires the removal of the nutclip and screw. 3) See SSI F-20M for filled hole inspection. (Not at floor panel attachment holes) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-54. MPD ITEM NUMBER 53-120-22 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20P for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 123 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312023-200 5312024-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Upper Deck Floor Cutouts Inspect 747-400F BS 480 Floor Beam from left side frame connection to LBL 79.0. Inspect, from Direction 1, the upper chord including fastener locations using visual inspection methods. NOTE: 1) For BS 480 header beam - inboard from LHS frame connection to approx LBL = 79.0 2) Dir-1 detailed visual inspection of upper chords and shear deck 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. SPECIAL NOTE: See Document D6-35022, DTR Check Form F20Q for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Inspect 747-400F BS 480 Floor Beam from left side frame connection to LBL 79.0. Inspect, from Direction 2, the upper chord at specified locations using HFEC. NOTE: 1) For BS 480 header beam - inboard from LHS frame connection to approx LBL = 79.0 2) Dir-1 detailed visual inspection of upper chords and shear deck 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-23 53-120-24 AMM REFERENCE 53-05-02-210 53-05-02-250 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS NOTE 400F NOTE CF6-80 0,50 NOTE 400F NOTE CF6-80 1,00 ZONE ACCESS 3000 FC 211 212 231 232 3000 FC 211 212 231 232 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F20Q for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 124 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312025-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Upper Deck Floor Cutouts Inspect 747-400F BS 480 upper deck floor beam from LBL = 79.0 to LBL = 22.0. Inspect, from Direction 1, the upper chord including fastener locations using visual inspection methods. NOTE: 1) For BS 480 header beam from approx LBL = 79.0 to approx LBL = 22.0. 2) Dir-1 detailed visual inspection of upper chords and shear deck. 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. 4) Shear deck is from LBL 90.0 - LBL 9.0 on the horizontal flange of the forward upper chord. Inspection is required only at the forward upper chord where attached to the shear deck. 5) Shear deck is approx from LBL 35.0 - LBL 22.0 on the horizontal flange of the aft upper chord. Inspection is required only at the aft upper chord where attached to the shear deck. MPD ITEM NUMBER 53-120-25 AMM REFERENCE 53-05-02-210 INTERVAL P G M F THRES. 20000 FC REPEAT 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20R for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 125 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312026-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Inspect 747-400F BS 480 upper deck floor beam from LBL = 79.0 to LBL = 22.0. Inspect, from Direction 2, the upper chord at specified locations using HFEC. NOTE: 1) For BS 480 header beam from approx LBL = 79.0 to approx LBL = 22.0. 2) Dir-1 detailed visual inspection of upper chords and shear deck. 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. 4) Shear deck is from LBL 90.0 - LBL 9.0 on the horizontal flange of the forward upper chord. Inspection is required only at the forward upper chord where attached to the shear deck. 5) Shear deck is approx from LBL 35.0 - LBL 22.0 on the horizontal flange of the aft upper chord. Inspection is required only at the aft upper chord where attached to the shear deck. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER AMM REFERENCE P G M 53-120-26 53-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 3000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 NOTE APL ENG MANHOURS 400F NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F20R for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 126 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312027-200 5312028-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Upper Deck Floor Cutouts Inspect 747-400F BS 480 upper deck floor beam, from LBL = 22.0 to LBL = 9.0. Inspect, from Direction 1, the upper chord including fastener locations using visual inspection methods. NOTE: 1) For BS 480 header beam from approx LBL = 22.0 to approx LBL = 9.0 2) Dir-1 detailed visual inspection of upper chords and shear deck. 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. SPECIAL NOTE: See Document D6-35022, DTR Check Form F20S for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. INTERNAL - SPECIAL DETAILED: Upper Deck Floor Cutouts Inspect 747-400F BS 480 upper deck floor beam, from LBL = 22.0 to LBL = 9.0. Inspect, from Direction 2, the upper chord at specified locations using HFEC. NOTE: 1) For BS 480 header beam from approx LBL = 22.0 to approx LBL = 9.0 2) Dir-1 detailed visual inspection of upper chords and shear deck. 3) Dir-2 HFEC is a surface inspection of forward upper chord flanges, aft upper flange and shear deck around fastener heads. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-38. MPD ITEM NUMBER 53-120-27 53-120-28 AMM REFERENCE 53-05-02-210 53-05-02-250 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS NOTE 400F NOTE CF6-80 0,50 NOTE 400F NOTE CF6-80 1,00 ZONE ACCESS 3000 FC 211 212 231 232 3000 FC 211 212 231 232 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F20S for alternative repeat inspections. AIRPLANE NOTE: Inspection locations (BS) differ per airplane configuration. See SSID (D6-35022) F-20 matrix or corresponding Task Card for specific inspection locations (BS). ACCESS NOTE: Requires removal of main cabin ceiling panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 127 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312101-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Slab Sided Skin and Frames From Stringer S-5 through S-15, left and right sides, Body Stations 340 through 740. Inspect, from Direction 1, the frame including fastener locations, using visual inspection methods. NOTE: 1) DTR Check Form sketch applies to the frames from BS 540 to BS 740 and from S-10 to S-15. At remaining locations, frames are of typical sheet metal construction. 2) If terminating action of SB 747-53A2265 per SB 747-53-2272 is accomplished, in the areas forward of BS 540 (nose section 41) SSID inspection requirements may be deferred for 10,000 flights from the time of terminating action and performed per this form. Preterminating inspections called out in SB 747-53A2265, meet the required DTR in area of SB. Additionally, inspections per SB 747-53A2732, SB 747-53A2753, SB 747-53A2349, SB 747-53A2500, SB 747-53A2747, SB 747-53-2406 in section 42 meet the required DTR in area of SB. MPD ITEM NUMBER 53-121-01 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 211 212 221 222 223 224 225 226 231 232 NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F21A for alternative repeat inspections. AIRPLANE NOTE: ALL non S.U.D. 747 airplanes. ACCESS NOTE: Requires removal of lining, insulation, floor panels and may require removal of cloak closets and overhead stowage compartments. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 128 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312102-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Fuselage Slab Sided Skin and Frames From Stringer S-5 through S-15, left and right sides, Body Stations 340 through 740. Inspect, from Direction 2, the skin including fastener locations, using visual inspection methods. NOTE: 1) DTR Check Form sketch applies to the frames from BS 540 to BS 740 and from S-10 to S-15. At remaining locations, frames are of typical sheet metal construction. 2) If terminating action of SB 747-53A2265 per SB 747-53-2272 is accomplished, in the areas forward of BS 540 (nose section 41) SSID inspection requirements may be deferred for 10,000 flights from the time of terminating action and performed per this form. Preterminating inspections called out in SB 747-53A2265, meet the required DTR in area of SB. Additionally, inspections per SB 747-53A2732, SB 747-53A2753, SB 747-53A2349, SB 747-53A2500, SB 747-53A2747, SB 747-53-2406 in section 42 meet the required DTR in area of SB. 3) Direction 2 inspection cannot be used where external skin doublers are installed. MPD ITEM NUMBER AMM REFERENCE P G M 53-121-02 53-05-02-212 53-123-01 53-05-02-212 INTERVAL THRES. REPEAT F 20000 FC 2000 FC F 20000 FC 2000 FC APPLICABILITY APL ENG MANHOURS 200 ALL NOTE CF6-80 0,50 200 ALL CF6-80 0,50 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F21A for alternative repeat inspections. AIRPLANE NOTE: ALL non S.U.D. 747 airplanes. 5312301-200 EXTERNAL - GENERAL VISUAL: Fuselage Crown Skin and Stringers Within the following areas: Body Stations 1000 to 1100, from S-6L to S-6R; Body Stations 1100 to 1700, from S-10L to S-10R; Body Stations 1140 to 1394, from S-10L to S-15L and S-10R to S15R; Body Stations 1700 to 2000, from S-6L to S-6R. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: Direction 1 visual inspection cannot be used if external skin doublers are installed. SPECIAL NOTE: See Document D6-35022, DTR Check Form F23A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 129 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312302-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Crown Skin and Stringers Within the following areas: Body Stations 1000 to 1100, from S-6L to S-6R; Body Stations 1100 to 1700, from S-10L to S-10R; Body Stations 1140 to 1394, from S-10L to S-15L and S-10R to S15R; Body Stations 1700 to 2000, from S-6L to S-6R. Inspect, from Direction 2, the skin using visual inspection methods. MPD ITEM NUMBER 53-123-02 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC 5312303-200 53-123-03 53-05-02-212 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F23A for alternative repeat inspections. ACCESS NOTE: Requires removal of ceiling panels and displacement of insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 ACCESS 6000 FC 241 242 243 244 251 252 253 254 263 264 6000 FC 241 242 243 244 251 252 253 254 263 264 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F23A for alternative repeat inspections. ACCESS NOTE: Requires removal of ceiling panels and displacement of insulation. INTERNAL - GENERAL VISUAL: Fuselage Crown Skin and Stringers Within the following areas: Body Stations 1000 to 1100, from S-6L to S-6R; Body Stations 1100 to 1700, from S-10L to S-10R; Body Stations 1140 to 1394, from S-10L to S-15L and S-10R to S15R; Body Stations 1700 to 2000, from S-6L to S-6R. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: Direction 3 inspection is required for SSI F-23B. APPLICABILITY ZONE Page 130 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312304-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Crown Skin and Stringers Within the following areas: Body Stations 1000 to 1100, from S-6L to S-6R; Body Stations 1100 to 1700, from S-10L to S-10R; Body Stations 1140 to 1394, from S-10L to S-15L and S-10R to S15R; Body Stations 1700 to 2000, from S-6L to S-6R. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. MPD ITEM NUMBER 53-123-04 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F23B for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft except for 747-400BCF. ACCESS NOTE: Requires removal of ceiling panels and displacement of insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC APPLICABILITY ZONE ACCESS 241 242 243 244 251 252 253 254 263 264 NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,50 Page 131 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312401-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Fuselage Bilge Skins and Frames From Body Station 340 to Body Station 1000, and Body Station 1480 to Body Station 2360, between Stringers S-38L and S-38R, excluding areas covered by Item F-25 (longitudinal lap splices) and areas under wing-to-body fairings. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) If terminating action per SB 77-53-2272 for zones 4&9 is accomplished, SSID inspection requirements for BS 360, 380 and from BS 420 to 520 frames, may be deferred for 10,000 flights from the time of terminating action and performed per this SSI's DTR check form. 2) Pre-terminating inspection and frequency per SB 747-53A2265 meet the required DTR for frames from BS 340 to BS 520. 3) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet required DTR. 4) Longitudinal lap splices inspected per SSI F-25 may be excluded from this inspection. 5) Areas under side of body fairing may be excluded from this inspection. 6) Direction 1 and 3 inspections cannot be used where external skin doublers are installed. MPD ITEM NUMBER AMM REFERENCE P G M 53-124-01 53-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 100 FC APPLICABILITY ZONE 100 ACCESS APL ENG MANHOURS ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F24A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 132 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312402-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Bilge Skins and Frames From Body Station 340 to Body Station 1000, and Body Station 1480 to Body Station 2360, between Stringers S-38L and S-38R, excluding areas covered by Item F-25 (longitudinal lap splices) and areas under wing-to-body fairings. Inspect, from Direction 2, the frame including fastener locations, using visual inspection methods. NOTE: 1) If terminating action per SB 77-53-2272 for zones 4&9 is accomplished, SSID inspection requirements for BS 360, 380 and from BS 420 to 520 frames, may be deferred for 10,000 flights from the time of terminating action and performed per this SSI's DTR check form. 2) Pre-terminating inspection and frequency per SB 747-53A2265 meet the required DTR for frames from BS 340 to BS 520. 3) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet required DTR. 4) Longitudinal lap splices inspected per SSI F-25 may be excluded from this inspection. 5) Areas under side of body fairing may be excluded from this inspection. 6) Direction 2 not applicable if frame is not visible for internal inspection MPD ITEM NUMBER 53-124-02 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F24A for alternative repeat inspections. ACCESS NOTE: Remove cargo compartment floor panels and lining and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC APPLICABILITY ZONE ACCESS 115 116 117 118 121 122 123 124 125 126 141 142 143 144 145 146 147 148 151 152 NOTE APL ENG MANHOURS ALL CF6-80 0,50 Page 133 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 191 192 193 194 191ABL 191ACL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191TL 191VL 191ZL 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192VR 193BL 193CL 193DL 193FL 193GL 194BR 194CR 194DR 194FR 194GR INTERNAL - GENERAL VISUAL: Fuselage Bilge Skins and Frames Under wing-to-body fairing area, forward, from Body Station 1000 on, and aft, from Body Station 1480 on (Forward of Station 1000 and Aft of Station 1480), between Stringers S-38L and S-38R, excluding areas covered by Item F-25 (longitudinal lap splices). Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet required DTR. 2) Longitudinal lap splices inspected per SSI F-25 may be excluded from this inspection. 3) Direction 1 and 3 inspections cannot be used where external skin doublers are installed SPECIAL NOTE: See Document D6-35022, DTR Check Form F24B for alternative repeat inspections. 5312403-200 MP Issue 3 Revision 23 53-124-03 53-05-02-212 F 20000 FC ABW747-400MSG3MP 3000 FC APL ENG MANHOURS ALL CF6-80 0,75 Page 134 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312404-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Bilge Skins and Frames Under wing-to-body fairing area, forward, from Body Station 1000 on, and aft, from Body Station 1480 on (Forward of Station 1000 and Aft of Station 1480), between Stringers S-38L and S-38R, excluding areas covered by Item F-25 (longitudinal lap splices). Inspect, from Direction 2, the frame including fastener locations, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet required DTR. 2) Longitudinal lap splices inspected per SSI F-25 may be excluded from this inspection. 3) Direction 2 not applicable if frame is not visible. MPD ITEM NUMBER 53-124-04 AMM REFERENCE 53-05-02-212 INTERVAL P G M F THRES. 20000 FC 5312405-200 53-124-05 53-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F24C for alternative repeat inspections. ACCESS NOTE: Requires removal of cargo compartment floor panels, lining and displacement of insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 0,75 ACCESS 6000 FC 123 124 125 126 127 128 141 142 143 144 6000 FC 115 116 117 118 121 122 123 124 125 126 127 128 141 142 143 144 145 146 147 148 151 152 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F24B for alternative repeat inspections. ACCESS NOTE: Requires removal of cargo compartment floor panels, lining and displacement of insulation. INTERNAL - DETAILED: Fuselage Bilge Skins and Frames Within the following areas: Body Station 340 to 1000 and Body Station 1480 to 2360, S-38L to S-38R. Inspect, from Direction 2, the frame including fastener locations, using visual inspection methods. NOTE: 1) If terminating action per SB 747-53-2272 for zones 4&9 is accomplished, SSID inspection requirements for BS 360, 320 and 480 to 520 frames may be deferred for 10,000 flights from the time of terminating action and performed per this SSI's DTR check form. 2) Pre-terminating inspection per SB 747-53A2265 meet the required DTR for frames from BS 340 to BS 520. 3) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet the required DTR. 4) Longitudinal lap splices inspected per F-25 may be excluded from this inspection. 5) E2 platform rack removal is not required forward of BS 520. APPLICABILITY ZONE Page 135 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312501-200 5312502-200 TASK DESCRIPTION EXTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices From Body Station (BS) 520 to BS 2360 and below Stringer S-38, excluding splices under wing-to-body fairings. Inspect, from Direction 1, the upper skin adjacent to and including locations at the upper row of fasteners of the lap, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) Direction 1 and 2 inspections cannot be used where external skin doublers are installed. 3) This inspection is a requirement for skin lead (F-25H). 4) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. SPECIAL NOTE: See Document D6-35022, DTR Check Form F25A for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices From Body Station (BS) 520 to BS 2360 and below Stringer S-38, excluding splices under wing-to-body fairings. Inspect, from Direction 2, the upper skin at specified locations using HFEC. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) Direction 1 and 2 inspections cannot be used where external skin doublers are installed. 3) This inspection is a requirement for skin lead (F-25H). 4) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-01 and 53-30-02, -03 or -06. MPD ITEM NUMBER AMM REFERENCE P G M 53-125-01 53-05-02-211 53-125-02 53-05-02-250 INTERVAL THRES. REPEAT F 20000 FC 1000 FC F 20000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 100 ALL CF6-80 0,75 100 ALL CF6-80 20,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F25A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 136 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312503-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices From Body Station (BS) 520 to BS 2360 and below Stringer S-38, excluding splices under wing-to-body fairings. Inspect, from Direction 3, the visible areas of the frame including fastener locations, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) This inspection is not applicable if the frame is not visible from internal inspection. 3) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. MPD ITEM NUMBER 53-125-03 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F25A for alternative repeat inspections. ACCESS NOTE: Remove floor panels, lining and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 5000 FC APPLICABILITY ZONE ACCESS 121 122 123 124 125 126 127 128 141 142 143 144 145 146 147 148 151 152 117AL NOTE APL ENG MANHOURS ALL CF6-80 10,00 Page 137 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 191 192 193 194 191ABL 191ACL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191TL 191UL 191VL 191XL 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192QR 192UR 192VR 193BL 193CL 193DL 193FL 193GL 194BR 194CR 194DR 194FR 194GR INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices From BS 750.7 to BS 1700 between Stringers S-38L and S-38R under wing-to-body fairings. Inspect, from Direction 1, the upper skin adjacent to and including locations at the upper row of fasteners of the lap, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) Direction 1 and 2 inspections cannot be used where external skin doublers are installed. 3) This inspection is a requirement for skin lead (F-25H). 4) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. SPECIAL NOTE: See Document D6-35022, DTR Check Form F25B for alternative repeat inspections. 5312504-200 MP Issue 3 Revision 23 53-125-04 53-05-02-211 F 20000 FC ABW747-400MSG3MP 1000 FC APL ENG MANHOURS ALL CF6-80 1,00 Page 138 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 191 192 193 194 191ABL 191ACL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191TL 191UL 191VL 191XL 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192QR 192UR 192VR 193BL 193CL 193DL 193FL 193GL 194BR 194CR 194DR 194FR 194GR INTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices From BS 750.7 to BS 1700 between Stringers S-38L and S-38R under wing-to-body fairings. Inspect, from Direction 2, the upper skin at specified upper row locations, using HFEC. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) Direction 1 and 2 inspections cannot be used where external skin doublers are installed. 3) This inspection is a requirement for skin lead (F-25H). 4) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-02, -03 or -06 and 51-00-00 Fig. 4 or 23. 5312505-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F25B for alternative repeat inspections. MP Issue 3 Revision 23 53-125-05 53-05-02-250 F 20000 FC ABW747-400MSG3MP 4000 FC APL ENG MANHOURS ALL CF6-80 10,00 Page 139 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312506-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices From BS 750.7 to BS 1700 between Stringers S-38L and S-38R under wing-to-body fairings. Inspect, from Direction 3, the frame including fastener locations, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and 74753A2500 meet the required DTR. 2) Direction 3 not applicable if frame is not visible from internal inspection. 3) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. MPD ITEM NUMBER 53-125-06 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F25B for alternative repeat inspections. ACCESS NOTE: Remove cargo compartment floor panels and lining and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 5000 FC APPLICABILITY ZONE ACCESS 123 124 125 126 127 128 141 142 143 144 NOTE APL ENG MANHOURS ALL CF6-80 0,75 Page 140 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312507-200 TASK DESCRIPTION EXTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices At Stringer S-6, from BS 340 to BS 860, at Stringer S-12, from BS 520 to BS 860, at Stringer S-14, from BS 200 to BS 520, at Stringer S-19 from BS 340 to BS 400, and at Stringer S-23, from BS 240 to BS 400 and from BS 520 to BS 600. Inspect, from Direction 1, the outer skin including upper fastener row, using detailed visual inspection methods. NOTE: 1) S-6 from BS 340 to BS 520 covered by SB 747-53-2253 and SB 747-53A2303 safety of flight addenda, for line numbers specified in SB's (associated inspections meet required DTR). 2) If damage is detected while conducting detailed visual inspection, use HFEC inspection to inspect the two adjacent bays. 3) If terminating action per SB 747-53-2307 is accomplished, SSID inspection requirements may be deferred for 10,000 flights from the time of terminating action. Per-terminating action inspections per SB 747-53-2307 meet their required DTR. 4) Inspections and frequency per SB's 747-53-2366 and 74753A2367 (on specified laps), and SB 747-53A2499 meet the required DTR. 5) See 747 repair assessment guidelines document (D6-36181) or SRM for inspection requirements if an external skin doubler is installed. MPD ITEM NUMBER AMM REFERENCE P G M 53-125-07 53-05-02-211 F INTERVAL THRES. REPEAT 20000 FC 1000 FC APPLICABILITY ZONE 200 ACCESS APL ENG MANHOURS ALL CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F25G for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 141 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT EXTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices At locations below Stringer S-38 from BS 140 to BS 2360 as shown (shaded) in Section 8.2, Pages F25.1 through F25.5 (includes areas under wing to body fairings). Inspect, from Direction 1, the outer skin including upper fastener row, using detailed visual inspection methods. NOTE: 1) If damage is detected while conducting detailed visual inspection, use HFEC inspection to inspect the two adjacent bays. 2) Areas inspected per SB 747-53A2267 post mod inspection program meet the required DTR. 3) Inspections and frequency per SB's 747-53A2313, 747-53A2367 (on specified laps) and 747-53A2499 meet the required DTR. 4) See 747 repair assessment guidelines document (D6-36181) or SRM for inspection requirements if an external skin doubler is installed. 5) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. 5312508-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F25H for alternative repeat inspections. MP Issue 3 Revision 23 53-125-08 53-05-02-212 F 20000 FC ABW747-400MSG3MP 1000 FC APPLICABILITY ZONE ACCESS 100 191 192 193 194 191ABL 191ACL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191TL 191UL 191VL 191XL 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192QR 192UR 192VR 193BL 193CL 193DL 193FL 193GL 194BR 194CR 194DR 194FR 194GR APL ENG MANHOURS ALL CF6-80 0,75 Page 142 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312509-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices At locations below Stringer S-38 from BS 140 to BS 2360 as shown (shaded) in Section 8.2, Pages F25.1 through F25.5 (includes areas under wing to body fairings). Inspect, from Direction 2, the outer skin at specified locations using HFEC. NOTE: 1) If damage is detected while conducting detailed visual inspection, use HFEC inspection to inspect the two adjacent bays. 2) Areas inspected per SB 747-53A2267 post mod inspection program meet the required DTR. 3) Inspections and frequency per SB's 747-53A2313, 747-53A2367 (on specified laps) and 747-53A2499 meet the required DTR. 4) See 747 repair assessment guidelines document (D6-36181) or SRM for inspection requirements if an external skin doubler is installed. 5) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-01, -02, -03, -06. MPD ITEM NUMBER 53-125-09 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F25H for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC APPLICABILITY ZONE ACCESS 100 191 192 193 194 191ABL 191ACL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191TL 191UL 191VL 191XL 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192QR 192UR 192VR 193BL 193CL 193DL 193FL 193GL 194BR 194CR 194DR 194FR 194GR APL ENG MANHOURS ALL CF6-80 30,00 Page 143 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312510-200 TASK DESCRIPTION EXTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices At locations above Stringer S-38 from BS 140 to BS 2360, excluding areas inspected by Item F-25G, including area under wing-to-body fairing. Inspect, from Direction 1, the outer skin including upper fastener row, using detailed visual inspection methods. NOTE: 1) If damage is detected while conducting detail visual inspection, use HFEC inspection to inspect the tow adjacent bays. 2) If terminating action per SB 747-53-2307 is accomplished, SSID inspection requirements may be deferred for 10,000 flights from the time of terminating action. Pre-terminating action inspections per SB 747-53-2307 meet the required DTR. 3) Inspections and frequency per SB's 747-53A2312 and 74753A2367 (on specified laps) SB 747-53A2267 (on S-34 lap splices) and SB 747-53A2499 meet the required DTR. 4) See 747 repair assessment guidelines document (D6-36181) or SRM for inspection requirements if an external skin doubler is installed. 5) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. MPD ITEM NUMBER 53-125-10 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC APPLICABILITY APL ENG MANHOURS 1000 FC 100 200 291 292 293 294 291GL 292GR 293CL 293DL 293EL 293FL 294CR 294DR 294ER 294FR ALL CF6-80 0,75 6000 FC 121 122 123 124 125 126 127 128 141 142 143 144 145 146 147 148 151 152 117AL NOTE ALL CF6-80 0,75 REPEAT ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F-25I for alternative repeat inspections. 5312511-200 INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices At locations below Stringer S-38 from BS 520 to BS 2360, as shown (shaded) in Section 8.2, graphic collection F-25, including area under wing-to-body fairing. Inspect, from Direction 3, the frame including fastener locations, using visual inspection methods. NOTE: 1) Inspections and frequency per SB 747-53A2349 and SB 74753A2500 meet the required DTR. 2) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. 53-125-11 53-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-25J for alternative repeat inspections. ACCESS NOTE: Remove cargo compartment floor panels and lining and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 144 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices from BS 140 to BS 2360, as shown (shaded) in Section 8.2, graphic collection F-25, including area under wing-to-body fairing. Inspect, from Direction 1, the inner skin including lower fastener row, using detailed visual inspection methods. NOTE: 1) If damage is detected while conducting detail visual inspection, use HFEC inspection to inspect the two adjacent bays. 2) Inspections and frequency per SB 747-53-2253 (for the after modification configuration), 747-53A2501 meet the required DTR. 3) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. SPECIAL NOTE: See Document D6-35022, DTR Check Form F25K for alternative repeat inspections. ACCESS NOTE: Remove floor panels, lining, and insulation as required. 5312512-200 MP Issue 3 Revision 23 53-125-12 53-05-02-211 F 20000 FC ABW747-400MSG3MP 6000 FC APPLICABILITY ZONE ACCESS 112 113 114 115 117 118 121 122 125 126 127 128 133 134 135 136 137 138 141 142 143 144 145 146 147 148 151 152 211 212 221 222 223 224 225 226 231 232 241 242 251 NOTE APL ENG MANHOURS ALL CF6-80 0,75 Page 145 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT INTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices from BS 140 to BS 2360, as shown (shaded) inSection 8.2, graphic collection F-25, including area under wing-to-body fairing. Inspect, from Direction 2, the inner skin at specified locations using HFEC. NOTE: 1) If damage is detected while conducting detail visual inspection, use HFEC inspection to inspect the two adjacent bays. 2) Inspections and frequency per SB 747-53-2253 (for the after modification configuration), 747-53A2501 meet the required DTR. 3) See F-25 lap splice identification diagrams for definition of specific laps to be inspected. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-12. 5312513-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F25K for alternative repeat inspections. ACCESS NOTE: Remove floor panels, lining, and insulation as required. MP Issue 3 Revision 23 53-125-13 53-05-02-250 F 20000 FC ABW747-400MSG3MP 6000 FC APPLICABILITY ZONE ACCESS 112 113 114 115 117 118 121 122 125 126 127 128 133 134 135 136 137 138 141 142 143 144 145 146 147 148 151 152 211 212 221 222 223 224 225 226 231 232 241 242 251 NOTE APL ENG MANHOURS ALL CF6-80 1,00 Page 146 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312514-200 5312515-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices near main deck side cargo door cutout from BS 1960 to BS 2000 at Stringer 4L. Inspect, from Direction 1, the inner skin including lower fastener rows, using detailed visual inspection methods. NOTE: 1) SSID inspection per F-25I are not required where outer skin is covered by doubler. 2) Inspections and frequency per SB 747-53A2501 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-25L for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door or Boeing retrofit installation of main deck side cargo door. ACCESS NOTE: Remove floor panels, lining, and insulation as required. INTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices near main deck side cargo door cutout from BS 1960 to BS 2000 at Stringer 4L. Inspect, from Direction 2, the inner skin at specified locations using HFEC. NOTE: 1) SSID inspection per F-25I are not required where outer skin is covered by doubler. 2) Inspections and frequency per SB 747-53A2501 meet the required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-12. MPD ITEM NUMBER AMM REFERENCE P G M 53-125-14 53-05-02-211 53-125-15 53-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,75 NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 261 F 20000 FC 6000 FC 261 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-25L for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door or Boeing retrofit installation of main deck side cargo door. ACCESS NOTE: Remove floor panels, lining, and insulation as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 147 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312516-200 5312517-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices near main deck side cargo door cutout from BS 1820 to BS 1961 at Stringer 34L. Inspect, from Direction 1, the inner skin including lower fastener rows, using detailed visual inspection methods. NOTE: Inspections and frequency per SB 747-53A2501 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F25M for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door or Boeing retrofit installation of main deck side cargo door. ACCESS NOTE: Remove floor panels, lining, and insulation as required. INTERNAL - SPECIAL DETAILED: Fuselage Skin Longitudinal Lap Splices Skin longitudinal lap splices near main deck side cargo door cutout from BS 1820 to BS 1961 at Stringer 34L. Inspect, from Direction 2, the inner skin at specified locations using HFEC. NOTE: Inspections and frequency per SB 747-53A2501 meet the required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-12. MPD ITEM NUMBER AMM REFERENCE P G M 53-125-16 53-05-02-211 53-125-17 53-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,75 NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 141 F 20000 FC 6000 FC 141 SPECIAL NOTE: See Document D6-35022, DTR Check Form F25M for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door or Boeing retrofit installation of main deck side cargo door. ACCESS NOTE: Remove floor panels, lining, and insulation as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 148 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312601-200 TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - GENERAL VISUAL: Fuselage Circumferential Splices At outermost row of fasteners for typical locations and lap splice intersections within the following boundaries: Body Station (BS)1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1480, between Stringers S-16L and S-16R; BS 1740, between Stringers S-12L and S-12R; BS 1960, between Stringers S-8L and S-8R. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 53-126-01 NOTE: 1) Direction 1 DTR curves include effect of longitudinal lap splices. 2) See SSI F-26D for areas where skin is covered with external splice plate. 3) For -400BCF and airplanes with a Boeing main deck side cargo door (MDSCD), no inspection is required at BS 1740 S-4L and S-9L or BS 1960 at S-4L and S-9L where the skin is covered by an external strap. AMM REFERENCE P G M 53-05-02-210 F INTERVAL THRES. REPEAT 20000 FC 2000 FC APPLICABILITY ZONE 200 ACCESS APL ENG MANHOURS ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 149 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312602-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Fuselage Circumferential Splices At outermost row of fasteners for typical locations and lap splice intersections within the following boundaries: Body Station (BS)1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1480, between Stringers S-16L and S-16R; BS 1740, between Stringers S-12L and S-12R; BS 1960, between Stringers S-8L and S-8R. Inspect, from Direction 2, the splice fitting including fastener locations, using visual inspection methods. NOTE: 53-126-02 1) Internal inspection should cover entire splice fitting. 2) See SSI F-26D for areas where skin is covered with external splice plate. 3) For -400BCF and airplanes with a Boeing main deck side cargo door (MDSCD), no inspection is required at BS 1740 S-4L and S-9L or BS 1960 at S-4L and S-9L where the skin is covered by an external strap. AMM REFERENCE 53-05-02-210 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 241 242 243 244 251 252 253 254 263 264 NOTE APL ENG MANHOURS ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26A for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels, overhead stowage bins, lining and insulation blankets. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 150 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312603-200 TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - SPECIAL DETAILED: Fuselage Circumferential Splices At innermost row of fasteners for typical locations and lap splice intersections within the following boundaries: BS 1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1480, between Stringers S-16L and S-16R; BS 1740, between Stringers S-12L and S-12R BS 1960, between Stringers S-8L and S-8R. Inspect, from Direction 3, the splice plate at specified locations, using LFEC. 53-126-03 NOTE: 1) LFEC inspection required for SSI F-26C 2) LFEC DTR curve includes effect of lap splice 3) For -400BCF and airplanes with a Boeing main deck side cargo door (MDSCD), LFEC is not an option at BS 1740 S-4L and S-9L or BS 1960 at S-4L and S-9L where the skin is covered by an external strap. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-15. AMM REFERENCE P G M 53-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 6000 FC APPLICABILITY ZONE 200 ACCESS APL ENG MANHOURS ALL CF6-80 7,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 151 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312604-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Fuselage Circumferential Splices At innermost row of fasteners for typical locations and lap splice intersections within the following boundaries: BS 1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1480, between Stringers S-16L and S-16R; BS 1740, between Stringers S-12L and S-12R BS 1960, between Stringers S-8L and S-8R. Inspect, from Direction 2, the splice fitting including fastener locations, using visual inspection methods. 53-126-04 NOTE: 1) Internal inspection should cover entire splice fitting. 2) For -400BCF and airplanes with a Boeing main deck side cargo door (MDSCD), LFEC is not an option at BS 1740 S-4L and S-9L or BS 1960 at S-4L and S-9L where the skin is covered by an external strap. AMM REFERENCE 53-05-02-210 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 241 242 243 244 251 252 253 254 263 264 NOTE APL ENG MANHOURS ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26B for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels, overhead stowage bins, lining and insulation blankets. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 152 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312605-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Fuselage Circumferential Splices At innermost row of fasteners for typical locations and lap splice intersections within the following boundaries: BS 1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1480, between Stringers S-16L and S-16R; BS 1740, between Stringers S-12L and S-12R; BS 1960, between Stringers S-8L and S-8R. Inspect, from Direction 2, the splice fitting including fastener locations, using visual inspection methods. 53-126-05 NOTE: 1) Internal inspection should cover entire splice fitting 2) For airplanes with a Boeing main deck side cargo door (MDSCD), no inspection is required at BS 1740 S-4L and S-9L or BS 1960 at S4L and S-9L where the skin is covered by an external strap. AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS NOTE 53-05-02-210 F 20000 FC 6000 FC 241 242 243 244 251 252 253 254 263 264 53-05-02-250 F 20000 FC 6000 FC 200 APL ENG MANHOURS ALL NOTE CF6-80 0,50 ALL CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26C for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft except for 747-400BCF. ACCESS NOTE: Remove ceiling panels, overhead stowage bins, lining and insulation blankets. 5312606-200 EXTERNAL - SPECIAL DETAILED: Fuselage Circumferential Splices At BS 1000 for basic models, BS 1200 for SP, or BS 1283 for SUD from Stringer S-4L to S-4R. Inspect, from Direction 3, the skin at specified locations using LFEC. NOTE: Inspection location at BS 1000 for all 747 models, BS 1200 for 747SP, and BS 1283 for stretched upper deck (S.U.D) models. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-08. 53-126-06 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 153 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5312607-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Fuselage Circumferential Splices At innermost row of fasteners for typical locations and lap splice intersections within the following boundaries: BS 1000, between Stringers S-6L and S-6R; BS 1220, between Stringers S-6L and S-6R (SUD only); BS 1240, between Stringers S-16L and S-16R (non-SUD); BS 1282, between Stringers S-12L and S-12R (SUD only); BS 1350, between Stringers S-12 and S-16, left and right (non-SUD); BS 1740, between Stringers S-12L and S-12R; BS 1960, between Stringers S-8L and S-8R. 53-126-07 Inspect, from Direction 2, the splice fitting including fastener locations using visual inspection methods. NOTE: This inspection will benefit F-26A, F-26B and F-26C. AMM REFERENCE INTERVAL P G M THRES. REPEAT 5312801-200 53-128-01 ACCESS NOTE 53-05-02-210 F 20000 FC 6000 FC 241 242 243 244 251 252 253 254 263 264 53-05-02-210 F 20000 FC 2000 FC 200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F26E for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels, overhead stowage bins, lining and insulation blankets. EXTERNAL - GENERAL VISUAL: Passenger Cabin Window Cutout Cutout corners of all passenger cabin window locations. Inspect, from Direction 1, the forging using visual inspection methods. NOTE: 1) Upper deck passenger window between STR-8 to STR-10. 2) Main deck passenger windows between STR-20 to STR-22. APPLICABILITY ZONE APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-28 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 154 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT INTERNAL - GENERAL VISUAL: Passenger Cabin Window Cutout Cutout corners of all passenger cabin window locations. Inspect, from Direction 3, the forging including fastener locations using visual inspection methods. NOTE: 1) Upper deck passenger window between STR-8 to STR-10. 2) Main deck passenger windows between STR-20 to STR-22. 5312802-200 5312803-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-28 for alternative repeat inspections. ACCESS NOTE: Remove seats, sidewall lining and displace insulation as required. EXTERNAL - GENERAL VISUAL: Passenger Cabin Window Cutout Cutout corners of all passenger cabin window locations. Inspect, from Direction 2, the slim including fastener locations using visual inspection methods. NOTE: 1) Upper deck passenger window between STR-8 to STR-10. 2) Main deck passenger windows between STR-20 to STR-22. APPLICABILITY ZONE ACCESS NOTE 53-128-02 53-05-02-210 F 20000 FC 6000 FC 211 212 223 224 225 226 231 232 241 242 251 252 261 262 271 272 53-128-03 53-05-02-210 F 20000 FC 2000 FC 200 53-05-02-210 F 20000 FC 6000 FC 322 APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-28 for alternative repeat inspections. 5313001-200 INTERNAL - GENERAL VISUAL: Fuselage Skin-To-Stringer Attachment, BS 2360 From Body Stations 2340 to 2360, between Stringers S-3L and S-3R. Inspect, from Direction 1, the skin including fastener locations using visual inspection methods. NOTE: Direction 1 inspection cannot be used where external skin 53-130-01 doublers are installed. NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form F-30 for alternative repeat inspections. ACCESS NOTE: Through Fin Access Panels 322 BL and 322 CL. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 155 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M 53-130-02 53-05-02-210 53-130-03 INTERVAL REPEAT F 20000 FC 6000 FC 273 274 53-05-02-210 F 20000 FC 6000 FC 273 274 53-131-01 53-05-02-210 F 20000 FC 100 FC 800 53-131-02 53-05-02-211 F 20000 FC 6000 FC 821 822 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-30 for alternative repeat inspections. ACCESS NOTE: Requires removal of ceiling panels and insulation. INTERNAL - GENERAL VISUAL: Fuselage Skin-To-Stringer Attachment, BS 2360 From Body Stations 2340 to 2360, between Stringers S-3L and S-3R. Inspect, from Direction 3, the stringer and attachment fitting including fastener locations using visual inspection methods. 5313003-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-30 for alternative repeat inspections. ACCESS NOTE: Requires removal of ceiling panels and insulation. 5313101-200 EXTERNAL - GENERAL VISUAL: Lower Lobe Cargo Doors At Body Station 615 and Body Station 1865 door locations. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Visually inspect door latch lugs at the same time as performing inspection per DTR form F-31A. SPECIAL NOTE: See Document D6-35022, DTR Check Form F31A for alternative repeat inspections. INTERNAL - DETAILED: Lower Lobe Cargo Doors At Body Station 615 and Body Station 1865 door locations. Inspect, from Direction 2, the upper edge beam including fastener locations, using visual inspection methods. 5313102-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F31B for alternative repeat inspections. ACCESS NOTE: Open forward cargo compartment door, aft cargo compartment door and remove door lining panels. MP Issue 3 Revision 23 ABW747-400MSG3MP APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 0,75 ACCESS THRES. INTERNAL - GENERAL VISUAL: Fuselage Skin-To-Stringer Attachment, BS 2360 From Body Stations 2340 to 2360, between Stringers S-3L and S-3R. Inspect, from Direction 2, the skin including fastener locations using visual inspection methods. 5313002-200 APPLICABILITY ZONE 821R 822R NOTE Page 156 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313103-200 5313104-200 5313201-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Lower Lobe Cargo Doors At Stringer S-34R, Lap Joint at upper fastener row, from BS 560 to BS 670 at Forward Lower Lobe Cargo Door, and from BS 1810 to BS 1920 at Aft Lower Lobe Cargo Door. Inspect, from Direction 1, the outer skin at specified locations using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-02, -03, -06, and 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F31C for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Lower Lobe Cargo Doors At Stringer S-34R Lap Joint, lower fastener row, from BS 560 to BS 670 at forward Lower Lobe Cargo Door, and from BS 1810 to BS 1920 at Aft Lower Lobe Cargo Door. Inspect, from Direction 1, the outer skin at specified locations using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-13. SPECIAL NOTE: See Document D6-35022, DTR Check Form F31D for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Lower Lobe Bulk Cargo Door Bulk Cargo door at Body Station 1984 to 2030. Inspect, from Direction 1, the outer skin including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 53-131-03 53-05-02-250 53-131-04 53-132-01 INTERVAL APPLICABILITY APL ENG MANHOURS 800 ALL CF6-80 2,00 3000 FC 800 ALL CF6-80 4,00 2000 FC 800 823 ALL CF6-80 0,50 THRES. REPEAT F 20000 FC 6000 FC 53-05-02-250 F 20000 FC 53-05-02-210 F 20000 FC ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F-32 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 157 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313401-200 5313701-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Crew Entry Door and Emergency Type "A" Doors Crew entry door at Body Station 390 to 420, if present. Type ""A"" emergency doors, left and right, at Body Station 660 to 720, if present. Inspect, from Direction 1, the outer skin including fastener locations, using visual inspection methods. NOTE: Perform identical inspection on applicable airplanes with LHS crew entry door starting at 10,000 flights after Boeing modification adding L/H door. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-34 for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Main Deck, Side Cargo Door "Main deck side cargo door, if present - typical outer skin. Inspect, from Direction 1, the outer skin including fastener locations and door latch lugs, using visual inspection methods. NOTE: 1) Threshold is 10,000 flight cycles from Boeing retrofit installation of main deck side cargo door. 2) Visually inspect door latch lugs at the same time as performing inspection per DTR Form F-37A. MPD ITEM NUMBER AMM REFERENCE P G M 53-134-01 53-05-02-210 53-137-01 53-137-02 INTERVAL APPLICABILITY ZONE THRES. REPEAT F 20000 FC 2000 FC 800 53-05-02-210 F 20000 FC 2000 FC 800 53-05-02-250 F 20000 FC 6000 FC 800 ACCESS NOTE APL ENG MANHOURS ALL CF6-80 0,50 ALL NOTE CF6-80 0,50 ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F37A for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door. ACCESS NOTE: Door must be opened in order to view latch lugs externally. 5313702-200 EXTERNAL - SPECIAL DETAILED: Main Deck, Side Cargo Door At Stringer S-18L, Lap Joint, upper Fastener Row from BS 1780 to BS 1920 at Main Deck Side Cargo Door. Inspect, from Direction 1, the outer skin (upper) around fastener heads at specified locations using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F37B for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 158 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313703-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Main Deck, Side Cargo Door At locations at Stringer S-18L along the entire longitudinal span of the Main Deck Side Cargo Door. Inspect, from Direction 1, the outer skin (lower) at specified locations using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-13. MPD ITEM NUMBER AMM REFERENCE P G M 53-137-03 53-05-02-250 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 3000 FC 800 6000 FC 122 126 142 144 146 148 232 262 ACCESS APL ENG MANHOURS ALL NOTE CF6-80 2,00 ALL CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F37C for alternative repeat inspections. AIRPLANE NOTE: ALL 747 aircraft with main deck side cargo door. 5313901-200 INTERNAL - SPECIAL DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Forward Cargo Door Cutout: BS 560 frame between Stringers S-24 and S-35, and BS 670 frame between Stringers S-33 and S-42. Aft Cargo Door Cutout: BS 1810 frame between Stringers S-35 and S-44, and BS 1920 frame between Stringers S-24 and S-35. Inspect, from Direction 1, the strap inner chord including fastener locations using HFEC. NOTE: 1) Inspection locations: frame location at BS 560 and BS 1920 from STR-24 to STR-35; frame location at BS 670 from STR-33 to STR42; frame location at BS 1810 from STR-35 to STR-44. 2) If there is no angle liner or other structure covering the strap use DTR Check Form F-39F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-45. 53-139-01 53-05-02-250 F 20000 FC NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form F39A for alternative repeat inspections. ACCESS NOTE: Remove cargo compartment ceiling, side and floor panels and displace insulation as needed. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 159 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313902-200 5313903-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Forward Cargo Door Cutout: BS 560 frame between Stringers S-26 and S-31, and BS 670 frame between Stringers S-36 and S-40. Aft Cargo Door Cutout: BS 1810 frame between Stringers S-38 and S-42, and BS 1920 frame between Stringers S-26 and S-31. Inspect, from Direction 3, the skin and strap at specified locations using LFEC. NOTE: 1) Specific fastener locations require HFEC (see NDT manual D67170). Direction 3 curve applies. 2) Internal detailed visual inspection can be substituted for external LFEC if outer chord is visible. May need a borescope. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-18. SPECIAL NOTE: See Document D6-35022, DTR Check Form F39B for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Forward Cargo Door Cutout: At BS 568.5 and BS 662 hinge support locations. Aft Cargo Door Cutout: At BS 1818.5 and BS 1912 hinge support locations. Inspect, from Direction 4, the strap at specified locations using HFEC. NOTE: 1) Inspection location at hinges at BS 568.5, BS 662, BS 1818.5 and BS 1912. 2) Perform detail visual inspection of adjacent elements including door hinges and attachments at the same time as performing inspection per this DTR corm (F-39C). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-02. MPD ITEM NUMBER AMM REFERENCE P G M 53-139-02 53-05-02-250 F 53-139-03 53-05-02-250 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 3000 FC 100 6000 FC 122 124 142 146 20000 FC ACCESS NOTE APL ENG MANHOURS ALL CF6-80 3,50 ALL CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F39C for alternative repeat inspections. ACCESS NOTE: Remove overhead light panel and displace insulation. Also requires removal of all fasteners common to hinge fittings. Do not remove more than two fasteners at a time. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 160 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313904-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Forward Cargo Door Cutout: 7075-T73 Latch Support Fittings at BS 566 and BS 664. Aft Cargo Door Cutout: 7075-T73 Latch Support Fittings at BS 1816 and BS 1914. Inspect, from Direction 5, the latch support fitting including fastener locations using visual inspection methods. NOTE: 1) Inspection location at fittings at BS 566, BS 664, BS 1816 and BS 1914. 2) 7079-T6 fittings are covered by AD note 79-17-02 (SB 747-532200) and require no supplemental inspection. 3) Where 7079-T6 fittings have been replaced by 7075-T73 fittings an inspection threshold of 10,000 flights applies from time of replacement. 4) Perform detail visual inspection of the adjacent elements in the latch assembly: truss fittings, latch fittings and latch cams at the same time as performing inspections per this DTR form (F-39D). MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS NOTE 53-139-04 53-05-02-211 F 20000 FC 3000 FC 122 126 142 144 146 148 232 262 53-139-05 53-05-02-210 F 20000 FC 100 FC 100 APL ENG MANHOURS ALL CF6-80 0,75 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F39D for alternative repeat inspections. ACCESS NOTE: Remove lower sill scuff plates and insulation. 5313905-200 EXTERNAL - GENERAL VISUAL: Fuselage Lower Lobe Cargo Door Cutouts Cutout corner areas at each lower lobe cargo door location. Inspect, from Direction 6, the skin including fastener locations, using visual inspection methods. NOTE: 1) At hinge fairing see DTR Check Form F-39G for required DTR. 2) For L/N 1 - 1297, inspections and frequency per SB 747-53A2448 aft cargo door upper cutout corners at BS 1810 and BS 1920 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F39E for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 161 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5313906-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Forward Cargo Door Cutout: BS 560 frame between Stringers S-24 and S-35, and BS 670 frame between Stringers S-33 and S-42. Aft Cargo Door Cutout: BS 1810 frame between Stringers S-35 and S-44, and BS 1920 frame between Stringers S-24 and S-35. Inspect, from Direction 2. the inner chord including fastener locations, using visual inspection methods. NOTE: 1) If strap is covered by an angle or other structure use DTR Check Form F-39A. 2) Frame location at BS 560 and BS 1920 from STR-24 to STR-35; frame location at BS 670 from STR-33 to STR-42; frame location at BS 1810 from STR-35 to STR-44. 3) Floor panel cover plate attaches over STR-40. A detailed inspection using a borescope probe may be necessary. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,75 NOTE ALL CF6-80 1,00 ZONE ACCESS 53-139-06 53-05-02-211 F 20000 FC 3000 FC 122 126 142 144 146 148 232 262 53-139-07 53-05-02-250 F 20000 FC 3000 FC 100 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-39F for alternative repeat inspections. ACCESS NOTE: Remove cargo compartment ceiling, side, and floor panels as required. Displace insulation as required. 5313907-200 EXTERNAL - SPECIAL DETAILED: Fuselage Lower Lobe Cargo Door Cutouts Cutout corner areas at hinge fairings. Inspect, from Direction 1, the skin and strap using HFEC. NOTE: 1) Dir-1 is HFEC bolt hole probe inspection. 2) For L/N 1 - 1297, inspections and frequency per SB 747-53A2448 aft cargo door upper cutout corners at BS 1810 and BS 1920 meet the required DTR. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-52. SPECIAL NOTE: See Document D6-35022, DTR Check Form F39G for alternative repeat inspections. ACCESS NOTE: Requires removal of all fasteners common to hinge fairings. Do not remove more than two fasteners at a time. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 162 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314001-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Lower Lobe Bulk Cargo Door Cutout Inner chord of upper main sill from Body Station 2029 to Body Station 2039. Inner chord of Body Station 2034 frame from Stringer S-27 to Stringer S-33 and from Stringer S-38 to Stringer S-42. Inspect, from Direction 1, the strap - sill inner chord including fastener locations, using visual inspection methods. NOTE: Inspection location at inner chord of upper sill from BS 2029 to BS 2039; inner chord of BS 2034 frame from STR-27 to STR-33 and from STR-38 to STR-42. MPD ITEM NUMBER AMM REFERENCE P G M 53-140-01 53-05-02-200 53-140-02 53-05-02-200 INTERVAL APPLICABILITY APL ENG MANHOURS 823R NOTE ALL CF6-80 0,50 823R NOTE ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 146 F 20000 FC 6000 FC 146 SPECIAL NOTE: See Document D6-35022, DTR Check Form F40A for alternative repeat inspections. ACCESS NOTE: Requires displacement of protective shield, lining, and insulation. 5314002-200 INTERNAL - GENERAL VISUAL: Lower Lobe Bulk Cargo Door Cutout Inner chord of upper main sill from Body Station 2029 to Body Station 2039. Inner chord of Body Station 2034 frame from Stringer S-27 to Stringer S-33 and from Stringer S-38 to Stringer S-42. Inspect, from Direction 2, the flange - sill inner chord including fastener locations, using visual inspection methods. NOTE: Inspection location at inner chord of upper sill from BS 2029 to BS 2039; inner chord of BS 2034 frame from STR-27 to STR-33 and from STR-38 to STR-42. SPECIAL NOTE: See Document D6-35022, DTR Check Form F40A for alternative repeat inspections. ACCESS NOTE: Requires displacement of protective shield, lining, and insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 163 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314003-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Lower Lobe Bulk Cargo Door Cutout Inner chord of upper main sill from Body Station 2029 to Body Station 2039. Inner chord of Body Station 2034 frame from Stringer S-27 to Stringer S-33 and from Stringer S-38 to Stringer S-42. Inspect, from Direction 3, the strap - frame inner chord including fastener locations, using visual inspection methods. NOTE: Inspection location at inner chord of upper sill from BS 2029 to BS 2039; inner chord of BS 2034 frame from STR-27 to STR-33 and from STR-38 to STR-42. MPD ITEM NUMBER AMM REFERENCE P G M 53-140-03 53-05-02-200 53-140-04 53-05-02-200 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 146 148 F 20000 FC 6000 FC 146 148 SPECIAL NOTE: See Document D6-35022, DTR Check Form F40A for alternative repeat inspections. ACCESS NOTE: Requires removal of cargo compartment floor panel and lining and displacement of insulation. 5314004-200 INTERNAL - GENERAL VISUAL: Lower Lobe Bulk Cargo Door Cutout Inner chord of upper main sill from Body Station 2029 to Body Station 2039. Inner chord of Body Station 2034 frame from Stringer S-27 to Stringer S-33 and from Stringer S-38 to Stringer S-42. Inspect, from Direction 4, the angle - frame inner chord including fastener locations, using visual inspection methods. NOTE: Inspection location at inner chord of upper sill from BS 2029 to BS 2039; inner chord of BS 2034 frame from STR-27 to STR-33 and from STR-38 to STR-42. SPECIAL NOTE: See Document D6-35022, DTR Check Form F40A for alternative repeat inspections. ACCESS NOTE: Requires removal of cargo compartment floor panel and lining and displacement of insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 164 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314005-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Lower Lobe Bulk Cargo Door Cutout Inner chord of upper main sill from Body Station 2029 to Body Station 2039. Inner chord of Body Station 2034 frame from Stringer S-27 to Stringer S-33 and from Stringer S-38 to Stringer S-42. Inspect, from Direction 7, the strap - sill inner chord at specified locations using HFEC. NOTE: Inspection location at inner chord of upper sill from BS 2029 to BS 2039; inner chord of BS 2034 frame from STR-27 to STR-33 and from STR-38 to STR-42. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-24. MPD ITEM NUMBER AMM REFERENCE P G M 53-140-05 53-05-02-250 53-140-06 53-05-02-250 INTERVAL APPLICABILITY ZONE ACCESS 823R NOTE THRES. REPEAT F 20000 FC 6000 FC 146 F 20000 FC 3000 FC 100 APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F40A for alternative repeat inspections. ACCESS NOTE: Requires displacement of protective shield, lining, and insulation. 5314006-200 EXTERNAL - SPECIAL DETAILED: Lower Lobe Bulk Cargo Door Cutout Outer chord of Body Station 1980 frame from Stringer S-33 to Stringer S-41 and outer chord of Body Station 2034 frame from Stringer S-28 to Stringer S-35, excluding areas covered by steel doublers and fasteners common to main sills. Inspect, from Direction 5, the strap at specified locations using LFEC. NOTE: 1) Inspection location at skin and strap at the outer chord of the frame at BS 1980 from STR-33 to STR-41 and at BS 2034 frame from STR-28 to STR-35 excluding areas covered by steel doublers. 2) Internal detailed visual inspection can be substituted for external LFEC if outer chord is visible. May need a borescope. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-25. SPECIAL NOTE: See Document D6-35022, DTR Check Form F40B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 165 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314101-200 TASK DESCRIPTION INTERNAL - DETAILED: Main Deck Entry Door Cutouts At the frame inner chord 15 inches above and below the upper sill intersection, Body Stations 434, 488, 800, 1265, 1319, 1718, and 2285, and 15 inches above and below the lower sill intersection at Body Stations 434, 488, 854, 1265, 1319, 1664, 2231 and 2285. Inspect, from Direction 1, the inner angle/inner chord including fastener locations, using visual inspection methods. NOTE: 1) Inspection location at frame inner chord within 15 inches (2stringer bays) above and below the main sill intersection as follows: upper main sill at door #1 BS 434 and BS 488, door #2 BS 800, door #3 BS 1265 and BS 1319, door #4 BS 1718, door # 5 BS 2285. Lower main sill at door #1 BS 434 and BS 488, door #2 BS 854, door #3 BS 1265 and BS 1319, door #4 BS 1644, door #5 BS 2231 and BS 2285. 2) If terminating action per SB 747-53-2272 for zone 3 is accomplished, SSID inspection requirements for BS 434 and BS 488 may be deferred for 10,000 flights from the time of terminating action. After modification inspections are per DTR Check Form F41A. 3) Inspections and frequency per SB 747-53A2349, 747-53A2500, 747-53A2265 at BS 434 and 488, 747-53A2417 at BS 434, 74753A2414 at BS 488, 747-53A2451 at BS 800, 747-53A2416 at BS 1265, and 747-53A2450 at BS 2231 meet the required DTR. 4) 747-400F has doors only at #1 and #5 5) Dir-1 is at all visible areas and Dir-2 HFEC is at specified areas. Dir-1 may require a borescope inspection here locations of the inner chord are not visually accessible. MPD ITEM NUMBER 53-141-01 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 241 242 251 252 271 272 NOTE APL ENG MANHOURS ALL CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F41A for alternative repeat inspections. ACCESS NOTE: Remove lining, scuff plates, floor panels, and displace insulation blankets. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 166 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314102-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Main Deck Entry Door Cutouts At the frame inner chord 15 inches above and below the upper sill intersection, Body Stations 434, 488, 800, 1265, 1319, 1718, and 2285, and 15 inches above and below the lower sill intersection at Body Stations 434, 488, 854, 1265, 1319, 1664, 2231 and 2285. Inspect, from Direction 2, the strap at specified locations, using HFEC. NOTE: 1) Inspection location at frame inner chord within 15 inches (2stringer bays) above and below the main sill intersection as follows: upper main sill at door #1 BS 434 and BS 488, door #2 BS 800, door #3 BS 1265 and BS 1319, door #4 BS 1718, door # 5 BS 2285. Lower main sill at door #1 BS 434 and BS 488, door #2 BS 854, door #3 BS 1265 and BS 1319, door #4 BS 1644, door #5 BS 2231 and BS 2285. 2) If terminating action per SB 747-53-2272 for zone 3 is accomplished, SSID inspection requirements for BS 434 and BS 488 may be deferred for 10,000 flights from the time of terminating action. After modification inspections are per DTR Check Form F41A. 3) Inspections and frequency per SB 747-53A2349, 747-53A2500, 747-53A2265 at BS 434 and 488, 747-53A2417 at BS 434, 74753A2414 at BS 488, 747-53A2451 at BS 800, 747-53A2416 at BS 1265, and 747-53A2450 at BS 2231 meet the required DTR. 4) 747-400F has doors only at #1 and #5 5) Dir-1 is at all visible areas and Dir-2 HFEC is at specified areas. Dir-1 may require a borescope inspection here locations of the inner chord are not visually accessible. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-05 (Door No. 1), 53-10-07 (Door No. 2), 53-10-17 (Door No. 3), 53-10-08 (Door No. 4) and 53-10-09 (Door No. 5). MPD ITEM NUMBER 53-141-02 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 211 212 231 232 241 242 251 252 271 272 NOTE APL ENG MANHOURS ALL CF6-80 20,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F41A for alternative repeat inspections. ACCESS NOTE: Remove lining, scuff plates, floor panels, and displace insulation blankets. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 167 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314103-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Main Deck Entry Door Cutouts At the frame outer chord from Stringer S-21 to the upper sill intersection at Body Stations 434, 488, 800, 1265, 1319, 1718 and 2231 and from Stringer S-21 to the lower sill intersection at Body Stations 434, 488, 854, 1265, 1319, 1664 and 2231, excluding fastener locations common to the sills. Inspect, from Direction 1, the strap at specified locations using LFEC. NOTE: 1) Inspection location at skin and strap at the outer chord above and below STR-21 to the intersection of the main sills (excluding areas covered by steel doublers) at the following locations. Above STR-21: at door #1 BS 434 and BS 488, door #2 BS 800, door #3 BS 1265 and BS 1319, door #4 BS 1718, door #5 BS 2231. Below STR-21: at door #1 BS 434 and BS 488, door #2 BS 854, door #3 BS 1265 and BS 1319, door #4 BS 1664, door #5 BS 2231. 2) Inspections and frequency per SB 747-53A2349, SB 74753A2500 meet the required DTR. 3) 747-400F has doors only at #1 and #5. 4) Internal detailed visual inspection can be substituted for external LFEC if outer chord is visible. May need a borescope. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-20 (Door No. 1), 53-10-21 (Door No. 2), 53-10-23 (Door No. 3), 53-10-16 (Door No. 4) and 53-10-22 (Door No. 5). MPD ITEM NUMBER AMM REFERENCE P G M 53-141-03 53-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 3000 FC APPLICABILITY ZONE 200 ACCESS APL ENG MANHOURS ALL CF6-80 20,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F41B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 168 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314201-200 TASK DESCRIPTION INTERNAL - DETAILED: Crew Entry and Emergency Type "A" Door Cutouts Crew Entry Door: Frames at Body Station (BS) 390 and BS 420, from Stringer S-11 to Stringer S-14. Type A Door: Frames at BS 666.25 and BS 713.75, from Stringer S12 to Stringer S-15. Inspect, from Direction 1, the inner chord at visible areas, including fastener locations, using visual inspection methods. NOTE: 1) Dir-1 includes all visible areas of the inner chord. 2) Dir-2 HFEC inspection is at all specified areas, see NDT manual D6-7170. 3) Perform identical inspections on applicable airplanes with LHS crew entry door starting at 10,000 flights after modification adding LH door. 4) Inspection requirements for BS 420 frame may be deferred for 10,000 flights after frame modification per SB 747-53A2272, zone 2 is accomplished. After modification inspections are per this DTR form (F-42A). 5) Crew entry door: BS 390 and BS 420 from STR-11 to STR-14 6) Type-A door: BS 666.25 and BS 713.75 from STR-12 to STR-15 MPD ITEM NUMBER AMM REFERENCE P G M 53-142-01 53-05-02-211 F INTERVAL THRES. REPEAT 20000 FC 6000 FC APPLICABILITY ZONE ACCESS 222 224 NOTE APL ENG MANHOURS ALL CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F42A for alternative repeat inspections. ACCESS NOTE: Remove interior lining and displace insulation as needed. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 169 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314202-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Crew Entry and Emergency Type "A" Door Cutouts Crew Entry Door: Frames at Body Station (BS) 390 and BS 420, from Stringer S-11 to Stringer S-14. Type A Door: Frames at BS 666.25 and BS 713.75, from Stringer S12 to Stringer S-15. Inspect, from Direction 2, the inner chord at specified locations using HFEC. NOTE: 1) Dir-1 includes all visible areas of the inner chord. 2) Dir-2 HFEC inspection is at all specified areas, see NDT manual D6-7170. 3) Perform identical inspections on applicable airplanes with LHS crew entry door starting at 10,000 flights after modification adding LH door. 4) Inspection requirements for BS 420 frame may be deferred for 10,000 flights after frame modification per SB 747-53A2272, zone 2 is accomplished. After modification inspections are per this DTR form (F-42A). 5) Crew entry door: BS 390 and BS 420 from STR-11 to STR-14 6) Type-A door: BS 666.25 and BS 713.75 from STR-12 to STR-16 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-11 for Crew Entry Doors and 53-10-46 for Type A Doors. MPD ITEM NUMBER AMM REFERENCE P G M 53-142-02 53-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 6000 FC APPLICABILITY ZONE ACCESS 222 224 NOTE APL ENG MANHOURS ALL CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F42A for alternative repeat inspections. ACCESS NOTE: Remove interior lining and displace insulation as needed. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 170 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314203-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Crew Entry and Emergency Type "A" Door Cutouts Crew Entry Door: Frames at BS 390 and BS 420, from Stringer S-6 to Stringer S-12. Type A Door: Frames at BS 666.25 and BS 713.75, from Stringer S3 to Stringer S-13. Inspect, from Direction 1, the skin and strap at specified locations using LFEC. NOTE: 1) Perform identical inspection on applicable airplanes with LHS crew entry door starting at 10,000 flights after modification adding LH door. 2) Inspection requirements for BS 420 frame may be deferred for 10,000 flights after frame modification per SB 747-53-2272, zone 2 is accomplished. After modification, inspections are per this DTR form (F-42B). 3) Crew entry door: BS 390 and BS 420 at STR-6 to STR-12. 4) Type-A door: BS 666.25 and BS 713.75 and STR-3 to STR-13. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-10 for Crew Entry Doors and 53-10-47 for Type A Doors. MPD ITEM NUMBER AMM REFERENCE P G M 53-142-03 53-05-02-250 53-05-02-210 INTERVAL THRES. REPEAT F 20000 FC 3000 FC F 20000 FC 100 FC APPLICABILITY APL ENG MANHOURS 200 ALL CF6-80 1,00 200 ALL CF6-80 0,50 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F42B for alternative repeat inspections. 5314204-200 EXTERNAL - GENERAL VISUAL: Crew Entry and Emergency Type "A" Door Cutouts At cutout corners. Inspect, from Direction 4, the skin including fastener locations, using visual inspection methods. NOTE: 1) The effect of scuff plate is included in DTR curves. 53-142-04 2) Perform identical inspections on applicable airplanes with LHS crew door starting at 10,000 flights after modification adding LH door. SPECIAL NOTE: See Document D6-35022, DTR Check Form F42C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 171 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314301-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Emergency Exit Door Cutout Frames at Body Station 360 and Body Station 380 from Stringer S-0 to S-4L. Inspect, from Direction 1, the inner chord including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements for BS 360 and BS 380 frames may be deferred for 10,000 flights after frame modification per SB 747-532272, zone 1 is accomplished. After modification, inspections are 53-143-01 per this DTR form (F-43A). 2) Inspections per sketch attached apply to both BS 360 and BS 380. 3) DTR curves also apply to areas without stiffeners. 4) Inspections per SB 747-53A2265 meet the required DTR. AMM REFERENCE P G M 53-05-02-200 53-05-02-200 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 3000 FC 221 F 20000 FC 3000 FC 221 SPECIAL NOTE: See Document D6-35022, DTR Check Form F43A for alternative repeat inspections. ACCESS NOTE: Remove interior lining and displace insulation. 5314302-200 INTERNAL - GENERAL VISUAL: Emergency Exit Door Cutout Frames at Body Station 360 and Body Station 380 from Stringer S-0 to S-4L. Inspect, from Direction 3, the web including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements for BS 360 and BS 380 frames may be deferred for 10,000 flights after frame modification per SB 747-532272, zone 1 is accomplished. After modification, inspections are 53-143-02 per this DTR form (F-43A). 2) Inspections per sketch attached apply to both BS 360 and BS 380. 3) DTR curves also apply to areas without stiffeners. 4) Inspections per SB 747-53A2265 meet the required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form F43A for alternative repeat inspections. ACCESS NOTE: Remove interior lining and displace insulation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 172 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314303-200 5314401-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Emergency Exit Door Cutout Frames at Body Station 360 and Body Station 380 from Stringer S1L to S-3L. Inspect, from Direction 1, the skin and strap at specified locations using LFEC. NOTE: 1) Inspection requirements for BS 360 and BS 380 frames may be deferred for 10,000 flights after frame modification per SB 747-532272, zone 1 is accomplished. After modification, inspections are per this DTR form (F-43A). 2) Dir-2 is to be used when Dir-1 cannot be used due to external doubler (i.e. per SB 747-53-2272 modification, etc.). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-13. SPECIAL NOTE: See Document D6-35022, DTR Check Form F43B for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Electronic and Equipment Access Door Cutout Skin adjacent to frames and visible areas of frame outer chords at access cutouts, in the lower lobe; Body Stations 410, 433, 540, 560, 580, 600, 800 and 820, 2000 and 2020, 2084, 2104, 2200 and 2220, 2300 and 2320. Extend inspection to stringer adjacent to the cutout. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Dir-1 inspections cannot be used where external skin doublers are installed. MPD ITEM NUMBER AMM REFERENCE P G M 53-143-03 53-05-02-250 53-144-01 53-05-02-210 INTERVAL THRES. REPEAT F 20000 FC 3000 FC F 20000 FC 100 FC APPLICABILITY APL ENG MANHOURS 200 ALL CF6-80 1,00 100 ALL CF6-80 0,50 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F-44 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 173 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314402-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Electronic and Equipment Access Door Cutout Skin adjacent to frames and visible areas of frame outer chords at access cutouts, in the lower lobe; Body Stations 410, 433, 540, 560, 580, 600, 800 and 820, 2000 and 2020, 2084, 2104, 2200 and 2220, 2300 and 2320. Extend inspection to stringer adjacent to the cutout. Inspect, from Direction 2, the frame including fastener locations, using visual inspection methods. NOTE: Dir-1 inspections cannot be used where external skin doublers are installed. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT 5314501-200 APL ENG MANHOURS 117AL 125B 151AL NOTE ALL CF6-80 0,50 NOTE ALL NOTE CF6-80 0,75 ACCESS 53-144-02 53-05-02-210 F 20000 FC 6000 FC 117 118 125 126 147 148 151 152 53-145-01 53-05-02-211 F 20000 FC 6000 FC 141 145 261 263 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-44 for alternative repeat inspections. ACCESS NOTE: Remove liners and insulation, as required. INTERNAL - DETAILED: Fuselage, Main Deck, Side Cargo Door Cutout Structure Frame inner chord at Body Stations 1780 and 1920, from Stringers S-2L to S-13L and S-22L to S-30L. Inspect, from Direction 1, the strap - inner chord including fastener locations, using visual inspection methods. NOTE: 1) At BS 1780 and BS 1920 frames from STR-2L to STR-13L and from STR-22L to STR-30L. 2) Applicable to all 747 aircraft with main deck side cargo door, except 747-400BCF model. Threshold is 10,000 flight cycles from Boeing/Wichita retrofit installation of main deck side cargo door. APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form F45A for alternative repeat inspections. AIRPLANE NOTE: Except for 747-400BCF ACCESS NOTE: Remove lining, insulation and floor panels as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 174 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314502-200 5314503-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage, Main Deck, Side Cargo Door Cutout Structure Frame inner chord at Body Stations 1780 and 1920, from Stringers S-2L to S-13L and S-22L to S-30L. Inspect, from Direction 2, the angle - inner chord including fastener locations, using visual inspection methods. NOTE: 1) At BS 1780 and BS 1920 frames from STR-2L to STR-13L and from STR-22L to STR-30L. 2) Applicable to all 747 aircraft with main deck side cargo door, except 747-400BCF model. Threshold is 10,000 flight cycles from Boeing/Wichita retrofit installation of main deck side cargo door. SPECIAL NOTE: See Document D6-35022, DTR Check Form F45A for alternative repeat inspections. AIRPLANE NOTE: Except for 747-400BCF ACCESS NOTE: Remove lining, insulation and floor panels as required. EXTERNAL - SPECIAL DETAILED: Fuselage, Main Deck, Side Cargo Door Cutout Structure Skin and strap at frame outer chord at Body Stations 1780 and 1920 from Stringers S-9L to S-27L (except for area covered by external doubler) and fasteners common to the cargo door sill. Inspect, from Direction 3, the strap at specified areas using LFEC. NOTE: 1) Visually inspect, from external direction, adjacent areas including cutout corners, door hinge attachments at the same time as performing inspection per this DTR form (F-45B). 2) Inspection location at skin and strap at the outer chord of the frames at BS 1780 and BS 1920 from STR-9L to STR- 27L. 3) Applicable to all 747 aircraft with main deck side cargo door, except 747-400BCF model. Threshold is 10,000 flight cycles from Boeing/Wichita retrofit installation of main deck side cargo door. 4) Internal detailed visual inspection can be substituted for external LFEC if outer chord is visible. May need borescope. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-19. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS NOTE 53-145-02 53-05-02-211 F 20000 FC 6000 FC 141 145 261 263 53-145-03 53-05-02-250 F 20000 FC 6000 FC 200 APL ENG MANHOURS ALL NOTE CF6-80 0,75 ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F45B for alternative repeat inspections. AIRPLANE NOTE: Except for 747-400BCF MP Issue 3 Revision 23 ABW747-400MSG3MP Page 175 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314504-200 5314505-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage, Main Deck, Side Cargo Door Cutout Structure Latch Support Fittings at Body Stations 1786, 1802, 1814, 1830, 1842, 1858, 1870, 1886, 1898 and 1914. Inspect, from Direction 4, the fitting - aft side including fastener locations, using visual inspection methods. NOTE: 1) Visually inspect adjacent elements in the latch assembly: back-up support angles and web, latches and latch cams at the same time as performing inspection per this DTR form (F-45C). 2) Applicable to all 747 aircraft with main deck side cargo door, except 747-400BCF model. Threshold is 10,000 flight cycles from Boeing/Wichita retrofit installation of main deck side cargo door. SPECIAL NOTE: See Document D6-35022, DTR Check Form F45C for alternative repeat inspections. AIRPLANE NOTE: Except for 747-400BCF ACCESS NOTE: Remove floor panels and displace insulation, as required. INTERNAL - DETAILED: Fuselage, Main Deck, Side Cargo Door Cutout Structure Latch Support Fittings at Body Stations 1786, 1802, 1814, 1830, 1842, 1858, 1870, 1886, 1898 and 1914. Inspect, from Direction 5, the fitting - forward side including fastener locations, using visual inspection methods. NOTE: 1) Visually inspect adjacent elements in the latch assembly: back-up support angles and web, latches and latch cams at the same time as performing inspection per this DTR form (F-45C). 2) Applicable to all 747 aircraft with main deck side cargo door, except 747-400BCF model. Threshold is 10,000 flight cycles from Boeing/Wichita retrofit installation of main deck side cargo door. MPD ITEM NUMBER 53-145-04 53-145-05 AMM REFERENCE 53-05-02-200 53-05-02-200 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,75 NOTE ALL NOTE CF6-80 0,75 ZONE ACCESS 4000 FC 141 145 261 263 4000 FC 141 145 261 263 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F45C for alternative repeat inspections. AIRPLANE NOTE: Except for 747-400BCF ACCESS NOTE: Remove floor panels and displace insulation, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 176 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M 53-146-01 53-05-02-200 53-147-01 53-148-01 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR NOTE ALL CF6-80 0,50 311 312 313 314 312AR 315AL NOTE ALL CF6-80 0,50 311 312 312AR NOTE ALL CF6-80 0,75 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 311 312 53-05-02-200 F 20000 FC 6000 FC 53-05-02-200 F 20000 FC 6000 FC EXTERNAL - GENERAL VISUAL: Jackscrew Support Structure Jackscrew support lugs which attach lower end of horizontal stabilizer jackscrew to fuselage. Inspect, from Direction 1, the lugs using visual inspection methods. 5314601-200 5314701-200 5314801-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-46 for alternative repeat inspections. ACCESS NOTE: Open Access Door 312AR and place the horizontal stabilizer leading edge in the up position. EXTERNAL - GENERAL VISUAL: Fin Support Bulkhead, Webs and Chords Web and Chords above the shear deck from Body Station 2412 through 2517. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: DTR curves include the effect of the stiffeners. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-47 for alternative repeat inspections. ACCESS NOTE: For Body Stations 2412 through 2484, Section 48, Access Door 312AR. For Body Stations 2484 through 2517, Section 48, Access Door 315AL and access holes through bulkhead. EXTERNAL - DETAILED: Fuselage Pressure Dome, Body Station 2360 Circumferential web flange of ""Y"" chord (typical). Inspect, from Direction 1, the ""Y"" chord visible areas including web and fastener locations, using detailed visual inspection methods. NOTE: Because of the difficulty to access this flange no curve was given for surveillance inspection. SPECIAL NOTE: See Document D6-35022, DTR Check Form F48A for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 177 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314802-200 5314803-200 TASK DESCRIPTION EXTERNAL - DETAILED: Fuselage Pressure Dome, Body Station 2361 Circumferential web flange of ""Y"" chord at typical splice plate locations except at bottom splice from LBL 33 to RBL 33. Inspect, from Direction 1 the ""Y"" chord visible areas including fastener locations, using detailed visual inspection methods. NOTE: Because of the difficulty to access this flange no curve was given for surveillance inspection. SPECIAL NOTE: See Document D6-35022, DTR Check Form F48B for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. INTERNAL - SPECIAL DETAILED: Fuselage Pressure Dome, Body Station 2362 Circumferential web flange of ""Y"" chord at areas hidden by bottom splice plate from LBL 33 to RBL 33. Inspect, from Direction 2, the ""Y"" chord at specified locations using LFEC. NOTE: X-ray inspection is optional to LFEC inspection. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-43. X-Ray inspection may be used as an option to LFEC (Ref. NDT Manual D6-7170, Part 2, 53-10-73). MPD ITEM NUMBER AMM REFERENCE P G M 53-148-02 53-05-02-200 F 53-148-03 53-05-02-250 F INTERVAL APPLICABILITY ENG MANHOURS 312AR NOTE ALL CF6-80 0,75 NOTE ALL CF6-80 3,00 ACCESS THRES. REPEAT 20000 FC 6000 FC 311 312 6000 FC 151 152 311 312 20000 FC APL ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form F48C for alternative repeat inspections. ACCESS NOTE: Remove lavatory and floor panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 178 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314804-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Fuselage Pressure Dome, Body Station 2362 Radial web lap splices under stiffener. Inspect, from Direction 1, the web at specified locations using HFEC. NOTE: 1) Inspection and frequency per SB 747-53A2561 for all line numbers meet the required DTR. 2) Inspect all web lap splices. Inspect from aft side of the pressure bulkhead. 3) Inspect second row of fasteners from the visible edge of the web splice. 4) Inspect from Y-ring to the dome inner ring except where control cables, hydraulic lines, electrical lines or APU outlet doublers cover the web splice inspection areas. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-32. MPD ITEM NUMBER AMM REFERENCE P G M 53-148-04 53-05-02-250 53-148-05 53-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR NOTE ALL CF6-80 1,00 312AR NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 311 312 F 20000 FC 6000 FC 311 312 SPECIAL NOTE: See Document D6-35022, DTR Check Form F48D for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. 5314805-200 EXTERNAL - SPECIAL DETAILED: Fuselage Pressure Dome, Body Station 2362 Radial web lap splices under stiffener. Inspect, from Direction 1, the web at specified locations using LFEC. NOTE: 1) Inspect all web lap splices. Inspect from aft side of the pressure bulkhead. 2) Inspect row of fasteners closest to the visible edge of the web splice. 3) Inspect from Y-ring to the dome inner ring except where control cables, hydraulic lines, electrical lines or APU outlet doublers cover the web splice inspection areas. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-33. SPECIAL NOTE: See Document D6-35022, DTR Check Form F48E for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 179 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314806-200 5314807-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Fuselage Pressure Dome, Body Station 2362 Circumferential tear strap lap splices. Inspect, from Direction 2, the tear strap at specified locations using HFEC. NOTE: No inspections are required where the control cables, hydraulic lines, electrical lines or APU doublers cover the inspection area. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-32. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-48F for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. EXTERNAL - SPECIAL DETAILED: Fuselage Pressure Dome, Body Station 2363 Circumferential tear strap lap splices. Inspect, from Direction 2, the tear strap at specified locations using LFEC. NOTE: No inspections are required where the control cables, hydraulic lines, electrical lines or APU doublers cover the inspection area. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-33. MPD ITEM NUMBER AMM REFERENCE P G M 53-148-06 53-05-02-250 53-148-07 53-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR NOTE ALL CF6-80 1,00 312AR NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 311 312 F 20000 FC 6000 FC 311 312 SPECIAL NOTE: See Document D6-35022, DTR Check Form F48G for alternative repeat inspections. ACCESS NOTE: Through Section 48 Access Door 312AR. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 180 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314901-200 TASK DESCRIPTION EXTERNAL - DETAILED: Section 48 - Body Station 2598 Bulkhead Bulkhead web, including around access cutout. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. Inspect access cutout from both forward and aft sides, and the remaining web from the aft side only. NOTE: 1) After terminating action per SB 747-53A2332, inspection requirements may be deferred for 10,000 flights, pre terminating insp/freq per SB 747-53A2332 meet the required DTR. 2) Inspect the access hole cutout from both sides of the bulkhead. Inspect all remaining web from aft side. MPD ITEM NUMBER 53-149-01 AMM REFERENCE 53-05-02-200 INTERVAL P G M F THRES. 20000 FC APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 0,75 315AL ALL CF6-80 1,00 ZONE ACCESS 6000 FC 313 314 315 316 3000 FC 313 314 315 316 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F49A for alternative repeat inspections. 5314902-200 EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Forward inner chord from Stringer S-7 to Stringer S-11, left and right sides. Aft inner chord from Stringer S-7 to Stringer S-24, left and right sides. Inspect, from Direction 1, the chord including fastener locations, using HFEC. NOTE: 1) See DTR check form F-49C for areas where inner chords re covered by splice fittings or other details. 2) See SB 747-53-2473 for L/N 1-1307 in the modified areas per the SB. 3) Direction 1 to be performed on fwd and aft inner chords. 4) Inspection and frequency per SB 747-53A2427 meet the required DTR where SB applicable. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-49. 53-149-02 53-05-02-250 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F49B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 181 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314903-200 5314904-200 5314905-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Forward inner chord (where hidden) from Stringer S-7 to Stringer S11 and from Stringer S-23 to S-24, left and right sides. Aft inner chord (where hidden) from Stringer S-7 to Stringer S-24, left and right sides. Inspect, from Direction 1, the chord including fastener locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-10. SPECIAL NOTE: See Document D6-35022, DTR Check Form F49C for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Lower lobe floor support chord. Inspect, from Direction 1, the chord including fastener locations, using HFEC. NOTE: 1) Location under lower shear deck floor. 2) Acceptable to omit areas covered by clips/brackets. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-49. SPECIAL NOTE: See Document D6-35022, DTR Check Form F49D for alternative repeat inspections. EXTERNAL - DETAILED: Section 48 - Body Station 2598 Bulkhead Forward outer chord from Stringer S-7 to Stringer S-11, left and right sides. Aft outer chord from Stringer S-7 to Stringer S-17, left and right sides. Inspect, from Direction 1, the chord including fastener locations, using detailed visual inspection methods. NOTE: 1) See DTR check form F-49F for areas where outer chords are covered by splice fittings or other details. 2) Dir-1 to be performed on fwd and aft outer chords. MPD ITEM NUMBER 53-149-03 53-149-04 53-149-05 AMM REFERENCE 53-05-02-270 53-05-02-250 53-05-02-200 INTERVAL P G M F F F THRES. 20000 FC 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 1,00 3000 FC 313 314 315 316 315AL ALL CF6-80 1,00 1000 FC 313 314 315 316 315AL ALL CF6-80 0,75 ZONE ACCESS 3000 FC 313 314 315 316 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F49E for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 182 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314906-200 5314907-200 5314908-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Forward outer chord from Stringer S-7 to Stringer S-11, left and right sides. Aft outer chord from Stringer S-7 to Stringer S-17, left and right sides. Inspect, from Direction 1, the chord including fastener locations, using HFEC. NOTE: 1) See DTR check form F-49F for areas where outer chords are covered by splice fittings or other details. 2) Dir-1 to be performed on fwd and aft outer chords. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-49. SPECIAL NOTE: See Document D6-35022, DTR Check Form F49E for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Forward outer chord (where hidden) from Stringer S-7 to Stringer S11, left and right sides. Aft outer chord (where hidden) from Stringer S-7 to Stringer S-17, left and right sides. Inspect, from Direction 1, the chord including fastener locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 53-10-10. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-49F for alternative repeat inspections. EXTERNAL - DETAILED: Section 48 - Body Station 2598 Bulkhead Frame support fitting at approximately WL 267 to WL 320, left and right sides. Inspect, from Direction 1, the fitting including fastener locations using visual inspection methods. NOTE: See DTR check form F-49H for areas under the hinge support fitting. MPD ITEM NUMBER 53-149-06 53-149-07 53-149-08 AMM REFERENCE 53-05-02-250 53-05-02-270 53-05-02-200 INTERVAL P G M F F F THRES. 20000 FC 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 1,00 3000 FC 313 314 315 316 315AL ALL CF6-80 1,00 1000 FC 313 314 315 316 315AL ALL CF6-80 0,75 ZONE ACCESS 6000 FC 313 314 315 316 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F49G for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 183 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314909-200 5314910-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Frame support fitting at approximately WL 267 to WL 320, left and right sides. Inspect, from Direction 1, the fitting including fastener locations using HFEC. NOTE: See DTR check form F-49H for areas under the hinge support fitting. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-49. SPECIAL NOTE: See Document D6-35022, DTR Check Form F49G for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Frame support fitting under hinge support fitting. Inspect, from Direction 1, the frame support fitting using HFEC. NOTE: 1) Inspections performed per SB 747-53A2449 meet the required DTR. 2) See SB 747-53A2449 for jacking and bolt removal instructions when performing open bolt hole HFEC inspections per this DTR form (F-49H). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-50 and Ref. SB 747-53A2449. MPD ITEM NUMBER 53-149-09 53-149-10 AMM REFERENCE 53-05-02-250 53-05-02-250 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 1,00 NOTE ALL CF6-80 1,00 ZONE ACCESS 6000 FC 313 314 315 316 6000 FC 313 314 315 316 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F49H for alternative repeat inspections. ACCESS NOTE: See SB 747-53A2449 for jacking and bolt removal instructions when performing this open bolt hole inspection. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 184 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5314911-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Section 48 - Body Station 2598 Bulkhead Outer chord, approximately WL 317 to WL 321, under longeron splice fittings, left and right sides. Inspect, from Direction 1, the chord including fastener locations using HFEC. NOTE: Dir-1 is an open bolt hole HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-50. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 1,00 ZONE ACCESS 53-149-11 53-05-02-250 F 20000 FC 6000 FC 313 314 315 316 53-150-01 53-05-02-210 F 20000 FC 6000 FC 313 314 315AL ALL CF6-80 0,50 6000 FC 313 314 315 316 315AL ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-49I for alternative repeat inspections. ACCESS NOTE: See SB 747-53A2449 for jacking and bolt removal instructions when performing this open bolt hole inspection. 5315001-200 5315101-200 EXTERNAL - GENERAL VISUAL: Section 48 - Torque Box Shear Deck From Body Station 2577 to Body Station 2598. Inspect, from Direction 1, the web and doubler adjacent to the longeron using visual inspection methods. NOTE: Dir-1 requires inspection from above and below shear deck. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-50 for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Section 48 - Longeron Skin Splice Forward and aft of Body Station 2598 at upper and lower edges of the longeron. Inspect, from Direction 1 the longeron at specified locations using HFEC. NOTE: Dir-1 applies forward and aft of BS 2598 and is required at upper and lower edges of longeron. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-14. 53-151-01 53-05-02-250 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F51A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 185 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5315102-200 TASK DESCRIPTION EXTERNAL - DETAILED: Section 48 - Longeron Skin Splice Forward and aft of Body Station 2598. Inspect, from Direction 2. the splice fitting including fastener locations, using detailed visual inspection methods. NOTE: 1) Dir-2 applies fwd and aft of BS 2598 and is required at all fasteners in upper and lower splice fittings at STR-11 longeron. 2) Exclude splice fittings covered by SB 747-53A2280, 53A2410 and53A2419. MPD ITEM NUMBER 53-151-02 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC 5316001-200 53-159-01 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-59 for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. EXTERNAL - SPECIAL DETAILED: Nose Cargo Door (C-2), Fuselage, (C-3) and BS 234 (Door) Closure Frames Outer Chords of C-2 Door Closure Canted Frame from Latches 1 to 7, left and right; C-3 Fuselage Closure Canted Frame, from Latch 4 to above Latch 8, left and right; and BS 234 Frame, Stringers S-10 to S-14C, left and right. Inspect, from Direction 1, the outer chordsusing LFEC. NOTE: C-2 door closure canted frame latches 1 to 7 left and right; C3 fuselage closure canted frame latches 4 to above 8, left and right; 53-160-01 BS 234 frame, STR-10 to 14C left and right. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-41. 53-05-02-211 53-05-02-250 F F 20000 FC 20000 FC APL ENG MANHOURS 315AL ALL CF6-80 0,75 221BL 222BR 801 NOTE 400F NOTE CF6-80 0,75 400F NOTE CF6-80 1,00 ACCESS 3000 FC 313 314 315 316 1000 FC 221 222 6000 FC 112 211 212 221 222 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F51B for alternative repeat inspections. INTERNAL - DETAILED: Nose Cargo Door Hinge Fittings Door hinge fitting lug. Inspect, from Direction 2, the fitting lug at specified locations using detailed visual inspection methods. 5315901-200 APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form F60A for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 186 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316002-200 TASK DESCRIPTION INTERNAL - DETAILED: Nose Cargo Door (C-2), Fuselage, (C-3) and BS 234 (Door) Closure Frames C-3 Fuselage Closure Canted Frame Backup Fitting to inner chord joints at end fastener locations below Latch 4; between Latches 4 and 5; between Latches 5 and 6; and just above Latch 6. Inspect, from Direction 3, the fitting using detailed visual inspection methods. NOTE: Perform inspection at the following C-3 fuselage closure frame inner chord to backup fitting joints at end fastener locations: #4 backup fitting below WL 200 (floor); splices between latch fittings #4 and #5; between #5 and #6; and immediately above latch #6 connection to inner chord. MPD ITEM NUMBER AMM REFERENCE P G M 53-160-02 53-05-02-211 F INTERVAL APPLICABILITY APL ENG MANHOURS 801 NOTE 400F NOTE CF6-80 0,75 801 NOTE 400F NOTE CF6-80 0,75 ZONE ACCESS THRES. REPEAT 20000 FC 3000 FC 211 212 2000 FC 112 211 212 221 222 SPECIAL NOTE: See Document D6-35022, DTR Check Form F60B for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. 5316003-200 INTERNAL - DETAILED: Nose Cargo Door (C-2), Fuselage, (C-3) and BS 234 (Door) Closure Frames Inner chords of C-2 Closure Canted Frame Latches 1 to 6, left and right; C-3 Fuselage Closure Canted Frame from Latch 1 to above Latch 8, left and right, except areas covered by F-60B; and BS 234 Frame from Stringers S-10 to S-14C, left and right. Inspect, from Direction 3, the chords using detailed visual inspection methods. NOTE: Inspection locations at nose cargo door closure frame (C-2) from latch 1 to latch 6 from both sides; fuselage closure frame (C-3) between upper deck floor connection fittings on both sides except those areas covered by F-60B; BS 234 from STR-10 to STR-14C on both sides. 53-160-03 53-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F60C for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 187 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316101-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Nose Cargo Door Latch Fittings Door Side Latch Fittings at Intercostal Attachments 1 through 8 on the Door Closure Frames, and Latch 11 on Body Station 234 Door and Body Station 240 Fuselage Closure Frames. Inspect, from Direction 1, the latch fittings using HFEC. NOTE: Perform inspection at inboard edge of steel latch fittings for latches 1 to 8, left and right, and latch 11 for the door side. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-10-43. MPD ITEM NUMBER 53-161-01 AMM REFERENCE 53-05-02-250 INTERVAL P G M F THRES. 20000 FC APPLICABILITY APL ENG MANHOURS 801 NOTE 400F NOTE CF6-80 1,00 801 NOTE 400F NOTE CF6-80 0,50 ZONE ACCESS 6000 FC 112 211 212 801 4000 FC 112 211 212 801 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F-61 for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. 5316201-200 INTERNAL - GENERAL VISUAL: Nose Cargo Door Intercostals at Backup Fittings Intercostal attachments to backup fittings #1 to #8 on C-3 fuselage closure canted frame; #10 on the Body Station 234 and 240 frames; and #11 on the Body Station 240 frame. Inspect, from Direction 1, the chords using visual inspection methods. NOTE: 1) Inspection is typical for intercostal attachments at backup fittings #1 to #8 on the C-3 frame; #10 on the BS 234 and 240 frames; and #11 on the BS 240 frame. 2) Inspection is to be performed at all fasteners common to the backup fittings and inner and outer chords of the intercostals. Extend the inspection to the first four fasteners beyond the end of the backup fitting at all upper and lower intercostal chords. 53-162-01 53-05-02-210 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-62 for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 188 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316301-200 TASK DESCRIPTION EXTERNAL - DETAILED: Tension Tie at Nose Cargo Door, BS 234 Frame Tension tie along BS 234 frame outboard from both right and left BL 30 to the end of the part at frame. Inspect, from Direction 1, the tension tie using detailed inspection methods. NOTE: Visually inspect tension tie outboard of BL 30 on both sides. MPD ITEM NUMBER AMM REFERENCE P G M 53-163-01 53-05-02-211 53-164-01 53-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS 801 NOTE 400F NOTE CF6-80 0,75 NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 2000 FC 211 212 F 20000 FC 6000 FC 253 254 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-63 for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747's with nose cargo door. ACCESS NOTE: Nose cargo door open. 5316401-200 INTERNAL - SPECIAL DETAILED: Doublers and Cutouts Antennas or antenna cover plates with external doublers at locations at all pressurized fuselage skins, at perimeter row of fasteners. Inspect, from Direction 1, the skin using HFEC. NOTE: 1) Inspection location includes doubler at BS 440 to 460, STR-0 to STR-1L, BS 1630 to 1700, STR-1L to STR-1R and BS 1500 to 1570, STR-1L to STR-1R. Includes doublers in SB 747-23-2356 BS 1660 to 1700, STR-9L to STR-11L and STR-9R to STR-11R. 2) Doubler thickness less than .11 inches is required if LFEC option chosen. 3) Dir-1 only applicable for doublers not ending on stringers or frames. 4) HFEC not required for 3.0 inches where skin is covered by stringer or frame. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F64A for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels and displace insulation blankets as necessary. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 189 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316402-200 5316403-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Doublers and Cutouts Antennas or antenna cover plates with external doublers at locations at all pressurized fuselage skins at cutouts. Inspect, from Direction 1, the skin using HFEC. NOTE: 1) Inspection location includes doubler at BS 440 to 460, STR-0 to STR-1L, BS 1630 to 1700, STR-1L to STR-1R and BS 1500 to 1570, STR-1L to STR-1R. Includes doublers in SB 747-23-2386 BS 1660 to 1700, STR-9L to STR-11L and STR-9R to STR-11R. 2) Dir-1 HFEC edge inspection of all holes in skin and doublers can be performed from internal or external. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F64B for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels and displace insulation blankets as necessary. EXTERNAL - GENERAL VISUAL: Doublers and Cutouts Antennas or antenna cover plates with internal doublers at all pressurized fuselage skins at perimeter row of fasteners. Inspect, from Direction 1, the skin using visual inspection methods. NOTE: 1) Inspection location includes doublers at BS 640 to 660, STR-1R to BL 0; and BS 1500-1520, STR-1L to STR-1R; includes doublers at BS 1620, STR-1R to STR-1L; and BS 1700, STR-1R to STR-1L. 2) DTR form only applicable to doublers not ending on stringers or frames and less than 20 inches in length. MPD ITEM NUMBER AMM REFERENCE P G M 53-164-02 53-05-02-250 53-164-03 53-05-02-210 INTERVAL APPLICABILITY ZONE ACCESS NOTE THRES. REPEAT F 20000 FC 6000 FC 253 254 F 20000 FC 2000 FC 200 APL ENG MANHOURS ALL CF6-80 1,00 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 190 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316404-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Doublers and Cutouts Antennas or antenna cover plates with internal doublers at all pressurized fuselage skins at cutouts. Inspect, from Direction 1, the skin using visual inspection methods. NOTE: 1) Inspection location includes doublers at BS 640 to 660, STR-1R to BL 0; and BS 1500-1520, STR-1L to STR-1R. 2) Also applies to other reinforced skin cutouts, e.g., ram air inlet. MPD ITEM NUMBER AMM REFERENCE P G M 53-164-04 53-05-02-210 53-164-05 53-164-06 INTERVAL APPLICABILITY APL ENG MANHOURS 200 ALL CF6-80 0,50 3000 FC 200 ALL CF6-80 0,50 4000 FC 100 200 ALL CF6-80 1,00 THRES. REPEAT F 20000 FC 3000 FC 53-05-02-210 F 20000 FC 53-05-02-250 F 20000 FC ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F64D for alternative repeat inspections. 5316405-200 EXTERNAL - GENERAL VISUAL: Doublers and Cutouts Antennas or antenna cover plates with round doublers with cutouts less than 2 inches in diameter: Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. NOTE: Inspection location includes doublers at BS 1690, STR-1R to STR-1L; and BS 1570, STR-1R to STR-1L. SPECIAL NOTE: See Document D6-35022, DTR Check Form F64E for alternative repeat inspections. 5316406-200 EXTERNAL - SPECIAL DETAILED: Doublers and Cutouts Blade antennas with internal doublers located in the bilge or crown areas of the fuselage. Fuselage skin at perimeter row of fasteners. Inspect, from Direction 1, the skin using HFEC. NOTE: 1) Inspect where there is a blade antenna at BS 415 bilge, BS 472 bilge, BS 530 bilge, BS 530 crown, BS 570 bilge, BS 590 crown, BS 610 bilge, BS 630 bilge, BS 650 crown, BS 690 bilge, BS 726 bilge, BS 730 crown, BS 790 crown, BS 830 bilge, BS 1090 crown, BS 1330 crown, BS 1404 crown, BS 1730 bilge, BS 1793 crown and BS 1850 bilge. 2) Inspect skin at fasteners, sealant removal not necessary. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64F for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 191 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316407-200 5316408-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Doublers and Cutouts Inspect skin at Blade Antennas around the antenna base for locations in the fuselage crown or bilge areas. Inspect, from Direction 1, the skin using HFEC. NOTE: 1) Inspect where there is a blade antenna at BS 415 bilge, BS 472 bilge, BS 530 bilge, BS 530 crown, BS 570 bilge, BS 590 crown, BS 610 bilge, BS 630 bilge, BS 650 crown, BS 690 bilge, BS 726 bilge, BS 730 crown, BS 790 crown, BS 830 bilge, BS 1090 crown, BS 1330 crown, BS 1404 crown, BS 1730 bilge, BS 1793 crown and BS 1850 bilge. 2) Inspect skin at fasteners, sealant removal not necessary. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F64G for alternative repeat inspections. EXTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. NOTE: Inspection location at BS 735 STR-47L, BS 744 STR-41L, BS 855 STR-42R, BS 886 STR-46L and STR-46R, BS 906 STR46R, BS 913 STR-45L, BS 926 STR-46L and STR-46R, BS 933 STR-45L, BS 970 STR-47L and STR-47R. MPD ITEM NUMBER AMM REFERENCE P G M 53-164-07 53-05-02-250 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 4000 FC 200 53-164-08 53-05-02-211 F 20000 FC 6000 FC 125 126 191 53-164-09 53-05-02-211 F 20000 FC 3000 FC 125 126 191 APL ENG MANHOURS ALL CF6-80 1,00 191BBL 191DDL 191SL 191XL ALL CF6-80 0,75 NOTE ALL CF6-80 0,75 ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form F64H for alternative repeat inspections. 5316409-200 INTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using visual inspection methods. NOTE: Inspection location at BS 735 STR-47L, BS 744 STR-41L, BS 855 STR-42R, BS 886 STR-46L and STR-46R, BS 906 STR46R, BS 913 STR-45L, BS 926 STR-46L and STR-46R, BS 933 STR-45L, BS 970 STR-47L and STR-47R. SPECIAL NOTE: See Document D6-35022, DTR Check Form F64H for alternative repeat inspections. ACCESS NOTE: Remove lining, insulation and floor panels, as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 192 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316410-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 3, the skin using visual inspection methods. NOTE: Inspection location at BS 735 STR-47L, BS 744 STR-41L, BS 855 STR-42R, BS 886 STR-46L and STR-46R, BS 906 STR46R, BS 913 STR-45L, BS 926 STR-46L and STR-46R, BS 933 STR-45L, BS 970 STR-47L and STR-47R. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 191BBL 191DDL 191SL 191XL ALL CF6-80 1,00 ZONE ACCESS 53-164-10 53-05-02-250 F 20000 FC 6000 FC 125 126 191 53-164-11 53-05-02-211 F 20000 FC 6000 FC 125 126 191 191DDL 191SL ALL CF6-80 0,75 53-164-12 53-05-02-211 F 20000 FC 3000 FC 125 126 191 NOTE ALL CF6-80 0,75 53-164-13 53-05-02-250 F 20000 FC 6000 FC 125 126 191 191DDL 191SL ALL CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64H for alternative repeat inspections. EXTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. 5316411-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64I for alternative repeat inspections. INTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using visual inspection methods. 5316412-200 5316413-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64I for alternative repeat inspections. ACCESS NOTE: Remove lining, insulation and floor panels, as required. EXTERNAL - SPECIAL DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 3, the skin using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64I for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 193 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316414-200 TASK DESCRIPTION EXTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. NOTE: Inspection location at BS 909 STR-47L and STR-47R, BS 925 STR-28 and STR-29 left and right. MPD ITEM NUMBER 53-164-14 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC APL ENG MANHOURS 191BBL 191XL ALL CF6-80 0,75 3000 FC 125 126 241 242 NOTE ALL CF6-80 0,75 191BBL 191XL ALL CF6-80 1,00 191BBL ALL CF6-80 0,75 ACCESS 6000 FC 125 126 241 242 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64J for alternative repeat inspections. INTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using visual inspection methods. NOTE: Inspection location at BS 909 STR-47L and STR-47R, BS 925 STR-28 and STR-29 left and right. 5316415-200 53-164-15 53-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64J for alternative repeat inspections. ACCESS NOTE: Remove lining, insulation and floor panels, as required. 5316416-200 EXTERNAL - SPECIAL DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 3, the skin using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. APPLICABILITY ZONE 53-164-16 53-05-02-250 F 20000 FC 6000 FC 125 126 241 242 53-164-17 53-05-02-211 F 20000 FC 6000 FC 125 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64J for alternative repeat inspections. INTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. 5316417-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64K for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 194 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316418-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 53-30-00, Figure 5. MPD ITEM NUMBER AMM REFERENCE P G M 53-164-18 53-05-02-250 53-164-19 INTERVAL APPLICABILITY APL ENG MANHOURS 191BBL ALL CF6-80 1,00 NOTE ALL CF6-80 0,50 ALL CF6-80 0,75 ALL CF6-80 0,75 ZONE ACCESS THRES. REPEAT F 20000 FC 3000 FC 125 53-05-02-210 F 20000 FC 3000 FC 273 274 321 53-164-20 53-05-02-211 F 20000 FC 3000 FC 224 53-164-21 53-05-02-211 F 20000 FC 6000 FC 224 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64K for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using visual inspection methods. 5316419-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-64L for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels, displace insulation blankets as necessary. EXTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 1, the skin using visual inspection methods. 5316420-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64O for alternative repeat inspections. INTERNAL - DETAILED: Doublers and Cutouts Fuselage skin at fastener rows and cutout. Inspect, from Direction 2, the skin using visual inspection methods. 5316421-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form F64O for alternative repeat inspections. ACCESS NOTE: Remove ceiling panels, displace insulation blankets, as necessary. MP Issue 3 Revision 23 ABW747-400MSG3MP NOTE Page 195 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316502-200 5316601-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Equipment Cooling Outlet Fuselage skin at edges of doubler and cutout for 747-400F model from L/N 899 and on. Inspect, from Direction 1, the skin using HFEC. NOTE: Inspect the edge of the skin at the edge of the equipment cooling outlet. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form F65D for alternative repeat inspections. AIRPLANE NOTE: All 747-400 freighter models L/N 899 and on. INTERNAL - SPECIAL DETAILED: Underwing Longeron Fitting at BS 990 At Body Station 990 and S-38, left and right: - 747-400ER: L/N 1308 and on - 747-400F: L/N 1315 and on - 747-400B: L/N 1324 and on. Inspect, from Direction 2, the longeron fitting at edge and attachment of longeron fittings to body skin, using HFEC. NOTE: Inspection is for both the longeron edge and around the fastener heads as shown NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. MPD ITEM NUMBER AMM REFERENCE P G M 53-165-02 53-05-02-250 F 53-166-01 53-05-02-250 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 3000 FC 100 6000 FC 100 190 191 192 20000 FC ACCESS 191AJL 192AJR APL ENG MANHOURS 400F NOTE CF6-80 1,00 ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form F-66 for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747-400ER 910K L/N 1308 and on, 747-400F L/N 1315 an on, 747-400B L/N 1324 an on. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 196 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316701-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin at Underwing Longeron Fitting Fuselage skins at underwing longeron fittings at Body Station 960 and Stringer S-38, left and right sides. Only applicable to 747-400ER 910K, L/N 1308 and on; 747-400F, L/N 1315 and on; 747-400B, L/N 1324 and on. Inspect, from Direction 1 and 2, the skin at Body Station 960 adjacent to Stringer 38, left and right sides, using visual inspection methods. NOTE: 1) Dir 1 is internal inspection above and below STR-38 left and right side. 2) Dir 2 is external below the underwing longeron fitting installed at STR-38 left and right sides. If a shim exists between the skin and underwing longeron, inspect both the skin and shim. 3) For section A-A as seen on DTR check form, see figure F-67. MPD ITEM NUMBER 53-167-01 AMM REFERENCE 53-05-02-211 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY ZONE ACCESS 191 192 191AHL 191AJL 192AHR 192AJR NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form F67A for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747-400ER 910K L/N 1308 and on, 747-400F L/N 1315 an on, 747-400B L/N 1324 an on. ACCESS NOTE: Internal: Remove cargo compartment floor panels and lining, displacing insulation as required. External: Access through lower wing-to-body fairing panels 191AHL, 191AJL, 192AHR and 192AJR. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 197 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5316702-200 TASK DESCRIPTION INTERNAL - DETAILED: Fuselage Skin at Underwing Longeron Fitting Fuselage skins at underwing longeron fitting fastener locations, from Body Stations 960 to 990, near Stringer 38, left and right sides. Only applicable 747-400ER 910K, L/N 1308 and on; 747-400F, L/N 1315 and on; 747-400B, L/N 1324 and on. Inspect, from Direction 1, the skin including all fastener locations from Body Stations 960 to 990, using detailed visual inspection methods. NOTE: 1) Dir 1 is internal detailed visual inspection of fuselage skin at underwing longeron fitting fastener locations between BS 960 to 990. 2) For section B-B as seen on DTR check form, see figure F-67. MPD ITEM NUMBER AMM REFERENCE P G M 53-167-02 53-05-02-211 F 53-420-00 51-05-01-210 53-05-03-212 S 53-430-00 51-05-01-210 53-05-03-212 S INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,75 2C 113 114 711 712 713 714 NOTE ALL CF6-80 1 10 YR NOTE 113 114 713 714 NOTE ALL CF6-80 0,05 ZONE ACCESS THRES. REPEAT 20000 FC 6000 FC 191 192 2C 10 YR NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form F67B for alternative repeat inspections. AIRPLANE NOTE: Applicable to 747-400ER 910K L/N 1308 and on, 747-400F L/N 1315 an on, 747-400B L/N 1324 an on. ACCESS NOTE: Remove cargo compartment floor panels and lining, displacing insulation as required. EXTERNAL - DETAILED: Nose Landing Gear Attachments Inspect the nose landing gear attachments: Drag strut and actuator attachments. 5342000-200 Support structure BS 340 to BS 360. ACCESS NOTE: Access as visible with landing gear doors open. INTERNAL - DETAILED: Nose Landing Gear Trunnion Attachments Inspect the nose landing gear trunnion attachment fitting and fitting bore (with bushings removed). 5343000-200 INTERVAL NOTE: Accomplish at nose landing gear overhaul not to exceed 10 years. ACCESS NOTE: Landing gear off airplane. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 198 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - DETAILED: Overwing Longeron, External Inspect left and right overwing longeron under aft wing-to-body fairing from BS 1480 to BS 1540 (Note: This longeron splices the side-ofbody rib (BBL 127) upper chord through the upper wing skin beginning at BS 1180 and runs out aft between fuselage stringers S-32 and S-33 at BS 1540) 5344000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Access with wing-to-body fairings opened as required. EXTERNAL - GENERAL VISUAL: Keel Beam Assembly, External Inspect the keel beam assembly under fairings. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is 5345000-200 applicable ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Access with wing-to-body and keel fairings opened as required. INTERNAL - GENERAL VISUAL: Keel Beam Assembly Inspect the keel beam assembly interior, and wing center section lower skin lower surface within the keel beam. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is 5346000-200 reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: For access remove or displace all access panels, fairings, systems, equipment, and interior furnishings as necessary to accomplish visual inspection. In area between BS 1241 to 1265 access by removing pneumatic duct or borescope may be used. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE P G M 53-440-00 51-05-01-210 53-05-03-212 S 53-450-00 53-460-00 51-05-01-210 53-05-03-212 51-05-01-210 53-05-03-212 S S ABW747-400MSG3MP INTERVAL THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 16 YR NOTE 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 6 YR NOTE APPLICABILITY APL ENG MANHOURS 293CL 294CR NOTE ALL CF6-80 0,05 129 139 149 191 192 193 194 191GG 191HH 191JJ 191KK 193J 193K 193L 193M 193N 193P 193Q 193R 193S 193T 193U NOTE ALL CF6-80 4 129 139 149 191GG 191HH 191JJ 191KK 193J 193K 193L 193M 193N 193P 193Q 193R 193S 193T 193U NOTE ALL CF6-80 4 ZONE ACCESS 141 142 Page 199 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - DETAILED: Main Landing Gear Attachments Inspect the wing landing gear side strut support fittings and attachments. 5347000-200 Body landing gear drag strut and jury (side) strut spindle attachment fittings and attachments. ACCESS NOTE: Access as visible with landing gear doors open. MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. REPEAT APPLICABILITY APL ENG MANHOURS 731L 732L 741R 742R 753L 763R NOTE ALL CF6-80 1 ZONE ACCESS 53-470-00 51-05-01-210 53-05-03-212 S 2C 2C 135 136 137 138 INTERNAL - DETAILED: Body Landing Gear Attachments Inspect left and right landing gear trunnion attachment fitting bores 5348000-200 (with bushings removed). INTERVAL NOTE: Accomplish at overhaul not to exceed 10 years. ACCESS NOTE: Landing gear off airplane and bushings removed. 53-480-00 51-05-01-210 53-05-03-212 S 10 YR NOTE 10 YR NOTE 137 138 751L 761R NOTE ALL CF6-80 0,6 EXTERNAL - DETAILED: Bulk Cargo Door Cutout 5349000-200 Inspect the bulk cargo door surround and cutout. ACCESS NOTE: Access as visible with door open. 53-490-00 51-05-01-210 53-05-03-212 S 1C 1C 146 823R NOTE ALL CF6-80 0,5 53-500-00 51-05-01-210 53-05-03-212 6 YR 112 115 116 801 801 NOTE ALL CF6-80 2 INTERNAL - DETAILED: Nose Cargo Door Cutout Inspect the fuselage structure below main deck floor within 20 inches of the nose cargo door cut-out, door surround structure and supporting structure including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. 535000-200 Panels. Bulkhead assemblies. Beam assemblies. Splices, joints and attachments. Latch fittings and actuators supporting structure. Canted frames. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. MP Issue 3 Revision 23 S ABW747-400MSG3MP 8 YR Page 200 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M 53-510-00 51-05-01-210 53-05-03-212 S INTERNAL - GENERAL VISUAL: Forward Cargo Bay Bilge Inspect the fuselage structure bilge area below stringer S-40 from BS 460 to BS 1000 (986), not including area within 20 inches of forward cargo door cutout, including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. 5352000-200 Panels. Bulkhead assemblies. Beam assemblies. Splices, joints and attachments. Cutouts and supporting structure. Wing front spar assembly and attachments inside fuselage. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. 53-520-00 51-05-01-210 53-05-03-212 S INTERNAL - GENERAL VISUAL: BS 1000 (986) Bulkhead Assembly Inspect the BS 1000 (986) bulkhead assembly forward face and attachments below wing center section. 5353000-200 ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. 53-530-00 51-05-01-210 53-05-03-212 S MP ITEM NUMBER TASK DESCRIPTION INTERNAL - DETAILED: Forward Cargo Door Cutout Inspect the fuselage structure below main deck floor in the area within 20 inches of forward cargo door cut-out, including door cut-out, door surround structure and supporting structure: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. Bulkhead assemblies. Beam assemblies. Splices, joints and attachments. Cutouts and supporting structure, 5351000-200 including latch fittings and actuators supporting structure. Door hinge and actuator support structure on fuselage. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. MP Issue 3 Revision 23 ABW747-400MSG3MP INTERVAL APPLICABILITY APL ENG MANHOURS 821R NOTE ALL CF6-80 1 6 YR 125 126 127 128 821R NOTE ALL CF6-80 4 2C 127 128 821R NOTE ALL CF6-80 0,5 ZONE ACCESS THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE 122 8 YR 2C Page 201 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Over Center Wing Inspect the fuselage structure skin, splices, joints and attachments below main deck floor from BS 1220 to BS 1265 including: Fuselage structure. Wing center section upper skin upper surface. Canted pressure panel. 5354000-200 ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings, and floor panels as necessary to accomplish visual inspection. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. INTERNAL - GENERAL VISUAL: Aft Cargo Bay Bilge Inspect the fuselage structure in the area below S-42 from BS 1480 bulkhead to BS 2280, not including area within 20 inches of aft and bulk (if equipped) cargo doors, including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. 5355000-200 Bulkhead assemblies. Beam assemblies. Splices, joints and attachments. Cutouts and supporting structure. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings, as necessary to accomplish visual inspection. MP Issue 3 Revision 23 MPD ITEM NUMBER 53-540-00 53-550-00 AMM REFERENCE 51-05-01-210 53-05-03-212 51-05-01-210 53-05-03-212 P G M S S ABW747-400MSG3MP INTERVAL THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 6 YR APPLICABILITY APL ENG MANHOURS 130 241RF 242AG 242XF 242YF 242ZF NOTE ALL CF6-80 1 143 144 147 148 151 152 145AF 145BF 145DF 145EF 146BF 146EF 822R NOTE ALL CF6-80 6 ZONE ACCESS Page 202 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M INTERNAL - DETAILED: Aft and Bulk Cargo Door Cutout Inspect the fuselage structure below main deck floor in the area within 20 inches of the aft cargo door and bulk cargo door (if equipped) cutout, including door surround structure and supporting structure including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. Bulkhead assemblies. Beam assemblies. Splices, joints and 5356000-200 attachments. Cutouts and supporting structure. Door hinge and support structure on fuselage. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings, as necessary to accomplish visual inspection, and for cargo doors, remove rain baffle for access to door frame at hinge with door open. 53-560-00 51-05-01-210 53-05-03-212 INTERNAL - DETAILED: BS 2360 Aft Pressure Bulkhead Inspect the BS 2360 aft pressure bulkhead assembly forward face below main deck floor. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs 5357000-200 is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: For access remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. 53-570-00 51-05-01-210 53-05-03-212 MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Door Cutouts Inspect the fuselage skin, and door cutouts and surrounds to include skin panels, splices, doublers, joints, and attachments only within 20 inches around: Main entry doors No 1&5 Side cargo door to also include hinges, 5358000-200 doublers and straps Nose cargo door skin only, to include skin panels, splices, doublers, joints, and attachments INTERVAL NOTE: Nose cargo door at 2C. ACCESS NOTE: As visible with doors open. MP Issue 3 Revision 23 53-580-00 51-05-01-210 53-05-03-212 INTERVAL APPLICABILITY REPEAT S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 142 146 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 151 152 ABW747-400MSG3MP 1C NOTE 1C NOTE ENG MANHOURS 822R 823R NOTE ALL CF6-80 1,5 271TF 272TF NOTE ALL CF6-80 1 801 831L 835L 836L NOTE ALL CF6-80 3 ACCESS THRES. S APL ZONE 113 114 115 116 211 231 261 271 Page 203 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M EXTERNAL - DETAILED: Main Deck Entry Door Cutout Stops 5359000-200 Inspect the main deck entry door stop fittings and pads. ACCESS NOTE: Access as visible with doors open. 53-590-00 51-05-01-210 53-05-03-212 EXTERNAL - DETAILED: Crew Compartment Window Structure 5361000-200 Inspect the skin and doublers around crew compartment window posts and frames. 53-610-00 EXTERNAL - GENERAL VISUAL: Floor Structure, External Inspect the floor structure and attachments around galleys and lavatories, and galley elevator well, if equipped. ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Inspect for deterioration and evidence 5362000-200 of moisture: with kick strips and carpet/mat floor covering removed and from under floor where possible with galleys, lavatories, and floor panels in place. Sealed floor panels should not be removed unless there is indication of deterioration. 53-620-00 MP ITEM NUMBER MP Issue 3 Revision 23 TASK DESCRIPTION INTERVAL APPLICABILITY ZONE ACCESS 211 271 831L 835L NOTE THRES. REPEAT S 1C 1C 51-05-01-210 53-05-03-212 S 2C 2C 221 222 51-05-01-210 53-05-03-212 S 8 YR 2C 200 ABW747-400MSG3MP NOTE APL ENG MANHOURS ALL CF6-80 1 ALL CF6-80 1 ALL CF6-80 4 Page 204 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. REPEAT APPLICABILITY 53-630-00 51-05-01-210 53-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 211 212 223 224 231 232 241 242 251 252 271 272 INTERNAL - DETAILED: Main Deck Side Cargo Door Cut-out Inspect the fuselage structure within 20 inches of the main deck side cargo door cut-out including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. Bulkhead assemblies. Beam assemblies. Splices, joints and 5365000-200 attachments. Area within 20 inches of doors including door surround structure and supporting structure. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. 53-650-00 51-05-01-210 53-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 261 ABW747-400MSG3MP ENG MANHOURS 831L 835L 837L 847R 849R NOTE ALL CF6-80 10 836L NOTE ALL CF6-80 2 ACCESS INTERNAL - GENERAL VISUAL: Main and Upper Deck Door Cut-outs Inspect the fuselage structure above main deck floor in area within 20 inches of main deck entry door and upper deck door cut-outs including door surround structure and supporting structure including: Skin. Tear Straps. Doublers. Stringers and clips. Frame assemblies. Panels. Bulkhead assemblies. Splices, joints and attachments. ACCESS NOTE: Borescope may be used for access to area above 5363000-200 main entry door 1. Remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection, except at crew service door forward of crew compartment bulkhead. Remove door threshold scuff plates: T=16 YR, R= 6 YR. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 APL ZONE Page 205 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M INTERVAL THRES. REPEAT APPLICABILITY APL ENG MANHOURS 801 NOTE ALL CF6-80 2 ZONE ACCESS INTERNAL - DETAILED: Nose Cargo Door Cut-out Inspect the fuselage structure above main deck floor within 20 inches of the nose cargo door cut-out , door surround structure and supporting structure including: Skin. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. 5366000-200 Bulkhead assemblies. Beam assemblies. Splices, joints and attachments. Door hinge and support structure. Door actuator support structure. Door surround structure and supporting structure. Latch pins and fittings supporting structure. Canted frames. ACCESS NOTE: Remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. 53-660-00 51-05-01-210 53-05-03-212 S 8 YR 6 YR 211 212 221 222 801 INTERNAL - DETAILED: Crew Compartment Window Structure Inspect the crew compartment window frame, sill, post and joint structure. ACCESS NOTE: Remove side wall panels, insulation and interior 5368000-200 furnishings as necessary to accomplish visual inspection without displacing flight control panels/consoles, electrical panels or drip shield behind flight engineers panel. Windshield/window removal is not required unless there is an indication of corrosion in the structural interface. 53-680-00 51-05-01-210 53-05-03-212 S 16 YR 8 YR 221 222 211ES 212DS NOTE ALL CF6-80 2 INTERNAL - GENERAL VISUAL: Main Cabin Window Forgings Inspect the passenger and freighter window forgings. ACCESS NOTE: Remove or displace all systems, equipment and interior furnishings as necessary to accomplish visual inspection. Window/metal plug removal is not required unless there is an 5369000-200 indication of corrosion in the structural interface. INTERVAL NOTE: Initial threshold interval is 16 YR the repeat interval is 12 YR until 36 YR is reached. From this point on the repeat interval of 8 years is applicable. 53-690-00 51-05-01-210 53-05-03-212 S 16 YR 36 YR NOTE 12 YR 8 YR NOTE 200 NOTE ALL CF6-80 8 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 206 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Fuselage Structure Above Main Deck Inspect the fuselage structure above main deck floor from BS 140 to BS 2360 (not including area within 20 inches of entry doors , and not including upper deck door lower sills and supporting surround structure) (note) including: Skins. Tear straps. Doublers. Stringers and clips. Frame assemblies. Panels. Bulkhead assemblies, including the BS 140 bulkhead aft face. 5370000-200 Beam assemblies. Splices, joints and attachments. Cutouts and supporting structure. Description Note: Non-nose cargo door specific structure in freighter model is included. INTERVAL NOTE: Initial threshold interval is 16 YR the repeat interval is 12 YR until 36 years is reached. From this point on the repeat interval of 8 years is applicable. ACCESS NOTE: Remove side wall panels, insulation and interior furnishings as necessary to accomplish visual inspection. Remove side wall panels, insulation and interior furnishings as necessary to accomplish visual inspection without displacing flight control panels/consoles, electrical panels or drip shields and insulation behind these panels. INTERNAL - DETAILED: Forward Face Aft Pressure Bulkhead Inspect the BS 2360 aft pressure bulkhead assembly forward face above main deck floor. ACCESS NOTE: Remove or displace all systems, equipment and 5371000-200 interior furnishings as necessary to accomplish the inspection. INTERVAL NOTE: For airplanes not equipped with galleys or lavs, Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE 53-700-00 51-05-01-210 53-05-03-212 53-710-00 51-05-01-210 53-05-03-212 P G M INTERVAL THRES. REPEAT APPLICABILITY ENG MANHOURS NOTE ALL CF6-80 96 NOTE ALL CF6-80 1 ACCESS S 16 YR 36 YR NOTE 12 YR 8 YR NOTE 211 212 221 222 223 224 225 226 231 232 233 234 241 242 243 244 251 252 253 254 261 262 263 264 271 272 273 274 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 271 272 273 274 ABW747-400MSG3MP APL ZONE Page 207 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M EXTERNAL - GENERAL VISUAL: Seat Tracks in wet areas Inspect the seat track crown and throat areas as visible between installed and sealed floor panels. Wet areas include: 5372000-200 Within 20 inches of active main deck door entries Lavatory galley and cabin furnishings. ACCESS NOTE: For all areas visible with carpets and cabin furnishings removed. 53-720-00 51-05-01-210 53-05-03-212 EXTERNAL - GENERAL VISUAL: Seat Tracks in dry areas Inspect the seat track crown and throat areas as visible between installed and sealed floor panels. Dry areas include areas other than: Within 20 inches of active main deck door entries 5372002-200 Lavatory, galley and cabin furnishings. ACCESS NOTE: For all areas visible with carpets and cabin furnishings removed. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 53-720-02 51-05-01-210 53-05-03-212 53-730-00 51-05-01-210 53-05-03-212 MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Fuselage Skin Under Stabilizer Fairings Inspect the fuselage skin under vertical stabilizer fairing and horizontal stabilizer fairings to include skin panels, splices, doublers, joints and 5373000-200 attachments. ACCESS NOTE: Access with fairings opened as required. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 4 200 NOTE ALL CF6-80 4 311 312 313 314 NOTE ALL CF6-80 1 ZONE ACCESS THRES. REPEAT S 8 YR NOTE 6 YR NOTE 200 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE S 8 YR 16 YR NOTE 8 YR 6 YR NOTE ABW747-400MSG3MP Page 208 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 312AR 315AL NOTE ALL CF6-80 4 ZONE ACCESS INTERNAL - DETAILED: Stringer End Fittings at Aft Pressure Bulkhead Inspect the aft fuselage structure stringer and stringer end fittings at the BS 2360 aft pressure bulkhead aft side. Upper and lower horizontal stabilizer cutout longeron splice fittings. 5375000-200 Horizontal stabilizer jackscrew attachment and support structure. ACCESS NOTE: With fairings opened as required, and hatch 312AR. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 53-750-00 51-05-01-210 53-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 311 312 313 314 315 316 INTERNAL - DETAILED: APU Support Structure Inspect the APU support structure and attachments. ACCESS NOTE: Access as visible with doors opened as required, and 5376000-200 as visible at the APU change. INTERVAL NOTE: When APU is removed and at initial threshold and repeat of 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 53-760-00 51-05-01-210 53-05-03-212 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 317 318 317AL 318AR NOTE ALL CF6-80 0,5 452 462 472 482 415 416 425D 426 435D 436 445 446 NOTE ALL CF6-80 10,00 ATA 54 NACELLES/PYLONS INTERNAL - SPECIAL DETAILED: Nacelle Strut, Forward Engine Mount Bulkhead (CF6-80C2 Engine) Inboard and outboard edge of the thrust tang. Inspect, from Direction 1, the lugs using UT. NOTE: 1) Lead crack assumed along forward bolt line (typical inspection along tang length at bolt line). 2) Inspection requires opening of thrust reverser cowl. 5410101-200 3) Crack visible only edge of tang NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 54-4024. 54-101-01 54-05-02-270 F 20000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form S-1 (8.4.6) for alternative repeat inspections. ACCESS NOTE: Pull back insulation blanket. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 209 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Nacelle Strut, Aft Engine Mount Bulkhead (CF6-80C2 Engine) Barrel Nut Bore. Inspect, from Direction 1, the barrel nut bore using HFEC. NOTE: 1) Detail covers both inboard and outboard barrel nut bores. 2) Inspection to be done with engine and disconnect bolts removed. 5410201-200 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 54-4016. MPD ITEM NUMBER 54-102-01 AMM REFERENCE 54-05-02-250 INTERVAL P G M F THRES. 20000 FC REPEAT 6000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 4,00 454 464 474 484 454AL 454AR 464AL 464AR 464B 474AL 474AR 474B 484AL 484AR NOTE ALL CF6-80 2 454 464 474 484 454AL 454AR 462HL 462HR 472HL 472HR 484AL 484AR NOTE ALL CF6-80 4 ZONE ACCESS 452 462 472 482 SPECIAL NOTE: See Document D6-35022, DTR Check Form S-2 (8.4.6) for alternative repeat inspections. ACCESS NOTE: Remove engine and disconnect bolts. EXTERNAL - GENERAL VISUAL: Diagonal Brace Assemblies Inspect diagonal brace assembly on each pylon. ACCESS NOTE: Access requirements limited to opening fairing(s) to 5441001-200 make necessary observations. Diagonal brace or pin removal is not required. Access is through pylon aft fairing doors and aft fairing. EXTERNAL - GENERAL VISUAL: Dual Side Link Assemblies Inspect the dual side link assembly on each pylon: Side links. Side link attachment fitting. 5442001-200 ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Side links or pins removal is not required. Access is through pylon aft fairing doors. Equipment removal for access as required. MP Issue 3 Revision 23 54-410-01 54-420-01 51-05-01-210 54-05-03-212 51-05-01-210 54-05-03-212 S S ABW747-400MSG3MP 2C 2C 2C 2C Page 210 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Nacelle/Pylon Firewall Lower Surface Inspect the nacelle/pylon firewall lower surface including stiffeners, chords and web: 5443001-200 ACCESS NOTE: Access from below pylon. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 MPD ITEM NUMBER 54-430-01 AMM REFERENCE 51-05-01-210 54-05-03-212 P G M S ABW747-400MSG3MP INTERVAL THRES. 8 YR 16 YR NOTE REPEAT 8 YR 6 YR NOTE APPLICABILITY ZONE ACCESS 452 462 472 482 452LL 452LR 452SL 452SR 462LL 462LR 462SL 462SR 472LL 472LR 472SL 472SR 482LL 482LR 482SL 482SR NOTE APL ENG MANHOURS ALL CF6-80 8 Page 211 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - DETAILED: Forward and Aft Engine Mounts Inspect the forward and aft engine mounts: Forward engine mount bulkhead assembly. Forward engine mount upper fitting. Aft engine mount lower bulkhead assembly. 5444001-200 Aft engine mount upper bulkhead assembly. ACCESS NOTE: Item is external at 2C for areas exposed with nacelle cowl panel access, engine or pylon removal is not required. Internal for interfacing areas exposed at engine removal. INTERVAL NOTE: At 2C and when engine is removed. MP Issue 3 Revision 23 MPD ITEM NUMBER 54-440-01 AMM REFERENCE 51-05-01-210 54-05-03-212 P G M S ABW747-400MSG3MP INTERVAL THRES. 2C NOTE REPEAT 2C NOTE APPLICABILITY ZONE ACCESS 410 420 430 440 452 462 472 482 415 416 425 426 435 436 445 446 452CL 452CR 452DL 452DR 452ER 452KL 452KR 462EL 462ER 462FL 472EL 472ER 472FL 482CL 482CR 482DL 482DR 482ER 482KL 482KR NOTE APL ENG MANHOURS ALL CF6-80 16 Page 212 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - DETAILED: Fuse Pin Assemblies Inspect the visible portions of fuse pin assemblies with fuse pins in 5445001-200 place and sealant intact. MPD ITEM NUMBER 54-450-01 AMM REFERENCE 51-05-01-210 54-05-03-212 INTERVAL P G M THRES. REPEAT APPLICABILITY ENG MANHOURS 451C 452FL 452FR 454AL 454AR 461DL 461DR 462HL 462HR 464AL 464AR 464B 471DL 471DR 472HL 472HR 474AL 474AR 474B 481C 482FL 482FR 484AL 484AR 511CT 521FT 611CT 621FT NOTE ALL CF6-80 4 312AR ALL CF6-80 0,50 ACCESS S 2C 2C 450 460 470 480 F 20000 FC 2000 FC 311 312 ACCESS NOTE: Access through pylon access panels. APL ZONE ATA 55 EMPENNAGE 5510101-200 EXTERNAL - GENERAL VISUAL: Jackscrew Attachment Structure At the first six fastener locations aft of the jackscrew in each of the upper truss members where the half-members are bolted together. Inspect, from Direction 1, the truss including fastener locations, using visual inspection methods. NOTE: Inspect both halves of both upper truss members. 55-101-01 55-05-02-210 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-1 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 213 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510201-200 TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web At locations in the center section where skin is hidden by jackscrew fitting backup straps. Inspect, from Direction 8, the skin at specified locations, using LFEC. NOTE: No internal visual due to hidden structure. 55-102-01 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-04. AMM REFERENCE P G M 55-05-02-250 55-05-02-211 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR ALL CF6-80 1,00 312AR 339AZ 349AZ ALL CF6-80 1,50 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 313 314 F 20000 FC 6000 FC 339 349 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2A for alternative repeat inspections. 5510202-200 INTERNAL - DETAILED: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 where the skin is covered by a splice plate. Inspect, from Direction 4, the skin including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound, fuel sealant, seal pans or shear ties, visual curves are not applicable. 2) For 747-400 airplanes: HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) at the edge of the sealant is an alternative to sealant removal using Direction 4 DET curve. 55-102-02 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 214 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510203-200 5510204-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 where the skin is covered by a splice plate. Inspect, from Direction 7, the skin at specified locations, using HFEC. NOTE: 1) If visibility is reduced by corrosion inhibiting compound, fuel sealant, seal pans or shear ties, visual curves are not applicable. 2) For 747-400 airplanes: HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) at the edge of the sealant is an alternative to sealant removal using Direction 4 DET curve. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-09. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2B for alternative repeat inspections. EXTERNAL - DETAILED: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web Typical locations in the center section. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: 1) These curves do not apply to skin where it is covered by the jackscrew fitting back-up straps (see E-2A). 2) if visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 3) For 747-400 airplanes: HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) on the edge of the chord is an alternative to sealant removal using Direction 1 DET curve. 4) No internal visual inspection due to hidden structure. MPD ITEM NUMBER AMM REFERENCE P G M 55-102-03 55-05-02-250 55-102-04 55-05-02-211 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR 339AZ 349AZ ALL CF6-80 6,00 312AR ALL CF6-80 0,75 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 339 349 F 20000 FC 2000 FC 313 314 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 215 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510205-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web Typical locations in the center section. Inspect, from Direction 6, the chord using visual inspection methods. NOTE: 1) These curves do not apply to skin where it is covered by the jackscrew fitting back-up straps (see E-2A). 2) if visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 3) For 747-400 airplanes: HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) on the edge of the chord is an alternative to sealant removal using Direction 1 DET curve. 4) No internal visual inspection due to hidden structure. MPD ITEM NUMBER AMM REFERENCE P G M 55-102-05 55-05-02-211 55-102-06 55-05-02-210 INTERVAL APPLICABILITY ZONE ACCESS 312AR THRES. REPEAT F 20000 FC 2000 FC 313 314 F 20000 FC 2000 FC 300 APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2C for alternative repeat inspections. 5510206-200 EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web From the outboard side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: No internal visual inspection due to hidden structure. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 216 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510207-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Front Spar Upper Surface Chord, Skin and Web From BL 43.5 to Stabilizer Station 385, left and right. Inspect, from Direction 2, the web using visual inspection methods. NOTE: 1) Direction 2C assumes the web is covered by corrosion inhibiting compound. 2) In the center section external inspection is optional to Direction 2 (or 2C) except at the end bay doublers. 3) In the outboard section, inspection thru the forward leading edge torque box is optional to Direction 2. 4) Curves include effect of stiffeners. 5) If visual inspection cannot be performed due to corrosion inhibiting compound, perform HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) using Direction DET (2) curve of web along edge of chord and chord at web connection. MPD ITEM NUMBER AMM REFERENCE P G M 55-102-07 55-05-02-210 55-103-01 55-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR 339AZ 349AZ ALL CF6-80 0,50 315AL NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 6000 FC 339 349 F 20000 FC 2000 FC 300 313 314 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-2E for alternative repeat inspections. 5510301-200 INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 11, the skin at specified locations, using UT. NOTE: Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 55-10-02. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3A for alternative repeat inspections. ACCESS NOTE: Requires removal of stabilizer fillet seal at side-ofbody. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 217 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510302-200 5510303-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 9, the chord at specified locations, using HFEC. NOTE: 1) Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. 2) HFEC required for E-3E NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-07. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3A for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web From the outboard side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: No internal visual inspection due to hidden structure. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 312AR 338AZ 339AZ 349AZ 55-103-02 55-05-02-250 F 20000 FC 6000 FC 333 338 343 348 55-103-03 55-05-02-210 F 20000 FC 2000 FC 300 55-103-04 55-05-02-210 F 20000 FC 2000 FC 313 314 APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3B for alternative repeat inspections. 5510304-200 EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Typical locations in the center section, between LBL 30.0 and RBL 30.0. Inspect, from Direction 2, the chord using visual inspection methods. NOTE: 1) For inspections outside of LBL 30 and RBL 30 refer to SB 74755A2050. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 3) Direction 4 reflects hidden structure. 315AL SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 218 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510305-200 5510306-200 5510307-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Typical locations in the center section, between LBL 30.0 and RBL 30.0. Inspect, from Direction 8, the chord at specified locations, using HFEC. NOTE: 1) For inspections outside of LBL 30 and RBL 30 refer to SB 74755A2050. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 3) Direction 4 reflects hidden structure. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-10 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3C for alternative repeat inspections. INTERNAL - DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: Inspection per SB 747-55A2050 meets the required DTR in the area of the service bulletin. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3D for alternative repeat inspections. INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 7, the chord at specified locations, using HFEC. NOTE: Inspection per SB 747-55A2050 meets the required DTR in the area of the service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-07. MPD ITEM NUMBER AMM REFERENCE P G M 55-103-05 55-05-02-250 55-103-06 55-05-02-211 55-103-07 55-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 0,50 333 338 343 348 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,75 333 338 343 348 312AR 338AZ 339AZ 349AZ ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 4000 FC 313 314 F 20000 FC 2000 FC 4000 FC F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 219 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510308-200 TASK DESCRIPTION INTERNAL - DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 6, the spar splice fitting including fastener locations, using visual inspection methods. NOTE: Inspection per SB 747-55A2050 meets the required DTR in the area of the service bulletin. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,75 ZONE ACCESS 55-103-08 55-05-02-211 F 20000 FC 2000 FC 333 338 343 348 55-103-09 55-05-02-270 F 20000 FC 2000 FC 300 313 314 315AL NOTE ALL CF6-80 1,00 2000 FC 333 338 343 348 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,75 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3D for alternative repeat inspections. 5510309-200 INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 11, the skin at specified locations, using UT. NOTE: 1) Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. 2) UT required for E-3A NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 55-10-02. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3E for alternative repeat inspections. ACCESS NOTE: Requires removal of stabilizer fillet seal at side-ofbody. 5510310-200 INTERNAL - DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: 1) Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. 2) DET required for E-3D 55-103-10 55-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3E for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 220 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510311-200 5510312-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web Inboard and outboard of BL 43.5 adjacent to the splice plates. Inspect, from Direction 9, the chord at specified locations, using HFEC. NOTE: Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-07. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3E for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web From the outboard side of body to Stabilizer Station 385, left and right. Inspect, from Direction 12, the chord at specified locations, using LFEC. NOTE: No internal inspection due to hidden structure. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-01. MPD ITEM NUMBER AMM REFERENCE P G M 55-103-11 55-05-02-250 55-103-12 55-05-02-250 INTERVAL APPLICABILITY ZONE ACCESS 312AR 338AZ 339AZ 349AZ THRES. REPEAT F 20000 FC 6000 FC 333 338 343 348 F 20000 FC 6000 FC 300 APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 1,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3F for alternative repeat inspections. 5510313-200 INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web From BL 43.5 to Stabilizer Station 385, left and right, except at elevator actuators. Inspect, from Direction 3, the web using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or seal pans, visual curves are not applicable. Remove excess CIC or contact Boeing. 2) The web (delta) DTR from Direction 5 is equivalent to direction 3 except as per note 1. 55-103-13 55-05-02-210 F 20000 FC 2000 FC 333 343 334GBL 334JBL 334KBL 344GBR 344JBR 344KBR SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3G for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 221 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510314-200 5510315-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web From BL 43.5 to Stabilizer Station 385, left and right, except at elevator actuators. Inspect, from Direction 5, the web including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or seal pans, visual curves are not applicable. Remove excess CIC or contact Boeing. 2) The web (delta) DTR from Direction 5 is equivalent to direction 3 except as per note 1. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3G for alternative repeat inspections. INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Rear Spar Upper Surface Chord, Skin and Web At elevator actuators. Inspect, from Direction 10, the web at specified locations, using HFEC. NOTE: 1) Inspection area sketch does not show actuator rib or rib post. 2) No internal visual due to hidden structure. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-03. MPD ITEM NUMBER 55-103-14 55-103-15 AMM REFERENCE 55-05-02-210 55-05-02-250 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,50 334HBL 334LBL 344HBR 344LBR ALL CF6-80 1,00 ZONE ACCESS 6000 FC 333 343 6000 FC 334 344 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form E-3H for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 222 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510401-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical SkinStringer, Upper Surface From the front spar to the rear spar and from the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: 1) Inspection location at side of body to S.Sta. 385. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Vent stringers passing through the side of body rib (stabilizer root) have sealant and seal pans preventing Direction 2 inspection. Inspect inside of vent stringer and skin at this location using borescope if necessary. MPD ITEM NUMBER AMM REFERENCE P G M 55-104-01 55-05-02-210 55-104-02 55-05-02-210 INTERVAL APPLICABILITY ZONE THRES. REPEAT F 20000 FC 2000 FC 300 F 20000 FC 6000 FC 333 343 ACCESS APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4A for alternative repeat inspections. 5510402-200 INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical SkinStringer, Upper Surface From the front spar to the rear spar and from the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection location at side of body to S.Sta. 385. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Vent stringers passing through the side of body rib (stabilizer root) have sealant and seal pans preventing Direction 2 inspection. Inspect inside of vent stringer and skin at this location using borescope if necessary. 312AR 339AZ 349AZ SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 223 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510403-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical SkinStringer, Upper Surface From the front spar to the rear spar and from BL 0 to the side of body, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: 1) Inspection location from BL 0 to side of body, left and right. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Vent stringers passing through the side of body rib (stabilizer root) have sealant and seal pans preventing Direction 2 inspection. Inspect inside of vent stringer and skin at this location using borescope if necessary. MPD ITEM NUMBER AMM REFERENCE P G M 55-104-03 55-05-02-210 55-104-04 55-05-02-210 INTERVAL APPLICABILITY APL ENG MANHOURS 312AR ALL CF6-80 0,50 312AR ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT F 20000 FC 2000 FC 313 314 F 20000 FC 6000 FC 338 348 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4B for alternative repeat inspections. 5510404-200 INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical SkinStringer, Upper Surface From the front spar to the rear spar and from BL 0 to the side of body, left and right. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection location from BL 0 to side of body, left and right. 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Vent stringers passing through the side of body rib (stabilizer root) have sealant and seal pans preventing Direction 2 inspection. Inspect inside of vent stringer and skin at this location using borescope if necessary. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 224 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510405-200 5510406-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Typical Skin-Stringer, Upper Surface At locations in the center section where skin is hidden by jackscrew fitting backup straps. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: Skin hidden from inside. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 55-10-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4C for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical SkinStringer, Upper Surface Areas hidden internally by shear ties, from Stringer 1 to Stringer 4, around the rib at Stabilizer Station 285 and around the actuator ribs at Elevator Stations 115.488 and 123.228. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: Inspection location from stringer 1 to stringer 4 : - Around rib at stabilizer station 258 - Around actuator ribs at elevator stations 115.488 and 123.228 MPD ITEM NUMBER AMM REFERENCE P G M 55-104-05 55-05-02-270 55-104-06 55-05-02-210 INTERVAL APPLICABILITY ZONE ACCESS 312AR THRES. REPEAT F 20000 FC 6000 FC 313 314 F 20000 FC 2000 FC 300 APL ENG MANHOURS ALL CF6-80 1,00 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-4D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 225 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510501-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface From the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: 1) Inspection location at side of body joint to S. Sta. 385 and from stringers 5 and on (note: typical stringer 10 is covered by E-4A). 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Inspection requirements are symmetric about the splice stringer centerline. MPD ITEM NUMBER AMM REFERENCE P G M 55-105-01 55-05-02-210 55-105-02 55-05-02-210 INTERVAL APPLICABILITY ZONE THRES. REPEAT F 20000 FC 2000 FC 300 F 20000 FC 6000 FC 333 343 ACCESS APL ENG MANHOURS ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5A for alternative repeat inspections. 5510502-200 INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface From the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection location at side of body joint to S. Sta. 385 and from stringers 5 and on (note: typical stringer 10 is covered by E-4A). 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Inspection requirements are symmetric about the splice stringer centerline. 312AR 339AZ 349AZ SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 226 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510503-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface From BL 0 to the side of body, left and right. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: 1) Inspection location from stringers 5 and on (note: typical stringer 10 is covered by E-4B). 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Inspection requirements are symmetric about the splice stringer centerline. MPD ITEM NUMBER AMM REFERENCE P G M 55-105-03 55-05-02-210 F INTERVAL APPLICABILITY APL ENG MANHOURS 312AR ALL CF6-80 0,50 312AR 339AZ 349AZ ALL CF6-80 0,50 ZONE ACCESS THRES. REPEAT 20000 FC 2000 FC 313 314 6000 FC 333 338 343 348 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5B for alternative repeat inspections. 5510504-200 INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface From BL 0 to the side of body, left and right. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection location from stringers 5 and on (note: typical stringer 10 is covered by E-4B). 2) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove CIC or sealant or contact Boeing. 3) HFEC (per NDT manual D6-7170, Part 6, 51-00-00, Fig. 4 or 23) around the edge of the sealant is an alternative to sealant removal. 4) Inspection requirements are symmetric about the splice stringer centerline. 55-105-04 55-05-02-210 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 227 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510505-200 5510506-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface Areas hidden internally by shear ties or seal pans, at Stringer 5, around the rib at Stabilizer Station 285 and around the actuator ribs at Elevator Stations 115.488 and 123.228. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: 1) Inspection location at stringers 5: - Around rib at stabilizer station 285 - Around actuator ribs at elevator station 115.448 and 123.228 2) Inspection requirements symmetric about the splice stringer centerline. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5D for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Skin-Splice Stringer, Upper Surface Areas hidden internally by shear ties or seal pans, at Stringer 5, around the rib at Stabilizer Station 285 and around the actuator ribs at Elevator Stations 115.488 and 123.228. Inspect, from Direction 2, the skin including fastener locations, using HFEC. NOTE: 1) Inspection location at stringers 5: - Around rib at stabilizer station 285 - Around actuator ribs at elevator station 115.448 and 123.228 2) Inspection requirements symmetric about the splice stringer centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-11. MPD ITEM NUMBER AMM REFERENCE P G M 55-105-05 55-05-02-210 55-105-06 55-05-02-250 INTERVAL THRES. REPEAT F 20000 FC 2000 FC F 20000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 300 ALL CF6-80 0,50 300 ALL CF6-80 1,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form E-5D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 228 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510601-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Typical Ribs At the lower rib chord from the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. MPD ITEM NUMBER 55-106-01 AMM REFERENCE 55-05-02-210 INTERVAL P G M F THRES. 20000 FC APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,50 6000 FC 313 314 315 316 315AL ALL CF6-80 0,50 6000 FC 313 314 315 316 315AL ALL CF6-80 1,00 ZONE ACCESS 6000 FC 333 343 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form E-6 for alternative repeat inspections. 5510701-200 INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Hinge Pin and Support Structure At the entire surface of the outer hinge pin. Inspect, from Direction 1 both internally and externally, the hinge pin using MT inspection. NOTE: Dye penetrant inspection can be substituted for magnetic particle inspection. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the Standard Overhaul Practices Document D6-51702. 55-107-01 55-05-02-220 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-7A for alternative repeat inspections. 5510702-200 EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Hinge Pin and Support Structure At the male lugs mounted on the stabilizer center section. Inspect, from Direction 1, the lug at specified locations, using HFEC. NOTE: Inspect on the side faces of the lug +/- 70 degrees from the centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-50-01. 55-107-02 55-05-02-250 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-7B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 229 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510703-200 5510801-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Hinge Pin and Support Structure At the female lugs mounted on the Body Station 2598 bulkhead. Inspect, from Direction 1, the lugs at specified locations, using HFEC. NOTE: Inspect on the side faces of the lug +/- 30 degrees from the centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-50-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-7C for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Hinge Rib The entire rib from the front spar to the rear spar, left and right. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. MPD ITEM NUMBER AMM REFERENCE P G M 55-107-03 55-05-02-250 F 55-108-01 55-05-02-210 F INTERVAL APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 0,50 6000 FC 333 343 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,50 6000 FC 333 338 343 348 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,75 ZONE ACCESS THRES. REPEAT 20000 FC 4000 FC 313 314 315 316 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-8 for alternative repeat inspections. 5510901-200 INTERNAL - DETAILED: Horizontal Stabilizer Side of Body Splice At typical upper surface locations from the front spar to the rear spar. Inspect, from Direction 1, the skin adjacent to and including skin-tosplice plate fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or 55-109-01 sealant or contact Boeing. 2) Both upper and lower flanges of the stringers must be inspected to obtain the DTR for Direction 2. 3) See E-4A and E-4B notes for vent stringers. 55-05-02-211 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9A for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 230 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510902-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Side of Body Splice At typical upper surface locations from the front spar to the rear spar. Inspect, from Direction 2, the stringer flanges including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or 55-109-02 sealant or contact Boeing. 2) Both upper and lower flanges of the stringers must be inspected to obtain the DTR for Direction 2. 3) See E-4A and E-4B notes for vent stringers. AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,50 312AR ALL CF6-80 0,75 ZONE ACCESS 55-05-02-210 F 20000 FC 6000 FC 333 338 343 348 55-05-02-211 F 20000 FC 2000 FC 313 314 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9A for alternative repeat inspections. 5510903-200 EXTERNAL - DETAILED: Horizontal Stabilizer Side of Body Splice At the forward splice plates. Inspect, from Direction 3, the splice plate including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 2) Both upper and lower flanges of the stringers must be inspected to obtain the DTR for Direction 2. 3) See E-4A and E-4B notes for vent stringers. 55-109-03 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 231 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510904-200 5510905-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Side of Body Splice At the forward splice plates. Inspect, from Direction 2, the stringer flanges including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 2) Both upper and lower flanges of the stringers must be inspected to obtain the DTR for Direction 2. 3) See E-4A and E-4B notes for vent stringers. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9B for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Side of Body Splice At the aft splice plate. Inspect, from Direction 5, the splice plate at specified locations, using LFEC. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 2) The inner splice is represented in the aft region where the splice plate is in two layers. 3) DTR for Direction 2 requires inspection of both upper and lower flanges. 4) LFEC inspection (Dir 5) applicable to the innermost rows only. 5) Excluding rear spar locations covered by SSI E-9D. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-08. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,50 312AR ALL CF6-80 2,00 ZONE ACCESS 55-109-04 55-05-02-210 F 20000 FC 6000 FC 333 338 343 348 55-109-05 55-05-02-250 F 20000 FC 2000 FC 313 314 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 232 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510906-200 5510907-200 TASK DESCRIPTION INTERNAL - DETAILED: Horizontal Stabilizer Side of Body Splice At the aft splice plate. Inspect, from Direction 2, the stringer flanges including fastener locations, using visual inspection methods. NOTE: 1) If visibility is reduced by corrosion inhibiting compound (CIC) or sealant, the visual curves are not applicable. Remove excess CIC or sealant or contact Boeing. 2) The inner splice is represented in the aft region where the splice plate is in two layers. 3) DTR for Direction 2 requires inspection of both upper and lower flanges. 4) LFEC inspection (Dir 5) applicable to the innermost rows only. 5) Excluding rear spar locations covered by SSI E-9D. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9C for alternative repeat inspections. EXTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Side of Body Splice At the aft splice plate. Inspect, from Direction 4, the splice plate at specified locations, using X-Ray. NOTE: Inspections per SB 747-55A2050 meet the required DTR in the area of the SB. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 55-10-06. MPD ITEM NUMBER 55-109-06 55-109-07 AMM REFERENCE 55-05-02-211 55-05-02-260 INTERVAL P G M F F THRES. 20000 FC 20000 FC APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ 349AZ ALL CF6-80 0,75 312AR 338AZ 339AZ 349AZ ALL CF6-80 4,00 ZONE ACCESS 6000 FC 333 338 343 348 6000 FC 313 314 333 338 343 348 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9D for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 233 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5510908-200 5511001-200 5511401-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Horizontal Stabilizer Side of Body Splice Upper and lower surfaces of splice plates at hinge fittings. Inspect, from Direction 1, the inner splice plate at specified locations, using HFEC. NOTE: 1) For upper surface splice plates: inspection per SB 747-55A2050 requirements meet the required DTR. 2) For lower surface splice plates: continue to inspect per this SSI/DTR Check Form (E-9E). 3) Inspection covers inner/outer fasteners aft of rear spar common to splice plates and hinge fittings on either side of BL 43.5. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-10-12. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-9E for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Forward Torque Box From the side of body to Stabilizer Station 385, left and right. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-10 for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Vertical Fin Front Spar Chord, Skin, and Web From Fin Station 117 to Fin Station 445. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: 1) No visual from aft of spar web due to hidden structure. 2) DTR curves include effect of forward torque box ribs. MPD ITEM NUMBER AMM REFERENCE P G M 55-109-08 55-05-02-250 55-110-01 55-114-01 INTERVAL APPLICABILITY ZONE ACCESS 315AL THRES. REPEAT F 20000 FC 6000 FC 313 314 55-05-02-210 F 20000 FC 2000 FC 300 55-05-02-210 F 20000 FC 6000 FC 321 321D 321E APL ENG MANHOURS ALL CF6-80 1,00 ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E-14 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 234 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5511501-200 5511502-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Vertical Fin Rear Spar Chord, Skin, and Web From the fuselage and fin juncture to Fin Station 445. Inspect, from Direction 3, the chord at specified locations, using HFEC. NOTE: The detailed visual inspection from Direction 2 has included on it the effects of the positioning of shear ties. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 55-30-02. SPECIAL NOTE: See Document D6-35022, DTR Check Form E15A for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Vertical Fin Rear Spar Chord, Skin, and Web From the fuselage and fin juncture to Fin Station 445. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: The detailed visual inspection from Direction 2 has included on it the effects of the positioning of shear ties. MPD ITEM NUMBER AMM REFERENCE P G M 55-115-01 55-05-02-250 55-115-02 55-05-02-210 INTERVAL APPLICABILITY ZONE ACCESS 312AR 312BR THRES. REPEAT F 20000 FC 6000 FC 323 F 20000 FC 6000 FC 300 APL ENG MANHOURS ALL CF6-80 1,00 ALL CF6-80 0,50 ALL CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form E15A for alternative repeat inspections. 5511503-200 INTERNAL - GENERAL VISUAL: Vertical Fin Rear Spar Chord, Skin, and Web From the fuselage and fin juncture to Fin Station 445. Inspect, from Direction 5, the web using visual inspection methods. NOTE: 1) Direction 4 inspection is equivalent to Direction 5 for delta DTR. 2) The detailed visual inspection from Direction 2 has included in it the effects of the positioning of shear ties. 55-115-03 55-05-02-210 F 20000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E15B for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 324 324AL 324BL 324CL 324DL 324EL 324FL 324GL 324HL 324UL Page 235 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5511504-200 5511505-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Vertical Fin Rear Spar Chord, Skin, and Web From the fuselage and fin juncture to Fin Station 445. Inspect, from Direction 4, the web including fastener locations, using visual inspection methods. NOTE: 1) Direction 4 inspection is equivalent to Direction 5 for delta DTR. 2) The detailed visual inspection from Direction 2 has included in it the effects of the positioning of shear ties. SPECIAL NOTE: See Document D6-35022, DTR Check Form E15B for alternative repeat inspections. EXTERNAL - GENERAL VISUAL: Vertical Fin Rear Spar Chord, Skin, and Web From the fuselage and fin juncture to Fin Station 445. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: 1) Direction 4 inspection is equivalent to Direction 5 for delta DTR. 2) The detailed visual inspection from Direction 2 has included in it the effects of the positioning of shear ties. MPD ITEM NUMBER AMM REFERENCE P G M 55-115-04 55-05-02-210 55-115-05 55-116-01 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 300 ALL CF6-80 0,50 300 ALL CF6-80 0,50 ZONE ACCESS 312AR 312BR THRES. REPEAT F 20000 FC 6000 FC 323 55-05-02-210 F 20000 FC 6000 FC 55-05-02-210 F 20000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form E15B for alternative repeat inspections. 5511601-200 EXTERNAL - GENERAL VISUAL: Vertical Fin Typical Skin-Stringer Between the front spar and the rear spar and from attachment to the fuselage to Fin Station 445, excluding Stringers S-5 and S-11. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: Internal visual inspection of skin and stringer equivalent to Direction 1 (use curve for Dir. 1). SPECIAL NOTE: See Document D6-35022, DTR Check Form E-16 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 236 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5511701-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Vertical Fin - Skin Splice Stringer At Stringer S-5 and Stringer S-11, from attachment to the fuselage to Fin Station 445. Inspect, from Direction 1, the skin adjacent to and including skin-tostringer fastener locations, using visual inspection methods. NOTE: Inspection requirements symmetric about splice stringer centerline. MPD ITEM NUMBER AMM REFERENCE P G M 55-117-01 55-05-02-210 55-117-02 INTERVAL APPLICABILITY ZONE THRES. REPEAT F 20000 FC 6000 FC 300 55-05-02-210 F 20000 FC 6000 FC 323 55-118-01 55-05-02-210 F 20000 FC 6000 FC 323 55-119-01 55-05-02-210 F 20000 FC 6000 FC 300 APL ENG MANHOURS ALL CF6-80 0,50 312AR ALL CF6-80 0,50 312AR ALL CF6-80 0,50 ALL CF6-80 0,50 ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form E-17 for alternative repeat inspections. 5511702-200 INTERNAL - GENERAL VISUAL: Vertical Fin - Skin Splice Stringer At Stringer S-5 and Stringer S-11, from attachment to the fuselage to Fin Station 445. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: Inspection requirements symmetric about splice stringer centerline. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-17 for alternative repeat inspections. 5511801-200 INTERNAL - GENERAL VISUAL: Vertical Fin Typical Ribs From attachment to the fuselage to Fin Station 445. Inspect, from Direction 1, the rib chords adjacent to and including chord-to-stringer fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-18 for alternative repeat inspections. 5511901-200 EXTERNAL - GENERAL VISUAL: Vertical Fin Forward Torque Box Skin Between the front spar and the auxiliary spar and from the fuselage to Fin Station 445. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form E-19 for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 237 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Horizontal Stabilizer Center Section Inspect the horizontal stabilizer external surface of skins and spars under fairings and inside fuselage. ACCESS NOTE: Access through aft fuselage access doors (312AR 5541000-200 and 315AL). Access through fairings INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable.. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE P G M 55-410-00 51-05-01-210 55-05-03-212 S ABW747-400MSG3MP INTERVAL THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE APPLICABILITY ZONE ACCESS 338 348 312AR 315AL NOTE APL ENG MANHOURS ALL CF6-80 1 Page 238 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Horizontal Stabilizer Internal Structure Inspect the horizontal stabilizer internal structure, left, right and center section, leading edge to rear spar including: Stringers. Rib assemblies. Spar assemblies. 5545000-200 Skins and splice plates. Support structure. MPD ITEM NUMBER 55-450-00 AMM REFERENCE 51-05-01-210 55-05-03-212 P G M S ACCESS NOTE: Access through access panels on stabilizer, as visible. Access through access panels on stabilizer, front spar to rear spar, outboard portions of stabilizer as visible. Access through access panels on stabilizer, front spar to rear spar. MP Issue 3 Revision 23 ABW747-400MSG3MP INTERVAL THRES. 16 YR REPEAT 12 YR APPLICABILITY ZONE ACCESS 331 332 333 337 338 339 341 342 343 347 348 349 361 362 312AR 315AL 331AL 331BL 331CL 331DL 331EL 332ABL 333AZ 333BZ 333CZ 333DZ 333EZ 333FZ 333GZ 333HZ 334 MBL 344 JBR 344 CBR 337L 338AZ 339AZ 341AR 341BR 341CR 341DR 341ER 342ABR 343AZ 343BZ 343CZ 343DZ 343EZ 343FZ 343GZ 343HZ 347R 349AZ NOTE APL ALL MANHOURS ENG CF6-80 18 Page 239 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION P G M INTERVAL MPD ITEM NUMBER AMM REFERENCE 55-460-00 51-05-01-210 55-05-03-212 S 16 YR 55-610-00 51-05-01-210 55-05-03-212 S 8 YR 16 YR NOTE THRES. APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 4 321A 321B NOTE ALL CF6-80 1 ZONE ACCESS 12 YR 335 336 345 346 8 YR 6 YR NOTE 321 REPEAT INTERNAL - GENERAL VISUAL: Elevator Structure Inspect the elevator structure. ACCESS NOTE: Inspection access as available without disassembly of elevator. ACCESS PANELS NOTE: 334AT 334GBL 334HBL 334JBL 334KBL 334LBL 334NBL 334PBL 335ABL 335BBL 335CBL 335DBL 335EBL 5546000-200 335FBL 335GBL 335HBL 335JBL 335KBL 336ABL 336BBL 336CBL 336DBL 336EBL 336FBL 336GBL 336HBL 336JBL 336KBL 336LBL 336MBL 336NBL 336PBL 336QBL 336RBL 344AT 344CBR 344GBR 344HBR 344KBR 344LBR 344MBR 344NBR 344PBR 345ABR 345BBR 345CBR 345DBR 345EBR 345FBR 345GBR 345HBR 345JBR 345KBR 346ABR 346BBR 346CBR 346DBR 346EBR 346FBR 346GBR 346HBR 346JBR 346KBR 346LBR 346MBR 346NBR 346PBR 346QBR 346RBR EXTERNAL - GENERAL VISUAL: Vertical Stabilizer Auxiliary Spar Link Inspect the vertical stabilizer attachments, auxiliary spar link: Stabilizer auxiliary spar link. Stabilizer auxiliary spar link attachment to stabilizer. Stabilizer auxiliary spar link attachment to body. 5561000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access through fin-to-body fairings. Access through forward vertical stabilizer fairing. Access requirements limited to opening fairing(s) to make necessary observations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 240 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Vertical Stabilizer Skin Under Fairings Inspect the left and right side vertical stabilizer skins under fin-to-body fairings. 5562000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Inspection as visible through fin-to-body fairing. MPD ITEM NUMBER AMM REFERENCE P G M 55-620-00 51-05-01-210 55-05-03-212 S INTERNAL - GENERAL VISUAL: Vertical Stabilizer Internal Structure Inspect the vertical stabilizer structure: Leading edge to auxiliary spar. Auxiliary spar to front spar. Front spar to rear spar. 5563000-200 MP Issue 3 Revision 23 THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE APPLICABILITY ENG MANHOURS NOTE ALL CF6-80 0,5 312AR 312BR 321A 321B 321D 321E 321G 321H 322BL 322CL 327 NOTE ALL CF6-80 9 312AR 312BR NOTE ALL CF6-80 0,5 ACCESS 321 322 323 55-630-00 S 16 YR 12 YR 321 322 323 327 55-640-00 51-05-01-210 55-05-03-212 S 16 YR 6 YR 323 ABW747-400MSG3MP APL ZONE 51-05-01-210 55-05-03-212 ACCESS NOTE: Remove the leading edge. Inspection as visible. Remove the leading edge. Inspection as visible through access panels on, and inside vertical stabilizer (via aft fuselage section). Inspection as visible through access panels on, and inside vertical stabilizer (via aft fuselage section). INTERNAL - GENERAL VISUAL: Vertical Stabilizer Attachment Inspect the vertical stabilizer attachment, front spar to rear spar: 5564000-200 Stabilizer attachment angles. Splice angle between stringer S-7 and S-8. ACCESS NOTE: Access through access door in fuselage aft section. INTERVAL Page 241 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M 55-650-00 51-05-01-210 55-05-03-212 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 2 NOTE ALL NOTE CF6-80 3 ZONE ACCESS THRES. REPEAT S 16 YR 12 YR 325 326 F 20000 FC 115000 FH 2600 FC 2600 FC 131A 132A INTERNAL - GENERAL VISUAL: Rudder Internal Structure Inspect the rudder internal structure including skins, rib assemblies, spar assemblies, intercostals, stiffeners and attachments: Upper rudder. Lower rudder. 5565000-200 ACCESS NOTE: Inspection as visible through access panels. ACCESS PANELS NOTE: 324DR 324EL 324FL 324FR 324GL 324HL 324HR 324KL 324LL 324ML 324UL 324UR 324XL 325AL 325BL 325CL 325DL 325EL 325FR 325GL 325HL 325JL 325KL 325LL 326AL 326BL 326CL 326DL 326EL 326FL 326GL 326HR 326JL 326KL 326LL 326ML 326NR 326PL 326QL 326RL 326SL 326TL 326UL324CL 324DL 326VL 326WL 326XL 326YL 326ZL ATA 57 WINGS INTERNAL - DETAILED: Wing Center Section Front Spar Upper Chord and Skin Front spar upper chord and adjacent wing skin at BBL 115 fitting, left and right sides. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 5710101-200 NOTE: Visual inspection thru sealant (I.E. BMS 5-81, Catalac, etc.). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-1 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Remove passenger cabin floor panels immediately above the front spar in the vicinity of BBL 115. MP Issue 3 Revision 23 57-101-01 57-05-02-211 ABW747-400MSG3MP Page 242 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Front Spar Upper Chord and Skin Front spar upper chord and adjacent wing skin at BBL 115 fitting, left and right sides. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 5710102-200 NOTE: Visual Inspection Thru Sealant (I.E. BMS 5-81, Catalac, etc.). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-1 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove passenger cabin floor panels immediately above the front spar in the vicinity of BBL 115. INTERNAL - DETAILED: Wing Center Section Front Spar Lower Chord and Skin Front Spar Lower Chord at underwing longeron fitting BBL 79.2 left and right sides. Inspect, from Direction 1, the chord and skin at specified locations (including fastener locations), using visual inspection methods. NOTE: If there is sealant on the edge of the spar chord, then do a 5710202-200 surface HFEC of the skin along the edge of the sealant at the same interval as per curve 1. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-2B for alternative repeat inspections. AIRPLANE NOTE: Applicable for the following Aircraft only: 747400ER 910K L/N 1308 and on, 747-400F L/N 1315 and on, 747-400B L/N 1324 and on. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE P G M 57-101-02 57-05-02-211 F 57-102-02 57-05-02-211 F INTERVAL APPLICABILITY REPEAT 20000 FC 115000 FH 2000 FC 2000 FC 131A 132A 6000 FC 6000 FC 131 132 191 192 ABW747-400MSG3MP ENG MANHOURS NOTE ALL NOTE CF6-80 1 131EZ 132CZ 191AJL 192AJR NOTE ALL NOTE CF6-80 4 ACCESS THRES. 20000 FC 115000 FH APL ZONE Page 243 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710302-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Front Spar Web Wing front spar web (pressurized area) in fillet radii of the web pockets. Inspect, from Direction 3, the web at specified locations, using HFEC. NOTE: Area below front spar lower chord covered by item F-6. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-06 or 57-10-37. MPD ITEM NUMBER AMM REFERENCE P G M 57-103-02 57-05-02-250 57-103-03 57-05-02-212 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3D for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. MP Issue 3 Revision 23 APPLICABILITY ENG MANHOURS NOTE ALL NOTE CF6-80 1 NOTE ALL NOTE CF6-80 1 ACCESS REPEAT F 20000 FC 115000 FH 5000 FC 5000 FC 127 128 F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 ABW747-400MSG3MP APL ZONE THRES. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3B for alternative repeat inspections. AIRPLANE NOTE: ALL 747 Airplanes L/N greater than 1100. ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. INTERNAL - GENERAL VISUAL: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the lower spar chord. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 5710303-200 INTERVAL Page 244 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710304-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the lower spar chord. Inspect, from Direction 2, the web including fastener locations, using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). MPD ITEM NUMBER AMM REFERENCE P G M 57-103-04 57-05-02-210 57-103-05 57-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS 131EZ 191AJL NOTE ALL NOTE CF6-80 0,5 NOTE ALL NOTE CF6-80 0,5 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3D for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Defuel and purge fuel tank. 5710305-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the lower spar chord. Inspect, from Direction 3, the web at specified locations, using HFEC. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-06. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3D for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 245 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710306-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the lower spar chord intersections with the vertical stiffeners and bulkhead chord. Inspect, from Direction 4, the web at specified locations, using UT. NOTE: Inspection requirements also apply at BBL 9.1 strap location. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-05. MPD ITEM NUMBER AMM REFERENCE P G M 57-103-06 57-05-02-270 57-103-07 57-05-02-212 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 3 NOTE ALL NOTE CF6-80 1 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3E for alternative repeat inspections. ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. 5710307-200 INTERNAL - GENERAL VISUAL: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the fuselage bulkhead outer chord. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: 1) Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 2) Area below front spar lower chord covered by item F-6. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3G for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 246 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710308-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the fuselage bulkhead outer chord. Inspect, from Direction 2, the web including fastener locations, using visual inspection methods. NOTE: 1) Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 2) Area below front spar lower chord covered by item F-6. MPD ITEM NUMBER AMM REFERENCE P G M 57-103-08 57-05-02-212 57-103-09 57-05-02-212 INTERVAL APPLICABILITY APL ENG MANHOURS 131EZ 191AJL NOTE ALL NOTE CF6-80 1,5 NOTE ALL NOTE CF6-80 1 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3G for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Defuel and purge fuel tank. 5710309-200 INTERNAL - GENERAL VISUAL: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the fuselage bulkhead outer chord and vertical stiffeners. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3I for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 247 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710310-200 5710401-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Front Spar Web Wing Front Spar Web (pressurized area) at the fuselage bulkhead outer chord and vertical stiffeners. Inspect, from Direction 4, the web at specified locations, using HFEC. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-06. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-3I for alternative repeat inspections. AIRPLANE NOTE: ALL 747 except 747-100 ACCESS NOTE: Through aft partition in forward cargo compartment. Remove or displace water tanks and insulation blankets as required. INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at vertical stiffener shear ties from LBBL 113 to RBBL 113. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspection and requirements are symmetrical about midspar centerline. 2) Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). MPD ITEM NUMBER AMM REFERENCE P G M 57-103-10 57-05-02-250 57-104-01 57-05-02-212 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,5 NOTE ALL CF6-80 1 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 127 128 F 20000 FC 115000 FH 6000 FC 6000 FC 131A 132A SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4A for alternative repeat inspections. ACCESS NOTE: Remove equipment and cabin floor panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 248 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710402-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at vertical stiffener shear ties from LBBL 113 to RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspection and requirements are symmetrical about midspar centerline. 2) Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). MPD ITEM NUMBER 57-104-02 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710403-200 INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at vertical stiffener shear ties from LBBL 113 to RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspection and requirements are symmetrical about midspar centerline. 2) Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 57-104-03 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 249 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710404-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at floor beams from LBBL 113 to RBBL 113. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: Inspection and requirements are symmetrical about midspar centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-18. MPD ITEM NUMBER 57-104-04 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: W-4B HFEC skin inspection from Direction 5 also satisfies W-4D HFEC skin inspection from Direction 5. See Document D6-35022, DTR Check Form W-4B for alternative repeat inspections. ACCESS NOTE: Defuel VISUAL: and purgeWing fuel tank. INTERNAL - GENERAL Center Section Midspar 5710405-200 Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at floor beams from LBBL 113 to RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about midspar centerline. 57-104-05 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 250 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710406-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section midspar upper chord and adjacent skin at BBL 0 rib. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: Sealant removal may be required for HFEC inspection from Direction 5. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-04. MPD ITEM NUMBER AMM REFERENCE P G M 57-104-06 57-05-02-270 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,5 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 0,5 ZONE ACCESS 131A 132A 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4C for alternative repeat inspections. ACCESS NOTE: Remove equipment and cabin floor panels. 5710407-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section midspar upper chord and adjacent skin at floor beams between LBBL 113 and RBBL 113. Inspect, from Direction 4, the chord at specified locations, using HFEC. NOTE: Chord HFEC inspection from Direction 4 required for entire length of chord between LBBL 113 to RBBL 113 except at BS 1140 bulkhead fittings. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-18. 57-104-07 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4D for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 251 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710408-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Upper Chord and Skin Wing center section midspar upper chord and adjacent skin at floor beams between LBBL 113 and RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: Chord HFEC inspection from Direction 4 required for entire length of chord between LBBL 113 to RBBL 113 except at BS 1140 bulkhead fittings. MPD ITEM NUMBER 57-104-08 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710409-200 INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Upper Chord and Skin Wing center section midspar upper chord and adjacent skin at floor beams between LBBL 113 and RBBL 113. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: Chord HFEC inspection from Direction 4 required for entire length of chord between LBBL 113 to RBBL 113 except at BS 1140 bulkhead fittings. 57-104-09 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 252 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710410-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at BS 1140 bulkhead fitting at LBBL 113 and RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the centerline. MPD ITEM NUMBER 57-104-10 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 1 131 132 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,25 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4E for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. 5710411-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at BS 1140 bulkhead fitting at LBBL 113 and RBBL 113. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: Inspection and requirements are symmetrical about the centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-18. 57-104-11 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 253 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710412-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at BS 1140 bulkhead fitting at LBBL 113 and RBBL 113. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: Inspection and requirements are symmetrical about the centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-04. MPD ITEM NUMBER AMM REFERENCE P G M 57-104-12 57-05-02-270 57-104-13 57-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 1,5 NOTE ALL NOTE CF6-80 1,5 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 4000 FC 4000 FC 131A 132A F 20000 FC 115000 FH 6000 FC 6000 FC 131A 132A SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Remove equipment and cabin floor panels. 5710413-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Upper Chord and Skin Wing center section upper skin adjacent to the midspar chord at BS 1140 bulkhead fitting at LBBL 113 and RBBL 113. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: Inspection and requirements are symmetrical about the centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-04. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-4E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove equipment and cabin floor panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 254 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710501-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin at BBL 0 rib. Inspect, from Direction 6, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-11. MPD ITEM NUMBER AMM REFERENCE P G M 57-105-01 57-05-02-270 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 191JJ ALL CF6-80 1 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 1 ZONE ACCESS 139 131 132 191 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5A for alternative repeat inspections. 5710502-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section lower skin adjacent to midspar lower chord at keel beam chords and external chords located at BBLs 9, 31 (left side only), 45, 58 and 104. Inspect, from Direction 2, the skin including fastener locations, using visual inspection methods. NOTE: 1) External chord located at LBBL 31 is on left side only. 2) Skin forward of centerline midspar requires inspection at BBL 58 and 104. 57-105-02 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5B for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 255 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710503-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section lower skin adjacent to midspar lower chord at keel beam chords and external chords located at BBLs 9, 31 (left side only), 45, 58 and 104. Inspect, from Direction 3, the skin by placing probe as close as possible to midspar flange, using surface HFEC. NOTE: 1) External chord located at LBBL 31 is on left side only. 2) Skin forward of centerline midspar requires inspection at BBL 58 and 104. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Figure 4 or 23. MPD ITEM NUMBER 57-105-03 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 133 134 191 192 191H 191J 191K 192H 192J 192K ALL CF6-80 0,5 ZONE ACCESS 6000 FC 6000 FC 2000 FC 2000 FC REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710504-200 INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin between LBBL 113 and RBBL 113. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the midspar centerline. 57-105-04 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5C for alternative repeat inspections. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 256 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710505-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin between LBBL 113 and RBBL 113. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the midspar centerline. MPD ITEM NUMBER 57-105-05 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710506-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin between LBBL 113 and RBBL 113. Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the midspar centerline. 57-105-06 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 257 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710507-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin between LBBL 113 and RBBL 113. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the midspar centerline. MPD ITEM NUMBER 57-105-07 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710508-200 INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin between LBBL 113 and RBBL 113. Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the midspar centerline. 57-105-08 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 258 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710509-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin in area of vertical stiffener shear ties at BBLs 17, 34, 67, 76, 87, 99 and 112. (If there is no shear tie, use W-5C). Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Stiffener shear-ties at BBL 17, 34, 67, 76, 87, 99,&112. If there are no shear ties, use W-5C. MPD ITEM NUMBER 57-105-09 AMM REFERENCE 57-05-02-210 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 2000 FC 2000 FC APPLICABILITY APL ENG MANHOURS 191H 191J 191K 192H 192J 192K ALL NOTE CF6-80 0,5 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS 133 134 191 192 131 132 191 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5710510-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin in area of vertical stiffener shear ties at BBLs 17, 34, 67, 76, 87, 99 and 112. (If there is no shear tie, use W-5C). Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: Stiffener shear-ties at BBL 17, 34, 67, 76, 87, 99,&112. If there are no shear ties, use W-5C. 57-105-10 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 259 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710511-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin in area of vertical stiffener shear ties at BBLs 17, 34, 67, 76, 87, 99 and 112. (If there is no shear tie, use W-5C). Inspect, from Direction 7, the chord at specified locations, using UT. NOTE: Stiffener shear-ties at BBL 17, 34, 67, 76, 87, 99,&112. If there are no shear ties, use W-5C. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-10. MPD ITEM NUMBER 57-105-11 AMM REFERENCE 57-05-02-270 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 2 133 134 191 192 191H 191J 191K 192H 192J 192K ALL NOTE CF6-80 1 ZONE ACCESS 6000 FC 6000 FC 2000 FC 2000 FC REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710512-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin in area of vertical stiffener shear ties at BBLs 17, 34, 67, 76, 87, 99 and 112. (If there is no shear tie, use W-5C). Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Stiffener shear-ties at BBL 17, 34, 67, 76, 87, 99,&112. If there are no shear ties, use W-5C. 57-105-12 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 260 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710513-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord and adjacent skin in area of vertical stiffener shear ties at BBLs 17, 34, 67, 76, 87, 99 and 112. (If there is no shear tie, use W-5C). Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: Stiffener shear-ties at BBL 17, 34, 67, 76, 87, 99,&112. If there are no shear ties, use W-5C. MPD ITEM NUMBER 57-105-13 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710514-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at external chords located at BBL 0, 31 (left side only) and 104. Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. NOTE: 1) External chord located at the LBBL 31 is on the left side only. 2) Inspections and requirements are symmetrical about the midspar centerline. 57-105-14 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5E for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 261 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710515-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at external chords located at BBL 0, 31 (left side only) and 104. Inspect, from Direction 5, the chord at specified locations, using HFEC. NOTE: 1) External chord located at the LBBL 31 is on the left side only. 2) Inspections and requirements are symmetrical about the midspar centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-21. MPD ITEM NUMBER 57-105-15 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710516-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at external chords located at BBL 0, 31 (left side only) and 104. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) External chord located at the LBBL 31 is on the left side only. 2) Inspections and requirements are symmetrical about the midspar centerline. 57-105-16 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 262 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710517-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at BBL 9 (keel beam chord location) and at BBL 45 and 58 (support chord location). Inspect, from Direction 7, the chord at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-10. MPD ITEM NUMBER 57-105-17 AMM REFERENCE 57-05-02-270 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL CF6-80 1 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 191 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,75 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5F for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. 5710518-200 INTERNAL - DETAILED: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at BBL 9 (keel beam chord location) and at BBL 45 and 58 (support chord location). Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. 57-105-18 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710519-200 INTERNAL - GENERAL VISUAL: Wing Center Section Midspar Lower Chord and Skin Wing center section midspar lower chord at BBL 9 (keel beam chord location) and at BBL 45 and 58 (support chord location). Inspect, from Direction 4, the chord including fastener locations, using visual inspection methods. 57-105-19 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-5F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 263 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710701-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 1, the skin including chord-to-skin fastener locations, using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). MPD ITEM NUMBER AMM REFERENCE P G M 57-107-01 57-05-02-211 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 1800 FC 1800 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,25 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,25 ZONE ACCESS 131A 132A 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Remove cabin carpeting and floor panels at Body Station 1241. 5710702-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 4, the spar chord at specified locations, using HFEC. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. 57-107-02 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 264 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710703-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. MPD ITEM NUMBER 57-107-03 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. INTERNAL - DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 6, the skin using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 5710704-200 57-107-04 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 57-05-02-211 F 20000 FC 115000 FH ABW747-400MSG3MP 6000 FC 6000 FC Page 265 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710705-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 1, the skin including chord-to-skin fastener locations, using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). MPD ITEM NUMBER AMM REFERENCE P G M 57-107-05 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,25 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 ZONE ACCESS 131A 132A SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove cabin carpeting and floor panels at Body Station 1241. INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 6, the skin using visual inspection methods. NOTE: Visual inspection through sealant (I.E. BMS 5-81, Catalac, etc.). 5710706-200 57-107-06 57-05-02-210 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710707-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at floor beam locations, LBBL 120.0 to RBBL 120.0. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. 57-107-07 57-05-02-250 F 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7B for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC 6000 FC 6000 FC Page 266 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710708-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at floor beam locations, LBBL 120.0 to RBBL 120.0. Inspect, from Direction 6, the skin using visual inspection methods. MPD ITEM NUMBER 57-107-08 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,75 ALL NOTE CF6-80 0,25 ALL NOTE CF6-80 0,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7B for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. 5710709-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at floor beam locations, LBBL 120.0 to RBBL 120.0. Inspect, from Direction 4, the spar chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. 57-107-09 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE 57-107-10 57-05-02-270 F 20000 FC 115000 FH 2000 FC 2000 FC 131A 132A NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5710710-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at floor beam locations, LBBL 120.0 to RBBL 120.0. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-10. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Remove cabin carpeting and floor panels at Body Station 1241, BBL 0. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 267 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710711-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at BBL 0 rib. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: Sealant removal required for inspection Directions 5 and 6. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. MPD ITEM NUMBER 57-107-11 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,25 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7C for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. 5710712-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at BBL 0 rib. Inspect, from Direction 4, the spar chord at specified locations, using HFEC. NOTE: Sealant removal required for inspection Directions 5 and 6. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-02. 57-107-12 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 268 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710713-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at BBL 0 rib. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: Sealant removal required for inspection Directions 5 and 6. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-10. MPD ITEM NUMBER AMM REFERENCE P G M 57-107-13 57-05-02-270 57-107-14 57-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 0,5 NOTE ALL NOTE CF6-80 0,5 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 2000 FC 2000 FC 131A 132A F 20000 FC 115000 FH 6000 FC 6000 FC 131A 132A SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Remove cabin carpeting and floor panels at Body Station 1241, BBL 0. 5710714-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Upper Chord and Skin Rear Spar Chord and adjacent skin at BBL 0 rib. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: Sealant removal required for inspection Directions 5 and 6. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-10. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-7C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove cabin carpeting and floor panels at Body Station 1241, BBL 0. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 269 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710801-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 2, the spar chord including fastener locations, using visual inspection methods. NOTE: HFEC from Direction 4 will benefit W-8C. MPD ITEM NUMBER 57-108-01 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,75 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. 5710802-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 6, the spar chord at specified locations, using HFEC. NOTE: HFEC from Direction 4 will benefit W-8C. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-01. 57-108-02 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 3000 FC 3000 FC Page 270 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 2, the spar chord including fastener locations, using visual inspection methods. NOTE: HFEC from Direction 4 will benefit W-8C. 5710803-200 57-108-03 57-05-02-212 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. 5710804-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 6, the spar chord at specified locations, using HFEC. NOTE: HFEC from Direction 4 will benefit W-8C. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-01. 57-108-04 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS Page 271 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710805-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin at keel beam, fairing support beam and BBL 0 rib chord. Inspect, from Direction 2, the spar chord including fastener locations, using visual inspection methods. NOTE: UT Direction 5 will benefit W-8D. MPD ITEM NUMBER 57-108-05 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,75 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. 5710806-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin at keel beam, fairing support beam and BBL 0 rib chord. Inspect, from Direction 6, the spar chord at specified locations, using HFEC. NOTE: UT Direction 5 will benefit W-8D. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-01. 57-108-06 57-05-02-250 F 20000 FC 115000 FH 3000 FC 3000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. 5710807-200 INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin at keel beam, fairing support beam and BBL 0 rib chord. Inspect, from Direction 2, the spar chord including fastener locations, using visual inspection methods. NOTE: UT Direction 5 will benefit W-8D. 57-108-07 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 272 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710808-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Rear spar lower chord horizontal flange and wing skin at keel beam, fairing support beam and BBL 0 rib chord. Inspect, from Direction 6, the spar chord at specified locations, using HFEC. NOTE: UT Direction 5 will benefit W-8D. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-01. MPD ITEM NUMBER 57-108-08 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,5 133 134 139 191KK 191M 191N 192M 192N NOTE ALL NOTE CF6-80 0,75 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,75 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. INTERNAL - DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin at rear spar chord from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 5710809-200 57-108-09 57-05-02-211 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: May require removal of an air conditioning duct. INTERNAL - DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin at rear spar chord from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 3, the chord and skin including fastener locations, using visual inspection methods. 5710810-200 57-108-10 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. MP Issue 3 Revision 23 57-05-02-211 F 20000 FC 115000 FH 20000 FC 115000 FH ABW747-400MSG3MP 3000 FC 3000 FC 1800 FC 1800 FC Page 273 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin at rear spar chord from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 5710811-200 57-108-11 57-05-02-212 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: May require removal of an air conditioning duct. INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin at rear spar chord from LBBL 120.0 to RBBL 120.0. Inspect, from Direction 3, the chord and skin including fastener locations, using visual inspection methods. 5710812-200 57-108-12 57-05-02-212 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. INTERNAL - DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin common to rear spar chord at keel beam, fairing support beams and BBL 0 rib locations. Inspect, from Direction 3, the chord and skin including fastener locations, using visual inspection methods. 5710813-200 57-108-13 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: Defuel and purge center fuel tank. MP Issue 3 Revision 23 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH 20000 FC 115000 FH 20000 FC 115000 FH ABW747-400MSG3MP REPEAT 5000 FC 5000 FC 6000 FC 6000 FC 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 131 132 139 191KK 191M 191N 192M 192N NOTE ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,75 ZONE ACCESS Page 274 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710814-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin common to rear spar chord at keel beam, fairing support beams and BBL 0 rib locations. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-01. MPD ITEM NUMBER 57-108-14 AMM REFERENCE 57-05-02-270 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1800 FC 1800 FC APPLICABILITY 5710815-200 57-108-15 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: Defuel and purge center fuel tank.. MP Issue 3 Revision 23 57-05-02-212 F 20000 FC 115000 FH ABW747-400MSG3MP 6000 FC 6000 FC ENG MANHOURS 191KK 191M 191N 192M 192N NOTE ALL NOTE CF6-80 1,5 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 ACCESS 133 134 139 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 11 HRS ACCESS NOTE: May require removal of an air conditioning duct. INTERNAL - GENERAL VISUAL: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin common to rear spar chord at keel beam, fairing support beams and BBL 0 rib locations. Inspect, from Direction 3, the chord and skin including fastener locations, using visual inspection methods. APL ZONE Page 275 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710816-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Lower Chord and Skin Wing center section lower skin common to rear spar chord at keel beam, fairing support beams and BBL 0 rib locations. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-01. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT ENG MANHOURS ALL NOTE CF6-80 1,5 57-05-02-270 F 20000 FC 115000 FH 4000 FC 4000 FC 133 134 139 57-109-01 57-05-02-211 F 20000 FC 115000 FH 1000 FC 1000 FC 135 136 NOTE ALL CF6-80 1,5 57-109-02 57-05-02-270 F 20000 FC 115000 FH 1000 FC 1000 FC 135 136 NOTE ALL NOTE CF6-80 3,5 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-9A for alternative repeat inspections. ACCESS NOTE: Through main landing gear wheel well. 5710902-200 APL 57-108-16 EXTERNAL - DETAILED: Wing Center Section Rear Spar Web In area adjacent to rear spar lower chord vertical flange from LBBL 120 to RBBL 120 except at stiffener locations. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. EXTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Web Lower spar chord at stiffeners and bulkhead fitting attachment at BBL 104. Inspect, from Direction 4, the web at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-04. ACCESS 191KK 191M 191N 192M 192N NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form W-8D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 11 HRS ACCESS NOTE: May require removal of an air conditioning duct. 5710901-200 APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form W-9B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Through main landing gear wheel well. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 276 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5710903-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Center Section Rear Spar Web Lower spar chord at stiffeners and bulkhead fitting attachment at BBL 104. Inspect, from Direction 4, the web at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-04. MPD ITEM NUMBER AMM REFERENCE P G M 57-109-03 57-05-02-270 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 2000 FC 2000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 3,5 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1 ZONE ACCESS 135 136 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-9B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Through main landing gear wheel well. 5711001-200 INTERNAL - DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S22 (except S-10 and S-14) at longitudinal floor beams. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspect on AFT side of S-1, 2, 4, 5, 6, 8, 9, 12 , 15, 16, 18, 19, 21 and 22. 2) Inspect on FWD side of S-3, 7, 11, 13, 17, and 20. 57-110-01 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W10A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 3000 FC 3000 FC Page 277 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711002-200 5711003-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S22 (except S-10 and S-14) at longitudinal floor beams. Inspect, from Direction 2, the skin at specified locations, using HFEC. NOTE: 1) Inspect on AFT side of S-1, 2, 4, 5, 6, 8, 9, 12 , 15, 16, 18, 19, 21 and 22. 2) Inspect on FWD side of S-3, 7, 11, 13, 17, and 20. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-30-01. SPECIAL NOTE: See Document D6-35022, DTR Check Form W10A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tank. INTERNAL - DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S22 (except S-10 and S-14) at longitudinal floor beams. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Inspect on AFT side of S-1, 2, 4, 5, 6, 8, 9, 12 , 15, 16, 18, 19, 21 and 22. 2) Inspect on FWD side of S-3, 7, 11, 13, 17, and 20. MPD ITEM NUMBER 57-110-02 57-110-03 AMM REFERENCE 57-05-02-250 57-05-02-211 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W10A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 9 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 3000 FC 3000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1,75 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1,5 ZONE ACCESS Page 278 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711004-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S22 (except S-10 and S-14) at longitudinal floor beams. Inspect, from Direction 2, the skin at specified locations, using HFEC. NOTE: 1) Inspect on AFT side of S-1, 2, 4, 5, 6, 8, 9, 12 , 15, 16, 18, 19, 21 and 22. 2) Inspect on FWD side of S-3, 7, 11, 13, 17, and 20. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-30-01. MPD ITEM NUMBER 57-110-04 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 1,75 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,25 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W10A for alternative repeat inspections. AIRPLANE NOTE: 747-All greater than or equal to 7 HRS but less than 9 HRS ACCESS NOTE: Defuel and purge fuel tank. 5711005-200 INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S13 at BBL 0 rib and S-10 at floor beams. Inspect, from Direction 2, the skin at specified locations, using HFEC. NOTE: Sealant removal may be required to accomplish HFEC inspection from Direction 2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-30-01. 57-110-05 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W10B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 3000 FC 3000 FC Page 279 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711006-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S13 at BBL 0 rib and S-10 at floor beams. Inspect, from Direction 3, the skin at specified locations, using LFEC and UT. NOTE: 1) Inspection method for S-10 at floor beam is UT 2) Sealant removal may be required to accomplish HFEC inspection from Direction 2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-28 and Part 4, 57-30-05. MPD ITEM NUMBER AMM REFERENCE P G M 57-110-06 57-05-02-250 57-110-07 57-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 3 NOTE ALL NOTE CF6-80 3 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 3000 FC 3000 FC 131A 132A F 20000 FC 115000 FH 6000 FC 6000 FC 131A 132A SPECIAL NOTE: See Document D6-35022, DTR Check Form W10B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Remove cabin equipment, carpeting and floor panels as required. 5711007-200 INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S13 at BBL 0 rib and S-10 at floor beams. Inspect, from Direction 3, the skin at specified locations, using LFEC and UT. NOTE: 1) Inspection method for S-10 at floor beam is UT 2) Sealant removal may be required to accomplish HFEC inspection from Direction 2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-28 and Part 4, 57-30-05. SPECIAL NOTE: See Document D6-35022, DTR Check Form W10B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 9 HRS ACCESS NOTE: Remove cabin equipment, carpeting and floor panels as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 280 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711008-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Center Section Upper Skin and Stringers Wing center section upper skin adjacent to Stringers S-1 through S13 at BBL 0 rib and S-10 at floor beams. Inspect, from Direction 2, the skin at specified locations, using HFEC. NOTE: Sealant removal may be required to accomplish HFEC inspection from Direction 2. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-30-01. MPD ITEM NUMBER 57-110-08 AMM REFERENCE 57-05-02-250 INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 131AZ 131EZ 191AJL NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form W10B for alternative repeat inspections. AIRPLANE NOTE: 747-All greater than or equal to 7 HRS but less than 9 HRS ACCESS NOTE: Defuel and purge fuel tank. 5711101-200 INTERNAL - GENERAL VISUAL: Wing Center Section Upper Splice Stringer and Skin Splice Stringer S-27 and adjacent wing skin at floor beam locations between LBBL 113 and RBBL 113. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the centerline of S-27. 57-111-01 57-05-02-212 APL ENG MANHOURS ALL NOTE CF6-80 0,25 ALL CF6-80 1 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-11 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 281 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711102-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Upper Splice Stringer and Skin Splice Stringer S-27 and adjacent wing skin at floor beam locations between LBBL 113 and RBBL 113. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about the centerline of S-27. MPD ITEM NUMBER 57-111-02 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131AZ 131EZ 191AJL NOTE ALL CF6-80 1 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,3 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,5 ZONE ACCESS 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-11 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5711201-200 INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 2, the stringer including fastener locations, 57-112-01 using visual inspection methods. 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5711202-200 INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 1, the skin including fastener locations, using 57-112-02 visual inspection methods. 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 3000 FC 3000 FC Page 282 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711203-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. 57-112-03 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,3 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ NOTE ALL NOTE CF6-80 0,4 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5711204-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 4, the stringer at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-112-04 57-10-15. 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 283 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711205-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 1, the skin including fastener locations, using 57-112-05 visual inspection methods. AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,2 131 132 131AZ 131BZ 131EZ 191AJL NOTE ALL CF6-80 0,25 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5711206-200 INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14, and adjacent skin between RBBL 113 and LBBL 113. Inspect, from Direction 3, the skin including fastener locations, using 57-112-06 visual inspection methods. 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5711207-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin Stringer S-14 at shear tie locations and adjacent skin at BBL 57.7 and BBL104, left and right. Inspect, from Direction 9, the stringer at specified locations, using HFEC. NOTE: For inspection requirements for shear ties at stringer 14 at BBL 9, see DTR form W-12G. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. 57-112-07 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12B for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 284 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711208-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin Stringer S-14 at shear tie locations and adjacent skin at BBL 57.7 and BBL104, left and right. Inspect, from Direction 2, the stringer including fastener locations, using visual inspection methods. NOTE: For inspection requirements for shear ties at stringer 14 at BBL 9, see DTR form W-12G. MPD ITEM NUMBER 57-112-08 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131AZ 131BZ 131EZ 191AJL NOTE ALL NOTE CF6-80 0,2 131 132 131AZ 131BZ 131EZ 191AJL NOTE ALL NOTE CF6-80 0,2 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,2 ZONE ACCESS 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W12B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5711209-200 INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin Stringer S-14 at shear tie locations and adjacent skin at BBL 57.7 and BBL104, left and right. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: For inspection requirements for shear ties at stringer 14 at BBL 9, see DTR form W-12G. 57-112-09 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5711210-200 INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14 and adjacent skin, between LBBL 113 and RBBL 113. Inspect, from Direction 3, the skin including fastener locations, using 57-112-10 visual inspection methods. 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12C for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 285 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711211-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14 and adjacent skin, between LBBL 113 and RBBL 113. Inspect, from Direction 1, the skin including fastener locations, using 57-112-11 visual inspection methods. AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,5 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,5 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,3 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5711212-200 INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin At typical Stringer locations S-1 through S-4, S-6 through S-9, and S11 through S-14 and adjacent skin, between LBBL 113 and RBBL 113. Inspect, from Direction 1, the skin including fastener locations, using 57-112-12 visual inspection methods. 57-05-02-212 F 20000 FC 115000 FH 3000 FC 3000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5711213-200 INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of keel beam and fairing support beam at typical Stringer locations S-1 through S-4, S-6 through S-9, and S-11 through S-14 and adjacent skin. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. 57-112-13 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12D for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 286 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711214-200 5711215-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of keel beam and fairing support beam at typical Stringer locations S-1 through S-4, S-6 through S-9, and S-11 through S-14 and adjacent skin. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. SPECIAL NOTE: See Document D6-35022, DTR Check Form W12D for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of keel beam and fairing support beam at typical Stringer locations S-1 through S-4, S-6 through S-9, and S-11 through S-14 and adjacent skin. Inspect, from Direction 1, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-11. MPD ITEM NUMBER 57-112-14 57-112-15 AMM REFERENCE 57-05-02-250 57-05-02-270 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,4 133 134 191H 191J 191JJ 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,4 ZONE ACCESS Page 287 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711216-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of the BBL 0 rib at typical Stringer locations S-1 through S-4, S-6 through S-9, and adjacent skin. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: Sealant removal required for inspection Direction 5. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. MPD ITEM NUMBER 57-112-16 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL NOTE CF6-80 0,25 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 1 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5711217-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of the BBL 0 rib at typical Stringer locations S-1 through S-4, S-6 through S-9, and adjacent skin. Inspect, from Direction 6, the skin at specified locations, using LFEC. NOTE: Sealant removal required for inspection Direction 5. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-112-17 57-30-02. 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 2000 FC 2000 FC Page 288 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711218-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin In area of the BBL 0 rib at typical Stringer locations S-1 through S-4, S-6 through S-9, and adjacent skin. Inspect, from Direction 6, the skin at specified locations, using LFEC. NOTE: Sealant removal required for inspection Direction 5. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-112-18 57-30-02. AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 1 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5711219-200 INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At shear tie to skin attachment along Stringer S-6, at BBL 9 and BBL 57.7, left and right. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. 57-112-19 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12F for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5711220-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin At shear tie to skin attachment along Stringer S-6, at BBL 9 and BBL 57.7, left and right. Inspect, from Direction 5, the skin at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. 57-112-20 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12F for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 289 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711221-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Center Section Lower Typical Stringers and Skin At shear tie to skin attachment along Stringer S-6, at BBL 9 and BBL 57.7, left and right. Inspect, from Direction 7, the skin including fastener locations, using visual inspection methods. MPD ITEM NUMBER 57-112-21 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,25 133 134 191H 191J 191K 191M 191N 192H 192J 192K 192M 192N ALL NOTE CF6-80 0,5 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W12F for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5711222-200 5711223-200 INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin At shear tie to skin attachment along Stringer S-6, at BBL 9 and BBL 57.7, left and right. Inspect, from Direction 8, the skin at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. SPECIAL NOTE: See Document D6-35022, DTR Check Form W12F for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin At shear tie to skin attachment along Stringer S-6, at BBL 9 and BBL 57.7, left and right. Inspect, from Direction 1, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-11. 57-112-22 57-112-23 57-05-02-250 57-05-02-270 F F 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W12F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC 6000 FC 6000 FC Page 290 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711224-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Typical Stringers and Skin Stringer S-14 at shear tie location and adjacent skin at BBL 9 (left and right). Inspect, from Direction 10, the stringer at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-15. MPD ITEM NUMBER 57-112-24 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131AZ 131BZ 131EZ 191AJL NOTE ALL CF6-80 0,25 131 132 131AZ 131BZ 131EZ 191AJL NOTE ALL NOTE CF6-80 0,25 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,75 ZONE ACCESS 133 134 SPECIAL NOTE: See Document D6-35022, DTR Check Form W12G for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. 5711225-200 INTERNAL - GENERAL VISUAL: Wing Center Section Lower Typical Stringers and Skin Stringer S-14 at shear tie location and adjacent skin at BBL 9 (left and right). Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. 57-112-25 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W12G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tank. 5711301-200 INTERNAL - DETAILED: Wing Center Section Lower Splice Stringers and Skin Wing center section lower skin adjacent to Splice Stringers S-5 and S-15 at Keel Beam Chords located at BBL 9; and Splice Stringer S-5 at Fairing Support Chords located at BBL 58 and BBL 104 (left and right side). Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. NOTE: Inspection and requirements are symmetrical about stringer centerline. 57-113-01 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W13A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 291 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711302-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Center Section Lower Splice Stringers and Skin Wing center section lower skin adjacent to Splice Stringer S-5 at BBL 0 Rib. Inspect, from Direction 1, the skin at specified locations, using UT. NOTE: Inspection and requirements are symmetrical about stringer centerline. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-02. MPD ITEM NUMBER AMM REFERENCE P G M 57-113-02 57-05-02-270 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 191KK ALL CF6-80 1,00 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,75 ZONE ACCESS 139 131 132 SPECIAL NOTE: See Document D6-35022, DTR Check Form W13B for alternative repeat inspections. 5711303-200 INTERNAL - DETAILED: Wing Center Section Lower Splice Stringers and Skin Wing center section lower skin and splice stringers S-5 and S-15 at keel beam chords located at BBL 9; and splice stringer S-5 at fairing support chords located at BBL 58 and BBL 104 (left and right side). Inspect, from Direction 2, the skin and stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection and requirements are symmetrical about stringer centerline. 2) If the inspection from Direction 4 is used, inspect between fastener rows and adjacent to stringer radius for entire stringer length. 57-113-03 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W13C for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 292 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711401-200 5711501-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Center Section Midspar and Spanwise Beam Webs Wing center section midspar and spanwise beam webs between LWBL 128.5 and RWBL 128.5. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: Inspection required from one side of the web only. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-14 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. INTERNAL - GENERAL VISUAL: Wing Center Section BBL 0 Rib Typical rib at BBL 0. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: Inspection from Direction 1 can be done from either side of the rib. MPD ITEM NUMBER 57-114-01 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 0,50 ALL CF6-80 0,50 ALL CF6-80 0,50 ZONE ACCESS 57-115-01 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE 57-116-01 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC 131A 132A NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form W-15 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5711601-200 INTERNAL - GENERAL VISUAL: Overwing Longitudinal Floor Beams From BS 1000 to BS 1265 at BBL 11.33, 33.99, 57.5, 75.92 and 98.58, left and right. Inspect, from Direction 2, the upper chord including fastener locations, using visual inspection methods. NOTE: Inspections and frequency per SB 747-57-2280 at LH and RH BLS 11.33 and 33.99, BS 1070 to BS 1100 meet required DTR. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-16 for alternative repeat inspections. ACCESS NOTE: Remove seats, rugs and floor panels over the wing center section. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 293 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711602-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Overwing Longitudinal Floor Beams From BS 1000 to BS 1265 at BBL 11.33, 33.99, 57.5, 75.92 and 98.58, left and right. Inspect, from Direction 1, the web including fastener locations and web cutout edges, using visual inspection methods. NOTE: Inspections and frequency per SB 747-57-2280 at LH and RH BLS 11.33 and 33.99, BS 1070 to BS 1100 meet required DTR. MPD ITEM NUMBER AMM REFERENCE P G M 57-116-02 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,50 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL NOTE ALL CF6-80 38,00 ZONE ACCESS 131A 132A 191 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-16 for alternative repeat inspections. ACCESS NOTE: Remove seats, rugs and floor panels over the wing center section. 5711801-200 INTERNAL - SPECIAL DETAILED: Wing Side of Body Joint, Upper Splice Fittings Wing center section upper side of body joint between Stringers S-1 and S-28. Inspect, from Direction 2, the upper flange of rib chord at specified locations, using X-Ray. NOTE: Inspections and frequency per SB 747-57A2314 meet required DTR in area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 57-10-14. 57-118-01 57-05-02-260 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W18A for alternative repeat inspections. ACCESS NOTE: Remove passenger compartment seats, carpets and floor panels over wing center section at side of body locations. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 294 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711802-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Side of Body Joint, Upper Splice Fittings Wing center section upper side of body joint between Stringers S-1 and S-28. Inspect, from Direction 2, the upper flange of rib chordat specified locations, using X-Ray. NOTE: 1) To reduce scope of X-Ray inspections, HFEC optional where feasible (beside splice fittings at STR-1 to STR-4, STR-7 to STR-14, STR-19 to STR-26 and STR-28, excluding FWD side of STR-14). 2) Sealant removal may be required. 3) X-Ray exposures: 5, 6, 8, 10, 12, 14, 15, 16, 17, 18 and 27 must be accomplished (Ref. D6-7170, Part 2, 57-10-14). 4) Regions inspected using HFEC partial option require completion of DTR Check Form W-18C. Regions inspected using X-Ray meet requirement of W-18C. 5) Inspections and frequency per SB 747-57A2314 meet required DTR in area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 57-10-14 or Part 6, 57-10-29. MPD ITEM NUMBER 57-118-02 AMM REFERENCE 57-05-02-260 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 291 292 541 544 641 644 291DL 291EL 292DR 292ER 544AB 544AZ 644AB 644AZ NOTE APL ENG MANHOURS ALL CF6-80 32,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W18B for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tank. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 295 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711901-200 5711902-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Side of Body Rib and Wing Lower Splice At both RWBL 128.5 and LWBL 128.5 locations where there is no external splice plate. Inspect, from Direction 1, the internal splice plate including fastener locations, using visual inspection methods. NOTE: Sealant removal required for HFEC Inspection from Direction 4. NOTE: At locations where there is not external splice fitting: 1) STR-7 to STR-17 for 747-100/200/300/SP and R4005-R4009, R6001, R6004-R6016 747-200C/F. 2) STR-11 to STR-17 for 747-400/400D. 3) STR-14 to STR-17 for 747-400BCF/400F and R4101-R4108, R6002-R6003, R6101-R6157 747-200C/F. SPECIAL NOTE: See Document D6-35022, DTR Check Form W19A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Side of Body Rib and Wing Lower Splice At both RWBL 128.5 and LWBL 128.5 locations where there is no external splice plate. Inspect, from Direction 2, the internal splice plate at specified locations, using X-ray. NOTE: Sealant removal required for HFEC Inspection from Direction 4. NOTE: At locations where there is not external splice fitting: 1) STR-7 to STR-17 for 747-100/200/300/SP and R4005-R4009, R6001, R6004-R6016 747-200C/F. 2) STR-11 to STR-17 for 747-400/400D. 3) STR-14 to STR-17 for 747-400BCF/400F and R4101-R4108, R6002-R6003, R6101-R6157 747-200C/F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 57-10-13. MPD ITEM NUMBER 57-119-01 57-119-02 AMM REFERENCE 57-05-02-212 57-05-02-260 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 6000 FC 6000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 131 132 191 192 541 544 641 644 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 132CZ 191ABL 191ACL 192ABR 192ACR NOTE ALL CF6-80 4,00 131 132 191 192 541 544 641 644 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 132CZ 191ABL 191ACL 192ABR 192ACR NOTE ALL CF6-80 32,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W19A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 296 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5711903-200 5712001-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Side of Body Rib and Wing Lower Splice At locations on both sides of WBL 128.5 where there is an external splice plate. Inspect, from Direction 3, the skin at specified locations, using UT. NOTE: At locations where there is an external splice plate. 1) STR-1 to STR-6 for 747-100/200/300/SP and R4005-R4009, R6001, R6004-R6016 747-200C/F. 2) STR-1 to STR-10 for 747-400/400D. 3) STR-1 to STR-13 for 747-400BCF/400F and R4101-R4108, R6002-R6003, R6101-R6157 747-200C/F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-06. SPECIAL NOTE: See Document D6-35022, DTR Check Form W19B for alternative repeat inspections. INTERNAL - GENERAL VISUAL: Front and Rear Spar Terminal Fittings In areas both inboard and outboard of BBL 128.5 of the front spar lower surface and rear spar upper and lower surface. Inspect, from Direction 2, the internal splice plate including fastener locations, using visual inspection methods. NOTE: 1) Rear spar fitting upper and lower surface. 2) Front spar fitting lower surface only. 3) Inspection and frequency per SB 747-57A2314 meet required DTR in area covered by service bulletin. MPD ITEM NUMBER AMM REFERENCE P G M 57-119-03 57-05-02-270 F 57-120-01 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W20A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 191K 192K ALL CF6-80 6,00 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJL 544AB 544AZ 644AB 644AZ NOTE ALL CF6-80 2,00 ZONE ACCESS 191 192 131 132 191 192 541 544 641 644 Page 297 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712002-200 5712003-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Front and Rear Spar Terminal Fittings Front spar locations: At typical locations on the lower surface inboard and outboard of BBL 128.5. Rear spar locations: At typical locations on the upper surface outboard of BBL 128.5. Inspect, from Direction 5, the spar chord at specified locations, using HFEC. NOTE: 1) UT Direction 4 is required for W-20D. 2) Inspection and frequency per SB 747-57A2314 meet required DTR in the area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-25. SPECIAL NOTE: See Document D6-35022, DTR Check Form W20B for alternative repeat inspections. INTERNAL - SPECIAL DETAILED: Front and Rear Spar Terminal Fittings Front spar locations: At typical locations on the lower surface inboard and outboard of BBL 128.5. Rear spar locations: At typical locations on the upper surface outboard of BBL 128.5. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: 1) UT Direction 4 is required for W-20D. 2) Inspection and frequency per SB 747-57A2314 meet required DTR in the area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-13. MPD ITEM NUMBER 57-120-02 57-120-03 AMM REFERENCE 57-05-02-250 57-05-02-270 INTERVAL P G M APPLICABILITY APL ENG MANHOURS 191AJL 192AJR 291EL 292ER ALL CF6-80 2,00 191AJL 192AJR 291EL 292ER ALL NOTE CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 191 192 291 292 F 20000 FC 115000 FH 6000 FC 6000 FC 191 192 291 292 SPECIAL NOTE: See Document D6-35022, DTR Check Form W20B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 298 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712004-200 5712005-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Front and Rear Spar Terminal Fittings Rear spar locations: At typical locations on the lower surface, inboard and outboard of BBL 128.5 and on the upper surface, inboard of BBL 128.5. Inspect, from Direction 3, the spar chord at specified locations, using UT. NOTE: 1) UT Direction 4 is required for W-20D. 2) Inspection and frequency per SB 747-57A2314 meet required DTR in the area covered by service bulletin. 3) Perform Direction 4 instead of Direction 3 if shim is obstructing chord. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-13. SPECIAL NOTE: See Document D6-35022, DTR Check Form W20C for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Front and Rear Spar Terminal Fittings Rear spar locations: At typical locations on the lower surface, inboard and outboard of BBL 128.5 and on the upper surface, inboard of BBL 128.5. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: 1) UT Direction 4 is required for W-20D. 2) Inspection and frequency per SB 747-57A2314 meet required DTR in the area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-13. MPD ITEM NUMBER 57-120-04 57-120-05 AMM REFERENCE 57-05-02-270 57-05-02-270 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W20C for alternative repeat inspections. ACCESS NOTE: Remove seats, carpet and floor panels over the wing center section in the vicinity of rear spar terminal fittings. MP Issue 3 Revision 23 ABW747-400MSG3MP APPLICABILITY APL ENG MANHOURS 6000 FC 6000 FC 131 132 191 541 544 641 644 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 191AJR 544AZ 545AB 644AB 644AZ NOTE ALL CF6-80 2,00 6000 FC 6000 FC 131 131A 132 132A 191 192 291 292 541 544 641 644 191AJL 192AJR 291EL 292ER NOTE ALL CF6-80 2,00 REPEAT ZONE ACCESS Page 299 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712006-200 5712101-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Front and Rear Spar Terminal Fittings Front spar locations: At typical locations on the lower surface, inboard and outboard of BBL 128.5. Rear spar locations: At typical locations on the upper and lower surface, inboard and outboard of BBL 128.5. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: 1) UT inspection will also benefit W-20B and W-20C. 2) Rear spar fitting upper and lower surface. 3) Front spar fitting lower surface only. 4) Inspection and frequency per SB 747-57A2314 meet required DTR in the area covered by service bulletin. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-13. SPECIAL NOTE: See Document D6-35022, DTR Check Form W20D for alternative repeat inspections. ACCESS NOTE: Remove seats, carpet and floor panels over the wing center section in the vicinity of rear spar terminal fittings. INTERNAL - GENERAL VISUAL: Wing Midspar Side-of-Body Splice, Lower Outboard wing and wing center section internal splice plate and fittings of midspar lower side-of-body splice (both sides of WBL 127.50). Inspect, from Direction 1, the internal splice plate including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements symmetric about midspar web. 2) Sealant removal required for HFEC inspection from Direction 4. MPD ITEM NUMBER 57-120-06 57-121-01 AMM REFERENCE 57-05-02-270 57-05-02-212 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-21 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 191AJL 192AJR 291EL 292ER NOTE ALL CF6-80 4,00 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL 544AB 544AZ 644AB 644AZ NOTE ALL CF6-80 2,00 ZONE ACCESS 131 131A 132 132A 191 192 291 292 541 544 641 644 131 132 191 541 544 641 644 Page 300 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712102-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Side-of-Body Splice, Lower Outboard wing and wing center section internal splice plate and fittings of midspar lower side-of-body splice (both sides of WBL 127.50). Inspect, from Direction 2, the internal splice plate at specified locations, using X-Ray. NOTE: 1) Inspection requirements symmetric about midspar web. 2) Sealant removal required for HFEC inspection from Direction 4. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 2, 57-10-11. MPD ITEM NUMBER 57-121-02 AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 131AZ 131BZ 131CZ 131EZ 132AZ 191AJL 544AB 544AZ 644AB 644AZ NOTE APL ENG MANHOURS ALL CF6-80 32,00 57-05-02-260 F 20000 FC 115000 FH 6000 FC 6000 FC 131 132 191 541 544 641 644 57-05-02-250 F 20000 FC 115000 FH 3000 FC 3000 FC 500 600 ALL NOTE CF6-80 0,50 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC 500 600 ALL NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-21 for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks. 5712201-200 EXTERNAL - SPECIAL DETAILED: Wing Front Spar Upper Chord and Skin At Panel Splice S-27. Inspect, from Direction 4, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-122-01 57-10-20. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5712202-200 EXTERNAL - SPECIAL DETAILED: Wing Front Spar Upper Chord and Skin At Panel Splice S-27. Inspect, from Direction 4, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-122-02 57-10-20. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 301 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At stiffeners from Wing Station 323 to Wing Station 807. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 5712203-200 5712204-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. EXTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At stiffeners from Wing Station 323 to Wing Station 807. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,00 57-122-03 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC 541 542 543 641 642 643 57-122-04 57-05-02-212 F 20000 FC 115000 FH 100 FC 100 FC 500 600 F 20000 FC 115000 FH 3000 FC 3000 FC 511 521 611 621 511CT 611CT NOTE ALL NOTE CF6-80 1,00 541 542 543 641 642 643 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At stiffeners from Wing Station 323 to Wing Station 807. Inspect, from Direction 2, the chord using visual inspection methods. 5712205-200 57-122-05 57-05-02-212 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Leading edge devices extended. 5712206-200 INTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At stiffeners from Wing Station 323 to Wing Station 807. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 57-122-06 57-05-02-212 F 20000 FC 11500 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W22B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 302 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712207-200 5712208-200 5712209-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Front Spar Upper Chord and Skin At rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 7, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-20. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS EXTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 57-122-07 57-05-02-250 57-122-08 57-122-09 INTERVAL APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 3,00 100 FC 100 FC 500 600 ALL NOTE CF6-80 0,50 20000 FC 115000 FH 6000 FC 6000 FC 500 600 ALL NOTE CF6-80 1,00 20000 FC 115000 FH 3000 FC 3000 FC 511 521 611 621 ALL NOTE CF6-80 1,00 THRES. REPEAT F 20000 FC 115000 FH 3000 FC 3000 FC 57-05-02-212 F 20000 FC 115000 FH 57-05-02-211 F F ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W22C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 2, the chord using visual inspection methods. 5712210-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Leading edge devices extended. MP Issue 3 Revision 23 57-122-10 57-05-02-211 ABW747-400MSG3MP 511CT 611CT NOTE Page 303 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712211-200 5712212-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs from Wing Station 323 to Wing Station 807. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 372, 381, 411, 442, 473, 566, 575, 659, 687, 698, 702, 704, 713, 733, 754, 763, 790 and 799. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. EXTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs from Wing Station 323 to Wing Station 807. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 372, 381, 411, 442, 473, 566, 575, 659, 687, 698, 702, 704, 713, 733, 754, 763, 790 and 799. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE 57-122-11 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC 541 542 543 641 642 643 57-122-12 57-05-02-212 F 20000 FC 115000 FH 100 FC 100 FC 500 600 APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 304 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712213-200 5712214-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs from Wing Station 323 to Wing Station 807. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 372, 381, 411, 442, 473, 566, 575, 659, 687, 698, 702, 704, 713, 733, 754, 763, 790 and 799. SPECIAL NOTE: See Document D6-35022, DTR Check Form W22D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. EXTERNAL - SPECIAL DETAILED: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs with rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 7, the chord and skin at specified locations, using LFEC. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 335, 482, 511, 541, 600, 628 and 688 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-20. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE 57-122-13 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC 541 542 543 641 642 643 57-122-14 57-05-02-250 F 20000 FC 115000 FH 3000 FC 3000 FC 500 600 APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 305 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712215-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs with rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 5, the chord at specified locations, using UT. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 335, 482, 511, 541, 600, 628 and 688 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-08 or HFEC, Part 6, 57-10-16. MPD ITEM NUMBER AMM REFERENCE P G M 57-122-15 57-05-02-270 57-122-16 57-05-02-212 INTERVAL APPLICABILITY ZONE ACCESS 511CT 611CT NOTE THRES. REPEAT F 20000 FC 115000 FH 3000 FC 3000 FC 511 521 611 621 F 20000 FC 115000 FH 100 FC 100 FC 500 600 APL ENG MANHOURS ALL NOTE CF6-80 3,00 ALL NOTE CF6-80 0,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Leading edge devices extended. 5712216-200 EXTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At front spar fittings and leading edge ribs with rib shear ties from Wing Station 323 to Wing Station 807. Inspect, from Direction 1, the skin adjacent to and including skin-tochord fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from inspection Direction 5 where the chord heel is accessible for width of fitting. 2) FSSI = Front Spar Station Inboard. 3) Location at following approximate FSSI's: 335, 482, 511, 541, 600, 628 and 688 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 306 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At stiffeners at panel splice S-27. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 5712217-200 57-122-17 57-05-02-212 57-05-02-212 5712301-200 MANHOURS 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE ALL NOTE CF6-80 1,00 F 20000 FC 115000 FH 3000 FC 3000 FC 511 521 611 621 511CT 611CT NOTE ALL NOTE CF6-80 0,50 544AB 545AB 545BB 546AB 644AB 645AB 645BB 646AB NOTE ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,50 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC 541 542 543 641 642 643 57-05-02-250 F 20000 FC 115000 FH 4000 FC 4000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing Skin adjacent to the front spar lower chord at panel splices located at Stringer S-15 (FSSI 990-1012) and at Stringer S-20 (FSSI 544-568). Inspect, from Direction 8, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of 57-123-01 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. ENG 4000 FC 4000 FC INTERNAL - DETAILED: Wing Front Spar Upper Chord and Skin At stiffeners at panel splice S-27. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 57-122-19 APL 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W22F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Leading edge devices extended. 5712219-200 REPEAT ACCESS F INTERNAL - GENERAL VISUAL: Wing Front Spar Upper Chord and Skin At stiffeners at panel splice S-27. Inspect, from Direction 2, the chord using visual inspection methods. 57-122-18 THRES. APPLICABILITY ZONE 541 542 543 641 642 643 SPECIAL NOTE: See Document D6-35022, DTR Check Form W22F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge open fuel tanks. 5712218-200 INTERVAL P G M SPECIAL NOTE: See Document D6-35022, DTR Check Form W23A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 307 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712302-200 TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing Skin adjacent to the front spar lower chord at panel splices located at Stringer S-15 (FSSI 990-1012) and at Stringer S-20 (FSSI 544-568). Inspect, from Direction 8, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of 57-123-02 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. AMM REFERENCE P G M 57-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 500 600 APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL CF6-80 8,00 ALL NOTE CF6-80 4,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5712303-200 5712304-200 INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing Skin adjacent to the front spar lower chord at nacelle fairing fitting and skate angle locations, FSSI 667-713 and FSSI 1142 FSSO 1187. Inspect, from Direction 7, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-07. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23B for alternative repeat inspections. ACCESS NOTE: Remove air driven hydraulic pump units and AC pump. EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at rib shear tie locations between WS 470 and WS 1280. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. 57-123-03 57-05-02-270 F 20000 FC 115000 FH 57-123-04 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 454 464 474 484 4000 FC 4000 FC 500 600 454 454AL 454AR 464 464AL 464AR 474 474AL 474AR 484 484AL 484AR NOTE SPECIAL NOTE: See Document D6-35022, DTR Check Form W23C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 308 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712305-200 5712306-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at rib shear tie locations between WS 470 and WS 1280. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at rib shear tie locations between WS 470 and WS 1280. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 57-123-05 57-05-02-212 F 57-123-06 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 100 FC 100 FC 500 600 3000 FC 3000 FC 511 521 531 611 621 631 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend leading edge krueger and variable camber flaps. MP Issue 3 Revision 23 APPLICABILITY ZONE ABW747-400MSG3MP ACCESS NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,00 Page 309 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712307-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and stiffeners between WS 470 and WS 1280. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from Direction 5 if clearance allow probeto-chord heel contact at front spar fitting location. 2) Use HFEC in lieu of UT (Dir. 5) at stiffener locations. 3) UT inspections per service bulletin 747-57-2305 for line number 1 thru 485 meet the required DTR, in area of service bulletin inspection. MPD ITEM NUMBER 57-123-07 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable ribs". Defuel and purge fuel tanks. Remove "removable ribs"' MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC 4000 FC APPLICABILITY ZONE ACCESS 542 545 546 552 553 642 645 646 652 653 542AZ 543AZ 543BZ 545AB 545AZ 545BB 545CB 545DB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ 553AB 553BB 553CB 642AZ 643AZ 643BZ 645AB 645AZ 645BB 645CB 645DB 646AB 646AZ 646BB APL ENG MANHOURS ALL NOTE CF6-80 2,00 Page 310 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712308-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and stiffeners between WS 470 and WS 1280. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from Direction 5 if clearance allows probeto-chord heel contact at front spar fitting location. 2) Use HFEC in lieu of UT (Dir. 5) at stiffener locations. 3) UT inspections per service bulletin 747-57-2305 for line number 1 thru 485 meet the required DTR, in area of service bulletin inspection. MPD ITEM NUMBER AMM REFERENCE P G M 57-123-08 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 100 FC 100 FC APPLICABILITY ZONE 500 600 ACCESS APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 311 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712309-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and stiffeners between WS 470 and WS 1280. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT from Direction 5 if clearance allows probeto-chord heel contact at front spar fitting location. 2) Use HFEC in lieu of UT (Dir. 5) at stiffener locations. 3) UT inspections per service bulletin 747-57-2305 for line number 1 thru 485 meet the required DTR, in area of service bulletin inspection. MPD ITEM NUMBER 57-123-09 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable ribs". MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 542 545 546 552 553 642 645 646 652 653 542AZ 543AZ 543BZ 545AB 545AZ 545BB 545CB 545DB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ 553AB 553BB 553CB 642AZ 643AZ 643BZ 645AB 645AZ 645BB 645CB 645DB 646AB 646AZ 646BB APL ENG MANHOURS ALL NOTE CF6-80 2,00 Page 312 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712310-200 5712311-200 TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at approximate FSSI 482, 512, 542, 600, 628, 764, 820, 850, 904, 960 and 1046. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: 1) HFEC is optional to UT from Direction 5 is clearance allows probe57-123-10 to-chord heel contact at front spar fitting location at the same inspection interval. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at approximate FSSI 482, 512, 542, 600, 628, 764, 820, 850, 904, 960 and 1046. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 57-123-11 1) HFEC is optional to UT from Direction 5 is clearance allows probeto-chord heel contact at front spar fitting location at the same inspection interval. AMM REFERENCE P G M 57-05-02-250 57-05-02-212 INTERVAL THRES. REPEAT F 20000 FC 115000 FH 4000 FC 4000 FC F 20000 FC 115000 FH 100 FC 100 FC APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 4,00 500 600 ALL NOTE CF6-80 1,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W23E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 313 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712312-200 5712313-200 5712314-200 TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M 57-05-02-212 57-123-13 57-123-14 EXTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at approximate FSSI 482, 512, 542, 600, 628, 764, 820, 850, 904, 960 and 1046. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 57-123-12 1) HFEC is optional to UT from Direction 5 is clearance allows probeto-chord heel contact at front spar fitting location at the same inspection interval. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at FSSO 1268 and FSSO 1297. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: HFEC is optional to UT (Dir. 5) if access permits. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at FSSO 1268 and FSSO 1297. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: HFEC is optional to UT (Dir. 5) if access permits. INTERVAL APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 1,50 4000 FC 4000 FC 500 600 ALL NOTE CF6-80 1,50 100 FC 100 FC 500 600 ALL NOTE CF6-80 1,00 THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 57-05-02-250 F 20000 FC 115000 FH 57-05-02-212 F 20000 FC 115000 FH ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W23F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 314 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712315-200 5712316-200 5712317-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings and rib shear-ties located at FSSO 1268 and FSSO 1297. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: HFEC is optional to UT (Dir. 5) if access permits. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord at panel splices located at Stringer S-15 (FSSI 990-1012) and at Stringer S-20 (FSSI 544-568). Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord at panel splices located at Stringer S-15 (FSSI 990-1012) and at Stringer S-20 (FSSI 544-568). Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 57-123-15 57-05-02-250 F 57-123-16 57-123-17 57-05-02-211 57-05-02-212 F F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend leading edge krueger and variable camber flaps. MP Issue 3 Revision 23 ABW747-400MSG3MP APPLICABILITY ZONE ACCESS 500 600 4000 FC 4000 FC 542 551 642 651 545BB 552CB 552CZ 645AB 652CB 652CZ NOTE 3000 FC 3000 FC 511 521 531 611 621 631 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,00 Page 315 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712318-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord at panel splices located at Stringer S-15 (FSSI 990-1012) and at Stringer S-20 (FSSI 544-568). Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER 57-123-18 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W23G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5712319-200 INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings located in the nacelle fairing areas between FSSI 667 - 713 and FSSI 1142 - FSSO 1187. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: Use HFEC in lieu of UT (Dir. 5) at stiffener locations. 57-123-19 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W23H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable rib" (Wing Sta 1196 Rib). 5712320-200 INTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings located in the nacelle fairing areas between FSSI 667 - 713 and FSSI 1142 - FSSO 1187. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Use HFEC in lieu of UT (Dir. 5) at stiffener locations. 57-123-20 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove air driven hydraulic pump units and AC pump. MP Issue 3 Revision 23 ABW747-400MSG3MP 2000 FC 2000 FC APPLICABILITY APL ENG MANHOURS 542 551 642 651 545AB 552CB 552CZ 645AB 652CB 652CZ NOTE ALL NOTE CF6-80 1,00 542 545 546 642 645 646 652 653 543AZ 543BZ 545BB 546AB 552GB 552HZ 553AB 643AZ 643BZ 645BB 646AB 652GB 652HZ 653AB NOTE ALL NOTE CF6-80 1,50 454 464 474 484 454 454AL 454AR 464 464AL 464AR 474 474AL 474AR 484 484AL 484AR NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS Page 316 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712321-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord and adjacent skin at front spar fittings located in the nacelle fairing areas between FSSI 667 - 713 and FSSI 1142 - FSSO 1187. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: Use HFEC in lieu of UT (Dir. 5) at stiffener locations. MPD ITEM NUMBER 57-123-21 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W23H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable rib" (Wing Sta 1196 Rib). 5712322-200 EXTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing lower skin and adjacent front spar chord at nacelle rib shearties at WBL 470 and WBL 834 (approximate FSSI 685 and FSSO 1162). Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-17. 57-123-22 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W23I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS. DTR Form not applicable to post strut mod airplanes (SB 747-542156, 54-2157, 54-2158 and 54-2159 incorporated) and line number 1047 and on in area dual side brace fitting. Preform W-23M instead of this form. ACCESS NOTE: Remove air driven hydraulic pump units and AC pump. MP Issue 3 Revision 23 ABW747-400MSG3MP 4000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 542 545 546 552 553 642 645 646 652 653 543AZ 543BZ 545BB 546AB 552GB 552HZ 553AB 643AZ 643BZ 645BB 646AB 652GZ 652HZ 653AB NOTE ALL NOTE CF6-80 1,00 454 464 474 484 454 454AL 454AR 464 464AL 464AR 474 474AL 474AR 484 484AL 484AR NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS Page 317 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT EXTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing lower skin and adjacent front spar chord at nacelle rib shearties at WBL 470 and WBL 834 (approximate FSSI 685 and FSSO 1162). Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 5712323-200 5712324-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS. DTR Form not applicable to post strut mod airplanes (SB 747-542156, 54-2157, 54-2158 and 54-2159 incorporated) and line number 1047 and on in area dual side brace fitting. Preform W-23M instead of this form." ACCESS NOTE: Remove air driven hydraulic pump units and AC pump. INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing lower skin and adjacent front spar chord at nacelle rib shearties at WBL 470 and WBL 834 (approximate FSSI 685 and FSSO 1162). Inspect, from Direction 5, the chord and skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-14. 57-123-23 57-123-24 57-05-02-212 57-05-02-270 APPLICABILITY ZONE ACCESS F 20000 FC 115000 FH 2000 FC 2000 FC 454 464 474 484 454 454AL 454AR 464 464AL 464AR 474 474AL 474AR 484 484AL 484AR NOTE F 20000 FC 115000 FH 3000 FC 3000 FC 511 521 611 621 511CT 521FT 611CT 621FT APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS. DTR Form not applicable to post strut mod airplanes (SB 747-542156, 54-2157, 54-2158 and 54-2159 incorporated) and line number 1047 and on in area dual side brace fitting. Preform W-23M instead of this form. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 318 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord at nacelle support fittings, FSSI 702 and FSSO 1175. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 5712325-200 57-123-25 57-05-02-211 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W23J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable rib" (Wing Sta 1196 Rib). 5712326-200 INTERNAL - GENERAL VISUAL: Wing Front Spar Lower Chord and Skin Wing front spar lower chord at nacelle support fittings, FSSI 702 and FSSO 1175. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 57-123-26 57-05-02-212 INTERVAL P G M THRES. 20000 FC 115000 FH REPEAT 4000 FC 4000 FC 541 545 546 552 553 642 645 646 652 653 F 20000 FC 115000 FH 6000 FC 6000 FC 542 545 546 552 553 642 645 646 652 653 F 20000 FC 115000 FH 2000 FC 2000 FC 511 521 611 621 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove "removable rib" (Wing Sta 1196 Rib). 5712327-200 INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord within the nacelle strut fairings at rib shear-tie and skate angle (WS 697 and WS 1168) and at rib sheartie and nacelle support (FSSI 673). Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. 57-123-27 57-05-02-212 APPLICABILITY ZONE ACCESS 543AZ 543BZ 545BB 546AB 552GB 552HZ 553AB 643AZ 643BZ 645BB 646AB 652GB 652HZ 653AB NOTE 543AZ 543BZ 545BB 546AB 552GB 552HZ 553AB 643AZ 643BZ 645BB 646AB 652GB 652HZ 653AB NOTE 511CT 521FT 611CT 621FT APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 319 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712328-200 5712329-200 5712330-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord within the nacelle strut fairings at rib shear-tie and skate angle (WS 697 and WS 1168) and at rib sheartie and nacelle support (FSSI 673). Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord radius filler, stiffener fitting in area of nacelle fairing area at FSSO 1148. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord radius filler, stiffener fitting in area of nacelle fairing area at FSSO 1148. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-12. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M APPLICABILITY APL ENG MANHOURS 511CT 521FT 611CT 621FT ALL NOTE CF6-80 1,00 ZONE ACCESS THRES. REPEAT 3000 FC 3000 FC 511 521 611 621 57-123-28 57-05-02-212 F 20000 FC 115000 FH 57-123-29 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC 521 621 521FT 621FT ALL NOTE CF6-80 1,00 57-123-30 57-05-02-250 F 20000 FC 115000 FH 4000 FC 4000 FC 521 621 521FT 621FT ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 320 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712331-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin Wing front spar lower chord radius filler, stiffener fitting in area of nacelle fairing area at FSSO 1148. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-12. MPD ITEM NUMBER AMM REFERENCE P G M 57-123-31 57-05-02-250 57-123-32 57-05-02-270 INTERVAL APPLICABILITY APL ENG MANHOURS 521FT 621FT ALL NOTE CF6-80 2,00 511CT 521FT ALL NOTE CF6-80 6,00 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 3000 FC 3000 FC 521 621 F 20000 FC 115000 FH 1000 FC 1000 FC 511 521 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5712332-200 INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin At nacelle rib and dual side brace fitting, WBL 470 and 834 (approximate FSSI 685 and FSSO 1162). Inspect, from Direction 5, the chord including fastener locations, using UT. NOTE: 1) HFEC is optional to UT from Direction 5 if clearances allow probeto-heel contact at front spar fitting locations at the same interval. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-14. SPECIAL NOTE: See Document D6-35022, DTR Check Form W23M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS. Applicable to airplanes after Line Number 1046, and to airplanes with strut modification per SB 747-54-2156, 54-2157, 54-2158, and 54-2159. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 321 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712333-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Front Spar Lower Chord and Skin At nacelle rib and dual side brace fitting, WBL 470 and 834 (approximate FSSI 685 and FSSO 1162). Inspect, from Direction 5, the chord including fastener locations, using UT. NOTE: 1) HFEC is optional to UT from Direction 5 if clearances allow probeto-heel contact at front spar fitting locations at the same interval. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-14. MPD ITEM NUMBER AMM REFERENCE P G M 57-123-33 57-05-02-270 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 511CT 521FT 611CT 621FT ALL NOTE CF6-80 6,00 545BB 546AB 552FB 552GB 553AB 553BB 553CB 555AB 555BB 556AB 645BB 646AB 652FB 652GB 653AB 653BB 653CB 655AB 655BB 656CB NOTE ALL CF6-80 1,00 ZONE ACCESS 511 521 611 621 543 545 546 552 553 555 556 643 645 646 652 653 655 656 SPECIAL NOTE: See Document D6-35022, DTR Check Form W23M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS. Applicable to airplanes after Line Number 1046, and to airplanes with strut modification per SB 747-54-2156, 54-2157, 54-2158, and 54-2159. 5712401-200 INTERNAL - GENERAL VISUAL: Wing Front Spar Web At stiffener and spar fitting locations from FSSI 655 to FSSI 710 (upper/lower chord area) and FSSO 1145 to wing tip (lower chord area), excluding rib post locations (Items W-24B and W-24C). Inspect, from Direction 3, the web including fastener locations, using visual inspection methods. NOTE: 1) HFEC is optional to UT (Dir. 1) if access permits. 2) Excluding areas inspected by W-24C. 3) Inspection and frequency per service bulletins 747-57A2259, 57A2266. 57A2303, 57A2311 and 57-2313 meet the required DTR in area covered by service bulletins. Use W-24C if there is an internal web doubler modification. 4) FSSI 655 to FSSI 710 - Inspect web at upper and lower chords. FSSO 1145 to Wing Tip - Inspect web at lower chord only. 57-124-01 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W24A for alternative repeat inspections. ACCESS NOTE: Defuel and purge fuel tanks as required. Remove removable rib at WS 1196. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC Page 322 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712402-200 TASK DESCRIPTION EXTERNAL - DETAILED: Wing Front Spar Web At rib posts (excluding locations inspected by Item W-24C) from FSSI 655 to FSSI 710 (upper/lower chord area), FSSO 1145 to wing tip (lower chord area) and at FSSO 1446 spar splice (lower chord area). Inspect, from Direction 2, the web including fastener locations, using visual inspection methods. NOTE: 1) Spar is spliced at FSSO 1446. 2) Excluding areas inspected by W-24C. 3) Inspection and frequency per service bulletins 747-57A2259, 57A2266. 57A2303, 57A2311 and 57-2313 meet the required DTR in area covered by service bulletins. 4) FSSI 655 to FSSI 710 - Inspect web at upper and lower chords. FSSO 1145 to Wing Tip - Inspect web at lower chord only. MPD ITEM NUMBER 57-124-02 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 5000 FC 5000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 1,00 511CT 511CTA 521FT 531BB 611CT 611CTA 621FT 631BB NOTE ALL CF6-80 6,00 ZONE ACCESS 511 521 531 611 621 631 511 521 531 611 621 631 SPECIAL NOTE: See Document D6-35022, DTR Check Form W24B for alternative repeat inspections. ACCESS NOTE: Extend variable camber flaps. 5712403-200 EXTERNAL - SPECIAL DETAILED: Wing Front Spar Web At following fitting/rib post locations FSSI 690 (upper/lower chord area), FSSO 1165, 1268, 1297, 1381 and 1535 (lower chord area). Inspect, from Direction 1, the web at specified locations, using UT or where access permits, HFEC. NOTE: 1) HFEC inspection optional to UT from Direction 1 if access permits. 2) Inspection and frequency per service bulletins 747-57A2259, 57A2266. 57A2303, 57A2311 and 57-2313 meet the required DTR in area covered by service bulletins. 57-124-03 3) FSSI 655 to FSSI 710 - Inspect web at upper and lower chords. FSSO 1145 to Wing Tip - Inspect web at lower chord only. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-09 or Part 6, 57-10-19. 57-05-02-270 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W24C for alternative repeat inspections. ACCESS NOTE: Extend variable camber flaps. Extend variable camber flap. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 323 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712404-200 5712501-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Front Spar Web Front spar web at wing tip extension splice, FSSO 1571.17 splice plate. Applies to -400 only. Inspect, from Direction 1, the web at specified locations, using UT or where access permits, HFEC NOTE: 1) Inspect inboard and outboard fasteners along splice plate edge between the upper and lower spar chords. 2) HFEC is optional to UT (Dir. 1) if access permits. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-22 or Part 6, 57-10-19. SPECIAL NOTE: See Document D6-35022, DTR Check Form W24D for alternative repeat inspections. AIRPLANE NOTE: 747-400 with wing tip extension only. INTERNAL - SPECIAL DETAILED: Wing Midspar Upper Chord and Skin From Wing Station 353 to Wing Station 862. Inspect, from Direction 4, the chord around fastener heads, using surface HFEC. NOTE: To cover case where cracks initiate at the chord horizontal flange, inspections from Directions 1 and 2 must be scheduled concurrently. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-124-04 57-125-01 AMM REFERENCE 57-05-02-270 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W25A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC 8000 FC 8000 FC APPLICABILITY APL ENG MANHOURS 555 556 655 656 556AB 556BB 556CB 556DB 656AB 656BB 656CB 656DB ALL NOTE CF6-80 6,00 542 544 545 642 644 645 542AZ 544AB 544AZ 545AZ 545BB 642AZ 644AB 644AZ 645AZ 645BB NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS Page 324 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712502-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Midspar Upper Chord and Skin From Wing Station 353 to Wing Station 862. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: To cover case where cracks initiate at the chord horizontal flange, inspections from Directions 1 and 2 must be scheduled concurrently. MPD ITEM NUMBER 57-125-02 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W25A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5712503-200 INTERNAL - DETAILED: Wing Midspar Upper Chord and Skin From Wing Station 353 to Wing Station 862. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: To cover case where cracks initiate at the chord horizontal flange, inspections from Directions 1 and 2 must be scheduled concurrently. 57-125-03 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W25A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 542 544 545 642 644 645 542AZ 544AB 544AZ 545AZ 545BB 642AZ 644AB 644AZ 645AZ 645BB NOTE ALL NOTE CF6-80 1,50 542 543 544 545 546 642 643 644 645 646 542AZ 543AZ 544AB 544AZ 545AB 545AZ 545BB 546AB 546AZ 642AZ 643AZ 644AB 644AZ 645AB 645AZ 645BB 646AB 646AZ NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS Page 325 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712504-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Midspar Upper Chord and Skin From Wing Station 353 to Wing Station 862 at rib shear tie locations. Inspect, from Direction 3, the chord at specified locations, using LFEC. NOTE: 1) LFEC gap scan at all locations, at 1000 flight intervals, will meet or exceed the requirements for all cracking configurations. 2) UT to be performed of chord at all fastener locations hidden by shear tie. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-27. MPD ITEM NUMBER AMM REFERENCE P G M 57-125-04 57-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS ALL CF6-80 1,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 6,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 6,00 ZONE ACCESS 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W25B for alternative repeat inspections. 5712601-200 5712602-200 INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At nacelle support rib in area covered by nacelle fairing. Inspect, from Direction 6, the skin at specified locations, using UT. NOTE: Inspection of skin aft of midspar centerline also required. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-12. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At nacelle support rib in area covered by nacelle fairing. Inspect, from Direction 6, the skin at specified locations, using UT. NOTE: Inspection of skin aft of midspar centerline also required. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-12. 57-126-01 57-126-02 57-05-02-270 57-05-02-270 F F 20000 FC 115000 FH 20000 FC 115000 FH 1000 FC 1000 FC 2000 FC 2000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W26A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 326 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712603-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical areas from Wing Station 586 through Wing Station 862 not covered by nacelle fairing. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: 1) Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. 2) LFEC inspection (Dir. 3) is required for W-26C. 3) For area under fairings, see W-26A, W-26D, W-26E and W-26F. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 543AZ 545BB 546AB 546AZ 643BZ 645BB 646AB 646AZ NOTE 57-126-03 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC 542 543 545 546 642 643 645 646 57-126-04 57-05-02-250 F 20000 FC 115000 FH 1000 FC 1000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W26B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Drain and purge fuel tanks. 5712604-200 EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical areas from Wing Station 586 through Wing Station 862 not covered by nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC NOTE: 1) Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. 2) LFEC inspection (Dir. 3) is required for W-26C. 3) For area under fairings, see W-26A, W-26D, W-26E and W-26F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W26B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 327 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712605-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical areas from Wing Station 586 through Wing Station 862 not covered by nacelle fairing. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: 1) Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. 2) LFEC inspection (Dir. 3) is required for W-26C. 3) For area under fairings, see W-26A, W-26D, W-26E and W-26F. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS 543AZ 545BB 546AB 546AZ 643AZ 645BB 646AB 646AZ NOTE 57-126-05 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC 542 543 545 546 642 643 645 646 57-126-06 57-05-02-250 F 20000 FC 115000 FH 6000 FC 6000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W26B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Drain and purge fuel tanks. 5712606-200 EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical areas from Wing Station 586 through Wing Station 862 not covered by nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC NOTE: 1) Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. 2) LFEC inspection (Dir. 3) is required for W-26C. 3) For area under fairings, see W-26A, W-26D, W-26E and W-26F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W26B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 328 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712607-200 5712608-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At rib shear ties from Wing Station 586 through Wing Station 862 in area not covered by inboard nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC. NOTE: 1) LFEC inspection (Dir. 3) also will cover W-26B. 2) HFEC inspection is symmetrical about centerline of midspar. 3) For area under fairings see W-26A, W-26D, W-26E and W-26F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At rib shear ties from Wing Station 586 through Wing Station 862 in area not covered by inboard nacelle fairing. Inspect, from Direction 2, the skin around fastener heads common to chord, symmetrical about centerline of midspar, using surface HFEC NOTE: 1) LFEC inspection (Dir. 3) also will cover W-26B. 2) HFEC inspection is symmetrical about centerline of midspar. 3) For area under fairings see W-26A, W-26D, W-26E and W-26F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-00-00, Procedure 4 or 23. MPD ITEM NUMBER AMM REFERENCE P G M 57-126-07 57-05-02-250 57-126-08 57-05-02-250 INTERVAL THRES. REPEAT F 20000 FC 115000 FH 1000 FC 1000 FC F 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 3,00 500 600 ALL NOTE CF6-80 3,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W26C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 329 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712609-200 5712610-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At rib shear ties from Wing Station 586 through Wing Station 862 in area not covered by inboard nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC. NOTE: 1) LFEC inspection (Dir. 3) also will cover W-26B. 2) HFEC inspection is symmetrical about centerline of midspar. 3) For area under fairings see W-26A, W-26D, W-26E and W-26F. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. MPD ITEM NUMBER AMM REFERENCE P G M 57-126-09 57-05-02-250 F 57-126-10 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 2000 FC 2000 FC 500 600 4000 FC 4000 FC 542 543 545 546 642 643 645 646 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Drain and purge fuel tanks. MP Issue 3 Revision 23 APPLICABILITY ZONE ABW747-400MSG3MP ACCESS 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE APL ENG MANHOURS ALL NOTE CF6-80 3,00 ALL NOTE CF6-80 1,50 Page 330 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712611-200 5712612-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 2, the skin around fastener heads common to chord, symmetrical about centerline of midspar, using surface HFEC. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. MPD ITEM NUMBER 57-126-11 57-126-12 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 1000 FC 1000 FC 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 2,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 2,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 331 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712613-200 5712614-200 5712615-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 4, the chord around fastener heads common to skin, symmetrical about centerline of midspar, using surface HFEC. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At typical locations in area covered by inboard nacelle fairing. Inspect, from Direction 3, the chord at specified locations, using LFEC. NOTE: Direction 1, 2 and 4 inspections are symmetrical about centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-23. MPD ITEM NUMBER 57-126-13 57-126-14 57-126-15 AMM REFERENCE 57-05-02-250 57-05-02-212 57-05-02-250 INTERVAL P G M F F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 543AZ 545BB 546AB 546AZ 643AZ 645BB 646AB 646AZ NOTE ALL NOTE CF6-80 2,00 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 2,00 ZONE ACCESS 4000 FC 4000 FC 542 543 545 546 642 643 645 646 6000 FC 6000 FC REPEAT 3000 FC 3000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W26D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 332 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712616-200 5712617-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 6, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-12. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 7, the chord at specified locations using HFEC. NOTE: 1) HFEC (Dir. 7) requires sealant removal. 2) HFEC (Dir. 7) includes both horizontal and vertical flanges of the chord. 3) HFEC (Dir. 7) at a maximum of 6000 flights is a required inspection to include cracking configuration with lead crack in chord vertical leg. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-31. MPD ITEM NUMBER 57-126-16 57-126-17 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M THRES. REPEAT APPLICABILITY ZONE ACCESS F 20000 FC 115000 FH 1000 FC 1000 FC 464 474 464 464AL 464AR 474 474AL 474AR F 20000 FC 115000 FH 4000 FC 4000 FC 545 546 645 646 545BB 546AB 645BB 646AB NOTE APL ENG MANHOURS ALL NOTE CF6-80 8,00 ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 333 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712618-200 5712619-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 8, the chord at specified locations using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-31. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 6, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-12. MPD ITEM NUMBER 57-126-18 57-126-19 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC 4000 FC 2000 FC 2000 FC APPLICABILITY APL ENG MANHOURS 545BB 546AB 645BB 646AB NOTE ALL NOTE CF6-80 4,00 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 8,00 ZONE ACCESS 545 546 645 646 464 474 Page 334 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712620-200 5712621-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 7, the chord at specified locations using HFEC. NOTE: 1) HFEC (Dir. 7) requires sealant removal. 2) HFEC (Dir. 7) includes both horizontal and vertical flanges of the chord. 3) HFEC (Dir. 7) at a maximum of 6000 flights is a required inspection to include cracking configuration with lead crack in chord vertical leg. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-31. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge tanks as required. INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At inboard nacelle rib in area covered by nacelle fairing. Inspect, from Direction 8, the chord at specified locations using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-31. MPD ITEM NUMBER 57-126-20 57-126-21 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 545BB 546AB 645BB 646AB NOTE ALL NOTE CF6-80 2,00 545BB 546AB 645BB 646AB NOTE ALL NOTE CF6-80 4,00 ZONE ACCESS 6000 FC 6000 FC 545 546 645 646 6000 FC 6000 FC 545 546 644 645 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W26E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge tanks as required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 335 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712622-200 5712623-200 5712624-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At Wing Station 713 and Wing Station 743 skate angles. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: Direction 1 and 4 inspections are symmetrical about the centerline of midspar. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At Wing Station 713 and Wing Station 743 skate angles. Inspect, from Direction 4, the chord at specified locations, using HFEC. NOTE: Direction 1 and 4 inspections are symmetrical about the centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-24. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At Wing Station 713 and Wing Station 743 skate angles. Inspect, from Direction 1, the chord including fastener locations, using visual inspection methods. NOTE: Direction 1 and 4 inspections are symmetrical about the centerline of midspar. MPD ITEM NUMBER 57-126-22 57-126-23 57-126-24 AMM REFERENCE 57-05-02-212 57-05-02-250 57-05-02-212 INTERVAL P G M F F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W26F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Drain and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP APPLICABILITY APL ENG MANHOURS 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 4000 FC 4000 FC 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 4,00 6000 FC 6000 FC 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS 4000 FC 4000 FC 542 543 545 546 642 643 645 646 REPEAT Page 336 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712625-200 5712801-200 5712802-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Midspar Lower Chord, Web and Skin - WS 586 to WS 862 At Wing Station 713 and Wing Station 743 skate angles. Inspect, from Direction 4, the chord at specified locations, using HFEC. NOTE: Direction 1 and 4 inspections are symmetrical about the centerline of midspar. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-24. SPECIAL NOTE: See Document D6-35022, DTR Check Form W26F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At rib shear tie locations, from Wing Station 527 through Wing Station 671. Inspect, from Direction 3, the chord by placing probe on vertical flange as close as possible to chord heel, using surface HFEC NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At rib shear tie locations, from Wing Station 527 through Wing Station 671. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-09. MPD ITEM NUMBER 57-126-25 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 4,00 571AB 572EB 572FB 671AB 672EB 672FB ALL NOTE CF6-80 2,00 ALL NOTE CF6-80 1,50 ZONE ACCESS 6000 FC 6000 FC 542 543 545 546 642 643 645 646 REPEAT 57-128-01 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 571 572 671 672 57-128-02 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W28A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 337 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712803-200 5712804-200 5712805-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Rear Spar Upper Chord and Skin At rib shear tie locations, from Wing Station 527 through Wing Station 671. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Rear Spar Upper Chord and Skin At rib shear tie locations, from Wing Station 527 through Wing Station 671. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At stiffener locations from Wing Station 527 through Wing Station 671. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-09. MPD ITEM NUMBER AMM REFERENCE P G M 57-128-03 57-05-02-212 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 115000 FH 100 FC 100 FC 500 600 57-128-04 57-05-02-212 F 20000 FC 115000 FH 1500 FC 1500 FC 571 572 671 672 57-128-05 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 500 600 ACCESS 571AB 572EB 572FB 671AB 672EB 672FB APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 3,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W28B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 338 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712806-200 5712807-200 5712808-200 5712809-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At stiffener locations from Wing Station 527 through Wing Station 671. Inspect, from Direction 5, the chord by placing probe on vertical flange as close as possible to chord heel, using surface HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Rear Spar Upper Chord and Skin At stiffener locations from Wing Station 527 through Wing Station 671. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Rear Spar Upper Chord and Skin At stiffener locations from Wing Station 527 through Wing Station 671. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Rear Spar Upper Chord and Skin At stiffener locations from Wing Station 527 through Wing Station 671. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. ACCESS 571AB 572EB 572FB 671AB 672EB 672FB APL ENG MANHOURS ALL NOTE CF6-80 2,00 ALL NOTE CF6-80 1,00 57-128-06 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 571 572 671 672 57-128-07 57-05-02-212 F 20000 FC 115000 FH 100 FC 100 FC 500 600 1000 FC 1000 FC 571 572 671 672 571AB 572EB 572FB 671AB 672EB 672FB ALL NOTE CF6-80 1,50 545 645 545AB 545BB 645AB 645BB NOTE ALL NOTE CF6-80 1,50 57-128-08 57-128-09 57-05-02-212 57-05-02-212 F F 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W28B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 REPEAT APPLICABILITY ZONE ABW747-400MSG3MP 6000 FC 6000 FC Page 339 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712810-200 5712811-200 5712812-200 5712813-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At Wing Station 586 rib locations. Inspect, from Direction 5, the chord by placing probe on vertical flange as close as possible to chord heel, using surface HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At Wing Station 586 rib locations. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-09. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Rear Spar Upper Chord and Skin At Wing Station 586 rib locations. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Rear Spar Upper Chord and Skin At Wing Station 586 rib locations. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE P G M 57-128-10 57-05-02-250 57-128-11 INTERVAL APPLICABILITY APL ENG MANHOURS ALL NOTE CF6-80 2,00 500 600 ALL NOTE CF6-80 0,50 100 FC 100 FC 500 600 ALL NOTE CF6-80 0,50 1000 FC 1000 FC 571 671 ALL NOTE CF6-80 1,50 ZONE ACCESS 571AB 671AB THRES. REPEAT F 20000 FC 115000 FH 2000 FC 2000 FC 571 671 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 57-128-12 57-05-02-212 F 20000 FC 115000 FH 57-128-13 57-05-02-212 F 20000 FC 115000 FH 571AB 671AB SPECIAL NOTE: See Document D6-35022, DTR Check Form W28C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 340 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712814-200 5712901-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Upper Chord and Skin At Wing Station 586 rib locations. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-09. SPECIAL NOTE: See Document D6-35022, DTR Check Form W28C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings No. 2 through No. 7. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Use of ladder or platform and lowering of flaps are required for general visual inspections. 2) Including location at flap tracks 4 and 5 (WS 486). MPD ITEM NUMBER AMM REFERENCE P G M 57-128-14 57-05-02-250 F 57-129-01 57-05-02-211 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 5000 FC 5000 FC 500 600 1000 FC 1000 FC 561 563 565 661 663 665 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 APPLICABILITY ZONE ABW747-400MSG3MP ACCESS NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,50 ALL NOTE CF6-80 1,00 Page 341 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712902-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings No. 2 through No. 7. Inspect, from Direction 7, the skin at specified locations, using LFEC. NOTE: 1) Use of ladder or platform and lowering of flaps are required for general visual inspections. 2) Including location at flap tracks 4 and 5 (WS 486). NOTE: The NDI method(s) necessary to accomplish the intent of 57-129-02 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 1,50 NOTE ALL NOTE CF6-80 0,50 ZONE ACCESS 1000 FC 1000 FC 561 563 565 661 663 665 6000 FC 6000 FC 561 563 565 661 663 665 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W29A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. 5712903-200 INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings No. 2 through No. 7. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: 1) Use of ladder or platform and lowering of flaps are required for general visual inspections. 2) Including location at flap tracks 4 and 5 (WS 486). 57-129-03 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 342 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712904-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings No. 2 through No. 7. Inspect, from Direction 7, the skin at specified locations, using LFEC. NOTE: 1) Use of ladder or platform and lowering of flaps are required for general visual inspections. 2) Including location at flap tracks 4 and 5 (WS 486). NOTE: The NDI method(s) necessary to accomplish the intent of 57-129-04 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 2000 FC 2000 FC APPLICABILITY ZONE ACCESS 561 563 565 661 663 665 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 343 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712905-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track and transmission assembly arm locations underneath flap track fairings between Wing Station 608 and Wing Station 643, Wing Station 896 and Wing Station 917. Inspect, from Direction 7, the skin using surface HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 3&6 fairing areas: WS 608 - 643 - Flap Tracks 2&7 fairing areas: WS 896 - 917 2) Flap track removal required of using Direction 7 HFEC curve. 3) HFEC-8 inspection will also benefit W-29J. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-07. MPD ITEM NUMBER 57-129-05 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 4000 FC 4000 FC APPLICABILITY ZONE ACCESS 563 565 663 665 NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. Removal of flap track required. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 344 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712906-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track and transmission assembly arm locations underneath flap track fairings between Wing Station 608 and Wing Station 643, Wing Station 896 and Wing Station 917. Inspect, from Direction 8, the skin at specified locations, using HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 3&6 fairing areas: WS 608 - 643 - Flap Tracks 2&7 fairing areas: WS 896 - 917 2) Flap track removal required of using Direction 7 HFEC curve. 3) HFEC-8 inspection will also benefit W-29J. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-07. MPD ITEM NUMBER 57-129-06 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 563 565 663 665 NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 345 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712907-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track and transmission assembly arm locations underneath flap track fairings between Wing Station 608 and Wing Station 643, Wing Station 896 and Wing Station 917. Inspect, from Direction 9, the skin placing probe as close as possible to chord flange, using surface HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 3&6 fairing areas: WS 608 - 643 - Flap Tracks 2&7 fairing areas: WS 896 - 917 2) Flap track removal required of using Direction 7 HFEC curve. 3) HFEC-8 inspection will also benefit W-29J. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-07 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC 4000 FC APPLICABILITY ZONE ACCESS 544 545 546 644 645 646 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,00 Page 346 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712908-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track and transmission assembly arm locations underneath flap track fairings between Wing Station 608 and Wing Station 643, Wing Station 896 and Wing Station 917. Inspect, from Direction 8, the skin at specified locations, using HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 3&6 fairing areas: WS 608 - 643 - Flap Tracks 2&7 fairing areas: WS 896 - 917 2) Flap track removal required of using Direction 7 HFEC curve. 3) HFEC-8 inspection will also benefit W-29J. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-07. MPD ITEM NUMBER 57-129-08 AMM REFERENCE 57-05-02-250 INTERVAL P G M F APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 2,00 464BL 474BL NOTE ALL NOTE CF6-80 6,00 ZONE ACCESS THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC 563 565 663 665 1000 FC 1000 FC 464 474 561 563 565 661 663 665 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. 5712909-200 INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At external angles and brackets underneath flap track fairings and nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: UT inspection will also benefit W-29I. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-02. 57-129-09 57-05-02-270 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 347 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712910-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At external angles and brackets underneath flap track fairings and nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 6, the skin placing probe as close as possible to chord vertical flange, using surface HFEC. NOTE: UT inspection will also benefit W-29I. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-10 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 1000 FC 1000 FC 571 572 573 581 671 672 673 681 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB ALL NOTE CF6-80 4,00 2000 FC 2000 FC 464 474 561 563 565 661 663 665 464BL 474BL NOTE ALL NOTE CF6-80 6,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 1,50 REPEAT ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W29C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5712911-200 INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At external angles and brackets underneath flap track fairings and nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: UT inspection will also benefit W-29I. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-02. 57-129-11 57-05-02-270 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. 5712912-200 INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath engine strut nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 57-129-12 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 1000 FC 1000 FC Page 348 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712913-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath engine strut nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 7, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of 57-129-13 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 1,50 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 1,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 1,50 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W29D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5712914-200 INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At typical locations underneath engine strut nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 57-129-14 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W29D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5712915-200 INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath engine strut nacelle fairings between Wing Station 378 and Wing Station 917. Inspect, from Direction 7, the skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of 57-129-15 this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W29D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 349 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712916-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT 5712917-200 ACCESS 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB 57-129-16 57-05-02-211 F 20000 FC 115000 FH 1000 FC 1000 FC 571 572 573 581 671 672 673 681 57-129-17 57-05-02-250 F 20000 FC 115000 FH 1000 FC 1000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. APPLICABILITY ZONE APL ENG MANHOURS ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 3,00 ALL NOTE CF6-80 3,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5712918-200 INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-10. 57-129-18 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 2000 FC 2000 FC 571 572 573 581 671 672 673 681 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB Page 350 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712919-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. MPD ITEM NUMBER 57-129-19 AMM REFERENCE 57-05-02-211 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC 571 572 573 581 671 672 673 681 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5712920-200 INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 57-129-20 57-05-02-211 F 20000 FC 115000 FH 6000 FC 6000 FC 544 545 546 644 645 646 57-129-21 57-05-02-250 F 20000 FC 115000 FH 3000 FC 3000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5712921-200 EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. APPLICABILITY ZONE ACCESS 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 3,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 351 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712922-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At rib shear tie locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 6, the chord placing probe on vertical flange as close as possible to chord heel, using surface HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-22 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC 571 572 573 581 671 672 673 681 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5712923-200 INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At rib shear tie locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. 57-129-23 57-05-02-211 F 20000 FC 115000 FH 2000 FC 2000 FC 571 572 573 581 671 672 673 681 57-129-24 57-05-02-250 F 20000 FC 115000 FH 2000 FC 2000 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5712924-200 EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At rib shear tie locations between Wing Station 378 and Wing Station 917. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. APPLICABILITY ZONE ACCESS 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB APL ENG MANHOURS ALL NOTE CF6-80 2,00 ALL NOTE CF6-80 1,00 ALL NOTE CF6-80 2,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29F for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 352 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712925-200 5712926-200 5712927-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At landing gear beam attachment fittings and trunnion fittings. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. SPECIAL NOTE: See Document D6-35022, DTR Check Form W29G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At landing gear beam attachment fittings and trunnion fittings. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-39. SPECIAL NOTE: See Document D6-35022, DTR Check Form W29G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At landing gear beam attachment fittings and trunnion fittings. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER AMM REFERENCE P G M 57-129-25 57-05-02-250 57-129-26 57-129-27 INTERVAL APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 1,00 4000 FC 4000 FC 500 600 ALL NOTE CF6-80 2,00 2000 FC 2000 FC 500 600 ALL NOTE CF6-80 1,00 THRES. REPEAT F 20000 FC 115000 FH 1000 FC 1000 FC 57-05-02-250 F 20000 FC 115000 FH 57-05-02-250 F 20000 FC 115000 FH ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W29G for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 353 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712928-200 5712929-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER 57-129-28 57-129-29 AMM REFERENCE 57-05-02-211 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 2,00 NOTE ALL NOTE CF6-80 3,00 ZONE ACCESS 1000 FC 1000 FC 561 563 565 661 663 665 3000 FC 3000 FC 561 563 565 661 663 665 REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 354 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712930-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-10. MPD ITEM NUMBER 57-129-30 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 2000 FC 2000 FC APPLICABILITY ZONE ACCESS 561 563 565 661 663 665 NOTE APL ENG MANHOURS ALL NOTE CF6-80 5,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 355 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712931-200 5712932-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 9, the chord around fastener heads common to skin, using surface HFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 MPD ITEM NUMBER 57-129-31 57-129-32 AMM REFERENCE 57-05-02-250 57-05-02-212 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 4000 FC 4000 FC 544 545 546 644 645 646 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 2,00 1000 FC 1000 FC 561 563 565 661 663 665 NOTE ALL NOTE CF6-80 1,00 REPEAT ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 356 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712933-200 5712934-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. EXTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At stiffener locations underneath the flap track fairings between Wing Stations 477 and 509, 608 and 643, and 896 and 917. Use W29E for 747SP. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: 1) Approximate wing station locations: - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER 57-129-33 57-129-34 AMM REFERENCE 57-05-02-212 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 6000 FC 6000 FC 544 545 546 644 645 646 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 1,00 2000 FC 2000 FC 561 563 565 661 663 665 NOTE ALL NOTE CF6-80 3,00 REPEAT ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W29H for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings at Nos. 2, 3, 4, 5, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 357 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712935-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At angle and bracket locations underneath engine strut nacelle fairings and flap track fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: 1) UT Inspection required for W-29C. 2) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-10. MPD ITEM NUMBER 57-129-35 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 10,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 358 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712936-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At angle and bracket locations underneath engine strut nacelle fairings and flap track fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 5, the skin at specified locations, using UT. NOTE: 1) UT Inspection required for W-29C. 2) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-02. MPD ITEM NUMBER 57-129-36 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 2000 FC 2000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 6,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 359 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712937-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At angle and bracket locations underneath engine strut nacelle fairings and flap track fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: 1) UT Inspection required for W-29C. 2) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) MPD ITEM NUMBER 57-129-37 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 360 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712938-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At angle and bracket locations underneath engine strut nacelle fairings and flap track fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) UT Inspection required for W-29C. 2) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) MPD ITEM NUMBER 57-129-38 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 544 545 546 644 645 646 544AB 545AB 545AZ 546AB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 361 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712939-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At angle and bracket locations underneath engine strut nacelle fairings and flap track fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 6, the chord at specified locations, using HFEC. NOTE: 1) UT Inspection required for W-29C. 2) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-10. MPD ITEM NUMBER 57-129-39 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 4000 FC 4000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 10,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29I for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 362 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712940-200 5712941-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 8, the skin at specified locations, using HFEC. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-07. MPD ITEM NUMBER 57-129-40 57-129-41 AMM REFERENCE 57-05-02-211 57-05-02-250 INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS F 20000 FC 115000 FH 4000 FC 4000 FC 544 545 546 644 645 646 F 20000 FC 115000 FH 1000 FC 1000 FC 563 565 663 665 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 363 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712942-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 2, the chord around fastener heads common to skin, using surface HFEC. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-42 AMM REFERENCE 57-05-02-250 INTERVAL P G M THRES. REPEAT APPLICABILITY 5712943-200 57-129-43 57-05-02-270 ENG MANHOURS 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 2,00 NOTE ALL NOTE CF6-80 12,00 ACCESS F 20000 FC 115000 FH 4000 FC 4000 FC 544 545 546 644 645 646 F 20000 FC 115000 FH 1000 FC 1000 FC 563 565 663 665 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 9, the chord at specified locations, using UT. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-03. APL ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 364 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712944-200 5712945-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 8, the skin at specified locations, using HFEC. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-07. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 1,00 NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS 57-129-44 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC 544 545 546 644 645 646 57-129-45 57-05-02-250 F 20000 FC 115000 FH 1000 FC 1000 FC 563 565 663 665 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 365 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712946-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At Nos. 2, 3, 6 and 7 flap tracks underneath fairing areas. Use W29N for 747SP. Inspect, from Direction 9, the chord at specified locations, using UT. NOTE: 1) HFEC inspection required for W-29B. 2) Approximate wing station locations: - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-03. MPD ITEM NUMBER 57-129-46 AMM REFERENCE 57-05-02-270 INTERVAL P G M F THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 563 565 663 665 NOTE APL ENG MANHOURS ALL NOTE CF6-80 12,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29J for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flap tracks and remove fixed flap track fairings at Nos. 2, 3, 6 and 7 flap track locations. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 366 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712947-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 6, the chord placing probe on vertical flange as close as possible to chord heel, using surface HFEC. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-47 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 571 572 573 581 671 672 673 681 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 367 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712948-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) MPD ITEM NUMBER 57-129-48 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 368 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712949-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) MPD ITEM NUMBER 57-129-49 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 544 545 546 644 645 646 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 369 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712950-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At typical locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, 770 and 787, and 896 and 917. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) - Flap Tracks 2 and 7 fairing areas: WS 896 - 917 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER 57-129-50 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 2000 FC 2000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 3,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29K for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 370 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712951-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At rib shear tie locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, and 770 and 787. Inspect, from Direction 6, the chord placing probe on vertical flange as close as possible to chord heel, using surface HFEC. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-129-51 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 571 572 573 581 671 672 673 681 571AB 572EB 572FB 572GB 573AB 573BB 573CB 671AB 672EB 672FB 672GB 673AB 673BB 673CB APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 371 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712952-200 TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Wing Rear Spar Lower Chord and Skin At rib shear tie locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, and 770 and 787. Inspect, from Direction 2, the chord including fastener locations, using visual inspection methods. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) MPD ITEM NUMBER 57-129-52 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 372 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712953-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At rib shear tie locations underneath flap track fairings and engine strut nacelle fairings, between Wing Stations 477 and 509, 608 and 643, and 770 and 787. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: 1) Approximate wing station locations: - Nacelle fairing areas: WS 770 - 787 (ALL 747 Aircraft) - Flap Tracks 4 and 5 fairing areas: WS 477 - 509 (ALL 747 EXCEPT 747SP) - Flap Tracks 3 and 6 fairing areas: WS 608 - 643 (ALL 747 EXCEPT 747SP) NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER 57-129-53 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 1000 FC 1000 FC APPLICABILITY ZONE ACCESS 464 474 561 563 565 661 663 665 464BL 474BL NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29L for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings from Nos. 2 - 7 flap track locations. Also, remove No. 2 and 3 engine strut nacelle panels 464 BL and 474 BL and trailing edge access panels from Wing Station 383 to Wing Station 917. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 373 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712954-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track No. 4 and No. 5 locations, between Wing Station 477 and 509. Use W-29N for 747SP. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER AMM REFERENCE P G M 57-129-54 57-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 2,00 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS 561 661 544 545 546 643 644 645 646 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings and cover plates at No. 4 and No. 5 flap track locations. 5712955-200 INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track No. 4 and No. 5 locations, between Wing Station 477 and 509. Use W-29N for 747SP. Inspect, from Direction 2, the chord around fastener heads common to skin, using surface HFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. 57-129-55 57-05-02-250 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W29M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 4000 FC 4000 FC Page 374 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712956-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track No. 4 and No. 5 locations, between Wing Station 477 and 509. Use W-29N for 747SP. Inspect, from Direction 9, the chord at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-10-08. MPD ITEM NUMBER AMM REFERENCE P G M 57-129-56 57-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 12,00 544AB 545AB 545AZ 545BB 546AZ 546BB 644AB 645AB 645AZ 645BB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS 561 661 544 545 546 644 645 646 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings and cover plates at No. 4 and No. 5 flap track locations. INTERNAL - DETAILED: Wing Rear Spar Lower Chord and Skin At flap track No. 4 and No. 5 locations, between Wing Station 477 and 509. Use W-29N for 747SP. Inspect, from Direction 3, the chord including fastener locations, using visual inspection methods. 5712957-200 57-129-57 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 57-05-02-212 F 20000 FC 115000 FH ABW747-400MSG3MP 6000 FC 6000 FC Page 375 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5712958-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Rear Spar Lower Chord and Skin At flap track No. 4 and No. 5 locations, between Wing Station 477 and 509. Use W-29N for 747SP. Inspect, from Direction 4, the chord and skin at specified locations, using LFEC. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-08. MPD ITEM NUMBER AMM REFERENCE P G M 57-129-58 57-05-02-250 F INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 2,00 544AB 544AZ 545AB 545BB 546AB 644AB 644AZ 645AB 645BB 646AB NOTE ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,00 ZONE ACCESS THRES. REPEAT 20000 FC 115000 FH 2000 FC 2000 FC 561 661 SPECIAL NOTE: See Document D6-35022, DTR Check Form W29M for alternative repeat inspections. AIRPLANE NOTE: 747-ALL EXCEPT 747SP 747-ALL less than 7 HRS ACCESS NOTE: Extend trailing edge flaps and remove fixed flap track fairings and cover plates at No. 4 and No. 5 flap track locations. 5713101-200 5713102-200 INTERNAL - DETAILED: Wing Upper Typical Stringers and Skin Wing upper skin and typical stringers from Side-of-Body to WS 670.25. Inspect, from Direction 1, the stringer at specified locations, using visual inspection methods. NOTE: At vent stringers and in seal pan areas, use external inspection option (Direction 2). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-31 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. EXTERNAL - DETAILED: Wing Upper Typical Stringers and Skin Wing upper skin and typical stringers from Side-of-Body to WS 670.25. Inspect, from Direction 2, the skin at specified locations, using visual inspection methods. NOTE: At vent stringers and in seal pan areas, use external inspection option (Direction 2). 57-131-01 57-05-02-211 F 20000 FC 115000 FH 3000 FC 3000 FC 541 542 543 544 545 546 641 642 643 644 645 646 57-131-02 57-05-02-211 F 20000 FC 115000 FH 1800 FC 1800 FC 500 600 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-31 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 376 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713103-200 5713104-200 5713105-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Upper Typical Stringers and Skin Wing upper skin and typical stringers from Side-of-Body to WS 670.25. Inspect, from Direction 2, the skin at specified locations, using visual inspection methods. NOTE: At vent stringers and in seal pan areas, use external inspection option (Direction 2). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-31 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Upper Typical Stringers and Skin Wing upper skin and typical stringers from Side-of-Body to WS 670.25. Inspect, from Direction 1, the stringer at specified locations, using visual inspection methods. NOTE: At vent stringers and in seal pan areas, use external inspection option (Direction 2). SPECIAL NOTE: See Document D6-35022, DTR Check Form W-31 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. EXTERNAL - DETAILED: Wing Upper Typical Stringers and Skin Wing upper skin and typical stringers from Side-of-Body to WS 670.25. Inspect, from Direction 2, the skin at specified locations, using visual inspection methods. NOTE: At vent stringers and in seal pan areas, use external inspection option (Direction 2). MPD ITEM NUMBER AMM REFERENCE P G M 57-131-03 57-05-02-212 F INTERVAL APPLICABILITY ZONE THRES. REPEAT 20000 FC 115000 FH 2000 FC 2000 FC 500 600 57-131-04 57-05-02-211 F 20000 FC 115000 FH 4000 FC 4000 FC 541 542 543 544 545 546 641 642 643 644 645 646 57-131-05 57-05-02-211 F 20000 FC 115000 FH 2000 FC 2000 FC 500 600 ACCESS 544AB 544AZ 545AB 545BB 546AB 644AB 644AZ 645AB 645BB 646AB NOTE APL ENG MANHOURS ALL NOTE CF6-80 0,50 ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 1,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-31 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 377 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERNAL - DETAILED: Wing Upper Splice Stringer and Skin Wing upper skin and splice stringer from Side-of-Body to WS 670.25. Inspect, from Direction 1, the stringer at specified locations, using visual inspection methods. 5713201-200 57-132-01 57-05-02-212 F SPECIAL NOTE: See Document D6-35022, DTR Check Form W-32 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - DETAILED: Wing Upper Splice Stringer and Skin Wing upper skin and splice stringer from Side-of-Body to WS 670.25. Inspect, from Direction 1, the stringer at specified locations, using visual inspection methods. THRES. 20000 FC 115000 FH REPEAT 4000 FC 4000 FC 57-132-02 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC EXTERNAL - GENERAL VISUAL: Wing Upper Splice Stringer and Skin Wing upper skin and splice stringer from Side-of-Body to WS 670.25. Inspect, from Direction 2, the skin at specified locations, using visual inspection methods. 57-132-03 57-05-02-211 F 20000 FC 115000 FH 2000 FC 2000 FC 5713202-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-32 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. 5713203-200 INTERVAL P G M APPLICABILITY ZONE 541 542 543 544 545 546 641 642 643 644 645 646 541 542 543 544 545 546 641 642 643 644 645 646 500 600 APL ENG MANHOURS 544AB 544AZ 545AB 545BB 546AB 644AB 644AZ 645AB 645BB 646AB NOTE ALL NOTE CF6-80 1,50 544AB 545AB 545AZ 545BB 546AB 644AB 645AB 645AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 ALL NOTE CF6-80 0,50 ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-32 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 378 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713301-200 5713302-200 TASK DESCRIPTION EXTERNAL - DETAILED: Wing Upper Surface Skin Tabs At Nacelle Locations At inboard and outboard nacelles. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Terminate all W-33 inspections for those airplanes covered by strut mod inspection SB 747-54A2182. For those airplanes not covered by SB 747-54A2182, DTR Form W-33 inspections apply. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-33 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Upper Surface Skin Tabs At Nacelle Locations At inboard and outboard nacelles. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. NOTE: Terminate all W-33 inspections for those airplanes covered by strut mod inspection SB 747-54A2182. For those airplanes not covered by SB 747-54A2182, DTR Form W-33 inspections apply. MPD ITEM NUMBER AMM REFERENCE P G M 57-133-01 57-05-02-211 57-133-02 57-05-02-212 INTERVAL THRES. REPEAT F 20000 FC 115000 FH 3000 FC 3000 FC F 20000 FC 115000 FH 100 FC 100 FC APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 1,00 500 600 ALL NOTE CF6-80 0,50 ALL NOTE CF6-80 1,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-33 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5713501-200 EXTERNAL - DETAILED: Wing Lower Skin and Stringers At nacelle fairing areas of: Inboard Strut from Stringer S-2 to S-4, S-6 to S-9, S-11 to S-14, and S-16 to S-18. Outboard Strut at Stringer S-4, from S-6 to S-9 and S-11 to S-13. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. 57-135-01 57-05-02-211 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 4000 FC 4000 FC 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR Page 379 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713502-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Lower Skin and Stringers At nacelle fairing areas of: Inboard Strut from Stringer S-2 to S-4, S-6 to S-9, S-11 to S-14, and S-16 to S-18. Outboard Strut at Stringer S-4, from S-6 to S-9 and S-11 to S-13. Inspect, from Direction 3, the skin including fastener locations, using visual inspection methods. MPD ITEM NUMBER 57-135-02 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH APPLICABILITY APL ENG MANHOURS 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 0,50 542 543 545 546 551 552 553 642 643 645 646 651 652 653 543AZ 545BB 546AB 552GB 552HZ 553AB 643AZ 645BB 646AB 652GB 652HZ 653AB NOTE ALL NOTE CF6-80 1,50 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 6,00 ZONE ACCESS 6000 FC 6000 FC 4000 FC 4000 FC REPEAT SPECIAL NOTE: See Document D6-35022, DTR Check Form W35A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5713503-200 INTERNAL - DETAILED: Wing Lower Skin and Stringers At strut midspar fittings and skate angles from: Inboard Strut: Stringer S-2 to S-4, S-6 to S-9, S-11 to S-14, S-16 to S-18. Outboard Strut: Stringer S-4, S-6 to S-9, S-11 to S-13. Inspect, from Direction 1, the stringer and skin including fastener locations, using visual inspection methods. 57-135-03 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove internal fuel baffles, structural access panels and removable ribs. 5713504-200 EXTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At strut midspar fittings and skate angles from: Inboard Strut: Stringer S-2 to S-4, S-6 to S-9, S-11 to S-14, S-16 to S-18. Outboard Strut: Stringer S-4, S-6 to S-9, S-11 to S-13. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-07. 57-135-04 57-05-02-270 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 4000 FC 4000 FC Page 380 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713505-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Skin and Stringers At strut midspar fittings and skate angles from: Inboard Strut: Stringer S-2 to S-4, S-6 to S-9, S-11 to S-14, S-16 to S-18. Outboard Strut: Stringer S-4, S-6 to S-9, S-11 to S-13. Inspect, from Direction 1, the stringer and skin including fastener locations, using visual inspection methods. MPD ITEM NUMBER 57-135-05 AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH 5713506-200 57-135-06 57-05-02-270 F 20000 FC 115000 FH APL ENG MANHOURS 543AZ 545BB 546AB 552GB 552HZ 553AB 643AZ 645BB 646AB 652GB 652HZ 653AB NOTE ALL NOTE CF6-80 1,50 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 4,00 542 543 545 546 551 552 553 642 643 645 646 651 652 653 543AZ 545BB 546AB 552GB 552HZ 553AB 643AZ 645BB 646AB 652GB 652HZ 653AB NOTE ALL NOTE CF6-80 1,50 ACCESS 542 543 545 546 551 552 553 642 643 645 646 651 652 653 2000 FC 2000 FC 6000 FC 6000 FC REPEAT 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W35B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove internal fuel baffles, structural access panels and removable ribs. EXTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At nacelle support ribs, midspar fittings and skate angle at: Inboard Strut: Stringer S-18 Outboard Strut: Stringer S-13 Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-07. APPLICABILITY ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form W35C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS 5713507-200 INTERNAL - DETAILED: Wing Lower Skin and Stringers At nacelle support ribs, midspar fittings and skate angle at: Inboard Strut: Stringer S-18 Outboard Strut: Stringer S-13 Inspect, from Direction 1, the stringer including fastener locations using visual inspection methods. 57-135-07 57-05-02-212 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove internal fuel baffles, structural access panels and removable ribs. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 381 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713508-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At nacelle support ribs, midspar fittings and skate angle at: Inboard Strut: Stringer S-18 Outboard Strut: Stringer S-13 Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-07. MPD ITEM NUMBER 57-135-08 AMM REFERENCE 57-05-02-270 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 4,00 454 464 474 484 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 6,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W35C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS 5713509-200 EXTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At nacelle support ribs and diagonal brace support fitting from: Inboard Nacelle: Stringer S-8 to S-9, S-11 to S-12. Outboard Nacelle: Stringer S-4 and S-6. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: 1) HFEC inspection requires sealant removal. 2) HFEC inspection is not applicable to outboard nacelle due to access. However, for outboard nacelle, (delta) DTR from UT inspection per this DTR form may be multiplied by 2 to meet required DTR. 3) Example shown (on DTR form) is for inboard strut. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-07. 57-135-09 57-05-02-270 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 2000 FC 2000 FC Page 382 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713510-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At nacelle support ribs and diagonal brace support fitting from: Inboard Nacelle: Stringer S-8 to S-9, S-11 to S-12. Outboard Nacelle: Stringer S-4 and S-6. Inspect, from Direction 3, the stringer and skin at specified locations, using HFEC. NOTE: 1) HFEC inspection requires sealant removal. 2) HFEC inspection is not applicable to outboard nacelle due to access. However, for outboard nacelle, (delta) DTR from UT inspection per this DTR form may be multiplied by 2 to meet required DTR. 3) Example shown (on DTR form) is for inboard strut. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-36. MPD ITEM NUMBER 57-135-10 AMM REFERENCE 57-05-02-250 INTERVAL P G M F THRES. 20000 FC 115000 FH REPEAT 6000 FC 6000 FC SPECIAL NOTE: See Document D6-35022, DTR Check Form W35D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. Remove internal fuel baffles, structural access panels and removable ribs. 5713511-200 EXTERNAL - SPECIAL DETAILED: Wing Lower Skin and Stringers At nacelle support ribs and diagonal brace support fitting from: Inboard Nacelle: Stringer S-8 to S-9, S-11 to S-12. Outboard Nacelle: Stringer S-4 and S-6. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: 1) HFEC inspection requires sealant removal. 2) HFEC inspection is not applicable to outboard nacelle due to access. However, for outboard nacelle, (delta) DTR from UT inspection per this DTR form may be multiplied by 2 to meet required DTR. 3) Example shown (on DTR form) is for inboard strut. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-07. 57-135-11 57-05-02-270 F 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W35D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 543AZ 545BB 546AB 552GB 552HZ 553AB 643AZ 645BB 646AB 652GB 652HZ 653AB NOTE ALL NOTE CF6-80 4,00 454 454AL 454AR 464 464AL 464AR 464B 474 474AL 474AR 474B 484 484AL 484AR ALL NOTE CF6-80 6,00 ZONE ACCESS 542 543 545 546 551 552 553 642 643 645 646 651 652 653 454 464 474 484 Page 383 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713601-200 5713602-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 2, the skin and stringer including fastener locations, using visual inspection methods. NOTE: Inspection requirements are symmetrical about centerline of stringer. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 3, the skin and stringer around fastener headscommon to skin and skin flange, as close as possible to chord flange, using surface HFEC. NOTE: Inspection requirements are symmetrical about centerline of stringer. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-136-01 57-136-02 AMM REFERENCE 57-05-02-211 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 3000 FC 3000 FC 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 542 543 642 643 543AZ 545BB 546AB 643BZ 645BB 646AB NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 384 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713603-200 5713604-200 5713605-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: Inspection requirements are symmetrical about centerline of stringer. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-03. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS INTERNAL - GENERAL VISUAL: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 2, the skin and stringer including fastener locations, using visual inspection methods. NOTE: Inspection requirements are symmetrical about centerline of stringer. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. EXTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 4, the skin at specified locations, using UT. NOTE: Inspection requirements are symmetrical about centerline of stringer. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 4, 57-30-03. MPD ITEM NUMBER 57-136-03 57-136-04 57-136-05 AMM REFERENCE 57-05-02-270 57-05-02-212 57-05-02-270 INTERVAL P G M F F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 900 FC 900 FC 6000 FC 6000 FC 2000 FC 2000 FC APPLICABILITY APL ENG MANHOURS 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 3,00 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,00 464 474 464 464AL 464AR 474 474AL 474AR ALL NOTE CF6-80 3,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 9 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 385 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713606-200 5713607-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 2, the skin and stringer including fastener locations, using visual inspection methods. NOTE: Inspection requirements are symmetrical about centerline of stringer. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-15 in the area of (inboard) nacelle support fitting attachment. Inspect, from Direction 3, the skin and stringer around fastener heads common to skin and skin flange, as close as possible to chord flange, using surface HFEC. NOTE: Inspection requirements are symmetrical about centerline of stringer. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. MPD ITEM NUMBER 57-136-06 57-136-07 AMM REFERENCE 57-05-02-211 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 4000 FC 4000 FC 4000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 1,50 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36A for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 386 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713608-200 5713609-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5, between Wing Stations 586 and 917 and at Splice Stringer S-15, between Wing Stations 670 and 724, except in inboard nacelle and Nos. 2, 3, 6, 7 trailing edge flap track fairing areas (Item W-36C). Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) Except in areas of nacelle and flap track fairings (W-36C). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5, between Wing Stations 586 and 917 and at Splice Stringer S-15, between Wing Stations 670 and 724, except in inboard nacelle and Nos. 2, 3, 6, 7 trailing edge flap track fairing areas (Item W-36C). Inspect, from Direction 3, the stringer using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) Except in areas of nacelle and flap track fairings (W-36C). MPD ITEM NUMBER AMM REFERENCE P G M 57-136-08 57-05-02-250 F 57-136-09 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 1800 FC 1800 FC 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks.. Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 3000 FC 3000 FC APPLICABILITY ZONE ACCESS 500 600 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 3,00 ALL NOTE CF6-80 1,50 Page 387 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713610-200 5713611-200 TASK DESCRIPTION EXTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5, between Wing Stations 586 and 917 and at Splice Stringer S-15, between Wing Stations 670 and 724, except in inboard nacelle and Nos. 2, 3, 6, 7 trailing edge flap track fairing areas (Item W-36C). Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) Except in areas of nacelle and flap track fairings (W-36C). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5, between Wing Stations 586 and 917 and at Splice Stringer S-15, between Wing Stations 670 and 724, except in inboard nacelle and Nos. 2, 3, 6, 7 trailing edge flap track fairing areas (Item W-36C). Inspect, from Direction 3, the stringer using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) Except in areas of nacelle and flap track fairings (W-36C). MPD ITEM NUMBER AMM REFERENCE P G M 57-136-10 57-05-02-250 F 57-136-11 57-05-02-212 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 500 600 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE APL ENG MANHOURS ALL NOTE CF6-80 3,00 ALL NOTE CF6-80 1,50 Page 388 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713612-200 5713613-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5, between Wing Stations 586 and 917 and at Splice Stringer S-15, between Wing Stations 670 and 724, except in inboard nacelle and Nos. 2, 3, 6, 7 trailing edge flap track fairing areas (Item W-36C). Inspect, from Direction 4, the stringer around fastener heads common to skin on both sides of stringer, using surface HFEC. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) Except in areas of nacelle and flap track fairings (W-36C). NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36B for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. MPD ITEM NUMBER 57-136-12 57-136-13 AMM REFERENCE 57-05-02-250 57-05-02-212 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC 4000 FC 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 2,00 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS Page 389 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713614-200 5713615-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 4, the stringer around fastener heads common to skin on both sides of stringer, using surface HFEC NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. MPD ITEM NUMBER 57-136-14 57-136-15 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 3000 FC 3000 FC 4000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 2,00 464 474 563 565 663 665 464 464AL 464AR 464BL 474 474AL 474AR 474BL NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove nacelle fixed fairings, hinged fairings, the hydraulic reservoir, flap track fixed fairing and trailing edge flaps extended. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 390 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713616-200 5713617-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. MPD ITEM NUMBER 57-136-16 57-136-17 AMM REFERENCE 57-05-02-212 57-05-02-212 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC 4000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 ZONE ACCESS Page 391 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713618-200 5713619-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap track fairings. For 747SP: At Splice Stringers S-5 and S-15 in area of inboard nacelle fairing, and at S-5 from Wing Stations 724 to 780. Inspect, from Direction 4, the stringer around fastener heads common to skin on both sides of stringer, using surface HFEC NOTE: 1) Inspection requirements are symmetrical about centerline of stringer. 2) For 747SP, S-5 range is limited to WS 724-780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 51-00-00, Procedure 4 or 23. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36C for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and at S-15 in area of inboard nacelle rib. Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: Inspection area located at S-5 between WS 586 and 917 and S-15 between WS 670 and 724. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. MPD ITEM NUMBER 57-136-18 57-136-19 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Remove nacelle fixed fairings, hinged fairings and the hydraulic reservoir. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 4000 FC 4000 FC 900 FC 900 FC APPLICABILITY APL ENG MANHOURS 542 543 642 643 543AZ 545BB 546AB 643AZ 645BB 646AB NOTE ALL NOTE CF6-80 2,00 464 474 464 464AL 464AR 464BL 474 474AL 474AR 474BL NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS Page 392 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713620-200 5713621-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and at S-15 in area of inboard nacelle rib. Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: Inspection area located at S-5 between WS 586 and 917 and S-15 between WS 670 and 724. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Remove nacelle fixed fairings, hinged fairings and the hydraulic reservoir. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringers S-5 and at S-15 in area of inboard nacelle rib. Inspect, from Direction 1, the stringer at specified locations, using LFEC. NOTE: Inspection area located at S-5 between WS 586 and 917 and S-15 between WS 670 and 724. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-22. MPD ITEM NUMBER 57-136-20 57-136-21 AMM REFERENCE 57-05-02-250 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W36D for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Remove nacelle fixed fairings, hinged fairings and the hydraulic reservoir. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 2000 FC 2000 FC 1000 FC 1000 FC APPLICABILITY APL ENG MANHOURS 464 474 464 464AL 464AR 464BL 474 474AL 474AR 474BL NOTE ALL NOTE CF6-80 1,00 464 474 464 464AL 464AR 464BL 474 474AL 474AR 474BL NOTE ALL NOTE CF6-80 1,00 ZONE ACCESS Page 393 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713622-200 5713623-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 5, the stringer at specified locations, using HFEC. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-32. MPD ITEM NUMBER 57-136-22 57-136-23 AMM REFERENCE 57-05-02-212 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 3000 FC 3000 FC 3000 FC 3000 FC APPLICABILITY APL ENG MANHOURS 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 32,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 9 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 394 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713624-200 5713625-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 5, the stringer at specified locations, using HFEC. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-32. MPD ITEM NUMBER 57-136-24 57-136-25 AMM REFERENCE 57-05-02-212 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 6000 FC 6000 FC 6000 FC 6000 FC APPLICABILITY APL ENG MANHOURS 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 32,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 395 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5713626-200 5713627-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 3, the stringer including fastener locations, using visual inspection methods. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. INTERNAL - SPECIAL DETAILED: Wing Lower Surface Splice Stringers and Skin At Splice Stringer S-5 in area of Nos. 2, 3, 6, 7 trailing edge flap tracks and at Splice Stringer S-15 in area of inboard nacelle support fittings. Inspect, from Direction 5, the stringer at specified locations, using HFEC. NOTE: 1) Inspection requirements are symmetrical about the centerline of stringer. 2) For 747SP, the inspection range along stringer S-5 is from WS 724 to WS 780. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-10-32. MPD ITEM NUMBER 57-136-26 57-136-27 AMM REFERENCE 57-05-02-212 57-05-02-250 INTERVAL P G M F F THRES. 20000 FC 115000 FH 20000 FC 115000 FH REPEAT 4000 FC 4000 FC 4000 FC 4000 FC APPLICABILITY APL ENG MANHOURS 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 1,50 542 543 545 546 642 643 645 646 543AZ 545BB 546AB 546AZ 546BB 643AZ 645BB 646AB 646AZ 646BB NOTE ALL NOTE CF6-80 32,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W36E for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS but less than 9 HRS. ACCESS NOTE: Defuel and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 396 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE P G M 5713901-200 EXTERNAL - GENERAL VISUAL: Wing Lower Skin at Stringers 6 and 8 Adjacent to Tank Openings From Wing Station 411 to Wing Station 1168. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 57-139-01 57-05-02-211 5713902-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W-39 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL greater than or equal to 7 HRS EXTERNAL - GENERAL VISUAL: Wing Lower Skin at Stringers 6 and 8 Adjacent to Tank Openings From Wing Station 411 to Wing Station 1168. Inspect, from Direction 1, the skin including fastener locations, using visual inspection methods. 57-139-02 57-05-02-211 MP ITEM NUMBER TASK DESCRIPTION INTERVAL THRES. REPEAT F 20000 FC 115000 FH 2000 FC 2000 FC F 20000 FC 115000 FH 100 FC 100 FC APPLICABILITY APL ENG MANHOURS 500 600 ALL NOTE CF6-80 1,00 500 600 ALL NOTE CF6-80 1,00 ZONE ACCESS SPECIAL NOTE: See Document D6-35022, DTR Check Form W-39 for alternative repeat inspections. AIRPLANE NOTE: 747-ALL less than 7 HRS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 397 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5714001-200 TASK DESCRIPTION MPD ITEM NUMBER INTERNAL - GENERAL VISUAL: Wing Box Inspar Ribs Wing intermediate rib and shear tie rib upper chords from WBL 150 through Wing Station 1548.2, except forward sections of nacelle support ribs at Wing Station 670 and Wing Station 1140 (see SSI W43). Inspect, from Direction 1, the upper rib chords including fastener locations and adjacent to radius fillers at stringer attachments, using visual inspection methods. NOTE: 57-140-01 1) This DTR Check Form includes inspection of nacelle ribs at WBL 470 and WBL 834. 2) Location: all inspar ribs WBL 150 through 1548 except nacelle support ribs at WS 670 and WS 1140, these are inspected per W-43. AMM REFERENCE 57-05-02-212 INTERVAL P G M F THRES. 20000 FC 115000 FH SPECIAL NOTE: See Document D6-35022, DTR Check Form W-40 for alternative repeat inspections. ACCESS NOTE: Drain and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP REPEAT 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 541 542 543 544 545 546 551 552 553 555 641 642 643 644 645 646 651 652 653 655 542AZ 543AZ 544AB 544AZ 545AB 545AZ 545BB 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ 553AB 553BB 553CB 553DB 553EB 553FB 553GB 553HB 553JB 553KB 555AB 555BB 556AB 556BB 556CB APL ENG MANHOURS ALL CF6-80 1,50 Page 398 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE P G M 57-143-01 57-05-02-212 57-143-02 57-143-03 INTERVAL APPLICABILITY APL ENG MANHOURS 552FB 652FB NOTE ALL CF6-80 1,00 551 651 552FB 652FB NOTE ALL CF6-80 1,00 542 642 545BB 645BB NOTE ALL CF6-80 1,00 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 6000 FC 6000 FC 551 651 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC 57-05-02-212 F 20000 FC 115000 FH 6000 FC 6000 FC INTERNAL - GENERAL VISUAL: Wing Nacelle Support Ribs Wing Station 1140 Rib from strut support fitting to front spar. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. 5714301-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W43A for alternative repeat inspections. ENGINE NOTE: ALL 747 airplanes EXCEPT those with RB211 engines. ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - GENERAL VISUAL: Wing Nacelle Support Ribs Wing Station 1140 Rib from nacelle support fitting to front spar. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. 5714302-200 5714303-200 SPECIAL NOTE: See Document D6-35022, DTR Check Form W43C for alternative repeat inspections. ENGINE NOTE: ALL 747 airplanes with RB211 engines. ACCESS NOTE: Drain and purge fuel tanks. INTERNAL - GENERAL VISUAL: Wing Nacelle Support Ribs Wing Station 670 Rib at strut fitting location. Applies to all 747 airplanes with an integral rib. Inspect, from Direction 1, the web including fastener locations, using visual inspection methods. NOTE: ALL 747 airplanes with an integral rib (i.e., forward portion of web is a one-piece fitting that includes the web). SPECIAL NOTE: See Document D6-35022, DTR Check Form W43E for alternative repeat inspections. ACCESS NOTE: Drain and purge fuel tanks. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 399 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5714501-200 5714601-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Main Landing Gear Beam Wing landing gear beam lower chord forward and aft flanges between inboard Flap Track #4/#5 (approximately at WBL 235.00) and side-of-body. Inspect, from Direction 1, the lower chord including fastener holes, using detailed visual inspection methods. NOTE: 1) Inspections symmetrical about beam centerline. 2) 747/747-400 MPD recommends 2C GVI of the Wing Landing Gear Beam. 3) Illustration depicts back-to-back fittings. Inspection also applicable for configurations with built-up structure. SPECIAL NOTE: See Document D6-35022, DTR Check Form W-45 for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Ladder required. INTERNAL - SPECIAL DETAILED: Wing Inboard Flap Tracks #4 and #5 Forward Attach Support Fittings Forward attachment fittings ("heavy" weight version, three-piece support) of inboard flap tracks #4 and #5 at WBL 235.200, adjacent to Wing Rear Spar. Inspect both the steel fitting end (central member) and adjacent aluminum fittings (both outer members) common to the bottom two fasteners, i.e., at the fail-safe strap attach bolt hole and the fastener hole adjacent to it. Inspect, from Direction 1 the forward support fittings using HFEC. NOTE: The Direction 1 is HFEC open hole inspection at the two bottom fasteners in the fitting, i.e. fail-safe strap attach bolt hole and adjacent hole locations. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-40-13. MPD ITEM NUMBER AMM REFERENCE INTERVAL P G M APPLICABILITY REPEAT 6000 FC 6000 FC 571 572 671 672 6000 FC 6000 FC 561 661 57-145-01 57-05-02-211 F 57-146-01 57-05-02-250 F 20000 FC 115000 FH ENG MANHOURS NOTE ALL NOTE CF6-80 1,50 NOTE ALL NOTE CF6-80 2,00 ACCESS THRES. 20000 FC 115000 FH APL ZONE SPECIAL NOTE: See Document D6-35022, DTR Check Form W46A for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Removal of the fixed forward fairing is required (optional to remove access cover on fixed forward fairings). MP Issue 3 Revision 23 ABW747-400MSG3MP Page 400 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5714602-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Inboard Flap Tracks #4 and #5 Forward Attach Support Fittings Forward attachment fittings ("heavy" weight version, three-piece support) of inboard Flap Tracks #4 and #5 at WBL 235.200, adjacent to the Wing Rear Spar. Inspect the fitting around fastener heads, nuts, or collars, except at bottom two fasteners covered in I.(1), and at the two fasteners common to the clip, covered in V.(1). Inspect from both inboard and outboard sides. Inspect, from Direction 1, the fittings around fastener heads, nuts, or collars, using HFEC. NOTE: 1) Perform inspection around the fastener heads at the indicated locations of both the onboard and outboard aluminum fittings. 2) See W-46E where fitting is hidden by clips. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-40-12. MPD ITEM NUMBER AMM REFERENCE P G M 57-146-02 57-05-02-250 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 6000 FC 6000 FC APPLICABILITY ZONE ACCESS 561 661 NOTE APL ENG MANHOURS ALL NOTE CF6-80 2,00 SPECIAL NOTE: See Document D6-35022, DTR Check Form W46B for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Removal of the fixed forward fairing is required (optional to remove access cover on fixed forward fairings). MP Issue 3 Revision 23 ABW747-400MSG3MP Page 401 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5714603-200 TASK DESCRIPTION INTERNAL - DETAILED: Wing Inboard Flap Tracks #4 and #5 Forward Attach Support Fittings Forward attachment fittings ("light" weight version, two-piece support) of inboard Flap Tracks #4 and #5 at WBL 235.200, adjacent to the Wing Rear Spar. Inspect the aluminum fitting surface around all fastener heads, nuts, or collars, except for where fitting is hidden by clip. Inspect from both inboard and outboard sides. Inspect, from Direction 2, the fittings using detailed visual inspection except for the bottom fastener, i.e., the strap attach bolt. NOTE: 1) Direction 1 is surface HFEC around fastener heads. 2) Direction 1 and 2 are not required where fitting is hidden by clips. Perform this inspection on both the inboard and outboard sides of the fitting. MPD ITEM NUMBER AMM REFERENCE P G M 57-146-03 57-05-02-211 F INTERVAL THRES. REPEAT 20000 FC 115000 FH 2600 FC 2600 FC APPLICABILITY ZONE ACCESS 561 661 NOTE APL ENG MANHOURS ALL NOTE CF6-80 1,50 SPECIAL NOTE: See Document D6-35022, DTR Check Form W46C for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Removal of the fixed forward fairing is required (optional to remove access cover on fixed forward fairings). MP Issue 3 Revision 23 ABW747-400MSG3MP Page 402 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5714604-200 TASK DESCRIPTION INTERNAL - SPECIAL DETAILED: Wing Inboard Flap Tracks #4 and #5 Forward Attach Support Fittings Forward attachment fittings ("light" weight version, two-piece support) of inboard Flap Tracks #4 and #5 at WBL 235.200, adjacent to the Wing Rear Spar. Inspect the aluminum surface along the perimeter of the clip. Inspect from both inboard and outboard sides. Inspect, from Direction 1, the fittings around the perimeter of clip, using surface HFEC. NOTE: Perform surface HFEC inspection of the fitting along the perimeter of the clip (within cross-hatched area). perform this inspection on both inboard and the outboard sides of the fitting. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-40-11. MPD ITEM NUMBER AMM REFERENCE P G M 57-146-04 57-05-02-250 57-146-05 57-05-02-250 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL NOTE CF6-80 2,00 NOTE ALL NOTE CF6-80 2,00 ZONE ACCESS THRES. REPEAT F 20000 FC 115000 FH 2600 FC 2600 FC 561 661 F 20000 FC 115000 FH 6000 FC 6000 FC 561 661 SPECIAL NOTE: See Document D6-35022, DTR Check Form W46D for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Removal of the fixed forward fairing is required (optional to remove access cover on fixed forward fairings). 5714605-200 INTERNAL - SPECIAL DETAILED: Wing Inboard Flap Tracks #4 and #5 Forward Attach Support Fittings Forward attachment fittings ("heavy" weight version, three-piece support) of inboard Flap Tracks #4 and #5 at WBL 235.200, adjacent to the Wing Rear Spar. Inspect both the steel fitting end (center member) and the aluminum fittings (both outer members) at the holes common to the vapor seal clip. Inspect, from Direction 1, the fittings using HFEC. NOTE: Direction 1 is open hole HFEC inspection of the fitting at the indicated locations, if there is a clip in this location. NOTE: The NDI method(s) necessary to accomplish the intent of this inspection is contained in the 747 NDT Manual D6-7170, Part 6, 57-40-13. SPECIAL NOTE: See Document D6-35022, DTR Check Form W46E for alternative repeat inspections. AIRPLANE NOTE: ALL EXCEPT 747SP ACCESS NOTE: Removal of the fixed forward fairing is required (optional to remove access cover on fixed forward fairings). MP Issue 3 Revision 23 ABW747-400MSG3MP Page 403 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - DETAILED: Side of Body Ribs - Inboard Side (Inside the Tank) Inspect the side-of-body rib between front and rear spars, inboard side: Upper stringer splice fittings. Upper chord flanges. 5741000-200 Lower stringer splice fittings. Lower chord flanges. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via forward wing-to body fairing and front spar access panels outboard of fuselage. INTERNAL - DETAILED: Wing Center Section Front Spar at Cutouts Aft Side Inspect wing center section front spar adjacent to access panels, aft side of spar. 5742000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via forward wing-to-body fairing and front spar access panels outboard of fuselage. MPD ITEM NUMBER 57-410-00 AMM REFERENCE 51-05-01-210 57-05-03-212 P G M INTERVAL THRES. APL ENG MANHOURS 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 132CZ 132DZ 191AJL 192AJR NOTE ALL CF6-80 2 ALL CF6-80 1 ALL CF6-80 0,4 ACCESS S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 6 YR NOTE 131 132 131EZ 132CZ 191AJL 192AJR NOTE 8 YR 6 YR NOTE 191 192 191AJL 192AJR NOTE 57-420-00 51-05-01-210 57-05-03-212 S 8 YR 16 YR NOTE EXTERNAL - DETAILED: Wing Center Section Front Spar at Cutouts Forward Side Inspect the front spar web adjacent to cutouts for access panels inboard of side-of-body rib, front side of spar. 5743000-200 57-430-00 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via forward wing-to-body fairing and front spar access panels outboard of fuselage. 51-05-01-210 57-05-03-212 S 8 YR 16 YR NOTE MP Issue 3 Revision 23 REPEAT APPLICABILITY ZONE ABW747-400MSG3MP Page 404 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER EXTERNAL - GENERAL VISUAL: Wing Upper Skin Inspect the upper wing skin outboard of wing-to-body fairing to wing tip. Upper wing skin upper surface forward of front spar. Upper wing skin upper surface front spar to rear spar. Upper wing skin upper surface rear spar to trailing edge. 5744000-200 57-440-00 Upper wing skin lower surface visible in leading edge bays with leading edge devices extended. Upper wing skin lower surface visible in trailing edge bays with flaps, speed brakes and spoilers extended. ACCESS NOTE: Item excludes composite panels (other structure). EXTERNAL - GENERAL VISUAL: Wing Lower Skin Inspect the lower wing skin outboard of wing-to-body fairing to wing tip. Lower wing skin lower surface forward of front spar. Lower wing skin lower surface front spar to rear spar. Lower wing skin lower surface aft of rear spar. 5745000-200 Lower wing skin upper surface visible in leading edge bays with leading edge devices extended. Lower wing skin upper surface visible in trailing edge bays with flaps, speed brakes and spoilers extended. AMM REFERENCE 51-05-01-210 57-05-03-212 57-450-00 51-05-01-210 57-05-03-212 57-460-00 51-05-01-210 57-05-03-212 P G M S INTERVAL THRES. 2C APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 4 NOTE ALL CF6-80 4 544AB 644AB NOTE ALL CF6-80 2 ZONE ACCESS 2C 511 521 531 540 550 570 580 590 611 621 631 640 650 670 680 690 REPEAT S 2C 2C 511 521 531 540 550 570 580 590 611 621 631 640 650 670 680 690 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 541 544 641 644 ACCESS NOTE: Item excludes composite panels (other structure). INTERNAL - DETAILED: Side of Body Rib and Stringer Splice Fittings - Outboard Side (Outboard of center tank inside wing tank) Perform an internal detailed inspection of the side-of-body rib between front and rear spars, outboard side at: Upper stringer splice fittings. Upper chord flanges. 5746000-200 Lower stringer splice fittings. Lower chord flanges. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via lower wing access panels. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 405 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE INTERNAL - DETAILED: Lower Wing Skin at Cutouts Inspect the wing lower skin at cutouts outboard of side-of-body rib at access panels. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove wing fuel tank access panels. ACCESS PANELS NOTE: 544AB 545AB 545BB 545CB 545DB 5747000-200 546BB 552AB 552BB 552CB 552DB 552EB 552FB 552GB 553AB 553BB 553CB 553DB 553EB 553FB 553GB 553HB 546AB 553JB 553KB 555AB 555BB 556AB 556BB 556CB 556DB 556EB 644AB 645AB 645BB 645CB 645DB 646AB 646BB 652AB 652BB 652CB 652DB 652EB 652FB 652GB 653AB 653BB 653CB 653DB 653EB 653FB 653GB 653HB 653JB 653KB 655AB 655BB 656AB 656BB 656CB 656DB 656EB 57-470-00 51-05-01-210 57-05-03-212 INTERNAL - GENERAL VISUAL: Outboard Pylon Inspar Dry Bays Inspect the wing structure in-spar dry bay areas above pylons: Rib assemblies. Stringer assemblies. Spar assemblies. Skins. 5748000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via wing fuel tank. 57-480-00 51-05-01-210 57-05-03-212 MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Outboard Wing Spoilers Inspect the outboard spoilers #1 through #4 and #9 through #12. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs 5752000-200 is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via extended trailing edge devices, fairings and panels. MP Issue 3 Revision 23 57-520-00 51-05-01-210 57-05-03-212 P G M INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 2 550 650 NOTE ALL CF6-80 1 582 583 584 585 682 683 684 685 NOTE ALL CF6-80 2 ZONE ACCESS THRES. REPEAT S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 540 550 640 650 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 8 YR 6 YR NOTE S ABW747-400MSG3MP 8 YR 16 YR NOTE Page 406 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Inboard Wing Spoilers Inspect wing inboard trailing edge spoilers #5 through #8. INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs 5754000-200 is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via extended trailing edge devices, fairings and panels. EXTERNAL - GENERAL VISUAL: Ailerons Inspect the inboard and outboard aileron structure visible at maximum aileron displacement. 5757000-200 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Access via maximum ailerons displacement. INTERNAL - GENERAL VISUAL: Outboard Ailerons Inspect the outboard aileron hinges and support ribs on wing: WS 1252. WS 1308. WS 1364 (RH). WS 1371 (LH). 5758000-200 WS 1423. WS 1485. WS 1548. MPD ITEM NUMBER AMM REFERENCE 57-540-00 51-05-01-210 57-05-03-212 57-570-00 51-05-01-210 57-05-03-212 57-580-00 51-05-01-210 57-05-03-212 P G M THRES. REPEAT APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 2 ZONE ACCESS S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 572 574 575 672 674 675 S 8 YR 16 YR NOTE 8 YR 6 YR NOTE 579 592 679 692 NOTE ALL CF6-80 1 591 691 591AB 591AT 591BB 591CB 591DB 591EB 591FB 591GB 691AB 691AT 691BB 691CB 691DB 691EB 691FB 691GB NOTE ALL CF6-80 2 S ACCESS NOTE: Access via extended trailing edge devices, fairings and panels. MP Issue 3 Revision 23 INTERVAL ABW747-400MSG3MP 8 YR 2C Page 407 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - GENERAL VISUAL: Inboard and Outboard Ailerons Inspect the aileron: Forward side of front spar chords inboard ailerons. 5759000-200 Forward side of front spar chords outboard ailerons. MPD ITEM NUMBER 57-590-00 AMM REFERENCE 51-05-01-210 57-05-03-212 P G M S INTERVAL THRES. 16 YRS APL ENG MANHOURS 12 YRS 579 592 679 692 573AB 573BB 573CB 579AB 591AB 591AT 591BB 591CB 591DB 591EB 591FB 591GB 673AB 673BB 673CB 679AB 691AB 691AT 691BB 691CB 691DB 691EB 691FB 691GB NOTE ALL CF6-80 2 1C 561 563 565 567 661 663 665 667 561 563 565 567 661 663 665 667 NOTE ALL CF6-80 2 REPEAT ACCESS NOTE: Access via trailing edge panels and aileron access panels. EXTERNAL - GENERAL VISUAL: Trailing Edge Flap Tracks Inspect the trailing edge flap tracks, including fuse pins installed, #1 through 8 at: WBL 235. WBL 353. 5760000-200 WBL 584. WBL 743. 57-600-00 51-05-01-210 57-05-03-212 S ACCESS NOTE: Trailing edge flaps extended and flap fairings removed to make necessary observations. MP Issue 3 Revision 23 ABW747-400MSG3MP 1C APPLICABILITY ZONE ACCESS Page 408 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - DETAILED: Flap Track Mechanisms of TE Flaps Inspect the trailing edge flap carriages and linkages #1 through 8 including: Fore flap sequence carriages. Fore flap cam track. 5761000-200 Mid flap carriage assembly. Aft flap actuator linkages. Jack screw transmission attachments. ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Trailing edge flaps extended and flap fairings removed. EXTERNAL - DETAILED: Trailing Edge Flap Track Forward Support Fitting Assemblies Inspect the visible areas of trailing edge flap track forward support fitting assembly: WBL 235. WBL 353. 5762000-200 WBL 584. WBL 743. MPD ITEM NUMBER 57-610-00 57-620-00 AMM REFERENCE 51-05-01-210 57-05-03-212 51-05-01-210 57-05-03-212 P G M S S INTERVAL THRES. 1C 2 YR APL ENG MANHOURS 1C 570 580 670 680 561 563 565 567 661 663 665 667 NOTE ALL CF6-80 8 2 YR 561 563 565 567 661 663 665 667 561 563 565 567 661 663 665 667 NOTE ALL CF6-80 2 10 YR 576 577 578 586 587 588 676 677 678 686 687 688 NOTE ALL CF6-80 24 REPEAT ACCESS NOTE: Access requirements limited to opening fairing(s) to make necessary observations. Access via extended flaps and fairings. 5763000-200 INTERNAL - GENERAL VISUAL: Trailing Edge Flaps Inspect the trailing edge flaps internal structure and midflap carriages bearing housings. 57-630-00 51-05-01-210 57-05-03-212 S ACCESS NOTE: Access via flaps internal access procedure and fairings. MP Issue 3 Revision 23 ABW747-400MSG3MP 10 YR APPLICABILITY ZONE ACCESS Page 409 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - DETAILED: Trailing Edge Flaps Tracks Inspect the wing trailing edge flap tracks, no. 1 through no. 8, including fuse pins: WBL 235. WBL 353. WBL 584. WBL 743. Task notes: 5764000-200 1. DET - if item is performed on airplane. 2. RST - if item is performed off-airplane, normal restoration procedure is adequate. MPD ITEM NUMBER 57-640-00 AMM REFERENCE 51-05-01-210 57-05-03-212 P G M S INTERVAL THRES. 10 YR REPEAT 10 YR ACCESS NOTE: 1. If item is performed on-airplane, access via extended flaps and fairings using borescope for flap track interior. Also remove attaching hardware with flap tracks displaced. 2. If item is performed off-airplane, normal restoration procedure is adequate. INTERNAL - DETAILED: Trailing Edge Flaps Track Mechanisms Inspect the trailing edge flap carriages and linkages #1 through 8 including: Fore flap sequence carriages. Fore flap cam track. 5765000-200 Mid flap carriage assembly. Aft flap actuator linkages. Jack screw transmission attachments. APPLICABILITY ENG MANHOURS 561 563 565 567 661 663 665 667 NOTE ALL CF6-80 16 561 563 565 567 661 663 665 667 NOTE ALL CF6-80 32 NOTE ALL CF6-80 1 ACCESS 561 563 565 567 661 663 665 667 57-650-00 51-05-01-210 57-05-03-212 S 10 YR 10 YR 560 570 580 660 670 680 57-680-00 51-05-01-210 57-05-03-212 S 8 YR 2C 571 671 ACCESS NOTE: Access via extended flaps and fairings, and access panels. EXTERNAL - DETAILED: Wing Landing Gear Walking Beam End Fittings 5768000-200 Inspect the wing landing gear walking beam end fittings on rear spar. APL ZONE ACCESS NOTE: Access via wing landing gear doors. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 410 of 575 747- 400 MAINTENANCE PROGRAM STRUCTURAL MAINTENANCE TASKS MP ITEM NUMBER 5770000-200 TASK DESCRIPTION EXTERNAL - GENERAL VISUAL: Wing Tip Attachment Fittings and Structure Inspect wing tip rib outboard side, winglet attachment fittings and winglet structure as visible. MPD ITEM NUMBER AMM REFERENCE 57-700-00 51-05-01-210 57-05-03-212 57-710-00 51-05-01-210 57-05-03-212 P G M S INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove wing tip fairing. EXTERNAL - GENERAL VISUAL: Winglet Skins 5771000-200 Inspect the winglet skins. MP Issue 3 Revision 23 S ABW747-400MSG3MP INTERVAL THRES. 8 YR 16 YR NOTE 2C APPLICABILITY ZONE ACCESS 8 YR 6 YR NOTE 538 539 638 639 538AB 538C 538DB 538F 638AB 638C 638DB 638F NOTE 2C 538 539 638 639 REPEAT APL ENG MANHOURS ALL CF6-80 1 ALL CF6-80 1 Page 411 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ACCESS REPEAT ATA 32 LANDING GEAR EXTERNAL - ZONAL (GVI): NLG Doors - From Ground Level 3280201-300 Perform an external zonal inspection of the nose landing gear doors from ground level. ACCESS NOTE: NLG doors open. 32-802-01 05-41-07-212 1A 1A 711 712 713 714 NOTE ALL CF6-80 0,20 NOTE ALL CF6-80 0,50 EXTERNAL - ZONAL (GVI): NLG Doors - Doors Open Perform an external zonal inspection of the nose landing gear doors. ACCESS NOTE: NLG doors open. 32-804-01 05-41-07-212 1C 1C 711 712 713 714 EXTERNAL - ZONAL (GVI): Nose Landing Gear - From the Ground 3280601-300 Perform an external zonal inspection of the nose landing gear from ground level. ACCESS NOTE: NLG doors open. 32-806-01 05-41-07-212 1A 1A 715 NOTE ALL CF6-80 0,20 32-808-01 05-41-07-212 1C 1C 715 NOTE ALL CF6-80 0,50 1A 731 732 733 734 NOTE ALL CF6-80 0,20 3280401-300 3280801-300 EXTERNAL - ZONAL (GVI): Nose Landing Gear Perform an external zonal inspection of the nose landing gear (EZAP). ACCESS NOTE: NLG doors open. EXTERNAL - ZONAL (GVI): Wing Landing Gear Doors Left Perform an external zonal inspection of the left wing 3281001-300 landing gear doors from ground level. ACCESS NOTE: Left WLG doors open. MP Issue 3 Revision 23 32-810-01 05-41-07-212 1A ABW747-400MSG3MP Page 412 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Wing Landing Gear Doors Left 3281201-300 Perform an external zonal inspection of the left wing landing gear doors. ACCESS NOTE: Left WLG doors open. MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ACCESS REPEAT 32-812-01 05-41-07-212 1C 1C 731 732 733 734 3281401-300 EXTERNAL - ZONAL (GVI): Wing Landing Gear - Left Perform an external zonal inspection of the left wing landing gear from ground level. ACCESS NOTE: Left WLG doors open. 32-814-01 05-41-07-212 1A 1A 735 NOTE ALL CF6-80 0,20 3281601-300 EXTERNAL - ZONAL (GVI): Wing Landing Gear - Left Perform an external zonal inspection of the left wing landing gear (EZAP). ACCESS NOTE: Left WLG doors open. 32-816-01 05-41-07-212 51-05-01-210 1C 1C 735 NOTE ALL CF6-80 2,00 NOTE ALL CF6-80 0,20 NOTE ALL CF6-80 0,50 EXTERNAL - ZONAL (GVI): Wing Landing Gear Doors Right 3281801-300 Perform an external zonal inspection of the right wing landing gear doors from ground level. ACCESS NOTE: Right WLG doors open. 32-818-01 05-41-07-212 1A 1A 741 742 743 744 EXTERNAL - ZONAL (GVI): Wing Landing Gear Doors Right 3282001-300 Perform an external zonal inspection of the right wing landing gear doors. ACCESS NOTE: Right WLG doors open. 32-820-01 05-41-07-212 1C 1C 741 742 743 744 NOTE ALL CF6-80 0,50 EXTERNAL - ZONAL (GVI): Wing Landing Gear - Right Perform an external zonal inspection of the right wing 3282201-300 landing gear from the ground level. ACCESS NOTE: Right WLG doors open. 32-822-01 05-41-07-212 1A 1A 745 NOTE ALL CF6-80 0,20 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 413 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Wing Landing Gear - Right Perform an external zonal inspection of the right wing 3282401-300 landing gear (EZAP). ACCESS NOTE: Right WLG doors open. EXTERNAL - ZONAL (GVI): Body Landing Gear Doors Left 3282601-300 Perform an external zonal inspection of the left body landing gear doors from ground level. ACCESS NOTE: Left BLG doors open. EXTERNAL - ZONAL (GVI): Body Landing Gear Doors Left 3282801-300 Perform an external zonal inspection of the left body landing gear doors ACCESS NOTE: Left BLG doors open. MPD ITEM NUMBER AMM REFERENCE 32-824-01 05-41-07-212 51-05-01-210 32-826-01 05-41-07-212 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 2,00 1A 751 752 753 754 NOTE ALL CF6-80 0,20 NOTE ALL CF6-80 0,50 ZONE THRES. REPEAT 1C 1C 745 1A ACCESS 32-828-01 05-41-07-212 1C 1C 751 752 753 754 3283001-300 EXTERNAL - ZONAL (GVI): Body Landing Gear - Left Perform an external zonal inspection of the left body landing gear from ground level. ACCESS NOTE: Left BLG doors open. 32-830-01 05-41-07-212 1A 1A 755 NOTE ALL CF6-80 0,20 3283201-300 EXTERNAL - ZONAL (GVI): Body Landing Gear - Left Perform an external zonal inspection of the left body landing gear (EZAP). ACCESS NOTE: Left BLG doors open. 32-832-01 05-41-07-212 1C 1C 755 NOTE ALL CF6-80 1,00 32-834-01 05-41-07-212 1A 1A 761 762 763 764 NOTE ALL CF6-80 0,20 EXTERNAL - ZONAL (GVI): Body Landing Gear Doors Right 3283401-300 Perform an external zonal inspection of the right body landing gear doors from ground level. ACCESS NOTE: Right BLG doors open. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 414 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. EXTERNAL - ZONAL (GVI): Body Landing Gear Doors Right 3283601-300 Perform an external zonal inspection of the right body landing gear doors. ACCESS NOTE: Right BLG doors open. 32-836-01 05-41-07-212 1C 3283801-300 EXTERNAL - ZONAL (GVI): Body Landing Gear - Right Perform an external zonal inspection of the right body landing gear from ground level. ACCESS NOTE: Right BLG doors open. 32-838-01 05-41-07-212 3284001-300 EXTERNAL - ZONAL (GVI): Body Landing Gear - Right Perform an external zonal inspection of the right body landing gear (EZAP). ACCESS NOTE: Right BLG doors open. 32-840-01 05-41-07-212 APL ENG MANHOURS ACCESS REPEAT 1C 761 762 763 764 NOTE ALL CF6-80 0,50 1A 1A 765 NOTE ALL CF6-80 0,20 1C 1C 765 NOTE ALL CF6-80 1,00 ALL CF6-80 2,50 ATA 52 DOORS 5280201-300 EXTERNAL - ZONAL (GVI): Doors from Ground Level Perform an external zonal inspection of all doors from the ground level. 52-802-01 05-41-08-212 1A 1A 800 5280401-300 EXTERNAL - ZONAL (GVI): Nose Cargo Door Perform an external zonal inspection of the nose cargo door. 52-804-01 05-41-08-212 51-05-01-210 2C 2C 801 801 ALL CF6-80 2,00 52-806-01 05-41-08-212 51-05-01-210 1C 1C 821 821R ALL CF6-80 0,50 EXTERNAL - ZONAL (GVI): Cargo Compartment Door Forward 5280601-300 Perform an external zonal inspection of the forward cargo container compartment door. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 415 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE EXTERNAL - ZONAL (GVI): Cargo Compartment Door Aft 5280801-300 Perform an external zonal inspection of the aft cargo container compartment door. 52-808-01 5281001-300 EXTERNAL - ZONAL (GVI): Cargo Compartment Door Bulk Perform an external zonal inspection of the bulk cargo container compartment door. MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 822R ALL CF6-80 0,50 823 823R ALL CF6-80 0,30 2C 831 835 831L 835L ALL CF6-80 1,00 2C 2C 836L 836L ALL CF6-80 0,75 05-41-08-212 51-05-01-210 2C 2C 839 839L ALL CF6-80 0,25 05-41-08-212 51-05-01-210 2C 2C 849R 849R NOTE ALL CF6-80 0,30 ZONE THRES. REPEAT 05-41-08-212 51-05-01-210 1C 1C 822 52-810-01 05-41-08-212 51-05-01-210 1C 1C 5281201-300 EXTERNAL - ZONAL (GVI): Main Deck Entry Doors No. 1 and 5- Left Side Perform an external zonal inspection of the main deck entry doors 1 and 5 left side. 52-812-01 05-41-08-212 51-05-01-210 2C 5281401-300 EXTERNAL - ZONAL (GVI): Main Deck Side Cargo Door Perform an external zonal inspection of the main deck side cargo door. 52-814-01 05-41-08-212 51-05-01-210 5281801-300 EXTERNAL - ZONAL (GVI): Crew Emergency Exit Hatch Perform an external zonal inspection of the crew emergency exit hatch. 52-818-01 5282201-300 EXTERNAL - ZONAL (GVI): Upper Deck Crew Service Door Perform an external zonal inspection of the upper deck crew service door. 52-822-01 ACCESS ATA 53 FUSELAGE MP Issue 3 Revision 23 ABW747-400MSG3MP Page 416 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Lower Fuselage from Ground Level 5380201-300 Perform an external zonal inspection of the lower half of the fuselage from ground level including radome, wingto-body fairings, and service doors. MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 53-802-01 05-41-01-212 1A 1A INTERVAL APPLICABILITY ZONE APL ENG MANHOURS ALL CF6-80 1,00 ALL CF6-80 8,00 ACCESS 100 EXTERNAL - ZONAL (GV): Lower Half of Fuselage Perform an external zonal inspection of the lower half of the fuselage, including radome, service doors, wing-to5380401-300 body fairings, and doorways. ACCESS NOTE: As visible with cargo compartment doors, entry doors and access hatches open. Access Door 125A is applicable to Freighter and LCF only. 53-804-01 05-41-01-212 51-05-01-210 1C 1C 100 111 117AL 125A 125B 147AL 312AR 315AL 801 821R 822R 823R NOTE INTERNAL - ZONAL (GVI): Radome with Radome Open 5380601-300 Perform an internal zonal inspection of the radome with radome open. 53-806-01 05-41-01-212 51-05-01-210 2C 2C 111 111 ALL CF6-80 1,00 INTERNAL - ZONAL (GVI): Area Inside of Fuselage Forward of Nose Gear Well Perform an internal zonal inspection of the area inside of fuselage forward of nose gear well (EZAP). 5380801-300 INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable ACCESS NOTE: Insulation blankets removed or displaced as required. 53-808-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 112 117AL NOTE ALL CF6-80 4,00 53-810-01 05-41-01-212 1A 1A 113 114 NOTE ALL CF6-80 0,25 5381001-300 EXTERNAL - ZONAL (GVI): Nose Gear Well from Ground Level Perform an external zonal inspection of the nose gear well from ground level. ACCESS NOTE: NLG door open. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 417 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 5381201-300 EXTERNAL - ZONAL (GVI): Nose Gear Well Perform an external zonal inspection of the nose gear well (EZAP). ACCESS NOTE: NLG doors open. INTERNAL - ZONAL (GVI): Area Inside Fuselage, Outboard of NLG Well. Perform an internal zonal inspection of the area inside of fuselage above and outboard of nose gear well (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YRS 5381401-300 until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable ACCESS NOTE: Insulation blankets removed or displaced as required. Remove rubber mat for access to structural boxes located forward of BS 400. Remove cabin floor panels as required to get access to area above NLG wheel well. 5381601-300 EXTERNAL - ZONAL (GVI): Interior of E/E Compartment Perform an external zonal inspection of the interior of E/E compartment. INTERNAL - ZONAL (GVI): Interior of E/E Compartment Perform an internal inspection of the interior of E/E compartment (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YRS 5381801-300 until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable ACCESS NOTE: Insulating blankets removed or displaced as required, without removing electrical/electronics panels. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE 53-812-01 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 2,00 115 116 117AL NOTE ALL CF6-80 4,00 1C 117 118 117AL NOTE ALL CF6-80 2,25 8 YR 6 YR NOTE 117 118 121A 122A 117AL NOTE ALL CF6-80 6,00 ZONE THRES. REPEAT 05-41-01-212 51-05-01-210 1C 1C 113 114 53-814-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 53-816-01 05-41-01-212 51-05-01-210 1C 53-818-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE ABW747-400MSG3MP ACCESS Page 418 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 5382001-300 EXTERNAL - ZONAL (GVI): Forward Cargo Container Compartment Perform an external inspection of the interior of forward cargo container compartment. MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. REPEAT ENG MANHOURS 1A 121 122 123 124 821R ALL CF6-80 1,00 821R ALL CF6-80 8,00 53-820-01 05-41-01-212 5382201-300 INTERNAL - ZONAL (GVI): Forward Cargo Container Compartment Perform an internal inspection of the interior of forward cargo container compartment (EZAP). ACCESS NOTE: Sidewall and ceiling panels removed. Insulating blankets removed or displaced as required. 53-822-01 05-41-01-212 51-05-01-210 8 YR 6 YR 121 122 123 124 5382401-300 INTERNAL - ZONAL (GV): Area Below Forward Cargo Container Compartment Perform an internal inspection from inside of the fuselage of the area below the forward cargo container compartment. (EZAP) ACCESS NOTE: Floor panels (if applicable) removed as required. 53-824-01 05-41-01-212 51-05-01-210 1C 1C 125 126 125B 821R ALL CF6-80 1,00 INTERNAL - ZONAL (GVI): Aft of Fwd Cargo Container Comp Perform an internal inspection of the interior area inside of fuselage aft of forward cargo container compartment (EZAP). 5382601-300 INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable ACCESS NOTE: Linings removed and insulation blankets removed or displaced as required. 53-826-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 127 128 821R NOTE ALL CF6-80 2,00 MP Issue 3 Revision 23 1A APL ACCESS ABW747-400MSG3MP Page 419 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 5382801-300 INTERNAL - ZONAL (GVI): Bottom of Main Floor to Pressure Deck Perform an internal inspection of the area inside of fuselage from bottom of main cabin floor to pressure deck (EZAP). ACCESS NOTE: Remove floor panels. INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable MPD ITEM NUMBER AMM REFERENCE 53-828-01 05-41-01-212 51-05-01-210 INTERVAL APPLICABILITY ZONE THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE APL ENG MANHOURS ACCESS 131A 132A NOTE ALL CF6-80 1,50 ALL CF6-80 2,50 53-830-01 05-41-01-212 51-05-01-210 2C 2C 133 134 191A 191B 191E 191F 191H 191J 191M 191N 192A 192B 192E 192F 192H 192J 192M 192N INTERNAL - ZONAL (GVI): Air Conditioning Equipment Bay Perform an internal inspection of the air conditioning equipment bay. 5383201-300 INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 53-832-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 133 134 191C 191K 192C 192K ALL CF6-80 1,00 EXTERNAL - ZONAL (GVI): Wing Landing Gear Wheel Well from Ground Level - Left 5383401-300 Perform an external inspection of the left wing landing gear wheel well from ground level. ACCESS NOTE: Left WLG doors open. 53-834-01 05-41-01-212 1A 1A 135 NOTE ALL CF6-80 0,30 5383001-300 INTERNAL - ZONAL (GVI): Air Conditioning Equipment Bay Perform an internal inspection of the air conditioning equipment bay. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 420 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE 53-835-01 05-41-01-212 51-05-01-210 INTERNAL - ZONAL (GVI): Bottom of Main Deck Floor to Pressure Deck Perform an internal inspection of the area inside of fuselage from bottom of main cabin floor to pressure deck (EZAP). ACCESS NOTE: Remove floor panels. 53-836-01 05-41-01-212 51-05-01-210 EXTERNAL - ZONAL (GVI): Wing Landing Gear Wheel Well from Ground Level - Right 5383801-300 Perform an external inspection of the right wing landing gear wheel well from ground level. ACCESS NOTE: Right WLG doors open. 53-838-01 EXTERNAL - ZONAL (GVI): Wing Landing Gear Well Right Perform an external inspection of the right wing landing gear wheel well (EZAP). ACCESS NOTE: Right WLG doors open. EXTERNAL - ZONAL (GVI): Body Landing Gear Wheel Well from Ground Level - Left 5384201-300 Perform an external inspection of the left body landing gear wheel well from ground level. ACCESS NOTE: Left Body Landing Gear doors open. MP ITEM NUMBER TASK DESCRIPTION 5383501-300 EXTERNAL - ZONAL (GVI): Wing Landing Gear Well Left Perform an external inspection of the left wing landing gear wheel well (EZAP). ACCESS NOTE: Left WLG doors open. 5383601-300 5384001-300 MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 3,00 6 YR 135A 136A 137A 138A NOTE ALL CF6-80 1,50 1A 1A 136 NOTE ALL CF6-80 0,30 05-41-01-212 51-05-01-210 1C 1C 136 NOTE ALL CF6-80 3,00 05-41-01-212 1A 1A 137 NOTE ALL CF6-80 0,30 ZONE THRES. REPEAT 1C 1C 135 8 YR 05-41-01-212 53-840-01 53-842-01 ABW747-400MSG3MP ACCESS Page 421 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE EXTERNAL - ZONAL (GVI): Body Landing Gear Wheel Well - Left 5384401-300 Perform an external inspection of the left body landing gear wheel well (EZAP). ACCESS NOTE: Left Body Landing Gear doors open. 53-844-01 EXTERNAL - ZONAL (GVI): Body Landing Gear Wheel Well from Ground Level - Right 5384601-300 Perform an external inspection of the right body landing gear wheel well from ground level. ACCESS NOTE: Right Body Landing Gear doors open. EXTERNAL - ZONAL (GVI): Body Landing Gear Wheel Well - Right 5384801-300 Perform an external inspection of the right body landing gear wheel well (EZAP). ACCESS NOTE: Right Body Landing Gear doors open. MP ITEM NUMBER 5385001-300 TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Aft Cargo Container Compartment Perform an external inspection of the interior of aft cargo container compartment. INTERNAL - ZONAL (GVI): Aft Cargo Container Compartment Perform an internal inspection of the interior of aft cargo 5385201-300 container compartment (EZAP). ACCESS NOTE: Sidewall, ceiling panels and forward bulkhead panels removed. Insulating blankets removed or displaced as required. MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 3,00 138 NOTE ALL CF6-80 0,30 1C 138 NOTE ALL CF6-80 3,00 1A 1A 141 142 822R ALL CF6-80 0,70 8 YR 6 YR 141 142 822R NOTE ALL CF6-80 7,00 ZONE THRES. REPEAT 05-41-01-212 51-05-01-210 1C 1C 137 53-846-01 05-41-01-212 1A 1A 53-848-01 05-41-01-212 51-05-01-210 1C 53-850-01 05-41-01-212 53-852-01 05-41-01-212 51-05-01-210 ABW747-400MSG3MP ACCESS Page 422 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5385401-300 EXTERNAL - ZONAL (GVI): Area Below Aft Cargo Container Compartment Perform an external inspection of the area inside of fuselage below aft cargo container compartment (EZAP). ACCESS NOTE: Floor panels (if applicable) removed as required. 53-854-01 05-41-01-212 1C 1C 143 144 5385601-300 EXTERNAL - ZONAL (GVI): Bulk Cargo Compartment Perform an external inspection of the interior of bulk cargo compartment. 53-856-01 05-41-01-212 1A 1A 5385801-300 INTERNAL - ZONAL (GVI): Bulk Cargo Compartment Perform an internal inspection of the interior of bulk cargo compartment (EZAP). ACCESS NOTE: Sidewall and ceiling panels removed. Insulation blankets removed or displaced as required. 53-858-01 05-41-01-212 51-05-01-210 8 YR 6 YR MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 822R NOTE ALL CF6-80 1,00 145 146 823R ALL CF6-80 0,75 145 146 823R NOTE ALL CF6-80 5,00 ALL CF6-80 0,50 ALL CF6-80 4,00 ZONE ACCESS 5386001-300 INTERNAL - ZONAL (GVI): Area Below Bulk Cargo Compartment Perform an internal inspection of the area inside of fuselage below bulk cargo compartment (EZAP). 53-860-01 05-41-01-212 8 YR 6 YR 147 148 145AF 145BF 145DF 145EF 146BF 146EF 823R 5386201-300 INTERNAL - ZONAL (GVI): Area Aft of Bulk Cargo Compartment Perform an internal inspection of the area inside of fuselage aft of bulk cargo compartment (EZAP). ACCESS NOTE: Remove floor panels from BS 2280 through BS 2360 of main cabin. Insulating blankets removed or displaced as required. 53-862-01 05-41-01-212 51-05-01-210 8 YR 6 YR 151 152 146AZ 823R NOTE MP Issue 3 Revision 23 ABW747-400MSG3MP Page 423 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER 5386401-300 TASK DESCRIPTION INTERNAL - ZONAL (GVI): Fwd Lower Wing-To-BodyFairing - Left Perform an internal inspection of the area inside of forward lower wing-to-body fairing, left side (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable INTERNAL - ZONAL (GVI): Fwd Lower Wing-To-BodyFairing - Right Perform an internal inspection of the area inside of 5386601-300 forward lower wing-to-body fairing, right side (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable MP Issue 3 Revision 23 MPD ITEM NUMBER 53-864-01 53-866-01 AMM REFERENCE 05-41-01-212 51-05-01-210 05-41-01-212 51-05-01-210 INTERVAL APPLICABILITY APL ENG MANHOURS 191 191ABL 191ADL 191AEL 191AFL 191AGL 191AHL 191AJL 191AKL 191BBL 191DDL 191QL 191SL 191UL 191VL 191XL 191YL ALL CF6-80 3,00 192 192ABR 192ACR 192ADR 192AER 192AFR 192AGR 192AHR 192AJR 192AKR 192FFR 192QR 192UR 192VR ALL CF6-80 3,00 ZONE THRES. 8 YR 16 YR NOTE 8 YR 16 YR NOTE ABW747-400MSG3MP ACCESS REPEAT 8 YR 6 YR NOTE 8 YR 6 YR NOTE Page 424 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Aft Lower Wing-To-BodyFairing - Left Perform an internal inspection of the area inside of aft 5386801-300 lower wing-to-body fairing, left side (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable MPD ITEM NUMBER 53-868-01 AMM REFERENCE INTERVAL APPLICABILITY APL ENG MANHOURS 193 193BL 193CL 193DL 193FL 193GL ALL CF6-80 1,50 8 YR 6 YR NOTE 194 194BR 194CR 194DR 194FR 194GR ALL CF6-80 1,50 ZONE THRES. REPEAT 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE ACCESS INTERNAL - ZONAL (GVI): Aft Lower Wing-To-BodyFairing - Right Perform an internal inspection of the area inside of aft 5387001-300 lower wing-to-body fairing, right side (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable 53-870-01 05-41-01-212 51-05-01-210 8 YR 16 YR NOTE EXTERNAL - ZONAL (GVI): Upper Fuselage from Ground Level 5387201-300 Perform an external inspection of the upper half of fuselage, including doors and wing-to-body fairings from ground level. 53-872-01 05-41-02-212 1A 1A 200 ALL CF6-80 0,75 5387401-300 EXTERNAL - ZONAL (GVI): Upper Half of Fuselage Perform an external inspection of the upper half of fuselage, including windows and wing-to-body fairings. Note: As visible with doors (active doors only) open. 53-874-01 05-41-02-212 51-05-01-210 2C 2C 200 ALL CF6-80 8,00 5387601-300 EXTERNAL - ZONAL (GVI): Main Deck Cargo Container Compartment Perform an external inspection of the interior of main deck cargo containers compartments. 53-876-01 05-41-02-212 1A 1A 200 ALL CF6-80 1,00 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 425 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GV): Fuselage Main Deck Compartment - Nose to BS 1319 Perform an internal inspection of the interior of fuselage main deck compartment - nose to BS 1319. For LCF only, nose to BS 532. (EZAP) 5388001-300 INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. ACCESS NOTE: Remove ceiling panels as required. INTERNAL - ZONAL (GVI): Fuselage Main Deck Compartment - Nose to BS 2360 Perform an internal inspection of the interior of fuselage 5388201-300 main deck compartment - nose to BS 2360 (EZAP). ACCESS NOTE: Remove sidewall panels and insulating blankets removed or displaced as required. 5388401-300 EXTERNAL - ZONAL (GVI): Interior of Flight Deck Compartment Perform an external inspection of the flight deck compartment. INTERNAL - ZONAL (GV): Flight Deck Compartment Perform a internal inspection of the flight deck compartment (EZAP). ACCESS NOTE: Insulating blankets removed or 5388601-300 displaced as necessary to accomplish visual inspection without displacing flight control panels/consoles or electrical panels. Access to windshield wiper motors is through panels 221AL and 222AR from the outside of the aircraft. MP Issue 3 Revision 23 MPD ITEM NUMBER 53-880-01 AMM REFERENCE 05-41-01-212 51-05-01-210 INTERVAL APPLICABILITY ZONE THRES. 8 YR 16 YR NOTE APL ENG MANHOURS ACCESS REPEAT 8 YR 6 YR NOTE 211 212 231 232 241 242 831L NOTE ALL CF6-80 4,50 831L NOTE ALL CF6-80 8,00 53-882-01 05-41-02-212 16 YR 12 YR 211 212 231 232 241 242 251 252 261 262 271 272 53-884-01 05-41-02-212 1C 1C 221 222 831L ALL CF6-80 1,00 221 222 2211 221AL 222AR 831L NOTE ALL CF6-80 2,00 53-886-01 05-41-02-212 16 YR ABW747-400MSG3MP 12 YR Page 426 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Interior of Fuselage Upper Deck Comp 5388801-300 Perform an external inspection of the interior of fuselage upper deck BS 380 to BS 632 INTERNAL - ZONAL (GVI): Interior of Fuselage Upper Deck Perform an internal inspection of the interior of fuselage 5389001-300 upper deck BS 380 to BS 632 (EZAP) ACCESS NOTE: Remove sidewall/ceiling panels as required. Insulating blankets removed or displaced as required. 5389201-300 INTERNAL - ZONAL (GVI): Area Aft of Upper Deck Compartment Perform an internal inspection of the area aft of upper deck compartment BS 632 to BS 860 (EZAP) INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable ACCESS NOTE: Remove ceiling panels as required. 5389401-300 INTERNAL - ZONAL (GVI): Area Above of Ceiling Inside Fuselage Perform an internal inspection of the area inside of fuselage above ceiling, BS 860 (EZAP) INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable ACCESS NOTE: Remove ceiling panels as required. MP Issue 3 Revision 23 MPD ITEM NUMBER 53-888-01 AMM REFERENCE 05-41-02-212 INTERVAL APPLICABILITY ZONE THRES. 1C APL ENG MANHOURS ACCESS REPEAT 1C 223 224 225 226 831L ALL CF6-80 2,00 831L NOTE ALL CF6-80 2,40 53-890-01 05-41-02-212 16 YR 12 YR 223 224 225 226 53-892-01 05-41-02-212 8 YR 16 YR NOTE 8 YR 6 YR NOTE 233 234 831L NOTE ALL CF6-80 1,50 8 YR 6 YR NOTE 243 244 253 254 263 264 273 274 831L NOTE ALL CF6-80 8,00 53-894-01 05-41-02-212 8 YR 16 YR NOTE ABW747-400MSG3MP Page 427 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5390001-300 INTERNAL - ZONAL (GVI): Aft Electronic Equipment Bay Perform an internal inspection of the interior of aft electrical/electronic equipment bay (EZAP). ACCESS NOTE: Remove sidewall/ceiling panels as required. 53-900-01 05-41-02-212 2C 2C 271 272 5390601-300 INTERNAL - ZONAL (GVI): Upper Wing-to-Body Fairing - FWD Left Perform an internal inspection of the area inside of forward upper wing-to-body fairing, left side. INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 53-906-01 05-41-02-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 53-908-01 05-41-02-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Upper Wing-to-Body Fairing - FWD Right Perform an internal inspection of the area inside of forward upper wing-to-body fairing, right side. 5390801-300 INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable INTERNAL - ZONAL (GVI): Upper Wing-to-Body Fairing - AFT Left Perform an internal inspection of the area inside of aft upper wing-to-body fairing, left side. 5391001-300 INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable MP Issue 3 Revision 23 53-910-01 05-41-02-212 51-05-01-210 INTERVAL APPLICABILITY APL ENG MANHOURS 835L NOTE ALL CF6-80 0,25 291 291DL 291EL 291GL ALL CF6-80 1,00 292 292DR 292ER 292GR ALL CF6-80 1,00 293 293AL 293BL 293CL 293DL 293EL 293FL ALL CF6-80 1,50 ZONE 8 YR 16 YR NOTE ABW747-400MSG3MP 8 YR 6 YR NOTE ACCESS Page 428 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ALL CF6-80 1,50 ACCESS REPEAT INTERNAL - ZONAL (GVI): Upper Wing-to BodyFairing - AFT Right Perform an internal inspection of the area inside of aft upper wing-to-body fairing, right side. 5391201-300 INTERVAL NOTE: Initial interval and threshold is 8 YRS until 16 YRS is reached. From this point on the repeat interval of 6 YRS is applicable 53-912-01 05-41-02-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 294 5391401-300 EXTERNAL - ZONAL (GVI): Fuselage BS 2360-2792, from Ground Level Perform an external inspection of the fuselage from BS 2360 to BS 2792 (Section 48), from ground level. 53-914-01 05-41-03-212 1A 1A 310 ALL CF6-80 0,50 5391601-300 EXTERNAL - ZONAL (GVI): Fuselage BS 2360 to BS 2792 Perform an external inspection of the fuselage from BS 2360 to BS 2792 (Section 48). 53-916-01 05-41-03-212 51-05-01-210 2C 2C 310 ALL CF6-80 1,75 5391801-300 EXTERNAL - ZONAL (GVI): Area Aft of Rear Pressure Bulkhead Perform an external inspection of the area inside of fuselage aft of rear pressure bulkhead (BS 2360 to BS 2484), including access door (EZAP). 53-918-01 05-41-03-212 51-05-01-210 1C 1C 311 312 312AR ALL CF6-80 4,50 5392001-300 EXTERNAL - ZONAL (GVI): Stabilizer Torsion Box Compartment Perform an external inspection of the horizontal stabilizer torsion box compartment (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 53-920-01 05-41-03-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 313 314 312AR 315AL ALL CF6-80 4,00 MP Issue 3 Revision 23 ABW747-400MSG3MP 294AR 294BR 294CR 294DR 294ER 294FR Page 429 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE 5392201-300 EXTERNAL - ZONAL (GVI): Aft of Horizontal Stabilizer Torsion Box Compartment Perform an external inspection of the area inside of fuselage aft of horizontal stabilizer torsion box compartment (EZAP). 53-922-01 5392401-300 EXTERNAL - ZONAL (GVI): Interior of APU Compartment Perform an external inspection of the interior of APU compartment, including APU and APU doors (EZAP). 5392601-300 EXTERNAL - ZONAL (GVI): Interior of APU Exhaust Duct Perform an external inspection of the interior of APU exhaust duct as viewed from exhaust outlet. MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 315AL ALL CF6-80 3,50 317AL 318AR ALL CF6-80 2,00 317 318 ALL CF6-80 0,30 ALL CF6-80 0,30 ZONE THRES. REPEAT 05-41-03-212 51-05-01-210 1C 1C 315 316 53-924-01 05-41-03-212 51-05-01-210 1C 1C 317 318 53-926-01 05-41-03-212 1C 1C ACCESS ATA 55 EMPENNAGE 5580201-300 EXTERNAL - ZONAL (GVI): Fin and Rudder - From Ground Level Perform an external inspection of the fin and rudder, from ground level. 55-802-01 05-41-03-212 1A 1A 320 5580401-300 EXTERNAL - ZONAL (GVI): Fin and Rudder Perform an external inspection of the fin and rudder. ACCESS NOTE: Inspect visual portions of closure ribs when rudders are at maximum opposite displacement. 55-804-01 05-41-03-212 51-05-01-210 2C 2C 320 NOTE ALL CF6-80 2,50 5580601-300 INTERNAL - ZONAL (GVI): Fin Rear Spar to Trailing Edge Perform an internal inspection of the fin - rear spar to rudders front spar (EZAP). 55-806-01 05-41-03-212 51-05-01-210 1C 324 325 326 324DL 324EL 324FL 324HL ALL CF6-80 1,00 MP Issue 3 Revision 23 1C ABW747-400MSG3MP Page 430 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM REFERENCE INTERVAL APPLICABILITY ZONE THRES. APL ENG MANHOURS ALL CF6-80 1,50 ACCESS REPEAT 324AL 324BL 324CL 324GL 324KL 324LL 324ML 324UL 324XL 5580801-300 INTERNAL - ZONAL (GVI): Fin Rear Spar to TE Cavity Perform an internal inspection of the fin - rear spar to rudders front spar (EZAP). 55-808-01 05-41-03-212 51-05-01-210 6 YR 6 YR 324 325 326 5581001-300 EXTERNAL - ZONAL (GVI): Horizontal Stab and Elevator - Left Perform an external inspection of the left horizontal stabilizer and elevator, from ground level. 55-810-01 05-41-03-212 1A 1A 330 ALL CF6-80 0,30 5581201-300 EXTERNAL - ZONAL (GVI): Horizontal Stab and Elevator - Left Perform an external inspection of the left horizontal stabilizer and elevator. 55-812-01 05-41-03-212 51-05-01-210 2C 2C 330 ALL CF6-80 2,50 5581401-300 INTERNAL - ZONAL (GVI): Horizontal Stab Rear Spar to TE - Left Perform an internal inspection of the left horizontal stabilizer - rear spar to elevator front spar. 55-814-01 05-41-03-212 51-05-01-210 1C 1C 334 335 336 334HBL 334LBL ALL CF6-80 1,00 5581601-300 INTERNAL - ZONAL (GVI): Horizontal Stab Rear Spar to TE Cavity Perform an internal inspection of the left horizontal stabilizer - rear spar to elevator front spar (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 334 335 336 334GBL 334JBL 334KBL 334MBL 334NBL 334PBL 334QBL ALL CF6-80 1,50 MP Issue 3 Revision 23 55-816-01 05-41-03-212 51-05-01-210 8 YR 16 YR NOTE ABW747-400MSG3MP 8 YR 6 YR NOTE Page 431 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5581801-300 EXTERNAL - ZONAL (GVI) Horizontal Stab and Elevator - Right Perform an external inspection of the right horizontal stabilizer and elevator from ground level 55-818-01 05-41-03-212 1A 1A 5582001-300 EXTERNAL - ZONAL (GVI) Horizontal Stab and Elevator - Right Perform an external inspection of the right horizontal stabilizer and elevator 55-820-01 05-41-03-212 51-05-01-210 2C 5582201-300 INTERNAL - ZONAL (GVI): Horizontal Stab Rear Spar to TE - Right Perform an internal inspection of the right horizontal stabilizer - rear spar to elevator front spar. 55-822-01 05-41-03-212 51-05-01-210 1C 5582401-300 INTERNAL - ZONAL (GVI): Horizontal Stab Rear Spar to TE Cavity Perform an internal inspection of the right horizontal stabilizer rear spar to elevators front spar (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 55-824-01 05-41-03-212 51-05-01-210 8 YR 16 YR NOTE 5582601-300 INTERNAL - ZONAL (GVI): Fin - Front Spar to Rear Spar Perform an internal inspection of the fin front spar to rear spar. 55-826-01 05-41-03-212 55-828-01 05-41-03-212 MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Horz Stab Center Section Torsion Box 5582801-300 Perform an internal inspection of the horizontal stabilizer - center section torsion box (EZAP). MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS 340 ALL CF6-80 0.30 2C 340 ALL CF6-80 2.50 1C 344 345 346 344HBR 344LBR ALL CF6-80 1,00 8 YR 6 YR NOTE 344 345 346 344GBR 344JBR 344KBR 344MBR 344NBR 344PBR 344QBR ALL CF6-80 1,50 2C 2C 323 312AR 312BR ALL CF6-80 0.50 16 YR 12 YR 338 348 312AR 338AZ ALL CF6-80 1.00 ZONE ABW747-400MSG3MP ACCESS Page 432 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT INTERNAL - ZONAL (GVI): Horz Stab Front Spar to Rear Spar - L 5583001-300 Perform an internal inspection of the left horizontal stabilizer - front spar to rear spar, stab. BL 43.5 to stab. STA 285 (EZAP). 55-830-01 05-41-03-212 16 YR 12 YR 339 INTERNAL - ZONAL (GVI): Horz Stab Front Spar to Rear Spar - R 5583201-300 Perform an internal inspection of the right horizontal stabilizer - front spar to rear spar, stab. BL 43.5 to stab. STA 285 (EZAP). 55-832-01 05-41-03-212 16 YR 12 YR INTERNAL - ZONAL (GVI): Horz Stab Front Spar to Rear Spar - R 5583401-300 Perform an internal inspection of the right horizontal stabilizer - front spar to rear spar, stab. STA 285 to stab. STA 510. 55-834-01 05-41-03-212 16 YR INTERNAL - ZONAL (GVI): Horz Stab Front Spar to Rear Spar - R 5583601-300 Perform an internal inspection of the right horizontal stabilizer - front spar to rear spar, stab. STA 510 to stab. STA 560. 55-836-01 05-41-03-212 16 YR MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 312AR 338AZ 339AZ ALL CF6-80 0.5 349 312AR 338AZ 349AZ ALL CF6-80 0,50 12 YR 343 343KBR ALL CF6-80 0.50 12 YR 361 361BBR ALL CF6-80 0,20 1A 450 460 470 480 ALL CF6-80 0,60 2C 450 460 470 480 ALL CF6-80 2,00 ZONE ACCESS ATA 54 NACELLE S/PYLONS 5480200-300 EXTERNAL - ZONAL (GVI): Strut No. 1, 2, 3, 4 from Ground Level Perform an external inspection of the strut no. 1, 2, 3, 4 from ground level. 5480400-300 EXTERNAL - ZONAL (GVI): Strut No. 1, 2, 3, 4 Including Fairings Perform an external inspection of the strut no. 1, 2, 3, 4 including fairings. MP Issue 3 Revision 23 54-802-00 05-41-04-212 54-804-00 05-41-04-212 51-05-01-210 1A 2C ABW747-400MSG3MP Page 433 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Area Inside Forward Fairing No. 1, 2, 3, 4 5480600-300 Perform an internal inspection of the area inside forward fairing (EZAP). 5480800-300 5481200-300 INTERNAL - ZONAL (GVI): Interior of Strut No. 1, 2, 3, 4 Torque Box Perform an internal inspection of the interior of strut no. 1, 2, 3, 4 torque box (EZAP). ACCESS NOTE: 452AL 452AR 452BL 452BR 452CL 452CR 452DL 452DR 452EL 452ER 452FL 452FR 452GR 462AL 462AR 462BL 462BR 462CL 462CR 462DL 462DR 462EL 462ER 462FL 462FR 462GL 462GR 462HL 462HR 472AL 472AR 472BL 472BR 472CL 472CR 472DL 472DR 472EL 472ER 472FL472FR 472GL 472GR 472HL 472HR 482AL 482AR 482BL 482BR 482CL 482CR 482DL 482DR 482EL 482ER 482FL 482FR 482GR INTERNAL - ZONAL (GVI): Area Inside of Aft Strut No. 1, 2, 3, 4 Fairing Perform an internal inspection of the area inside of aft strut no. 1, 2, 3, 4 fairing (EZAP). MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE 54-806-00 05-41-04-212 51-05-01-210 54-808-00 05-41-04-212 51-05-01-210 54-812-00 05-41-04-212 51-05-01-210 INTERVAL APPLICABILITY APL ENG MANHOURS 2C 451 461 471 481 451A 451B 451C 451D 461A 461B 461C 461D 471A 471B 471C 471D 481A 481B 481C 481D ALL CF6-80 1,20 1C 452 462 472 482 NOTE ALL CF6-80 2,00 454 464 474 484 454AL 454AR 464AL 464AR 474AL 474AR 484AL 484AR ALL CF6-80 3,40 ZONE THRES. 2C 1C 1C ABW747-400MSG3MP ACCESS REPEAT 1C Page 434 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 5481400-300 INTERNAL - ZONAL (GVI): Area Inside of Aft Strut Fairing Perform an internal inspection of the area inside of aft strut no. 2, 3 fairing. INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable ACCESS NOTE: Remove aft strut fairing. MPD ITEM NUMBER AMM REFERENCE 54-814-00 05-41-04-212 51-05-01-210 INTERVAL APPLICABILITY ZONE THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE APL ENG MANHOURS ACCESS 464 474 NOTE ALL CF6-80 0,10 ALL CF6-80 1,50 ALL CF6-80 0,25 ATA 57 WINGS 5780201-300 INTERNAL - ZONAL (GVI): Center Section Wing Box Interior Perform an internal inspection of the interior of center section wing box (EZAP). 57-802-01 05-41-01-212 51-05-01-210 16 YR 12 YR 131 132 131AZ 131BZ 131CZ 131DZ 131EZ 132AZ 132BZ 132CZ 191AJL 192AJR 5780401-300 EXTERNAL - ZONAL (GVI): Wing Lower Surface - Left Perform an external inspection of the left wing lower surface from ground level. ACCESS NOTE: LE and TE flaps extended, and LDG doors open. 57-804-01 05-41-05-212 1A 1A 500 NOTE MP Issue 3 Revision 23 ABW747-400MSG3MP Page 435 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5780601-300 EXTERNAL - ZONAL (GVI): Wing Upper Surface - Left Perform an external inspection of the left wing upper surface from inside of fuselage. NOTE: For airplanes with no windows in the fuselage, accessing the wing with stand or ’walking the wing’ are alternate means of accomplishing this task. 57-806-01 05-41-05-212 1A 1A 5780801-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Left Perform an external inspection of the left wing leading edge to front spar (WBL 128.5 to WBL 470) 57-808-01 05-41-05-212 2C 5781001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity-Left Perform an external inspection of the left wing leading edge to front spar cavity. (ILES 302 to ILES 630.72) ACCESS NOTE: LE flaps extended. 57-810-01 05-41-05-212 51-05-01-210 5781201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Compartment - L Perform an internal inspection of the left wing leading edge to front spar compartment. (ILES 630.72 to WBL 470) (EZAP) 57-812-01 5781401-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Compartment - L Perform an internal inspection of the left wing leading edge to front spar compartment. (WBL 128.5 to ILES 302 and ILES 630.72 to WBL 470) INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 57-814-01 MP ITEM NUMBER TASK DESCRIPTION MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS 500 ALL CF6-80 0,25 2C 510 ALL CF6-80 0,50 1C 1C 511 NOTE ALL CF6-80 0,50 05-41-05-212 51-05-01-210 2C 2C 511 511CT 511CTA ALL CF6-80 0,30 05-41-05-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 511 511BB 511FB ALL CF6-80 0,50 ZONE ABW747-400MSG3MP ACCESS Page 436 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE 5781601-300 EXTERNAL - ZONAL (GVI): Left Wing Krueger Flap (11 thru 13) Perform an external inspection of the left wing Krueger flaps - (11 through 13) ACCESS NOTE: LE flaps extended. 57-816-01 5781801-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Left Perform an external inspection of the left wing leading edge to front spar. (WBL 470 to WBL 834) MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,75 ALL CF6-80 0,50 NOTE ALL CF6-80 0,75 521 511CT 511CTA ALL CF6-80 0,30 2C 521 521FT ALL CF6-80 0,30 1C 522 523 524 525 526 NOTE ALL CF6-80 1,25 ZONE THRES. REPEAT 05-41-05-212 51-05-01-210 1C 1C 512 513 514 57-818-01 05-41-05-212 2C 2C 520 5782001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Left Perform an external inspection of the left wing leading edge to front spar cavity (ILES 693.5 to ILES 1116) ACCESS NOTE: LE flap extended. 57-820-01 05-41-05-212 51-05-01-210 1C 1C 521 5782201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Compartment - Left Perform an internal inspection of the left wing leading edge to front spar compartment (WBL 470 to ILES 693.5) (EZAP) 57-822-01 05-41-05-212 51-05-01-210 2C 2C 5782401-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Left Perform an internal inspection of the left wing leading edge to front spar cavity (ILES 1116.0 to WBL 834). (EZAP) 57-824-01 05-41-05-212 51-05-01-210 2C 5782601-300 EXTERNAL - ZONAL (GVI): Left Wing Variable Camber Flaps Perform an external inspection of the left wing variable camber flaps (6 through 10) ACCESS NOTE: LE flaps extended. 57-826-01 05-41-05-212 51-05-01-210 MP Issue 3 Revision 23 1C ABW747-400MSG3MP ACCESS NOTE Page 437 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5782801-300 EXTERNAL - ZONAL (GVI): Wing Leading Edge to Front Spar - Left Perform an external inspection of the left wing leading edge to front spar (WBL 834 to tip). 57-828-01 05-41-05-212 2C 2C 530 5783001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Left Perform an external inspection of the left wing leading edge to front spar cavity (OLES 1185 to OLES 1617.6). ACCESS NOTE: LE Flaps extended. 57-830-01 05-41-05-212 51-05-01-210 1C 1C 531 5783201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Compartment - Left Perform an internal inspection of the left wing leading edge to front spar compartment (WBL 834 to OLES 1185 and OLES 1617.6 to tip) (EZAP). 57-832-01 05-41-05-212 51-05-01-210 2C 2C 5783401-300 EXTERNAL - ZONAL (GVI): Left Wing Variable Camber Flaps Perform an external inspection of the left wing variable camber flaps (1E through 5). ACCESS NOTE: LE flaps extended. 1C MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Inboard Main Fuel Tank Left 5783801-300 Perform an internal inspection of the left inboard main fuel tank (no. 2) (EZAP). ACCESS NOTE: Open access panels as required to perform inspection. MP Issue 3 Revision 23 57-834-01 57-838-01 05-41-05-212 51-05-01-210 05-41-05-212 51-05-01-210 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 531 521FT 531BB ALL CF6-80 0,40 532 533 534 535 536 537 NOTE ALL CF6-80 1,50 541 542 544 545 542AZ 544AB 545AB 545AZ 545BB 545CB 545DB NOTE ALL CF6-80 1,50 ZONE 1C 16 YR ABW747-400MSG3MP 12 YR ACCESS Page 438 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Outboard Main Fuel Tank Left Perform an internal inspection of the left outboard main fuel tank (no. 1) (EZAP). ACCESS NOTE: Open access 5784001-300 panels as required to perform inspection. 543AZ 543BZ 546AB 546AZ 546BB 546BZ 552AB 552AZ 552BB 552BZ 552CB 552CZ 552DB 552DZ 552EB 552EZ 552FB 552FZ 552GB 552GZ 552HZ INTERNAL - ZONAL (GVI): Wing Reserve Fuel Tank Left 5784401-300 Perform an internal inspection of the left wing reserve fuel tank (EZAP). ACCESS NOTE: Open access panels as required to perform inspection. 5785001-300 INTERNAL - ZONAL (GVI): Wing Surge Tank - Left Perform an internal inspection of the left wing surge tank. 5785201-300 INTERNAL - ZONAL (GVI): Wing Dry Bay - Left Perform an internal inspection of the left wing dry bay (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE 57-840-01 05-41-05-212 51-05-01-210 INTERVAL APPLICABILITY ZONE THRES. 16 YR REPEAT 12 YR APL ENG MANHOURS ACCESS 543 546 551 552 NOTE ALL CF6-80 1,50 ALL CF6-80 0,80 57-844-01 05-41-05-212 51-05-01-210 16 YR 12 YR 553 553AB 553BB 553CB 553DB 553EB 553FB 553GB 553HB 553JB 553KB NOTE 57-850-01 05-41-05-212 51-05-01-210 16 YR 12 YR 555 555AB 555BB ALL CF6-80 0,40 05-41-05-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 556 556AB 556BB 556CB 556DB 556EB ALL CF6-80 0,40 57-852-01 ABW747-400MSG3MP Page 439 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - L 5785401-300 Perform an external inspection of the left wing rear spar to trailing edge (WBL 128.5 to WBL 515). 57-854-01 05-41-05-212 2C 2C 570 EXTERNAL - ZONAL (GVI): Wing Rear Spar to LG Support Beam Perform an external inspection of the left wing rear spar 5785601-300 to landing gear support beam cavity (WBL 128.5 to inboard track of inboard trailing edge flap). ACCESS NOTE: TE flaps extended and WLG doors open. 57-856-01 05-41-05-212 51-05-01-210 1C 1C 571 INTERNAL - ZONAL (GVI): Wing Rear Spar to LG Beam Compartment 5785801-300 Perform an internal inspection of the left wing rear spar to landing gear support beam compartment (Inboard track of inboard trailing edge flap to WS 586.62) (EZAP). 57-858-01 05-41-05-212 51-05-01-210 2C 2C 57-860-01 05-41-05-212 51-05-01-210 1C 1C MP ITEM NUMBER TASK DESCRIPTION 5786001-300 EXTERNAL - ZONAL (GVI): Wing LG Support Beam and TE Cavity Perform an external inspection of the left wing landing gear support beam and rear spar to trailing edge cavity (WBL 128.5 to WBL 445). ACCESS NOTE: TE flap extended and spoilers raised. 5786201-300 INTERNAL - ZONAL (GVI): Wing LG Beam, Rear Spar to TE Comp Perform an internal inspection of the left wing landing gear support beam and rear spar to trailing edge compartment (WBL 128.5 to WBL 445) (EZAP). MP Issue 3 Revision 23 57-862-01 05-41-05-212 51-05-01-210 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 571 571AB ALL CF6-80 0,30 572 NOTE ALL CF6-80 0,80 572 572AB 572CB 572DB 572FB 572GB ALL CF6-80 0,60 ZONE 2C ABW747-400MSG3MP 2C ACCESS Page 440 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE INTERNAL - ZONAL (GVI): Wing Rear Spar to Inboard Aileron LE 5786401-300 Perform an internal inspection of the left wing rear spar to inboard aileron leading edge (WBL 445 to WBL 515) (EZAP). 57-864-01 EXTERNAL - ZONAL (GVI): Left Wing Inboard TE Flaps Perform an external inspection of the left wing inboard 5786601-300 trailing edge flaps. ACCESS NOTE: TE flaps extended. MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 573AB 573BB 573CB ALL CF6-80 0,50 NOTE ALL CF6-80 0,60 ALL CF6-80 0,50 NOTE ALL CF6-80 1,00 581 581PB ALL CF6-80 0,30 586 587 588 NOTE ALL CF6-80 0,60 ZONE THRES. REPEAT 05-41-05-212 51-05-01-210 2C 2C 573 57-866-01 05-41-05-212 51-05-01-210 1C 1C 576 577 578 EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - L 5787001-300 Perform an external inspection of the left wing rear spar to trailing edge (WBL 515 to WBL 849) 57-870-01 05-41-05-212 2C 2C 580 EXTERNAL - ZONAL (GVI): Wing Rear Spar to TE Cavity-Left 5787201-300 Perform an external inspection of the left wing rear spar to trailing edge cavity (WBL 515 to WBL 849). ACCESS NOTE: TE flaps extended and spoilers raised. 57-872-01 05-41-05-212 51-05-01-210 1C 1C 581 INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Left Perform an internal inspection of the left wing rear spar to trailing edge compartment (WBL 515 to WBL 849) (EZAP). 57-874-01 05-41-05-212 51-05-01-210 2C 2C EXTERNAL - ZONAL (GVI): Left Wing Outboard TE Flaps 5787601-300 Perform an external inspection of the left wing outboard trailing edge flaps. ACCESS NOTE: TE flaps extended. 57-876-01 05-41-05-212 51-05-01-210 1C 1C 5787401-300 MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 441 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - Left 5787801-300 Perform an external inspection of the left wing rear spar to trailing edge (WBL 849 to WBL 1244). 57-878-01 05-41-05-212 2C 2C 590 INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Left Perform an internal inspection of the left wing rear spar to trailing edge compartment (WBL 849 to WBL 1244). 57-880-01 05-41-05-212 51-05-01-210 1C 1C 591 MP ITEM NUMBER 5788001-300 TASK DESCRIPTION INTERVAL APPLICABILITY ZONE APL ENG MANHOURS ALL CF6-80 0,50 591CB 591DB ALL CF6-80 0,30 ALL CF6-80 1,00 ALL CF6-80 0,25 ALL CF6-80 0,25 ACCESS 57-882-01 05-41-05-212 51-05-01-210 2C 2C 591 591AB 591BB 591EB 591FB 591GB 591HB 591JB 591KB 591LB 591MB EXTERNAL - ZONAL (GVI): Wing Lower Surface - Right Perform an external inspection of the right wing lower 5788401-300 surface from ground level. ACCESS NOTE: LE and TE flaps extended, and LDG doors open. 57-884-01 05-41-06-212 1A 1A 600 NOTE EXTERNAL - ZONAL (GVI): Wing Upper Surface - Right Perform an external inspection of the right wing upper surface from inside of fuselage. 5788601-300 NOTE: For airplanes with no windows in the fuselage, accessing the wing with a stand or ’walking the wing’ are alternate means of accomplishing this task. 57-886-01 05-41-06-212 1A 1A 600 5788201-300 INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Left Perform an internal inspection of the left wing rear spar to trailing edge compartment (WBL 849 to WBL 1244) (EZAP). MP Issue 3 Revision 23 ABW747-400MSG3MP Page 442 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5788801-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Right Perform an external inspection of the right wing leading edge to front spar (WBL 128.5 to WBL 470). 57-888-01 05-41-06-212 2C 2C 610 5789001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Right Perform an external inspection of the right wing leading edge to front spar cavity (ILES 302 to ILES 630.72). ACCESS NOTE: LE flaps extended. 57-890-01 05-41-06-212 51-05-01-210 1C 1C 611 5789201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Comp - Right Perform an internal inspection of the right wing leading edge to front spar compartment (ILES 630.72 to WBL 470) (EZAP). 57-892-01 05-41-06-212 51-05-01-210 2C 2C 5789401-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Comp - Right Perform an internal inspection of the right wing leading edge to front spar compartment (WBL 128.5 to ILES 302 and ILES 630.72 to WBL 470). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable 57-894-01 05-41-06-212 51-05-01-210 8 YR 16 YR NOTE EXTERNAL - ZONAL (GVI): Right Wing Krueger Flaps Perform an external inspection of the right wing Krueger 5789601-300 flaps - (14 through 16). ACCESS NOTE: LE flaps extended. 57-896-01 05-41-06-212 51-05-01-210 1C MP ITEM NUMBER TASK DESCRIPTION MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 611 611CT 611CTA ALL CF6-80 0,30 8 YR 6 YR NOTE 611 611BB 611FB ALL CF6-80 0,50 1C 612 613 614 NOTE ALL CF6-80 0,75 ZONE ABW747-400MSG3MP ACCESS Page 443 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 5789801-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Right Perform an external inspection of the right wing leading edge to front spar (WBL 470 to WBL 834). 57-898-01 05-41-06-212 2C 2C 620 5790001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Right Perform an external inspection of the right wing leading edge to front spar cavity (ILES 693.5 to ILES 1116). ACCESS NOTE: LE Flaps extended. 57-900-01 05-41-06-212 51-05-01-210 1C 1C 621 5790201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Comp - Right Perform an internal inspection of the right wing leading edge to front spar compartment (WBL 470 to ILES 693.5) (EZAP). 57-902-01 05-41-06-212 51-05-01-210 2C 2C 5790401-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Right Perform an internal inspection of the right wing leading edge to front spar cavity (ILES 1116.0 to WBL 834). 57-904-01 05-41-06-212 51-05-01-210 2C MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 0,75 621 611CT 611CTA ALL CF6-80 0,30 2C 621 621FT ALL CF6-80 0,30 NOTE ALL CF6-80 1,25 ALL CF6-80 0,50 ZONE EXTERNAL - ZONAL (GVI): Right Wing Variable Camber Flaps 5790601-300 Perform an external inspection of the right wing variable camber flaps (17 through 21). ACCESS NOTE: LE flaps extended. 57-906-01 05-41-06-212 51-05-01-210 1C 1C 622 623 624 625 626 EXTERNAL - ZONAL (GVI): Wing Leading Edge to Front Spar - Right Perform an external inspection of the right wing leading edge to front spar (WBL 834 to Tip). 57-908-01 05-41-06-212 2C 2C 630 5790801-300 MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 444 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE 5791001-300 EXTERNAL - ZONAL (GVI): Wing LE to Front Spar Cavity - Right Perform a external inspection of the right wing leading edge to front spar cavity (OLES 1185 to OLES 1617.6). ACCESS NOTE: LE flaps extended. 57-910-01 5791201-300 INTERNAL - ZONAL (GVI): Wing LE to Front Spar Comp - Right Perform an internal inspection of the right wing leading edge to front spar compartment (WBL 834 to OLES 1185 and OLES 1617.6 to tip) (EZAP). 57-912-01 MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Right Wing Variable Camber Flaps 5791401-300 Perform an external inspection of the right wing variable camber flaps (22 through 26E). ACCESS NOTE: LE flaps extended. INTERNAL - ZONAL (GVI): Inboard Main Fuel Tank (No. 3) - Right 5791801-300 Perform an internal inspection of the right inboard main fuel tank (no. 3) (EZAP). ACCESS NOTE: Open access panels as required to perform inspection. MP Issue 3 Revision 23 57-914-01 57-918-01 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 0,50 631 621FT 631BB ALL CF6-80 0,40 632 633 634 635 636 637 NOTE ALL CF6-80 1,50 641 642 644 645 642AZ 644AB 645AB 645AZ 645BB 645CB 645DB NOTE ALL CF6-80 1,50 ZONE THRES. REPEAT 05-41-06-212 51-05-01-210 1C 1C 631 05-41-06-212 51-05-01-210 2C 2C 1C 05-41-06-212 51-05-01-210 05-41-06-212 51-05-01-210 1C 16 YR ABW747-400MSG3MP 12 YR ACCESS Page 445 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 5792001-300 INTERNAL - ZONAL (GVI): Outboard Main Fuel Tank (No. 4) - Right Perform an internal inspection of the right outboard main fuel tank (no. 4) (EZAP). ACCESS NOTE: Open access panels as required to perform inspection 643AZ 643BZ 646AB 646AZ 646BB 646BZ 652AB 652AZ 652BB 652BZ 652CB 652CZ 652DB 652DZ 652EB 652EZ 652FB 652FZ 652GB 652GZ 652HZ INTERNAL - ZONAL (GVI): Wing Reserve Fuel Tank Right 5792401-300 Perform an internal inspection of the right wing reserve fuel tank (EZAP). ACCESS NOTE: Open access panels as required to perform inspection. 5793001-300 INTERNAL - ZONAL (GVI): Wing Surge Tank - Right Perform an internal inspection of the right wing surge tank. 5793201-300 INTERNAL - ZONAL (GVI): Wing Dry Bay - Right Perform an internal inspection of the right wing dry bay (EZAP). INTERVAL NOTE: Initial interval and threshold is 8 YR until 16 YR is reached. From this point on the repeat interval of 6 YR is applicable MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE 57-920-01 05-41-06-212 51-05-01-210 INTERVAL APPLICABILITY ZONE THRES. 16 YR REPEAT 12 YR 643 646 651 652 APL ENG MANHOURS ALL CF6-80 1,50 ALL CF6-80 0,80 ACCESS NOTE 57-924-01 05-41-06-212 51-05-01-210 16 YR 12 YR 653 653AB 653BB 653CB 653DB 653EB 653FB 653GB 653HB 653JB 653KB NOTE 57-930-01 05-41-06-212 51-05-01-210 16 YR 12 YR 655 655AB 655BB ALL CF6-80 0,40 05-41-06-212 51-05-01-210 8 YR 16 YR NOTE 8 YR 6 YR NOTE 656 656AB 656BB 656CB 656DB 656EB ALL CF6-80 0,40 57-932-01 ABW747-400MSG3MP Page 446 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - Right 5793401-300 Perform an external inspection of the right wing rear spar to trailing edge (WBL 128.5 to WBL 515). 57-934-01 05-41-06-212 2C 2C 670 EXTERNAL - ZONAL (GVI): Wing Rear Spar to LG Support Beam Perform an external inspection of the right wing rear 5793601-300 spar to landing gear support beam cavity (WBL 128.5 to inboard track of inboard trailing edge flap). ACCESS NOTE: TE flaps extended and WLG doors open. 57-936-01 05-41-06-212 51-05-01-210 1C 1C 671 INTERNAL - ZONAL (GVI): Wing Rear Spar to LG Beam Compartment 5793801-300 Perform an internal inspection of the right wing rear spar to landing gear support beam compartment (Inboard track of inboard trailing edge flap to WS 586.62) (EZAP). 57-938-01 05-41-06-212 51-05-01-210 2C 2C EXTERNAL - ZONAL (GVI): Wing LG Support Beam and TE Cavity Perform an external inspection of the right wing landing 5794001-300 gear support beam and rear spar to trailing edge cavity (WBL 128.5 to WBL 445). ACCESS NOTE: TE flaps extended and spoilers raised. 57-940-01 05-41-06-212 51-05-01-210 1C 1C 57-942-01 05-41-06-212 51-05-01-210 MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Wing LG Beam&Rear Spar to TE Comp 5794201-300 Perform an internal inspection of the right wing landing gear support beam and rear spar to trailing edge compartment (WBL 128.5 to WBL 445) (EZAP). MP Issue 3 Revision 23 INTERVAL APPLICABILITY APL ENG MANHOURS ALL CF6-80 0,50 NOTE ALL CF6-80 0,50 671 671AB ALL CF6-80 0,30 672 NOTE ALL CF6-80 0,80 672 672AB 672CB 672DB 672FB 672GB ALL CF6-80 0,60 ZONE 2C ABW747-400MSG3MP 2C ACCESS Page 447 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE INTERNAL - ZONAL (GVI): Wing Rear Spar to Inboard Aileron LE 5794401-300 Perform an internal inspection of the right wing rear spar to inboard aileron leading edge (WBL 445 to WBL 515). (EZAP) 57-944-01 EXTERNAL - ZONAL (GVI): Right Wing Inboard TE Flaps 5794601-300 Perform an external inspection of the right wing inboard trailing edge flaps. ACCESS NOTE: TE flaps extended. MP ITEM NUMBER TASK DESCRIPTION INTERVAL APPLICABILITY APL ENG MANHOURS 673AB 673BB 673CB ALL CF6-80 0,50 NOTE ALL CF6-80 0,60 ALL CF6-80 0,50 NOTE ALL CF6-80 1,00 681 681PB ALL CF6-80 0,30 686 687 688 NOTE ALL CF6-80 0,60 ZONE THRES. REPEAT 05-41-06-212 51-05-01-210 2C 2C 673 57-946-01 05-41-06-212 51-05-01-210 1C 1C 676 677 678 EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - Right Perform an external inspection of the right wing rear spar to trailing edge (WBL 515 to WBL 849). 57-948-01 05-41-06-212 2C 2C 680 EXTERNAL - ZONAL (GVI): Wing Rear Spar to TE Cavity - Right 5795001-300 Perform an external inspection of the right wing rear spar to trailing edge cavity (WBL 515 to WBL 849). ACCESS NOTE: TE flaps extended and spoilers raised. 57-950-01 05-41-06-212 51-05-01-210 1C 1C 681 INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Right 5795201-300 Perform an internal inspection of the right wing rear spar to trailing edge compartment (WBL 515 to WBL 849) (EZAP). 57-952-01 05-41-06-212 51-05-01-210 2C 2C 57-954-01 05-41-06-212 51-05-01-210 1C 1C 5794801-300 5795401-300 EXTERNAL - ZONAL (GVI): Right Wing Outboard TE Flaps Perform an external inspection of the right wing outboard trailing edge flaps. ACCESS NOTE: TE flaps extended. MP Issue 3 Revision 23 ABW747-400MSG3MP ACCESS Page 448 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT EXTERNAL - ZONAL (GVI): Wing Rear Spar to Trailing Edge - Right 5795601-300 Perform an external inspection of the right wing rear spar to trailing edge (WBL 849 to WBL 1244) (EZAP). 57-956-01 05-41-06-212 2C 2C 690 INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Right 5795801-300 Perform an internal inspection of the right wing rear spar to trailing edge, compartment (WBL 849 to WBL 1244). 57-958-01 05-41-06-212 51-05-01-210 1C 1C 691 691 MP ITEM NUMBER TASK DESCRIPTION INTERNAL - ZONAL (GVI): Wing Rear Spar to TE Comp - Right 5796001-300 Perform an internal inspection of the right wing rear spar to trailing edge, compartment (WBL 849 to WBL 1244) (EZAP). 57-960-01 05-41-06-212 51-05-01-210 INTERVAL APPLICABILITY ZONE 2C 2C APL ENG MANHOURS ALL CF6-80 0,50 691CB 691DB ALL CF6-80 0,30 691AB 691BB 691EB 691FB 691GB 691HB 691JB 691KB 691LB 691MB ALL CF6-80 1,00 ALL CF6-80 2,00 ALL CF6-80 1,40 ACCESS ATA 71: POWER PLANT: GENERAL ELECTRIC 7180201-300 EXTERNAL - ZONAL (GVI): Powerplant Engine No. 1, 2, 3, 4 Perform an external inspection of the powerplant engine no. 1, 2, 3, 4 from ground level. EXTERNAL - ZONAL (GVI): Nose Cowl, Engine No. 1, 2, 3, 4 7180401-300 Perform an external inspection of the nose cowl, engine no. 1, 2, 3, 4 (EZAP). ACCESS NOTE: Open fan cowls. MP Issue 3 Revision 23 71-802-01 71-804-01 05-41-04-212 05-41-04-212 1A 1C ABW747-400MSG3MP 1A 410 420 430 440 1C 411 421 431 441 NOTE Page 449 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION EXTERNAL - ZONAL (GVI): Engine Installation No. 1, 2, 3, 4 Perform an external inspection of the engine no. 1, 2, 3, 7180601-300 4 (EZAP). ACCESS NOTE: Open fan cowls, T/R cowls, and core cowls. 7180801-300 EXTERNAL - ZONAL (GVI): Inner Face of Fan Cowl Engine No. 1, 2, 3, 4 Perform an external inspection of the inner face of fan cowl no. 1, 2, 3, 4. ACCESS NOTE: Open fan cowls. 7181001-300 EXTERNAL - ZONAL (GVI): Inner Face of T/R Cowl Engine No. 1, 2, 3, 4 (EZAP) Perform an external inspection of the inner face of thrust reverser cowl no. 1, 2, 3, 4. ACCESS NOTE: Open T/R cowls. EXTERNAL - ZONAL (GVI): Thrust Reverser and Cowl Engine No. 1, 2, 3, 4 Perform an external inspection of the thrust reverser 7181201-300 and cowl no. 1, 2, 3, 4. ACCESS NOTE: Deploy T/R, and open fan and core cowls 7181401-300 EXTERNAL - ZONAL (GVI): Inner Face of Core Cowl Engine No. 1, 2, 3, 4 Perform an external inspection of the inner face of core cowl no. 1, 2, 3, 4. ACCESS NOTE: Open core cowls. MP Issue 3 Revision 23 MPD ITEM NUMBER AMM REFERENCE THRES. REPEAT 71-806-01 05-41-04-212 2400 FH 2400 FH 412 422 432 442 71-808-01 05-41-04-212 1C 1C 71-810-01 71-812-01 71-814-01 05-41-04-212 05-41-04-212 05-41-04-212 INTERVAL APPLICABILITY APL ENG MANHOURS NOTE ALL CF6-80 6,00 413 414 423 424 433 434 443 444 NOTE ALL CF6-80 2,00 1C 415 416 425 426 435 436 445 446 NOTE ALL CF6-80 2,00 1C 415 416 425 426 435 436 445 446 NOTE ALL CF6-80 2,00 1C 417 418 427 428 437 438 447 448 NOTE ALL CF6-80 2,00 ZONE 1C 1C 1C ABW747-400MSG3MP ACCESS Page 450 of 575 747- 400 MAINTENANCE PROGRAM ZONAL MAINTENANCE TASKS MP ITEM NUMBER TASK DESCRIPTION 7181601-300 EXTERNAL - ZONAL (GVI): Exhaust Nozzle Inner and FWD Faces Perform an external inspection of the inner and forward faces of exhaust nozzle engine no. 1, 2, 3, 4. ACCESS NOTE: Open core cowls. MP Issue 3 Revision 23 MPD ITEM NUMBER 71-816-01 AMM REFERENCE 05-41-04-212 INTERVAL APPLICABILITY ZONE THRES. 1C ABW747-400MSG3MP REPEAT 1C 419 429 439 449 APL ENG MANHOURS ALL CF6-80 1,20 ACCESS NOTE Page 451 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL THRES. REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS 191N 192H ALL CF6-80 1 ATA 21 AIR CONDITIONING Perform a functional (calibration) check (off aircraft) of the air cycle cooling pack discharge overtemp switch and verify circuit operation. (on aircraft) . Note: HT 2105101100C 21-051-01 21-51-08-002 21-51-08-402 21-51-08-702 9 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 133 134 21-051-02 21-51-09-002 21-51-09-402 21-51-09-702 9 FNC 8 YR 16 YR NOTE 8 YR 6 YR NOTE 133 134 ALL CF6-80 1 NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. Perform a functional (calibration) check (off-aircraft) of the air cycle cooling pack compressor outlet overtemperature switch and verify circuit operation (on2105102aircraft). Note: HT 100C NOTE: Initial threshold and repeat is 8 YR until 16 YRs is reached. From this point on the repeat interval of 6 YR is applicable. 2105810100C Replace Forward Equipment Cooling Supply Fan P/N 4100149 with repiared / overhauled or new part. INTERVAL NOTE: Extension is possible on operator's discretion 21-58-01-000801 21-58-01-400801 RST 10000 FH NOTE 10000 FH NOTE 121 ALL CF6-80 2 2105810110C Replace Forward Equipment Cooling Exhaust Fan P/N 4100149 with repiared / overhauled or new part. INTERVAL NOTE: Extension is possible on operator's discretion 21-58-01-000802 21-58-01-400802 RST 10000 FH NOTE 10000 FH NOTE 122 ALL CF6-80 2 ATA 23 COMMUNICATIONS MP Issue 3 Revision 23 ABW747-400MSG3MP Page 452 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM AMM/CMM REFERENCE C A T T A S K 23-024-01 23-24-01-900 23-24-01-902 ARTEX CMM 25-62-03 ELTA CMM 2560-10 Honeywell CMM 23-24-01 8 23-025-01 23-26-00-000 23-26-00-400 23-071-03 23-71-03-002 23-71-03-402 23-71-03-712 23-71-03-962 CMM 25-60-00 MPD ITEM NUMBER 2302401100C Discard the emergency locator transmitter battery (automatic/fixed type). Note: HT INTERVAL NOTE: Vendor recommendation ARTEX - for BIG, BIK, BIM Honeywell - for BWW 2302501100С Discard the Low-Frequency Underwater Locating Device (LF-ULD) battery. Note: HT AIRPLANE NOTE: SB 747-23-2600. Applicable to airplanes that have Low-Frequency Underwater Locating Device (LF-ULD) installed incorporating the service bulletin or equivalent. 2307103100C Replace the voice recorder underwater locator beacon (ULB) battery with new battery. Note: HT INTERVAL NOTE: Manufacturer life limit MP ITEM NUMBER TASK DESCRIPTION INTERVAL ZONE THRES. REPEAT DIS 5 YR NOTE 5 YR NOTE 273 274 9 DIS 6 YR 6 YR 111 9 DIS 6 YR NOTE 6 YR NOTE 273 12000 AH NOTE 12000 AH NOTE 317 318 ACCESS 111 AIRCRAFT ENGINE MANHOURS ALL CF6-80 0,01 ALL NOTE CF6-80 0,25 ALL CF6-80 0,05 ALL CF6-80 4.0 ATA 24 ELECTRICAL POWER 2402103100C Replace APU GEN p/n 28B263-13B. Note: ST INTERVAL NOTE: At manufacturer recommendation. Time between overhauls for APU GEN is specified by the manufacturer Honeywell in 12000 operational hours. MP Issue 3 Revision 23 AMM 24-2103/401 CMM 24-21-04 RST ABW747-400MSG3MP 317AL 318AR Page 453 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM AMM/CMM REFERENCE C A T T A S K MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER 2403101100C Test (off-aircraft) main battery capacity and recondition battery. Note: HT 24-031-01 24-31-01-004 24-31-01-404 CMM 24-31-05 8 2403102100C Test (off-aircraft) APU battery capacity and recondition battery. Note: HT 24-031-02 24-31-06-004 24-31-06-404 CMM 24-31-05 6 INTERVAL ZONE ACCESS AIRCRAFT ENGINE MANHOURS 2000 FH 116 117AL ALL CF6-80 0,3 2000 FH 115 271 117AL 271EW ALL CF6-80 0,3 THRES. REPEAT FNC 2000 FH FNC 2000 FH ATA 25 EQUIPMENT/FURNISHINGS 2506010100C EVAS battery pack replacement (off aircraft). Remove EVAS units from the aircraft and ship to VSC (VisionSafe Corporation) for servicing. THRESHOLD AND INTERVAL NOTE: 1. Threshold starts from the date, engraved in EVAS container; 2. Interval is 24 MO +/-3 MO Note: HT EVAS ICA DIS 24 MO NOTE 24 MO NOTE 221 222 ALL CF6-80 1 2506016100C Functionally check (off-aircraft) the emergency locator transmitter (survival/portable type). Discard the emergency locator transmitter battery (survival/portable type)(off-aircraft). NOTE: HT NOTE: According to Honeywell CMM for RESCU 406 ELT SG AIRPLANE NOTE: if Rescu 406SG ELT installed on aircraft. 25-63-03-022 25-63-03-422 CMM 25-60-16 DIS 7.5 YR NOTE 7.5 YR NOTE 200 ALL NOTE CF6-80 1 MP Issue 3 Revision 23 ABW747-400MSG3MP Page 454 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MPD ITEM NUMBER MP ITEM NUMBER TASK DESCRIPTION AMM/CMM REFERENCE 2506020100C Rebuild of EVAS (off aircraft). Remove EVAS units from the aircraft and ship to VSC (VisionSafe Corporation) for servicing. THRESHOLD AND INTERVAL NOTE: 1. Threshold starts from the date, engraved in EVAS container; 2. Interval is 120 MO +/-3 MO Note: HT EVAS ICA 2506101100C Restore (off-aircraft) / replace the emergency equipment escape descent device with rebuilt or new part. INTERVAL NOTE: At manufacturer recommendation Note: HT 25-061-01 25-61-01-002 25-61-01-412 Capewell STD 379103D-1 STD 379103D6 25-062-02 25-062-05 C A T T A S K INTERVAL AIRCRAFT ENGINE MANHOURS 221 222 ALL CF6-80 1 5 YR NOTE 222 ALL CF6-80 1 NOTE NOTE 200 ALL CF6-80 3,5 3 YR NOTE 3 YR NOTE 223 ALL CF6-80 0,5 THRES. REPEAT RST 10 YR NOTE 10 YR NOTE 8 RST 5 YR NOTE 25-62-05-200 25-63-00-700 8 RST 25-62-01-960 CMM 25-62-02 8 RST ZONE ACCESS Restore / replace the life jackets, install properly maintained / overhauled and serviceable as per vendor CMM or new part. Note: HT INTERVAL NOTE: At vendor recommendation. 2506202100C 2506205100C A) Aircraft BIG, BIK, BIM: model AC-2000, Aircruiser, P/N 63600-501 , CMM 25-64-02) - INTERVAL 5 Y - for sewn closed. INTERVAL 10 Y - for sealed. B) Aircraft BWW P/N HS3701C-(KLM) (Hoover), CMM 2560-11 - INTERVAL 10Y. Restore / replace the life rafts, install properly maintained / overhauled and serviceable as per vendor CMM or new part. Note: HT Note: if installed INTERVAL NOTE: At vendor recommendation. MP Issue 3 Revision 23 ABW747-400MSG3MP Page 455 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MPD ITEM NUMBER MP ITEM NUMBER TASK DESCRIPTION 2506300110C Replace Battery of Portable Emergency Locator Transmitter “TechTest Type 500” P/N 500-12Y and perform Built in test. AIRPLANE NOTE: if additional ELT (500-12Y) installed on aircraft OM – TT2857 CRB-439-01 2506300120C Replace ELT / PLB Model TECHTEST 500-12Y with new part. AIRPLANE NOTE: if additional ELT (500-12Y) installed on aircraft Note: HT DDP – TT11039 CRB-439-01 2506304110C Functionally check (off-aircraft) the emergency locator transmitter (survival/portable type) Discard the emergency locator transmitter battery (survival/portable type)(off-aircraft). Note: HT NOTE: According to vendor recommendation (ELTA) 25-063-03 25-63-03-022 25-63-03-422 ELTA CMM 2560-10, 25-60-11 2506400100C Discard the protective breathing equipment (PBE/Smoke Hood). Note: HT INTERVAL NOTE: At vendor recommendation. 25-064-00 2506803100C Remove upper deck floor mounted evacuation slide from airplane. Inflate and perform a detailed inspection for condition in accordance with the vendor’s component maintenance manual. Note: HT INTERVAL NOTE: At vendor recommendation. NOTE: AD 2008-03-05 25-068-03 MP Issue 3 Revision 23 AMM/CMM REFERENCE C A T T A S K INTERVAL THRES. DIS 5 YR REPEAT 5 YR ZONE ACCESS AIRCRAFT ENGINE MANHOURS 200 Emergency equipment stowage compartme nt ALL NOTE CF6-80 2 Emergency equipment stowage compartme nt ALL NOTE CF6-80 1 DIS 20 YR 20 YR 200 8 DIS FNC 5 YR NOTE 5 YR NOTE 200 VQ-BWW CF6-80 0,7 35-31-00-900 8 DIS 10 YR NOTE 10 YR NOTE 222 ALL CF6-80 0,5 25-68-01-004 25-68-01-404 25-68-02-004 25-68-02-404 CMM 25-68-06 8 RST 36 MO NOTE 36 MO NOTE 224 ALL CF6-80 1,5 ABW747-400MSG3MP 847R 849R Page 456 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION 2506806100C Remove the floor mounted evacuation slide stored gas reservoir for hydrostatic test, install serviceable gas reservoir with hydrostatic test passed. Note: HT INTERVAL NOTE: At vendor recommendation 2602105100C Perform cylinder inspection and hydrostatic test of the engine fire extinguishing bottles (off-airplane). Note: HT INTERVAL NOTE: At vendor recommendation. If component certificate prescribes more restrictive interval, it should be followed. REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-22-27, Meggitt SIL 260237I - BIG, BIK, BIM (p/n 34600001-45 / p/n A830800-47), BWW (p/n 34600001-44) Kidde Aerospace CMM 26-20-78; SIL 96-2 - 2602105110C Inspect the engine fire bottles for proper weight and condition INTERVAL NOTE: At vendor recommendation REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-22-27, SIL 26-0237D BIG, BIK, BIM (p/n 34600001-45 / p/n A830800-47), BWW (p/n 34600001-44) Kidde Aerospace CMM 26-20-78; SIL 96-2 - 2602115100C Replace the wing LE engine fire bottle squib cartridges with new parts. INTERVAL NOTE: At manufacturer life limit MP Issue 3 Revision 23 MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K 25-68-02-002 25-68-02-402 25-68-04-002 RST 25-68-04-402 CMM 25-60-01 ATA 26 FIRE PROTECTION 26-21-03-004 26-21-03-404 NOTE RST 26-21-03-004 26-21-03-404 NOTE 26-021-15 26-21-04-004 26-21-04-404 9 INTERVAL ZONE ACCESS AIRCRAFT ENGINE MANHOURS 224 837R 849R ALL CF6-80 0,3 10 YR / 5 YR NOTE 411 421 431 441 511 514 537 614 637 411EL 411FL 421EL 421FL 431EL 431FL 441EL 441FL ALL CF6-80 4 411EL 411FL 421EL 421FL 431EL 431FL 441EL 441FL ALL CF6-80 2 ALL CF6-80 1 THRES. REPEAT 36 MO NOTE 36 MO NOTE 10 YR / 5 YR NOTE RST 5 YR NOTE 5 YR NOTE 411 421 431 441 511 514 537 614 637 DIS 120 MO NOTE 120 MO NOTE 514 537 614 637 ABW747-400MSG3MP Page 457 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER 2602201100C Replace the APU fire bottle squib cartridge with new part. INTERVAL NOTE: At manufacturer life limit 26-022-01 2602205100C Perform cylinder inspection and hydrostatic test of the APU fire bottle (off -airplane). Note: HT INTERVAL NOTE:At vendor recommendation REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-22-27, SIL 26-0237D (p/n 34504901-39, 34504901-41) Kidde Aerospace CMM 26-21-41; SIL 96-2 (p/n A820400-46) 2602205110C Inspect the APU fire bottles for proper weight and condition. INTERVAL NOTE: At vendor recommendation REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-22-27, SIL 26-0237D (p/n 34504901-39, 34504901-41) Kidde Aerospace CMM 26-21-41; SIL 96-2 (p/n A820400-46) 2602301100C Replace lower cargo compartment fire bottle squib cartridges with new parts. Note: HT INTERVAL NOTE: At manufacturer life limit MP Issue 3 Revision 23 AMM/CMM REFERENCE C A T T A S K 26-22-02-004 26-22-02-404 9 ZONE ACCESS AIRCRAFT ENGINE MANHOURS 120 MO NOTE 315 316 315AL ALL CF6-80 0,2 10 YR NOTE 10 YR NOTE 315 316 315AL ALL CF6-80 2 RST 5 YR NOTE 5 YR NOTE 315 316 315AL ALL CF6-80 1 DIS 120 MO NOTE 120 MO NOTE 124 ALL CF6-80 1 THRES. REPEAT DIS 120 MO NOTE RST TASK CARD 26022-05-01 26-22-01-004 26-22-01-404 NOTE TASK CARD 26022-05-01 26-22-01-004 26-22-01-404 NOTE 26-023-01 26-23-02-004 26-23-02-404 8 INTERVAL ABW747-400MSG3MP Page 458 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MPD ITEM NUMBER MP ITEM NUMBER TASK DESCRIPTION 2602305100C Perform Cylinder inspection and hydrostatic test of the lower cargo compartment fire bottles (off-airplane). Note: HT INTERVAL NOTE: At vendor recommendation REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-23-22 - p/n 34900004-33, 34900004-37. CMM 26-23-23 - p/n 34900005-34, 34900006-35 SIL 26-0237D 26-23-01-004 26-23-01-404 NOTE 2602305110C Inspect the fire extinguishing bottles installed in lower cargo compartments for proper weight and condition and perform low pressure switch check INTERVAL NOTE: At vendor recommendation REFERENCE DOCUMENTS NOTE: Pacific Scientific CMM 26-23-22 - p/n 34900004-33, 34900004-37. CMM 26-23-23 - p/n 34900005-34, 34900006-35 SIL 26-0237D 26-21-03-004 26-21-03-404 NOTE 2602602100C Perform cylinder inspection and hydrostatic test of portable halon fire extinguishers (off-airplane). Note: HT SIL 2000-3. CMM 26-21-39. INTERVAL NOTE: At vendor recommendation (Kidde P/N 898052) 26-26-01-000 26-26-01-400 2602602110C Perform cylinder inspection and hydrostatic test of the portable halon fire extinguisher (p/n 40-0103), installed in Main Deck Cargo Compartment (offairplane). Note: HT. CMM 26-20-01 INTERVAL NOTE: At vendor recommendation 26-26-01-000 26-26-01-400 MP Issue 3 Revision 23 AMM/CMM REFERENCE C A T T A S K INTERVAL AIRCRAFT ENGINE MANHOURS 124 ALL CF6-80 4 5 YR NOTE 124 ALL CF6-80 2 12 YR NOTE 12 YR NOTE 200 ALL CF6-80 0,5 12 YR NOTE 7 YR NOTE 200 ALL CF6-80 0.5 THRES. REPEAT 10 YR NOTE 10 YR NOTE RST 5 YR NOTE RST RST RST ABW747-400MSG3MP ZONE ACCESS Page 459 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER 2602601100C Inspect (detailed) the portable Halon/2-BTP fire extinguishers for proper pressure, weight and condition (If gauge is installed, weighting is not required). 26-026-01 2602604100C Perform cylinder inspection and hydrostatic test of the portable water fire extinguishers (off-airplane). Note: HT INTERVAL NOTE: At vendor recommendation 2602603100C Inspect (detailed) the Portable Water Fire Extinguisher for condition. Functional check the Portable Water Fire Extinguisher and CO2 Cartridge for weight. T A S K 26-26-01-216 8 26-26-02-020 26-26-02-420 CMM 26-20-20 INTERVAL AIRCRAFT ENGINE MANHOURS 211 212 221 223 224 ALL CF6-80 0,5 5 YR NOTE 200 ALL CF6-80 0,5 THRES. REPEAT DET 2 YR 2 YR RST 5 YR NOTE ZONE ACCESS 26-026-03 26-26-02-216 Kidde Aerospace CMM 26-20-20 8 DET 2 YR 2 YR 200 ALL NOTE CF6-80 0,5 26-026-05 26-26-02-720 8 FNC 2 YR 2 YR 200 ALL NOTE CF6-80 0,5 9000 FC 8Y WCF 9000 FC 8Y WCF ALL CF6-80 20 AIRPLANE NOTE: If Installed 2602605100C AMM/CMM REFERENCE C A T AIRPLANE NOTE: If Installed ATA 27 FLIGHT CONTROLS 2700002100С INBOARD and OUTBOARD FLAPS / Carriage Spindle Overhaul. Note: HT NOTE: AD 2008-22-17 MP Issue 3 Revision 23 AD 2008-22-17 SB 747-272280 B744-D27008001 RST ABW747-400MSG3MP Page 460 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION 2702109100С Perform a functional check of the number 4 system rudder hydraulic fuse in shop. Note: HT INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. MPD ITEM NUMBER 27-021-09 AMM/CMM REFERENCE C A T T A S K 27-21-22-004 27-21-22-404 27-21-22-704 CMM 27-32-01 8 FNC INTERVAL THRES. REPEAT 8 YR 16 YR NOTE 8 YR 6 YR NOTE ZONE ACCESS AIRCRAFT ENGINE MANHOURS 311 312 312AR ALL CF6-80 0,5 ALL NOTE CF6-80 0,2 ATA 31 INDICATING/RECORDING SYSTEM 3100000100C Replace the DMU battery with new part. Note: HT INTERVAL NOTE: Vendor recomendation for battery replacement. 1) P/N 2232000-02B (Teledyne) - 3 YR (BWW) 2) P/N 967-0611-001 (Honeywell) - 5 YR (BIK, BIM, BIG) CMM 31-31-54 CMM 31-36-03 CMM 31-70-05 3103103100C Replace the flight data recorder underwater locator beacon (ULB) battery with new part. Note: HT INTERVAL NOTE: At manufacturers life limit. 31-31-09-002 31-31-09-402 31-31-09-702 31-31-09-962 31-031-03 9 DIS NOTE NOTE DIS 6 YR NOTE 6 YR NOTE 273 ALL CF6-80 0,2 8 YR 16 YR NOTE 8 YR/ 6 YR NOTE 135 136 ALL CF6-80 4 ATA 32 LANDING GEAR 3204177100С Perform a functional check (off aircraft) of the hydraulic brake source selector fuse and accumulator isolation valve fuse. Note: HT, (CMM 32-40-05 Pneudraulics) INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. 32-041-77 32-41-77-004 32-41-77-404 32-41-77-714 FNC ATA 34 NAVIGATION MP Issue 3 Revision 23 ABW747-400MSG3MP Page 461 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER 3402402100C Discard the dedicated battery/charger internal battery for the integrated standby flight display (ISFD). Note: HT INTERVAL NOTE: At manufacturer's life limit. 34-024-02 AMM/CMM REFERENCE C A T T A S K 34-24-04-044 34-24-04-424 9 INTERVAL AIRCRAFT ENGINE MANHOURS 121 ALL CF6-80 0,1 3 YR 221 222 VQ-BWW NOTE CF6-80 1,5 THRES. REPEAT DIS 3 YR 3 YR RST 3 YR ZONE ACCESS ATA 35 OXYGEN 3501080100C Overhaul or repair as required Oxygen Mask Assemblies Part Number 10100 Series, 10800 Series. CMM 35-10-80 AIRPLANE NOTE: If Installed 3501103100C Functionally check (off aircraft) the crew oxygen mask/regulator or Crew Integrated Full Face Oxygen Mask Regulator per the vendor CMM. Note: HT 3501108100C Perform a detailed inspection of the crew oxygen cylinder and adjacent plumbing for security and condition. 3501110100C Restore the crew oxygen cylinder by perform hydrostatic test (off aircraft) of the cylinder. Note: HT INTERVAL NOTE: 1) for CARLETON TECHNOLOGIES P/N B42365-1 5 Years 2) for AVOX/SCOTT P/N 801307-00, 801307-09 3 Years MP Issue 3 Revision 23 35-011-03 35-11-18-004 35-11-18-404 CMM 35-13-61 CMM 35-13-63 8 FNC 4C 4C 221 222 ALL CF6-80 0,5 35-011-08 35-41-03-206 8 DET 18 MO 18 MO 124 ALL CF6-80 0,2 RST NOTE NOTE 124 ALL CF6-80 0,2 12-15-08-603 CMM 35-22-02 CMM 35-23-07 ABW747-400MSG3MP Page 462 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION DISCARD the crew oxygen cylinder. Note: HT INTERVAL NOTE: 3501110- 1) for CARLETON TECHNOLOGIES P/N B42365-1 110C 15 Years 2) for AVOX/SCOTT P/N 801307-00, 801307-09 24 Years 3502114100C Perform a Detailed inspection of the passenger/personnel oxygen cylinders and adjacent plumbing for security and condition. AMM/CMM REFERENCE C A T T A S K 35-011-11 12-15-08-603 35-41-03-206 8 35-021-14 35-41-03-206 8 MPD ITEM NUMBER Restore the passenger/personnel oxygen cylinders by perform hydrostatic test (off aircraft) of the cylinder. Note: HT INTERVAL NOTE: 35021151) for CARLETON TECHNOLOGIES P/N B42365-1 100C 5 Years 2) for AVOX/SCOTT P/N 801307-00, 801307-09 3 Years DISCARD the passenger/personnel oxygen cylinders. Note: HT INTERVAL NOTE: 35021151) for CARLETON TECHNOLOGIES P/N B42365-1 110C 15 Years 2) for AVOX/SCOTT P/N 801307-00, 801307-09 24 Years MP Issue 3 Revision 23 35-021-16 INTERVAL AIRCRAFT ENGINE MANHOURS 124 ALL CF6-80 0,2 18 MO 124 ALL CF6-80 0,5 NOTE NOTE 124 ALL CF6-80 0,5 NOTE NOTE 124 ALL CF6-80 0,5 THRES. REPEAT DIS NOTE NOTE DET 18 MO 12-15-08-603 CMM 35-22-02 CMM 35-23-07 RST 12-15-08-603 35-41-03-206 DIS ABW747-400MSG3MP ZONE ACCESS Page 463 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER 3503103100C 3503104100C TASK DESCRIPTION MPD ITEM NUMBER Restore the portable oxygen cylinders by performing hydrostatic test (off aircraft) of the cylinder. Note: HT INTERVAL NOTE: At vendor recommendation NOTE: MPD item 35-031-02 is n/a due to installed cylinders have unlimited lifetime as per CMM 35-31-55 and CMM 35-32-18 Replace the portable oxygen cylinder MASKs with new or serviceable. Note: HT INTERVAL NOTE: At vendor recommendation AMM/CMM REFERENCE C A T T A S K INTERVAL THRES. REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS 35-31-00-900 CMM 35-31-55 RST 5 YR 5 YR 200 221 222 ALL CF6-80 1 174095-SIL-1 (B/E) SIL-35-118 (Avox) CMM 35-22-26 (Avox) RST 6 YR 6 YR 200 ALL CF6-80 0,1 DET 6 YR 6 YR 135 ALL CF6-80 2 FNC 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 221 222 412 422 432 442 452 462 472 482 ALL CF6-80 1.4 ATA 36 PNEUMATIC 3601003100C Perform a detail inspection of the pneumatic system distribution APU check valve flappers and hinge pins for wear and security (off aircraft task). Note: HT 3601004100C Perform a functional check of the pneumatic distribution overpressure indicating system and a functional check (off-airplane) of the overpressure switch. Note: HT INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable. MP Issue 3 Revision 23 36-010-03 36-010-04 36-11-08-004 36-11-08-404 CMM 21-51-05 CMM 36-11-02 36-21-03-004 36-21-03-700 9 9 ABW747-400MSG3MP Page 464 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION 3601005100C Perform a functional check of the pneumatic distribution overtemperature indicating system and a functional check (off-airplane) of the overtemperature switch. Note: HT INTERVAL NOTE: Initial threshold and repeat is 8 YR until 16 Yrs is reached. From this point on the repeat interval of 6 YR is applicable.. MPD ITEM NUMBER 36-010-05 AMM/CMM REFERENCE 36-22-01-004 36-22-01-404 C A T 9 T A S K FNC INTERVAL THRES. REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS 452DL 462DL 472DL 482DL ALL CF6-80 0,5 8 YR/ 16 YR NOTE 8 YR/ 6 YR NOTE 221 222 452 462 472 482 ATA 38 WATER/WASTE Replacement of seals in the drain ball valve p/n 2651278-17 according to AD 1999-08-10 para (a)(1)(i): Remove and Install new or overhauled drain ball valve. Note: HT INTERVAL NOTE: AD 1999-08-10 requirement. 38-32-71-004 38-32-71-404 RST 4 YR 4 YR 126 ALL CF6-80 3 Replacement of the seal in the shut-off valve and performing leak test according to AD 1999-08-10 para (a)(9)(iv): Remove and Install new or overhauled Shutoff Valve IPC ref.: 38-32-65-50A, pos. 190 or 225 as applicable. MATERIAL NOTE: Only one set of materials as per notes below is required depending on installed valve configuration: 3800001NOTE 1: P/N 400300-1 (valve) used with P/N 4811100C 412 (gasket), P/N 4812-161 (brace mount. plate) and P/N 16202-036-1 (adapter). NOTE 2: P/N18-8000-1 (valve) used with P/N 2132N602-70 (o-ring) and P/N 4803-95-5 (adapter). Note: HT INTERVAL NOTE: Whichever occurs later, AD 199908-10 requirement. 38-32-67-004 38-32-67-404 RST 4 YR / 5000 FH NOTE 4 YR / 5000 FH NOTE 224 ALL CF6-80 3 3800000100C MP Issue 3 Revision 23 ABW747-400MSG3MP Page 465 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL THRES. REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS ATA 49: AIRBORNE AUXILIARY POWER UNIT 4902104100C Discard the APU load impeller at the published certified life (see manufacturer's engine manual). Note: HT INTERVAL NOTE: At manufacturer life limit. 49-021-04 49-11-01-004 49-11-01-404 7 DIS 60000 AC 60000 AC 317 318 ALL CF6-80 0.0 4902105100C Discard the APU power impeller at the published certified life (see manufacturer's engine manual). Note: HT INTERVAL NOTE: At manufacturers life limit. 49-021-05 49-11-01-004 49-11-01-404 7 DIS 30000 AC 30000 AC 317 318 ALL CF6-80 0.0 4902106100C Discard the APU power turbine disc at the published certified life (see manufacturer's engine manual). Note: HT INTERVAL NOTE: At manufacturers life limit. 49-021-06 49-11-01-004 49-11-01-404 7 DIS 30000 AC 30000 AC 317 318 ALL CF6-80 0.0 4902107100С Discard the APU high turbine disc at the published certified life (see manufacturer's engine manual). Note: HT INTERVAL NOTE: At manufacturers life limit. 49-021-07 49-11-01-004 49-11-01-404 7 DIS 30000 AC 30000 AC 317 318 ALL CF6-80 0.0 DIS 4000 FC NOTE 4000 FC NOTE 261 ALL CF6-80 4 ATA 52 DOORS 5200002100C MAIN DECK SIDE CARGO DOOR (MDSCD) SWITCHES. P/N 21EN262-6 (Opt. P/N 21EN87-6) - 4 EA. - DISCARD the FWD and AFT HOOK OPEN switches. Install new. ELECTRICAL EQUIP NUMBER S01234 and S01235. - DISCARD the FWD and AFT HOOK CLOSED switches. Install new. ELECTRICAL EQUIP NUMBER S01236 and S01237. NOTE: service expirience. MP Issue 3 Revision 23 _ 52-32-15-004001 52-32-15-404009 IPC 52-32-1501 ABW747-400MSG3MP 836L Page 466 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION 5200003100C Replace the control switches of the FWD, AFT, and NOSE cargo doors with new part. Note: HT. P/N MS25307-272 (3 ea) NOTE: AD 2013-01-02 NOTE: Accomplishment of AD 2018-19-23 terminates this task MPD ITEM NUMBER AMM/CMM REFERENCE _ AD 2013-01-02 AD 2018-19-03 SB 747-522286 R1 B744-D52024801 T A S K C A T INTERVAL AIRCRAFT ENGINE MANHOURS 6Y ALL CF6-80 3 50000 FC 50000 FC ALL CF6-80 24 8Y 8Y ALL CF6-80 11 THRES. REPEAT 6Y DIS RST DIS ZONE ACCESS ATA 54 NACELLES/PYLONS 5400000100C The following spring beam assemblies are life limited to 50,000 landings: - Part number 311U0050-46 and 48 at Engine position 1; - Part number 311U0050-42 and 44 at Engine position 4 _ 54-51-03 ATA 57 WINGS Trailing Edge Flaps - Actuator Attach Fitting Replacement/Overhaul. Overhaul the actuator attach fittings on the outboard 5700000and inboard flaps or replace the actuator attach fittings 100C with new or overhauled. Note: HT NOTE: AD 2005-20-18 _ AD 2005-20-18 SB 74757A2316 B744-D570063 ATA 72 ENGINE MP Issue 3 Revision 23 ABW747-400MSG3MP Page 467 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION 7213102100C Discard the following engine components at manufacturer certified life limit. Note: HT 1. Fan rotor, disks/spools, shafts. 2. Fan booster disk/spools, shafts. 3. HPC disks, spools, shaft and CDP seal. 4. HPT disks, diffuser, and spacer shaft. 5. LPT disks and shafts. NOTE: For Life Limits refer to GE Engine Shop Manual and engine LLP Status MPD ITEM NUMBER AMM/CMM REFERENCE 72-131-02 71-00-02-004 71-00-02-424 C A T 5 T A S K DIS INTERVAL THRES. NOTE REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS ALL CF6-80 30,3 NOTE 412 422 432 442 NOTE ALL CF6-80 4 ATA 78: EXHAUST: GENERAL ELECTRIC 7803403100C Replace Lock, Fan Reverser with new or overhauled part. Actuation, part number 1806M46P01. Note: HT 7813115100C Lubricate the angle gearboxes on each thrust reverser half for number 1, 2, 3, 4 (four each, shop task). Note: HT ACCESS NOTE: 413 414 415A 415C 416A 416C 423 424 425A 425C 426A 426C 433 434 435A 435C 436A 436C 443 444 445A 445C 446A 446C ESM 05-12-78 78-131-15 78-31-22-004 78-31-22-404 7 RST 2000 FC 2000 FC 415 416 425 426 435 436 445 446 LUB 45000 FH / 9 YR 45000 FH /9 YR 415 416 425 426 435 436 445 446 NOTE ALL CF6-80 5 4000 FH NOTE 412 422 432 442 415 425 435 445 NOTE CF6-80 4 ATA 80: STARTING: GENERAL ELECTRIC Replace engine 1,2,3,4 starter valve with new or 8000010overhauled part. 100C NOTE: Applicable to starter valves p/n 3291172-1,-2,-3 NOTE: Company decision. Non MPD Task. MP Issue 3 Revision 23 747-FTD-8000001 747-FTD-8005001 747-SL-80-018 RST 4000 FH NOTE ABW747-400MSG3MP Page 468 of 575 747- 400 MAINTENANCE PROGRAM COMPONENT MAINTENANCE PROGRAM MP ITEM NUMBER TASK DESCRIPTION MP Issue 3 Revision 23 MPD ITEM NUMBER AMM/CMM REFERENCE C A T T A S K INTERVAL THRES. ABW747-400MSG3MP REPEAT ZONE ACCESS AIRCRAFT ENGINE MANHOURS Page 469 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) 0600101-100 B744-00-000-00-01A B744-00-000-00-01A B744-00-000-00-01A Transit Walkaround 1216800-100 B744-00-000-00-01A B744-00-000-00-01A B744-00-000-00-01A Engine Oil Quantity 3200000-100 B744-00-000-00-01A B744-00-000-00-01A B744-00-000-00-01A Clean exposed portions of NLG, BLG, WLG shock strut 24-029-01 2402901-100 B744-24-029-01-01 B744-24-029-01-01 B744-24-029-01-01 Operational (short) test of the 115V "AC" standby power system 26-010-00 2601000-100 B744-26-010-00-01 B744-26-010-00-01 B744-26-010-00-01 Cargo, Eng&APU Fire/O/Heat Detection system 35-031-10 3503110-100 B744-00-000-00-01A B744-00-000-00-01A 32-045-02 3204502-100 B744-00-000-00-02 B744-00-000-00-02 B744-00-000-00-02 Tire Wear Check 2800000-100 B744-00-000-00-02 B744-00-000-00-02 B744-00-000-00-02 Drain water from all tanks (before fueling) 2903300-100 B744-00-000-00-02 B744-00-000-00-02 B744-00-000-00-02 Hydraulic Oil Quantity Check 2602104-100 B744-26-021-04-01 B744-26-021-04-01 B744-26-021-04-01 Cargo, Eng&Apu Fire Bottle Squib Test 12-076-00 1207600-100 B744-00-000-00-02 B744-00-000-00-02 B744-00-000-00-02 Tire Pressure 32-045-03 3204503-100 B744-00-000-00-02 B744-00-000-00-02 B744-00-000-00-02 Aircraft Wheel Check 10 DY 1216400-100 B744-12-164-00-01 B744-12-164-00-01 B744-12-164-00-01 Windshield Washer Container 10 DY 10 DY 2500060-100 B744-25-000-60-01 B744-25-000-60-01 B744-25-000-60-01 Functional check of emergency flashlights 21 DY 21 DY 3103502-100 28 DY 28 DY 3400000-100 B744-C340067 B744-C340067 B744-34-061-00-01 Load Nav Data Base 30 DY/500 FH 30 DY/500 FH 2200000-100 B744-22-000-00-01 B744-22-000-00-01 B744-22-000-00-01 Periodic Autoland Capability Check 30 DY 30 DY 2506015-100 B747-C25-0013 B747-C25-0013 30 DY 30 DY 3300100-100 90 DY 90 DY 2506000-100 B747-C25-0009 B747-C25-0009 B747-C25-0009 1A 1A 12-004-00 1200400-100 B744-12-004-00-01 B744-12-004-00-01 B744-12-004-00-01 IDG Oil Change 1A 1A 12-004-00 1200400-100 B744-12-004-00-02 B744-12-004-00-02 B744-12-004-00-02 IDG Oil Change 1A 1A 12-004-00 1200400-100 B744-12-004-00-03 B744-12-004-00-03 B744-12-004-00-03 IDG Oil Change 1A 1A 12-004-00 1200400-100 B744-12-004-00-04 B744-12-004-00-04 B744-12-004-00-04 IDG Oil Change THRESH. REPEAT PREFLIGHT /TRANSIT PREFLIGHT /TRANSIT PREFLIGHT /TRANSIT 24 HR NOTE 24 HR NOTE PREFLIGHT /TRANSIT PREFLIGHT /TRANSIT PREFLIGHT /TRANSIT PREFLIGHT /TRANSIT 24 HR NOTE 24 HR NOTE PREFLIGHT /TRANSIT DAILY DAILY DAILY DAILY DAILY DAILY 72 HR 72 HR 26-021-04 DAILY DAILY DAILY DAILY 10 DY MP Issue 3 Revision 23 ABC TASK CARD (VQ-BWW) TASK TITLE B744-00-000-00-01A Portable Oxygen Cylinders B744-C31-0001 B747-C25-0013 B744-33-001-00-01 ABW747-400MSG3MP Disk replacement for the optical quick access recorder (QAR) RESCU 406SG ELT Transmitter System Self Test Photoluminiscent Exit Identifier EVAS visually check, blower and battery check, loop fastener verification Page 470 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 12-048-00 1204800-100 B744-12-048-00-01 B744-12-048-00-01 B744-12-048-00-01 TE Flap Transmission Ball Screw - Left Wing 12-048-00 1204800-100 B744-12-048-00-02 B744-12-048-00-02 B744-12-048-00-02 TE Flap Transmission Ball Screw - Right Wing 1A 12-078-00 1207800-100 B744-12-078-00-02 Functionally check the tire pressure indication system 1A 1A 12-082-00 1208200-100 B744-12-082-00-01 B744-12-082-00-01 B744-12-082-00-01 Brake Surge Accumulator Precharge Pressure Check 1A 1A 12-082-00 1208200-100 B744-12-082-00-02 B744-12-082-00-02 B744-12-082-00-02 Brake Surge Accumulator Precharge Pressure Check 1A 1A 12-082-00 1208200-100 B744-12-082-00-03 B744-12-082-00-03 B744-12-082-00-03 Brake Surge Accumulator Precharge Pressure Check 1A 1A 2060080-100 B747-25-00-00 B747-25-00-00 B747-25-00-00 1A 1A 24-029-02 2402902-100 B744-24-029-02-01 B744-24-029-02-01 B744-24-029-02-01 Standby Power System 1A 1A 24-111-14 2411114-100 B744-24-111-14-01 B744-24-111-14-01 B744-24-111-14-01 Engine 1 IDG Scavenge Filter 1A 1A 24-111-14 2411114-100 B744-24-111-14-02 B744-24-111-14-02 B744-24-111-14-02 Engine 2 IDG Scavenge Filter 1A 1A 24-111-14 2411114-100 B744-24-111-14-03 B744-24-111-14-03 B744-24-111-14-03 Engine 3 IDG Scavenge Filter 1A 1A 24-111-14 2411114-100 B744-24-111-14-04 B744-24-111-14-04 B744-24-111-14-04 Engine 4 IDG Scavenge Filter 2500010-100 B744-C25-0004-01 B744-C25-0004-02 B744-C25-0004-01 B744-C25-0004-02 THRESH. REPEAT 1A/ 1200 FH / 150 FC 1A/ 1200 FH / 150 FC 1A/ 1200 FH / 150 FC 1A/ 1200 FH / 150 FC 1A TASK TITLE Equipment and furnishings - cleaning PDU rollers check for wear in Main Deck, Forward and Aft Cargo Compartment 1A 1A 1A 1A 25-031-13 2503113-100 B744-25-031-13-02 B744-25-031-13-02 B744-25-031-13-02 Upper Galley 1A 1A 25-051-01 2505101-100 B744-25-051-01-01 B744-25-051-01-01 B744-25-051-01-01 E/E Equipment Centers 1A 1A 25-052-01 2505201-100 B744-25-052-01-01 B744-25-052-01-01 B744-25-052-01-01 Fwd, Aft&Bulk Cargo Compt Lining 1A 1A 25-059-03 2505903-100 B744-25-059-03-01 B744-25-059-03-01 B744-25-059-03-01 Cargo Comp - Insulation Blankets 1A 1A 25-059-04 2505904-100 B744-25-059-04-01 B744-25-059-04-01 B744-25-059-04-01 Main Deck Cargo Compartment Ceiling and Lining 1A 1A 25-064-01 2506401-100 B744-25-064-01-01 B744-25-064-01-01 B744-25-064-01-01 Detachable Emergency Equipment 1A 1A 25-068-01 2506801-100 B744-25-068-01-02 B744-25-068-01-02 B744-25-068-01-02 Floor Evacuation Slide Gas Reservoir 1A 1A 26-017-01 2601701-100 B744-26-017-01-01 B744-26-017-01-01 B744-26-017-01-01 W/W Fire Detector Confidence Test 1A 1A 27-032-01 2703201-100 B744-27-032-01-01 B744-27-032-01-01 B744-27-032-01-01 Stall Warning Stick Shaker 1A 1A 27-041-01 2704101-100 B744-27-041-01-01 B744-27-041-01-01 B744-27-041-01-01 Operational check of the stabilizer alternate trim system. 1A 1A 28-025-01 2802501-100 B744-28-025-01-01 B744-28-025-01-01 B744-28-025-01-01 APU Fuel Feed Line Shroud 1A 1A 28-042-01 2804201-100 B744-28-042-01-01 B744-28-042-01-01 B744-28-042-01-01 Fuel Boost Pump Press S/W&Circuit MP Issue 3 Revision 23 ABW747-400MSG3MP Page 471 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1A 1A 28-042-02 2804202-100 B744-28-042-02-01 B744-28-042-02-01 B744-28-042-02-01 Jettison Pump Pressure SW&Circuit 1A 1A 31-050-01 3105001-100 B744-31-050-01-01 B744-31-050-01-01 B744-31-050-01-01 CWS Configuration Warning Module 1A 1A 32-802-01 3280201-300 B744-32-802-01-01 B744-32-802-01-01 B744-32-802-01-01 NLG Doors - From Ground Level 1A 1A 32-806-01 3280601-300 B744-32-806-01-01 B744-32-806-01-01 B744-32-806-01-01 Nose Landing Gear - From the Ground 1A 1A 32-810-01 3281001-300 B744-32-810-01-01 B744-32-810-01-01 B744-32-810-01-01 Wing Landing Gear Doors - Left 1A 1A 32-814-01 3281401-300 B744-32-814-01-01 B744-32-814-01-01 B744-32-814-01-01 Wing Landing Gear - Left 1A 1A 32-818-01 3281801-300 B744-32-818-01-01 B744-32-818-01-01 B744-32-818-01-01 Wing Landing Gear Doors - Right 1A 1A 32-822-01 3282201-300 B744-32-822-01-01 B744-32-822-01-01 B744-32-822-01-01 Wing Landing Gear - Right 1A 1A 32-826-01 3282601-300 B744-32-826-01-01 B744-32-826-01-01 B744-32-826-01-01 Body Landing Gear Doors - Left 1A 1A 32-830-01 3283001-300 B744-32-830-01-01 B744-32-830-01-01 B744-32-830-01-01 Body Landing Gear - Left 1A 1A 32-834-01 3283401-300 B744-32-834-01-01 B744-32-834-01-01 B744-32-834-01-01 Body Landing Gear Doors - Right 1A 1A 32-838-01 3283801-300 B744-32-838-01-01 B744-32-838-01-01 B744-32-838-01-01 Body Landing Gear - Right 1A 1A 3300000-100 B744-33-000-00-01 B744-33-000-00-01 B744-33-000-00-01 Check of Spare Bulbs 1A 1A 33-012-01 3301201-100 B744-33-012-01-01 B744-33-012-01-01 B744-33-012-01-01 Master Dim&Test Module, S/W&Ind 1A 1A 33-035-02 3303502-100 B744-33-035-02-01 B744-33-035-02-01 B744-33-035-02-01 Main Deck Signaling System Operational Check 1A 1A 33-043-01 3304301-100 B744-33-043-01-01 B744-33-043-01-01 B744-33-043-01-01 Navigation Light System 1A 1A 33-044-01 3304401-100 B744-33-044-01-01 B744-33-044-01-01 B744-33-044-01-01 Anti-Collision Light System 1A 1A 33-050-01 3305001-100 B744-33-050-01-01 B744-33-050-01-01 B744-33-050-01-01 Emergency Lights and Pwr Packs 1A 1A 34-061-02 3406102-100 B744-34-061-02-01 B744-34-061-02-01 B744-34-061-02-01 Clean CDU's 1A 1A 35-011-05 3501105-100 B744-35-011-05-01 B744-35-011-05-01 B744-35-011-05-01 Crew Oxygen Mask/Regulator 1A 1A 35-011-06 3501106-100 B744-35-011-06-01 B744-35-011-06-01 B744-35-011-06-01 High Pressure Transducer 1A 1A 35-031-01 3503101-100 B744-35-031-01-01 B744-35-031-01-01 B744-35-031-01-01 Portable Oxygen Cylinders 1A 1A 38-010-60 3801060-100 B744-38-010-60-01 B744-38-010-60-01 B744-38-010-60-01 Disinfect Potable Water System 1A 1A 45-010-00 4501000-100 B744-45-010-00-01 B744-45-010-00-01 B744-45-010-00-01 Central Maintenance Computer 1A 1A 4501001-100 B744-45-010-01-01 B744-45-010-01-01 B744-45-010-01-01 Central Maintenance Computer 1A 1A 4503000-100 B744-45-030-00-01 B744-45-030-00-01 B744-45-030-00-01 Central Maintenance Computer 1A 1A 5100000-100 B747-C51-0004 B747-C51-0004 B747-C51-0004 1A 1A 5200000-100 B744-52-000-00-02 B744-52-000-00-02 B744-52-000-00-02 INSPECTION - Side Cargo Door 1A 1A 5280201-300 B744-52-802-01-01 B744-52-802-01-01 B744-52-802-01-01 Doors from Ground Level 45-030-00 52-802-01 MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE SRS update report Page 472 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1A 1A 53-802-01 5380201-300 B744-53-802-01-01 B744-53-802-01-01 B744-53-802-01-01 Lower Fuselage from Ground Level 1A 1A 53-810-01 5381001-300 B744-53-810-01-01 B744-53-810-01-01 B744-53-810-01-01 Nose Gear Well from Ground Level 1A 1A 53-820-01 5382001-300 B744-53-820-01-01 B744-53-820-01-01 B744-53-820-01-01 Forward Cargo Container Compartment 1A 1A 53-834-01 5383401-300 B744-53-834-01-01 B744-53-834-01-01 B744-53-834-01-01 Wing Landing Gear Wheel Well from Ground Level - Left 1A 1A 53-838-01 5383801-300 B744-53-838-01-01 B744-53-838-01-01 B744-53-838-01-01 Wing Landing Gear Wheel Well from Ground Level - Right 1A 1A 53-842-01 5384201-300 B744-53-842-01-01 B744-53-842-01-01 B744-53-842-01-01 Body Landing Gear Wheel Well from Ground Level - Left 1A 1A 53-846-01 5384601-300 B744-53-846-01-01 B744-53-846-01-01 B744-53-846-01-01 Body Landing Gear Wheel Well from Ground Level - Right 1A 1A 53-850-01 5385001-300 B744-53-850-01-01 B744-53-850-01-01 B744-53-850-01-01 Aft Cargo Container Compartment 1A 1A 53-856-01 5385601-300 B744-53-856-01-01 B744-53-856-01-01 B744-53-856-01-01 Bulk Cargo Compartment 1A 1A 53-872-01 5387201-300 B744-53-872-01-01 B744-53-872-01-01 B744-53-872-01-01 Upper Fuselage from Ground Level 1A 1A 53-876-01 5387601-300 B744-53-876-01-01 B744-53-876-01-01 B744-53-876-01-01 Main Deck Cargo Container Compartment 1A 1A 53-914-01 5391401-300 B744-53-914-01-01 B744-53-914-01-01 B744-53-914-01-01 Fuselage BS 2360-2792, from Ground Level 1A 1A 54-802-00 5480200-300 B744-54-802-00-01 B744-54-802-00-01 B744-54-802-00-01 Strut No. 1 from Ground Level 1A 1A 54-802-00 5480200-300 B744-54-802-00-02 B744-54-802-00-02 B744-54-802-00-02 Strut No. 2 from Ground Level 1A 1A 54-802-00 5480200-300 B744-54-802-00-03 B744-54-802-00-03 B744-54-802-00-03 Strut No. 3 from Ground Level 1A 1A 54-802-00 5480200-300 B744-54-802-00-04 B744-54-802-00-04 B744-54-802-00-04 Strut No. 4 from Ground Level 1A 1A 55-802-01 5580201-300 B744-55-802-01-01 B744-55-802-01-01 B744-55-802-01-01 Fin and Rudder - From Ground Level 1A 1A 55-810-01 5581001-300 B744-55-810-01-01 B744-55-810-01-01 B744-55-810-01-01 Horizontal Stab and Elevator - Left 1A 1A 55-818-01 5581801-300 B744-55-818-01-01 B744-55-818-01-01 B744-55-818-01-01 Horizontal Stab and Elevator - Right 1A 1A 57-804-01 5780401-300 B744-57-804-01-01 B744-57-804-01-01 B744-57-804-01-01 Wing Lower Surface - Left 1A 1A 57-806-01 5780601-300 B744-57-806-01-01 B744-57-806-01-01 B744-57-806-01-01 Wing Upper Surface - Left 1A 1A 57-884-01 5788401-300 B744-57-884-01-01 B744-57-884-01-01 B744-57-884-01-01 Wing Lower Surface - Right 1A 1A 57-886-01 5788601-300 B744-57-886-01-01 B744-57-886-01-01 B744-57-886-01-01 Wing Upper Surface - Right 1A 1A 71-802-01 7180201-300 B744-71-802-01-01 B744-71-802-01-01 B744-71-802-01-01 Powerplant Engine No. 1 1A 1A 71-802-01 7180201-300 B744-71-802-01-02 B744-71-802-01-02 B744-71-802-01-02 Powerplant Engine No. 2 1A 1A 71-802-01 7180201-300 B744-71-802-01-03 B744-71-802-01-03 B744-71-802-01-03 Powerplant Engine No. 3 1A 1A 71-802-01 7180201-300 B744-71-802-01-04 B744-71-802-01-04 B744-71-802-01-04 Powerplant Engine No. 4 1A 1A 78-131-13 7813113-100 B744-78-131-13-01 B744-78-131-13-01 B744-78-131-13-01 Eng 1 T/R Blocker Door Hinge 1A 1A 78-131-13 7813113-100 B744-78-131-13-02 B744-78-131-13-02 B744-78-131-13-02 Eng 2 T/R Blocker Door Hinge MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE Page 473 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1A 1A 78-131-13 7813113-100 B744-78-131-13-03 B744-78-131-13-03 B744-78-131-13-03 Eng 3 T/R Blocker Door Hinge 1A 1A 78-131-13 7813113-100 B744-78-131-13-04 B744-78-131-13-04 B744-78-131-13-04 Eng 4 T/R Blocker Door Hinge 1A 1A 79-121-03 7912103-100 B744-79-121-03-01 B744-79-121-03-01 B744-79-121-03-01 Eng 1 Master Chip Detector Probe 1A 1A 79-121-03 7912103-100 B744-79-121-03-02 B744-79-121-03-02 B744-79-121-03-02 Eng 2 Master Chip Detector Probe 1A 1A 79-121-03 7912103-100 B744-79-121-03-03 B744-79-121-03-03 B744-79-121-03-03 Eng 3 Master Chip Detector Probe 1A 1A 79-121-03 7912103-100 B744-79-121-03-04 B744-79-121-03-04 B744-79-121-03-04 Eng 4 Master Chip Detector Probe 1A 1A 80-111-03 8011103-100 B744-80-111-03-01 B744-80-111-03-01 B744-80-111-03-01 Eng 1 Start Valve Pneumatic Filter 1A 1A 80-111-03 8011103-100 B744-80-111-03-02 B744-80-111-03-02 B744-80-111-03-02 Eng 2 Start Valve Pneumatic Filter 1A 1A 80-111-03 8011103-100 B744-80-111-03-03 B744-80-111-03-03 B744-80-111-03-03 Eng 3 Start Valve Pneumatic Filter 1A 1A 80-111-03 8011103-100 B744-80-111-03-04 B744-80-111-03-04 B744-80-111-03-04 Eng 4 Start Valve Pneumatic Filter 2A 2A 2100010-100 B744-21-000-10-01 B744-21-000-10-01 B744-21-000-10-01 Air Conditioning System СМС Ground tests 2A 2A 2500000-100 B744-25-000-00-01 B744-25-000-00-01 2A 2A 2500020-100 B744-25-000-20-01 B744-25-000-20-01 2A 2A 2901100-100 B747-C29-0001 B747-C29-0001 B747-C29-0001 2A 2A 29-011-03 2901103-100 B744-29-011-03-01 B744-29-011-03-01 B744-29-011-03-01 Hyd System 1 Case Drain Filter 2A 2A 29-011-03 2901103-100 B744-29-011-03-02 B744-29-011-03-02 B744-29-011-03-02 Hyd System 2 Case Drain Filter 2A 2A 29-011-03 2901103-100 B744-29-011-03-03 B744-29-011-03-03 B744-29-011-03-03 Hyd System 3 Case Drain Filter 2A 2A 29-011-03 2901103-100 B744-29-011-03-04 B744-29-011-03-04 B744-29-011-03-04 Hyd System 4 Case Drain Filter 2A 2A 31-061-12 3106112-100 B744-31-061-12-02 B744-31-061-12-02 B744-31-061-12-02 PFD, ND, EICAS Instruments 2A 2A 3200001-100 B744-32-000-01-01 B744-32-000-01-01 B744-32-000-01-01 Detailed inspection of the BLG steering actuators 2A 2A 33-024-00 3302400-100 B744-33-024-00-01 B744-33-024-00-01 B744-33-024-00-01 Pass Information Signs 2A 2A 35-011-09 3501109-100 B744-35-011-09-01 B744-35-011-09-01 B744-35-011-09-01 Crew Oxygen Mask/Regulator or Crew Integrated Full Face Oxygen Mask Regulator Operational Test Unstowed 2A 2A 4904104-100 B744-C49-0003-01 B744-C49-0003-01 B744-C49-0003-01 Igniter plug inspection 2A 2A 52-031-00 5203100-100 B744-52-031-00-01 B744-52-031-00-01 B744-52-031-00-01 Nose Cargo Door - Sequence Switches/Rigging 2A 2A 52-071-01 5207101-100 B744-52-071-01-01 B744-52-071-01-01 B744-52-071-01-01 Door Warning System - FWD/AFT Cargo 2A 2A 52-071-02 5207102-100 B744-52-071-02-01 B744-52-071-02-01 B744-52-071-02-01 Door Warning - Main Deck Side Cargo 2A 2A 52-071-04 5207104-100 B744-52-071-04-01 B744-52-071-04-01 B744-52-071-04-01 Door Warning System - Nose Cargo Door MP Issue 3 Revision 23 TASK TITLE Operational check of cargo control system in fwd and aft lower deck cargo compartments Operational Check of cargo control system from nose master, side door and 20-ft control panels ABW747-400MSG3MP Hydraulic system leak check Page 474 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 2A 2A 71-171-02 7117102-100 B744-71-171-02-05 B744-71-171-02-05 B744-71-171-02-05 No. 1 Engine Drain Lines 2A 2A 71-171-02 7117102-100 B744-71-171-02-06 B744-71-171-02-06 B744-71-171-02-06 No. 2 Engine Drain Lines 2A 2A 71-171-02 7117102-100 B744-71-171-02-07 B744-71-171-02-07 B744-71-171-02-07 No. 3 Engine Drain Lines 2A 2A 71-171-02 7117102-100 B744-71-171-02-08 B744-71-171-02-08 B744-71-171-02-08 No. 4 Engine Drain Lines 3A 3A 12-018-00 1201800-100 B744-12-018-00-01 B744-12-018-00-01 B744-12-018-00-01 T.E. Flap Transmission - Left Wing 3A 3A 12-018-00 1201800-100 B744-12-018-00-02 B744-12-018-00-02 B744-12-018-00-02 T.E. Flap Transmission - Right Wing 3A 3A 12-050-00 1205000-100 B744-12-050-00-01 B744-12-050-00-01 B744-12-050-00-01 TE Flap Components - Left Wing 3A 3A 12-050-00 1205000-100 B744-12-050-00-02 B744-12-050-00-02 B744-12-050-00-02 TE Flap Components - Right Wing 3A 3A 12-166-00 1216600-100 B744-12-166-00-01 B744-12-166-00-01 B744-12-166-00-01 Wing Landing Gear Beam Gate Fitting - Left Gear 3A 3A 12-166-00 1216600-100 B744-12-166-00-02 B744-12-166-00-02 B744-12-166-00-02 Wing Landing Gear Beam Gate Fitting - Right Gear 3A 3A 21-061-06 2106106-100 B744-21-061-06-03 B744-21-061-06-03 B744-21-061-06-03 Zone Temperature Sensor Filters 3A 3A 25-031-12 2503112-100 B744-25-031-12-01 B744-25-031-12-01 B744-25-031-12-01 Galley Water Filter 3A 3A 27-051-24 2705124-100 B744-27-051-24-01 B744-27-051-24-01 B744-27-051-24-01 LW Inboard TE Foreflap Rollers 3A 3A 27-051-24 2705124-100 B744-27-051-24-02 B744-27-051-24-02 B744-27-051-24-02 RW Inboard TE Foreflap Rollers 3A 3A 5200004-100 B744-52-000-04-01 B744-52-000-04-01 B744-52-000-04-01 Nose Cargo Door - Operational Test / Linear Actuator - Functional Check 4A 4A 2105810-100 B744-21-058-10-01 B744-21-058-10-01 B744-21-058-10-01 E/E Cooling Sys Blower Inlet Screen 4A 4A 2500030-100 B744-25-000-30-01 B744-25-000-30-01 B744-25-000-30-01 Detailed Inspection of all movable main deck cargo restraints 4A 4A 2500040-100 B744-25-000-40-01 B744-25-000-40-01 B744-25-000-40-01 Operational check of all movable main deck cargo restraints 4A 4A 25-031-17 2503117-100 B744-25-031-17-02 B744-25-031-17-02 B744-25-031-17-02 Clean the galley ventilation inlet filter. 4A 4A 25-031-19 2503119-100 B744-25-031-19-03 B744-25-031-19-03 B744-25-031-19-03 Air Chiller Unit Intake Filter 4A 4A 2505700-100 B744-25-057-00-01 B744-25-057-00-01 4A 4A 2601801-110 B744-C26-0001 B744-C26-0001 B744-C26-0001 4A 4A 2800020-100 B747-C28-0001-01 B747-C28-0001-01 B747-C28-0001-01 4A 4A 2800020-110 B747-C28-0001-02 B747-C28-0001-02 B747-C28-0001-02 4A 4A 36-011-20 3601120-100 B744-36-011-20-05 B744-36-011-20-05 B744-36-011-20-05 Engine 1 Pressure Controller Air Filter 4A 4A 36-011-20 3601120-100 B744-36-011-20-06 B744-36-011-20-06 B744-36-011-20-06 Engine 2 Pressure Controller Air Filter 4A 4A 36-011-20 3601120-100 B744-36-011-20-07 B744-36-011-20-07 B744-36-011-20-07 Engine 3 Pressure Controller Air Filter 4A 4A 36-011-20 3601120-100 B744-36-011-20-08 B744-36-011-20-08 B744-36-011-20-08 Engine 4 Pressure Controller Air Filter 21-058-10 MP Issue 3 Revision 23 TASK TITLE Condition and operation of the main deck cargo handling system ABW747-400MSG3MP Wing LE Duct Thermal Switches Test Jettison nozzle valve restoration (cleaning or replacement on condition) LH side Jettison nozzle valve restoration (cleaning or replacement on condition) RH side Page 475 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 4A 4A 38-032-08 3803208-100 B744-38-032-08-01 B744-38-032-08-01 B744-38-032-08-01 Toilet Waste Drain Cap and Flapper 4A 4A 29-011-01 2901101-100 B744-29-011-01-01 B744-29-011-01-01 B744-29-011-01-01 System 1 Hyd Press&Return Filter 4A 4A 29-011-01 2901101-100 B744-29-011-01-02 B744-29-011-01-02 B744-29-011-01-02 System 2 Hyd Press&Return Filter 4A 4A 29-011-01 2901101-100 B744-29-011-01-03 B744-29-011-01-03 B744-29-011-01-03 System 3 Hyd Press&Return Filter 4A 4A 29-011-01 2901101-100 B744-29-011-01-04 B744-29-011-01-04 B744-29-011-01-04 System 4 Hyd Press&Return Filter 4A 4A 12-040-00 1204000-100 B744-12-040-00-01 B744-12-040-00-01 B744-12-040-00-01 Upper Rudder Actuators Lubrication 4A 4A 36-011-06 3601106-100 B744-36-011-06-05 B744-36-011-06-05 B744-36-011-06-05 Engine 1 High Press Controller Air Filter 4A 4A 36-011-06 3601106-100 B744-36-011-06-06 B744-36-011-06-06 B744-36-011-06-06 Engine 2 High Press Controller Air Filter 4A 4A 36-011-06 3601106-100 B744-36-011-06-07 B744-36-011-06-07 B744-36-011-06-07 Engine 3 High Press Controller Air Filter 4A 4A 36-011-06 3601106-100 B744-36-011-06-08 B744-36-011-06-08 B744-36-011-06-08 Engine 4 High Press Controller Air Filter 4A 4A 5400010-100 B744-C54-0003 B744-C54-0003 B744-C54-0003 1C 1C 12-010-00 1201000-100 B744-12-010-00-01 B744-12-010-00-01 B744-12-010-00-01 Access Panel Zippers 1C 1C 12-016-00 1201600-100 B744-12-016-00-01 B744-12-016-00-01 B744-12-016-00-01 Leading Edge Flap PDU - Left side 1C 1C 12-016-00 1201600-100 B744-12-016-00-02 B744-12-016-00-02 B744-12-016-00-02 Leading Edge Flap PDU - Right side 1C 1C 12-046-00 1204600-100 B744-12-046-00-01 B744-12-046-00-01 B744-12-046-00-01 Stabilizer Trim Actuator Gearbox 1C 1C 12-056-00 1205600-100 B744-12-056-00-01 B744-12-056-00-01 B744-12-056-00-01 Wing T.E. Flap Track Ring Spring - Left 1C 1C 12-056-00 1205600-100 B744-12-056-00-02 B744-12-056-00-02 B744-12-056-00-02 Wing T.E. Flap Track Ring Spring - Right 1C 1C 12-162-00 1216200-100 B744-12-162-00-02 B744-12-162-00-02 B744-12-162-00-02 Nacelle Strut Fittings - Engines1 thru 4 1C 1C 12-170-00 1217000-100 B744-12-170-00-01 B744-12-170-00-01 B744-12-170-00-01 Eng 1 T/R Ballscrew Actuator Nuts 1C 1C 12-170-00 1217000-100 B744-12-170-00-02 B744-12-170-00-02 B744-12-170-00-02 Eng 2 T/R Ballscrew Actuator Nuts 1C 1C 12-170-00 1217000-100 B744-12-170-00-03 B744-12-170-00-03 B744-12-170-00-03 Eng 3 T/R Ballscrew Actuator Nuts 1C 1C 12-170-00 121700-100 B744-12-170-00-04 B744-12-170-00-04 B744-12-170-00-04 Eng 4 T/R Ballscrew Actuator Nuts 1C 1C 12-172-00 1217000-100 B744-12-172-00-01 B744-12-172-00-01 B744-12-172-00-01 Engine 1 T/R Rotary Flexible Dr Shafts 1C 1C 12-172-00 1217200-100 B744-12-172-00-02 B744-12-172-00-02 B744-12-172-00-02 Engine 2 T/R Rotary Flexible Dr Shafts 1C 1C 12-172-00 1217200-100 B744-12-172-00-03 B744-12-172-00-03 B744-12-172-00-03 Engine 3 T/R Rotary Flexible Dr Shafts 1C 1C 12-172-00 1217200-100 B744-12-172-00-04 B744-12-172-00-04 B744-12-172-00-04 Engine 4 T/R Rotary Flexible Dr Shafts 1C 1C 20-609-01 2060901-100 B744-20-609-01-01 B744-20-609-01-01 B744-20-609-01-01 Wiring in the left&right wing landing gear wheel wells (EZAP) 1C 1C 20-610-01 2061001-100 B744-20-610-01-01 B744-20-610-01-01 B744-20-610-01-01 Wiring in the left&right body landing gear wheel wells (EZAP) 1C 1C 20-641-00 2064100-100 B744-20-641-00-01 B744-20-641-00-01 B744-20-641-00-01 APU power feeder wiring in the APU compartment (EZAP) MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE Inspection of rotary latches closed position and application of index lines on pylons access doors 454DR / 464DR / 474DR / 484DR Page 476 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 20-645-00 2064500-100 B744-20-645-00-01 B744-20-645-00-01 B744-20-645-00-01 1C 1C 20-647-00 2064700-100 B744-20-647-00-01 B744-20-647-00-01 B744-20-647-00-01 1C 1C 20-648-00 2064800-100 B744-20-648-00-01 B744-20-648-00-01 B744-20-648-00-01 1C 1C 21-022-01 2102201-100 B744-21-022-01-01 B744-21-022-01-01 B744-21-022-01-01 Cargo Fire Control System 1C 1C 21-022-02 2102202-100 B744-21-022-02-01 B744-21-022-02-01 B744-21-022-02-01 Flight Deck Flow Regulating Valve 1C 1C 21-031-06 2103106-100 B744-21-031-06-01 B744-21-031-06-01 B744-21-031-06-01 Pressurization Outflow Valves 1C 1C 21-051-05 2105105-100 B744-21-051-05-01 B744-21-051-05-01 B744-21-051-05-01 Water Separator Coalescer Bags 1C 1C 21-051-13 2105113-100 B744-21-051-13-01 B744-21-051-13-01 B744-21-051-13-01 Flow Control&Shutoff Valve Filters 1C 1C 2106105-100 B744-21-061-05-01 B744-21-061-05-01 B744-21-061-05-01 Cargo Compartment Zone Temperature Sensor Assembly Cleaning 1C 1C 22-021-01 2202101-100 B744-22-021-01-01 B744-22-021-01-01 B744-22-021-01-01 Yaw Damper Module 1C 1C 24-021-01 2402101-100 B744-24-021-01-01 B744-24-021-01-01 B744-24-021-01-01 APU Generator QAD Coupling 1C 1C 24-030-01 2403001-100 B744-24-030-01-01 B744-24-030-01-01 B744-24-030-01-01 Single TRU Operation Relay 1C 1C 24-060-01 2406001-100 B744-24-060-01-01 B744-24-060-01-01 B744-24-060-01-01 Remote Control C/B's and Wiring 1C 1C 25-011-01 2501101-100 B744-25-011-01-01 B744-25-011-01-01 B744-25-011-01-01 Flt Compt Seats&Attachment Struct 1C 1C 25-011-02 2501102-100 B744-25-011-02-01 B744-25-011-02-01 B744-25-011-02-01 Flt Compt Seat Harness/Inertial Reel 1C 1C 25-011-03 2501103-100 B744-25-011-03-01 B744-25-011-03-01 B744-25-011-03-01 Flt Compt Seat Adjust/Lock Mech 1C 1C 25-025-09 2502509-100 B744-25-025-09-01 B744-25-025-09-01 B744-25-025-09-01 Seat Belt&Bunk Restraints 1C 1C 25-052-02 2505202-100 B744-25-052-02-01 B744-25-052-02-01 B744-25-052-02-01 Containerized Cargo Compt Insulation 1C 1C 2505300-100 B744-25-053-00-05 B744-25-053-00-05 1C 1C 25-054-01 2505401-100 B744-25-054-01-01 B744-25-054-01-01 B744-25-054-01-01 Containerized Cargo Restraining Sys 1C 1C 25-054-02 2505402-100 B744-25-054-02-01 B744-25-054-02-01 B744-25-054-02-01 Containerized Cargo Restraining Sys 1C 1C 25-055-02 2505502-100 B744-25-055-02-01 B744-25-055-02-01 B744-25-055-02-01 Lower Cargo Compartment Net/Tiedowns 1C 1C 25-055-02 2505502-100 B744-25-055-02-02 B744-25-055-02-02 B744-25-055-02-02 Main Cargo Compartment Net/Tiedowns 1C 1C 25-058-01 2505801-100 B744-25-058-01-01 Detailed inspection of the main deck cargo restraining system 1C 1C 25-058-02 2505802-100 B744-25-058-02-01 Operational check of the main deck cargo restraining system 1C 1C 25-059-02 2505902-100 B744-25-059-02-01 B744-25-059-02-01 B744-25-059-02-01 Main Deck Cargo Compt Insulation Bln 1C 1C 25-064-05 2506405-100 B744-25-064-05-01 B744-25-064-05-01 B744-25-064-05-01 Smoke Evacuation Shutter Operation MP Issue 3 Revision 23 TASK TITLE Engine power feeder wiring in the engine (1, 2, 3, 4) - CF6-80C2 (EZAP) Engine power feeder wiring in the torquue box (1, 2, 3, 4) - CF6-80C2 (EZAP) Power feeder wiring to the hydraulic motors in the aft fairing (1, 2, 3, 4) CF6-80C2 (EZAP) Cargo Compt Cargo Handling System ABW747-400MSG3MP Page 477 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 26-013-01 2601301-100 B744-26-013-01-01 B744-26-013-01-01 B744-26-013-01-01 Lavatory Smoke Detector 1C 1C 26-014-00 2601400-100 B744-26-014-00-01 B744-26-014-00-01 B744-26-014-00-01 Main Deck Smoke Detection 1C 1C 26-014-50 2601450-100 B744-26-014-50-01 B744-26-014-50-01 B744-26-014-50-01 Upper Deck Crew Rest Smoke Test Switch 1C 1C 2601802-100 B744-C26-0002 B744-C26-0002 B744-C26-0002 Inspection of electrical connector and the thermal switches 1C 1C 2700000-100 B744-C270253 B744-C270253 B744-C270253 Outboard Spoilers Actuators at Positions 2 and 11 NDT Inspection 1C 1C 2702100-100 B747-C27-0004 B747-C27-0004 B747-C27-0004 Rudder cables tension check 1C 1C 27-021-22 2702122-100 B744-27-021-22-01 B744-27-021-22-01 B744-27-021-22-01 Rudder Hydraulic Fuse 1C 1C 27-041-05 2704105-100 B744-27-041-05-01 B744-27-041-05-01 B744-27-041-05-01 Stab Trim Stnd Cutout SW&Circuitry 1C 1C 27-041-20 2704120-100 B744-27-041-20-01 B744-27-041-20-01 B744-27-041-20-01 Alternate Horizontal Stabilizer Trim - Single Switch Test 1C 1C 27-051-02 2705102-100 B744-27-051-02-01 B744-27-051-02-01 B744-27-051-02-01 T.E. Flap Load Relief System 1C 1C 27-051-23 2705123-100 B744-27-051-23-01 B744-27-051-23-01 B744-27-051-23-01 Main Carriage Spindle Retaining Nuts on Inboard Midflaps 1C 1C 27-051-28 2705128-100 B744-27-051-28-01 B744-27-051-28-01 B744-27-051-28-01 Main Carriage Spindle Retaining Nuts on Outboard Midflaps 1C 1C 27-081-00 2708100-100 B744-27-081-00-01 B744-27-081-00-01 B744-27-081-00-01 Group A L.E. Flap Operational Check During Reverse Thrust Operation 1C 1C 2800010-100 B744-28-000-10-01 B744-28-000-10-01 B744-28-000-10-01 Fuel tanks for microbiological contamination analysis 1C 1C 2900000-100 B744-29-000-00-01 B744-29-000-00-01 B744-29-000-00-01 Hydraulic Fluid Sample for condition analysis 1C 1C 29-011-09 2901109-100 B744-29-011-09-01 B744-29-011-09-01 B744-29-011-09-01 Strut 1 ADP Air Filter 1C 1C 29-011-09 2901109-100 B744-29-011-09-04 B744-29-011-09-04 B744-29-011-09-04 Strut 4 ADP Air Filter 1C 1C 29-011-10 2901110-100 B744-29-011-10-01 B744-29-011-10-01 B744-29-011-10-01 Strut 1 Air Driven Pump Bleed Holes 1C 1C 29-011-10 2901110-100 B744-29-011-10-04 B744-29-011-10-04 B744-29-011-10-04 Strut 4 Air Driven Pump Bleed Holes 1C 1C 29-021-02 2902102-100 B744-29-021-02-01 B744-29-021-02-01 B744-29-021-02-01 Eng 1 Aux Pump Case Drain Filter 1C 1C 29-021-02 2902102-100 B744-29-021-02-02 B744-29-021-02-02 B744-29-021-02-02 Eng 4 Aux Pump Case Drain Filter 1C 1C 31-031-02 3103102-100 B744-31-031-02-01 B744-31-031-02-01 B744-31-031-02-01 FL Data Three-Axis Accelerometer 1C 1C 31-061-01 3106101-100 B744-31-061-01-01 B744-31-061-01-01 B744-31-061-01-01 IDS Display Switching Module 1C 1C 3200005-100 B744-C32-0020 B744-C32-0020 B744-C32-0020 1C 1C 3200006-100 B744-C32-0010-01 B744-C32-0010-01 B744-C32-0010-01 MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE L/H and R/H body landing gears hydraulic tubing supports inspection Replacement of Left BLG Downlock Actuator Hose Page 478 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 3200007-100 B744-C32-0010-02 B744-C32-0010-02 B744-C32-0010-02 Replacement of Right BLG Downlock Actuator Hose 32-804-01 3280401-300 B744-32-804-01-01 B744-32-804-01-01 B744-32-804-01-01 NLG Doors - Doors Open 1C 32-808-01 3280801-300 B744-32-808-01-01 B744-32-808-01-01 B744-32-808-01-01 Nose Landing Gear 1C 32-812-01 3281201-300 B744-32-812-01-01 B744-32-812-01-01 B744-32-812-01-01 Wing Landing Gear Doors - Left 1C 1C 32-816-01 3281601-300 B744-32-816-01-01 B744-32-816-01-01 B744-32-816-01-01 Wing Landing Gear - Left 1C 1C 32-820-01 3282001-300 B744-32-820-01-01 B744-32-820-01-01 B744-32-820-01-01 Wing Landing Gear Doors - Right 1C 1C 32-824-01 3282401-300 B744-32-824-01-01 B744-32-824-01-01 B744-32-824-01-01 Wing Landing Gear - Right 1C 1C 32-828-01 3282801-300 B744-32-828-01-01 B744-32-828-01-01 B744-32-828-01-01 Body Landing Gear Doors - Left 1C 1C 32-832-01 3283201-300 B744-32-832-01-01 B744-32-832-01-01 B744-32-832-01-01 Body Landing Gear - Left 1C 1C 32-836-01 3283601-300 B744-32-836-01-01 B744-32-836-01-01 B744-32-836-01-01 Body Landing Gear Doors - Right 1C 1C 32-840-01 3284001-300 B744-32-840-01-01 B744-32-840-01-01 B744-32-840-01-01 Body Landing Gear - Right 1C 1C 33-011-01 3301101-100 B744-33-011-01-01 B744-33-011-01-01 B744-33-011-01-01 P Panel Lights Stby Lighting Relay 1C 1C 34-024-01 3402401-100 B744-34-024-01-01 B744-34-024-01-01 B744-34-024-01-01 Integrated Standby Flight Display 1C 1C 36-010-01 3601001-100 B744-36-010-01-01 B744-36-010-01-01 B744-36-010-01-01 Eng 1 IP Check Valve 1C 1C 36-010-01 3601001-100 B744-36-010-01-02 B744-36-010-01-02 B744-36-010-01-02 Eng 2 IP Check Valve 1C 1C 36-010-01 3601001-100 B744-36-010-01-03 B744-36-010-01-03 B744-36-010-01-03 Eng 3 IP Check Valve 1C 1C 36-010-01 3601001-100 B744-36-010-01-04 B744-36-010-01-04 B744-36-010-01-04 Eng 4 IP Check Valve 1C 1C 36-010-02 3601002-100 B744-36-010-02-01 B744-36-010-02-01 B744-36-010-02-01 L&R Pneumatic Isolation Valve 1C 1C 36-010-06 3601006-100 B744-36-010-06-01 B744-36-010-06-01 B744-36-010-06-01 Pneumatic Outb Duct&APU Isol Valve 1C 1C 36-011-04 3601104-100 B744-36-011-04-01 B744-36-011-04-01 B744-36-011-04-01 Engine 1 PRSOV Filters 1C 1C 36-011-04 3601104-100 B744-36-011-04-02 B744-36-011-04-02 B744-36-011-04-02 Engine 2 PRSOV Filters 1C 1C 36-011-04 3601104-100 B744-36-011-04-03 B744-36-011-04-03 B744-36-011-04-03 Engine 3 PRSOV Filters 1C 1C 36-011-04 3601104-100 B744-36-011-04-04 B744-36-011-04-04 B744-36-011-04-04 Engine 4 PRSOV Filters 1C 1C 38-015-67 3801567-100 B744-38-015-67-01 B744-38-015-67-01 B744-38-015-67-01 Water Tank Pressure Switch Op 1C 1C 49-015-02 4901502-100 B744-49-015-02-01 B744-49-015-02-01 B744-49-015-02-01 Intake Screen&Sound Attenuation Mtr THRESH. REPEAT 1C 1C 1C 1C 1C 1C MPD ITEM NUMBER TASK TITLE 1C 1C 5200001-100 B744-52-000-01-02 B744-52-000-01-02 B744-52-000-01-02 INSPECTION - Side Cargo Door System 1C 1C 52-440-00 5244000-200 B744-52-440-00-01 B744-52-440-00-01 B744-52-440-00-01 Main Entry Door Stops 1C 1C 52-440-00 5244000-200 B744-52-440-00-05 B744-52-440-00-05 B744-52-440-00-05 Main Entry Door Stops MP Issue 3 Revision 23 ABW747-400MSG3MP Page 479 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 52-806-01 5280801-300 B744-52-806-01-01 B744-52-806-01-01 B744-52-806-01-01 Cargo Compartment Door - Forward 1C 1C 52-808-01 5280801-300 B744-52-808-01-01 B744-52-808-01-01 B744-52-808-01-01 Cargo Compartment Door - Aft 1C 1C 52-810-01 5281001-300 B744-52-810-01-01 B744-52-810-01-01 B744-52-810-01-01 Cargo Compartment Door - Bulk 1C 1C 53-490-00 5349000-200 B744-53-490-00-01 B744-53-490-00-01 B744-53-490-00-01 Bulk Cargo Door Cutout B744-53-580-00-01 B744-53-580-00-03 B744-53-580-00-01 B744-53-580-00-03 Left Side Main Entry Door and Side Cargo Door Cutouts TASK TITLE 1C 1C 53-580-00 5358000-200 B744-53-580-00-01 B744-53-580-00-03 1C 1C 53-590-00 535900-200 B744-53-590-00-01 B744-53-590-00-01 B744-53-590-00-01 Main Deck Entry Door Cutout Stops 1C 1C 53-804-01 5380401-300 B744-53-804-01-01 B744-53-804-01-01 B744-53-804-01-01 Lower Half of Fuselage 1C 1C 53-812-01 5381201-300 B744-53-812-01-01 B744-53-812-01-01 B744-53-812-01-01 Nose Gear Well 1C 1C 53-816-01 5381601-300 B744-53-816-01-01 B744-53-816-01-01 B744-53-816-01-01 Interior of E/E Compartment 1C 1C 53-824-01 5382401-300 B744-53-824-01-01 B744-53-824-01-01 B744-53-824-01-01 Area Below Forward Cargo Container Compartment 1C 1C 53-835-01 5383501-300 B744-53-835-01-01 B744-53-835-01-01 B744-53-835-01-01 Wing Landing Gear Well - Left 1C 1C 53-840-01 5384001-300 B744-53-840-01-01 B744-53-840-01-01 B744-53-840-01-01 Wing Landing Gear Well - Right 1C 1C 53-844-01 5384401-300 B744-53-844-01-01 B744-53-844-01-01 B744-53-844-01-01 Body Landing Gear Wheel Well - Left 1C 1C 53-848-01 5384801-300 B744-53-848-01-01 B744-53-848-01-01 B744-53-848-01-01 Body Landing Gear Wheel Well - Right 1C 1C 53-854-01 5385401-300 B744-53-854-01-01 B744-53-854-01-01 B744-53-854-01-01 Area Below Aft Cargo Container Compartment 1C 1C 53-884-01 5385401-300 B744-53-884-01-01 B744-53-884-01-01 B744-53-884-01-01 Interior of Flight Deck Compartment 1C 1C 53-888-01 5388801-300 B744-53-888-01-01 B744-53-888-01-01 B744-53-888-01-01 Interior of Fuselage Upper Deck Comp 1C 1C 53-918-01 5391801-300 B744-53-918-01-01 B744-53-918-01-01 B744-53-918-01-01 Area Aft of Rear Pressure Bulkhead 1C 1C 53-922-01 5392201-300 B744-53-922-01-01 B744-53-922-01-01 B744-53-922-01-01 Aft of Horizontal Stabilizer Torsion Box Compartment 1C 1C 53-924-01 5392401-300 B744-53-924-01-01 B744-53-924-01-01 B744-53-924-01-01 Interior of APU Compartment 1C 1C 53-926-01 5392601-300 B744-53-926-01-01 B744-53-926-01-01 B744-53-926-01-01 Interior of APU Exhaust Duct 1C 1C 54-153-01 5415301-100 B744-54-153-01-01 B744-54-153-01-01 B744-54-153-01-01 Strut 1 Drain Inlet Screens 1C 1C 54-153-01 5415301-100 B744-54-153-01-02 B744-54-153-01-02 B744-54-153-01-02 Strut 2 Drain Inlet Screens 1C 1C 54-153-01 5415301-100 B744-54-153-01-03 B744-54-153-01-03 B744-54-153-01-03 Strut 3 Drain Inlet Screens 1C 1C 54-153-01 5415301-100 B744-54-153-01-04 B744-54-153-01-04 B744-54-153-01-04 Strut 4 Drain Inlet Screens 1C 1C 54-808-00 5480800-300 B744-54-808-00-01 B744-54-808-00-01 B744-54-808-00-01 Interior of Strut No. 1 Torque Box 1C 1C 54-808-00 5480800-300 B744-54-808-00-02 B744-54-808-00-02 B744-54-808-00-02 Interior of Strut No. 2 Torque Box 1C 1C 54-808-00 5480800-300 B744-54-808-00-03 B744-54-808-00-03 B744-54-808-00-03 Interior of Strut No. 3 Torque Box 1C 1C 54-808-00 5480800-300 B744-54-808-00-04 B744-54-808-00-04 B744-54-808-00-04 Interior of Strut No. 4 Torque Box MP Issue 3 Revision 23 ABW747-400MSG3MP Page 480 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 54-812-00 5481200-300 B744-54-812-00-01 B744-54-812-00-01 B744-54-812-00-01 Area Inside of Aft Strut No.1 Fairing 1C 1C 54-812-00 5481200-300 B744-54-812-00-02 B744-54-812-00-02 B744-54-812-00-02 Area Inside of Aft Strut No.2 Fairing 1C 1C 54-812-00 5481200-300 B744-54-812-00-03 B744-54-812-00-03 B744-54-812-00-03 Area Inside of Aft Strut No.3 Fairing 1C 1C 54-812-00 5481200-300 B744-54-812-00-04 B744-54-812-00-04 B744-54-812-00-04 Area Inside of Aft Strut No.4 Fairing 1C 1C 55-806-01 5580601-300 B744-55-806-01-01 B744-55-806-01-01 B744-55-806-01-01 Fin Rear Spar to Trailing Edge 1C 1C 55-814-01 5581401-300 B744-55-814-01-01 B744-55-814-01-01 B744-55-814-01-01 Horizontal Stab Rear Spar to TE - Left 1C 1C 55-822-01 5582201-300 B744-55-822-01-01 B744-55-822-01-01 B744-55-822-01-01 Horizontal Stab Rear Spar to TE - Right 1C 1C 57-600-00 5760000-200 B744-57-600-00-01 B744-57-600-00-01 B744-57-600-00-01 Outboard Flap Track of Left Outboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-02 B744-57-600-00-02 B744-57-600-00-02 Inboard Flap Track of Left Outboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-03 B744-57-600-00-03 B744-57-600-00-03 Outboard Flap Track of Left Inboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-04 B744-57-600-00-04 B744-57-600-00-04 Inboard Flap Track of Left Inboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-05 B744-57-600-00-05 B744-57-600-00-05 Inboard Flap Track of Right Inboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-06 B744-57-600-00-06 B744-57-600-00-06 Outboard Flap Track of Right Inboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-07 B744-57-600-00-07 B744-57-600-00-07 Inboard Flap Track of Right Outboard Trailing Edge Flap 1C 1C 57-600-00 5760000-200 B744-57-600-00-08 B744-57-600-00-08 B744-57-600-00-08 Outboard Flap Track of Right Outboard Trailing Edge Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-01 B744-57-610-00-01 B744-57-610-00-01 No. 1 Outboard Flap Track Mechanisms of Left Outboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-02 B744-57-610-00-02 B744-57-610-00-02 No. 2 Inboard Flap Track Mechanisms of Left Outboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-03 B744-57-610-00-03 B744-57-610-00-03 No. 3 Outboard Flap Track Mechanisms of Left Inboard TE Flap 1C 1C 57-610-00 5751000-200 B744-57-610-00-04 B744-57-610-00-04 B744-57-610-00-04 No. 4 Inboard Flap Track Mechanisms of Left Inboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-05 B744-57-610-00-05 B744-57-610-00-05 No. 5 Inboard Flap Track Mechanisms of Right Inboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-06 B744-57-610-00-06 B744-57-610-00-06 No. 6 Outboard Flap Track Mechanisms of Right Inboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-07 B744-57-610-00-07 B744-57-610-00-07 No. 7 Inboard Flap Track Mechanisms of Right Outboard TE Flap 1C 1C 57-610-00 5761000-200 B744-57-610-00-08 B744-57-610-00-08 B744-57-610-00-08 No. 8 Outboard Flap Track Mechanisms of Right Outboard TE Flap 1C 1C 57-810-01 5781001-300 B744-57-810-01-01 B744-57-810-01-01 B744-57-810-01-01 Wing LE to Front Spar Cavity 1C 1C 57-816-01 5781601-300 B744-57-816-01-01 B744-57-816-01-01 B744-57-816-01-01 Left Wing Krueger Flap (11 thru 13) 1C 1C 57-820-01 5782001-300 B744-57-820-01-01 B744-57-820-01-01 B744-57-820-01-01 Wing LE to Front Spar Cavity - Left 1C 1C 57-826-01 5782601-300 B744-57-826-01-01 B744-57-826-01-01 B744-57-826-01-01 Left Wing Variable Camber Flaps 1C 1C 57-830-01 5783001-300 B744-57-830-01-01 B744-57-830-01-01 B744-57-830-01-01 Wing LE to Front Spar Cavity - Left 1C 1C 57-834-01 5783401-300 B744-57-834-01-01 B744-57-834-01-01 B744-57-834-01-01 Left Wing Variable Camber Flaps MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE Page 481 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 57-856-01 5785601-300 B744-57-856-01-01 B744-57-856-01-01 B744-57-856-01-01 Wing Rear Spar to LG Support Beam 1C 1C 57-860-01 5786001-300 B744-57-860-01-01 B744-57-860-01-01 B744-57-860-01-01 Wing LG Support Beam and TE Cavity 1C 1C 57-866-01 5786601-300 B744-57-866-01-01 B744-57-866-01-01 B744-57-866-01-01 Left Wing Inboard TE Flaps 1C 1C 57-872-01 5787201-300 B744-57-872-01-01 B744-57-872-01-01 B744-57-872-01-01 Wing Rear Spar to TE Cavity 1C 1C 57-876-01 5787601-300 B744-57-876-01-01 B744-57-876-01-01 B744-57-876-01-01 Left Wing Outboard TE Flaps 1C 1C 57-880-01 5788001-300 B744-57-880-01-01 B744-57-880-01-01 B744-57-880-01-01 Wing Rear Spar to TE Comp - Left 1C 1C 57-890-01 5789001-300 B744-57-890-01-01 B744-57-890-01-01 B744-57-890-01-01 Wing LE to Front Spar Cavity - Right 1C 1C 57-896-01 5789601-300 B744-57-896-01-01 B744-57-896-01-01 B744-57-896-01-01 Right Wing Krueger Flaps 1C 1C 57-900-01 5790001-300 B744-57-900-01-01 B744-57-900-01-01 B744-57-900-01-01 Wing LE to Front Spar Cavity - Right 1C 1C 57-906-01 5790601-300 B744-57-906-01-01 B744-57-906-01-01 B744-57-906-01-01 Right Wing Variable Camber Flaps 1C 1C 57-910-01 5791001-300 B744-57-910-01-01 B744-57-910-01-01 B744-57-910-01-01 Wing LE to Front Spar Cavity - Right 1C 1C 57-914-01 5791401-300 B744-57-914-01-01 B744-57-914-01-01 B744-57-914-01-01 Right Wing Variable Camber Flaps 1C 1C 57-936-01 5793601-300 B744-57-936-01-01 B744-57-936-01-01 B744-57-936-01-01 Wing Rear Spar to LG Support Beam 1C 1C 57-940-01 5794001-300 B744-57-940-01-01 B744-57-940-01-01 B744-57-940-01-01 Wing LG Support Beam and TE Cavity 1C 1C 57-946-01 5794601-300 B744-57-946-01-01 B744-57-946-01-01 B744-57-946-01-01 Right Wing Inboard TE Flaps 1C 1C 57-950-01 5795001-300 B744-57-950-01-01 B744-57-950-01-01 B744-57-950-01-01 Wing Rear Spar to TE Cavity - Right 1C 1C 57-954-01 5795401-300 B744-57-954-01-01 B744-57-954-01-01 B744-57-954-01-01 Right Wing Outboard TE Flaps 1C 1C 57-958-01 5795801-300 B744-57-958-01-01 B744-57-958-01-01 B744-57-958-01-01 Wing Rear Spar to TE Comp - Right 1C 1C 71-120-01 7112001-100 B744-71-120-01-01 B744-71-120-01-01 B744-71-120-01-01 Eng 1 Nacelle Strut Forward 1C 1C 71-120-01 7112001-100 B744-71-120-01-02 B744-71-120-01-02 B744-71-120-01-02 Eng 2 Nacelle Strut Forward 1C 1C 71-120-01 7112001-100 B744-71-120-01-03 B744-71-120-01-03 B744-71-120-01-03 Eng 3 Nacelle Strut Forward 1C 1C 71-120-01 7112001-100 B744-71-120-01-04 B744-71-120-01-04 B744-71-120-01-04 Eng 4 Nacelle Strut Forward 1C 1C 71-120-02 7112002-100 B744-71-120-02-01 B744-71-120-02-01 B744-71-120-02-01 Eng 1 Nacelle Strut Aft 1C 1C 71-120-02 7112002-100 B744-71-120-02-02 B744-71-120-02-02 B744-71-120-02-02 Eng 2 Nacelle Strut Aft 1C 1C 71-120-02 7112002-100 B744-71-120-02-03 B744-71-120-02-03 B744-71-120-02-03 Eng 3 Nacelle Strut Aft 1C 1C 71-120-02 7112002-100 B744-71-120-02-04 B744-71-120-02-04 B744-71-120-02-04 Eng 4 Nacelle Strut Aft 1C 1C 71-804-01 7180401-300 B744-71-804-01-01 B744-71-804-01-01 B744-71-804-01-01 Nose Cowl, Engine No.1 1C 1C 71-804-01 7180401-300 B744-71-804-01-02 B744-71-804-01-02 B744-71-804-01-02 Nose Cowl, Engine No.2 1C 1C 71-804-01 7180401-300 B744-71-804-01-03 B744-71-804-01-03 B744-71-804-01-03 Nose Cowl, Engine No.3 MP Issue 3 Revision 23 ABW747-400MSG3MP TASK TITLE Page 482 of 575 747- 400 MAINTENANCE PROGRAM TASKS SORTED BY INTERVAL INTERVAL THRESH. REPEAT MPD ITEM NUMBER MP ITEM NUMBER ABC TASK CARD (VP-BIG, VP-BIK) ABC TASK CARD (VP-BIM) ABC TASK CARD (VQ-BWW) 1C 1C 71-804-01 7180401-300 B744-71-804-01-04 B744-71-804-01-04 B744-71-804-01-04 Nose Cowl, Engine No.4 1C 1C 71-808-01 7180801-300 B744-71-808-01-01 B744-71-808-01-01 B744-71-808-01-01 Inner Face of Fan Cowl Engine No.1 1C 1C 71-808-01 7180801-300 B744-71-808-01-02 B744-71-808-01-02 B744-71-808-01-02 Inner Face of Fan Cowl Engine No.2 1C 1C 71-808-01 7180801-300 B744-71-808-01-03 B744-71-808-01-03 B744-71-808-01-03 Inner Face of Fan Cowl Engine No.3 1C 1C 71-808-01 7180801-300 B744-71-808-01-04 B744-71-808-01-04 B744-71-808-01-04 Inner Face of Fan Cowl Engine No.4 1C 1C 71-810-01 7181001-300 B744-71-810-01-