Bulletin 140L IEC Moulded Case Circuit Breakers Strong Solutions for Line Protection IEC Moulded Case Circuit Breakers 140L Strong Solutions for Line Protection 800 A 630 A 400 A 125 A 250 A Isolation Disconnector Series Economical Series Standard Series High Performance Series High Performance Series Microprocessor Control (Electronic Adjustable) Complete Automation™ Your connection to better solutions Complete Automation™ is the approach of Rockwell Automation to the changing markets. Our core completencies cover the areas of significance for the success of our customers. 2 Today you expect from a supplier more than first-class quality products. You are also looking for: • Manufacturing flexibility • Greater productivity • Lower total cost of ownership. Rockwell Automation understands these requirements and has the appropriate answer: Complete Automation™. It’s your connection to better solutions and a completely new approach for your success. 1600 A 1250 A The strong solution for your applications The Allen-Bradley Moulded Case Circuit Breakers (MCCB’s) Bulletin 140L provide line protection from 125...1600 A and are a complement to the existing ranges of contactors, overload relays and motor circuit breakers. This range of MCCB’s covers a wide area of breaking capacities, protection options (electronic and thermal/magnetic), mounting options, and factory/fieldinstalled accessories to meet the widest range of application requirements. 3 Advanced Technology Leads to Superior Protection Conventional R.M.S. detection often ignore higher frequency harmonics Peak value Peak value/-2¤ true R.M.S. True R.M.S. detection of the 140L % Total Harmonic Distortion The 140L detects up to the 19th harmonic Frequency spectrum The 140L detects high frequency harmonics High sampling rate ³T= 500 µsec True R.M.S. detection, unaffected by harmonics • Due to the amount of non-linear loads such as UPS, variable speed drives, soft starters and thyristor controls, the level of harmonics in low voltage distribution is substantially increasing. • Conventional electronic MCCB’s incorporating «peak detection» are prone to nuisance tripping if harmonic distortion exists. 4 • Circuit Breakers 140L empoly a true R.M.S. detection through a process of sampling and integrating. • Even those MCCB’s that claim true R.M.S. may only do so up until the 3rd or 5th harmonic. • Ignoring higher frequency harmonics can lead to «under protection» of the conductor. • By utilizing a high sampling rate of 500 µsec, 140L microprocessor MCCB’s detect up until and including the 19th harmonic. hour Enhanced co-ordination protection makes the 140L to the most flexible MCCB 3 • Very often, MCCB’s must grade with other protective devices that may not have adjustable characteristics. This could be either a downstream fuse or an upstream electricity authority relay. Each microprocessor controlled circuit breaker 140L can achieve as standard over 200,000 independant time current characteristics. This unique curve flexibility enables to achieve full selectivity even in the tightest of grading systems. Resulting advantages are: • Trip characteristic optimally adaptable to the load or an upstream protective device. • Full selectivity acheived even in complex distribution systems. minute 1 Tripping time 2 4 6 second 5 Percent x [In] 1 Ground fault trip 2 Pre-trip alarm 3 Long time delay trip Percent x [Io] Standard features increase the advanage of the 140L Adjustable I2t ramp (Chart 2) • When co-ordinating between MCCB and fuses, it can often be difficult to obtain the required selectivity due to the different shape of the time current curves. With a flick of a switch the I2t ramp can be enabled to make grading easier. With the 140L, you get a number of important features as standard! Most other MCCB manufacturers offer these relevant features at a premium price. Adjustable time settings (Chart 1) • Provision of ajustable long time delay T1 settings and short time delay T2 setting are important to match the protective characteristic to the load requirement. It is also extremely useful to provide flexible grading with other devices. 1 4 Short time delay trip 5 Short time delay I2t ramp 6 Instantaneous trip Adjustable instantaneous trip (Chart 3) • Inductive loads such as motors often produce a transient inrush on initial switching. In this application it is important to have an adjustable instantaneous trip to set above this inrush current. 2 3 Upstream MCCB 140L l2t Ramp on off Low voltage fuse downstream Motor starting curve 5 The Intelligent Concept Results in More Benefits Front Connection A wide range of accessories for unlimited flexibility • The design of the Circuit Breakers 140L is focused on the user and providing optimal solutions for power distribution applications. It takes account of the demands for different methods of mounting. The Circuit Breakers can be adapted to be wired from the front or from the back, plugged into base sockets or fitted into racks. • The wide range of mechanical accessories and functionality modules ensures that you always get the best possible solution. 6 Plug-in Power Connection Plug-in Control Connection Plug-in Base for Front or Rear Connection Rear Connection Terminals/ Busbars Door Interlock Handle Rotary Handle Remote Operator Handle Extension/ Handle Lock Safety trip for optimal personal protection • All plug-in and draw-out Circuit Breakers 140L are fitted with a safety trip as standard. • If an attempt is made to remove a Circuit Breaker while ON, it will automatically trip. Superior design eliminates damage • The neutral pole of all Circuit Breakers 140L are of early make/late break design. • This eliminates the risk of abnormal line to neutral voltages which may damage sensitive electronic equipment. Suitable for isolation. I (ON) TRIP 0 (OFF) • All Circuit Breakers 140L are suitable for isolation as defined by IEC 947-2. Positive Contact Indication (PCI) is achieved via the toggle mechanism. • Padlocks can only be installed if the contacts are fully open. Pre-trip alarm avoids costly downtime • Electronic office equipment is being increasingly used in today’s buildings and factories. • The power demand at peak time can reach overload levels of the breakers installed in the system. In such a situation, a sudden trip may be generated by the long time-delay trip function of the breaker. • The pre-trip alarm prevents this «sudden trip» by tripping out non-essential loads, thus ensuring an uninterrupted supply to essential loads. Computer Essential Load Non-essential Load 7 Non-essential Load Product Selection Made Easy - Not available • Standard o Optional Current Range Frame Size No. of Poles Breaking Capacity 380 ... 400V Icu / Ics 12,5...125 A J 3, 4/N Economical Standard Standard High Performance High Performance 18 / 9 30 / 15 50 / 25 100...250 A K M N 3, 4/N 125...400 A P 3, 4/N 18 / 9 35 / 18 25 / 13 35 / 18 50 / 25 65 / 33 50 / 25 65 / 33 Utilization Category 1 A A,B A,B Protection Functions Electronic Type Long Time Delay Trip (LTD) Short Time Delay Trip (STD) Instantaneous Trip (INST) Ground Fault Trip (GFT) Pre-trip Alarm Trip Indication - • • • • o o • • • • o o Thermal Magnetic Type Fixed Thermal/Fixed Magnetic Fixed Thermal/Adjustable Magnetic Adjustable Thermal/Fixed Magnetic Adjustable Thermal/Adjustable Magnetic Magnetic only • • o • • • o • • • o Isolator / Disconnector • • • Connections and Mountings Front Connect Terminal Screw (FC) Attached Busbar (BB) Solderless Terminal (LG) Rear Connect Bolt Stud Flat Bar Stud Plug-in Draw-out • o o o - • o o o o o • o o o o o Accessories Auxiliary Contacts Alarm Contacts Shunt Trips Undervoltage Release • • • • • • • • • • • • 1 Per IEC 60947-2, Table 4: Utilization Categories: A: Circuit Breakers not specifically intended for selectivity; B: Circuit Breakers specifically intended for selectivity 8 250...630 A Q 3, 4/N 25 / 13 40 / 20 50 / 25 45 / 23 65 / 33 65 / 33 350...800 A R 3, 4/N 500...1250 A S 3, 4/N 800...1600 A T 3, 4/N 65 / 33 85 / 64 100 / 75 65 / 33 100 / 50 A,B A,B B B • • • • o o o • • • • o o o • • • • o o o • • • • o o o • • • o • • • o - - • • • • • o o o o • o o o o • o o o o • o • • • • • • • • • • • • • • • • 9 The Perfect Circuit Breaker for Modern Panels Accessories Current Range Frame Size Externally Mounted Motor operator Handle Panel mounted type operating Breaker mounted type mechanism Variable depth type Handle extension Mechanical interlock Front type Rear type Handle lock Terminal cover Front connection type Rear conn. / Plug-in type Interpole barrier Accessory lead terminal Door flange IP20 Protection (Plug-in type) MTR 140L-...-ERB1 140L-...-JR.../-JL.../-JU... 140L-...-HCRL/-HARL 140L-T-HLE 140L-...-FMK 140L-...-RMK 140L-...-HL 140L-...-TC 140L-...-TCR 140L-...-PB 140L-T-TB... 140L-...-PG 125 A J 250 A K,M,N 400 A P 630 A Q 800 A R 1250 A S 1600 A T • • • • • • • • • • + • • • • • • • • • • • • • + • • • • • • • • • • • • • + • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • - + Line side interpole barriers for 3-pole breakers are supplied as standard. Built for the IEC world market • The Circuit Breakers 140L conform to IEC/EN 60947 and fulfill the requirements for separation and for disconnecting according IEC/EN 60204-1. Motor Management at its best Three component starter 200 kW at 400 V, co-ordination Type 2 • Circuit Breaker 140L: In 400 A for efficient short-circuit protection • Contactor CAB6 for reliable switching • Electronic Motor Protection Relay CEFB1 for optimal thermal overload protection plus phase loss and asymmetry protection. Efficient protection for load feeders • The Circuit Breaker 140L fits into the Allen-Bradley panel mounting system and matches to the high performance MCS (Modular Control System) range. 10 Bulletin 140L Moulded Case Circuit Breakers 0 Overview Bulletin 140L • 12.5…1600 A Current Range • 3- & 4-Pole Devices • Thermal/Magnetic Protection 12…800 A • Electronic Protection 250…1600 A • Isolator Versions • Exceptional Current Limitation • Eco, Standard, or HighPerformance Breaking Capacity • Wide Range of Mounting Options • Wide Range of Factoryor Field-Installed Accessories Table of Contents Description Page Product Selection 125 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160/225/250 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600/630 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1250…1600 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 17 21 25 29 33 Description Page Specifications Thermal Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Microprocessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Electronic/Microprocessor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Internally Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Externally Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Connections and Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Description The Bulletin 140L family of IEC Moulded Case Circuit Breakers provides a wide range of features including thermal/magnetic and electronic protection devices, high breaking capacities, and a complete line of factory- and field-installed accessories. The Bulletin 140L Moulded Case Circuit Breakers are ideal for use in line protection of control panels, panel system installations, distribution boards, switch boards, and motor control centres. Conformity to Standards: Approvals: IEC 60947-2 ASE, Germ. Lloyd, CEBEC, PTB, DEMKO, SEMKO, Finland, NEMKO AS 2184 AS 3858 CE BS CS 900132V CEI VDE Rockwell Automation Your order must include: • Cat. No. of the Moulded Case Circuit Breaker selected. • If required, Cat. No. of any accessories. 11 Bulletin 140L Moulded Case Circuit Breakers Overview Breaker Mounts Operating Mechanism & Handle Rear Connections Bus Bars Plug-In Base Plug-In Control Connections (Rear/Plug-In) Plug-In Connections Variable Depth Operating Mechanism & Handle Terminal Covers (Front) Pole Barriers Front Connections AHB HBL BLA H, H, BLAH BLA HBLAH H, BLAH, BLAH, BLA BLAH, BLA BLA t. Dare tonigh never a star to but d upon s wante wish ,I always alway bright e you'v star light dream a Star dream will you be so fun with to did. KJ DLA ALKJ KL KJ K DLA L ALKJLK KDJ KJA; KJ DLA ALKJ KJ DLA ALKJ Plug-In Control Connection ERY BATT AC PPLY + SUP S DC VOLT E WISH A LITTL M UPON DREA AND STAR KJ DLA ALKJ AC + PPLY SUP S DC VOLT ALKJ PY SUP ERY IONS BATTICAT E OLAT APPLCHOC will t. Dare tonigh never you a star to but d be upon s wantethe day. ys wish so ,I alway for displa the bright e e fun you'v lessonpalett . Using star shop light dream Color colors a Star Photo The the e. round edit to dream for the Palett backg can ding Now you accor and did. the Color e, ound palett colors can also Using t foregr Color round You ls. curren in teh backg s mode ound and slider color foregr ound nt or to foregr differe round al rum sever a backg spect e the in choos yed from displa color Very colors bar. of I color ation. the applic shop! cool Photo all! for love Stuff Fun KJ DLA ALKJ , BLAH BLAH . , BLAH, BLAH AH , BLAH BLAH BLAH HBL H. BLAH, BLAH, BLAH BLA BLA BLAH, BLAH H, H, BLA BLA HBLAH BLAH H H, , , BLAH . BLAH, BLAH, BLAH, BLAH BLAH BLA BLAH, BLA H, BLA BLA H, BLA BLAH BLA Terminal Block Auxiliary/ Alarm Contacts Control Module Motor Operator Front Mechanical Interlock Door Flange Handle Lock Shunt release/ Undervoltage Handle Extension Bus Bars Solderless Terminal Lugs Earth Leakage Block k Brea Tem AD LO T ORDERING EXAMPLE: Description MCCB: 400 A, 3-pole, Icu = 50 kA @ 400 V, adjustable thermal/fixed magnetic Control Modules: 1 auxiliary with control connections Mounting Options: Plug-in with control connections External Operating Handle: Variable depth, clock-wise “ON” operation Product Selection Basic MCCB Cat. No.: 140L-P5K3-D40 Auxiliary Switch: 140L-P5K3-D40-A Mounting Options Suffix: 140L-P5K3-D40-A9 External Operating Handle: 140L-P-HCRL 140L-P5K3-D40-A9 140L-P-HCRL 12 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 125 A — Frame Size J • 3- and 4-Pole Versions • Thermal Magnetic Protection • Complete Range of Factory- and FieldInstalled Accessories • Standard and High-Breaking Capacity • Current Limiting Versions Isolation Disconnector Rated Current In [A] 125 Rated Operational Voltage Rated Short Circuit Making Capacity Rated Maximum Short Time Switching Current Current Utilisation R.M.S./kA [A] Category AC [V] DC [V] Peak/kA 1 sec AC DC 690 250 2.5 1.8 750 313 Endurance [Number of Operations] Without With Current Current AC-23A 7000 1000 Cat. No. Accessory Code 3-Pole 4-Pole 140L-J0S3-D12 140L-J0S4-D12 J Standard Series — Adjustable Thermal/Fixed Magnetic, Current Limiting Rated Current In [A] Therma l Adjustment Range Min Ir [A] Max Ir [A] Breaking Capacity Icu/Ics [kA] 240 V 380/400 V 415 V 440 V Cat. No. 500 V 690 V 3-Pole 4-Pole Accessory Code 20 12.5 20 25/13 18/9 14/7 10/5 7.5/3.8 — 140L-J2J3-C20 140L-J2J4-C20 J 32 20 32 25/13 18/9 14/7 10/5 7.5/3.8 — 140L-J2J3-C32 140L-J2J4-C32 J 50 32 50 25/13 18/9 14/7 10/5 7.5/3.8 — 140L-J2J3-C50 140L-J2J4-C50 J 63 100 125 40 63 80 63 100 125 25/13 25/13 25/13 18/9 18/9 18/9 14/7 14/7 14/7 10/5 10/5 10/5 7.5/3.8 7.5/3.8 7.5/3.8 — — — 140L-J2J3-C63 140L-J2J3-D10 140L-J2J3-D12 140L-J2J4-C63 140L-J2J4-D10 140L-J2J4-D12 J J J Standard Series — Adjustable Thermal/Fixed Magnetic, Current Limiting, High Break Capacity Rated Current In [A] Thermal Adjustment Range Breaking Capacity Icu/Ics [kA] Cat. No. Accessory Code Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 20 12.5 20 50/25 30/15 25/13 22/11 12/6 5/2.5 140L-J5J3-C20 140L-J5J4-C20 J 32 20 32 50/25 30/15 25/13 22/11 12/6 5/2.5 140L-J5J3-C32 140L-J5J4-C32 J 50 32 50 50/25 30/15 25/13 22/11 12/6 5/2.5 140L-J5J3-C50 140L-J5J4-C50 J 63 100 125 40 63 80 63 100 125 50/25 50/25 50/25 30/15 30/15 30/15 25/13 25/13 25/13 22/11 22/11 22/11 12/6 12/6 12/6 5/2.5 5/2.5 5/2.5 140L-J5J3-C63 140L-J5J3-D10 140L-J5J3-D12 140L-J5J4-C63 140L-J5J4-D10 140L-J5J4-D12 J J J High Performance Series — Adjustable Thermal/Fixed Magnetic, Current Limiting, High Break Capacity Rated Current In [A] Thermal Adjustment Range Breaking Capacity Icu/Ics [kA] Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V Cat. No. 690 V 3-Pole 4-Pole Accessory Code 20 12.5 20 85/43 50/25 50/25 42/21 25/13 8/4 140L-J6J3-C20 140L-J6J4-C20 J 32 20 32 85/43 50/25 50/25 42/21 25/13 8/4 140L-J6J3-C32 140L-J6J4-C32 J 50 32 50 85/43 50/25 50/25 42/21 25/13 8/4 140L-J6J3-C50 140L-J6J4-C50 J 63 100 125 40 63 80 63 100 125 85/43 85/43 85/43 50/25 50/25 50/25 50/25 50/25 50/25 42/21 42/21 42/21 25/13 25/13 25/13 8/4 8/4 8/4 140L-J6J3-C63 140L-J6J3-D10 140L-J6J3-D12 140L-J6J4-C63 140L-J6J4-D10 140L-J6J4-D12 J J J Rockwell Automation 13 Bulletin 140L Moulded Case Circuit Breakers Accessories 125 A — Frame Size J Factory / Field Installed ➊ Frame Size Description Type ON Auxiliary Switch AX OFF a1 b1 TRIP a1 b1 Suffix Cat. No. (1) AX -A 140L-J3-EA1 140L-J4-EA1 (2) AX -B 140L-J3-EA2 140L-J4-EA2 -D 140L-J3-EA1R1 140L-J4-EA1R1 -F 140L-J3-ER1 140L-J4-ER1 a1 b1 J • Electrically indicates “ON/OFF” status of breakers c1 c1 c1 I> OFF ON Combination Auxiliary / Alarm Switch AX J AL • Combination of auxiliary switch and alarm switch a1 b1 c1 b1 a1 b1 c1 TRIP a1 a1 b1 a1 b1 b1 c1 a1 (1) AX + (1) AL I> OFF ON Alarm Switch • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state J AL a1 b1 c1 c1 c1 TRIP a1 b1 c1 c1 c1 UVT J (1) UVT 110…120 V, 50/60 Hz - GD 200…240 V, 50/60 Hz - GA 380…450 V, 50/60 Hz - GB 24 V DC - G2 100…115 V DC - G1 140L-J-UKD 140L-J-UKA 140L-J-UKB 140L-J-UZJ 140L-J-UZD (1) SHT 24 V, 50/60 Hz - PJ 100…115 V, 50/60 Hz - PD 200…480 V, 50/60 Hz - PB 24 V DC - P2 125 V DC - P5 140L-J-AKJ 140L-J-AKD 140L-J-AKB 140L-J-AZJ 140L-J-AZS U1 U> U2 I> Shunt Trip • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used (1) AL I> Undervoltage Release • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used a1 b1 SHT J I> S1 S2 ➊ For Factory Installation use Suffix, for Field Installation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Frame Size Suffix Description (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT - N⊗ (1) AL + (1) SHT J (1) AX + (1) AL + (1) UVT (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A DC 2 1 — — Suffix - Q⊗ J - R⊗ - T⊗ - V⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 110…115 125 B 50/60 Hz J D — B — DC 2 — 5 — 110…115 110…120 220…240 380…450 200…480 Operation of AX and AL please refer to page 54 14 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 125 A — Frame Size J Mounting and Connection Options — Factory / Field Installed ➊ Description Rear Connections • Line and load side • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • Optional terminal block for control connections Plug-In Connections • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Type Suffix Cat. No. J Line side (N) and load side (L) rear connections 1 140L-J3-RC 140L-J4-RC all Accessory with 1 terminal block Accessory with 2 terminal blocks 6 ➋ 140L-TB1 140L-TB2 J Line side (N) – Front-, Load side (L) – Rear connect. 3 140L-J3-LRC 140L-J4-LRC all Accessory with 1 terminal block Accessory with 2 terminal blocks 8 ➋ 140L-TB1 140L-TB2 J Basic plug-in connections 4 140L-J3-PG 140L-J4-PG all With control connections 9 140L-T-MAC5 ➊ For Factory Installation use Suffix, for Field Installation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories — Field Installed Description Frame Size Type Cat. No. Terminal Lug Kits • Solderless Terminations • Full Set (6 or 8) • For cable size see page 96 Bus Bars • Full Set (6 or 8) J 3-Pole 4-Pole 140L-J3-LG 140L-J4-LG J 3-Pole 4-Pole 140L-J3-BB 140L-J4-BB J 3-Pole 4-Pole 140L-J3-FC 140L-J4-FC Front Connect Kit • Included as Standard • Full Set (6 or 8) • Refer to page 89 Motor Operators B LAH HB BLA H, H, LAH BLAH BLA HB H, BLA BLAH, BLAH, BLAH, BLA BLA Dare ht. r tonig neve a star to but ed upon want wish ys t, I alwa e brigh star m you'v light drea Star m a drea to did. Dare ht. r tonig neve a star to but ed upon want day. wish ys the ays t, I alwa n for displ g the e brigh te star m you'v p lesso palet s. Usin r light drea osho Colo color Star m a Phot The nd the te. grou edit to drea for the to r Palet back can rding Now you acco and did. the Colo d te, s also roun palet color g can r Usin foreg nd nt You Colo grou els. d curre in teh back mod roun rs d and color foreg slide roun rent or nd foreg diffe grou ral trum seve a back spec se the in choo from ayed color s displ Very color bar. of I n. color icatio the p! appl osho cool Phot all! for love Stuff Fun will you be so ALK JDL Y TER BAT Y AC PPL + SUP DC TS VOL AKJ KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK ALK WISH LE A LITT M UPON DREA AND STAR ALK JDL AKJ Y AC PPL + SUP DC TS VOL J PY Y SUP TER TIONS BAT LICA ATE APP CHOCOL fun ALK LAH AHB HBL H. BLA H, H, BLA BLA BLA HBLAH H H, BLA BLAH, BLA H, BLA BLA H, BLA , JDL will you be so fun with • 3- and 4-Pole • Refer to page 57-61 J 100…110 V, 50/60 Hz 140L-J-MTRKD 200…220 V, 50/60 Hz 140L-J-MTRKG 110 V DC 140L-J-MTRZD AKJ H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA LAH HB H. BLA BLA H, H, LAH BLAH BLA HB H, BLAH, BLAH, BLA BLAH, BLA BLA H BLA BLA Terminal Covers • Front Connect • Full Set (2) • Refer to page 83 J 3-Pole 140L-J3-TC IP 20 3-Pole 140L-J3-TC20 4-Pole 140L-J4-TC Terminal Covers • Rear or Plug-In Connect • Full Set (2) • Refer to page 82 Rockwell Automation J 3-Pole 4-Pole 140L-J3-TCR 140L-J4-TCR 15 Bulletin 140L Moulded Case Circuit Breakers Accessories 125 A — Frame Size J Accessories — Field Installed Description Frame Size Type Cat. No. Pole Barriers J=K=M J=K=M=N 3-Pole 4-Pole 140L-M3-PB 140L-N4-PB J 3-Pole 4-Pole 140L-J3-FMK 140L-J4-FMK Handle Lock Refer to page 69 J 3- and 4-Pole Door Flange Refer to page 85 J=K=M=N • Full Set • Line and Load • Refer to page 84 Mechanical Interlock • Front Mount • Refer to page 81 140L-J-HL 140L-N-DF Handle Operating Mechanism Panel Mount - Variable Depth • Use with 3- and 4-pole MCCBs • Reset/open • 60° operation (ON/OFF) • Refer to page 65-66 / 78-79 Line Power Handle Operating Mechanism Breaker Mounted Line OFF (O) Load ON (I) Load Line J OFF (O) ON (I) Line ON (I) OFF (O) • Use with 3- and 4-pole MCCBs • 90° operation (ON/OFF) • IP 3X or 55 ratings • Black or yellow/red handles • Refer to page 64 / 77 Load Plug-In Base • IP 20 • Refer to page 91 16 Clockwise “ON” operation 140L-J-HCRL Counterclockwise “ON” operation 140L-J-HARL J J Colour IP Rating Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-J-JRB1 140L-J-JRB2 140L-J-JRY1 140L-J-JRY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-J-JLB1 140L-J-JLB2 140L-J-JLY1 140L-J-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-J-JUB1 140L-J-JUB2 140L-J-JUY1 140L-J-JUY2 Base 3-Pole Base 4-Pole Base with 5 Auxiliary Connections, 3-Pole Base with 5 Auxiliary Connections, 4-Pole 140L-J3-BA 140L-J4-BA 140L-J3-BAC5 140L-J4-BAC5 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 160/225/250 A — Frame Size K,M,N • • • • • 3- and 4-Pole Versions Thermal Magnetic and Electronic Protection Complete Range of Factory- and Field-Installed Accessories Standard and High Breaking Capacity Current Limiting Versions Isolation Disconnector Rated Current In [A] 160 250 Rated Operational Voltage Rated Short Rated Maximum Circuit Short Time Switching Making Current Current [A] Utilisation Capacity R.M.S./kA Category AC [V] DC [VA] Peak/kA 1 sec AC DC 690 690 250 250 6 6 4 4 900 1500 400 625 Endurance [Number of Operations] Cat. No. Accessory Code Without With Current Current AC-23A AC-23A 7000 7000 1000 1000 3-Pole 4-Pole 140L-K0S3-D16 140L-M0S3-D25 140L-K0S4-D16 140L-M0S4-D25 K M Economical Series — Fixed Thermal/Fixed Magnetic Rated Current In [A] Adjustment Range 125 150 175 200 225 Fixed Fixed Fixed Fixed Fixed Rated Current In [A] Adjustment Range Min Ir [A] Max Ir [A] Breaking Capacity Icu/Ics [kA] Cat. No. 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 25/13 25/13 25/13 25/13 25/13 18/9 18/9 18/9 18/9 18/9 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 15/7.5 10/5 10/5 10/5 10/5 10/5 — — — — — 140L-M1E3-D12 140L-M1E3-D15 140L-M1E3-D17 140L-M1E3-D20 140L-M1E3-D22 — — — — — M M M M M Standard Series — Adjustable Thermal/Fixed Magnetic 160 Breaking Capacity Icu/Ics [kA] Cat. No. Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 100 160 50/25 35/18 25/13 25/13 22/11 8/4 140L-K1J3-D16 140L-K1J4-D16 K Standard Series — Adjustable Thermal/Fixed Magnetic, Current Limiting Rated Current In [A] 160 250 Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 100 160 160 250 50/25 50/25 35/18 35/18 25/13 25/13 25/13 25/13 22/11 22/11 8/4 8/4 140L-M5J3-D16 140L-M5J3-D25 140L-M5J4-D16 140L-M5J4-D25 M M High Performance Series — Adjustable Thermal/Fixed Magnetic, Current Limiting Adjustment Range Rated Current In Max I Max Ir r [A] [A] [A] 160 250 100 160 160 250 Breaking Capacity Icu/Ics [kA] Cat. No. 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 85/43 85/43 50/25 50/25 50/25 50/25 42/21 42/21 25/13 25/13 15/7.5 15/7.5 140L-K6J3-D16 140L-N6J3-D25 140L-K6J4-D16 140L-N6J4-D25 K N High Performance Series — Electronic Adjustable LTD, STD, and INST, Current Limiting Rated Current In [A] 250 Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 125 250 100/50 65/33 65/33 65/43 42/21 20/10 140L-M6R3-D25 140L-M6R4-D25 P➊ ➊ For this item please refer to accessory frame “P“ Rockwell Automation 17 Bulletin 140L Moulded Case Circuit Breakers Accessories 160/225/250 A — Frame Size K,M,N Factory / Field Installed ➊ Frame Size Description Type Suffix Cat. No. -A -B 140L-N-EA1 140L-N-EA2 -D 140L-N-EA1R1 -F 140L-N-ER1 (1) UVT 110…120 V, 50/60 Hz 200…240 V, 50/60 Hz 380…450 V, 50/60 Hz 24 V DC 100…115 V DC - GD - GA - GB - G2 - G1 140L-N-UKD 140L-N-UKA 140L-N-UKB 140L-N-UZJ 140L-N-UZD (1) SHT 24 V, 50/60 Hz - PJ 100…115 V, 50/60 Hz - PD 200…480 V, 50/60 Hz - PB 24 V DC - P2 125 V DC - P5 140L-N-AKJ 140L-N-AKD 140L-N-AKB 140L-N-AZJ 140L-N-AZS ON Auxiliary Switch AX K=M=N • Electrically indicates “ON/ OFF” status of breakers OFF a1 b1 TRIP a1 b1 c1 c1 a1 b1 (1) AX (2) AX c1 I> OFF ON Combination Auxiliary/ Alarm Switch AX K=M=N AL • Combination of auxiliary switch and alarm switch a1 b1 c1 b1 a1 b1 c1 TRIP a1 a1 b1 a1 b1 c1 a1 b1 (1) AX + (1) AL I> Alarm Switch OFF ON • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state K=M=N AL a1 b1 c1 c1 c1 TRIP a1 b1 a1 b1 (1) AL I> c1 c1 c1 Undervoltage Release • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used UVT K=M=N U1 U> U2 I> Shunt Trip • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used SHT K=M=N I> S1 S2 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Frame Size Suffix Description (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT - N⊗ (1) AL + (1) SHT K=M=N (1) AX + (1) AL + (1) UVT (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A DC 2 1 — — Suffix - Q⊗ K=M=N - R⊗ - T⊗ - V⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 110…115 125 B 50/60 Hz J D — B — DC 2 — 5 — 110…115 110…120 220…240 380…450 200…480 Operation of AX and AL please refer to page 54 For this item 140L-M6R... please refer to accessory frame “P“ 18 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 160/225/250 A — Frame Size K,M,N Mounting and Connections — Factory / Field Installed ➊ Description Rear Connections • Line and load side • 3- and 4-Pole • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • 3- and 4-Pole • Optional terminal block for control connections Plug-In Connections • 3- and 4-Pole • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Type Suffix Cat. No. K=M=N Line side (N) and load side (L) rear connections 1 140L-N3-RC 140L-N4-RC Accessory with 1 terminal block Accessory with 2 terminal blocks 6 ➋ 140L-TB1 140L-TB2 Line side (N) – Front-, Load side (L) – Rear connect. 3 140L-N3-LRC 140L-N4-LRC Accessory with 1 terminal block Accessory with 2 terminal blocks 8 ➋ 140L-TB1 140L-TB2 Basic plug-in connectionss 4 140L-M3-PG 140L-M4-PG With control connections 9 140L-T-MAC5 all K=M=N all K=M=N all ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories — Field Installed Description Terminal Lug Kits Frame Size 3-Pole 4-Pole 140L-M3-LG 140L-M4-LG N 3-Pole 4-Pole 140L-N3-LG 140L-N4-LG K=M=N 3-Pole 4-Pole 140L-N3-BB 140L-N4-BB K=M 3-Pole 140L-M3-FC N 3-Pole 4-Pole 140L-N3-FC 140L-N4-FC Bus Bars Front Connect Kit • • • • LAH HB BLA H, H, LAH BLAH BLA HB H, BLA BLAH, BLAH, BLAH, BLA BLA B Dare ht. r tonig neve a star to but ed upon want wish ys t, I alwa e brigh you'v star light dream a Star dream to will you Cat. No. K=M • Solderless Terminations • Full Set (6 or 8) • For cable size see page 96 • Full Set (6 or 8) • For all Frames Type Included as Standard Full Set (6 or 8) 4-Pole K=M=N Refer to page 89 K=M 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V AC 110 V DC 140L-M-MTRKD 140L-M-MTRKG 140L-M-MTRKA 140L-M-MTRZD N 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V AC 110 V DC 140L-N-MTRKD 140L-N-MTRKG 140L-N-MTRKA 140L-N-MTRZD Motor Operators be so fun with did. ALK JDL Y TER BAT Y AC PPL + SUP DC TS VOL AKJ KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK ALK WISH E A LITTL M UPON DREA AND STAR ALK JDL AKJ Y AC PPL + SUP DC TS VOL J PY Y SUPS TER TION BAT LICA will Dare ht. r tonig neve you a star to but be ed upon want day. wish ys so the ays t, I alwa n for displ the e brigh fun te you'v lesso palet star s. Using shop light dream Color color a Star Photo The nd the te. grou edit to dream for the to Palet back can rding Now you acco did. the Color d and te, s also roun palet color can Using foreg nd nt You Color grou ls. d curre in teh back mode roun rs d and color foreg slide roun ent or nd foreg differ grou ral trum seve a back spec se the in choo from ayed color s displ Very color bar. of I n. color catio the ! appli shop cool Photo all! for love Stuff Fun ALK JDL • 3- and 4-Pole • Refer to page 57-61 AKJ TE APP CHOCOLA , LAH AHB HBL H. BLA H, H, BLA BLA BLA HBLAH AH H H, HBL H. BLA BLAH, BLA H, BLA BLA BLA BLA H, H, AH H, BLAH BLA HBL BLA H, BLA H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA BLAH, BLAH, BLAH, BLA BLA H BLA BLA Terminal Covers K=M • Front Connect • Refer to page 83 N Terminal Covers • Rear or Plug-In Connect • Refer to page 82 K=M=N 3-Pole 4-Pole 3-Pole IP 20 3-Pole 4-Pole 140L-M3-TC 140L-M4-TC 140L-N3-TC 140L-N3-TC20 140L-N4-TC 3-Pole 4-Pole 140L-N3-TCR 140L-N4-TCR For this item 140L-M6R... please refer to accessory frame “P“ Rockwell Automation 19 Bulletin 140L Moulded Case Circuit Breakers Accessories 160/225/250 A — Frame Size K,M,N (Continued) Accessories — Field Installed (Continued) Description Frame Size Type Cat. No. Pole Barriers K=M=N 3-Pole 4-Pole 140L-N3-PB 140L-N4-PB K=M=N 3-Pole 4-Pole 140L-N3-FMK 140L-N4-FMK Handle Lock Refer to page 69 K=M=N 3- and 4-Pole Door Flange Refer to page 85 K=M=N • Full Set • Line and Load • Refer to page 84 Mechanical Interlock • Front Mount • Refer to page 81 Handle Operating Mechanism Panel Mount - Variable Depth • • • • Use with 3- and 4-pole MCCBs Reset/open 60° operation (ON/OFF) Refer to page 65-66 / 78-79 140L-N-DF K=M Clockwise “ON” operation Counterclockwise “ON” operation 140L-M-HCRL 140L-M-HARL N Clockwise “ON” operation Counterclockwise “ON” operation 140L-N-HCRL 140L-N-HARL Line Power Line Load OFF (O) ON (I) Load Line OFF (O) ON (I) K=M Handle Operating Mechanism Breaker Mounted Line OFF (O) ON (I) Use with 3- and 4-pole MCCBs 90° operation (ON/OFF) IP 3X or 55 ratings Black or yellow/red handles Refer to page 64 / 77 Load Line Load ON (I) OFF (O) • • • • • Load Line OFF (O) ON (I) N Line OFF (O) ON (I) Load Plug-In Base • IP 20 • Refer to page 91 140L-M-HL K=M=N Colour Black Black Red/yellow Red/yellow Black Black Red/yellow Red/yellow IP Rating 3X 55 3X 55 3X 55 3X 55 140L-M-JRB1 140L-M-JRB2 140L-M-JRY1 140L-M-JRY2 140L-M-JLB1 140L-M-JLB2 140L-M-JLY1 140L-M-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-M-JUB1 140L-M-JUB2 140L-M-JUY1 140L-M-JUY2 Black Black Red/yellow Red/yellow Black Black Red/yellow Red/yellow 3X 55 3X 55 3X 55 3X 55 140L-N-JRB1 140L-N-JRB2 140L-N-JRY1 140L-N-JRY2 140L-N-JLB1 140L-N-JLB2 140L-N-JLY1 140L-N-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-N-JUB1 140L-N-JUB2 140L-N-JUY1 140L-N-JUY2 140L-N3-BA Base 3-Pole 140L-N4-BA Base 4-Pole Base with 5 auxiliary connections 3-Pole 140L-N3-BAC5 Base with 5 auxiliary connections 4-Pole 140L-N4-BAC5 Base with 10 auxiliary connections 3-Pole 140L-N3-BAC10 Base with 10 auxiliary connections 4-Pole 140L-N4-BAC10 For this item 140L-M6R... please refer to accessory frame “P“ 20 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 400 A — Frame Size P • 3- and 4-Pole Versions • Thermal Magnetic and Electronic Protection • Complete Range of Factory- and Field-Installed Accessories • Standard and High Breaking Capacity • Current Limiting Versions Isolation Disconnector Rated Rated Short Circuit Rated Current Operational Voltage Making Capacity In [A] AC DC Peak/kA [V] [V] 400 690 250 9 Maximum Rated Short Time Current Switching R.M.S./kA Current [A] Utilisation Endurance [Number of Operations] Cat. No. Accessory Code Category 0.3 sec 5 AC Without With Current Current DC 2400 1000 AC-23A 4000 1000 3-Pole 4-Pole 140L-P0S3-D40 140L-P0S4-D40 P Economical Series — Fixed Thermal/Adjustable Magnetic (5…10x in) Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Min Ir [A] Max Ir [A] Cat. No. 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole Accessory Code 250 Fixed 38/18 25/13 25/13 18/9 15/7.5 — 140L-P1F3-D25 — P 300 Fixed 38/18 25/13 25/13 18/9 15/7.5 — 140L-P1F3-D30 — P 350 Fixed 38/18 25/13 25/13 18/9 15/7.5 — 140L-P1F3-D35 — P 400 Fixed 38/18 25/13 25/13 18/9 15/7.5 — 140L-P1F3-D40 — P Standard Series — Adjustable Thermal/Adjustable Magnetic (5…10x in), Current Limiting Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Accessory Code Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 250 160 250 50/25 35/18 38/18 30/15 22/11 16/8 140L-P2K3-D25 140L-P2K4-D25 P 400 250 400 50/25 35/18 38/18 30/15 22/11 16/8 140L-P2K3-D40 140L-P2K4-D40 P 250 160 250 85/43 50/25 50/25 42/21 30/15 18/9 140L-P5K3-D25 140L-P5K4-D25 P 400 250 400 85/43 50/25 50/25 42/21 30/15 18/9 140L-P5K3-D40 140L-P5K4-D40 P Standard Series — Electronic Adjustable LTD, STD, and INST, Current Limiting Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Accessory Code Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 250 125 250 50/25 35/18 38/18 30/15 22/11 16/8 140L-P2R3-D25 140L-P2R4-D25 P 400 200 400 50/25 35/18 38/18 30/15 22/11 16/8 140L-P2R3-D40 140L-P2R4-D40 P 250 125 250 85/43 50/25 50/25 42/21 30/15 18/9 140L-P5R3-D25 140L-P5R4-D25 P 400 200 400 85/43 50/25 50/25 42/21 30/15 18/9 140L-P5R3-D40 140L-P5R4-D40 P High Performance Series — Electronic Adjustable LTD, STD, and INST, Current Limiting, High Break Capacity Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V Cat. No. 500 V 690 V 3-Pole 4-Pole Accessory Code 250 125 250 100/50 65/33 65/33 65/33 42/21 20/10 140L-P6R3-D25 140L-P6R4-D25 P 400 200 400 100/50 65/33 65/33 65/33 42/21 20/10 140L-P6R3-D40 140L-P6R4-D40 P Rockwell Automation 21 Bulletin 140L Moulded Case Circuit Breakers Accessories 400 A — Frame Size P Factory / Field Installed ➊ Frame Size Description Type Suffix Cat. No. -A -B -C 140L-P-EA1 140L-P-EA2 140L-P-EA3 -D -E 140L-P-EA1R1 140L-P-EA2R1 -F 140L-P-ER1 Auxiliary Switch • • • • Internally mounted 1,2, or 3 Contacts 3- and 4-Pole Electrically indicates “ON/OFF” status of breakers ON AX P (1) AX (2) AX (3) AX a1 b1 c1 c1 c1 OFF ON AX P a1 b1 AL c1 b1 a1 b1 c1 TRIP a1 a1 b1 a1 b1 b1 c1 (1) AX + (1) AL (2) AX + (1) AL a1 I> OFF ON P AL a1 b1 c1 c1 c1 Alarm Switch • 3- and 4-Pole • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state TRIP a1 b1 I> Combination Auxiliary/Alarm Switch • 3- and 4-Pole • Combination of auxiliary switch and alarm switch OFF a1 b1 TRIP a1 b1 b1 (1) AL a1 I> c1 c1 c1 Undervoltage Release • 3- and 4-Pole • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used UVT P (1) UVT 110…120 V, 50/60 Hz - GD 200…240 V, 50/60 Hz - GA 380…450 V, 50/60 Hz - GB 24 V DC - G2 100…115 V DC - G1 140L-P-UKD 140L-P-UKA 140L-P-UKB 140L-P-UZJ 140L-P-UZD (1) SHT 24 V, 50/60 Hz 100…115 V, 50/60 Hz 200…480 V, 50/60 Hz 24 V DC 125 V DC - PJ - PD - PB - P2 - P5 140L-P-AKJ 140L-P-AKD 140L-P-AKB 140L-P-AZJ 140L-P-AZS U1 U> U2 I> Shunt Trip • 3- and 4-Pole • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used SHT P I> S1 S2 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Suffix Frame Size Description Suffix (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT - Q⊗ (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - R⊗ (3) AX + (1) UVT - K⊗ (3) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT (2) AX + (1) AL + (1) UVT - M⊗ (2) AX + (1) AL + (1) SHT - U⊗ (1) AL + (1) UVT - N⊗ (1) AL + (1) SHT - V⊗ P (1) AX + (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A DC 2 1 — — P - S⊗ - T⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 110…115 125 B 50/60 Hz J D — B — DC 2 — 5 — 110…115 110…120 220…240 380…450 200…480 Operation of AX and AL please refer to page 54 22 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 400 A — Frame Size P Mounting and Connections — Factory / Field Installed ➊ Description Rear Connections • Line and load side • 3- and 4-Pole • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • 3- and 4-Pole • Optional terminal block for control connections Plug-In Connections • 3- and 4-Pole • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Type Suffix Cat. No. P Line side (N) and load side (L) rear connections 1 140L-P3-RC 140L-P4-RC all Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 4 terminal blocks 6 ➋ 140L-TB1 140L-TB2 140L-TB3 140L-TB4 P Line side (N) – Front-, Load side (L) – Rear connect. 3 140L-P3-LRC 140L-P4-LRC all Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 3 terminal blocks 8 ➋ 140L-TB1 140L-TB2 140L-TB3 140L-TB4 P Basic plug-in connections 4 140L-P3-PG 140L-P4-PG all With control connections 9 140L-T-MAC5 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories—Field Installed Description Frame Size Type Cat. No. Terminal Lug Kits • Solderless Terminations • Full Set (6 or 8) • For cable size see page 96 Bus Bars • Full Set (6 or 8) P 3-Pole 4-Pole 140L-P3-LG 140L-P4-LG P 3-Pole 4-Pole 140L-P3-BB 140L-P4-BB P 3-Pole 4-Pole 140L-P3-FC 140L-P4-FC P 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V, 50/60 Hz 24 V DC 110 V DC P 3-Pole IP 20 3-Pole 4-Pole Front Connect Kit • Included as Standard • Full Set (6 or 8) • Refer to page 89 Motor Operators B LAH HB BLA H, H, LAH BLAH BLA HB H, BLA BLAH, BLAH, BLAH, BLA BLA Dare ht. r tonig neve a star to but ed upon want wish ys t, I alwa e brigh star m you'v light drea Star m a drea JDL Y TER BAT Y AC PPL + SUP DC TS VOL AKJ KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK ALK WISH LE A LITT M UPON DREA AND STAR ALK JDL AKJ Y AC PPL + SUP DC TS VOL J PY Y SUP TER TIONS BAT LICA ATE APP CHOCOL Dare will ht. r tonig neve you a star to but be ed upon want day. wish ys so the ays t, I alwa n for displ g the e brigh fun te star m you'v p lesso palet s. Usin r light drea osho Colo color Star m a Phot The nd the te. grou edit to drea for the r Palet back can rding Now you acco and did. the Colo d te, s also roun palet color g can r Usin foreg nd nt You Colo grou els. d curre in teh back mod roun rs d and color foreg slide roun rent or nd foreg diffe grou ral trum seve a back spec se the in choo from ayed color s displ Very color bar. of I n. color icatio the p! appl osho cool Phot all! for love Stuff Fun to ALK LAH AHB HBL H. BLA BLA AH H, H, BLA BLA HBL H H, BLA BLAH, BLA H, BLA BLA H, BLA , you be so fun with to did. ALK will JDL • 3- and 4-Pole • Refer to page 57-61 AKJ 140L-P-MTRKD 140L-P-MTRKG 140L-P-MTRKA 140L-P-MTRZJ 140L-P-MTRZD H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA LAH HB H. BLA BLA H, H, LAH BLAH BLA HB H, BLAH, BLAH, BLA BLAH, BLA BLA H BLA BLA Terminal Covers • Front Connect • Refer to page 83 Rockwell Automation 140L-P3-TC 140L-P3-TC20 140L-P4-TC 23 Bulletin 140L Moulded Case Circuit Breakers Accessories 400 A — Frame Size P (Continued) Accessories— Field Installed Description Frame Size Type Cat. No. Terminal Covers P 3-Pole 4-Pole 140L-P3-TCR 140L-P4-TCR P=Q=R=S=T 3-Pole 4-Pole 140L-T3-PB 140L-T4-PB P 3-Pole 4-Pole 140L-P3-FMK 140L-P4-FMK Handle Lock Refer to page 69 P 3- and 4-Pole Door Flange Refer to page 85 P=Q=R • Rear or Plug-In Connect • Refer to page 82 Pole Barriers • Full Set • Line and Load • Refer to page 84 Mechanical Interlock • Front Mount • Refer to page 81 140L-P-HL 140L-R-DF Handle Operating Mechanism Panel Mount - Variable Depth • Use with 3- and 4-pole MCCBs • Reset/open • 60° operation (ON/OFF) • Refer to page 65-66 / 78-79 Line Power Line Load Handle Operating Mechanism Breaker Mounted OFF (O) ON (I) Load Line OFF (O) ON (I) P Line ON (I) OFF (O) • Use with 3- and 4-pole MCCBs • 90° operation (ON/OFF) • IP 3X or 55 ratings • Black or yellow/red handles • Refer to page 64 / 77 Load Plug-In Base • IP 20 • Refer to page 91 24 Clockwise “ON” operation 140L-P-HCRL Counterclockwise “ON” operation 140L-P-HARL P P Colour IP Rating Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-P-JRB1 140L-P-JRB2 140L-P-JRY1 140L-P-JRY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-P-JLB1 140L-P-JLB2 140L-P-JLY1 140L-P-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-P-JUB1 140L-P-JUB2 140L-P-JUY1 140L-P-JUY2 Base 3-Pole 140L-P3-BA Base 4-Pole 140L-P4-BA Base with 5 auxiliary connections 3-Pole 140L-P3-BAC5 Base with 5 auxiliary connections 4-Pole 140L-P4-BAC5 Base with 10 auxiliary connections 3-Pole 140L-P3-BAC10 Base with 10 auxiliary connections 4-Pole 140L-P4-BAC10 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 600/630 A — Frame Size Q • 3- and 4-Pole Versions • Thermal Magnetic and Electronic Protection • Complete Range of Factory- and Field-Installed Accessories • Standard and High Breaking Capacity • Current Limiting Versions Isolation Disconnector Rated Current In [A] 630 Rated Short Rated Maximum Rated Circuit Short Time Switching Utilisation Operational Making Current Current Category Voltage Capacity R.M.S./kA [A] AC [V] DC [V] Peak/kA 0.3 sec 690 250 15 9.6 AC Without With Current Current DC 3780 1575 Endurance [Number of Operations] AC-23A 4000 1000 Cat. No. Accessory Code 3-Pole 4-Pole 140L-Q0S3-D63 140L-Q0S4-D63 Q Economical Series — Fixed Thermal/Adjustable Magnetic (5…10x in) Rated Current In [A] Adjustment Range Min Ir [A] 500 600 Max Ir [A] Fixed Fixed Breaking Capacity Icu/Ics [kA] Cat. No. Accessory Code 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 35/18 35/18 25/13 25/13 25/13 25/13 20/10 20/10 18/9 18/9 — — 140L-Q1F3-D50 140L-Q1F3-D60 — — Q Q Standard Series — Adjustable Thermal/Adjustable Magnetic, Current Limiting Rated Current In [A] 400 630 400 630 Adjustment Range Breaking Capacity Icu/Ics [kA] Cat. No. Accessory Code Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 250 400 250 400 400 630 400 630 50/25 50/25 85/43 85/43 45/23 45/23 65/33 65/33 35/18 35/18 50/25 50/25 30/15 30/15 50/25 50/25 25/13 25/13 35/18 35/18 16/8 16/8 20/10 20/10 140L-Q2K3-D40 140L-Q2K3-D63 140L-Q5K3-D40 140L-Q5K3-D63 140L-Q2K4-D40 140L-Q2K4-D63 140L-Q5K4-D40 140L-Q5K4-D63 Q Q Q Q Standard Series — Electronic Adjustable LTD, STD, and INST, Current Limiting Rated Current In [A] 630 630 Adjustment Range Breaking Capacity Icu/Ics [kA] Cat. No. Accessory Code Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 315 315 630 630 50/25 85/43 40/20 50/25 35/18 50/25 30/15 50/25 25/13 35/18 16/8 20/10 140L-Q5R3-D63 140L-Q7R3-D63 140L-Q5R4-D63 140L-Q7R4-D63 Q Q High Performance Series — Electronic Adjustable LTD, STD, and INST, Current Limiting, High Break Capacity Rated Current In [A] 630 Adjustment Range Breaking Capacity Icu/Ics [kA] Cat. No. Accessory Code Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 315 630 100/50 65/33 65/33 65/33 42/21 20/10 140L-Q6R3-D63 140L-Q6R4-D63 Rockwell Automation Q 25 Bulletin 140L Moulded Case Circuit Breakers Accessories 600/630 A Frame Size Q Factory / Field Installed ➊ Frame Size Description Type ON Auxiliary Switch • Electrically indicates “ON/OFF” status of breakers AX Q OFF a1 b1 (1) AX (2) AX (3) AX a1 b1 c1 c1 Cat. No. -A -B -C 140L-R-EA1 140L-R-EA2 140L-R-EA3 -D -E 140L-R-EA1R1 140L-R-EA2R1 -F 140L-R-ER1 TRIP a1 b1 Suffix c1 I> • Combination of auxiliary switch and alarm switch OFF ON Combination Auxiliary/Alarm Switch AX Q a1 b1 AL c1 b1 a1 b1 c1 a1 b1 a1 b1 OFF Q AL a1 b1 TRIP a1 b1 b1 (1) AL a1 I> c1 c1 c1 Undervoltage Release UVT Q (1) UVT 110…120 V, 50/60 Hz - GD 200…240 V, 50/60 Hz - GA 380…450 V, 50/60 Hz - GB 24 V DC - G2 100…115 V DC - G1 140L-R-UKD 140L-R-UKA 140L-R-UKB 140L-R-UZJ 140L-R-UZD (1) SHT 24 V, 50/60 Hz 100…115 V, 50/60 Hz 200…480 V, 50/60 Hz 24 V DC 125 V DC - PJ - PD - PB - P2 - P5 140L-R-AKJ 140L-R-AKD 140L-R-AKB 140L-R-AKJ 140L-R-AZS U1 U> U2 I> Shunt Trip • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used (1) AX + (1) AL (2) AX + (1) AL a1 c1 c1 c1 ON • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used b1 c1 I> Alarm Switch • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state TRIP a1 SHT Q I> S1 S2 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Suffix Frame Size Description Suffix (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT - Q⊗ (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - R⊗ (3) AX + (1) UVT - K⊗ (3) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT (2) AX + (1) AL + (1) UVT - M⊗ (2) AX + (1) AL + (1) SHT - U⊗ (1) AL + (1) UVT - N⊗ (1) AL + (1) SHT - V⊗ Q (1) AX + (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes Q - S⊗ - T⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A B 50/60 Hz DC 2 1 — — — DC 110…115 110…120 220…240 380…450 Voltage [V] 24 110…115 125 200…480 J D — B 2 — 5 — Operation of AX and AL please refer to page 54 26 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 600/630 A — Frame Size Q Mounting and Connections — Factory / Field Installed ➊ Description Rear Connections • Line and load side • 3- and 4-Pole • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • 3- and 4-Pole • Optional terminal block for control connections Plug-In Connections • 3- and 4-Pole • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Q=R Type Suffix Line side (N) and load side (L) rear connections 1 Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 4 terminal blocks 6 ➋ Line side (N) – Front-, Load side (L) – Rear connect. 3 all Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 3 terminal blocks 8 ➋ Q Basic plug-in connections 4 all With control connections 9 all Q=R Cat. No. 140L-R3-RC 140L-R4-RC 140L-TB1 140L-TB2 140L-TB3 140L-TB4 140L-R3-LRC 140L-R4-LRC 140L-TB1 140L-TB2 140L-TB3 140L-TB4 140L-Q3-PG 140L-Q4-PG 140L-T-MAC5 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories — Field-Installed Description Frame Size Type Cat. No. Terminal Lug Kits • Solderless Terminations • Full Set (6 or 8) • For cable size see page 96 Q=R 3-Pole 4-Pole 140L-R3-LG 140L-R4-LG Q 3-Pole 4-Pole 140L-Q3-BB 140L-Q4-BB Bus Bars • Full Set (6 or 8) • Included as Standard Dare ht. r tonig neve a star to but ed upon s want wish t, I alway e brigh you'v star light dream a Star dream AKJ ALK J Y TER BAT AC PPLY + SUP DC TS VOL WISH E A LITTL M UPON DREA AND STAR ALK JDL AKJ AC PPLY + SUP DC TS VOL PY Y SUPS TER TION BAT LICA TE APP CHOCOLA will Dare ht. r tonig neve you a star to but be ed upon s want day. ys wish so t, I alway for the displa the n e brigh fun te you'v lesso palet star s. Using shop light dream Color d color a Star Photo The the te. groun edit to dream for the to Palet back can ding Now you accor and did. the Color te, s also round palet color d can Using foreg nt You Color groun ls. curre in teh back s mode round and slider color foreg round ent d or foreg differ groun al rum sever a back spect se the in choo yed from color s displa Very color bar. of I n. color catio the ! appli shop cool Photo all! for love Stuff Fun ALK , LAH AHB HBL H. BLA H, H, BLA BLA BLA HBLAH AH H H, HBL H. BLA BLAH, BLA H, BLA BLA BLA BLA H, H, AH H, BLAH BLA HBL BLA H, BLA JDL Q=R Q=R 3-Pole 4-Pole 140L-R3-TC 140L-R4-TC Q=R 3-Pole 4-Pole 140L-R3-TCR 140L-R4-TCR you be so with did. JDL KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK will fun to ALK 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V, 50/60 Hz 24 V DC 110 V DC Motor Operators AHB HBL BLA H, H, AH BLAH BLA HBL H, BLA BLAH, BLAH, BLAH, BLA BLA • 3- and 4-Pole • Refer to page 57-61 AKJ H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA 140L-R-MTRKD 140L-R-MTRKG 140L-R-MTRKA 140L-R-MTRZJ 140L-R-MTRZD BLAH, BLAH, BLAH, BLA BLA H BLA BLA Terminal Covers • Front Connect • Refer to page 83 Terminal Covers • Rear or Plug-In Connect • Refer to page 82 Rockwell Automation 27 Bulletin 140L Moulded Case Circuit Breakers Accessories 600/630 A — Frame Size Q (Continued) Accessories — Field Installed Description Frame Size Type Cat. No. Pole Barriers Q=R=S=T 3-Pole 4-Pole 140L-T3-PB 140L-T4-PB Q=R 3-Pole 4-Pole 140L-R3-FMK 140L-R4-FMK Handle Lock Refer to page 69 Q=R 3- and 4-Pole Door Flange Refer to page 85 Q=R 140L-R-DF Q=R=T 140L-T-HLE • Full Set • Line and Load • Refer to page 84 Mechanical Interlock • Front Mount • Refer to page 81 Handle Extension 140L-R-HL Handle Operating Mechanism Panel Mount - Variable Depth • Use with 3- and 4-pole MCCBs • Reset/open • 60° operation (ON/OFF) • Refer to page 65-66 / 78-79 Line Power Line Load Handle Operating Mechanism Breaker Mounted OFF (O) ON (I) Load Line Q=R OFF (O) ON (I) Line ON (I) OFF (O) • Use with 3- and 4-pole MCCBs • 90° operation (ON/OFF) • IP 3X or 55 ratings • Black or yellow/red handles • Refer to page 64 / 77 Load Plug-In Base • IP 20 • Refer to page 91 28 Clockwise “ON” operation 140L-R-HCRL Counterclockwise “ON” operation 140L-R-HARL Q=R Q=R Colour IP Rating Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JRB1 140L-R-JRB2 140L-R-JRY1 140L-R-JRY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JLB1 140L-R-JLB2 140L-R-JLY1 140L-R-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JUB1 140L-R-JUB2 140L-R-JUY1 140L-R-JUY2 Base 3-Pole 140L-R3-BA Base 4-Pole 140L-R4-BA Base with 5 auxiliary connections 3-Pole 140L-R3-BAC5 Base with 5 auxiliary connections 4-Pole 140L-R4-BAC5 Base with 10 auxiliary connections 3-Pole 140L-R3-BAC10 Base with 10 auxiliary connections 4-Pole 140L-R4-BAC10 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 800 A — Frame Size R • • • • • 3- and 4-Pole Versions Thermal Magnetic and Electronic Protection Complete Range of Factory- and Field-Installed Accessories Standard and High Breaking Capacity Current Limiting Versions Isolation Disconnector Rated Current In [A] 800 Rated Operational Voltage Rated Short Rated Short Maximum Circuit Time Current Switching Making R.M.S./kA Current [A] Capacity AC [V] DC [V] Peak/kA 0.3 sec AC DC 690 250 15 9.6 4800 2000 Endurance [Number of Operations] Utilisation Category Without With Current Current AC-23A 2500 500 Cat. No. Accessory Code 3-Pole 4-Pole 140L-R0S3-D80 140L-R0S4-D80 R Standard Series — Adjustable Thermal/Adjustable Magnetic (5…10x in), Current Limiting Rated Current In [A] 800 Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 500 800 85/43 65/33 50/25 50/25 35/18 20/10 140L-R5K3-D80 140L-R5K4-D80 Accessory Code R Standard Series — Electronic Adjustable LTD, STD and INST, Current Limiting Rated Current In [A] 800 Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 500 800 85/43 65/33 50/25 50/25 35/18 20/10 140L- R5R3-D80 140L-R5R4-D80 Accessory Code R High Performance Series — Fixed Thermal/Adjustable Magnetic (5…10x in), Current Limiting Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Min Ir [A] 800 Max Ir [A] Fixed Cat. No. 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 100/50 65/33 65/33 65/33 42/21 20/10 140L-R9F3-D80 140L-R9F4-D80 Accessory Code R High Performance Series — Electronic Adjustable LTD, STD, and INST, Current Limiting Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Max Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V Cat. No. 690 V 3-Pole 4-Pole Accessory Code 700 350 700 125/65 100/50 85/43 85/43 65/33 45/23 140L-R6R3-D70 140L-R6R4-D70 R 800 400 800 125/65 100/50 85/43 85/43 65/33 45/23 140L-R6R3-D80 140L-R6R4-D80 R Rockwell Automation 29 Bulletin 140L Moulded Case Circuit Breakers Accessories 800 A — Frame Size R Factory / Field Installed ➊ Frame Size Description Type ON Auxiliary Switch • Electrically indicates “ON/OFF” status of breakers AX R OFF a1 b1 (1) AX (2) AX (3) AX a1 b1 c1 c1 Cat. No. -A -B -C 140L-R-EA1 140L-R-EA2 140L-R-EA3 -D -E 140L-R-EA1R1 140L-R-EA2R1 -F 140L-R-ER1 TRIP a1 b1 Suffix c1 I> • Combination of auxiliary switch and alarm switch OFF ON Combination Auxiliary/Alarm Switch AX R a1 b1 AL c1 b1 a1 b1 c1 a1 b1 a1 b1 OFF R AL a1 b1 TRIP a1 b1 b1 (1) AL a1 I> c1 c1 c1 Undervoltage Release UVT R (1) UVT 110…120 V, 50/60 Hz - GD 200…240 V, 50/60 Hz - GA 380…450 V, 50/60 Hz - GB 24 V DC - G2 100…115 V DC - G1 140L-R-UKD 140L-R-UKA 140L-R-UKB 140L-R-UZJ 140L-R-UZD (1) SHT 24 V, 50/60 Hz 100…115 V, 50/60 Hz 200…480 V, 50/60 Hz 24 V DC 125 V DC - PJ - PD - PB - P2 - P5 140L-R-AKJ 140L-R-AKD 140L-R-AKB 140L-R-AKJ 140L-R-AZS U1 U> U2 I> Shunt Trip • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used (1) AX + (1) AL (2) AX + (1) AL a1 c1 c1 c1 ON • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used b1 c1 I> Alarm Switch • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state TRIP a1 SHT R I> S1 S2 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Suffix Frame Size Description Suffix (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT - Q⊗ (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - R⊗ (3) AX + (1) UVT - K⊗ (3) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT (2) AX + (1) AL + (1) UVT - M⊗ (2) AX + (1) AL + (1) SHT - U⊗ (1) AL + (1) UVT - N⊗ (1) AL + (1) SHT - V⊗ R (1) AX + (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes R - S⊗ - T⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A B 50/60 Hz DC 2 1 — — — DC 110…115 110…120 220…240 380…450 Voltage [V] 24 110…115 125 200…480 J D — B 2 — 5 — Operation of AX and AL please refer to page 54 30 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 800 A — Frame Size R Mounting and Connections — Factory / Field Installed ➊ Description Rear Connections • Line and load side • 3- and 4-Pole • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • 3- and 4-Pole • Optional terminal block for control connections Plug-In Connections • 3- and 4-Pole • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Type Suffix R Line side (N) and load side (L) rear connections 1 all Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 4 terminal blocks 6 ➋ R Line side (N) – Front-, Load side (L) – Rear connect. 3 all Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 3 terminal blocks 8 ➋ R Basic plug-in connections 4 all With control connections 9 Cat. No. 140L-R3-RC 140L-R4-RC 140L-TB1 140L-TB2 140L-TB3 140L-TB4 140L-R3-LRC 140L-R4-LRC 140L-TB1 140L-TB2 140L-TB3 140L-TB4 140L-R3-PG 140L-R4-PG 140L-T-MAC5 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories — Field Installed Description Frame Size Type Cat. No. Terminal Lug Kits • • • • Solderless Terminations Full Set (6 or 8) Optional For cable size see page 96 R 3-Pole 4-Pole 140L-R3-LG 140L-R4-LG R 3-Pole 4-Pole 140L-R3-BB 140L-R4-BB R 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V, 50/60 Hz 24 V DC 110 V DC Bus Bars • Full Set (6 or 8) • Included as Standard Motor Operators AHB HBL BLA H, H, AH BLAH BLA HBL H, BLA BLAH, BLAH, BLAH, BLA BLA Dare ht. r tonig neve a star to but ed upon s want wish t, I alway e brigh you'v star light dream a Star dream to did. ALK JDL AKJ KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK ALK J Y TER BAT AC PPLY + SUP DC TS VOL WISH E A LITTL M UPON DREA AND STAR ALK JDL AKJ AC PPLY + SUP DC TS VOL PY Y SUPS TER TION BAT LICA TE APP CHOCOLA will Dare ht. r tonig neve you a star to but be ed upon s want day. ys wish so t, I alway for the displa the n e brigh fun te you'v lesso palet star s. Using shop light dream Color d color a Star Photo The the te. groun edit to dream for the to Palet back can ding Now you accor and did. the Color te, s also round palet color d can Using foreg nt You Color groun ls. curre in teh back s mode round and slider color foreg round ent d or foreg differ groun al rum sever a back spect se the in choo yed from color s displa Very color bar. of I n. color catio the ! appli shop cool Photo all! for love Stuff Fun ALK , LAH AHB HBL H. BLA H, H, BLA BLA BLA HBLAH AH H H, HBL H. BLA BLAH, BLA H, BLA BLA BLA BLA H, H, AH H, BLAH BLA HBL BLA H, BLA JDL will you be so fun with • 3- and 4-Pole • Refer to page 57-61 AKJ H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA 140L-R-MTRKD 140L-R-MTRKG 140L-R-MTRKA 140L-R-MTRZJ 140L-R-MTRZD BLAH, BLAH, BLAH, BLA BLA H BLA BLA Terminal Covers • Front Connect • Refer to page 83 R Terminal Covers • Rear or Plug-In Connect • Refer to page 82 Rockwell Automation R 3-Pole 140L-R3-TC IP 20 3-Pole 140L-R3-TC20 4-Pole 140L-R4-TC 3-Pole 4-Pole 140L-R3-TCR 140L-R4-TCR 31 Bulletin 140L Moulded Case Circuit Breakers Accessories 800 A — Frame Size R (Continued) Accessories — Field Installed Description Frame Size Type Cat. No. Pole Barriers R=S=T 3-Pole 4-Pole 140L-T3-PB 140L-T4-PB R 3-Pole 4-Pole 140L-R3-FMK 140L-R4-FMK Handle Lock Refer to page 69 R 3- and 4-Pole Door Flange Refer to page 85 R 140L-R-DF Q=R=T 140L-T-HLE • Full Set • Line and Load • Refer to page 84 Mechanical Interlock • Front Mount • Refer to page 81 Handle Extension 140L-R-HL Handle Operating Mechanism Panel Mount - Variable Depth • Use with 3- and 4-pole MCCBs • Reset/open • 60° operation (ON/OFF) • Refer to page 65-66 / 78-79 Line Power Line Load Handle Operating Mechanism Breaker Mounted OFF (O) ON (I) Load Line OFF (O) ON (I) R Line ON (I) OFF (O) • Use with 3- and 4-pole MCCBs • 90° operation (ON/OFF) • IP 3X or 55 ratings • Black or yellow/red handles • Refer to page 64 / 77 Load Plug-In Base • IP 20 • Refer to page 91 32 Clockwise “ON” operation 140L-R-HCRL Counterclockwise “ON” operation 140L-R-HARL R R Colour IP Rating Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JRB1 140L-R-JRB2 140L-R-JRY1 140L-R-JRY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JLB1 140L-R-JLB2 140L-R-JLY1 140L-R-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-R-JUB1 140L-R-JUB2 140L-R-JUY1 140L-R-JUY2 Base 3-Pole 140L-R3-BA Base 4-Pole 140L-R4-BA Base with 5 auxiliary connections 3-Pole 140L-R3-BAC5 Base with 5 auxiliary connections 4-Pole 140L-R4-BAC5 Base with 10 auxiliary connections 3-Pole 140L-R3-BAC10 Base with 10 auxiliary connections 4-Pole 140L-R4-BAC10 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Product Selection 1000…1600 A — Frame Size S & T • • • • • 3- and 4-Pole Versions Electronic Protection Complete Range of Factory- and Field-Installed Accessories High Breaking Capacity Current Limiting Isolation Disconnector Rated Current In [A] Rated Operational Voltage AC [V] Rated Short Rated Short Circuit Time Making Current Capacity R.M.S./kA DC [V] Peak/kA 0.3 sec Maximum Switching Current [A] AC Endurance [Number of Operations] Utilisation Category Without Current DC Cat. No. Accessory Code With Current 3-Pole 4-Pole 1250 690 250 32 15 7500 3125 AC-23A 2500 500 140L-S0S3-E12 140L-S0S4-E12 S 1600 690 250 45 20 9600 4000 AC-23A 2500 500 140L-T0S3-E16 140L-T0S4-E16 T Standard Series — Electronic Adjustable LTD, STD, and INST, Current Limiting Rated Current In [A] Breaking Capacity Icu/Ics [kA] Adjustment Range Cat. No. Accessory Code Min Ir [A] Max Ir [A] 240 V 380/400 V 415 V 440 V 500 V 690 V 3-Pole 4-Pole 1000 500 1000 100/75 85/64 65/49 65/49 45/34 25/19 140L-S8R3-E10 140L-S8R4-E10 S 1250 1600 630 800 1250 1600 100/75 125/94 85/64 100/75 65/49 85/64 65/49 85/64 45/34 65/49 25/19 45/34 140L-S8R3-E12 140L-T8R3-E16 140L-S8R4-E12 140L-T8R4-E16 S T Rockwell Automation 33 Bulletin 140L Moulded Case Circuit Breakers Accessories 1000…1600 A — Frame Size S & T Factory / Field Installed ➊ Frame Size Description Type Auxiliary Switch • • • • ON Internally mounted 1,2, or 3 Contacts 3- and 4-Pole Electrically indicates “ON/OFF” status of breakers AX S=T OFF a1 b1 140L-T3-EA1 140L-T4-EA1 (2) AX -B 140L-T3-EA2 140L-T4-EA2 (3) AX -C 140L-T3-EA3 140L-T4-EA3 (1) AX + (1) AL -D 140L-T3-EA1R1 140L-T4-EA1R1 (2) AX + (1) AL -E 140L-T3-EA2R1 140L-T4-EA2R1 -F 140L-T3-ER1 140L-T4-ER1 c1 OFF ON AX S=T a1 b1 AL c1 b1 a1 b1 c1 TRIP a1 a1 b1 a1 b1 b1 c1 a1 I> OFF ON S=T AL a1 b1 c1 c1 c1 Alarm Switch • 3- and 4-Pole • One alarm switch per breaker • Electrically indicates when the breaker is in the “TRIPPED” state -A I> Combination Auxiliary/Alarm Switch • 3- and 4-Pole • Combination of auxiliary switch and alarm switch (1) AX a1 b1 c1 c1 Cat. No. TRIP a1 b1 Suffix TRIP a1 b1 a1 b1 (1) AL I> c1 c1 c1 Undervoltage Release • 3- and 4-Pole • Automatically trips breaker when voltage falls between preset value, 35…70% • Shunt trip not available when undervoltage trip is used UVT S=T (1) UVT 110…120 V, 50/60 Hz - GD 200…240 V, 50/60 Hz - GA 380…450 V, 50/60 Hz - GB 24 V DC - G2 100…115 V DC - G1 140L-T-UKD 140L-T-UKA 140L-T-UKB 140L-T-UZJ 140L-T-UZD (1) SHT 24 V, 50/60 Hz 100…115 V, 50/60 Hz 200…480 V, 50/60 Hz 24 V DC 125 V DC - PJ - PD - PB - P2 - P5 140L-T-AKJ 140L-T-AKD 140L-T-AKB 140L-T-AZJ 140L-T-AZS U1 U> U2 I> Shunt Trip • 3- and 4-Pole • Provides remote tripping of the circuit breaker • Undervoltage trip not available when shunt trip is used SHT S=T I> S1 S2 ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. Combinations — Factory Installed Undervoltage + Auxiliary/Alarm Shunt Trip + Auxiliary/Alarm Frame Size Description Suffix Frame Size Description Suffix (1) AX + (1) UVT - H⊗ (1) AX + (1) SHT - Q⊗ (2) AX + (1) UVT - J⊗ (2) AX + (1) SHT - R⊗ (3) AX + (1) UVT - K⊗ (3) AX + (1) SHT - L⊗ (1) AX + (1) AL + (1) SHT (2) AX + (1) AL + (1) UVT - M⊗ (2) AX + (1) AL + (1) SHT - U⊗ (1) AL + (1) UVT - N⊗ (1) AL + (1) SHT - V⊗ S=T (1) AX + (1) AL + (1) UVT ⊗ Standard Voltage Suffix Codes Voltage [V] 24 50/60 Hz — — D A DC 2 1 — — S=T - S⊗ - T⊗ ⊗ Standard Voltage Suffix Codes Voltage [V] 24 110…115 125 B 50/60 Hz J D — B — DC 2 — 5 — 110…115 110…120 220…240 380…450 200…480 Operation of AX and AL please refer to page 54 34 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Accessories 1250…1600 A — Frame Size S & T Mounting and Connections — Factory / Field Installed ➊ Description Rear Connections • Line and load side • 3- and 4-Pole • Additional terminal blocks for control connections Rear/Front Combinations • Either line or load side • 3- and 4-Pole • Optional terminal block for control connections Plug-In Connections • 3- and 4-Pole • Includes breaker modifications and plug-in base • Optional terminal block for control connections • Refer to page 97 Frame Size Suffix Cat. No. Line side (N) and load side (L) rear connections 1 140L-S3-RC 140L-S4-RC Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 4 terminal blocks 6 ➋ 140L-TB1 140L-TB2 140L-TB3 140L-TB4 Line side (N) – Front-, Load side (L) – Rear connect. 3 140L-S3-LRC 140L-S4-LRC Accessory with 1 terminal block Accessory with 2 terminal blocks Accessory with 3 terminal blocks Accessory with 3 terminal blocks 8 ➋ 140L-TB1 140L-TB2 140L-TB3 140L-TB4 S=T Basic plug-in connections 4 140L-S3-PG 140L-S4-PG all With control connections 9 140L-T-MAC5 S=T all S=T all Type ➊ For Factory Installation use Suffix, for Field Istallation use Cat. No. Factory installed accessories for certified personal only. Please contact your Allen-Bradley office. ➋ Suffix 6/8 for selection please refer to page 56/67/68 Accessories — Field Installed Description Frame Size Bus Bars S 3-Pole 4-Pole 140L-S3-BB 140LS4-BB T 3-Pole 4-Pole 140L-T3-BB 140L-T4-BB • Full Set (6 or 8) • Included as Standard t, I Dare ht. r tonig neve a star to but ed upon want wish ys e alwa brigh star m you'v light drea Star m a drea to JDL AKJ KL AKJ K JDL KDJL ALK ;LK KJA AKJ JDL ALK AKJ JDL ALK ALK J Y TER BAT Y AC PPL + SUP DC TS VOL WISH LE A LITT M UPON DREA AND STAR ALK JDL AKJ Y AC PPL + SUP DC TS VOL PY Y SUP TER TIONS BAT LICA ATE APP CHOCOL ALK , LAH AHB HBL H. BLA H, H, BLA BLA BLA HBLAH LAH H H, HB H. BLA BLAH, BLA H, BLA BLA BLA BLA H, H, LAH H, BLAH BLA HB BLA H, BLA JDL S=T 3-Pole 4-Pole 140L-S3-TC 140L-S4-TC S=T 3-Pole 4-Pole 140L-T3-PB 140L-T4-PB you be so with Dare will ht. r tonig neve you a star to but be ed upon want day. wish ys so the ays t, I alwa n for displ g the e brigh fun te star m you'v p lesso palet s. Usin r light drea osho Colo color Star m a Phot The nd the te. grou edit to drea for the to r Palet back can rding Now you acco and did. the Colo d te, s also roun palet color g can r Usin foreg nd nt You Colo grou els. d curre in teh back mod roun rs d and color foreg slide roun rent or nd foreg diffe grou ral trum seve a back spec se the in choo from ayed color s displ Very color bar. of I n. color icatio the p! appl osho cool Phot all! for love Stuff Fun • 3- and 4-Pole • Refer to page 57-61 140L-T-MTRKD 140L-T-MTRKG 140L-T-MTRKA 140L-T-MTRZJ 140L-T-MTRZD S=T will fun did. ALK Cat. No. 100…110 V, 50/60 Hz 200…220 V, 50/60 Hz 240 V, 50/60 Hz 24 V DC 110 V DC Motor Operators B LAH HB BLA H, H, LAH BLAH BLA HB H, BLA BLAH, BLAH, BLAH, BLA BLA Type AKJ H, BLA . H H, BLA BLAH, H, BLA BLA H, BLA BLAH, BLAH, BLAH, BLA BLA H BLA BLA Terminal Covers • Front Connect • Refer to page 83 Pole Barriers • Full Set • Line and Load • Refer to page 84 Rockwell Automation 35 Bulletin 140L Moulded Case Circuit Breakers Accessories 1250…1600 A — Frame Size S & T (Continued) Accessories — Field Installed Description Frame Size Type Cat. No. Mechanical Interlock 140L-T3-FMK 140L-T4-FMK S=T 3-Pole 4-Pole Handle Lock Refer to page 69 S=T 3- and 4-Pole Door Flange Refer to page 85 S=T 140L-T-DF Handle Extension S=T 140L-T-HLE • Front Mount • Refer to page 81 140L-T-HL Handle Operating Mechanism Panel Mount — Variable Depth • Use with 3- and 4-pole MCCBs • Reset/open • 60° operation (ON/OFF) • Refer to page 65-66 / 78-79 Line Power Line Load Handle Operating Mechanism Breaker Mounted OFF (O) ON (I) Load Line OFF (O) ON (I) S=T Line ON (I) OFF (O) • Use with 3- and 4-pole MCCBs • 90° operation (ON/OFF) • IP 3X or 55 ratings • Black or yellow/red handles • Refer to page 64 / 77 Load Plug-In Base • IP 20 • Refer to page 91 36 Clockwise “ON” operation 140L-T-HCRL Counterclockwise “ON” operation 140L-T-HARL S=T S=T Colour IP Rating Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-T-JRB1 140L-T-JRB2 140L-T-JRY1 140L-T-JRY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-T-JLB1 140L-T-JLB2 140L-T-JLY1 140L-T-JLY2 Black Black Red/yellow Red/yellow 3X 55 3X 55 140L-T-JUB1 140L-T-JUB2 140L-T-JUY1 140L-T-JUY2 Base 3-Pole 140L-T3-BA Base 4-Pole 140L-T4-BA Base with 5 auxiliary connections 3-Pole 140L-T3-BAC5 Base with 5 auxiliary connections 4-Pole 140L-T4-BAC5 Base with 10 auxiliary connections 3-Pole 140L-T3-BAC10 Base with 10 auxiliary connections 4-Pole 140L-T4-BAC10 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Adjustments Thermal Adjustment Bulletin 140L MCCBs have a wide thermal adjustment range, one of the largest on the market. The rated current Ir is continuously adjustable from 63…100% of its nominal current In. There are three main points of calibration marked at 63, 80, and 100%, as shown in the diagram below. Magnetic Adjustment The magnetic adjustment is available on MCCBs of 400 A and above. The magnetic setting Im is continuously adjustable from 500…1000% of its rated current In. There are five main points of calibration marked as multiples of In: 5, 6, 7.1, 8.5, and 10. These are shown in the diagram below. Examples • 140L-J5S3-D12/125 A MCCB set at Ir = 0.8, the rated current is calculated as 125 x 0.8 = 100 A. • 140L-P5K3-D40/400 A MCCB set at Im = 6, the magnetic setting is calculated as 400 x 6 = 2400 A. • 140L-Q5K3-D63/630 A MCCB set at Ir = 0.8 and Im = 5.0. The rated current is calculated as 630 x 0.8 = 504 A.The magnetic setting is calculated as 630 x 5 = 3150 A. Note that the magnetic setting is a multiple of the nominal current In and not the rated current Ir. All thermal and magnetic trip settings are expressed as AC r.m.s. values. All MCCBs are calibrated at 45°C unless otherwise specified. Breakers with Adjustable Magnetic Trip Breaker Magnetic Trip Current [A] Rated Current [A] Scale 10 8.5 7.1 6 5 250 300 350 400 250 400 500 600 400 630 800 700 800 2500 3000 3500 4000 2500 4000 5000 6000 4000 6300 8000 7000 8000 2125 2550 2975 3400 2125 3400 4250 5100 3400 5355 6800 5950 6800 1775 2130 2485 2840 1775 2840 3550 4260 2840 4473 5680 4970 5680 1500 1800 2100 2400 1500 2400 3000 3600 2400 3780 4800 4200 4800 1250 1500 1750 2000 1250 2000 2500 3000 2000 3150 4000 8500 4000 140L-P1F… 140L-P2K… 140L-P5K… 140L-Q1F… 140L-Q2K… 140L-Q5K… 140L-R5F… 140L-R6R… Note: The figures mentioned are standard values. If values other than those shown are required, please contact your local Allen-Bradley sales office. Setting Note: 3-poles can be adjusted simultaneously with one adjustment dial. Rockwell Automation 37 Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Example1 Time/Current Characteristic Curves The 140L-K1J3-D16 set at its maximum thermal setting of 160 A experiences an overload of 640 A. What would be the tripping time? hour 4 3 2 1 50 40 Solution Because the axes are ‘percent’ rated current, the overload as a percentage to rated current is 30 minute 20 10 8 6 5 4 3 640 ---------- = 400% 160 2 1 50 40 The maximum and minimum on the curve are the tolerance bands. Therefore, at 400% overload the tripping time would be as follows: Max. trip time = 30 seconds Min. trip time = 10 seconds Avg. trip time = 20 seconds Max. 30 Tripping Time 20 10 8 6 5 4 3 Min. second 2 Due to strict quality control of the manufacturing and calibration processes, the characteristic curve of most MCCBs will follow the ‘average’ curve within the tolerance band. 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 7000 8000 6000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 500 400 300 250 200 150 80 90 100 0.01 0.008 0.006 0.005 125 0.02 Percent Rated Current Example 2 Ambient Compensating Curves The 140L-K1J3-D16 is calibrated at 160 A for 45°C ambient. If the temperature rose to 55°C what effect would this have? Percent current rating 130 160...250 A (max.) 120 Calibrated temperature Solution At 55°C the ambient compensating factor is 93%, i.e., 160 x 0.93 = 149 A. In other words, the 140L-K1J3-D16 would act as an MCCB set at 149 A, with an ambient temperature of 55°C. 110 160...250 A (min.) 100 93% 90 Calibrated at 40˚C : 45˚C : 38 0 5 10 15 20 30 40 25 35 45 Ambient temperature (˚C) 50 55 60 65 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Time/Current Characteristic Curves 140L-J2J…, 140L-J5J…, 140L-J6J… hour 4 3 Magnetic trip current 2 Rated curr. (A) NCR 20 32 50 63 100 125 1 50 40 30 minute 20 Mag. trip curr. (A) 260±52 420±84 650±130 820±164 1300±260 1550±310 10 8 6 5 4 3 2 1 50 40 Max. 30 Tripping Time 20 10 8 6 5 4 3 Min. second 2 1 0.8 0.6 0.5 0.4 0.3 20, 32, 50, 63, 100A 0.2 125A 0.1 0.08 0.06 0.05 0.04 0.03 6000 7000 8000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 500 400 300 250 200 125 80 90 100 0.01 0.008 0.006 0.005 150 0.02 Percent Rated Current Ambient Compensating Curves 12.5…125 A 150 50A, 20A(min.) 63A(min.) 140 100, 32A(min.) 125A(min.) 130 Calibrated temperature Percent current rating 120 110 50, 20A(max.) 100, 32A(max.) 100 63A(max.) 125A(max.) 90 80 Calibrated at 40 C : 45 C : 0 5 10 15 Rockwell Automation 20 30 40 25 35 45 Ambient temperature ( C) 50 55 60 65 39 Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Time/Current Characteristic Curves Time/Current Characteristic Curves 140L-M1E… 140L-K1J…, 140L-K6J…, 140L-M5J…, 140L-N6J… 2 Mag.trip curr. (A) 1250±250 1750±350 1750±350 2250±450 2250±450 Rated curr. (A) 125 150 175 200 225 1 50 40 30 20 Max. Max. 10 8 6 5 4 3 2 1 50 40 Min. 30 20 20 Tripping Time 30 Calibrated temperature Percent current rating Percent current rating 150, 200, 225 A 120 110 175 A 100 90 20 25 7000 8000 6000 5000 4000 3000 2500 2000 1500 130 125 A 10 15 700 800 900 1000 Ambient Compensating Curves 130 0 5 600 Percent Rated Current Ambient Compensating Curves Calibrated at 40˚C : 45˚C : 500 400 300 80 90 100 7000 8000 6000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 0.01 0.008 0.006 0.005 500 0.01 0.008 0.006 0.005 400 0.02 300 0.02 250 0.1 0.08 0.06 0.05 0.04 0.03 200 0.1 0.08 0.06 0.05 0.04 0.03 150 0.2 125 0.3 0.2 80 90 100 0.3 250 1 0.8 0.6 0.5 0.4 200 2 1 0.8 0.6 0.5 0.4 second 2 150 10 8 6 5 4 3 125 10 8 6 5 4 3 Min. Percent Rated Current 30 35 40 45 Ambient temperature (˚C) 40 Mag. trip curr. (A) 1760±176 2750±275 20 10 8 6 5 4 3 1 50 40 Tripping Time Rated curr. (A) NRC 160 250 30 2 second Magnetic trip current 2 1 50 40 minute minute 4 3 Magnetic trip current hour hour 4 3 50 55 60 65 160...250 A (max.) 120 Calibrated temperature 110 160...250 A (min.) 100 90 Calibrated at 40˚C : 45˚C : 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Ambient temperature (˚C) Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Time/Current Characteristic Curves Time/Current Characteristic Curves 140L-P1F… 140L-P2K…, 140L-P5K… 2 30 20 Mag.trip curr. (A) 2500±250 3000±300 3500±350 4000±400 Rated curr. (A) 250 300 350 400 1 50 40 Max. Magnetic trip current 2 Rated curr. (A) NRC 250 400 1 50 40 30 Mag.trip curr. (A) 2500±250 4000±400 20 Max. 10 8 6 5 4 3 minute minute 4 3 Magnetic trip current hour hour 4 3 10 8 6 5 4 3 2 2 Min. Min. 1 50 40 30 30 20 20 Tripping Time 10 8 6 5 4 3 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 second 2 Adjustable setting range of magnetic trip. Five stages within this range. 0.2 140 140 130 130 Calibrated temperature 300...350 A 110 400...250 A 100 90 7000 8000 6000 5000 4000 3000 700 800 900 1000 600 Ambient Compensating Curves Percent current rating Percent current rating Ambient Compensating Curves Calibrated at 40˚C : 45˚C : X10 Percent Rated Current Percent Rated Current 120 500 400 300 250 200 7000 8000 6000 5000 4000 3000 2500 1500 700 800 900 1000 600 500 400 300 250 0.01 0.008 0.006 0.005 200 0.01 0.008 0.006 0.005 150 0.02 125 0.02 80 90 100 0.1 0.08 0.06 0.05 0.04 0.03 150 X5 0.1 0.08 0.06 0.05 0.04 0.03 2500 X10 125 X5 0.3 2000 0.2 Adjustable setting range of magnetic trip. Five stages within this range. 1500 0.3 2000 second 10 8 6 5 4 3 80 90 100 Tripping Time 1 50 40 250 A max. 400 A max. Calibrated temperature 120 110 250 A max. 400 A max. 100 0 5 10 15 Rockwell Automation 20 30 40 25 35 45 Ambient temperature (˚C) 50 55 60 65 Calibrated at 40˚C : 45˚C : 90 0 5 10 15 20 30 40 25 35 45 Ambient temperature (˚C) 50 55 60 65 41 Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Time/Current Characteristic Curves Time/Current Characteristic Curves 140L-Q1F… 140L-Q2K…, 140L-Q5K… 4 3 Magnetic trip current hour 2 Rated curr. (A) 500 600 1 50 40 30 Mag.trip curr. (A) 5000±500 6000±600 Magnetic trip current 2 Rated curr. (A) NRC 400 630 1 50 40 30 Max. 10 8 6 5 4 3 minute 10 8 6 5 4 3 2 2 Min. 1 50 40 1 50 40 30 30 20 20 Tripping Time 10 8 6 5 4 3 10 8 6 5 4 3 2 Adjustable setting range of magnetic trip. Five stages within this range. 1 0.8 0.6 0.5 0.4 second 0.3 0.3 0.2 0.2 X10 Ambient Compensating Curves 7000 8000 6000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 Ambient Compensating Curves 130 130 Percent current rating 500 A 450 A Percent current rating X10 Percent Rated Current Percent Rated Current 120 Calibrated temperature 110 600 A 100 90 Calibrated at 40˚C : 45˚C : 500 300 X5 250 7000 8000 6000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 500 400 0.01 0.008 0.006 0.005 300 0.01 0.008 0.006 0.005 250 0.02 200 0.02 150 0.1 0.08 0.06 0.05 0.04 0.03 125 0.1 0.08 0.06 0.05 0.04 0.03 200 X5 80 90 100 Adjustable setting range of magnetic trip. Five stages within this range. 1 0.8 0.6 0.5 0.4 80 90 100 second 2 150 Tripping Time Min. 125 minute Max. 120 Calibrated temperature 630 A (min.) 400 A (min.) 110 630 A (max.) 400 A (max.) 100 90 0 5 10 15 20 25 30 35 40 45 Ambient temperature (˚C) 42 Mag.trip curr. (A) 4000±400 6300±630 20 20 400 hour 4 3 50 55 60 65 Calibrated at 40˚C : 45˚C : 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Ambient temperature (˚C) Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Thermal Magnetic Time/Current Curves Time/Current Characteristic Curves Time/Current Characteristic Curves 140L-R5K… 140L-R6R… 4 3 Magnetic trip current hour 2 Rated curr. (A) NRC 800 1 50 40 Mag.trip curr. (A) 8000±800 Magnetic trip current 2 Rated curr. (A) NRC 700 800 1 50 40 30 30 Max. 10 8 6 5 4 3 minute 10 8 6 5 4 3 2 2 Min. 1 50 40 30 30 20 20 Tripping Time 10 8 6 5 4 3 10 8 6 5 4 3 2 2 Adjustable setting range of magnetic trip. Five stages within this range. second 1 0.8 0.6 0.5 0.4 Adjustable setting range of magnetic trip. Five stages within this range. 1 0.8 0.6 0.5 0.4 0.3 0.3 0.2 7000 8000 6000 5000 4000 3000 2500 2000 700 800 900 1000 X10 600 300 250 200 7000 8000 6000 5000 4000 3000 2500 2000 1500 700 800 900 1000 600 500 400 300 0.01 0.008 0.006 0.005 250 0.01 0.008 0.006 0.005 200 0.02 150 0.02 125 0.1 0.08 0.06 0.05 0.04 0.03 80 90 100 0.1 0.08 0.06 0.05 0.04 0.03 500 X5 X10 150 X5 1500 0.2 80 90 100 Tripping Time Min. 1 50 40 125 minute Max. second Mag.trip curr. (A) 7000±700 8000±800 20 20 400 hour 4 3 Percent Rated Current Percent Rated Current Ambient Compensating Curves Ambient Compensating Curves 130 130 120 Percent current rating Percent current rating 800 A (min.) Calibrated temperature 110 100 800 A (max.) 90 Calibrated at 40˚C : 45˚C : 120 Calibrated temperature 630 A (min.) 400 A (min.) 110 630 A (max.) 400 A (max.) 100 90 0 5 10 15 20 25 30 35 40 45 Ambient temperature (˚C) Rockwell Automation 50 55 60 65 Calibrated at 40˚C : 45˚C : 0 5 10 15 20 25 30 35 40 45 50 55 60 65 Ambient temperature (˚C) 43 Bulletin 140L Moulded Case Circuit Breakers Specifications Microprocessor Adjustments Standard Time Current Curves Each part of the characteristic curve can be independently adjusted. This unique adjustability of LTD, STD, and INST enables the standard microprocessor MCCB to achieve more than 200,000 permutations of its time/current characteristic. This makes the Bulletin 140L microprocessor range one of the most flexible on the market. T 0.8 1.0 I1 30 L.T.D T1 Time 5 2 10 S.T.D I2 T2 1.0 INST. 0.3 I3 12 3 600% of I1 I Standard Microprocessor Adjustments The I2t ramp switch, which is provided as standard, assists in discrimination with downstream fuses. With the switch off, the STD operates with a definite time characteristic: With the switch on, the characteristic alters to a ramp: It cuts off the corner, posing a potential selectivity problem. Setting Dial Available Adjustments Units 0.63 – 0.8 – 1.0 x In A LTD Pick-up, I1 0.8 – 0.85 – 0.9 – 0.95 – 1.0 x I0 A LTD Setting, T1 5 – 10 – 15 – 20 – 25 – 25 – 30 (at I1 x 600%) s STD Pick-up, I2 2 – 4 – 6 – 8 – 10 x I0 A Base Current Setting, I0 STD Setting, T2 INST Pick-up Note: 44 0.1 – 0.15 – 0.2 – 0.25 – 0.3 s 3 – 12 x I0 (continuously adjustable) A A specific generator T1 setting adjustment of 1…5 s (at I1 x 600%), and fixed high instantaneous (I3) setting for high inrush/high selectivity are also available. Please contact your Allen-Bradley sales office for details. Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Electronic/Microprocessor Adjustment Overload Adjustment The rated current of the microprocessor-based 140L is adjusted using two current multipliers. This process achieves high accuracy adjustment from 50…100%. These are the LTD pickup dial I1 and the Base Current I0 selector switch. The rated current (LTD pickup) is achieved as follows: IRATED = In x I0 x I1 In the example shown on the right, the rating would be: IRATED = 1250 x 1.0 x 1.0 = 1250 A In total, there are 15 possible increments of adjustments between 50 and 100% as shown below. Example — Settings In the example shown on the right, what are the settings in Amps? Solution IRATING LTD pickup = In x I0 x I1 1250 x 0.8 x 0.9 = 900 A STD pickup = In x I0 x I2 1250 x 0.8 x 4 = 4000 A INST pickup = In x I0 x I3 1250 x 0.8 x 12 = 12000 A GFT pickup = In x IG 1250 x 0.1 = 125 A (Note: GFT is a function of In and not I0.) Example — Time/Current Curves T T L.T.D Time Time L.T.D S.T.D S.T.D T2 =100msec TG =100msec INST. I1 =900A Rockwell Automation I2 =4000A I3 =12000A I IG =125A I 45 Bulletin 140L Moulded Case Circuit Breakers Specifications Electronic/Microprocessor Adjustments T Ground Fault Adjustments IG 0.1 0.4 0.8 0.1 TG G.F.T Percentage of In I C Setting Dial Available Adjustments Units GFT Pickup, IG 0.1…0.4 continuously adjustable x In A GFT Setting, TG 0.1…0.4, 0.8 s MCCB Frame Size [A] A B C ∅D E F H CM M N 630, 800 105 100 40 8 50 75 110 57 50 20 1.2 1250, 1600 140 110 50 10 80 85 145 75 85 35 2.2 H N M ØD CM When a 3-pole MCCB is used on a 3-phase, 4-wire system a separate CT is required for the neutral line. No control power is required for this option. W (kg) F E B A T Pre-Trip Alarm Adjustments IP 0.7 1.0 TP =40 sec P.T.A Percentage of I2 Setting Dial Available Adjustments Units PTA Pickup, IP 0.7…0.9, 1.0 x I1 Amps PTA Setting, TP Fixed at 40 secs — I Output Contact Normally open contact, (1a) Integral lead is std length (450 mm) The PTA (Pre-Trip Alarm) option continuously monitors the true r.m.s. value of the load current. When the load current exceeds the preset current value, IP, the pick-up led flashes to provide a local alarm. If the current continues to exceed the IP setting for 40 s or more, a volt-free contact will close to provide a remote alarm. This volt-free contact could also be used to trip nonessential load or start additional generator capacity. The volt-free contact will only reset if the load current decreases to a value below IP or the control voltage is interrupted. To operate the PTA function an OCR controller is required. It is supplied standard with the option. 46 Rating of contact Resistive Load Inductive Load 250 V AC 125 VA (2 A max) 20 VA (2 A max) 220 V AC 60 W (2 A max) 10 W (2 A max) Tripped Indication Pick-up LED flickers Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Electronic/Microprocessor Adjustments LED Indication Faster fault diagnostics can be achieved through indication of fault type. When a fault occurs the relevant LED will light for that particular fault condition. LED Fault Type LTD Overload STD/INST Short Circuit GFT Earth Fault Pick-Up This flashes for PTA pick-up and lights for LTD pick-up On 1250AF and above the LEDs are integral to the OCR. On breakers of below 1250AF, LEDs are mounted on a block on the right-hand side of the breaker. Please consult your local Allen-Bradley sales office for details. Installation position and accessory lead terminal block arrangements, refer to pages 67-68. 12 ON OCR Controller Specifications 80 Control power source 100…120 V AC or 200…240 V AC Terminals OP1 and OP2 OP2 OP1 OS2 16 15 Consumption 24 VA 18 15 16 Note: OCR controller installed external to the breaker A OCR Controller (PTA and Trip Indication) The OCR controller is installed in the left-hand side of the breaker (standard). This can also be installed externally to the breaker (please specify when ordering). OCR Controller Connection Diagram OS1 OFF OCR controller Terminal screw M3.5 OCR controller mounted on the left hand side of the breaker B 21 Dimensions Table (mm) ON A red white OP OP 2 1 } OS OS 2 OFF PAL(c) PAL(a) 1 } PTA output contact, (1a) Frame (A) Type of MCCB With UVT Controller Without UVT Controller 250 140L-M6R 34 97 48 B 34 97 48 64 151 60 140L-P2R 400 140L-P5R 140L-P6R Lead wire (450mm long) 140L-Q5R 630 140L-Q7R 140L-Q6R 800 Rockwell Automation 140L-R5R 64 151 60 1250 140L-S8R 51 114 72 1600 140L-T8R 51 114 92 140L-R9R 47 Bulletin 140L Moulded Case Circuit Breakers Specifications Electronic Time/Current Curves Time/Current Characteristic Curves Time/Current Characteristic Curves 140L-M6R…, 140L-P2R…, 140L-P5R…, 140L-P6R… 140L-Q5R…,140L-Q7R…,140L-Q6R…,140L-R5R…,140L-R9F… T1 T2 30 30 I3 minute 2 1 50 40 1 50 40 30 30 20 20 Percent rated current of CT rated current (In) Percent Rated Current Overcurrent Tripping Characteristics 3000 2500 600 400 500 300 250 200 150 125 50 80 90 100 20 40 8 9 10 7000 8000 6000 5000 4000 3000 2500 2000 1500 0.01 0.008 0.006 0.005 700 800 900 1000 0.01 0.008 0.006 0.005 600 0.02 500 0.02 400 0.1 0.08 0.06 0.05 0.04 0.03 300 0.2 0.1 0.08 0.06 0.05 0.04 0.03 250 0.3 0.2 200 0.3 15 1 0.8 0.6 0.5 0.4 second 2 1 0.8 0.6 0.5 0.4 150 Curves based on standard settings 10 8 6 5 4 3 2 125 I 10 8 6 5 4 3 2 80 90 100 I3 I Curves based on standard settings 10 8 6 5 4 3 T2 TG 12.5 10 8 6 5 4 3 I2 20 I Tripping Time Tripping Time minute 20 second IG 2000 I2 T1 1 50 40 1500 1 50 40 I1 IP T 2 700 800 900 1000 2 4 3 I1 IP T hour hour 4 3 Percent rated current of base current (I0) Overcurrent Tripping Characteristics CT rated current (A) (In) 250, 400 CT rated current (A) (In) 630, 800 Base current setting (A): (I0) (In) x (0.63 – 0.8 – 1.0) Base current setting (A): (I0) (In) x (0.63 – 0.8 – 1.0) Long time-delay pick-up current (A): (I1) (I0) x (0.8 – 0.85 – 0.9 – 0.95 – 1.0) Non-tripping at (I1) setting x 105% and below. Tripping at 125% and above. Long time-delay pick-up current (A): (I1) (I0) x (0.8 – 0.85 – 0.9 – 0.95 – 1.0) Non-tripping at (I1) setting x 105% and below. Tripping at 125% and above. Long time-delay time settings (S) (T1) (5 – 10 – 15 – 20 – 30) at (I1) x 600% current. Setting tolerance ±20% Long time-delay time settings (S) (T1) (5 – 10 – 15 – 20 – 30) at (I1) x 600% current. Setting tolerance ±20% Short time delay pick-up current (A): (I2) (I0) x (2 – 4 – 6 – 8 – 10). Setting tolerance ±15%. Short time delay pick-up current (A): (I2) (I0) x (2 – 4 – 6 – 8 – 10). Setting tolerance ±15%. Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite time-delay. Total clearing time is +50 mS and resettable time –20 mS for the time-delay setting. Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite time-delay. Total clearing time is +50 mS and resettable time –20 mS for the time-delay setting. Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (I0) x (3 x 12). Setting tolerance ±15% Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (I0) x (3 x 12). Setting tolerance ±15% Pre-trip alarm pick-up current (A) (Ip) ➊ (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance ±10%. Pre-trip alarm pick-up current (A) (Ip) ➊ (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance ±10%. Pre-trip alarm time setting (S) (TP) ➊ 40 fixed definite time-delay. Setting tolerance ±10%. Pre-trip alarm time setting (S) (TP) ➊ 40 fixed definite time-delay. Setting tolerance ±10%. Ground fault trip pick-up current (A): (IG) ➊ Continuously adjustable from (In) x (0.1…0.4). Setting tolerance ±15%. Ground fault trip time setting (S): (TG) ➊ Opening time (0.1 – 0.2 – 0.3 – 0.4 – 0.8) in the definite time-delay. Total clearing time is +50 mS and resettable time is –20 Ms for the time-delay settings. Note: The bold values will be applied as standard ratings unless otherwise specified when ordering. ➊ Optional Note: The bold values will be applied as standard ratings unless otherwise specified when ordering. ➊ Optional 48 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Electronic Time/Current Curves Time/Current Characteristic Curves 140L-S8R…, 140L-T8R… 4 3 hour I1 2 IP T T1 1 50 40 IG I2 T2 30 minute I3 TG 20 I I Curves based on standard settings 10 8 6 5 4 3 2 1 50 40 30 Tripping Time 20 10 8 6 5 4 3 second 2 1 0.8 0.6 0.5 0.4 0.3 0.2 0.1 0.08 0.06 0.05 0.04 0.03 Percent rated current of CT rated current (In) 3000 2500 2000 1500 700 800 900 1000 600 400 500 300 250 200 150 125 50 80 90 100 20 40 15 8 9 10 0.01 0.008 0.006 0.005 12.5 0.02 Percent rated current of base current (I0) Overcurrent Tripping Characteristics CT rated current (A) (In) 1000, 1250, 1600, 2000, 2500 Base current setting (A): (I0) (In) x (0.63 – 0.8 – 1.0) Long time-delay pick-up current (A): (I1) (I0) x (0.8 – 0.85 – 0.9 – 0.95 – 1.0) Non-tripping at (I1) setting x 105% and below. Tripping at 125% and above. Long time-delay time settings (S) (T1) (5 – 10 – 15 – 20 – 30) at (I1) x 600% current. Setting tolerance ±20% Short time delay pick-up current (A): (I2) (I0) x (2 – 4 – 6 – 8 – 10). Setting tolerance ±15%. Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite time-delay. Total clearing time is +50 mS and resettable time –20 mS for the time-delay setting. Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (I0) x (3 x 12). Setting tolerance ± 20% Pre-trip alarm pick-up current (A) (Ip) ➊ (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance ±10%. Pre-trip alarm time setting (S) (TP) ➊ 40 fixed definite time-delay. Setting tolerance ±10%. Ground fault trip pick-up current (A): (IG) ➊ Continuously adjustable from (In) x (0.1…0.4). Setting tolerance ±15%. Ground fault trip time setting (S): (TG) ➊ Opening time (0.1 – 0.2 – 0.3 – 0.4 – 0.8) in the definite time-delay. Total clearing time is +50 mS and resettable time is –20 mS for the time-delay settings. Note: The bold values will be applied as standard ratings unless otherwise specified when ordering. ➊ Optional Rockwell Automation 49 Bulletin 140L Moulded Case Circuit Breakers Specifications Microprocessor Based Characteristics and Adjustments Time / Current Curves MCCB Curves A microprocessor MCCB has three main regions on it’s overcurrent tripping characteristic, namely Long Time Delay (LTD) for overload protection, Short Time Delay (STD) and Instantaneous (INST), both for short-circuit protection. The following is an insight into how these curves interact and could act as a guide for hand-drawing the curves. Firstly consider the following basic characteristic curve shown in figure 1. T The LTD takes the form of a curve and has the following characteristic equation: LTD (I2-1) . t = k where ‘k’ is a constant. To determine k, the calibration point of the LTD should be used, i.e. t = T1 at I1 = 6 (600%). STD IEC-947-2 states that a breaker must not trip below 105% of it’s rated current, and always trip at 130% of it’s rated current. Allen-Bradley microprocessor MCCBs however are calibrated to trip between 105% and 125%, giving them a higher degree of accuracy. If the middle point is taken then the pick-up of the MCCB is 115% of it’s rated current. INST I The STD and INST parts of the curve can be drawn more easily as they are simply a series of horizontal and vertical lines determined by the I2 and T2 settings for the STD, and I3 setting for the INST. Example If we assume that we have: 140L-S8R3-E12 with 1250 A CT’s and I0 = 1, I1 = 0.8, T1 = 30secs, I2 = 8, T2 = 0.2secs and I3 = 12 T I1 LTD LTD 70secs then the characteristic curve can be constructed as follows. T1 = 30secs T1 To draw the LTD we firstly need to determine the constant k, as follows: k = (I2 - 1) . t = (62 - 1) . 30 = 1050 giving the characteristic equation: (I2 - 1) . t = 1050 600% 115% 400% =1150A =4000A =6000A I By simple arithmetic the tripping times for each level of overload can now be determined. 1050 For 400% overload (for the example this is equivalent to 1250 x 1.0 x 0.8 x 4 = 4000A). t = ______ (I2 - 1) The STD and INST can be constructed as follows with 1050 = ______ (42 - 1) = 70 secs T STD/INST I2 = In x I0 x I2 I3 = In x I0 x I3 I2 *Please note that 20ms is taken as an average time for the INST trip of the MCCB as it is the maximum time it will take the MCCB to trip. In practice the breaker will open much faster, particularly at high faults where the current limiting qualities of the MCCB become more effective. 50 T2 = 0.2 s 20ms STD T2 I3 INST i3 = Inx I0x I3 i2 = Inx I0x I2 = 1250 x 0.8 x 8 = 1250 x 0.8 x 12 = 12000A = 8000A I Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Specifications Internal Resistance and Power Consumption Economical series Breaker 140L-M1E3 140L-P1F3 140L-Q1F3 Rated current (A) Standard series Internal resistance Power consumption (DC W) (DC mΩ) Value per pole Value per pole 125 150 175 200 225 250 300 350 400 450 500 600 FC Plug-in FC Plug-in 0.4 0.4 0.4 0.18 0.18 0.22 0.15 0.15 0.15 0.10 0.10 0.10 0.54 0.54 0.54 0.32 0.32 0.26 0.19 0.19 0.19 0.14 0.14 0.14 6.25 9.0 12.3 7.2 9.11 13.8 13.5 18.4 24.0 20.25 25.0 36.0 8.44 12.2 16.5 12.8 16.2 16.3 17.1 23.3 30.4 28.3 35.0 50.4 Breaker 140L-J2J... 140L-J5J... 140L-K1J... 140L-M5J... 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-R5K... 140L-R5R... 140L-S8R... 140L-T8R... Rated current (A) 20 32 50 63 100 125 160 160 250 250 400 125 150 175 200 225 250 300 350 400 400 630 300 350 400 500 600 800 400 450 500 600 700 800 600 700 800 1000 1250 800 900 1000 1200 1400 1600 Internal resistance Power consumption (DC W) (DC mΩ) Value per pole Value per pole FC Plug-in FC Plug-in 13.3 6.20 1.33 1.0 0.76 0.73 0.58 0.58 0.32 0.22 0.15 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.17 0.10 0.09 0.09 0.09 0.09 0.09 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.04 0.04 0.04 0.04 0.04 0.022 0.022 0.022 0.022 0.022 0.022 13.57 6.47 1.60 1.37 1.03 1.0 0.72 0.72 0.46 0.26 0.19 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.21 0.14 0.13 0.13 0.13 0.13 0.13 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.053 0.053 0.053 0.053 0.053 ** 0.039 ** 0.039 ** 0.039 ** 0.039 ** 0.039 ** 0.039 5.23 6.35 3.33 4.37 7.60 11.4 14.9 14.9 20.0 13.8 24.0 2.19 3.15 2.89 5.60 7.09 8.75 12.6 17.2 22.4 27.2 39.7 8.10 11.0 14.4 22.5 32.4 44.8 11.2 14.2 17.5 25.2 34.3 44.8 14.4 19.6 25.6 40.0 57.6 14.1 17.8 22.0 31.7 43.1 56.3 5.43 6.63 4.0 5.44 10.3 15.6 18.4 18.4 28.8 16.3 30.4 2.81 4.10 5.50 7.20 9.11 11.3 16.2 22.1 28.8 33.6 55.6 11.7 15.9 20.8 32.5 46.8 70.4 17.6 22.3 27.5 39.6 53.9 70.4 19.1 26.0 33.9 53.0 76.3 25.0 31.6 39.0 56.2 76.4 99.8 Note : * Value of rear connected type breaker. ** Value of draw-out type breaker. Note : All values are used as a guide only Rockwell Automation 51 Bulletin 140L Moulded Case Circuit Breakers Specifications Internal Resistance and Power Consumption, (Continued) High-fault level series Breaker 140L-J6J... 140L-K6J... 140L-N6J... 140L-M6R... 140L-P6R... 140L-Q6R... 140L-R6R... 140L-R9F... 52 Rated current (A) 20 32 50 63 100 125 160 160 250 125 150 175 200 225 125 150 175 200 225 250 300 350 400 300 350 400 500 400 450 500 600 700 800 400 450 500 600 700 800 Internal resistance (DC mΩ) Value per pole Power consumption (DC W) Value per pole FC Plug-in FC Plug-in 13.3 6.20 1.15 1.03 0.75 0.72 0.57 0.57 0.32 0.014 0.014 0.014 0.014 0.014 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.09 0.09 0.09 0.09 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 13.57 6.47 1.42 1.30 1.02 0.99 0.71 0.71 0.46 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.13 0.13 0.13 0.13 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 5.32 6.35 2.88 4.09 7.50 11.3 14.5 14.6 20.0 2.19 3.15 2.89 5.60 7.09 2.19 3.15 2.89 5.60 7.09 8.75 12.6 17.2 22.4 8.10 11.0 14.4 32.4 11.2 14.2 17.5 25.2 34.3 44.8 11.2 14.2 17.5 25.2 34.3 44.8 5.43 6.63 3.55 5.16 1.02 15.5 18.2 18.2 28.8 2.81 4.10 5.50 7.20 9.11 2.81 4.10 5.50 7.20 9.11 11.3 16.2 22.1 28.8 11.7 15.9 20.8 46.8 17.6 22.3 27.5 39.6 53.9 70.4 17.6 22.3 27.5 39.6 53.9 70.4 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Internally Mounted Accessories Overview Shunt Trip Remote tripping of the breaker (SHT) Auxiliary Switch (AX) Electrically indicates On/Off status of the breaker. Undervoltage Trip (UVT) Alarm Switch (AL) Electrically indicates when the breaker is in the “Tripped” state. Automatically trips the breaker when the circuit breaker falls below pre-set value. Remote tripping of the breaker is also possible. Note: The UVT controller is installed externally, when provided with AC UVT. (Refer to page 55) Note: The SHT and UVT cannot be mounted in the same breaker. Accessory lead terminal configurations (three types) Integral lead (450mm) Applicable to front connected, rear connected and plug-in type breakers as standard features. Lead Specifications Internal Accessories SHT UVT 225AF Type Size * Wire ➊ 0.5mm * Wire 400AF or larger Finish O.D. 2 Terminal block type Applicable to front connection, rear connection and plug-in type breakers as optional features. Standard terminal arrangements. (Refer to pages 67-68) Colour 3 mm Ø Black 1.8 mm Ø Black 3 mm Ø Black AX, AXE 1.8 mm Ø Grey AL, ALE 1.8 mm Ø Black ➊ *Heat resistant Lead terminal block Auxiliary circuit terminal (auto coupling) type Applicable to plug-in breakers as a standard feature. Auxiliary circuit terminal standard arrangements (Refer to page 97) Aux. circuit terminals Note: When breakers are installed in series left to right, distances must be considered in determining lead diameter. Rockwell Automation 53 Bulletin 140L Moulded Case Circuit Breakers Internally Mounted Accessories Connection Diagrams and Terminal Numbers Shunt trip (SHT) 1P Single pole (125AF) 3, 4P Provided with anti-burn switch S1 No anti-burn switch S1 S2 Undervoltage trip (UVT) 3, 4P S2 No anti-burn switch With anti-burn switch AC rated voltage UC1 UC2 Controller P1 P2 DC rated voltage U1 Auxiliary switch (AX, AXE) 3, 4P No. of mountings 1 unit U2 AXb1 AXa1 AXc1 2 units AXb1 AXa1 AXb2 AXa2 AXc1 3 units AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXc1 4 units AXc3 AXc4 AXc2 AXc3 AXc4 AXc5 AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4 AXb5 AXa5 AXb6 AXa6 AXc1 Alarm switch (AL, ALE) AXc2 AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4 AXb5 AXa5 AXc1 6 units AXc3 AXc2 AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4 AXc1 5 units AXc2 3, 4P AXc2 AXc3 AXc4 AXc5 AXc6 ALb1 ALa1 ALb2 ALa2 Not tripped ALc1 ALc2 Ratings of auxiliary switches (AX, AXE) and alarm switches (AL, ALE) Applicable Breakers 250AF or smaller Switch Type Voltage (V) AC Current (A) Resistive load Lamp load Inductive load Motor load Voltage (V) DC 400AF or larger (including: 140L-M6R...) *AV39052 (AXE, ALE) Current (A) Resistive load Lamp load Inductive load Motor load 480 0.4 0.05 0.25 0.1 250 0.2 0.03 0.03 0.03 *V-10(AX, AL) 250 3 0.3 2 0.5 125 0.4 0.05 0.05 0.05 125 3 0.5 2 0.7 30 3 1 2 2 480 3 0.3 2 0.4 250 0.3 0.05 0.3 0.05 250 5 1.5 5 2 125 0.6 0.1 0.6 0.1 125 5 2 5 3 30 5 3 4 3 Note:* For use in the micro current (mA) range. Contact Rockwell Automation AG for details. Operation of AX, AXE and AL, ALE Switch type Breaker “ON“ AXb1 AXa1 Breaker “OFF“ Breaker “Tripp“ AXb1 AXa1 AXb1 AXa1 AX, AXE Breaker “OFF“ Breaker “Tripp“ Breaker “OFF“ ALb1 ALa1 ALb1 ALa1 ALb1 ALa1 ALc1 ALc1 ALc1 AL, ALE AXc1 54 Switch type AXc1 AXc1 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Internally Mounted Accessories Ratings Shunt trip (SHT) rating Exciting coil current [ peak value (A)] Values at the highest voltage (60Hz for AC use) Breaker Rated Voltage: 110-115VAC 200-480VAC 24VDC 48VDC 100-115VDC 200-230VDC 2.6 1.1 1.6 0.93 2.6 2.52 — — 0.77 0.67 — 0.35 3.4 0.83 1.6 0.71 0.4 — 1.1 0.93 2.52 1.55 0.67 0.35 3.4 0.83 1.6 0.71 0.4 — 1.1 0.93 2.52 1.55 0.67 0.35 140L-M1E3 140L-P1F3, 140L-Q1F3 140L-J2J..., 140L-J5J... 140L-K1J..., 140L-M5J... 140L-P2K..., 140L-P5K..., 140L-P2R... 140L-P5R.., 140L-Q2K... 140L-Q5K..., 140L-Q5R..., 140L-Q7R... 140L-R5K..., 140L-R5R... 140L-S8R..., 140L-T8R... 140L-J6J..., 140L-K6J..., 140L-N6J... 140L-M6R..., 140L-P6R... 140L-Q6R..., 140L-R6R..., 140L-R9F... Note: AC rated, permissible operating voltage range is 85 to 110%. DC 75 to 125%. Note: Special voltages available on request. Contact Rockwell Automation AG for details. Note: Shunt trip is provided with anti-burnout switch. Undervoltage trip (UVT) ratings Power supply, VA (with UVT controller) Breaker Exciting coil current (mA) Rated Voltage: 100-120VAC 200-240VAC 300-450VAC 140L-P1F3, 140L-Q1F3 140L-J2J... 140L-J5J..., 140L-K1J... 140L-P2K..., 140L-P5K..., 140L-P2R... 140L-P5R.., 140L-Q2K... 140L-Q5K..., 140L-Q5R..., 140L-Q7R... 140L-R5K..., 140L-R5R... 140L-S8R..., 140L-T8R... 140L-J6J..., 140L-K6J... 140L-N6J... 140L-M6R..., 140L-P6R... 140L-Q6R..., 140L-R9F... 24VDC 100-115VDC 200-230VDC 5 VA 5 VA 5 VA 22.7 6.0 *— 5 VA 5 VA 5 VA 18.2 4.8 *— 5 VA 5 VA 5 VA 22.7 6.0 *— 5 VA 5 VA 5 VA 18.2 4.8 *— 5 VA 5 VA 5 VA 22.7 6.0 *— Note: Tripping voltage is 35-70% of the rated voltage. Resettable voltage is 85% or less, of the rated voltage. Note: *200V DC application available on request as a special specification and equipped with resistor. Contact Rockwell Automation AG for details. Note: Special voltages available on request. Contact Rockwell Automation AG for details UVT Controller, outside configuration 16 88 100 7.8 15 80 15 16 10 6 UVT controller mounting hole ø4.5 If the UVT is for AC use a UVT controller must be installed. Standard installation of the UVT controller is on the left side of the breaker. However, this may be installed in a separate location (please specify). Separate installation is standard for breakers fitted with Mechanical Interlocks. A time-delay UVT controller is available with the same outside configurations. For the UVT controller mounting position and accessory lead terminal block arrangement refer to pages 67-68 18 UVT Controller Small type of breaker or fuse Small type of breaker or fuse 6 10 16 UVT Controller, trip (UVT) ratings 22 6 25 9 ON UVT controller Terminal screw *1 OCR Controller 9 Terminal screw NOTE: Terminals UC1 and UC2 are already connected Rockwell Automation UVT controller 83 59 81.5 69 P2 P1 UC2 UC1 OFF 57.5 ON 45 P2 P1 UC2 UC1 21 OFF support 50 A to 250 A Frame support 400 A to 2500 A Frame * Configuration is for simultaneous mounting with OCR controller, for details on OCR controller refer to page 47 55 Bulletin 140L Moulded Case Circuit Breakers Internally Mounted Accessories Combinations of Internally Mounted Accessories 140L-M1E3 140L-J2J3 140L-J5J3 140L-K1J3 140L-M5J3 / / / / 140L-P1F3 140L-J2J4 140L-J5J4 140L-K1J4 140L-M5J4 140L-P2K3 140L-P5K3 140L-P2R3 140L-P5R3 / / / / 140L-P2K4 140L-P5K4 140L-P2R4 140L-P5R4 140L-Q1F3 140L-Q2K3 140L-Q5K3 140L-Q7R3 140L-R5K3 140L-R5R3 140L-S8R3 140L-T8R3 / / / / / / / 140L-Q2K4 140L-Q5K4 140L-Q7R4 140L-R5K4 140L-R5R4 140L-S8R4 140L-T8R4 140L-J6J3 / 140L-J6J4 140L-K6J3 / 140L-K6J4 140L-N6J3 / 140L-N6J4 140L-P6R3 / 140L-P6R4 140L-Q6R3 / 140L-Q6R4 3,4 3,4 3,4 No. of poles AX,AXE AL,ALE SHT UVT AX,AXE AL,ALE AX,AXE SHT AX,AXE UVT AL,ALE SHT AL,ALE UVT AX,AXE AL,ALE SHT AX,AXE AL,ALE UVT Note: Note: Note: Key: Accessory combinations are restricted when utilizing plug-in types. Please refer to page 97. * 3P only, UVT not available. ** Not fitted with anti-burn out switch. AX,AXE Auxiliary switch AXE UVT Undervoltage trip AX AL,ALE SHT 56 Alarm switch ALE AL Handle Left pole Right pole Shunt trip Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Motor Operators (MOT) Motor driven types ON/OFF Indicator Operating Handle Mounting Shaft ON/OFF Indicator Padloking Device Motor Driven Type 1 Motor Driven Type 2 Ratings and specifications 140L-M1E3, 140L-J2J..., 140L-J5J..., 140L-K1J..., 140L-M5J..., 140L-J6J..., 140L-K6J..., 140L-N6J... Applicable breakers AC 100, 110 V 200, 220 V DC 100, 110 V Operating voltage ➀ Automatic Reset Yes No ➅ ➆ Operator Type Operating Time (s) ➂ ➃ Control switch ratings Power source capacity (VA) Withstand voltage Weight (kg) ➆ ➁ ➄ AC 100 Steady-state r.m.s. amp/inrush amp (A) • • 50Hz 60Hz 50Hz 60Hz -110 V AC 200 -220 V DC 100 V 110 V ➆ ➆ ON OFF, RESET Note: • ; Yes or available – ; No or not available • • 2.0 4.5 1.0 2.0 Motor driven type 1 1.0 0.85 250 V, 5 A 100 AC 1000 V 1.8 Reference Notes ➀ Permissible operating voltage range as follows: AC rated, 85 to 110% of the rated voltage DC rated, 85 to 110% of the rated voltage Note: AC rated operating voltage 380V or 400-460V a power transformer is available (optional) ➁ Requires breaker’s auxiliary switch (1b-contact). This will be wired at the factory CAUTIONARY NOTES If the motor operator is turned ON with the breaker OFF and the UVT de-energised, apply the power and complete one ON-OFF operation. (The breaker cannot be turned ON). Then complete one ON operation again (The breaker can be turned ON) When the breaker is ON and is then tripped, the ON/OFF indicator on the motor operator will be indicating ON until the breaker is reset. Note: The breaker’s condition may differ. Note: Allow several minutes to cool when a thermal-magnetic breaker is tripped by a thermal overload trip, then reset the breaker. Rockwell Automation (on request) when the breaker/motor operator assemblies are ordered. However, when all the auxiliary switch contacts are specified for other purposes, an external auxiliary relay (not supplied) is required to be controlled by the auxiliary a-contact of the breaker and use the relay’s normally closed contact (b-contact) for automatic reset. ➂ Time values at the rated operating voltage. Allow a longer time for the motor operator to complete the operation, at lower operating voltage. ➃ The motor operator is of a short time duty. Do not subject it to more than 10 continuous ON-OFF operations. If this occurs, allow the motor operator to cool for at least 15 minutes. ➄ Maximum values at 110V AC ➅ Maximum values at 220V AC ➆ Special specification, available on request. 57 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Motor Operators (MOT), (Continued) Operating Procedures for Motor Driven Type (1) Motor Operation ON Control Operating the ON switch energises the motor which turns ON the breaker. When the breaker is energised the limit switch operates to de-energise the motor. Note: This is not a self-holding type. Gives a signal exceeding the operating time. OFF Control Operating the OFF/RESET switch energises the motor which turns OFF the breaker. When the breaker is energised the limit switch operates to de-energise the motor. Note: This is not a self holding type. Gives a signal exceeding the operating time. RESET Control Operate the OFF/RESET switch to reset the tripped breaker. When the breaker is reset (OFF) the limit switch operates to de-energise the motor. Note: This is not a self holding type. Gives a signal exceeding the operating time. Automatic Reset (Optional) The automatic reset feature can be incorporated by adding the breaker’s auxiliary switch contact (b-contact) in parallel with the OFF/RESET control switch. Note: When the cause of the trip has not been removed the ON-TRIPRESET-ON operation is repeated. Therefore, do not use the ON operation switch which is normally closed. Manual Operation To operate the mechanical test facility of the motor operator pump the manual lever left and right approximately 20 times. Note: This facility must not be used for ON load operations. Lock in OFF position The breaker can be padloked in the OFF position. (padlock not supplied). Control circuit Motor driven type (1) Power supply • AC, DC + – OFF ON (RESET) D C B A Auto reset switch (optional) X Limit switch *R M X2 X1 E X: Relay M: Motor * Fitted in case 200-220VAC rated control voltage Note: Customer wiring shown in blue 58 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Motor Operators (MOT), (Continued) Operating procedures for motor driven type (2) Motor operation ‘ON’ control Operating the ON switch energises the relay (X) via the motor switch 2-3 (closed). This in turn energises the motor, which turns the breaker ON. When the breaker is ON, the motor switch is thrown to the other side resulting in the relay (X) de-energising and stopping the motor. Manual operation Position the manual handle (supplied with motor operator) onto the motor operator shaft. Turn the handle anti-clockwise to turn the breaker OFF or RESET. During manual operation (by handle) the motor operator shaft is disengaged from the mechanism. Removing the handle automatically engages the shaft with the motor operator mechanism. ‘OFF’ control Operating the OFF/RESET Switch energises the relay (Y) via the motor switch 1-2 (closed). This in turn energises the motor which turns the breaker OFF. When the breaker is OFF the motor switch is thrown to the other side resulting in the relay (Y) de-energising and stopping the motor. Handle switch With the addition of a handle switch, the motor operator mechanism can be automatically brought to the manually operated position (ON or OFF) on removal of the handle, providing that the motor operator is powered up. “RESET” control Operate the OFF/RESET Switch to reset the tripped breaker. Circuit operation is the same for the OFF Control procedures. CAUTIONARY NOTES When the breaker is ON and is then tripped, the ON/OFF indicator on the motor operator will indicate ON until the breaker is reset. Note: The breaker’s condition may differ. Automatic reset (Optional) The automatic reset feature can be incorporated by connecting the breaker’s auxiliary switch contact (b-contact) in parallel with the OFF/RESET control switch. Control circuit Motor driven type (2) • AC ON OFF (RESET) A 3 X B Y Handle switch Xa Motor switch 2 Ya 6 C 4 Auto* reset switch (optional) Source 1 Xa Xa Ya Ya 5 M 9 7 Xb 8 D R Yb E • DC ON OFF (RESET) A Y Handle switch Xa + Motor switch 2 6 4 Auto* reset switch (optional) – 1 Ya C Source 3 X B Xa Xa Ya Ya 5 M 9 Xb 7 8 D R Yb E Note: *External to motor operator Customer wiring shown in blue Rockwell Automation 59 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Motor Operators (MOT), (Continued) NEW Spring Charged Types Manual Operating Handle Manual Operating Handle Indicator Indicator Lock Plate Lock Plate Control Circuit Terminals Control Circuit Terminals Trip Button Trip Button Trip Button Type 140L-R-MTR, 140L-T-MTR Type 140L-P-MTR Positive contact indication Colour coding indicates the true position of the contacts clearly: ON (red), OFF (green), TRIP (white). Manual ON/OFF operation with one stroke Lever pumping is no longer required. Easy maintenance Breaker mounting, removal, and even setting changes can be done without removing the motor operator. Fast closing operation Closing in 60ms or less. The closing time remains constant over repeated operations. Ratings and Specifications Economical Series Applicable Breakers Standard Series High Performance Series AC Rated Operating Voltage (V) DC 100-115 V 50/60 Hz 200-230 V 50/60 Hz 100-110 V 24 V Lock in “OFF“ Pos. (standard) Manual Trip Button Steady-state r.m.s. Amp/inrush Amp (A) ON ➀ OFF, RESET ➀ ON ➁ OFF, RESET ➁ ON ③ OFF, RESET ③ ON DC 24 V OFF, RESET AC 100 - 115 V AC 200 - 230 V DC 100 - 110 V Type of Operation Operating Time (s) ON (Maximum Values) OFF, RESET ➃ Control Switch Ratings Power Source Capacity (VA) Dielectric Withstand Voltage The Value in Brackets for 24 VDC Weight (kg) 140L-P1F3 140L-Q1F3 140L-P2K... 140L-Q2K..., 140L-Q7R... 140L-P5K... 140L-Q5K..., 140L-R5K... 140L-P2R..., 140L-P5R.. 140L-Q5R..., 140L-R5R... 140L-M6R... 140L-Q6R... 140L-P6R... 140L-R9F... — 140L-S8R... 140L-T8R... — — — ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● * -/3.1 1.8/6.0 -/1.2 1.0/3.2 -/0.8 1.1/4.2 -/4.5 4.0/12.0 Spring Charged 0.06 3 250 V, 5 A 300 VA AC 1500 V (AC 500 V) 5.6 * -/3.1 1.8/6.0 -/1.2 1.0/3.2 -/0.8 1.1/4.2 -/4.5 4.0/12.0 Spring Charged 0.06 3 250 V, 5 A 300 VA AC 1500 V (AC 500 V) 6.4 -/3.1 1.2/5.7 -/1.2 0.7/3.0 -/0.8 1.0/4.0 -/4.5 4.0/12.0 Spring Charged 0.06 3 250 V, 5 A 300 VA AC 1500 V (AC 500 V) 4.7 Lockplate Ø 5.5 mm Padlock The breaker can be padlocked in the “OFF” position by pulling out the lock plate, and locking it with a padlock. When the breaker is “ON”, the lock plate cannot be pulled out. Up to three locks can be used. Padlocks not supplied. NOTE • : Yes or available ➀ : Maximum values at AC115V, 50Hz ➁ : Maximum values at AC230V, 50Hz ➂ : Maximum values at DC110V ➃ : Maximum values at the rated operating voltages * Trip button on breaker to be used (accessible with motor fitted) 60 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Motor Operators (MOT), (Continued) Motorised operation ON CONTROL When the ON switch is closed, the latch release coil (LRC) is excited and the closing spring is released. The breaker quickly closes and goes into ON status. When the closing spring is released, the limit switch (LS) is opened and the LRC is de-excited. OFF CONTROL When the off switch is closed, self-hold control relay (Y) is activated and motor (M) operates to charge the closing spring. The breaker changes to OFF status. RESET CONTROL When the breaker is in TRIP status, closing the OFF switch activates selfhold control relay (Y) and starts motor (M). Motor (M) charges the closing spring and resets the breaker. Manual operation ON, OFF (RESET) The breaker can be opened (OFF or RESET) and closed (ON) alternately by pulling the operating lever down in one full stroke. ON/OFF operation of the breaker is possible without charging or releasing the closing spring. TRIP The breaker can be tripped by pushing the TRIP button on the motor operator of type 140L-P-MTR. (For 140L-R-MTR and 140L-T-MTR, use the Trip button of the breaker) Emergency Trip Opening the breaker (OFF) using the motor operator takes up to 3 seconds. If a remote emergency OFF function is necessary, incorporate the shunt trip device (SHT) or the undervoltage trip device (UVT) into the breaker. PRECAUTIONS REGARDING USAGE •If using the UVT option, be sure to reset the UVT before closing the breaker. •The motor operator must be supplied with voltage within the following range: DC: 75-110% of rated voltage AC: 85-110% of rated voltage Operation at low voltage may burn out the motor. Anti-pumping function When the breaker is turned ON and the closing spring is released, self-hold control relay X is activate. Xa-contact is held closed, and Xb-contact is opened. While the ON switch is closed, latch release coil (LRC) will not be excited even if the OFF switch is closed or an automatic reset circuit is being used. Pumping is thus prevented. Automatic charge/discharge function If the breaker is closed manually (ON) while the power source is on, the handle switch (HS) induces automatic release of the closing spring. Likewise, if the breaker is opened manually (OFF), the springs are automatically charged. If the breaker is opened or closed while the power source is off, later when the power source is turned on, the closing spring will automatically be charged or discharged to match the ON/OFF status of the breaker. This automatic charge/discharge function is necessary to prepare the closing mechanism for the next ON/OFF operation. The sound of the charging or discharging of the spring should not be mistaken for a malfunction. Automatic reset An alarm switch (a-contact) fitted in the breaker, can be used to induce recharging of the closing spring and automatically reset the MCCB. Connect the automatic reset circuit as shown below. It is recommended that a time delay of approximately 3 minutes is introduced to the automatic reset circuit for thermal magnetic MCCB's. In the event of an overload trip this will prevent the motor operator repeatedly driving the MCCB between the tripped and reset positions while the thermal element is hot. If an alarm signal is also required for external control, use a 2 alarm switch combination, as shown on page 56, columns 4 & 5. Off P1 alarm switch (a-contact) Control Circuit AC and DC LS "OFF" at Spring charged "ON" at Spring charged Yc LRC Y X Yc Xb Ya Ya Xb "ON" at Spring charged On E LS Xa "OFF" at Spring charged HS "OFF" at MCCB ON or TRIP Position "ON" at MCCB ON or TRIP Position Off Reset E P1 + _ "OFF" at locked P2 X: Anti-pumping relay Y: OFF signal self-holding relay LRC: Latch release coil (closing coil) M: Motor : Field coil HS: Breaker handle position switch E _ + Note: Customer wiring shown in blue Power Supply Rockwell Automation 61 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Earth Leakage Block NEW Introducing advanced earth leakage protection for Allen-Bradley’s range of compact MCCBs. Designed as a space saving module, the earth leakage block adds comprehensive personnel and equipment protection to the impressive current limiting abilities of the TemBreak 125A and 250A range of MCCBs. Manufacturted to the highest degree of quality the earth leakage block is fully compliant with all relevant national and international standards as well as satisfying all EMC requirements, giving protection you can rely on. 8 1 2 Power 3 1 0.3 0.1 0.03 3 Alarm I n (A) 50 OFF 70 T t (ms) 7 ON Trip 50 / 60 HZ E/L trip 700 400 200 60 0 %I n ELB 125-S 200/440 V In 125 A IEC 947-2 6 5 CAUTION LOAD 4 for dielectric test remove this cover 9 1. 2. 3. 4. 5. 6. 7. 8. 9. Note Power indication LED (Green) *Local pre-trip alarm indication LED (Red) *Trip/Non-Trip and alarm current sensitivity dip switches Test push button Front cover sealing point Mechanical trip indication Time delay setting dial IÐn residual current setting dial Dielectric test disconnect cover *Available on 140L-ELB-A only Available in two models. The 140L-ELB-S (standard) offers very flexible current sensitivity and time delay settings, as well as visual indication of voltage presence and earth leakage trips. The 140L-ELB-A (advanced) incorporates al the functions of the 140L-ELB-S, and additionally provides: • An early warning system with pre-trip current sensitivity adjustment • Trip/non trip selector switch for early warning system • Volt free output contact for early warning system. Type Applicable breakers RATINGS Current sensitivity I∆n (A) (adjustable) Operating voltage Operating frequency FEATURES Visual trip indication Push-Button test Pick-Up LED Pre-Trip alarm contact (3) Trip/Non-Trip function (4) 140L-ELB-S 140L-ELB-A 125 AF 250 AF (2) 0.03 0.1 0.3 1.0 3.0 200-440V AC 50/60 Hz * Available for sale from march 2002 62 Yes Yes Yes Yes Note: ELB units are factory fitted to the required MCCB. : Standard. This configuration is used unless otherwise specified. ● — — — — (1) (2) (3) (4) : Optional. Specify when ordering. : Yes or available : No or not available. : Internal Diameter 35mm, 60mm, 80mm or 110mm : Please specify whether for use with 140L-M5J... or 140L-N6J... : Set at 50% or 70% I∆n by dip-switch : Set by dip-switch Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Earth Leakage Block ELB & TemProtect E.L.R. 140L-ELB-S and 140L-ELB-A Dimensions N 50 114 80 50 165 155 N 79 86 120 86 81 (xS) 98 (xH) 86 4 120 125AF 160/250AF 86 (xS) 103 (xH) 4 TemProtect Earth Leakage Relays 140L-ELR-1 Range Standard Earth Leakage Range 140L-ELRC-1 Combined Earth Leakage Relay and Current Transformer Toroid 140L-CTA-1 Range Toroidal Current Transformer 140L-ELR-3C Compact DIN rail mounting Earth Leakage Relay 140L-CT-1 Range Toroidal Current Transformer Owing to the wide range of applications for the use of earth leakage protection, has been designed to be as flexible as possible. The range includes relays suitable for installations with DIN rail, Panel or Base Mounting. All relays are suitable for use on a.c. systems and will be unaffected by d.c. components which may be present. The space saving 140L-ELRC-1 combined relay and current transformer provides further design options. The relays filter circuit inputs to safeguard against external disturbances in the system and offer the additional advantage of integral Test and Reset buttons, as well as integral Indication of Power and Trip. All the Earth Leakage Relays which have separate toroidal transformers constantly monitor the connection to the toroid and will trip should an open circuit occur. They also offer the choice of automatic, manual or remote resetting after a fault has occurred. All the relays comply to international standards including IEC 255. Please contact Rockwell Automation AG for more information. * Available for sale from march 2002 Rockwell Automation 63 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Handle Operating Mechanism, Breaker Mounted Type 90° ON/OFF OPERATION. The handle operation and ON/OFF indicator are the same irrespective of the breaker mounting direction, being vertical or horizontal. This also applies to the panel cut-out. Double insulation structure Provides an even higher degree of safety. Panel lock mechanism The panel door cannot be opened when the handle is in the ON or OFF position. The panel door can only be opened in the RESET position. • Equipped with a lock (reverse interlock) mechanism which does not permit the breaker to be closed while the panel door is opened. The lock can be released. • When the panel lock release is turned counterclockwise the panel door can be opened even when the handle is in the ON or OFF position. Handle Lock Mechanism The handle can be locked in the ON or OFF position. Upto 3 padlocks can be fitted (padlock not supplied). R: Right power supply type U: Upper power supply type L: Left power supply type Line Load OFF (0) ON (I) Line OFF (0) ON (I) Line OFF (0) Load ON (I) Load 64 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Handle Operating Mechanism, Panel Mounted, Variable Depth Type This consists of an operating mechanism mounted on the breaker, an operating handle mounted on the panel door and a square shaft to connect the mechanism with the handle. Panel lock release knob The release knob enables the panel door to be opened with the handle in the ‘ON’ position. To release: turn the release knob in the direction of the arrow (marked) with a flat-bladed screwdriver. Figure 5 Power source O ON I Panel lock release knob Clockwise 'ON' ON I Anti-clockwise 'ON' Operating direction of handle There are two types: Anti-clockwise for ‘ON’ and clockwise for ‘ON’. They are distinguished by their type designation. Panel lock The external operating handle keeps the panel door locked when in the ‘ON’ position. There are two types, RESET, Open and OFF, Open. Reset, Open (Standard type) The handle is turned to the ‘RESET/ OPEN COVER’ position to open the panel door. Handle lock (Variations of use) The operating handle can be padlocked in the ‘ON’ or ‘OFF’ position. The operating mechanism mounted on the breaker can be padlocked (not supplied) in the ‘ON’ or ‘OFF’ position. Horizontal mounting ('ON' position left hand side) Figure 6 Handle switch (optional) A microswitch (contact 1C) may be fitted onto the operating mechanism for ON-OFF status indication and electrical interlocking purposes. Mounting direction of breaker The breaker mounting directions are allowed with this type of handle (OHH), as follows: (1) Vertical with the ‘ON’ position up. (normal) (refer to Figure 4). (2) Horizontal with the ‘ON’ position left hand side (Refer to Figure 5). (3) Horizontal with the ‘ON’ position right hand side (Refer to Figure 6). Note: Relative positioning of the breaker and the handle (OHH) differs from one mounting direction to another (Refer to Figures 4,5 and 6). Figure 4 Power source O Horizontal mounting ('ON' position right hand side) Square shaft standard dimensions (refer to Table 2). Shafts can be cut to required length. Refer to page 66 for cutting procedure, and dimensions tables on pages 78-79. Power source LB LA LB OFF, Open The handle is turned to the OFF position to open the panel door. Table 2 O Shaft type LA (mm) LB (mm) Frame (A) STD1 327 8 50-250 LNG1 427 15.8 400-1600 STD2 304.5 LNG2 404.5 Vertical mounting ('ON' position up) Rockwell Automation 65 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Handle Operating Mechanism, Panel Mounted, Variable Depth Type, (Continued) Shaft selection and cutting procedures Measure the length (F) between the front cover surface and mounting face of the breaker (Refer to Figure 7). Compare this length to the dimension table (Refer to dimensions tables on pages 78-79, Applicable Shaft ‘F’). If the shaft measured is not of a standard length ‘F’, then cut the shaft to the required length (Refer to Figure 8). Apply rust inhibitor to the exposed end (aluminium bronze paint or similar). Figure 7 F' (F) Figure 8 (F-F') LA-(F-F') LA Square shaft fixing screw For types 1 and 2 size M5 For types 3 and 4 size M6 66 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Accessory Lead Terminal Blocks 30~250A Frame size (LTF) LTF Leads for internally mounted accessories are connected to the terminal block. Each terminal block incorporates six terminals. Terminal arrangement assemblies are standard. Please contact Rockwell Automation AG if terminal arrangement assemblies other than standard are required. Mounting position/standard terminal arrangements Left Terminal Arrangement S1 B 40 Ex. 3 Ex. 4 AXb1 AXb2 AXa1 AXa2 AXc1 AXc2 ALb1 AXb1 ALa1 AXa1 ALc1 AXc1 90 U1 ON 90 S2 14.5 x 5 Ex. 2 U2 14.5 x 5 Ex. 1 10 A 7.5 Right Terminal Arrangement 10 7.5 OFF 18.5 C Terminal Cover (Transparent) M3.5 x 0.7 screw 7 Draw-out leads direction Dimensions table (mm) Frame (A) 100/125 160/225/250 Note ➀ Breaker 140L-J5J... 140L-J6J... 140L-M1E3 140L-K1J... 140L-M5J... 140L-K6J... 140L-N6J... ➀ A B C 32.5 32.5 53 42 42 43 42 42 60 Lead terminal block can not be fitted with motor operator. Remark 1) Standard Torque for the terminal screws M3.5 - 0.88~1.18 Nm {9~12Kgf.cm} Remark 2) Connected cable size - Max. 1.25mm2 Rockwell Automation 67 Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Accessory Lead Terminal Blocks 400 ~ 1600A Frame Size (LTF) LTF Mounting position/standard terminal arrangements When used, jointly, with a UVT controller and OCR controller B Terminal Arrangement 27.5 A D Terminal Arrangement P2 U2 S2 U1 S1 48 S2 ON AXc2 1 7 OFF 1 U2 P2 AXb1 AXa1 U1 P1 UC2 AXc1 80 80 AXb2 AXa2 S1 AXb1 S2 UC1 AXa1 S1 21 PAL(C) 7.8 80 62 PAL(a) P1 AXc1 For OCR controller 12.5 12 21 C Dimensions table (mm) Frame (A) 250 400 600 800 1250 1600 68 Breaker A B C D 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 140L-R6R... 140L-R9F... 140L-S8R... 140L-T8R... 34 34 48 34 34 34 48 34 88 88 60 64 88 88 60 64 51 51 51 51 72 92 51 51 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Externally Mounted Accessories Handle Lock (HL) The Handle lock (Refer to Figure 11) enables the breaker to be padlocked (not supplied) in either the ‘ON’ or ‘OFF’ position. Frame (A) 100/125 160/225/250 400 600/630 800 1250 1600 Breaker Handle lock Figure No. 140L-J2-J..., 140L-J5J..., 140L-J6J... 140L-M1E3, 140L-K1J3, 140L-M5J..., 140L-K6J..., 140L-N6J... 140L-P1F3, 140L-P2K..., 140L-P5K..., 140L-P2R..., 140L-P5R..., 140L-P6R... 140L-Q1F3, 140L-Q2K..., 140L-Q5K..., 140L-Q5R..., 140L-Q7R..., 140L-Q6R... 140L-R5K..., 140L-R5R..., 140L-R9F... 140L-S8R... 140L-T8R... 140L-J-H2 140L-M-H2 140L-P-H2 140L-R-H2 140L-R-H2 140L-T-H2 140L-T-H2 11 (l = 36) 11 (l = 36) 11 (l = 58) 11 (l = 76) 11 (l = 76) 11 (l = 86) 11 (l = 86) Note: * Specify handle lock (HL) at the time of ordering the breaker Figure 11 Green ON Less than 8 mm dia. OF F * Padlock (not supplied) Position the handle holder onto the breaker handle with the lock lever in the 'UNLOCK' position, this retains the breaker in the position required (ON or OFF). For handle lock (HL) insert padlock (not supplied) with lever in 'LOCK' position. K LOC Lock lever UN LOC K *Note: Fits up to three padlocks Rockwell Automation 69 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-J2J…, 140L-J5J…, 140L-J6J…, 140L-J0S… ASL: Arrangement Standard Line HL: Handle Frame Centre Line Front Connected Rear Connected with Motor Operator 4P 90 3P HL Mounting plate Drilling plan Panel cutout Insulated stud block 3P 4P HL M4 x 0.7 Tapped hole HL 66.5 M8 Screw 30 30 134 31.5 29 30 30 padlock operating handle facility 132 21.5 ASL 86.5 31.5 51.5 54.5 ASL 29 134 121 86 57.5 207.8 18 30 15 60 60 15 15 90 15 15 for accessory wiring when necessary Plug-in Mounting block Drilling plan 4P HL 30 HL 89 119 15 ø6 13 10(max.) 45 134 25 107 194 30 ASL 22 2 18.5 13 35 HL ø6.5 15(max.) 86 ASL 25 ASL 4P HL 75 18.5 60 3P Preparation of conductor 100 90 27 3P 121 28 15 30 86 60 M5 x 0.8 Mounting screw 4P 3P HL Details of connection 52 Panel cutout dimensions shown give an allowance of 1.0 mm around the handle escutcheon. R1 3 M6 Mounting screw 24 Conductor 24 70 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-K1J…, 140L-K0S…, 140L-M1E… ➊, 140L-M5J…, 140L-M0S… Front Connected Note: ASL: Arrangement Standard Line HL: Handle Frame Centre Line Breakers with terminal bars available on request. Rear Connected with Motor Operator Note: In the normal shipment mode, both terminals on the line and the load side are in the horizontal direction. Plug-in Panel cutout dimensions shown give an allowance of 1.0 mm around the handle escutcheon. ➊ 140L-M1E… available in 3-pole versions only. Rockwell Automation 71 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-K6J…, 140L-N6J… ASL: Arrangement Standard Line HL: Handle Frame Centre Line Front Connected Note: Breakers with terminal bars available on request. Rear Connected with Motor Operator Plug-in Panel cutout dimensions shown give an allowance of 1.0 mm around the handle escutcheon. 72 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-M6R…, 140L-P1F… ➊, 140L-P2K…, 140L-P5K…, 140L-P2R…, 140L-P5R…, 140L-P6R…, 140L-P0S… Front Connected Note: ASL: Arrangement Standard Line HL: Handle Frame Centre Line Breakers with terminal bars available on request. Rear Connected with Motor Operator Note: In the normal shipment mode, both terminals on the line and the load side are in the horizontal direction. Plug-in Panel cutout dimensions shown give an allowance of 1.0 mm around the handle escutcheon. ➊ 140L-P1F… available in 3-pole versions only. Rockwell Automation 73 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-Q1F… ➊, 140L-Q2K…, 140L-Q5K…, 140L-Q5R…, 140L-Q7R…, 140L-Q6R…, ASL: Arrangement Standard Line HL: Handle Frame Centre Line 140L-Q0S…, 140L-R5K…, 140L-R5R…, 140L-R6R…, 140L-R9F…, 140L-R0S… Front Connected Breaker Type 140L-Q1F Note: Breakers with terminal bars available on request. A B N 8 34 — 140L-Q2K, 140L-Q5K 8 34 36 140L-Q5R, 140L-Q7R, 140L-Q6R 8 36 36 140L-R5K, 140L-R6R 10 35 36 140L-R5R, 140L-R9F 10 36 36 Rear Connected with Motor Operator Note: In the normal shipment mode, both terminals on the line and the load side are in the horizontal direction. Plug-in Panel cutout dimensions shown give an allowance of 1.0 mm around the handle escutcheon. ➊ 140L-Q1F… available in 3-pole versions only. 74 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-S8R…, 140L-S0S… Front Connected ASL: Arrangement Standard Line HL: Handle Frame Centre Line Rear Connected with Motor Operator Panel cutout dimensions shown give an allowance of 1.5 mm around the handle escutcheon. Note: In the normal shipment mode, both terminals on the line and the load side are in the horizontal direction. Plug-in Rockwell Automation 75 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-T8R…, 140L-T0S… ASL: Arrangement Standard Line HL: Handle Frame Centre Line Front Connected Rear Connected with Motor Operator Panel cutout dimensions shown give an allowance of 1.5 mm around the handle escutcheon. Draw-out 76 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Handle Operating Mechanism, Breaker-Mounted Type Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. 140L-J-J, M-J, N-J… 105 Ø90 H>O Left Hinge 78 Right Hinge A5L C A5L B OFF (O) 105 Hook Lever H>O Panel Plate E ON (I) Panel Cutout Axis of handle and toggle of the breaker Panel Panel Lock Release 3 Poles 1.2 3.2 Lock Lever A±2 Max. 61 4 Poles 43 4 - Ø 15 Handle mounting position relative to the breaker Over 5H+50 Over 5H+110 Tapped Hole 78 D Relative positions at the hinges and handle when viewed from the breaker load side. The panel cutout is the same whether the breaker is mounted horizontally or vertically. 140L-P-J, R-J, T-J… 150 Ø138 H>O Left Hinge 112 Right Hinge A5L C A5L B OFF (O) 150 Hook Lever H>O Panel Plate E ON (I) Panel Cutout Axis of handle and toggle of the breaker Panel Panel Lock Release 3 Poles 1.2 3.2 Lock Lever A±2 4 Poles 51 Max. 84 4 - Ø 15 Handle mounting position relative to the breaker Over 3H+70 Over 3H+130 D Tapped Hole 112 Relative positions at the hinges and handle when viewed from the breaker load side. 250 26 Handle extension (optional) 28 41 Frame (A) Breaker 140L-J2J… 125 140L-J5J… 140L-J6J… 140L-M1E… 140L-K1J… 140L-M5J… 160/225/250 140L-K6J… 140L-N6J… 140L-M6R… 140L-P1F… 140L-P2K… 140L-P5K… 400 140L-P2R… 140L-P5R… 140L-P6R… 140L-Q1F… 140L-Q2K… 140L-Q5K… 600/630 140L-Q5R… 140L-Q7R… 140L-Q6R… 140L-R5K… 800 140L-R5R… 140L-R9F… 1250 140L-S8R… 1600 140L-T8R… Rockwell Automation No. of Poles Op. Handle 3,4 A B C D d E 140L-J-J… 124 66 66 30 M4 0 140L-M-J… 130 63 63 35 M4 0 3 3,4 140L-N-J… 147 140L-P-J… 157 107 107 45 M6 0 140L-P-J… 157 107 107 45 M6 0 140L-R-J… 168 126 117 70 M8 +4.5 3,4 140L-R-J… 168 126 117 70 M8 +4.5 3,4 3,4 140L-T-J… 140L-T-J… 197 217 184 184 154 154 70 70 ∅9 ∅9 +15 +15 3,4 3 3,4 3 3,4 77 Bulletin 140L Moulded Case Circuit Breakers Dimensions Handle Operating Mechanism, Panel-Mounted, Variable-Depth Type Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Anti-clockwise 'ON' Clockwise 'ON' F +10 -10 6.15 B Panel lock release knob 39.6 B A L 12 A J ON-side A ON-side 14 E E C C ASL 60 ASL 80 60 Panel D D Panel Panel lock release knob Padlock (not supplied) for operating mechanism OFF-side OFF-side L Padlock (not supplied) for handle A A MSL Ø40 Ø40 12 70 Minimum distance from door hinge to mounting position I C C ASL 66 66 ASL Hinge H Ø6 Panel cut-out Frame (A) Breaker 140L-J2J… 125 140L-J5J… 140L-J6J… 140L-M1E… 140L-K1J… 160/225/250 140L-M5J… 140L-K6J… 140L-N6J… 78 Padlock (mm) (not supplied) G 66 Ø5 Panel cut-out Drilling plan for breaker mounting holes (front connection) No. of Poles Anticlockwise Clockwise F ON ON J-HARL J-HCRL 30 M-HARL M-HCRL 30 N-HARL N-HCRL 30 A 3 4 4 B C D E Applicable Shaft G H I J L 4 77.5 77.5 473 30 66 66 25 45 0 82.5 82.5 490 35 63 63 17.5 52.5 0 82.5 82.5 507 35 63 63 52.5 52.5 90 3 4 Ø6 66 MSL 120 105 140 140 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Handle Operating Mechanism, Panel-Mounted, Variable-Depth Type Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Clockwise 'ON' Anti-clockwise 'ON' B B Panel lock release knob A L F 78 A Panel lock release knob J J +10 -10 54 13 ON-side ON-side 15 E E K 100 ASL ASL C C Panel K D D Panel Padlock (not supplied) for operating mechanism OFF-side OFF-side L A Padlock (not supplied) for handle A MSL Ø60 Ø60 12 100 I C 86 C Ø6 86 Ø6 250 400 600 800 Ø6 MSL Panel cut-out Breaker 140L-M6R… 140L-P1F… 140L-P2K… 140L-P5K… 140L-P2R… 140L-P5R… 140L-P6R… 140L-Q1F… 140L-Q2K… 140L-Q5K… 140L-Q5R… 140L-Q7R… 140L-Q6R… 140L-R5K… 140L-R5R… 140L-R9F… 1250 140L-S8R… 1600 140L-T8R… Ød Rockwell Automation Panel cut-out G Drilling plan for breaker mounting holes (front connection) AntiClockwise No. of clockwise Poles ON ON 3 P-HARL P-HCRL 4 3 3 P-HARL P-HCRL A 42 B 140 185 140 140 42 4 185 3 3 210 210 R-HARL R-HCRL 55 4 3 4 3 4 F Applicable Shaft STD1 LNG1 C D E G H I J K L d 4 130 130 385 485 45 107 107 22 100 70 M6 4 130 130 385 485 45 107 107 22 100 70 M6 4.5 132 141 386.5 486.5 70 117 126 0 140 105 M8 4.5 132 141 386.5 486.5 70 117 126 0 140 105 M8 8.5 170 200 417.5 517.5 70 154 184 0 140 105 M8 8.5 170 200 437.5 537.5 70 154 184 0 140 105 M8 280 3 4 Hinge Padlock (mm) (not supplied) H 86 Frame (A) Minimum distance from door hinge to mounting position 86 ASL 210 R-HARL R-HCRL 55 T-HARL T-HCRL 55 T-HARL T-HCRL 55 280 210 280 210 280 79 Bulletin 140L Moulded Case Circuit Breakers Dimensions Accessories Outline Dimensions (mm) Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Handle Extension ON F OF Handle Mounting and Removal Pull lock pins out left and right in the direction of the arrows, and slot the extension handle in to place. CAUTION! The lock pins are spring loaded. Removal - Pull out left and right hand lock pins and hold while removing. Dimensions table (mm) Frame (A) Breaker A B C D E F G H ∅d 60 40 26 37 71 108 78 10.5 10 60 40 26 37 71 108 78 10.5 10 140L-Q1F… 140L-Q2K… 600/630 140L-Q5R… 140L-Q7R… 140L-Q6R… 140L-R5K… 800 140L-R5R… 140L-R9F… 1250 140L-S8R… 60 40 26 37 71 108 78 10.5 10 1600 140L-T8R… 60 40 26 37 71 108 78 10.5 10 80 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Front Mechanical Interlock Panel Cut-Out s t ON a u ON p c ASL R m ASL k OFF n h R OFF a b f a Slide knob stroke f g e ; Note: Not applicable to front connection/attached flat bar type breakers of 160, 225, 250 and 400 A frame sizes. d l Frame (A) 125 160/225/ 250 Breaker 140L-J2J… 140L-J5J… 140L-J6J… 140L-M1E… 140L-K1J… 140L-M5J… 140L-K6J… 140L-N6J… 140L-M6R… 400 600/630 800 140L-P1F… 140L-P2K… 140L-P5K… 140L-P2R… 140L-P5R… 140L-P6R… 140L-Q1F… 140L-Q2K… 140L-Q5K… 140L-Q5R… 140L-Q7R… 140L-Q6R… 140L-R5K… 140L-R5R… 140L-R9F… 1250 140L-S8R… 1600 140L-T8R… No. of Poles a b c d e f g h k m n p r s t u L R 3 100 150 122 86 31.6 26.5 153 62.5 62.5 125 77.5 77.5 155 190 45 45 15 8.5 4 3 130 115 180 180 122 108.5 86 86 31.6 31.6 26.5 34 183 183 62.5 51.5 62.5 125 77.5 60 111.5 82.5 77.5 82.5 155 165 250 220 45 52.5 75 52.5 15 15 8.5 8.5 4 150 215 108.5 31.6 34 218 51.5 60 82.5 165 290 52.5 87.5 15 8.5 86 111.5 82.5 103 3 4 3 150 195 150 280 325 280 124 124 124 103 103 103 31.6 31.6 31.6 66.5 66.5 66.5 283 328 283 57.5 57.5 57.5 69.5 69.5 69.5 127 127 127 130 130 130 130 130 130 260 260 260 290 380 290 70 70 70 70 115 70 15 15 15 8.5 8.5 8.5 4 195 325 124 103 31.6 66.5 328 57.5 69.5 127 130 130 260 380 70 115 15 8.5 3 220 350 136 103 31.6 66.5 353 57.5 81.5 139 132 141 273 430 105 105 30 8.5 4 290 420 136 103 31.6 66.5 423 57.5 81.5 139 132 141 273 570 105 175 30 8.5 3 220 350 136 103 31.6 66.5 353 57.5 81.5 139 132 141 273 430 105 105 30 4 290 420 136 103 31.6 66.5 423 57.5 81.5 139 132 141 273 570 105 175 30 3 4 3 4 220 290 220 290 340 410 340 410 129 129 129 129 120 120 140 140 39.5 39.6 39.6 39.6 61.5 61.5 61.5 61.5 343 413 343 413 58 58 58 58 74 74 74 74 132 132 132 132 170 170 170 170 200 200 200 200 370 370 370 370 430 570 430 570 105 105 105 105 105 175 105 175 30 30 30 30 Rockwell Automation 8.5 8.5 8.5 8.5 8.5 81 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Terminal Covers Rear-connection and Plug-in Application C A B D Screw-on cover (Refer to Figure 15) Screw directly onto insert nuts in breaker cover. Note: Insert nuts are not provided as standard on breaker cover. Please specify if terminal cover (TCR) is to be used when ordering breaker. Snap-on cover (Refer to Figure 14) To fit; ‘snap-on' the cover on to the breaker. To remove, press lever to 'TAKE OFF' position and lift off. Figure 14 Figure 15 Lever detail K TA E OF F Mounting screw Megger probe hole (4mm dia) Lever Note: Lift off Dimensions table (mm) Frame (A) 125 Breaker 3 89 140L-J6J… 4 119 3 104 4 139 160/225/250 140L-K6J… B C D Snap-on Cover Screw-on Cover 2 61.4 60.4 A M2.6 3 81.5 80.5 A M2.6 3 78.5 97.5 NA M3 3 99 98 NA M3 3 99 98 NA M3 93 NA M3 93 NA M3 3 104 3 140 4 185 3 140 4 185 3 210 4 280 105 (OFF side) 140L-R5K… 3 210 99 (ON side) 140L-R5R…, 140L-R9F… 4 280 140L-M6R… 140L-P1F…, 140L-P2K… 140L-P5K…, 140L-P2R… 140L-P5R…, 140L-P6R… 140L-Q1F…, 140L-Q2K… 600/630 A 140L-J2J…, 140L-J5J… 140L-M1E…, 140L-K1J… 400 No. of Poles 140L-Q5K…, 140L-Q5R… 140L-Q7R…, 140L-Q6R… 99 (ON side) 3 800 3 105 (OFF side) A = Available NA = Not Available 82 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Terminal Covers (Continued) Front-connection application Note: The terminal cover protects breaker terminals and other live parts from exposure. Terminal covers available for front or rear connection and plug-in types. Adapts to breaker type and use application. 2.5 A Screw-on Cover (Refer to Figure 13 ) Screw directly onto insert nuts in breaker cover. Note: Insert nuts are not provided as standard on breaker cover. Please specify if terminal cover (TC) is to be used when ordering the breaker. C D B Snap-on Cover To remove: press lever in direction of ‘TAKE OFF’ position (Refer to Figure 12 ). Figure 13 Figure 12 Mounting screw Lever detail TA KE OF F Lever IP20 Terminal covers are available Fitting instructions (Option for IP20 protection). Figure 12 1: Cut holes in the pole covers to suit the size of the cable.(An elongated hole is recommended) 2: Before cable crimps are fitted,attach the pole covers to the cables. 3: Attach the cables to the MCCB terminals. 4: Attach the terminal cover to the MCCB. Ensure that the pole covers slide into the pole cover slots as the terminal cover is fitted. Lift off (Option for IP20 protection) Dimensions table (mm) Frame (A) 125 160/225/250 99 96 NA M3 25 99 96 NA M3 25 99 NA M3 25 A B C D 140L-J2J… 140L-J5J…, 140L-J6J… 140L-M1E…, 140L-K1J… 140L-M5J… 140L-K6J… 140L-N6J… 3 4 3 4 3 4 3 4 89 124 104 144 104 144 140 185 40 70 40 70 40 70 79 79.4 81 81.4 98 98.4 80 3 140 80 4 185 3 215 140L-P1F…, 140L-P2K… 140L-P5K… 140L-P2R… 140L-P5R…, 140L-P6R… 140L-Q1F…, 140L-Q2K… 600/630 Screw-on Cover NA M2.6 NA M2.6 NA M2.6 No. of Poles 140L-M6R… 400 78 — 80 — 97 — Snap-on Cover A NA A NA A NA Breaker 130 140L-Q5K…, 140L-Q5R… 140L-Q7R…, 140L-Q6R… 4 285 140L-R5K… 3 215 800 140L-R5R…, 140L-R9F… 4 285 140L-S8R… 3 4 215 285 1250 99.5 (ON side) 105.5 (OFF side) Figure No. 24 24 24 24 24 24 130 99.5 (ON side) 105.5 (OFF side) 99 NA M3 25 130 115 99 NA M3 25 A = Available NA = Not Available Rockwell Automation 83 Bulletin 140L Moulded Case Circuit Breakers Dimensions Dimensions are shown in millimetres. Dimensions are not intended to be used for manufacturing purposes. Pole Barriers B 4P HL A 3P HL F OF ON A N B Dimensions table (mm Frame (A) 125 160/225/250 400 600/630 800 1250 1600 Breaker 140L-J2J… ➊ 140L-J5J… ➊ 140L-J6J… ➊ 140L-K1J… ➊ 140L-M5J… ➊ 140L-K6J… ➊ 140L-N6J… ➊ 140L-M6R… ➊ 140L-P1F… ➊ 140L-P2K… ➊ 140L-P5K… ➊ 140L-P2R… ➊ 140L-P5R… ➊ 140L-P6R… ➊ 140L-Q1F… 140L-Q2K… 140L-Q5K… 140L-Q5R… 140L-Q7R… 140L-Q6R… 140L-R5K… 140L-R5R… 140L-R9F… 140L-S8R… 140L-T8R… A B 67 77 67 77 67 96 110 95 110 95 110 95 110 95 110 110 95 95 ➊ Line side interpole barriers are supplied as standard, as follows: two for 3-pole, and three for 4-pole breakers. 84 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Door Flange There are five types of panel door cut-out dimensions Figure 16 Figure 17 M3 X 0.5 Countersunk screw M4 X 0.7 Countersunk screw (TAA-10 only) HL M3 X 0.5 Countersunk screw Panel Panel drilling plan Breaker outline Breaker outline HL Panel Panel drilling plan HL ASL ASL A A F F E ASL C ASL E ASL C ASL G G B B HL H D 3 3 H d tapped hole 5 D d tapped hole K 3 Dimensions table (mm) Frame (A) 125 160/225/250 400 600/630 800 1250 1600 Breaker 140L-J2J... 140L-J5J... 140L-J6J... 140L-M1E3 140L-K1J... 140L-M5J... 140L-K6J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 140L-R6R... 140L-R9F... 140L-S8R... 140L-T8R... Rockwell Automation A B C D E F G H Min Max Min Max Min Max K d Figure 77.5 77.5 105 50 92 37 42 37 42 32 45 – M3x0.5 16 85 75 105 50 92 37 42 37 42 32 45 – M3x0.5 16 130 130 135 95 120 48 56 48 56 70 90 80 M3x0.5 17 130 130 135 95 120 48 56 48 56 70 90 80 M3x0.5 17 132 141 135 95 120 48 56 48 56 70 90 80 M3x0.5 17 132 141 135 95 120 48 56 48 56 70 90 80 M3x0.5 17 170 170 200 200 150 150 120 120 135 135 51 51 63.5 63.5 51 51 63.5 63.5 85 85 115 115 80 80 M3x0.5 M3x0.5 17 17 85 Bulletin 140L Moulded Case Circuit Breakers Dimensionss Panel Cut-out for OCR Adjustment Outline dimensions (mm) Adjustable thermal type 4P HL 3P H L ASL ASL C C D 4P HL 3P H L D ASL ASL B B C C A A A B B OCR cover A Dials Thermal adjustable dial Dimensions table (mm) Frame Size (A) 125 160 250 400 600/630 800 1250 1600 86 MCCB Type 140L-J2J... 140L-J5J... 140L-J6J... 140L-K1J... 140L-K6J... 140L-M5J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 140L-R6R... 140L-R9F... 140L-S8R... 140L-T8R... Dimensions Poles A B C D 3,4 25 43 23.5 50.5 3,4 18 50 20.5 48.5 3,4 18 50 20.5 48.5 3,4 140 56 40 – 3,4 140 56 40 – 3 210 57 48.5 – 3,4 210 57 48.5 – 3,4 210 57 48.5 – 3,4 3,4 210 210 57.5 57.5 58 58 – – Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Dimensions Toggle Operation and Dimensions TRI Pos. (+) side P OFF δ˚ β˚ C γ˚ α˚ ON ASL Neg. (–) side T E ES R G E D A F Frame (A) Breaker 140L-J2J... 125 140L-J5J... 140L-J6J... 140L-M1E3 140L-K1J... 140L-M5J... 160/225/250 140L-K6J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 400 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 600/630 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 800 140L-R6R... 140L-R9F... 1250 140L-S8R... 1600 140L-T8R... Rockwell Automation B Operation angles (°) Operation effort (kgf.) Dimensions (mm) On Off Trip Reset α° β° γ° δ° A B C D E F 17 4 9 9.5 48.5 104 -2 7 8 38 107 20.5 5.5 10.5 8.5 -7.5 7.5 55 124 Off On Trip Radius G On Off Reset (mm) 10.5 18 1.9 1.1 4.5 55.5 8 10 22.7 4.2 3.0 7.0 69 20.2 11 10.5 17.4 48 145 -3 14 12.5 24.5 41.5 8.8 12 10.2 97 20.2 11 10.5 17.4 48 145 -3 14 12.5 24.5 41.5 8.8 12 10.2 97 20 8.5 11 10.5 43.2 144 -6.8 11 12.5 40 33 12.3 15 24 100.8 20 8.5 11 10.5 43.2 144 -6.8 11 12.5 40 33 12.3 15 24 100.8 22 22 4 4 12 12 9 9 73.5 93.5 171.8 191.8 -2.8 -2.8 11 11 12.5 12.5 40 40 30 30 16 16 30 30 35 35 98.3 98.3 87 Bulletin 140L Moulded Case Circuit Breakers Dimension Mounting Positions for Trip Button and Externally Mounted Accessories 2P 3, 4P *1 ød2 C L *2 ød1 F H L G E H L ASL ø6 Trip Button D B B ASL ø6 Trip Button A A C Pos. (+) side Neg. (–) side Pos. (+) side Neg. (–) side Trip button Frame (A) 125 160/225/250 400 600/630 800 1250 1600 88 Breaker 140L-J2J... 140L-J5J... 140L-J6J... 140L-M1E3 140L-K1J... 140L-M5J... 140L-K6J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 140L-R6R... 140L-R9F... 140L-S8R... 140L-T8R... Diameter Lower hole Poles A B +30.5 34.5 3 4 3 3 4 +22.5 37.5 +32 81 +32 81 3,4 3,4 F G ød Depth ød 68 68 – – 41.5 6.7 – – 75 75 – – 4.15 6.7 – – 118 118 105 62 4.65 8.5 5.65 6 118 118 105 62 4.65 8.5 5.65 6 125.5 134.5 105 73 4.65 5.1 5.65 6 125.5 134.5 105 73 4.65 5.1 5.65 6 155 155 185 185 – – – – 4.65 4.65 5 5 – – – – 1 2 Depth 113.4 128 128 128 173 90 +15 74 3 4 E 93 3 4 D 83.4 3 4 C 160 90 +15 74 0 0 72.5 72.5 160 100 170 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Types of Connections and Mountings Front connected type Compression terminals Attached flat bar (BAR) Terminal screw Breaker mounting screw Breaker mounting screw Flat bar Terminal screw Compression Terminal and Bar Terminal screw size and tightening torques (refer to page 93-94) Terminal screw size and standard torques (refer to page 93-94) • Types of terminal screws (Compression terminal and bar) Breaker and Screw Size Screw type Economical Series Screw Ø Standard Series Screw Ø High Performance Series Screw Ø 140L-J2J... 140L-J5J... M8 M8 M8 M8 140L-J6J... M8 140L-K1J... 140L-M5J... 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. M8 M8 M8 M10 M10 M10 M10 140L-K6J... 140L-N6J... 140L-M6R... 140L-P6R... M8 M8 M10 M10 Pan head screw Hex. soc. head bolt 140L-M1E3 140L-P1F3 Rockwell Automation M8 M10 89 Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Types of Connections and Mountings, (Continued) Rear connected type (RC) Bolt stud (REB) Breaker mounting screw Mounting plate Conductor (not supplied) Applicable breakers • Frame Sizes 140L-J2J..., 140L-J5J... • Frame Sizes 140L-J6J... Flat bar stud (90° rotation) (REF) Horizontal (standard) Flat bar stud (REF) Vertical Terminal screw Breaker mounting screw Breaker mounting screw Terminal screw Breaker mounting screw Conductor (not supplied) Flat bar stud fixing bolt Bar stud Terminal screw Mounting angle (not supplied) Flat bar stud fixing bolt Conductor (not supplied) Mounting plate Mounting plate Flat bar stud Applicable breakers Note: The arrangement of the flat bar can be carried out by the user Note: If not specified ,the horizontal arrangement will be delivered Horizontal:* 140L-S8R... Vertical: 140L-T8R... Note: *Vertical arrangements also available on request, contact Rockwell Automation AG for details. Applicable breakers • Frame Sizes 140L-M1E3, 140L-P1F3, 140L-Q1F3 Conductor (not supplied) • Frame Sizes 140L-K6J..., 140L-N6J..., 140L-M6R..., 140L-P6R..., 140L-Q6R..., 140L-R6R...,140L-R9F... • Frame Sizes 140L-K1J..., 140L-M5J..., 140L-P2K..., 140L-P5K..., 140L-P2R..., 140L-P5R.., 140L-Q2K..., 140L-Q5K..., 140L-Q5R..., 140L-Q7R..., 140L-R5K..., 140L-R5R... 90 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Types of Connections and Mountings, (Continued) Plug-in type Switchboard use Terminals Plug-in mounting block Conductor Mounting angle (not supplied) Warning Secure the conductor with the correct nut and washer to ensure full contact of conductor with terminal on the plug-in mounting block, so that the steel stud bo lt is not used as the current path. Conductor (not supplied) Auxiliary circuit terminals mounted on breaker body. Terminal leads for internally mounted accessories 140L-J2J..., 140L-J5J..., 140L-J6J.... Auxiliary circuit terminals mounted on the plug-in mounting block. Switchboard side control lead Types of plug-in mounting blocks (PMB), for switchboard use Series Breaker 140L-J2J... 140L-J5J... 140L-K1J... Standard 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-R5K... 140L-R5R... 140L-S8R... Pole Type 3, 4 140L-J3-BAC5, 140L-J4-BAC5 3, 4 3, 4 140L-P3-BAC5, 140L-P4-BAC5 3, 4 140L-R3-BAC5, 140L-R4-BAC5 3, 4 140L-T3-BAC5, 140L-T4-BAC5 IP20 Protection (Optional) IP-20 degree of protection and safety trip are available for plug-in type breakers, for switchboard and distribution board use. IP-20 as defined in IEC Pub. 529. Rockwell Automation 140L-N3-BAC5, 140L-N4-BAC5 Series High Performance Breaker Pole 140L-J6J... 3, 4 140L-K6J... 140L-N6J... 3, 4 140L-P6R... 3, 4 140L-Q6R... 140L-R9F... 140L-R6R..., 3, 4 Type 140L-J3-BAC5, 140L-J4-BAC5 140L-N3-BAC5, 140L-N4-BAC5 140L-P3-BAC5, 140L-P4-BAC5 140L-R3-BAC5, 140L-R4-BAC5 Safety Trip (standard) (Trip first, plug-in mechanism) The breaker will trip automatically, if it is withdrawn while still in the ‘ON’ position. It is not possible to “plug-in” the breaker when it is in the ‘ON’ position. Note: This is applicable to the series of breakers of 125 Amp frame and larger. 91 Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Compression Terminals Front connected type (without attached flat bar) Frame Breaker Nominal wire size (mm2) (A) 125 160/ 225/ 250 400 140L-J2J... 140L-J5J... 140L-J6J... 1.5 2.5 4 6 10 16 25 YAV14-M8 YAV10-M8 YAV10-M8 YAV8C-M8 YAV6C-M8 YAV4C-M8 YAV14-M8 2-8 5.5-8 5.5-8 8-8 14-8 22-8 2-8 41008 41028 41038 41068 41088 41108 A06-8 A06-8 A1-M8 A1-M8 A2-M8 A3-M8 A5-M8 140L-K1J... 140L-M1E3 140L-M5J... 140L-K6J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R.. 140L-P6R... 35 YAV2C-M8 38-S8 41128 A7-M8 50 70 95 120 150 41138 YAV2C-M8 38-S8 41128 A7-M8 YAV1C-M8 60-80 41138 A10-M8 41158 A14-M8 A19-M8/19 A24BM8/19 A30BM8/19 YAV2C-M10 YAV1C-M10 YAV26-M10 YAV27-M10 41199 38-10 60-10 70-10 80-10 A24B41129 41139 41159 41179 A7-M10 A10-M10 A14-M10 A19-M10 M10/19 41209 A30BM10/19 * (Example) Bicc Takbro Erma (Sunleigh) Cembre YAV2C-M10 38-10 41129 A7-M10 Note: Commercially made compression terminals (refer to coloured boxes). * Codes correct at time of printing Front connected type (without attached flat bar Frame (A) 160/225/250 400 600/630 800 1250 Conductor size (mm2) Breaker 140L-M1E3 140L-K1J... 140L-K6J... 140L-N6J... 140L-M6R... 140L-P1F3 140L-P2K... 140L-P5K... 140L-P2R... 140L-P5R... 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 140L-R6R... 140L-R9F... 35 50 70 95 120 150 YAV2C-M10 38-10 41129 A7-M10 YAV1C-M10 60-10 41139 A10-M10 YAV26-M10* 70-10* 41159 A14-M10 YAV27-M10* 80-10* 41179 A19-M10* YAV28-M10* 100-10* 41199 A24-M10* 41209 A30B-M10/ 19 YAV2C-M12 38-12 41124 A7-M12 YAV1C-M12 60-12 41134 A10-M12 YAV26-M12 70-12 41154 A14-M12 YAV27-M12 80-12 41174 A19-M12 YAV28-M12 100-12 41194 A24-M12 YAV2C-M12 38-12 41124 A7-M12 YAV1C-M12 60-12 41134 A10-M12 YAV26-M12 70-12 41154 A14-M12 YAV27-M12 80-12 41174 A19-M12 YAV28-M12 100-12 41194 A24-M12 YAV2C-M12 38-12 41124 A7-M12 YAV1C-M12 60-12 41134 A10-M12 YAV26-M12 70-12 41154 A14-M12 YAV26-M12 70-12 41154 A14-M12 YAV27-M12 80-12 41174 A19-M12 YAV27-M12 80-12 41174 A19-M12 YAV28-M12 100-12 41194 A24-M12 YAV28-M12 100-12 41194 A24-M12 140L-S8R... Note: *Use interpole barriers Commercially made compression terminals 92 185 240 300 150-12 41204 A30-M12 180-12 41414 A37-M12 A48-M12 150-12 41204 A30-M12 180-12 41414 A37-M12 200-12 41724 A48-M12 41734 A60-M12 150-12 41204 A30-M12 180-12 41414 A37-M12 200-12 41724 A48-M12 41734 A60-M12 150-12 41204 A30-M12 180-12 41414 A37-M12 200-12 41724 A48-M12 41734 A60-M12 Connections One conductor Two conductors If the clearance to earth is too small, insulate the live parts or fit a suitable barrier If the clearance to earth is too small, insulate the live parts or fit a suitable barrier Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Terminal Screw Sizes and Standard Torques Types Front Connections Compression terminal bar Rear connection bolt stud Breakers up to 100A frame Terminal bar Screw (A) Screw (C) Screw (B) NUT (E) NUT (D) Frame (A) Breaker Screw size (A) Torque N-m Screw Size (B) Torque N-m Screw size (C) Torque N-m 140L-J2J... 140L-J5J... (i)M8x14 7.14-9.69 (i)M6x16 2.34-4.08 140L-J6J... 140L-M1E3 140L-K1J... 140L-M5J... (iii)M8x20 9.18-15.3 (ii)M10x25 23.46-38.76 – – 160/225/250 140L-K6J... 140L-N6J... 140L-M6R... (iii)M10x30 14.28-23.46 (ii)M12x35 41.82-68.34 – – 140L-P1F3 140L-P2K... 140L-P5K... 400 (iii)M10x30 14.28-23.46 (ii)M12x35 41.82-68.34 – – 140L-P2R... 140L-P5R.. 140L-P6R... 140L-Q1F3 140L-Q2K... 140L-Q5K... 600/630 – – (ii)M12x40 41.82-68.34 – – 140L-Q5R... 140L-Q7R... 140L-Q6R... 140L-R5K... 140L-R5R... 800 – – (ii)M12x40 41.82-68.34 – – 140L-R6R... 140L-R9F... 1250 140L-S8R... – – (ii)M12x55 41.82-68.34 – – 1600 140L-T8R... – – (ii)M12x60 41.82-68.34 – – Nut dia. Torque Nut dia. (D) N-m (E) 125 Note: Connecting bolts are not attached to breakers of 1600A and larger frame sizes * Self-up screw (i) Pan head (ii) Hex. bolt (iii) Hex. socket head bolt Note: Units: mm for screws N/m for torque Rockwell Automation Torque N-m (ii)M8 7.14-11.22 – – – – – – – – – – – – – – – – – – – – – – – – – – – – 93 Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Terminal Screw Sizes and Standard Torques, (Continued) Rear connection flat bar stud Screw (F) Plug-in type Screw (G) Screw (G) Nut (H) • Breakers of 1250A and larger • Breakers up to 800A frame Screw (F) Torque N-m Screw (G) Torque N-m Nut (H) Torque N-m – – – – (ii)M6 3.77-6.22 (iii) M6x20 3.774-6.222 (ii) M8x25 12.24-9.18 (ii)M8 9.18-15.3 (iii) M10x40 19.38-30.6 (ii) M12x35 41.82-68.34 (ii)M10 19.38-30.6 (iii) M10x40 19.38-30.6 (ii) M12x35 41.82-68.34 (ii)M10 19.38-30.6 (iii) M10x27 (Special) 19.38-30.6 (ii) M12x40 41.82-68.34 (ii) M16 53.55-87.72 (iii) M 10x27 (Special) 19.38-30.6 (ii) M12x40 41.82-68.34 (ii) M16 53.55-87.72 – – – – (ii) M12x50 (ii) M10x45 41.82-68.34 23.46-38.76 (ii) M12x50 – 41.82-68.34 – Note: 94 ** Breakers from 400A to 1250A frame are the same as those for Plug-in types (i) Pan head (ii) Hex. bolt (iii) Hex. socket head bolt Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Insulating Distance from Line-end When earthed metal is installed within the proximity of the breakers the correct insulating distance must be maintained (refer to Table 1). This distance is necessary to allow the exhausted arc gases to disperse. Ceiling (earthed metal) Insulator Side plate B1 B1 B2 B1 B2 B2 WARNING: EXPOSED CONDUCTORS MUST BE INSULATED TO AVOID POSSIBLE SHORT CIRCUITING OR EARTHING DUE TO FOREIGN MATTER COMING INTO CONTACT WITH THE CONDUCTORS. A D A A Insulating tape Front connection, terminal screw Front connection, attached flat bar Rear connection, plug-in type. C A : Distance (refer to Table 1) from lower breaker to open charging part of terminal on upper breaker (front connection) or the distance from lower breaker to upper breaker end (rear connection and plug-in type). B1 B2 C D : : : : Distance from breaker end to ceiling (earthed metal) Distance from breaker end to insulator Clearance between breakers Distance from breaker side to side plate (earthed metal) This table is valid for 380/415V Breaker 140L-M1E3 140L-P1F3 140L-Q1F3 140L-J2J..., 140L-J5J... 140L-K1J... 140L-M5J... 140L-P2K... 140L-P5K..., 140L-P2R... 140L-P5R.. 140L-Q2K..., 140L-Q5K... 140L-Q5R..., 140L-Q7R... 140L-R5K..., 140L-R5R... 140L-S8R... 140L-T8R... 140L-J6J... 140L-K6J..., 140L-N6J... 140L-M6R..., 140L-P6R... 140L-Q6R... 140L-R9F... 140L-R6R... Table 1 A B1 B2 80 100 120 75 50 70 70 45 30 40 40 25 0 (30) 0 (46) 0 0 C 25 (33) 25 (34) 30 25 80 60 30 0 (30) 25 (33) 100 70 40 0 (46) 30 (34) 120 70 40 150 150 75 100 120 70 150 45 80 70 40 100 25 60 40 150 80 50 0 40 150 150 100 0 20 0 0 0 0 0 (30) 0 (46) D 30 30 100 25 25 (33) 30 (34) Note: Figures in brackets apply when attach bars are fitted. Rockwell Automation 95 Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Breaker Mounting Screws and Solderless Terminals Breaker Mounting Screws Breaker Pole * Screw size Qty Screw size Qty Screw size Qty 140L-M1E3 140L-P1F3 140L-Q1F3 140L-J2J... 140L-J5J... 140L-K1J...,140L-M5J... 140L-P5K... 140L-P2R..., 140L-P5R.. 140L-Q2K..., 140L-Q5K... 140L-Q5R..., 140L-Q7R... 140L-R5K..., 140L-R5R... 140L-S8R... 140L-T8R... 3 3 3 3,4 3,4 3,4 (i)M4x40 (i)M6x45 (i)M8x45 (i)M4x35 (i)M4x35 (i)M4x40 4 4 4 2 4 4 (i)M4x40 (i)M6x45 (i)M8x45 (i)M4x35 (i)M4x35 (i)M4x40 4 4 4 2 4 4 – ** ** (i)M4x35 (i)M4x35 (i)M4x40 – 4 4 2 4 4 3,4 (i)M6x45 4 (i)M6x45 4 ** 4 3,4 (i)M8x45 4 (i)M8x45 4 ** 4 3,4 3,4 3 4 3,4 3,4 (i)M8x50 (i)M8x50 (i)M4x35 (i)M4x35 (i)M4x60 (i)M6x45 4 4 2 4 4 4 (i)M8x50 (i)M8x50 (i)M4x35 (i)M4x35 (i)M4x60 (i)M6x45 4 4 2 4 4 4 ** – (i)M4x35 (i)M4x35 (i)M4x60 ** 4 – 2 4 4 4 3,4 (i)M8x45 4 (i)M8x45 4 ** 4 140L-J6J... 140L-K6J..., 140L-N6J... 140L-M6R..., 140L-P6R... 140L-Q6R..., 140L-R6R... 140L-R9F... Front connection Rear connection Plug-in Note: * Screw size is for tapped hole ** Captive nuts (i) Pan head (iii) Hex. socket head Solderless Terminals Breaker 140L-M1E3 140L-P1F3 140L-J2J.../140L-J5J... 140L-K1J.../140L-M5J... 140L-P2K.../140L-P5K... 140L-P2R.../140L-P5R.. 140L-P2K.../140L-P5K... 140L-P2R.../140L-P5R.. 140L-J6J... 140L-K6J.../140L-N6J... 140L-M6R.../140L-P6R... 96 Pole 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Cable size Torque N/m cable connection Torque N/m solderless terminal 150 mm2 28.22 6.86 ~ 9.31 240mm or 2x 120 mm2 28.22 6.86 ~ 9.31 70 mm2 5.64 2.35 ~ 3.43 150 mm2 28.22 6.86 ~ 9.31 240 mm2 or 2x 120 mm2 28.22 6.86 ~ 9.31 70 mm2 5.64 2.35 ~ 3.43 150 mm2 28.22 6.86 ~ 9.31 240 mm2 or 2x 120 mm2 28.22 6.86 ~ 9.31 2 Rockwell Automation Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Standard Arrangement for Plug-in Type Auxiliary Circuit Terminals The arrangements shown below represent the view from the rear of the breaker. Refer to Figure 1, page 98. Frame (A) 30-250A Frame 400A Frame 600-1250A Frame Number of auxiliary terminals to be installed (maximum) SHT LINE S1 S2 S1 S2 S1 S2 P1 P2 P1 P2 P1 P2 S1 S2 S1 S2 S1 S2 P1 P2 P1 P2 P1 P2 LOAD UVT LINE LOAD 1AB LINE AXc1 AXa1 AXb1 AXc1 AXa1 AXb1 AXc1 AXa1 AXb1 LOAD 2AB AXc1 LINE AXc2 AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXc1 AXa1 AXb1 AXb2 LOAD 3AB AXc2 AXa2 AXb2 LINE AXc1 AXa1 AXb1 AXc2 AXa2 AXc1 AXa1 AXb1 AXc3 AXb2 AXc3 AXa3 AXb3 LOAD SHT & 1AB AXc2 AXa2 AXb2 AXa3 AXb3 LINE AXc1 AXa1 AXb1 S1 S2 AXc1 AXa1 AXb1 S1 S2 AXc1 AXa1 AXb1 S1 S2 AXc1 AXa1 AXb1 AXc2 AXa2 AXc3 AXa3 AXb3 S1 S2 AXc1 AXa1 AXb1 AXc3 LOAD SHT & 2AB LINE * AXc1 AXc2 AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 AXb2 LOAD SHT & 3AB AXc1 LINE AXc2 AXa1 AXb1 AXa2 AXb2 LOAD UVT & 1AB AXc2 AXa2 AXb2 AXa3 AXb3 LINE AXc1 AXa1 AXb1 P1 P2 AXc1 AXa1 AXb1 P1 P2 AXc1 AXa1 AXb1 P1 P2 AXc1 AXa1 AXb1 AXc2 AXa2 AXc3 AXa3 AXb3 P1 P2 AXc1 AXa1 AXb1 AXc3 LOAD UVT & 2AB LINE * AXc1 AXc2 AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 AXb2 LOAD UVT & 3AB AXc1 LINE AXc2 AXa1 AXb1 AXa2 AXb2 LOAD ALT & 1AB LINE AXc2 AXa2 AXb2 AXa3 AXb3 † AXc1 AXa1 AXb1 ALc1 ALa1 AXc1 AXa1 AXb1 ALc1 ALa2 ALb1 AXc1 AXa1 AXb1 ALc1 ALa1 ALb1 AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc1 AXa2 AXb2 ALc1 ALa2 ALb1 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 ALb1 AXc1 AXa1 AXb1 ALc1 ALa2 AXc1 AXa1 AXb1 ALc1 ALa2 ALb2 P1 P2 AXc1 AXa1 AXb1 ALc1 ALa2 ALb2 P1 P2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 P1 P2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 P1 P2 AXc1 AXa1 AXb1 ALc1 ALa ALb1 S1 S2 AXc1 AXa1 AXb1 ALc1 ALa1 ALb1 S1 S2 AXb2 ALc1 ALa2 S1 S2 AXb2 ALc1 ALa1 S1 S2 LOAD ALT & 2AB LINE LOAD UVT & ALT & 1AB LINE * AXc1 AXc2 *† LOAD † UVT & ALT & 2AB LINE LOAD SHT & ALT & 1AB LINE *† AXc1 AXa1 AXb1 ALc1 ALa2 † LOAD † SHT & ALT & 2AB LINE AXc1 AXa1 AXb1 AXc2 AXa2 † AXc1 AXa1 AXb1 AXc2 AXa2 LOAD ALT LINE ALc1 ALa1 ALb1 ALc1 ALa1 ALb1 ALc1 ALa1 ALb1 LOAD SHT & ALT LINE ALc1 ALa1 ALb1 S1 S2 ALc1 ALa1 ALb1 S1 S2 ALc1 ALa1 ALb1 S1 S2 ALc1 ALa1 ALb1 P1 P2 ALc1 ALa1 ALb1 P1 P2 ALc1 ALa1 ALb1 P1 P2 LOAD UVT & ALT LINE LOAD ✱: Connections not terminated on plug-in aux.circuit terminal, will be terminated either on UVT controller or Auxiliary Lead Terminal Block (breaker mounted, refer to page 67-68) †: Alarm switch is an 'a' contact only Note 1 : DC UVT without controller will have terminals U1 and U2 Note 2 : AXc1 Due to restricted space, these terminals are common AXc2 Rockwell Automation 97 Bulletin 140L Moulded Case Circuit Breakers Connections and Mountings Special Applications Special Environment Special breakers are designed and built to be used under standard operating conditions. Breakers required for conditions other than standard are available on request. Please specify when ordering. Standard operating conditions are in accordance with IEC 947-2 Operating ambient temperature - 5° C to 40° C When a thermal magnetic breaker is used at a temperature exceeding its calibrated temperature of 40°c, 45°c or 50°c, the operating current should be reduced in accordance with ambient compensation curves, section 3. Please contact Rockwell Automation AG for temperature performance details of microprocessor protected breakers. Relative humidity 85% max Altitude 2,000m max Note:*Atmosphere should not contain dust, smoke, corrosive gases, inflammable gases, moisture or salt. Special environment Low Temperature Breaker Tropicalization (fungus moisture proof) Breaker Corrosive Resistant Breaker Specification This is specially treated for storage and use at low temperature. The lowest limit is -40° C for storage and 20° C for use. The breaker is calibrated at 40° C or, 45° C for marine use and requires an appropriate adjustment of the specified characteristics. At low temperatures the environment must be free from rapid temperature changes that result in condensation forming or freezing of the breaker. The dielectric strength and other electrical properties of insulating materials that are likely to deteriorate at high temperature and high humidity. The tropicalised breaker uses specially selected materials and special surface treatment for such conditions. Note: The maximum conditions for use are 60° C ambient and 95% relative humidity provided that there are no rapid changes in temperature likely to occur. Contact Rockwell Automation AG for details. The corrosive resistant breaker is specially surface treated for increased corrosion resistance. Note: If the breaker is to be used in an atmosphere that has an excess of corrosive gases or moisture and salt then the breaker must be housed in an air tight box, container or cabinet. Nameplate indication PROOFED FOR LOW TEMPERATURE Storage -40° C or higher Operation - 20° C or higher TROPICALISATION Fungus moisture proof CORROSIVE RESISTANT Standard arrangement for plug-in type auxiliary circuit terminals contd. Figure 1 Page 97 refers to view on this arrow 98 Rockwell Automation Rockwell Automation More than 500 000 Ways to Make Automation Work Control I/0 Systems and Terminal Blocks Integrated Networks Software Sensor Technology Human-Machine Interface Industrial Controls Motors / Gears System Solutions Industrial Solutions Technology Partners Service and Support Publication 140L-SG003A-EN-P January 2002 © 2001 Rockwell International Corporation. All rights reserved. Printed in Switzerland