CHAPTER 10: S TA N D A R D C O S T I N G A N D A N A LY S I S O F D I R E C T C O S T S P R O F. J A C K I E S I R I V I R I YA K U L AGENDA • Conceptual Overview • Setting Standards • Variance Analysis – Direct-Material Variances – Direct-Labor Variances • Managing Variance – Significance of Variances – Statistical Control Chart – Controllability of Variances CONCEPTUAL OVERVIEW • Elements of cost control system: (1) Standard cost (2) Actual cost (3) Cost variance (the difference between actual and standard costs) • Management by exception: Managers investigate only “significant” cost variances. EXERCISE Variances are computed by taking the difference between which of the following? A. Product cost and period cost. B. Actual cost and differential cost. C. Price factors and rate factors. D. Actual cost and standard cost. E. Product cost and standard cost. ANS: D EXERCISE The term “management by exception” is best defined as: A. choosing exceptional managers. B. controlling actions of subordinates through acceptance of management techniques. C. investigating unfavorable variances. D. devoting management time to investigate significant variances. E. controlling costs so that non-zero variances are treated as “exceptional”. ANS: D SETTING STANDARDS • Accountants, engineers, personnel administrators, and production managers combine efforts to set standards based on experience and expectations – Standard price: prices that should be paid for resources – Standard quantity: quantity that should be used. • Two methods to develop standards: – Analysis of historical data: what it did cost. – Task analysis: what it should cost. • Focus on practical standards, which are achievable – Not perfection standards, which are impossible to reach. VARIANCE ANALYSIS Standard Cost Variances Price Variance Quantity Variance The difference between the actual price and the standard price. The difference between the actual quantity and the standard quantity. VARIANCE ANALYSIS Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Materials price- SP) variance AQ(AP Labor rate variance AQ =Variable Actual overhead Quantity AP = spending Actual Price variance Standard Quantity × Standard Price Quantity Variance Materials quantity variance SP(AQ - SQ) Labor efficiency variance SP = Standard Price Variable overhead SQ = Standard Quantity efficiency variance DIRECT-MATERIAL VARIANCES • Example: Hansen Inc. has the following direct material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound. Last week 1,700 pounds of material were purchased and used to make 1,000 Zippies. The material costs of a total of $6,630. Determine DM price variance and quantity variance. • Sol.: AQ × AP AQ × SP 1,700 × $3.90 1,700 × $4.00 = $6,630 = $6,800 Price variance $170 favorable SQ × SP (1.5 × 1,000) × $4.00 = $6,000 Quantity variance $800 unfavorable DIRECT-MATERIAL VARIANCES • Example: Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound. Last week 2,800 pounds of material were purchased at a total of $10,920, and 1,700 pounds were used to make 1,000 Zippies. Determine DM purchase price variance and quantity variance. • Sol.: AQPurchase× AP AQPurchase× SP 2,800 × $3.90 2,800 × $4.00 = $10,920 = $11,200 Purchase Price variance $280 favorable DIRECT-MATERIAL VARIANCES • Example: Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound. Last week 2,800 pounds of material were purchased at a total of $10,920, and 1,700 pounds were used to make 1,000 Zippies. Determine DM purchase price variance and quantity variance. • Sol.: AQUsed× SP 1,700 × $4.00 = $6,800 SQ × SP (1.5 × 1,000) × $4.00 = $6,000 Quantity variance $800 unfavorable EXERCISE A direct-material quantity variance can be caused by all of the following except: A. improper employee training B. changes in sales volume C. acquisition of materials that are below standard quality D. adjustment problems with machines E. disgruntled workers ANS: B EXERCISE Degregorio Corporation makes a product that uses a material with the following direct material standards: Standard quantity 3.8 kilos per unit Standard price $7.00 per kilo The company produced 5,600 units in November using 21,750 kilos of the material. During the month, the company purchased 24,800 kilos of the direct material at a total cost of $168,640. The materials quantity variance for November is: A. $3,290 F B. $3,196 F C. $3,290 U D. $3,196 U ANS: C DIRECT-LABOR VARIANCES • Example: Hansen Inc. has the following direct labor standard to manufacture one Zippy: 1.5 standard hours per Zippy at $10.00 per direct labor hour. Last week 1,550 direct labor hours were worked at a total of $15,810 to make 1,000 Zippies. Determine DL rate variance and efficiency variance. • Sol.: AH × AR AH × SR 1,550 × $10.20 1,550 × $10.00 = $15,810 = $15,500 Rate variance $310 unfavorable SH × SR (1.5 × 1,000) × $10.00 = $15,000 Efficiency variance $500 unfavorable EXERCISE During a recent lengthy strike at Morell Manufacturing Company, management replaced striking assembly line workers with office workers. The assembly line workers had been paid $18 per hour while the office workers are only paid $10 per hour. What is the most likely effect on the labor variances in the first month of this strike? Labor Rate Variance Labor Efficiency Variance A. Unfavorable No effect B. No effect Unfavorable C. Unfavorable Favorable D. Favorable Unfavorable ANS: D EXERCISE Rickett Corporation had a favorable direct-labor efficiency variance of $6,000 for the period just ended. The actual wage rate was $0.50 more than the standard rate of $12.00. If the company’s standard hours allowed for actual production totaled 9,500, how many hours did the firm actually work? A. 9,000 B. 9.020 C. 9,980 D. 10,000 E. None of the answers is correct. ANS: A SIGNIFICANCE OF VARIANCES • Size of variance – Dollar amount – Percentage of standard • Recurring variances • Trends • Controllability • Favorable variances • Costs and benefits of investigation CONTROLLABILITY OF VARIANCES • Who has the most influence over the different variances? – Direct material price – Purchasing Department – Direct material quantity – Production Department – Direct labor rate – Production Department, Human Resources – Direct labor efficiency – Production Department • Interaction among variances – Example: Purchase poor quality material • • • • Favorable DM price variance Unfavorable DM quantity variance Unfavorable DL rate variance Unfavorable DL efficiency variance • Overall, standard costing may have either positive or negative effects