This page intentionally left blank SI Prefixes Multiplication Factor Prefix † Symbol 1 000 000 000 000 5 1012 tera T 1 000 000 000 5 109 giga G 1 000 000 5 106 mega M 1 000 5 103 kilo k 100 5 102 hecto‡ h 10 5 101 deka ‡ da 0.1 5 1021 deci ‡ d 0.01 5 1022 centi ‡ c 0.001 5 1023 milli m 0.000 001 5 1026 micro m 0.000 000 001 5 1029 nano n 212 0.000 000 000 001 5 10 pico p 0.000 000 000 000 001 5 10215 femto f 0.000 000 000 000 000 001 5 10218 atto a † The first syllable of every prefix is accented so that the prefix will retain its identity. Thus, the preferred pronunciation of kilometer places the accent on the first syllable, not the second. ‡ The use of these prefixes should be avoided, except for the measurement of areas and vol umes and for the nontechnical use of centimeter, as for body and clothing measurements. Principal SI Units Used in Mechanics Quantity Unit Symbol Formula Acceleration p m/s2 Angle squared p Meter per second squared Radian rad † Angular acceleration Radian per second rad/s2 Angular velocity Radian per second p p rad/s Area p Square meter m2 Density Kilogram per cubic meter kg/m3 Energy Joule J N ? m Force Newton N kg ? m/s2 Frequency Hertz Hz s21 p Impulse Newton-second kg ? m/s Length Meter m ‡ Mass p Kilogram kg ‡ Moment of a force Newton-meter N ? m Power 2 Watt W J/s Pressure Pascal Pa N/m Stress Pascal Pa N/m2 Time p Second s ‡ Velocity Meter per second m/s Volume, solids Cubic p meter m3 Liquids Liter L 1023 m3 Work Joule J N ? m † Supplementary unit (1 revolution 5 2p rad 5 3608). ‡ Base unit. U.S. Customary Units and Their SI Equivalents Quantity U.S. Customary Units SI Equivalent Acceleration ft/s2 0.3048 m/s2 in./s2 0.0254 m/s2 Area ft2 0.0929 m2 in2 645.2 mm2 Energy ft ? lb 1.356 J Force kip 4.448 kN lb 4.448 N oz 0.2780 N Impulse lb ? s 4.448 N ? s Length ft 0.3048 m in. 25.40 mm mi 1.609 km Mass oz mass 28.35 g lb mass 0.4536 kg slug 14.59 kg ton 907.2 kg Moment of a force lb ? ft 1.356 N ? m lb ? in. 0.1130 N ? m Moment of inertia Of an area in4 0.4162 3 106 mm4 Of a mass lb ? ft ? s2 1.356 kg ? m2 Power ft ? lb/s 1.356 W hp 745.7 W Pressure or stress lb/ft2 47.88 Pa lb/in2 (psi) 6.895 kPa Velocity ft/s 0.3048 m/s in./s 0.0254 m/s mi/h (mph) 0.4470 m/s mi/h (mph) 1.609 km/h Volume, solids ft3 0.02832 m3 in3 16.39 cm3 Liquids gal 3.785 L qt 0.9464 L Work ft ? lb 1.356 J MECHANICS OF MATERIALS This page intentionally left blank SIXTH EDITION MECHANICS OF MATERIALS Ferdinand P. Beer Late of Lehigh University E. Russell Johnston, Jr. Late of University of Connecticut John T. Dewolf University of Connecticut David F. Mazurek United States Coast Guard Academy TM TM MECHANICS OF MATERIALS, SIXTH EDITION Published by McGraw-Hill, a business unit of The McGraw-Hill Companies, Inc., 1221 Avenue of the Americas, New York, NY 10020. Copyright © 2012 by The McGraw-Hill Companies, Inc. All rights reserved. Previous editions © 2009, 2006, and 2002. No part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written consent of The McGraw-Hill Companies, Inc., including, but not limited to, in any network or other electronic storage or transmission, or broadcast for distance learning. Some ancillaries, including electronic and print components, may not be available to customers outside the United States. This book is printed on acid-free paper. 1 2 3 4 5 6 7 8 9 0 QVR/QVR 1 0 9 8 7 6 5 4 3 2 1 ISBN 978-0-07-338028-5 MHID 0-07-338028-8 Vice President, Editor-in-Chief: Marty Lange Vice President, EDP: Kimberly Meriwether David Senior Director of Development: Kristine Tibbetts Global Publisher: Raghothaman Srinivasan Executive Editor: Bill Stenquist Developmental Editor: Lora Neyens Senior Marketing Manager: Curt Reynolds Lead Project Manager: Sheila M. Frank Buyer II: Sherry L. Kane Senior Designer: Laurie B. Janssen Cover Designer: Ron Bissell Cover Image: (front) © Ervin Photography, Inc. Lead Photo Research Coordinator: Carrie K. Burger Photo Research: Sabina Dowell Compositor: Aptara®, Inc. Typeface: 10.5/12 New Caledonia Printer: Quad/Graphics All credits appearing on page or at the end of the book are considered to be an extension of the copyright page. The photos on the front and back cover show the Bob Kerrey Pedestrian Bridge, which spans the Missouri River between Omaha, Nebraska, and Council Bluffs, lowa. This S-curved structure utilizes a cable-stayed design, and is the longest pedestrian bridge to connect two states. Library of Congress Cataloging-in-Publication Data Mechanics of materials / Ferdinand Beer ... [et al.]. — 6th ed. p. cm. Includes index. ISBN 978-0-07-338028-5 ISBN 0-07-338028-8 (alk. paper) 1. Strength of materials—Textbooks. I. Beer, Ferdinand Pierre, 1915– TA405.B39 2012 620.1’12—dc22 2010037852 www.mhhe.com About the Authors As publishers of the books written by Ferd Beer and Russ John ston, we are often asked how did they happen to write the books together, with one of them at Lehigh and the other at the University of Connecticut. The answer to this question is simple. Russ Johnston’s first teach ing appointment was in the Department of Civil Engineering and Me chanics at Lehigh University. There he met Ferd Beer, who had joined that department two years earlier and was in charge of the courses in mechanics. Born in France and educated in France and Switzerland (he held an M.S. degree from the Sorbonne and an Sc.D. degree in the field of theoretical mechanics from the University of Geneva), Ferd had come to the United States after serving in the French army during the early part of World War II and had taught for four years at Williams College in the Williams-MIT joint arts and engineering program. Born in Philadelphia, Russ had obtained a B.S. degree in civil engineering from the University of Delaware and an Sc.D. degree in the field of structural engineering from MIT. Ferd was delighted to discover that the young man who had been hired chiefly to teach graduate structural engineering courses was not only willing but eager to help him reorganize the mechanics courses. Both believed that these courses should be taught from a few basic principles and that the various concepts involved would be best understood and remembered by the students if they were presented to them in a graphic way. Together they wrote lecture notes in statics and dynamics, to which they later added problems they felt would appeal to future engineers, and soon they produced the manuscript of the first edition of Mechanics for Engineers. The second edition of Mechanics for Engineers and the first edition of Vector Mechanics for Engineers found Russ Johnston at Worcester Polytechnic Institute and the next editions at the University of Connecticut. In the meantime, both Ferd and Russ had assumed administrative responsibilities in their departments, and both were involved in research, consulting, and supervising graduate students—Ferd in the area of stochastic pro cesses and random vibrations, and Russ in the area of elastic stability and structural analysis and design. However, their interest in improv ing the teaching of the basic mechanics courses had not subsided, and they both taught sections of these courses as they kept revising their texts and began writing together the manuscript of the first edition of Mechanics of Materials. Ferd and Russ’s contributions to engineering education earned them a number of honors and awards. They were presented with the Western Electric Fund Award for excellence in the instruction of en gineering students by their respective regional sections of the Ameri can Society for Engineering Education, and they both received the Distinguished Educator Award from the Mechanics Division of the v Johnston team as an author on the second edition of Mechanics of Materials. John holds a B.S. de gree in same society. In 1991 Russ received the civil engineering from the University of Hawaii and Outstanding Civil Engineer Award from the Connecticut Section of the American Society of Civil M.E. and Ph.D. degrees in structural engineering from Cornell University. His research interests are in Engineers, and in 1995 Ferd was awarded an honorary Doctor of En gineering degree by Lehigh the area of elastic stability, bridge monitor ing, and structural analysis and design. He is a registered University. Professional Engineering and a member of the John T. DeWolf, Professor of Civil Engineering at the University of Connecticut, joined the Beer and Connecticut Board of Professional Engineers. He vi About the Authors was selected as the University of Connecticut Professional Engineer. He has served on the Teaching Fellow in 2006. American Railway Engineering & Maintenance of David F. Mazurek, Professor of Civil Engineering at Way Association’s Commit the United States Coast Guard Academy, joined the tee 15—Steel Structures for the past seventeen team in the fourth edition. David holds a B.S. degree years. Professional interests include bridge in ocean engineering and an M.S. degree in civil engineering, structural forensics, and blast resistant engineering from the Florida Institute of Technology, design. and a Ph.D. degree in civil engineering from the University of Connecticut. He is a registered Contents Preface xii List of Symbols xviii 1 Introduction—Concept of Stress 2 1.1 Introduction 4 1.2 A Short Review of the Methods of Statics 4 1.3 Stresses in the Members of a Structure 7 1.4 Analysis and Design 8 1.5 Axial Loading; Normal Stress 9 1.6 Shearing Stress 11 1.7 Bearing Stress in Connections 13 1.8 Application to the Analysis and Design of Simple Structures 13 1.9 Method of Problem Solution 16 1.10 Numerical Accuracy 17 1.11 Stress on an Oblique Plane under Axial Loading 26 1.12 Stress under General Loading Conditions; Components of Stress 27 1.13 Design Considerations 30 Review and Summary for Chapter 1 42 2 Stress and Strain—Axial Loading 52 2.1 Introduction 54 2.2 Normal Strain under Axial Loading 55 2.3 Stress-Strain Diagram 57 *2.4 True Stress and True Strain 61 2.5 Hooke’s Law; Modulus of Elasticity 62 2.6 Elastic versus Plastic Behavior of a Material 64 2.7 Repeated Loadings; Fatigue 66 2.8 Deformations of Members under Axial Loading 67 2.9 Statically Indeterminate Problems 78 2.10 Problems Involving Temperature Changes 82 2.11 Poisson’s Ratio 93 2.12 Multiaxial Loading; Generalized Hooke’s Law 94 *2.13 Dilatation; Bulk Modulus 96 vii viii Contents 2.14 Shearing Strain 98 2.15 Further Discussion of Deformations under Axial Loading; Relation among E, n, and G 101 *2.16 Stress-Strain Relationships for Fiber-Reinforced Composite Materials 103 2.17 Stress and Strain Distribution under Axial Loading; Saint-Venant’s Principle 113 2.18 Stress Concentrations 115 2.19 Plastic Deformations 117 *2.20 Residual Stresses 121 Review and Summary for Chapter 2 129 3 Torsion 140 3.1 Introduction 142 3.2 Preliminary Discussion of the Stresses in a Shaft 144 3.3 Deformations in a Circular Shaft 145 3.4 Stresses in the Elastic Range 148 3.5 Angle of Twist in the Elastic Range 159 3.6 Statically Indeterminate Shafts 163 3.7 Design of Transmission Shafts 176 3.8 Stress Concentrations in Circular Shafts 179 *3.9 Plastic Deformations in Circular Shafts 184 *3.10 Circular Shafts Made of an Elastoplastic Material 186 *3.11 Residual Stresses in Circular Shafts 189 *3.12 Torsion of Noncircular Members 197 *3.13 Thin-Walled Hollow Shafts 200 Review and Summary for Chapter 3 210 4 Pure Bending 220 4.1 Introduction 222 4.2 Symmetric Member in Pure Bending 224 4.3 Deformations in a Symmetric Member in Pure Bending 226 4.4 Stresses and Deformations in the Elastic Range 229 4.5 Deformations in a Transverse Cross Section 233 4.6 Bending of Members Made of Several Materials 242 4.7 Stress Concentrations 246 *4.8 Plastic Deformations 255 *4.9 Members Made of an Elastoplastic Material 256 *4.10 Plastic Deformations of Members with a Single Plane of Symmetry 260 *4.11 Residual Stresses 261 ix Contents 4.13 Unsymmetric Bending 279 4.12 Eccentric Axial Loading in a Plane of Symmetry 270 4.14 General Case of Eccentric Axial Loading 284 *4.15 Bending of Curved Members 294 Review and Summary for Chapter 4 305 5 Analysis and Design of Beams for Bending 314 5.1 Introduction 316 5.2 Shear and Bending-Moment Diagrams 319 5.3 Relations among Load, Shear, and Bending Moment 329 5.4 Design of Prismatic Beams for Bending 339 *5.5 Using Singularity Functions to Determine Shear and Bending Moment in a Beam 350 *5.6 Nonprismatic Beams 361 Review and Summary for Chapter 5 370 6 Shearing Stresses in Beams and Thin-Walled Members 380 6.1 Introduction 382 6.2 Shear on the Horizontal Face of a Beam Element 384 6.3 Determination of the Shearing Stresses in a Beam 386 6.4 Shearing Stresses txy in Common Types of Beams 387 *6.5 Further Discussion of the Distribution of Stresses in a Narrow Rectangular Beam 390 6.6 Longitudinal Shear on a Beam Element of Arbitrary Shape 399 6.7 Shearing Stresses in Thin-Walled Members 401 *6.8 Plastic Deformations 404 *6.9 Unsymmetric Loading of Thin-Walled Members; Shear Center 414 Review and Summary for Chapter 6 427 7 Transformations of Stress and Strain 436 7.1 Introduction 438 7.2 Transformation of Plane Stress 440 7.3 Principal Stresses: Maximum Shearing Stress 443 7.4 Mohr’s Circle for Plane Stress 452 7.5 General State of Stress 462 x Contents 7.6 Application of Mohr’s Circle to the Three-Dimensional Analysis of Stress 464 *7.7 Yield Criteria for Ductile Materials under Plane Stress 467 *7.8 Fracture Criteria for Brittle Materials under Plane Stress 469 7.9 Stresses in Thin-Walled Pressure Vessels 478 *7.10 Transformation of Plane Strain 486 *7.11 Mohr’s Circle for Plane Strain 489 *7.12 Three-Dimensional Analysis of Strain 491 *7.13 Measurements of Strain; Strain Rosette 494 Review and Summary for Chapter 7 502 8 Principal Stresses under a Given Loading 512 *8.1 Introduction 514 *8.2 Principal Stresses in a Beam 515 *8.3 Design of Transmission Shafts 518 *8.4 Stresses under Combined Loadings 527 Review and Summary for Chapter 8 540 9 Deflection of Beams 548 9.1 Introduction 550 9.2 Deformation of a Beam under Transverse Loading 552 9.3 Equation of the Elastic Curve 553 *9.4 Direct Determination of the Elastic Curve from the Load Distribution 559 9.5 Statically Indeterminate Beams 561 *9.6 Using Singularity Functions to Determine the Slope and Deflection of a Beam 571 9.7 Method of Superposition 580 9.8 Application of Superposition to Statically Indeterminate Beams 582 *9.9 Moment-Area Theorems 592 *9.10 Application to Cantilever Beams and Beams with Symmetric Loadings 595 *9.11 Bending-Moment Diagrams by Parts 597 *9.12 Application of Moment-Area Theorems to Beams with Unsymmetric Loadings 605 *9.13 Maximum Deflection 607 *9.14 Use of Moment-Area Theorems with Statically Indeterminate Beams 609 Review and Summary for Chapter 9 618 xi Contents 10.1 Introduction 632 10.2 Stability of Structures 632 10.3 Euler’s Formula for Pin-Ended Columns 635 10.4 Extension of Euler’s Formula to Columns with Other End Conditions 638 *10.5 Eccentric Loading; the Secant Formula 649 10.6 Design of Columns under a Centric Load 660 10 Columns 630 10.7 Design of Columns under an Eccentric Load 675 Review and Summary for Chapter 10 684 11 Energy Methods 692 11.1 Introduction 694 11.2 Strain Energy 694 11.3 Strain-Energy Density 696 11.4 Elastic Strain Energy for Normal Stresses 698 11.5 Elastic Strain Energy for Shearing Stresses 701 11.6 Strain Energy for a General State of Stress 704 11.7 Impact Loading 716 11.8 Design for Impact Loads 718 11.9 Work and Energy under a Single Load 719 11.10 Deflection under a Single Load by the Work-Energy Method 722 *11.11 Work and Energy under Several Loads 732 *11.12 Castigliano’s Theorem 734 *11.13 Deflections by Castigliano’s Theorem 736 *11.14 Statically Indeterminate Structures 740 Review and Summary for Chapter 11 750 Appendices A1 A Moments of Areas A2 B Typical Properties of Selected Materials Used in Engineering A12 C Properties of Rolled-Steel Shapes A16 D Beam Deflections and Slopes A28 E Fundamentals of Engineering Examination A29 Photo Credits C1 Index I1 Answers to Problems An1 Preface OBJECTIVES The main objective of a basic mechanics course should be to develop in the engineering student the ability to analyze a given problem in a simple and logical manner and to apply to its solution a few fun damental and well-understood principles. This text is designed for the first course in mechanics of materials—or strength of materials— offered to engineering students in the sophomore or junior year. The authors hope that it will help instructors achieve this goal in that particular course in the same way that their other texts may have helped them in statics and dynamics. GENERAL APPROACH In this text the study of the mechanics of materials is based on the understanding of a few basic concepts and on the use of simplified models. This approach makes it possible to develop all the necessary formulas in a rational and logical manner, and to clearly indicate the conditions under which they can be safely applied to the analysis and design of actual engineering structures and machine components. Free-body Diagrams Are Used Extensively. Throughout the text free-body diagrams are used to determine external or internal forces. The use of “picture equations” will also help the students understand the superposition of loadings and the resulting stresses and deformations. Design Concepts Are Discussed Throughout the Text When ever Appropriate. A discussion of the application of the factor of safety to design can be found in Chap. 1, where the concepts of both allowable stress design and load and resistance factor design are presented. A Careful Balance Between SI and U.S. Customary Units Is Consistently Maintained. Because it is essential that students be able to handle effectively both SI metric units and U.S. customary units, half the examples, sample problems, and problems to be assigned have been stated in SI units and half in U.S. customary units. Since a large number of problems are available, instructors can assign problems using each system of units in whatever proportion they find most desirable for their class. Optional Sections Offer Advanced or Specialty Topics. Topics such as residual stresses, torsion of noncircular and thin-walled mem bers, bending of curved beams, shearing stresses in non-symmetrical xii members, and failure criteria, have been included in optional sec- xiii Preface tions for use in courses of varying emphases. To preserve the integ rity of the subject, these topics are presented in the proper sequence, wherever they logically belong. Thus, even when not covered in the course, they are highly visible and can be easily referred to by the students if needed in a later course or in engi neering practice. For convenience all optional sections have been indicated by asterisks. CHAPTER ORGANIZATION It is expected that students using this text will have completed a course in statics. However, Chap. 1 is designed to provide them with an opportunity to review the concepts learned in that course, while shear and bending-moment diagrams are covered in detail in Secs. 5.2 and 5.3. The properties of moments and centroids of areas are described in Appendix A; this material can be used to reinforce the discussion of the determination of normal and shearing stresses in beams (Chaps. 4, 5, and 6). The first four chapters of the text are devoted to the analysis of the stresses and of the corresponding deformations in various structural members, considering successively axial loading, torsion, and pure bending. Each analysis is based on a few basic concepts, namely, the conditions of equilibrium of the forces exerted on the member, the relations existing between stress and strain in the mate rial, and the conditions imposed by the supports and loading of the member. The study of each type of loading is complemented by a large number of examples, sample problems, and problems to be assigned, all designed to strengthen the students’ understanding of the subject. The concept of stress at a point is introduced in Chap. 1, where it is shown that an axial load can produce shearing stresses as well as normal stresses, depending upon the section considered. The fact that stresses depend upon the orientation of the surface on which they are computed is emphasized again in Chaps. 3 and 4 in the cases of torsion and pure bending. However, the discussion of com putational techniques—such as Mohr’s circle—used for the transfor mation of stress at a point is delayed until Chap. 7, after students have had the opportunity to solve problems involving a combination of the basic loadings and have discovered for themselves the need for such techniques. The discussion in Chap. 2 of the relation between stress and strain in various materials includes fiber-reinforced composite mate rials. Also, the study of beams under transverse loads is covered in two separate chapters. Chapter 5 is devoted to the determination of the normal stresses in a beam and to the design of beams based on the allowable normal stress in the material used (Sec. 5.4). The chapter begins with a discussion of the shear and bending-moment diagrams (Secs. 5.2 and 5.3) and includes an optional section on the use of singularity functions for the determination of the shear and bending moment in a beam (Sec. 5.5). The chapter ends with an optional section on nonprismatic beams (Sec. 5.6). method of solution that combines the analysis of xiv Preface deformations with the conventional analysis of Chapter 6 is devoted to the determination of forces used in statics. In this way, they will have shearing stresses in beams and thin-walled members under transverse loadings. The formula for become thoroughly familiar with this fundamental the shear flow, q5 VQyI, is derived in the traditional method by the end of the course. In addition, this approach helps the stu way. More advanced aspects of the design of dents realize that stresses themselves are statically beams, such as the determination of the principal stresses at the junction of the flange and web of a indeterminate and can be computed only by considering the corresponding distribution of strains. W-beam, are in Chap. 8, an optional chapter that The concept of plastic deformation is introduced in may be covered after the transformations of Chap. 2, where it is applied to the analysis of stresses have been discussed in Chap. 7. The members under axial loading. Problems involving design of transmission shafts is in that chapter for the plastic deformation of circular shafts and of the same reason, as well as the determination of prismatic beams are also considered in optional stresses under com bined loadings that can now sections of Chaps. 3, 4, and 6. While some of this include the determination of the prin material can be omitted at the choice of the cipal stresses, principal planes, and maximum instructor, its inclusion in the body of the text will help shearing stress at a given point. Statically indeterminate problems are first discussed stu dents realize the limitations of the assumption of a in Chap. 2 and considered throughout the text for the various loading conditions encountered. Thus, linear stress-strain relation and serve to caution them against the inappropriate use of the elastic students are presented at an early stage with a torsion and flexure formulas. PEDAGOGICAL FEATURES The determination of the deflection of beams is discussed in Chap. 9. The first part of the chapter is Each chapter begins with an introductory section devoted to the integration method and to the method setting the purpose and goals of the chapter and of superposition, with an optional section (Sec. 9.6) describing in simple terms the material to be covered and its application to the solution of based on the use of singularity functions. (This section should be used only if Sec. 5.5 was covered engineering problems. earlier.) The second part of Chap. 9 is optional. It presents the moment-area method in two lessons. Chapter Lessons. The body of the text has been divided into units, each consisting of one or several Chapter 10 is devoted to columns and contains material on the design of steel, aluminum, and wood theory sections followed by sample problems and a large number of problems to be assigned. columns. Chapter 11 covers energy methods, including Castigliano’s theorem. Each unit corresponds to a well-defined topic and generally can be xv Preface covered in one lesson. Examples and Sample Problems. The theory sections include many examples designed to illustrate the material being presented and facilitate its understanding. The sample problems are intended to show some of the applications of the theory to the solution of engineering problems. Since they have been set up in much the same form that students will use in solving the assigned problems, the sample problems serve the double purpose of amplifying the text and demonstrating the type of neat and orderly work that students should cultivate in their own solutions. Homework Problem Sets. Most of the problems are of a practi cal nature and should appeal to engineering students. They are pri marily designed, however, to illustrate the material presented in the text and help the students understand the basic principles used in mechanics of materials. The problems have been grouped according to the portions of material they illustrate and have been arranged in order of increasing difficulty. Problems requiring special attention have been indicated by asterisks. Answers to problems are given at the end of the book, except for those with a number set in italics. Chapter Review and Summary. Each chapter ends with a review and summary of the material covered in the chapter. Notes in the margin have been included to help the students organize their review work, and cross references provided to help them find the portions of material requiring their special attention. Review Problems. A set of review problems is included at the end of each chapter. These problems provide students further opportunity to apply the most important concepts introduced in the chapter. Computer Problems. Computers make it possible for engineering students to solve a great number of challenging problems. A group of six or more problems designed to be solved with a computer can be found at the end of each chapter. These problems can be solved using any computer language that provides a basis for analytical cal culations. Developing the algorithm required to solve a given problem will benefit the students in two different ways: (1) it will help them gain a better understanding of the mechanics principles involved; (2) it will provide them with an opportunity to apply the skills acquired in their computer programming course to the solution of a meaning ful engineering problem. These problems can be solved using any computer language that provide a basis for analytical calculations. Fundamentals of Engineering Examination. Engineers who seek to be licensed as Professional Engineers must take two exams. The first exam, the Fundamentals of Engineering Examination, includes subject material from Mechanics of Materials. Appendix E lists the topics in Mechanics of Materials that are covered in this exam along with problems that can be solved to review this material. xvi Preface SUPPLEMENTAL RESOURCES Instructor’s Solutions Manual. The Instructor’s and Solutions Manual that accompanies the sixth edition continues the tradition of exceptional accuracy and keeping solutions contained to a single page for easier reference. The manual also features tables designed to assist instructors in creating a schedule of assignments for their courses. The various topics covered in the text are listed in Table I, and a suggested number of periods to be spent on each topic is indicated. Table II provides a brief description of all groups of problems and a classification of the problems in each group according to the units used. Sample lesson schedules are also found within the manual. 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Blackboard features exciting social learning and teaching tools that foster more logical, visually impactful and active learning oppor tunities for students. You’ll transform your closed-door classrooms into communities where students remain connected to their educa tional experience 24 hours a day. This partnership allows you and your students access to McGraw-Hill’s Connect and Create right from within your Black board course—all with one single sign-on. Not only do you get single sign-on with Connect and Create, you xvii Preface also get deep integration of McGraw-Hill content and content engines right in Blackboard. Whether you’re choosing a book for your course or building Connect assignments, all the tools you need are right where you want them—inside of Blackboard. Gradebooks are now seamless. When a student completes an integrated Connect assignment, the grade for that assignment auto matically (and instantly) feeds your Blackboard grade center. McGraw-Hill and Blackboard can now offer you easy access to industry leading technology and content, whether your campus hosts it, or we do. Be sure to ask your local McGraw-Hill representative for details. ADDITIONAL ONLINE RESOURCES Mechanics of Materials 6e also features a companion website (www. mhhe.com/beerjohnston) for instructors. Included on the website are lecture PowerPoints, an image library, and animations. Via the website, instructors can also request access to C.O.S.M.O.S., a complete online solutions manual organization system that allows instructors to create custom homework, quizzes, and tests using end-of-chapter problems from the text. For access to this material, contact your sales representa tive for a user name and password. Hands-On Mechanics. Hands-On Mechanics is a website designed for instructors who are interested in incorporating three dimensional, hands-on teaching aids into their lectures. Developed through a partnership between McGraw-Hill and the Department of Civil and Mechanical Engineering at the United States Military Academy at West Point, this website not only provides detailed instructions for how to build 3-D teaching tools using materials found in any lab or local hardware store but also provides a com munity where educators can share ideas, trade best practices, and submit their own demonstrations for posting on the site. Visit www. handsonmechanics.com to see how you can put this to use in your classroom. ACKNOWLEDGMENTS The authors thank the many companies that provided photographs for this edition. We also wish to recognize the determined efforts and patience of our photo researcher Sabina Dowell. Our special thanks go to Professor Dean Updike, of the Depart ment of Mechanical Engineering and Mechanics, Lehigh University for his patience and cooperation as he checked the solutions and answers of all the problems in this edition. We also gratefully acknowledge the help, comments and sug gestions offered by the many reviewers and users of previous editions of Mechanics of Materials. John T. DeWolf David F. Mazurek List of Symbols a Constant; distance A, B, C, . . . Forces; reactions A, B, C, . . . Points A, A Area b Distance; width c Constant; distance; radius C Centroid C1, C2, . . . Constants of integration CP Column stability factor d Distance; diameter; depth D Diameter e Distance; eccentricity; dilatation E Modulus of elasticity f Frequency; function F Force F.S. Factor of safety G Modulus of rigidity; shear modulus h Distance; height H Force H, J, K Points I, Ix, . . . Moment of inertia Ixy, . . . Product of inertia J Polar moment of inertia k Spring constant; shape factor; bulk modulus; constant K Stress concentration factor; torsional spring constant l Length; span L Length; span Le Effective length m Mass M Couple M, Mx, . . . Bending moment MD Bending moment, dead load (LRFD) ML Bending moment, live load (LRFD) MU Bending moment, ultimate load (LRFD) n Number; ratio of moduli of elasticity; normal direction p Pressure P Force; concentrated load PD Dead load (LRFD) PL Live load (LRFD) PU Ultimate load (LRFD) q Shearing force per unit length; shear flow Q Force Q First moment of area xviii r Radius; radius of gyration xix List of Symbols R Force; reaction R Radius; modulus of rupture s Length S Elastic section modulus t Thickness; distance; tangential deviation T Torque T Temperature u, v Rectangular coordinates u Strain-energy density U Strain energy; work v Velocity V Shearing force V Volume; shear w Width; distance; load per unit length W, W Weight, load x, y, z Rectangular coordinates; distance; displacements; deflections x, y, z Coordinates of centroid Z Plastic section modulus a, b, g Angles a Coefficient of thermal expansion; influence coefficient g Shearing strain; specific weight Load factor, dead load (LRFD) Load factor, live load (LRFD) gD gL displacement e Normal strain u Angle; slope l Direction cosine n Poisson’s ratio r Radius of curvature; distance; density s Normal stress t Shearing stress f Angle; angle of twist; resistance factor v Angular velocity d Deformation; This page intentionally left blank MECHANICS OF MATERIALS This chapter is devoted to the study of the stresses occurring in many of the elements contained in these excavators, such as two-force members, axles, bolts, and pins. 2 CHAPTER Introduction—Concept of Stress 3 caused by the application of equal and opposite transverse forces (Sec. 1.6), and the bearing 1.1 Introduction stresses created by bolts and pins in the members 1.2 A Short Review of the Methods of Statics they connect (Sec. 1.7). These various concepts will 1.3 Stresses in the Members of a Structure be applied in Sec. 1.8 to the determination of the 1.4 Analysis and Design stresses in the members of the simple structure 1.5 Axial Loading; Normal Stress 1.6 Shearing Stress considered earlier in Sec. 1.2. 1.7 Bearing Stress in Connections 1.8 Application to the The first part of the chapter ends with a description Analysis and Design of Simple Structures of the method you should use in the solution of an 1.9 Method of Problem Solution 1.10 Numerical assigned problem (Sec. 1.9) and with a discussion Accuracy of the numerical accuracy appropriate in 1.11 Stress on an Oblique Plane Under Axial Loading engineering calculations (Sec. 1.10). 1.12 Stress Under General Loading Conditions; In Sec. 1.11, where a two-force member under axial Components of Stress 1.13 Design Considerations loading is considered again, it will be observed that 1.1 INTRODUCTION the stresses on an oblique plane include both The main objective of the study of the mechanics of normal and shearing stresses, while in Sec. 1.12 materials is to provide the future engineer with the you will note that six components are required to describe the state of stress means of analyzing and design ing various at a point in a body under the most general loading machines and load-bearing structures. conditions. Finally, Sec. 1.13 will be devoted to the Both the analysis and the design of a given structure involve the determination of stresses and determination from test specimens of the ultimate strength of a given material and to the use of a deformations. This first chapter is devoted to the factor of safety in the computation of the allowable concept of stress. Section 1.2 is devoted to a short review of the basic load for a structural component made of that material. methods of statics and to their application to the determination of the forces in the members of a simple structure consisting of pin-connected 1.2 A SHORT REVIEW OF THE METHODS members. Section 1.3 will introduce you to the concept of stress in a member of a structure, and OF STATICS you will be shown how that stress can be In this section you will review the basic methods of determined from the force in the member. After a statics while determining the forces in the members short discussion of engineering analysis and design of a simple structure. Consider the structure shown (Sec. 1.4), you will consider successively the normal in Fig. 1.1, which was designed to support a 30-kN stresses in a member under axial loading (Sec. 1.5), load. It consists of a boom AB with a 30 3 50-mm the shearing stresses rectangular cross section and of a rod BC with a 20- Chapter 1 Introduction—Concept of Stress mm-diameter circular cross section. The boom and Note that the sketch of the structure has been the rod are connected by a pin at B and are simplified by omitting all unnec essary details. Many supported by pins and brackets at A and C, of you may have recognized at this point that AB respectively. Our first step should be to draw a free- and BC are two-force members. For those of you body diagram of the structure by detaching it from who have not, we will pursue our analysis, ignoring its supports at A and C, and showing the reac tions that fact and assuming that the directions of the that these supports exert on the structure (Fig. 1.2). reactions at A and C are unknown. Each of these 4 d 20 mm 600 mm C 50 mm B 5 1.2 A Short Review of the Methods of Statics A 800 mm load. Fig. 1.1 Boom used to support a 30-kN 30 kN 0 reactions, therefore, will be represented by two components, Ax and Ay at A, and Cx and Cy at C. We write the following three equilib Cy C Cx Ax 5 140 kN (1.1) 0.6 m 1 y o Fx 5 0: Ax 1 Cx 5 0 B Cx 5 2Ax Cx 5 240 kN (1.2) rium equations: 1l o MC 5 0: 1x o Fy 5 0: Ay 1 Cy 2 30 kN 5 0 Ay Ax10.6 m2 2 130 kN210.8 m2 5 obtained from the free- Substituting for Ay from body diagram of the (1.4) into (1.3), we struc ture. We must now obtain Cy 5 130 kN. Ay 1 Cy 5 130 kN (1.3) dismember the Expressing the results We have found two of structure. Considering obtained for the the four unknowns, but the free body diagram ofreactions at A and C in cannot determine the the boom AB (Fig. 1.3), vector form, we have we write the following A A x Fig. 1.2 other two from these equilibrium equation: equations, and no additional independent 1l o MB 5 0: 2Ay10.8 m2 equation can be 5 0 Ay 5 0 (1.4) 0.8 m Ay By 30 kN causes tension in that member. Ax A B Bz 0.8 m 30 kN Fig. 1.3 6 Introduction—Concept of StressFBC FBC A 5 40 kN y Cx 5 40 kN z, Cy 5 30 kNx These results could have been anticipated by We note that the reaction at A is directed along recognizing that AB and BC are two-force members, i.e., members that are sub jected to the axis of the boom AB and causes compression in that member. Observing that the forces at only two points, these points being A com ponents Cx and Cy of the reaction at C are, and B for member AB, and B and C for member respectively, proportional to the horizontal and BC. Indeed, for a two-force member the lines of vertical components of the distance from B to C, action of the resultants of the forces acting at we conclude that the reaction at C is equal to 50 kN, is directed along the axis of the rod BC, and each of the two points are obtained a simpler solution 35 equal and opposite and pass by considering the free-body 4 through both points. Using diagram of pin B. The forces B 30 kN this property, we could have Since the force FBC is directed along member FAB FAB BC, its slope is the same as that of BC, namely, 3/4. We can, therefore, write the proportion 30 kN (a) (b) Fig. 1.4 on pin B are the forces FAB and FBC exerted, respectively, by mem bers AB and BC, and the 30-kN load (Fig. 1.4a). We can express that pin B is in equilibrium by drawing the corresponding force triangle (Fig. 1.4b). 4 5 FBC 5 5 30 kN 3 from which we obtain FAB FAB 5 40 kN FBC 5 50 kN The forces F9AB and F9BC exerted by pin B, respectively, on boom AB and rod BC are equal and opposite to FAB and FBC (Fig. 1.5). FBC C FBC C D BC F' B BC F D F'BC Fig. 1.5 B FAB F'AB A B Fig. 1.6 F'BC Knowing the forces at the ends of each of the members, we can now determine the internal forces in these members. Passing a section at some arbitrary point D of rod BC, we obtain two por tions BD and CD (Fig. 1.6). Since 50-kN forces must be applied at D to both portions of the rod to keep them in equilibrium, we conclude that an internal force of 50 kN is produced in rod BC when a 30-kN load is applied at B. We further check from the directions of the forces FBC and F9BC in Fig. 1.6 that the rod is in tension. A similar procedure would enable us to determine that the internal force in boom AB is 40 kN and that the boom is in compression. 1.3 STRESSES IN THE MEMBERS OF A STRUCTURE 7 1.3 Stresses in the Members of a Structure While the results obtained in the preceding section represent a first and necessary step in the analysis of the given structure, they do not tell us whether the given load can be safely supported. Whether rod BC, for example, will break or not under this loading depends not only upon the value found for the internal force FBC, but also upon the cross-sectional area of the rod and the material of which the rod will break under the given loading clearly is made. Indeed, the internal force FBC depends upon the ability of the material to actually represents the resul tant of withstand the corre sponding value FBCyA of elementary forces distributed over the entire the intensity of the distributed internal area A of the cross section (Fig. 1.7) and the BC BC average intensity of these distributed A A FF forces is equal to the force per unit area, FBCyA, in the section. Whether or not the rod P P s 5 A (1.5) A positive sign will be used to forces. It thus depends upon the indicate a tensile stress force FBC, the cross-sectional P (member in tension) and a area A, and the material of the negative sign to indicate a A rod. compressive stress (mem ber in The force per unit area, or compression). intensity of the forces distributed Since SI metric units are used over a given section, is called in this discussion, with P ex the stress on that section and is pressed in newtons (N) and A in denoted by the Greek letter s square meters (m2), the stress s (sigma). The stress in a member will be expressed in N/m2. This of cross-sectional area A unit is called a pascal (Pa). How subjected to an axial load P (Fig. ever, one finds that the pascal is 1.8) is therefore obtained by an exceedingly small quantity P' P' dividing the magnitude P of the and load by the area A: Fig. 1.7 A that, in practice, multiples of this unit must be used, namely, the kilopascal (kPa), the megapascal (MPa), and the gigapascal (GPa). We have †The principal SI and U.S. customary units used in mechanics are listed in tables inside the front cover of this book. From the table on the right-hand side, we note that 1 psi is approximately equal to 7 kPa, and 1 ksi approximately equal to 7 MPa. (a) (b) Fig. 1.8 Member with an axial load. 1 kPa 5 103 Pa 5 103 N/m2 8 Introduction—Concept of Stress 1.4 ANALYSIS AND DESIGN 1 MPa 5 106 Pa 5 106 N/m2 Considering again the structure of Fig. 1.1, let us assume that rod BC is made of a steel with a maximum allowable stress sall 5 165 MPa. Can When U.S. customary units are used, the force rod BC safely support the load to which it will be P is usually expressed in pounds (lb) or kilopounds (kip), and the cross-sectional area A subjected? The magnitude of the force FBC in in square inches (in2). The stress s will then be the rod was found earlier to be 50 kN. Recalling that the diameter of the rod is 20 mm, we use expressed in pounds per square inch (psi) or Eq. (1.5) to determine the stress created in the kilopounds per square inch (ksi).† rod by the given loading. We have 1 GPa 5 109 Pa 5 109 N/m2 P 5 FBC 5 150 kN 5 150 3 103 N 5 p110 3 1023 m22 5 314 3 A 5 pr2 5 pa20 mm 2 b 1026 m2 2 P s 5 A 5 150 3 103 N 2 314 3 1026 m 5 1159 3 106 Pa 5 1159 MPa Since the value obtained for s is smaller than the value sall of the allowable stress in the steel used, we conclude that rod BC can safely support the load to which it will be subjected. To be complete, our analysis of the given structure should also include the determination of the compressive stress in boom AB, as well as an investigation of the stresses produced in the pins and their bearings. This will be discussed later in this chapter. We should also determine whether the deformations produced by the given loading are acceptable. The study of deformations under axial loads will be the subject of Chap. 2. An additional consideration required for members in compression involves the stability of the member, i.e., its ability to support a given load without experiencing a sudden change in configuration. This will be discussed in Chap. 10. The engineer’s role is not limited to the analysis of existing structures and machines subjected to given loading conditions. Of even greater importance to the engineer is the design of new struc tures and machines, that is, the selection of appropriate components to perform a given task. As an example of design, let us return to the structure of Fig. 1.1, and assume that aluminum with an allow able stress sall 5 100 MPa is to be used. Since the force in rod BC will still be P 5 FBC 5 50 kN under the given loading, we must have, from Eq. (1.5), sall 5 P A P A 5 sall5 50 3 103 N 100 3 106 Pa 5 500 3 1026 m2 and, since A 5 pr2, r5 A 5 B p B500 3 1026 m2 p 5 12.62 3 1023 m 5 12.62 mm d 5 2r 5 25.2 mm We conclude that an aluminum rod 26 mm or more in diameter will be adequate. 1.5 AXIAL LOADING; NORMAL STRESS 9 1.5 Axial Loading; Normal Stress As we have already indicated, rod BC of the example considered in the preceding section is a two-force member and, therefore, the forces FBC and F9BC acting on its ends B and C (Fig. 1.5) are directed along the axis of the rod. We say that the rod is under axial loading. An actual example of structural members under axial loading is pro vided by the members of the bridge truss shown in Photo 1.1. Photo 1.1 This bridge truss consists of two-force members that may be in tension or in compression. Returning to rod BC of Fig. 1.5, we recall that the section we passed through the rod to determine the internal force in the rod and the corresponding stress was perpendicular to the axis of the rod; the internal force was therefore normal to the plane of the sec F tion (Fig. 1.7) and the corresponding stress is described as a normal stress. Thus, formula (1.5) gives us the normal stress in a member under axial loading: A Q P s 5 A (1.5) We should also note that, in formula (1.5), s is obtained by dividing the magnitude P of the resultant of the internal forces dis tributed over the cross section by the area A of the cross section; it represents, therefore, the average value of the stress over the cross section, rather than the stress at a specific point of the cross section. P' To define the stress at a given point Q of the cross section, we should consider a small area DA DA approach zero, we obtain the (Fig. 1.9). Dividing the magnitude of stress at point Q: DF by DA, we obtain the average value of the stress over DA. Letting ¢F Fig. 1.9 ¢A (1.6) s 5 lim ¢Ay0 10 Introduction—Concept of Stress In general, the value obtained for the stress s at a given point Q of the section is different from the value of the average stress In a slender rod subjected to equal and opposite concentrated loads P and P9 (Fig. 1.10a), this variation is small in a section away from the points of application of the concentrated loads (Fig. 1.10c), but it is quite noticeable in the neighborhood of these points (Fig. 1.10b and d). given by formula (1.5), and s is found to vary It follows from Eq. (1.6) that the magnitude of across the section. the resultant of the distributed internal forces is P #dF 5 # A sdA But the conditions of equilibrium of each of the portions of rod shown in Fig. 1.10 require that this magnitude be equal to the mag nitude P of the concentrated loads. We have, therefore, P5 P' P' P' P' (a) (b) (c) (d) #dF 5 # A s dA (1.7) ends of the rod. This will be discussed further in Fig. 1.10 Stress distributions at different sections along axially Chap. 2. In practice, it will be assumed that the loaded member. distribution of normal stresses in an axially loaded member is uniform, except in the imme diate vicinity of the points of application of the loads. The value s of the stress is then equal to save and can be obtained from formula (1.5). However, we should realize that, when we assume a uniform distribution of stresses in the section, i.e., when we assume that the internal P forces are uniformly distributed across the section, it follows from elementary statics† that C the resultant P of the internal forces must be applied at the centroid C of the section (Fig. 1.11). This means that a uniform distribution of stress is possible only if the line of action of the concentrated loads P and P9 passes through the cen troid of the section considered (Fig. 1.12). Fig. 1.11 which means that the volume under each of the This type of loading is called centric loading and stress surfaces in Fig. 1.10 must be equal to the will be assumed to take place in all straight twomagnitude P of the loads. This, how ever, is the force members found in trusses and pinconnected structures, such as the one only information that we can derive from our knowledge of statics, regarding the distribution of considered in Fig. 1.1. However, if a two-force mem ber is loaded axially, but eccentrically as normal stresses in the various sections of the shown in Fig. 1.13a, we find from the conditions rod. The actual distribution of stresses in any given section is statically indeterminate. To learn of equilibrium of the portion of member shown in Fig. 1.13b that the internal forces in a given more about this distribu tion, it is necessary to section must be consider the deformations resulting from the particular mode of application of the loads at the †See Ferdinand P. Beer and E. Russell Johnston, Jr., Mechanics Mechanics for Engineers, 9th ed., McGraw-Hill, New York, 2010, for Engineers, 5th ed., McGraw-Hill, New York, 2008, or Vector Secs. 5.2 and 5.3. P 1.6 Shearing Stress P 11 C d P CMd P' Fig. 1.12 type of stress is obtained when transverse forces P and P9 are applied to a member AB (Fig. 1.14). Passing a section at C between the points equivalent to a force P applied at the centroid of of application of the two forces (Fig. 1.15a), we the section and a couple M of moment M 5 Pd. obtain the diagram of portion AC shown in Fig. The distribution of forces—and, thus, the 1.15b. We conclude that inter corresponding distribution of stresses—cannot nal forces must exist in the plane of the section, be uniform. Nor can the distribution of stresses and that their resul tant is equal to P. These be symmetric as shown in Fig. 1.10. This point elementary internal forces are called shearing will be discussed in detail in Chap. 4. forces, and the magnitude P of their resultant is the shear in the section. Dividing the shear P by the area A of the cross section, we 1.6 SHEARING STRESS P' P' The internal forces and the corresponding (a) (b) stresses discussed in Secs. 1.2 and 1.3 were normal to the section considered. A very different Fig. 1.13 Eccentric axial loading. P P Fig. 1.15 B P (a) AB AC P' Fig. 1.14 Member with transverse loads. AC P' P (b) 12 Introduction—Concept of Stress obtain the average shearing stress in the section. Denoting the shear ing stress by the Greek letter t (tau), we write tave 5 P A (1.8) It should be emphasized that the value obtained is an average value of the shearing stress over the entire section. Contrary to what we said earlier for normal stresses, the distribution of shearing stresses across the section cannot be assumed uniform. As you will see in Chap. 6, the actual value t of the shearing stress varies from zero at the surface of the member to a maximum value tmax that may be much larger than the average value tave. Photo 1.2 Cutaway view of a connection with a bolt in shear. Shearing stresses are commonly found in bolts, pins, and rivets used to connect various structural members and machine compo nents (Photo 1.2). Consider the two plates A and B, which are con nected by a bolt CD (Fig. 1.16). If the plates are subjected to tension forces of magnitude F, stresses will develop in the section of bolt corresponding to the plane EE9. Drawing the diagrams of the bolt and of the portion located above the plane EE9 (Fig. 1.17), we con clude that the shear P in the section is equal to F. The average shearing stress in the section is obtained, according to formula (1.8), by dividing the shear P 5 F by the area A of the cross section: tave 5 CC F C E F' F AF B E' D P F A 5 A (1.9) E E D P F' Fig. 1.16 Bolt subject to single shear. (a) (b) Fig. 1.17 13 1.8 Application to the Analysis and Design of Simple Structures K EHC K' F' F B A L D L' GJ Fig. 1.18 Bolts subject to double shear. H The bolt we have just considered is said to be in single shear. FC Different loading situations may arise, however. For example, if P K K' splice plates C and D are used to connect plates A and B (Fig. 1.18), shear will take place in bolt HJ in average shear ing stress is bolt CD that we have discussed each of the two planes KK9 and in the preceding section (Fig. LL9 (and similarly in bolt EG). The tave 5 PA 5 Fy2 1.16). The bolt exerts bolts are said to be in double shear. To determine the average Fig. 1.19 shearing stress in each plane, we (a) (b) L' F L FD J F P F A 5 2A (1.10) 1.7 BEARING STRESS IN CONNECTIONS draw free-body diagrams of bolt Bolts, pins, and rivets create stresses in the members they HJ and of the portion of bolt located between the two planes connect, along the bearing surface, or surface of contact. For t (Fig. 1.19). Observing that the shear P in each of the sections is example, con sider again the two C P plates A and B connected by a P 5 Fy2, we conclude that the plate thickness and on plate A a force P diameter d and of stress, called the d the diameter of equal and opposite length t equal to the bearing stress, thickness of the obtained by dividing the bolt, we have to the force F A plate. Since the the load P by the exerted by the plate distribution of these area of the on the bolt (Fig. 1.20). The force P forces—and of the rectangle correspond ing representing the represents the stresses—is quite projection of the bolt resultant of on the plate section Fig. 1.20 elementary forces complicated, one d distributed on the uses in practice an (Fig. 1.21). Since Ft inside surface of a average nominal this area is equal to td, where t is the value sb of the half- cylinder of F' D 1.8 APPLICATION TO THE ANALYSIS AND DESIGN OF SIMPLE STRUCTURES We are now in a position to determine the stresses in the members and connections of various simple twodimensional structures and, thus, to design such structures. A d Fig. 1.21 P P sb 5 A 5 td (1.11) 14 Introduction—Concept of Stress As an example, let us return to the structure of Fig. 1.1 that we have already considered in Sec. 1.2 and let us specify the supports and connections at A, B, and C. As shown in Fig. 1.22, the 20-mm diameter rod BC has flat ends of 20 3 40-mm rectangular cross section, while boom AB has a 30 3 50-mm rectangular cross section and is fitted with a clevis at end B. Both members are connected at B by a pin from which the 30-kN load is suspended by means of a U-shaped bracket. Boom AB is supported at A by a pin fitted into a double bracket, while rod BC is connected at C to a single bracket. All pins are 25 mm in diameter. C d 25 mm 20 mm TOP VIEW OF ROD BC Flat end d 20 mm Flat end C d 25 mm d 20 mm 600 mm 40 mm B FRONT VIEW 50 mm AB B 800 mm 30 mm Q 30 kN Q 30 kN END VIEW 20 mm 25 mm 20 mm 25 mm A d 25 mm Fig. 1.22 B TOP VIEW OF BOOM AB a. Determination of the Normal Stress in Boom AB and Rod BC. As we found in Secs. 1.2 and 1.4, the force in rod BC is FBC 5 50 kN (tension) and the area of its circular cross section is A 5 314 3 1026 m2; the corresponding average normal stress is sBC 5 1159 MPa. However, the flat parts of the rod are also under tension and at the narrowest section, where a hole is located, we have A 5 120 mm2140 mm 2 25 mm2 5 300 3 1026 m2 The corresponding average value of the stress, therefore, is 15 1.8 Application to the Analysis and Design of Simple Structures 1sBC2end 5 P A 5 50 3 103 N 2 300 3 1026 m 5 167 MPa Note that this is an average value; close to the hole, the stress will actually reach a much larger value, as you will see in Sec. 2.18. It is clear that, under an increasing load, the rod will fail near one of the holes rather than in rectangular cross sections of minimum C section is A 5 30 mm its cylindrical portion; area at A and B are its design, therefore, 3 50 mm 5 1.5 3 not under stress, could be improved 1023 m2, the average since the boom is in value of the normal compression, and, by increasing the stress in the main therefore, pushes on width or the (a) thickness of the flat part of the rod, between pins A and ends of the rod. B, is Turning now our attention to boom AB, we recall from sAB 5 2 40 3 103 N Sec. 1.2 that the force in the boom is 1.5 3 1023 m2 5 FAB 5 40 kN (b) 226.7 3 106 Pa 5 (compression). D' Since the area of 226.7 MPa D the boom’s Note that the 50 kN 50 kN d 25 mm P 50 kN Fb (c) the pins (instead of pulling on the pins as rod occur (Fig. 1.23c), we conclude that the shear in that plane is P 5 50 kN. Since the crossBC does). sectional area of the pin is b. Determination of the Shearing Stress in Fig. 1.23 Various Connec tions. To determine the shearing stress in a connection such as a bolt, pin, or rivet, we first clearly show the forces exerted by the various members it connects. Thus, in the case of pin C of our example (Fig. 1.23a), we draw Fig. 1.23b, showing the 50-kN force exerted by member BC on the pin, and the equal and opposite force exerted by the bracket. Drawing now the A diagram of the portion of the pin located below the plane DD9 where shearing stresses 40 kN A 5 pr2 5 pa25 mm 2 b 5 p112.5 3 1023 m22 5 491 3 1026 m2 2 we find that the average value of the shearing stress in the pin at C is tave 5 P A 5 50 3 103 N 2 491 3 1026 m 5 102 MPa Fb Considering now the pin at A (Fig. 1.24), we note that it is in D double shear. Drawing the free-body diagrams of the pin and of the E portion of pin located between the planes DD9 and EE9 where shear Fb ing stresses occur, we conclude that P 5 20 kN and that tave 5 P A 5 20 kN (a) d 25 mm (b) D' E' 40 kN P P (c) 40 kN MPa Fig. 1.24 2 491 3 1026 m 5 40.7 16 Introduction—Concept of Stress Considering the pin at B (Fig. 1.25a), we note that the pin may be divided into five portions which are acted upon by forces exerted by the boom, rod, and bracket. Considering successively the portions DE (Fig. 1.25b) and DG (Fig. 1.25c), we conclude that the shear in section E is PE 5 15 kN, while the shear in section G of the pin is symmetric, we con 1 2 FAB 20 kN clude that the maximum value of the shear in pin B is PG 5 25 kN, where and that the largest shearing 2 FAB 20 kN H stresses occur in sections G and 1 5 25 kN. Since the loading H, is PG J 1 Pin B D 1 E G 2 Q 15 kN FBC 50 kN tave 5 PG A 5 25 kN 2 50.9 MPa 491 3 1026 m 5 2Q 15 kN P td 5 40 kN D sb 5 1 130 mm2125 mm25 53.3 MPa (a) c. Determination of the Bearing Stresses. To determine the nominal bearing stress at A in member AB, we use formula (1.11) 2Q PE 1 15 kN (b) of Sec. 1.7. From Fig. 1.22, we have t 5 30 mm To obtain the bearing stress in the bracket at A, and d 5 25 mm. Recalling that P 5 FAB 5 40 kN, we use t 5 2(25 mm) 5 50 mm and d 5 25 mm: we have E sb 5 2 FAB P td 5 40 kN member AB, at B and C in mem 20 kN 1 150 mm2125 mm25 32.0 MPa ber BC, and in the bracket at C are found in a similar way. PG G D The bearing stresses at B in “intuition.” After an answer has been obtained, it 2 Q 15 kN should be checked. Here again, you may call upon (c) your common sense and personal experience. If Fig. 1.25 not completely satisfied with the result obtained, you should carefully check your formulation of the 1.9 METHOD OF PROBLEM SOLUTION problem, the validity of the methods used in its You should approach a problem in mechanics of solution, and the accuracy of your computations. materials as you would approach an actual The statement of the problem should be clear and engineering situation. By drawing on your own precise. It should contain the given data and experience and intuition, you will find it easier to indicate what information is required. A simplified understand and formulate the problem. Once the drawing showing all essential quantities involved problem has been clearly stated, however, there is should be included. The solution of most of the no place in its solution for your particular fancy. problems you will encounter will necessitate that Your solution must be based on the fundamental you first determine the reac principles of statics and on the principles you will tions at supports and internal forces and couples. learn in this course. Every step you take must be This will require justified on that basis, leaving no room for your the drawing of one or several free-body diagrams, as was done in 17 1.10 Numerical Accuracy Sec. 1.2, from which you will write equilibrium equations. These equations can be solved for the unknown forces, from which the required stresses and deformations will be computed. After the answer has been obtained, it should be carefully checked. Mistakes in reasoning can often be detected by carrying the units through your computations and checking the units obtained for the answer. For example, in the design of the rod discussed in Sec. 1.4, we found, after carrying the units through our computations, that the required diameter of the rod was expressed in millimeters, which is the correct unit for a dimension; if another unit had been found, we would have known that some mistake had been made. Errors in computation will usually be found by substituting the numerical values obtained into an equation which has not yet been used and verifying that the equation is satisfied. The importance of correct computations in engineering cannot be overemphasized. 1.10 NUMERICAL ACCURACY The accuracy of the solution of a problem depends upon two items: (1) the accuracy of the given data and (2) the accuracy of the com putations performed. The solution cannot be more accurate than the less accurate of these two items. For example, if the loading of a beam is known to be 75,000 lb with a possible error of 100 lb either way, the relative error which measures the degree of accuracy of the data is 100 lb 75,000 lb 5 0.0013 5 0.13% In computing the reaction at one of the beam supports, it would then be meaningless to record it as 14,322 lb. The accuracy of the solution cannot be greater than 0.13%, no matter how accurate the computations are, and the possible error in the answer may be as large as (0.13y100)(14,322 lb) < 20 lb. The answer should be prop erly recorded as 14,320 6 20 lb. In engineering problems, the data are seldom known with an accuracy greater than 0.2%. It is therefore seldom justified to write the answers to such problems with an accuracy greater than 0.2%. A practical rule is to use 4 figures to record numbers beginning with a “1” and 3 figures in all other cases. Unless otherwise indicated, the data given in a problem should be assumed known with a comparable degree of accuracy. A force of 40 lb, for example, should be read 40.0 lb, and a force of 15 lb should be read 15.00 lb. Pocket calculators and computers are widely used by practicing engineers and engineering students. The speed and accuracy of these devices facilitate the numerical computations in the solution of many problems. However, students should not record more significant fig ures than can be justified merely because they are easily obtained. As noted above, an accuracy greater than 0.2% is seldom necessary or meaningful in the solution of practical engineering problems. A B D 1.25 in. SAMPLE PROBLEM In the hanger shown, the upper portion of link ABC is 38 in. thick and the lower portions are each 14 in. thick. Epoxy resin is used to bond the upper and lower portions together at B. The pin at A is of 38-in. diameter while a 1 4-in.-diameter pin is used at C. Determine (a) the shearing stress in pin A, (b) the shearing stress in pin C, (c) the largest normal stress in link ABC, (d) the average shearing stress on the bonded surfaces at B, (e) the bearing 1.1 stress in the link at C. 6 in. 1.75 in. C 7 in. E SOLUTION 10 in. 500 lb Free Body: Entire Hanger. Since the link ABC is a two-force 5 in. AD Dx 5 in. 10 in. C 500 lb 1l oMD 5 0: 1500 lb2115 in.2 2 E FAC Dy member, the reaction at A is vertical; the reaction at D is represented by its compo nents Dx and Dy. We write FAC110 in.2 5 0 FAC 5 1750 lb lb FAC 5 750 tension b. Shearing Stress in Pin C. Since this 14in.-diameter pin is in double a. Shearing Stress in Pin A. Since 750 lb 750 lb FAC FAC this 38-in.-diameter pin is in single 750 lb A C shear, we write shear, we write tA 5 FAC tC 5 A 5 750 lb 1 2FAC A 5 375 lb 4p10.25 4p10.375 2 in.2 tA 5 6790 psi ◀ 2 in.2 tC 5 7640 psi ◀ 1 1 -in. diameter 38FAC 375 lb 12FAC 375 lb 12 c. Largest Normal Stress in Link ABC. The largest 14 -in. diameter where the area is smallest; this occurs at the cross section at A where the 38-in. hole is located. We have 3 in. 8 1.25 in. stress is found 0.328 in2 sA 5 2290 psi ◀ sA 5 FAC Anet5 750 lb 138 Average Shearing Stress at B. in.211.25 in. 2 0.375 in.25 750 We note that bonding exists on lb FAC 750 lb 1.25 in. -in. diameter 38 FAC A F1 F2 FAC 375 lb 12 F2 F1 d. the shear force on each side is F1 5 (750 lb)y2 5 375 lb. The average 1.75 in. shearing stress on each both sides of the upper portion of the link and that surface is thus B tB 5 F1 11.25 in.211.75 in.2 tB 5 171.4 psi ◀ A 5 375 lb 375 lb F1 375 lb 1 4 in. -in. diameter 14 e. Bearing Stress in Link at C. For each portion of the link, F1 5 375 lb and the nominal bearing area is (0.25 in.)(0.25 in.) 5 0.0625 in2. sb 5 F1 A 5 375 lb 2 0.0625 in sb 5 6000 psi ◀ 18 AB F1 F1 d 1 F1 P SAMPLE PROBLEM 1.2 The steel tie bar shown is to be designed to carry a tension force of magnitude P 5 120 kN when bolted between double brackets at A and B. The bar will be fabricated from 20-mm-thick plate stock. For the grade of steel to be used, the maximum allowable stresses are: s 5 175 MPa, t 5 100 MPa, sb 5 350 MPa. Design the tie bar by determining the required values of (a) the diameter d of the bolt, (b) the dimension b at each end of the bar, (c) the dimension h of the bar. a. Diameter of the Bolt. Since the bolt is in double shear, F1 5 12 P 5 60 kN. P 4p SOLUTION d 2 We will use d 5 28 mm ◀ 2 A 5 60 kN t 20 mm 1 t 5 F1 4p d h d b t 1 P 2 a At this point we check the bearing stress between the 20-mm-thick plate and the 28-mm- 2 100 MPa 5 60 kN d 5 27.6 mm 1 diameter bolt. 10.020 m210.028 m25 214 MPa , 350 MPa P tb 5 td 5 120 kN OK b. Dimension b at Each End of the Bar. We consider one of the end portions of the bar. Recalling that the thickness of the steel plate is t 5 20 mm and that the average tensile stress must not exceed 175 MPa, we write 175 MPa 5 60 kN ta d ba P' 120 kN P12 17.14 mm 2P s5 10.02 m2a a5 1 P 120 kN b 5 d 1 2a 5 28 mm 1 2(17.14 mm) b 5 62.3 mm ◀ t 20 mm h c. Dimension h of the Bar. Recalling that the thickness of the steel plate is t 5 20 mm, we have 10.020 m2h P s 5 th h 5 34.3 mm We will use h 5 35 mm ◀ 175 MPa 5 120 kN 19 PROBLEMS 150 MPa in rod BC, determine the smallest allowable values of d1 and d2. 1.2 Two solid cylindrical rods AB and BC are welded together at B 2 in.3 in. and loaded as shown. 30 kN Knowing that d1 5 50 Fig. P1.1 and P1.2 mm and d2 5 30 mm, find the average normal stress at the midsection of (a) rod AB, (b) rod P BC. C d1 300 mm 250 mm 40 kN d2 A P for which the tensile stress in rod AB has the same magnitude as the compressive stress in rod BC. 1.1 Two solid C cylindrical rods AB and BC are welded together 1.3 Two solid cylindrical A 30 kips rods AB and BC are at B and loaded as B welded together at B shown. Knowing that and loaded as shown. the average normal stress must not exceed Determine the 175 MPa in rod AB and magnitude of the force B 30 kips 30 in. 40 in. Fig. P1.3 1.4 In Prob. 1.3, knowing that P 5 40 kips, determine the average normal stress at the midsection of (a) rod AB, (b) rod BC. 1.5 Two steel plates are to be held together by means of 16-mm-diameter high-strength steel bolts fitting snugly inside cylindrical brass spacers. Knowing that the average normal stress must not exceed 200 MPa in the bolts and 130 MPa in the spacers, determine the outer diameter of the spacers that yields the most economical and safe design. A a 15 mm B Fig. P1.5 100 m 1.6 Two brass rods AB and BC, each of uniform diameter, will be b Fig. P1.6 10 mm C brazed together at B to form a nonuniform rod of total length 100 normal stress in ABC is m which will be suspended from a minimum, (b) the corresponding support at A as shown. Knowing value of the maximum normal that the density of brass is 8470 stress. kg/m3, determine (a) the length of rod AB for which the maximum 20 21 Problems 1.7 Each of the four vertical links has an 8 3 36-mm uniform rectan gular cross section and each of the four pins has a 16-mm diameter. Determine the maximum value of the average normal stress in the links connecting (a) points B and D, (b) points C and E. 0.4 m C 0.25 m D B 20 kN A 0.2 m 4 in. 12 in. 4 in. E E stress in the central portion of that link when (a) u 5 0, B 2 in. C D J 6 in. Fig. P1.7 60 lb F A 8 in. 1.8 Knowing that link DE is 18 in. thick(b) u 5 908. and 1 in. wide, determine the normal D 1.9 Link AC has a uniform rectangular Fig. P1.8 cross section 116 in. thick and 1 4 in. wide. Determine the normal stress in the central portion of the link. Fig. P1.9 3 in. 6 in. 240 lb 7 in. 240 lb C BA 30 1.10 Three forces, each of magnitude P 5 4 kN, are applied to the mechanism shown. Determine the cross-sectional area of the uni form portion of rod BE for which the normal stress in that portion is 1100 MPa. 0.100 m E PPP D ABC 0.150 m 0.300 m 0.250 m Fig. P1.10 22 Introduction—Concept of Stress 1.11 The frame shown consists of four wooden members, ABC, DEF, BE, and CF. Knowing that each member has a 2 3 4-in. rectan gular cross section and that each pin has a 1 -in. 2 diameter, deter mine the maximum value of the average normal stress (a) in member BE, (b) in member CF. 30 in. 45 in. AB 40 in. 4 in. C 480 lb 4 in. DEF Fig. P1.11 15 in. 30 in. 1.12 For the Pratt bridge truss and loading shown, determine the aver age normal stress in member BE, knowing that the crosssectional area of that member is 5.87 in2. BDF 12 ft CEG A 9 ft 9 ft 9 ft 9 ft H Fig. P1.12 80 kips 80 kips 80 kips 1.13 An aircraft tow bar is positioned by means of a single hydraulic cylinder connected by a 25-mm-diameter steel rod to two identical arm-and-wheel units DEF. The mass of the entire tow bar is 200 kg, and its center of gravity is located at G. For the position shown, determine the normal stress in the rod. 1150 A D 850 Dimensions in mm F GC 250 E B 100 450 Fig. P1.13 500 675 825 23 Problems 1.14 A couple M of magnitude 1500 N ? m is applied to the crank of an engine. For the position shown, determine (a) the force P required to hold the engine system in equilibrium, (b) the average P normal stress in the connecting rod BC, which has a 450-mm2 uniform cross section. 1.15 When the force P reached 8 kN, the wooden specimen shown failed C in shear along the surface indicated by the dashed line. Determine the average shearing stress along that surface at the time of failure. 200 mm 15 mm B P' P Fig. P1.15 80 mm M 60 mm A 90 mm Steel Wood 1.16 The wooden members A and B are to be joined by plywood splice Fig. P1.14 plates that will be fully glued on the surfaces in contact. As part of the design of the joint, and knowing that the clearance between the ends of the members is to be 14 in., determine the smallest allowable length L if the average shearing stress in the glue is not 0.25 in. A 5.8 kips to exceed 120 psi. L 1.17 A load P is applied to a steel rod supported as shown by an alu minum plate into which a 0.6-in.-diameter hole has been 4 in. drilled. Knowing that the shearing stress B must not exceed 18 ksi in the 5.8 kips 0.6 in. in. 14 steel rod and 10 ksi in the aluminum plate, determine the largest load P that can be applied to the rod. 1.6 in. 0.4 in. P Fig. P1.17 1.18 Two wooden planks, each 22 mm thick and 160 mm wide, are joined by the glued mortise joint shown. Knowing that the joint will fail when the average shearing stress in the glue reaches 820 kPa, determine the smallest allowable length d of the cuts if the joint is to withstand an axial load of magnitude P 5 7.6 kN. d Fig. P1.16 Glue 20 mm P' P 160 mm 160 mm 20 mm Fig. P1.18 24 Introduction—Concept of Stress 1.19 The load P applied to a steel rod is distributed to a timber support d by an annular washer. The diameter of the rod is 22 mm and the allowable outer diameter d of the washer, knowing that the axial normal stress in the steel rod is 35 MPa and that the average bearing stress between the washer and the timber must not exceed 5 MPa. 22 mm 1.20 The axial force in the column inner diameter of the washer is 25 mm, supporting the timber beam shown is P 5 which is slightly larger than the diameter 20 kips. Determine the smallest allowable of the hole. Determine the smallest length L of the bearing exceed 400 psi. P L Fig. P1.19 aaP 6 in. P Fig. P1.20 Fig. P1.21 P 40 kN plate if the bearing stress in the timber is not to 1.21 An axial load P is supported by a short W8 3 40 column of cross sectional area A 5 11.7 in2 and is distributed to a concrete founda tion by a square plate as shown. Knowing that the average normal stress in the column must not exceed 30 ksi and that the bearing stress on the concrete foundation must not exceed 3.0 ksi, deter mine the side a of the plate that will provide the most Fig. P1.22 economical and safe design. ing, (b) the size of the footing for which the average 1.22 A 40-kN axial load is applied to a short wooden bearing stress in the soil is 145 kPa. post that is supported by a concrete footing resting 1.23 A 58-in.-diameter steel rod AB is fitted to a round on undisturbed soil. Determine (a) the maximum hole near end C of the wooden member CD. For the bearing stress on the concrete foot loading shown, determine (a) the maximum average 120 mm 100 mm normal stress in the wood, (b) the distance b for which the average shearing stress is 100 psi on the surfaces indicated by the dashed lines, (c) the average bearing stress on the wood. b b A 1 in. 750 lb B C b 1500 lb 4 in. D 750 lb Fig. P1.23 25 1.24 Knowing that Problems u 5 408 and P 5 9 kN, determine (a) the smallest allowable diameter of the pin at B if the average shearing stress in the pin is not to exceed 120 MPa, (b) the corresponding aver age bearing stress in member AB at B, (c) the corresponding average bearing stress in each of the support brackets at B. P A 16 mm 750 mm 50 mm 750 mm B C 12 mm A Fig. P1.24 and P1.25 d b t 1.25 Determine the largest load P that can be applied at A when u 5 608, knowing that the average shearing stress in the 10-mmdiameter pin at B must not exceed 120 MPa and that the average bearing stress in member AB and in the bracket at B must not exceed 90 MPa. B 1.26 Link AB, of width b 5 50 mm and thickness t 5 6 mm, is used to d support the end of a horizontal beam. Knowing that the average normal stress in the link is 2140 MPa, and that the average shearing stress in each of the two pins is 80 MPa, determine (a) the diameter d of the pins, (b) the average bearing stress in the link. 4 in. 7 in. 1.27 For the assembly and loading of Prob. 1.7, determine (a) the average shearing stress in the pin at B, (b) the average bearing stress at B in member BD, (c) the average bearing stress at B in member ABC, knowing that this member has a 10 3 50-mm uniform rectangular cross section. 1.28 The hydraulic cylinder CF, which partially controls the position of rod DE, has been locked in the position shown. Member BD is 5 8 in. thick and is connected to the vertical rod by a 38-in.-diameter bolt. Determine (a) the average shearing stress in the bolt,D (b) the bearing stress at C in member Fig. P1.26 BD. 8 in. A C B 1.8 in. 20 75 E 400 lb F Fig. P1.28 26 Introduction—Concept of Stress 1.11 STRESS ON AN OBLIQUE PLANE UNDER AXIAL LOADING P' P P' P In the preceding sections, axial forces exerted on a two-force shearing stresses on the other, was because stresses were being determined only on planes perpendicular to member (Fig. 1.26a) the axis of the member were found to cause normal stresses in that or connection. As you will see in this section, axial member (Fig. 1.26b), while transverse forces forces cause both normal and shearing stresses on exerted on bolts and planes which are not pins (Fig. 1.27a) were found to cause shearing perpendicular to the axis of the member. Similarly, stresses in those connections (Fig. 1.27b). trans verse forces exerted on a The reason such a bolt or a pin cause both relation was observed between axial forces and normal and shearing normal stresses on one stresses on planes which are not perpendicular to hand, and trans the axis of the bolt or verse forces and pin. P' (a) (b) Fig. 1.26 Axial forces. P P P' P' P' body that the distributed forces acting on the section must be Consider the two-force equivalent to the force P. member of Fig. 1.26, Resolving P into which is subjected to components F and V, axial forces P and P9. If respectively normal and we pass a section forming an angle u with tangential to the section (Fig. 1.28c), we have a normal plane (Fig. 1.28a) and draw the free-body diagram of the portion of member located to the left of that section (Fig. 1.28b), we find from the equilibrium conditions of the free Fig. 1.27 Transverse forces. P P' P' P (a) (b) A (a) (b) sin u (1.12) F 5 P cos u V5P forces distributed over the section, and the force V the resultant of shearing forces (Fig. 1.28d). The average values of the corresponding normal and A0 P P' F The force F represents the resultant of normal shearing stresses are obtained by dividing, respectively, F and V by V P' the area Au of the section: Fig. 1.28 (c) (d) F s 5 Au V t 5 Au(1.13) the area of a section perpendicular to the axis of the member, we 27 Substituting for F and V from (1.12) into (1.13), and observing from Fig. 1.28c that A0 5 Au cos u, or Au 5 A0ycos u, where A0 denotes 1.12 Stress Under General Loading Conditions; obtain A0ycos u t 5 P sin u Components of Stress or s 5 P cos u A0ycos u P s 5 A0 cos2 u P t 5 A0 sin u cos u (1.14) We note from the first of Eqs. (1.14) that the normal stress s is maximum when u 5 0, i.e., when the plane of the section is per pendicular to the axis of the member, and that it approaches zero as u approaches 908. We check that the value of s when u 5 0 is P sm 5 A0(1.15) as we found earlier in Sec. 1.3. The second of Eqs. (1.14) shows that the shearing stress t is zero for u 5 0 and u 5 908, and that for u 5 458 it reaches its maximum value P P tm 5 A0 sin 45° cos 45° 5 2A0(1.16) The first of Eqs. (1.14) indicates that, when u 5 458, the normal stress s9 is also equal to Py2A0: P s¿ 5 A0 cos2 45° 5 P 2A0(1.17) The results obtained in Eqs. (1.15), (1.16), and (1.17) are shown graphically in Fig. 1.29. We note that the same loading may produce either a normal stress sm 5 PyA0 and no shearing stress (Fig. 1.29b), or a normal and a shearing stress of the same magni tude s9 5 tm 5 Py2A0 (Fig. 1.29 c and d), depending upon the orientation of the section. 1.12 STRESS UNDER GENERAL LOADING CONDITIONS; COMPONENTS OF STRESS The examples of the previous sections were limited to members under axial loading and connections under transverse loading. Most structural members and machine components are under more involved loading conditions. Consider a body subjected to several loads P1, P2, etc. (Fig. 1.30). To understand the stress condition created by these loads at some point Q within the body, we shall first pass a section through Q, using a plane parallel to the yz plane. The portion of the body to the left of the section is subjected to some of the original loads, and to normal and shearing forces distributed over the section. We shall denote by DFx and DVx, respectively, the normal and the shearing –45° (d) Stresses for Fig. 1.29 P' P (a) Axial loading P2 y P3 m P/A0 (b) Stresses for 0 ' P/2A0 m 1 P4 x P/2A0 (c) Stresses for m P z 45° Fig. 1.30 y P/2A0 28 Introduction—Concept of Stress y P2 P2 Vx y ' P/2A0 Vx A V z Fx x Fx x P1 z QQ x z (a) (b) P1 y the nor mal force DFx has a well-defined direction, the shearing force DVx xz xy may have any direction in the plane of the section. We therefore Fig. 1.31 Q x resolve DVx into two component forces, DVxy and DVxz, in directions parallel to forces acting on a small area DA the y and z axes, respectively (Fig. surrounding point Q (Fig. 1.31a). Note that the superscript x is used to indicate 1.31b). Dividing now the magnitude of each force by the area DA, and letting DA that the forces DFx and DVx act on a surface perpendicular to the x axis. While approach zero, we define the three stress components shown in Fig. 1.32: sx 5 lim ¢AS0 (1.18) ¢Vyx x z ¢Fx ¢A txy 5 lim ¢AS0 Fig. 1.32 ¢A txz 5 lim ¢Vzx ¢A ¢AS0 otherwise. Similarly, corresponding the shearing stress stress components, components txy and but since the section txz are positive if the in Fig. 1.33 now faces the negative x corresponding x axis, a positive sign We note that the first arrows y subscript in sx, txy, point, respectively, in for sx will indicate the positive y and z and txz is used to that the corre directions. The indicate that the above analysis may sponding arrow stresses under also be carried out points in the negative consideration are exerted on a surface by considering the x direction. Similarly, per pendicular to the portion of body positive signs for txy x axis. The second located to the right of and txz will indicate subscript in txy and txz the vertical plane that the through Q (Fig. identifies the corresponding 1.33). The same direction of the arrows point, magnitudes, but component. The respectively, in the normal stress sx is opposite directions, negative y and z z are obtained for the directions, as shown positive if the xz shearing in corresponding arrow normal and x x points in the positive forces DF , DVy , x x direction, i.e., if the and DVz . Therefore, x body is in tension, the same values are and negative also obtained for the xy Fig. 1.33. Fig. 1.33 Passing a section through Q parallel to the zx plane, we define 29 1.12 Stress Under General Loading Conditions; Q in the same manner the stress components, sy, Q, we shall consider a small cube of side a tyz, and tyx. Finally, a section through Q parallel centered at Q and the stresses exerted on each to the xy plane yields the components y of the six faces of the cube (Fig. 1.34). Components of Stress sz, tzx, and tzy. y To facilitate the visualization of the stress condition at point a yx yz xy zy The stress components shown the shearing stress exerted on a in the figure are sx, sy, and sz, the face perpendicular to the x axis, while tyx represents the x aQ component of the shearing z x stress exerted on the face which represent the normal perpendicular to the y axis. Fig. 1.34 stress on faces respectively Note that only three faces of perpen dicular to the x, y, and z the cube are actually visible in y axes, and the six shearing xz zx Fig. 1.34, and that equal and stress compo nents txy, txz, etc. opposite stress components act We recall that, according to the on the hidden faces. While the definition of the shearing z stress components, txy represents the y component of are obtained by multiplying the additional corresponding stress components by the area DA of each face. We first write the stresses acting on the faces of following three equilibrium the cube differ slightly from the equations: x y A A oFx 5 0 oFy 5 0 oFz 5 0 (1.19) stresses at Q, the error z involved is small and vanishes Since forces equal and as side a of the cube opposite to the forces actually Fig. 1.35 approaches zero. shown in Fig. 1.35 are acting A yz xy A zy A Important relations among the on the hidden faces of the Q shearing stress components cube, it is clear that Eqs. (1.19) A A A will now be derived. Let us are satisfied. Considering now x z zx A xz consider the free-body diagram the moments of the forces of the small cube centered at about axes x9, y9, and z9 x point Q (Fig. 1.35). The normal drawn from Q in directions and shearing forces acting on respectively parallel to the x, y, the various faces of the cube and z axes, we write the three yx oMx¿ 5 0 5 0 (1.20) oMy¿ 5 0 equations Using a projection on the x9y9 plane (Fig. 1.36), we note that the only forces with moments about the z axis xA different from zero are the yA shearing forces. These forces form two couples, one yx A xy A of counter clockwise therefore, DA)a, (positive) moment (txy 1loMz 5 0: (txy DA)a 2 (tyx the other of clockwise DA)a 5 0 (nega tive) moment 2(tyx DA)a. The last of the three Eqs. (1.20) yields, from which we conclude that oMz¿ The relation obtained shows that the y component of the shearing stress exerted on a face perpendicular to the x axis is equal to the x z' xy A x A a yx y A A Fig. 1.36 x' y' txy 5 tyx (1.21) 30 Introduction—Concept of Stress component of the shearing stress exerted on a face perpendicular to the y P P' Q axis. From the remaining two equations (1.20), we derive in a the condition of similar manner the We conclude from stress at a given relations Eqs. (1.21) and (1.22) that only six stress tyz 5 tzy tzx 5 txz components are (1.22) required to define (a) (b) Fig. 1.37 y P' tzx. We also note that, at a given point, shear cannot take place in one plane only; an equal shearing stress must be exerted on another plane perpendicular to the first one. For example, considering again the bolt of Fig. 1.27 and a small cube at the center Q of the bolt (Fig. 1.37a), we find that shearing stresses of equal magnitude must be exerted on the two horizontal faces of point Q, instead of nine as originally assumed. These six components are sx, sy, sz, txy, tyz, and P that are perpendicular to the x P the cube and on the two faces forces x under axial loading. If Sec. 1.11, we find that z Before concluding our we con sider a small the conditions of (a) stress in the member discussion of stress cube with faces x respectively parallel to may be described as components, let us the faces of the shown in Fig. consider again the P and P9 (Fig. 1.37b). case of a member member and recall the A results obtained in ' sx exerted on the faces of 1.38a; the only stresses are normal stresses However, if the small P P' the cube which are ' 45 perpendicular to the x axis. P m m 2A ' orientation of the sections considered in Fig. 1.29c and 2A P ' (b) cube is rotated by 458 about the z axis so that its new orientation matches the Fig. 1.38 are exerted on four faces of d, we conclude that normal and shearing stresses of equal the cube (Fig. 1.38b). We thus observe magnitude structures and machines that will safely and economically perform a specified function. that the same loading condition may lead to different interpretations of the stress situation at a given point, depending upon the orientation of a. Determination of the Ultimate Strength of a the element considered. More will be said about Material. An important element to be considered by a designer is how the material that has been this in Chap 7. selected will behave under a load. For a given material, this is determined by performing 1.13 DESIGN CONSIDERATIONS specific tests on prepared samples of the material. For example, a test specimen of steel In the preceding sections you learned to determine the stresses in rods, bolts, and pins may be pre pared and placed in a laboratory testing machine under simple loading conditions. In later chap ters you will learn to determine stresses in more to be subjected to a known centric axial tensile complex situations. In engineering applications, force, as described in Sec. 2.3. As the magnitude of the force is increased, various however, the determination of stresses is seldom an end in itself. Rather, the knowledge of changes in the specimen are measured, for stresses is used by engineers to assist in their example, changes in its length and its diameter. most important task, namely, the design of Eventually the largest force which may be applied to the specimen is 31 1.13 Design Considerations reached, and the specimen either breaks or begins to carry less load. This largest force is called the ultimate load for the test specimen and is denoted by PU. Since the applied load is centric, we may divide the ultimate load by the original cross-sectional area of the rod to obtain the ultimate normal stress of the material factor of safety.† We have used. This stress, also known as the ultimate strength in tension of the material, is Factor of safety 5 F.S. 5 ultimate load sU 5 PU allowable load (1.24) A (1.23) An alternative definition of the factor of safety is based on the use of stresses: Several test procedures are available to determine the ultimate shearing stress, or Factor of safety 5 F.S. 5 ultimate stress ultimate strength in shear, of a material. The one most commonly used involves the allowable stress (1.25) twisting of a circular tube (Sec. 3.5). A more direct, if less accurate, procedure consists in The two expressions given for the factor of safety in Eqs. (1.24) and (1.25) are identical clamping a rectangular or round bar in a when a linear relationship exists between the shear tool (Fig. 1.39) and applying an increasing load P until the ultimate load PU load and the stress. In most engineering for single shear is obtained. If the free end of applications, however, this rela tionship the specimen rests on both of the hard ened ceases to be linear as the load approaches dies (Fig. 1.40), the ultimate load for double its ultimate value, and the factor of safety shear is obtained. In either case, the ultimateobtained from Eq. (1.25) does not provide a shearing stress tU is obtained by dividing the ultimate load by the total area over which †In some fields of engineering, notably aeronautical shear has taken place. We recall that, in the engineering, the margin of safety is used in place of the case of single shear, this area is the cross- factor of safety. The margin of safety is defined as the sectional area A of the specimen, while in factor of safety minus one; that is, margin of safety 5 F.S. 2 double shear it is equal to twice the cross- 1.00. P sectional area. b. Allowable Load and Allowable Stress; Factor of Safety. The maximum load that a structural member or a machine component will be allowed to carry under normal conditions of utilization is consider ably smaller than the ultimate load. This smaller Fig. 1.39 Single shear test. P load is referred to as the allowable load and, sometimes, as the working load or design load. Thus, only a fraction of the ultimateload capacity of the member is utilized when the allowable load is applied. The remaining portion of the load-carrying capacity of the member is kept in reserve to assure its safe performance. The ratio of the ultimate load to Fig. 1.40 Double shear test. the allowable load is used to define the 32 Introduction—Concept of Stress true assessment of the safety of a given design. Nevertheless, the allowablestress method of design, based on the use of Eq. (1.25), is widely used. c. Selection of an Appropriate Factor of Safety. The selec tion of the factor of safety to be used for various applications is one of the most important engineering tasks. On the one hand, if a factor of safety is chosen too small, the possibility of failure becomes unac ceptably large; on the other hand, if a factor of safety is chosen unnecessarily large, the result is an uneconomical or nonfunctional design. The choice of the factor of safety that is appropriate for a given design application requires engineering judgment based on many considerations, such as the following: 1. Variations that may occur in the properties of the member under consideration. The composition, strength, and dimen sions of the member are all subject to small variations during manufacture. In addition, material properties may be altered and residual stresses introduced through heating or deforma tion that may occur during manufacture, storage, transporta tion, or construction. 2. The number of loadings that may be expected during the life of the structure or machine. For most materials the ultimate stress decreases as the number of load applications is increased. This phenomenon is known as fatigue and, if ignored, may result in sudden failure (see Sec. 2.7). 3. The type of loadings that are planned for in the design, or that may occur in the future. Very few loadings are known with complete accuracy—most design loadings are engineering esti mates. In addition, future alterations or changes in usage may introduce changes in the actual loading. Larger factors of safety are also required for dynamic, cyclic, or impulsive loadings. 4. The type of failure that may occur. Brittle materials fail sud denly, usually with no prior indication that collapse is immi nent. On the other hand, ductile materials, such as structural steel, normally undergo a substantial deformation called yield ing before failing, thus providing a warning that overloading exists. However, most buckling or stability failures are sudden, whether the material is brittle or not. When the possibility of sudden failure exists, a larger factor of safety should be used than when failure is preceded by obvious warning signs. 5. Uncertainty due to methods of analysis. All design methods are based on certain simplifying assumptions which result in calcu lated stresses being approximations of actual stresses. 6. Deterioration that may occur in the future because of poor main tenance or because of unpreventable natural causes. A larger fac tor of safety is necessary in locations where conditions such as corrosion and decay are difficult to control or even to discover. 7. The importance of a given member to the integrity of the whole structure. Bracing and secondary members may in many cases be designed with a factor of safety lower than that used for primary members. In addition to the these considerations, there is the additional 33 1.13 Design Considerations consideration concerning the risk to life and property that a failure would produce. Where a failure would produce no risk to life and only minimal risk to property, the use of a smaller factor of safety can be considered. Finally, there is the practical consideration that, unless a careful design with a nonexcessive factor of safety is used, a structure or machine might not perform its design function. For example, high factors of safety may have an unacceptable effect on the weight of an aircraft. For the majority of structural and machine applications, factors of safety are specified by design specifications or building codes writ ten by committees of experienced engineers working with profes sional societies, with industries, or with federal, state, or city agencies. Examples of such design specifications and building codes are 1. Steel: American Institute of Steel Construction, Specification for Structural Steel Buildings 2. Concrete: American Concrete Institute, Building Code Require ment for Structural Concrete 3. Timber: American Forest and Paper Association, National Design Specification for Wood Construction 4. Highway bridges: American Association of State Highway Offi cials, Standard Specifications for Highway Bridges *d. Load and Resistance Factor Design. As we saw previously, the allowable-stress method requires that all the uncertainties associ ated with the design of a structure or machine element be grouped into a single factor of safety. An alternative method of design, which is gaining acceptance chiefly among structural engineers, makes it pos sible through the use of three different factors to distinguish between the uncertainties associated with the structure itself and those associ ated with the load it is designed to support. This method, referred to as Load and Resistance Factor Design (LRFD), further allows the designer to distinguish between uncertainties associated with the live load, PL, that is, with the load to be supported by the structure, and the dead load, PD, that is, with the weight of the portion of structure contributing to the total load. When this method of design is used, the ultimate load, PU, of the structure, that is, the load at which the structure ceases to be useful, should first be determined. The proposed design is then acceptable if the following inequality is satisfied: gDPD 1 gLPL # fPU (1.26) The coefficient f is referred to as the resistance factor; it accounts for the uncertainties associated with the structure itself and will normally be less than 1. The coefficients gD and gL are referred to as the load factors; they account for the uncertainties associated, respectively, with the dead and live load and will normally be greater than 1, with gL generally larger than gD. While a few examples or assigned problems using LRFD are included in this chapter and in Chaps. 5 and 10, the allowable-stress method of design will be used in this text. P 0.6 m dAB A B determine the diameter of the rod for which the factor of safety with respect to failure will be B 3.3. (b) The pin at C is to be made of a steel ttP 50 kN 15 kN 0.3 m 0.3 m SAMPLE PROBLEM 1.3 Two forces are applied to the bracket BCD as shown. (a) Knowing that the of a steel having an ultimate control rod AB is to be madenormal stress of 600 MPa, D C having an ultimate shearing stress of 350 MPa. Determine the diameter of the pin C for which the factor of safety with respect to shear will also be 3.3. (c) Determine the required thickness of the bracket supports at C knowing that the allowable bearing stress of the steel used is 300 MPa. SOLUTION Free Body: Entire Bracket. The reaction at C is represented by its com 50 kN 15 kN 1 l oMC 5 0: P(0.6 m) 2 (50 kN)(0.3 m) 2 (15 kN)(0.6 0.6 m C m) 5 0 P 5 40 kN oFx 5 0: Cx 76.3 kN ponents Cx and Cy. oFy 5 0: Cy 5 65 kN Cx C F2 a. Control Rod AB. Since the factor of safety is to be 3.3, the Cy dC D 0.3 m 0.3 m 5 40 k C 5 2C2x 1 C2y 5 allow able stress is sall 5 sU F.S.5 600 MPa 3.3 5 181.8 MPa For P 5 40 kN the cross-sectional area required is P Areq 5 sall5 40 kN 181.8 MPa 5 220 3 1026 m2 p Areq 5 4dAB 2 5 220 3 1026 m2 d AB 5 16.74 mm ◀ b. Shear in Pin C. For a factor of safety of 3.3, we have tall 5 tU F.S.5 350 MPa F1F1 F2 C 3.3 5 106.1 MPa 12 Since the pin is in double shear, we write tall5 176.3 kN2y2 Areq 5 Cy2 106.1 MPa 5 360 mm2 dC 5 22 mm ◀ The next larger size pin available is of 22-mm diameter and should be used. c. Bearing at C. Using d 5 22 mm, the nominal bearing area of each bracket is 22t. Since the force carried by each bracket is Cy2 and the allow able bearing stress is 300 MPa, we write sall5 176.3 kN2y2 C12 t C12 Areq 5 p 4dC2 5 360 mm2 dC 5 21.4 mm Use: d 22 mm 300 MPa 5 127.2 mm2 Areq 5 Cy2 Thus 22t 5 127.2 t 5 5.78 mm Use: t 5 6 mm ◀ 34 C B B A C D 8 in. 6 in. C SAMPLE PROBLEM 1.4 SOLUTION The rigid beam BCD is attached by bolts to a control rod at B, to a hydraulic cylinder at C, and to a fixed support at D. The diameters of the bolts used are: dB 5 dD 5 38 in., dC 5 12 in. Each bolt acts in double shear and is made from a steel for which the The factor of safety with respect to failure must be 3.0 or more in each of ultimate shearing stress is tU D 5 40 ksi. The con trol rod AB has a diameter dA 5 716 in. and is made of a steel for which the ultimate tensile stress is sU 5 60 ksi. If the minimum factor of safety is to be 3.0 for the entire unit, determine the largest upward force which may be applied by the hydraulic cylinder at C. the three bolts and in the control rod. These four independent criteria will be considered separately. B D 6 in. 8 in. Free Body: Beam BCD. We first determine the force at C in terms of the force at B and in terms of the force at D. 1l oMD 5 0: B114 in.2 2 C18 in.2 5 0C5 1.750B (1) 1l oMB 5 0: 2D114 in.2 1 C16 in.2 5 0C5 2.33D (2) Control Rod. For a factor of safety of 3.0 we have sall 5 sU F.S.5 60 ksi 3.0 5 20 ksi The allowable force in the control rod is Using Eq. (1) we find the largest permitted value of C: 3 8 in. C 5 1.750B 5 1.75013.01 kips2 C 5 5.27 kips ◀ B 5 sall1A2 5 120 ksi214p 1 7 in.22 5 16 3.01 kips F1 Bolt at B. tall 5 tUyF.S. 5 (40 ksi)y3 5 13.33 ksi. Since the bolt is in double shear, the allowable magnitude of the force B exerted on the bolt is F1 B 2F1 B 5 2F1 5 21tall A2 5 2113.33 ksi2114 p2138 in.22 5 2.94 kips From Eq. (1): C 5 1.750B 5 1.75012.94 kips2 C 5 B 5.15 kips ◀ C is the same as bolt B, the Summary. We have allowable force is D 5 B 5found separately four 2.94 kips. From Eq. (2): maximum allowable values of the force C. In order to satisfy all these criteria we must choose C 5 2.33D 5 2.3312.94 the smallest value, kips2 C 5 6.85 kips ◀ namely: C 5 5.15 kips ◀ C 2F2 1 2 in. Bolt at C. We again have tall 5 13.33 ksi and write C 5 2F2 5 21tall A2 5 2113.33 ksi2114 p2112 F2 ◀ 2 Bolt at D. Since this bolt in.2 C 5 5.23 kips F2 35 PROBLEMS shown. Determine the normal and shearing stresses in the glued splice. P 5.0 in. 3.0 in. 1.30 Two wooden members of uniform cross section are joined by the simple scarf splice shown. Knowing that the maximum allowable tensile stress in the glued splice is 75 psi, determine (a) the largest load P that can be safely supported, (b) the corresponding shearing stress in the splice. 1.31 Two wooden members of uniform rectangular cross section are joined by the simple glued scarf splice shown. Knowing that 60 P 5 11 kN, determine the normal and shearing 1.29 The 1.4-kip load P is supported by two wooden members of uni form cross section that stresses in the glued splice. are joined by the simple glued scarf splice P 45 75 mm 150 mm P' Fig. P1.29 and P1.30 P' 1.32 Two wooden members of uniform rectangular cross section are joined by the simple glued scarf splice shown. Knowing that the maximum allowable shearing stress in the glued splice is 620 kPa, determine (a) the largest load P that can be safely applied, (b) the corresponding tensile stress in the splice. P 1.33 A steel pipe of 12-in. outer diameter is fabricated from 14-in.-thick plate by welding along a helix that forms an angle of 258 with a in. 14 Weld plane perpendicular to the axis of the pipe. Knowing that the maxi mum allowable normal and shearing stresses in the directions respectively normal and tangential to the weld are s 5 12 ksi and t 5 7.2 ksi, determine the magnitude P of the largest axial force that can be applied to the pipe. 25 Fig. P1.33 and P1.34 Fig. P1.31 and P1.32 1.34 A steel pipe of 12-in. outer diameter is fabricated from 14-in.-thick plate by welding along a helix that forms an angle of 258 with a plane perpendicular to the axis of the pipe. Knowing that a 66 kip axial force P is applied to the pipe, determine the normal and shearing stresses in directions respectively normal and tangential to the weld. 36 37 Problems 1.35 A 1060-kN load P is applied to the granite block shown. Determine the resulting maximum value of (a) the normal stress, (b) the shear ing stress. Specify the orientation of that plane on which each of these maximum values occurs. 1.36 A centric load P is applied to the granite block shown. Knowing that the resulting maximum value of the shearing stress in the block is 18 MPa, determine (a) the magnitude of P, (b) the orienta tion of the surface on which the maximum shearing stress occurs, (c) the normal stress exerted on that 140 mm surface, (d) the maximum value of the normal stress in the block. 140 mm a 16-kN load P? 1.37 Link BC is 6 mm thick, has a width w 5 25 mm, and is made of a steel with a 480-MPa 1.38 Link BC is 6 mm thick and is made of a steel ultimate strength in tension. What is the safety with a 450-MPa ultimate strength in tension. What factor used if the structure shown was designed to should be its width w if the structure shown is being support designed to support a 20-kN load P with a factor of safety of 3? P 1.39 A 34-in.-diameter rod made of the same material as rods AC and AD in the truss shown was tested to failure and an ultimate load of 29 kips was 90 recorded. Using a factor of safety of 3.0, determine 480 mm the required diameter (a) of rod AC, (b) of rod AD. C D A Fig. P1.35 and P1.36 600 mm P ABw 5 ft D 10 ft 10 ft Fig. P1.37 and P1.38 BC 10 kips 10 kips Fig. P1.39 and P1.40 1.40 In the truss shown, members AC and AD consist of rods made of the same metal alloy. Knowing that AC is of 1-in. diameter and that the ultimate load for that rod is 75 kips, determine (a) the factor of safety for AC, (b) the required diameter of AD if it is desired that both rods have the same factor of safety. 1.41 Link AB is to be made of a steel for which the ultimate normal stress is 450 MPa. Determine the cross-sectional area of AB for which the factor of safety will be 3.50. Assume that the link will be adequately reinforced around the pins at A and B. 8 kN/m A C DE 35 20 kN B 0.4 m 0.4 m 0.4 m Fig. P1.41 38 Introduction—Concept of Stress 1.42 A steel loop ABCD of length 1.2 m and of 10-mm diameter is placed as shown around a 24-mm-diameter aluminum rod AC. 240 mm steel used for the loop determine the larg Cables BE and DF, each and the cables is 480 est load Q that can be of 12-mm diameter, are MPa and that the applied if an overall used to apply the load ultimate strength of the factor of safety of 3 is Q. Knowing that the aluminum used for the desired. ultimate strength of the rod is 260 MPa, 240 mm E QB 180 mm ultimate shearing stress in the glue is 360 psi and the clearance between the members is 14 in. 10 mm Determine the required length L of 1.43 Two wooden members shown, each splice if a factor of safety of 2.75 is to be achieved. which support a 3.6-kip load, are joined by plywood splices fully glued on the surfaces in contact. The 24 mm A 180 mm C D F 12 mm Fig. P1.42 Q' 3.6 kips 5.0 in. Fig. P1.43 in. 14 L 3.6 kips shown. Knowing that the ultimate shearing stress of the bonding between the surfaces is 130 psi, determine the factor of safety with respect to shear when P 5 325 lb. P' P in. 58 in. 34 in.2 14 1.45 A load P is supported as shown by a steel pin that has been inserted in a short wooden member 1.44 Two plates, each 18-in. thick, hanging from the ceiling. The are used to splice a plastic strip as ultimate in. 14 Fig. P1.44 strength of the wood used is 60 MPa in tension and 7.5 MPa in shear, while the ultimate strength of the steel is 145 MPa in shear. Knowing that b 5 40 mm, c 5 55 mm, and d 5 12 mm, determine the load P if an overall factor of safety of 3.2 is desired. d 1 P 2 1 Fig. P1.45 40 mm c b 2P 39 1.46 For the support of Prob. 1.45, knowing that the diameter of Problems the pin is d 5 16 mm and that the magnitude of the load is P 5 20 kN, determine (a) the factor of safety for the pin, (b) the required values of b and c if the factor of safety for the wooden member is the same as that found in part a for the pin. 1.47 Three steel bolts are to be used to attach the steel plate shown to a wooden beam. Knowing that the plate will support a 110-kN load, that the ultimate shearing stress for the steel used is 360 MPa, and that a factor of safety of 3.35 is desired, determine the required diameter of the bolts. 1.48 Three 18-mm-diameter steel bolts are to be used to attach the steel plate shown to a wooden beam. Knowing that the plate will support a 110-kN load and that the ultimate shearing that width should be embedded in the concrete slab. (Neglect the normal stresses between the stress for the steel used is 360 MPa, determine the factor of safety for this design. concrete and the bottom edge of the plate.) 1.49 A steel plate 516 in. thick is embedded in a horizontal concrete slab and is used to anchor P a high-strength vertical cable as shown. The diameter of the hole in the plate is 34 in., the ultimate strength of the steel used is 36 ksi, and the ultimate bonding stress between plate and concrete is 300 psi. Knowing that a factor of safety of 3.60 is desired when P 5 2.5 kips, determine (a) the required width a of the plate, (b) the minimum depth b to which a plate of 5 3 16 in. 110 kN Fig. P1.47 and P1.48 Fig. P1.49 4 in. a b 40 1.50 Determine the factor of safety for the cable anchor in Prob. 1.49 when P 5 3 kips, knowing that a 5 2 in. and b 5 7.5 in. Introduction—Concept of Stress 1.51 In the steel structure shown, a 6-mm-diameter pin is used at C and 10-mmdiameter pins are used at B and D. The ultimate shearing stress is 150 MPa at all connections, and the ultimate normal stress is 400 MPa in link BD. Knowing that a factor of safety of 3.0 is desired, determine the largest load P that can be applied at A. Note that link BD is not reinforced around the pin holes. Front view D 18 mm DB A 6 mm 160 mm 120 mm P A Side view B C B C Top view Fig. P1.51 1.52 Solve Prob. 1.51, assuming that the structure has been redesigned to use 12-mm-diameter pins at B and D and no other change has been made. 1.53 Each of the two vertical links CF connecting the two horizontal mem bers AD and EG has a uniform rectangular cross section 1 in. thick and 1 in. wide, and is made of a steel with an 4 ultimate strength in tension of 60 ksi. The pins at C and F each have a 12-in. diameter and are made of a steel with an ultimate strength in shear of 25 ksi. Determine the overall factor of safety for the links CF and the pins connecting them to the horizontal members. 10 in. 16 in. 10 in. A B D E Fig. P1.53 F G 2 kips C 41 1.54 Problems Solve Prob. 1.53, assuming that the pins at C and F have been diameter. 1.55 In the structure shown, an 8-mm-diameter pin is used at A, and 12-mm-diameter pins are used at B and D. Knowing that the ulti mate shearing stress is 100 MPa at all connections and that the ultimate normal stress is 250 MPa in each of the two links joining B and D, determine the allowable load P if an overall factor of safety of 3.0 is desired. Top view 200 mm 180 mm 12 mm 8 mm ABC replaced by pins with a 34-in. B C A B 20 mm 8 mm 8 mm P DD Side view Front view Fig. P1.55 12 mm PP platform support ing two safety for the selected window washers. The cables? platform weighs 160 lb and each of the window 1.56 In an alternative design for the structure of washers is assumed to Prob. 1.55, a pin of 10-mm weigh 195 lb with equip diameter is to be used at A. ment. Since these workers are free to move on the Assuming that all other platform, 75% of their total speci fications remain unchanged, determine the weight and the weight of their equipment will be used allowable load P if an overall factor of safety of 3.0 as the design live load of each cable. (a) Assuming a is desired. Fig. P1.57 1.8 m resis tance factor f 5 0.85 and load factors gD 5 1.2 *1.57 The Load and Resistance Factor Design and gL 5 1.5, determine the required minimum ultimate method is to be used to load of one cable. (b) What select the two cables that is the conventional factor of C will raise and lower a placed on the platform. (b) What is the corresponding conventional factor of safety for rod BC? AB *1.58 A 40-kg platform is attached to the end B of a 50-kg wooden beam AB, which is supported as 2.4 m shown by a pin at A and by a slender steel rod BC with a 12-kN ultimate load. (a) Using the Load and Resistance Factor Design method with a resistance factor f 5 0.90 and load factors gD 5 1.25 and gL 1.6, deter 5 mine the largest load that can be safely Fig. P1.58 REVIEW AND SUMMARY This chapter was devoted to the concept of stress and to an introduc tion to the methods used for the analysis and design of machines and load-bearing structures. Section 1.2 presented a short review of the methods of statics and of their application to the determination of the reactions exerted by its supports on a simple structure consisting of pinconnected members. Emphasis was placed on the use of a freebody diagram to obtain equilibrium equations which were solved for the unknown reactions. Free-body diagrams were also used to find the internal forces in the various members of the structure. Axial loading. Normal stress P P s 5 A (1.5) Section 1.4 was devoted to a short discussion of the two prin cipal tasks of an engineer, namely, A the analysis and the design of structures and The concept of stress was first introduced in Sec. machines. 1.3 by consider ing a two-force member under an axial loading. The normal stress in that member As noted in Sec. 1.5, the value of s obtained was obtained by dividing the magnitude P of the from Eq. (1.5) represents the average stress load by the cross-sectional area A of the memberover the section rather than the stress at a specific point Q of the section. Considering a (Fig. 1.41). We wrote small area DA surrounding Q and the magnitude DF of the force exerted on DA, we defined the stress at point Q as s 5 lim ¢Ay0 ¢A (1.6) ¢F P' However, for the distribution of Fig. 1.41 In general, the value obtained for the stresses to be uniform in a given stress s at point Q is different from the section, it is necessary that the line of value of the average stress given by action of the loads P and P9 pass formula (1.5) and is found to vary through the centroid C of the section. across the section. However, this varia Such a loading is called a centric axial tion is small in any section away from loading. In the case of an eccentric the points of application of the loads. axial loading, the distribution of In practice, therefore, the distribution of stresses is not uniform. Stresses in the normal stresses in an axially members sub jected to an eccentric loaded member is assumed to be axial loading will be discussed in Chap uniform, except in the immediate 4. vicinity of the points of application of the loads. 42 When equal and opposite transverse forces P and P9 of magnitude 43 Review and Summary P are applied to a member AB (Fig. 1.42), shearing stresses t are created over any section located between the P F points of application of the two forces [Sec 1.6]. tave 5 A 5 A (1.9) These stresses vary greatly across the section Transverse forces. Shearing stress P and their distribution cannot be assumed uniform. However, dividing the magnitude P—referred to as A C B the shear in the section— by the cross-sectional area A, we defined the average shearing stress over the section: tave 5 P A (1.8) P Fig. 1.42 Shearing stresses are found in bolts, pins, or rivets connecting two structural members or machine components. For example, in the case of bolt CD Single and double shear (Fig. 1.43), which is in single shear, we wrote C while, in the case of bolts EG and HJ (Fig. 1.44), which are both in double shear, we had tave 5 P A 5 Fy2 F' F A 5 2A (1.10) Fig. 1.43 AF E B E' D 1.7]. The bolt CD of Fig. 1.43, for example, Bolts, pins, and rivets also create stresses in creates stresses on the semicylin the members they con nect, along the Bearing stress bearing surface, or surface of contact [Sec. EH drical surface of plate A with which it is in contact (Fig. 1.45). Since C K K' the distribution of these stresses is quite complicated, one uses in practice an average nominal value sb of the stress, called bearing F' F B A stress, obtained by P L' dividing the load P by the area of the rectangle Fig. 1.44 representing the D projection of the bolt on P P sb 5 A 5 td (1.11) the plate section. GJ Denoting by t the In Sec. 1.8, we applied thickness of the plate the concept introduced and by d the diameter of in the previous C the bolt, we wrote t L determined succes shearing stresses in sections to the the various pins, analysis of a simple sively the normal D F' structure consisting stresses in the two and the bearing members, paying stress at each of two pin Fig. 1.45 connected members special attention to connection. A d supporting a given their narrowest F sections, the load. We use to write equi librium equations. These equations will be solved for unknown forces, from which the required stresses and deformations can be computed. Once the answer has been The method you should use in solving a obtained, it should be care fully checked. problem in mechanics of materials was described in Sec. 1.9. Your solution should begin with a clear and precise statement of Method of Solution the problem. You will then draw one or several free-body diagrams that you will 44 Introduction—Concept of Stress The first part of the chapter ended with a discussion of numeri cal accuracy in engineering, which stressed the fact that the accuracy of an answer can never be greater than the accuracy of the given data [Sec. 1.10]. Stresses on an oblique section P' P Fig. 1.46 Stress under general loading P s 5 A0 cos2 u y P t 5 A0 sin u cos u (1.14) We observed from these formulas that the normal y for u In Sec. 1.11, we considered the stresses created stress is maximum and equal to sm 5 PyA0 on an oblique section in a two-force member 5 0, while the shearing stress is maxi under axial loading. We found that both nor mal mum and shearing stresses occurred in such a and equal to tm 5 Py2A0 for u 5 458. We also situation. Denoting by u the angle formed by the noted that t 5 0 when u 5 0, while s 5 Py2A0 section with a normal plane (Fig. 1.46) and by A0 when u 5 458. the area of a section perpendicular to the axis of the member, we derived the following Next, we discussed the state of stress at a point expressions for the normal stress s and the Q in a body under the most general loading shearing stress t on the oblique section: condition [Sec. 1.12]. Considering a small cube centered at Q (Fig. 1.47), we denoted by sx the normal stress exerted on a face of the cube perpendicular to the x axis, and by txy and z components of the cube and observing that txy a shearing stress exerted on 5 tyx, tyz 5 yx the same face of the cube. yz xy zy Repeating this procedure for the other two faces of the tzy, and tzx 5 txz, we concluded that six stress components are required to define the state of ultimate strength of the material stress at a given point Q, used, as deter namely, sx, sy, sz, txy, tyz, and mined by a laboratory test on a tzx. specimen of that material. The Section 1.13 was devoted to a ulti mate load should be discussion of the various considerably larger than the concepts used in the design of allowable load, i.e., the load that engineering structures. The the member or component will ultimate load of a given be allowed to carry under structural member or machine normal conditions. The ratio of component is the load at which the ultimate load to the allow the member or component is able load is defined as the factor expected to fail; it is computed of safety: from the ultimate stress or and txz, respectively, the y aQ x z a z Fig. 1.47 xz zx x Factor of safety Load and Resistance Factor Design Factor of safety 5 F.S. 5 ultimate load allowable load (1.24) The determination of the factor of safety that should be used in the design of a given structure depends upon a number of consider ations, some of which were listed in this section. Section 1.13 ended with the discussion of an alternative approach to design, known as Load and Resistance Factor Design, which allows the engineer to distinguish between the uncertainties associated with the structure and those associated with the load. REVIEW PROBLEMS 1.59 A strain gage located at C on the surface of bone AB indicates that the average normal stress in the bone is 3.80 MPa when the bone is subjected to two 1200-N forces as shown. Assuming the cross section of the bone at C to be annular and knowing that its outer diameter is 25 mm, determine the inner diameter of the bone’s cross section at C. 1200 N A C B 1200 N Fig. P1.59 1.60 Two horizontal 5-kip forces are applied to pin B of the assembly shown. Knowing that a pin of 0.8-in. diameter is used at each connection, determine the maximum value of the average normal stress (a) in link AB, (b) in link BC. 0.5 in. B 1.8 in. A C 60 45 5 kips 5 kips Fig. P1.60 0.5 in. 1.8 in. 1.61 For the assembly and loading of Prob. 1.60, determine (a) the average shearing stress in the pin at C, (b) the average bearing stress at C in member BC, (c) the average bearing stress at B in member BC. 45 46 Introduction—Concept of Stress 1.62 In the marine crane shown, link CD is known to have a uniform cross section of 50 3 150 mm. For the loading shown, determine the normal stress in the central portion of that link. 15 m 25 m 3 m B 35 m 80 Mg C 15 m D A Fig. P1.62 1 in. thick and 9 in. wide, are joined by 2 the dry mortise joint shown. Knowing that the wood used shears off along its grain when the average shearing stress reaches 1.20 ksi, determine the magnitude P of the axial load that will cause the joint to fail. 1.63 Two wooden planks, each in. 58 in. 58 1 in. 2 in. P' 2 in. P' 1 in. 9 in.P Fig. P1.63 P Fig. P1.64 1.64 Two wooden members of uniform rectangular cross a b 47 section of sides a 5 100 mm and b 5 60 mm are joined by a simple glued joint as shown. Knowing that the ultimate stresses for the joint are sU 5 1.26 MPa in tension and tU 5 1.50 MPa in shear and that P 5 6 kN, determine the factor of safety for the joint when (a) a 5 208, (b) a 5 358, (c) a 5 458. For each of these values of a, also determine whether the joint will fail in tension or in shear if P is increased until rupture occurs. Review Problems 1.65 Member ABC, which is supported by a pin and bracket at C and a cable BD, was designed to support the 16-kN load P as shown. Knowing that the ultimate load for cable BD is 100 kN, determine the factor of safety with respect to cable failure. 40 A 0.6 m P C D Fig. P1.65 0.8 m 0.4 m 30 B 1.66 The 2000-lb load may be moved along the beam BD to any posi tion between stops at E and F. Knowing that sall 5 6 ksi for the steel used in rods AB and CD, determine where the stops should be placed if the permitted motion of the load is to be as large as possible. 60 in. AC -in. 58 -in. 12 xF diameter diameter xE EF B Fig. P1.66 D 2000 lb x 1.67 Knowing that a force P of magnitude 750 N is applied to the pedal shown, determine (a) the diameter of the pin at C for which the average shearing stress in the pin is 40 MPa, (b) the correspond ing bearing stress in the pedal at C, (c) the corresponding bearing stress in each support bracket at C. A B 9 mm 75 mm P 300 mm 125 mm CC D 5 mm Fig. P1.67 48 Introduction—Concept of Stress 1.68 A force P is applied as shown to a steel reinforcing bar that has been embedded in a block of concrete. Determine the smallest length L for which the full allowable normal stress in the bar can be developed. Express the result in terms of the diameter d of the bar, the allowable normal stress sall in the steel, and the average allowable bond stress tall between the concrete and the cylindri cal surface of the bar. (Neglect the normal stresses between the concrete and the end of the bar.) Ld P Fig. P1.68 1.69 The two portions of member AB are glued together along a plane forming an angle u with the horizontal. Knowing that the ultimate stress for the glued joint is 2.5 ksi in tension and 1.3 ksi in shear, determine the range of values of u for which the factor of safety of the members is at least 3.0. 2.4 kips A B 2.0 in. Fig. P1.69 and P1.70 1.25 in. 1.70 The two portions of member AB are glued together along a plane forming an angle u with the horizontal. Knowing that the ultimate stress for the glued joint is 2.5 ksi in tension and 1.3 ksi in shear, determine (a) the value of u for which the factor of safety of the member is maximum, (b) the corresponding value of the factor of safety. (Hint: Equate the expressions obtained for the factors of safety with respect to normal stress and shear.) COMPUTER PROBLEMS The following problems are designed to be solved with a computer. 1.C1 A solid steel rod consisting of n cylindrical elements welded together is subjected to the loading shown. The diameter of element i is denoted by di and the load connecting pins C and E, (3) , the average shearing stress in applied to its lower end by Pi pin B, (4) the average shearing with the magni tude Pi of this stress in pin C, (5) the load being assumed positive if average bearing stress at B in Pi is directed downward as member ABC, (6) the average shown and negative otherwise. bearing stress at C in member (a) Write a computer program ABC. (b) Check your program that can used with either SI or by comparing the values U.S. customary units to obtained for d 5 16 mm with determine the average stress the answers given for Probs. in each element of the rod. (b) 1.7 and 1.27. (c) Use this Use this program to solve program to find the permissible Probs. 1.2 and 1.4. values of the diameter d of the pins, knowing that the 1.C2 A 20-kN load is applied allowable values of the as shown to the horizontal normal, shearing, and bearing member ABC. Member ABC stresses for the steel used are, has a 10 3 50-mm uniform respectively, 150 MPa, 90 rectangular cross section and MPa, and 230 MPa. (d) Solve is supported by four vertical part c, assuming that the thick links, each of 8 3 36-mm ness of member ABC has uniform rectangular cross been reduced from 10 to 8 section. Each of the four pins mm. at A, B, C, and D has the same diam eter d and is in double shear. (a) Write a computer program 0.4 m to calculate for values of d C from 10 to 30 mm, using 1-mm increments, (1) the maxi mum value of the average normal Pn stress in the links connecting pins B and D, (2) the average normal stress in the links Fig. P1.C1 Element n Element 1 P1 0.5 in. 0.5 in. B 1.8 in. 20 kN B 1.8 in. A 0.2 m A 45 5 kips 5 kips E 0.25 m 60 D normal stress in member AB, (2) the average normal stress Fig. P1.C2 1.C3 Two horizontal 5-kip forces are applied to pin B C of the assembly shown. Each of the three pins at A, B, and C has the same diameter d and is in double shear. (a) Write a computer program to calculate for values of d from 0.50 to 1.50 in., using 0.05-in. increments, (1) the maximum value of the average Fig. P1.C3 49 50 Introduction—Concept of Stress in member BC, (3) the average shearing stress in pin A, (4) the average shearing stress in pin C, (5) the average bearing stress at A in member AB, (6) the average bearing stress at C in member BC, (7) the average bearing stress at B in member BC. (b) Check your program by comparing the values obtained for d 5 0.8 in. with the answers given for Probs. 1.60 and 1.61. (c) Use this program to find the permissible values of the diameter d of the pins, knowing that the allowable values of the normal, shearing, and bearing stresses for the steel used are, respectively, 22 ksi, 13 ksi, and 36 ksi. (d) Solve part c, assuming that a new design is being investigated in which the thick ness and width of the two members are changed, respectively, from 0.5 to 0.3 in. and from 1.8 to 2.4 in. 1.C4 A 4-kip force P forming an angle a with the vertical is applied as shown to member ABC, which is supported by a pin and bracket at C and by a cable BD forming an angle b with the horizontal. (a) Knowing that the ultimate load of the cable is 25 kips, write a computer program to construct a table of the values of the factor of safety of the cable for values of a and b from 0 to 458, using increments in a and b correspond ing to 0.1 increments in tan a and tan b. (b) Check that for any given value of a, the maximum value of the factor of safety is obtained for b 5 38.668 and explain why. (c) Determine the smallest possible value of the factor of safety for b 5 38.668, as well as the corresponding value of a, and explain the result obtained. D P b A B 15 in. C 18 in. 12 in. P Fig. P1.C4 a a simple glued scarf splice. (a) Denoting by sU and tU, respectively, the ultimate strength of the joint in tension and in shear, write a computer program which, for given values of a, b, P, sU and tU, expressed in either SI or U.S. customary units, and for values of a from 5 to 858 at 58 intervals, can calculate (1) the normal stress in the joint, (2) the shearing stress in the joint, (3) the factor of safety relative to failure in tension, (4) the factor of safety relative to failure in shear, (5) the overall factor of safety for the glued joint. (b) Apply this pro gram, using the dimensions and loading of the members of Probs. 1.29 and 1.31, knowing that sU 5 150 psi and tU 5 214 psi P' for the glue used in Prob. 1.29, and that sU 1.C5 A load P is supported as shown by 5 1.26 MPa and tU 5 1.50 MPa for the glue two wooden members of uni form rectangular cross section that are joined by used in Prob. 1.31. (c) Verify in each of these two cases that the shearing stress is maximum for a 5 Fig. P1.C5 458. 51 Computer Problems 1.C6 Member ABC is supported by a pin and bracket at A, and by two links that are pinconnected to the member at B and to a fixed support at D. (a) Write a computer program to calculate the allowable load Pall for any given values of (1) the diameter d1 of the pin at A, (2) the common diameter d2 of the pins at B and D, (3) the ultimate normal stress sU in each of the two links, (4) the ultimate shearing stress tU in each of the three pins, (5) the desired overall factor of safety F.S. Your program should also indicate which of the following three stresses is critical: the normal stress in the links, the shearing stress in the pin at A, or the shearing stress in the pins at B and D (b and c). Check your program by using the data of Probs. 1.55 and 1.56, respectively, and comparing the answers obtained for Pall with those given in the text. (d) Use your program to determine the allowable load Pall, as well as which of the stresses is critical, when d1 5 d2 5 15 mm, sU 5 110 MPa for aluminum links, tU 5 100 MPa for steel pins, and F.S. 5 3.2. Top view 200 mm 180 mm 12 mm 8 mm ABC B A C B 20 mm 8 mm 8 mm P DD Front view 12 mm Side view Fig. P1.C6 This chapter is devoted to the study of deformations occurring in structural components subjected to axial loading. The change in length of the diagonal stays was carefully accounted for in the design of this cable-stayed bridge. 52 CHAPTER Stress and Strain—Axial Loading 53 and design of structures relates to the deforma tions caused by the loads applied to a structure. 2.1 Introduction Clearly, it is impor tant to avoid deformations so 2.2 Normal Strain Under Axial Loading large that they may prevent the structure from 2.3 Stress-Strain Diagram fulfilling the purpose for which it was intended. But *2.4 True Stress and True Strain 2.5 Hooke’s Law; the analysis of deformations may also help us in the Modulus of Elasticity determination of stresses. Indeed, it is not always 2.6 Elastic versus Plastic possible to determine the forces in the mem bers of Behavior of a Material a structure by applying only the principles of statics. 2.7 Repeated Loadings; This is because statics is based on the assumption Fatigue 2.8 Deformations of of undeformable, rigid structures. By considering Members Under Axial Loading engineering structures as deformable and analyzing 2.9 Statically Indeterminate the deformations in their various members, it will be Problems 2.10 Problems pos sible for us to compute forces that are statically Involving Temperature indeterminate, i.e., indeterminate within the Changes framework of statics. Also, as we indicated in Sec. 2.11 Poisson’s Ratio 1.5, the distribution of stresses in a given member is 2.12 Multiaxial Loading; Generalized statically indeterminate, even when the force in that member is known. To determine the actual Hooke’s Law *2.13 Dilatation; Bulk distribution of stresses within a member, it is thus necessary to analyze the deformations that take Modulus 2.14 place in that member. In this chapter, you will Shearing Strain consider the deformations of a structural member 2.15 Further Discussions of such as a rod, bar, or plate under axial loading. Deformations Under Axial First, the normal strain P in a member will be Loading; Relation Among E, n, defined as the deformation of the member per unit and G *2.16 Stress-Strain Relationships for Fiber-Reinforced length. Plotting the stress s versus the strain P as the load applied to the member is increased will Composite yield a stress-strain diagram for the material used. Materials 2.17 Stress and Strain Distribution Under Axial Loading; From such a diagram we can determine some important properties of the mate rial, such as its Saint Venant’s Principle modulus of elasticity, and whether the material is ductile or brittle (Secs. 2.2 to 2.5). You will also see 2.18 Stress Concentrations in Sec. 2.5 that, while the behavior of most 2.19 Plastic Deformations materials is independent of the direction in which *2.20 Residual Stresses the load is applied, the response of fiber-reinforced 2.1 INTRODUCTION com In Chap. 1 we analyzed the stresses created in posite materials depends upon the direction of the various members and connections by the loads load. From the stress-strain diagram, we can also applied to a structure or machine. We also learned determine whether the strains in the specimen will to design simple members and connections so that disappear after the load has been removed—in they would not fail under specified loading which case the material is said to behave conditions. Another important aspect of the analysis elastically—or whether a permanent set or plastic Chapter 2 Stress and Strain— Axial Loading deformation will result (Sec. 2.6). Section 2.7 is devoted to the phenomenon of fatigue, which causes structural or machine components to fail after a very large number of repeated loadings, even though the stresses remain in the elastic range. The first part of the chapter ends with Sec. 2.8, which is devoted to the determination of the deformation of various types of members under various conditions of axial loading. In Secs. 2.9 and 2.10, statically indeterminate problems will be considered, i.e., problems in which the reactions and the inter nal forces cannot be determined from statics alone. The equilib rium equations derived from the free-body diagram of the member under consideration must be complemented by relations involving deformations; these relations will be obtained from the geometry of the problem. 54 In Secs. 2.11 to 2.15, additional constants associated with isotropic 55 2.2 Normal Strain under Axial Loading materials—i.e., materials with mechanical characteristics independent of direction—will be introduced. They include Poisson’s ratio, which relates lateral and axial strain, the bulk modulus, which characterizes the change in volume of a material under hydrostatic pressure, and the modulus of rigidity, which relates the components of the shearing stress and shearing strain. Stress-strain relationships for an isotropic material under a multiaxial loading will also be derived. In Sec. 2.16, stress-strain relationships involving several distinct values of the modulus of elasticity, Poisson’s ratio, and the modulus of rigidity, will be developed for fiber-reinforced composite materials under a multiaxial loading. While these materials are not isotropic, they usually display special properties, known as orthotropic proper ties, which facilitate their study. In the text material described so far, stresses are assumed uni formly distributed in any given cross section; they are also assumed to remain within the elastic range. The validity of the first assump tion is discussed in Sec. 2.17, while stress concentrations near circu lar holes and fillets in flat bars are considered in Sec. 2.18. Sections 2.19 and 2.20 are devoted to the discussion of stresses and deforma tions in members made of a ductile material when the yield point of the material is exceeded. As you will see, Let us consider a rod BC, of length L and permanent plastic deforma tions and uniform cross-sectional area A, which is residual stresses result from such loading suspended from B (Fig. 2.1a). If we apply a conditions. load P to end C, the rod elongates (Fig. 2.1b). Plotting the magnitude P of 2.2 NORMAL STRAIN UNDER AXIAL B B L LOADING A to the analysis of the rod the load against the under consider ation, it P deformation d (Greek letter cannot be used directly to C delta), we obtain a certain predict the deformation of a load-deformation diagram rod (Fig. 2.2). While this diagram con tains information useful C same deformation in a rod B9C9 of the same length L, but of cross-sectional area 2A (Fig. 2.3). We note that, in both cases, of the same material but of different dimensions. Indeed, we observe that, if a the value of the stress is the same: s 5 PyA. On the other hand, a load P applied to a rod deformation d is produced in rod BC by a load P, a load 2P is required to cause the B0C0, of the same B' B' L P (a) (b) Fig. 2.1 Deformation of axially-loaded rod. Fig. 2.2 Loaddeformation diagram. C' Fig. 2.3 2P C' 2A 56 Stress and Strain—Axial Loading cross-sectional area A, but of length 2L, causes a deformation 2d in that rod (Fig. 2.4), i.e., a deformation twice as large as the deforma tion d it produces in rod BC. But in both cases the ratio of the B B 2L d P 5 L (2.1) C 2 Plotting the stress s 5 PyA against the deformation over the length of the rod is the strain P 5 dyL, we obtain a curve that is characteristic of the properties of the same; it is equal to dyL. This observation brings us to introduce the concept of strain: material and does not depend upon the We define the normal strain in a rod under dimensions of the particular specimen used. This curve is called a stress-strain diagram axial loading as the deformation per unit length of that rod. Denoting the normal strainand will be dis cussed in detail in Sec. 2.3. by P (Greek letter epsilon), we write Since the rod BC considered in the preceding discussion had a uniform cross section of area A, the normal stress s could be A Thus, it was appropriate to normal strain at point Q as define the strain P as the ratio of the total deformation d over the total length L of the rod. In Fig. 2.4 the case of a member of variable cross-sectional area A, however, the normal stress s 5 PyA varies along the member, and it is necessary to define the strain at a given point Q by considering a small Q element of undeformed length C Dx (Fig. 2.5). Denoting by Dd d ¢x 5 d dx (2.2) the deforma P assumed to have a constant tion of the element under the value PyA throughout the rod. given loading, we define the xx ¢d P 5 lim ¢xy0 Fig. 2.5 Deformation of axially loaded member of variable cross sectional area. P Q x+ x + Since deformation and length are expressed in the same units, the normal strain P obtained by dividing d by L (or dd by dx) is a dimensionless quantity. Thus, the same numerical value is obtained for the normal strain in a given member, whether SI metric units or U.S. customary units are used. Consider, for instance, a bar of length L 5 0.600 m and uniform cross section, which undergoes a deforma tion d 5 150 3 1026 m. The corresponding strain is d P 5 L 5 150 3 1026 m 0.600 m 5 250 3 1026 m/m 5 250 3 1026 Note that the deformation could have been expressed in microme ters: d 5 150 mm. We would then have written d P 5 L 5 150 mm 0.600 m 5 250 mm/m 5 250 m and read the answer as “250 micros.” If U.S. customary units are used, the length and deformation of the same bar are, respectively,