EET 208 ELECTRICAL POWER TECHNOLOGY SINGLE- PHASE TRANSFORMER Salsabila binti Ahmad OUTLINES 1 WORKING PRINCIPLE 2 BASIC STRUCTURE 3 MAGNETIC CORE 4 5 PRIMARY & SECONDARY WINDING EMF EQUATION OF A TRANSFORMER OUTLINES 6 TRANSFORMER RATIO 7 IDEAL TRANSFORMER &EQUIVALENT CIRCUIT OF A TRANSFOMER 8 OPEN & SHORT CIRCUIT TEST 9 VOLTAGE REGULATION OUTLINES LOSSES & EFFICIENCY OF A 10 TRANSFORMER 11 AUTO TRANSFORMER 12 PARALLEL OPERATION OF SINGLE PHASE TRANSFORMER WORKING PRINCIPLE • Transformer is an electromagnetic device • It works on the Faraday’s Law of electromagnetic induction. • It is an AC static machine that functions to transfer electrical energy from one electric circuit(primary) to another (secondary) through magnetic domain without changing the frequency. 5 Transformer wiring Connected to any load Connected to an AC voltage source The coil at the source is called the primary winding [1] https://upload.wikimedia.org/wikipedia/commons/6/64/Transformer3d_col3.svg The coil at the load is called the secondary winding 6 • It consists of two inductive coils which are electrically separated but magnetically linked. • The two coils possess high mutual inductance. • The first coil, in which electric energy is fed from the ac supply is called the primary winding. • The other winding where energy is drawn is called the secondary winding. • The rate of change of flux, dø/dt results in an induced voltage in the secondary winding. If the secondary winding is connected to a load, the induced voltage will drive a 7 secondary current. • The secondary current and voltage may or may not be the same as in the primary depending on their types, but the power is the same (if only the transformer is lossless). • The flux in core will always be constant in no load and loaded conditions. • Transformers are bidirectional device (both winding can be used as primary when connected to an AC source). 8 BASIC STRUCTURE A) Core type B) Shell type [4] http://www.electronics-tutorials.ws/transformer/transformer-construction.html 9 CORE TYPE • Half of the primary winding and half of the secondary winding are placed one over the other concentrically on each leg. • This is done in order to increase magnetic coupling allowing practically all of the magnetic lines of force go through both the primary and secondary windings at the same time. • However, with this type of transformer construction, a small percentage of the magnetic lines of force flow outside of the core, and this is called “leakage flux”. 10 SHELL TYPE • This type overcomes leakage flux as both the primary and secondary windings are wound on the same centre leg or limb which has twice the cross-sectional area of the two outer limbs. • The advantage is; the magnetic flux has two closed magnetic paths to flow around external to the coils on both left and right hand sides before returning back to the central coils. • This means that the magnetic flux circulating around the outer limbs of this type of transformer construction is equal to Φ/2. • As the magnetic flux has a closed path around the coils, this has the advantage of decreasing core losses and increasing overall efficiency. http://www.electronics-tutorials.ws/transformer/transformer-construction.html 11 CORE TYPE VS SHELL TYPE Core Low magnetic coupling > High magnetic flux leakage High core losses Low efficiency Shell High magnetic coupling > Decreased flux leakage Decrease core losses Increased overall efficiency 12 MAGNETIC CORE Three Main Types of Steel Cores Solid Iron/ Steel •Was popular for strong magnetic fields •But produces large eddy currents and heats Laminated Silicon •Allows efficient magnetic Alloy/ Silicon Steel propagation •Reduced eddy currents and heat dissipations Amorphous Steel •Extremely thin strips •Eddy current greatly reduced at mid to high frequencies. 13 LAMINATED MAGNETIC CORE Circulating currents, called “eddy currents”, cause heating and energy losses within the core decreasing the transformers efficiency. One way to reduce these unwanted power losses is to construct the transformer core from thin steel laminations. In all types of transformer construction, the central iron core is constructed from of a highly permeable material made from thin silicon steel laminations assembled together to provide the required magnetic path with the minimum of losses. The high resistivity of the steel sheet itself reduces the eddy current losses by making the laminations very thin. [5] http://www.electronics-tutorials.ws/transformer/transformer-construction.html 14 In both the shell and core type, the individual laminations are formed into strips of thin steel resembling the letters “E’s”, “L’s”, “U’s” and “I’s” as shown . These lamination stampings are connected together to form the required core shape. These individual laminations are tightly butted together during the transformers construction to reduce the reluctance of the air gap at the joints producing a highly saturated magnetic flux density. E-I core laminated transformer construction is mostly used in isolation transformers, step-up and step-down transformers as well as auto transformers. 15 PRIMARY & SECONDARY WINDING • A varying current in the transformer's primary winding creates a varying magnetic flux in the transformer core and a varying magnetic field impinging on the secondary winding. • This varying magnetic field at the secondary winding induces a varying EMF or voltage in the secondary winding due to electromagnetic induction. • This variables are achieve while varying the number of turns in the coil. 16 Step-up Np < Ns Vp < Vs Step-down Np > Ns Vp > Vs 17 Can a transformer has the same number of winding at the primary and the secondary, which means that the Vs and Vp are the same? • Yes. It is called the isolation transformer. Isolation Np= Ns Vp = Vs 18 Isolation Transformer • An isolation transformer is a transformer used to transfer electrical power from a source of alternating current (AC) power to some equipment or device while isolating the powered device from the power source, usually for safety reasons. Back to main menu [2] https://en.wikipedia.org/wiki/Isolation_transformer 19 EMF EQUATION OF A TRANSFORMER d e N dt From Faraday’s Law of Electromagnetism Where E = induced Voltage in Volts (V) N = No of turns = flux in Weber (Wb) t = time in second (s) 20 The rms value of induced e.m.f in primary and secondary winding are: E1 4.44 fN1max E2 4.44 fN2max Note: for an ideal transformer V1= E1 V2 = E2 21 Flux density, Flux density, B Ac B H Back to main menu 22 TRANSFORMER RATIO Transformation ratio = Vp Vs Np Ns I p N p Is Ns Turn ratio, a Derived from emf equation Np Ns 23 IDEAL TRANSFORMER & EQUIVALENT CIRCUIT OF A TRANSFORMER IDEAL TRANSFORMER • An ideal transformer is a lossless transformer. • Any amount of energy comes in will produce the equal. Does not exist in the real world • In the real world, there is no ideal transformer, but there is a practical transformer with losses. 24 Losses in Transformer 1.Losses in the core •Eddy current loss, Pe •Hysteresis loss, PA 2.Losses in the coil •Copper loss, Pcu Hysteresis Loss, PA Eddy Current Loss, Pe Copper Loss, Pcu 25 Practical Transformers Chapter 4 Single-Phase Transformer 26 Ideal Transformer Practical Transformer Permeability, μ → infinite (∞) Permeability, μ → finite Bsat → 0 Bsat → finite No hysteresis loop Finite area of hysteresis loop Resistivity of core material → ∞ ː eddy current loss →0 Resistivity of core material → finite Coil winding resistance → 0 Coil winding resistance → finite *** The ability to allow magnetic flux to flow is called permeability. ie CRGO = 1.2T CRNGO= 1T Ferrites= 0.3T Will be explained in Losses and efficiency of transformer 27 EQUIVALENT CIRCUIT An ideal transformer is a lossless device with an input winding and an output winding. The figure shows an accurate model of a transformer which is not very useful. Equivalent Circuit 1 28 To analyze practical circuits containing transformers, it is normally necessary to convert the entire circuit to an equivalent circuit at a single voltage level. It may be required to calculate the total internal impedance of an electrical power transformer viewing from primary side or secondary side as per requirement. Impedance extends the concept of resistance to AC circuits, and possesses both magnitude and phase, unlike resistance, which has only magnitude. Equivalent Circuit 2 29 Transformer model referred to its primary voltage Where a = Np/Ns 30 Transformer model referred to its secondary voltage 31 OPEN & SHORT CIRCUIT TEST •These two tests are performed on a transformer to determine the approximate value of inductances and resistances •The power required for these Open Circuit test and Short Circuit test on transformer is equal to the power loss occurring in the transformer. 32 The losses that occur in real transformers have to be included in accurate model of transformer behavior. The major items to be considered in the construction of a such model are: 1) Copper losses (I2R) = the resistive heating losses in the primary and secondary windings of the transformer. 2) Eddy current losses = resistive heating losses in the core of the transformer. 3) Hysteresis losses = associated with the rearrangement of the magnetic domains in the core (they are complex). 4) Leakage flux = the fluxes which escape the core pass through only one of the transformer windings (rare). 33 OPEN CIRCUIT TEST • The main purpose of this test is to determine the N.L losses. • One winding of the transformer(usually high voltage winding) is kept open, and the other is connected to a supply of normal voltage and frequency • A wattmeter W, voltmeter V, and ammeter A are connected in the lowvoltage winding 35 LV HV Since the high voltage side is open, the input current IOC is equal to the excitation current through the shunt excitation branch. Because this current is very small, about 2-6% of rated current, the voltage drop across the low voltage winding and the winding copper losses are neglected. 36 • The measurement in the open-circuit test is normally done on the low voltage side of the transformer, since lower voltages are easier to work with. It is possible to determine the power factor of the input current and both the magnitude and the angle of excitation impedance. The conductance of the core loss resistor is given by 1 GC RC The susceptance of the magnetizing inductor is given by BM 1 XM The total excitation admittance is YE GC jBM 37 The magnitude of excitation admittance can be found from the open-circuit test voltage and current. YE I OC VOC The angle of excitation admittance can be found from the knowledge of the circuit power factor. The power factor is given by POC PF cos VOC I OC the power factor angle is given by POC cos ?? VOC I OC I OC 1 Y cos PF The admittance is E VOC 1 Open circuit Test Parameters PF cos Gc Poc cos Voc I oc 1 YE I oc Voc Where YE = excitation admittance Gc= core resistance BM= magnetizing reactance Yoc BM Poc (Voc ) 2 Yoc Gc 2 2 Poc Piron I oc 1 1 Gc jBM j Voc Rc XM 39 SHORT CIRCUIT TEST • Method to determine – Equivalent impedance (Z), leakage reactance and resistance referred to the winding placed. – Copper loss, Pcu at full load (used to calculate efficiency, μ of transformer) – The total voltage drop 41 HV LV In the short circuit test, the low voltage side is short circuited, and the high voltage is connected to a variable low voltage source. Measurement of power, current and voltage are made at the high voltage side. The applied voltage is adjusted until rated short circuit current flow in the winding. The voltage generally much smaller (3%-5%) then the rated primary voltage. 42 • Since the input voltage is so slow during the short-circuit test, negligible currents flows through the excitation branch (excitation current is ignored), all the voltage drop in the transformer can be attributed to the series elements in the circuit. The magnitude of the series impedances referred to the primary side of the transformer is Z SE VSC I SC The power factor of the current is given by PSC PF cos VSC I SC the current angle is given by cos 1 PSC VSC I SC 43 Therefore, the series impedance is Z SE VSC 0 VSC I SC I SC series impedance is equal to Z SE Req jX eq Z SE RP a 2 RS j X P a 2 X S ***Note The open-circuit test is usually performed on the low-voltage side ( RC & XM usually found referred to LV side) of the transformer, and the short-circuit test is usually performed on the high-voltage side ( Req & Xeq usually found referred to HV side). All the elements must referred to the same side (either High or 44 Low) to create the final equivalent circuit. 45 VOLTAGE REGULATION The voltage regulation of a transformer is defined as the change in the magnitude of the secondary voltage as the current changes from full load to no load with the primary voltage held fixed. This variation in VS from N.L to F.L is called the Voltage Regulation. VR VS ,nl VS , fl VS , fl 100% LOSSES & EFFICIENCY OF A TRANSFORMER Losses in Transformer • Core loss (iron loss) remains constant for all load since the variation of 1-3% (from no load to full load) is negligible • two types of losses occur in the cores are “eddy current losses” and “hysteresis losses”. • The other loss is at the coil is named “copper loss”. • Copper Loss is due to the ohmic resistance of the transformer windings. Eddy current loss where Ke – co-efficient of eddy current (depends on magnetic material) Bm – maximum value of flux density in Wb/m2 t – thickness of lamination in meters f – frequency of reversal of magnetic field in Hz 48 Hysteresis loss where Kh – hysteresis constant Bm – maximum value of flux density in wb/m2 f – frequency of reversal of magnetic field in Hz Copper loss 49 Can losses in transformer be eliminate? • No. Can only be reduced. • Need to reduce the all of the 3 losses – Hysteresis loss – Eddy current loss – Copper loss 50 Reducing Hysteresis Loss • Caused by the friction of the molecules against the flow of the magnetic lines. • This friction causes heat (loss) to be developed. • This loss is expressed using B-H curve. • To reduce this loss, soft core materials is used. Narrow curve Hysteresis reduce B-H curve 51 Β(ø/A2) Slope = permeability, μ = B/H H(NI/lm) μ Bsat ∞ ∞ I≈0 Hysteresis loss= 0 52 Reducing Eddy Current Loss Eddy currents are loops of electrical current induced within conductors by a changing magnetic field. Eddy current Flux 53 •Eddy current losses within a transformer core can not be eliminated completely. •they can be greatly reduced and controlled by reducing the thickness of the steel core. •This can be done through laminations •By doing this the resistance is increased and the current is greatly reduce. [3] http://nptel.ac.in/courses/108105053/pdf/L-22(TB)(ET)%20((EE)NPTEL).pdf 54 Reducing Copper Loss • Transformer Copper Losses are mainly due to the electrical resistance of the primary and secondary windings • conductors of large diameters are used in order to reduce the resistance per unit length of the conducting windings of the electrical device • improve the winding technique • Use of materials with higher electrical conductivities, such as copper). Chapter 4 Single-Phase Transformer 55 The efficiency of a transformer is defined as the ratio of the power output (Pout) to the power input (Pin). Poutput 100% Pinput Poutput 100% Poutput Ploss 1 losses 100% Pinput Pinput Ploss 100% Pinput 56 AUTO TRANSFORMER Autotransformer having N1 turns on the primary and N2 turns on the secondary Autotransformer under load. The currents flow in opposite directions in the upper and lower windings 57 • An autotransformer (sometimes called autostep down/ autostep up transformer) is an electrical transformer with only one winding • On some occasions, it is desirable to change voltage levels by only a small amount i.e to increase from – 110 to 120V – 13.2 to 13.8kV 58 • Since to wind a transformer with 2 full windings, each rated about the same voltage is wasteful and very expensive. • Therefore, a special-purpose transformer, the autotransformer, is used. 59 • The winding has at least three taps where electrical connections are made. 60 • Since part of the winding does "double duty", autotransformers have the advantages of often being smaller, lighter, and cheaper • The main disadvantage is, doesn’t provide electrical isolation. 61 •In an autotransformer, portions of the same winding act as both the primary and secondary sides of the transformer. In contrast, with conventional transformer with separate windings. Conventional step-up transformer vs. step up autotransformer 62 Standard 15 kVA, 600 Transformer reconnected as V/120 V an autotransformer to give a transformer ratio of 600 V/480 V. Transformer reconnected to give a ratio of 600 V/720 V. 63 PARALLEL OPERATION OF SINGLE PHASE TRANSFORMER OBJECTIVES • to increase power capability of transformer • ease of maintenance 64 CONDITIONS TO SATISFY: • Primary windings of the transformers should suitable for the supply system voltage and frequency. •The transformer should be properly connected with regard to polarity. •The voltage rating of both primary and secondary should be identical. In other words, the transformer should have the same transformation ratio. •The percentage impedance should be equal. 65 The current carries by each transformer The VA carries by each transformer 66 END OF CHAPTER 4 TQ 67