Ultrafiltration membrane performance: Effects of pore blockage / constriction Yuriy S. Polyakova*, Andrew L. Zydneyb a b USPolyResearch, Ashland, PA 17921, USA Department of Chemical Engineering, The Pennsylvania State University, University Park, PA 16802, USA Abstract Several recent studies have quantified the performance characteristics of ultrafiltration membranes in terms of the inherent trade-off between the membrane selectivity and permeability. However, none of these studies have accounted for the effects of membrane fouling on the evolution of the selectivity and permeability during typical ultrafiltration processes. This review paper examines a range of available fouling models, including the classical pore blockage / pore constriction models as well as newer models based on depth filtration and solute adsorption, with a particular focus on understanding the effects of these fouling phenomena on the permeability – selectivity tradeoff. Although fouling always causes a reduction in permeability, the selectivity can actually increase, e.g., if the larger (less selective) pores are preferentially blocked during ultrafiltration or if the pores are constricted by the foulants. The evolution of the permeability – selectivity tradeoff can be quite complex, depending on both the underlying fouling mechanism as well as the distribution of pore and solute sizes. These results provide new insights into the behavior of ultrafiltration processes. Keywords: Ultrafiltration, fouling, pore blockage, permeability, membrane transport Highlights: Analysis of effects of pore blockage on ultrafiltration membrane performance Consideration of multiple fouling models / mechanisms Review of previous work on permeability – selectivity tradeoff in ultrafiltration Development of new equations describing effects of fouling on flux and retention * Corresponding author. Tel.: +1-347-673-7747. E-mail address: ypolyakov@uspolyresearch.com (Yu.S. Polyakov). 1 1. Introduction Ultrafiltration (UF) membranes provided by different manufacturers and made from different polymeric or ceramic materials are normally characterized by the membrane’s nominal molecular weight cut-off, which is typically defined as the molecular weight of a solute that has a rejection of 90% [1–3]. The instantaneous value of the rejection coefficient R is evaluated experimentally as: R 1 C p / C f , (1) where C p and C f are the solute concentrations in the permeate and bulk feed solution, respectively, at any given instant during the filtration process. Some investigators report results in terms of the solute sieving coefficient S : S Cp / C f , (2) which is simply equal to one minus the rejection coefficient. Eqs. (1) and (2) define the observed rejection / sieving coefficients, which are functions of the intrinsic (or actual) properties of the membrane as well as the extent of concentration polarization (CP) in the membrane module, i.e., the accumulation of rejected solutes at the upstream membrane surface. The actual rejection and sieving coefficients can be expressed in terms of the solute concentration at the upstream surface of the membrane ( Cw ) as: Ra 1 C p / Cw 1 C p / C f , (3) S a C p / Cw = S / , (4) where = Cw/Cf is the CP factor and is related to the magnitude of the filtrate flux and bulk mass transfer coefficient in the membrane module [1]. The measured rejection coefficient approaches Ra in the limit of low filtrate flux, i.e., under conditions where concentration polarization effects are minimal. Recent studies [4,5] have demonstrated that a more appropriate framework for describing the performance characteristics of different ultrafiltration membranes is the trade-off between the membrane selectivity and membrane permeability. For traditional ultrafiltration processes used for protein concentration, the selectivity is defined as the ratio of the flux of a small solute (e.g., a buffer component) to that of the product / protein of interest and is thus equal to the reciprocal of the protein sieving coefficient (assuming that the sieving coefficient of the small solute is equal to one): 1 S . (5) The membrane permeability is defined as: 2 L p J / P , (6) where J is the permeate flux through the membrane at a transmembrane hydraulic pressure P . Fig. 1 shows the selectivity – permeability tradeoff for a variety of cellulosic and polysulfone ultrafiltration membranes using bovine serum albumin as a model protein. Increasing the membrane pore size leads to an increase in the membrane permeability but with a corresponding reduction in the selectivity [3]. The data for all of the membranes examined in Fig. 1 appear to fall along the same curve; none of these membranes has the combination of high permeability and high selectivity that would be desired for high performance ultrafiltration membranes / processes. A number of recent studies have used the selectivity – permeability tradeoff to analyze the performance of surface modified membranes [6] or membranes made with novel pore structures [7,8]. Fig. 1. Selectivity–permeability tradeoff (here, 1/ Sa ) for a variety of cellulosic and polysulfone ultrafiltration membranes using bovine serum albumin as a model protein. Solid black curve is a model calculation using a log-normal pore size distribution. Thin blue curve is given by Eq. (18). Adapted with permission from [4]. The actual filtrate flux during protein ultrafiltration will be lower than the pure water flux due to both osmotic pressure effects and membrane fouling: J P os rm rc (7) 3 where ∆ is the osmotic pressure difference across the membrane, rm is the hydraulic resistance of the membrane (equal to 1/L0 in the absence of any pore fouling, where L0 is the pure water membrane permeability), and rc is the hydraulic resistance of any cake layer formed on the membrane surface. The parameter os is the osmotic or Staverman reflection coefficient and is equal to unity for a perfectly retentive membrane (Ra = 1) and zero for a totally non-retentive membrane. Note that Eq. (7) ignores the hydraulic resistance of the CP boundary layer, which is usually negligible compared to rm and rc in most ultrafiltration systems. Zydney [3] has examined the effects of concentration polarization on the selectivity – permeability tradeoff in the absence of membrane fouling, i.e., under conditions where rc = 0 and the membrane resistance remains constant. One of the major limitations of the selectivity – permeability analysis presented in Fig. 1 is that it does not consider any of the fouling phenomena that occur during almost every ultrafiltration process. Numerous studies [e.g., 9–24] have shown that both surface and pore fouling can dramatically affect the permeate flux and retention characteristics of ultrafiltration (UF) membranes. The objective of this review is to examine the current theories of complete blocking and pore constriction and evaluate the effects of these fouling phenomena on membrane transport and, in turn, the selectivitypermeability tradeoff for UF membranes. The first section of this review examines underlying transport theory, with an emphasis on the relationship between the intrinsic membrane transport properties (both permeability and sieving coefficient) and the underlying pore size characteristics of the membrane. 2. Transport Theory Expressions for solute and solvent transport through UF membranes are typically developed from steady-state hydrodynamic models of hindered diffusion and convection [25–28]. In these models, the solute flux is evaluated by directly solving the governing set of hydrodynamic equations for the motion of a single solute particle in a well-defined (usually cylindrical) pore. The hindrances to diffusion and convection, which are due to solute steric restriction at the pore entrance and frictional drag caused by hydrodynamic interactions with the pore wall, are accounted for by simple hindrance factors, which are functions of the ratio of the solute to pore radius. The hydrodynamic interactions depend on how close the particle is to the wall and are thus a function of any force that influences the equilibrium particle position within the pore. Even if long-range (e.g., van der Waals or electrostatic) forces are negligible, the finite size of the solute restricts its access to the region near the pore wall and 4 therefore affects its flux. The solute concentrations in the pore interior are related to those in the solution external to the membrane pores by the solute equilibrium partition coefficient. The resulting transport and partition coefficients can be substituted into the differential equations (extended NernstPlanck equation, Spiegler-Kedem equation, etc.) obtained by equating the gradient in the chemical potential of the solute to the hydrodynamic drag force acting on the solute in the pore [28–34]. 2.1 Extended steady-state Nernst-Planck equation The extended differential Nernst-Planck equation accounts for the solute flux due to hindered diffusion, convection, and electrophoretic motion driven by either an applied or induced electric field [30,31]. The electrostatic potential inside the pore can be found by solving the Poisson-Boltzmann equation for a charged particle inside a charged pore [30,34–37]. Generally, the extended differential Nernst-Planck equation can be solved only by numerical methods [30]. However, the linearized Poisson-Boltzmann equation allows for analytical solutions [35, 36], which can be used to directly write simple expressions for the electrostatic potential energy for a charged hard-sphere solute in a long pore with charged walls, with the resulting expression used to evaluate the solute equilibrium partition coefficient. This enables one to use simple analytical expressions for the solute flux to evaluate the protein sieving coefficient [3,4,5,29,32,36–40]. For an uncharged solute in an uncharged pore, the extended Nernst-Planck equation reduces to the well-familiar Spiegler-Kedem differential equation for solute transport through a membrane. Integration of the Spiegler-Kedem equation over the pore length gives a simple analytical expression for the actual sieving coefficient [29,38]: Sa K c exp Pem K c exp Pem 1 , (8) where is the solute partition coefficient, Kc is the hindrance factor for solute convective transport, and Pem is the membrane pore Peclet number: K J l p Pem c , K D d (9) where K d is the hindrance factor for solute diffusive transport, l p is the membrane thickness (pore length), and D is the solute diffusion coefficient in the free solution outside the pore. 5 For an uncharged hard sphere in an uncharged cylindrical pore, the partition coefficient accounts for the steric exclusion of the solute from the region within one solute radius of the pore wall [28]: 1 , 2 (10) where rs / rp , and rs and rp are the solute and pore radii, respectively. When 0 0.8 , the hindrance factors for convection ( Kc ) and diffusion ( K d ) evaluated using the centerline approximation are given as [28,33,41]: K c 1 2 2 1.0 0.054 0.988 2 0.441 3 , (11) K d 1.0 2.30 1.154 2 0.224 3 . (12) More detailed expressions for the hindrance factors at larger are available in the literature [28]. The partition coefficient for a charged hard sphere in a cylindrical pore with charged walls can be expressed as [28,30,36,38]: e , k T B 1 exp 2 (13) where e / kBT is the dimensionless electrostatic energy of interaction, k B is the Boltzmann constant, and T is the absolute temperature. The electrostatic energy can be evaluated by solving the linearized Poisson-Boltzmann equation with the final result given as [35,42]: e k BT As s2 Ap p2 Asp s p Aden , (14) where As , Ap , Asp , and Aden are all positive coefficients that depend on the solution ionic strength, pore radius, and solute radius; s and p are the dimensionless surface charge densities of the solute and pore wall, respectively. Detailed expressions for these coefficients are given elsewhere [35,36,42,43]. The first term in the numerator of Eq. (14) is associated with the distortion of the electrical double layer around the solute caused by the presence of the pore boundary, leading to a repulsive interaction even when the membrane has no net electrical charge. The second term accounts for the increase in free energy associated with the deformation of the double layer adjacent to the charged pore walls associated with the presence of the solute and is repulsive even when the solute bears a net neutral charge. The last term accounts for the direct charge-charge interactions between the solute and the pore and is positive when the solute and pore have like polarity. 6 The contribution of the electrophoretic term in the Nernst-Planck equation (in the absence of an applied external electric field) is typically assessed using an approximate analytical solution developed by expressing the electrostatic potential in the cylindrical pore as the pairwise summation of the potential energies arising from (1) the interaction between the solute and pore in the absence of any flow and thus in the absence of a streaming potential, and (2) the interaction between the solute and the streaming potential in an unbounded system with the streaming potential assumed to be unaffected by the presence of the solute [30]. This approximation thus neglects the possible effects of the streaming potential on the structure of the double layer surrounding the solute, as well as any effects of the solute on the streaming potential. Additionally, the derivative of the potential energy of interaction associated with the streaming potential is typically assumed to be that of an equivalent electric field acting on an isolated solute in an unbounded system. This means that it is proportional to the streaming potential and the solute electrophoretic mobility ue . The streaming potential in this system is proportional to the average solution velocity with the proportionality constant being a complex function of the pore radius, the Debye length, and the solution conductivity. Under these conditions, the actual membrane sieving coefficient can be expressed as [30]: Sa K c 1 exp Pem 1 K c 1 exp Pem 1 1 , (15) where Kd / Kc ue is the electrophoretic ratio describing the relative importance of electrophoretic transport compared to convection inside the membrane. In another approach [31], the apolar (Lifshitz-van der Waals), electrostatic, and polar (acidbase) interactions between spherical particles and pore walls were estimated by an original surface element integration method and used to calculate Kc , K d , and in addition to the osmotic reflection coefficient (os). The hydraulic permeability of a membrane with uncharged uniform cylindrical pores can be evaluated from the Hagen-Poiseuille equation as: Lp J rp2 / 8 l p . P (16) where is the membrane porosity (pore area per unit membrane cross-sectional area), µ is the solution viscosity, and lp is the pore thickness. Eq. (16) can also be used to evaluate the equivalent pore radius from the measured value of the membrane permeability. Note that this definition of the equivalent pore radius ignores the effects of a pore size distribution and tortuosity on the measured value of the permeability. 7 The solvent flux through a charged membrane is reduced compared to that through a membrane with uncharged pores due to counter-electroosmosis arising from the induced streaming potential. Mehta and Zydney [32] evaluated the effects of counter-electroosmosis on the effective membrane permeability as a function of solution ionic strength and membrane zeta potential by solving the Navier-Stokes equation including the electrical stress term. 2.2 Pore size distribution effects The effect of a pore size distribution on the membrane permeability and sieving coefficient has been examined by a number of investigators [3–5,32,36,44]. These studies have typically employed the log-normal pore size distribution, which is defined only for positive values of the pore radius (in contrast to the standard Gaussian) and more accurately captures the longer tail of the distribution at very large pore radii [45]. The solid curve in Fig. 1 represents the model calculations developed using Eqs. (8) and (18) but with the expressions for the solute flux integrated over the log-normal pore size density using a coefficient of variation (the ratio of the standard deviation to the mean pore radius) equal to 0.2. The model is in good agreement with the experimental data, although it should be recognized that the selectivity is plotted on a logarithmic scale. The deviation between the model and data could be due to differences in pore size distribution, thickness, porosity, and / or tortuosity between the different membranes. It is also possible that the lower selectivities seen with some of the polysulfone membranes could be due to protein sorption on these more hydrophobic membranes [46]. Several authors have noted that the pore size distribution in existing UF membranes has a fairly small effect on the permeability–selectivity tradeoff [3,44]. For example, current UF membranes have a permeability of approximately 32 L/ m 2 h psi at a sieving coefficient of 0.01 [44]. Completely eliminating the pore size distribution, that is, having a membrane with perfectly uniform pores of a single size, only provides a 60% increase in permeability [44]. The pore size distribution would have a much larger effect on the behavior for highly selective separations, e.g., for membranes with selectivities greater than 104, or for separations between solutes with similar size. Mochizuki and Zydney [38] developed an approximate expression for the sieving coefficient using a simple theoretical expression for the partition coefficient in a porous media formed by the intersection of a random array of planes: r Sa exp s s , (17) 8 where s is the specific area of the pores, equal to the total pore volume divided by the pore surface area. Opong and Zydney [29] evaluated the specific pore area in terms of the membrane permeability, giving a simple analytical expression for the sieving coefficient in terms of the permeability: rs Sa exp 2 1/2 Lp l p . (18) Eqs. (17) and (18) neglect the effects of the hindrance factor for convection; this has a relatively small effect on the sieving coefficient since Kc only varies between 1.0 and 1.47 for an uncharged sphere in an uncharged cylindrical pore. Eq. (18) has been shown to be in good agreement with experimental data for BSA and cytochrome c [3]. The thin blue curve in Fig. 1 represents the predicted selectivity – permeability tradeoff given by Eq. (18) with rs = 3.6 nm, = 0.25, and lp = 1 µm. 3. Complete blocking models The mechanism of complete blocking is illustrated in Fig. 2. Solutes of various sizes are dragged by liquid flow to the mouths of pores of various diameters. Solutes with sizes less than the pore diameter can enter and pass through the pore, whereas solutes that are equal to or larger than the pore diameter completely plug the pore mouth. Fig.2. Schematic diagram of complete blocking for solutes and pores of various sizes. 3.1 Classical complete blocking The initial volumetric permeate flow rate G0 through one cylindrical pore can be written according to the Hagen-Poiseuille equation [47]: G0 rp4 P . 8 lp (19) 9 The initial permeate flux through a membrane consisting of an array of uniformly sized pores is thus given as J 0 G0 N p , (20) where N p is the number of pores per m2. If all solutes are the same size with rs rp , the solute rejection coefficient will be R 1 and the selectivity relative to a small solute will be infinite. The probability of pore plugging is proportional to the solute concentration and the total cumulative permeate volume. Under these conditions, the permeate flux J at any time t is given as: t J t G0 N p C0 J u du , 0 (21) where C0 is the number concentration of solutes in the feed solution and t is the time. Differentiating Eq. (21) with respect to t gives the differential equation: dJ G0C0 J 0 , dt (22) which can be easily solved using the initial condition given by Eq. (20), yielding: J t J 0 exp kG t , (23) where kG G0C0 is an empirical fouling coefficient that is typically determined experimentally from a plot of the logarithm of the filtrate flux as a function of time. Since the classical complete blocking model assumes that all solutes are retained by the membrane, the selectivity remains infinite while the permeate flux declines throughout the ultrafiltration process. 3.2. Complete blocking with pore- and solute-size distributions The theoretical expressions developed in this section are based on the general equations formulated by Santos et al. [48,49], which were originally presented for filtration of a particulate suspension through porous rock. When a membrane has a pore-size distribution with minimum pore radius rpmin and maximum radius rpmax , the permeate flux is given by an integral over the pore size distribution [49]: P J t 8 lp rpmax n r , t r dr p 4 p p , (24) rpmin where n rp , t is the pore concentration density satisfying the equality: 10 n rp , t drp N t f n rp , t drp . (25) Here, N t is the total number of open pores per m2 at time t and f n rp , t is the probability density function: rpmax f r , t dr n p p 1. (26) rpmin For cross-flow ultrafiltration, rpmax may be replaced by the effective radius rpeff , which corresponds to the threshold value of the solute size when shear forces start preventing solutes from plugging membrane pores [46], although this effect is likely to be important primarily for larger (micron-size) particles. The pore plugging kinetics are assumed to be given as [48,49]: dn rp , t dt J t n rp , t rp4 r max n r , t r dr p p 4 p rpmax c r dr s , s (27) rp p rpmin where c rs is the solute concentration density satisfying the equality c rs drs C f s rs drs . (28) Here, C is the total number of solutes per m3 of solution (assumed to be constant) and f s rs is the solute probability density function obeying the relation: rsmax f r dr c s s 1. (29) rsmin Eq. (27) states that the pore-plugging rate for pores of radius rp is proportional to the permeate flux through those pores multiplied by the number concentration of hard-sphere solutes with radii equal to or larger than rp , which is a generalization of the results for the classical pore blockage model. The permeate flux can be eliminated from Eq. (27) using Eq. (24), yielding dn rp , t dt P n rp , t rp4 8 lp rpmax c r dr s s . (30) rp Eq. (30) can be integrated to evaluate n rp , t : 11 rp 4 n rp , t n rp , 0 exp rp t c rs drs rp max where , (31) P . Eq. (31) can be substituted into Eq. (24) to evaluate the permeate flux as a function 8 lp of time: rp 4 J t n rp , 0 exp rp t c rs drs rp rpmin rpmax max rp4 drp . (32) It can easily be shown that Eq. (32) reduces to Eq. (23) for uniform pore- and solute-size distributions. The selectivity depends on both the total rejection of solutes with radii equal to or larger than rp and the exclusion of smaller solutes due to steric and/or electrostatic interactions. For a specific value of rs , the permeate solute concentration density c p rs , t at time t can be evaluated as: rpmax c p rs , t c rs rs r Sa s r p 4 n rp , t rp drp , rpmax (33) n r , t r dr p 4 p p rpmin where S a is the actual sieving coefficient estimated from transport theory by Eq. (8) or (15). The contribution for pore sizes from min rp to rs is excluded since these solutes are completely retained by the pores. The integral sieving coefficient S for a solute size range from rs to rs rs can be calculated as rs rs S t c p r , t dr rs rs rs , (34) c r dr rs with the corresponding rejection coefficient written as R t 1 S . (35) The effects of pore plugging on the membrane selectivity and permeability are illustrated in the following subsections by examining the behavior of three simple cases showing the most important features of the process. 12 3.2.1 Two pore sizes and a single solute size In the case of two pore sizes rp ,1 and rp ,2 and one solute size rs ,1 , the initial pore and solute concentration distributions can be written as [49]: n rp , 0 n1 0 rp rp ,1 n2 0 rp rp ,2 , (36) c rs C0 rs rs ,1 , (37) where x is the Dirac delta function for the argument x. Consider the case when rp ,1 rs ,1 rp ,2 . After substituting Eqs. (36) and (37) into Eq. (32) we obtain J t n1 0 rp4,1 exp rp4,1 C0 t n2 0 rp4,2 . (38) The dimensionless flux j t J t / J 0 can then be written as n1 0 rp4,1 exp rp4,1 C0 t n2 0 rp4,2 j t . n1 0 rp4,1 n2 0 rp4,2 (39) Note that the dimensionless flux j t J t / J 0 is equal to the dimensionless permeability p Lp / L0 , which will be used to plot the selectivity-permeability trade-offs below. Eq. (39) indicates that the permeate flux decreases only by plugging the pores of smaller size rp ,1 . The permeate solute concentration density c p rs ,1 , t in this case is given as r C0 Sa s ,1 n2 0 rp4,2 r p ,2 . c p rs ,1 , t 4 n1 0 rp ,1 exp rp4,1 C0 t n2 0 rp4,2 (40) As there is only one solute size, the rejection coefficient can be evaluated by R R 1 n1 0 rp4,1 r Sa s ,1 n2 0 rp4,2 r p ,2 . exp rp4,1 C0 t n2 0 rp4,2 (41) In terms of dimensionless variables, Eqs. (39) and (41) can be rewritten as: 1 0 p4,1 exp b 2 0 p4,2 , p b j b 1 0 p4,1 2 0 p4,2 (42) 13 1 Sa 0 4 2 p ,2 p ,2 R b R 1 , 4 1 0 p ,1 exp b 2 0 p4 ,2 where 1 0 (43) r r n1 0 n2 0 , 2 0 , p ,1 p ,1 , p ,2 p ,2 , b rp4,1 C0 t . n1 0 n2 0 n1 0 n2 0 rs rs Pore plugging decreases the flow of pure solvent passing through the smaller pores, which leads to an increase in the particle concentration in the permeate. Ultimately, every pore of smaller size is plugged and only the pores of larger size are functional, with R approaching the retention coefficient for the transport of solutes through the larger pores. This behavior is shown in Fig. 3 for a model system in which rp,1 = 2.5 nm and rp,2 = 5 nm for a protein with rs = 4 nm. Increasing the relative number of small pores leads to a reduction in the initial permeation flux and the rate of flux decline, but causes a corresponding increase in the protein rejection coefficient. Note that the permeability in Figure 3(b) has been normalized by the initial permeability through the small pores; thus, p is greater than 1 throughout the process. The effect of this pore blockage on the selectivity-permeability plot is shown in Fig. 3(c). The initial performance of the membrane is a function of the ratio n1 0 : n2 0 , with the membrane having the largest number of small pores having the highest selectivity but lowest permeability. Blockage of the small pores causes a reduction in both the selectivity and permeability, leading to a linear evolution of the membrane performance on a plot of the selectivity versus permeability (plotted with the selectivity on a linear scale, in contrast to the logarithmic scale used in Figure 1). 14 15 Fig. 3. (a) Rejection, (b) dimensionless permeability, and (c) selectivity-permeability plots for complete blocking with two pore sizes and a single solute size: n1 0 : n2 0 0.5: 0.5 (1), 0.7 : 0.3 (2); and 0.9 : 0.1 (3). R is calculated by Eq. (43) with 1/ 1 R . p is evaluated with (42) but with the permeability normalized by the initial flux through the small pores, i.e., with n2 0 0 . Arrows denote the evolution of the selectivity-permeability tradeoff during ultrafiltration. 3.2.2 One pore size and two solute sizes In the case of one pore size rp ,1 and two solute sizes rs ,1 and rs ,2 , the initial pore and solute concentration distributions can be written as n rp , 0 n1 0 rp rp ,1 , (44) c rs C01 rs rs ,1 C02 rs rs ,2 . (45) For the case where rs ,1 rp ,1 rs ,2 , Eq. (32) becomes J t n1 0 rp4,1 exp rp4,1 C02 t . (46) The dimensionless permeability and flux can then be written as p j t exp rp4,1 C02 t . (47) In this case, the permeate flux declines with time due to the plugging of pores by the larger solute, eventually declining to zero at infinitely long time. 16 The permeate solute concentration densities c p rs ,1 , t and c p rs ,2 , t in this case are written as r c p rs ,1 , t C01 S a s ,1 , r p ,1 (48) c p rs ,2 , t 0 . (49) The rejection coefficients R1 and R2 for solutes with sizes rs ,1 and rs ,2 , respectively, are given as r R1 t 1 S a s ,1 , r p ,1 (50) R2 t 1 . (51) Under these conditions, the process path on the selectivity – permeability plot for the smaller solute would correspond to a horizontal line, with the permeability decreasing with time while the selectivity remains constant. The selectivity of the larger solute is infinite throughout the process. 3.2.3 Two pore sizes and two solute sizes In the case of two pore sizes rp ,1 , rp ,2 and two solute sizes rs ,1 , rs ,2 , the initial pore and solute concentration distributions take the form: n rp , 0 n1 0 rp rp ,1 n2 0 rp rp ,2 , (52) c rs C01 rs rs ,1 C02 rs rs ,2 . (53) Here we consider the case when rp ,1 rs ,1 rp ,2 rs ,2 . Derivations similar to those in Sections 3.2.1 and 3.2.2 give the permeate flux equation: J t n1 0 rp4,1 exp rp4,1 C0t n2 0 rp4,2 exp rp4,2 C02t . (54) Eq. (54) implies that the permeate flux declines with time and ultimately vanishes when all of the pores are plugged. The dimensionless permeability and flux can then be written as p t j t n1 0 exp rp4,1 C0t rp4,1 n2 0 exp rp4,2 C02t rp4,2 n1 0 rp4,1 n2 0 rp4,2 , (55) where the rejection coefficients R1 and R2 for solutes with sizes rs ,1 and rs ,2 , respectively, are given by R1 t 1 , (56) 17 r Sa s ,1 n rp ,2 , 0 exp rp4,2 C02t rp4,2 r p ,2 . R2 t 1 n rp ,1 , 0 exp rp4,1 C0t rp4,1 n rp ,2 , 0 exp rp4,2 C02t rp4,2 (57) In dimensionless form, Eqs. (55) and (57) can be written as: p b j b 1 0 exp b p4,1 2 0 exp b p4,2 , 1 0 p4,1 2 0 p4,2 (58) 1 Sa 0 exp b p4 ,2 2 p ,2 R2 b 1 , 1 0 exp b p4 ,1 2 0 exp b p4,2 where 1 0 rp4,2 C02 rp4,1 C0 n1 0 , n1 0 n2 0 2 0 n2 0 , n1 0 n2 0 p ,1 (59) rp ,1 rs ,1 , p ,2 rp ,2 rs ,1 , b rp4,1 C0 t , . In this case, the pure size-exclusion rejection shows a complex behavior depending on the interplay between the parameters for both pores and solutes. With C02 0 , Eqs. (54) and (57) reduce to Eqs. (38) and (41), respectively, with the rejection coefficient decreasing with time. Eq. (57) predicts that the rejection coefficient decreases with time only when rp4,2 C02 rp4,1 C0 1 , in which case the solvent flow through the smaller pores declines faster than the flow through the larger pores. In contrast, when rp4,2 C02 rp4,1 C0 1 , the rejection coefficient increases with time because the larger pores are plugged faster than the smaller ones. This behavior is illustrated in Fig. 4, which shows the predicted rejection coefficient for the smaller solute as a function of time for several values of C02 :C01 . The initial rejection coefficient is independent of the relative amount of the small and large solutes. The rejection coefficient decreases with time for the smaller ratios of C02 :C01 , with the reverse behavior seen for large ratios of C02 :C01 . 18 Fig. 4. Rejection of small solutes as a function of time for complete blocking with two pore sizes and two solute sizes: C02 :C01 = (1) 0:1.0, (2) 0.05:0.95, (3) 0.065:0.935, (4) 0.15:0.85, (5) 0.5:0.5; R2 evaluated by Eq. (59); rs ,1 4 nm; rs ,2 6 nm; rp ,1 2.5 nm; rp ,2 5 nm . 3.2.4 Concluding remarks The above three cases clearly demonstrate that complete pore blocking can cause the solute rejection coefficient to decrease, increase, or remain constant during an ultrafiltration process depending on the relative size and concentration of the solutes and pores. At the same time, the permeate flux decreases with time and can ultimately vanish or come to a steady state value, with the latter occurring only when the maximum solute size is smaller than the maximum pore diameter. In this case, the flux decline is characterized by the plugging of the smaller pores on the membrane surface while the larger pores remain open and determine the steady state value of the flux. The fouling caused by complete blocking reduces the selectivity as the filtrate flow is directed towards the larger (less selective) pores. The greater the ratio of the number of small (to be plugged) to large (to remain open) pores, the greater the reduction in both the selectivity and permeation flux. The permeate flux and rejection coefficients for more complex pore- and solute-size distributions (e.g., log-normal distribution) can be determined by the integrals in Eqs. (32) and (35), respectively. It should also be noted that of some theoretical interest is the fouling model in which the probability of pore plugging is assumed to be proportional to the pore influence area (pore area multiplied by some factor) rather than to the volumetric flow rate through the pore [50–53]. This 19 theoretical approach was tested for deadend microfiltration using a limited set of experimental data obtained with track-etched membranes having very narrow pore size distributions. The probability of pore plugging in this “pore area” approach is proportional to rp2 , which is in contrast to the rp4 function on which the conventional “volumetric” approach is based. There is no independent evidence showing the applicability of the pore-area fouling model to UF pore blocking, while numerous studies have suggested that the volumetric approach provides an accurate description of the flux decline data during UF [1,10–24]. 4. Pore constriction models When the size of a solute is smaller than the hydraulic diameter of a pore, the solute can enter the pore. In this case, it can pass into the permeate or approach the pore wall and get deposited on the pore surface. The deposition of solutes on the pore wall leads to pore constriction, reducing the hydraulic (flow) diameter, which causes a decline in the permeate flux and a change in solute rejection. In addition, the deposition of solutes on the pore wall can change the effective surface charge density of the pore (especially if the solute is charged), which can also alter the retention characteristics. Thus, pore constriction can change both the steric and electrostatic interactions. For simplicity, we will consider cylindrical pores and hard-sphere solutes. Pore- and solute-size distribution effects and solute diffusion inside pores are ignored. 4.1. Classical standard blocking Like the complete blocking model, the classical standard blocking (or pore constriction) model is based on the Hagen-Poiseuille equation for flow through a single cylindrical pore. The permeate flux produced by 1 m2 of membrane area is given as [1]: J Np G N p P rp4 8 lp , (60) where rp is the pore radius at time t and N p is the number of uniform pores per m2 of membrane area. The volume occupied by the solutes uniformly deposited over the whole pore wall is assumed to be proportional to the produced permeate volume and the feed concentration (Fig. 5) [54]: G Sa rp Rc dt c0 2 rp l p drp , (61) where c0 is the volume fraction of suspended solutes in the feed, is the porosity of the layer of deposited solutes, Rc is the fraction of solutes deposited on the pore wall (equal to the average solute 20 rejection coefficient due to pore constriction; discussed in more detail subsequently), and S a is the solute sieving coefficient due to steric/electrostatic exclusion, which can be estimated from transport theory by Eq. (8) or (15) for a given value of the solute radius rs . Fig. 5. Schematic diagram of intrapore solute deposition for standard blocking model. Eqs. (60)-(61) can be combined and solved to give the radius rp as an implicit function of time: t where G0 2 l p r04 rp dr r S r , 3 Rc c0G0 r0 (62) a P r04 is the initial permeate flow rate and r0 is the initial pore radius. In dimensionless 8 lp form, Eqs. (60) and (62) can be rewritten as: p p j p p4 , 2 Rc where p rp r0 p d S , 3 1 , s (63) (64) a rs cG , 0 02 t . The total rejection coefficient, based on the combination of r0 l p r0 steric exclusion and solute capture by pore wall, is given as Rt p 1 Sa p 1 Rc . (65) 21 4.2. m-Model The m-model assumes a stepwise deposit profile over the pore wall caused by the decrease in the solute concentration as the fluid moves through the pore (Fig. 6). This model was developed in an attempt to build a more realistic model for solute fouling than the classical standard blocking model [55]. In this case, the permeate flow rate through a single pore is given as [55,56]: G P m 1 m 8 lp 4 4 r r0 p G0 m 1 m r04 4 4 r r0 p , (66) where m is the ratio of the length of the inlet pore portion with deposited solutes to the entire length of the pore (Fig. 6). The value of m can be determined empirically by fitting to experimental data or calculated by the formula given by Polyakov [57,58]. Fig. 6. Schematic diagram of intrapore solute deposition for m-model. The material balance equation takes the form: G dt Sa rp Rc c0 2 m rp l p drp . (67) Combining Eqs. (66) and (67) and solving for rp gives the radius as an implicit function of time: 2 ml p r04 p m 1 m r dr t . 4 Rc c0G0 r0 r 4 r0 S a r r (68) In dimensionless form, Eqs. (66) and (68) can be written as: 22 p p j p 1 m p4 2m Rc p m 1 4 , (69) 1 m d . 1 m Sa (70) The total rejection coefficient is determined by the size of the inlet region and can thus be evaluated by Eq. (65), just as in the standard blocking case. Fig. 7(a) shows ultrafiltration selectivity – permeability plots calculated using the m-model for several values of m. The initial dimensionless permeability is 1.0 with an initial selectivity of Rt independent of the value of m. Particle deposition causes a reduction in the permeability with a corresponding increase in the selectivity due to the constriction of the membrane pores. The highest selectivity (at a given value of the permeability) occurs with the smallest value of m since the selectivity is determined by the pore size at the pore entrance while the permeability is determined by the sum of the resistances in the fouled and clean portions of the pore. Thus, a membrane with small m and a thick deposit (high rejection) will have the same permeability as a membrane with larger m and a thinner deposit (and lower rejection). Corresponding results for m = 1 (classical standard blocking model) but with different values of Rc are shown in Fig. 7(b). In this case, the initial selectivity increases with increasing Rc due to the greater solute capture by the pore walls. The fouling again causes a reduction in the permeability and an increase in the selectivity. 23 24 Fig. 7. Selectivity – permeability plots calculated by the m-model: (a) m = (1) 1.0, (2) 0.66, (3) 0.33; Rc 0.5 ; (b) Rc = (1) 0.5; (2) 0.7; (3) 0.9; m 1 . Here, 1/ 1 Rt ; Rt evaluated using Eq. (65); dimensionless permeability p calculated by (69); rs 4 nm; rp 20 nm ; arrows denote the evolution of selectivity-permeability tradeoff during ultrafiltration. 4.3 Depth filtration model A common drawback of both the standard blocking approach and the m-model is that they do not provide a physical mechanism for the deposition of solutes on the pore wall, nor do they account for the gradual decrease in the local concentration of suspended solutes over the length of the pore. As a result, these models are typically unable to accurately describe the change in solute retention with time due to solute capture by the pore walls (Fig. 8). 25 Fig. 8. Schematic diagram of nonuniform solute deposition [57]. The non-uniform deposition of solutes within the membrane pores can be described by depth filtration models [57,58], which are based on the macroscopic theory of filtration across deep granular beds of particle collectors [59–61]. According to this approach, suspended solutes are deposited on the pore wall, which makes the local concentration of suspended solutes decrease with the axial coordinate as one moves through the membrane / filter. The solute deposition (collection) rate depends on the filter (deposition) coefficient, the surface area available for the deposition of solutes inside the pore, and the local concentration of suspended solutes in the pore [57]. The reduction in local solute concentration causes the thickness of the solute deposit to decrease over the length of the pore as the solution moves from the pore inlet to outlet (Fig. 8). The model described below assumes that the membrane is composed of a parallel array of uniform circular cylindrical pores of radius rp and length lp, the feed consists of a suspension of uniform hard-sphere solutes of single radius rs. In addition, solute diffusion inside the pore is ignored and the solution is assumed to be perfectly mixed over the pore cross-section (i.e., no radial concentration gradients). The length of the pore is divided into a sequence of circular sections with lengths equal to the diameter of the solute. The solutes can deposit on the clean pore wall or on the surface of the layer of solutes previously deposited on the pore wall. The flow in each circular section is described by the Hagen-Poiseuille formula, which neglects any entrance and exit effects. Since the pore length is much 26 larger than the solute diameter, the sum over the very large number of circular sections can be transformed to the corresponding integral, yielding [57]: G t P 8 rp ( ) r0 1 1 lp 0 dz1 , 4 rp (71) , 0 (72) where 0 is the initial membrane porosity, and the specific deposit σ (volume fraction occupied by deposited particles) is a function of time and axial coordinate. The phenomenological theory of suspension flow across deep granular beds [59,61] is then used to formulate the macroscopic mass balance equations and initial conditions for flow through a membrane with uniform cylindrical pores [57]: cs , cs J t z t (73) d J cs , dt (74) cs c0 , when t 0, z 0 , (75) cs 0, 0 , when t 0, z 0 . (76) where J N p G is the permeate flux, and c0 is the solute concentration immediately outside the pore inlet. The effect of the porosity of the layer of deposited solutes is implicitly accounted for by the filter coefficient f , which is assumed to depend only on the surface area available for the deposition of solutes inside the pore: f 0 rp r0 0 1 . 0 (77) The effect of steric/electrostatic exclusion at the pore entrance can be incorporated into Eqs. (73)-(77) by adjusting the boundary condition (75): cs S a rp 0 c0 , when t 0, z 0 , (78) where 0 is the specific deposit at pore entrance ( z 0 ), which can be related to the pore radius at the pore entrance using Eq. (72). The system of equations given by Eqs. (71) - (74), (76), and (78) can be transformed to two uncoupled ordinary differential equations [57]: 27 N , Z (79) 0 at Z 0, (80) d 0 0 j ( * ) N 0 S a 0 , d * (81) 0 0 at * 0 , (82) where * c0G0 z t , Z , N 0 l p , f / 0 , and 0 is the specific deposit at the pore 2 l p r0 lp inlet ( Z 0 ). It can be seen from Eqs. (79)-(80) that the profile of specific deposit depends only on its value at the pore entrance and does not directly depend on time. This implies that the permeate flux is always the same for a given value of the entrance pore radius (related to 0 by Eq. (72)). Formally, this can be written as 1 j 0 0 1 dZ1 , 2 0 , Z1 1 0 (83) where j ( 0 ) J ( 0 ) / J 0 . Eq. (83) is a dimensionless form of Eq. (71). An expression for the specific deposit 0 , Z can be derived by integrating Eq. (79) using the boundary condition given by Eq. (80). The resulting algebraic equation can be solved for : 2 N Z 0 0 , Z 0 1 tanh arctanh 1 . 2 0 (84) Substituting Eq. (84) into Eq. (83) and evaluating the integral gives the following analytical expression for the dimensionless permeability, or dimensionless permeate flux, as a function of the specific deposit (pore radius) at the pore entrance: 2 1 3 p2 0 p 0 j 0 3 3 N 3p 0 2 2 N N coth arctanh p 0 4 csch arctanh p 0 N 2 2 1 , (85) 28 p 0 1 0 , 0 (86) where p rp / r0 is the dimensionless pore radius. The dependence of 0 on time can be calculated from the equation: * 0 d * 0 0 j ( * ) N * Sa * , (87) which was obtained by solving Eqs. (81)-(82). The integral on the right hand side cannot be evaluated analytically due to the complex dependence of j and S a on 0 , but it can be easily evaluated by numerical integration. Therefore, Eqs. (85)-(87) describe the dependence of the permeate flux on time in parametric form. The total rejection coefficient can be written as Rt 1 cl 1 Sa 0 1 Rc , c0 (88) where Rc 1 cl Sa 0 c0 . (89) Here, cl is the solute concentration at the pore outlet and S a , which is a function of 0 , accounts for the contribution of steric/electrostatic rejection at the pore entrance (intrapore concentration is decreased by a factor S a ). According to the derivations on pages 32-33 of Ref. [56] and Eqs. (50)-(53) of Ref. [57], we have the following identity: cl Sa 0 c0 l , 0 (90) where l is the specific deposit at the pore outlet. In view of Eqs. (84) and (90), Eq. (88) transforms to N 0 Sa 0 0 Rt 0 1 1 tanh arctanh 1 . 0 2 0 2 (91) Eqs. (87) and (91) describe the dependence of the rejection coefficient on time in parametric form. For small values of t, it is easy to show that Rt 1 Sa 0 exp N , (92) which can be used to estimate the values of N from experimental data at very short times. 29 Fig. 9 shows the selectivity – permeability and rejection plots calculated using the depth filtration model for several values of N. The deposition of solutes on the pore wall increases with increasing N, which is a function of the filter coefficient 0 and accounts for the ability of the pore wall, or the surface of the layer of deposited particles, to collect suspended solutes. This deposition reduces the current pore diameter, which causes a decrease in the permeation flux and, hence, in the mass flux of solutes entering the pore. On the other hand, the deposition of solutes on the pore wall reduces the area available for solute deposition, which decreases the ability of the membrane pores to catch solutes. At the same time, the reduction in the pore diameter causes an increase in the purely steric rejection by the membrane. The interplay between the above three processes determines the behavior of the solute rejection coefficient and the membrane selectivity. For the parameter values used in Fig. 9, the reduction of the area available for solute deposition inside the pore initially dominates, which causes an initial reduction in the solute rejection coefficient. At longer times, the increase in steric rejection of solutes at the pore mouth begins to dominate, giving rise to an increase in solute rejection. Thus, the solute rejection coefficient (and selectivity) goes through a minimum before increasing rapidly at long times as the pore radius approaches the solute radius (Fig. 9). It should be noted that this qualitative behavior of the rejection coefficient was experimentally observed in unstirred ultrafiltration of aqueous solutions of BSA and myoglobin [46; see Fig. 6], which suggests that the protein adsorption/deposition on pore walls may be the dominant mechanism in this ultrafiltration process. Interestingly, the value of N does not noticeably affect the kinetics of the permeation flux over this range of parameter values. Therefore, the best combination of selectivity and permeability is obtained for the system with the highest value of N since this provides the greatest protein capture and thus the largest values of the protein rejection. Note that this analysis does not account for the loss of protein (product) due to capture within the membrane pores – the high selectivity (or rejection) in this system would not be desirable if large quantities of the desired product are lost within the membrane. 30 Fig. 9. (a) Selectivity – permeability and (b) rejection curves calculated by the depth filtration model: N (1) 2; (2) 3; (3) 4; 1/ 1 Rt ; Rt evaluated by (91); dimensionless permeability p calculated by (85); rs 4 nm; rp 20 nm . Arrows denote the evolution of the selectivitypermeability tradeoff during ultrafiltration. 31 4.4 Monolayer coverage model (Langmuir adsorption) In general, the deposition rate for the first layer of solutes on the clean pore wall may be very different than the deposition rates for the second and further layers because of the difference between the solute-pore and solute-solute surface interactions. For stable solutions, i.e., for conditions without coagulation and aggregation, the formation of a second layer is often suppressed by the same doublelayer electrostatic repulsion forces that prevent coagulation [62]. In this case, the monolayer coverage model (Fig. 10), i.e., Langmuir adsorption, is more appropriate than the continuous multilayer model discussed in section 4.3. Monolayer solute deposition in the membrane pore can be described by Eqs. (71) - (74), (76), and (78). In this case, the relationship between the filtration coefficient f and specific deposit is written as [57]: f 0 1 , max (93) where max 4 0 r0 rs rs , r02 (94) max is the value of the specific deposit corresponding to the completed single layer. Fig. 10. Schematic diagram of monolayer coverage model for steady-state conditions. 32 The system of equations given by Eqs. (71) - (74), (76), and (93) can be re-written as two uncoupled ordinary differential equations, which are mathematically of the same form as Eqs. (79)(82) but with given as: . max 1 (95) It can be easily shown that the specific deposit 0 , Z1 in this case is given by 0 , Z max 0 . 0 0 max exp N Z (96) The dimensionless permeability, or dimensionless permeate flux, as a function of 0 is written as 2 2 0 max 0 max 0 max 0 max 1 p 0 j 0 0 2 N 0 0 N 0 exp N max 0 0 0 max 0 max max N ln 0 0 max ln 0 0 exp N 0 exp N max 0 max 2 0 max 1 (97) The total rejection coefficient takes the form: Rt 0 1 Sa 0 max 0 0 max exp N . (98) Eqs. (97), (98), and (87) give the dependence of the permeate flux and rejection coefficient on time in parametric form. At small values of ( 0 0 ), Eq. (98) reduces to Eq. (92). The rejection coefficient reaches a steady-state value as soon as the specific deposit at the pore entrance 0 reaches max (complete monolayer): Rt 0 1 Sa max . (99) The corresponding dimensionless steady-state permeability s , or dimensionless permeate flux js , is written as: 2 s js 1 max , 0 (100) which can be derived directly from Eq. (97) by substituting 0 max or from the Hagen-Poiseuille equation for the case where the pore radius is reduced by 2 rs (one solute diameter). 33 The selectivity – permeability plots for monolayer adsorption are shown in Fig. 11. As in the depth filtration case, the overall behavior is governed by the interplay between three processes: the reduction in solute mass flux due to the narrowed pore diameter, the reduction in intrapore area available for solute deposition, and the increase in steric rejection due to the reduced pore mouth flow diameter. This is illustrated by curve 1 plotted in Fig 11(a) for the case where the solute radius is only slightly smaller than the radius of the pore. In contrast, the results for rp rs (curve 2) are very different than that predicted by the depth filtration model. In this case, the steric rejection is small at the beginning and remains as such until the monolayer is completed. Fig. 11(a) shows that the initially high solute rejection caused by solute deposition on the pore walls starts declining as soon as a significant area of the pore walls is covered by the deposited solutes. Solute rejection decreases until the monolayer is complete, at which point the rejection coefficient is equal to that for solute transport through a pore with radius rp 2rs . As in the depth filtration case, the deposition of solutes on the pore wall increases with increasing N or 0 , which leads to a higher value of the initial solute rejection coefficient (Fig. 11(b)). 34 Fig. 11. Selectivity – permeability curves calculated by the monolayer adsorption model: (a) rp = (1) 12, (2) 20 nm; N 3; (b) N (1) 2, (2) 3, (3) 4; rp 20 nm . Here, rs 4 nm , 1/ 1 Rt , Rt evaluated by Eq. (98), dimensionless permeability p calculated by Eq. (97), and arrows denote the evolution of the selectivity-permeability tradeoff during ultrafiltration. It should be noted that the deposition rate under monolayer restriction is initially higher in the pore entrance region as compared to the rest of the pore because the solute concentration at the pore entrance is higher. However, at longer times, the probability of solute capture in the pore entrance region becomes lower than that deeper in the pore (monolayer exclusion) as described by Eq. (95). This results in a leveling of the profile of deposited solutes along the length of the pore, leading to a virtually uniform monolayer deposition as the process approaches steady-state conditions (Fig. 10). 4.2.5 Concluding remarks The fouling caused by pore constriction reduces the permeation flux of the membrane and increases the solute rejection coefficient and the selectivity. The increase in selectivity due to pore constriction (intrapore solute deposition) can be substantial right from the very beginning of the ultrafiltration process. The overall performance of the ultrafiltration process in the presence of pore constriction depends on the magnitude of the surface interaction forces, which in the monolayer and 35 multilayer models of this study are indirectly accounted for by the value of the filtration (deposition) coefficient 0 and its dimensionless analog N . The evolution of the selectivity during UF depends on the interplay between three simultaneous processes: (1) the increase in steric/electrostatic rejection due to the reduced pore mouth flow diameter caused by particle deposition on the pore wall; (2) the reduction in the permeation flux and, hence, solute mass flux due to the narrowed pore flow diameter; and (3) the reduction in intrapore area available for solute deposition (mostly determined by electrostatic phenomena). The net result leads to the complex behavior illustrated in Figs. 9 and 11, with an initial decline in selectivity followed by an increase at longer times when the exclusion effects at the pore entrance begin to dominate. When rs is relatively close to rp , the pore constriction is best described by the monolayer adsorption model. In this case, the selectivity first decreases due to the reduction of the wall surface area available for solute deposition, but then rapidly increases due to the reduction in the pore diameter at the pore entrance and the corresponding increase in steric rejection. In contrast, when rs is much less than rp , the fouling might be best described by either the monolayer adsorption model, when the long-time selectivity is low, or the depth filtration (multilayer) model, when it is high. In the depth filtration model, multiple layers of deposited solutes build up until the pore mouth flow diameter approaches the solute diameter; that is, the pore becomes almost perfectly retentive to the solute at long filtration times. It is important to note that the calculations presented in this section do not directly incorporate electrostatic effects, which can play a major role in both the initial selectivity-permeability tradeoff and the pore blockage/constriction fouling dynamics (indirectly included in the intrapore depth filtration and monolayer adsorption models via the filtration coefficient f [63-65]). Moreover, these effects can largely control the magnitude of the critical flux and the onset of cake layer formation in protein ultrafiltration [66,67], both of which are of great practical importance in membrane ultrafiltration processes. A more advanced, integrated theory is needed that incorporates the effects of key electrostatic parameters, such as solution ionic strength, pH, and membrane and solute surface potentials [67], on the ultrafiltration performance. In this regard, the analytical mathematical expressions presented in this paper can provide an initial framework to analyze the effects of electrostatic interactions by incorporating more complex expressions for the solute sieving coefficient (as discussed in section 2). 36 5. Summary The results presented in this review demonstrate that the selectivity-permeability relationship during UF processes can be mathematically described by coupling existing models for steric/electrostatic solute rejection with appropriate models for solute fouling based on different fouling mechanisms, such as pore blockage (complete blocking) and pore constriction. The resulting algebraic and differential equations can be solved analytically for many simplified situations, e.g., for membranes with a small number of discrete pore and solute sizes. Pore blockage typically decreases the membrane selectivity relative to its fouling-free value (determined by transport theory alone) due to shunting of the fluid flow to the larger (less selective) pores. In contrast, pore constriction typically increases the selectivity due to the reduction in the effective pore size. However, the detailed evolution of the selectivity during ultrafiltration can be quite complex, with the selectivity displaying a distinct minimum under some conditions. Our results also demonstrate that the selectivity-permeability tradeoff for the clean membrane is insufficient for characterizing the performance during actual UF processes. In particular, the tradeoff analysis for the clean membrane ignores the changes in selectivity and permeation flux due to protein fouling during the membrane process. The evolution of the selectivity-time or selectivity-permeability curves strongly depends on the underlying fouling mechanism as well as the ratio between the solute and pore radii and the underlying solute and pore size distributions. In addition, the overall behavior is a function of the membrane’s ability to capture solutes by the pore walls, i.e., the strength and kinetics of protein adsorption. This suggests that experimental data for the variation of the membrane selectivity and permeation flux with time can provide important information about the properties of the membrane and feed solution as well as the mechanisms governing fouling behavior. This information could enable the design of more efficient ultrafiltration membranes and processes for specific applications. 37 Nomenclature c solute number concentration density (m-4) c0 volume fraction of suspended solutes in the feed cl volume fraction of suspended solutes at the pore outlet cp permeate solute number concentration density (m-4) cs volume fraction of suspended solids C total number of solutes per unit of solution volume (m-3) C0 number concentration of single-size solutes in the feed solution (m-3) Cf solute concentration in the bulk feed solution (kg m-3) Cp solute concentration in the permeate (kg m-3) Cw solute concentration at the upstream surface of the membrane (kg m-3) fn pore probability density function (m-1) fs solute probability density function (m-1) D solute diffusion coefficient in the free solution outside the pore (m2 s-1) G volumetric permeate flow rate through one cylindrical pore (m3 s-1) G0 initial volumetric permeate flow rate through one cylindrical pore (m3 s-1) j dimensionless permeate flux js steady-state dimensionless permeate flux (monolayer adsorption model) J permeate flux (m s-1) J0 initial permeate flux (m s-1) kB Boltzmann constant (J K-1) Kc hindrance factor for solute convective transport Kd hindrance factor for solute diffusive transport lp membrane thickness (pore length) (m) L0 initial membrane permeability (m s-1 Pa-1) Lp membrane permeability (m s-1 Pa-1) m ratio of the length of the inlet pore portion with deposited solutes to the entire length of the pore n pore concentration density (m-3) 38 N total number of open pores per square unit of membrane (m-2) Np number of pores per square unit of membrane (m-2) N 0 l p dimensionless factor accounting for the efficiency of solute capture by pore walls P transmembrane pressure (Pa) Pem membrane pore Peclet number r0 initial pore radius (m) rc hydraulic resistance of cake layer (Pa s m-1) rm hydraulic resistance of the membrane (Pa s m-1) rp pore radius (m) rpmin minimum pore radius (m) rpmax maximum pore radius (m) rs solute radius (m) R rejection coefficient Ra actual rejection coefficient (at the upstream surface of the membrane) Rc fraction of solutes deposited on the pore wall Rt total rejection coefficient (includes both steric/electrostatic and pore constriction contributions) R integral rejection coefficient for a solute size range from rs to rs rs s specific area of the pores (m) S solute sieving coefficient Sa actual solute sieving coefficient (at the upstream surface of the membrane) S integral sieving coefficient for a solute size range from rs to rs rs t time (s) T absolute temperature (K) z axial coordinate (m) Z dimensionless axial coordinate Greek letters = Cw/Cf concentration polarization factor dimensionless filter coefficient 39 p dimensionless permeability s steady-state dimensionless permeability (monolayer adsorption model) 0 initial membrane porosity membrane porosity porosity of the layer of deposited solutes rs / rp ratio of solute radius to pore radius 0 initial filter coefficient (m-1) f filter coefficient (m-1) P 8 lp pore-size-independent factor in Hagen-Poiseuille equation (m-1 s-1) fluid viscosity (Pa s) ∆ osmotic pressure difference (Pa) p dimensionless pore radius s dimensionless solute radius specific deposit (volume fraction occupied by deposited particles) 0 specific deposit at the pore inlet max specific deposit corresponding to the completed single layer l specific deposit at the pore outlet os osmotic (Staverman) reflection coefficient p dimensionless surface charge density of the pore wall s dimensionless surface charge density of the solute dimensionless time (in standard blocking models) * dimensionless time (in depth filtration and monolayer coverage models) b dimensionless time (in complete blocking models) solute partition coefficient selectivity e electrostatic energy of interaction (J) 40 electrophoretic ratio describing the relative importance of electrophoretic transport compared to convection inside the membrane 41 References [1] L.J. 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Selectivity–permeability tradeoff (here, 1/ Sa ) for a variety of cellulosic and polysulfone ultrafiltration membranes using bovine serum albumin as a model protein. Solid black curve is a model calculation using a log-normal pore size distribution. Thin blue curve is given by Eq. (18). Adapted with permission from [4]. Fig.2. Schematic diagram of complete blocking for solutes and pores of various sizes. Fig. 3. (a) Rejection, (b) dimensionless permeability, and (c) selectivity-permeability plots for complete blocking with two pore sizes and a single solute size: n1 0 : n2 0 0.5: 0.5 (1), 0.7 : 0.3 (2); and 0.9 : 0.1 (3). R is calculated by Eq. (43) with 1/ 1 R . p is evaluated with (42) but with the permeability normalized by the initial flux through the small pores, i.e., with n2 0 0 . Arrows denote the evolution of the selectivity-permeability tradeoff during ultrafiltration. Fig. 4. Rejection of small solutes as a function of time for complete blocking with two pore sizes and two solute sizes: C02 :C01 = (1) 0:1.0, (2) 0.05:0.95, (3) 0.065:0.935, (4) 0.15:0.85, (5) 0.5:0.5; R2 evaluated by Eq. (59); rs ,1 4 nm; rs ,2 6 nm; rp ,1 2.5 nm; rp ,2 5 nm . Fig. 5. Schematic diagram of intrapore solute deposition for standard blocking model. Fig. 6. Schematic diagram of intrapore solute deposition for m-model. Fig. 7. Selectivity – permeability plots calculated by the m-model: (a) m = (1) 1.0, (2) 0.66, (3) 0.33; Rc 0.5 ; (b) Rc = (1) 0.5; (2) 0.7; (3) 0.9; m 1 . Here, 1/ 1 Rt ; Rt evaluated using Eq. (65); dimensionless permeability p calculated by (69); rs 4 nm; rp 20 nm ; arrows denote the evolution of selectivity-permeability tradeoff during ultrafiltration. Fig. 8. Schematic diagram of nonuniform solute deposition [57]. Fig. 9. (a) Selectivity – permeability and (b) rejection curves calculated by the depth filtration model: N (1) 2; (2) 3; (3) 4; 1/ 1 Rt ; Rt evaluated by (91); dimensionless permeability p calculated by (85); rs 4 nm; rp 20 nm . Arrows denote the evolution of the selectivitypermeability tradeoff during ultrafiltration. Fig. 10. Schematic diagram of monolayer coverage model for steady-state conditions. Fig. 11. Selectivity – permeability curves calculated by the monolayer adsorption model: (a) rp = (1) 12, (2) 20 nm; N 3; (b) N (1) 2, (2) 3, (3) 4; rp 20 nm . Here, rs 4 nm , 1/ 1 Rt , Rt evaluated by Eq. (98), dimensionless permeability p calculated by Eq. (97), and arrows denote the evolution of the selectivity-permeability tradeoff during ultrafiltration. 47