NMJ20603 Semiconductor Physics Lecture 01: Introduction Sources The contents is largely taken from Lecture Notes: Assoc. Prof. Dr. Foo Khai Long Dr. Nur Hamidah Abdul Halim Dr. Noraini Othman Text Books Course Content Overview Introduction of semiconductor devices and technology. Part 1 SEMICONDUCTOR PHYSICS 1. Energy bands and Carrier Concentration in Thermal Equilibrium Semiconductor materials, basic crystal structure and growth techniques, valence bonds and energy bands, intrinsic carrier concentration, donors and acceptors. 2. Carrier Transport Phenomena Carrier drift and carrier diffusion, generation and recombination process, and continuity equation Thermionic emission process tunneling process, and high-field effects. Part 2 SEMICONDUCTOR DEVICES 3. p-n junction Basic fabrication steps, thermal equilibrium condition, depletion region and capacitance, and C-V characteristics Charge storage and transient behavior, junction breakdown, and heterojunction. 4. Bipolar Transistor The transient action, static characteristics of bipolar transistor, frequency response and switching of bipolar transistor, and the heterojunction bipolar transistor. 5. MOS Diode The MOS diode fundamentals, basic operation, Flat band condition 6. MOSFET and Related Devices MOSFET on insulator, MOS memory structures, and the power MOSFET Lecturers Ts. Dr. Nurjuliana Juhari, FKTEN Assoc. Prof. Ir. Dr. Mohd Khairuddin Md Arshad, FKTEN Course Outcomes (CO) 01 02 03 CO1: Ability to apply the theory of semiconductor physics and basic operation of semiconductor devices. CO2: Ability to analyse the semiconductor devices and properties, related to engineering fundamental in terms of its problems and performances. CO3: Ability to evaluate semiconductor operation in terms of its enhancement and problems related to advanced semiconductor technology. Assessment Type of Assessment Week Marks W6 W14 W7 W13 40 % Exam week 60% Continuous Assessment (CA) Assignment 1 Assignment 2 Test 1 Test 2 Final Examination Answer all questions Total 100% References Texts Book: • D.A. Neamen (2012), Semiconductor physics and devices : basic principles, 4th edition, international edition, McGraw-Hill 2012. ISBN: 9780071089029 • S M Sze & M K Lee (2013), Semiconductor devices : physics and technology, 3rd edition, International Student Version. John Wiley & Sons. ISBN: 9780470873670 Acknowledgement This presentation was largely taken from; • EMT471 Semiconductor Physics prepared by Dr. Syarifah Norfaezah Sabki • EMT471 Semiconductor Physics prepared by Dr. Noraini Othman • EMT271 Semiconductor Fundamentals prepared by Dr. Nurhamidah Abdul Halim • EMT272 Semiconductor Fundamental prepared by Assoc. Prof. Dr. Foo Kai Long Semiconductor Material • Semiconductors are materials which have a conductivity between conductors (generally metals) and nonconductors or insulators (such as most ceramics). • Semiconductors can be pure elements, such as silicon or germanium, or compounds such as gallium arsenide or cadmium selenide or alloys like ternary and quaternary. • Ability to conduct electrical current, and they can be regulated in the amount of their conductivity. • Si is most widely used – easily obtained. • Early developments semiconductor – 1600 to 1800. Semiconductor Material • The study of semiconductor materials since 19th century. • Early 1950s – Germanium (Ge) was the major semiconductor material. • Early 1960s, Si has become a practical substitute with several advantages: i. better properties at room temperature, ii. can be grown thermally – high quality silicon oxide, iii. Lower cost, and iv. Easy to get, silica & silicates comprises 25% of the Earth’s crust. Compound Semiconductor Types of compounds: i. binary compounds o combination of two elements. o i.e GaAs is a III – IV. ii. ternary and quaternary compounds for special applications purposes. o ternary compounds, i.e alloy semiconductor AlxGa1-xAs (III – IV). o quaternary compounds with the form of AxB1-xCyD1-y , so-called combination of many binary & ternary compounds. o more complex processes. GaAs – high speed electronic & photonic applications Semiconductor Material GENERAL CLASSIFICATI ON EXAMPLE SYMBOL NAME Element Si Ge Silicon Germanium Binary compound (III – V) GaN GaP GaAs InP Gallium Nitride Gallium Phosphide Gallium Nitride Indium Phosphide Ternary compound Quaternary compound AlxGa1-xAs AlxIn1-xAs AlxGa1-xAsySb1-y Aluminum Gallium Arsenide Aluminum Indium Arsenide Aluminum gallium arsenide antimonite Conductivity,𝜎 = ! " Semiconductor Devices: Basic Device Building Block M S/C p – type S/C n – type S/C (1) Metal – semiconductor interface (2) p – n junction oxide S/C A S/C B (3) Heterojunction interface M S/C (4) MOS interface Basic Device Building Block • 1. Metal-semiconductor interface • intimate contact between a metal and a semiconductor • first semiconductor device ever studied (1874). • used as rectifying contact. • MESFET. • 2. p-n junction • form between p-type s/c and n-type s/c. • key building block for most s/c devices. • p-n junction theory – foundation of the physics of s/c. • p-n-p bipolar transistor (1947). • p-n-p-n called thyristor. • 3. Heterojunction interface • interface between two dissimilar s/c, i.e GaAs + AlAs à heterojunction. • the key components for highspeed and photonic devices. • 4. Metal-Oxide-Semiconductor (MOS) structure • a combination of metal-oxide interface and oxidesemiconductor interface. • MOSFET (MOS field-effect transistor) – most important device for advanced IC. IC Evolution 1960 1971 1954 FIRST Intel Micro First Single PLANAR Crystal INTEGRATED processor Silicon CIRCUIT (IC) 1874 (Braun) Metalsemiconduct or contact (detector) 1952 First Single Crystal Germanium 2000 ++ 1975 First PC 1958 (TI) First IC Device 1947 (Bell Lab) First Transistor Metal Oxide Semiconductor MOS TECHNOLOGY • Good for digital electronics NMOS TECHNOLOGY (1970s) Complementary MOS CMOS TECHNOLOGY (1980s onwards) • MOSFET IC surpassed bipolar • LCD replaced LED • CMOS replaced NMOS • Still dominates IC market •Low power consumption • High temperature stability •High noise immunity CMOS • Ion implantation replaced diffusion • What is Transistor and how it works? Fab rica tio nP roc e ss MOORE’S LAW "The number of transistors incorporated in a chip will approximately double every 24 months." Gordon Moore, INTEL co-founder § Founder : § Gordon Moore. § Moore's law : § Rules of thumb in the history of computing hardware. § The number of transistors that can be placed on an integrated circuit DOUBLES approximately every two years. § As of 2012, the highest transistor count in a commercially available CPU is over 2.5 billion transistors, in Intel's 10- core Xeon Westmere-EX. IC INTEGRATION SCALE • Small, medium and large scale integration (SSI, MSI, LSI). • Tens, hundreds, thousands of transistors on a single IC. • Very large or ultra scale integration (VLSI or ULSI). • Up to a million transistor on an IC. • Gigascale integration (GSI) and Terascale integration (TSI). • Many billions and trillions of transistor integrated on a single semiconductor chip. EVOLUTION OF IC INTEGRATION SCALE FABRICATION OF SILICON WAFER: FROM SAND TO SILICON Fabrication & Manufacturing Process Design Mask Wafer Fabrication Front End Processes Deposition: -Oxidation -Diffusion -Photolithograph y -Etch (wet/dry) -Implantation Test Back End Processes Deposition (oxide/nitride): -Metallization -Rapid Thermal Process -Lithography -Etch (wet/dry) Packaging Parametric & Functional Final Test Failure Analysis & Reliability BASIC OF IC FABRICATION PROCESS • Basic of fabrication process : • Lithography : • The process for pattern definition by applying thin uniform layer of viscous liquid (photo-resist) on the wafer surface. The photo-resist is hardened by baking and than selectively removed by projection of light through a reticle containing mask information. • Etching : • Selectively removing unwanted material from the surface of the wafer. The pattern of the photo-resist is transferred to the wafer by means of etching agents. • Deposition : • Films of the various materials are applied on the wafer. For this purpose mostly two kind of processes are used, physical vapor deposition (PVD) and chemical vapor deposition (CVD). BASIC OF IC FABRICATION PROCESS • Chemical Mechanical Polishing : • is a process of smoothing surfaces with the combination of chemical and mechanical forces. • It can be thought of as a hybrid of chemical etching and free abrasive polishing. • Oxidation : • In the oxidation process oxygen (dry oxidation) or H2O (wet oxidation) molecules convert silicon layers on top of the wafer to silicon dioxide. • Ion Implantation : • Most widely used technique to introduce dopant impurities into semiconductor. The ionized particles are accelerated through an electrical field and targeted at the semiconductor wafer. • Diffusion : • A diffusion step following ion implantation is used to anneal bombardment-induced lattice defects. FABRICATION TECHNOLOGY § Assembly process / IC Packaging process : Summary 1. 2. 3. 4. Semiconductor Material, eg: Silicon Types of semiconductor (intrinsic-pure/extrinsic-dopant) How’s silicon wafer made ? How the the electron flow in the device?, refer on the basic building block of device 5. How the IC fabrication process of the device has been made? 6. IC packaging process 7. Application of the device?