8/27/2022 Lecture 5 Food Engineering Principles Slide No. 1 Content of the Lecture Slide No. 2 Topics to be covered: • • • • • • • • • • • FLUID MECHANICS Dr. Dang Quoc Tuan Department of Food Technology International University - VNU International University Dept Food Technology Food Engineering Principles Fluid; fluid statics Hydrostatic pressure, pressure head Pressure measurement Fluid deformation: Shear, shear rate, shear stress Viscosity, Newton Law of viscosity Momentum transport Classification of fluids Flow rate, fluid velocity Reynold’s Number, Velocity Profile Viscosity measurement Reynolds number for non-Newtonian fluid International University Dept Food Technology Food Engineering Principles Slide No. 3 Slide No. 4 Fluid Statics Pascal’s Law Fluid Fluid static is a term that is referred to the state of a fluid where its velocity is zero and this condition is also called hydrostatic. • A fluid is defined as a substance that deforms continuously when acted on by a shearing stress of any magnitude. So, in fluid static, which is the state of fluid in which the shear stress is zero throughout the fluid volume. • Fluid tends to flow or to conform to the outline of its container. In a stationary fluid, the most important variable is pressure. • They are gases and liquids and mixtures of solids and liquids capable of flow. International University Dept Food Technology Food Engineering Principles Force Equilibrium of a Fluid Element Pascal’s Law: For any fluid, the pressure is the same regardless its direction. As long as there is no shear stress, the pressure is independent of direction. International University Slide No. 5 Dept Food Technology Food Engineering Principles Static Pressure Equation Slide No. 6 A=Area (m 2) Fluid surfaces Fluid density ρ H = Height F1 Pressure acting uniformly in all directions dF dh F2 F Direction of fluid pressures on boundaries dF = ρgA.dh = F2-F1; dP = ρgdh Pressure units: SI: Pascals (Pa) = N/m2; kPa = 103 Pa Engineering units: psi = lbf/in2 = 6.89 x 102 Pa International University Dept Food Technology Food Engineering Principles ∆P = ρg.∆h International University Dept Food Technology Food Engineering Principles 1 8/27/2022 Slide No. 7 Slide No. 8 Pressure Calculation Container Shape and Pressure Example 1: Atm. Pressure A H2O Pressure depends only on depth and not on the cross section area of the column of fluid. B C 0.1 m If all are filled with fluids of the same density, at any given depth, the pressure will be the same in each container. International University Dept Food Technology Food Engineering Principles International University Slide No. 9 Sol 1: Pressure calculation H2O 1.2 m Hg 0.3 m B C 0.1 m 0.3 m Dept Food Technology Food Engineering Principles Slide No. 10 Example 2 •An underground gasoline tank is accidentally opened during raining causing the water to seep in and occupying the bottom part of the tank as shown in Fig. E2.1. If the specific gravity for gasoline 0.68, calculate the absolute pressure at the interface of the gasoline and water and at the bottom of the tank. Use water = 998 kg/m3 and g = 9.81 m/s2. Pressure at point C ?? A Hg 1.2 m The container is filled to a depth of 0.3 meters with mercury (ρ= 13,600 kg/m3). Above this is 1.2 meters of H2O (ρ = 1,000 kg/m3). What is the absolute pressure at a point 0.1m above the bottom of the tank? Po P1 P2 P = P + ∆PAB + ∆PBC = 101.4 kPa + 11.8 kPa + 26.7 kPa = 139.9 kPa International University Dept Food Technology Food Engineering Principles International University Slide No. 11 Sol 2: Density for gasoline: ρg = 0.68(998) = 678.64 kg/m3 At the free surface, take the absolute pressure to be po = 1 atm; po = 101.300 kPa. p1 = p0 + ρgghg = 101,300 Pa + (678.64)(9.81)(5.5) = 137916 Pa = 137.92 kPa Dept Food Technology Food Engineering Principles Pressure measurement U-tube manometer Slide No. 12 Pressure is defined as a force per unit area - and the most accurate way to measure low air pressure is to balance a column of liquid of known weight against it and measure the height of the liquid column so balanced. The units of measure commonly used are inches of mercury (in. Hg), using mercury as the fluid and inches of water (in. w.c.), using water or oil as the fluid At the bottom of the tank, the pressure: p2 = p1 + ρw ghw = 137916 + (998)(9.81)(1) = 156418 N/m2 = 156.4 kPa International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 2 8/27/2022 Slide No. 13 Manometer 1 The left arm of a mercury manometer is connected to the bottom of tank A and the right arm to the bottom of tank B. Both tanks contain water and this water extends into and fills both arms above the manometric fluid. The mercury in the right arm is 16.2 cm above the level in the left. A pressure gauge at the bottom of tank A reads 59.0 kPa (gauge). What is the absolute pressure at the bottom of tank B? 5 h5-h4 B h1-h2 A 4 h4-h3=R 3 2 Slide No. 14 Example 3: P2 = P 1 + ρA.g.(h1 -h2) P3 = P 5 + ρB.g.(h5-h4) + ρM .g.(h4-h3) 139 kPa Set P2 = P3, then A B P1 + ρA.g.(h1-h2) = P 5 + ρB.g.(h5-h4) + ρM .(h4-h3) P1 - P5= g [ρB.(h5-h4) + ρM .R - ρA.(h1-h2)] If ρA=ρB 16.2 cm P1 - P5= g{ρA.[(h5-h4) - (h1-h2)]+ ρM .R } P1 - P5 = (ρM – ρA).g.R (h5-h4) – (h1-h2) = -R P1 - P5 = ρM.g.R If ρA < < ρM International University Dept Food Technology Food Engineering Principles Inclined Manometer International University Dept Food Technology Food Engineering Principles Slide No. 15 Slide No. 16 Piezometer Tube It is difficult to read small changes in pressure on an ordinary manometer. The inclined manometer is designed to make small changes easier to read. Open h B A θ Rm P abs R1 = P gauges+ P atm Rm = R1 sinθ International University Dept Food Technology Food Engineering Principles International University Slide No. 17 Bourdon Tubes • The Bourdon tube is a long flat tube made with a curved shape. • The tube is connected to the container to measure pressure. • As pressure increases inside the Bourdon tube it tends to straighten out. • The tube is linked to a dial through a set of levers so that, as the tube straightens, the dial moves and displays the pressure. International University Dept Food Technology Food Engineering Principles Piezometer tube – a device consists of a vertical tube. One end is connected to the pressure to be measured while the other end is open to the atmosphere. Dept Food Technology Food Engineering Principles Slide No. 18 STRAIN GAUGE If the metal is stretched or distorted, its resistance will change and this will be reflected in a change in the measured voltage or current International University Dept Food Technology Food Engineering Principles 3 8/27/2022 Slide No. 19 Pressure Head Slide No. 20 Pressure Head Example 3: A water system has a pressure of 31.6 psia. Verify that this is equivalent to a pressure head of 3.9 ft of water. 1 PSI = 689 Pa g= 9.81 m/s2 1 ft = 0.3048 m Water density: 1000kg/m 3 Pg = 11,644 Pa 1 psi = 689 Pa 1 m = 3.28 ft • Pressure (in N/m2) is computed from the height of manometric fluid that the pressure supports (in units of length). • We can report pressure by giving the height supported. • When pressure is given this way we call it the pressure head. • The HEAD is always against 1 atm ( so it is a gauge pressure) International University Dept Food Technology Food Engineering Principles International University Slide No. 21 Dept Food Technology Food Engineering Principles Liquid Transport Systems Food Engineering Principles FLUID DYNAMICS Slide No. 22 Fluid dynamics will see what happens when fluids move. This information is needed to answer such questions as: • How long must a holding tube of a pasteurizer be in order to kill all pathogens. • How much mixing will take place to achieve certain degree of homogeneity of a food product. • How much power is required to achieve such a level of mixing. • How rapidly will cells separate from fermentation broth in a centrifuge or separator. • At what rate can we obtain heat from steam flowing through a pipe. Viscosity Fluid Flow International University Dept Food Technology International University Slide No. 23 Dept Food Technology Food Engineering Principles Measurement of Flow Slide No. 24 Mass Flow Rate = Mass Flux = Volumetric Flow Rate = Volumetric Flux = SI Units: Engineering Units: Production line for fruit juice (TH true juice) International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 4 8/27/2022 Slide No. 25 Slide No. 26 Average Velocity Local Velocity The layer of molecules in immediate contact with the pipe wall will have 0 velocity. The fluid in the center of the pipe will travel faster than the average velocity. Average Velocity = <u> = This is identical to the formula for volumetric flux. Volumetric flux and average flow velocity are two ways of looking at the same thing. When we speak of flux, we are focusing on a fixed location and measuring the volume that passes through a unit area in unit time at that location. When we speak of velocity, we are focusing a moving portion of water measuring its speed. School of Biotechnology International University Dept Food Technology Food Engineering Principles Slide No. 27 Examples 4 The volumetric flow rate of beer flowing in a pipe is 1.8 L/s. The inside diameter of the pipe is 3 cm. The density of beer is 1100 kg/m3. (a). Calculate the average velocity of beer and its mass flow rate in kg/s. (b). If another pipe with a diameter of 1.5 cm is used, what will be the velocity for the same volumetric flow rate Ans: (a) (b) International University 0.007707 m2 2.55 m/s 1.98 kg/s 10.2 m/s Dept Food Technology Introduction to Bioengineering Dept Food Technology Food Engineering Principles Slide No. 28 Shear Stress A= <u> = m=ρG= <u>new = International University International University Food Engineering Principles A deck of cards on a table and the top card pushed sideways The cards in the deck will slide over each other Each card moves a little faster than the one below it When a fluid moves, usually some portions of the fluid move faster than others Fluid is distorted as it undergoes shear International University Slide No. 29 Dept Food Technology Food Engineering Principles Slide No. 30 Shear Stress Shear Stress and Shear Rate A F F Liquid Foods Area Force Opposing forces needed to produce shear They are parallel to the direction of shear, but not in line with each other By friction, the applied force is transmitted from layer to layer throughout area A Shear Stress = τ = F/A U y SI Units: Engineering Units: International University Dept Food Slide Technology No. 29 Food Engineering Principles International University Dept Food Technology Food Engineering Principles 5 8/27/2022 Slide No. 31 Shear Rate Newton’s Law of Viscosity Slide No. 32 • Newton observed that if the shear stress is increased (by increasing force, F), then the shear rate will also increase in direct proportion. 3.1 m/s 0.02m 2.4 m/s Shear rate = More friction within thick oil than within water. At the same shear stress, water will shear (deform) faster than oil. The ratio: shear force/shear rate an indicator of flowability. Shear rate is the relative change in velocity divided by the distance between the plates. SI Units: SI Units: Conversion: 1 cP = 1 mPa.s Engineering Units: cgs Units: Engineering units: International University Dept Food Technology Food Engineering Principles International University Slide No. 33 Food Engineering Principles Slide No. 34 Viscosity Newton’s Law of Viscosity m is the coefficient of viscosity, or viscosity of the fluid. It is also called “absolute” or “dynamic” viscosity. Fluids that exhibit a direct proportionality between shear stress and shear rate, are called Newtonian Fluids. Viscosity is a physical property of the fluid and it describes the resistance of the material to shear-induced flow. Furthermore, it depends on the physico-chemical nature of the material and the temperature. The shear rate is proportional to the shear stress Viscosity is the proportionality constant Shear stress F/A Dept Food Technology µ= Viscosity of oil µ= Viscosity of water Shear rate dVx/dy Water, ethanol,.., obey Newton’s law International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles Slide No. 36 Slide No. 35 Momentum transport Viscosity Viscosity is the measure of the internal friction of a fluid The greater the friction, the greater the amount of force required to cause this movement, which is called shear Shearing occurs whenever the fluid is physically moved or distributed, as in pouring, spreading, spraying, mixing, etc. Highly viscous fluids, therefore, require more force to move than less viscous materials International University Dept Food Technology Food Engineering Principles The bottom plate remains stationary, the top plate slides sideways at a constant velocity Assuming: The temperature remains constant The fluid between the plates undergoes laminar flow Movement is in one direction only This process continues for a long time so that the system reaches a steady state International University Dept Food Technology Food Engineering Principles 6 8/27/2022 Slide No. 37 Momentum transport • The fluid layer next to the moving plate has acquired a certain momentum in the X- direction. • Because of friction within the fluid, some of this momentum is transferred to the adjoining layer. • This layer in turn, transfers some of its momentum to the next layer, etc. • Momentum in the X-direction is transferred from layer to layer in the Y-direction. The result is a gradual change in momentum from top to bottom along a momentum gradient. We call this process momentum transport. Moving plate Y Momentum Flux y4 y3 y2 y1 Stationary plate International University Dept Food Technology Food Engineering Principles International University Slide No. 39 International University Food Engineering Principles Kinematic Viscosity Kinematic Viscosity, n , is defined as ratio of dynamic viscosity to fluid density Dept Food Technology Food Engineering Principles Slide No. 40 Approximate Viscosities of Common Materials (At Room Temperature-70°F) * Material Water Milk SAE 10 Motor Oil SAE 20 Motor Oil SAE 30 Motor Oil SAE 40 Motor Oil Castrol Oil Karo Syrup Honey Chocolate Ketchup Mustard Sour Cream Peanut Butter Viscosity (Pa.s) 1.9 x 10-5 (0.000019) 1 x 10-3 (0.001) 0.1 1 8 Dept Food Technology where τyx represents shear stress in the y direction due to movement in the x direction. But shear stress is (Momentum Flux) = (Viscosity)*(Velocity Gradient) The viscosities of common substances Substance Air (at 18 oC) Water (at 20 oC) Canola Oil at room temp. Motor Oil at room temp. Corn syrup at room temp. According to Newton's law, the shear stress between any two vectors is: In other words, τyx represents the transfer (in the y direction) of momentum (in the x direction) per unit time per unit area or the rate of movement of momentum per unit area. This is the momentum flux of the system. Therefore, Newton’s Law tells us that Momentum Gradient Vx1 X Slide No. 38 Vm Vx4 Vx3 Vx2 Momentum transport International University Viscosity in Centipoise 1 cps 3 cps 85-140 cps 140-420 cps 420-650 cps 650-900 cps 1,000 cps 5,000 cps 10,000 cps 25,000 cps 50,000 cps 70,000 cps 100,000 cps 250,000 cps Dept Food Technology Food Engineering Principles Slide No. 41 Slide No. 42 Problem: Shear stress in soybean oil The distance between the two parallel plates is 0.00914 m and the lower plate is being pulled at a relative velocity of 0.366 m/s greater than the top plate. The fluid used is soybean oil with viscosity of 0.004 Pa.s at 303 K • Calculate the shear stress and the shear rate Unit: Kinematic Viscosity = Momentum Diffusivity • If water having a viscosity of 880x10-6 Pa.s is used instead of soybean oil, what relative velocity in m/s needed using the same distance between plates so that the same shear stress is obtained? Also, what is the new shear rate? 5A International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 7 8/27/2022 Slide No. 43 Fluid Classification (Casson fluids) (Catsup, molten chocolate, toothpaste) (Pseudoplastics) (Salad dressings, concentrated fruit juices, dairy cream, fruit purees, biological fluids) (Dilatent) (Corn flour and sugar solutions, wet beach sand) International University Dept Food Technology Slide No. 45 Slide No. 44 • If the increase in shear rate results in an increase in apparent viscosity, then the liquid is called a shear-thickening liquid or dialatant liquid • Examples of shear-thickening liquids include 60% suspension of corn starch in water; Suspensions of sand in water • With shear-thickening liquids, the apparent viscosity increases with increasing shear rate • The liquids become “stiffer” at higher shear rates School ofInternational Biotechnology University Food Engineering Principles Herschel-Bulkley Model Shear-Thickening Liquid International Dept Food University Technology Introduction to Bioengineering Food Engineering Principles Power Law Fluid Apparent viscosity Slide No. 46 • For power law fluids, the relationship between shear stress and shear rate by equation: where: τ = m. γn m = the coefficient of consistency n = the flow behavior index. Casson Model for Chocolate Apparent Viscosity: ηa = t/γ =(m γn-1) International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles Slide No. 47 If n < 1, the curve bends downward and the fluid is pseudoplastic n=1 Shear Stress If n> 1, the curve bends upward and the fluid is dilatent n>1 n<1 • τo = the yield stress, i.e. the stress required before any flow takes place • m = the slope of the line after this threshold has been exceeded • Non-Bingham: τ = τo + m.γ Shear Stress If n = 1, the fluid obeys Newton's law; m = µ or viscosity Slide No. 48 Equations for Plastics The power law τo Shear Rate Shear Rate τ = τo + m.γn International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 8 8/27/2022 General Equation for Viscosity Slide No. 50 Slide No. 49 Time dependent behavior τ = τo + m.γ Time 0 Dept Food Technology International University Food Engineering Principles Thixotropic Materials • Time-dependent non-Newtonian liquids obtain a constant value of apparent viscosity only after a certain finite time has elapsed after the application of shear stress. • Apparent viscosity decreases with duration of stress • Examples include certain types of starch pastes, some clays, some drilling mud, many paints, honey under certain conditions. Dept Food Technology Food Engineering Principles Rheological classification of materials Time 2 Shear Rate Slide No. 51 International University Time 1 Shear Stress Newtonian Shear Thinning Shear Thickening Bingham Herschel-Bulkley International University n 1 <1 >1 1 <1 t0 0 0 0 >0 >0 Dept Food Technology Food Engineering Principles Rheopectic Materials Slide No. 52 • Rheopecty or rheopexy is the rare property of some non-Newtonian fluids to show a time-dependent change in viscosity; the longer the fluid undergoes shearing force, the higher its viscosity. • Apparent viscosity increases with duration of stress. • Rheopectic fluids, such as some lubricants, thicken or solidify when shaken, whipped cream. International University Dept Food Technology Food Engineering Principles Slide No. 54 Slide No. 53 FLOW PATTERNS Materials Ideal Fluids Viscoelastic Solids Non-Newtonian Newtonian Time Independent Pseudo-Plastic Dilatant Time Dependent Bingham Plastic Thixotropic International University Laminar flow: fluid flows in parallel layers, with no disruption between the layers. Ideal Solids Dept Food Technology Turbulent flow: fluid undergoes irregular fluctuations and mixing Rheopectic Food Engineering Principles International University Dept Food Technology Food Engineering Principles 9 8/27/2022 Slide No. 55 FLOW PATTERNS Eddies and Cylinder Wakes The Reynold’s Number Slide No. 56 • Laminar flow: at low velocities ; • Turbulent flow: at higher velocities. • The transition: at lower velocities with fluids of higher density. • The transition: at lower velocities in pipes of greater diameter. Larger diameter pipes provide more room for lateral movement and is more conducive to turbulent flow. • The transition: at higher velocities with fluids of greater viscosity. High viscosity fluids such as thick oils stay in laminar flow longer than low viscosity fluids such a water . Re = 30 Re = 40 Re = 47 Re = 55 Re = 67 Re = 100 Tritton, D.J. Physical Fluid Dynamics, 2nd Ed. Oxford University Press, Oxford. 519 pp. Re = 41 International University Dept Food Technology The Reynold’s Number for Newtonian fluids • • • • International University Food Engineering Principles Slide No. 57 Dept Food Technology Food Engineering Principles The Reynold’s Number Slide No. 58 Example 5: ρ = density of the fluid D = the inside diameter of the pipe <V> = the average velocity of the fluid µ = the viscosity of the fluid. A pipe with an inside diameter of 3.2 cm is carrying water at 20oC at a rate of 0.005 cubic meters per minute. What type of flow is it exhibiting? Solution 5: The average velocity of the water is: Re < 2100: laminar flow Re > 4000: turbulent flow. 2100 < Re < 4000: unstable, the transition region The Reynold's number is: Re [=] the water flow is in transition region International University Dept Food Technology Food Engineering Principles The Reynold’s Number International University The viscosity: µ = 0.469 cP = 0.460x10-3 Pa.s (at 60 °C) The Reynold's number is: Food Engineering Principles Slide No. 59 Example 6: A pipe with an inside diameter of 3.2 cm is carrying water at 60oC at a rate of 0.005 cubic meters per minute. What type of flow is it exhibiting? Sol 6: The average velocity of the water is: Dept Food Technology Slide No. 60 Example 7: Calculate the Reynolds number for water flowing at 5 m3/h in a tube with 2 in inside diameter if the viscosity and density of water are 1 cP and 0.998 g/mL,respectively. Convert the units Q = 5 m3/h = D = 2 in = μ = 1cP = ρ = 0.998 g/mL to SI: 1.39x10-3 0.0508 1.0x10-3 998 m3/s m kg/m.sec kg/m3 Re = 34,000 the water flow is in turbulent region International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 10 8/27/2022 Slide No. 61 Problem: Milk is flowing at 0.12 m3 min-1 in a 2.5-cm diameter pipe. If the temperature of the milk is 21°C, is the flow turbulent or streamline? Slide No. 62 Problem: A 3 cm inside diameter pipe is being used to pump liquid food into a buffer tank. The tank is 1.5 m diameter and 3 m high. The density of the liquid is 1040 kg/m3 and viscosity is 1600 x 10-6 Pa.s. Given Density of milk = Viscosity = 1030 kg /m 3 2.12 cP a. What is the minimum time to fill the tank with this liquid food if it is flowing under laminar conditions in the pipe? b. What will be the maximum time to fill the tank if the flow in the pipe is turbulent? International University Dept Food Technology Food Engineering Principles Physical meanings of the Reynold’s Number International University Slide No. 63 Viscous Transport. When flow is laminar, momentum is passed from layer to layer in the fluid by the frictional forces between the layers. We call this viscous transport of momentum. We can also say that viscous forces are transporting momentum. Molecular Transport. When flow is turbulent, molecules move laterally and in so doing carry momentum to different layers. We call this a molecular transport of momentum. Since the molecules are carrying kinetic energy, this can also say that kinetic or inertial forces are transporting of momentum. Dept Food Technology Food Engineering Principles Slide No. 64 Reynold’s Number calculation for different geometries Equivalent Diameter: For pipes with noncircular cross sections, the Reynold's number can be computed with the equation: De = the equivalent diameter = 4rh rh = the hydraulic radius = Cross Section Area / Wetted Primeter inertial force: kinetic force: International University Dept Food Technology Food Engineering Principles International University Slide No. 65 Dept Food Technology Food Engineering Principles For Non-circular pipe D = e 4 Hydraulic radius = Slide No. 66 4(Cross-sectional area) Wetted Perimeter Example: b a h De = 4 L De = axb 2 ( a + b) D22 - ( D12 ) = D2 - D1 D2 + D1 = International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 11 8/27/2022 Reynold’s Number for non-Newtonian fluids Slide No. 67 Slide No. 68 Power Law Fluids: d 1 = 10 cm m = the consistency coefficient De = n = the flow behavior index Generalized Reynolds number: De = D 2 = 1.2 m De = = International University 0.875 m Dept Food Technology Food Engineering Principles International University Slide No. 69 Power Law Fluids m = the consistency coefficient m n Egg 2.2 0.62 1.0 5x10-3 0.60 0.94 Pudding Whey Sauce 12.0 0.55 Tomato 10.5 0.45 Peach puree 7.2 0.35 International University Dept Food Technology Food Engineering Principles n=1 Newtonian Fluid International University Blunt Flow Dept Food Technology n >1 applesauce is a non-Newtonian fluid m = 13 n = 0.3 D = 0.0508 m; A=0.00203 m2 <u> = 0.684 m/s ρ = 1100 kg/m3 International University Dept Food Technology Food Engineering Principles Slide No. 71 Parabolic Flow V = constant n<1 Solution 8: Answer GRe = 67.8 As a function of Flow Behavior Index Plug Flow Slide No. 70 Example 8 • • • • • • Velocity Profile n=0 Food Engineering Principles •Calculate the Reynolds number for applesauce flowing at 5 m3/h in a tube with 2 in ( 1 inch = 2.54 cm) inside diameter if the consistency index is 13 [Pa.s0.3], the flow behavior index is 0.3, and the density is 1100 kg/m3. n = the flow behavior index Food Dept Food Technology Elongate Flow Food Engineering Principles Slide No. 72 Velocity Profile • Plug flow: extremely viscous fluid. Internal friction is high compared to friction between the fluid and the wall • Parabolic flow: newtonian fluids, parabolic shape • Elongated flow: pseudoplastic fluids. apparent viscosity decreases with increasing velocity, shear rate in the center increases • Blunt flow: dilatent fluid. apparent viscosity increase with increasing velocity so that the shear rate in the center increases International University Dept Food Technology Food Engineering Principles 12 8/27/2022 Slide No. 73 Measurement of Viscosity • Standard laboratory viscometers for liquids U-tube viscometers (Capillary Tube Viscometer) • Rotational viscometers • Miscellaneous viscometer types (Stabinger, Stormer, Bubble) International University Dept Food Technology Capillary Tube Viscometer • U-tube viscometers • These devices also are known as glass capillary viscometers or Ostwald viscometers, named after Wilhelm Ostwald. • Another version is the Ubbelohde viscometer, which consists of a Ushaped glass tube held vertically in a controlled temperature bath. Food Engineering Principles International University Dept Food Technology Food Engineering Principles Slide No. 75 Volumetric Flow Rate Volume flow rate m= International University p R 4D P 8m L Slide No. 76 Cannon-Fenske Type Capillary Viscometer Pressure drop (DP) is sufficient to overcome the shear forces within the liquid and produce flow of a given rate. V= (Hagen-Poiseuille Eqn ) V= p D P R4 Volume of Bulb V = Discharge Time t measured 8 LV Dept Food Technology Slide No. 74 known Food Engineering Principles International University Slide No. 77 Dept Food Technology Food Engineering Principles Operation of Capillary Viscometer Slide No. 78 • In one arm of the U is a vertical section of precise narrow bore (the capillary). • Above this is a bulb, with is another bulb lower down on the other arm. • In use, liquid is drawn into the upper bulb by suction, then allowed to flow down through the capillary into the lower bulb. • Two marks (one above and one below the upper bulb) indicate a known volume. • The time taken for the level of the liquid to pass between these marks is proportional to the kinematic viscosity. (Kinematic viscosity = dynamic viscosity / fluid density) International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 13 8/27/2022 Rotational Viscometer Slide No. 79 Slide No. 80 Rotational Viscometer where W = Torque, Nm s = Shear Stress, Pa u = Radial Velocity, m/s ω = Angular Velocity, rad/s L = spindle length International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles Slide No. 81 Slide No. 82 Shear rate Measured Shear stress where w = angular velocity N = revolution per sec Ri = the radius of inner cylinder Ro = the radius of outer cylinder International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles Slide No. 83 A variation of the coaxial-cylinder viscometer is the single-cylinder viscometer. In this device, a single cylinder of radius Ri is immersed in a container with the test sample. Then the outer cylinder radius Ro approaches infinity. International University Dept Food Technology Food Engineering Principles Slide No. 84 Impeller Viscometer - Turbine or other Impellers - Torque and rotational speed measured - Laminar conditions International University Dept Food Technology Food Engineering Principles 14 8/27/2022 Slide No. 85 Effect of Temperature on Viscosity Ln (µ) As the temperature of a gas increases, the viscosity of the gas increases linearly. As the pressure of a gas increases, the viscosity of the gas also increases linearly For Liquids: Ea/R Pressure has a negligible effect on the viscosity of liquids up to about 40 atmospheres. Unlike gases, liquids decrease in viscosity as the temperature increases. Remember that hot fudge sauces flows better than the cold sauce. During measurements of viscosity, extra care must be taken to avoid temperature fluctuations. 1/T International University Dept Food Technology International University Food Engineering Principles Dept Food Technology Food Engineering Principles Slide No. 87 Viscosity of air and water ToC Slide No. 86 For Gases: Arrhenius type equation: A is a constant; Ea = activation energy; R = the gas constant; T = the absolute temperature. Effect of Temperature on Viscosity 0 Water (μ -cP) 1.787 Air (μ -cP) 0.01716 20 1.0019 0.01813 40 0.6530 0.01908 60 0.4665 0.01999 80 0.3548 0.02087 100 0.2821 0.02173 Slide No. 88 Further Readings: 1. R. Paul Singh, Dennis R. Heldman. 2013. Introduction to food engineering. Academic Press. 5th Edition. (Ch. 2) HW: S&H: 2.1; 2.5 TO : 6.1 5 International University Dept Food Technology Food Engineering Principles International University Dept Food Technology Food Engineering Principles 15