More than a Decade of Transition in the Semiconductor Industry $300,000 $60,000 Fabless Industry $49,581 $250,000 $247,700 $50,000 $204,400 $200,000 $40,000 $150,000 $30,000 $101,900 $16,983 $100,000 $20,000 $50,000 )M$( selaS sselbaF )M$( selaS rotcudnocimeS llarevO Semi Industry $10,000 $3,248 $0 $0 6002 5002 4002 3002 2002 1002 0002 9991 8991 7991 6991 5991 4991 3991 2991 1991 0991 9891 8891 7891 Source: FSA Figure 1.4 Fabless versus Overall Semiconductor Growth sector, FSA forecasts that fabless revenues will continue to grow faster than the overall semiconductor industry during the next decade. 1.4 Semiconductor Business Models Depending on their manufacturing strategy, semiconductor product companies can be segmented into two categories: • Integrated Device Manufacture. IDMs have their own semiconductor manufacturing plants and resources and thus have direct control over their capacity, processes and resources. Examples include Intel, Samsung and most Japanese semiconductor companies. • Fabless. These companies outsource all semiconductor manufacturing to foundries like TSMC, UMC, Chartered Semiconductor and SMIC. Examples of fabless companies are: Broadcom, Nvidia, Xilinx and TranSwitch. • Hybrids. These are typically IDMs who outsource some of their manufacturing requirements to foundries when they need some additional capacity or some other processes not available in-house. This hybrid strategy allows the IDMs to bypass or delay additional capital expenditures. In addition to the semiconductor product companies, the foundries make their business model that of performing 100% semiconductor manufacturing services for all of above product companies. As such, foundries do not design or market products under their brand name, and thus are not viewed as competitors by their customers. 7 Ch01-H7944.indd 7 7/11/07 5:32:00 PM Chapter 1 1.4.1 Integrated Device Manufacturer Companies like Intel and Samsung have traditionally been categorized as Integrated Device Manufacturers or IDMs. The IDMs have total ownership and control of all the required resources for semiconductor manufacturing: design automation tools, process libraries, process technology, fabrication and assembly equipment, test equipment, and all the necessary facilities and infrastructure resources. Thus, IDMs need to constantly be preoccupied with capital expenditures for their increasing production demands, technology changes, and undercapacity utilization costs in times of declining demand. It can be said that every minute that an IDM CEO spends in discussing the company’s internal Support Sign Out manufacturing capital expenditures requirements, is a minute not spent discussing the next ©2022 O'REILLY INC. TERMSnot OF SERVICE PRIVACY POLICY product generation roadmap or MEDIA, a minute spent with a prospective customer, thus in a way, taxing critical resources throughout the company. On the other hand, some IDMs have pursued this manufacturing strategy due to the belief that they can differentiate themselves in terms of a leading edge semiconductor fabrication or packaging process or technology. This differentiation is becoming less of a reason as the leading foundries are catching up in bringing leading edge technology at par with the IDMs. 1.4.2 Fabless Unlike IDMs, fabless semiconductor design companies do not own any manufacturing facilities and thus are totally focused in the design, marketing and sales of their products. Fabless companies are not “distracted” by the worries of intensive manufacturing capital investments and the associated internal resources required to keep the manufacturing facilities in operation. Fabless companies are at freedom to select any of the foundries that fit their needs in terms of technology, price, service or location for example. This selection freedom allows them to negotiate the best value to meet their needs and thus they are not “tied” down to a single supplier like in the case of the IDMs. Figure 1.5 shows the top 20 fabless vendors by 2006 revenue. Total fabless revenue was nearly $50 billion in 2006, with a 12-year CAGR of 25 percent, compared to 8 percent for IDMs. Rank Company Exchange Stock Ticker Symbol 1 QUALCOMM (QCT Division) NASDAQ CY2006 Revenue ($000) QCOM $4,331,000 2 Broadcom NASDAQ BRCM $3,667,818 3 SanDisk Corpor ation NASDAQ SNDK $3,257,525 4 NVIDIA Corpor ation NASDAQ NVDA $3,068,771 5 6 Marvell Technology Group Ltd. LSI Logic NASDAQ NYSE MRVL LSI $2,237,596 $1,982,148 Figure 1.5 Top 20 Fabless Companies by 2006 Revenues 8 Ch01-H7944.indd 8 7/11/07 5:32:01 PM More than a Decade of Transition in the Semiconductor Industry Rank Company Exchange Stock Ticker Symbol CY2006 Revenue ($000) 7 Xilinx, Inc. NASDAQ XLNX $1,871,604 8 MediaTek Incorporated TSEC 2454 $1,624,486 9 Avago Technologies Private Private $1,576,000 10 Altera NASDAQ ALTR $1,285,535 11 Conexant Syst ems NASDAQ CNXT $985,615 12 NovaTek TSEC 3034 $964,314 13 Himax Technologies NASDAQ HIMX $744,518 14 Cambridge Silicon Radio (CSR) LSE CSR.L $704,700 15 VIA Technologies, Inc. TSEC 2388 $657,901 16 QLogic Corporation NASDAQ QLGC $570,051 17 OmniVision Technologies, Inc. NASDAQ OV TI $540,741 18 Zoran Corpor ation NASDAQ ZRAN $495,846 19 Silicon Laboratories NASDAQ SLAB $464,597 20 Silicon Storage Technology, Inc. (SST) NASDAQ SS TI $452,092 $24,902,483 2006 Top 20 Fabless – Tot al Revenue Percent of Total Fabless Revenue 2006 50.21% Source: FSA Figure 1.5 (Continued) 1.4.3 Hybrids Hybrid manufacturing strategies are primarily used by IDMs for any or all of the following reasons: • Complement their internal capacity constraints in times of up demand cycles, thus avoiding or delaying additional capital expenditures. • As a strategy for benchmarking their internal operations and cost performance against the foundries. • To gain access to manufacturing technologies not yet developed in house or with no plans to be developed in house. • To get additional revenues off of their excess capacity in down demand cycles while still retaining their IDM model. • To differentiate themselves with their own innovative semiconductor fabrication or packaging processes. However, with logic processes fast becoming commodities, the real differentiator is in the integrated circuit (IC) design itself, not the manufacturing. 9 Ch01-H7944.indd 9 7/11/07 5:32:01 PM Chapter 1 Figure 1.6 A Look Inside a Fab (Courtesy of UMC) 10 Ch01-H7944.indd 10 7/11/07 5:32:01 PM