E702.3M Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to ACI 318M-14 ACI E702.3M-18 Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to ACI 318M-14 Reported by ACI Committee E702 Kimberly Kramer, Chair John Aidoo Bryan Castles Om Dixit Claude Goguen Todd Hawkinson Carl Larosche Lei Lou William Rushing Luke Snell* Lawrence Taber Jairo Uribe Kari Yuers *Primary author It is the responsibility of the user of this document to establish health and safety practices appropriate to the specific circumstances involved with its use. ACI does not make any representations with regard to health and safety issues and the use of this document. The user must determine the applicability of all regulatory limitations before applying the document and must comply with all applicable laws and regulations, including but not limited to, United States Occupational Safety and Health Administration (OSHA) health and safety standards. ACI E702.3M-18 Designing Concrete Structures: Acceptance of Concrete Compressive Strength Test Results According to 318M-14. Copyright © 2018, American Concrete Institute. All rights reserved including rights of reproduction and use in any form or by any means, including the making of copies by any photo process, or by electronic or mechanical device, printed, written, or oral, or recording for sound or visual reproduction or for use in any knowledge retrieval system or device, unless permission in writing is obtained from the copyright proprietors. Printed in the United States of America. The Institute is not responsible for the statements or opinions in its publications. Institute publications are not able nor intended to supplant individual training, responsibility or judgment of the user, or the supplier of the information provided. Structural Disclaimer This document is intended as a voluntary field guide for the Owner, design professional, and concrete repair contractor. It is not intended to relieve the user of this guide of responsibility for a proper condition assessment and structural evaluation of existing conditions, and for the specification of concrete repair methods, materials, or practices by an experienced engineer/designer. 1 ACI E702.3 Example Problem Acceptance of Concrete Test Results Example Problem: Acceptance of Concrete Compressive Strength Test Results According to ACI 318-14M, “Building Code Requirements for Structural Concrete and Commentary.” Problem Statement Evaluate if concrete is acceptable based on compressive strength cylinder test results. The project specification states that the concrete compressive strength is required to be 24 MPa at 28 days. Given Information Table 1 provides a set of 15 test results performed on 150 x 300 mm cylinders at 28 days. Table 1 Test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Cylinder 1 (MPa) 28.27 29.79 29.72 30.47 28.96 29.30 26.75 24.61 24.61 26.06 25.37 22.75 23.92 19.10 22.06 Cylinder 2 (MPa) 29.79 28.89 29.72 30.20 28.68 26.27 27.85 25.37 22.13 26.06 20.55 25.79 22.13 18.96 23.99 Assumptions Reference Sampling frequency is adequate; the minimum frequency is: a. Once a day for a given class b. Once for every 110 m3 c. Once each 460 m2 of surface area for slabs or walls Samples are taken on a random basis – concrete was not to be sampled due to appearance, convenience, or other biased criteria Each set of cylinders was cast from a different batch of concrete No water was added to the concrete after the samples were taken Qualified field testing technicians performed the tests on the fresh concrete Qualified laboratory technicians performed all required laboratory tests ACI 318M, 26.12.2.1(a) ACI 318MR, 26.12.2.1(a) ACI 318MR, 26.12.2.1(a) ACI 318MR, 26.12.2.1(a) ACI 318M, 26.12.1.1(c) ACI 318M, 26.12.1.1(d) ACI E702.3 Example Problem Acceptance of Concrete Test Results Calculations References Concrete strength is considered to be satisfactory as long as averages of any three consecutive compressive strength test results (Arithmetic Average) remain above f’c and as long as no individual strength test (ST) falls below f’c by more than 3.5 MPa when f’c is 35 MPa or less, or by more than 0.10 f’c when f’c is greater than 35 MPa. ACI 318M, 26.12.3.1(b)(1)(2) Determination of Compressive Strength Strength test results calculation is the average strength of two 150 x 300 mm or three 100 x 200 mm cylinder tests from the same batch tested at 28 days or at test age designated for determination of f’c. For 150 x 300 mm cylinders: • Cylinder 1 + Cylinder 2 = Strength test result 2 Note: For 100 x 200 mm cylinders the equation becomes: • Cylinder 1 + Cylinder 2 + Cylinder 3 = Strength test result 3 Strength Test Results • Strength test No. 1: (28.27 + 29.79) / 2 = 29.0 MPa The strength test results for each of the 15 tests are as shown (Table 2): Table 2 Test 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Cylinder 1 (MPa) Cylinder 2 (MPa) 28.27 29.79 29.72 30.47 28.96 29.30 26.75 24.61 24.61 26.06 25.37 22.75 23.92 19.10 22.06 29.79 28.89 29.72 30.20 28.68 26.27 27.85 25.37 22.13 26.06 20.55 25.79 22.13 18.96 23.99 Strength Test Result (ST) (MPa) 29.0 29.3 29.7 30.3 28.8 27.8 27.3 25.0 23.4 26.1 23.0 24.3 23.0 19.0 23.0 ACI 318M, 26.12.1.1(a) Arithmetic Average of Strength Test Calculation ACI 318M, 26.12.3.1(b)(1) • ST1 + ST2 + ST3 = Arithmetic Average 3 Arithmetic Average of Strength Test Results • Using the first three strength test results: (29.0 + 29.3 + 29.7) / 3 = 29.4 MPa Thus, the arithmetic averages for the tests are shown (Table 3) with each result compared to f’c: Table 3 Test Cylinder 1 (MPa) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 28.27 29.79 29.72 30.47 28.96 29.30 26.75 24.61 24.61 26.06 25.37 22.75 23.92 19.10 22.06 Cylinder 2 (MPa) 29.79 28.89 29.72 30.20 28.68 26.27 27.85 25.37 22.13 26.06 20.55 25.79 22.13 18.96 23.99 Strength Test Results (ST) (MPa) 29.0 29.3 29.7 30.3 28.8 27.8 27.3 25.0 23.4 26.1 23.0 24.3 23.0 19.0 23.0 Arithmetic Average (MPa) 29.4 29.8 29.6 29.0 28.0 26.7 25.2 24.8 24.1 24.4 23.4 22.1 21.7 Determination of value to verify strength test results are acceptable: Specified strength is 24 MPa therefore, to be acceptable, no strength test result can be below f’c – 3.5 MPa, or 24 – 3.5, which is equal to 20.5 MPa. Each Strength Test Result (ST) in Table 2 is to be compared to 20.5 MPa. Test Results Evaluation Determine if either the arithmetic average or the strength test results fail to meet satisfactory strength levels. • Arithmetic averages (Table 3) for test numbers 13, 14, and 15 are below f’c. ACI 318M, 26.12.3.1(b)(2) • Strength test results (Table 2) for test number 14 are below 20.5 MPa (f’c – 3.5). Individual cylinder test results that fall below required values are not to be used in this evaluation. Note: Test 9 has one cylinder test result below 24 MPa (22.1 MPa). The average of the two cylinders tested is 23.4 MPa (the strength test result), which is above 20.5 MPa, so the concrete is acceptable. ACI 318M, 26.12.3.1(c) Test 11 has a cylinder test result of 20.5 MPa. The strength test result is 23.0 MPa, so the concrete is acceptable. Steps to be taken: 1. Increase Average of Strength Test Results Steps to be taken will be dependent on circumstances and could include one or more of the following: • Increase in cementitious materials content • Reduction in, or better control of, water content • Use of a water-reducing admixture to improve the dispersion of cementitious materials • Other changes in mixture proportions • Reduction in delivery time • Closer control of air content • Improvement in the quality of testing, including strict compliance with ASTM C172/C172M, ASTM C31/C31M, and ASTM C39/C39M. Note: Changes in operating procedures or small changes in cementitious materials content or water content should not require a formal resubmission of mixture proportions; however, changes in sources of cement, aggregates, or admixtures need to be accompanied by evidence that the average strength level will be improved. 2. Investigate Low Strength Results When the strength test results fall below acceptable levels, steps are to be taken to ensure that the structural adequacy of the structure is maintained. • Building official should apply judgment as to the significance of the low test results; however, lower strength may be tolerated under many circumstances; this is a matter of judgment on the part of the licensed design professional and building official. • If further investigation is deemed necessary, the following methods of investigation may be used: In-place testing Strength testing of cores, in extreme cases Note: In-place tests of concrete may be useful in determining whether a portion of the structure actually contains low-strength concrete. Unless these in-place tests have been correlated with standard strength test results for the concrete in ACI 318M, 26.12.3.1(d) ACI 318MR, 26.12.4 the structure, they are of value primarily for comparisons within the same structure, rather than as quantitative estimates of strength. In-place tests include probe penetration (ASTM C803/C803M), rebound hammer (ASTM C803/C803M), or pullout test (ASTM C900). 3. Determine if concrete is adequate using coring, if required When coring is required, three cores are to be taken for each strength test that falls below f’c by more than the limit allowed for acceptance (ASTM C42/C42M). • Concrete represented by cores is considered structurally adequate if the average of the three cores equals or exceeds 85 percent f’c with no single core being less than 75 percent of f’c. • Additional core testing is permitted if the core compressive test results are considered erratic. • If additional core tests fail to meet required strength test levels and the structural integrity remains in doubt, the responsible authority is permitted to order a strength evaluation in accordance with ACI 318M Chapter 27 for the questionable portion. Note: For f’c of 24 MPa, the average core strength must exceed 85 percent of 24 MPa, or 20.4 MPa. No single tested core can be below 75 percent of 24 MPa, or 18.0 MPa. Additional Reading • ACI 214R-11––Guide to Evaluation of Strength Test Results of Concrete • ACI 228.1R-03––In-Place Methods to Estimate Concrete Strength • ACI 228.2R-13––Report on Nondestructive Test Methods for Evaluation of Concrete in Structures • ACI 301-16/301M-16––Specifications for Structural Concrete • ACI 437R-03––Strength Evaluation of Existing Concrete Buildings ACI 318M, 26.12.4.1(a) ACI 318M, 26.12.4.1(d) ACI 318M, 26.12.4.1(e) ACI 318M, 26.12.4.1(f)