Laboratory Safety 1 General Safety Rules If you have any medical condition which can affect your ability to safely perform in the laboratory, report it to the lab supervisor. 1. Listen to or read instructions carefully before attempting to do anything. 2.Wear safety goggles to protect your eyes from chemicals, heated materials, or things that might be able to shatter. 3. Notify your instructor if any spills or accidents occur. 2 General Safety Rules 4. After handling chemicals, always wash your hands with soap and water. 5. During lab work, keep your hands away from your face. 6. Tie back long hair. Do not apply makeup in the lab. 7.Roll up loose sleeves. 3 General Safety Rules 8. Know the location of the fire extinguisher, eyewash station, and first aid kit. 9. Keep your work area uncluttered. Take to the lab station only what is necessary. 4 General Safety Rules 10. It is suggested that you wear glasses rather than contact lenses. 11. Never put anything into your mouth during a lab experiment. 12. Clean up your lab area at the conclusion of the laboratory period. 13. Never “horse around” or play practical jokes in the laboratory. In any emergency, the best way to take attention 5 of lab supervisor is to SCREAM!! Chemical Safety 1. Wear protective goggles whenever heating or pouring hazardous chemicals. 2. Never mix chemicals together unless you are told to do so. 6 Chemical Safety 3. Never taste any chemicals (you should never taste anything in the lab). 4. If you need to smell the odor of a chemical, waft the fumes toward your nose with one hand. Do not put your nose over the container and inhale the fumes. 7 Chemical Safety 5. Follow the instructions of your instuctor when disposing of all chemicals. 6. Wash your hands after handling hazardous chemicals. 7. Never look down the opening of any container even beakers, test tubes, flasks 8 Heating Safety 1. Use tongs and/or protective gloves to handle hot objects. 2. Never reach across an open flame or burner. 3. Always point the top ends of test tubes that are being heated away from people. 9 Heating Safety 4. When heating a test tube, move it around slowly over the flame to distribute the heat evenly. 5. Only glassware that is thoroughly dry should be heated. 6. Heat glassware by placing it on a wire gauze platform on a ring stand. Do not hold it in your hand. 10 1. DON’T PANIC!! FIRE 2. If a small portion of your clothes catch the fire, the fire may be extinguished by petting it out. 3. If a larger portion of your clothes get the fire, there are three options: i)drop to the ground and roll, ii) use the safety shower, iii) use the fire blanket. 11 4.Never use a fire extinguisher on a person. 5.If the fire occurs in a beaker or in another container, cover it with glass dish or another fire retardant item. 6.Never move any object that is burning. 7.Never use water to extinguish any chemical fire. 12 8. If a fire is large enough to warrant the use of a fire extinguisher, the proper use of the extinguisher is as follows: a)be sure the exit is behind of you, b)pull out the restraining pin, c)point the extinguisher hose at the base of the fire, d) holding the extinguisher upright squeeze the handle to release the extinguishing media, e) remember you may have 30 seconds for pouring extinguishing media, so extinguishers are only for use on relatively small fires. 13 First Aid Injury: To Do: Burns Immediately flush with cold water until burning sensation is lessened. 14 First Aid Injury: To Do: Cuts, bruises Do not touch an open wound without safety gloves. Pressing directly on minor cuts will stop bleeding in a few minutes. Apply cold compress to bruises to reduce swelling. 15 First Aid Injury: To Do: The eyes Flush eyes immediately with plenty of water for several minutes. If a foreign object is lodged in the eye, do not allow the eye to be rubbed. 16 17 18 REVIEW 19 After completing an experiment, all chemical wastes should be A.left at your lab station for the next class. B.disposed directions. of according to your instructor’s C. dumped in the sink. D. taken home. 20 When you finish working with chemicals, biological specimens, and other lab substances, always A. treat your hands with skin lotion. B. wash your hands thoroughly with soap and water. C. wipe your hands on a towel. D. wipe your hands on your clothes. 21 All chemicals in the lab are to be considered dangerous. True False 22 You have heated a piece of glass and now need to pick it up. You should... A.use a rag or paper towel. B. pick up the end that looks cooler. C. use tongs. D. pour cold water on it. 23 When you do an experiment, long hair must be... A. cut short. B. held away from the lab materials with one hand. C. combed and neatly groomed. D. tied back and kept entirely out of the way with a hair band, hairpins, or other device. 24 In a laboratory, the following should not be worn: A. loose clothing B. Sandals C. dangling jewelry D. all of the above 25 Safety goggles must be worn and extreme care taken when handling chemicals because: A.they may stain clothing. B. they react with the skin. C. they may cause damage to eyes and skin. D. they are highly combustable. 26 If a small portion of your clothes catch the fire, A. use a fire extinguisher B. just tap it C. use a fire blanket 27 If a larger portion of your clothes get the fire, A. drop to the pool B. drop to the ground and roll C. use the safety shower D. use the fire blanket E. Use a fire extinguisher 28 In case of fire in a beaker in the lab A. use a fire extinguisher B. cover it with glass dish D. take the beaker to the sink E. Use water to extinguish fire F. Use something like fire blanket to retard fire. 29 Correct and put in order the following instruction rules about using an extinguisher a) hold the extinguisher horizontally b) be sure the exit is front of you c) point the extinguisher hose at the top of the fire d) squeeze the handle to release the extinguishing media a) pull out the restraining pin, 30 Extinguishers are only for use on relatively small fires. For emptying the extinguishing media, you have only about A. 30 min B. 30 sec C. 3 min 31 32 33 34 35 36 CHAPTER 2- UNITS AND DIMENSIONS 2.1 UNITS All physical quantities have a numerical value and a unit. It is useful in most engineering calculations- and essential in many- to write both the value and the unit of each quantity appearing in an equation: 2 meters, 1/3 second, 4.29 kilograms. In order to solve a problem effectively, all the types of units should be consistent with each other, or should be in the same system. There are several different consistent systems of units. In most of the world the SI system (Systeme Internationale d’Units) is standard. The most commonly-used base units for the SI (kg-m-s) System are: Table 2.1 Basic units for SI System Dimension name Symbol SI unit SI abbreviation Length L meter m Time t second s Mass m kilogram kg Temperature T Kelvin K Electric Current I Ampere A Amount of substance N mole mol Each of these base units can be made smaller or larger in units of ten by adding the appropriate metric prefixes in Table2.2. Table 2.2 SI Prefixes Factor Name Symbol Factor Name Symbol 1012 Tera T 10-1 deci d 109 Giga G 10-2 centi c 106 Mega M 10-3 mili m 103 kilo k 10-6 micro µ 102 hecto h 10-9 nano n 101 deka da 10-12 pico p 1 2.1.1 Units of Common Physical Properties Every system of units has a large number of derived units which are, as the name implies, derived from the base units. The new units are based on the physical definitions of other quantities which involve the combination of different variables. Below is a list of several common derived system properties and the corresponding dimensions (denotes unit equivalence). If you don't know what one of these properties is, you will learn it eventually. Table 2.3 Commonly used SI derived units Physical Quantity Force Energy Power Pressure Long SI Units kg . m s2 kg . m 2 s2 kg . m 2 s3 kg m .s 2 SI Name SI Abbreviation newton N joule J watt W pascal Pa Equivalencies mass .acceleration N. m , Pa . m3 N.m J or s s N m2 2.1.2 Centimeter–Gram–Second System (cgs) System The Centimeter–Gram–Second System, cgs system, uses the same base units as the SI system but expresses masses and length in terms of g and cm instead of kg and m, respectively. The CGS system has its own set of derived units, but commonly basic units are expressed in terms of cm and g, and then the derived units from the SI system are used. In order to use the SI units, the masses must be in kilograms, and the distances must be in meters. This is a very important thing to remember, especially when dealing with force, energy, and pressure equations. 2.1.3 American or English System The English system is fundamentally different from the Metric system in that the fundamental inertial quantity is a force, not a mass. In addition, units of different sizes do not typically have prefixes and have more complex conversion factors than those of the metric system. The base units and some derived units for different measurement systems are given in Table 2.4 and 2.5. Table 2.4 Base units for three measurement systems 2 Table 2.5 Some derived units for three measurement systems To convert a quantity expressed in terms of one unit to its equivalent in terms of another unit you can use the conversion factors. A large table of conversion factors is given in Perry’s Chemical Engineers’ Handbook, also you can find them via the internet. 2.1.4 How to convert between units It is frequently necessary to convert from one type of unit to another. In order to convert between units, conversion factors are used. A conversion factor is a relationship expressed by an equation where the entries on both sides of the equation are the same quantity but expressed in different units. A few common conversion factors are 12in=1ft 1000g=1kg 60s=min Each relationship can also be rearranged into the form of a ratio: 1= 12๐๐ 1 ๐๐ก 1= 1000๐ 60๐ 1 = 1 ๐๐๐ 1๐๐ Such a conversion is accomplished by multiplying the original number (with its units) by appropriate conversion ratio to cancel out the original units. For example a conversion from 14 inches to its equivalent number of feet would be accomplished as follows: (14๐๐) ( 1๐๐ก ) = 1.1667๐๐ก 12๐๐ Please note that the “old” (original) unit is canceled out by conversion factor. In the last case there is only the “new” unit. This conversion can be generalized by the following equation: ๐คโ๐๐ก ๐ฆ๐๐ข ๐ค๐๐๐ก = ๐คโ๐๐ก ๐ฆ๐๐ข โ๐๐ฃ๐ ∗ ๐คโ๐๐ก ๐ฆ๐๐ข ๐ค๐๐๐ก ๐คโ๐๐ก ๐ฆ๐๐ข โ๐๐ฃ๐ Many conversions require the use of more than one conversion factor, such as the following conversion of 37759 inches to its equivalent in kilometers (km): 2.54๐๐ 1๐ 1๐๐ (37,759๐๐) ( )( )( ) = 0.959 ๐๐ 1 ๐๐ 100๐๐ 1000๐ This can be generalized by the following equations: 3 ๐บ๐๐ฃ๐๐ ๐ข๐๐๐ก × ๐๐๐๐ก๐๐ 1 × ๐๐๐๐ก๐๐2 × … … . .× ๐๐๐๐ก๐๐(๐ − 1) × ๐๐๐๐ก๐๐(๐) = ๐๐๐๐๐๐ ๐ข๐๐๐ก ๐๐๐๐ก1 × ๐๐๐๐ก 2 ๐๐๐๐ก 3 ๐๐๐๐ก (๐ − 1) ๐๐๐๐ก (๐) × ×……× × = ๐๐๐๐ก (๐) ๐๐๐๐ก1 ๐๐๐๐ก 2 ๐๐๐๐ก(๐ − 2) ๐๐๐๐ก (๐ − 1) A list of common used conversion factors can be found in Appendix A. 2.2- SOME IMPORTANT PHYSICAL QUANTITIES 2.2.1 Moles A gram-mole (or just mole) of a chemical compound is defined as the amount of that compound whose mass in grams is numerically equal to its molecular weight. Molecular weight is associated with Avagadro’s number of molecules. Avogadro's number equals 6.022× 1023. 1 mol (or 1gmol) Carbon = 12 g Carbon= 6.022 × 1023 Carbon molecules Molecular weight: The molecular weight of a molecule is the sum of the masses of all the atoms that make up that molecule. ๏ท Atomic weight of oxygen (O) equals to 16 atomic mass unit units (amu) Molecular weight (MW) of oxygen molecule (O2) equals to 2x16 = 32 amu MWO2= 32 g O2/gmol = 32kg O2/ kgmol = 32 lbm O2/ lbmol 1 kgmol = 1000 gmol and 1 lbmol = 454 gmol ๏ท Sulfur trioxide gas is made up of sulfur and oxygen, whose atomic weights are 32.06 and 16.00 respectively. MWSO3 ๏ฝ 32.06 ๏ซ 3 x16 ๏ฝ 80.06 g / mol Atomic weights of all elements can be found from Periodic Table of Elements. Molar Calculations Almost all of stoichiometry can be solved relatively easily using dimensional analysis, just using units instead of numerical values: grams x moles atoms x ๏ฝ atoms grams moles Moles to Mass “How many grams in 2.8mol of water?" 2.8 mol H 2 O x 18 g H 2 O ๏ฝ 50.4 g H 2 O 1mol H 2 O 4 Mass to Moles “How many moles in 22.34 g of water?" 22.34g H 2 O x 1mol H 2 O ๏ฝ1.24 mol H 2 O 18 g H 2 O Symbols m: the mass of a quantity of material mA : the mass of a particular species (A) in a mixture n: the number of moles of a material n A: the number of moles of a particular species (A) in a mixture MWA: molecular weight of a particular species (A) in a mixture mA = MWA. nA Exercise: Common table sugar is sucrose, C12H24O12. How many lbmol of sucrose are in a bag that has a mass of 100lbm? How many kgmol? 2.2.2. Force The force, F, to accelerate a mass , m, at an acceleration rate, a, is defined by Newton’s second law as F = m.a The force that an object exerts on the earth’s surface is Fweight = m.g where, g is gravitational acceleration. Table 2.6. Gravitational Acceleration at Sea Level and defined Units of Force 5 Exercises: 1. An object has a mass equal to 1 lbm. What is its weight in pounds-force (lbf)? 2. An object has a mass equal to 8.41 kg. What is its weight (a) in Newtons and (b) in pounds-force (lbf)? 2.2.3. Pressure Pressure, P, is the amount of force applied to the unit area of surface of an object in a perpendicular direction. P=F/A Table 2.7 Commonly Used Units of Pressure 6 2.3 SOME IMPORTANT PROCESS VARIABLES 2.3.1. Density The density, ๏ฒ, of a material is the mass of a unit volume of that material. ๏ฒ=m/V ๏ฒwater,25แตC = 1.0 g/cm3 = 1000 kg/m3 Specific gravity is the ratio of density of a material to density of reference material (generally water at 4แตC). Specific gravity is dimensionless. Example: Spesific gravity of a liquid A is 0.6, what is the density of A? sg = 0.6 ๏ฒ=? ๏ฒWater = 1000 kg/m3 sg = 0.6 0.6 = ๏ฒA / ๏ฒWater ๏ ๏ฒA = 600 kg/m3 Table 2.8 Examples of units of some process variables for three measurement system 2.3.2. Flow rate Three common types of flow rates used are: mass flow rate (แน or F): the mass of a material that passes a reference plane within a unit time interval, Mass/time- g/min molar flow rate (แน or F): the number of moles of a material that passes a reference plane within a unit time interval, Mole/time- mol/min volumetric flow rate (๏ฎ): the volume of a material that passes a reference plane within a unit time interval, Volume/time- L/min แน = ๏ฒ.๏ฎ 7 2.3.3 Mixture composition It is often important to describe the composition of the mixture- substances that contain more than one chemical compound or species-. Expressions of composition of Species A in a mixture are below. = Relationship between each terms can be defined as แนA = XA. แน = MWA.แน A = MWA.yA.แน = MWA.CA.๏ฎ แน A = แนA / MWA = XA. แน/ MWA = yA.แน = CA.๏ฎ Conversion between Mole Fraction and Mass Fraction Strategy for converting mole fractions (or percentages) to mass fractions (or percentages): 8 Strategy for converting mass fractions (or percentages) to mole fractions (or percentages): Exercises: 1. One analysis of air produced the following approximate mole percentages: N2: 78.03% O2: 20.99% Ar: 0.94% What are the mass percentages of these components? 2. 5 kg KOH is dissolved in 10 kg of water. What is the concentration of KOH salt? What are the mass and molar factions of each components? (H:1g/mol, K:39g/mol, O:16g/mol) 3. In a production line flow rate of product mixture is 10 L/min. The desired product concentration is 42% in this mixture. Spesific gravity of this mixture is 1.025. What is the concentration of product A in kg/L? What is the flow rate of A in kmol/min? MWA=192g/gmol 9 Some basic definitions: Matter is defined as anything that has mass and volume. Mass is a measure of an object's inertia. Weight is a force created by the action of gravity on a substance. Volume is a measure of the amount of space occupied by an object. The fundamental building block of matter is the atom. When an atom is defined by the number of protons contained in its nucleus, chemists refer to it as an element. An element is composed of the same type of atom. Compounds are composed of different type of atoms. More precisely, a compound is a chemical substance that consists of two or more elements. The smallest representative for a compound (which means it remains characteristics of the compound) is called a molecule. Molecules are composed of atoms that have "bonded" together. Mixture is a material system made up of two or more different substances which are mixed but are not combined chemically. A homogeneous mixture is a type of mixture in which the composition is uniform and every part of the solution has the same properties. A heterogeneous mixture is a type of mixture in which the components can be seen, as there are two or more phases present. 10 2.4 DIMENSIONS A dimension is a measure of a physical quantity without numerical values, while a unit is a way to assign a number to the dimension. For example, length is a dimension, but centimeter is a unit. There are seven primary dimensions (also called fundamental or basic dimensions): mass, length, time, temperature, electric current, amount of light, and amount of matter. All nonprimary dimensions can be formed by some combination of the seven primary dimensions. For example, Dimension of force: (๐น๐๐๐๐) = (๐๐๐ ๐ ∗ ๐๐๐๐๐กโ ๐ก๐๐๐ 2 ) = ๐๐ฟ/๐ก 2 Dimensions of some commonly encountered physical quantities are given in Table 4.5. Table 2.9 Dimensions of some physical quantities 2.4.1 Dimensional analysis Any valid physical formula must be dimensionally consistent – each term must have the same dimensions. It helps to understand the formulas that are used, to see how different expressions are related to each other, and to commit the most important formulas to memory. 11 In practice, dimensional analysis involves systematically keeping track of the physical dimensions of every expression you write down. The law of dimensional homogeneity: Every additive term in an equation must have the same dimensions. PROBLEM: Verify each term in Bernoulli equation has the same dimensons. What are the dimensions of the constant C? 12 Exercises 1. Perform the following conversions by determining the equivalent value of the given number in the new units indicated: 800 mmHg to bar 4.9 atm to Pa 5N to lbf 2560 nm/s to ๏ญm/min 1.4 days to mins 2m to in 1.5 g/s to lb/h 3.9cL/s to mL/h to gal 177lbmft/min to kg cm/s 5.8 J to kcal to btu/min 34 ๏ญg/๏ญm to oz/in 25 °C to °R 25 °C to K 2 3 47ft 2 2 4.5x10 W 3 2 3 13 2 14 Appendix A. 15