TA 003; Reprinted from American Laboratory August 2004 A DSC Method to Determine the Relative Stability of Pharmaceutical Polymorphs by R. Bruce Cassel and Robert Behme When developing a substance as a candidate pharmaceutical product, tests are performed to identify and characterize possible polymorphic forms. Depending on how the material was produced or treated, it may exist as several crystalline structures, which may have different solubilities, reactivities, and thermal behaviors. The information characterizing the polymorphic forms is required for legal protection, processing, shelf life, and solubility considerations. Differential scanning calorimetry (DSC) can be used not only to determine the melting point, which is unique to a given crystalline state, but also to better characterize a polymorphic system. Thermal behavior, as observed by DSC, can be quite complex, showing both endothermic and exothermic transitions on heating. This reflects the fact that a material in a less stable form will convert with time to a more stable form as it is heated. The relative stabilities of the forms also change with temperature, and DSC can quantify the relative Gibbs free energy as a function of temperature for each form. The change in Gibbs free energy (∆G) quantifies the driving force for any process, and in terms of measured thermodynamic properties, can be calculated from changes in enthalpy (∆H) and entropy (∆S), both of which can be calculated from DSC heat capacity (Cp) data. ∆G = ∆H–T∆S (1) The main contributor to the enthalpy and entropy changes going from below each polymorph’s melting point to a point above the melting point is crystalline melting. By ignoring differences in the contribution to the relative free energy from changes in heat capacity between transitions, an estimation can be made of the free energy from the melting points and heats of fusion alone.1 A Q1000 DSC (TA Instruments, New Castle, DE), (Figure 1) was used to obtain heat flow data on the crystalline forms of drug A, a proprietary, candidate pharmaceutical material. The calibration inherent in the instrument’s Tzero technology provides internal compensation for the effects of DSC cell asymmetry.2 The result is a straight instrumental baseline close to Figure 1 Q1000 DSC with Tzero™ technology. zero milliwatts, and a displacement from that baseline that is due almost entirely to the specific heat of the sample specimen itself. This allows accurate analysis of the compound melting/crystallization melting peaks commonly observed in polymorph melting analysis. Also, the compensation for thermal lags within the DSC/sample pan system results in sharp melting transitions and correction of melting temperatures for the effects of thermal lag. This permits rapid heating rates to be conveniently used without the usual problems of correcting data after analysis. The DSC was calibrated for temperature and energy using indium as the reference material. Because the data were to be analyzed at 100 °C/min, the temperature calibration was checked at this rate. The results from a 1.6-mg sample showed a peak width at half height of only 1°, a peak return to baseline of less than 3 sec, and a thermal lag for the indium onset of 0.2 °C, all at 100 °C/min. PHARMACEUTICAL POLYMORPHS continued The analyses of the forms of drug A were carried out using small sample sizes (~1 mg) and 100 °C/min heating rates to minimize crystallization after melting of metastable polymorphic forms. The melting characteristics were complex and very thermal history dependent. When run in the DSC under standard conditions of 10 °C/min in the “as received” form, the heat flow trace appears as in Figure 2. Thermal treatment of drug A: Ostwald’s Law of Stages Hess’s Law of Heat Summation Figure 2 DSC of drug A at 10 °C/min (endothermic down). Generating the relative free energy curves for polymorphic forms requires the melting points and heats of melting of each of these forms. However, when an unstable polymorph is heated, there is often an overlap of melting and crystallization such that much of the melting energy is not observed. However, according to Hess’s Law of Heat Summation, the enthalpy difference between two defined states of a system is independent of the path taken between the states. Therefore, once the specimen has been placed into a given polymorphic form, integrating the DSC curve from a point below the initial melting to a point above the final melting event quantifies the energy that is the latent heat of melting of the firstmelting polymorph, regardless of any crystallization and melting effects in between. A key to successfully characterizing the various polymorphs of drug A requires that it be obtained in each of its available forms. While this can be accomplished by dissolving the drug and precipitating metastable forms from different solvent mixtures, DSC can be a conDSC of drug A at 100 ºC/min starting in each of its polymorphic venient alternative. 3 . Figure 3 forms, showing Tm and ∆Hm calculations. Per Ostwald’s Law of Stages, a process (here Results crystallization from the melt) with multiple possible prodFigure 3 shows the results of running four samples of drug ucts (here the different polymorphic forms) will yield the A, each ushered into a different polymorphic form by product closest in free energy.4 By starting with the least staannealing just below its melting point. The material was ble form (e.g., the amorphous form, which is higher in free received in form I, the lowest-melting form. The top energy than the crystalline forms) and heating slowly, the curve is the result of heating the specimen as received at material will tend with time to crystallize into the lowest100 °C/min from –50 to +200 °C. Per Hess’s law, the stability, highest-free-energy polymorph. When this polyintegration is carried out from just below the melt to morph melts as it is heated in the DSC, it will tend to crysabove the final melt. The second curve is that of form III tallize with time into the next least stable polymorphic heated at 100 °C/min after initially being generated by form, and so on. A slow DSC scan will often reveal all the heating form I to 158 °C and annealing at that temperapolymorphic forms in succession. By stopping and annealture. The third curve is that of form II heated at 100 ing at a crystallization point, one can place the sample °C/min after initially being generated by heating form I specimen into the next higher-melting polymorphic state to 150 °C with subsequent annealing at that temperafor analysis. ture. The fourth curve is that of form IV heated at 100 °C/min after initially being generated by heating form I to 168 °C and annealing at that temperature. Peak calculations were determined using either a linear or sigmoidal-tangent peak baseline. The criterion for baseline selection should be that the peak pretransition and posttransition baselines form a smooth curve under the peak, reflecting the small change in heat capacity attending melting or crystallization. Calculations Calorimetry data is useful to estimate the relative physical stabilities of crystalline polymorphs.1 At the melting point, the change in free energy from solid to liquid is zero; hence, ∆Hm ∆Sm = Tm (2) Figure 4 Eq. (4). Relative stability plot in J/g (relative to form IV) generated in a spreadsheet from From the Tm and ∆Hm data collected, ∆Sm can be calculated for each polymorph. Assuming that these parameters are approximately independent of temperature, for each polymorph the relationship among ∆Gm, ∆Hm, and ∆Sm can be expressed as a function of temperature. Thus, for the melting of form I and form II: ∆GI>m = ∆HI>m –T∆SI>m ∆GII>m = ∆HII>m –T∆SII>m (3) Subtraction of these relationships allows expression of the relative free energy of one polymorphic form to another.5 Thus, for the transition from form I to form II: ∆∆GI>II = ∆∆HI>II –T∆∆SI>II (4) In this way, for drug A the free energy of three of the polymorphic forms can be expressed in terms of the fourth, and these data can be plotted in a spreadsheet program to make a relative stability plot. For example, Figure 4 displays these data for forms I, II, and III relative to form IV, the most stable polymorph. polymorphs is unstable with respect to conversion to a lower-energy form and Form IV is the most stable form above 0°. Forms III and IV are enantiotropic, however, their transition temperature is well below zero at about –70 °C where their free energy curves intersect. The fact that the other free energy curves do not cross one another indicates the other polymorphic pairs of drug A are monotropic with respect to each other. That is, there are no reversible solid–solid transitions, which would appear at temperature cross-over points. References 1. Behme RJ. Differential scanning calorimetry to crystallize metastable polymorphs to construct free-energy temperature diagrams. Proceedings of the NATAS Conference, 2003, Albuquerque, NM. 2. Danley RL. A new technology to improve DSC performance. Thermochim Acta 2003; 395:201–8. 3. Stowell GW, Behme RJ, Denton SM, et al. Thermally-prepared polymorphic forms of cilostazol. J Pharm Sci 2002; 91(12). 4. Ostwald W. Grudriss der Allgemeinen Chemie. Leipzig, Germany: Whilhelm Engelman, 1899. 5. Yu. L. Inferring thermodyanmic stability relationship of polymorphs from melting data. J Pharma Sci 1995; 84(8). Discussion The data in Figure 3 indicate the relative stability of the four polymorphic forms. The upper temperature limit of each curve is its melting point. A sample in form IV is stable at all temperatures up to its melting point. The order of the melting temperatures is the order of the polymorphs in increasing stability over the temperature range of 0–200 °C. A sample in any of the higher-free-energy Dr. Cassel is Marketing Specialist, TA Instruments, 109 Lukens Dr., New Castle, DE 19720, U.S.A..; tel.: 302-427-4000; fax: 302-4274001; e-mail: bcassel@tainst.com. Mr. Behme was Director, Science Resources, Newburgh, IN, U.S.A., when this paper was written. He currently is Senior Analytical Chemist, Eli Lilly & Company, Indianapolis, IN, U.S.A.