Introduction to MASONRY When structures are built by using mortar to bind together bricks, stones, or concrete blocks arranged in specified ways, it is called Masonry. MASONRY is the art of building with stone, bricks, concrete blocks, or similar materials. it is the building of structures from individual units laid in and bound together with mortar. The person who builds the structures is known as Mason. MASONRY BASICS CONCRETE MORTAR PLASTER CEMENT CONCRETE artificial stone as a result of mixing sand, cement, gravel, and water. MORTAR a mixture of cement, sand, and water used for binding stones, bricks, etc., or for plastering. PLASTER a mixture applied wet to walls or ceilings and hardened to produce a smooth surface. CEMENT a bonding agent that reacts with water to form a hard stone-like substance. Two types of Cement • Portland Cement (Approx 24Hrs Curing Period) • Pozzoland Cement (Approx 72Hrs Curing Period) MASONRY TOOLS PLUMB BOB is used in guiding the vertical positioning in laying bricks. WATER AND TUBE LEVEL use to establish level marks in laying out masonry works. CRANDALL is a tool with pointed steel pikes used for dressing concrete. BOLSTER is a tool similar to a chisel including its services. SPADE basic construction tool used in mixing concrete. FLOAT is a tool with a handle at the back usually made of wood. TROWEL a flat tool used for applying, spreading, and shaping plaster or mortar to produce a smooth finish. COMMON MATERIALS CHB CONCRETE HOLLOW BLOCK is the most widely used masonry material. BRICKS are manufactured from clay and other materials processed into a workable consistency and molded to standard sizes. ASHLARS carefully worked and joined stone blocks laid in parallel horizontal courses. RUBBLE STONE irregular stones with good face for wall surface. AGGREGATES material bound together into a conglomerated mass by cement and water to form concrete, mortar, or plaster. Fine - sand Coarse - crushed rocks, gravel MIXING PROPORTIONS CEMENT SAND GRAVEL AA 1 1.5 3 A 1 2 4 B 1 2.5 5 C 1 3 6 For Handmixing 1/2 kg of water + 1 kg of cement + 2 kg of sand + 2.5 - 3 kg of gravel Class AA For concrete underwater, retaining walls. Class A For suspended slabs, beams, columns, arches, stairs, and walls of 100mm (4”) thickness. Class B For walls thicker than 100mm (4”), footings, steps, reinforced concrete slabs on fill. Class C For concrete plant boxes, and any non-critical concrete structures. STRENGTH OF CONCRETE Correct proportion of the ingredients Quality of materials Proper method of mixing Proper placement or disposing of the concrete inside the form Adequate protection during the period of curing Finding the Quantity of Cement, Sand, and Gravel It will depend on the kind of mixture (AA, A, B, or C) COMPUTATIONS FIND THE VOLUME One cubic feet of gravel = 95% of the volume of the concrete Cement = cubic feet of gravel quantity of gravel in the proportion Sand = cubic feet of gravel 2 Volume = T'' x L' x W' Example 1: How many bags of cement, sand, and gravel are needed for the construction of a concrete flooring with 5 inches thick and dimensions of 10 x 20 feet of class B concrete mixture. Volume = 5/12 x 10 x 20 = 83.33 cu. ft. Gravel = 83.33 x 95% = 79.16 cu. ft. Cement = 79.16 / 5 = 15.83 bags Sand = 39.58 cu. ft. = 79.16 / 2 *Class B - 1 : 2.5 : 5 Example 2: A floor 15 feet by 20 feet is to be concreted with 4 inches thick. The proportion is Class A. Find the number of cement, sand, and gravel in cu. ft. Volume = 4/12 x 15 x 20 = 100 cu. ft. Gravel = 100 x 95% = 95 cu. ft. Cement = 95 / 4 = 23.75 bags Sand = 47.5 cu. ft. = 795 / 2 *Class A - 1 : 2 : 4 CHB Quantity 1 square meter = 12.5 pcs CHB 10 square meters = 10 sq. m. x 12.5 pcs = 125 pcs CHB Example: How many CHBs are needed for the construction of 8 meters high and 8 meters long fence? ANSWER 8m x 8m = 64 sq. m. 64 sq. m. x 12.5 pcs = 800pcs CHBs Tiles per square meter Example 1: How many 8" x 8" wall tiles are needed in a wall of 2.5 m in width and 4.0 m in height? ANSWER: 2.5 m x 4 m = 10 sq. m 10 sq. m x 25 pcs (8”x8”) = 250 pcs CHB lay per bag of cement