المواصفات الفنية لعملية شراء عدد ( ) 273محول جهد 66ك.ف لمحطات منطقة مصر الوسطى 1 بيان بالمحطات واعداد المحوالت المطلوبة في كل محطة وجهد الثانوي Table A اسم المحطة القطاع التابعة له العدد المطلوب القطاع الشمالي جهد الثانوي 6 √3/100 غرب ملوي 24 √3/100 المنيا شرق 24 √3/110 24 √3/110 مطاي 24 √3/110 مغاغة شرق 6 √3/110 ريفا 30 √3/100 البداري 6 √3/110 الغنايم 12 √3/100 24 √3/110 وادي الشيح 23 √3/110 اسيوط الجديدة 28 √3/110 بني رافع 24 √3/110 الخارجة 18 √3/110 الواسطى المنيا ديرمواس اسيوط والوادي الجديد ساحل سليم 273 االجمالي 2 CONTENTS Description Page الشروط الخاصة---------------------------------------------------4 1-Scope--------------------------------------------------------5 2- Definitions -------------------------------------------------6 3- Classification ----------------------------------------------6 4- Requirements --------------------------------------------6 5- Marking----------------------------------------------------16 6- Testing and Inspection---------------------------------16 7- Sampling -------------------------------------------------19 8- Method of Test-------------------------------------------19 9- Acceptance And Rejection ----------------------------19 10- Delivery ---------------------------------------------------19 11- Guarantee ------------------------------------------------20 12- Submittals ------------------------------------------------20 13- Reference List---------------------------------------------21 14- Test schedules--------------------------------------------22 15- Tenderer Guarantee schedules ----------------------25 3 الشروط الخاصة-: -1صالحية العرض :أربعة اشهر من تاريخ فتح المظاريف -2مدة التوريد :أربعة أشهرمن تاريخ استالم امر التوريد -3طريقة الدفع %100 :بعد الفحص و االستالم المقبول فنيا بواسطة اللجنة المشكلة والتوريد بمخازن منطقة كهرباء مصر الوسطى بالمنيا . -4الضمان :يلزم المورد بضمان المهمات الموردة لمدة اربع سنوات من التوريد او ثالث سنوات من دخول الخدمة وذلك بتقديم خطاب خاص بنكي غير مشروط يكون ساري طوال فترة الضمان -5مكان التسليم :بمخازن منطقة كهرباء مصر الوسطى (شوشة -سمالوط – المنيا) -6تقديم مايفيد التسجيل بالفاتورة االلكترونية -7تقديم مايفيد التسجيل بضريبة القيمة المضافة وصورة البطاقة الضريبية والسجل التجاري -8التامين االبتدايي :بقيمة مبلغ وقدره ( ) 375000سبعة وثالثون الف وخمسمائة جنيه مصري -9التامين النهايي :يكون بنسبة % 5على العرض الراسي عليه العملية اويستكمل التامين االبتدايي ليصبح نهايي اوتقديم خطاب بنكي غير مشروط -10االسعار :بالجنيه المصري -12ثمن كراسة الشروط ( )13000ثالثة عشر االف جنيه مصري -13يلتزم المورد بان تكون ابعاد الطرف االبتدايي لمحول الجهد قطر 30مم وطول 90مم واذا كانت االبعاد مختلفة عن هذه القيم يقوم المورد بتوريد وصلة بين الطرف االبتدايي لمحول الجهد وموصل الخط من النوعACSR 380/50 mm2 -14مكونات المعدات ذات منشأ أوروبي أو أمريكي أو ياباني او مصري بترخيص سارى من شركة اوروبية او امريكية اويابانية -15توريد شهادات المنشأ وشهادات المعايرة وتوضيح الطراز والموديل -16تسري أحكام اليحة العقود والمشتريات الخاصة بالشركة المصرية لنقل الكهرباء على جميع المهمات التي يتم توريدها واألعمال التي يتم تنفيذها -17يحق للشركة المصرية لنقل الكهرباء زيادة أو خفض الكميات المقبولة فنيا وماليا بما تقضي به أحكام الاليحة الخاصة بالشركة المصرية لنقل الكهرباء (اليحة المشتريات) . -18يحق للشركة المصرية لنقل الكهرباء تجزية أو قبول أو رفض أي عطاء بدون ابداء االسباب . 4 -19أي مخالفة في هذه الشروط سوف يتم تقييمها ماليا عند التحليل المالي لالسعار المقدمة بالعطاء -20تلتزم الشركة الصادرة لها أمر التوريد بأن يكون استخدامها للعمالة غير المنتظمة عن طريق مديرية العمل المختصة -21تقدم الرسومات مع شهادات اختبار للمعدات من نفس الطرازات التي سيتم توريدها لالعتماد في موعد أقصاه اسبوع من اخطار القبول -22تقديم الكتالوجات الفنية الخاصة بالمهمات مع العرض . -23االسعار بالعملة المحلية ( الجنيه المصري ) -24تقديم صورة من اوامر التوريد لقطاع الكهرباء والجهات االخرى -25يتم تثبيت محول الجهد على قاعدة من الصلب المجلفن عرض 40سم * طول 45سم -26يقوم المورد بتقديم رسومات تفصيلية بابعاد المحول مع العرض. -27يقوم المورد بتقديم شهادات اختبارات type testمع العرض بتاريخ اليزيد عن 10سنوات عند تاريخ التوريد. -28يلتزم المورد بتوريد دليل صيانة لكيفية معالجة تسريب الزيت في حالة حدوثه وبيان ضغط الزيت وكيفية ملء وتفريغ الزيت لمحول الجهد . -29ضرورة قيام الشركات المتناقصة بزيارة احد المواقع التي سيتم تركيب المهمات بها ومعاينتها معاينة نافية للجهالة قبل تقديم العطاء 5 66KV CONVENTIONAL OUTDOOR VOLTAGE INDUCTIVE TRANSFORMERS 1- SCOPE 1.1 This specification mainly covers the design parameters, manufacturing, factory testing, inspection, delivery, commissioning and guarantee of 66 kV Conventional Indoor or outdoor inductive voltage transformers. 2- DEFINITIONS 2.1 Inductive Voltage Transformer Inductive voltage transformer is a single phase wound type. The windings and terminal should be high conductivity copper or copper alloy, as defined in IEC 61869-3 3- CLASSIFICATION 3.1 Inductive Type It shall be single phase wound type, oil immersed in porcelain housing, post type hermetically sealed, suitable for indoor or outdoor installation under the environmental and system conditions defined in table 1. 6 Table (1) Standard Environmental Conditions Description 1- Value Pressure mb-annual mean. 1013 2- Atmospheric Temperature °C :Maximum mean daily Minimum mean daily Yearly mean 55 -5 35 3- Relative humidity % Maximum relative humidity Minimum relative humidity Average relative humidity Daily mean 100 20 75 95 4- 5- 6789- Rain fall mean-annual total (mm) Maximum wind speed above ground level. (m/sec.) at 10m 35 Soil temperature at a depth of 1.5 m. 25°C Solar energy radiation W/m² >1100 Wind pressure N/m² 766 Absolute black bulb °C max. recorded Description 10- 65 75.7 Value Thunder storms Occasional 7 1112- Sand storms Occur occasionally specially in desert. Pollution Heavy pollution >50 μS Seismic load According to Egyptian Code and attached map. 13- Note : This table is valid altitude (0-1000m) . 4- REQUIREMENTS 4.1 Environmental Conditions 4.1.1 The environmental conditions shall apply. listed 4.2 System Parameters. The system parameters listed in table 2 shall apply. 8 in table 1 Table (2) 66 kV System Parameters Item Parameter unit Value Hz 50 1- Frequency 2- Configuration 3phase 3- Neutral arrangement Solidly earthed 4- Service system voltage KV r.m.s Rated system voltage for equipment kV r.m.s 56- Duration of max. temporary over voltage. 7- Rated short-time withstand current. 8- Rated duration of short circuit 9- Rated peak withstand current. 1011- Sec. KA r.m.s sec 66 72.5 1 40 1 KA 100 Lightning impulse withstand voltage 1.2/50 μs (LIWL) kVpeak 325 One minute power frequency withstand voltage KA r.m.s 9 140 Item 12 Parameter unit Value Min. specific leakage path service voltage For equipment : cm/kV outdoor indoor 13 3.5 2.5 Allowable Minimum Clearance (mm) For the receiving steel structure Between live conductors and earthed parts mm - Between phases in air mm For the equipment (indoor/outdoor) - Between live conductors and earthed parts mm - Between phases in air mm 10 900 1120 800/900 800/1120 4.3 Quality Assurance 4.3.1 All voltage transformers and coupling capacitor devices provided under this specification shall conform to the latest edition of the applicable codes and standards of:EUS – Electricity Utility Specifications IEC – International Electro technical Commission. • IEC 60060-2 HV test techniques. • IEC 61869-3 Inductive voltage transformers. • IEC 61869-5 Capacitive voltage transformers. • IEC 60233- tests on hollow insulators for use in electrical equipment. • IEC 60269 – low voltage fuses. • IEC 60270 – partial discharge measurements. • IEC 60296 – insulating oil. • IEC 60507 – artificial pollution tests on high voltage insulators. • IEC 60529 – classification of degrees of protection provided by enclosures. BSI- British Standards Institution • BS 4870 – welding procedures approval testing. 4.3.2 Alternative codes and standards The supplier may propose alternative codes and standards provided it is demonstrated that they give an equivalent degree of quality as the referenced codes and standards. Acceptability of any alternative code or standard at the discretion of the purchaser. 11 4.3.3 Precedence of Codes and Standards. In cases of conflict between this specification and any of the referenced codes and standards, the following order of precedence shall apply: - This specification. - EUS specification. - IEC recommendations and publications. - Other referenced codes and standards. - Acceptable alternative codes and standards. 4.4 Design 4.4.1 Voltage Transformer Inductive Type The transformers have their winding wound on a magnetic core. The primary winding is carried to the head through a capacitive bushing. The active parts are placed inside tank filled with oil up to the top of the bushing . The compensation of the oil volume variations is carried out by means of stainless steel bellow placed in the upper part of the head, also provided with oil level indicator, pressure relief and oil sampling valve. The transformers are hermetically sealed. 12 4.4.2 Inductive voltage transformer burdens, accuracy classes and voltage factors. rated Description Type Standard Unit Rated primary voltage kV No. of secondary core transformation Value Inductive – Outdoor IEC 61869-3 66 / √3 2 Rated secondary voltage V Core 1 100 / √3 Or 110 / √3 Core 2 100 / √3 Or 110 / √3 According Table A Application - Accuracy class Rated burden Simultaneous burdens Rated voltage factorContinu Continuous VA VA Secondary terminal Secondary terminal box degree of protection Insulation level voltage Oil level indicator Gasket/O rings Insulation According Table A Measurement 0.5 >100 >150 Protection 3P >50 1.2 1.9 30 sec Max. dielectric dissipation factor at Um/√3 Max partial discharge test voltage @ 1.2Um @ 1.2Um/√3 Secondary insulation with stand voltage to ground & between windings for 1 minute Ambient air temperature category Average Ambient air temperature(24h) Limit of Temperature rise of winding Insulation type / color Material of ( winding / terminal ) Altitude Insulation material Insulating oil ratios, % Pc > > >0.5 KV 3 o C o C o C 10 5 -25/+50 35 55 Porcelain / brown or silicon rubber Copper or copper alloy m <1000 Oil / paper According to latest edition IEC60296 Stud type or spring loaded contact similar to clip on (weidmueller) terminal RSE type IP54 KV 72.5/140/325 Oil site window (prismatic type) Nitrile / butyl rubber NBR/Viton shall be used No CORK gaskets shall be used Class A or higher 13 4.4.3 Inductive voltage transformer transient response requirements. Inductive voltage transformer shall be dimensioned for rapid response to changes in primary voltages as specified by IEC 61869-5. Where special response characteristics are required in conjunction with the use of high speed solid state relays 4.4.4 Protection of inductive voltage transformer secondary windings. Each secondary winding shall be protected by M.C.B to be accommodated in the secondary terminal box The recommended M.C.B type shall be provided with two normally open / closed contacts to initiate an alarm in the control room and initiate fuse fail in distance relay and size shall be stated in the tender. The MCB should be connected to the secondary terminals of the voltage transformer The VT shall be so designed to avoid ferro – resonance effects. 4.4.5 Porcelain Housing The insulator unit or units shall be of made of commercial grade wet process porcelain, brown glazed over its entire visible surface, which shall be relatively free from imperfections. It shall be designed to withstand the static and dynamic stresses imposed by rated voltage, short circuit current, conductor pull, and other loads imposed by the environmental conditions in table1. The load resulting from wind pressure will be 765N/m² . The voltage transformer should have test tap for testing tan delta and dissipation factor. The supplier shall, if required furnish evidence of the integrity of the porcelain housing, such as test certificates for electrical routine test, porosity test and temperature cycle test in accordance with IEC 60233 and IEC 62155ED-1-0. 14 4.4.6 Terminal Boxes Terminal boxes shall be weatherproof, protected against the entry of insects and ventilated to prevent condensation to the level of IP54, the bottom plate of the box shall be furnished undrilled, but sufficiently large to accommodate three cable glands of up to 40mm external diameter. 4.4.7 H.V. Terminals H.V. terminal shall be of heavy tinned electrolytic grade copper and shall be standard size (30mm diameter * 90mm long ) If H.V. terminal does not have this dimension (30mm diameter * 90mm long ) the bidder must provide compression joint terminal connector suitable to connect his VT H.V terminal to ACSR conductor of 380/50mm2 HV terminal shall be design to withstand the electrical and mechanical stresses due to rated voltage short circuit current (40KA for 1 sec) and mechanical forces. The rated mechanical load, in any direction, shall be 1.25KN for static load and the dynamic load shall be 1.4 times the static load 4.4.8 Earthing The low voltage end of the inductive units divider shall be terminated in a bushing insulation from the metal base. An external earthing stud capable of accepting twin lugged copper conductors of 150mm² cross-sectional area, connected to the metal base shall be provided on all units. inductive voltage transformers shall have an earthing terminal provided within the secondary terminal box for earthing the secondary windings and cable screens. 15 4.4.9 Galvanizing and Welding All exposed ferrous parts shall be hot dip galvanized. Tenderer shall clearly state the corrosion protection applied to aluminium and aluminium alloy parts. Welding, where necessary, shall be carried out using procedures approved as specified in BS 4870 or equivalent specification. 4.4.10 Mounting Arrangements Capacitive/inductive voltage transformers will be mounted on a free standing structure 5- MARKING The rating plate for inductive voltage transformers shall be in accordance with IEC 61869-2. A plate with easily legible data of the transformer and marking of the winding should be provided. In addition the order number and the year of manufacture shall be marked in English on all units. All rating plates shall be made of stainless steel. 6- TESTING AND INSPECTION 6.1 Testing 6.1.1 General All inductive voltage transformers shall be tested in accordance with the latest edition of the referenced standards and as specified herein. Following completion of the tests, two certified copies of the test reports shall be submitted to the purchaser for approval. No inductive voltage transformers devices shall be shipped until the test reports have been approved by the purchaser. The purchaser at his discretion may waive type test requirements where type test have previously been carried out and where acceptable type test certificates shall be based on the stated requirements for type testing contained in this specification. 16 6.1.2 Validity of Test Certificates Test certificates are considered valid if the test have been carried out within the last ten years on equipment identical to that on offer using test methods outlined in this specification . 6.1.3 Location of Tests Routine test shall be carried out at the supplier’s factory. Type tests shall be carried out at an approved independent testing laboratory and be witnessed by a representative of an approved independent test laboratory or other representative acceptable to the purchaser. 6.2 Inspection The purchaser has the right to witness tests or visit the factory during manufacture of any or all items covered by this specification. Accordingly, the supplier shall give the purchaser adequate notice of manufacturing and test schedules. 6.3 Type Tests 6.3.1 Type tests shall be carried out in accordance with IEC 61869-5 and 61869- 3 for inductive voltage transformers. 6.3.2 Type tests shall be supported by a test certificate, giving the type, description, location and date of the tests carried out by an approved independent testing laboratory or witnessed by the representative of an approved independent testing laboratory. 17 6.3.3 The type tests required inductive voltage transformer are :6.3.3.1 Temperature Rise Test 6.3.3.2 Lightning And Chopped Impulse Tests 6.3.3.3 Short – Circuit Withstand Capability Test 6.3.3.4 Wet Test For Outdoor Transformer 6.3.3.5 Test for Accuracy 6.3.3.6 Special measurement of transmission factor for high frequency of over voltage. 6.3.3.7 Determination of temperature coefficient . 6.3.3.8 Measurement of capacitance and dielectric dissipation factor (tan δ ). . 6.3.3.9 Tightness test 6.3.3.10 electromagnetic compellability test 6.4 Routine Tests Routine tests shall be carried out in accordance with IEC 61869-5 for inductive voltage transformers. 6.4.1 The required routine tests are:6.4.1.1 Verification of Terminal Markings 6.4.1.2 Power Frequency Withstand Tests 6.4.1.3 Partial Discharge Measurement. 6.4.1.5 Sealing Test 6.4.1.6 Tests for Accuracy 6.4.1.7 Visual Inspection 6.4.1.8 Ferro resonance Check 6.4.1.8 Test (hollow insulator) 6.4.1.9 polarity test 6.5. special test : a- Chopped lighting impulse b- mechanical tests c- multiple chopped impulse d- over voltage transferred to secondaries e- internal ARC test 18 7- SAMPLING 7.1 Type test shall be carried out on one of each type of unit offered. 7.2 Routine tests shall be carried out on all units ordered. 8- METHOD OF TEST 8.1 All tests shall be carried out in accordance with IEC 61869-5, IEC 60358, IEC 61869-3 and other IEC recommendations referred to therein , unless otherwise indicated. 9- ACCEPTANCE AND REJECTION 9.1 The supplier shall forward to the purchaser, two copies of certificates proving that all tests required have been carried out. 9.2 Acceptance or rejection of the units will be based on the criteria specified in IEC 61869-5 and IEC 60358, IEC 61869-3 and as indicated in the attached test schedules. 10- DELIVERY 10.1 Packing and Shipment Each unit shall be packed in a strong non-returnable case to protect it against corrosion, dampers and breakages. The sides and top of each case shall be marked clearly with the supplier’s name, purchaser’s order number, item number, case serial number and gross weight and shall be accompanied by a detailed packing note in Arabic and English. 19 10.2 Delivery 10.2.1 The tender shall include a guaranteed delivery time from the date of receipt of the official order. 10.2.2 Equipment supplied from local shall be delivered to designated stores. 11- GUARANTEE 11.1 The supplier guarantee the delivered equipment against manufacturing, design and material defects for a period as given in the tender documents. 12- SUBMITTALS 12.1 Submittals Required with Tender: Submittals required with tender are three copies each of :12.1.1 Fully completed copy of tender schedules. 12.1.2 Fully detailed type test reports. 12.1.3 Outline dimensioned drawings of complete including drilling details of mounting flange for line traps. equipment 12.1.4 Drawings showing arrangements for ratio connection, secondary terminal boxes, oil expansion devices, porcelains, etc. 12.1.5 Erection and commissioning instructions. 12.1.6 Details of routine test to which all units will be submitted before dispatch. 20 12.1.7 If applicable, a statement describing in detail how the units offered are not in compliance with the requirement of the specification. 12.1.8 The supplier’s quality assurance program and/or manual together with list of international/national standards and specifications covering raw materials, components, processes, tolerance, test procedures, and a list of test normally carried out on raw materials, with a description of test equipment. 12.1.9 Any further information necessary to fully describe the offer. 12.2 Submittals Required Following Award of Contract Submittals required following award of contract are three copies each of :- 12.2.1 Guaranteed rated values and characteristics. 12.2.2 Detailed physical and electrical drawings. 12.2.3 Detailed erection, operation and maintenance instructions in Arabic and English. 12.2.4 Summary of type tests and routine tests, with copies of the test certificates. 12.2.5 Transportation / delivery proposals. 13. REFERENCE LIST 14.1 Tenderer shall submit a reference list that the proposed equipment have been in successful operation in an integrated system on three different substations of same or higher capacity outside country of manufacturer and/or in EEHC network for a period not less than three years during the last ten years. The experience of manufacturer and the sub-manufacturer shall be evaluated on the above basis. 21 TEST SCHEDULES Test Schedules 66 kV Indoor/Outdoor Inductive Voltage Transformers Type Test According to IEC 61869-3 Test Conditions for Acceptance Temperature rise test Temp. rise not greater than value in IEC 61869-3 Impulse voltage test No breakdown appropriate Short – circuit withstand No visible damage. capability. Performance not impaired. Test for accuracy As IEC 61869-3 Errors do not exceed those listed in table V, clause 22 or table IV, clause 28 for accuracy class specified. Test Schedules 66 kV Indoor/Outdoor Inductive Voltage Transformers Type Test According to IEC 60358, IEC 61869-3 Test High tests Conditions for Acceptance frequency Measured capacitance equal to rated capacitance (-20% or 50%). Equivalent series resistance not greater than 40 ohms. Stray capacitance not greater than 200 pF. Stray conductance not greater than 20 us. 22 Test Conditions for Acceptance Determination of temp. co efficient Measured value not greater than specified value. Measurement of capacitance and dielectric description factor Tan δ < 0.5%. Mechanical test No evidence of damage. Wet test for outdoor transformer No breakdown. Test Schedules 66 kV Indoor/Outdoor Inductive Voltage Transformers Type Test According to IEC 600507, IEC 60233 Test Conditions for Acceptance Artificial pollution testsolid layer method. No flashover occurs during three consecutive Applications of the test voltage for the various reference layer conductivities in clause 13.2. If only one flashover occurs, a fourth test shall be performed and the insulator passes the test if no flashover occurs. Porosity test (insulator) Absence of porosity. Temperature cycle test (insulator) No deterioration in electrical and mechanical properties. Verification of dimensions (insulator) Dimensions as specified.. 23 Test Schedules 66 kV Indoor/Outdoor Inductive Voltage Transformers Routine Test According to IEC 61869-3, IEC 60358, IEC 60233 Test Conditions for Acceptance Verification of terminal markings Markings as specified. Power frequency tests and partial measurement. discharge No breakdown Sealing test No leakage. Capacitance and tan δ Values as specified in IEC. Test for accuracy As specified in IEC 61869-3. Visual inspection (insulator) No cracks damage. Electrical routine test (insulator). No puncture. Ferroresonance checks 24 or TENDERER GUARANTEE SCHEDULES GUARANTEE TABLES 66 KV POTENTIAL TRANSFORMERS Ref Description Unit Offered 1- Maker’s name ----------2- Type ----------3- Standard specification ----------4- Service voltage at site KV ----------5- Highest system voltage KV ----------6- Rated frequency HZ ----------7- Winding material ----------8- Rated voltage (UN): ----------- - Primary. KV ----------- Measuring winding V - protection winding. V ----------9- Rated burden at ambient temp. 45°C for ----------- Measuring windingVA - protection.winding VA ----------10- Accuracy class for: a. Measuring ----------b. Protection ----------11- Short circuit strength: 1 sec. KA ----------- 3 sec. KA ----------12- Phase errors: ----------a- 25% and 100% of rated burden at 80% to 120% of rated voltage (measuring core) min ----------- to 150% of rated voltage(protection core). min ----------b- 25% and 100% of rated burden at 2% 13- Power frequency withstand voltage KV ----------14- Partial discharge PC ----------25 15- Rated voltage factor ----------- - Continuous ----------- - 30 sec. ------16- Impulse test voltage with wave 1.2/50 micro sec. KV ----------17- Leakage path. cm/kv ----------18- Capacitance PF ----------19- Dielectric dissipation factor (tan δ) at 20° ……….. % 20- Maximum temperature rise.……..°C 21- Approximate weight …………..Kg 22- Height………. mm 23- Grade of filling oil ……… 24- pressure of oil ……… 25- type of oil ……… 26- gasket martial type…….……… 27- dimension of HV terminal……………. 28- bellow make and material and size…………… I/We guarantee the information given above for the equipment offered. Signature: ---------------------------- Date : --------------------------- 26 27 التوقيع اعضاء لجنة وضع الشروط والمواصفات الفنية : -1مهندس /محمد خليفة عبدالمجيد -2مهندس /محمد حسني امين -3االستاذ /احمد كامل عبدالسميع -4المحاسب /تيسير محي الدين طه رئيس اللجنة مهندس/ طارق عبدالفتاح عمر 28