NAGA COLLEGE FOUNDATION, INC. M.T. Villanueva Avenue, Naga City College of Accountancy and Finance COST ACCOUNTING AND CONTROL (CAC) INTRODUCTION TO COST ACCOUNTING OVERVIEW This lesson will discuss about value chain as introduction to cost accounting subject and how other fields of accounting interrelated with cost accounting. It also emphasis the uses of cost data and how it affects the trends in the operation of the business and its competitors. Cost accounting subject focuses on manufacturing entity and in this lesson, a comparison with merchandising entity will also be discussed. OBJECTIVES At the end of this lesson, the students will be able to: 1. Understand value chain and its relationship to cost accounting 2. Be able to compare between financial, managerial, and cost accounting 3. Distinguish between manufacturing and merchandising operations 4. Describe the uses of cost data 5. Distinguish between job order costing and process costing DISCUSSION …Let us start discussing the concept of value creation and value chain In cost accounting, our goal is to assist managers in achieving the maximum value of the organization. We need to help measure the effects of the decisions on the value of the organization. We have to understand how the information can and will be used to increase value. …What is value chain? It is the set of activities that transforms raw resources into the goods and services end users purchase and consumes which also includes the treatment and disposal of any waste generated by the end users. For example, the value chain for mobile phones starts from researches of materials to be used to produce a unit to producing the end products to distribution to customers and lastly, on the disposal and recycle of the disposed phones. The cost accounting system provides much information across these steps and there will be a time that managers will consider where in the value chain is the most efficient. We call this value added activity wherein these are the activities that customers perceive as adding utility to the goods or services purchased. For example, research and development and production of the product. These activities are evaluated by managers to determine how they will contribute to the final product’s service, quality, and cost. 1 …What is supply chain and distribution chain? There are activities that are outside the firm for example purchasing of resources and supplies from a supplier (supply chain) and the selling of products to customers (distribution chain). Although these two are outside firm’s boundaries, they add-up in the value chain. …Below table are sample activities and cost related to value chain COMPONENT SAMPLE ACTIVITIES SAMPLE COSTS of ideas related to new Research personnel Research and products, services, or Patent Applications Development (R&D) Creation and development processes Laboratory facilities Design The detailed development and Distribution Process for delivering engineering of products, services, or products or services to customers processes Design center Engineering facilities used to develop and test prototypes Purchasing Acquisition of goods and services needed to produce a good or Purchasing service department personnel Vendor certification Machines and Production Collection and assembly of equipment resources to produce a product or deliver Factory personnel Advertising a Focus group travel Product service placement Marketing and Sales Process of informing potential customers about the attributes Trucks of Fuel products or services that leads to Website creation their sale Customer Service Support activities provided to customers for a product or service Call Center personnel Returns and Processing Warranty Repairs …Let us now discuss the accounting systems to decision makers Accounting is called the language of business. As such, accounting can be viewed as having different “dialects”. Financial Accounting “dialect” is often characterized as the primary focus of accounting. Financial accounting concentrates on the preparation and provision of financial statements. The second “dialect” of accounting is that of management and cost accounting. Management Accounting is concerned with providing information to parties inside an organization so that they can plan, control operations, make decisions, and evaluate performance. FINANCIAL VS. MANAGERIAL VS. COST ACCOUNTING COMPONENT FINANCIAL MANAGERIAL Purpose of Information Communicate organization’s financial position to investors, banks, regulators, and other outside parties Help mangers make decisions to fulfill an organization’s goals 2 COMPONENT FINANCIAL MANAGERIAL Internal Primary Users External Managers Suppliers Department Heads Investors/ Stockholders Owners Creditors Government Future-oriented (budget for 2011 prepared Focus and Emphasis Past-oriented (reports on 2010 performance prepared in in 2010) 2011) Whole (Aggregated) Parts (segmented) Primary Organizational Focus Quantitative Monetary Monetary or Non-monetary Timely Information Characteristics Verifiable MAY BE: Reasonably Estimated, at MUST BE: minimum Current or Forecasted Historical Quantitative or Qualitative Consistency Overriding Criteria GAAP (Generally Verifiability Accepted Accounting Usefulness (Situational Relevance) Principles Cost-benefit analysis Flexibility financial reports, primarily nonfinancial reports on on the company as a whole products, Varies from hourly Time Span and Type of departments, territories, and Reports information up 15 to 20 strategies Annual and Quarterly years, with financial and on reported financial results Behavior Implications Primarily reports Designed to influence the behavior of economic events but also influence managers and other employees behavior because manager’s compensation is often based Record Keeping Formal Formal and Informal 3 COST ACCOUNTING Field of accounting that measures, records, and reports information about costs Intersection between financial accounting and managerial accounting Addresses the informational demands of both financial and managerial accounting by providing product cost information to: o External Parties – for investment and credit decisions and for reporting purposes o Internal Parties –for planning, controlling, decision making and evaluating performance …Let us list down what are the uses of cost accounting data USES OF COST ACCOUNTING DATA The information produced by a cost accounting system includes the following: 1. Determining Product Cost Helps management in gathering the data needed to determine product costs Cost procedure must be designed to permit the computation of both unit costs and total product costs Usefulness of Unit Cost information: a) Determining the Selling Price - once cost is determined, the selling price can be set. This should cover the productions cost, administrative and marketing expenses, and a determinable profit b) Meeting Competition - This helps management to be competitive especially for those company selling products at low cost, so that the (1) selling price can be reduced to a competitive price, or (2) reduced the manufacturing cost, or (3) the product can be eliminated c) Bidding Contracts - Many government agencies and private entities call for a bidding process on who will they hire to take their projects. Setting a competitive bid price would be enough to cover the production costs and provides profit to the company, but not too high. d) Analyzing Profitability - Enables the management to determine the amount of profit for each product and possibly eliminate the least profitable and focus more the efforts for those profitable 2. Planning and Control a) Planning Process of establishing objectives or goals for the firm and determining the means by which the firm will attain them Provides a means of coordinating all of the operations of the firm Helps develop plans by providing historical data to serve as basis for projecting data, analyzing trends, and relationships in order to aid estimating costs and operating results and making decisions regarding acquisitions of capital investments (e.g. additional facilities), marketing strategies, and obtaining capital 4 Components 1. Strategic Planning – concerned with setting long range goals and objectives to determine the overall direction of the company 2. Tactical Planning – concerned with plans for a shorter range (or time period) and emphasizes plans to achieve the strategic goals 3. Operations Planning – relates to day-to-day implementation of tactical plans. It emphasizes the coordination of the major factors of production (materials, labor, facilities) b) Control The process of monitoring the company’s operations and determining whether the objectives identified in the planning process are being accomplished 3. Performance Evaluation Managers can evaluate the performance of the operations (if gaining or losing money) or the personnel (if following in the standards or over(under) budget) Outsiders may decide whether they could trust their money to the company as investment …Let us also discuss the trends in cost accounting throughout the value chain Cost accounting continues to experience dramatic changes throughout the years. This includes development on the recording of transactions through the use of technology, thus decreasing the use of manual bookkeeping. The technology and cost accounting have been very useful to any emerging and old type business such as fast-food chain, professional organization, and government agencies. With this rapid changes, managers would like to have information on the performance of from suppliers, production, customers, and employees. Because of this changes, cost accountants and cost accounting systems must be adaptable to provide relevant information to managers. 1) Cost Accounting in Research and Development (R & D) Companies partner with suppliers in the development stage to ensure cost effective of designs for products. Product engineers need cost accounting to decide for alternative materials 2) Cost Accounting in Design Design for manufacturing is the concept that manufacturing cost and complexity need to be considered in the design of the product. Cost accountants help designers understand the trade-off by using methods such as activity-based costing, which considers the activities or processes that will be required to bring a product to market. 3) Cost Accounting in Purchasing As part of the operation, businesses will partner to suppliers and in order to assess and ensure that partnership with them adds value, managers can conduct performance measure. This is a metric that indicates how well an individual, business unit, product, or firm is working. Benchmarking can also help as it continually processes by measuring a company’s own products, services, and activities against competitor’s performance. 4) Cost Accounting in Production Both financial accountants and operations managers use cost information in the production stage to understand and report the costs of the multiple products produced. Some of the cost systems are job order and process costing, and just in-time method. Lean accounting will be used to support these systems since it 5 provides measures at the work cell or process level and minimizes wasteful or unnecessary transaction processes. 5) Cost Accounting in Marketing Cost accounting provides information to marketing managers to understand the profitability of different customer groups. Customer relationship management (CMR) is a system that allows firms target profitable customers by assessing customer revenues and costs 6) Cost Accounting in Distribution cost accountants work closely with managers to identify whether it is more efficient (less costly) to perform an activity by the firm or to have another firm produce or distribute the products. This is called outsourcing. 7) Cost Accounting in Customer Service The customers determine the company’s performance standards according to what is important to them and this will be indicated through checking the product warranty availed by the customers 8) Enterprise Resource Planning (ERP) Through the advancement of technologies, firms are now integrating ERP in order to link various activities in the organization to facilitate ease in financial information. Sample ERPs are QuickBooks, SAP, and Oracle. …this subject focuses on manufacturing entities, since merchandising operations have already been discussed in your basic accounting subjects. With this, you will need to be familiarized the manufacturing operations in comparison to merchandising. MERCHANDISING VS. MANUFACTURING OPERATIONS Merchandising Involves only by buying the goods from a manufacturing company Cost of Goods Sold (COGS) computation: Mdse. Inventory, BEG XXX Add: Purchases XXX Less: Reported in BS Reported in IS Purchase Returns (XXX) Cost of Goods Available for Sale XXX Less: Mdse. Inventory, END (XXX) Cost of Goods Sold XXX 6 Manufacturing Cost of Goods Sold XXX Involves the conversion of raw materials into finished goods (salable) Purchase of raw materials Application of labor Incurrence of various factory expenses Cost of Goods Sold (COGS) computation: Direct Materials Used Materials Inv., BEG XXX Add: Purchases XXX Less: Purchase Returns (XXX) Total Available for Use XXX Less: Materials Inv., END (XXX) XXX Direct Labor XXX Applied Factory Overhead XXX Total Manufacturing Cost XXX Add: Work-in-process, BEG XXX Cost of Goods Put Into Process XXX Less: Reported in BS Reported in IS Work-in-process, END (XXX) Cost of Goods Manufactured XXX Add: Finished Goods, BEG XXX Total Goods Available for Sale XXX Less: Finished Goods, END (XXX) Cost of Goods Sold (normal) XXX Add/ Less: Under (Over) Applied Overhead XXX …Let us also have an overview on the most commonly used cost accounting system and how they differ to each other. Detailed discussion will be done in separate chapters. PRODUCT-COSTING SYSTEM BASIC SYSTEMS: COMPONENT JOB ORDER PROCESS Product Characteristics Unique Customer-specific Special Order Heterogeneous Batches / Set – identical product Similar / Identical Uniform Homogeneous Process Worked for a time period Continuous, series of similar process Manufacturing costs of all the processing departments or work center Accumulation of Cost All manufacturing costs assigned to the specific job or batch Measurement Cost of Each Completed Job By Department Per Time period (e.g. monthly, weekly) 7 COMPONENT JOB ORDER PROCESS Recording General Ledger: Work-in-Process Inventory Control Subsidiary Ledger: For each of the Job Each Department’s Costs Equivalent Unit of Production Supporting Document (WIP) Unit Cost Computation Total Mfg. Cost of Job Cost Sheet Cost of Production Report the Job No. of Completed Units Record Keeping - More Detailed - Higher General Ledger: Cost Work-in-Process - Less Detailed - Lower Cost Inventory for each Department Example Industry Accounting / Audit Firms (engagements) Architectural (contracts) Universities (research project) Furniture Manufacturer (Batch of Chairs, etc) Petroleum Paint Operation Costing - a hybrid costing system often used in repetitive manufacturing where finished products have common, as well as distinguishing characteristics - Examples: o Clothing – basic suits can be assembled in one operation, but can be moved to another operation for additional deluxe lining o Television – produces basic chassis and component system, but varies to remote control and cabinetry 8 …It’s time to check your understanding of the lesson by answering some of the drills below DRILLS Matching Type: (Value Chain) Write the corresponding letter from the Stage in Value Chain to the blank space at the end of each cost below. Stage in Value Chain: A. Marketing B. Customer Service C. Design D. Research and Development E. Production F. Distribution Cost: 1. Purchase of tomatoes by a canning plant for Del Monte’s tomato soup products. 2. Materials purchased for redesigning Saltridge Farm biscuit containers to make biscuits stay fresh longer. 3. Payment to Backer, Spielvogel, & Bates, the advertising agency, for advertising work on Healthy Request line of soup products. 4. Salaries of food technologists researching feasibility of a Domino Pizza sauce that has minimal calories. 5. Payment to Safeway for redeeming coupons on Del Monte’s food products. 6. Cost of a toll-free telephone line used for customer inquires about using Del Monte’s soup products. 7. Cost of gloves used by line operators on the Town Fiesta breakfast-food production line. 8. Cost of handheld computers used by Satridge Farm deliver staff serving major supermarket accounts. Classification: (Uses – Planning Vs. Control) Conner Company makes and sells brooms and mops. It takes the following actions, not necessarily in the order given. For each action, state whether it is a planning decision (P) or controlling decision (C). ______ 1. Conner asks its marketing team to consider ways to get back market share from its newest competitor, Swiffer. ______ 2. Conner calculates market share after introducing its newest product ______ 3. Conner compares costs it actually incurred with costs it expected to incur for the production of the new product ______ 4. Conner’s design team proposes a new product to compete directly with Swiffer ______ 5. Conner estimates the costs it will incur to sell 30,000 units of the new product in the first quarter of next fiscal year REFERENCE: Cost Accounting and Control (2019 Edition) by Norma D. De Leon, Ellery D. De Leon, and Guillermo M. De Leon Jr. Cost Accounting - Foundations and Evolutions (8th Edition) by Michael R. Kinney and Cecily A. Raiborn 9