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Research & Reviews: A Journal of Drug Formulation, Development and Production ISSN: 2394-1944(online) Volume 3, Issue 3 www.stmjournals.com In Vitro–In Vivo Correlation (IVIVC): A Strategic Tool in Drug Product Development Vivek P. Chavda1,*, Dhaval Shah2, Hemal Tandel2, Moinuddin Soniwala1 1 Department of Pharmaceutics, B. K. Mody Government Pharmacy College, Rajkot, Gujarat, India 2 Faculty of Pharmacy, The Maharaja Sayajirao University of Baroda, Vadodara, Gujarat, India Abstract In a recent era many concepts are dealing as an emerging tool for the drug delivery application like Biopharmaceutical Classification System (BCS), In vitro and In vivo study, and Bioavailability/Bioequivalence (BA/BE) study etc. To determine Therapeutic efficiency in vitro is not enough so the concept of In vitro-In vivo correlation (IVIVC) is playing as an convincing correlation with this for concept of pharmaceutical dosage forms have been a main focus of attention of pharmaceutical industry, academia, and regulatory sectors. Formulation, Development and optimization of dosage form is an integral part of research governed by technology transfer to scale up the manufacturing and then concurrent validation governed from the marketing of any therapeutic agent which is indeed a time consuming and costly process. A good correlation is a tool for predicting in vivo results based on in vitro data using IVIVC which gives indirect cost effective approach to dosage form optimization of trials in human, fixes dissolution acceptance criteria, and can be used as a tool to substitute for further bioequivalence studies. IVIVC can be used in the development of new pharmaceuticals to reduce the number of human studies during the formulation development as the main objective of an IVIVC is to serve as a surrogate for in vivo bioavailability and to support biowaivers. This review article represents the FDA guidance, development, evaluation, and validation of an IVIVC to grant biowaivers, and to set dissolution specifications for oral dosage forms, biopharmaceutical classification systems (BCS), BCS biowaivers, and applications of BCS in IVIVC development and concept of mapping. The importance of dissolution media and methodology and pharmacokinetic studies in the context of IVIVC has been highlighted. The principles of IVIVC also merged with nonoral products such as parenteral depot formulations and novel drug delivery systems as well. Keywords: Fundamentals of IVIVC, Biopharmaceutical Classification System (BCS), Objectives, Biowaiver, Levels, Correlation, Dissolution methodologies, IVIVC of Novel Dosage Forms, Applications of IVIVC *Author of Correspondence E-mail: vivek7chavda@gmail.com INTRODUCTION From biopharmaceutical point of view, in vitro-in vivo correlation (IV-IVC) is a predictive mathematical treatment describing the relationship between an in vitro property of a dosage form (usually the rate or extent of drug release) and a relevant in vivo response, (e.g., plasma or urine drug concentrations or amount of drug absorbed). It is recommended by various regulatory bodies and mostly applicable to drug dosage forms for oral routes and sustained release products. It is a useful tool for drug dosage form development, because a successful correlation can assist in the selection of drug formulation with appropriate and acceptable dissolution criteria, and depending on its predictiveness, it can be used as a forecast or surrogate for further bioequivalence studies. There are different categories of IVIVC; A, B, C and D. In the rapidly emerging field of novel drug delivery systems, the need to establish correlation between in vitro drug release (dissolution) data and in vivo drug profiles is ever growing. Such correlations would not only allow more efficient drug and product development but also economize resources and lead to improved product quality. The bioavailability implications of dissolution should never be accepted on faith; rather it has to be proved through carefully designed in vitro-in vivo correlation studies. Long back, Wagner had RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 31 (IVIVC): A Strategic Tool in Drug Product Development stated that, “Future research in dissolution rate should be directed mainly towards establishing correlation of in vitro data with in vivo data.” PURPOSE OF IVIVC [1] Reduction of Regulatory Burden IVIVC can be used as substitute for additional in vivo experiments, under certain conditions. Optimization of Formulation From the number of trials the main focus is given to the optimization of formulations may require slight modification in the composition, procedural steps of manufacturing process, equipment, apparatus and batch sizes. The main focus is given in the development of newer dosage form is to prove novelty of a new formulation, which is bioequivalent or surpass the equivalency with a target formulation, a considerable amount of efforts with the skilled usage of software now-a-days helps to reduce the number of trial. JUSTIFICATION FOR THERAPEUTIC’ PRODUCT QUALITY IVIVC is often adequate for justification of therapeutically meaningful release specifications of the formulation. Scale up post approval changes (Time and cost saving during the product development) This SUPAC guideline provide the guidance to sponsors of new drug applications (NDA's), abbreviated new drug applications (ANDA's), and abbreviated antibiotic applications (AADA's) who intend, in the period of the post approval, to any change comes under: 1. The components or composition; 2. The site of manufacture; 3. The scale-up/scale-down of manufacture; and/or 4. The manufacturing (process and equipment) of an immediate release oral formulation. For the filings of a Level 3 (or Type II in Europe) variation, properly governed IVIVC is also serves as justification for a biowaivers either during scale up or post approval, as well as for line extensions, (e.g., different dosage strengths). The guidance is helpful in Chavda et al. determination of level of changes, recommended suggestion at every production steps, changes related to IVIVC at every predetermined step, documented procedure for the changes with the application of 21 CFR compliance report. IVIVC as Surrogate for in vivo Bioequivalence and to Support Biowaivers (time and cost saving) The purpose behind the utilization of IVIVC model is to justify the in vitro dissolution profiles as a surrogate for in vivo bioequivalence and to support the biowaivers. DEFINITIONS AND LEVELS OF CORRELATION In a true mathematical sense a correlation is a measure of the relation between two or more quantitative variables with a correlation coefficient justify the closeness of the relationship. While relationships between in vitro and in vivo parameters, irrespective of the mathematical definition of the term gives essence of biopharmaceutical stand-point [2]. Various definitions of IVIVC have been proposed by the International Pharmaceutical Federation (FIP), The United States Pharmacopeia (USP) working group, and by regulatory authorities such as the Food and Drug Administration (FDA) or European Medicines Agency (EMEA) [3–6]. USP defines IVIVC as the establishment of relationship between a biological property, or a parameter derived from a biological property produced by a dosage form, and a physicochemical property or characteristic of the same dosage form [4]. FDA defines IVIVC as a predictive mathematical model which describes relationship between in vitro properties of a dosage form and a relevant in vivo response [3]. Generally, the in vitro dissolution rate and in vivo input rate of active material is considered. From these definitions, various levels of correlation have been defined. Level A Level A correlation is usually estimated by a two stage procedure: deconvolution followed RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 32 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) by comparison of the fraction of drug absorbed (in vivo) to the fraction of drug dissolved (in vitro). It is a linear correlation which justifies a point-to-point relationship between in vitro dissolution and the in vivo input rate of drug. In a linear correlation, the in vitro dissolution and in vivo input curves may be directly super imposable or may be made to be super imposable by the use of a scaling factor [2]. Nonlinear correlations, while uncommon, may also be appropriate. Alternative approaches to developing a Level-A IVIVC are possible [7]. One alternative is based on a convolution procedure that models the relationship between in vitro dissolution and plasma concentration in a single step. Plasma concentrations predicted from the model and those observed are compared directly. For these methods, a reference treatment is desirable, but the lack of one does not preclude the ability to develop an IVIVC. Whatever the method used to establish a Level-A IVIVC, the model should predict the entire in vivo time course from the in vitro data. The percent of drug absorbed may be calculated by means of model-dependent techniques such as the Wagner-Nelson procedure (only for one compartment kinetics, extravascular route) or the Loo-Riegelman method (for two compartments, extravascular and intravenous route) or by model-independent numerical deconvolution (for all compartment by extravascular and intravenous route) or method of residual for two or more compartment while incremental method for two compartment extravascular route. When in vitro curve and in vivo curve are super imposable, it is said to be 1:1 relationship, while if scaling factor is required to make the curve super imposable, then the relationship is called point-to-point relationship [8]. Level-A correlation is the highest level of correlation and most preferred to achieve; since it allows bio waiver for changes in manufacturing site, raw material suppliers, and minor changes in formulation [4]. Level B Correlation Level B IVIVC is based on statistical moment analysis. The mean in vitro dissolution time (MDT) is compared with statistical moments either to the mean residence time or to the mean absorption time [7]. Despite of involvement of all of the in vitro and in vivo data level B correlation is not considered to be a point-to-point correlation as a number of different in vivo curves will produce similar mean residence time values. Hence least useful for regulatory purpose and to justify extremes of quality control standards [9]. Level C Correlation Level C IVIVC is a single-point relationship between a dissolution rate (in vitro) and AUC, Cmax, Tmax, Ka or time to have 10, 25, 50 and 90% absorbed (in vivo) [2]. A Level C correlation does not give clear idea about the plasma concentration time profile, which is the critical factor that defines the performance of any controlled release product hence not so much reliable but has a good impact in the early stage of formulation development [3]. Multiple Level C Correlations A multiple Level C correlation relates one or several in vivo pharmacokinetic (P.K.) parameters of interest as described in Level C to the amount of drug dissolution rate/efficiency [9]. It can be used to endorse biowaiver if dissolution is commenced with at least three time point. Level A correlation is likely to develop, when multiple correlation is established at each time point for the same P.K. parameter [3]. Level B and C correlations can be useful in early formulation development, including selecting the appropriate excipients, to optimize manufacturing processes, for quality control purposes, and to characterize the release patterns of newly formulated immediaterelease and modified-release products relative to the reference [2]. Level D Correlation It is a semi quantitative and/or qualitative analysis which is eccentric and rank order correlation and is not considered useful for regulatory purpose, but allows the distinction between two main types of correlations in simple terms act as copula for formulation development and any post approval changes [7, 8]. Level A directly uses dissolution data while Level B and C need more data for the establishment of IVIVC. The FDA ranked the levels as follows: A Level A IVIVC is RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 33 (IVIVC): A Strategic Tool in Drug Product Development considered to be the most informative followed by multiple Level C correlations. However, if a multiple Level C correlation is not possible, then a Level c or B correlation is recommended [10]. In vivo Data The plasma concentration curve is one of the most common representation of drug in the body obtained after administration of formulation to healthy volunteer (Figure 1); it depends on drug input within the blood flow, which depends on the dosage form and the properties of the drug such as solubility, dissolution rate, particle size, crystal shape, polymorphism, pKa, and stability in gastrointestinal tract (GIT), and thereafter its pharmacokinetics input processes (First Pass Effect (FPE), location and type of absorption). The disposition of the drug afterwards depends only on the drug and patient [11, 12]. The model-independent parameters (derived from the curve) such as Area Under Curve (AUC), Maximum Concentration Achieved (Cmax), Time required to achieve Cmax (Tmax) to estimate, respectively, the amount Chavda et al. and rate (bioequivalence parameters), MRT and other parameters such as half value duration (HVD: duration over Cmax/2) or Cmax/AUC. Here Figure 1 shows how a formulation travels and what happens after its oral administration. In vivo dissolution and in vivo absorption are linked; the release of the active ingredient and its dissolution allows its absorption as in most cases only the nonionized dissolved active ingredient can cross the membranes. The accurate justification of absorption that reflect the release from the dosage form and the drug absorption can be calculated by various methods as stated by the FDA. The usual techniques given in Table 1 helps to estimate the in vivo absorption or dissolution time course using an appropriate deconvolution-technique for each formulation and subject, (e.g., Wagner-Nelson, numerical deconvolution). After the completion of all the calculations the graphical representation made to study the absorption pattern by plotting the curve of the percent of the fraction of dose (% FD) absorbed versus time. Fig. 1: Various Phenomena Observed after Administration of Tablets. Table 1: Various Methods used to Determine the Input (absorption) Kinetic [11]. Model First order input Other order input Residual (EV) Wagner Nelson (EV) 1 compartment Wagner Nelson (EV) Deconvolution (EV + IV) Deconvolution [EV + intravenous (IV)] Residual Loo-Riegelman (EV + IV) Loo-Riegelman (EV + IV) 2 compartment Incremental (EV) Incremental (EV) Deconvolution (EV + IV) Deconvolution (EV + IV) Residual (EV) More than 2 compartment Deconvolution (EV + IV) Deconvolution (EV + IV) EV, only the extra vascular (EV) administration is needed; IV þ EV, EV and IV administration or at least per os solution and EV administration are needed simultaneously. More than one dosage units are used for the estimation of proper IVIVC and if possible comparison made with or solution is essential to calculate deconvolution. Pharmacokinetics and absorption of the drug should be linear. The comparison between formulation and its RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 34 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) simulated data cannot be predicted in case where the pharmacokinetic processes are dependent on the fraction of dose reaching the systemic blood flow (or of the dose administered) or on the rate of absorption. The observations made on nonlinearity may be owing to saturation of molecule at absorption site (active absorption), induction or inhibition of the metabolism, the first past effect, which is rate/absorption dependent, etc. are the probability. Those probability needs to be cross connected before attempting the IVIVC which helps to nullify the limiting factor, if the solubility is not the limiting factor in comparison to the drug release, an IVIVC may be attempted. It is helpful if the release governed through the formulation compared to molecular property, and must be the slowest phenomenon versus dissolution and absorption. In vitro Data [13–17] In order to compare the in vivo absorption profile with in vitro data, an in vitro profile must be obtained by dissolution tests which differ in many ways compared to in vivo. Any method which can discriminate between the formulations can be used but certain techniques tend to be preferred, i.e., paddle, flow through cell, and basket (USP II, IV, I, respectively). In addition, aqueous media is preferred (pH not exceeding 6.8 or 7.2); for the poorly soluble drugs use of surfactant is acceptable. Composition of media varied from type and purpose of study, i.e., media to mimic fasted and fed state such as the fasted state simulated intestinal fluid and fed state simulated intestinal fluid media. For the comparison of release profile and release pattern in vitro different dosage forms must be analyse with the same media and apparatus. The compendial apparatus for dissolution as per USP are: 1. Apparatus 1 (rotating basket), 2. Apparatus 2 (paddle assembly), 3. Apparatus 3 (reciprocating cylinder), 4. Apparatus 4 (flow-through cell), 5. Apparatus 5 (paddle over disk), 6. Apparatus 6 (cylinder), 7. Apparatus 7 (reciprocating holder). Graphical representation for the percentage dissolved versus time enables the calculation of some derived parameters like time to have 10, 50, or 90% of the drug dissolved, called T10, T50, and T90%, respectively or mean dissolution time (MDT). Those models are linked to dialysis membranes, which allow the absorbable fraction of dose to be estimated. These systems belong to the class of Artificial Digestive Systems (ADS). As opposed to the classical dissolution systems, they can meet the following physiological requirements: (i) sequential use of enzymes in physiological amounts; (ii) appropriate pH for the enzymes; (iii) removal of the products of digestion; (iv) Mixing at each stage of digestion; (v) physiological transit times for each step of digestion; and (vi) a peristaltic dynamic approach. The most important parameters which are considered for simulating in vivo conditions are pH, buffer composition, buffer capacity, temperature, volume, hydrodynamics etc. Noncompendial media are widely used with apparatus suitability test and have shown better IVIVC as compared to Compendial media. USP Type I and II apparatus calibrated with the use of disintegrating as well as nondisintegrating calibrator tablets and it is the only standardized approach to establish apparatus suitability for conducting dissolution tests. IVIVC and the BCS When a drug is administered orally, various phenomena occur in addition to the biopharmaceutical process of drug release from the dosage form. The solubilization of the active ingredient will depend on its physicochemical characteristics (polymorphism, size of particle, pKa, Log P, etc.) as well as its absorbability (pKa-pH, Log P); its absorption will depend on its permeability, the mechanism (passive, active, etc.) of absorption, and also on the presence or not of efflux [18,19]. Solubility and permeability are the two main parameters for classified drugs in the biopharmaceutics classification system (BCS), taking into account the therapeutic dose. The BCS introduced in the mid-1990s is defined in the FDA guidelines as follows: “The BCS is a scientific framework for classifying drug substances based on their aqueous solubility and intestinal permeability.” RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 35 (IVIVC): A Strategic Tool in Drug Product Development When combined with the dissolution of the drug product, the BCS takes into account three major factors that govern the rate and extent of drug absorption from immediate release (IR) solid oral dosage forms: dissolution, solubility, and intestinal permeability [19]. The classification is associated with drug dissolution and absorption model, which identifies the key parameters controlling drug absorption as a set of dimensionless numbers: the Absorption number, the Dissolution number and the Dose number. The Absorption number is the ratio of the mean residence time to the absorption time. The Dissolution number is a ratio of mean residence time to mean dissolution time. The Dose number is the mass divided by an uptake volume of 250 ml and the drug’s solubility. The mean residence time here is the average of the residence time in the stomach, small intestine and the colon. The fraction of dose absorbed then can be predicted based on these three parameters. For example, Absorption number 10 means that the permeation across the intestinal membrane is 10 times faster than the transit through the small intestine indicating 100% drug absorbed. According to the BCS, drug substances are classified as follows with the need of Chavda et al. correlation with IVIVC approach which is discussed in Table 1. Classification is governed through the influence of formulation and relevant excipients. The controlled release profile is possible by selecting the proper dosage forms which can change the solubility classification into a “release characteristic” which also helps in the proper establishment of IVIVC. The absorption kinetics barely affected if the absorption is a limiting factor of drug to its release (mainly BCS Class III drugs) and consequent in vivo behavior of the drug. Release rate will be lowered for the drugs having dissolution as a limiting factor so here drug alone can forms a modified or slow release form (Table 2 & 3). For BCS Class 2 where permeability is faster than the dissolution rate and BCS Class 4 where solubility is also limited with the permeability, increasing of the dissolution and permeability both can be achieved by physical or chemical or galenical processes. The gastrointestinal (GI) tract acts as a natural sinker where continuous blood supply increases the absorption rate. The drug could be absorbed as soon as it dissolves in Class 2 especially. For the drug which have a relatively good bioavailability (F) and no solubility or absorption problems in regards to the release from the formulation that must be the limiting factor, the IVIVC could only be ascertained (Table 3). Table 2: Bio Pharmaceutics Drug Classification and Expected IVIVC for Immediate Release Drug Products. Class Ι Solubility High Permeability High ΙΙ Low High ΙΙΙ High Low IVIVC Correlation (if dissolution is rate limiting step) IVIVC expected (Correlation is possible if the release is slower than the dissolution itself) Little or no IVIVC (no correlation is possible as the absorption is the limiting step) ΙV Low Low Little or no IVIVC (correlation is possible in limited cases) Table 3: Bio Pharmaceutics Drug Classification for Extended Release Drug Products [11]. Class ΙA Solubility High and Site Independent ΙB High and Site Independent ΙΙA Low and Site Independent ΙΙB Low and Site Independent Va: Acidic Variable Permeability High and Site Independent Dependent on site and Narrow Absorption Window High and Site Independent Dependent on site and Narrow Absorption Window Variable Vb: basic Variable Variable RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved IVIVC IVIVC Level A expected IVIVC Level A expected IVIVC Level C expected IVIVC Level A expected Little or no IVIVC Little or no IVIVC Page 36 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) Fig. 2: The Product Development Process for Extended-release Products. [11] SYSTEMATIC DEVELOPMENT OF A CORRELATION Scientifically sound approach of IVIVC or IVIVR ("R" denoting "relationship") can easily be understood from Figure 2. An assumed IVIVR is essentially one that provides the initial guidance and direction for the early formulation development activity. Stage 1 is retrospective IVIVR which is devised from extensive in vitro data and from in vivo study. With a defined formulation that meets the in vivo specification, Stage 2 commences. With good understanding and appreciation of defined formulation and its characteristics, a prospective IVIVR is established through a well-defined prospective IVIVR study. Once the IVIVR is established and defined it can be then used to guide the final cycle of formulation and process optimization leading into Stage 3 activities of scale-up, pivotal batch manufacture, and process validation culminating in registration, approval and subsequent post-approval scale- up and other changes. Thus rather than viewing the IVIVR as a single exercise at a given point in a development program, one should view it as a parallel development in itself starting at the initial assumed level and being built on and modified through experience and leading ultimately to a prospective IVIVR. The use of the term IVIVR rather than IVIVC is preferred. Immediate release products are amenable to dissolution-absorption analysis. However, the term IVIVR itself is neither new, nor fundamental. Rather, what is needed is a better understanding of in vivo dissolution, and it’s in vitro surrogate, the dissolution test. Additionally, dissolution needs to be considered in the context of other parallel and sequential processes, (e.g., permeability, degradation, and transit). Through a better understanding of dissolution, dissolution and IVIVR can facilitate not only SUPAC-type changes, but also facilitate drug product development. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 37 (IVIVC): A Strategic Tool in Drug Product Development IVIVC Methodology Level A is the one offering biggest scope. This correlation that uses all the available data is the only one to allow a full in vivo profile to be simulated from a set of in vitro data. For this reason, this level and only this one is recognized to allow in vitro data to be a surrogate of in vivo for post approval change. Numerous requirements exist for establishing correlations and many of them have been described in the previous sections [20]. To evaluate the dual nature of drug and dosage form, pharmacokinetic and pharmacodynamic both the activities were evaluated and compared with the best interest of the linearity [21]. In addition the moiety is the only responsible for the therapeutic activity which must be known. All analytical methods must be established and validated for the adequate valuation of drug or its active metabolite in the plasma (sometimes serum is also choice of sample to evaluate the drug in vivo. Inter as well as intra individual variability must be quantifiable. If the variability is extensive, modifications in the drug dosage form may be hidden by the variability, or vice versa, modification observed in vivo may only be owing to variability and not the formulation. The linear pharmacokinetic profile of the drug is required to establish the correlation. If the first pass effect depends on the initial concentration of the drug, the drug may have linear pharmacokinetics but nonlinear input kinetics which is also the possibility to be evaluated. The drug absorption must be a passive, windowless, nonsaturable process for the linear kinetic [22]. The controlled and delayed release dosage forms are designed in such a way that their absorption must be limited from the drug dosage form. For the identical convolutions and deconvolution, drug needs to be administered by intravenous injection or a solution. In some rare cases, only the formulation which of the interest may be needed; if the apparent model is a onecompartment model. Numerous dissolution methods (not limited to those officially prescribed) must be available to ensure proper discrimination as well as the use of various media are the necessary things for the in vitro Chavda et al. profile prediction and evaluation. The preferred dissolution apparatus is USP I (basket), II (paddle), or IV (flow through cell); from which type IV is mainly used for the drugs which have low solubility and helps to predict their in vitro behaviors. An aqueous medium, either water or a buffered solution, with adjusted pH preferably not exceeding pH 6.8 (or 7.2), is recommended, other pH must be justified according to absorption profile of the molecule. Surfactant addition is acceptable for the poorly soluble drugs which can mimic the in vivo behavior while bile juice secreted from the liver to intestine. Dissolution apparatus designed in such a way that twelve individual dosage units from each batch can be used for dissolution with the same outer temperature maintained and at the every time point the same quantity of the media will be instilled from the same thermostatic buffer. The sampling points should reflect the dissolution profile. The concentration for every time point evaluated with the corrected concentration. The coefficient of variation (CV) less than 10% of the mean dissolution profiles of a single batch should be accepted. Establishment of a Level A correlation is appropriate only after single administration, as it is a pharmaceutical parameter. In some rare cases steady-state correlations may be indicated but it is suggestive to include the assumption that the phenomena and relationships observed after single administration persist in a steady state in the same extent and form. IVIVCs are usually developed in the fasted state. Absorption of drug studied for both fasted and fed condition to study whether a drug can tolerate which state. In addition, correlations are also limited by numerous factors: correlation cannot be extrapolated in following cases; 1. From a single type of dosage form it cannot be extrapolated to another type of dosage form. 2. To route of administration cannot be extrapolated to another one. 3. If release is not the limiting factor. The IVIVCs must be established as early as possible in the development of a modified RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 38 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) release pharmaceutical dosage form which helps to understand the biopharmaceutical fate and accelerating the development of proper dosage form. For a given drug, a correlation is related to the dosage form or type of dosage form. Modification of the excipients and formulation should not radically modify the product design and release mechanism in order to use the same IVIVC equation. The IVIVC equation is a simple relationship of in vitro results (expressed as X as assumed to be less variable) with in vivo results (expressed as Y). The use of nonlinear model are allowed but must be justified. The IVIVC can be established using; 1. Pharmacological correlations based on clinical observations. 2. Semi quantitative correlations based on the drug blood levels or urinary excretion data. 3. Quantitative correlations arising from absorption kinetics and calculation of in vivo dissolution rate and absorption rate constants. It may be quantitative correlation using linear equation or simple rank order correlation. There are three types of methods which are widely used which are described as follows: Simple Point Type The percentage of drug dissolved in a given time or the time taken for a certain percentage of drug to be dissolved, is correlated with certain parameter of the bioavailability. Comparison of Profiles The entire in vivo response time profile can be correlated to the entire dissolution rate time curve. Some of the in vivo and in vitro parameters employed for correlation are given in Table 4. Direct, Differential-Equation-Based Single and multiple kind of compartment pharmacokinetic models and a corresponding system of differential equations are used in vitro-in vivo correlation (IVIVC) method is proposed that directly relates the time-profiles of in vitro dissolution rates and in vivo plasma concentrations. The rate of in vivo input is connected to the rate of in vitro dissolution through a general functional dependency that allows for time scaling and time shifting. A multiplying factor which is known as the variability of absorption conditions as the drug moves along is also incorporated. Two parameter and 4-parameter fit curve helps to simplify the complex understanding of the evaluation system. Two data sets incorporating slow-, medium-, and fast-release formulations are used to test the applicability of the method. All fitted parameters had realistic values, and good or acceptable fits and predictions are evaluated by using plasma concentration which gives idea about the mean squared errors and percent AUC errors. Introduction of step-down functions that account for the transit of the dosage form past the intestinal sites of absorption proved useful. The presented methods can provide increased transparency, improved performance, and greater modeling flexibility [23]. Table 4: IVIVC Parameters. In vivo data Plasma conc. time profile Plasma concentration at time t, C max, tmax, t ∞ AUCo AUCo t30% t50% t90% Pharmacokinetic parameters Absorption and elimination rate constant and half life Percent drug absorbed time profile Statistical moment analysis MRT, MAT In vitro data Percent drug dissolution profile Percent drug dissolved at time t, tmax, Time taken for maximum amount of drug to dissolve. Total amt. of drug dissolved. Time for a certain percentage of drug to dissolve such as t30% t50% t90% Kinetic parameter Dissolution rate constant. Dissolution half life Percent drug dissolved time profile Percent drug dissolved at time t Statistical moment analysis MDT RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 39 (IVIVC): A Strategic Tool in Drug Product Development Power Law IVIVC Most correlations between in vitro and in vivo data (IVIVC) rely on linear relationships. However, nonlinear IVIVC can be also observed, justified and validated. The purpose of the present work was the development of a methodology for power law IVIVC, which mirror power law kinetics under in vitro and in vivo conditions. Fractional calculus was used to justify power law kinetics for zero-order processes in disordered media. Power law kinetics was observed in a large number of in vitro data sets. When “zero order” release and absorption is considered in terms of fractional calculus the following power law IVIVC between the fraction released Fr and the fraction absorbed Fa, is obtained: Fa = µFrƛ – β, where, µ is a constant related to the rate constants and the orders of the release/absorption kinetics, ƛ is the ratio of the orders of the kinetics under in vitro and in vivo conditions and ¡ accounts for a time shift between the in vitro and in vivo processes [24]. Important Considerations in Developing a Correlation [25, 26] 1. When factors like pH, osmotic pressure, enzyme, ionic strength, presence of digestive material, presence of food, and pathological conditions, etc. are not the factors which will affect the dissolution profile of the dosage unit than a set of dissolution data obtained from one formulation is correlated with a Chavda et al. 2. 3. 4. 5. 6. 7. 8. deconvoluted plasma concentration-time data set. In a linear correlation, the in vitro dissolution and in vivo input curves may be directly super imposable or it may be super imposed using appropriate scaling factor (time corrections). The correlation is still considered as a valid correlation if one or more of the formulations may not have the similar relationship with that of in vitro performance and in vivo profiles compared with the other formulations. The in vitro dissolution methodology should be able to adequately discriminate between the study formulations. During the early stages of correlation development, dissolution conditions may be altered to different trial to attempt to develop a one-to-one also known as direct correlation between the in vitro dissolution profile and the in vivo dissolution profile. An established correlation is valid only for a specific type of pharmaceutical dosage form (tablets, gelatin capsules, etc.) with a particular release mechanism (matrix, osmotic system, etc.) and particular main excipients. IVIVC extrapolation is established in the healthy subjects to patients has to be taken into account. The percent dissolved is measured for the release rate estimation, for each formulation studied, should differ adequately, (e.g., by 10%). Fig. 3: IVIVC Methods. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 40 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) Example: Level A Correlations Methodology The purpose of Level A correlations is to define a direct relationship between in vitro and in vivo data so that measurement of the in vitro dissolution rate alone is sufficient to determine the biopharmaceutical fate of the dosage form. IVIVCs should be sought as early as possible during the dosage form development (a prior correlation). In some cases, formulation has been undertaken rapidly and correlations sought on the finished product from subsequent in vitro tests (Figure 3). The predictive power of these correlations (a posteriori correlation) is thus limited, and they require additional validation. Predictability of Level A Correlation The major aim of IVIVC as presented in the previous steps is the power of predictability of the simulations based on this relationship (Figure 4). IVIVC must predict the in vivo bioavailability results from in vitro dissolution data and this simulation must reflect the in vivo behavior of the various formulations (Figure 5). The error associated with this prediction must be known and is evaluated using the predictability. Two types of predictability are referenced: internal predictability based on the initial data and external predictability based on a new set of data (new formulations), this latter predictability being really a validation process. For external predictability, new formulations are needed, i.e., to establish IVIVC and then to initiate and validate it at minimum three to four formulations are needed. Predictability is not needed if in vitro release is independent of the conditions (apparatus and pH), and in this case one formulation may be enough, (e.g., a certain type of osmotic release oral system (OROS) tablets) [25, 26]. Level B/C Correlation Methodology Level B or C correlations help to establish the direct relationship of in vitro parameters versus in vivo parameters between in vitro and in vivo parameters. As it is a point-to-point relationship, each point reflects one formulation. The possible parameters can be Mean Residence time (MRT) versus Mean Dissolution time (MDT) for Level B and Cmax (Maximum Concentration achieved) versus T50 (time require for the 50% of drug to be absorbed) for Level C. Level C IVIVC is defined in the FDA note for guidance as: “A single point Level C correlation allows a dissolution specification to be set at the specified time point. While the information may be useful in formulation development, waiver of an in vivo bioequivalence study (biowaiver which helps to reduce the testing for the commercial batch) is generally not possible if only a single-point correlation is available”. Fig. 4: Scheme for IVIVC. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 41 (IVIVC): A Strategic Tool in Drug Product Development Chavda et al. Fig. 5: Prediction based in IVIVC. Level B correlations are based on statistical moment techniques and not on more classical Pharmacokinetic (PK) or in vitro parameters. PK classical parameters can reflect all the bioequivalence parameters and give a good description of the curves whereas a number of different in vivo curves like AUC versus time help to produce similar mean residence time values, Cmax, and Tmax, T50 etc which we is called multiple-point Level C correlation. This correlation “may be used to justify a biowaiver, helps to establish over the entire dissolution profile with one or more pharmacokinetic parameters of interest”. But if all the parameters describing the input rate and amount of drug in the body are used to establish a multiple Level C correlation, then a Level A correlation may exist and must be sought [11]. Predictability of Correlation It can be calculated by prediction error that is the error in prediction of in vivo property from in vitro property of drug product. Based on therapeutic index of the drug and application of IVIVC, evaluation of prediction error internally or externally may be appropriate. Internal error provides a basis for acceptability of model while external validation is superior and affords greater confidence in model [15, 21, 27]. In short it is a model validation part. The % prediction error can be calculated by the following equation: % Prediction error (P.E) = (Cmax observed – Cmax predicted) × 100/Cmax observed Internal Predictability Using IVIVC one can predict the bioavailability and related parameters like Cmax, Tmax, and AUC for the formulation using in vitro property. Predicted bioavailability compared with observed bioavailability for Percent prediction error (% P.E) establishment. According to FDA guidelines, the average absolute %P.E should be below 10% and %P.E for individual formulation should be below 15% for establishment of IVIVC. External Predictability The predicted bioavailability is compared with known bioavailability and % error is calculated. Here two possibilities are evaluated 1. The prediction error for external validation should be below 10%. 2. % P.E. between 10 and 20% indicates inconclusive predictability and need of further study using additional data set. Drugs with narrow therapeutic index, external validation is required. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 42 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) EVALUATION OF IVIVC From the application of an IVIVC and the therapeutic index of the drug molecule, evaluation of prediction error (% PE) internally and/or externally may be appropriate. Internal predictability is based on the initial data used to define the IVIVC model using formulations with three or more release rates for nonnarrow therapeutic index drugs exhibiting conclusive prediction error while external predictability is based on additional test data sets. If two formulations with different release rates are used to develop IVIVC, then the application of IVIVC would be limited to specified categories. Under many of the circumstances, for complete evaluation and subsequent full evaluation of application of the IVIVC, prediction of error externally is easy and better tool [11]. External predictability evaluation is fundamental tool only in case where The drug possesses a narrow therapeutic index. Only two release rates were used to develop the IVIVC. The internal predictability criteria are not met, i.e., prediction error internally is inconclusive. However, since the IVIVC will potentially be used to predict the in vivo performance for future changes from the in vitro, it is of calculus part to evaluate external predictability when additional data are available. The objective of IVIVC evaluation is to estimate the magnitude of the error in predicting the in vivo bioavailability results from in vitro dissolution data. This objective should guide the choice and interpretation of evaluation methods. Any appropriate approach related to this objective may be used for evaluation of predictability of the IVIVC [20]. BIOWAIVER FOR BCS CLASS I Drug having good stability in GIT and narrow therapeutic index with less excipient interaction can affect at negligible course to the absorption of drug in the oral cavity. On the basis of FDA guidelines, sponsor can request biowaiver for BCS Class I in immediate release solid oral dosage form which opts above discussed property. Once a drug travels through stomach; it gets solubilized in gastric fluid rapidly before gastric emptying and the rate and extent of absorption is independent of drug dissolution as in case of solution. Hence, the goal of biowaiver can be fulfilled [28,29]. BIOWAIVER EXTENSION POTENTIAL FOR BCS CLASS II For the BCS Class II drugs, the rate and extent of absorption of depends on in vivo dissolution behavior products. The in vivo bioequivalence study can be waived only if in vivo dissolution can be predicted from in vitro dissolution studies [29]. In vitro dissolution methods can mimic in vivo dissolution behavior of BCS Class II drug and are appealing but experimental methods can be difficult to design, statistical software’s knowledge is the necessary for the proper justification and validated method of analysis is the key requirement. BIOWAIVER EXTENSION FOR BCS CLASS III Excipients selected with a view to their inactive characteristics used in two pharmaceutically equivalent; one is solid oral immediate release product does not affect the drug absorption and the second is products dissolves very rapidly (>85% in 15 min.) in all relevant pH ranges, there is no reason to believe that these products would not be bioequivalent [11]. Application of Level a Correlation to Set Dissolution Limits Level A correlations are a powerful development tool due to their timely and guarantied in vivo performances. In addition, they provide one of the tools used to guarantee the full process and quality of the final product. It was already discussed that if specification is ± 10% range can be accepted provided the range at any time point which does not exceed 25%. Widening specifications based on scale-up, stability, or other lots for which if bioavailability data are unavailable, they are not recommended for the establishment. In the presence of an IVIVC, the FDA stated that “If an in vitro in vivo correlation is established, the dissolution test—after proper validation and verification RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 43 (IVIVC): A Strategic Tool in Drug Product Development can be used as a qualifying quality control method with the in vivo relevance, while in case of the absence of an IVIVC, the dissolution test can be used only as quality control method”. In this case, the limits are set after calculating the plasma concentration (from in vivo) time profile using convolution techniques or other appropriate modeling techniques, and determining whether the batches with the fastest and slowest release rates allowed by the dissolution specifications result in a maximal difference of 20% in the Cmax and AUC. IVIVC generally allow the setting of wider dissolution specifications than the usual 10%. This would be dependent on the predictions of the IVIVC, (i.e., 20% differences in the predicted Cmax and AUC) [11]. Why IVIVC Fail for Immediate Release Dosage Form The fraction of drug absorbed (Fa) is plotted against the fraction drug dissolved (Fd) for the Level A analysis. The fraction of drug absorbed can be calculated and profile obtained by deconvoluting the plasma profile. Deconvolution is essentially a back calculation to answer the question: "What must the drug absorption profile have been, given the plasma profile?" A statistic curve from Level A analysis gives the correlation coefficient value known as R2, it ranges from zero to maximum of one and is a measure of the strength of relationship between Fa against Fd. Often, results with sufficiently large r2, (e.g., greater than 0.9) yielded "a (successful) correlation" which gives a direct relationship between two measurements. An r2 value that was too low resulted in a "no correlation" between compared results. Only products with dissolution rate-limited absorption and gives the complete absorption of the drug can be expected to exhibit a Level A plot with a slope of one and zero intercept, immediate release products will "fail" the Level A method [27, 30]. PARAMETERS TO BE CONSIDERED WHILE DEVELOPING IVIVC Metabolic Factors A drug must enter in systemic circulation from liver once it is absorbed from the gastrointestinal lumen, as blood perfusion to all gastrointestinal tissues drain into the liver Chavda et al. via the hepatic portal vein [31]. Drug loss may occur in the GIT due to the instability of the drug in the GIT in acidic environment and/or due to Complexation of drug with the components of the GI fluids, food, formulation excipients or other co-administered drugs [32]. Apart from that the drug may also be influenced by GI enzymes and components of liver [33]. Drug Loss in G.I.T Enzymatic and/or nonenzymatic reaction that completes with the absorption of a drug may reduce oral bioavailability of that particular drug. Acid hydrolysis is a common nonenzymatic reaction. Enzymes of the intestinal epithelium and within the intestinal microflora metabolize some drug. The reaction products are often inactive or less potent than the large molecule [32]. Metabolism or degradation by enzymes or chemical hydrolysis may adversely affect the drug absorption. Gastric Emptying Rate A swallowed drug rapidly reaches the stomach which empties its contents into the small intestine. Because the duodenum has the greatest capacity for the absorption of drugs from the GI tract, a delay in the gastric emptying time for the drug to reach the duodenum will slow the rate and possibly the extent of drug absorption, thereby prolonging the onset time for the drug. Some drugs, such as penicillin, are unstable in acid and decompose if stomach emptying is delayed. Other drugs, such as aspirin, may irritate the gastric mucosa during prolonged contact. Gastric emptying rate is faster in case of solution and suspensions than solid and no disintegrating dosage forms. Similarly, a long intestinal transit time is desirable for complete absorption of drug, e.g., for enteric coated formulation and for drugs absorbed from specific sites in the intestine. Peristaltic contraction promotes drug absorption by increasing the drug membrane contact and by enhancing dissolution especially of poorly soluble drugs. Influenced by food, disease and drugs, e.g., metoclopramide which promotes intestinal transit and thus enhance absorption of rapidly soluble drugs while anticholinergic retards intestinal transit and promotes the absorption of poorly soluble drugs [34–36]. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 44 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) Stereochemistry Stereo selectivity is anticipated in pharmacokinetics and/or pharmacodynamics. A cost effective solution is available in the market in the form racemate (Mixture of stereoisomers) where one form may have higher bioavailability than the other after oral administration. Obviously use of in vitro dissolution data of racemate will not be useful in the development of IVIVC and hence prediction of in vivo availability of active enantiomer. So consideration of stereoisomerism in the development of IVIVC may provide more meaningful relationship [33, 37]. Solid Phase Characteristics Solid phase characteristics of drug such as amorphicity, crystallinity, hydration state and polymorphic structures have significant influence on dissolution rate [38]. Anhydrous forms dissolve faster than hydrated form as they are thermodynamically more active than hydrates, e.g., Ampicillin anhydrate has faster dissolution rate than trihydrate. Amorphous forms of drug tend to dissolve faster than crystalline materials [37], e.g., Novobiocin, Griseofulvin, Phenobarbital, cortisone acetate and chloramphenicol. However, dissolution rate of amorphous erythromycin estolate is markedly lower than the crystalline form of erythromycin estolate. Particle size has also significant influence [34]. IVIVC OF NOVEL DOSAGE FORMS Enteric Coated Multiple Unit Dosage Form An in vitro/in vivo relationship of a combined multimechanistic dosage form has been established using Wagner-Nelson mass balance method in bagel dog using theophylline as model drug [39]. Good correlation (level A) was obtained for multiple unit enteric coated granules by using convolution method. The mean in vivo dissolution profiles were predicted using mathematical model of pellets' gastric emptying. The dissolution tests were carried out on a USP 4 - flow-through cell with enteric coated pellets containing an acid-labile drug and formulated as orodispersible tablets [40]. The in vitro dissolution and in vivo absorption data for controlled-release microparticles of tramadol hydrochloride was correlated with the help of Wagner-Nelson method to establish IVIVC [41]. Modified Oral Dosage Unit Elementary osmotic pump tablet (EOPT) of captopril was nurtured where drug release was found to be affected by the amount of NaCl, HPMCK15, and MCC in the core, and the amount of PEG 400 in the coating solution. EOPT showed a good correlation between absorption in vivo and drug release in vitro [42]. Fast and Slow release gliclazide formulations were investigated for an IVIVC using curve fitting analysis [43]. Ostrowski et al. established Level A IVIVC for an amoxicillin dispersible tablet [44]. One reference and two test formulations based IVIVC model was developed for different clarithromycin granular suspensions using wagner-Nelson deconvolution method [45]. Parenteral Controlled or Sustained Release Drug Delivery System Sample and separate, flow through cell and dialysis technique are the methods for in vitro drug release study of microparticles system for parenteral administration [7, 32]. IVIVC can be developed for parenteral dosage forms, such as controlled-release particulate systems, implants, etc. Sophisticated modeling techniques are needed to correlate the in vitro and in vivo data, in case of burst release which is unpredictable and unavoidable [46]. level B correlation has been established for buserelin implant where the in vitro and in vivo data were analyzed using model-independent and model-dependent methods [47]. IVIVC was investigated between the sodium diatrizoate (DTZ) disappearance profile obtained from the donor compartment of the rotating dialysis cell model and the joint disappearance profile following intra-articular administration [48]. The potency of the Cuban Hepatitis B Vaccine was ascertained by an in vitro assay for quality control through its correlation with the in vivo potency. The results revealed a correlation coefficient of 0.87 and 100% coincidence in complying with the specification [49]. A level A correlation was established for the biodegradable parenteral formulation with predominant diffusion controlled release while those where drug release occurred by a RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 45 (IVIVC): A Strategic Tool in Drug Product Development combination of diffusion and erosion processes, level B correlation was achieved [9]. Bioadhesive Tablets and Film Rivastigmine, an anti-Alzheimer's drug has low oral bioavailability and severe GI adverse effects. Excellent buccal bioadhesion and transmucosal permeation has been reported for rivastigmine buccal film. IVIVC was established using wegnor nelson method with in vivo studies carried out in rabbits [50]. A significant in vivo in vitro correlation (IVIVC) was established between the in vivo residence time in the buccal cavity and the in vitro bending point obtained from the dissolution data for a buccal tablet [51]. Successful IVIVC was achieved for ketamine and piroxicam [52]. Transdermal Drug Delivery System USP 29 gives methods for in vitro drug release testing of transdermal patches like paddle over disk, cylinder method and reciprocating disk method. But Franz diffusion cell are highly used for this purpose [37]. A reservoir-type transdermal delivery system (TDS) of bufalin was investigated for IVIVC. An in vitro-in vivo correlation (IVIVC) enabled the prediction of pharmacokinetic profile of bufalin from in vitro permeation results using deconvulation procedure [53]. Nasal Drug Delivery System Drugs are given by nasal route for both local and systemic applications. Variety of methods on in vitro testing of nasal drug delivery system like emitted dose, droplet or particle size distribution, spray pattern and plume geometry are available [37]. FDA guidance recommends these methods as a means of documenting bioavailability and bioinequivalence for topically acting solution formulations, because they can be performed reproducibly and are more discriminating among products. Gamma scintigraphy and three-dimensional method of positron emission tomography (PET) have been widely utilized for development of IVIVC at the same time reduction in use of animals [54]. Colonic Drug Delivery System Crohn’s disease or chronic inflammatory colitis may be more effectively treated by direct drug delivery to the colon. An attempt is Chavda et al. being made for in vitro/in vivo correlation (IVIVC) of 5-FU film-coated colon-targeted pellets in dogs which has provided good linear regression relationship between the percent in vitro dissolution in simulated colonic fluid and the percent absorption or percent AUC [55]. BioDis method was used to establish a physiologically relevant IVIVC for two prototypes using a prospective in vitro study using caffeine as model drug [56]. Suppositories Either for local or systemic drug delivery can be achieved using this system. Modified basket or paddle methods are recommended for lipophilic suppositories while conventional basket, paddle or flow-through cells are recommended for hydrophilic suppositories [37]. Three different suppository formulations of indomethacin were utilized to develop IVIVC using wegnor-nelson method [57]. Microsphere An in vitro-in vivo correlation of sustained release lamivudine microspheres was established after administering orally to New Zealand white rabbit species [58]. The IVIVC for microsphere was established by comparison of cumulative absorption profile and cumulative in vitro dissolution profile, In vitro dissolution rate constant (K) versus AUC (good linear correlation), Mean dissolution time versus mean residence time. An in vitro/in vivo correlation (IVIVC) of huperzine A loaded poly(lactic-co-glycolic acid) (PLGA) microspheres was established by injecting intramuscularly (i.m.) or subcutaneously (s.c.) to five beagle dogs. The linear relationship was better in the case of I.V use and the values of correlation coefficient were higher when particles are smaller [59]. An in vitro/in vivo evaluation of microparticle formulations containing meloxicam has been done by a model independent deconvolution approach [60]. Similarly, an in vitro-in vivo relationship of controlled-release microparticles loaded with tramadol hydrochloride has been established using Wagner-Nelson method [61]. Self-emulsifying Drug Delivery Systems The absorption study of probucol simulated using dynamic lipolysis model from three lipid-based formulations and to predict the in vitro–in vivo correlation (IVIVC) using neuro- RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 46 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) fuzzy networks [62]. The rate and extent of drug release from the oil formulation were found to be significantly lower than from SMEDDS and SNEDDS. The employed neuro-fuzzy model (AFM-IVIVC) achieved significantly high prediction ability for different data formations (correlation greater than 0.91 and prediction error close to zero), without employing complex configurations. Self -nanoemulsifying Systems of Carvedilol was successfully developed. Level A IVIVC was established for it where percent drug absorbed data at various time points were obtained using modified WagnerNelson method and correlated with percent drug release data [63]. IVIVC for Liposomes and Other Targeted Vesicular Delivery An in vitro assay based on surface plasmon resonance (SPR) was utilized to predict the in vivo circulation kinetics of PEGylated liposomes which is an opsonizaton reaction [64]. With SPR it is possible to measure the binding of drug carriers to a coated surface, in realtime, under dynamic conditions and without the interrupting washing steps hence the extent of protein binding could be correlated with the clearance of liposome. APPLICATIONS The use in vitro dissolution study in lieu of human bioequivalence studies which will reduce the number of human bioequivalence studies during initial approval process as well as certain scale up and post approval changes is the adjudicate the IVIVC. Manufacturing Control Manufacturing process management (MPM) is a collection of technologies and methods used to define how products are to be manufactured. In certain cases, especially for ER formulations, the dissolution test can serve not only as a quality control for the manufacturing process but also as an indicator of how the formulation will perform in vivo [3]. The extended release products are distinguished through their input rate to the absorption site. Therefore, the rate of drug release from these products is an important feature and should be carefully controlled and evaluated. The in vitro dissolution/release test is meaningful only when the test results are correlated to the products’ in vivo performances [7, 32]. The ultimate goal is to assure consistent safety and efficacy performance for the marketed product relative to those for the clinical trial formulation. Nanoparticles An in vitro/in vivo correlations (IVIVCs) have been established for a sustain release formulation of silybin (72 h) using a combination of solid dispersion, gel matrix and porous silica nanoparticles (PSNs) [66]. Process Change Assurance The regulatory agencies are more stringent for not only new drug approval but also for manufacturing processes of approved products and certain post approval changes, one has to demonstrate that kind of change, even an engineering improvement, does not cause changes in the finished product’s in vivo performance. Consequently, many changes have to be supported by a bioequivalence study. With Level A correlation a bioequivalence study should no longer be necessary. In such cases, the scientists and regulatory agencies may consider a pilot pharmacokinetic study as an assurance that the new excipient does not inadvertently affect the absorption [7, 9]. IVIVC development should be planned a priori instead of being a post-hoc event. A correlative model to predict in vivo AUC for nanosystem drug delivery with release ratelimited absorption was developed [67]. Dissolution/Release Rate Specifications Without a correlation, the specifications of an in vitro test can be established only Since this SPR based assay enables rapid and extensive screening of various different types of liposomes and other particulate drug carriers, it is expected to have significant impact in the study of in vivo properties of various drug delivery systems. Noninvasive positron emission tomography (PET) imaging can also be used for the same purpose. The target tissue concentrations can be predicted, e.g., in the brain, from in vitro release experiments using PET [65]. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 47 (IVIVC): A Strategic Tool in Drug Product Development empirically. This approach is data driven but is valid only if all the batches have been extensively evaluated in clinical trials; furthermore, it probably can detect only relatively large differences between different batches. It is therefore, more precise to set up the specification using the correlation to evaluate the in vivo consequences of the range. Clearly, the pharmacokinetic consequences alone are not sufficient to set up the specifications. The pharmacodynamics knowledge is the key to make the specification clinically meaningful. In the absence of the information, some scientists may be willing to rely on the empirical bioequivalence range of ±20% as the first guidance. In case of a one-to-one correlation, this automatically translates in a dissolution rate change of ±20%. It is empirically derived dissolution range is much wider than ±20%, and then the companies invariably believe that the products have been punished by the presence of one-to-one correlation. Modified-release dosage forms typically require dissolution testing over multiple time points, and IVIVC plays an important role in setting these specifications. Specification time points are usually chosen in the early, middle, and late stages of the dissolution profiles. In the absence of an IVIVC, the range of the dissolution specification rarely exceeds ± 10% of the dissolution of the pivotal clinical batch. However, in the presence of IVIVC, wider specifications may be applicable based on the predicted concentration-time profiles of test batches being bioequivalent to the reference batch. The process of setting dissolution specifications in the presence of an IVIVC starts by obtaining the reference (pivotal clinical batch) dissolution profile. The dissolution of batches with different dissolution properties (slowest and fastest batches included) should be used along with the IVIVC model, and prediction of the concentration time profiles should be made using an appropriate convolution method. Specifications should optimally be established such that all batches with dissolution profiles between the fastest and slowest batches are bioequivalent and less optimally bioequivalent to the reference batch. Chavda et al. Early Development of Drug Product and Optimization Any toxicity and efficacy of a drug product should be characterized by in vivo and in vitro studies [9]. Consistent safety and efficacy profiles for the marketed product relative to those for the clinical trial formulation is of keen interest in the life cycle of drug development During this stage, exploring the relationship between in vitro and in vivo properties of the drug in animal models provide an idea about the feasibility of the drug delivery system for a given drug. Plasma drug concentrations are identified as the most successful surrogate for safety and efficacy. Validated models can provide the means for predicting/determining the clinical impact of changes without the need for additional in vivo studies. Formulation Assessment It is particularly of a much interest that a dissolution method utilized should correlate the performance of formulations with different release rate in product development. Depending on the nature of the correlation, further changes to the dissolution method can be made. When the discriminatory in vitro method is validated, further formulation development can be relied on the in vitro dissolution only. Setting the clinically relevant specifications starts with the development of a clinically relevant (predictive) dissolution method and dissolution acceptance criterion which will establish a relationship between dissolution and bioavailability with limited regulatory flexibility. Biowaiver for Minor Formulation To waive bioequivalence requirements for lower strengths of a dosage form justify the IVIVC. It reduces development time and optimizes the formulation. A clinically relevant dissolution specification is possible with the current conventional dissolution methods. Drug development requires changes in formulations due to a variety of reasons, such as unexpected problems in stability, development, availability of better materials, better processing results, etc. Having an established IVIVC can help avoid bioequivalence studies by using the dissolution profile from the changed formulation, and subsequently predicting the in vivo RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 48 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) concentration-time profile. This predicted profile could act as a surrogate of the in vivo bioequivalence study [68]. The nature of postapproval changes could range from minor (such as a change in nonrelease-controlling excipient) to major (such as site change, equipment change, or change in method of manufacture, etc.) [69]. Concept of Mapping Critical Manufacturing Variables (CMV) are those which ultimately affect drug release from the product. Mapping is the process where CMV are correlated with obtained in vitro and in vivo data so as to define the boundaries of in vitro dissolution profiles on the basis of acceptable bioequivalency criteria. As a consequence of this clairvoyance on product specifications with acceptable dissolution specifications are evitable and desirable product performance with continuous assurance and predictability is obtained [9]. Validated models can provide the means for predicting/determining the clinical impact of CMV changes without the need for additional in vivo studies. LIMITATIONS OF IVIVC 1. The drug dissolution design is not able to solve the issues related to complex drug absorption process. 2. Food has the direct influence on formulation behavior. 3. In the deconvolution procedure more than one dosage form is needed and if possible intravenous injection or solution. 4. The drug release must depend on the formulation, and must be the slowest phenomenon as compared to dissolution and absorption. 5. It is very difficult to establish IVIVC for nonlinear pharmacokinetics arising due to active absorption. First pass or metabolic process. 6. Typically regulatory guidance require IVIVC to be conducted in fasted state, is it necessary for a compound with a label requirement to take it with food? 7. IVIVC for immediate release dosage form especially for BCS II drugs is difficult as different particle size to achieve different dissolution rates. REGULATORY PERSPECTIVE OF IVIVC The regulatory agencies as well as industrialists set their thinking regarding IVIVC especially for extended release dosage forms. This predictive relationship between in vitro dissolution and the in vivo bioavailability has just decrease the regulatory burden at the same time acquaint good product quality in terms of developmental and evaluatory attributes [70]. For the bioequivalence estimation the predictability of dissolution test for solid oral dosage forms weather it is quality of product or clinical performance has provide an idea and confidence to used it as surrogate tool for bioequivalence establishments [71]. USFDA has provided a guidance for industry for modified release dosage form regarding Application of IVIVC and its feasibility in the establishment [3]. For the immediate release dosage forms; this concept is very difficult to digest and are not covered under this as dissolution for them is not rate limiting step. It has brought simplicity in manufacturing with cogent dissolution specifications. IVIVC for the nonoral products is very difficult to develop admirable dissolution methods. This is a expected and glowing area to aided some sincere efforts to be transformed to predictive dissolution methodologies [72]. IVIVR One possible substitution for IVIVC is IVIVR, with "R" denoting "relationship." By comparison with Level A IVIVC, IVIVR analysis would concern the elucidation of the in vitro dissolution - in vivo absorption relationship. Hence, IVIVR need not be limited to straight-line relationships, which appear to be generally incorrect for IR products. One intent of IVIVR should be to learn about the relative contribution of dissolution to a product's overall absorption kinetics. One model for IVIVR is: Where, Fa is the fraction of the total amount of drug absorbed at time t, fa is the fraction of the dose absorbed at t = #, α is the ratio of the apparent first-order RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 49 (IVIVC): A Strategic Tool in Drug Product Development Chavda et al. permeation rate constant (kpaap) to the firstorder dissolution rate constant (kd), and Fd is the fraction of drug dose dissolved at time t. Of note is that the Level A method is a special (linear) case of Eq. (1). If fa = 1.0, (i.e., complete absorption) and α >>1#, (i.e., strongly dissolution rate-limited absorption), then Fa = Fd, as in Figure 1. distribution, is more appropriate for general survey or prediction, numerical algorithms are useful for treating actual experimental data. Deconvolution is not considered an algorithm by its own, but the inversion of a corresponding convolution. MS Excel and other relevant statistical software’s are very useful tool for all these applications [77]. This IVIVR analysis has been applied to several formulations of metoprolol, piroxicam, and ranitidine. IVIVR analysis indicated that formulation properties and drug substance biopharmaceutic properties influenced the degree to which dissolution controlled overall absorption kinetics. Interestingly, dissolution was not rate-limiting from even the slowest dissolving IR formulations for the high solubility drugs. FUTURE DIRECTIONS Handling of Computational in vitro/in vivo Correlation Problems by Microsoft Excel Most computations in the field of in vitro/in vivo correlations can be handled directly by Excel worksheets, without the need for specialized software. Excel features, applications are used for numerical computation of AUC and Mean, Wagner– Nelson and Loo–Riegelman absorption plots, and polyexponential curve fitting [73]. With regard to computer software, SAS [8] with its interactive matrix language (IML) is deemed the most professional tool for general computations. Packages such as WinNonlin or Kinetika are specifically designed to handle pharmacokinetic tasks. But also there, many standard IVIVC tasks are not covered and must be programmed by the user [73–75]. MS Excel is a useful tool to handle in vitro/in vivo correlation (IVIVC) distribution functions, with emphasis on the Weibull and the biexponential distribution, which are most useful for the presentation of cumulative profiles, e.g., release in vitro or urinary excretion in vivo, and differential profiles such as the plasma response in vivo [76]. The classical term in vitro-in vivo correlation tools used to describe the relationship between input and weighting/response in a linear system, where convolution and deconvolution are the output products to represent the drug release in vitro. While functional treatment, e.g., in terms of polyexponential or Weibull The use of the term IVIVR rather than IVIVC is preferred. Immediate release products are amenable to dissolution-absorption analysis. However, the term IVIVR itself is neither new, nor fundamental. Rather, what is needed is a better understanding of in vivo dissolution, and it’s in vitro surrogate, the dissolution test. Additionally, dissolution needs to be considered in the context of other parallel and sequential processes, (e.g., permeability, degradation, and transit). Through a better understanding of dissolution, dissolution and IVIVR can facilitate not only SUPAC-type changes, but also facilitate drug product development. CONCLUSIONS The pharmaceutical industry has been striving to find a ways to saving precious resources in relevance to the budgets and increasing cost of drug development. The only tool which can be useful at the various stages of drug development is IVIVC. It also plays an important role around the regulatory bodies around the world. IVIVC can serve as surrogative tool for in vivo bioavailability and to support biowaivers which allows setting the dissolution specification and methods. The substitute of expensive clinical trials with the use of IVIVC is perhaps the most important feature of IVIVC. Some of the scale-up and postapproval changes are easily governed by using the concept of IVIVC. Basically it is used for the oral products; there exists a need to develop methodologies and standards for nonoral delivery systems, to develop more meaningful dissolution and permeation methods. The correlation-coefficient solely depends on the quality of the data. As in vivo data are now well standardized, the main effort must be directed to the in vitro data. Various apparatus and media should be tested and assessed in terms RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved Page 50 Research & Reviews: A Journal of Drug Formulation, Development and Production Volume 3, Issue 3 ISSN: 2394-1944(online) of their in vivo predictability. 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Chavda, Dhaval Shah, Hemal Tandel et al. In Vitro–In Vivo Correlation (IVIVC): A Strategic Tool in Drug Product Development. Research & Reviews: A Journal of Drug Formulation, Development and Production. 2016; 3(3): 31–54p. RRJoDFDP (2016) 31-54 © STM Journals 2016. All Rights Reserved View publication stats Page 54