Inspection Test Record
CITR501-C COATING
Reference
SBM Purchase Order:
001.17056.00000057
Date:
29-Dec-2021
Package description:
Slop Water Treatment Package
Project:
Almirante Tamandaré FPSO
Supplier:
Frames Separation Technologies B.V.
Parent tag:
113-PKHP-5300
Supplier Group:
-
Main Component
tag:
113-CPHY-5301
& 113-VECA-5302
Item
Y
Description
1. Specification (Note 1)
Verify approval of documents
1.1
Ref:
1.2
ES45000-PECEMCPF006007-A1-Ch 6.1.4
Notes:
CONTRACTOR’s personnel shall be qualified in accordance to the provisions
specified in Section 6.1 of this Specification.
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.1
Notes:
If not qualified to tradesman level, operator’s skills and his/her ability for undertaking
surface preparation or coating application shall be evaluated upon qualification test.
1.3
The test shall be directed by a qualified supervisor and inspected by a qualified
Coating Inspector. Qualification shall witnessed by a COMPANY representative.
Ref:
1.4
3
ES45000-PECEMCPF006007-A1-Ch 6.1.4
Notes:
Ensure requirements for the application of Pre-Fabrication Primers are followed up by
the Supplier.
Ref:
1.6
Notes:
Verify working procedure(s) is / are approved by SBM before starting coating
activities
Ref:
1.5
ES45000-PECEMCPF006007-A1-Ch 6.1
ES45000-PECEMCPF006007-A1-Ch 6.2.8
Notes:
All inspection equipment shall have valid and up to date calibration certificates,
details of which shall be issued for review along with the CONTRACTOR’s coating
records
Dry Film Thickness gauges shall be zeroed and calibrated in accordance with the
manufactures instructions at the start of each shift and thereafter every three hours.
 SBM Offshore
Page 1 of 12
P/L
N/A
Inspection Test Record
CITR501-C COATING
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.4.4 &
6.4.5.4
Notes:
2. Preparation
2.1
As far as possible the direct contact of different metals shall be avoided. In cases
where this is unavoidable due to specific design requirements, suitable isolation shall
be installed between the differing metals to mitigate bi-metallic corrosion, such as
Pikotek, Teflon or similar approved isolation systems.
Ref:
2.2
SO17033- PESDMCPF006001-A2-Ch. 4.6
Notes:
All coating materials shall be supplied to the work site in their original unopened and
clearly identified containers, bearing readable labels. Storage requirements according
to specification Ch. 6.1.3.1
Ref:
ES45000-PECEMCPF006006-A1-Ch. 6.1.3.1
Notes:
Ensure test panels are available, cleaned and painted during coating activities
2.3
Ref:
2.4
ES45000-PECEMCPF006007-A1-Ch 6.1.4
Notes:
Where possible, fixed scaffolding or staging shall be used for surface preparation and
coating and will be subject to COMPANY approval.
Ref:
ES45000-PECEMCPF006007-A1-Ch 7.5
Notes:
Make sure that adequate ventilation is installed during blasting and coating activities.
2.5
Ref:
ES45000-PECEMCPF006007-A1-Ch 7.6
Notes:
In order to prevent condensation, the steel temperature should always be at least 3°C
above the dew point. All surfaces shall be visibly dry and clean at time of application
and this condition shall be maintained until the coating is cured.
2.6
Verify that de-humidification is installed where required.
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.3.2 &
7.7
Notes:
Ensure proper lighting is installed
2.7
Ref:
ES45000-PECEMCPF006007-A1-Ch 7.8
Notes:
Ensure that safety precautions are implemented
2.8
Ref:
2.9
ES45000-PECEMCPF006007-A1-Ch 5.2
Notes:
Prior to blasting, all sharp edges shall be rounded with a minimum radius of 2 mm in
accordance with ISO 8501-3 P3 (Table 1, item 2).
 SBM Offshore
Page 2 of 12
Inspection Test Record
CITR501-C COATING
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.2.2
Notes:
Surface preparation before blasting:
2.10
Removal of steel / weld imperfections, pre-cleaning and degreasing.
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.2
Notes:
3. Abrasive blast cleaning
Ensure that equipment for abrasive blast cleaning complies with the specification
3.1
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.2.4
Abrasive materials used for blast cleaning must be in compliance with specification.
3.2
Ref:
3.3
ES45000-PECEMCPF006007-A1-Ch 6.2.4.2
Notes:
Blast cleaning shall not be conducted when the surfaces are less than 3°C above
dew point or when the relative humidity of the air is above 85% (or as per
Manufacturer recommendations).
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.2.4.3
Notes:
Check Compressed air is free of oil and contamination (2 times per shift)
3.4
Ref:
3.5
Notes:
Abrasive blast cleaning shall be performed according to the SSPC standard reported
in the applicable paint system sheet in the Project Coating Specification. However,
NACE and ISO blasting standards will be accepted based on the conversion table.
Ref:
3.6
ES45000-PECEMCPF006007-A1-Ch 6.2.4.4
ES45000-PECEMCPF006007-A1-Ch 6.2.4.1
Table 6.2.4.1
Notes:
4
Surface profile/roughness shall be measured according to ISO 8503 Parts 1-5
or NACE SP0287. However, measurements shall not be determined by using
comparators only.
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.4.5.3
Notes:
2
Verify dust test are performed.
3.7
Ref:
ES45000-PECEMCPF006007-A1- (Table
6.4.5-2)
Notes:
4. Power tool cleaning
4.1
N/A
Ensure power tool cleaning is executed according specification
 SBM Offshore
Page 3 of 12
Inspection Test Record
CITR501-C COATING
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.2.5
Notes:
5. Paint application
Before painting application all Coating materials, thinners, curing agents shall be
checked for their suitability and shall include, at least:
5.1
· Mixing and thinning · Induction period · Pot life · Storage conditions · Batch
numbers, expiry dates.
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.3.3
Notes:
Ensure environmental conditions are according to specification
5.2
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.3.2
Notes:
Ensure that requirements for application are followed:
Chapter 6.3 for spray application
Chapter 6.4 for brush application
5.3
Chapter 6.5 for roller application
Chapter 6.6 stripe coating
Ref:
ES45000-PECEMCPF006007-A1-Ch 6.3.4,
6.3.5, 6.3.6 & 6.3.7
Notes:
Check Compressed air is free of oil and contamination (2 times per shift)
5.4
Ref:
ES45000-PECEMCPF006007-A1- (Table
6.4.5-2)
Notes:
Perform wet and dry film thickness checks and visual inspections
5.5
Ref:
ES45000-PECEMCPF006007-A1- (Table
6.4.5-2)
Notes:
Ensure requirements for repair of defects and touch up are followed
5.6
Ref:
ES45000-PECEMCPF006007-A1- (Table
6.4.5-2)
 SBM Offshore
Notes:
Page 4 of 12
Inspection Test Record
CITR501-C COATING
Inspection and testing on completion of coating
5.7
Ref:
ES45000-PECEMCPF006007-A1- (Table
6.4.6-3)
 SBM Offshore
Notes:
Page 5 of 12
Inspection Test Record
CITR501-C COATING
Component Tag
number
113-CPHY-5301
113-VECA-5302
 SBM Offshore
Page 6 of 12
5.7
5.6
5.4
5.3
5.2
5.1
4.1
3.7
3.6
3.5
3.4
3.3
3.2
3.1
2.10
2.9
2.8
2.7
2.6
2.5
2.4
2.3
2.2
2.1
1.5
1.4
1.3
1.2
1.1
Punch List item
Inspection Test Record
CITR501-C COATING
Tag number
Photo reference
2.1
2.2
113- CPHY 5301
&
113-VECA5302
2.3
2.4
&
2.5
 SBM Offshore
Page 7 of 12
Inspection Test Record
CITR501-C COATING
2.6
2.7
&
2.8
113- CPHY 5301
2.9
&
&
113-VECA5302
2.10
3.1
3.2
 SBM Offshore
Page 8 of 12
Inspection Test Record
CITR501-C COATING
3.3
3.4
113- CPHY 5301
&
3.5
113-VECA5302
3.6
3.7
 SBM Offshore
Page 9 of 12
Inspection Test Record
CITR501-C COATING
5.1
5.2
113- CPHY 5301
&
113-VECA5302
5.3
5.4
 SBM Offshore
Page 10 of 12
Inspection Test Record
CITR501-C COATING
5.5
113- CPHY 5301
&
5.6
113-VECA5302
5.7
Item
Documents Attached
1
N/A
Company
Completed By
(Supplier)
Completed By
(Sub-Supplier)
Frames
Alpha-ECC
Signature
Print name
Date
 SBM Offshore
Page 11 of 12
Inspection Test Record
CITR501-C COATING
Notes
Notes
Description
[1] Applicable Specifications:
ES45000-PECEMCPF006007-A1- Material & Corrosion Protection Surface Preparation and
Application of Coatings Supporting Specification
ES45000-PECEMCPF006006-A2 - Material & Corrosion Protection Coatings Specification
Inspections on water jetting, hot dip galvanizing, passive fire protection not listed.
[2] Referenced codes:
[17] ISO 8502 Parts 1-10 Preparation of steel substrates before application of paints and related
products - Test for the assessment of surface cleanliness
[18] ISO 8503 Parts 1-5 Preparation of steel substrates before application of paints and
products – Surface roughness characteristics of blast cleaned steel substrates
related
[3] The test shall be carried out on a carbon steel test panel (minimum 1m x 1m) containing at least 1
pipe end, 2 pipes, 1 angle and 1 flat bar. Alternatively, a location providing similar geometrical
complexity to the component to be coated can be used.
Test Panel shall be blasted to SSPC-SP 10 (Ref. [24]) and coated with following Paint System:
•
1st Coat – 2-component Zinc Rich Epoxy Primer to 75μm DFT
•
2nd Coat – 2-component High Build Epoxy to 200μm DFT
•
3rd Coat – 2-component Polyurethane Topcoat to 50μm DFT.
The acceptance criteria shall be the requirements of the paint system given above and the
requirements of this Specification. Operators failing to meet these standards shall not be allowed
to carry out coating procedures required by this Specification.
[4] Surface preparation cleanliness grades comparison
Surface Cleanliness Grade
SSPC
ISO 8501-1
NACE
(Ref. [6])
White Metal Blast Cleaning
SSPC-SP 5 – Ref.[21]
Sa 3
NACE 1
Near White Metal Blast Cleaning
SSPC-SP 10 – Ref. [24]
Sa 2.5
NACE 2
Commercial Blast Cleaning
SSPC-SP 6 – Ref. [22]
Sa 2
NACE 3
Brush-Off Blast Cleaning
Brush-Off Blast Cleaning of Coated
and Uncoated Galvanized Steel,
Stainless Steels, and Non-Ferrous
Metals
SSPC-SP 7 – Ref. [23]
Sa 1
NACE 4
SSPC-SP 16 – Ref. [27]
N/A
N/A
 SBM Offshore
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