Cold Formed Structural Hollow Sections & Profiles Fourth Edition OneSteel Market Mills is Australia’s leading manufacturer of tubular and profile sections, offering a wide range and variety of sizes and product finishes to meet your needs. OneSteel Market Mills’ primary strength is its people, who have the ability to provide distinct competencies through our research and development, production, sales, marketing and technical support, to make a difference for you. Providing Innovative Solution At OneSteel Market Mills we know the only way we have become the premier manufacturer of steel hollow sections and profiles is because of what we offer to our customers. Our commitment to customers goes beyond providing the best quality, best delivery and best service...we also provide you with innovative solutions. Expert Technical Support When you buy from OneSteel Market Mills, the products are supported by a network of Engineers and Technical personnel who are able to supply design assistance and product support to help you get the best advantage from our products. The Coating Range Manufactured by cold forming and electric resistance welding, OneSteel Market Mills hollow sections have all the features: strength, good looks, weld integrity, smooth uniform profile. There is also a range of angles, channels and flats available with the famous DuraGal finish. There are a number of coating alternatives: In-line, Hot-dip Galvanized For DuraGal“ and Galtube Plus“, a controlled in-line, hot-dip galvanized coating is applied that fully covers the weld. Galtube Plus“ is further protected internally by a paint coating applied over a prepared metal surface. Hot-dip Galvanized A 300 g/m2 minimum average hot-dip galvanized coating is applied to both the external and internal surfaces. Blue Painted RHS / Red Painted CHS A smooth, even coat of general purpose paint is applied to act as a temporary rust preventative. Clear Coat A clear polymer coat is applied to the external surface for protection prior to fabrication. No Oil or Paint The tube is supplied in the as rolled condition without protective coatings. Clear Coat In-line, Hot-dip Galvanized Hot-dip Galvanized Blue Painted No Oil or Paint CONTENTS Page PRODUCT INFORMATION Circular Hollow Sections Surface Finish .......................................................................................................................... 1 Mechanical Properties ............................................................................................................. 1 Size Range ............................................................................................................................... 1 End Finish ................................................................................................................................ 1 Length Range ........................................................................................................................... 2 Chemistry ................................................................................................................................. 2 Tolerances ................................................................................................................................ 2 Square/Rectangular Hollow Sections Surface Finish .......................................................................................................................... 3 Mechanical Properties ............................................................................................................. 3 Size Range .............................................................................................................................. 3 End Finish ............................................................................................................................... 3 Length Range .......................................................................................................................... 4 Chemistry ................................................................................................................................ 4 Tolerances ............................................................................................................................... 4 Corner Radii ............................................................................................................................. 4 Angles, Channels and Flats Surface Finish .......................................................................................................................... 5 Mechanical Properties ............................................................................................................. 5 Size Range .............................................................................................................................. 5 End Finish ............................................................................................................................... 5 Length Range .......................................................................................................................... 5 Chemistry ................................................................................................................................ 5 Tolerances ............................................................................................................................... 5 Corner Radii ............................................................................................................................. 6 Welding ........................................................................................................................................ 7 Painting ........................................................................................................................................ 7 Bending Draw Bending Using an Internal Mandrel - CHS & RHS ......................................................... 7 Press Bending or Draw Bending Without a Mandrel - CHS ..................................................... 7 Roll Curving ............................................................................................................................. 7 Crush Bending - RHS .............................................................................................................. 7 Ram Bending - CHS ................................................................................................................. 8 Definitions ........................................................................................................................................ 9 PRODUCT AVAILABILTY Unless otherwise noted in the section property tables, section sizes listed are preferred sizes for each of the product designations. Not all surface coating, size and thickness combinations will be stocked in all centres. Check with your steel distributor(s) to confirm availability or visit our web site www.onesteel.com November 2004 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS i CIRCULAR HOLLOW SECTIONS Surface Finish Mechanical Properties DuraGal® CHS Specified Minimum Mechanical Properties DuraGal ® CHS (Internally painted) Product Designation Galtube Plus® CHS External Surface - In-line Hot dip galvanized over a prepared metal surface, to produce a fully bonded coating with a minimum average coating mass of 125g/m2, in accordance with Coating Class ILG125 of AS/NZS 4792: Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or specialized process. The external zinc coating then has a surface conversion coating applied to improve resistance to white rusting and improve the adhesion of paint and powder coatings. 350 430 15 AS 1163 AS 1163 Tubeline 350L0 - Type 2 Tubeline 350L0 - Type 3 C250L0 C350L0 250 350 320 430 22 20 350L0 350 380 12 350L0 350 430 12 AS 1163 C350L0 350 430 20 350 380 18 UltraPipe® Galtube Plus® Tubeline 350L0 - Type 1 350L0 Typical Mechanical Properties Product Designation Standard Grade or Specification Mean (Max.) Yield Stress fy DuraGal C350 C350L0 Tubeline® AS 1163 Refer to the sections below for a description and the availability of the various surface finishes within the Tubeline® range. A hot dip galvanized coating is applied over prepared metal surfaces to both the external and internal surfaces to produce a fully bonded coating with a minimum average coating mass of 300g/m 2 in accordance Coating Class HDG300 of AS/NZS 4792: Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or specialised process. 5.65 S o (%) DuraGal C350 C350L0 DuraGal® Hot Dip Galvanized (HDG) - Availability: 26.9 to 165.1 mm. (MPa) Tubeline® Internal Surface - A 35 µm aim DFT of Zinc Phosphate paint is applied over a prepared metal surface. Tubeline® CHS (MPa) DuraGal® External Surface - As for DuraGal Internal Surface - A 35 µm aim DFT of Zinc Phosphate paint is applied over a prepared metal surface. Internally painted DuraGal® CHS available ex-mill rollings only. Standard Grade Minimum Minimum Minimum or Yield Tensile Elongation as a Specification Stress Strength Proportion of fu Gauge Length of fy C250L0 C350L0 Galtube Plus® Tubeline 350L0 - Type 1 350L0 Mean Mean (Max.) (Maximum) Tensile Elongation as a Strength Proportion of fu Gauge Length of (MPa) (MPa) 5.65 S o (%) 525 (593) 376 (478) 436 (535) 572 (638) 399 (501) 498 (578) 22.0 (35.0) 32.4 (52.5) 32.2 (56.9) 406 (496) 435 (518) 27.4 (46.0) L0 indicates that CHS has Charpy V-notch impact properties as specified in AS 1163. Table 10.4.1 of AS 4100 Steel Structures permits AS 1163 L0 grades to have the following minimum permissible service temperatures: Red Painted - Availability: 21.3 to 165.1 mm. A smooth, even coat of a red, general purpose paint is applied to the external surface to act as a temporary rust preventative. The paint coating is 6 to12 microns DFT. This temporary coating should be removed prior to powder-coating or the application of coating systems intended for corrosion protection or architectural finishes. It is easily removed with any of the commercially available solvent based paint strippers, also usually removed as part of the available pre-treatment (caustic bath) system used in the batch hot dip galvanizing process. The resultant steel surface from the manufacturing process prior to the red paint being applied is of better appearance than AS1627.4 Class 1. OneSteel strongly recommends that you check with your coatings manufacturer or supplier whether any additional surface preparation may need to be carried out on the pipe surface, prior to the application of any paint primers, top coats or special finishes. Black (Clear Coat) - Availability: 21.3 to 60.3 and 168.3 to 457.0 mm. A smooth, even coat of a clear polymer as a temporary rust preventative is applied to the external surface. It is easily removed with any of the commercially available solvent based paint strippers, and is normally removed prior to galvanizing as part of the available pre-treatments (caustic bath) used in the batch hot dip galvanizing process. Black (Uncoated) - Availability: 76.1 to 165.1 mm. Both the external and internal surface of the tube is supplied in the as rolled condition without protective coatings. No Oil or Paint (NOP) - Availability: 21.3 to 457.0 mm. Both the external and internal surface of the tube is supplied in the as rolled condition without protective coatings. The ends are not colour coded. NB: from mill rollings only, minimum order quantities may apply. Oiled - This is not a mill option for the OneSteel products within this publication November 2004 Thickness (mm) Lowest One Day Mean Ambient Temperature (oC) t£6 -30 6 < t £ 12 -20 12 < t £ 20 -10 CHS Size Range Quality/Product Standard/Specification & Grade Size Range OD (mm) Extra Light Tubeline® AS 1163 C350L0 26.9 to 139.7 DuraGal® DuraGal C350L0 26.9 to 76.1 Tubeline 350L0-Type 3 AS 1163 C350L0 21.3 26.9 to 165.1 Tubeline 350L0-Type 2 AS 1074/AS 1163 C250L0 21.3 26.9 to 165.1 Tubeline 350L0-Type 2 AS 1074/AS 1163 C250L0 21.3 26.9 to 165.1 AS 1163 C250L0 48.3 to 88.9 Light Tubeline® Medium Tubeline® Heavy Tubeline® Extra Heavy Tubeline® Large Structural Tubeline/UltraPipe® Galtube Plus® AS 1163 C350L0 Tubeline 350L0-Type 1 168.3 to 457.0 26.9 to 76.1 Thicknesses available within the above size range are listed in the Section Property tables. End Finish The standard end finish for Structural Circular Hollow Sections is mill cut ends. See “Definitions” for more information. COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 1 PRODUCT INFORMATION External Surface - In-line Hot dip galvanized over a prepared metal surface, to produce a fully bonded coating with a minimum average coating mass of 100g/m2, in accordance with Coating Class ILG100 of AS/NZS 4792: Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or specialized process. The external zinc coating then has a surface conversion coating applied to improve resistance to white rusting and improve the adhesion of paint and powder coatings. CIRCULAR HOLLOW SECTIONS - Continued Length Range Tolerances 1 Size OD (mm) Thickness* (mm) Product and Surface Finish*2 Standard Length (m) Maximum Length (m) 26.9 to 42.4 2.0 DuraGal® 6.5 8.0 48.3 to 76.1 26.9 to 76.1 2.3 2.0 to 2.6 Galtube Plus®, 6.5 6.5 13.0 8.0 26.9 to 165.1 2.3 to 5.4 Tubeline® - HDG 6.5 7.3 21.3 to 42.4 2.0 to 4.0 48.3 to 88.9 2.3 to 5.9 114.3 to 165.1 3.2 to 5.4 Tubeline® - NOP, Black or Red Painted 6.5 6.5 6.5 8.0 13.0 12.2 168.3 to 457.0 4.8 to 12.7 Tubeline®/UltraPipe® Black or NOP 12.0 12.0 Cross Section Outside Diameter do (mm) Maximum Permissible Variation in Specified Outside Diameter (mm) £ 50 +0.4, -0.8 ± 0.01do > 50 Thickness *1 All thicknesses are not available in all sizes. Check the tables in this publication for details, enquire for others. *2 All finishes and product types are not available in all sizes and lengths. Refer to our website www.onesteel.com or your steel distributor(s),enquire for others. See Surface Finish definitions at start of this section or in “Definitions” For products designated DuraGal®, Galtube Plus®, Tubeline®, and UltraPipe® ±10% of nominal Note: Chemistry PRODUCT INFORMATION Specification Chemical Composition (Cast or Product) % max. C Si Mn AS 1163 C250L0 Tubeline® 350L0 - Type 1 Tubeline® 350L0 - Type 2 0.12 0.05 0.50 AS 1163 C350L0 DuraGal® C350 Tubeline® 350L0 - Type 3 0.20 P S 0.040 0.030 Al CE 0.10 0.25 (AS 1163) Galtube Plus® : The section property tables within this publication for Galtube Plus®, have data that has been calculated using a design thickness to comply with AS/NZS 4600 Clause 1.5.1.6. (refer to the notes accompanying each table for Galtube Plus®,). Mass 0.25 1.60 0.040 0.030 0.10 0.39 For products designated DuraGal®, Tubeline®, UltraPipe® not less than 96% of nominal (AS 1163) Straightness The following table lists typical chemical compositions and carbon equivalents of the steels used: Specification Specified length 500 Typical Chemical Composition % C Si Mn P S Al CE AS 1163 C250L0 Tubeline® 350L0 - Type 1 Tubeline® 350L0 - Type 2 0.04 0.005 to to 0.07 0.020 0.19 to 0.30 0.006 0.005 0.015 to to to 0.018 0.018 0.060 0.07 to 0.12 AS 1163 C350L0 DuraGal® C350 Tubeline® 350L0 - Type 3 0.13 0.005 to to 0.17 0.020 0.65 to 0.80 0.010 0.005 0.020 to to to 0.025 0.015 0.055 0.24 to 0.30 Mill Length -0 to +100 mm for Large Structural CHS (168.3 to 457.0 mm OD) -0 to +50 mm for all others The carbon equivalent (CE) in the above is calculated for an actual composition using the following equation: CE = C + Mn 6 + Cr + Mo + V 5 + Ni + Cu 15 This value is used in AS/NZS 1554.1 Welding of Steel Structures, to determine the welding preheat required. Steel with CE less than 0.39 in general, do not require preheat. 2 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 SQUARE/RECTANGULAR HOLLOW SECTIONS Surface Finish Mechanical Properties DuraGal® SHS/RHS Specified Minimum Mechanical Properties External Surface - In-line Hot dip galvanized over a prepared metal surface, to produce a fully bonded coating with a minimum average coating mass of 100g/m2 in accordance with Coating Class ILG100 of AS/NZS 4792: Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or specialized process. The external zinc coating then has a surface conversion coating applied to improve resistance to white rusting and improve the adhesion of paint and powder coatings. ® DuraGal SHS/RHS (Internally painted) External Surface - As for DuraGal. Internal Surface - A 35 µm aim DFT of Zinc Phosphate paint is applied over a prepared metal surface. NB: Some popular sizes stocked, check with your steel distributor for details, non-stocked items from mill rollings only, minimum order quantities may apply. Product Designation Standard or Specification DuraGal® (DualGrade®) Tubeline® Galtube Plus® Grade Minimum Minimum Minimum Yield Tensile Elongation as a Stress Strength Proportion of fu Gauge Length of fy (MPa) (MPa) 5.65 S o (%) AS 1163 C350L0/ C450L0 450 500 16 AS 1163 C350L0 350 430 16 Tubeline 350L0 - Type 2 350L0 350 380 12 Tubeline 350L0 - Type 1 350L0 350 380 18 Typical Mechanical Properties External Surface - In-lineHot dip galvanized over a prepared metal surface, to produce a fully bonded coating with a minimum average coating mass of 125g/m2, in accordance with Coating Class ILG125 of AS/NZS 4792: Hot-dip galvanized (zinc) coatings on ferrous hollow sections, applied by a continuous or specialized process. The external zinc coating then has a surface conversion coating applied to improve resistance to white rusting and improve the adhesion of paint and powder coatings. Internal Surface - A 35 mm aim DFT of Zinc Phosphate paint is applied over a prepared metal surface. Product Designation Refer to the sections below for a description and the availability of various surface finishes within the Tubeline® range. Blue Painted - Availability: SHS 13 x 13 to 150 x 150 and RHS 50 x 20 to 200 x 100mm. A smooth, even coat of a blue, general purpose paint is applied to the external surface to act as a temporary rust preventative. The paint coating is 6 to12 or 15 to 20 microns DFT, depending on the machine used. This temporary coating should be removed prior to powdercoating or the application of coating systems intended for corrosion protection or architectural finishes. It is easily removed with any of the commercially available solvent based paint strippers, also usually removed as part of the available pre-treatment (caustic bath) system used in the batch hot dip galvanizing process. The resultant steel surface from the manufacturing process prior to the blue paint being applied is of better appearance than AS1627.4 Class 1. OneSteel strongly recommends that you check with your coatings manufacturer or supplier whether any additional surface preparation may need to be carried out on the SHS/RHS surface, prior to the application of any paint primers, top coats or special finishes. Mean (Max.) Yield Stress fy Mean Mean (Max.) (Maximum) Tensile Elongation as a Strength Proportion of fu Gauge Length of (MPa) (MPa) 5.65 S o (%) DuraGal® (DualGrade®) AS 1163 C350L0/ C450L0 531 (674) 576 (693) 20.9 (56.5) Tubeline® AS 1163 C350L0 485 (626) 528 (665) 25.1 (48.7) 418 (503) 444 (542) 27.4 (42.3) Galtube Plus® Tubeline® SHS/RHS Standard Grade or Specification Tubeline 350L0 - Type 1 350L0 L0 indicates that RHS has Charpy V-notch impact properties as specified in AS 1163. Table 10.4.1 of AS 4100 Steel Structures permits L0 grades to have the following minimum permissible service temperatures: Thickness (mm) Lowest One Day Mean Ambient Temperature (oC) t£6 -30 6 < t £ 12 -20 SHS Size Range Product Standard/Specification & Grade Squares (mm x mm) Designation DuraGal® (DualGrade®) Tubeline® Galtube Plus ® AS 1163 C350L0/C450L0 20 x 20 to 100 x 100 AS 1163 C350L0 Tubeline 350L0- Type 2 Tubeline 350L0- Type 1 20 x 20 to 250 x 250 13 x 13 & 15 x 15 20 x 20 to 65 x 65 Black (Clear Coat) - Availability: SHS 13 x 13 to 250 x 250 and RHS 50 x 20 to 250 x 150mm A smooth, even coat of a clear polymer as a temporary rust preventative is applied to the external surface. It is easily removed with any of the commercially available solvent based paint strippers, and is normally removed prior to galvanizing as part of the available pre-treatments (caustic bath) used in the batch hot dip galvanizing process. RHS Size Range No Oil or Paint (NOP) - Availability: SHS 13 x 13 to 250 x 250 and RHS 50 x 20 to 250 x 150. Thicknesses available within the above size ranges are listed in the Section Property tables. Product Standard/Specification & Grade Rectangular (mm x mm) Designation DuraGal® (DualGrade®) Tubeline® AS 1163 C350L0/C450L0 50 x 20 to 150 x 50 AS 1163 C350L0 50 x 20 to 250 x 150 Galtube Plus® Tubeline 350L0- Type 1 50 x 20 to 75 x 25 NB: from mill rollings only, minimum order quantities may apply. Both the external and internal surface of the hollow section is supplied in the as rolled condition without protective coatings. The ends are not colour coded. Hot Dip Galvanized (HDG) - Not available as a mill option for square or rectangular hollow sections. End Finish The standard end finish for Structural Square and Rectangular Hollow Sections is mill cut ends. See “Definitions” for more information. Oiled - This is not a mill option for the OneSteel products within this publication November 2004 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 3 PRODUCT INFORMATION Galtube Plus® SHS/RHS SQUARE/RECTANGULAR HOLLOW SECTIONS - Continued Length Range Tolerances 1 Size (mm) 2 Thickness* Surface Finish* Standard Maximum (mm) Length (m) Length (m) 20 x 20 & 25 x 25 30 x 30 & 35 x 35, 50 x 20 & 50 x 25 40 x 40 to 100 x 100 65 x 35 to 150 x 50 20 x 20 to 65 x 65 1.6 to 3.0 1.6 & 3.0 1.6 & 3.0 1.6 to 6.0 1.6 to 6.0 1.6 to 2.5 50 x 20 to 75 x 25 1.6 to 2.5 DuraGal® (DualGrade®) Galtube Plus® 6.5 8.0 8.0 8.0 8.0 6.5 9.0 9.0 9.0 13.0 13.0 9.0 6.5 9.0 3.0 2.0 6.0 6.0 9.0 9.0 Tubeline® SHS NOP, Black or Blue Painted 100 x 100 to 150 x 150 200 x 200 & 250 x 250 1.6 1.6 1.6 3.5 3.0 5.0 6.5 8.0 8.0 8.0 8.0 & 12.0 8.0 & 12.0 8.0 8.4 13.0 12.2 12.2 18.0 50 x 20 & 50 x 25 1.6 to 3.0 Tubeline® RHS - 8.0 9.0 65 x 35 to 150 x 50 1.6 to 6.0 4.0 to 9.0 5.0 to 9.0 NOP, Black or Blue Painted 8.0 8.0 & 12.0 8.0 & 12.0 13.0 12.2 18.0 13 x 13 to 25 x 25 30 x 30 & 35 x 35 40 x 40 to 100 x 100 89 x 89 150 x 100 & 200 x 100 250 x 150 to to to to to to PRODUCT INFORMATION *1 All thicknesses are not available in all sizes. Check the tables in this publication for details, enquire for others. *2 All finishes and product types are not available in all sizes and lengths. Refer to our website www.onesteel.com or your steel distributor(s),enquire for others. See Surface Finish definitions at start of this section or in “Definitions” Chemistry Cross Section Outside dimension of side b or d (mm) £ 50 Maximum Permissible Variation in Specified Outside Dimension of Side (mm) ± 0.5 > 50 ± 0.01b or ± 0.01d Maximum Permissible Out of Square at Corners (degree) 1 Thickness For product designations DuraGal®, Galtube Plus®, and Tubeline®: ±10% of nominal (AS 1163) Note: Galtube Plus® : The section property tables within this publication for Galtube Plus® have data that has been calculated using a design thickness to comply with AS/NZS 4600 Clause 1.5.1.6. (refer to the notes accompanying each table for Galtube Plus®). Mass For product designations DuraGal® and Tubeline®: Specification Chemical Composition (Cast or Product) % max. C Si Mn 0.12 0.05 0.50 DuraGal (DualGrade) to AS 1163 C350L0/C450L0 0.20 0.25 0.45 ® Tubeline 350L0 - Type 1 P S Al CE 0.040 0.030 0.10 0.25 1.60 0.040 0.030 0.10 0.39 1.60 0.040 0.030 0.10 0.39 AS 1163 C350L0 ® not less than 96% of nominal (AS 1163) Straightness Specified length 500 Mill Length ® Tubeline 350L0 - Type 2 AS 1163 C450L0 0.20 The following table lists typical chemical compositions and carbon equivalents of the steels used: Specification Tubeline® 350L0 - Type 1 Typical Chemical Composition % C Si Mn 0.04 to 0.07 0.005 to 0.020 0.19 to 0.30 P S Al 0.006 0.005 0.015 to to to 0.018 0.018 0.060 CE 0.07 to 0.12 AS 1163 C350L0 0.13 0.005 0.65 0.010 0.005 0.020 0.24 to to to to to to DuraGal® (DualGrade) to - to AS 1163 C350L0/C450L0 0.17 0.020 0.80 0.025 0.015 0.055 0.30 Tubeline® 350L0 - Type 2 AS 1163 C450L0 0.14 0.180 to to 0.18 0.210 0.93 to 1.10 0.018 0.008 0.018 to to to 0.027 0.014 0.028 Size (mm) Product Length Tolerance 20 x 20 to 50 x 50 50 x 20 to 75 x 25 Galtube Plus® -0, +20 -0, +20 65 x 65 -0, +50 35 x 35 to 100 x 100 50 x 20 to 150 x 50 DuraGal® -0, +50 13 x 13 to 150 x 150 50 x 20 to 200 x 100 Tubeline® -0, +50 200 x 200 to 250 x 250 250 x 150 Tubeline® -0, +150 Twist 0.30 to 0.36 The carbon equivalent (CE) in the above is calculated for an actual composition using the following equation: CE = C + Mn 6 + Cr + Mo + V 5 + Ni + Cu 15 This value is used in AS/NZS 1554.1 Welding of Steel Structures, to determine the welding preheat required. Steels with CE less than 0.39 in general, do not require preheat. 2 mm plus 0.5 mm per metre length Corner Radii Section Thickness (mm) 4 Section Size Typical external Typical angle of arc corner radii (degree) t£3 All r = 2.0 t 75 t>3 £ 125 x 125 £ 150 x 100 r = 2.5 t 75 > 125 x 125 > 150 x 100 r = 3.0 t 75 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 ANGLES, CHANNELS AND FLATS Surface Finish Size Range DuraGal® (Angles, Channels and FLats) In-line Hot dip galvanized over a prepared metal surface to produce a fully bonded coating, with a minimum average coating mass of 100g/m2, in accordance with Coating Class ILG100 of AS/NZS 4791: Hot-dip galvanized (zinc) coatings on ferrous open sections, applied by an in-line process. The zinc surface then has a surface conversion coating applied. All profiles, with the exception of equal angles up to and including 50.0 mm x 50.0 mm and all Flats, are coated with a clear polymer over the conversion coat. Mechanical Properties Specified Minimum Mechanical Properties Grade Minimum Minimum Minimum Yield Tensile Elongation as a Stress Strength Proportion of fy fu Gauge Length of (MPa) (MPa) 5.65 S o (%) DuraGal® TS100 t £ 2.5 C350L0 Angles & 2.5 < t £ 6 C450L0 Channels t>6 C400L0 350 450 400 400 500 450 20 16 16 DuraGal® TS100 Flats t£6 t>6 C400L0 C350L0 400 350 450 400 20 20 DuraGal® TS100 Plus (Lintels) 6 8 C450L0 C400L0 450 400 500 450 16 16 (mm) DuraGal® Unequal Angle 75 x 50 to 150 x 100 DuraGal® Channel 75 x 40 to 300 x 90 DuraGal® Flat DuraGal® Plus (Lintels) 50 to 300 100 x 100 and 150 x 100 Thicknesses available within the above size range are listed in the Section Property tables The standard end finish for DuraGal® Angles, Channels and Flats, and DuraGal® Plus for Lintels are mill cut ends. See “Definitions” for more information. Length Range Product Size Range (mm) Standard Lengths (m) Non- Standard Lengths* (m) DuraGal® Equal Angle 30 x 30 to 45 x 45 50 x 50 to 90 x 90 100 x 100 to 150 x 150 6.0 9.0 12.0 6.0 to 12.0 6.0 to 12.0 6.0 to 12.0 DuraGal® Unequal Angle 75 x 50 100 x 75 to 150 x 100 9.0 12.0 6.0 to 12.0 6.0 to 12.0 DuraGal® Channel 75 x 40 to 125 x 65 150 x 75 to 300 x 90 9.0 12.0 6.0 to 12.0 6.0 to 12.0 DuraGal ®Flat 50 to 300 6.0 6.0 to 6.5 DuraGal® Plus (Lintels) 100 x 100 & 150 x100 12.0 6.0 to 12.0 Notes: Lengths longer than the standard length may be restricted on some sizes and section shapes due to material handling issues in storage and transit. Check with your steel distributor(s) for more information. Off-line cutting facilities are not available for DuraGal Profiles Chemistry Grade Chemical Composition (Cast or Product) % max. C350L0/C400L0 C400L0/C450L0 C Si Mn 0.20 0.05 1.60 P S 0.040 0.030 Al CE 0.10 0.39 Typical Mechanical Properties Product Standard Designor ation Specifcation Actual Thickness t (mm) t £ 2.5 DuraGal® TS100 Angles Grade C350L0 2.5 < t £ 6 C450L0 DuraGal® TS100 Channels DuraGal® TS100 Flats t>6 C400L0 t£6 C450L0 t>6 C400L0 t£6 C400L0 t>6 C350L0 Mean (Max.) Yield Stress fy Mean Mean (Max.) (Max.) Tensile Elongation as a Strength Proportion of fu Gauge Length of (MPa) 457 (551) 488 (551) 469 (555) (MPa) 527 (615) 549 (608) 531 (602) 5.65 S o (%) 31 (48) 28 (35) 26 (35) 499 (575) 452 (515) 556 (642) 514 (566) 25 (34) 26 (33) 515 (593) 448 (495) 561 (624) 501 (534) 24 (39) 26 (32) The following table lists typical chemical compositions and carbon equivalent of the steel used: Grade Typical Chemical Composition % C C350L0/C400L0 C400L0/C450L0 Si 0.13 0.005 to to 0.17 0.020 Mn 0.65 to 0.80 P S Al 0.010 0.005 0.020 to to to 0.025 0.015 0.055 CE 0.24 to 0.30 The carbon equivalent (CE) in the above is calculated for an actual composition using the following equation: CE = C + Mn 6 + Cr + Mo + V 5 + Ni + Cu 15 This value is used in AS/NZS 1554.1 Welding of Steel Structures, to determine the welding preheat required. Steel with CE less than 0.39 in general, do not require preheat. L0 indicates that Profiles have Charpy V-notch impact properties as specified in TS100. Table 10.4.1 of AS 4100 Steel Structures permits L0 grades to have the following minimum permissible service temperatures: Actual Thickness (mm) Lowest One Day Mean Ambient Temperature (oC) t£6 -30 6 < t £ 10 -20 November 2004 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 5 PRODUCT INFORMATION In-line Hot dip galvanized over a prepared metal surface to produce a fully bonded coating, with a minimum average coating mass of 300g/m2, in accordance with Coating Class ILG300 of AS/NZS 4791: Hot-dip galvanized (zinc) coatings on ferrous open sections, applied by an in-line process. The zinc surface then has a surface conversion coating applied. Meets the requirements of the Building Code of Australia (BCA), Housing Provisions, Class 1 and Class 10 buildings, for brick lintels in Moderate External Environments. (“more than 1 kilometre from breaking surf, or more than 100 metres from salt water not subject to breaking surf, or non-heavy industrial areas”). Actual Thickness t Size Range (mm) 30 x30 to 150 x 150 End Finish DuraGal® Plus (Angles for Masonry Lintels) Product Standard Designor ation Specifcation Product DuraGal® Equal Angle ANGLES, CHANNELS AND FLATS - Continued Tolerances Mill Length Cross Section -0, +25 mm Twist The maximum permissible variation in dimension bu (which applies to b1, b2 and bf) is shown below: Dimension bu (mm) Maximum Permissible Variations in Dimension bu (mm) Actual Thickness t (mm) 1.5 < t £ 3 ±0.80 3<t£ 6 ±1.00 6<t£ 8 ±1.25 100 < bu £ 150 ±1.00 ±1.25 150 < bu £ 200 ±1.50 ±1.25 ±1.50 ±1.75 ±1.50 ±1.75 ±2.00 bu £ 40 PRODUCT INFORMATION 40 < bu £ 100 X = 1 degree per metre of length. Squareness The maximum permissible variation in dimension d is shown below: Dimension d (mm) Maximum Permissible Variations in Dimension d (mm) Actual Thickness t (mm) 40 < d £ 100 100 < d £ 200 200 < d £ 400 1.5 < t £ 3 ±0.75 3<t£6 ±1.00 6<t£8 ±1.25 Shorter Leg Length (mm) ±1.00 ±1.50 ±1.25 ±1.75 ±1.50 ±2.00 50 < a £ 80 The maximum permissible variation in dimension w is shown below: Dimension w (mm) 40 < w £ 100 Maximum Permissible Variations in Dimension w (mm) ±0.75 a £ 100 Maximum Permissible Angular Tolerance (degree) ±2.0 ±1.5 ±1.0 80 < a Flatness of Sides ±1.00 ±1.50 100 < w £ 200 200 < w £ 400 Thickness +10% to -5% of actual thickness. The relationship of the nominal thickness to the actual thickness is shown below: less than 1% of the width of the side Nominal Thickness (mm) Actual Thickness t (mm) 2.5 2.4 4.0 3.8 Corner Radii (Tolerance) The inside radius tolerance is shown below: 5.0 4.7 6.0 6.0 8.0 8.0 Mass Inside Corner Radius (mm) < 2.5 Maximum Permissible Corner Radius Tolerance ±0.5 mm ≥ 2.5 ±20% of inside corner radius not less than 0.95 times nominal mass. Corner Radii Straightness Nominal Thickness (mm) Specified length 500 Inside Corner Radius (mm) 2.5 2.5 4.0 4.0 5.0 4.0 6.0 8.0 8.0 8.0 The maximum out of straightness applies to camber and sweep for angles and channels. 6 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 BENDING ® DuraGal DuraGal is readily weldable. Its thin evenly applied galvanized coating ensures minimal welding fumes. However, welding of any metal products can be injurous to health unless sensible welding practices are used. The ventilation recommendations given in Table 17.2 of Technical Note 7 published by WTIA (Welding Technology Institute of Australia), July 1994 should be observed. Mechanical dilution ventilation is advised for open work space and mechanical ventilation by local exhaust system for limited work space and confined space. In addition, the “Fume Management Guidelines” which are available from the WTIA web site at www.wtia.com.au are also recommended. DuraGal’s carbon equivalent of less than 0.39 allows it to be welded in accordance with AS/NZS 1554.1 Welding of Steel Structures, without preheat. The following are recommended consumables: Process Recommended Consumables Manual Metal-Arc (AS 1553.1) E48XX (Grade 2) Submerged Arc (AS 1858.1) W502Y Flux-Cored Arc (AS 2203.1) W502X.X Gas Metal-Arc (AS 2717.1) W502 Refer to the “DuraGal® Easy Welding Guide” for advice on welder setting and suitable consumables. ® Tubeline Here are some guidelines on bending of CHS, SHS, RHS and profiles (angles, channels and flats). Best results are dependent upon the type of equipment, the quality of the formers, the centreline radius, the speed of bending and the thickness of member. Draw Bending Using an Internal Mandrel - CHS, SHS & RHS If the appearance of the finish bend is all important, particularly if no flattening or distortion of the product is desired, cold draw bending using an inner mandrel is recommended for CHS, SHS and RHS. This method can achieve bend centreline radii as low as 2 times the outside diameter (do) for CHS and 4 times the section dimension (d or b), in the plane of bending, for SHS and RHS. Press Bending or Draw Bending Without a Mandrel CHS If a little distortion can be tolerated the cost of bending CHS can be reduced by draw bending without the mandrel or press bending. Both these methods can achieve bend centreline radii of 4do to 5do for the lightest wall thickness pipe. Heavier wall CHS can be bent to tighter radii with minimum distortion. Roll Curving Roll Curving - CHS Information received from specialist benders, using appropriate profiled rolls, has shown that bend radii from 100 mm on 26.9 OD to 1500 mm on 219.1 OD are possible. As detailed in “Chemistry”, Tubeline® & UltraPipe® CHS and Tubeline SHS/RHS are readily weldable in accordance with AS/NZS 1554.1 Welding of Steel Structures. For more information contact the Roll Bending companies in your area. The following are recommended consumables for welding Tubeline® & UltraPipe® CHS and Tubeline® SHS/RHS: SHS and RHS can be economically bent by roll curving. Some distortion of the section will result using this method. If a flat roll, 3 roll bender is used, OneSteel Market Mills does not recommend bend centreline radii less than 30 times the depth of section in the plane of bending. If the 3 working rolls are profiled to suit the section being bent, bend centreline radii as low as 10 times the depth of section in the plane of bending can be achieved with reduction in section stiffness (Ix) of less than 10%. The Actual values should be confirmed with your Roll Curving company as facilities and equipment may vary between companies. Process Recommended Consumables Manual Metal-Arc (AS 1553.1) E41XX, E48XX (Grade 2) Submerged Arc (AS 1858.1) W402Y, W502Y Flux-Cored Arc (AS 2203.1) W402X.X, W502X.X Gas Metal-Arc (AS 2717.1) W502 Roll Curving - SHS & RHS Roll Curving - DuraGal Angles, Channels and Flats PAINTING The following table sets out the known results of roll bending profiles: DuraGal® / Galtube Plus® The most cost effective way to use DuraGal® and Galtube Plus® products is unpainted, touching up any welds and black attachments. When painted or powder coated, the result provides enhanced surface protection. Authoritative research has shown that by teaming the inline hot dip galvanized coating with paint a synergistic effect occurs, ie. the corrosion life of duplex coating system can be 1.6 to 2.3 times greater than the sum of the corrosion lives of the zinc and the paint used separately. For weld touch-up, If DuraGal® / Galtube Plus® is to be used without topcoating, weld protection through the use of a zinc rich primer or epoxy mastic applied to a suitably prepared surface willl be sufficient for most applications. GALMET® “DuraGal Silver Paint” or any other equivalent colour matching paint may be used as a top coat for colour matching. If the DuraGal® / Galtube Plus® system is to be topcoated for exposure to more severe environmnets the weld areas should be adequately protected according to the coating manufacturers recommendations prior to topcoating. Product Size Achieved Minimum Inside Bend Radii for Various Bending Modes (mm) On Edge Toe In Toe Out Weak axis*2 500 350 750 3000 6000 6500 - DuraGal® Angle 50 x 50 x 5.0 100 x 100 x 7.0 150 x 150 x 8.0 DuraGal® Channel 100 x 50 x 4.0 150 x 75 x 5.0 200 x 75 x 5.0 250 x 90 x 6.0 *1 *1 *1 *1 1250 6000 3500 4500 1200 2100 2100 4300 - DuraGal® Flat Thickness, t £ 6 Thickness, t > 6 No Trial to date - - 2.0 t 2.0 t *1 Not suitable for bending in this mode using trial equipment used for the trial (see next paragraph for more information) *2 Bent in the longitudinal and transverse direction Channels bent on edge collapsed during the rolling process. It was thought that adding support rolls between channel flanges would stop this crushing failure and would allow successful roll bending. Some environments cause especially rapid corrosion. They include industrial areas, marine environments, polluted cities, some farming activities, animal husbandry and other corrosive environments. There was some minor scuffing/pick-up damage to the galvanized coating during roll bending, particularly on the edge of angles. The scuffing can be minimised if the rolls are smooth and hard. Refer to the “DuraGal® Painting and Corrosion Protection Guide” available from OneSteel Market Mills for detailed recommendations on painting of DuraGal® and Galtube Plus® products. The galvanized coating should not flake off the steel substrate but some peeling due to mechanical pressure or rubbing can occur. Other Products Refer to your preferred paint supplier or painting contractor. GALMET® is the registered trademark of ITW Polymers Pty Ltd November 2004 Crush Bending - SHS & RHS Tight radius SHS and RHS bends can be formed by crush bending, often using the press bending technique. This method of bending dramatically reduces the sectional properties of the hollow section and is therefore only suitable for applications which are non loadbearing, or lightly loaded, unless the deformed section is stiffened. COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 7 PRODUCT INFORMATION WELDING BENDING - Continued Ram Bending - CHS Testing has shown that good bends can be made in CHS up to DN50 using a well maintained, simple ram bender. It is critical that a suitable former be used. If the former being used fails to bend cold formed ERW pipe, it is usually because the former does not give good support to the pipe during bending and/or the bend centreline radius is too small. There is a range of suitable formers available from most Merchants, as set out below. If the bend is still collapsing when the support rollers are at the suggested centres then check the condition of your former. If the former is damaged and/or badly worn bend failures may occur. When bending CHS at these support pin centres it will generally be necessary to use a pivoting support block which is grooved to the OD of the tube being bent. Recommended Weld Position An alternative range of formers is available from Dawn Tool & Vice. Because these formers are made from ductile iron, the surface finish of the completed bend is not as good as that achieved with the preferred formers. OneSteel has not tested Ram Bender Formers for CHS sizes larger than DN50 (60.3mm outside diameter) but this does not mean that the larger pipes can not be bent by this method. The difficulty of bending pipe increases as the outside diameter to thickness ratio (do /t) increases. OneSteel has successfully bent pipes with a do/t up to 27.4 (i.e. 60.3/2.2 = 27.4) Ram Bending Recommended Formers - Machined from Plate Profile Bend Centreline Radius (mm) PRODUCT INFORMATION DN15 DN20 DN25 DN32 DN40 DN50 (21.3OD) (26.9OD) (33.7OD) (42.4OD) (48.3OD) (60.3OD) Cathedral 80 90 120 190 225 270 Circular - 120 150 - - - Ram Bending Alternative Formers (by Dawn Tool & Vice*) - Cast Profile Bend Centreline Radius (mm) DN15 DN20 DN25 DN32 DN40 DN50 (21.3OD) (26.9OD) (33.7OD) (42.4OD) (48.3OD) (60.3OD) Cathedral 80 - - - - 300 Elliptical - 100 140 190 225 - * Contact number for Dawn Tool & Vice: (03) 9462 1934 The Right Former The most critical element is the former. It must give the pipe adequate support. Good results can be achieved from the simplest of benders if suitable formers are used. Three types of formers exist, each giving the bent section a different profile. Circular: Pipe generally falls to the bottom of the former. Absence of side support could result in pipe collapsing on bending. (Not recommended for Light or Extra-Light pipe) For best results, the weld should be touching the former in the shaded area, with the ideal weld location in the 3 or 9 O’Clock position. Problems encountered with ram bending. Flattening / Collapsing / Wrinkling Possible causes The former is worn or the former does not adequately support the pipe. Alternatives Try a former with an ellipitcal or cathedral profile to increase the side support, (recommended for Light and Extra-Light pipes). Go to a larger bending radius. Move the supports closer to the centre. Try a different bending technique. Try a heavier gauge pipe. Effect of Bending Former profile Using the Elliptical and Cathedral formers tabled in this section, a series of ram bending trials were performed on OneSteels’ Tubeline® & DuraGal® Extra-Light (350 MPa) CHS, sizes DN 20,25,32,40 & 50. With conventional (circular profile) formers this range of pipe would typically be expected to require the use of an internal mandrel. The OneSteel results plotted on the chart below demonstrate how the increased side support to the pipe by the Elliptical and Cathedral profile, enabled the OneSteel pipes to be bent successfully without an internal mandrel. Notes: 1. Centre line radius can vary between former manufacturers. 2. Results apply only to OneSteel products, and only for the sizes and grades listed above. 3. Roll type bender recommended for DuraGal DN50 Extra-Light Elliptical: Pipe sits close to, but not on, the bottom of the former. Good side support, sides of the former are above the centreline of the pipe. Cathedral: Pipe sits on the entry to the former and will move to the bottom when bending starts. This action gives a small amount of squeeze that supports the lighter gauge pipe. Ram Bending Hints - Some wrinkling of the inside of the bend can be expected on CHS (DN32 and DN50 are most prone to wrinkling). - If the bend collapses (i.e. the centre of the bend lifts out of the former) during bending, move the support rollers in. For the support roller centres used during development and testing of the formers refer to the following table. Size (DN) Rollers Centres (mm) 8 20 310 25 380 32 450 40 520 50 590 Chart: The Piping Handbook, King, C Reno, McGraw-Hill Australia, 5th Edition (1967) pp 7-126, Fig 50 (Mandrel and shoe requirements for cold-bending of pipe) OneSteel makes no representation or endorsement of the information contained in this chart, being reproduced here for information only. COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 DEFINITIONS Black Hot Dip Galvanized A smooth, even coat of clear temporary rust preventative (TRP) is applied to the external surface. A process in which mechanically and/or chemically cleaned steel is submerged in molten zinc. This results in a zinc coating which forms a strong metallurgical bond with steel (without further processing) unlike electroplating, zinc spraying, painting with zinc rich coatings, mechanical plating or metallising. See “Surface Finish” in this Product Information section for more details. Blue Painted A smooth, even coat of blue general purpose paint is applied to act as a temporary rust prevention. See “Surface Finish” for RHS/SHS in this Product Information section for more details. CHS Mill (Cut) Ends Circular hollow section. Also called pipe or tube. These names originated from the designations “pressure pipe” and “mechanical tube”. DuraGal® , Galtube Plus® and Tubeline® products have friction sawn or shear cut ends. There may be some rag. The cutting tooling is changed regularly to minimise the rag. Clear Coated Ultrapipe® is generally supplied with Bevelled ends. See “Black” Nominal Size (DN) Colour Coding (Tube ends) A pressure pipe term, but commonly used by distributors to describe all circular hollow sections in sizes up to 165.1 OD. Historically it was used to describe pressure pipes with similar flow rates at a given pressure or head. Unless otherwise indicated in “Surface FInish” in this Product Information section, the ends are colour coded as per AS/NZS 4496: Recommended practice for the colour coding of steel products. Standards Australia has adopted DN (from French diametre nominel) as the nominal size designator for pressure pipe. NB, nominal bore (nominal inside diameter) was the term used in Australia up till the late 1980’s. DFT Dry Film Thickness of paint and polymer. DN ® ® ® DualGrade (DuraGal DualGrade ) DuraGal® DualGrade® is available in the standard thicknesses of DuraGal RHS & SHS. This range of DuraGal® RHS & SHS complies with the requirements of AS1163 grades C350L0 and C450L0. (Refer to the tables and notes on pages 22, 23, 31 & 32). DuraGal® A high strength hollow section or angle, channel or flat that is in-line hot dip galvanized with a minimum average zinc coating mass of 100 g/m2 per coated side. Only the outside of the hollow sections is galvanized. See “Surface Finish” in this Product Information section for more details. DuraGal® Internally Painted A DuraGal hollow section that has been internally painted over a prepared metal surface. See “Surface Finish” in Product Information at the front of this section for more details. DuraGal® Plus (Angles for Masonry Lintels) A high strength angle that is in-line hot dip galvanized with a minimum average zinc coating mass of 300 g/m2 per coated side. See “Surface Finish” in this Product Information section for more details. Refer also to the OneSteel publication: DuraGal® Plus for Masonry Lintels. End Colour Coding To assist in easy recognition of the thickness of SHS, RHS, angles, channels & flats and the Quality of CHS, a colour is applied to the cut ends of all Australian made sections, except Galtube Plus, UltraPipe and sections ordered with NOP (No Oil or Paint) surface finish. The end colour codes are set out in AS/NZS 4496: 1997 Recommended practice for the colour coding of steel products. Galtube Plus® A ductile hollow section that is in-line hot dip galvanized with a minimum average zinc coating mass of 125 g/m2 per coated side. This product is generally internally painted with an Zinc Phosphate paint over a prepared metal surface. This product has the same strength as AS 1163 C350L0 hollow section but with the ductility to allow the product to be further processed without splitting or tearing, ie. crush bending or flat trapping. See “Surface Finish” in this Product Information section for more details. HDG See “Hot Dip Galvanized”. Both the external and internal surface of the hollow section is supplied in the “As Rolled” condition without protective coatings. Some dirt, usually loose mill scale, and mill lubricant contamination is unavoidable. The ends are not colour coded. Oiled This is not a mill option for the OneSteel products within this publication. Profiles DuraGal profiles are in-line hot dip galvanized angles, channels and flats. See “Surface Finish” in the Product Information at the front of this section for more details. Quality An indication of the wall thickness of CHS. Historically used to describe pressure pipe where each “Quality” designated pipes with similar pressure capacity. Changes in steel making and pipe manufacturing methods have overtaken this link. Five Qualities are commonly manufactured in Australia; Extra-Light, Light, Medium, Heavy and Extra-Heavy. Not all Qualities are available in all sizes. Generally the thickness of the pipe increases, as size increases, for a particular Quality. Red Painted A smooth, even coat of red general purpose paint is applied to act as a temporary rust prevention. See “Surface Finish” for CHS in the Product Information at the front of this section for more details. RHS Rectangular Hollow Section. Often used to describe both RHS and SHS. SHS Square Hollow Section. Tubeline® The OneSteel range of HDG, Black and Painted CHS & RHS hollow sections. Tubeline hollow sections comply with AS 1163 Grades C250L0, C350L0 or C450L0. Refer to the sectional property tables for details of sizes and shapes that can be manufactured within the different grade designations of AS1163. UltraPipe® For Structural applications, UltraPipe is tested to and complies with the requirements of AS 1163 Grade C350L0 and is included within the relevant tables for Large Structural CHS (168.3 to 457.0mm) hollow sections AS1163 Grade C350L0. Varnish This is usually only found on imported products. November 2004 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 9 PRODUCT INFORMATION No Oil or Paint (NOP) See Nominal Size CONTENTS - Continued Page DIMENSIONS AND SECTION PROPERTIES 1 Circular Hollow Sections 1.1 Tubeline® Grade C250L0 (AS 1163) ............................................................................................ 10 1.2 Tubeline®/UltraPipe® Grade C350L0 (AS 1163) .......................................................................... 12 1.3 Tubeline® Grade C350L0 (Tubeline 350L0-Type 2 & Type 3) ........................................................ 15 1.4 DuraGal® Grade C350L0 ............................................................................................................ 16 1.5 GaltubePlus® C350L0 (Tubeline 350L0-Type 1) ........................................................................... 17 2 Rectangular Hollow Sections 2.1 Tubeline® Grade C350L0 (AS 1163) ............................................................................................ 18 2.2 DuraGal® DualGrade® C350L0/C450L0 (AS 1163) ...................................................................... 21 2.3 Galtube Plus® C350L0 (Tubeline 350L0-Type 1) .......................................................................... 23 3 Square Hollow Sections 3.1 Tubeline® Grade C350L0 (AS 1163) ............................................................................................ 24 3.2 Tubeline® Grade C350L0 (Tubeline 350L0-Type 2) ....................................................................... 27 3.3 DuraGal® DualGrade® C350L0/C450L0 (AS 1163) ...................................................................... 28 3.4 Galtube Plus® C350L0 (Tubeline 350L0-Type 1) .......................................................................... 30 4 Rail Sections 4.1 DuraGal® DualGrade® C350L0/C450L0 (AS 1163) ...................................................................... 31 5 Angles 5.1 DuraGal® Equal Angles C450L0 and C400L0 (TS 100) 5.2 5.1.1 Dimension and Full Section Properties .......................................................................... 32 5.1.2 Effective Section Properties .......................................................................................... 36 5.1.3 Section Properties for Member Stability ......................................................................... 40 DuraGal® Unequal Angles C450L0 (TS 100) 5.2.1 Dimension and Full Section Properties .......................................................................... 41 5.2.2 Effective Section Properties .......................................................................................... 43 5.2.3 Section Properties for Member Stability ......................................................................... 45 6 Channels 6.1 DuraGal® Channels C450L0 and C400L0 (TS 100) 6.1.1 Dimension and Full Section Properties .......................................................................... 46 6.1.2 Effective Section Properties .......................................................................................... 47 6.1.3 Section Properties for Member Stability ......................................................................... 48 7 Flats 7.1 DuraGal® Flats C400L0 and C350L0 (TS 100) ............................................................................ 49 8 Lintels (Angles) Dimension and Section Properties for DuraGal® Plus for Masonry Lintels are contained within the tables for DuraGal® Angles, Sections 5.1 and 5.2 as above ii COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 CHS 10 TABLE 1.1(a) DIMENSIONS AND PROPERTIES TUBELINE® CIRCULAR HOLLOW SECTIONS GRADE C250L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation do mm Mass per m External Surface Area t per m per t mm 2 2 kg/m m /m PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES do t m /t Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About any axis I 6 Z 4 10 mm 3 S 3 3 10 mm 10 mm 138 128 r 3 J 6 C 4 3 Form Factor kf About any axis λs 3 10 mm Compactness(3) (C,N,S) Ze 10 3 mm3 mm 10 mm 56.5 56.6 17.3 16.1 209 195 1.00 1.00 30.6 33.0 C C 147 138 1.00 1.00 25.9 27.9 C C 97.4 90.8 165.1 x 5.4 CHS 5.0 CHS 21.3 19.7 0.519 0.519 24.4 26.3 30.6 33.0 2710 2510 8.65 8.07 105 97.7 139.7 x 5.4 CHS 5.0 CHS 17.9 16.6 0.439 0.439 24.5 26.4 25.9 27.9 2280 2120 5.14 4.81 73.7 68.8 97.4 90.8 47.5 47.7 10.3 9.61 114.3 x 5.4 CHS 4.5 CHS 14.5 12.2 0.359 0.359 24.8 29.5 21.2 25.4 1850 1550 2.75 2.34 48.0 41.0 64.1 54.3 38.5 38.9 5.49 4.69 96.1 82.0 1.00 1.00 21.2 25.4 C C 64.1 54.3 101.6 x 5.0 CHS 4.0 CHS 11.9 9.63 0.319 0.319 26.8 33.2 20.3 25.4 1520 1230 1.77 1.46 34.9 28.8 46.7 38.1 34.2 34.5 3.55 2.93 69.9 57.6 1.00 1.00 20.3 25.4 C C 46.7 38.1 88.9 x 5.9 CHS 5.0 CHS 4.0 CHS 12.1 10.3 8.38 0.279 0.279 0.279 23.1 27.0 33.3 15.1 17.8 22.2 1540 1320 1070 1.33 1.16 0.963 30.0 26.2 21.7 40.7 35.2 28.9 29.4 29.7 30.0 2.66 2.33 1.93 59.9 52.4 43.3 1.00 1.00 1.00 15.1 17.8 22.2 C C C 40.7 35.2 28.9 76.1 x 5.9 CHS 4.5 CHS 3.6 CHS 10.2 7.95 6.44 0.239 0.239 0.239 23.4 30.1 37.1 12.9 16.9 21.1 1300 1010 820 0.807 0.651 0.540 21.2 17.1 14.2 29.1 23.1 18.9 24.9 25.4 25.7 1.61 1.30 1.08 42.4 34.2 28.4 1.00 1.00 1.00 12.9 16.9 21.1 C C C 29.1 23.1 18.9 NOTES: 138 128 1. This table is calculated in accordance with AS 4100 using design yield stress fy = 250 MPa and design tensile strength fu = 320 MPa as per AS 4100 table 2.1 for AS 1163 grade C250L0. 2. Grade C250L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 3. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. November 2004 November 2004 TABLE 1.1(b) DIMENSIONS AND PROPERTIES TUBELINE® CIRCULAR HOLLOW SECTIONS GRADE C250L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation do mm Mass per m External Surface Area t per m per t mm 2 2 kg/m m /m PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES do t m /t Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About any axis I 6 Z 4 3 S 3 10 mm 10 mm 3 10 mm J 6 C 4 3 kf About any axis λs 3 10 mm Compactness(3) mm 10 mm (C,N,S) 19.5 19.8 20.1 0.709 0.618 0.517 23.5 20.5 17.2 1.00 1.00 1.00 11.2 13.4 16.8 C C C Ze 10 3 mm3 60.3 x 5.4 CHS 4.5 CHS 3.6 CHS 7.31 6.19 5.03 0.189 0.189 0.189 25.9 30.6 37.6 11.2 13.4 16.8 931 789 641 0.354 0.309 0.259 11.8 10.2 8.58 48.3 x 5.4 CHS 4.0 CHS 3.2 CHS 5.71 4.37 3.56 0.152 0.152 0.152 26.6 34.7 42.6 8.94 12.1 15.1 728 557 453 0.170 0.138 0.116 7.04 5.70 4.80 9.99 7.87 6.52 15.3 15.7 16.0 0.340 0.275 0.232 14.1 11.4 9.59 1.00 1.00 1.00 8.94 12.1 15.1 C C C 9.99 7.87 6.52 42.4 x 4.0 CHS 3.2 CHS 3.79 3.09 0.133 0.133 35.2 43.1 10.6 13.3 483 394 0.0899 0.0762 4.24 3.59 5.92 4.93 13.6 13.9 0.180 0.152 8.48 7.19 1.00 1.00 10.6 13.3 C C 5.92 4.93 33.7 x 4.0 3.2 26.9 x 3.2 2.6 2.93 2.41 1.87 1.56 0.106 0.106 0.0845 0.0845 36.1 44.0 45.2 54.2 8.43 10.5 8.41 10.3 373 307 238 198 0.0419 0.0360 0.0170 0.0148 2.49 2.14 1.27 1.10 3.55 2.99 1.81 1.54 10.6 10.8 8.46 8.64 0.0838 0.0721 0.0341 0.0296 4.97 4.28 2.53 2.20 1.00 1.00 1.00 1.00 8.43 10.5 8.41 10.3 C C C C 3.55 2.99 1.81 1.54 NOTES: CHS CHS CHS CHS 16.3 14.0 11.6 r 3 Form Factor 16.3 14.0 11.6 1. This table is calculated in accordance with AS 4100 using design yield stress fy = 250 MPa and design tensile strength fu = 320 MPa as per AS 4100 table 2.1 for AS 1163 grade C250L0. 2. Grade C250L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 3. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. 11 CHS 12 TABLE 1.2(a) DIMENSIONS AND PROPERTIES TUBELINE®/ULTRAPIPE® CIRCULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation do mm Mass per m External Surface Area t per m per t mm 2 2 do t kg/m m /m m /t 457.0 x 12.7 CHS 9.5 CHS 6.4 CHS 139 105 71.1 1.44 1.44 1.44 10.3 13.7 20.2 36.0 48.1 71.4 406.4 x 12.7 CHS 9.5 CHS 6.4 CHS 123 93.0 63.1 1.28 1.28 1.28 10.4 13.7 20.2 355.6 x 12.7 9.5 6.4 323.9 x 12.7 9.5 6.4 273.1 x 12.7 9.3 6.4 4.8 107 81.1 55.1 97.5 73.7 50.1 81.6 60.5 42.1 31.8 1.12 1.12 1.12 1.02 1.02 1.02 0.858 0.858 0.858 0.858 10.4 13.8 20.3 10.4 13.8 20.3 10.5 14.2 20.4 27.0 NOTES: CHS CHS CHS CHS CHS CHS CHS CHS CHS CHS PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About any axis I 6 Z 4 3 S 3 3 r 3 mm J 6 10 mm C 4 3 Form Factor kf About any axis λs Compactness(3) 3 10 mm (C,N,S) Ze 10 3 mm3 10 mm 10 mm 10 mm 17700 13400 9060 438 334 230 1920 1460 1010 2510 1900 1300 157 158 159 876 669 460 3830 2930 2010 1.00 1.00 0.904 50.4 67.3 100 N N N 2500 1790 1090 32.0 42.8 63.5 15700 11800 8040 305 233 161 1500 1150 792 1970 1500 1020 139 140 141 609 467 322 3000 2300 1580 1.00 1.00 0.960 44.8 59.9 88.9 C N N 1970 1450 895 28.0 37.4 55.6 25.5 34.1 50.6 21.5 29.4 42.7 56.9 13700 10300 7020 12400 9380 6380 10400 7710 5360 4050 201 155 107 151 116 80.5 88.3 67.1 47.7 36.4 1130 871 602 930 717 497 646 492 349 267 1490 1140 781 1230 939 645 862 647 455 346 121 122 123 110 111 112 92.2 93.3 94.3 94.9 403 310 214 301 232 161 177 134 95.4 72.8 2260 1740 1200 1860 1430 994 1290 983 699 533 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 39.2 52.4 77.8 35.7 47.7 70.9 30.1 41.1 59.7 79.7 C N N C C N C C N N 1490 1130 710 1230 939 601 862 647 441 312 1. This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. 2. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 3. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. November 2004 CHS CHS November 2004 TABLE 1.2(b) DIMENSIONS AND PROPERTIES TUBELINE®/ULTRAPIPE® CIRCULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation do Mass per m t External Surface Area per m per t do t Gross Section Area Ag I Z S 103 mm3 365 290 220 185 168 128 91.4 kg/m 42.6 33.6 25.4 28.2 25.6 19.4 13.9 m 2 /m 0.688 0.688 0.688 0.529 0.529 0.529 0.519 m 2/t 16.1 20.5 27.1 18.7 20.7 27.3 37.2 26.7 34.2 45.6 23.7 26.3 35.1 47.2 mm2 5430 4280 3230 3600 3260 2470 1780 106mm4 30.3 24.2 18.6 11.7 10.7 8.25 5.80 103mm3 276 221 169 139 127 98.0 70.3 139.7 x 3.5 CHS 3.0 CHS 11.8 10.1 0.439 0.439 37.3 43.4 39.9 46.6 1500 1290 3.47 3.01 49.7 43.1 114.3 x 3.6 CHS 3.2 CHS 9.83 8.77 0.359 0.359 36.5 41.0 31.8 35.7 1250 1120 1.92 1.72 101.6 x 3.2 CHS 2.6 CHS 7.77 6.35 0.319 0.319 41.1 50.3 31.8 39.1 989 809 1.20 0.991 168.3 x 165.1 x NOTES: 1. 2. 3. 4. Torsion Torsion Constant Modulus About any axis mm 8.2 CHS 6.4 CHS 4.8 CHS 7.1 CHS 6.4 CHS 4.8 CHS 3.5 CHS mm 219.1 x PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES r mm 74.6 75.2 75.8 57.0 57.3 57.8 57.1 Form Factor About any axis kf λs 10 3mm3 552 442 339 278 254 196 141 1.00 1.00 1.00 1.00 1.00 1.00 1.00 37.4 47.9 63.9 33.2 36.8 49.1 66.0 99.5 86.2 1.00 1.00 55.9 65.2 N N 63.7 53.3 J C 10 6 mm4 60.5 48.4 37.1 23.4 21.4 16.5 11.6 6.95 6.02 Compactness(3) Z e (C,N,S) C C N C C C N 10 3 mm3 365 290 210 185 168 128 86.6 64.9 56.1 48.2 48.3 33.6 30.2 44.1 39.5 39.2 39.3 3.84 3.45 67.2 60.4 1.00 1.00 44.5 50.0 C N 44.1 39.5 23.6 19.5 31.0 25.5 34.8 35.0 2.40 1.98 47.2 39.0 1.00 1.00 44.5 54.7 C N 31.0 25.1 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification is AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. Sizes shown in Italics: These sizes may not be stocked in all states or minimum order quanitites may apply 13 14 TABLE 1.2(c) DIMENSIONS AND PROPERTIES TUBELINE® CIRCULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS PROPERTIES DIMENSION AND RATIOS Designation per m per t Gross Section Area Ag kg/m m 2 /m m 2/t mm2 88.9 x 3.2 CHS 2.6 CHS 6.76 5.53 0.279 0.279 41.3 50.5 27.8 34.2 862 705 0.792 0.657 17.8 14.8 23.5 19.4 30.3 30.5 1.58 1.31 35.6 29.6 1.00 1.00 38.9 47.9 C C 23.5 19.4 76.1 x 3.2 CHS 2.3 CHS 5.75 4.19 0.239 0.239 41.6 57.1 23.8 33.1 733 533 0.488 0.363 12.8 9.55 17.0 12.5 25.8 26.1 0.976 0.727 25.6 19.1 1.00 1.00 33.3 46.3 C C 17.0 12.5 60.3 x 2.9 CHS 2.3 CHS 4.11 3.29 0.189 0.189 46.1 57.6 20.8 26.2 523 419 0.216 0.177 7.16 5.85 9.56 7.74 20.3 20.5 0.432 0.353 14.3 11.7 1.00 1.00 29.1 36.7 C C 9.56 7.74 48.3 x 2.9 CHS 2.3 CHS 3.25 2.61 0.152 0.152 46.7 58.2 16.7 21.0 414 332 0.107 0.0881 4.43 3.65 5.99 4.87 16.1 16.3 0.214 0.176 8.86 7.30 1.00 1.00 23.3 29.4 C C 5.99 4.87 42.4 x 2.6 CHS 2.0 CHS 2.55 1.99 0.133 0.133 52.2 66.8 16.3 21.2 325 254 0.0646 0.0519 3.05 2.45 4.12 3.27 14.1 14.3 0.129 0.104 6.10 4.90 1.00 1.00 22.8 29.7 C C 4.12 3.27 33.7 x 2.6 CHS 2.0 CHS 1.99 1.56 0.106 0.106 53.1 67.7 13.0 16.9 254 199 0.0309 0.0251 1.84 1.49 2.52 2.01 11.0 11.2 0.0619 0.0502 3.67 2.98 1.00 1.00 18.1 23.6 C C 2.52 2.01 26.9 x 2.3 CHS 2.0 CHS 1.40 1.23 0.0845 0.0845 60.6 68.8 11.7 13.5 178 156 0.0136 0.0122 1.01 0.907 1.40 1.24 0.0271 0.0244 2.02 1.81 1.00 1.00 16.4 18.8 C C 1.40 1.24 do t mm mm NOTES: Mass per m External Surface Area do t Torsion Torsion Constant Modulus About any axis I Z S r J C 106mm4 103mm3 103 mm3 mm 106 mm4 10 3mm3 8.74 8.83 Form Factor kf About any axis λs Compactness(3) Z e (C,N,S) 10 3 mm3 1. This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. 2. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 3. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. November 2004 CHS CHS November 2004 TABLE 1.3 DIMENSIONS AND PROPERTIES TUBELINE® CIRCULAR HOLLOW SECTIONS GRADE C350L0 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS (TUBELINE 350L0 - TYPE 2(1) AND TYPE 3(2)) DIMENSION AND RATIOS Designation do Mass per m External Surface Area t per m per t mm kg/m 2 2 21.3 x 3.2 CHS(1) 2.6 CHS(1) 2.0 CHS(2) 1.43 1.20 0.952 mm NOTES: m /m 0.0669 0.0669 0.0669 PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES do t m /t 46.8 55.8 70.3 Gross Section Area Ag mm 6.66 8.19 10.7 182 153 121 2 Torsion Torsion Constant Modulus About any axis I 6 Z 4 10 mm 0.00768 0.00681 0.00571 3 S 3 10 mm 0.722 0.639 0.536 3 10 mm r 3 1.06 0.915 0.748 mm 6.50 6.68 6.86 J 6 10 mm C 4 0.0154 0.0136 0.0114 3 Form Factor kf About any axis λs 3 10 mm 1.44 1.28 1.07 Compactness(5) (C,N,S) 1.00 1.00 1.00 9.32 11.5 14.9 C C C Ze 10 3 mm3 1.06 0.915 0.748 1. In this table, the properties of these products are calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 380. 2. In this table, the properties of these products are calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 as per AS 4100 table 2.1 for AS 1163 grade C350L0. 3. Type 2 and 3 products are not made strictly in accordance with AS 1163. Care should be used when designing structures using these products. 4. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 5. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. 15 16 TABLE 1.4 DIMENSIONS AND PROPERTIES DURAGAL® CIRCULAR HOLLOW SECTIONS GRADE C350 (DURAGAL C350) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS Designation do t mm mm 76.1 x 60.3 x 48.3 x 42.4 x kg/m External Surface Area per m per t Gross Section Area Ag m 2 /m m2 /t mm2 106mm4 do t Torsion Torsion Constant Modulus About any axis I Z S r J C 103mm3 103 mm3 mm 106 mm4 103 mm3 Form Factor kf About any axis λs Compactness(3) Z e (C,N,S) 10 3 mm3 CHS CHS CHS CHS 4.19 3.29 2.61 1.99 0.239 0.189 0.152 0.133 57.1 57.6 58.2 66.8 33.1 26.2 21.0 21.2 533 419 332 254 0.363 0.177 0.0881 0.0519 9.55 5.85 3.65 2.45 12.5 7.74 4.87 3.27 26.1 20.5 16.3 14.3 0.727 0.353 0.176 0.104 19.1 11.7 7.30 4.90 1.00 1.00 1.00 1.00 46.3 36.7 29.4 29.7 C C C C 12.5 7.74 4.87 3.27 33.7 x 2.0 CHS 26.9 x 2.0 CHS 1.56 1.23 0.106 0.0845 67.7 68.8 16.9 13.5 199 156 0.0251 0.0122 1.49 0.907 2.01 1.24 11.2 8.83 0.0502 0.0244 2.98 1.81 1.00 1.00 23.6 18.8 C C 2.01 1.24 NOTES: 2.3 2.3 2.3 2.0 Mass per m PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES DIMENSION AND RATIOS 1. 2. 3. 4. This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa. DuraGal C350 is manufactured generally in accordance with the requirements of the chemical and dimensional requirements of AS 1163 Grade C350 DuraGal C350 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. November 2004 CHS CHS November 2004 TABLE 1.5 DIMENSIONS AND PROPERTIES GALTUBE PLUS® CIRCULAR HOLLOW SECTIONS GRADE C350L0 (TUBELINE 350L0 - TYPE 1) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation do t mm mm Nominal Mass per m kg/m EFFECTIVE SECTION PROPERTIES FULL SECTION PROPERTIES External Surface Area per m per t Full Section Area Af m 2 /m m2 /t mm2 do t Torsion Constant I Z S r J C Effective Section Area Ae Ie Ze 106 mm4 103 mm3 103 mm3 mm 106mm4 103 mm3 mm2 106 mm4 103 mm3 10.3 13.5 About any axis Torsion Modulus About any axis 76.1 x 2.6 CHS 4.71 0.239 50.7 30.4 578 0.392 26.0 0.784 20.6 578 0.392 60.3 x 2.3 CHS 3.29 0.189 57.6 27.4 402 0.170 5.63 7.43 20.6 0.339 11.3 402 0.170 7.03 48.3 x 2.3 CHS 2.61 0.152 58.2 22.0 319 0.0848 3.51 4.68 16.3 0.170 7.03 319 0.0848 4.39 42.4 x 2.0 CHS 1.99 0.133 66.8 22.3 242 0.0497 2.34 3.12 14.3 0.0993 4.69 242 0.0497 2.93 33.7 x 2.0 CHS 1.56 0.106 67.7 17.7 190 0.0241 1.43 1.92 11.3 0.0482 2.86 190 0.0241 1.79 26.9 x 2.0 CHS 1.23 0.0845 68.8 14.2 149 0.0117 0.872 1.19 0.0235 1.74 149 0.0117 1.09 NOTES: 8.86 12.9 1. In this table, the properties of these products are calculated in accordance with AS/NZS 4600 using design yield stress fy = 350 MPa and design tensile strength fu = 380. 2. Effective section properties are calculated in accordance with AS/NZS 4600. 3. All columns of the table (except for “Nominal Mass per m” and “External Surface Area per t”) are calculated using design thicknesses of 1.9mm, 2.2mm and 2.5mm rather than the respective thicknesses t of 2.0mm, 2.3mm and 2.6mm. This is to comply with clause 1.5.1.6 of AS/NZS 4600 17 18 TABLE 2.1(a) DIMENSIONS AND PROPERTIES TUBELINE® RECTANGULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation per m per t Gross d -2 t Section t Area Ag Ix kg/m m2/m m2/t mm 2 250 x150x9.0 RHS 51.8 6.0 RHS 35.6 5.0 RHS 29.9 0.761 0.774 0.779 14.7 21.8 26.0 14.7 23.0 28.0 25.8 39.7 48.0 6600 4530 3810 53.7 38.4 32.7 430 307 262 533 374 317 90.2 92.0 92.6 200 x100x9.0 RHS 6.0 RHS 5.0 RHS 4.0 RHS 150x100x9.0 RHS 37.7 26.2 22.1 17.9 30.6 0.561 0.574 0.579 0.583 0.461 14.9 22.0 26.2 32.5 15.1 9.11 14.7 18.0 23.0 9.11 20.2 31.3 38.0 48.0 14.7 4800 3330 2810 2280 3900 22.8 16.7 14.4 11.9 10.9 228 167 144 119 145 293 210 179 147 185 68.9 70.8 71.5 72.1 52.9 6.0 RHS 5.0 RHS 4.0 RHS 150 x 50 x6.0 RHS 5.0 RHS 4.0 RHS 3.0 RHS 2.5 RHS 2.0 RHS 21.4 18.2 14.8 16.7 14.2 11.6 8.96 7.53 6.07 0.474 0.479 0.483 0.374 0.379 0.383 0.390 0.391 0.393 22.1 26.3 32.7 22.4 26.6 32.9 43.5 52.0 64.7 14.7 18.0 23.0 6.33 8.00 10.5 14.7 18.0 23.0 23.0 28.0 35.5 23.0 28.0 35.5 48.0 58.0 73.0 2730 2310 1880 2130 1810 1480 1140 959 774 134 115 94.6 91.2 78.9 65.4 51.4 43.5 35.3 54.7 55.3 55.9 48.7 49.5 50.2 51.2 51.5 51.8 d b t mm mm mm NOTES: November 2004 1. 2. 3. 4. Mass External per m Surface Area PROPERTIES b -2 t t About x-axis Zx Sx PROPERTIES FOR DESIGN TO AS 4100 rx Iy Zy Sy 24.3 17.5 15.0 Compactness(3) Zex λey Compactness(3) Zey C mm 106mm 4 103mm 3 375 264 224 60.7 62.2 62.6 56.0 39.0 33.0 554 395 337 1.00 0.907 0.814 17.4 27.2 33.1 C C N 533 374 300 30.5 46.9 56.8 N S S 373 208 156 180 130 111 91.0 140 39.9 41.3 41.8 42.3 38.5 19.9 14.2 12.1 9.89 13.2 272 200 172 142 197 1.00 1.00 0.925 0.801 1.00 10.8 17.4 21.3 27.2 10.8 C C C C C 293 210 179 147 185 23.9 37.1 45.0 56.8 17.4 C N S S C 180 119 90.1 63.1 140 87.3 102 75.7 87.3 63.0 71.8 34.4 40.9 30.6 35.7 26.1 29.8 21.1 23.5 18.1 19.9 14.9 16.3 40.0 40.4 40.9 20.1 20.5 21.0 21.5 21.7 21.9 9.51 8.12 6.64 2.63 2.30 1.93 1.50 1.28 1.04 147 127 105 64.3 56.8 48.2 38.3 32.8 26.9 1.00 1.00 0.971 1.00 1.00 0.963 0.776 0.685 0.595 17.4 21.3 27.2 7.49 9.47 12.4 17.4 21.3 27.2 C C C C C C C C C 134 115 94.6 91.2 78.9 65.4 51.4 43.5 34.3 27.2 33.1 42.0 27.2 33.1 42.0 56.8 68.6 86.4 C N S C N S S S S 102 83.6 60.9 40.9 34.1 25.1 16.0 11.9 8.32 7.64 153 5.69 114 4.92 98.3 4.07 81.5 5.77 115 4.36 3.79 3.15 0.860 0.765 0.653 0.526 0.452 0.372 λex About y-axis J 324 233 199 kf About x-axis ry 106mm 4 103mm 3 103mm 3 mm 106mm 4 103mm 3 103mm 3 8.17 109 7.07 94.3 5.87 78.2 5.06 67.5 4.44 59.2 3.74 49.8 2.99 39.8 2.54 33.9 2.08 27.7 Torsion Torsion Form Constant Modulus Factor About y-axis (C,N,S) 103mm 3 (C,N,S) 103mm 3 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. RHS RHS November 2004 TABLE 2.1(b) DIMENSIONS AND PROPERTIES TUBELINE® RECTANGULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass External per m Surface Area t mm mm mm kg/m PROPERTIES per m per t Gross d -2 t Section t Area Ag Ix m2/m m2/t mm 2 b -2 t t About x-axis Zx Sx PROPERTIES FOR DESIGN TO AS 4100 Torsion Torsion Form Constant Modulus Factor About y-axis rx Iy Zy Sy 106mm 4 103mm 3 103mm 3 mm 10 6mm4 103mm 3 103mm 3 ry J C mm 106mm 4 103mm 3 kf About x-axis λex About y-axis Compactness(3) Zex λey (C,N,S) 103mm 3 Compactness(3) Zey (C,N,S) 103mm 3 125 x 75 x6.0 RHS 16.7 5.0 RHS 14.2 4.0 RHS 11.6 3.0 RHS 8.96 2.5 RHS 7.53 2.0 RHS 6.07 0.374 0.379 0.383 0.390 0.391 0.393 22.4 26.6 32.9 43.5 52.0 64.7 10.5 13.0 16.8 23.0 28.0 35.5 18.8 23.0 29.3 39.7 48.0 60.5 2130 1810 1480 1140 959 774 4.16 3.64 3.05 2.43 2.07 1.69 66.6 58.3 48.9 38.9 33.0 27.0 84.2 72.7 60.3 47.3 40.0 32.5 44.2 44.8 45.4 46.1 46.4 46.7 1.87 1.65 1.39 1.11 0.942 0.771 50.0 43.9 37.0 29.5 25.1 20.6 59.1 51.1 42.4 33.3 28.2 22.9 29.6 30.1 30.6 31.1 31.4 31.6 4.44 3.83 3.16 2.43 2.05 1.67 86.2 75.3 63.0 49.5 42.1 34.4 1.00 1.00 1.00 0.908 0.815 0.706 12.4 15.4 19.8 27.2 33.1 42.0 C C C C N S 84.2 72.7 60.3 47.3 37.8 26.3 22.3 27.2 34.6 46.9 56.8 71.6 C C N S S S 59.1 51.1 39.9 26.3 19.8 14.0 100 x 50 x6.0 RHS 12.0 5.0 RHS 10.3 4.0 RHS 8.49 3.5 RHS 7.53 3.0 RHS 6.60 2.5 RHS 5.56 2.0 RHS 4.50 1.6 RHS 3.64 75 x 50 x 6.0 RHS 9.67 5.0 RHS 8.35 4.0 RHS 6.92 3.0 RHS 5.42 2.5 RHS 4.58 2.0 RHS 3.72 1.6 RHS 3.01 0.274 0.279 0.283 0.285 0.290 0.291 0.293 0.295 0.224 0.229 0.233 0.240 0.241 0.243 0.245 22.8 27.0 33.3 37.9 43.9 52.4 65.1 81.0 23.2 27.4 33.7 44.2 52.7 65.4 81.3 6.33 8.00 10.5 12.3 14.7 18.0 23.0 29.3 6.33 8.00 10.5 14.7 18.0 23.0 29.3 14.7 18.0 23.0 26.6 31.3 38.0 48.0 60.5 10.5 13.0 16.8 23.0 28.0 35.5 44.9 1530 1310 1080 959 841 709 574 463 1230 1060 881 691 584 474 383 1.71 1.53 1.31 1.18 1.06 0.912 0.750 0.613 0.800 0.726 0.630 0.522 0.450 0.372 0.305 34.2 30.6 26.1 23.6 21.3 18.2 15.0 12.3 21.3 19.4 16.8 13.9 12.0 9.91 8.14 45.3 39.8 33.4 29.9 26.7 22.7 18.5 15.0 28.1 24.9 21.1 17.1 14.6 12.0 9.75 33.4 34.1 34.8 35.1 35.6 35.9 36.2 36.4 25.5 26.1 26.7 27.5 27.7 28.0 28.2 0.567 0.511 0.441 0.400 0.361 0.311 0.257 0.211 0.421 0.384 0.335 0.278 0.240 0.199 0.164 22.7 20.4 17.6 16.0 14.4 12.4 10.3 8.43 16.9 15.4 13.4 11.1 9.60 7.96 6.56 27.7 24.4 20.6 18.5 16.4 14.0 11.5 9.33 21.1 18.8 16.0 12.9 11.0 9.06 7.40 19.2 19.7 20.2 20.4 20.7 20.9 21.2 21.3 18.5 19.0 19.5 20.0 20.3 20.5 20.7 1.53 1.35 1.13 1.01 0.886 0.754 0.616 0.501 1.01 0.891 0.754 0.593 0.505 0.414 0.337 40.9 36.5 31.2 28.2 25.0 21.5 17.7 14.5 29.3 26.4 22.7 18.4 15.9 13.1 10.8 1.00 1.00 1.00 1.00 1.00 0.926 0.802 0.705 1.00 1.00 1.00 1.00 1.00 0.971 0.852 7.49 9.47 12.4 14.5 17.4 21.3 27.2 34.6 7.49 9.47 12.4 17.4 21.3 27.2 34.6 C C C C C C C N C C C C C C N 45.3 39.8 33.4 29.9 26.7 22.7 18.5 13.8 28.1 24.9 21.1 17.1 14.6 12.0 9.01 17.4 21.3 27.2 31.4 37.1 45.0 56.8 71.6 12.4 15.4 19.8 27.2 33.1 42.0 53.1 C C C N N S S S C C C C N S S 27.7 24.4 20.6 18.1 15.0 11.4 7.98 5.61 21.1 18.8 16.0 12.9 10.6 7.70 5.42 NOTES: 1. 2. 3. 4. 19 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. 20 TABLE 2.1(c) DIMENSIONS AND PROPERTIES TUBELINE® RECTANGULAR HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass External per m Surface Area t mm mm mm kg/m PROPERTIES per m per t Gross d -2 t Section t Area Ag Ix m2/m m2/t mm 2 b -2 t t About x-axis Zx 3.60 2.93 2.38 0.191 0.193 0.195 53.1 65.8 81.7 8.00 28.0 10.5 35.5 13.6 44.9 459 374 303 0.285 0.238 0.197 65 x 35x 4.0 RHS 3.0 RHS 2.5 RHS 2.0 RHS 5.35 4.25 3.60 2.93 0.183 0.190 0.191 0.193 34.2 44.7 53.1 65.8 6.75 9.67 12.0 15.5 14.3 19.7 24.0 30.5 681 541 459 374 0.328 0.281 0.244 0.204 50 x 25 x 3.0 RHS 2.5 RHS 2.0 RHS 1.6 RHS 3.07 2.62 2.15 1.75 0.140 0.141 0.143 0.145 45.5 54.0 66.6 82.5 6.33 8.00 10.5 13.6 14.7 18.0 23.0 29.3 391 334 274 223 0.112 0.0989 0.0838 0.0702 4.47 3.95 3.35 2.81 50 x 20 x 3.0 RHS 2.5 RHS 2.0 RHS 1.6 RHS 2.83 2.42 1.99 1.63 0.130 0.131 0.133 0.135 45.8 54.2 66.8 82.7 4.67 6.00 8.00 10.5 14.7 18.0 23.0 29.3 361 309 254 207 0.0951 0.0848 0.0723 0.0608 3.81 3.39 2.89 2.43 Torsion Torsion Form Constant Modulus Factor About y-axis rx Iy Zy Sy 106mm 4 103mm 3 103mm 3 mm 106mm 4 103mm 3 103mm 3 75 x 25 x 2.5 RHS 2.0 RHS 1.6 RHS NOTES: Sx PROPERTIES FOR DESIGN TO AS 4100 7.60 10.1 24.9 6.36 8.31 25.3 5.26 6.81 25.5 ry J C mm 106mm 4 103mm 3 kf About x-axis λex Compactness(3) Zex About y-axis λey Compactness(3) Zey (C,N,S) 103mm 3 (C,N,S) 103mm 3 0.0487 0.0414 0.0347 3.89 3.31 2.78 4.53 10.3 3.77 10.5 3.11 10.7 0.144 0.120 0.0993 7.14 6.04 5.05 1.00 0.964 0.813 9.47 12.4 16.1 C C C 10.1 8.31 6.81 33.1 42.0 53.1 N S S 4.33 3.18 2.22 22.0 22.8 23.1 23.4 0.123 0.106 0.0926 0.0778 7.03 6.04 5.29 4.44 8.58 7.11 6.13 5.07 0.320 0.259 0.223 0.184 12.5 10.4 9.10 7.62 1.00 1.00 1.00 1.00 7.99 11.4 14.2 18.3 C C C C 13.3 16.9 11.0 23.3 9.45 28.4 7.80 36.1 C C C N 8.58 7.11 6.13 4.69 5.86 5.11 4.26 3.53 16.9 17.2 17.5 17.7 0.0367 0.0328 0.0281 0.0237 2.93 2.62 2.25 1.90 3.56 9.69 3.12 9.91 2.62 10.1 2.17 10.3 0.0964 0.0843 0.0706 0.0585 5.18 4.60 3.92 3.29 1.00 1.00 1.00 1.00 7.49 9.47 12.4 16.1 C C C C 5.86 5.11 4.26 3.53 17.4 21.3 27.2 34.6 C C C N 3.56 3.12 2.62 2.05 5.16 4.51 3.78 3.14 16.2 16.6 16.9 17.1 0.0212 0.0192 0.0167 0.0142 2.12 1.92 1.67 1.42 2.63 2.32 1.96 1.63 0.0620 0.0550 0.0466 0.0389 3.88 3.49 3.00 2.55 1.00 1.00 1.00 1.00 5.52 7.10 9.47 12.4 C C C C 5.16 4.51 3.78 3.14 17.4 21.3 27.2 34.6 C C C N 2.63 2.32 1.96 1.54 10.1 13.3 8.65 11.0 7.52 9.45 6.28 7.80 13.4 14.0 14.2 14.4 7.67 7.89 8.11 8.29 November 2004 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. 5. Sizes shown in Italics: These sizes may not be stocked in all states or minimum order quanitites may apply 1. 2. 3. 4. RHS RHS November 2004 TABLE 2.2(a) DIMENSIONS AND PROPERTIES DURAGAL® DUALGRADE® RECTANGULAR HOLLOW SECTIONS GRADE C450L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation per m per t Gross d -2 t Section t Area Ag Ix m2/m m2/t mm 2 150 x 50 x6.0 RHS 16.7 5.0 RHS 14.2 4.0 RHS 11.6 3.0 RHS 8.96 2.5 RHS 7.53 2.0 RHS 6.07 0.374 0.379 0.383 0.390 0.391 0.393 22.4 26.6 32.9 43.5 52.0 64.7 6.33 8.00 10.5 14.7 18.0 23.0 23.0 28.0 35.5 48.0 58.0 73.0 2130 1810 1480 1140 959 774 5.06 4.44 3.74 2.99 2.54 2.08 67.5 59.2 49.8 39.8 33.9 27.7 91.2 78.9 65.4 51.4 43.5 35.3 48.7 49.5 50.2 51.2 51.5 51.8 0.860 0.765 0.653 0.526 0.452 0.372 34.4 30.6 26.1 21.1 18.1 14.9 125 x 75 x6.0 RHS 16.7 5.0 RHS 14.2 4.0 RHS 11.6 3.0 RHS 8.96 2.5 RHS 7.53 2.0 RHS 6.07 0.374 0.379 0.383 0.390 0.391 0.393 22.4 26.6 32.9 43.5 52.0 64.7 10.5 13.0 16.8 23.0 28.0 35.5 18.8 23.0 29.3 39.7 48.0 60.5 2130 1810 1480 1140 959 774 4.16 3.64 3.05 2.43 2.07 1.69 66.6 58.3 48.9 38.9 33.0 27.0 84.2 72.7 60.3 47.3 40.0 32.5 44.2 44.8 45.4 46.1 46.4 46.7 1.87 1.65 1.39 1.11 0.942 0.771 100 x 50 x6.0 RHS 12.0 5.0 RHS 10.3 4.0 RHS 8.49 3.5 RHS 7.53 3.0 RHS 6.60 2.5 RHS 5.56 2.0 RHS 4.50 1.6 RHS 3.64 0.274 0.279 0.283 0.285 0.290 0.291 0.293 0.295 22.8 27.0 33.3 37.9 43.9 52.4 65.1 81.0 6.33 8.00 10.5 12.3 14.7 18.0 23.0 29.3 14.7 18.0 23.0 26.6 31.3 38.0 48.0 60.5 1530 1310 1080 959 841 709 574 463 1.71 1.53 1.31 1.18 1.06 0.912 0.750 0.613 34.2 30.6 26.1 23.6 21.3 18.2 15.0 12.3 45.3 39.8 33.4 29.9 26.7 22.7 18.5 15.0 33.4 34.1 34.8 35.1 35.6 35.9 36.2 36.4 0.567 0.511 0.441 0.400 0.361 0.311 0.257 0.211 d b t mm mm mm NOTES: Mass External per m Surface Area PROPERTIES 21 1. 2. 3. 4. 5. kg/m b -2 t t About x-axis Zx Sx PROPERTIES FOR DESIGN TO AS 4100 Torsion Torsion Form Constant Modulus Factor About y-axis rx Iy Zy Sy λex Compactness(3) Zex About y-axis λey Compactness(3) Zey ry J C mm 106mm 4 103mm 3 40.9 35.7 29.8 23.5 19.9 16.3 20.1 20.5 21.0 21.5 21.7 21.9 2.63 2.30 1.93 1.50 1.28 1.04 64.3 56.8 48.2 38.3 32.8 26.9 1.00 1.00 0.877 0.713 0.633 0.553 8.50 10.7 14.1 19.7 24.1 30.9 C C C C C N 91.2 78.9 65.4 51.4 43.5 31.6 30.9 37.6 47.6 64.4 77.8 97.9 N N S S S S 40.4 31.8 22.7 14.5 10.9 7.64 50.0 43.9 37.0 29.5 25.1 20.6 59.1 51.1 42.4 33.3 28.2 22.9 29.6 30.1 30.6 31.1 31.4 31.6 4.44 3.83 3.16 2.43 2.05 1.67 86.2 75.3 63.0 49.5 42.1 34.4 1.00 1.00 1.00 0.845 0.763 0.624 14.1 17.4 22.5 30.9 37.6 47.6 C C C N N S 84.2 72.7 60.3 46.5 34.7 24.8 25.3 30.9 39.2 53.2 64.4 81.2 C N N S S S 59.1 50.5 37.4 24.2 18.2 13.0 22.7 20.4 17.6 16.0 14.4 12.4 10.3 8.43 27.7 24.4 20.6 18.5 16.4 14.0 11.5 9.33 19.2 19.7 20.2 20.4 20.7 20.9 21.2 21.3 1.53 1.35 1.13 1.01 0.886 0.754 0.616 0.501 40.9 36.5 31.2 28.2 25.0 21.5 17.7 14.5 1.00 1.00 1.00 1.00 0.967 0.856 0.746 0.661 8.50 10.7 14.1 16.5 19.7 24.1 30.9 39.2 C C C C C C N N 45.3 39.8 33.4 29.9 26.7 22.7 18.2 12.5 19.7 24.1 30.9 35.6 42.0 51.0 64.4 81.2 C C N N S S S S 27.7 24.4 20.3 17.1 13.9 10.4 7.33 5.19 106mm 4 103mm 3 103mm 3 mm 10 6mm4 103mm 3 103mm 3 kf About x-axis (C,N,S) 103mm 3 (C,N,S) 103mm 3 This table is calculated in accordance with AS 4100 using design yield stress fy = 450 MPa and design tensile strength fu = 500 MPa as per AS 4100 table 2.1 for AS 1163 grade C450L0. Grade C450L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For SHS and RHS the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. DuraGal Dual Grade C350L0/C450L0 hollow sections have a minimum yield stress of 450MPa (fy = 450MPa), a minimum tensile strength of 500MPa (fu = 500MPa) and a minimum elongation equal to 16%, ie. the strength of AS 1163 grade C450L0 and the elongation of AS 1163 grade C350L0. 22 TABLE 2.2(b) DIMENSIONS AND PROPERTIES DURAGAL® DUALGRADE® RECTANGULAR HOLLOW SECTIONS GRADE C450L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass External per m Surface Area t mm mm mm kg/m PROPERTIES per m per t Gross d -2 t Section t Area Ag Ix m2/m m2/t mm 2 b -2 t t About x-axis Zx Sx PROPERTIES FOR DESIGN TO AS 4100 rx Iy Zy Sy 106mm 4 103mm 3 103mm 3 mm 106mm 4 103mm 3 103mm 3 28.1 24.9 21.1 17.1 14.6 12.0 9.75 25.5 26.1 26.7 27.5 27.7 28.0 28.2 0.421 0.384 0.335 0.278 0.240 0.199 0.164 16.9 21.1 15.4 18.8 13.4 16.0 11.1 12.9 9.60 11.0 7.96 9.06 6.56 7.40 ry J C mm 106mm 4 103mm 3 75 x 50 x 6.0 RHS 5.0 RHS 4.0 RHS 3.0 RHS 2.5 RHS 2.0 RHS 1.6 RHS 9.67 8.35 6.92 5.42 4.58 3.72 3.01 0.224 0.229 0.233 0.240 0.241 0.243 0.245 23.2 27.4 33.7 44.2 52.7 65.4 81.3 6.33 8.00 10.5 14.7 18.0 23.0 29.3 10.5 13.0 16.8 23.0 28.0 35.5 44.9 1230 1060 881 691 584 474 383 0.800 0.726 0.630 0.522 0.450 0.372 0.305 75 x 25 x 2.5 RHS 2.0 RHS 1.6 RHS 3.60 2.93 2.38 0.191 0.193 0.195 53.1 65.8 81.7 8.00 28.0 10.5 35.5 13.6 44.9 459 374 303 0.285 0.238 0.197 7.60 10.1 24.9 6.36 8.31 25.3 5.26 6.81 25.5 0.0487 0.0414 0.0347 3.89 3.31 2.78 4.53 10.3 3.77 10.5 3.11 10.7 0.144 0.120 0.0993 65 x 35 x 3.0 RHS 2.5 RHS 2.0 RHS 4.25 3.60 2.93 0.190 0.191 0.193 44.7 53.1 65.8 9.67 12.0 15.5 19.7 24.0 30.5 541 459 374 0.281 0.244 0.204 8.65 11.0 22.8 7.52 9.45 23.1 6.28 7.80 23.4 0.106 0.0926 0.0778 6.04 5.29 4.44 7.11 14.0 6.13 14.2 5.07 14.4 50 x 25 x 3.0 RHS 2.5 RHS 2.0 RHS 1.6 RHS 3.07 2.62 2.15 1.75 0.140 0.141 0.143 0.145 45.5 54.0 66.6 82.5 6.33 8.00 10.5 13.6 14.7 18.0 23.0 29.3 391 334 274 223 0.112 0.0989 0.0838 0.0702 4.47 3.95 3.35 2.81 5.86 5.11 4.26 3.53 16.9 17.2 17.5 17.7 0.0367 0.0328 0.0281 0.0237 2.93 2.62 2.25 1.90 50 x 20 x 3.0 RHS 2.5 RHS 2.0 RHS 1.6 RHS 2.83 2.42 1.99 1.63 0.130 0.131 0.133 0.135 45.8 54.2 66.8 82.7 4.67 6.00 8.00 10.5 14.7 18.0 23.0 29.3 361 309 254 207 0.0951 0.0848 0.0723 0.0608 3.81 3.39 2.89 2.43 5.16 4.51 3.78 3.14 16.2 16.6 16.9 17.1 0.0212 0.0192 0.0167 0.0142 2.12 1.92 1.67 1.42 November 2004 NOTES: 21.3 19.4 16.8 13.9 12.0 9.91 8.14 Torsion Torsion Form Constant Modulus Factor About y-axis 18.5 19.0 19.5 20.0 20.3 20.5 20.7 29.3 26.4 22.7 18.4 15.9 13.1 10.8 λex Compactness(3) Zex About y-axis λey Compactness(3) Zey (C,N,S) 103mm 3 (C,N,S) 103mm 3 1.00 1.00 1.00 1.00 1.00 0.904 0.799 8.50 10.7 14.1 19.7 24.1 30.9 39.2 C C C C C N N 28.1 24.9 21.1 17.1 14.6 11.8 8.26 14.1 17.4 22.5 30.9 37.6 47.6 60.2 C C C N N S S 21.1 18.8 16.0 12.8 9.95 7.07 5.01 7.14 6.04 5.05 1.00 0.878 0.746 10.7 14.1 18.3 C C C 10.1 8.31 6.81 37.6 47.6 60.2 N S S 4.05 2.88 2.02 0.259 0.223 0.184 10.4 9.10 7.62 1.00 1.00 0.985 13.0 16.1 20.8 C C C 11.0 9.45 7.80 26.4 32.2 40.9 C N S 7.11 5.95 4.37 3.56 9.69 3.12 9.91 2.62 10.1 2.17 10.3 0.0964 0.0843 0.0706 0.0585 5.18 4.60 3.92 3.29 1.00 1.00 1.00 1.00 8.50 10.7 14.1 18.3 C C C C 5.86 5.11 4.26 3.53 19.7 24.1 30.9 39.2 C C N N 3.56 3.12 2.58 1.92 2.63 2.32 1.96 1.63 0.0620 0.0550 0.0466 0.0389 3.88 3.49 3.00 2.55 1.00 1.00 1.00 1.00 6.26 8.05 10.7 14.1 C C C C 5.16 4.51 3.78 3.14 19.7 24.1 30.9 39.2 C C N N 2.63 2.32 1.93 1.44 7.67 7.89 8.11 8.29 1.01 0.891 0.754 0.593 0.505 0.414 0.337 kf About x-axis This table is calculated in accordance with AS 4100 using design yield stress fy = 450 MPa and design tensile strength fu = 500 MPa as per AS 4100 table 2.1 for AS 1163 grade C450L0. Grade C450L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For SHS and RHS the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. DuraGal Dual Grade C350L0/C450L0 hollow sections have a minimum yield stress of 450MPa (fy = 450MPa), a minimum tensile strength of 500MPa (fu = 500MPa) and a minimum elongation equal to 16%, ie. the strength of AS 1163 grade C450L0 and the elongation of AS 1163 grade C350L0. 6. Sizes shown in Italics: These sizes may not be stocked in all states or minimum order quanitites may apply 1. 2. 3. 4. 5. RHS November 2004 TABLE 2.3 DIMENSIONS AND PROPERTIES GALTUBE PLUS RECTANGULAR HOLLOW SECTIONS GRADE C350L0 (TUBELINE 350L0 - TYPE 1) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b t mm mm mm Nominal External Mass Surface Area per m per m per t 2 b-2r t d-2r t 2 Full Section Area Af mm 2 About x-axis Ix 6 10 mm Zx 4 3 10 mm About y-axis Sx 3 3 10 mm rx 3 mm Iy 6 10 mm Zy 4 3 Sy 4.38 2.85 10.3 10.8 2.55 1.75 3.02 2.00 1.88 1.32 2.25 1.50 m /t 10 mm 75 x 25 x 2.5 RHS 1.6 RHS 3.60 2.38 0.191 0.195 53.1 81.7 6.42 13.2 27.3 47.7 442 276 0.276 0.181 7.37 4.83 9.72 6.23 25.0 25.6 0.0473 0.0320 3.78 2.56 50 x 25 x 2.5 RHS 1.6 RHS 2.62 1.75 0.141 0.145 54.0 82.5 6.42 13.2 16.8 30.5 322 204 0.0960 0.0647 3.84 2.59 4.94 3.23 17.3 17.8 0.0319 0.0219 50 x 20 x 2.5 RHS 1.6 RHS 2.42 1.63 0.131 0.135 54.2 82.7 4.33 9.79 16.8 30.5 298 189 0.0824 0.0561 3.30 2.25 4.37 2.88 16.6 17.2 0.0188 0.0132 3 ry 106mm 4 m /m 3 10 mm 3 Torsion Torsion Effective Constant Modulus Section About x- and y- axis Area J C Ae Iex Zex Iey Zey mm kg/m NOTES: EFFECTIVE SECTION PROPERTIES FULL SECTION PROPERTIES 10 3mm3 mm2 106mm4 103mm3 106mm 4 103mm 3 0.139 0.0911 6.93 4.65 442 227 0.276 0.181 7.37 4.83 0.0473 0.0251 3.78 2.01 9.95 10.4 0.0817 0.0537 4.47 3.04 322 204 0.0960 3.84 0.0647 2.59 0.0319 0.0219 2.55 1.75 7.93 8.35 0.0534 0.0359 3.40 2.36 298 189 0.0824 3.30 0.0561 2.25 0.0188 0.0132 1.88 1.32 1. This table is calculated in accordance with AS/NZS 4600 using a design yield stress fy = 350MPa and design tensile strength fu = 380MPa. 2. Effective section properties are calculated in accordance with AS/NZS 4600. 3. All columns of the table (except for “Nominal Mass per m” and External Surface Area”) are calculated using design thicknesses of 1.45mm and 2.4mm rather than the respective thicknesses t of 1.6mm and 2.5mm. This is to comply with clause 1.5.1.6 of AS/NZS 4600. 4. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2 t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. 23 RHS SHS 24 TABLE 3.1(a) DIMENSIONS AND PROPERTIES TUBELINE® SQUARE HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t mm mm mm External Surface Area per m per t 2 2 b -2 t t kg/m m /m m /t 250x 250x9.0 SHS 6.0 SHS 65.9 45.0 0.961 0.974 14.6 21.7 25.8 39.7 200x 200x9.0 SHS 6.0 SHS 5.0 SHS 51.8 35.6 29.9 0.761 0.774 0.779 14.7 21.8 26.0 150x 150x9.0 SHS 6.0 SHS 5.0 SHS 125x 125x9.0 SHS 6.0 SHS 5.0 SHS 4.0 SHS 37.7 26.2 22.1 30.6 21.4 18.2 14.8 0.561 0.574 0.579 0.461 0.474 0.479 0.483 100x 100x9.0 SHS 6.0 SHS 5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 23.5 16.7 14.2 11.6 8.96 7.53 6.07 0.361 0.374 0.379 0.383 0.390 0.391 0.393 NOTES: PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About x-, y- and n-axis Ix 6 Zx 4 3 10 mm 10 mm 8400 5730 79.8 56.2 20.2 31.3 38.0 6600 4530 3810 14.9 22.0 26.2 15.1 22.1 26.3 32.7 14.7 23.0 28.0 11.9 18.8 23.0 29.3 15.4 22.4 26.6 32.9 43.5 52.0 64.7 9.11 14.7 18.0 23.0 31.3 38.0 48.0 Zn 3 3 Sx 3 3 rx 3 J 6 C 4 3 Form Factor kf About x- and y-axis λe 3 Compactness(3) Ze (C,N,S) 10 3mm3 10 mm 10 mm mm 10 mm 10 mm 639 450 477 330 750 521 97.5 99.0 129 88.7 972 681 1.00 0.853 30.5 46.9 N S 744 409 39.2 28.0 23.9 392 280 239 297 207 175 465 327 277 77.1 78.6 79.1 64.5 44.8 37.8 599 425 362 1.00 1.00 0.890 23.9 37.1 45.0 C N S 465 294 223 4800 3330 2810 3900 2730 2310 1880 15.4 11.3 9.70 8.38 6.29 5.44 4.52 205 150 129 134 101 87.1 72.3 159 113 96.1 106 76.5 65.4 53.6 248 178 151 165 120 103 84.5 56.6 58.2 58.7 46.4 48.0 48.5 49.0 26.1 18.4 15.6 14.5 10.4 8.87 7.25 316 229 197 208 154 133 110 1.00 1.00 1.00 1.00 1.00 1.00 1.00 17.4 27.2 33.1 14.1 22.3 27.2 34.6 C C N C C C N 248 178 144 165 120 103 78.9 3000 2130 1810 1480 1140 959 774 3.91 3.04 2.66 2.23 1.77 1.51 1.23 78.1 60.7 53.1 44.6 35.4 30.1 24.6 63.6 47.1 40.5 33.5 26.0 21.9 17.8 98.6 73.5 63.5 52.6 41.2 34.9 28.3 36.1 37.7 38.3 38.8 39.4 39.6 39.9 7.00 5.15 4.42 3.63 2.79 2.35 1.91 123 93.6 81.4 68.0 53.2 45.2 36.9 1.00 1.00 1.00 1.00 1.00 0.891 0.706 10.8 17.4 21.3 27.2 37.1 45.0 56.8 C C C C N S S 98.6 73.5 63.5 52.6 37.1 28.1 20.2 November 2004 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. 5. Sizes shown in Italics: These sizes may not be stocked in all states or minimum order quanitites may apply 1. 2. 3. 4. November 2004 TABLE 3.1(b) DIMENSIONS AND PROPERTIES TUBELINE® SQUARE HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t mm mm mm kg/m External Surface Area per m per t 2 2 m /m PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES b -2 t t m /t Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About x-, y- and n-axis Ix 6 Zx 4 10 mm 3 Zn 3 3 10 mm 10 mm Sx 3 3 rx 3 J 6 C 4 10 mm mm 10 mm 3 Form Factor kf About x- and y-axis λe Compactness(3) 3 Ze (C,N,S) 10 3mm3 10 mm 89 x 89 x6.0 SHS 5.0 SHS 3.5 SHS 14.6 12.5 9.06 0.330 0.334 0.341 22.5 26.7 37.6 12.8 15.8 23.4 1870 1590 1150 2.06 1.81 1.37 46.2 40.7 30.9 36.3 31.4 23.2 56.6 49.1 36.5 33.2 33.7 34.5 3.54 3.05 2.24 71.6 62.7 47.1 1.00 1.00 1.00 15.2 18.7 27.7 C C C 56.6 49.1 36.5 75 x 75 x6.0 SHS 5.0 SHS 4.0 SHS 3.5 SHS 3.0 SHS 2.5 SHS 2.0 SHS 12.0 10.3 8.49 7.53 6.60 5.56 4.50 0.274 0.279 0.283 0.285 0.290 0.291 0.293 22.8 27.0 33.3 37.9 43.9 52.4 65.1 10.5 13.0 16.8 19.4 23.0 28.0 35.5 1530 1310 1080 959 841 709 574 1.16 1.03 0.882 0.797 0.716 0.614 0.505 30.9 27.5 23.5 21.3 19.1 16.4 13.5 24.7 21.6 18.0 16.1 14.2 12.0 9.83 38.4 33.6 28.2 25.3 22.5 19.1 15.6 27.5 28.0 28.6 28.8 29.2 29.4 29.7 2.04 1.77 1.48 1.32 1.15 0.971 0.790 48.2 42.6 36.1 32.5 28.7 24.6 20.2 1.00 1.00 1.00 1.00 1.00 1.00 0.953 12.4 15.4 19.8 23.0 27.2 33.1 42.0 C C C C C N S 38.4 33.6 28.2 25.3 22.5 18.3 13.1 65 x 65 x6.0 SHS 5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 10.1 8.75 7.23 5.66 4.78 3.88 3.13 0.234 0.239 0.243 0.250 0.251 0.253 0.255 23.1 27.3 33.6 44.1 52.6 65.3 81.2 8.83 11.0 14.3 19.7 24.0 30.5 38.6 1290 1110 921 721 609 494 399 0.706 0.638 0.552 0.454 0.391 0.323 0.265 21.7 19.6 17.0 14.0 12.0 9.94 8.16 17.8 15.6 13.2 10.4 8.91 7.29 5.94 27.5 24.3 20.6 16.6 14.1 11.6 9.44 23.4 23.9 24.5 25.1 25.3 25.6 25.8 1.27 1.12 0.939 0.733 0.624 0.509 0.414 34.2 30.6 26.2 21.0 18.1 14.9 12.2 1.00 1.00 1.00 1.00 1.00 1.00 0.876 10.5 13.0 16.9 23.3 28.4 36.1 45.7 C C C C C N S 27.5 24.3 20.6 16.6 14.1 10.6 7.54 50 x 50 x5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 6.39 5.35 4.25 3.60 2.93 2.38 0.179 0.183 0.190 0.191 0.193 0.195 27.9 34.2 44.7 53.1 65.8 81.7 8.00 10.5 14.7 18.0 23.0 29.3 814 681 541 459 374 303 0.257 0.229 0.195 0.169 0.141 0.117 10.3 9.15 7.79 6.78 5.66 4.68 8.51 7.33 5.92 5.09 4.20 3.44 13.2 11.4 9.39 8.07 6.66 5.46 17.8 18.3 19.0 19.2 19.5 19.6 0.469 0.403 0.321 0.275 0.226 0.185 16.3 14.3 11.8 10.2 8.51 7.03 1.00 1.00 1.00 1.00 1.00 1.00 9.47 12.4 17.4 21.3 27.2 34.6 C C C C C N 13.2 11.4 9.39 8.07 6.66 5.10 NOTES: 25 1. 2. 3. 4. This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. SHS SHS 26 TABLE 3.1(c) DIMENSIONS AND PROPERTIES TUBELINE® SQUARE HOLLOW SECTIONS GRADE C350L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t mm mm mm External Surface Area per m per t 2 2 b -2 t t Gross Section Area Ag Ix 6 Zx 10 mm 10 mm 10 mm 3 Zn 4 m /m m /t 40 x 40 x4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 4.09 3.30 2.82 2.31 1.88 0.143 0.150 0.151 0.153 0.155 34.9 45.3 53.7 66.4 82.3 8.00 11.3 14.0 18.0 23.0 521 421 359 294 239 0.105 0.0932 0.0822 0.0694 0.0579 5.26 4.66 4.11 3.47 2.90 35 x 35 x3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 2.83 2.42 1.99 1.63 0.130 0.131 0.133 0.135 45.8 54.2 66.8 82.7 9.67 12.0 15.5 19.9 361 309 254 207 0.0595 0.0529 0.0451 0.0379 30 x 30 x2.0 SHS 1.6 SHS 1.68 1.38 0.113 0.115 67.4 83.3 13.0 16.8 214 175 25 x 25 x3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 1.89 1.64 1.36 1.12 0.0897 0.0914 0.0931 0.0945 47.4 55.7 68.3 84.1 6.33 8.00 10.5 13.6 20 x 20 x1.6 SHS 0.873 0.0745 85.4 10.5 1. 2. 3. 4. mm 2 Torsion Torsion Constant Modulus About x-, y- and n-axis kg/m NOTES: PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES 3 3 Sx 3 3 rx 3 J 6 C 4 10 mm 3 Form Factor kf About x- and y-axis λe Compactness(3) 3 Ze (C,N,S) 10 3mm3 10 mm mm 10 mm 4.36 3.61 3.13 2.61 2.15 6.74 5.72 4.97 4.13 3.41 14.2 14.9 15.1 15.4 15.6 0.192 0.158 0.136 0.113 0.0927 8.33 7.07 6.21 5.23 4.36 1.00 1.00 1.00 1.00 1.00 9.47 13.4 16.6 21.3 27.2 C C C C C 6.74 5.72 4.97 4.13 3.41 3.40 3.02 2.58 2.16 2.67 2.33 1.95 1.62 4.23 3.69 3.09 2.57 12.8 13.1 13.3 13.5 0.102 0.0889 0.0741 0.0611 5.18 4.58 3.89 3.26 1.00 1.00 1.00 1.00 11.4 14.2 18.3 23.5 C C C C 4.23 3.69 3.09 2.57 0.0272 0.0231 1.81 1.54 1.39 1.16 2.21 1.84 11.3 11.5 0.0454 0.0377 2.75 2.32 1.00 1.00 15.4 19.8 C C 2.21 1.84 241 209 174 143 0.0184 0.0169 0.0148 0.0128 1.47 1.35 1.19 1.02 1.21 1.08 0.926 0.780 1.91 1.71 1.47 1.24 8.74 8.99 9.24 9.44 0.0333 0.0297 0.0253 0.0212 2.27 2.07 1.80 1.54 1.00 1.00 1.00 1.00 7.49 9.47 12.4 16.1 C C C C 1.91 1.71 1.47 1.24 111 0.00608 0.608 0.474 0.751 7.39 0.0103 0.924 1.00 12.4 C 0.751 November 2004 This table is calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 430 MPa as per AS 4100 table 2.1 for AS 1163 grade C350L0. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. November 2004 TABLE 3.2 DIMENSIONS AND PROPERTIES TUBELINE® SQUARE HOLLOW SECTIONS GRADE C350L0 (TUBELINE 350L0 - TYPE 2) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t mm mm mm kg/m PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES External Surface Area per m per t 2 2 m /m m /t b -2 t t Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About x-, y- and n-axis Ix 6 Zx 3 Zn 4 3 3 10 mm 10 mm 10 mm Sx 3 3 rx 3 10 mm mm J 6 C 4 10 mm 3 Form Factor kf About x- and y-axis λe Compactness(4) 3 Ze (C,N,S) 10 3mm3 10 mm 15 x 15 x1.8 SHS 0.681 0.0538 79.1 6.33 86.7 0.00239 0.318 0.262 0.414 5.25 0.00431 0.491 1.00 7.49 C 0.414 13 x 13 x1.8 SHS 0.568 0.0458 80.7 5.22 72.3 0.00142 0.218 0.184 0.290 4.42 0.00262 0.339 1.00 6.18 C 0.290 NOTES: 1. 2. 3. 4. 5. In this table, the properties of these products are calculated in accordance with AS 4100 using design yield stress fy = 350 MPa and design tensile strength fu = 380. Type 2 products are not made strictly in accordance with AS 1163. Care should be used when designing structures using these products. Grade C350L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2 t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. 27 SHS SHS 28 TABLE 3.3(a) DIMENSIONS AND PROPERTIES DURAGAL® DUALGRADE® SQUARE HOLLOW SECTIONS GRADE C450L0 (AS 1163) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t External Surface Area per m per t 2 2 b -2 t t Gross Section Area Ag mm Torsion Torsion Constant Modulus About x-, y- and n-axis Ix 6 Zx 2 10 mm 10 mm mm mm mm kg/m m /m m /t 100x 100x6.0 SHS 5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 16.7 14.2 11.6 8.96 7.53 6.07 0.374 0.379 0.383 0.390 0.391 0.393 22.4 26.6 32.9 43.5 52.0 64.7 14.7 18.0 23.0 31.3 38.0 48.0 2130 1810 1480 1140 959 774 3.04 2.66 2.23 1.77 1.51 1.23 90 x 90 x 2.5SHS 2.0 SHS 75x 75 x6.0 SHS 6.74 5.45 12.0 0.351 0.353 0.274 52.1 64.8 22.8 34.0 43.0 10.5 859 694 1530 5.0 SHS 4.0 SHS 3.5 SHS 3.0 SHS 2.5 SHS 2.0 SHS 10.3 8.49 7.53 6.60 5.56 4.50 0.279 0.283 0.285 0.290 0.291 0.293 27.0 33.3 37.9 43.9 52.4 65.1 13.0 16.8 19.4 23.0 28.0 35.5 65x 65 x6.0 SHS 5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 10.1 8.75 7.23 5.66 4.78 3.88 3.13 0.234 0.239 0.243 0.250 0.251 0.253 0.255 23.1 27.3 33.6 44.1 52.6 65.3 81.2 8.83 11.0 14.3 19.7 24.0 30.5 38.6 November 2004 NOTES: PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES 4 3 Zn 3 3 Sx 3 3 rx 3 J 6 C 4 3 Form Factor kf About x- and y-axis λe Compactness(3) 3 Ze 3 (C,N,S) 10 mm3 10 mm 10 mm mm 10 mm 10 mm 60.7 53.1 44.6 35.4 30.1 24.6 47.1 40.5 33.5 26.0 21.9 17.8 73.5 63.5 52.6 41.2 34.9 28.3 37.7 38.3 38.8 39.4 39.6 39.9 5.15 4.42 3.63 2.79 2.35 1.91 93.6 81.4 68.0 53.2 45.2 36.9 1.00 1.00 1.00 0.952 0.787 0.624 19.7 24.1 30.9 42.0 51.0 64.4 C C N S S S 73.5 63.5 51.9 34.4 26.1 18.8 1.09 0.889 1.16 24.1 19.7 30.9 17.6 14.3 24.7 28.0 22.8 38.4 35.6 35.8 27.5 1.70 1.38 2.04 36.2 29.6 48.2 0.878 0.696 1.00 45.6 57.7 14.1 S S C 22.3 16.0 38.4 1310 1080 959 841 709 574 1.03 0.882 0.797 0.716 0.614 0.505 27.5 23.5 21.3 19.1 16.4 13.5 21.6 18.0 16.1 14.2 12.0 9.83 33.6 28.2 25.3 22.5 19.1 15.6 28.0 28.6 28.8 29.2 29.4 29.7 1.77 1.48 1.32 1.15 0.971 0.790 42.6 36.1 32.5 28.7 24.6 20.2 1.00 1.00 1.00 1.00 1.00 0.841 17.4 22.5 26.1 30.9 37.6 47.6 C C C N N S 33.6 28.2 25.3 22.2 17.0 12.1 1290 1110 921 721 609 494 399 0.706 0.638 0.552 0.454 0.391 0.323 0.265 21.7 19.6 17.0 14.0 12.0 9.94 8.16 17.8 15.6 13.2 10.4 8.91 7.29 5.94 27.5 24.3 20.6 16.6 14.1 11.6 9.44 23.4 23.9 24.5 25.1 25.3 25.6 25.8 1.27 1.12 0.939 0.733 0.624 0.509 0.414 34.2 30.6 26.2 21.0 18.1 14.9 12.2 1.00 1.00 1.00 1.00 1.00 0.978 0.774 11.9 14.8 19.1 26.4 32.2 40.9 51.8 C C C C N S S 27.5 24.3 20.6 16.6 13.7 9.80 7.01 This table is calculated in accordance with AS 4100 using design yield stress fy = 450 MPa and design tensile strength fu = 500 MPa as per AS 4100 table 2.1 for AS 1163 grade C450L0. Grade C450L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For SHS and RHS the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. DuraGal Dual Grade C350L0/C450L0 hollow sections have a minimum yield stress of 450MPa (fy = 450MPa), a minimum tensile strength of 500MPa (fu = 500MPa) and a minimum elongation equal to 16%, ie. the strength of AS 1163 grade C450L0 and the elongation of AS 1163 grade C350L0. 6. Sizes shown in Italics: These sizes may not be stocked in all states or minimum order quanitites may apply. 1. 2. 3. 4. 5. November 2004 TABLE 3.3(b) DIMENSIONS AND PROPERTIES DURAGAL® DUALGRADE ®SQUARE HOLLOW SECTIONS GRADE C450L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b Mass per m t mm mm mm External Surface Area per m per t 2 2 b -2 t t kg/m m /m m /t 50 x 50 x5.0 SHS 4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 6.39 5.35 4.25 3.60 2.93 2.38 0.179 0.183 0.190 0.191 0.193 0.195 27.9 34.2 44.7 53.1 65.8 81.7 8.00 10.5 14.7 18.0 23.0 29.3 40 x 40 x4.0 SHS 3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 4.09 3.30 2.82 2.31 1.88 0.143 0.150 0.151 0.153 0.155 34.9 45.3 53.7 66.4 82.3 35 x 35 x3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 2.83 2.42 1.99 1.63 0.130 0.131 0.133 0.135 30 x 30 x2.0 SHS 1.6 SHS 1.68 1.38 25 x 25 x3.0 SHS 2.5 SHS 2.0 SHS 1.6 SHS 20 x 20 x1.6 SHS NOTES: 29 1. 2. 3. 4. 5. PROPERTIES FOR DESIGN TO AS 4100 PROPERTIES Gross Section Area Ag mm 2 Torsion Torsion Constant Modulus About x-, y- and n-axis Ix 6 Zx 4 3 Zn 3 3 10 mm 10 mm 10 mm 814 681 541 459 374 303 0.257 0.229 0.195 0.169 0.141 0.117 10.3 9.15 7.79 6.78 5.66 4.68 8.00 11.3 14.0 18.0 23.0 521 421 359 294 239 0.105 0.0932 0.0822 0.0694 0.0579 45.8 54.2 66.8 82.7 9.67 12.0 15.5 19.9 361 309 254 207 0.113 0.115 67.4 83.3 13.0 16.8 1.89 1.64 1.36 1.12 0.0897 0.0914 0.0931 0.0945 47.4 55.7 68.3 84.1 0.873 0.0745 85.4 Sx 3 3 rx 3 J 6 C 4 3 Form Factor kf About x- and y-axis λe Compactness(3) 3 Ze 3 (C,N,S) 10 mm3 10 mm mm 10 mm 10 mm 8.51 7.33 5.92 5.09 4.20 3.44 13.2 11.4 9.39 8.07 6.66 5.46 17.8 18.3 19.0 19.2 19.5 19.6 0.469 0.403 0.321 0.275 0.226 0.185 16.3 14.3 11.8 10.2 8.51 7.03 1.00 1.00 1.00 1.00 1.00 1.00 10.7 14.1 19.7 24.1 30.9 39.2 C C C C N N 13.2 11.4 9.39 8.07 6.58 4.74 5.26 4.66 4.11 3.47 2.90 4.36 3.61 3.13 2.61 2.15 6.74 5.72 4.97 4.13 3.41 14.2 14.9 15.1 15.4 15.6 0.192 0.158 0.136 0.113 0.0927 8.33 7.07 6.21 5.23 4.36 1.00 1.00 1.00 1.00 1.00 10.7 15.2 18.8 24.1 30.9 C C C C N 6.74 5.72 4.97 4.13 3.37 0.0595 0.0529 0.0451 0.0379 3.40 3.02 2.58 2.16 2.67 2.33 1.95 1.62 4.23 3.69 3.09 2.57 12.8 13.1 13.3 13.5 0.102 0.0889 0.0741 0.0611 5.18 4.58 3.89 3.26 1.00 1.00 1.00 1.00 13.0 16.1 20.8 26.7 C C C C 4.23 3.69 3.09 2.57 214 175 0.0272 0.0231 1.81 1.54 1.39 1.16 2.21 1.84 11.3 11.5 0.0454 0.0377 2.75 2.32 1.00 1.00 17.4 22.5 C C 2.21 1.84 6.33 8.00 10.5 13.6 241 209 174 143 0.0184 0.0169 0.0148 0.0128 1.47 1.35 1.19 1.02 1.21 1.08 0.926 0.780 1.91 1.71 1.47 1.24 8.74 8.99 9.24 9.44 0.0333 0.0297 0.0253 0.0212 2.27 2.07 1.80 1.54 1.00 1.00 1.00 1.00 8.50 10.7 14.1 18.3 C C C C 1.91 1.71 1.47 1.24 10.5 111 0.00608 0.608 0.474 0.751 7.39 0.0103 0.924 1.00 14.1 C 0.751 This table is calculated in accordance with AS 4100 using design yield stress fy = 450 MPa and design tensile strength fu = 500 MPa as per AS 4100 table 2.1 for AS 1163 grade C450L0. Grade C450L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. For SHS and RHS the outside corner radius r used in calculating the section properties is equal to 2t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. DuraGal Dual Grade C350L0/C450L0 hollow sections have a minimum yield stress of 450MPa (fy = 450MPa), a minimum tensile strength of 500MPa (fu = 500MPa) and a minimum elongation equal to 16%, ie. the strength of AS 1163 grade C450L0 and the elongation of AS 1163 grade C350L0. SHS 30 TABLE 3.4 DIMENSIONS AND PROPERTIES GALTUBE® PLUS SQUARE HOLLOW SECTIONS GRADE C350L0 (TUBELINE 350L0 - TYPE 1) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation per m per t Full Section Area Af Ix Zx kg/m m2 /m m2 /t mm2 106 mm4 10 3mm3 65 x 65 x2.5 SHS 1.6 SHS 4.78 3.13 0.251 0.255 52.6 81.2 23.1 40.8 586 363 0.378 0.243 11.6 7.46 8.59 5.42 50 x 50 x2.5 SHS 1.6 SHS 3.60 2.38 0.191 0.195 53.1 81.7 16.8 30.5 442 276 0.164 0.107 6.56 4.30 40 x 40 x2.5 SHS 1.6 SHS 2.82 1.88 0.151 0.155 53.7 82.3 12.7 23.6 346 218 0.0797 0.0534 35 x 35 x2.5 SHS 1.6 SHS 2.42 1.63 0.131 0.135 54.2 82.7 10.6 20.1 298 189 30 x 30 x1.6 SHS 1.38 0.115 83.3 16.7 25 x 25 x1.6 SHS 1.12 0.0945 84.1 13.2 20 x 20 x1.6 SHS 0.873 0.0745 85.4 d b t mm mm mm NOTES: Nominal Mass per m External Surface Area EFFECTIVE SECTION PROPERTIES FULL SECTION PROPERTIES b-2 r t 9.79 About x-, y- and n-axis Zn Sx 103 mm3 10 3mm3 rx Torsion Torsion Effective Constant Modulus Section Area J C Ae mm 106 mm4 103 mm3 13.6 8.61 25.4 25.8 0.601 0.377 17.5 11.2 4.92 3.14 7.80 4.99 19.3 19.7 0.266 0.169 3.99 2.67 3.03 1.97 4.81 3.13 15.2 15.6 0.0514 0.0350 2.94 2.00 2.26 1.48 3.58 2.36 160 0.0214 1.43 1.07 1.69 131 0.0119 0.949 0.720 1.14 9.51 102 0.00570 0.570 0.440 0.697 7.47 mm2 About x-, y- and n-axis Iex Zex 106 mm4 10 3mm3 Zen 103mm3 586 308 0.378 0.215 11.6 6.61 8.59 5.42 9.89 6.45 442 276 0.164 0.107 6.56 4.30 4.92 3.14 0.132 0.0848 6.02 4.01 346 218 0.0797 0.0534 3.99 2.67 3.03 1.97 13.1 13.6 0.0860 0.0561 4.45 3.01 298 189 0.0514 0.0350 2.94 2.00 2.26 1.48 11.6 0.0346 2.15 160 0.0214 1.43 1.07 0.0195 1.43 131 0.0119 0.949 0.720 0.00959 0.864 102 0.00570 0.570 0.440 1. This table is calculated in accordance with AS/NZS 4600 using a design yield stress fy = 350MPa and design tensile strength fu = 380MPa. 2. Effective section properties are calculated in accordance with AS/NZS 4600. 3. All columns of the table (except for “Nominal Mass per m” and “External Surface Area”) are calculated using design thicknesses of 1.45mm and 2.4mm rather than the respective thicknesses t of 1.6mm and 2.5mm. This is to comply with clause 1.5.1.6 of AS/NZS 4600. 4. For Square and Rectangular Hollow Sections the outside corner radius r used in calculating the section properties is equal to 2 t for sections with thickness t £ 3.0mm and 2.5t for sections with t > 3.0mm. November 2004 SHS RAIL November 2004 TABLE 4.1 DIMENSIONS AND PROPERTIES DURAGAL® RAIL HOLLOW SECTIONS GRADE C450L0 (AS 1163) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSION AND RATIOS Designation d b per m per t Gross d -2 t Section t Area Ag Ix kg/m m2/m m2/t mm 2 4.53 0.295 65.1 t mm mm mm 120 x 48 x2.0 Rail NOTES: Mass External per m Surface Area PROPERTIES do t 24.0 58.0 577 About x-axis Zx Sx PROPERTIES FOR DESIGN TO AS 4100 rx Iy Zy Sy 106mm 4 103mm 3 103mm 3 mm 10 6mm4 103mm 3 103mm 3 0.880 14.7 19.8 Torsion Torsion Form Constant Modulus Factor About y-axis 39.1 0.229 9.54 10.9 ry J C mm 106mm 4 103mm 3 19.9 0.687 18.8 kf About x-axis λex Compactness(3) Zex About y-axis λey Compactness(3) Zey (C,N,S) 103mm 3 0.914 43.2 C 19.8 (C,N,S) 103mm 3 48.3 S 5.24 1. This table is calculated in accordance with AS 4100 using design yield stress fy = 450 MPa and design tensile strength fu = 500 MPa as per AS 4100 table 2.1 for AS 1163 grade C450L0. 2. Grade C450L0 is cold formed and therefore is allocated the CF residual stresses classification in AS 4100. 3. C = Compact Section; N = Non-compact Section; S = Slender Section; as defined in AS 4100. 31 ANGLE 32 TABLE 5.1.1(a) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS Designation Mass Nominal per Leg Size Thickmetre b1 b 2 ness Actual Thickness t Inside Corner Radius ri mm mm mm kg/m mm mm 150 x 150 x 8.0 CA 5.0 CA 18.0 10.8 8.0 4.7 8.0 4.0 125 x 125 x 8.0 CA 5.0 CA 4.0 CA 14.9 8.95 7.27 8.0 4.7 3.8 8.0 4.0 4.0 11.7 8.92 10.5 6.37 8.59 6.56 5.26 4.29 8.0 6.0 8.0 4.7 8.0 6.0 4.7 3.8 8.0 8.0 8.0 4.0 8.0 8.0 4.0 4.0 100 x 100 x 8.0 6.0 90 x 90 x 8.0 5.0 75 x 75 x 8.0 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA SECTION PROPERTIES Co-ordinates of Centroid y1 = y4 x2 = x3 mm x5 Full Area of Section Af 2 About x-axis Ix 6 3 10 mm 3 Sx 3 10 mm rx 3 Iy 6 Zy2 = Zy3 4 3 3 Zy5 3 Sy 3 3 ry 3 mm mm mm mm 10 mm 10 mm 10 mm 10 mm 53.5 53.4 51.6 52.4 2290 1380 8.30 5.04 78.3 47.6 120 72.4 60.2 60.6 1.96 1.23 36.7 23.0 38.1 23.4 58.2 35.6 29.3 29.9 88.4 88.4 88.4 44.6 44.5 44.4 42.8 43.6 43.4 1890 1140 926 4.73 2.89 2.36 53.5 32.7 26.7 82.7 50.0 40.7 50.0 50.4 50.5 1.11 0.699 0.572 24.7 15.7 12.9 25.8 16.0 13.2 39.6 24.4 19.9 24.1 24.8 24.9 70.7 70.7 63.6 63.6 53.0 53.0 53.0 53.0 35.8 35.5 32.3 32.2 26.9 26.7 26.8 26.7 33.9 33.6 30.4 31.2 25.1 24.8 25.9 25.8 1490 1140 1330 811 1090 836 670 546 2.36 1.83 1.70 1.06 0.957 0.747 0.601 0.495 33.4 25.8 26.7 16.6 18.0 14.1 11.3 9.34 52.0 39.8 41.7 25.5 28.4 21.9 17.5 14.3 39.8 40.1 35.7 36.1 29.6 29.9 30.0 30.1 0.542 0.421 0.386 0.252 0.213 0.167 0.142 0.117 15.1 11.9 12.0 7.83 7.89 6.26 5.29 4.39 16.0 12.5 12.7 8.06 8.46 6.73 5.48 4.55 24.7 19.0 19.7 12.4 13.2 10.2 8.44 6.93 19.0 19.3 17.0 17.6 13.9 14.1 14.6 14.7 106 106 10 mm Zx1 = Zx4 4 About y-axis mm November 2004 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 4. # are also available as DuraGal® Plus (Lintels). Refer to the Product Information section at the front of this publication. November 2004 TABLE 5.1.1(b) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0/C350L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS Designation Mass Nominal per Leg Size Thickmetre b1 b2 ness mm mm mm Actual Thickness t Inside Corner Radius ri SECTION PROPERTIES Co-ordinates of Centroid y1 = y4 x2 = x3 x5 Full Area of Section Af Ix 6 Zx1 = Zx4 4 3 3 About y-axis Sx 3 rx 3 Iy 6 Zy2 = Zy3 4 3 10 mm 3 Zy5 3 Sy 3 3 ry 3 kg/m mm mm mm mm mm 10 mm 10 mm 10 mm mm 10 mm 10 mm 10 mm mm 65 x 65 x 6.0 CA 5.0 CA 4.0 CA 5.62 4.52 3.69 6.0 4.7 3.8 8.0 4.0 4.0 46.0 46.0 46.0 23.1 23.3 23.2 21.3 22.4 22.2 716 576 470 0.477 0.386 0.318 10.4 8.39 6.93 16.2 13.0 10.7 25.8 25.9 26.0 0.104 0.0902 0.0747 4.52 3.87 3.22 4.91 4.03 3.36 7.50 6.24 5.13 12.1 12.5 12.6 50 x 50 x 6.0 5.0 4.0 2.5 CA CA CA CA 4.21 3.42 2.79 1.81 6.0 4.7 3.8 2.4 8.0 4.0 4.0 2.5 35.4 35.4 35.4 35.4 17.8 18.0 17.9 17.8 16.0 17.1 16.9 17.2 536 435 356 230 0.208 0.170 0.141 0.0930 5.89 4.80 3.99 2.63 9.29 7.53 6.20 4.04 19.7 19.8 19.9 20.1 0.0434 0.0389 0.0324 0.0221 2.44 2.16 1.81 1.24 2.71 2.28 1.91 1.28 4.18 3.56 2.94 1.95 9.00 9.45 9.54 9.79 45 x 45 x 4.0 CA 2.5 CA 2.50 1.62 3.8 2.4 4.0 2.5 31.8 31.8 16.1 16.0 15.2 15.4 318 206 0.102 0.0673 3.19 2.11 4.98 3.25 17.9 18.1 0.0231 0.0159 1.43 0.990 1.52 1.03 2.35 1.57 8.52 8.77 40 x 40 x 4.0 CA 2.5 CA 2.20 1.43 3.8 2.4 4.0 2.5 28.3 28.3 14.3 14.3 13.4 13.7 280 182 0.0702 0.0468 2.48 1.65 3.89 2.55 15.8 16.0 0.0157 0.0110 1.10 0.768 1.17 0.801 1.82 1.22 7.50 7.75 30 x 30 x 2.5 CA 1.06 2.4 2.5 21.2 10.7 10.2 134 0.0191 0.902 1.40 11.9 0.00438 0.408 0.431 0.664 5.71 NOTES: mm 2 About x-axis 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 33 ANGLE ANGLE 34 TABLE 5.1.1(c) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS GRADE C450L0/C400L0 (TS 100) about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness Mass per metre Actual Inside Thick- Corner ness Radius t ri SECTION PROPERTIES Coordinates of Centroid pB = nL pT = nR mm mm mm kg/m mm mm mm 150 x 150 x 8.0 CA 5.0 CA 18.0 10.8 8.0 4.7 8.0 4.0 41.2 39.6 125 x 125 x 8.0 CA 5.0 CA 4.0 CA 14.9 8.95 7.27 8.0 4.7 3.8 8.0 4.0 4.0 34.9 33.4 33.0 11.7 8.92 10.5 6.37 8.59 6.56 5.26 4.29 8.0 6.0 8.0 4.7 8.0 6.0 4.7 3.8 8.0 8.0 8.0 4.0 8.0 8.0 4.0 4.0 28.7 27.9 26.2 24.6 22.5 21.7 20.9 20.5 100 x 100 x 8.0 6.0 90 x 90 x 8.0 5.0 75 x 75 x 8.0 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA mm 109 110 Full Area of Section Af mm 2 rn = rp Product of 2nd Moment of Area Inp About n- and p-axes In = Ip 6 ZnB = ZpL 4 10 mm 3 3 ZnT = ZpR 3 3 Sn = Sp 3 3 10 mm 10 mm 10 mm mm 106 mm4 2290 1380 5.13 3.14 125 79.1 47.2 28.4 85.2 51.2 47.3 47.7 -3.17 -1.91 90.1 91.6 92.0 1890 1140 926 2.92 1.80 1.47 83.5 53.8 44.5 32.4 19.6 16.0 58.5 35.3 28.8 39.2 39.7 39.8 -1.81 -1.10 -0.896 71.3 72.1 63.8 65.4 52.5 53.3 54.1 54.5 1490 1140 1330 811 1090 836 670 546 1.45 1.12 1.04 0.654 0.585 0.457 0.372 0.306 50.6 40.3 39.8 26.6 26.0 21.1 17.8 14.9 20.4 15.6 16.3 10.0 11.1 8.57 6.86 5.62 36.8 28.2 29.5 18.0 20.1 15.5 12.4 10.1 31.2 31.5 27.9 28.4 23.1 23.4 23.5 23.7 -0.910 -0.703 -0.657 -0.402 - 0.372 - 0.290 - 0.230 - 0.189 November 2004 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 4. # are also available as DuraGal® Plus (Lintels). Refer to the Product Information section at the front of this publication. November 2004 TABLE 5.1.1(d) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0/C350L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm Mass per metre Actual Inside Thick- Corner ness Radius t ri SECTION PROPERTIES Coordinates of Centroid pB = nL pT = nR Full Area of Section Af 11.5 9.22 7.56 20.2 20.3 20.5 - 0.186 - 0.148 - 0.122 8.15 7.14 6.08 4.23 3.64 2.95 2.43 1.58 6.59 5.33 4.39 2.86 15.3 15.5 15.6 15.8 - 0.0623 0.0416 4.79 3.36 1.95 1.27 3.52 2.30 14.0 14.2 - 0.0392 - 0.0257 280 182 0.0430 0.0289 3.65 2.60 1.52 0.999 2.75 1.80 12.4 12.6 - 0.0272 - 0.0179 134 0.0118 1.37 0.550 0.994 mm 65 x 65 x 6.0 CA 5.0 CA 4.0 CA 5.62 4.52 3.69 6.0 4.7 3.8 8.0 4.0 4.0 19.2 18.4 18.0 45.8 46.6 47.0 50 x 50 x 6.0 5.0 4.0 2.5 CA CA CA CA 4.21 3.42 2.79 1.81 6.0 4.7 3.8 2.4 8.0 4.0 4.0 2.5 15.4 14.6 14.3 13.6 45 x 45 x 4.0 CA 2.5 CA 2.50 1.62 3.8 2.4 4.0 2.5 40 x 40 x 4.0 CA 2.5 CA 2.20 1.43 3.8 2.4 4.0 2.5 30 x 30 x 2.5 CA 1.06 2.4 2.5 3 10 mm 10 mm 716 576 470 0.291 0.238 0.197 15.2 13.0 10.9 34.6 35.4 35.7 36.4 536 435 356 230 0.126 0.104 0.0868 0.0576 13.0 12.4 32.0 32.6 318 206 11.8 11.1 28.2 28.9 21.4 8.61 rn = rp 6.35 5.10 4.18 mm 3 3 3 Sn = Sp 10 6 mm4 mm 4 ZnT = ZpR mm mm 6 ZnB = ZpL 10 mm mm NOTES: In = Ip 10 mm kg/m 2 Product of 2nd Moment of Area Inp About n- and p-axes 3 3 9.35 0.0823 0.0655 0.0544 0.0355 - 0.00738 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 35 ANGLE ANGLE TABLE 5.1.2(a) 36 EFFECTIVE SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) about principal x- and y-axes COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSIONS RATIOS Designation Nominal Leg Size Thickb1 b 2 ness Mass per metre mm mm mm kg/m mm mm 150 x 150 x 8.0 CA 5.0 CA 18.0 10.8 8.0 4.7 16.0 8.7 16.8 30.1 125 x 125 x 8.0 CA 5.0 CA 4.0 CA 14.9 8.95 7.27 8.0 4.7 3.8 16.0 8.7 7.8 11.7 8.92 10.5 6.37 8.59 6.56 5.26 4.29 8.0 6.0 8.0 4.7 8.0 6.0 4.7 3.8 16.0 14.0 16.0 8.7 16.0 14.0 8.7 7.8 100 x 100 x 8.0 6.0 90 x 90 x 8.0 5.0 75 x 75 x 8.0 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA Actual Outside Thick- Corner ness Radius t ro GRADE Yield Stress EFFECTIVE SECTION PROPERTIES fy Effective Area of Section Ae MPa mm2 16.8 30.1 400 450 1610 572 13.6 24.7 30.8 13.6 24.7 30.8 400 450 450 10.5 14.3 9.25 17.3 7.38 10.2 14.1 17.7 10.5 14.3 9.25 17.3 7.38 10.2 14.1 17.7 400 450 400 450 400 450 450 450 b1 - ro t b2 - ro t About x-axis Ae Af About y-axis Iex1 = Iex4 Zex1 = Zex4 Iey2,3 Zey2,3 Iey5 Zey5 106 mm4 103mm3 106mm4 10 3mm3 106 mm4 103 mm3 0.701 0.416 5.74 1.99 60.8 25.3 1.56 0.544 31.4 13.2 1.96 1.23 36.7 23.0 1530 560 379 0.809 0.491 0.409 3.90 1.34 0.917 46.9 19.4 14.0 1.05 0.368 0.248 23.9 10.2 7.31 1.11 0.699 0.572 24.7 15.7 12.9 1410 859 1330 530 1090 781 508 353 0.946 0.756 1.00 0.654 1.00 0.934 0.759 0.646 2.36 1.38 1.70 0.672 0.957 0.735 0.458 0.310 33.4 21.3 26.7 12.2 18.0 13.9 9.41 6.78 0.542 0.363 0.386 0.185 0.213 0.167 0.125 0.0840 15.1 10.7 12.0 6.33 7.89 6.26 4.84 3.49 0.542 0.421 0.386 0.252 0.213 0.167 0.142 0.117 15.1 11.9 12.0 7.83 7.89 6.26 5.29 4.39 November 2004 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. Iex1 and Zex1 are for compression at point "1"; Iex4 and Zex4 are for compression at point "4"; Iey2,3 and Zey2,3 are for compression at points "2" and "3"; Iey5 and Zey5 are for compression at point "5". 5. Effective section properties are calculated in accordance with AS/NZS 4600. 6. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 7. # are also available as DuraGal® Plus (Lintels). Refer to the Product Information section at the front of this publication. November 2004 TABLE 5.1.2(b) EFFECTIVE SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0/C350L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm Mass per metre RATIOS Actual Outside Thick- Corner ness Radius t ro Yield Stress b 1 - ro t kg/m mm mm 65 x 65 x 6.0 CA 5.0 CA 4.0 CA 5.62 4.52 3.69 6.0 4.7 3.8 14.0 8.7 7.8 8.50 12.0 15.1 50 x 50 x 6.0 5.0 4.0 2.5 CA CA CA CA 4.21 3.42 2.79 1.81 6.0 4.7 3.8 2.4 14.0 8.7 7.8 4.9 45 x 45 x 4.0 CA 2.5 CA 2.50 1.62 3.8 2.4 40 x 40 x 4.0 CA 2.5 CA 2.20 1.43 30 x 30 x 2.5 CA 1.06 NOTES: GRADE b2 - ro t fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae MPa mm 8.50 12.0 15.1 450 450 450 716 487 342 6.00 8.79 11.1 18.8 6.00 8.79 11.1 18.8 450 450 450 350 7.8 4.9 9.79 16.7 9.79 16.7 3.8 2.4 7.8 4.9 8.47 14.6 2.4 4.9 10.5 About x-axis Ae Af 2 Iex1 = Iex4 6 4 About y-axis Zex1 = Zex4 3 3 Iey2,3 6 10 mm Zey2,3 4 3 Iey5 3 10 mm 6 Zey5 4 10 mm 103mm3 10 mm 10 mm 1.00 0.846 0.727 0.477 0.337 0.230 10.4 7.65 5.54 0.104 0.0902 0.0619 4.52 3.87 2.83 0.104 0.0902 0.0747 4.52 3.87 3.22 536 435 316 156 1.00 1.00 0.888 0.676 0.208 0.170 0.131 0.0615 5.89 4.80 3.78 1.98 0.0434 0.0389 0.0324 0.0169 2.44 2.16 1.81 1.03 0.0434 0.0389 0.0324 0.0221 2.44 2.16 1.81 1.24 450 350 303 152 0.952 0.736 0.102 0.0494 3.19 1.71 0.0231 0.0135 1.43 0.884 0.0231 0.0159 1.43 0.990 8.47 14.6 450 350 280 147 1.00 0.806 0.0702 0.0385 2.48 1.45 0.0157 0.0104 1.10 0.740 0.0157 0.0110 1.10 0.768 10.5 350 132 0.980 0.0191 0.902 0.00438 0.408 0.00438 0.408 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. Iex1 and Zex1 are for compression at point "1"; Iex4 and Zex4 are for compression at point "4"; Iey2,3 and Zey2,3 are for compression at points "2" and "3"; Iey5 and Zey5 are for compression at point "5". 5. Effective section properties are calculated in accordance with AS/NZS 4600. 37 ANGLE ANGLE 38 TABLE 5.1.2(c) EFFECTIVE SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness Mass per metre RATIOS Actual Outside Thick- Corner ness Radius t ro Yield Stress b1 - ro t mm mm mm kg/m mm mm 150 x 150 x 8.0 CA 5.0 CA 18.0 10.8 8.0 4.7 16.0 8.7 16.8 30.1 125 x 125 x 8.0 CA 5.0 CA 4.0 CA 14.9 8.95 7.27 8.0 4.7 3.8 16.0 8.7 7.8 100 x 100 x 8.0 CA# 6.0 CA# 11.7 8.92 8.0 6.0 90 x 90 x 8.0 CA 5.0 CA 10.5 6.37 8.59 6.56 5.26 4.29 75 x 75 x 8.0 6.0 5.0 4.0 NOTES: CA CA CA CA GRADE b2 - ro t fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae About n-and p-axes Ae Af 2 IenT = IepR 6 5.04 2.57 46.8 25.9 2.34 0.594 0.357 27.8 9.13 6.01 2.92 1.57 1.20 32.4 18.4 14.5 0.946 0.756 1.45 0.782 20.4 12.1 1.45 1.12 20.4 15.6 1330 530 1.00 0.654 1.04 0.357 16.3 6.58 1.04 0.629 16.3 9.83 1090 781 508 353 1.00 0.934 0.759 0.646 0.585 0.457 0.266 0.162 16.8 30.1 400 450 1610 572 0.701 0.416 3.17 0.791 13.6 24.7 30.8 13.6 24.7 30.8 400 450 450 1530 560 379 0.809 0.491 0.409 16.0 14.0 10.5 14.3 10.5 14.3 400 450 1410 859 8.0 4.7 16.0 8.7 9.25 17.3 9.25 17.3 400 450 8.0 6.0 4.7 3.8 16.0 14.0 8.7 7.8 400 450 450 450 7.38 10.2 14.1 17.7 10 mm 11.1 8.57 5.45 3.62 3 6 0.585 0.457 0.372 0.293 4 ZenB = ZepL 33.8 11.0 10 mm 3 IenB = IepL 103 mm3 mm 7.38 10.2 14.1 17.7 ZenT = ZepR 10 mm MPa 4 11.1 8.57 6.86 5.51 November 2004 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. IenT and ZenT are for compression at point "T"; IenB and ZenB are for compression at point "B"; IepR and ZepR are for compression at point "R"; IepL and ZepL are for compression at point "L". 5. Effective section properties are calculated in accordance with AS/NZS 4600. 6. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 7. # are also available as DuraGal® Plus (Lintels). Refer to the Product Information section at the front of this publication. November 2004 TABLE 5.1.2(d) EFFECTIVE SECTION PROPERTIES DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0/C350L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm Mass per metre RATIOS Actual Outside Thick- Corner ness Radius t ro Yield Stress b 1 - ro t kg/m mm mm 65 x 65 x 6.0 CA 5.0 CA 4.0 CA 5.62 4.52 3.69 6.0 4.7 3.8 14.0 8.7 7.8 8.50 12.0 15.1 50 x 50 x 6.0 5.0 4.0 2.5 CA CA CA CA 4.21 3.42 2.79 1.81 6.0 4.7 3.8 2.4 14.0 8.7 7.8 4.9 45 x 45 x 4.0 CA 2.5 CA 2.50 1.62 3.8 2.4 40 x 40 x 4.0 CA 2.5 CA 2.20 1.43 30 x 30 x 2.5 CA 1.06 NOTES: GRADE b2 - ro t fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae About n- and p-axes Ae Af 2 IenT = IepR 6 ZenT = ZepR 6.35 4.65 3.13 0.291 0.238 0.195 6.35 5.10 4.17 0.126 0.104 0.0821 0.0333 3.64 2.95 2.34 1.08 0.126 0.104 0.0868 0.0560 3.64 2.95 2.43 1.56 0.952 0.736 0.0623 0.0281 1.95 0.972 0.0623 0.0414 1.95 1.27 280 147 1.00 0.806 0.0430 0.0231 1.52 0.856 0.0430 0.0289 1.52 0.999 132 0.980 0.0118 0.550 0.0118 0.550 10 mm 8.50 12.0 15.1 450 450 450 716 487 342 1.00 0.846 0.727 0.291 0.208 0.129 6.00 8.79 11.1 18.8 6.00 8.79 11.1 18.8 450 450 450 350 536 435 316 156 1.00 1.00 0.888 0.676 7.8 4.9 9.79 16.7 9.79 16.7 450 350 303 152 3.8 2.4 7.8 4.9 8.47 14.6 8.47 14.6 450 350 2.4 4.9 10.5 10.5 350 10 mm 3 6 4 ZenB = ZepL 103 mm3 mm 3 IenB = IepL 10 mm MPa 4 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. IenT and ZenT are for compression at point "T"; IenB and ZenB are for compression at point "B"; IepR and ZepR are for compression at point "R"; IepL and ZepL are for compression at point "L". 5. Effective section properties are calculated in accordance with AS/NZS 4600. 39 ANGLE TABLE 5.1.3 SECTION PROPERTIES for MEMBER STABILITY DURAGAL® EQUAL ANGLE SECTIONS GRADE C450L0/C400L0/C350L0 (TS 100) about principal x- and y-axes Designation Nominal Leg Size Thickb1 b2 ness Mass per metre Torsion Constant J Coordinate of Shear Centre xo Polar Radius of Gyration about the Shear Centre ro1 Monosymmetry Section Constant βy mm mm mm kg/m 103 mm4 mm mm mm 150 x 150 x 8.0 CA 5.0 CA 18.0 10.8 49.0 10.1 51.6 52.2 84.3 85.2 206 209 125 x 125 x 8.0 CA 5.0 CA 4.0 CA 14.9 8.95 7.27 40.4 8.39 4.46 42.8 43.4 43.5 69.9 70.8 71.1 171 173 174 11.7 8.92 10.5 6.37 8.59 6.56 5.26 4.29 31.9 13.6 28.5 5.97 23.4 10.0 4.93 2.63 33.9 34.3 30.4 31.0 25.1 25.5 25.7 25.8 55.4 56.0 49.7 50.6 41.0 41.6 41.9 42.2 136 137 122 124 100 102 103 103 65 x 65 x 6.0 CA 5.0 CA 4.0 CA 5.62 4.52 3.69 8.59 4.24 2.26 21.9 22.2 22.3 35.8 36.2 36.4 87.7 88.6 89.2 50 x 50 x 6.0 5.0 4.0 2.5 CA CA CA CA 4.21 3.42 2.79 1.81 6.43 3.20 1.71 0.442 16.6 16.8 17.0 17.3 27.1 27.5 27.8 28.2 66.5 67.4 68.0 69.0 45 x 45 x 4.0 CA 2.5 CA 2.50 1.62 1.53 0.396 15.2 15.5 24.9 25.3 61.0 61.9 40 x 40 x 4.0 CA 2.5 CA 2.20 1.43 1.35 0.350 13.5 13.7 22.0 22.4 53.9 54.9 30 x 30 x 2.5 CA 1.06 0.258 10.2 16.6 40.7 ANGLE 100 x 100 x 8.0 6.0 90 x 90 x 8.0 5.0 75 x 75 x 8.0 6.0 5.0 4.0 NOTES: 40 CA# CA# CA CA CA CA CA CA 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. With the exception of J, properties are calculated assuming a simplified shape where the bends are eliminated and the section is represented by straight mid-lines in accordance with Clause 2.1.2.1 of AS/NZS 4600. 3. bx is zero for equal angles. 4. Iw is equal to zero for angles. 5. The shear centre is assumed to be located at the intersection of the centre lines of the angle legs. 6. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 7. # are also available as DuraGal® Plus (Lintels). Refer to the Product Information section at the front of this publication. COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 ANGLE TABLE 5.2.1(a) November 2004 DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® UNEQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) about principal x- and y-axes COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness Mass per metre Actual Thickness t Inside Corner Radius ri y1 y4 x2 x3 x5 mm mm mm kg/m mm mm mm mm mm mm mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 8.0 6.0 8.0 6.0 8.0 6.0 6.0 4.7 3.8 8.0 8.0 8.0 8.0 8.0 8.0 8.0 4.0 4.0 101 102 82.6 83.1 68.3 68.6 50.0 50.6 50.8 76.6 76.3 61.0 60.6 55.8 55.5 39.2 38.4 38.3 28.4 27.8 20.6 19.9 23.6 23.1 14.9 14.4 14.1 52.2 52.3 40.9 41.2 35.8 35.8 25.3 26.1 26.1 36.7 36.3 27.2 26.8 27.4 27.0 17.8 18.5 18.3 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 CA# CA# CA CA CA CA CA CA CA Coordinates of Centroid Tan α 0.463 0.465 0.386 0.388 0.576 0.578 0.472 0.462 0.464 SECTION PROPERTIES 41 Designation Nominal Leg Size Thickb1 b 2 ness Mass per metre Full Area of Section Af Ix Zx1 Zx4 Sx rx Iy Zy2 Zy3 Zy5 Sy ry mm mm mm kg/m mm 2 106mm4 103 mm3 103mm3 103 mm3 mm 106mm4 10 3mm3 103 mm3 103mm3 103 mm3 mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 1890 1440 1490 1140 1290 986 686 553 451 5.23 4.02 2.74 2.11 1.64 1.27 0.464 0.378 0.312 51.5 39.4 33.1 25.4 24.0 18.6 9.29 7.47 6.15 52.5 52.9 42.8 43.1 35.6 36.0 26.0 26.2 26.3 0.878 0.679 0.381 0.297 0.312 0.244 0.0731 0.0631 0.0524 30.9 24.4 18.5 14.9 13.2 10.6 4.89 4.38 3.71 16.8 13.0 9.30 7.21 8.72 6.81 2.89 2.42 2.01 23.9 18.7 14.0 11.1 11.4 9.03 4.10 3.42 2.87 34.2 26.2 19.8 15.2 17.1 13.2 5.97 4.96 4.08 21.5 21.7 16.0 16.2 15.5 15.7 10.3 10.7 10.8 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA CA About x-axis 68.3 52.7 44.8 34.9 29.4 22.9 11.9 9.83 8.15 About y-axis 87.3 66.6 56.2 43.0 40.4 31.1 15.7 12.7 10.4 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 4. # are also available as DuraGal® Plus (Lintels). 150 x 100 x 6.0 CA is a preferred Lintel size. Refer to the Product Information section at the front of this publication. 42 TABLE 5.2.1(b) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® UNEQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA CA Mass per metre pB SECTION PROPERTIES Coordinates of Centroid pT nL nR Full Area of Section Af 2 kg/m mm mm mm mm mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 49.0 48.2 43.2 42.3 32.5 31.7 25.7 24.8 24.4 101 102 81.8 82.7 67.5 68.3 49.3 50.2 50.6 23.5 22.7 17.5 16.7 19.6 18.8 12.7 12.0 11.7 76.5 77.3 57.5 58.3 55.4 56.2 37.3 38.0 38.3 1890 1440 1490 1140 1290 986 686 553 451 About n-axis In 6 10 mm 4.46 3.42 2.43 1.87 1.31 1.02 0.393 0.323 0.266 ZnB 4 3 ZnT 3 3 10 mm 10 mm 91.0 71.1 56.2 44.3 40.3 32.1 15.3 13.0 10.9 44.2 33.6 29.7 22.7 19.4 14.9 7.98 6.43 5.26 Sn 3 rp Product of 2nd Moment of Area Inp mm 106 mm4 29.5 29.8 21.4 21.7 22.3 22.6 14.5 14.6 14.8 -1.66 -1.28 -0.791 -0.613 -0.575 -0.446 -0.151 -0.120 -0.0991 About p-axis 3 rn 3 Ip 6 ZpL 4 3 10 mm mm 10 mm 10 mm 79.1 60.3 52.4 40.1 35.0 26.9 14.2 11.5 9.43 48.5 48.8 40.3 40.6 31.8 32.1 23.9 24.2 24.3 1.65 1.27 0.687 0.535 0.643 0.502 0.144 0.119 0.0983 70.1 56.1 39.2 32.0 32.8 26.7 11.4 9.86 8.44 ZpR 3 3 Sp 3 3 10 mm 10 mm 21.5 16.4 11.9 9.18 11.6 8.93 3.87 3.12 2.57 38.1 28.9 21.4 16.2 20.8 15.9 6.97 5.56 4.54 3 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 4. Sizes shown # are also available as DuraGal® Plus (Lintels). 150 x 100 x 6.0 CA is a preferred Lintel size. Refer to the Product Information section at the front of this publication. November 2004 ANGLE ANGLE November 2004 TABLE 5.2.2(a) EFFECTIVE SECTION PROPERTIES DURAGAL® UNEQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA CA Mass per metre RATIOS Actual Outside Thick- Corner ness Radius t ro kg/m mm mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 8.0 6.0 8.0 6.0 8.0 6.0 6.0 4.7 3.8 16.0 14.0 16.0 14.0 16.0 14.0 14.0 8.7 7.8 GRADE Yield Stress b 1 - ro t 16.8 22.7 13.6 18.5 10.5 14.3 10.2 14.1 17.7 b2 - ro t 10.5 14.3 7.38 10.2 7.38 10.2 6.00 8.79 11.1 fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae About x-axis Ae Af 2 MPa mm 400 450 400 450 400 450 450 450 450 1510 894 1310 841 1250 820 658 472 334 Iex1 6 Zex1 4 10 mm 0.797 0.623 0.879 0.741 0.969 0.832 0.960 0.854 0.741 3.52 1.82 2.30 1.20 1.64 0.936 0.464 0.286 0.185 3 10 mm 39.2 22.9 29.4 17.3 24.0 15.0 9.29 6.17 4.30 About y-axis Iex4 3 6 Zex4 4 10 mm 5.23 3.59 2.74 2.11 1.64 1.27 0.464 0.378 0.309 3 Iey2,3 3 6 10 mm 10 mm 51.5 36.8 33.1 25.4 24.0 18.6 9.29 7.47 6.10 0.878 0.539 0.381 0.295 0.312 0.244 0.0731 0.0631 0.0520 Zey2,3 4 3 Iey5 3 6 Zey5 4 10 mm 10 mm 103mm3 16.8 11.2 9.30 7.16 8.72 6.81 2.89 2.42 1.99 0.878 0.679 0.381 0.297 0.312 0.244 0.0731 0.0631 0.0524 16.8 13.0 9.30 7.21 8.72 6.81 2.89 2.42 2.01 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. Iex1 and Zex1 are for compression at point "1"; Iex4 and Zex4 are for compression at point "4". Iey2,3 and Zey2,3 are for compression at points "2" and "3"; Iey5 and Zey5 are for compression at point "5". 5. Effective section properties are calculated in accordance with AS/NZS 4600 6. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 7. # are also available as DuraGal® Plus (Lintels). 150 x 100 x 6.0 CA is a preferred Lintel size. Refer to the Product Information section at the front of this publication. 43 44 TABLE 5.2.2(b) EFFECTIVE SECTION PROPERTIES DURAGAL® UNEQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about non-principal n- and p-axes DIMENSIONS Designation Nominal Leg Size Thickb1 b 2 ness mm mm mm 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 NOTES: CA# CA# CA CA CA CA CA CA CA Mass per metre RATIOS Actual Outside Thick- Corner ness Radius t ro kg/m mm mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 8.0 6.0 8.0 6.0 8.0 6.0 6.0 4.7 3.8 16.0 14.0 16.0 14.0 16.0 14.0 14.0 8.7 7.8 GRADE Yield Stress b1 - ro t 16.8 22.7 13.6 18.5 10.5 14.3 10.2 14.1 17.7 b2 - ro t 10.5 14.3 7.38 10.2 7.38 10.2 6.00 8.79 11.1 fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae About n-axis Ae Af 2 MPa mm 400 450 400 450 400 450 450 450 450 1510 894 1310 841 1250 820 658 472 334 IenT 6 ZenT 4 10 mm 0.797 0.623 0.879 0.741 0.969 0.832 0.960 0.854 0.741 2.94 1.44 2.05 1.04 1.31 0.735 0.393 0.243 0.153 3 10 mm 33.2 18.5 26.4 15.1 19.4 11.9 7.98 5.29 3.59 About p-axis IenB 3 6 ZenB 4 10 mm 4.46 3.35 2.43 1.87 1.31 1.02 0.393 0.323 0.266 3 IepR 3 10 mm 44.2 33.3 29.7 22.7 19.4 14.9 7.98 6.43 5.26 6 10 mm ZepR 4 1.65 0.837 0.687 0.535 0.643 0.502 0.144 0.119 0.0909 3 IepL 3 10 mm 21.5 12.3 11.9 9.18 11.6 8.93 3.87 3.12 2.43 6 ZepL 4 10 mm 1.65 1.19 0.687 0.525 0.643 0.502 0.144 0.119 0.0967 103mm3 21.5 16.0 11.9 9.11 11.6 8.93 3.87 3.12 2.55 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Ae is calculated for sections with uniform axial compressive stress fy. 3. Ie and Ze are calculated with the extreme compression or tension fibres at fy (first yield). Ze is calculated at the extreme tension or compression fibre of the effective section. 4. IenT and ZenT are for compression at point "T"; IenB and ZenB are for compression at point "B"; IepR and ZepR are for compression at point "R"; IepL and ZepL are for compression at point "L". 5. Effective section properties are calculated in accordance with AS/NZS 4600. 6. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 7. # are also available as DuraGal® Plus (Lintels). 150 x 100 x 6.0 CA is a preferred Lintel size. Refer to the Product Information section at the front of this publication. November 2004 ANGLE TABLE 5.2.3 SECTION PROPERTIES for MEMBER STABILITY DURAGAL® UNEQUAL ANGLE SECTIONS GRADE C450L0/C400L0 (TS 100) about principal x- and y-axes Designation Nominal Leg Size Thickb1 b2 ness mm mm mm 150 x 100 x 8.0 6.0 125 x 75 x 8.0 6.0 100 x 75 x 8.0 6.0 75 x 50 x 6.0 5.0 4.0 CA CA# CA CA CA CA CA CA CA Torsion Constant J 3 Coordinates of Shear Centre xo yo Polar Radius of Gyration about the Shear Centre ro1 Monosymmetry Section Constants βx βy kg/m 10 mm4 mm mm mm mm mm 14.9 11.3 11.7 8.92 10.2 7.74 5.38 4.34 3.54 40.4 17.2 31.9 13.6 27.6 11.8 8.23 4.07 2.17 35.4 35.8 25.5 25.9 26.6 27.0 17.3 17.6 17.7 32.4 32.4 31.2 31.3 16.8 16.8 16.2 16.2 16.2 74.2 74.7 60.8 61.3 49.8 50.4 36.6 36.9 37.2 78.6 78.7 74.7 74.9 41.3 41.3 39.2 39.2 39.3 161 163 126 127 114 115 79.2 80.2 80.8 1. Steel grade C450L0 / C400L0 / C350L0 (for t £ 2.5 mm fy = 350 MPa and fu = 400 MPa, for 2.5 mm < t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. With the exception of J, properties are calculated assuming a simplified shape where the bends are eliminated and the section is represented by straight mid-lines in accordance with Clause 2.1.2.1 of AS/NZS 4600. 3. Iw is equal to zero for angles. 4. The shear centre is assumed to be located at the intersection of the centre lines of the angle legs. 5. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 6. # are also available as DuraGal® Plus (Lintels). 150 x 100 x 6.0 CA is a preferred Lintel size. Refer to the Product Information section at the front of this publication. ANGLE NOTES: # Mass per metre November 2004 COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS 45 CHANNEL 46 TABLE 6.1.1 DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® CHANNEL SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS Designation Nominal Thickd bf ness mm mm mm Mass per metre Actual Thickness t SECTION PROPERTIES Inside Corner Radius ri Depth Coord. Between of Flanges Centroid d - 2t xL Full Area of Section Af 2 About x-axis Ix 6 3 3 kg/m mm mm mm mm mm 28.5 21.6 8.0 6.0 8.0 8.0 284 288 20.3 19.5 3630 2750 44.2 34.0 294 227 359 275 250 x 90 x 6.0 CC 19.2 6.0 8.0 238 21.6 2450 21.9 176 210 230 x 75 x 6.0 CC 16.9 6.0 8.0 218 17.5 2150 15.7 137 200 x 75 x 6.0 CC 5.0 CC 15.5 12.4 6.0 4.7 8.0 4.0 188 191 18.8 18.1 1970 1580 11.2 9.18 112 91.8 180 x 75 x 5.0 CC 11.6 4.7 4.0 171 19.1 1480 7.16 79.5 150 x 75 x 5.0 CC 10.5 7.23 10 mm Sx 3 300 x 90 x 8.0 CC 6.0 CC 125 x 65 x 4.0 CC 10 mm Zx 4 About y-axis 10 mm rx 3 ZyR 4 3 3 Sy 3 3 ry 3 10 mm 10 mm 10 mm 2.44 1.89 35.0 26.8 120 96.6 62.1 47.1 25.9 26.2 94.6 1.79 26.2 83.3 46.4 27.1 166 85.5 1.05 18.2 59.8 32.2 22.0 135 109 75.5 76.4 1.00 0.812 17.9 14.3 53.4 44.9 31.8 25.3 22.6 22.7 69.5 0.787 14.1 41.2 25.1 23.1 13.7 110 111 mm 4.7 4.0 141 20.9 1340 4.67 62.3 72.5 59.0 0.743 35.6 24.8 23.5 3.8 4.0 117 18.3 921 2.25 36.1 41.8 49.5 0.388 8.32 21.2 15.1 20.5 12.2 100 x 50 x 4.0 CC 5.59 3.8 4.0 92.4 14.3 712 1.08 21.7 25.4 39.0 0.174 4.86 75 x 40 x 4.0 CC 4.25 3.8 4.0 67.4 12.1 541 0.457 12.2 14.4 29.1 0.0840 3.01 NOTES: ZyL 3 10 mm 93.7 mm Iy 6 1. Steel grade C450L0 / C400L0 (for t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. Full section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 6.93 8.78 15.6 5.46 12.5 November 2004 November 2004 TABLE 6.1.2 EFFECTIVE SECTION PROPERTIES DURAGAL® CHANNEL SECTIONS GRADE C450L0/C400L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes DIMENSIONS RATIOS Designation Mass Actual Outside Depth Nominal per Thick- Corner Between Thickmetre ness Radius Flanges (d - 2ro) d bf ness t ro d - 2t t mm mm mm GRADE Yield Stress (b - ro) t de (d - 2ro) be (b - ro) kg/m mm mm mm 300 x 90 x 8.0 CC 6.0 CC 28.5 21.6 8.0 6.0 16.0 14.0 284 288 33.5 45.3 9.25 12.7 0.915 0.712 1.00 0.801 250 x 90 x 6.0 CC 19.2 6.0 14.0 238 37.0 12.7 0.825 230 x 75 x 6.0 CC 16.9 6.0 14.0 218 33.7 10.2 0.879 200 x 75 x 6.0 CC 5.0 CC 15.5 12.4 6.0 4.7 14.0 8.7 188 191 28.7 38.9 10.2 14.1 180 x 75 x 5.0 CC 11.6 4.7 8.7 171 34.6 150 x 75 x 5.0 CC 10.5 4.7 8.7 141 28.2 117 Ae Af fy EFFECTIVE SECTION PROPERTIES Effective Area of Section Ae MPa mm 0.950 0.763 400 450 0.801 0.831 0.925 0.906 0.968 0.797 0.925 0.741 14.1 0.863 14.1 0.977 2 About x-axis Iex 6 About y-axis Zex 4 3 IeyR 3 6 10 mm 10 mm 10 mm 3450 2100 44.2 32.0 294 206 450 2040 20.5 450 1950 15.4 0.955 0.787 450 450 1880 1240 0.741 0.820 450 0.741 0.869 450 ZeyR 4 3 IeyL 3 6 ZeyL 4 103mm3 10 mm 10 mm 2.44 1.46 35.0 22.4 2.44 1.89 35.0 26.8 158 1.41 22.2 1.79 26.2 132 1.05 18.2 1.05 18.2 11.0 8.37 108 79.5 1.00 0.560 17.9 11.0 1.00 0.812 17.9 14.3 1220 6.50 68.4 0.550 11.0 0.787 14.1 1160 4.22 52.9 0.532 10.9 0.743 13.7 125 x 65 x 4.0 CC 7.23 3.8 7.8 28.8 15.1 0.966 0.705 0.845 450 779 2.00 29.8 0.256 6.24 0.388 8.32 100 x 50 x 4.0 CC 5.59 3.8 7.8 92.4 22.2 11.1 1.00 0.875 0.944 450 672 1.04 20.1 0.164 4.67 0.174 4.86 75 x 40 x 4.0 CC 4.25 3.8 7.8 67.4 15.6 1.00 1.00 1.00 450 541 0.457 12.2 0.0840 3.01 0.0840 3.01 NOTES: 1. 2. 3. 4. 5. 6. 8.47 Steel grade C450L0 / C400L0 (for t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). de and be are the effective widths of the web and flange respectively. de, be and Ae are calculated for sections with uniform axial compressive stress fy. IeyL and ZeyL are for compression at point "L"; IeyR and ZeyR are for compression at point "R". Effective section properties are calculated in accordance with AS/NZS 4600. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 47 CHANNEL TABLE 6.1.3 SECTION PROPERTIES for MEMBER STABILITY DURAGAL® CHANNEL SECTIONS GRADE C450L0/C400L0 (TS 100) about principal x- and y-axes Designation Nominal Thickd bf ness Mass per metre Torsion Constant Warping Constant J Iw Coordinate of Shear Centre xo Polar Radius of Monosymmetry Gyration about the Section Shear Centre Constant βy ro1 mm mm mm kg/m 103mm4 109 mm6 mm 300 x 90 x 8.0 CC 6.0 CC 28.5 21.6 77.4 33.0 37.7 29.6 43.4 44.0 122 123 250 x 90 x 6.0 CC 19.2 29.4 19.2 47.8 110 230 x 75 x 6.0 CC 16.9 25.8 9.48 37.8 96.7 254 200 x 75 x 6.0 CC 5.0 CC 15.5 12.4 23.7 11.6 6.78 5.52 40.2 40.6 89.0 89.7 217 218 180 x 75 x 5.0 CC 11.6 10.9 150 x 75 x 5.0 CC 10.5 mm mm 338 340 273 4.29 42.4 84.9 197 9.87 2.77 45.4 78.3 171 125 x 65 x 4.0 CC 7.23 4.43 1.01 40.0 67.0 145 100 x 50 x 4.0 CC 5.59 3.43 0.285 30.1 51.8 113 75 x 40 x 4.0 CC 4.25 2.60 0.0760 24.4 40.1 1. Steel grade C450L0 / C400L0 (for t £ 6.0 mm fy = 450 MPa and fu = 500 MPa, and for t > 6.0 mm fy = 400 MPa and fu = 450 MPa). 2. With the exception of J, properties are calculated assuming a simplified shape where the bends are eliminated and the section is represented by straight mid-lines in accordance with Clause 2.1.2.1 of AS/NZS 4600. 3. bx is zero for channels. 4. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. CHANNEL NOTES: 85.9 48 COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS November 2004 FLATS FLAT November 2004 TABLE 7.1(a) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® FLAT SECTIONS GRADE C400L0/C350L0 (TS 100) COLD FORMED - STRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes and baseline axis DIMENSIONS Designation Nominal Width Thickw ness mm Actual Thickness t Yield Stress fy SECTION PROPERTIES Full Area of Section Af 2 About 1-axis About x-axis I1 6 10 mm Ix 4 6 3 mm MPa mm 300 x 8.0 CF 5.0 CF 18.8 11.1 8.0 4.7 350 400 2400 1410 72.0 42.3 18.0 10.6 120 70.5 250 x 8.0 CF 5.0 CF 15.7 9.22 8.0 4.7 350 400 2000 1180 41.7 24.5 10.4 6.12 200 x 8.0 CF 6.0 CF 5.0 CF 12.6 9.42 7.38 8.0 6.0 4.7 350 400 400 1600 1200 940 21.3 16.0 12.5 150 x 8.0 CF 6.0 CF 5.0 CF 9.42 7.07 5.53 8.0 6.0 4.7 350 400 400 1200 900 705 9.00 6.75 5.29 10 mm Zx 4 kg/m NOTES: mm Mass per metre GRADE Sx 3 10 mm 3 Torsion Constant About y-axis rx 3 10 mm Iy 6 Zy 4 mm 10 mm 180 106 86.6 86.6 0.0128 0.00260 83.3 49.0 125 73.4 72.2 72.2 5.33 4.00 3.13 53.3 40.0 31.3 80.0 60.0 47.0 2.25 1.69 1.32 30.0 22.5 17.6 45.0 33.8 26.4 3 3 ry 3 J 3 10 mm4 10 mm mm 3.20 1.10 4.80 1.66 2.31 1.36 51.2 10.4 0.0107 0.00216 2.67 0.920 4.00 1.38 2.31 1.36 42.7 8.65 57.7 57.7 57.7 0.00853 0.00360 0.00173 2.13 1.20 0.736 3.20 1.80 1.10 2.31 1.73 1.36 34.1 14.4 6.92 43.3 43.3 43.3 0.00640 0.00270 0.00130 1.60 0.900 0.552 2.40 1.35 0.828 2.31 1.73 1.36 25.6 10.8 5.19 1. Steel grade C400L0 / C350L0 (for t £ 6.0 mm fy = 400 MPa and fu = 450 MPa, and for t > 6.0 mm fy = 350 MPa and fu = 400 MPa). 2. Section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. 10 mm Sy 3 49 50 TABLE 7.1(b) DIMENSIONS AND FULL SECTION PROPERTIES DURAGAL® FLAT SECTIONS GRADE C400L0/C350L0 (TS 100) COLD FORMED - SRUCTURAL HOLLOW SECTIONS & PROFILES ONESTEEL MARKET MILLS about principal x- and y-axes and baseline axis DIMENSIONS Designation Nominal Width Thickw ness mm mm 130 x 5.0 CF Mass per metre GRADE Actual Thickness t Yield Stress fy SECTION PROPERTIES Full Area of Section Af 2 kg/m mm MPa mm 4.80 4.7 400 611 About 1-axis About x-axis I1 6 10 mm 3.44 Ix 4 6 10 mm Zx 4 0.860 3 10 mm 13.2 Sx 3 3 rx 3 10 mm 19.9 Torsion Constant About y-axis mm 37.5 Iy 6 10 mm Zy 4 0.00112 3 10 mm 0.479 Sy 3 3 ry 3 J 10 mm mm 10 mm4 0.718 1.36 4.50 100 x 8.0 CF 6.28 8.0 350 800 2.67 0.667 13.3 20.0 28.9 0.00427 1.07 1.60 2.31 6.0 CF 5.0 CF 4.0 CF 4.71 3.69 2.98 6.0 4.7 3.8 400 400 400 600 470 380 2.00 1.57 1.27 0.500 0.392 0.317 10.0 7.83 6.33 15.0 11.8 9.50 28.9 28.9 28.9 0.00180 0.000865 0.000457 0.600 0.368 0.241 0.900 0.552 0.361 1.73 1.36 1.10 12.2 3 17.1 7.20 3.46 1.83 90 x 6.0 CF 4.24 6.0 400 540 1.46 0.365 8.10 26.0 0.00162 0.540 0.810 1.73 6.48 75 x 5.0 CF 4.0 CF 2.77 2.24 4.7 3.8 400 400 353 285 0.661 0.534 0.165 0.134 4.41 3.56 6.61 5.34 21.7 21.7 0.000649 0.000343 0.276 0.181 0.414 0.271 1.36 1.10 2.60 1.37 65 x 5.0 CF 4.0 CF 2.40 1.94 4.7 3.8 400 400 306 247 0.430 0.348 0.108 0.0870 3.31 2.68 4.96 4.01 18.8 18.8 0.000562 0.000297 0.239 0.156 0.359 0.235 1.36 1.10 2.25 1.19 50 x 5.0 CF 4.0 CF 1.84 1.49 4.7 3.8 400 400 235 190 0.196 0.158 0.0490 0.0396 1.96 1.58 2.94 2.38 14.4 14.4 0.000433 0.000229 0.184 0.120 0.276 0.181 1.36 1.10 1.73 0.915 NOTES: 1. Steel grade C400L0 / C350L0 (for t £ 6.0 mm fy = 400 MPa and fu = 450 MPa, and for t > 6.0 mm fy = 350 MPa and fu = 400 MPa). 2. Section properties are calculated in accordance with AS/NZS 4600. 3. Sizes shown in Italics may not be stocked in all states or minimum order quanitites may apply. November 2004 FLATS The Family of DuraGal Products DuraGal RHS DuraGal A comprehensive range of square and rectangular sections, used in areas such as facades, carports, garages, pallets, sheds, agricultural equipment and many other applications. DuraGal CHS DuraGal Profiles provide a major improvement in the quality of surface finish and strength enhancement available to our customers - they can now buy Angles, Channels and Flats with a proven, prepared, corrosion resistant surface finish. Used in many applications including, sheds, trusses, car ramps and trailers. DuraGal A range of circular sizes in extra light, wall thicknesses and 26.9 to 76.1 mm outside diameter. This range is primarily used in general fabrication. DuraGal Rail Silo DuraGal Mezzanine Floor A high strength, leight weight steel flooring system which can be used to extend the floor area of existing or new buildings. Designed to accomodate heavier loads of 3kPa and 5kPa associated with mezzanine floors, and suitable for office or storage applications. Flooring System The DuraGal Flooring System offers significant advantages for difficult or sloping construction sites. This is a light-weight, high-strength steel flooring system which can be easily assembled on site. DuraGal DuraGal Silo offers an in-line, hot-dip galvanized product to the market. Combined with galvanized sheeting this provides a fully galvanized silo which is lower maintenance and requires no painting. DuraGal Post DuraGal Post has been designed as a replacement for timber posts. The Post overcomes the timber problems of rotting, warping, splitting, oozing sap, staining, and termites. A bottom adjustment system makes installation simple. DuraGal Rail is a flat sided oval tube that has the unique DuraGal finish. Developed for the agricultural industry, it has also been used for ballustrading and hand rails. DuraGal Profiles Verandah Beam DuraGal Verandah Beam is part of the building industry product range. It offers an economical alternative to traditional timber beams. DuraGal Plus for Lintels The revolutionary new DuraGal Plus coating technology applies a heavy Zinc coating to AS/NZS 4791:1999 ILG 300 to meet the requirements of the Building Code of Australia (BCA) Class 1 and 10 buildings, for brick lintels in “Moderate Environments” more than 1km from the coast. FOR MORE INFORMATION PLEASE CONTACT: ONESTEEL DIRECT 39-45 Flagstaff Road Port Kembla NSW 2505 Locked Bag 8825 Wollongong DC NSW 2500 Phone: 1800 1 STEEL (1800 1 78335) Fax: 1800 101 141 E-mail: onesteeldirect@onesteel.com Website: www.onesteel.com 9 320075 032432 This publication has been prepared by OneSteel Market Mills an operating business group of which OneSteel Trading Pty Limited ABN 50 007 519 646 is a part. Please note that any specifications or technical data referred to in this publication are subject to change and/or variation or improvement without notice and no warranty as to their suitability for any use is made. Users of this publication – to ensure accuracy and adequacy for their purposes – are requested to check the information provided in this publication to satisfy themselves as to its appropriateness and not to rely on the information without first doing so. Unless required by law, the company cannot accept any responsibility for any loss, damage or consequence resulting from the use of this publication. Photographs shown are representative only of typical applications, current at November 2004. This brochure is not an offer to trade and shall not form any part of the trading terms in any transaction. ©Copyright 2004. OneSteel Trading Pty Limited ABN 50 007 519 646. Registered Trademarks of OneSteel Trading Pty Limited ABN 50 007 519 646. DuraGal®; Family of DuraGal Products®; DuraGal® Plus; Galtube Plus®; Tubeline®; UltraPipe®. Issue 4.3. Printed November 2004. BC0168