Designing Safer Learning Environments for Technology and Engineering Education Classroom Safety Presentation Part II Created by Tyler S. Love and Ken Roy, Ph.D. Videos by Luke Rhine Disclaimer The opinions in this PowerPoint represent prudent practice on the subject based on OSHA and other safety regulations but do not purport to specify all legal standards. No warranty, guarantee, or representation is made by the authors or the ITEEA as to the accuracy or sufficiency of the information contained herein. They are intended to provide basic guidelines in the areas of employee and employer safety and loss control/prevention. Therefore, it cannot be assumed that all necessary warning and precautionary measures are contained in this information. Users of the information should also consult pertinent local, state, and federal laws and legal counsel for additional safety prevention program components. The implementation and promotion of safe practices in the laboratory/classroom to prevent incidents and injuries to students, instructors, and visitors is the sole responsibility of the instructor. Objectives Upon the completion of this presentation Students Will Be Able To: 1. Identify the proper use for each chemical, tool, and machine in the lab. (STL 12) 2. Identify with 100% accuracy, the essential controls needed to operate each tool and machine in the lab. (STL 12) 3. Recognize safety hazards of each chemical, tool, and machine in the lab. (STL 12 & 13) 4. Apply their knowledge from the presentations, demonstrations, and their notes to answer all safety tests questions with 100% accuracy. (STL 12) STL = Standards for Technological Literacy Objectives Upon the completion of this presentation Students Will Be Able To: 5. Discuss the procedures in the correct order to safely operate each tool and machine. (STL 12) 6. Demonstrate how the SAFER use of each chemical, tool, and machine in the lab. (STL 12) 7. Analyze hazardous conditions in the lab and make suggestions for safer solutions. (STL 12 & 13) STL = Standards for Technological Literacy Table of Contents Lasers Motorized Miter Saw Planer Robotics Scroll Saw Table Saw Wood Lathe Additional Laboratory Rules *Click on a machine picture to jump to those safety slides. Click on the ITEEA logo on any slide to return to the Table of Contents. Lasers Safety Introduction 1.What is a Laser? 2. What are they used for? 3. Have you ever used something with a Laser before? 4. What safety hazards do you foresee with using Lasers? Lasers Safety Guidelines 1. Ask for instructor’s permission before using and device with a laser. 1. Always wear the proper sanitized ANSI Z87.1 eye protection with markings when working around lasers. 1. Do not look directly into the laser. 1. Do not operate Lasers over a CLASS II rating. Lasers Safety Guidelines 5. NEVER point the laser at another individual. 5. NEVER point the laser at a reflective surface (e.g. mirrors, glass, Mylar balloons, etc.) unless granted permission by the instructor. 5. Appropriate “Laser In Use” warning signage must be posted at all entrances. 5. Follow all manufacturer procedures and safety rules. Lasers Demonstration • Instructor will now show the equipment with a Laser in the laboratory and demonstrate how to operate them in a SAFER way. Lasers Review 1. What are lasers used for on the pieces of equipment that were demonstrated? 2. What are some of the safety hazards associated with lasers? 3. What safety precautions must you take before using the lasers on these pieces of equipment? 4. In the correct order, what are the steps for a SAFER operation of the lasers on each piece of equipment? 5. When finished using the lasers on each piece of equipment what must you do? Motorized Miter Saw Introduction 1.What is a Motorized Miter Saw? 1.What is it used for? 1.Have you ever used one before? 1.What safety hazards do you foresee with using the Motorized Miter Saw? Motorized Miter Saw Safety Guidelines 1. Ask for instructor’s permission before using the Miter Saw. 1. Remove all jewelry, eliminate loose clothing, and confine long hair. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings while operating the Miter Saw. 4. Check all material for foreign objects before cutting. Motorized Miter Saw Safety Guidelines 5. ONLY CROSSCUTTING (cutting across the grain) is allowed on the Miter Saw. 5. Check to ensure that all the safety guards and tables are in place and working correctly. 5. Disconnect the power before making any angle or blade adjustments. 5. Have all cut lines clearly marked before operating the Miter Saw. Motorized Miter Saw Safety Guidelines 9. Keep your fingers away from the cut line and blade. 9. Do not start the blade while it is touching the stock. 9. Support long stock on the ends to prevent binding or jamming. 9. Hold the stock firmly on the down on the table and against the fence while cutting. Motorized Miter Saw Safety Guidelines 13. Allow motor to reach full speed before beginning to cut. 14. If using a Sliding Miter Saw, pull the blade toward you as far as possible, than cut down and away from you to avoid kickback. 15. Wait for the Miter Saw blade to come to a complete stop before cleaning it. 16. Clean up all scraps and dust from the Miter Saw before you leave it. Motorized Miter Saw Parts Operating the Motorized Miter Saw Best Practices for the Motorized Miter Saw Motorized Miter Saw Demonstration • Instructor will now demonstrate the parts of the Motorized Miter Saw in the laboratory and how to operate it in a SAFER way. Motorized Miter Saw Review 1. What is this machine used for? 2. What are some of the safety hazards associated with this machine? 3. What safety precautions must you take before operating this machine? 4. In the correct order, what are the steps for a SAFER operation of this machine? 5. When finished using this machine what must you do? Planer Introduction 1.What is a Planer? 1.What is it used for? 1.Have you ever used one before? 1.What safety hazards do you foresee with using the Planer? Planer Safety Guidelines 1. Ask for instructor’s permission before using the Planer. 1. Remove all jewelry, eliminate loose clothing, and confine long hair. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings and ear protection while operating the Planer. 1. Be sure to check all boards for loose knots, nails, and other foreign objects. 1. If the machine is not working or sounding proper, immediately shut off the power and inform the teacher. Planer Safety Guidelines 6. Feed boards into the planer going with the grain of the wood. 6. Do not force boards through the planer. Keep hands off the board and let the power feed operate. 6. Be careful not to pinch fingers between the board and table. 6. Do not attempt to plane a piece that is shorter than the distance between the rollers. Planer Safety Guidelines 10. Select the proper depth of cut and the rate of speed depending on the stock being planed. 10. Depth of cut should not exceed 1/16th of an inch per pass (1/2 turn of the handwheel). 10. To remove a board that is stuck, shut off, once Planer completely stops lower the table. 10. Never look or directly into the throat of a planer at table level while it is running or in operation. Planer Safety Guidelines 14. Keep hands away from the chip guard and the point of operation. Never reach into the Planer. 15. Do not stand directly behind the board being planed in case of kickback. 16. Wait for the Planer blades to completely stop spinning before cleaning the machine. 17. Clean up all scraps and dust around the Planer before you leave the area. Planer Parts Operating the Planer Best Practices for the Planer Planer Demonstration • Instructor will now demonstrate the parts of the Planer in the laboratory and how to operate it in a SAFER way. Planer Review 1. What is this machine used for? 2. What are some of the safety hazards associated with this machine? 3. What safety precautions must you take before operating this machine? 4. In the correct order, what are the steps for a SAFER operation of this machine? 5. When finished using this machine what must you do? Robotics Safety Introduction 1.What is a Robot? 2. What are they used for? 3. Have you ever used a Robot before? 4. What safety hazards do you foresee with using Robots? Robotics Safety Guidelines 1. Ask for instructor’s permission before using any Robot. 1. Understand the program of the robot actions and motions prior to use. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings while working on, operating, and observing any Robot. 1. Stay out of the designated safety zone during operation. 1. Ensure the safety zone is free of tools and materials. Robotics Safety Guidelines 6. Check for malfunction lights or messages before beginning. 6. When possible, run a simulation before having the robot execute the program. 6. Start with slow movements until points are confirmed. 6. If a malfunction occurs, immediately press the emergency stop button and contact the instructor. 6. Clean up area when finished and return robot to the home position. Robotics Demonstration • Instructor will now show the controls for the Robotic equipment in the laboratory and demonstrate how to operate them in a SAFER way. Robotics Review 1. What are robots used for? 2. What are some safety hazards when working with robots? 3. What safety precautions must you take before working with robots? 4. In the correct order, what are the steps for a SAFER operation of robots? 5. When finished using robots what must you do? Scroll Saw Introduction 1.What is a Scroll Saw? 1.What is it used for? 1.Have you ever used one before? 1.What safety hazards do you foresee with using the Scroll Saw? Scroll Saw Safety Guidelines 1. Ask for instructor’s permission before using the Scroll Saw. 1. Remove all jewelry, eliminate loose clothing, and confine long hair. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings while operating the Scroll Saw. 4. Check all material for foreign objects (nails, staples, etc.) before cutting. Scroll Saw Safety Guidelines 5. Clearly mark all lines to be cut. 5. Hold the material away from the blade before you turn on the Scroll Saw. 5. Keep your fingers away from the cut line and blade. 2 inches minimum. 5. Hold material firmly down on table. Scroll Saw Safety Guidelines 9. When cutting a tight curve, first cut relief cuts then push the work piece slowly without twisting or bending the blade. 9. Do not force the work into the blade. 9. Slowly cut around tight curves – speed up on the straight lines. 9. Be cautious when gently blowing sawdust away so that you can see the line of cut. Scroll Saw Safety Guidelines 13. If the blade breaks turn the power off and notify the instructor immediately. 13. Turn off the Scroll Saw when finished cutting. 13. Wait for the Scroll Saw to come to a complete stop before cleaning it. 13. Clean up all scraps and dust from the Scroll Saw before you leave it. Scroll Saw Parts Operating the Scroll Saw Best Practices for the Scroll Saw Scroll Saw Demonstration • Instructor will now demonstrate the parts of the Scroll Saw in the laboratory and how to operate it in a SAFER way. Scroll Saw Review 1. What is this machine used for? 2. What are some of the safety hazards associated with this machine? 3. What safety precautions must you take before operating this machine? 4. In the correct order, what are the steps for a SAFER operation of this machine? 5. When finished using this machine what must you do? Table Saw Introduction 1.What is a Table Saw? 1.What is it used for? 1.Have you ever used one before? 1.What safety hazards do you foresee with using the Table Saw? Table Saw Safety Guidelines 1. Ask for instructor’s permission before using the Table Saw. 1. Remove all jewelry, eliminate loose clothing, and confine long hair. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings while operating the Table Saw. 4. Check all material for foreign objects before cutting. 5. Check to ensure that all the safety guards are in place and working correctly. Table Saw Safety Guidelines 6. Always use the saw guard, splitter, and antikickback device if equipped. 6. Make all adjustments and remove chips or dust with the power off. 6. NEVER use the miter gauge and fence together in the same operation. 6. The saw blade should extend above the work piece until the gullets of the blade clear the material. 6. NEVER cut free hand. Use the miter gauge when cross cutting (cutting across the grain), and the fence when ripping (cutting with the grain). Table Saw Safety Guidelines 11. NEVER reach over the saw blade. 11. Use a push stick when ripping narrow stock or when hands would be close to the blade. 11. Do not stand in line of the cut when operating the saw in case of kickback. 11. Use extra care and precaution when sawing large material, or when using a dado or molding cutter head. 11. Use a helper to support cutting long stock, but operator should control the cutting. Table Saw Safety Guidelines 16. Be sure the machine has come to a full stop and lower the blade and before leaving. 16. Do not start the saw with the blade touching the material. 16. Turn off the Table Saw when finished cutting. 16. Wait for the Table Saw blade to come to a complete stop before cleaning it. 16. Clean up all scraps and dust from the Table Saw before you leave it. Table Saw Parts Table Saw Demonstration • Instructor will now demonstrate the parts of the Table Saw in the laboratory and how to operate it in a SAFER way. Table Saw Review 1. What is this machine used for? 2. What are some of the safety hazards associated with this machine? 3. What safety precautions must you take before operating this machine? 4. In the correct order, what are the steps for a SAFER operation of this machine? 5. When finished using this machine what must you do? Wood Lathe Introduction 1.What is a Wood Lathe? 1.What is it used for? 1.Have you ever used one before? 1.What safety hazards do you foresee with using the Wood Lathe? Wood Lathe Safety Guidelines 1. Ask for instructor’s permission before using the Wood Lathe. 1. Remove all jewelry, neckties, loose clothing, and confine long hair. 1. Always wear sanitized safety glasses with ANSI Z87.1 markings or a face shield while operating the Wood Lathe. 1. Check the stock for any foreign materials, soundness, and proper centering before cutting. When centered properly, clamp tailstock firmly in place and tighten the tailstock spindle lock. Wood Lathe Safety Guidelines 5. Be sure to allow laminated or glued-up blanks to dry thoroughly before turning. 5. Never leave the lathe running unattended. Keep the lathe unplugged when not in use and before making adjustments 5. The proper speed should be selected for the diameter and hardness of the material. In general, roughing stock and beginning cuts are done at low speeds. 5. Adjust the tool rest and turn the stock using the headstock handwheel before power is turned on to be sure it can run clear of the tool rest. All adjustments to tool rest are to be made when machine is COMPLETELY stopped. Wood Lathe Safety Guidelines 9. The lathe tool rest should be set 1/4 of an inch or less from the rough stock. The tool rest should be 1/8 of an inch above the center of and parallel to the stock. 9. Be sure that you have selected the proper sharp tools for the operations and that the handles are secure. 9. Hold the lathe turning tool firmly down against the tool rest. 9. Never use your fingers to check the work for roundness while the lathe is running, especially during roughing operations. Stop the lathe to check the progress. Wood Lathe Safety Guidelines 13. The tool rest shall be removed for all sanding operations. 13. Wear a dust mask when performing sanding operations. 13. Tools should not be left on the bed of lathe while it is in operation. 13. Do not allow anyone to stand behind the lathe while it is in operation. Lathe tools caught by the wood can be thrown in that direction. 13. Clean up all scraps and dust with the power turned off before leaving the Lathe. Wood Lathe Parts Wood Lathe Demonstration • Instructor will now demonstrate the parts of the Wood Lathe in the laboratory and how to operate it in a SAFER way. Wood Lathe Review 1. What is this machine used for? 2. What are some of the safety hazards associated with this machine? 3. What safety precautions must you take before operating this machine? 4. In the correct order, what are the steps for a SAFER operation of this machine? 5. When finished using this machine what must you do? Additional Lab Safety Rules Additional Lab Safety Guidelines 1. Never operate any equipment in the lab without first receiving safety training and reviewing (and signing) the safety acknowledgement form with the teacher. 1. Appropriate occupancy loads are established and enforced. 1. All exits are to be access free. 1. Machines are to be anchored as designed (to the floor, bench, etc.) before operating. Additional Lab Safety Guidelines 5. When working with machines that produce wood dust, make sure a wood dust collection system is turned on and operating as designed! 5. All electrical receptacles are GFCI protected and operational. 6. Make sure all electrical cords and plugs are in good operating order before using any equipment requiring electrical power. 7. A means of communications (intercom, telephone, cell phone) is available in case of an emergency. Additional Lab Safety Guidelines 9. An emergency eye wash and shower with 10 second access and tepid water (60-100 degrees F or 15.6-37.8 degrees C) are available. 10. A first aid kit is readily available in case of a safety injury. 10. An ABC type fire extinguisher is appropriately hung for easy access. 10. Flammable materials for disposal (rags, etc.) should be placed in an appropriate metal disposal container. The container must be emptied into a secondary holding container outside of the building at the end of each day. Additional Lab Safety Guidelines 13. All flammable liquid chemicals should be stored properly in a flammable liquid cabinet. 14. Proper storage is available for tools, wood, metal, etc. 14. An appropriate number of sinks, soap dispensers, and paper towel dispensers for hand hygiene are provided. 14. Always clean up during and after equipment use to prevent slip and trip fall hazard accidents. 14. Failure to follow the safety rules will result in a loss of laboratory privileges! Additional Safety Resources • Flinn Scientific • Safety videos, PD training courses, case law • ITEEA Council for Supervision and Leadership • Safety Videos and Tests • Maryland State Dept. of Education: Science Education Safety Manual • Legal information and safety guidelines applicable to technology education • Maryland Technology Education Facilities Guidelines • Guidelines for designing safe facilities • OSHA • TechEd101.com Free Safety Posters • Technology and Engineering Education Association of Pennsylvania (TEEAP): PA Deptartment of Education Safety Guide • Extensive safety manual with tests and posters • Virginia Tech: Dept. of Agriculture and Extension Education • Extensive safety tests for numerous tools and machines About the Authors Tyler S. Love tslove@vt.edu Dr. Ken Roy RoyK@glastonburyus.org • • • • • Ph.D. Candidate and Graduate Assistant in the Integrative STEM Education Program at Virginia Tech B.S. – Technology Education from the University of Maryland Eastern Shore MAEd – Curriculum and Instruction from Virginia Tech Graduate Certificate – Higher Education Administration from Virginia Tech EXPERIENCE AND RELATED PUBLICATIONS • Former Technology Educator in the Maryland Public School System • ITEEA practitioner safety article • Journal of Technology Studies research safety article • • ON STAFF AT Glastonbury Public Schools (CT) Director of Environmental Health & Safety Safety Compliance Officer PRIVATE SAFETY PRACTICE • National Safety Consultants, Manager & Senior Safety Consultant • Authorized OSHA Instructor • Chief Science Safety Consultant/Columnist/Author for the National Science Teachers Association (NSTA) • Safety Compliance Officer for the National Science Education Leadership Association