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330385889-Auxitrol-Mannual-759197-F

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12ème étage - Batiment E
168 Bureaux de la colline
92213 Saint Cloud Cedex
France
Tel :
+33 1 49 11 65 75
Fax : +33 1 49 11 65 76
MANUFACTURER FILE
" FINAL "
Customer :
IZAR FENE SHIPYARD
Vessel
:
FPSO – BLOCK 137B
Shipyard
:
IZAR FENE SHIPYARD
Our ref.
:
759197
Please remind this AUXITROL Ref. N° for spare parts and any inquiries.
Société Anonyme au capital de 65 595 700 FRF - R.C.S. Bourges B 602023251
Siège Social : 5, allée Charles Pathé – 18941 Bourges Cedex 9 - France
Division of
Auxitrol
Technologies
AUXITROL S.A.
5, allée Charles Pathé
18941 Bourges Cedex 9
France
Tel : + 33 (0) 1 49 11 65 75
Fax : + 33 (0) 1 49 11 65 76
E-Mail : system.dir@auxitrol.com
http://www.auxitrol.com
An Esterline
Technologies
Company
SYSTEMS&SENSORS
04/06/02
Page 1/3
CUSTOMER : IZAR FENE
VESSEL
: FPSO BLOCK 137B
AUXITROL Ref. : 759197
Please remind this AUXITROL Ref. N° for spare parts and any inquiries.
MANUFACTURING FILE
« FINAL »
SUMMARY
1) SYNOPTIC.........................................................................................759197-00
SCOPE OF SUPPLY .........................................................................759197-03
2) DRAWINGS
2-1 Cargo Tanks Level
TA840 Radar Level Transmitter ...............................................................M13002
Flexible kit BV2.........................................................................................M13145
Flexible kit BV3.........................................................................................M13144
BV2 Plug ..................................................................................................M13156
Rotative Hinge ..........................................................................................M13142
TA840 Fixing bolts....................................................................................M13143
Gore Tex Gasket Installation ....................................................................M12734
TA840 Installation of Cable protection......................................................M13549
TA840 Deck Socket..................................................................................M15088
Deck Socket Installation ..........................................................................M12881
TA840 Beam Propagation requirement ....................................................M13267
FRANCE : Auxitrol S.A. – Paris & Bourges SPAIN : Auxitrol Iberico - Madrid
Headquarters : 5, allée Charles Pathé – 18941 Bourges Cedex 9 – France
Auxitrol S.A. - 602 023 251 R.C.S. Bourges
Division of
Auxitrol
Technologies
AUXITROL S.A.
5, allée Charles Pathé
18941 Bourges Cedex 9
France
Tel : + 33 (0) 1 49 11 65 75
Fax : + 33 (0) 1 49 11 65 76
E-Mail : system.dir@auxitrol.com
http://www.auxitrol.com
An Esterline
Technologies
Company
SYSTEMS&SENSORS
04/06/02
Page 2/3
2-2 Cargo Temperature and IG Pressure
T901-Pxx IG Pressure and Cargo Temperature Transmitter....................M11818
Flexible kit BV3.........................................................................................M13144
Gore Tex Gasket Installation ....................................................................M12987
Installation Socket ....................................................................................M28287
Deck Socket Installation ...........................................................................M12881
2-3 Ballast and Service Tank Level
PL3700 Level Transmitter ........................................................................M23714-1/2
Cable Deck penetration ...........................................................................M26198
2-4 Cargo Level Alarm System
Carla Indicating Cabinet ...........................................................................M29293
Wiring Diagram.........................................................................................M22187
Lidec L92 Level Switch.............................................................................M13865
Flange for Lidec........................................................................................M10063
Installation Socket (Yard Supply)..............................................................M25093
BV2 Flexible kit.........................................................................................M13145
Lidec installation of cable protection.........................................................M12763
Test magnet .............................................................................................M13032
Zener Barrier box MT12 ...........................................................................M12035
Alarm Module ...........................................................................................M11117
M1000 Alarm Unit.....................................................................................M10355
Power Supply ...........................................................................................M12527
Horn .....................................................................................................M10351
Rotating Lamp ..........................................................................................M10352
Label for Deck "OFA" ...............................................................................M10284
Label for Deck "HLA"................................................................................M10285
2-5 Tank Level, Temperature, Pressure Monitoring
Monitoring System Cabinet ......................................................................M22829
TA840-I Safety Module Master.................................................................M13071
TA840-I Safety Module Slave ...................................................................M13072
TA840 System Typical Wiring ..................................................................M23370
MICATRANS A/D .....................................................................................M13753
MICATRANS A/D Typical Wiring ..............................................................M15055
INC840 Inclinometer.................................................................................M13728
Workstation to TA 840-I Connecting.........................................................M29172
FRANCE : Auxitrol S.A. – Paris & Bourges SPAIN : Auxitrol Iberico - Madrid
Headquarters : 5, allée Charles Pathé – 18941 Bourges Cedex 9 – France
Auxitrol S.A. - 602 023 251 R.C.S. Bourges
Division of
Auxitrol
Technologies
AUXITROL S.A.
5, allée Charles Pathé
18941 Bourges Cedex 9
France
Tel : + 33 (0) 1 49 11 65 75
Fax : + 33 (0) 1 49 11 65 76
E-Mail : system.dir@auxitrol.com
http://www.auxitrol.com
An Esterline
Technologies
Company
SYSTEMS&SENSORS
04/06/02
Page 3/3
3) TECHNICAL DATA
3.1 - Product Technical Data Questionnaire ....................................759197-04
3.2 - I / O and Wiring List ...................................................................759197-12
4) TECHNICAL MANUALS
TA840 System Installation Manual .................................................... CB322508A
TA840-I Fuses location ..................................................................... M15061
TA840-I Safety Module Communication protocol .............................. DT2395E
INC840 INCLINOMETER User Manual............................................. CB322533A
MICATRANS A/D Installation and Maintenance Manual ................... CB322514
CRI840 19’ Indicating rack (included in Micatrans AD) ..................... MT5082
Lidec Installation Manual................................................................... NT401
PL3700 Installation Manual ............................................................... MI5090
PL3700 Maintenance Manual............................................................ MM5090
5) CERTIFICATES
5.1 - Intrinsic Safety certificates
Certificate of Conformity LCIE TA840 System................................... 95.D6147X
Certificate of Conformity LCIE T901P transmitter.............................. 96.D6083X
Certificate of Conformity LCIE TA840 Radar..................................... 95.D6119X
Certificate of Conformity LCIE TA840 Interface................................. 95.D6118X
Certificate of Conformity LCIE PL3700.............................................. 00 E6113X
Certificate of Conformity LCIE Lidec ................................................. 92.C6107X
5.2 - Type Approval certificates
BV Type Approval TA840 System ..................................................... 6598/B0 BV
BV Type Approval PL3700 ................................................................ 11058/A0 BV
BV Type Approval MICATRANS A/D ................................................ 05135/C0 BV
BV Type Approval Lidec .................................................................... 4930/C0 BV
FRANCE : Auxitrol S.A. – Paris & Bourges SPAIN : Auxitrol Iberico - Madrid
Headquarters : 5, allée Charles Pathé – 18941 Bourges Cedex 9 – France
Auxitrol S.A. - 602 023 251 R.C.S. Bourges
1
TA840-I
TA840-I
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud Cedex
France
Tel : + 33 (0) 1 49 11 65 75
Fax : + 33 (0) 1 49 11 65 76
E-Mail : systemes.dir@auxitrol.com
http://www.auxitrol.com
An Esterline
Technologies
Company
SYSTEMS&SENSORS
IZAR FENE
FPSO BLOCK 137B
759197-03
page 1 / 2
SCOPE OF SUPPLY
Item
1
1
1
1
1
1
1
2
2
3
Designation
Cargo Level
TA 840 Radar Level Transmitter - Intrinsically Safe
Radar Fixation Kit (Bolt)
Gasket in Gore-tex for Radar TA 840
Grounding Braid & Hinge Fixation for Radar TA 840
Flexible Conduit KIT BV2 for Bus output from Radar
TA 840
Flexible Conduit KIT BV3 for Temperature Input to
Radar TA 840
Radar SS Deck Trunk
Cargo Temperature
T901-P31A Temperature (3 Probes) and
Vapour Pressure Transmitter with
Flexible Conduit & Gasket
Total Sensor Length
Ballast, Draft and Service Tanks
PL3700 Level Transmitter - Side Mounting with
PN16DN40 Flange
Cable Lenght in m = 28
Qty
14
14
14
14
14
14
14
14
490
15
4
PL3700 Immersed Electrical Level Transmitter
Cable Length in m = 340
10
5
Top Tank Fitting for Immersed Level Transmitter
10
6
6
6
Monitoring
TA 840I Safety Module - Base Unit
TA 840I Safety Module - Extension Unit
TA 840I Safety Block in 220 V ac
1
1
15
7
7
CT 701 ASM Atmospheric Pressure Transmitter
INC 840 Inclinometer - two Channels
1
1
8
MICATRANS Converter unit for 32 Analog inputs
4-20 mA to (1) RS485 or RS232C
1
10 MICAD Tank Gauging Software
1
11 Cubicle with ventilation
1
CHINA : Auxitrol S.A. – Shanghai FRANCE : Auxitrol S.A. – Paris & Bourges NORWAY : Auxitrol Norway – Oslo
SPAIN : Auxitrol Iberico - Madrid
Headquarters : 5, allée Charles Pathé – 18941 Bourges Cedex 9 – France
Auxitrol S.A. - 602 023 251 R.C.S. Bourges
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud Cedex
France
Tel : + 33 (0) 1 49 11 65 75
Fax : + 33 (0) 1 49 11 65 76
E-Mail : systemes.dir@auxitrol.com
http://www.auxitrol.com
An Esterline
Technologies
Company
SYSTEMS&SENSORS
page 2 / 2
Cargo Level Alarm
12 L92B Level Detector S.S. Head
Output= 18-6 mA with Flexible Conduit
12 CARLA system Prewired Cabinet including :
12 Relay with Base
12 Buzzer
12 Indicating Lamp
12 Push Button
12 Power Supply
12 MSL Alarm Module for Level Detectors type LIDEC
12 M1000 Alarm Unit 10 Channels for Binary Inputs
12 Test Device for Level Detectors type L91 or L92
14
1
3
2
3
3
2
28
4
4
13 Label for OFA and / or HLA
14
14
14
14
Zener Type 706+
Zener Type 729P
MT12 Box for 12 Zeners
MT5 Box
2
14
28
4
15 Gyrophare Eex + Syrene Eex for OFA alarm
1
CHINA : Auxitrol S.A. – Shanghai FRANCE : Auxitrol S.A. – Paris & Bourges NORWAY : Auxitrol Norway – Oslo
SPAIN : Auxitrol Iberico - Madrid
Headquarters : 5, allée Charles Pathé – 18941 Bourges Cedex 9 – France
Auxitrol S.A. - 602 023 251 R.C.S. Bourges
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3-1
IZAR FENE
FPSO-Block 137B
759197-04
Page 1/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
TA840 RADAR LEVEL TRANSMITTER
TA840 Radar
Manual Sounding
Reference
Offset (+)
L2
Dec
Bon pour commande
Tank height L1
le : 25/02/02
Tank Bottom
TANK NAME
1 CO1P
2 C01S
3 C0 2P
4 C02S
5 C03P
6 C03S
7 C04P
8 CO4S
9 C05P
10 C05S
11 C06P
12 C06S
13 OIL SETTLING TANK
14 WATER SETTLING TANK
L1
(mm)
L2
(mm)
23315
23315
23315
23315
23315
23315
23315
23315
23315
23315
23315
23315
23338
23133
825
825
825
825
825
825
825
825
825
825
825
825
825
825
Offset
(mm)
+ or -403
-403
-403
-403
-403
-403
-403
-403
-403
-403
-403
-403
-457
-468
L.E.
IZAR FENE
FPSO-Block 137B
759197-04
Page 2/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
T901P – 31A TEMPERATURE/PRESSURE SENSOR
TA840 Radar
T901P-21A
H5
H4
Deck
Upper temperature probe
H1
H2
Middle temperature probe
H4 : Distance
between
the
process face of
the
T901P's
flange and the
ceiling of the
tank
H3
Lower temperature probe
TANK NAME
1 CO1P
2 CO1S
3 CO2P
4 CO2S
5 CO3P
6 CO3S
7 CO4P
8 CO4S
9 CO5P
10 CO5S
11 CO6P
12 CO6S
13 OIL SETTLING TANK
14 WATER SETTLING TANK
Upper
H1
(mm)
4605
4605
4655
4655
4645
4645
4625
4625
4675
4675
4655
4655
4885
4570
Middle
H2
(mm)
13935
13935
13985
13985
13980
13980
13960
13960
14005
14005
13985
13985
14160
13850
Lower
H3
(mm)
22865
22865
22915
22915
22915
22915
22890
22890
22935
22935
22915
22915
23045
22730
H4
(mm)
235
235
235
235
235
235
235
235
235
235
235
235
235
235
H5
(mm)
645
645
515
515
595
595
615
615
595
595
595
595
485
592
Inert Gas Absolute pressure range : 900 to 1300 mbar
Note : H4 must be such as the housing doesn't stay under residual water
IZAR FENE
FPSO-Block 137B
759197-04
Page 3/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
LEVEL SWITCH LIDEC L92
LIDEC L92
Distance between
the process face of
the L92's flange
and the ceiling of
the tank
L3
Deck
L2
L1
98% Level Alarm limit
95% Level Alarm limit
TANK NAME
1 CO1P
2 CO1S
3 CO2P
4 CO2S
5 CO3P
6 CO3S
7 CO4P
8 CO4S
9 CO5P
10 CO5S
11 CO6P
12 CO6S
13 OIL SETTLING TANK
14 WATER SETTLING TANK
OFA / 98 % Vol. HLA / 95 % Vol.
L1 (mm)
L2 (mm)
433
433
433
433
419
419
419
419
433
433
433
433
416
393
1133
1133
1133
1133
1119
1119
1119
1119
1133
1133
1133
1133
1117
1086
L3 (mm)
125
125
125
125
125
125
125
125
125
125
125
125
125
125
Note : L3 must be such as the housing doesn't stay under residual water
IZAR FENE
FPSO-Block 137B
759197-04
Page 4/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
PL 3700 DRAFT LEVEL TRANSMITTER
Vent Pipe
Maxi Draft (20 mA)
Mini Draft
PL3700
Level
C
Zero Reference (4 mA)
Te shape
A
Keel line
DRAFT
A
C
(mm)
(mm)
Cable
length (m)
Specific
Gravity
of the
Liquid
Yes or No
NO
1
FORE
160
17000
30
1.025
2
AFT
160
17000
30
1.025
3
TRIM PORT
160
17000
30
1.025
4
TRIM STBD
160
17000
30
1.025
Zener
barrier
NOTE :3 TRANSMITTERS WITH REMOTE BOX IN STAINLESS
STEEL ( AFT AND TRIM P & S )
IZAR FENE
FPSO-Block 137B
759197-04
Page 5/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
PL3700 LEVEL TRANSMITTER
AFTER PEAK AND SERVICE TANKS
Air vent pipe
20 mA
Maxi. tank height
(100% volume)
H3
PL3700
Level
Transmitter
H1
Zero line (4 mA)
H2
0 - Tank bottom
Zero
line
Vent pipe
height
1
TANK NAME
FO DAILY Nº 1P
2
DO STORAGE Nº 1P
16000
150
850
3
26260
3
DO STORAGE Nº 1S
16000
150
850
3
26260
4
DO DAILY TANK
5500
150
850
3
10260
5
DO DAILY TANK
5500
150
850
3
10260
1560
90
5
2330
3000
100
3
24260
6
7
AFF FF DO
SERVICE TK
FWD FF DO
SERVICE TANK
H1 (mm) H2 (mm)
8000
150
Cable
Max.
Specific length
Gravity
Liquid
980
(m)
3
H3 (mm)
16000
850
850
IZAR FENE
FPSO-Block 137B
759197-04
Page 6/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
8
9
FWD EMERG.DG
DO TK
IG & HEALTER`S
DO DAILY TANK
10 F.O. Nº 1 P
11
F.O. Nº 1 S
2400
100
5500
150
23500
150
23500
150
850
850
980
980
3
7900
3
10260
5
24260
5
24260
NOTE : 2 TRANSMITTERS ( TANKS F.O. 1P AND F.O. 1S) WITH REMOTE BOX IN
STAINLESS STEEL.
IZAR FENE
FPSO-Block 137B
759197-04
Page 7/7
PRODUCT TECHNICAL DATA QUESTIONNAIRE
PL3700 LEVEL TRANSMITTER
BALLAST AND SERVICE TANKS
Air vent pipe
Maxi. tank height
(20 mA)
(100% volume)
H1
H3
PL3700
Level
t
itt
zero line (4 mA)
H2
Tank bottom
Max.
Specific
Gravity
Cable
Vent pipe
height
Liquid
length (m)
H3 (mm)
50
1000
20
21260
13500
50
3 WB FOREPEAK P
23500
150
4 WB FOREPEAK S
23500
150
5 WB TK 1P
23125
50
6 WB TK 1S
23125
50
7 WB TK 2P
23125
50
8 WB TK 2S
23125
50
9 WB AFT PEAK P
23500
50
10 WB AFT PEAK S
23500
50
• Hazardous area; with zener barrier
1000
1025
1025
1025
1025
1025
1025
1025
1025
20
30
30
30
30
30
30
30
30
21260
31260
31260
23923
23923
23923
23923
24300
24300
Zero line
TANK NAME
1 FW STORAGE TK
2 FW STORAGE TK
H1 (mm) H2 (mm)
13500
• 6 TRANSMITTERS WITH WITH REMOTE BOX IN STAINLESS STEEL:
• WB TK 1 AND 2 ( P & S) WB AFT PEAK (P & S ).
IZAR FENE
759197
FPSO BLOCK 137B
PRODUCT TECHNICAL DATA QUESTIONNAIRE
IZAR FENE
Vessel : FPSO BLOCK 137B
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siret 602 023 251 00104 - APE 332B - T.V.A. FR 90 602 023 251
Siège Social : 5, allée Charles PATHE 18941 BOURGES Cedex 9 France
Table of Contents:
1.0 Introduction ..................................................................................................................................... 3
2.0 Cargo Tanks .................................................................................................................................... 3
2.1
Documents required ................................................................................................................ 3
2.2
Information sheet - Cargo tanks Radar Position..................................................................... 3
3.0 Ballast Tanks................................................................................................................................... 4
3.1
Documents required ................................................................................................................ 4
3.2
Information sheet for Ballast Tanks........................................................................................ 4
4.0 Drafts, Trim and Heel Correction................................................................................................... 5
5.0 Other documents required............................................................................................................... 6
Appendix 1
Page 2 / 9
756194-04A
Rev. 00
1.0
Introduction
In order for Auxitrol to be able to deliver a best operational system using Trim & Heel Level Compensation
and Volume calculation of Cargo and other tanks, it is most important to receive answers to all the
questions raised in this questionnaire. These data are used when there is an inclinometer or Draft, trim and
heel application to measure the angle of the ship lengthwise and/or breadthwise.
2.0
Cargo Tanks
These questions relate to the 13 Cargo Tanks.
2.1
Documents required
1. Tank tables for all Cargo tanks, using electronic format.
2. Tank arrangement drawing which shows the location of each tank mentioned in information sheet 2.2. as
well as location of TA840 Radar transmitters.
3. Fill in the Information sheet 2.2.
2.2
Information sheet - Cargo tanks TA840 Radar Position
N°
1
2
3
4
5
6
7
8
9
10
11
12
13
Tank Name
!
!
!
!
!
!
!
!
!
!
!
!
!
Y-Pos. (m)
X-Pos. (m)
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Comments.
!
!
!
!
!
!
!
!
!
!
!
!
!
! : Data to be fulfilled by Yard, with respect of the sign + or Tank Name : Tank Name to be max 10 Characters.
Y-Pos. & X-Pos.: Please refer to appendix 1 for guidance on calculating these values.
All Measurements with 3 decimal digits eq. 1.098 m
Page 3 / 9
756194-04A
Rev. 00
3.0
Ballast Tanks
These questions relate to the 14 Ballast tanks.
3.1
Documents required
1 .Tank tables for all mentioned tanks, using electronic format.
2. Tank arrangement drawing which shows the location of each tank mentioned in information sheet 3.2. as
well as location of sensitive point of level transmitters (Example : location of immersed PL3700 level
transmitters).
3. Fill in the Information sheet 3.2.
3.2
Information sheet for Ballast Tanks
N°
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Tank Name
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Y-Pos. (m)
!
!
!
!
!
!
!
!
!
!
!
!
!
!
X-Pos. (m)
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Comments.
!
!
!
!
!
!
!
!
!
!
!
!
!
!
! : Data to be fulfilled by Yard, with respect of the sign + or Tank Name : Tank Name to be max 10 Characters.
Y-Pos. & X-Pos.: Please refer to appendix 1 for guidance on calculating these values.
All Measurements with 3 decimal digits eq. 1.098 m
Page 4 / 9
4.0
Drafts, Trim and Heel Correction
These data are required to proceed to Trim & Heel compensation of Drafts measurement.
Important note : please mention if the Trim & Heel compensation must be performed by reference to
Shell Marks or to Perpendiculars. If the compensation is to be performed by reference to Shell Marks,
please fulfil data PAM, MM and PFM.
!
Draft compensation By reference to Shell Marks or to Perpendiculars
Measures
METER
Drawing ref. Explanation of drawing reference
CA
PAM
PAA
CF
PFM
PFF
LPP
B
CP
MP
CS
MS
MM
!
!
!
!
!
!
!
!
!
!
!
!
!
Distance Centerline to Draft AFTER, + toward Port
Distance After Perpendicular to After Shell Mark, + toward Fore
Distance After Perpendicular to Draft AFTER, + toward Fore
Distance Centerline to Draft FORE, + toward Port
Distance Fore Perpendicular to Fore Shell Mark, + toward After
Distance Fore Perpendicular to Draft FORE, + toward After
Length between Perpendiculars
Breadth Moulded
Distance Centerline to Draft MID PORT, + toward Port
Distance Midship to Draft MID PORT, + toward After
Distance Centerline to Draft MID STARBOARD, + toward Starboard
Distance Midship to Draft MID STARBOARD, + toward After
Distance Midship to Middle Shell Mark, + toward After
! : Data to be fulfilled by Yard, with respect of the sign + or All Measurements with 3 decimal digits eq. 1.098 m
Shell mark
Fore
Middle Shell
mark
Shell mark
After
Mid Draft P or S
Perpendicular
After
Midship
Draft After
Perpendicular
Fore
Draft Fore
+MM
+PAM
+MP or MS
+PAA
LPP
Page 5 / 9
+PFM
+PFF
Draft After
Draft Fore
+ CA
+ CF
Centerline
Centerline
Mid Draft
Port
Mid Draft
Starboard
B
+ CP
5.0
+CS
Other documents required
Completion of the Product Technical Data Questionnaire, regarding Transmitters.
Page 6 / 9
APPENDIX 1
How to measure and calculate Sensor positions for Level Transmitter mounting
Y- Position
The Y Position is calculated from the measured values DAFT and TOTAL TANK LENGTH.(See fig. 1
or 2).
Y- POS = ½ TANK LENGTH - SENSOR DISTANCE FROM AFT BULKHEAD (DAFT)
X- Position
The X Position is calculated from the measured values DPS and TOTAL TANK BREADTH.(See fig. 1
or 2).
X- POS = ½ TANK BREADTH - SENSOR DISTANCE FROM PS BULKHEAD (DPS)
Page 7 / 9
APPENDIX 1
TOTAL BREADTH
TOTAL BREADTH
DPS
TOTAL BREADTH
DPS
DPS
TOTAL LENGTH
TOTAL LENGTH
TOTAL BREADTH
DAFT
TOTAL BREADTH
TOTAL LENGTH
DAFT
DAFT
TOTAL BREADTH
DPS
DPS
DPS
DAFT
Fig. 1
Page 8 / 9
TOTAL LENGTH
DAFT
TOTAL LENGTH
TOTAL LENGTH
DAFT
TOTAL LENGTH
APPENDIX 1
TOTAL BREADTH
DPS
DAFT
TOTAL BREADTH
TOTAL LENGTH
TOTAL LENGTH
TOTAL LENGTH
DPS
DAFT
TOTAL BREADTH
TOTAL BREADTH
DPS
DPS
DAFT
DAFT
DPS
DAFT
TOTAL LENGTH
TOTAL BREADTH
Fig. 2
Page 9 / 9
3-2
TAG Name and location
Ullage CO1P
Upper temp CO1P
Middle temp. CO1P
Lower temp. CO1P
Inert gas press. CO1P
Ullage 01S
Upper temp. C01S
Middle temp. C01S
Lower temp. C01S
Inert gas press. C01S
Ullage C0 2P
Upper temp. C0 2P
Middle temp. C0 2P
Lower temp. C0 2P
Inert gas press. C0 2P
Ullage C02S
Upper temp. C02S
Middle temp. C02S
Lower temp. C02S
Inert gas press. C02S
Ullage C03P
Upper temp. C03P
Middle temp. C03P
Lower temp. C03P
Inert gas press. C03P
Ullage C03S
Upper temp. C03S
Middle temp. C03S
Lower temp. C03S
Inert gas press. C03S
Ullage C04P
Upper temp. C04P
Middle temp. C04P
Lower temp. C04P
Inert gas press. C04P
Ullage CO4S
Upper temp. CO4S
Middle temp. CO4S
Lower temp. CO4S
Inert gas press. CO4S
Ullage C05P
Upper temp. C05P
Middle temp. C05P
Lower temp. C05P
Inert gas press. C05P
Ullage C05S
Upper temp. C05S
Middle temp. C05S
Lower temp. C05S
Inert gas press. C05S
Ullage C06P
Upper temp. C06P
Middle temp. C06P
Lower temp. C06P
Inert gas press. C06P
Ullage C06S
Upper temp. C06S
Middle temp. C06S
Lower temp. C06S
Inert gas press. C06S
TAG Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Type of meas.
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Meas. range
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
Units
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
Sensor model
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
Zener barrier box
-
Page 1 / 2
-
Zener Barrier
WIRING LIST
HLA Alarm 95%
FPSO FOR AQUITAINE LIBYE-BLOCK 137B
A/D converter
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
Interface rack Nb
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
Channel TA 840-I
1
1
1
1
1
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
9
9
9
10
10
10
10
10
11
11
11
11
11
12
12
12
12
12
Modbus address
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
4
9
10
11
6
File : 759197-12.xls
Ref. 759197-12
Rev. 00
Date of issue : 26/06/02
connecting drawing
Terminal - Micatrans
Terminal +
Micatrans
OFA Alarm 98%
TAG Name and location
Ullage OIL SETTLING TANK
Upper temp. OIL SETTLING TANK
Middle temp. OIL SETTLING TANK
Lower temp. OIL SETTLING TANK
Inert gas press. OIL SETTLING TANK
Ullage WATER SETTLING TANK
Upper temp. WATER SETTLING TANK
Middle temp. WATER SETTLING TANK
Lower temp. WATER SETTLING TANK
Inert gas press. WATER SETTLING TANK
FO DAILY Nº 1P
DO STORAGE Nº 1P
DO STORAGE Nº 1S
DO DAILY TANK
DO DAILY TANK
AFF FF DO SERVICE TK
FWD FF DO SERVICE TANK
FWD EMERG.DG DO TK
IG & HEALTER`S DO DAILY TANK
F.O. Nº 1 P
F.O. Nº 1 S
FW STORAGE TK P
FW STORAGE TK S
WB FOREPEAK P
WB FOREPEAK S
WB TK 1P
WB TK 1S
WB TK 2P
WB TK 2S
WB AFT PEAK P
WB AFT PEAK S
FORE DRAFT
AFT DRAFT
TRIM PORT DRAFT
TRIM STBD DRAFT
Atmospheric pressure
Inclinometer TRIM
Inclinometer HEEL
CO1P
CO1S
CO2P
CO2S
CO3P
CO3S
CO4P
CO4S
CO5P
CO5S
CO6P
CO6S
OIL SETTLING TANK
WATER SETTLING TANK
TA840-I Power failure
TA840-I Power failure
TA840-I System failure
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
TAG Number
61
62
63
64
65
66
67
68
69
70
Type of meas.
On / Off
On / Off
On / Off
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
level switch
Abs. pressure
Angle
Angle
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
level
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Ullage
Temperature
Temperature
Temperature
Abs. pressure
Meas. range
900 to 1100
-10 +10
-10 +10
7693
13473
13473
4548
4548
1250
2465
1955
4548
22883
22883
13450
13450
23934
23934
23652
23652
23652
23652
24036
24036
17261
17261
17261
17261
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
0 to 30000
-40 to +120
-40 to +120
-40 to +120
900 to 1300
Units
mbar
° (deg.)
° (deg.)
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm WC
mm
°C
°C
°C
mbar
mm
°C
°C
°C
mbar
Sensor model
Free Contact
Free Contact
Free Contact
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
LIDEC L92 B
CT701A ATM
INC840
INC840
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3701
PL3702
PL3702
PL3702
PL3702
PL3702
PL3702
PL3702
PL3702
PL3702
PL3702
PL3701
PL3701
PL3701
PL3701
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
TA840
T901-P31A
T901-P31A
T901-P31A
T901-P31A
Zener barrier box
706
706
706
706
706
706
706
706
706
706
706
706
706
706
-
Page 2 / 2
-
Zener Barrier
WIRING LIST
X
X
X
X
X
X
X
X
X
X
X
X
X
X
HLA Alarm 95%
FPSO FOR AQUITAINE LIBYE-BLOCK 137B
OFA Alarm 98%
X
X
X
X
X
X
X
X
X
X
X
X
X
X
A/D converter
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
MICATRANS A/D
TA840
TA840
TA840
TA840
TA840
TA840
TA840
TA840
Interface rack Nb
TA840-I safety module rack 1
TA840-I safety module rack 1
TA840-I safety module rack 1
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
CARLA
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
MICATRANS A/D RACK3
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
TA840-I safety module rack 2
Channel TA 840-I
42
43
44
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
13
13
13
13
13
14
14
14
14
14
Modbus address
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
9
10
11
6
4
9
10
11
6
Terminal +
Micatrans
76
79
82
1
4
7
10
13
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
Terminal - Micatrans
77
80
83
2
5
8
11
14
17
20
23
26
29
32
35
38
41
44
47
50
53
56
59
62
65
68
71
74
File : 759197-12.xls
Ref. 759197-12
Rev. 00
Date of issue : 26/06/02
connecting drawing
4
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 1 / 21
all rights reserved
TA 840 Radar Level Transmitter
Technical description
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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IMC SYSTEM
Item
Contents
Description
Page
Revision Page
3
1
General Description of "IMC System"
4
2
2.1
2.2
TA840 Radar Level Transmitter
Principle of level measurement
Functional description
4
4
5
3
TA840-I Safety Module
6
4
T 901-P Temperature / Pressure Sensor
8
5
5.1
5.2
5.3
Mechanical installation
TA840 Level Transmitter
TA 840-I Safety Module
T 901-P temperature / pressure sensor
9
9
12
13
6
6.1
6.2
6.3
6.4
Electrical installation
Important remarks
TA840 Level Transmitter
TA 840-I Safety Module
T 901-P temperature / pressure transmitter
14
14
14
18
20
7
Drawings in appendix
21
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 3 / 21
all rights reserved
REVISION PAGE
Revision
Date of issue
REV01
20/05/98
AUTHOR
Systems & Sensors Division
Modification
Location
all §
APPROBATOR
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
DIRECTION
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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TA840 RADAR : Installation Manual
CB322508A - REV 06
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1
GENERAL DESCRIPTION OF « IMC System »
The I. M. C. System continuously measures liquid level and temperature, as well as inert gas
pressure in cargo tanks.
This system is based on a distributed data processing architecture, using stand alone TA840
contactless level transmitters installed on top of each tank, and connected to TA840-I safety
module located in cargo control room. The associated inert gas pressure and liquid
temperature information is transmitted to cargo control room by means of T901-P sensor
directly connected to TA840.
A data link from TA840-I to a monitoring system makes it possible then to process level,
temperatures and IG pressure information from the various transmitters and sensors, to
display and monitor the cargo.
2
TA840 RADAR LEVEL TRANSMITTER
2.1
Principle of level measurement
The TA840 radar is a stand-alone radar type level transmitter using a frequency modulated
continuous wave (FMCW), electromagnetic signal to measure distance between its antenna
and cargo tank content surface (ullage).
As shown here under difference frequency (dF) between emitted and reflected FMCW
signals is proportional directly to ullage. A suitable data processor is able then to calculate
accurate distance.
The microwave signal issued from antenna is directly processed by dedicated signal
processor inside TA840 radar. The calculated ullage in millimeters is directly then sent to
cargo control room.
The liquid cargo temperature up to 3 RTD as well as inert gas pressure can be measured
and digitally transmitted by TA840 radar to cargo control room.
TA840 RADAR
FREQUENCY
____ EMITTED SIGNAL
........ REFLECTED SIGNAL
ULLAGE
MESURE
CARGO
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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CB322508A - REV 06
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2.2
Functional description
Handle to lift the radar for the
antenna cleaning operation
316L SS housing
6 x M20 bolts to fasten the TA840
Radar on the socket
Terminal box cover
Three packing-gland for electrical
cables
Flat gasket between the TA840
Radar and the socket
Pivot hinge
The TA840 radar has a FLAT-T technology antenna covered and protected by PTFE radome
used to protect antenna against tank’s atmosphere. The electronics is completely sealed in
its stainless steel AISI 316L housing. Due to this compact design, all parts in contact with
liquid or atmosphere of cargo tank are PTFE or 316L.
Antenna is included in sealed part of stainless steel housing. To access to terminal box,
remove screws and cover.
Flat technology antenna
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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Due to its location in hazardous area on deck, TA840 radar meets EN 50014 and EN 50020
Intrinsic Safety (IS) rules. The power supplies and digital link from each transmitter are
protected by an individual "safety block" located in TA840-I Safety Module installed in cargo
control room.
The classification of TA 840 radar is EEx ia IIB T4 for installation in Zone 0.
The certificate of conformity has been issued from LCIE laboratory with following reference:
LCIE 95.D6119X
The TA 840 radar must only be connected to TA 840-I safety module and T901-P
temperature pressure transmitter.
See paragraph « Electrical installation » for cable’s characteristic which can be used.
3
TA 840-I SAFETY MODULE
The main purpose of TA840-I safety module is to assume intrinsic safety between TA840
radar and cargo monitoring system used on board.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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Each TA840 radar is connected to an individual safety block specially designed to power
transmitter and link RS485 digital bus, according to EN50020 intrinsic safety rules.
CPU board
Main supply switch
Safety blocks
Status LED
DB9 female connector
for RS232 direct access
to TA840 Radar during
commissionning.
Front panel open
All safety blocks are plugged into TA840-I safety module based on a 3U 19” standard rack,
with up to 8 safety blocks per rack. The next safety blocks will be inserted into as many racks
as needed (modulo 8 blocks per rack).
In front of each safety block, four-status LED show state of both power supply lines and data
transmission between TA840 radar and TA840-I Safety Module.
In addition, a RS232 digital link, located in front of each safety block, allows direct access to
TA840 concerned, particularly during commissioning.
The continuously polling of all TA840 radar is performed by CPU (Control Processing Unit) board
integrated in master rack, which then transmits received data to cargo monitoring system using a
digital link (RS232 or RS485).
Another digital link, in front of processing board, is used for system checking and/or as a low-grade
supervisor output in case of main supervisor’s failure.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
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4
T 901-P Temperature / Pressure Sensor
Both temperature of cargo tank content and inert gas pressure are measured by the T901-P
Temperature / Pressure Sensor.
The temperature is measured with one to three Pt100 RTD elements immersed at different
heights in cargo tank, and IG pressure is measured by an absolute or a differential pressure
transmitter located inside sensor’s housing.
Due to its location in hazardous area, T901-P sensor meets EN 50014 and EN 50020 rules.
Electrical connection
with cable flexible tube
T901-P
Process flange
2’’ 150 #
Flat gasket
Washer
4 nuts M16
Hole for pressure sensor
RTD sensor 100 ohm at
0°C (IEC 751 standard)
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 9 / 21
all rights reserved
5
MECHANICAL INSTALLATION
5.1
TA 840 Level Transmitter
To improve accuracy, we recommend to install TA 840 radar at plumb line of cargo tank's
centre of gravity to minimise correction of trim and list. The best performance is obtained
when it's 10 degrees conical beam can pass through cargo tank to bottom without any
reflecting surfaces.
However, the advanced algorithms used by the TA 840 radar allow an accurate
measurement even if some obstacles are present within the radar beam.
See drawing M13267 for beam propagation of TA 840 radar.
The TA 840 radar is installed on deck on top of a socket not supplied by AUXITROL.
The flange fixing size is ISO PN10 DN 250 without any raised face. The machining surface is
Ra 6,3 to 12,5 suitable for flat Nitril gasket of 3 mm
Starboard socket for
TA840 Radar
Horizontal surface within 0.5
degrees for ship at even
keel
Flange ISO PN10 DN250
Tube 10’’ Sch 40
1 tube with fitting 1’’
female thread ISO 7
2 tube with fitting 3/4’’
female thread ISO 7
Cable protecting tubes
on the left to centreline
and AFT position
CL
AF
30°
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
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Be careful that after final installation the surface of the fixing flange must be horizontal
within 0.5 degrees for a ship at even keel.
To protect packing-glands and flexible tubes against powerful jets of sea water, cables
protecting tubes must be installed on AFT side of socket and 30° to centreline.
It is also possible to make junction between flexible tube and cable protecting tube with
threaded flange as hereafter indicated.
Socket FOR TA840 Radar with threaded
flange for flexible tube connection
1’’ or ¾’’ female thread (ISO 7)
The TA 840 radar is delivered in an individual box with an antenna protection plate to prevent
any damage on radome before final installation.
Plastic protection
Antenna protection plate
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
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Be careful to avoid any shocks to antenna surface, and remove antenna protection plate just
before installing radar on socket.
Before to install TA 840 radar, clean flange face, install gasket (drawing M13130 for Nitril
gasket) and after removing antenna protection place radar on the flange. (Be careful about
position of two fixing hole for pivot).
(For chemical applications, we propose to use Gore-Tex gasket.)
Fix pivot on socket and on radar with braided earth conductor on left side of pivot as
indicated on the following picture.
The TA 840 radar is fixed on socket with 6 bolts M20 x 100 and a flat gasket with a tightening
torque from 60 to 70 mN.
On request, AUXITROL will provide gasket and stainless steel bolts.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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TA840 RADAR : Installation Manual
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TA 840-I Safety Module
Master and Slaves modules, are
normally installed in a standard
19” cabinet. Otherwise it is
possible to make a cut-off as
indicated on sketch.
Cut off for 3U 19’’ module
For a configuration using 3 and
more TA840 safety module a
forced air circulation system is
recommended.
Each radar needs a safety block,
and each module contents up to 8
safety blocks.
The safety module is fixed with
4 screws M6 x 16 located on front
face.
19’’ cabinet for
TA840-I Safety Module
Forced air module
Master TA840-I Safety Module
Slave TA840-I Safety Module
1U = 44 mm
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
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all rights reserved
5.2
T 901-P temperature / pressure sensor
The T901-P temperature / pressure sensor is located on deck on top of each tank on a
socket not provided by AUXITROL. The fixing counter flange is PN20 DN50 (2” 150#).
The recommended position is around 150 mm from plumb line position of after bulkhead.
Inside tank 3 temperature sensors are protected with a closed metallic tube 1”1/4 SCH 40
(42,2 mm OD and wall thickness 3,56 mm). This tube is fixed to after bulkhead by welded
plate every 1 meter. For a best response time, it is better to fill it with silicone oil for exemple.
T901-P
Flat gasket
Socket welded on deck
Upper deck
1’’ ¼ sensor protecting tube
Fixing plate to the after bulkhead
welded every 1 or 1,5 meters
Aft bulkhead
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
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all rights reserved
6
ELECTRICAL INSTALLATION
6.1
IMPORTANT REMARKS
The TA 840 radar and T901-P temperature / pressure sensor are installed on deck in a
hazardous area. The IMC System is approved EN 50014, EN 50020 and EN 50039
according to European standards for use in Intrinsic Safety (IS). The certificate of conformity
of complete TA-840 system has been issued from LCIE laboratory with reference:
LCIE SYST 95.D6147 X.
INTRINSIC SAFETY
Special conditions for intrinsically safe operations are:
- TA840 Radar input terminal must be connected only to the TA840-I Safety Module
and T 901-P temperature / pressure sensor.
- L, L/R and C characteristics of the connecting cable between TA840 Radar and
TA840-I Safety Module must not exceed any of the following values:
L ≤0,1 µΗ; L/R ≤ 24 µΗ/Ω; C ≤0,4 µF
6.2
•
•
TA 840 Level Transmitter
The TA 840 radar has 3 cable entries:
2 cable-glands BV2 type for cable OD 8,5 to 14,5 mm.
1 cable-gland BV3 type for cable OD 13 to 19 mm.
TA840 Radar terminal box
To T901-P
To a separate pressure sensor
To TA840-I Safety Module
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
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2 or 3 cables are connected to TA 840 radar like:
•
Right side BV2 connection
For cable of 3 twisted pairs (3x2x0.75mm2 mini) with 1 collective screen, external diameter 8.5
to 14.5 mm. This cable is used to connect TA 840 to TA 840-I Safety Module.
•
Left side BV3 connection
For 1 cable of 10 conductors 0.75 mm2 with 1 collective screen and external diameter 13
to 19 mm, to connect TA 840 radar to T 901-P temperature pressure sensor.
•
Centre BV2 connection
For 1 cable which can be used in case of separate temperature and pressure sensor. The section
conductors is 0.75 mm2 and external diameter of cable 8.5 to 14.5 mm.
The 3 cable-gland bodies are definitely screwed on TA 840 radar's housing with a special
compound for tightness; do not try to remove them. If some of them are not used, they must
be closed with special plugs delivered by AUXITROL on request:
TA 840 plug connection:
Ref. M13156 for BV2
Ref. M13157 for BV3,
Attention! About characteristic of this cable; L, L/R
and C must not exceed any of following values:
L ≤0,1 µΗ; L/R ≤ 24 µΗ/Ω; C ≤0,4 µF.
TA840 Radar terminal box
Plug
Cable
Sealing ring
Washer
Collar
Counter nut
Gland nut
Sealing washer
Locking nut
Flexible tube in position
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 16 / 21
all rights reserved
Cables arrive to TA 840 connection box through a flexible protecting tube made in inside part
of special rubber, and outside with stainless steel armouring . The overall length is 700 mm.
On one side a threaded connection for fixing to cable protecting tube, and other side is union
coupling.
Electrical connection to TA 840 terminal procedure
•
On top of radar, remove 9 screws M6 to open connection box and access to terminal junction
(hexagonal head screws 10 mm).
•
Remove plastic protection from 3 body’s cable gland of TA 840.
Remark: For connection of separate T901P pressure sensor located on TA840 body socket,
AUXITROL provides a special flexible hose, with double packing glands: one for
TA840 Radar side, one for T901P pressure sensor side.
In that case we recommend to connect it first on centre BV2 following items b) then d) to e)
of general procedure for each TA840 Radar and T901P sides
General procedure:
a) Introduce the middle position electric cable (BV2 to separate pressure sensor) into protecting tube.
b) Introduce electrical cable in flexible tube.
c) Screw flexible tube on metallic connection (3/4"male conic BSPT) to cable protection tube.
d) Add item (9), (8) with (7), (5), and (4).
e) Introduce cable in packing-gland body sealed on TA 840 housing.
f) Cut and strip cable to make connection to terminal.
g) Screw gland nut item (6) to compress sealing ring.
h) Screw and block counter nut (7).
i) Screw locking nut (10) to gland nut (8) by using 2 flat wrenches.
j) Then install 2 cables on each side in same order:
-1 cable to T901-P temperature pressure sensor through BV3 packing gland.
-1 cable to TA 840-I safety module through other BV2 packing gland.
K)
Connect to TA840 radar terminal in conformity with drawing provided.
To close terminal box, be careful about sealing O-ring which must be in right position in groove, if
necessary with finger put again some silicone grease on it. Place cover in good position and screw 9
hexagonal head screws M6.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 17 / 21
all rights reserved
TA840Radar
Radar terminal
T A 840
terminal box
Radar
terminal
T ATA840
840 Radar,
wiring
diagram
To the T901-P sensor
To the TA 840-I Safety Module
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 18 / 21
all rights reserved
6.3
TA 840-I safety module
The electrical diagram of TA 840-I safety module is displayed on drawing separately
provided.
The main supply is 220 or 110Vac, adjusted in factory in conformity with Intrinsically safe
standards. Consumption is about 100 VA.
The maximum switching current is 0,5 A for 220 Vac and 1A for 24/48 Vdc for:
SPDT contacts for supply failure,
SPDT contacts of CPU failure
SPDT contacts of radar disconnected.
IMPORTANT! Special conditions for intrinsically safe operations are:
•
TA 840 radar input terminal must be connected only to TA 840-I safety module and T901-P
temperature / pressure sensor.
•
L, L/R and C characteristics of connecting cable between TA 840 radar and TA 840-I safety
module must not exceed any of following values:
L ≤0,1 µΗ;
µΗ L/R ≤ 24 µΗ/Ω;
µΗ/Ω C ≤0,4 µF
Main supply 220 or 110 Vac
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 19 / 21
all rights reserved
Connection to cargo monitoring system.
With RS232 connector for short distance (up to 10m) between TA 840 I safety module and
cargo monitoring system.
With RS485 connector for long distance (more than 10 m). We recommend to use a twisted
pair with 1 collective screen
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Project Support Department
TA840 RADAR : Installation Manual
CB322508A - REV 06
Page 20 / 21
all rights reserved
The connections between “MASTER” TA 840-I Safety Module and “SLAVE” TA840-I Safety
Modules with flat cables are AUXITROL supply.
INTERCONNECTION
BETWEEN RACKS
TA840 -I SAFETY MODULE
INTERCONNECTION
BETWEEN RACKS
IN
6.4
OUT
T 901-P temperature / pressure transmitter
To the TA840 Radar intrinsically safe cabling:
5 twisted pairs with one collective screen
(according to EN 50039).
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tel. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
System & Sensors Division
Project Support Department
Communication Protocol for TA840-I
(file : DT2395E05.DOC)
DT2395E
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All rigths reserved
INTERFACE OF
THE LEVEL MEASUREMENT SYSTEM
ON BOARD VESSELS
TA840-I
SAFETY MODULE
COMMUNICATION PROTOCOL
Auxitrol - SA au capital de 25 000 000 FRF - R.C.S. Bourges B 602 023 251 - Siret 602 023 251 00021 - APE 332B - T.V.A. FR 90 602 023 251
Direction Commerciale : 168 Bureaux de la Colline - 92213 Saint Cloud Cedex - France - Tél. : +33 (0) 1 49 11 65 75 - Fax : +33 (0) 1 49 11 65
76
DT2395E
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REVISION
Revision
Date
Paragraphs
Modifications
00
30/06/95
01
30/09/96
§ 2 and § 3
Updating
02
18/12/96
§ 1, 2.2, 3.3 to 3.7
Updating
03
10/01/97
04
06/08/97
§ 3.4 and 3.5
05
25/01/01
§ 3.3
AUTHOR
Original document
Minor corrections
Minor corrections
Updating
SIGNATURE
DATE
SIGNATURE
DATE
L. MAUDUIT
APPROVED BY
T. LEPREVOST
DT2395E
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CONTENTS
1)
GENERAL PRESENTATION
2)
HARDWARE CONFIGURATION
3)
2.1)
Link with the main monitoring system
2.2)
Link with the « System » P.C.
COMMUNICATION PROTOCOL
3.1)
General structure of the frames
3.2)
Definition of the frames
3.3)
Description of a « TA840 radar » type frame
3.4)
Description of a « TA840-I safety module » type frame
3.5)
Description of a « Pressure Transmitter » type frame
3.6)
Description of a « Temperature Transmitter » type frame
3.7)
Description of an « Inclinometer» type frame
DT2395E
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1-
GENERAL PRESENTATION
This document presents the communication protocol used between the TA840-I safety
module of the AUXITROL - I.M.C. System cargo measuring system and, on the one hand, the
main monitoring system, and, on the other hand, the « System » P.C.
Main monitoring system
Main monitoring link RS232 or RS485
CPU board
TA840-I safety module
(master rack)
Redundant serial link to the main
monitoring system
Portable Control Device
System P.C.
Individual
Indicators
The communication between the TA840-I safety module's master rack and the main
monitoring system is by means of a serial link, and according to a master/slave MODBUS type
protocol.
Similarly, the communication between the TA840-I safety module’s master rack and the
« System » P.C. is also by means of a serial link, and according to the same master/slave
MODBUS type protocol.
DT2395E
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Furthermore, the TA840-I safety module communicates with the TA840 Radar transmitters
which are connected to it, and periodically refreshes all the information from the measurements
on the cargo tanks. It can be connected to a 4-20mA acquisition unit (AUXITROL's
MICATRANS A/D type) making possible to receive data from pressure, temperature,
inclinometers, or any 4-20mA transmitters.
2-
HARDWARE CONFIGURATION
2.1)
Link with the main monitoring system:
• This link uses either an RS232 serial port (Sub-D 9 pins) or an RS485 type field bus
(2-wire).
• These two connectors are located on the rear of the TA840-I safety module's master
rack.
• Selection of the RS232 or RS485 link is done by switching two jumpers located on
the master rack’s CPU board:
RS232 mode (cable lenght ≤ 10 m)
lll
lll
RS485 mode (10m < cable lenght < 500 m)
lll
lll
CPU board
(components’ side view)
• The dialogue frames are made up of words of 10 bits each:
- 1 start bit
- 8 data bits (no parity)
- 1 stop bit
• The baud rate of this serial link is programmable by the « System » P.C. between
1200 and 19200 baud (the default value is set to 9600 baud).
DT2395E
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2.2)
Link with the « System » P.C.:
• This link uses an RS232 type serial port (Sub-D 9 pins).
It has several possible functions:
1) Configuration of the safety module’s parameters
2) Redundant serial link to the main monitoring system
3) Communication with the Portable Control Device
4) Communication to individual indicators
• It is located on the front of the TA840-I safety module master rack’s CPU board.
• Similarly, the dialogue frames are made up of words of 10 bits each:
- 1 start bit
- 8 data bits (no parity)
- 1 stop bit
• The baud rate of this serial link is programmable between 1200 and 19200 baud
(9600 baud per default).
3-
COMMUNICATION PROTOCOL
3.1) General structure of the frames:
The dialogue frames are identical for the two links with the main monitoring system and
the « System » P.C.
Exchanges are made at the initiative of the monitoring system or of the System P.C.
which operate in master mode, while the TA840-I safety module operates in slave mode.
The monitoring system or the System P.C. send a « question » to the TA840-I safety
module which « answers » with the data from the interrogated slave.
The general structure of a « question » frame is as follows:
DT2395E
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Question:
Slave n°
Function code
Information
(1 byte)
(1 byte)
(n bytes)
This byte selects the various
commands:
- 1 or 2
- 3 or 4
-5
-6
- 15
- 16
: reading of n bits
: reading of n words
: writing of 1 bit
: writing of 1 word
: writing of n bits
: writing of n words
Control word
CRC 16
(2 bytes)
These n bytes define:
- the address of the 1st bit
- the address of the 1st word
- the value of the bits
- the value of the words
- the number of bits
- the number of words
The general structure of an "answer" frame is as follows:
Answer:
Slave n°
Function code
Information
(1 byte)
(1 byte)
(n bytes)
Control word
CRC 16
(2 bytes)
These n bytes represent:
- the value of the bits read
- the value of the words read
- the value of the bits written
- the value of the words written
- the number of bits
- the number of words
Control of messages:
The control word CRC 16 is calculated by the sender of a message. On receipt of the
latter, the receiver recalculates the CRC 16 of the frame received and does not answer the
question if it finds the CRC 16 word different.
If the control word CRC 16 is acceptable, but the receiver does not recognise the
question (incorrect address or data), it sends back the code of the function with the most
significant bit (msb) (bit 7) at 1, followed by a byte defining the type of error.
DT2395E
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Slave n°
(1 byte)
Function code
(with bit7 at 1)
(1 byte)
Error code
(1 byte)
Control word
CRC 16
(2 bytes)
Value of the byte:
-1 : function code not known
-2 : address incorrect
-3 : data incorrect
-4 : slave not ready (out of transmission)
-5 : slave de-activated
Method of calculation of the control word CRC 16:
• Initialise the CRC at FFFF (hexadecimal)
Do from the 1st byte to the last
CRC xor byte -> CRC
Do 8 times
Shift the CRC by one bit to the right
If the bit output is equal to 1, do CRC xor A001 -> CRC
End do
End do
• The least significant byte of the CRC 16 is transmitted first, followed by the most
significant byte:
Example of a question with a CRC 16 (HEX) = C8 55: 01 03 00 01 00 07 55 C8
DT2395E
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3.2)
Definition of the frames:
3.2.1) Reading of n bits (bit b0 to bn): function code = 1 or 2
Question:
Slave n° Function code Address of the 1st bit:
(1 byte)
= 1 or 2
msb, lsb
(1 byte)
(2 bytes)
Number of bits
(2 bytes)
Control word
CRC 16
(2 bytes)
Answer:
Slave n° Function code Number of 1st byte
(1 byte)
= 1 or 2
bytes read
read
(1 byte)
(1 byte)
(1 byte)
last byte
read
(1 byte)
Control word
CRC 16
(2 bytes)
The first bit transmitted is the bit b0, beyond the last bit bn the bits not used are set at 0.
3.2.2) Reading of n words: function code = 3 or 4
Question:
Slave n° Function code
(1 byte)
= 3 or 4
(1 byte)
Address of the 1st
word
msb, lsb
(2 bytes)
Number of words
127 maximum
(2 bytes)
Control word
CRC 16
(2 bytes)
Answer:
Slave n° Function code Number of 1st word
(1 byte)
= 3 or 4
bytes read
read
(1 byte)
(1 byte) (2 bytes)
last word
read
(2 bytes)
Control word
CRC 16
(2 bytes)
3.2.3) Writing of a bit: function code = 5
Question:
Slave n°
(1 byte)
Function
code = 5
(1 byte)
Address of the bit
msb, lsb
(2 bytes)
Value of the
bit
(1 byte)
0
(1 byte)
Control word
CRC 16
(2 bytes)
The value of the bit is 00 (hex) for the writing of a bit at « 0 », and FF (hex) for the writing ofa
bit at « 1 ».
Answer:
The answer frame is identical to the question frame.
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3.2.4) Writing of a word: function code = 6
Question:
Slave n°
(1 byte)
Function
code = 6
(1 byte)
Address of the word
msb, lsb
(2 bytes)
Value of the word
(2 bytes)
Control word
CRC 16
(2 bytes)
Answer:
The answer frame is identical to the question frame.
3.2.5) Writing of n bits: function code = 15
Question:
Slave n°
(1 byte)
Function
code = 15
(1 byte)
addr. of the
1st bit
msb, lsb
(2 bytes)
number number
of bits of bytes
(2 bytes) (1 byte)
value of
the bits
(n bytes)
Control word
CRC 16
(2 bytes)
Answer:
Slave n° Function code =
(1 byte)
15
(1 byte)
Address of the 1st bit
msb, lsb
(2 bytes)
number of bits
(2 bytes)
Control word
CRC 16
(2 bytes)
3.2.6) Writing of n mots: function code = 16
Question:
Slave n°
(1 byte)
Function
code = 16
(1 byte)
addr. of the
1st word
msb, lsb
(2 bytes)
number
of words
(2 bytes)
number
of bytes
(1 byte)
value of
the 1st
word
(2 bytes)
Control word
CRC 16
(2 bytes)
Answer:
Slave n°
(1 byte)
Function code =
16
(1 byte)
Address of the 1st
word
msb, lsb
(2 bytes)
number of words
(2 bytes)
Control word
CRC 16
(2 bytes)
DT2395E
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3.3) Description of a « TA840 radar » type frame:
The TA840 radar transmitters can have a slave number from 1 to 104.
The following table presents for each TA840 radar type slave (n° 1 up to 104) the
content of the various addresses accessible:
Address
1
2
3
4
5
6
7
8
9
10
11
12 to 20
21
22
23
24
25
26
27
28
29
30
31 to 38
39
40
41
42
43
44
45 to 62
63
Type of data
word
word
word
word
signed word
signed word
word
word
signed word
signed word
signed word
word
word
signed word
signed word
signed word
signed word
signed word
word
word
word
word
word
word
bit
bit
bit
bit
bit
bit
bit
Definition
reserved
reserved
ullage (tenths of mm: 0 to 9)
ullage (in mm: 0 to 32000)
mean temperature (in tenths of °C: -400 to +1200)
I.G. pressure (in tenths of mbar: -700 to +3500)
name1 of tank (2 ASCII characters)
name2 of tank (2 ASCII characters)
temperature n° 1 (in tenths of °C: -400 to +1200)
temperature n° 2 (in tenths of °C: -400 to +1200)
temperature n° 3 (in tenths of °C: -400 to +1200)
reserved
max. height (in mm: 0 to 32000)
offset between the radar and the manual sounding reference (in mm)
reserved
reserved
min. pressure of the I.G. transducer (in tenths of mbar)
max. pressure of the I.G. transducer (in tenths of mbar)
reserved
ullage of temperature sensor n° 1 (at top of tank, in mm)
ullage of temperature sensor n° 2 (in middle of tank, in mm)
ullage of temperature sensor n° 3 (at bottom of tank, in mm)
reserved
type of slave
temperature n° 1 validated (bit = 1)
temperature n° 2 validated (bit = 1)
temperature n° 3 validated (bit = 1)
I.G. pressure validated (bit = 1)
offset validated (bit = 1)
reserved
TA840 radar validated (bit = 1)
Note: All those data are accessible in reading by both the « System » P.C. and monitoring
system links, (but only in writing by the « System » P.C. link). The bit of address @63 is
also accessible in writing by the monitoring system.
DT2395E
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• Ullage of the liquid (@3 and @4):
This is a value measured and transmitted by the TA840 radar.
Ullage (in mm) = (@3) / 10 + (@4)
If the level value is incorrect, the value transmitted is 60000.0 mm.
• Mean temperature (@5):
This is the mean temperature value calculated by the TA840-I safety module, on the
basis of the spot temperatures measured and transmitted by the TA840 radar, averaging only
the immersed RTDs.
Mean temperature (in °C) = (@5) / 10
In order actually to be taken into account, the three spot RTDs must be validated in the
TA840-I rack (see validation of the RTDs by bits 40 to 42).
The mean temperature can vary from - 40.0°C to +120.0°C (signed word).
If the mean temperature value is incorrect, the value transmitted is - 50.0°C.
• Inert gas pressure (@6):
This is a value measured and transmitted by the TA840 radar.
Pressure (in mbar) = (@6) / 10
This value can vary as standard from - 70.0 mbar to +350.0 mbar (signed word). These
two minimum and maximum values are defined at the addresses @25 and @26.
If the pressure value is incorrect, the value transmitted is 3000.0 mbar.
• Name of the tank (@7 and @8):
The name of the tank is coded by 4 ASCII characters in addresses @7 and @8.
Example: the tank name « 3COT » is coded: (@7) HEX = 3343 and (@8) HEX = 4F54.
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• Spot temperatures (@9, @10 and @11):
These are the three spot RTDs measured and transmitted by the TA840 radar.
They correspond to temperature 1 measured at the top of the tank (address @9),
temperature 2 measured in the middle of the tank (address @10) and temperature 3 measured
at the bottom of the tank (address @11).
The values are transmitted in tenths of °C, and vary from - 40.0°C to +120.0°C.
If a probe is not connected or is missing, a value outside the above range is transmitted.
• Max. measurement height (@21):
This value (in mm) represents the distance between the bottom of the tank and the
TA840 radar’s reference (upper flange of the deck socket).
• Radar offset (@22):
This value (in mm) represents the distance between the TA840 radar’s reference and
the manual sounding device’s reference surface. It is used to obtain a direct correspondence
between the measurements carried out by the TA840 radar and the manual sounding device.
By convention, the value is positive if the TA840 radar is below the manual sounding
device’s reference.
• Minimum pressure of the inert gas transducer (@25):
This value (in tenths of mbar) represents the minimum pressure measured by the
transducer.
By default, this value is -70.0mbar (signed word).
• Maximum pressure of the inert gas transducer (@26):
This value (in tenths of mbar) represents the maximum pressure measured by the
transducer.
By default, this value is +350.0mbar (signed word).
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• Height of the temperature probes (@28, @29 and @30):
These values correspond to the various installation heights of the temperature probes in
relation to the TA840 radar’s reference (in mm).
The distance in ullage with temperature probe 1 at the top of the tank is stored at
address @28, the distance with temperature probe 2 in the middle of the tank is stored at
address @29, and the distance with temperature probe 3 at the bottom of the tank is stored at
address @30.
• Type of slave (@39):
This value defines the type of slave currently connected.
Value:
0
1
2
3
4
5
6
7
8
TA840 radar
relative pressure transmitter
FORE draft relative pressure transmitter
AFT draft relative pressure transmitter
PORT draft relative pressure transmitter
STARBOARD draft relative pressure transmitter
absolute pressure transmitter
temperature transmitter
inclinometer
• Validation of the spot temperature probes (@40, @41 and @42):
Depending on the configuration of the system, these bits are used to validate the spot
temperature probes to be taken into account for the calculation of the mean temperature.
Temperature probe 1 will be validated by setting the bit = 1 at address @40, probe
temperature 2 by setting the bit = 1 at address @41, and probe temperature 3 by setting the bit
= 1 at address @42.
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• Validation of the inert gas pressure (@43):
This bit is used to validate the taking into account of the inert gas pressure transducer
connected to the TA840 radar.
The measurement of the inert gas pressure is validated by setting the bit = 1 at
address @43.
• Taking into account of the offset (@44):
This bit, when it is set at 1, makes it possible to offset the level measurement carried out
by the TA840 radar, by the value of the offset stored at address @22.
• Validation of the TA840 radar (@63):
This bit, if it is set at 1, makes it possible to validate the taking into account of the TA840
radar in the TA840-I master rack’s CPU interrogation cycle.
In particular, if the radar is unavailable, it can be worthwhile to inhibit its interrogation (by
setting this bit to 0), so as not to slow down unnecessarily the interrogation cycle of all the
remaining radars.
3.4) Description of a « TA840-I safety module » type frame:
The TA840-I safety module corresponds to the slave number equal to 255.
The following table presents, for this TA840-I safety module type slave (n° 255), the
contents of the various addresses accessible:
Address
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 to 450
451
452
453 to 470
Type of data
word
word
word
word
word
word
word
word
word
word
word
word
word
word
signed word
signed word
word
word
bit
bit
bit
Definition
Revision of the software (e.g.: 102 = revision 1.02)
year of revision (e.g.: 96)
month of revision (e.g.: 09)
date of revision (e.g.: 23)
current year
current month
current date
current day (e.g.: 1 = Sunday)
current hours
current minutes
current seconds
monitoring system link’s rate (1200, 2400, 4800, 9600 or 19200)
system P.C. link’s mode
system P.C. link’s rate (1200, 2400, 4800, 9600 or 19200)
« TRIM » height (in cm)
« HEEL » angle (in hundredths of degree)
length between perpendiculars (in cm)
reserved
configuration of the TA840 radar in progress (bit on 1)
system fault on the TA840-I safety module (bit on 1)
reserved
Note: All those data are accessible in reading and writing by the « System » P.C. link, but only
in reading by the monitoring system link.
DT2395E
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• Revision and date of the TA840-I safety module’s software (@1, @2, @3 and @4):
Those values correspond to the version and date of the software installed in the TA840-I
rack’s CPU board.
• TA840-I safety module’s internal clock (@5, @6, @7, @8, @9, @10 and @11):
Those addresses make it possible to read (or to set) the current date and time of the
internal clock of the TA840-I rack’s CPU board.
It should be remembered that this clock is also used to date the events recorded during
operation (« data logging »).
• Baud rate with the main monitoring system (@12):
This address makes it possible to read (or to set) the baud rate with the main monitoring
system.
The value can be either 1200, 2400, 4800, 9600 or 19200 bauds.
• Function mode of the « system » PC link (@ 13):
This address enables to set the « System » PC link’s function:
A « 0 » value means a Monitoring system type link
A « 1 » value means a Portable Control Device type link
A « 2 » value means an individual indicator type link
• Baud rate with the « system » P.C. link (@ 14):
This address makes it possible to read (or to set) the baud rate with the « System »
P.C. link.
The value can be either 1200, 2400, 4800, 9600 or 19200 bauds.
DT2395E
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• Trim (@ 15)
This value corresponds to the « Trim » (in cm) of the vessel.
It represents the difference between the AFT draft minus the FORE draft. This value is
calculated at the « perpendiculars ».
Positive TRIM
If one of the draft’s value is not correct, the TRIM will be set to 6000 cm.
• Heel (@ 16)
This value corresponds to the « Heel » angle (in hundredths of degree) of the vessel.
It represents the difference between starboard draft minus the port draft.
STARBOARD
Positive HEEL
If one of the draft’s value is not correct, the HEEL will be set to 9000 hundredths of
degree (90.00).
• Length LPP (@ 17)
This value corresponds to the length between perpendiculars AFT and FORE (in cm).
• Configuration of radar in progress (@451):
This bit, when it is set at 1, indicates to the monitoring system that one of the TA840
radars is being configured, and therefore is momentarily no longer accessible to the monitoring
system.
• System fault detected on the TA840-I safety module (@452):
This bit, when it is set at 1, indicates to the monitoring system that a system fault has
been detected on the TA840-I safety module.
DT2395E
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3.5) Description of a « pressure transmitter » type frame:
The pressure transmitters can have a slave number from 49 to 96 (or to 104).
The following table shows for each slave of pressure transmitter type (n°49 up to 96) the
content of the accessible addresses:
Address
1
2
3
4
5
6
7
8
9
10
11 to 38
39
40 to 62
63
Type of data
word
signed word
word
word
signed word
signed word
word
word
word
word
word
word
bit
bit
Definition
specific gravity of the liquid (kg per m3)
pressure in mbar
level (innage, in mm: 0 to 32000)
4-20 mA current signal (in hundredths of mA)
min. pressure in mbar
max. pressure in mbar
tank name1 (2 characters ASCII)
tank name2 (2 characters ASCII)
calibration maximum height (in mm)
calibration minimum height (in mm)
reserved
type of slave
reserved
transmitter validation (bit = 1)
Note: All those data are accessible in reading by both the « System » P.C. and the monitoring
system links, (but only in writing by the system link). The specific gravity of the liquid
(address @1) and the transmitter validation (address @63) are also accessible in
writing by the monitoring system.
• Specific gravity of the liquid (@1):
It is a value in kg per m3 which enables to calculate the innage of the liquid.
• Pressure (@2):
It is a signed value in mbar, calculated from the measured 4-20mA current.
• Level (@3):
It is a value in mm, calculated from the measured pressure and the liquid’s specific
gravity located at the address @1.
If the value is wrong, the transmitted value will be 60000 mm.
• 4 -20 mA Current (@4):
It is the measured current value (in hundredths of mA).
DT2395E
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• Min. Pressure (@5):
It is the transmitter calibration value at 4mA in mbar
• Max. Pressure (@6):
It is the transmitter calibration value at 20mA in mbar
• Tank name (@7 and @8):
The tank name is coded by 4 ASCII char. into address @7 and @8.
E.g.: tank name « 3COT » is coded: (@7) HEX = 3343 and (@8) HEX = 4F54
• Maximum height (@9):
It is the transmitter’s calibration height at 20mA (in mm).
• Minimum height (@10):
It is the transmitter’s calibration height at 4mA (in mm).
• Type of slave (@39):
This value defines the type of slave currently connected.
Value:
0
1
2
3
4
5
6
7
8
TA840 radar
relative pressure transmitter
FORE draft relative pressure transmitter
AFT draft relative pressure transmitter
PORT draft relative pressure transmitter
STARBOARD draft relative pressure transmitter
absolute pressure transmitter
temperature transmitter
inclinometer
• Transmitter validation (@63):
This bit, if it is set at 1, makes it possible to validate the taking into account of the
transmitter in the TA840-I master rack’s CPU interrogation cycle.
In particular, if the transmitter is unavailable, it can be worthwhile to inhibit its
interrogation (by setting this bit to 0), so as not to slow down unnecessarily the interrogation
cycle of all the remaining sensors.
DT2395E
REV 05
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3.6) Description of a « Temperature transmitter » frame type
The temperature transmitters can have a slave number from 49 to 96.
The following table shows for each slave of temperature transmitter type (n°49 up to 96)
the content of the accessible addresses:
Address
1 to 2
3
4
5
6
7
8
9 to 38
39
40 to 62
63
Type of data
word
signed word
word
signed word
signed word
word
word
word
word
bit
bit
Definition
reserved
temperature (in tenths of °C)
4-20 mA current signal (in hundredths of mA)
min. temperature (in tenths of °C)
max. temperature (in tenths of °C)
tank name1 (2 ASCII characters)
tank name2 (2 ASCII characters)
reserved
type of slave
reserved
transmitter validation
Note: All those data are accessible in reading by both the « System » P.C. and the monitoring
system links, (but only in writing by the system P.C. link). The transmitter validation
(address @63) is also accessible in writing by the monitoring system.
• Temperature (@3):
It is a value in tenths of Celsius degree.
If the value is wrong, the transmitted value is -2000.
• 4-20 mA Current (@4):
It is the measured current value (in hundredths of mA).
• Temperature min. (@5):
It is the temperature transmitter calibration’s value in tenths of Celsius degree at 4mA
• Temperature max. (@6):
It is the temperature transmitter calibration’s value in tenths of Celsius degree at 20mA
• Tank name (@7 and @8):
The tank name is coded by 4 ASCII char. into address @7 and @8.
E.g.: tank name « 3COT » is coded: (@7) HEX = 3343 and (@8) HEX = 4F54
DT2395E
REV 05
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• Type of slave (@39):
This value defines the type of slave currently connected.
Value:
0
1
2
3
4
5
6
7
8
TA840 radar
relative pressure transmitter
FORE draft relative pressure transmitter
AFT draft relative pressure transmitter
PORT draft relative pressure transmitter
STARBOARD draft relative pressure transmitter
absolute pressure transmitter
temperature transmitter
inclinometer
• Transmitter validation (@63):
This bit, when set to 1, enables validation of the transmitter into CPU’s interrogating
cycle of the TA840-I master rack.
In particular, if the transmitter is unavailable, it can be worthwhile to inhibit its
interrogation (by setting this bit to 0), so as not to slow down unnecessarily the interrogation
cycle of all the remaining sensors.
3.7) Description of a «Inclinometer» frame type
The inclinometers can have a slave number from 49 to 96.
The following table shows for each inclinometer slave type (n°49 up to 96) the content of
the accessible addresses:
Address
1 to 2
3
4
5
6
7
8
9 to 38
39
40 to 62
63
Type of data
word
signed word
word
signed word
signed word
word
word
word
word
bit
bit
Definition
reserved
angle (in hundredths of degree)
4-20 mA current (in hundredths of mA)
min. angle (in hundredths of degree)
max. angle (in hundredths of degree)
tag1 (2 ASCII characters)
tag2 (2 ASCII characters)
reserved
type of slave
reserved
validation of the transmitter (bit = 1)
Note: All those data are accessible in reading by the « System » P.C. and the monitoring
system links, (but only in writing by the system link). The bit of address @63 is also
accessible in writing by the monitoring system.
DT2395E
REV 05
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• Angle (@3):
It is a value in hundredths of degree.
If the value is wrong, the transmitted value is 9000 hundredths of degree.
• 4-20 mA Current (@4):
It is the measured current value in hundredths of mA.
• Min Angle. (@5):
It is the inclinometer calibration’s value in hundredths of degree at 4mA
• Max. Angle (@6):
It is the inclinometer calibration’s value in hundredths of degree at 20mA
• Tag (@7 and @8):
The tag is coded by 4 ASCII char. into address @7 and @8.
E.g.: tag « TRIM » is coded: (@7) HEX = 5452 and (@8) HEX = 494D
• Type of Slave (@39):
This value defines the type of slave currently connected.
Value:
0
1
2
3
4
5
6
7
8
TA840 radar
relative pressure transmitter
FORE draft relative pressure transmitter
AFT draft relative pressure transmitter
PORT draft relative pressure transmitter
STARBOARD draft relative pressure transmitter
absolute pressure transmitter
temperature transmitter
inclinometer
• Transmitter validation (@63):
This bit, if it is set at 1, makes it possible to validate the taking into account of the
transmitter in the TA840-I master rack’s CPU interrogation cycle.
In particular, if the transmitter is unavailable, it can be worthwhile to inhibit its
interrogation (by setting this bit to 0), so as not to slow down unnecessarily the interrogation
cycle of all the remaining sensors.
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 1/7
All right reserved
INC 840 INCLINOMETER
CONFIGURATIONS
INSTALLATION - ADJUSTMENT
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 2/7
All right reserved
CONTENT
1) CONFIGURATIONS:
3
2) TECHNICAL DATA:
3
3) WIRING CONNECTIONS:
3
4) ON SITE ADJUSTMENT:
4
5) GENERAL VIEWS OF THE VARIOUS CONFIGURATIONS ON BOARD SHIP:
5
HT TYPE
HORIZONTAL MOUNTING
5
HH TYPE
HORIZONTAL MOUNTING
5
HHT TYPE HORIZONTAL MOUNTING
6
VT TYPE
UPRIGHT MOUNTING
6
VH TYPE
UPRIGHT MOUNTING
7
VT TYPE
UPRIGHT MOUNTING
7
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 3/7
All right reserved
1) CONFIGURATIONS :
TYPES: (see appended drawings)
HT
HORIZONTAL mounting with one inclinometer along the TRIM direction (fore and aft)
HH
HORIZONTAL mounting with one inclinometer along the HEEL direction (athwart ships)
HHT HORIZONTAL mounting with one inclinometer along the TRIM and HEEL directions
VT
VERTICAL mounting with one inclinometer along the TRIM direction (fore and aft)
VH
VERTICAL mounting with one inclinometer along the HEEL direction
VHT VERTICAL mounting with one inclinometer along the TRIM and HEEL directions
The instrument is to be wired prior to mounting with a max. 10mm, min. 5 mm OD shielded cable, with
4 wires of 1.5mm² max. sectional area, see wiring diagram on page 2.
The instrument is to be secured so as to bear against the reference planes provided.
2) TECHNICAL DATA:
Supply voltage:
Output parameters
Output:
Zero point (typical
value)
Resolution
Cross axis sensitivity
8 up to 30VDC
4-20mA range:+/-10°
12mA
0.01°
Dynamic performance
Time constant
0.3s
Maximum ratings
Operating temperature
Storage temperature
- 40°C up to + 85°C
- 45°C up to + 90°C
Supply electrical
connection:
1%
Cable OD 5mm mini.
Cable OD 10mm maxi.
4 wires + shield.
Section wire 1.5mm²
3) WIRING CONNECTIONS:
1. Strip the cable along a length of 150mm,
thread it through the cable gland and
under the terminal block
2. Tighten the cable gland
3. Get the wires around the terminal block
and connect:
- HEEL sensor terminals 1 and 2
- TRIM sensor terminals 4 and 5
4. Cable grounding is to be done on the
acquisition side
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 4/7
All right reserved
4) ON SITE ADJUSTMENT:
Each instrument is factory-preset. The sensors are positioned by
hand so as to read 12mA (to the nearest value), and are secured in
place.
Measure the ship’s TRIM and HEEL.
Compensate using the offset correction (if greater than 2°, reposition
the sensor).
HORIZONTAL positioning
Strength = 12mA
Tilting to the RIGHT
DECREASING strength
Tilting to the LEFT
INCREASING strength
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 5/7
All right reserved
5) GENERAL VIEW OF THE VARIOUS CONFIGURATIONS
ON BOARD SHIP
HT TYPE HORIZONTAL MOUNTING
With one inclinometer along the TRIM direction
Reference planes on
board ship
Reference surfaces of
the instrument
HH TYPE HORIZONTAL MOUNTING
With one inclinometer along the HEEL direction
Reference planes on
board ship
Reference surfaces
of the instrument
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 6/7
All right reserved
HHT TYPE HORIZONTAL MOUNTING
With two inclinometers
Reference planes on
board ship
Reference surfaces of
the instrument
VT TYPE UPRIGHT MOUNTING
With one inclinometer along the TRIM direction
Reference planes on
board ship
Reference surfaces of
the instrument
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
INC840 Configurations - Installation - Adjustment
07/03/01
CB322533A REV 01
Page 7/7
All right reserved
VH TYPE UPRIGHT MOUNTING
With one inclinometer along the HEEL direction
Reference planes
on board ship
Reference surfaces
of the instrument
VHT TYPE UPRIGHT MOUNTING
With two inclinometers
Reference planes on
board ship
Reference surfaces
of the instrument
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
Project Support Dept
MICATRANS A/D Interface
CB322514e rev04
04/12/1998
all rights reserved
MICATRANS A/D INTERFACE
3
1
2
4
5
6
7
8
9
0
O
I
CB322514~E
REV04
page 1 / 10
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 2 / 10
all rights reserved
CONTENTS
1. Purpose
2. General description
2.1.
Functional description
2.2.
User’s instructions
2.3.
Typical wiring diagram
2.4.
Electrical connections
2.5.
Mechanical installation
3. Technical characteristics
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 3 / 10
all rights reserved
1. Purpose
This document presents the MICATRANS A/D Analog to Digital Interface.
2. General description
2.1. Functional Description
The main purpose of the MICATRANS A/D Interface is to scan continuously the
4-20 mA transmitters to which it is connected, to digitize the 4-20 mA analog signal,
and to transmit those data to either a PC based MICAD monitoring system or a
TA 840-I Safety Module.
The number of 4-20 mA channels available on each MICATRANS A/D Interface is up
to:
16, 32 or 48
In case of more than 48 inputs, several MICATRANS A/D Interfaces can be put in
parallel, using a RS485 digital link (see § 2.3.2.).
It includes a 24 VDC power source module in order to supply directly the 4-20 mA
transmitters. In case of 4-20 mA transmitter connected through zener barrier, the
0 VDC of the power supply shall be earthed using a strap at the rear of the rack.
An external power supply can also be connected to the MICATRANS A/D Interface,
instead of using the internal one.
In front of the MICATRANS A/D Interface, a LCD display and a numeric key pad
allow the reading of a selected 4-20 mA analog input, directly in « percentage » or in
« mA ».
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 4 / 10
all rights reserved
2.2. User’s instructions
release
When the MICATRANS A/D Interface is switched on, the following data are
displayed:
then,
Esterline AUXITROL
Esterline AUXITROL
MICATRANS A/D
MICATRANS A/D
Ver 2.2
15/01/98
Date
of
release
CHANNEL N°1 xx.xx mA
9600 bds - chan :001-048
baud rate
1st channel
last channel
It is the channel number « 1 » with its current input value in « mA ».
To select another channel, press the
*
key, enter the channel number (1 to 48)
using the numeric key pad 0 ... 9 , and confirm by pressing the # key.
In case of several MICATRANS A/D Interfaces in parallel, the first interface will have
the channel numbers between 1 to 48, the second interface will have the channel
numbers between 49 to 96, the third interface will have the channel numbers
between 97 to 144, and so on...
The channel number « 1 » (or « 49 », or « 97 », or...) corresponds to the transmitter
connected to the terminals 1 and 2.
The channel number « 2 » (or « 50 » or « 98 », or ...) corresponds to the transmitter
connected to the terminals 4 and 5.
The channel number « 48 » (or « 96 », or « 144 », or...) corresponds to the
transmitter connected to the terminals 142 and 143.
To change the displayed value from « percentage » to « mA » - and reverse -, press
directly the key # .
As soon as the 4-20 mA analog signal becomes lower than 3.3 mA and greater than
21 mA, the displayed value will be respectively:
Esterline AUXITROL
MICATRANS A/D
CHANNEL N°1 xx.xx mA
- -.- - mA (or - - -.- %) if < 3.3 mA
++.++ mA (or +++.+ %) if > 21 mA
2.3. Typical Wiring Diagram
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 5 / 10
all rights reserved
2.3.1. In case of maximum 48 x 4-20 mA transmitters:
TA840-I Safety module
used in the radar based
cargo monitoring system
PC based MICAD
monitoring system
MICAD
+
Zener barriers
RS485 digital link
CT701
RS232 digital link
or RS485 digital link
+
CT800
up to 48
4-20 mA analog inputs
100-127/200-240 VAC,
50-60 Hz Power Supply
1
2
4
5
3
6
7
8
9
0
O
I
LCD Display
Numeric Key Pad
Power Switch
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 6 / 10
all rights reserved
2.3.2. In case of more than 48 x 4-20 mA transmitters:
TA840-I Safety module
used in the radar based
cargo monitoring system
+
+
CT701
PC based MICAD
monitoring system
CT701
-
-
+
+
CT800
MICAD
CT800
zener
barriers
zener
barriers
-
-
RS485 digital link or
RS232 digital link
RS 485 digital link
1 to 48
4-20 mA analog inputs
49 to 96
4-20 mA analog inputs
up to 5
MICATRANS
A/D Interface
3
3
1
2
1
2
4
5
6
4
5
6
7
8
9
7
8
9
0
0
O
I
O
I
Numeric Key Pad
LCD Display
Numeric Key Pad
Power Switch
100-127/200-240 VAC,
50-60 Hz Power Supply
LCD Display
Power Switch
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 7 / 10
all rights reserved
2.4.3. RS485 digital output:
4-20 mA
Transmitter n°2
+
RS485 link
+
+
-
142
143
144
RS485A
RS485B
Rear of the MICATRANS A/D Interface
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 8 / 10
all rights reserved
2.4.2. Transmitters connected to the MICATRANS A/D Interface through MTL 706 zener barriers:
4-20 mA
Transmitter n°1
+
Hazardous area
3
MTL706
2
+
+
+
-
1
2
3
4
5
6
7
8
9
-
+
Safe area
4
4-20 mA
Transmitter n°2
1
4
3
MTL706
2
1
+24V
Rear of the MICATRANS A/D Interface
0V
In case of zener barrier, this
strap has to be connected.
In this case, the input load on each current loop using a zener barrier is 250 Ω.
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 9 / 10
all rights reserved
2.4.4. RS232 digital output:
RS232
digital output
Rear of the MICATRANS A/D Interface
It is a SUB-D 25 pin connector with the following affectation:
Pin number
2
3
4
7
Function
Tx
Rx
RTS
Ground
Input/Output
output
input
output
-
Nota: The RTS output (pin 4) is needed by some of the RS232/RS485 converter (if external
converter connected) which is used for the communication with a TA840-I Safety Module.
2.4.5. Power supply input:
Rear of the MICATRANS A/D Interface
100 to 240 Vac
50-60 Hz
2.5.
PH
N
Mechanical Installation
The MICATRANS A/D Interface can be installed directly in a standard 19’’ cubicle. It
can also be installed in a panel, the cut out dimensions are : 448 x 134 mm and it uses
4 M6 x 16 screws for the fixation.
Systems & Sensors Division
Project Support Dept
CB322514~E
REV04
page 10 / 10
all rights reserved
3. Technical Characteristics
Presentation:
3 U 19’’ rack (483 x 132 x 280 mm)
Cut out dimension:
134 +
Number of 4-20mA transmitters:
up to 16, 32 or 48 per rack
(possibility of 5 racks in parallel)
Power supply:
100 - 240 VAC / 50 - 60 Hz
1
1
mm x 448 + mm
0
0
Power supply to the 4-20 mA transmitters: 24 VDC internal power source
(external power source can be used)
Display:
LCD type DOT Matrix 4x20 characters
Digital link to the monitoring system:
Digital link to the monitoring system:
RS232 link with sub-D 25 pin connector
RS485 link with screw terminal (max. 2,5
mm²)
Scanning rate:
about 3 seconds for 48 channels
Baud rate of the digital link:
can be programmed from 1200 or 9600
baud
Numeric key pad:
0
...
9
keys
*
key to select the channel to display
#
key to confirm the channel number,
and to change the display form
« percentage » to « mA » and
reverse
Weight:
5 kg
4-20 mA Analog inputs wiring:
2 wire + shield connected to unpluggable
screw terminal (max. 2.5 mm²)
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 1/8
*
CRI 840
BACK –UP DISPLAY
Technical manual
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 2/8
CONTENT
1. PURPOSE ..................................................................................... 3
2. GENERAL DESCRIPTION ............................................................ 3
2.1. FUNCTIONAL DESCRIPTION ............................................................. 3
2.2. USER’S INSTRUCTIONS ................................................................... 3
3. TECHNICAL CHARACTERISTICS................................................ 7
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 3/8
1. Purpose
This document presents the use of CRI 840 Back-up display, specially designed to
display all data related to Cargo, Ballast, Service tanks and others, monitored by
TA840 Gauging System .
2. General description
2.1. Functional Description
The CRI 840 is composed of a front plate 19" 3U, which can be combined with a
MICATRANS A/D rack, or installed alone in a cubicle.
It is composed of a numeric Keypad and a LCD 4 x 20 characters display. It is
connected to the C.P.U. of Safety Module TA840-I.
2.2. User’s instructions
When the TA840-I is switched on, the following data are displayed during about
5 seconds :
" Esterline AUXITROL "
"
TA840-I
"
" Ver. 1.12
"
" 20-Mar-2000 "
Then following default data are displayed :
" Esterline AUXITROL "
"
"
" Date: / / "
" Time: : : "
It can be now possible to select a channel by pressing the
channel number (1 to 104) using the numeric keypad
∗
key, entering the
0... 9 , and confirm by
pressing the # key.
Pressing # key goes back to above default display
Keys 2 and 0 allow to go to following or previous page.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 4/8
a.
Display a TA840 Level Transmitter
page 1 :
"Ch:
Tank:
"
"Ullage :
mm "
"Temperat.:
°C "
"Pressure :
mbar"
(Slave N° and Tank name)
(Average Temperature)
page 2 :
"Ch:
Tank:
"
"Temp1 :
°C "
"Temp2 :
°C "
"Temp3 :
°C "
(T1, upper temperature)
(T2, middle temperature)
(T3, lower temperature)
page 3 :
"Ch:
Tank:
"
"Ull.Temp1:
mm "
"Ull.Temp2:
mm "
"Ull.Temp3:
mm "
(Location of probes)
page 4 :
"Ch:
Tank:
"
"Min pres.:
mbar"
"Max pres.:
mbar"
"Pressure :
mbar"
(Calibration pressure)
(Calibration pressure)
page 5 :
"Ch:
Tank:
"
"Max height:
mm "
"Offset :
mm "
"Ullage :
mm "
page 6 :
"Ch:
Tank:
"
"Algo mode :
"
"Permitivity:
"
"Wave eff.reduct.: "
(calculated by Radar)
page 7 :
"Ch:
Tank:
"Temp. valid.:
"Press.valid.:
"Radio/rst valid.:
Division of
Auxitrol
Technologies
"
"
"
"
(YYY or NNN, status for T1, T2, T3)
(Y or N)
(YY or NN)
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 5/8
page 8 :
"Ch:
Tank:
"
"Offset valid. : "
"Empty tank val.: "
"TA840 revision : "
(Y or N)
(Y or N)
page 9 :
"Ch:
Tank:
"
"Autotest :
"
"MF :
ROS:
"
"Signal :
"
b.
(OK or FAULT)
(OK or FAULT);
(OK or LOW)
(OK or FAULT)
Display a Pressure or Hydrostatic Pressure Transmitter (Analogue type)
page 1 :
"Ch:
Tank:
"
"Pressure :
mbar"
"Level
:
mm"
"Spec. Grav.:
"
(-5536 mm in case of failure)
(Used for Calibration)
"Ch:
Tank:
"
"Current :
mA"
"Min pres.:
mbar"
"Max pres.:
mbar"
(Calibration pressure)
(Calibration pressure)
page 2 :
page 3 :
"Ch:
Tank:
"
"Min height:
mm"
"Max height:
mm"
"Slave type:
"
Division of
Auxitrol
Technologies
(Calibration height)
(Calibration height)
Slave type :
"Relative"
"FORE dr."
"AFT dra."
"PORT dr."
"STBD dr."
"Absolute"
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 6/8
c.
Display a Temperature Transmitter (Analogue type)
page 1 :
"Ch:
Tank:
"
"Temperat.:
°C "
"Current :
mA "
"
"
(-50°C in case of failure)
page 2 :
"Ch:
Tank:
"
"Min temp.:
°C "
"Max temp.:
°C "
"
"
d.
(Calibration temperature)
(Calibration temperature)
Display an Inclinometer Transmitter
page 1 :
"Ch:
Trim or Heel "
"Angle :
° "
"Current :
mA "
"
"
(90° in case of failure)
page 2 :
"Ch:
Trim or Heel "
"Min angle:
° "
"Max angle:
° "
"
"
e.
(Calibration angle)
(Calibration angle)
Display the TA840-I parameters : channel 255
page 1 :
"Ch: 255 TA840-I "
"Version :
"
"Ver. date: / / "
" / / : : "
(date and time from CPU)
page 2 :
"Ch: 255 TA840-I "
"Monit.rate:
bds"
"Syst. rate:
bds"
"Syst. mode:
"
Division of
Auxitrol
Technologies
front
" Monitor."
" PCD "
" Indicat."
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
System & Sensors Division
MT 5082-E REV. 00
30.11.2000
All rights reserved
CRI 840
Page 7/8
page 3 :
"Ch: 255 TA840-I "
"TRIM height:
cm"
"HEEL angle : ° "
"T/H valid. :
"
(in case of calculation by TA840-I)
(Y or N)
page 4 :
"Ch:
TA840-I "
"Qty events :
"
"Length PP :
cm"
"Syst. mode :
"
f.
(system bit Y or N)
In case of failure, one following error messages is displayed :'
" Channel disabled ";
(Channel n° not valid)
" TA840 not answer ";
(TA840 in failure)
" Channel error
(Channel n° over 104)
";
3. Technical Characteristics
Presentation :
3 U 19’’ rack (483 x 132 mm)
Cut out dimension :
134 +
Display :
LCD type DOT Matrix 4x20
characters
Digital link to the monitoring system :
Parallel type connection to TA840-I
Numeric key pad:
0
Weight:
Division of
Auxitrol
Technologies
1
1
mm x 448 + mm
0
0
...
9
keys
*
key to select the channel to display
#
key to confirm the channel number
1 kg
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 1/10
(file:NT401rev05-03-99.doc)
ELECTRONIC LEVEL SWITCH
type LIDEC 91 - 92
Installation Operating Maintenance Manual
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 2/10
(file:NT401rev05-03-99.doc)
CONTENTS
Page
1. UNPACKING AND INSPECTION____________________________________ 3
2. STORAGE _____________________________________________________ 3
4. OPERATING PRINCIPLE__________________________________________ 3
5. TECHNICAL SPECIFICATIONS ____________________________________ 4
6. INSTALLATION _________________________________________________ 6
8. ELECTRICAL CONNECTIONS _____________________________________ 7
8.1 - Power supply 18 to 28 V DC ____________________________________________ 7
8.2 - Cable specification____________________________________________________ 7
8.3 - Wire connection ______________________________________________________ 7
9. SETTING POINT ADJUSTMENT ____________________________________ 8
10.
ROUTINE MAINTENANCE TEST _________________________________ 8
11.
FAULT FINDING_______________________________________________ 9
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 3/10
(file:NT401rev05-03-99.doc)
1. UNPACKING AND INSPECTION
Before unpacking the LIDEC, inspect the box for damage caused during shipping. If
any damage is found, contact the forwarding company and note protest until the
LIDEC is tested.
Unpack carefully the LIDEC, and check visually if there is any mechanical damage.
The LIDEC identification is located on the body of the enclosure.
2. STORAGE
Storage must be carried out using the original packing, in a dry and covered area. The
LIDEC must be shock protected.
Storage temperature: - 40 to + 80°C.
4. OPERATING PRINCIPLE
The sensor type LIDEC detects High or Low level in any liquid, with an alarm output
given by a current loop change (18 mA to 6 mA) or a dry contact. The LIDEC can be
installed either horizontally or vertically.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 4/10
(file:NT401rev05-03-99.doc)
The principle is based on the absorption of « mechanical » waves at the tip of the
probe. The « mechanical » waves are generated and detected by a piezo-electric
ceramic.
Note: due to that principle, the probe must not be painted, it must be cleaned
periodically when used with viscous liquid.
The LIDEC provides a very safe operation, the circuitry includes a fail-safe detection
which activates an alarm for the following:
-
Level alarm,
-
Electronic failure,
-
Piezzo-electric ceramic failure,
-
Power supply failure.
5. TECHNICAL SPECIFICATIONS
Power supply
:
18 to 28 V DC (24 V DC nominal)
Consumption
:
0.6 W
Alarm output
:
-
By current loop detection: (standard)
* 18 mA when no liquid
* 6 mA when liquid
-
By a dry contact (N.O. or N.C.): (optional)
* Selected using a micro-switch
* Capacity: 50 Watts / Max. 28Vcc
-
Top mounting: at 5 mm (± 2mm) in water above the
Alarm setting
:
lowest part of the probe.
-
Horizontal mounting: the axis of the probe (± 2mm) in
water.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 5/10
(file:NT401rev05-03-99.doc)
Accuracy
:
± 2mm
Connections
:
by terminal blocks for max. 2.5 mm2 wire
Hysteresis
:
< 4 mm
Operating temperature :
- 25 to + 70°C (Housing)
- 40 to + 90°C (Probe)
Intrinsic safety data
Conformity Certificate: LCIE 92.C6107X
:
• Maximum values on supply terminals:
EEx ia IIB T5
Ui = 28 Vcc
I = 200 mA
Pi = 1,4 W
Li = 0
Ci = 25 nF
EEx ia IIC T5
Ui = 28 Vcc
Li = 120 mA
Pi = 0,84 W
Li = 0
Ci = 25 nF
• Maximum values on relay terminals (optional):
U = 28 Vcc
L=0
C=0
- Data for EEx ia IIB T5 class:
• Maximum values on supply terminals:
U = 28 Vcc
I = 200 mA
P = 1.4 W
L=0
C = 25nF
• Maximum values on relay terminals (optional):
U = 28 Vcc
L=0
C=0
- Relay terminal must be connected to an intrinsic safety certified device.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 6/10
(file:NT401rev05-03-99.doc)
6. INSTALLATION
- Various types of fixation are available (Flange or Thread): (see drawing p.3)
- For thread fixation, tightness must be carried out with the appropriate product
- For flange fixation, tightness depend on the gasket fitted between the flange and
the counter flange.
Caution: When work is being carried out inside the tank or close to the probe, it is
necessary to protect the probe against shocks, sand blasting, painting,
7. OUTPUT RELAY SETTING
Positions of the jumps ST1, determine the output configuration.
Setting is as follows:
ST1
ST4
B1
ST5
18 - 6 mA
6 - 18 mA
ST1
ST4
B1
ST5
Relay ON
without liquid
Relay OFF
without liquid
ST1
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 7/10
(file:NT401rev05-03-99.doc)
8. ELECTRICAL CONNECTIONS
Safety instruction: Ensure the power supply line is turned off.
8.1 - Power supply 18 to 28 V DC
8.2 - Cable specification
* Screened cable with two cores, (four cores with relay option) suitable for the
surrounding. Wire gauge to be 1.0 to 1.5 mm², except for relay option,
depending of the power switched.
NOTE :
- Be sure to respect the intrinsic safety requirements (see chapter 5)
- The screen must be connected to ground on the voltage supply side, and not
on the Lidec enclosure.
* Cable maximum outside diameter to be selected according to the type of
cable gland:
- In standard
- In option
:
:
BV1 diameter 6 to 12 mm
BV2 diameter Max. 14.5 mm
L 8.5 to 14.5 mm
8.3 - Wire connection
See § 7.
CAUTION : Minimum voltage acceptable on the LIDEC 16 V DC
Maximum voltage for I.S. (EEx "i") is 28 V DC
Maximum capacity of the terminal blocks: 2.5 mm2
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 8/10
(file:NT401rev05-03-99.doc)
9. SETTING POINT ADJUSTMENT
(See figure on chapter 7)
Potentiometers with red varnish are factory adjustments, not to be modified.
The initial setting point is carried out at the factory for a detection at 5 mm (in water)
above the lowest point of the probe. The sensitivity trimmer allows the adjustment of
the sensitivity of this setting: turning it clockwise decreases the sensitivity.
This adjustment is possible till 10mm from the lowest point of the probe, by
decreasing the sensitivity, or to comply with the acoustic characteristics of the liquid.
10.
ROUTINE MAINTENANCE TEST
Post commissioning the LIDEC should be checked at routine intervals to ensure it
remains within specified characteristics. This is a achieved by approaching magnet
on top of the housing. Alarm should be activated immediately.
Tag & S/N (+ Tank name) = mentions to be given with
any guarantee claim or spare part replacement order.
For replacement:
Systems & Sensors Division
probe P/N M13118 + board P/N M12027 = P/N M13229
option relay board = P/N M10138
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 9/10
(file:NT401rev05-03-99.doc)
11.
FAULT FINDING
Sensor faults are generally due to errors from the following :
NO ALARM - ALARM ALWAYS ON - ALARM SETTING NOT CORRECT
ST5 IMPULSION WIDTH
ST4
B1
ST5
Adjustment for probes
Ø 14 to+ 16 mm
Adjustment for probes
Ø 8 mm
ST1
Systems & Sensors Division
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Systems & Sensors Division
Lidec L91 & L92NT401/03-99
05/03/99 Page 10/10
(file:NT401rev05-03-99.doc)
NO ALARM
Check the DC supply in 'A', it should be 18 to 28 VDV
Possible trouble:
- Wrong cabling in 'A' or 'B',
- Wires not properly connected,
- Output contact wrong setting 'E'
ALARM ALWAYS ON
Check the DC supply in 'A', it should be 18 to 28 VDV
Possible trouble:
- Wrong cabling in 'A' or 'B',
- Wires not properly connected,
- Output contact wrong setting 'E',
- Zener barrier failure,
- Power supply failure,
- Wave generator disconnected 'C', or short circuit on ‘C’,
- Printed circuit board failure,
- Dirty probe
ALARM SETTING NOT CORRECT
Possible trouble:
- Wrong sensitivity adjustment 'D',
- Printed circuit board failure.
Systems & Sensors Division
168, Bureaux de la Colline
92213 Saint-Cloud cedex France
Tél. +33.(0)1.49.11.65.75
Fax +33.(0)1.49.11.65.76
Auxitrol - SA au capital de 65 595 700 FRF - R.C.S. Bourges B 602 023 251- Siège Social : 5, allée Charles Pathé - 18941 Bourges Cedex 9 - France
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 1 / 13
LEVEL & PRESSURE TRANSMITTER
Type PL 3700
TECHNICAL MANUAL
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 2 / 13
CONTENT
1.
DESCRIPTION AND APPLICATION..................................................................................................................3
1.1.
DESCRIPTION.................................................................................................................................................3
1.2.
APPLICATION. ................................................................................................................................................3
1.3.
GENERAL VIEW . .............................................................................................................................................3
2.
ADVANTAGES. ..................................................................................................................................................4
3.
TECHNICAL SPECIFICATIONS. .......................................................................................................................4
3.1.
TRANSDUCER RANGES. ..................................................................................................................................4
3.2.
OPERATING CONDITION ..................................................................................................................................4
3.3.
ENVIRONMENT. ..............................................................................................................................................4
3.4.
ACCURACY ....................................................................................................................................................5
3.5.
ELECTRICAL...................................................................................................................................................5
3.6.
OTHERS: .......................................................................................................................................................6
3.7.
MARINE CLASSIFICATION. ...............................................................................................................................6
3.8.
TRANSMITTER DIMENSION...............................................................................................................................6
3.9.
MECHANICAL MOUNTING.................................................................................................................................7
3.10.
ELECTRICAL CONNECTING...........................................................................................................................7
4.
PL 3700 (PRODUCT TECHNICAL DATA QUESTIONNAIRE). .........................................................................9
5.
PERSONAL NOTES .........................................................................................................................................10
6.
CODIFICATION ................................................................................................................................................11
6.1.
LEVEL TRANSMITTER PL3700.......................................................................................................................11
6.2.
PRESSURE TRANSMITTER PL3700................................................................................................................13
INDEX
DRAWINGS:
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
M 22865 SHEET 1 & 2.
M 23714 SHEET 1 & 2.
M 23769
M 24479
M 24663
M 26198
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 3 / 13
1. DESCRIPTION AND APPLICATION
1.1.
Description
The PL 3700 is a 2-wires 4-20 mA level and pressure transmitter consisting of a transducer
and an amplifier connected via a 3-core vented cable.
The transducer is fully welded and it is submersible (IP68), housed in stainless steel AISI
316L using a capacitive Ceramic diaphragm.
Amplifier is housed inside sea water-resistant polyester casing (IP 66) which can be
installed inside area protected against wave effect damage or inside sea water-resistant
stainless steel AISI 316l casing (IP66/67) with adapting flexible pipe in stainless steel which
can be installed on deck.
The PL 3700 can be manufactured with 11 different programmable ranges for level
application, it is depend the application, absolute transmitter or gauge transmitter, and with
a fixed range for pressure measurement.
The PL 3700 can be immersed and mounted inside tank using adapted bracket or on side
mounting using adapted flange.
1.2.
Application
The PL3700 has been developed for level measuring in tanks, ballast, oil, fresh water,
chemical product… It covers as well drafts measuring, pressure measuring in cargo line
and inert gas measuring.
1.3.
General view
Remote box
( housing in stainless steel 316L IP66/67 )
For deck mounting
Remote box
( housing in Polyester IP66 )
For protected area mounting
Transducer
( housing in stainless steel 316L IP68 )
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 4 / 13
2. ADVANTAGES
The ceramic capacitive pressure sensor provides a flush diaphragm, avoiding risks of sensor
clogging and ensures extremely low hysteresis, minimal output drift error and high repeatability.
Ceramic diaphragm provides outstanding corrosion resistance.
3. TECHNICAL SPECIFICATIONS
3.1.
Transducer ranges
ƒ
Absolute or Gauge level applications.
Measure range
0 to 80/120 mbar
0 to 120/175 mbar
0 to 175/250 mbar
0 to 250/350 mbar
0 to 350/500 mbar
0 to 500/700 mbar
0 to 700/1000 mbar
0 to 1000/1400 mbar
0 to 1400/2000 mbar
0 to 2000/2800 mbar
0 to 2800/4000 mbar
Measure range
-200 to 1000 mbar
+900 to 1100 mbar
+800 to 2000 mbar
+0 to 20000 mbar
Admissible overload
10 bar
10 bar
18 bar
40 bar
Type of measurement
Gauge
Absolute
Absolute
Absolute
Operating Condition
ƒ
3.3.
Type of measurement
Gauge
Gauge
Gauge
Gauge
Gauge
Gauge
Gauge
Absolute and Gauge
Absolute and Gauge
Absolute and Gauge
Absolute and Gauge
Absolute or Gauge pressure applications.
ƒ
3.2.
Admissible overload
6 bar
6 bar
6 bar
6 bar
6 bar
6 bar
10 bar
10 bar
18 bar
18 bar
18 bar
Operating temperature.
Transducer :
-40°C to +125°C. (side mounting).
-40°C to +100°C. (immersed mounting).
Amplifier :
-40°C to +85°C.
Environment
ƒ
ƒ
Protection Class
- Transducer:
- Remote box:
IP68 at 10bar
Sea water-resistant polyester housing: IP66.
Stainless steel housing: IP66/67
Intrinsic safety for use in hazardous area
- EEx ia IIC/IIB T6, certificate number LCIE 00.E6113X with 50 m cable max
between transducer and amplifier.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
3.4.
Accuracy
ƒ
ƒ
Reference accuracy : ± 0.30% F.S. at 20°C including repeatability, hysteresis
and non-linearity.
Temperature drift:
- Between –20 and + 80°C: ± 0.80% FS, i.e.; 0.008% FS per degree.
- Above +80°C: ± 0.025% FS per degree.
Electrical
ƒ
Power supply:
12 to 30 VDC ( Maximum 28 VDC for use on hazardous area with intrinsic safety
certification ).
Permissible load resistance is shown graphically below.
Calculation formula:
R loop max. (ohm) =
U Loop – 12
0.020
Max Load resistance at various
power supply voltage
800
Load Resistance (Ohm)
3.5.
NT5090.doc
Rev. 01
page 5 / 13
700
600
500
400
300
Load
Resistance
200
100
0
12
14
16
18
20
22
24
26
28
Power Supply Voltage (V)
ƒ Output current:
4 – 20 mA DC, 2 wired system.
ƒ Adjustment:
Span adjustment of each transmitter is adjustable from 100% to 70% of
the nominal transducer range (full scale).
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
3.6.
Others
ƒ
ƒ
ƒ
ƒ
ƒ
3.7.
NT5090.doc
Rev. 01
page 6 / 13
Diaphragm material: Ceramic AL2O3.
O-ring material: Viton or Kalrez (in option).
Transmitter’s cable: Polyethylene or Fluoro Ethylene Propylene (in option, for
chemical application or high temperature above 80°C).
Transmitter housing: Stainless steel AISI 316L.
Remote box: Polyester or stainless steel AISI 316L.
Marine classification
DNV, GL, BV.
LRS, RINA, NKK, KRS, ABS, CCS (all pending)
CE marked in accordance with EU directive.
Transmitter dimension
110
108
75
3.8.
Polyester remote box
Thickness 55mm
Ø 157
110
Stainless steel 316 L
remote box
Thickness 90mm
4 holes Ø 13
110
208
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 7 / 13
Ø 44
~ 120
Cable OD 8 mm
Max length 50 m
3
Transducer Housing
Stainless steel 316L
Ceramic diaphragm
3.9.
Zero line
Mechanical mounting
Different types of mechanical mounting are available:
- Fixation kit in stainless steel 316L for immersed application.
- Pipe Kit in stainless steel 316L for immersed application.
- Flange PN40 DN25 in stainless steel 316L, screwed or welded.
- Flange PN16 DN40 in stainless steel 316L, screwed or welded.
.
3.10. Electrical connecting
ƒ
Transducer:
Transducer is delivered with minimum 1 meter to maximum 50 meter of cable.
Correct length has to be determined by customer.
Cable is composed of 3 wires (0V, Supply & signal), 1 braid ground, one vent pipe
(gauge application) and one aluminum shield.
Transducer can be connected only to amplifier.
Supply: 5V (red)
Signal (blue)
Aluminum shield
Vent pipe
Supply: 0V (brown)
Braid ground
ƒ
Amplifier box :
Polyester amplifier box is supplied
− with one cable gland properly secure for transducer cable input.
−
with one set of two cable glands to be mounted by customer : one PG 13 as
standard mounting for cable Ø 6 to Ø 12 mm, and one PG16 for cables Ø 9 to
Ø 14 mm.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 8 / 13
Programmable
Electronic board
Cable gland PG 13
Ø 6 to Ø 12 mm
or Cable gland PG 16
Ø 9 to Ø 14 mm
Transducer
Cable
Power supply
Cable
Stainless steel amplifier box is supplied with two female thread input :
- One ISO M17x 1.5 female thread for transducer input to mount adapted flexible
pipe kit in stainless steel.
- One ISO M23 x 1.5 female thread for power supply input to mount adapted
flexible pipe kit in stainless steel.
ISO M17x1.5
Female thread
For flexible kit adaptation
ISO M23x1.5
Female thread
For flexible kit adaptation
Transducer
Cable
Power supply
Cable
Programmable
Electronic board
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 9 / 13
4. PL 3700 (Product Technical Data Questionnaire).
H Maxi. tank height
(100% volume)
20mA
L1
Hv
H
hz
Tank bottom
hz Zero line (4 mA)
H
(cm)
hz
(cm)
Hv
(cm)
L1 (m)
Cable
length
Specific
gravity
Serial
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 10 / 13
5. Personal notes
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
NT5090.doc
Rev. 01
page 11 / 13
6. CODIFICATION
6.1.
1
2
Level transmitter PL3700
3
4
5
6
7
8
9 10 11 12 13
Level Transmitter PL3700
PL3700
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2
G | |
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Type of measure
Gage pressure
Absolute pressure
2 | | | | | | | | | |
0 to 175 mbar (min. range 0 to 120 mbar)
A
B
C
D
E
F
G
H
J
X
0 to 250 mbar (min. range 0 to 175 mbar)
0 to 350 mbar (min. range 0 to 250 mbar)
0 to 500 mbar (min. range 0 to 350 mbar)
0 to 700 mbar (min. range 0 to 500 mbar)
0 to 1000 mbar (min. range 0 to 700 mbar)
0 to 1400 mbar (min. range 0 to 1000 mbar)
0 to 2000 mbar (min. range 0 to 1400 mbar)
0 to 2800 mbar (min. range 0 to 2000 mbar)
0 to 4000 mbar (min. range 0 to 2800 mbar)
Other range
Type
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
On request
Environment
Non-Corrosive Product
Comment
Viton gasket ( standard )
Flange / process connection
Screwed flange PN16 DN40
Welded flange PN16 DN40
Screwed flange PN40 DN25
Welded flange PN40 DN25
Without flange
Other screwed flange
Other welded flange
all types
all types
all types
all types
all types
On request
On request
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S
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5
C
D
E
F
0
X
Y
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6
A
B
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9
A
C
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1
0
0
A
B
C
D
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Division of
Auxitrol
Technologies
Range
0 to 120 mbar (min. range 0 to 80 mbar)
Comment
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min
all types, temp < 85°C
01/max 50)
Teflon (FEP), lenght in meter (min 01/max 50) all types, temp < 125°C
Electronics Housing
Polyester housing
316L stainless steel housing
Comment
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
1
2
3
4
5
6
7
8
NT5090.doc
Rev. 01
page 12 / 13
9 10 11 12 13
Level Transmitter PL3700
PL3700
| | | | | | | | | |
1
1
0
1
Division of
Auxitrol
Technologies
| |
| |
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1
2
0
1
Calibration
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Standard calibration
Customized calibration
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1
3
0
A
B
C
1
2
Without test flange
With test flange
Comment
all types
all types
Test flange option
Comment
all types
all flanged types
Mechanical installation options
Without any option
316L fixation kit (for immerged mounting)
316L fixation kit + top tank fitting
316L fixation kit + top tank fitting for flexible kit
316L pipe for immerged mounting
316L pipe for immerged mounting + flexible
use
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
all types
all immerged types
all immerged types
all immerged types
all immerged types
all immerged types
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Technical Manual
All right reserved
6.2.
1
2
NT5090.doc
Rev. 01
page 13 / 13
Pressure transmitter PL3700
3
4
5
6
7
8
9 10 11 12 13
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PL3700
2
3
P
Q
R
S
X
5
F
P
0
Y
A
B
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9 |
A |
C |
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10
0
A
B
C
D
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12 |
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13
0
A
Division of
Auxitrol
Technologies
Pressure Transmitter PL3700
Type of measure
Gauge pressure
Absolute pressure
Range
-200 to 1000 mbar
900 to 1100 mbar (atmospheric pressure)
800 to 2000 mbar
0 to 20000 mbar
Other range
Environment
Non-Corrosive Product
Corrosive Product ( chemical )
Flange / process connection
Welded flange PN40 DN25
1/2'' gas female connection
Without flange
Other welded flange
Type
forbidden if abs pressure (digit 2=A)
forbidden if gage pressure (digit 2=G)
forbidden if gage pressure (digit 2=G)
forbidden if gage pressure (digit 2=G)
On request
Comment
Viton gasket ( standard )
Kalrez gasket, forbidden if digit 3=Q
Comment
all except atm pressure (digit 3=Q)
only for manifold pressure ( digit 3=S )
only for atm pressure ( digit 3=Q )
On request
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min 01/max 50) all types, temp < 85°C
Teflon (FEP), lenght in meter (min 01/max 50)
all types, high temp and corrosive atm
Electronics Housing
Polyester housing
316L stainless steel housing
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
Calibration
Standard calibration
all types
Test flange option
Without test flange
all types
Mechanical installation options
Without any option
316L fixation kit
all types
only for atm pressure (digit 3=Q)
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
Comment
Comment
Comment
Comment
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 1 /16
LEVEL & PRESSURE TRANSMITTER
Type PL 3700
INSTALLATION & OPERATING
MANUAL
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 2 /16
CONTENT
1.
DESCRIPTION AND APPLICATION ..................................................................................................................3
2.
STORAGE...........................................................................................................................................................3
3.
MECHANICAL INSTALLATION ..........................................................................................................................3
3.1.
3.2.
4.
ELECTRICAL INSTALLATION ...........................................................................................................................6
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
5.
POSITIONING..................................................................................................................................................3
MOUNTING .....................................................................................................................................................3
TRANSDUCER: ...............................................................................................................................................6
REMOTE BOX : ...............................................................................................................................................7
CABLE DEFINITION : POWER SUPPLY ...............................................................................................................8
MOUNTING OF STAINLESS STEEL FLEXIBLE PIPE ...............................................................................................9
ELECTRICAL CONNECTION ............................................................................................................................10
PRECAUTIONS FOR INTRINSICALLY SAFE INSTALLATION EEX I .........................................................................10
STARTING UP THE PL3700 ............................................................................................................................11
5.1.
5.2.
5.3.
5.4.
VERIFICATION ..............................................................................................................................................11
PRELIMINARY CHECK ....................................................................................................................................11
CONTROL IN WORKING .................................................................................................................................11
SETTING ......................................................................................................................................................11
6.
PL 3700 (PRODUCT TECHNICAL DATA QUESTIONNAIRE).........................................................................12
7.
PERSONAL NOTES .........................................................................................................................................13
8.
CODIFICATION ................................................................................................................................................14
8.1.
8.2.
LEVEL TRANSMITTER PL3700.......................................................................................................................14
PRESSURE TRANSMITTER PL3700................................................................................................................16
DRAWINGS:
INDEX
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
M 22865 SHEET 1 & 2.
M 23714 SHEET 1 & 2.
M 23769
M 24479
M 24663
M 26198
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 3 /16
1. DESCRIPTION AND APPLICATION
REFER TO TECHNICAL MANUAL NT5090
2. STORAGE
The material should be stored in covered area, and protected in the original packing
3. MECHANICAL INSTALLATION
CAUTION:
If any kind of work are carry out inside the tanks it is necessary to protect the
diaphragm and transducer against chocks, sandblasting, painting, etc….
3.1.
Positioning
The PL3700 IS CALIBRATED FOR ONE SPECIFIC TANK ONLY. It must be installed with
corresponding tank. Each transducer has to be associated with it own amplifier box (check
serial number engraved on both equipment).
3.2.
Mounting
Different possibilities of mounting are possible : immersed or side mounting, depending of
type of tanks, liquid and pressure to measure.
Immersed mounting:
ƒ
-
Ballast tanks application: (DWG: M23714, M24479, M24663, M26198).
Top tank fitting
Flexible option
S.S 316L
Fixation KIT
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
-
MI5090.doc
Rev. 01
Page 4 /16
Draft mounting application :
Vent pipe
T- shape
Connection
PL 3700
Flange mounting
Hull shell
Valve
-
Pole mounting installation: (DWG: M23769, M23714)
Flexible option
Top tank fitting
connection
Deck
Fixed pipe
Side tank
Fixations
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 5 /16
ƒ Side flange mounting: (DWG: M23714)
Two types of flange adapters are available:
-
Transducer screwed on flange or transducer welded on flange.
Flange test (for maintenance) is also available for mounting between
transducer and interfacing.
To facilitate any maintenance work on transducer, we recommended to install
an isolation valve between tank and transducer
Transducer
Flange Test
ISO flange TYPE:
05-B NF E 29-203
ISO flange TYPE:
05-A NF E 29-203
PN16 DN40 Screwed
PN16 DN40
PN16 DN40 Welded
PN40 DN25 Screwed
PN40 DN25
PN40 DN25 Welded
Welded Flange
PIPE
PRESSURE APPLICATION
LEVEL APPLICATION
Screwed Flange
TANK
Test Flange
Division of
Auxitrol
Technologies
1/8 test connection plug
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 6 /16
4. ELECTRICAL INSTALLATION
Transducer:
(DWG: M23714, M23769, M24663, M26198.)
IMPORTANT RECOMMENDATION:
Cable isolation must be not damage (Cracks, weld spatter, burn, crush, etc).
If cable is installed without protection tube:
DO NOT:
- Tighten high until crushing of the cable with cable fixation.
- Fix cable alongside pipe with temperature which exceed 80°C.
- Expose cable to chemical or corrosive product.
Cable must be bent with a maximum radius as indicated in following figure.
If radius is too small vent pipe inside cable can be crush and transducer will be
damaged.
Cable gland on top tank or tank penetration must be tighten with tightening torque
between 2.5 to 3 m/Kg maxi for not crushing vent pipe inside cable.
Cable gland
Tightening torque 2.5 to 3 m/Kg
170 mini
4.1.
Mini radius
40 mm
Bulkhead
50 mini
With flexible 130 mini
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
4.2.
MI5090.doc
Rev. 01
Page 7 /16
Remote box :
(DWG: M22865, M23714, M23769.)
ƒ
Housing in Polyester (IP66): (Gauge or Absolute application).
IMPORTANT RECOMMENDATION:
Remote box in Polyester must be installed:
- Outside the tank.
- In area protected against possible chock which can damage housing.
- In area protected against possible projection of chemical or corrosive
product which can damage housing.
- More high position possible.
- With cable gland positioned downward.
- In area where room temperature will not exceed +85°C.
Remote box in Polyester must not be painted.
The polyester box is delivered with a set of two cable gland : one PG13.5 and one
PG16 with reducer. Choose the right cable gland depending of your cable diameter
and screw it on the box. fter connecting the cable, the cable gland must be be
tightened correctly to ensure waterproof.
Wet area installation for gauge application.
Vent pipe must be connected between remote box venting connection and dry air
area (cofferdam, stool etc… ) : thus the transducer can breath without any risk of
blocking of venting ( water, dirty, etc… ) which can damage transducer.
PG 13
Cable Ø 6 to Ø 12mm
or PG 16
Cable Ø 9 to Ø 14mm
+ reducer
Transducer Input
Power supply Input
Venting
for pipe connection
1/8” NPT
Cable gland
Positioned downward
Pipe for venting
To dry area
Dry air area
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
ƒ
MI5090.doc
Rev. 01
Page 8 /16
Housing in stainless steel 316L (IP66/67): (Gauge or Absolute application)
IMPORTANT RECOMMENDATION:
Remote box in stainless steel must be installed:
- When there is a risk of chock damage.
- On chemical or corrosive area.
- Outside the tank.
- More high position possible.
- With cable gland positioned horizontally.
- In area where room temperature will not exceed +85°C.
Flexible must be mounted and tightened correctly.
Wet area installation for gauge application
Vent pipe must be connected between remote box venting connection and dry air
area (cofferdam, stool etc… ) : thus the transducer can breath without any risk of
blocking of venting ( water, dirty, etc… ) which can damage transducer.
Flexible pipe
¾” gas x ISO M17
Flexible pipe
¾” gas x ISO M23
Transducer Input
Power supply Input
Venting
for pipe connection
1/8” NPT
Pipe for venting
To dry area
Dry air area
4.3.
Cable definition : power supply
ƒ
ƒ
2
Remote box in polyester: 1 pair cable (2 x 0.75 mm ) Ø 6 to 12mm.
2
Remote box in stainless steel: 1 pair cable (2 x 0.75 mm ) Ø 8,5 to 14,5mm.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
4.4.
MI5090.doc
Rev. 01
Page 9 /16
Mounting of stainless steel flexible pipe
The cable-gland body are definitely screwed on remote box housing with a special
compound for tightness, do not try to remove them.
Cables arrive to stainless steel remote box connection terminal through two flexible
pipes delivered with it. This flexible pipe is made, inside, with special rubber and outside,
with stainless steel armoring.
Different lengths are available.
On one side there is a threaded connection to fix to cable protecting pipe and on the
other side is an union coupling to fix to remote box gland.
ƒ
General procedure for mounting flexible pipe:
-
(4) Washer
Open remote box cover
Remove the plastic protection from body cable gland.
Introduce cable into flexible pipe.
Screw flexible pipe on coupling (3/4” female conic BSPT) from cable
protection pipe (using Teflon tape for good water-tightness).
Add items, (1), (2) with (3) then (4) and (5).
Cut and strike cable.
Introduce cable inside remote box housing.
Screw gland nut (2) to compress sealing ring (5).
Screw and block counter nut (3).
Screw locking nut (6) to gland nut (2) by using two flat wrenches.
(1) Sealing
washer
(5) Sealing ring
( 6) Locking nut
Coupling
(2) Gland nut
(3) Counter nut
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
4.5.
MI5090.doc
Rev. 01
Page 10 /16
Electrical connection
-
Power OFF the system before any connecting work.
Connect power supply wires to terminal block in taking care about polarity.
Connect transducer wires to terminal block in taking care about polarity.
ƒ
PCB connection (Drwg:M22865)
G 0V Sg 5V
+_
G
Braid ground
Supply 0V (brown)
Ground
Signal (blue)
_
Supply 5V (red)
+
Power supply
12 – 30 VDC
Output
4 – 20 mA
Vent plastic pipe
4.6.
Precautions for intrinsically safe installation EEx i
ƒ
“Zener” barriers should be installed in Safe Area.
Safe area
Hazardous area
Supply
12 - 30 Vdc
Current loop
Output
4 - 20mA
Zener
Shield
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 11 /16
5. STARTING UP THE PL3700
5.1.
Verification
Before powering ON PL3700, check the polarity on all the equipment connected to the
processing line.
5.2.
Preliminary check
Power ON PL3700.
Check the output reading ( in mA ) on PL3700 terminal block :
-
5.3.
4 mA if no liquid or no pressure.
4 to 20 mA if liquid or pressure.
Control in working
Compare level of liquid with value indicated on analog indicator or on monitoring system.
INFORMATION
- On analog indicator, scale is indicated and calculated with specific gravity used
to calibrate PL3700. Before comparing level, check if liquid inside tank has same
specific gravity. If it is different, you may have a significant error.
- Indication is without any Trim & Heel correction. If the manual sounding pipe is
not close to the PL3700, you also may have a significant difference.
- For tank with special shape, check if manual sounding pipe is not bent or if end
of pipe is not installed above or below PL3700 position. If yes you have to
compare volume according with manual sounding tables.
5.4.
Setting
ƒ
ƒ
ƒ
Calibration of PL3700 is pre-set in factory and no adjustment is required.
The measuring range is indicated in mbar on transducer and associated remote box.
The indicated value corresponds to maximum hydrostatic pressure calculated as
follow (refer to PTDQ §7 ) :
P = (H-hz) x Sg x 0,981
P = Hydrostatic pressure. (mbar)
H = Total height to gauge. (cm)
Hz = Zero line. (cm)
Sg = Specific gravity of liquid.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 12 /16
6. PL 3700 (PRODUCT TECHNICAL DATA QUESTIONNAIRE).
H Maxi. tank height
(100% volume)
20mA
L1
Hv
H
hz
Tank bottom
hz Zero line (4 mA)
H
(cm)
hz
(cm)
Hv
(cm)
L1 (m)
Cable length
Specific
gravity
Serial
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 13 /16
7. PERSONAL NOTES
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
MI5090.doc
Rev. 01
Page 14 /16
8. CODIFICATION
8.1.
1
2
Level transmitter PL3700
3
4
5
6
7
8
9 10 11 12 13
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Level Transmitter PL3700
PL3700
2
3
A
B
C
D
E
F
G
H
J
X
5
C
D
E
F
0
X
Y
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Division of
Auxitrol
Technologies
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Type of measure
Gauge pressure
Absolute pressure
Range
0 to 250 mbar (min. range 0 to 175 mbar)
0 to 350 mbar (min. range 0 to 250 mbar)
0 to 500 mbar (min. range 0 to 350 mbar)
0 to 700 mbar (min. range 0 to 500 mbar)
0 to 1000 mbar (min. range 0 to 700 mbar)
0 to 1400 mbar (min. range 0 to 1000 mbar)
0 to 2000 mbar (min. range 0 to 1400 mbar)
0 to 2800 mbar (min. range 0 to 2000 mbar)
0 to 4000 mbar (min. range 0 to 2800 mbar)
Other range
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
On request
Type
Environment
Non-Corrosive Product
Viton gasket ( standard )
Flange / process connection
Screwed flange PN16 DN40
Welded flange PN16 DN40
Screwed flange PN40 DN25
Welded flange PN40 DN25
Without flange
Other screwed flange
Other welded flange
all types
all types
all types
all types
all types
On request
On request
Comment
Comment
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min 01/max 50) all types, temp < 85°C
Teflon (FEP), lenght in meter (min 01/max 50)
all types, temp < 125°C
Electronics Housing
Polyester housing
316L stainless steel housing
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
Comment
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
1
2
3
4
5
6
7
8
MI5090.doc
Rev. 01
Page 15 /16
9 10 11 12 13
Level Transmitter PL3700
PL3700
| | | | | | | | | | |
11 |
0 |
1 |
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12 |
0 |
1 |
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13
0
A
B
C
1
2
Division of
Auxitrol
Technologies
Calibration
Standard calibration
Customized calibration
all types
all types
Comment
Test flange option
Without test flange
With test flange
all types
all flanged types
Comment
Mechanical installation options
Comment
all types
Without any option
316L fixation kit (for immerged mounting) all immerged types
all immerged types
316L fixation kit + top tank fitting
316L fixation kit + top tank fitting for flexible kit all immerged types
all immerged types
316L pipe for immerged mounting + flexible use
all immerged types
316L pipe for immerged mounting
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Installation – Operating manual
All right reserved
8.2.
1
2
MI5090.doc
Rev. 01
Page 16 /16
Pressure transmitter PL3700
3
4
5
6
7
8
9 10 11 12 13
Level Transmitter PL3700
PL3700
| | | | | | | | | | | |
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2
G | |
A | |
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Type of measure
Gage pressure
Absolute pressure
2 | | | | | | | | | |
0 to 175 mbar (min. range 0 to 120 mbar)
A
B
C
D
E
F
G
H
J
X
0 to 250 mbar (min. range 0 to 175 mbar)
0 to 350 mbar (min. range 0 to 250 mbar)
0 to 500 mbar (min. range 0 to 350 mbar)
0 to 700 mbar (min. range 0 to 500 mbar)
0 to 1000 mbar (min. range 0 to 700 mbar)
0 to 1400 mbar (min. range 0 to 1000 mbar)
0 to 2000 mbar (min. range 0 to 1400 mbar)
0 to 2800 mbar (min. range 0 to 2000 mbar)
0 to 4000 mbar (min. range 0 to 2800 mbar)
Other range
Type
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
On request
Environment
Non-Corrosive Product
Comment
Viton gasket ( standard )
Flange / process connection
Screwed flange PN16 DN40
Welded flange PN16 DN40
Screwed flange PN40 DN25
Welded flange PN40 DN25
Without flange
Other screwed flange
Other welded flange
all types
all types
all types
all types
all types
On request
On request
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4
S
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5
C
D
E
F
0
X
Y
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6
A
B
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9
A
C
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1
0
0
A
B
C
D
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Division of
Auxitrol
Technologies
Range
0 to 120 mbar (min. range 0 to 80 mbar)
Comment
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min
all types, temp < 85°C
01/max 50)
Teflon (FEP), lenght in meter (min 01/max 50) all types, temp < 125°C
Electronics Housing
Polyester housing
316L stainless steel housing
Comment
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 1 / 15
LEVEL & PRESSURE TRANSMITTER
Type PL 3700
MAINTENANCE
MANUAL
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 2 / 15
CONTENT
1.
PRESENTATION AND APPLICATION...............................................................................................................3
2.
DESCRIPTION....................................................................................................................................................3
3.
MAINTENANCE ..................................................................................................................................................3
PERIODIC CONTROL........................................................................................................................................3
“ZERO” AND SPAN CALIBRATION ......................................................................................................................4
3.1.
3.2.
4.
RE-CALIBRATING ..............................................................................................................................................6
PL3700 CONFIGURATION ...............................................................................................................................6
CALIBRATION .................................................................................................................................................8
4.1.
4.2.
5.
TROUBLESHOOTING ........................................................................................................................................8
6.
CUSTOMER’S SERVICES REFERENCES........................................................................................................9
7.
SPARE PART LIST .............................................................................................................................................9
8.
PL 3700 (PRODUCT TECHNICAL DATA QUESTIONNAIRE).........................................................................11
9.
PERSONAL NOTES .........................................................................................................................................12
10.
CODIFICATION.............................................................................................................................................13
10.1.
10.2.
LEVEL TRANSMITTER PL3700 ...................................................................................................................13
PRESSURE TRANSMITTER PL3700 ............................................................................................................15
INDEX
DRAWINGS:
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
M 22865 SHEET 1 & 2.
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 3 / 15
1. PRESENTATION AND APPLICATION
REFER TO TECHNICAL MANUAL NT5090
2. DESCRIPTION
REFER TO TECHNICAL MANUAL NT5090
3. MAINTENANCE
3.1.
Periodic control
Auxitrol SA recommends yearly checking of:
ƒ Transducer:
- Visual inspection of cable.
- Ceramic membrane is not obstructed by any dirty.
ƒ Remote box:
- Visual inspection of cables.
- Flexible pipes are not damaged.
- Cable glands are correctly tightened.
- Venting pipe is not obstructed by any dirty.
ƒ Zero and span calibration.
- See procedure § 3.2.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
“Zero” and span calibration
OFF
R
Bu
SPAN
Bw
ZERO
ON
1
2
3
4
5
6
Switch for range
calibration
RANGE
TAG
+ -
0v
S/N
24v
3.2.
MM5090
Rev. 01
Page 4 / 15
PL3700
Ammeter
+
ƒ
+
Power supply
12 – 30 VDC
“Zero” calibration (gauge sensor application):
To check “Zero”, transducer must be placed to atmospheric pressure.
- Immersed installation:
Remove any liquid or pressure (inert gas) from tank.
- Flange installation:
Close isolating valve.
If test flange, remove 1/8 '' NPT plug.
If no test flange dismount the transducer from isolating valve.
- Check mA readings:
If readings = 4,00 mA, correct.
If readings <> 4.00 mA ± 0.3%, adjust “Zero” potentiometer.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
ƒ
MM5090
Rev. 01
Page 5 / 15
“Zero” calibration (absolute sensor application):
- Immersed installation:
Remove any liquid or pressure (inert gas) from tank.
- Flange installation:
Close isolating valve.
If test flange, remove 1/8 '' NPT plug.
If no test flange dismount the transducer from isolating valve, connect test
pressure equipment with adapted test flange.
- Check mA readings:
Reading will indicate atmospheric pressure X mA.
Before any calibration check existing value from atmospheric pressure.
Example:
PL3700 absolute range: 900 to 1100 mbar.
- 4.00 mA = 900 mbar
- 20.00 mA = 1100 mbar
- Span = 1100 – 900 = 200 mbar
Actual value from atmospheric pressure = 996 mbar.
Calibration using test pressure equipment.
To test or calibrate absolute pressure sensor, using vacuum test pressure
equipment is recommended. Gauge test pressure equipment can be used
( depending on its capability to generated vacuum pressure ).
Connect test pressure equipment.
Pressure test to apply = 900 mbar ( abs pressure ) or -100 mbar (gauge).
If readings = 4.00 mA, correct.
If readings <> 4.00 mA ± 0.3%, adjust “Zero” potentiometer.
ƒ
“Span” calibration (gauge sensor application):
- Immersed installation:
Remove any liquid or pressure (inert gas) from tank.
Connect test pressure equipment
- Flange installation:
Close isolating valve.
If test flange, connect test pressure equipment into 1/8 NPT test connection.
If no test flange dismount the transducer from isolating valve, connect test
pressure equipment with adapted test flange.
Apply full range of pressure indicated on transducer or remote box.
Check mA readings:
If readings = 20,00 mA, correct.
If readings <> 20,00 mA ± 0.3%, adjust “Span” potentiometer.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
ƒ
MM5090
Rev. 01
Page 6 / 15
“Span” calibration (absolute application):
- Immersed installation:
Remove any liquid or pressure (inert gas) from tank.
Connect test pressure equipment
- Flange installation:
Close isolating valve.
If test flange, connect test pressure equipment into 1/8 NPT test connection.
If no test flange dismount the transducer from isolating valve, connect test
pressure equipment with adapted test flange.
- Check mA readings:
Example:
To test or calibrate absolute pressure sensor, using vacuum test pressure
equipment is recommended. Gauge test pressure equipment can also be used.
PL3700 absolute range: 900 to 1100 mbar.
- 4,00 mA = 900 mbar
- 20.00 mA = 1100 mbar
- Span = 1100 – 900 = 200 mbar
Actual value from atmospheric pressure = 996 mbar.
- Pressure test to apply = 200 mbar -96 mbar = 104 mbar ( gauge pressure )
or 1100 mbar ( absolute pressure ).
If readings = 20,00 mA, correct.
If readings <> 20,00 mA ± 0.3%, adjust “Span” potentiometer.
4. RE-CALIBRATING
4.1.
PL3700 configuration
According to the nominal span of transducer and calibrated span needed by customer, it
is necessary to place switches according to following table.
Switches
1
2
3
4
5
6
Division of
Auxitrol
Technologies
100%
OFF
OFF
OFF
ON
OFF
ON
% of SPAN
90%
80%
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
ON
ON
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
70%
OFF
OFF
ON
OFF
ON
ON
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 7 / 15
In case of change the calibration on an existing tank (zero position or maximum tank
height are changed), you can use the same PL3700 only if new calibration is still inside
70% of full span (check with following example).
If it is not the case, you have to exchange to a new, adapted PL3700 (refer to table §
2.2.).
Example:
ƒ
ƒ
The measuring range is indicated in mbar on transducer and associated remote box.
The indicated value corresponds to the maximum hydrostatic pressure calculated as
follow (for help use PTDQ § 8).
P = (H-hz) x Sg x 0,981
P = Hydrostatic pressure. (mbar)
H = Total height to gauge. (cm)
Hz = Zero line. (cm)
Sg = Specific gravity of liquid.
•
Existing PL3700 has been calibrated for following tank:
H = 370 cm.
Hz = 5 cm
Sg = 1.025. (Sea water)
P = (370-5) x 1.025 x 0,981 = 367 mbar.
PL3700 to use is range 0. 350/500 mbar,
73.4% of full span → (367 / 500 x 100 = 73,4%).
Switch positions are: 3, 5, 6 = ON, 1, 2, 4 = OFF.
•
Tank is modified with the following values :
H = 350 cm.
Hz = 5 cm
Sg = 1.025 (sea water).
P = (350-5) x 1.025 x 0,981 = 346 mbar.
PL3700 to use is range 0. 250/350mbar,
99% of full span → (346 / 350 x 100 = 99%)..
Switch positions are : 4, 6 = ON, 1, 2, 3,5 = OFF.
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
4.2.
MM5090
Rev. 01
Page 8 / 15
Calibration
ƒ
ƒ
ƒ
Connect test pressure equipment as explained § 3.2.
Connect ammeter on PL3700 terminal block as explained § 3.2.
Powering ON PL3700.
- Apply pressure requested for 4mA if any.
- Adjust “Zero” potentiometer to get 4,00 mA ± 0,3%.
- Apply pressure requested for 20 mA (example 346 mbar).
- Adjust “Span” potentiometer to get 20,00 mA ± 0,3%.
- Apply again pressure of zero point, and check again if 4.00 mA still correct.
- If no, adjust again “Zero” potentiometer to get 4,00 mA ± 0,3% and repeat
previews operations until calibration become correct.
5. TROUBLESHOOTING
Trouble
Possible trouble
Indication
Error
Action
- “Zero” setting
- Adjust “Zero”
- “Span” setting
- Adjust “Span”
- Specific gravity
- Check if specific gravity is same used
than for calibration
- Check if venting pipe is not blocked or
crushed
- Breather venting pipe
Indication still
“Zero”
Indication still
“Maximum ”
- Check voltage on PL3700
- Check zener output and input voltage
- Power supply failure
- Isolating valve closed
- Open the valve
- Faulty sensor
- Replace sensor
- Faulty sensor
- Replace sensor
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 9 / 15
6. CUSTOMER’S SERVICES REFERENCES
For any request or help you can contact AUXITROL S.A. customer's services at the
following references.
Fax: + 33 (0) 2.48.66.79.55.
Email: aagostini@auxitrol.com
For sending equipment to check or to repair:
AUXITROL S.A.
System and sensors division
Customer’s department
5 allée Charles PATHE
18941 BOURGES Cedex
France.
7. SPARE PART LIST
For best and faster after sales services you can fill and send us following board to order spare part
needed.
To facilitate order it is recommended to indicate serial and tag number from existing PL3700.
To choose correct items use drawings M22865 folio 1 & 2 and codification § 10.
Information
requested
DESIGNATION
Remote box in Polyester
Remote box in Stainless steel
Flexible pipe
Electronic board
Transducer
Fixation kit
Flange
Serial
number
Used for absolute or
gauge measurement
Used for absolute or
gauge measurement
see codification
Range and Type of
measurement
QUANTITY
5 weeks
5 weeks
5 weeks
5 weeks
5 weeks
5 weeks
5 weeks
Size
Division of
Auxitrol
Technologies
Delay
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 10 / 15
Customer’s Informations ( refer to codification §10) :
Customer’s references
Date of order
Customer’s signing
Company:
Contact:
Tel:
Fax:
Address:
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 11 / 15
8. PL 3700 (PRODUCT TECHNICAL DATA QUESTIONNAIRE).
H Maxi. tank height
(100% volume)
20mA
L1
Hv
H
hz
Tank bottom
hz Zero line (4 mA)
H
(cm)
hz
(cm)
Hv
(cm)
L1 (m)
Cable length
Specific
gravity
Serial
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 12 / 15
9. PERSONAL NOTES
Division of
Auxitrol
Technologies
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 13 / 15
10. CODIFICATION
10.1. Level transmitter PL3700
1
2
3
4
5
6
7
8
9 10 11 12 13
Level Transmitter PL3700
PL3700
| | | | | | | | | | | |
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2
G | |
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3 |
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Type of measure
Gage pressure
Absolute pressure
2 | | | | | | | | | |
0 to 175 mbar (min. range 0 to 120 mbar)
A
B
C
D
E
F
G
H
J
X
0 to 250 mbar (min. range 0 to 175 mbar)
0 to 350 mbar (min. range 0 to 250 mbar)
0 to 500 mbar (min. range 0 to 350 mbar)
0 to 700 mbar (min. range 0 to 500 mbar)
0 to 1000 mbar (min. range 0 to 700 mbar)
0 to 1400 mbar (min. range 0 to 1000 mbar)
0 to 2000 mbar (min. range 0 to 1400 mbar)
0 to 2800 mbar (min. range 0 to 2000 mbar)
0 to 4000 mbar (min. range 0 to 2800 mbar)
Other range
Type
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit
2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
forbidden if abs pressure (digit 2=A)
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
all (abs and gage pressure )
On request
Environment
Non-Corrosive Product
Comment
Viton gasket ( standard )
Flange / process connection
Screwed flange PN16 DN40
Welded flange PN16 DN40
Screwed flange PN40 DN25
Welded flange PN40 DN25
Without flange
Other screwed flange
Other welded flange
all types
all types
all types
all types
all types
On request
On request
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C
D
E
F
0
X
Y
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6
A
B
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9
A
C
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1
0
0
A
B
C
D
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Division of
Auxitrol
Technologies
Range
0 to 120 mbar (min. range 0 to 80 mbar)
Comment
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min
all types, temp < 85°C
01/max 50)
Teflon (FEP), lenght in meter (min 01/max 50) all types, temp < 125°C
Electronics Housing
Polyester housing
316L stainless steel housing
Comment
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
1
2
3
4
5
6
7
8
MM5090
Rev. 01
Page 14 / 15
9 10 11 12 13
Level Transmitter PL3700
PL3700
| | | | | | | | | | |
11 |
0 |
1 |
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12 |
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13
0
A
B
C
1
2
Division of
Auxitrol
Technologies
Calibration
Standard calibration
Customized calibration
all types
all types
Comment
Test flange option
Without test flange
With test flange
all types
all flanged types
Comment
Mechanical installation options
Comment
all types
Without any option
316L fixation kit (for immerged mounting) all immerged types
all immerged types
316L fixation kit + top tank fitting
316L fixation kit + top tank fitting for flexible kit all immerged types
all immerged types
316L pipe for immerged mounting + flexible use
all immerged types
316L pipe for immerged mounting
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
Systems & Sensors Division
PL3700 Maintenance manual
All right reserved
MM5090
Rev. 01
Page 15 / 15
10.2. Pressure transmitter PL3700
1
2
3
4
5
6
7
8
9 10 11 12 13
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PL3700
2
3
P
Q
R
S
X
5
F
P
0
Y
A
B
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0
A
Division of
Auxitrol
Technologies
Pressure Transmitter PL3700
Type of measure
Gauge pressure
Absolute pressure
Range
-200 to 1000 mbar
900 to 1100 mbar (atmospheric pressure)
800 to 2000 mbar
0 to 20000 mbar
Other range
Environment
Non-Corrosive Product
Corrosive Product ( chemical )
Flange / process connection
Welded flange PN40 DN25
1/2'' gas female connection
Without flange
Other welded flange
Type
forbidden if abs pressure (digit 2=A)
forbidden if gage pressure (digit 2=G)
forbidden if gage pressure (digit 2=G)
forbidden if gage pressure (digit 2=G)
On request
Comment
Viton gasket ( standard )
Kalrez gasket, forbidden if digit 3=Q
Comment
all except atm pressure (digit 3=Q)
only for manifold pressure ( digit 3=S )
only for atm pressure ( digit 3=Q )
On request
Cable Material and Lenght
Comment
Polyethylen (PET), lenght in meter (min 01/max 50) all types, temp < 85°C
Teflon (FEP), lenght in meter (min 01/max 50)
all types, high temp and corrosive atm
Electronics Housing
Polyester housing
316L stainless steel housing
all types, for protected installation
all types, for "on deck" installation
Flexible options and cable protection
No cable protection
Adaptators Kit (for flexible conduits)
1 flexible conduit (cell-electronic box)
2 flexible conduits
3 flexible conduits
all types
Only for SST box ( digit 9=C )
Only for polyester box (digit 9=A,B)
Only for SST box ( digit 9=C )
Only for SST box ( digit 9=C )
Calibration
Standard calibration
all types
Test flange option
Without test flange
all types
Mechanical installation options
Without any option
316L fixation kit
all types
only for atm pressure (digit 3=Q)
AUXITROL S.A.
168, Bureaux de la Colline
92213 Saint-Cloud cedex
France
Comment
Comment
Comment
Comment
Comment
Tel. : + 33.(0)1.49.11.65.75
Fax : + 33.(0)1.49.11.65.76
Email : systemes.dir@auxitrol.com
AUXITROL S.A. - 602 023 251 R.C.S Bourges
An Esterline
Technologies
Company
5
5-1
5-2
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