Computers & S/rucrures Vol. 34. No. 2. pp. 215-223. Printed in Great Britain. FINITE ELEMENT 1990 0 ANALYSIS OF COLUMN CKMS-7949po $3.00 + 0.00 I990 Pergamon Press plc BASE PLATES NATARAJAN KRISHNAMURTHYand DAVID P. THAMBIRATNAM Department of Civil Engineering, National University of Singapore, Kent Ridge, Singapore (Received 8 February 1989) Abstract-Column base plates have been analyzed and designed traditionally on the assumptions that the plate is rigid and that the plate thickness can be determined from the cantilever action of the plate projections beyond the column face. Recent investigations have attempted to investigate the actual behavior of column base plates and quantify the differences between the real and assumed behavior. This paper describes the salient features of the two-dimensional finite element analysis of certain base plates which had been tested in the laboratory, and presents the significant findings. The computer results confinn the observed behavior of the test specimens to a reasonable extent. NOTATION f ” s P M stress or other quantity (with appropriate subscript) used in Richardson’s extrapolation formula. number of nodes in the finite element analysis. top surface strain at critical section of columnbase plate junction on the side of eccentricity. load on column-base plate. gradient in S-P graph. INTRODUCTION The classical design of column base plates is based on the assumption that the base plate is rigid, and hence the pressure distribution under the plate due to vertical load and bending moment on the column is linear, as in Fig. 1. Further, to determine the thickness of the plate, the projections of the plate beyond the column are treated as cantilevers loaded by the reactive pressure from the support. It has long been known that this procedure reflects an over-simplification of the real situation, but the method is universally used only because it gives (mostly)_ safe-even plates no larger than the column itself. Murray [3] proposed a variation of Stockwell’s localized pressure distribution, and also developed a yield line formula for the thickness of the base plate, also for lightly loaded base plates. While analytical approaches to base plate design have been very limited, experimental investigations into base plate behavior have been more numerous. De Wolfe and associate [4,5] and La Fraugh and Magura [6] have published their findings from tests on specific configurations of column base plates. Thambiratnam and associates have conducted a series of experimental investigations on eccentrically loaded column base plates, of the configuration shown in Fig. 2, at the National University of Singapore (NUS). The tests have been described and evaluated in [7-91. Significant details and findings are given in the paper by Thambiratnam and Paramasivam [lo]. Three series of tests were conducted (including some replications) with the same column section. but with three different thicknesses of the obviously excessivedesigns in the absence of a more realistic method. In recent years, attempts have been made to investigate analytically and experimentally the true behavior of column base plates. Fling [l] introduced limitations of deflection at the free edge of the plate as an additional constraint, and also invoked the yield line theory for the determination of the plate thickness for the required capacity. He considered only concentric loads and assumed uniform pressure distribution under the base. He mentioned that the bearing pressure was ‘probably somewhat higher’ in the region where the column directly bore down on the plate, but noted that this real situation would result in lower plate deflections and moments, thus leaving the assumption of uniform pressure distribution a conservative one. Stockwell [2] proposed the concept of localized pressure distribution, over rectangular areas under the column flanges and web, with particular reference to ‘lightly loaded CAS 34,2-z base plates’ meaning those which Anumtd Bearing Rcssure Assumed Plate Bending Moment Fig. 1. Column and base plate under axial require moment. 215 force and 216 NATARAJANKRISHNAMURTHY and DAVIDP. THAMBIRATNAM the Fig. 2. Isometric view of set-up. base plate, namely 16, 19 and 22mm (S/8, 3/4 and 7/8 in.), and for four different eccentricities, namely 38, 89, 140 and 191 mm (1.5, 3.5, 5.5 and 7.5 in.). The loads were increased up to complete failure of the test specimens generally in increments of 20 kN (4.5 kips). The reason that the design of column base plates has not advanced beyond the utilization of simplified design modes based on strength of materials and yield line theories is that although it could be foreseen that the reactive pressure under column base plates would be highly localized, no classical method could predict the distribution of this variation. The advent of digital computers and the consequent burgeoning of the finite element method have presented investigators with a powerful new tool to attack such complex problems with ease and accuracy. The first author has utilized the finite element method extensively for the analysis of steel bolted end-plate connections as in Fig. 3. An end-plate connection may be considered as a column base plate rotated by 90”, and vice versa, as in Figs 1 and 3. The problems of (and solutions for) the localized bearing pressure and variable contact between the back of the plate and the support would be very similar. Most of Fig. 3. Bolted end-plate connection work on end-plate connections by the first author and his assistants has been summarized in [1 11. The end-plate design procedure he proposed based on the research findings has been adopted by the American Institute of Steel Construction and the Metal Building Manufacturers Association of the U.S.A. [12]. A special purpose computer program called FEABOC (for Finite Element Analysis of Bolted Connections) was developed during his research on bolted connections [13]. Many tests were conducted on prototype and model specimens of end-plate connections and their components, to confirm the finite element results, or alternatively (where the discrepancies were too large) to refine the computer models, and finally to validate the design procedure. It was obvious that the knowledge and experience gained from, as well as the software developed for, the end-plate research could all be mobilized for the column base plate investigation. Thus to supplement and complement the findings of the experimental investigation at NUS, as well as to generate additional information, the authors initiated finite element analysis of the test specimens by the FEABOC program [14, 151. Recently, Murray [3] published results of a finite element analysis of a lightly loaded base plate. In the sections to follow, the essential features of the authors’ computer analysis and findings are presented, together with comparisons with the test results, wherever possible. FINITE ELEMENT ANALYSIS The theory application too of the finite element to stress and deformation method and its problems are well known to warrant detailed explanation here. Only the unique features of the finite element modeling of the column base and the computer program used will be described. Details of the FEABOC program are given in [13]. In brief, it is a linear elastic displacement formulation incorporating the bar or spring, the constant strain triangle, the hybrid rectangle, the sub-parametric quadrilateral, and the sub-parametric solid block in its menu of elements. Because the deformed profile of the plate under any loading is unknown to start with, it is determined iteratively. Initially, the plate is assumed to be in complete contact with the support. After each cycle of analysis, the program checks the reactions at the support nodes, and releases those nodes on the underside of the plate that tend to pull away, setting them free to move in the next cycle, thus permitting separation of the plate from the support in that region. It also checks the displacements of the previously released nodes, and resinstates the support at those nodes that have moved back too far encroaching into the support region. For any particular load, the analysis is considered complete when there is no change in the support codes for the nodes at the back of the plate. The program will start with zero (external) load, to analyze the domain for only the Analysis of column base plates 217 bolt pretension, because even the bolt pretension will deform the plate. At the end of this zero load run, the bolt end nodes will be constrained in the stretched condition, before going on to the analysis for the specified external loads in sequence. The deformed profile for one loading will be used as the initial condition for the next loading. The domain modeled for the analysis of the column base plate consisted of the column stub, base plate and the single anchor bolt as shown in Fig. 4. The concrete block support for the steel base plate was assumed rigid for this preliminary study. In the early runs, only the portion of the bolt shank passing through the base plate was modeled as part of the finite element analysis domain. But the agreement in computed and measured results was rather unsatisfactory. It was subsequently noted from the test logs that in most of the tests the bolt had broken its bond from the surrounding concrete during the test. To simulate this situation, the entire length of bolt was included in the analysis domain, as shown in Fig. 4. With this modification, the results agreed much better. h (al 102mm x 102mm x 12.7mm Box Section 102mm x 356mm x 12.7mm Thick Plate 4Y-t Concrete Block I I TV c II ; ’ 1 I I ‘-f-t-+ I (b 1 II 1I 4 1I 1I Diameter d9mm I; (c) I Fig. 4(a)+c). Fig. 4. Domain for finite element analysis. (a) Stress distribution at top of column stub. (b) Elevation. (c) Plan. (d) Enlarged view of mesh scheme used and nodal forces applied. The eccentric load was applied to the mode1 in its equivalent combination of concentric load and bending moment, through nodal concentrated loads corresponding to the linear stress distribution acting over the contributory areas at the top of the column stub. The domain was analyzed as a two-dimensional plane stress problem in the plane parallel to the column web. The widths of the base plate and column flange, and the combined thickness of the column webs were input as the thicknesses of the various elements. The hexagonal bolt heads and the circular bolt shanks were idealized with equivalent rectangular cross-sections. The bolt shank was enabled to stretch independently of the plate through which it passed, by provision of two separate sets of nodes and elements, one for the bolt and the other for the plate (with the latter’s width reduced by the width of the bolt hole), connected only at the common line of nodes under the bolt head. A convergence study was conducted on four different meshes, designated ‘coarse’, ‘medium’, ‘fine’ and ‘extra-fine’, with 60, 107, 159 and 203 nodes and 40, 79, 124 and 163 rectangular elements, in the first case. It was noted that although there was a distinct trend towards asymptotic convergence, the results for the fine and extra-fine meshes were not close enough to warrant their acceptance as sufficiently accurate. As the available computer resources precluded further mesh refinement, it was decided to analyze all the cases with both fine and extra-fine meshes, and 218 NATARAJAN KRBHNAMURTHY and DAVID P. THAMLIRA~NAM produce any stress or deformation in the analysis domain, but served only to fix the bolt end in place. To develop the finite element mesh for each case, a pre-processor was written which, with the input of the dimensions of the column, base plate and the bolt, and the number of divisions in the various components, would generate the node coordinates and element incidences, and file them in the format needed by the FEABOC program. Likewise, another pre-processor program was written to generate and file the concentrated loads to be applied on the nodes at the top of the column stub, corresponding to specified values of applied load and eccentricity for the particular mesh in each case. As the quantities measured in the tests were the strains on the top and bottom surfaces of the base plate, a post-processor program was written to calculate the strains from the values of the nodal stresses derived from the finite element analysis. The nodal stresses themselves were determined as the averages of the stress values for all the elements meeting at every node. An exception was made for the critical location [B in Fig. 4(d)] at the junction of the column flange and base plate projection, where the contribution of the column elements was omitted from the averaging process as having an excessively adverse effect due to the high vertical compression. not t * f, A= 5 _--__ ; ff ‘G ‘; ___- __-- __ --p‘--__ -I P n:, I I I I I I I I 0 0 lllnf 1 It&l Fig. 5. Richardson’s lllnd extrapolation -Illnl II/n,1 scheme. estimate improved values by the application of Richardson’s extrapolation to corresponding sets of results from the two meshes, as in Fig. 5. Plots of critical stress vs various powers of the mesh size, in the entire analysis domain as well as in the plate projection on the side of the load eccentricity [BA in Fig. 4(d)], were examined for suitability of extrapolation. It was determined that plots of critical stress vs the reciprocal of the number of nodes (n) in the plate projection gave straight lines. Hence the following formula representing the linearity of these variations was applied to the desired quantities to obtain the converged value f0 as FINITE f =f + 0 e nr(L -h) (4 - 4) in whichfis the stress or other critical quantity to be estimated, n is the number of nodes in the plate projection BA, and subscripts f and e refer to the fine and extra-fine meshes. The bolt had not been pretensioned in the tests, and hence the zero load run did ELEMENT RESULTS All 12 test specimens, corresponding to the three plate thicknesses, each for four eccentricities, were analyzed for zero load, half the failure load, and the failure load. Because the program used in the analysis was a linear elastic one, ‘failure’ was defined as first yield, and the failure load was taken as that value in the test for which the maximum measured strain was (31.5kipsl (674 kipsl (98.9 kips) Fig. 6. Finite element and theoretical bearing pressure distributions 89 mm (3.5 in.) eccentricity. for 22 mm (7/8 in.) plate loaded at Analysis of column base plates 219 . Fig. 7. Finite element and theoretical bearing pressure distribution for 22 mm (7/8 in.) plate loaded with 100 kN (22.5 kips) at various eccentricities. closest to the yield strain for the mild steel used, namely 0.0012 mm/mm (in./in.). The results from the finite element analysis that were considered critical for evaluation were: (a) reactive pressures under the base plate, taken as equal to the compressive stresses at the nodes on the bottom surface of the plate; (b) bending stresses in the plate projection BA on the side of the eccentricity. Bearing pressures Conventionally, it is assumed that the base plate is rigid and hence the base pressure under the plate varies linearly. Where the eccentricity of the load is beyond the ‘kernel’ of the plate section, the base is treated similar to a concrete cracked section, effective only in compression. Anchor bolts will provide any necessary tension to balance overturning moments. In this approach, the maximum base pressure should occur at the plate edge on the side of the load eccentricity. However, with the thicknesses of base plates used in practice, their behavior could be far from rigid, and the base reaction is more like a pressure bulb for a flexible foundation; the maximum pressure is not at the free edge of the plate but somewhere between the edge and the column flange on the side of the eccentricity. Even at low eccentricities, the plate is not in contact with its support over its entire length. Figure 6 shows the assumed (rigid plate) and computed (flexible plate) pressure distributions for the typical case of a 22 mm (7/S in.) base plate under various loads at an eccentricity of 89 mm (3.5 in.). In the case shown as well as in most of the cases studied, as the loading is increased, for a particular plate thickness and load eccentricity, the shape and extent of the pressure bulb remain the same for all practical purposes, and only the ordinates increase in proportion, as shown in Fig. 6. At a constant load as the eccentricity increases, the pressure bulb predictably shifts towards the plate edge, the shape and extent changing, as shown in Fig. 7. In this figure, the maximum base pressure increases with increasing eccentricity. The maximum value of bearing pressure computed by the finite element analysis for the cases studied was found to vary from twice to more than five times the maxims value calculated by the conventional rigid base method. Bending stresses and strains The flexible bearing pressure is much higher than the rigid bearing pressure as previously mentioned. But the maximum bending moment, as quantified by the extreme upper and lower fiber bending stresses in the plate, is about half the theoretical value or smaller for the flexible plate. Figure 8 depicts the assumed and computed variations of extreme fiber stresses in the plate projection for the same typical case shown earlier at two different loads. It may be noted from the figure that according to the finite element analysis while the top surface stress is maximum at the column face, the bottom surface stress is maximum a short distance away from the column face. This happened in all the cases studied and for all loadings. It is believed that this is the effect of the downward and outward dispersion of the column load, particularly at the flange, through the base plate thickness. In the present analysis the small value of the plate moment despite the larger localized pressure may be explained by the fact that the pressure bulb is much closer to the column flange NATARAJAN 220 KRISHNAMURTHY and DAVIDP. THAMMRATNAM F-l t - 300 kN (674 kipsl 110 kips) kN (964 Fig. 8. Finite element and theoretical bending stress distributions for 22 mm (718in.) plate loaded at 89 mm (3.5 in.) eccentricity. than the centroid of the trapezoidal distribution assumed for the rigid plate. Figure 9(a,b) shows top and bottom surface strains for all three plate thicknesses for a ioad of 140 kN (31.5 kips) at an eccentricity of 89 mm (3.5 in.). These curves are typical for two other eccentricities studied, namely 140 mm (5.5 in.) and 191 mm (7.5 in.). The following general characteristics may be noted. (1) The column flanges (3 and C) are the locations of the largest bending strains in the base plate. (2) The top strains vary relatively little for all three thicknesses on the side of the eccentricity, but are quite different on the other side, with the thinner plates developing much larger maximum strains. (3) The bottom strains increase with decrease in plate thickness although not proportionately, but the increase is much less than by the conventional theory of a cantilever beam loaded with a linear pressure diagram. The increase is larger on the anchor bolt side. The variations for the smallest eccentricity studied, namely 38 mm (1.5 in.), were quite different from those for the other eccentricities. There were little or no bending strains on the side away from the ec- 1: 0 10 16mm - 22mm --- 160 60 120 Distance, mm 200 240 16mm - 22mm --- 4 I LO 60 120 160 Distance, mm 200 Fig. 9. Bending strains on top and bottom surfaces for 140kN (31.5 kips) load at 89mm (3.5 in.) eccentricity. (a) Top strain. (b) Bottom strain. c 210 Analysis of column base plates 900 221 (a) ezl9lmm e=KOmm II 100 700 $/ e=lllbT 600 e.38 100 Load, 300 200 Load, kN kN Fig. 10. (a) Variation of strain at B with load for 16mm (5/8in.) plate for various eccentricities. (b) Variation of strain at B with load for 19mm (3/4 in.) plate for various eccentricities. (c) Variation of strain at B with load for 22 mm (7/8 in.) plate for various eccentricities. centricity, and the peak strains at the column flange on the side of the eccentricity were affected only a little by the variations in plate thicknesses. The maximum bending strains S at the plate top surface (B) plotted against the applied load P were straight lines for all three thicknesses through the origin and all four eccentricities, in the form: S=mP. (2) The slopes M themselves varied uniformly and smoothly with variations in plate thickness and load eccentricity, as depicted in Fig. lO(a-c). Charts such as Fig. 10 could perhaps prove useful in checking the maximum bending strain or conversely in obtaining a preliminary thickness for a desired load and eccentricity. EXPERIMENTAL EVALUATION Although the project was not originally conceived to include comparison of finite element and experimental studies, the finite element model was designed and modified as necessary, to simulate the experimental work as far as possible However, due to limitations of time and resources, certain aspects of the prototype could not be included in the finite element model. In particular, the concrete block was omitted from the model, and the support for the steel base plate was assumed rigid; hence any interaction between the column base and the concrete was ignored in the analysis. In the test, it was noticed that the concrete block cracked under high loads at low eccentricities. Secondly, in the test specimens a single anchor bolt NATARAJAN KRISHNAMURTHY and DAVID P. THAMBIRATNAM 222 was used on the side away from the load eccentricity [Fig. 4(b,c)] to hold down the plate. The nut was to be turned snug tight on this bolt. The bolt, as well as the lack of (signi~cant) pretension in it, was simulated in the computer model and FEABOC program. But the bolt extended all the way from the top of the base plate to the bottom of the concrete pedestal, a length of about 305 mm (12 in.); upon dismantling the specimens after the test, the bond between the bolt and the suKounding concrete was noticed to have been broken. How far this separation extended into the block, and how it progressed during the loading increases, were of course, unknown. soot fa 1 p l&OkN 300kN UOkN C~mpuled - The finite element model was found to be very sensitive to the bolt embedment and bond length. At first when full bond was assumed, leaving only the length of bolt shank passing through the base plate to be stretched in the model, the computed results did not agree with the measured results. The model was therefore modified in all subsequent analysis to include the entire length of the bolt, to simulate complete separation of the bolt from the surrounding concrete. Figure 11 depicts the strain dist~butions at top and bottom obtained in the present analysis, together with the corresponding test results, for the case of the 22 mm (7/8 in.) plate at eccentricities of rest c--e 1200 ( b 1 ------a 1000 1100 p -wd ’ 0 20 ’ Lo ’ 64 ’ w ’ ’ ’ ’ 100 120 uo 160 * 180 ’ ’ 200 ZM ’ ILOkN - c--a 300kN - .---- LwkN - c--. I ’ ’ L ’ ’ ’ ’ L 80 100 120110 160 1e4200 220z&l 210 Distance , mm Distance, mm 1100 (d 1 I I\ #’ \ IO00 t -6041 ’ ’ 0 20 Lo Oistance , mm ’ 60 ’ 00 ’ 100 ’ ’ 120 lb0 ’ ’ 160 110 ’ ’ * 28) 220 ZUJ Distance, mm Fig. 11. (a) Top surface strain in 22 mm (7/8 in.) plate loaded at 89 mm (3.5 in.) eccentricity. (b) Bottom surface strain in 22 mm (7/8 in.) plate loaded at 89 mm (3.5 in.) eccentricity. (c) Top surface strain in 22 mm (7/S in.) plate loaded at I91 mm (7.5 in.) eccentricity. (d) Bottom surface strain in 22 mm (7/S in.) plate loaded at 191 mm (75 in.) eccentricity. Analysis of column base plates 89 mm (3.5 in.) and 191 mm (7.5 in.). It can be observed that the results for maximum strains (at the critical section B) on the side of the load eccentricity compare reasonably well. Comparison of strain distributions in all other cases were analogous. Figure 11 also displays another characteristic difference between the computed and observed strain distributions. At the column face away from the load eccentricity, marked C in the figure, the test results show very small strains, but the finite element results show peaks as high as or higher than in the rest of the plate. This phenomenon is more emphasized in the case of the higher eccentricity [Fig. 1l(c, d)]. The explanation for this drastic discrepancy lies in the fact that the finite element analysis was a plane stress formulation parallel to the column web and the plane of the loading; all effects in the transverse direction were assumed constant, in a way averaged for the whole width. Thus, the bolt would certainly have provided a highly localized constraint to the plate against being lifted up, but these effects would have died off toward the edges where the strain gages were located. The computer model, on the other hand, ‘spread’ the support reaction across the entire width, and caused the spurious high bending strains at the column face. This spreading effect would not cause as much discrepency elsewhere because the column itself would tend to distribute the effects laterally over the entire width; the cantilever projection on the side of the eccentricity would also tend to bend uniformly as a wide beam in that region. CONCLUSION Eccentrically loaded steel base plates were analyzed by the two-dimensional finite element method for different plate thicknesses and load eccentricities. Computed results were evaluated to determine the influence of various parameters, and also compared with the limited measured data available. The agreement between the computed and measured results was not sufficiently good to provide conclusive proof of the precision of the finite element model (or the tests). However, the behavior patterns predicted by computer and observed in the tests were qualitatively similar, and quantitatively of the same order of magnitude especially at the critical section B. The finite element results were consistent in their predictions, displaying uniform and smooth varichanges, and predictable ations, proportionate trends. This further confirmed the validity of the finite element model and analysis. General conclusions from the analysis may be summarized as follows. (2) Design on the basis of rigid plate behavior could be over-conservative. (3) Finite element analysis provides a powerful tool for the investigation of column base plates to improve understanding of their behavior and to develop a better design method. Acknowledgemenfs-The authors are grateful to the National University of Singapore Computer Centre for the computer facilities and services provided, and to final year civil engineering students Messrs C. B. Oh, P. Piyush Kumar, G. Jagathisan and M. Y. Batcha who did the computer analyses as part of their final year project. REFERENCES 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 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