DWG Number 133T1859 Rev - Released 4/8/2019 Page 1 of 7 Document No.: GE Power Revision: 133T1859 Gas Power Systems Doc. Type: L Total Pages: DS ean 7 ng Prepared by: 2019, 03-26 Ortman, uaEdward g e : Function responsible: PP COE Security Level: Derived from: GE Non-Public PS-HRSG-0004 Checked by: Approved by: Tung, Sara Pschirer, James Replaces: PS-HRSG-0004 Rev E Material Requirements for Manufacturing Pressure Equipment Under Pressure Equipment Directive 2014/68/EU Cross-Checked by: Cross-Checked by: File Location: PLM Purpose: To provide clarification regarding the requirements for materials used for the manufacture of pressure equipment under the European Union Pressure Equipment Directive 2014/68/EU. Remarks: This Standard to be effective immediately. NOTES: 1. 2. 3. © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates, which has been provided solely for the express reason of restricted private use. All persons, firms, or corporations who receive such information shall be deemed by the act of their receiving the same to have agreed to make no duplication, or other disclosure, or use whatsoever for any, or all such information except as expressly authorized in writing by the General Electric Company and/or its affiliates. GE NON-PUBLIC GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 REV - DATE 03/26/19 Page 2 of 7 Revision: Doc. Type: Language: Page: - DS en 2/7 133T1859 DESCRIPTION Initial issue based on PS-HRSG-0004 Rev E © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 Page 3 of 7 Revision: Doc. Type: Language: Page: - DS en 3/7 133T1859 Table of Contents Paragraph Page 1.0 Purpose ................................................................................................................................................................................................................................ 3 2.0 Definitions .......................................................................................................................................................................................................................... 3 3.0 ReferenceS ......................................................................................................................................................................................................................... 3 3.1 European Union Pressure Equipment Directive 2014/68/EU............................................................................................................... 3 3.2 PED Guidelines ........................................................................................................................................................................................................... 3 3.3 Purchase Order .......................................................................................................................................................................................................... 3 4.0 General Discussion ........................................................................................................................................................................................................ 3 5.0 Material Purchase Requirements............................................................................................................................................................................ 4 5.1 Section 1.0 Code / Standard Reference .......................................................................................................................................................... 4 5.2 Section 2.0 Additional Alstom Requirements.............................................................................................................................................. 4 6.0 Material Certification Requirements ..................................................................................................................................................................... 4 6.1 Pressure Boundary Materials .............................................................................................................................................................................. 4 6.2 Lugs / Attachments .................................................................................................................................................................................................. 5 6.3 Welding Consumables ............................................................................................................................................................................................ 5 7.0 Responsibility of Intermediary / Stockist ............................................................................................................................................................. 6 7.1 Verification of Compliance ................................................................................................................................................................................... 6 Annex A ............................................................................................................................................................................................................................................... 7 1.0 PURPOSE The purpose of this document is to provide clarification regarding the requirements for materials used for the manufacture of pressure equipment under the European Union Pressure Equipment Directive 2014-68/EU. 2.0 DEFINITIONS GE – Where this specification refers to GE, it is referring to the GE HRSG Group. MPS – Material Purchase Specification MTR – Material Test Report PMA – Particular Material Appriasal Purchaser – Where this specification refers to the Purchaser it is referring to the GE Power HRSG Group or their designated representative. 3.0 REFERENCES 3.1 3.2 European Union Pressure Equipment Directive 2014/68/EU PED Guidelines 3.2.1 3.2.2 3.2.3 3.3 G-02 G-10 G-12 Purchase Order The purchase order will reference standards such as ASME, ASTM, EN, etc. When referenced, the latest revision of the standard in effect at the time the material is manufactured shall govern. 4.0 GENERAL DISCUSSION Annex I §4 of the Pressure Equipment Directive (PED) provides requirements for materials used for manufacturing of pressure equipment. The material shall either comply with a European Harmonized Standard or the pressure equipment Manufacturer shall issue a Particular Material Appraisal (PMA) for purchase of the material. The purchase order will indicate whether the material shall be supplied in accordance with a Harmonized Standard or a PMA, will reference applicable Codes and standards, and may include requirements that are more stringent than the referenced standards. © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 Page 4 of 7 Revision: Doc. Type: Language: Page: - DS en 4/7 133T1859 5.0 MATERIAL PURCHASE REQUIREMENTS The Purchaser’s material purchase requirements will be provided in the form of EN Material Purchase Specifications (MPS) or PMAs. The material supplier shall review the material certificates to ensure compliance with sections 1.0 Code/Standard Reference, 2.0 Additional GE Requirements, 3.0 Additional End User Requirements, and 4.0 Documentation Requirements, of these documents. Sections 5.0 Compliance with PED Annex I and 6.0 Limits of Application on the PMAs are for Notified Body use only. 5.1 Section 1.0 Code / Standard Reference 5.1.1 ASTM Substitution When an ASME Section II Material Specification is identified, ASTM material may be substituted provided the material manufacture, heat treatment, properties, and testing satisfy the requirements of the ASME Section II Material Specification identified on the PMA. 5.1.2 Edition / Addenda Material produced to a different Edition and / or Addenda of a Material Specification than that identified on the PMA or MPS is acceptable provided the material manufacture, heat treatment, properties, and testing satisfy the requirements of the material specification that is identified on the PMA or MPS. 5.2 Section 2.0 Additional GE Requirements 5.2.1 Hardness When hardness requirements are identified under section 2.0 and the material certificate does not list hardness values, the supplier may perform hardness testing at three separate locations for each piece to verify compliance. The hardness test results shall be reported on a separate document which shall reference the material manufacturers material test certificate and the heat number. This document shall be submitted together with the material manufacturers material test certificate. 5.2.2 Heat Treatment When heat treatment requirements are identified under section 2.0 and the material certificate does not contain sufficient information to verify compliance, the material will be considered to be in compliance if the supplier obtains a letter from the material manufacturer which references the material manufacturers material test certificate and the heat number and states that the material complies with the specified heat treatment requirements. This document shall be submitted together with the material manufacturers material test certificate. 5.2.3 Chemistry When chemistry requirements identified under section 2.0 are for elements that the ASME material specification does not require to be reported on the material certificate, the supplier may perform PMI testing at three separate locations for each piece to verify compliance. The PMI test results shall be reported on a separate document which shall reference the material manufacturers material test certificate and the heat number. This document shall be submitted together with the material manufacturers material test certificate. 6.0 MATERIAL CERTIFICATION REQUIREMENTS Each material certificate shall have a unique identifying number. 6.1 Pressure Boundary Materials The MPS or PMA will indicate whether the material shall be supplied with EN 10204 Type 3.1, type 3.2, or type 2.2 certificates. 6.1.1 EN 10204:2004 Type 3.1 Certificate - Certificate of Specific Product Control Type 3.1 indicates that the testing was done on the specific material, traceable to the heat number. Type 3.1 certificates can only be issued by a material manufacturer that meets the following criteria: The manufacturer's representative validating the certificate is independent of the manufacturing department. The quality management system of the material manufacturer in effect at the time of the material manufacture, has been certified by a competent body or registrar established within the European Community after having undergone a specific assessment for materials. © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 Page 5 of 7 Revision: Doc. Type: Language: Page: - DS en 5/7 133T1859 NOTE: The approval of the quality management system shall be valid for the date of manufacture of the material. An approval of the quality management system dated after the date of material manufacture does not demonstrate that the material manufacturer was able to issue a type 3.1 certificate at the time of material manufacture. The name and European address of the competent body or registrar that has approved the quality management system shall be shown on the material certificate. Alternately, a copy of the quality system certificate in effect at the time of the material manufacture, showing reference to the competent body established within the European Community and it’s address, shall be supplied together with each material certificate. For material manufactured prior to 2005, an EN 10204:1991 type 3.1B certificate is acceptable in lieu of EN 10204:2004 type 3.1. All the requirements related to type 3.1 above also apply to the type 3.1B. 6.1.2 EN 10204:2004 Type 3.2 and EN 10204:1991 A1:1995 Type 3.1C Certificates a When the material manufacturers quality system does not satisfy the requirements stated above for a type 3.1 certificate, material can still be used but shall have either an EN 10204:2004 type 3.2 certificate or an EN 10204:1991 A1:1995 type 3.1C certificate. 1 2 Type 3.2 still indicates specific testing traceable to the heat number but the Notified Body selects the sample location per heat and the testing shall be witnessed by the Notified Body and the Notified Body issues the certificate. Type 3.1C also still indicates specific testing traceable to the heat number but the Notified Body issues the certificate after auditing the material manufacturer’s quality system. NOTE: TYPE 3.2 AND 3.1C CERTIFICATES SHALL NOT BE USED WITHOUT PRIOR WRITTEN APPROVAL OF THE PURCHASER. b 6.1.3 The supplier shall notify the Purchaser during the bid stage if they intend to use a Type 3.2 or 3.1C certificate and whether the certificate will be issued by the Purchaser’s Notified Body or if a certificate has already been issued by another Notified Body. If the certificate is to be issued by the Purchaser’s Notified Body, this involves added cost and time for the Purcahser and their Notified Body and this additional cost and time will be added to the supplier’s evaluation. If after evaluation by the Purchaser’s Notified Body it is determined that the material is not acceptable for use, the supplier will be backcharged for cost incurred by the Purchaser and Purchaser’s Notified Body. EN 10204:2004 Type 2.2 Certificate - Non Specific Test Report The certificate shall be prepared by the material manufacturer and include test results but need not be traceable to the heat number being supplied. No quality system requirements are required for the material manufacturer. NOTE: A standard ASME / ASTM certificate meets the requirements for Type 2.2. Material supplied with an EN 10204:2004 Type 3.1 certificate is also acceptable. 6.2 Lugs / Attachments 6.2.1 EN 10204:2004 Type 2.2 Certificate - Non Specific Test Report The certificate shall be prepared by the material manufacturer and include test results but need not be traceable to the heat number being supplied. No quality system requirements are required for the material manufacturer. NOTE: A standard ASME / ASTM certificate meets the requirements for Type 2.2. Material supplied with an EN 10204:2004 Type 3.1 certificate is also acceptable for use as attachments. 6.3 Welding Consumables 6.3.1 PED Requirements © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 Page 6 of 7 Revision: Doc. Type: Language: Page: - DS en 6/7 133T1859 In accordance with PED Annex I §4, PED Guideline G-10, and PED Guideline G-12, the PED does not require PMAs for welding consumables but the certification shall be product specific testing EN 10204 type 2.2. NOTE: A standard ASME / ASTM certificate meets the requirements for Type 2.2. Material supplied with an EN 10204:2004 Type 3.1 certificate is also acceptable. 6.3.2 Additional Purchaser Requirements a b The Purchaser prohibits the use of “G” grade consumables without prior approval. All welding consumables shall be CE marked. 7.0 RESPONSIBILITY OF INTERMEDIARY / STOCKIST For material being supplied to the Purchaser from anyone other than the material manufacturer, see §6 of EN 10204. 7.1 Verification of Compliance The intermediary / stockist shall verify compliance with the following prior to submitting documentation to the Purchaser: Pressure Equipment Directive 2014/68/EU, EN 10204, and requirements in the purchase order including the MPS or PMA documents. This verification shall be documented on an Excel spreadsheet, as shown in Annex A, which shall be submitted to the Purchaser as part of the quotation. © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. GE Proprietary Information - Class II (Internal) US EAR - NLR DWG Number 133T1859 Rev - Released 4/8/2019 Page 7 of 7 Revision: Doc. Type: Language: Page: - DS en 7/7 133T1859 Annex A Order Number Order Line Item # BM Number BM Line Item # PMA# or EN Material Purchase Instruction #. Material Certificate Unique Identifying # Material Manufacturer Quality Management System Approval Certificate # Name of Competent Body / Registrar © COPYRIGHT 2019 GENERAL ELECTRIC COMPANY AND/OR ITS AFFILIATES. All rights reserved. The information contained herein is GE Proprietary Technical Information that belongs to the General Electric Company and/or its affiliates. Address of Competent Body / Registrar Heat Number Material Specification / Grade GE NON-PUBLIC GE Proprietary Information - Class II (Internal) US EAR - NLR
