Jan 2011
FINAL DRAWING
MAGNETIC COMPASS
( TMC system )
HULL No.
: HULL H8001/02/03/10
SHIPYARD : SPP Shipbuilding Co., Ltd.
LILLEY & GILLIE
Incorporating Thomas Walker & Son Ltd
Clive Street, North Shields, NE29 6LF
E-MAIL : sales@lilleyandgillie.co.uk
TEL : +44 (0) 191 257 2217
FAX : +44 (0) 191 257 1521
TABLE OF CONTENTS
1. Scope of Supply
2. Connection Diagram
3. MK2000 Magnetic Compass Outfit
4. TMC System
a. Drawing & Manual for GS720(FW 4720)
b. Drawing for FW4602
c. Drawing for FW4603
d. Drawing for P1920 ( Heading Data Display)
5. Power Supply Unit( P1010)
6. Certificates
a. MED module B certificate
b. MED module D certificate
c. Quality system approval ( BV )
SCH106KOR
Box J S One Set Lilley & Gillie Mk2000 Magnetic Compass Outfit
meeting European, ISO, IMO and Major Certification Authority Requirements
Comprising:1- FW9850 Binnacle, Type Lilley & Gillie Mk2000, NON
221-
111-
Reflector, Grey, c/w Heeling Error Magnets, B & C Correcting
Magnets, Flinders Bar Set, 2 x 24v DC Lamps and 1 spare lamp
fitted c/w gasket and mounting bolts
FW9856 Quadrantal Correctors for Mk2000 Binnacle, c/w Bolts
and Washers
FW9859 Compass, Type Lilley & Gillie, OCEAN, 175mm
Reflector Card c/w Individual MCA Wheelmark Certificate
FW9862 Control Unit for Mk2000 Binnacle Lighting, Inputs:
AC Mains and 24vDC. Outputs: 2 x 24vDC. Features, lamp
changeover, on/off switch and dimmer, flush mounted c/w
4 x M6x30mm mounting screws, nuts and washers
FW9011 Azimuth Mirror/Circle in Wood Stowage Box c/w 3
Shadow Pins
FW9580 wood storage box for spare compass
FW8870 1ltr Bottle of compass fluid
TMC System
2- FW4602 Sensor, TMC, Type GS602 c/w 1m Connecting Cable & Plug
1- FW4603 Junction Box, Binnacle, Type GS503 c/w Socket for GS602
1- FW4720 TMC Interface Unit Type GS720, Input from GS602, Output NMEA
0183 2 channel
1- P1920 144 x 144 Dual OLED display providing analogue steering repeater and
digit heading information
1- Set of Installation and operation manuals
1- Set of Individual approval and Type approval certificates as required by classification
authorities
Set onboard spares comprising
1111-
W9260 24v 15w SBC Pygmy Lamp
W2627 rubber O ring for Compass top glass
W2112 Fibre gasket for compass Top glass
W2624 Diaphragm rubber for Ocean compass
1- W6680 fuse 20mm x 5 mm anti surge 3.15 amp for control unit
Lilley & Gillie Mk2000
Magnetic Compass Outfit
FOR COMMERCIAL VESSELS OVER 150GRT,
FISHING VESSELS OVER 35M AND NAVAL
VESSELS WITH OR WITHOUT DG CORRECTION
SUITABLE FOR USE WITH LILLEY & GILLIE (AND
OTHER) TRANSMITTING MAGNETIC COMPASS (TMC)
EQUIPMENT TO OPERATE REPEATERS, OFF-COURSE
ALARMS AND OUTPUTS TO NAVIGATION
EQUIPMENT INCLUDING GYRO BACK UP
Type approved to the European
Marine Equipment Directive (MED),
Chinese Classification Society
and other Maritime Authorities
L ILLEY & G ILLIE
Directing International Shipping since 1812
Design Features
• Reduced shipyard installation work
• Improved watertightness around
deck/periscope area
• Simple periscope assembly installation
and removal
• Low weight
• Low voltage lighting within the binnacle
• Mounting arrangements for various
TMC sensors
FW9862
FW9011
Lilley & Gillie Mk2000 Magnetic Compass Outfit
The compass outfit is available in Reflector, Non-Reflector and Naval
(DG Correction) versions with the following features.
Material
Reinforced glassfibre binnacle.
Correction
A full set of compensating magnets for B, C and H
plus adequate quadrantal corrector and flinders
plates.
Periscope
Telescopic with a maximum vertical length of two
metres.
Fixings
Rubber base gasket and four S/S M20x90 mounting
bolts, nuts and washers.
Lighting
Two 24vdc 15w lamps and one spare fitted within
the binnacle. Control of lamps, dimmer and power
supply by the FW9862 Control Unit. A two
position dimmer switch is also fitted within the
binnacle for local control.
Power Supplies
The FW9862 Control Unit includes a transformer
and has AC mains (110 or 220v) and 24vdc inputs
with 24vdc outputs. Both the input and output
circuits are switched thereby maintaining
illumination under all circumstances. A two position
dimmer switch is included on the control unit.
714
520
Compass
FW9859, Lilley & Gillie ‘OCEAN’, Class A,
175mm Reflector Card.
Azimuth Mirror
The FW9011 Azimuth Reading Device,
Group 1 Type, Azimuth Mirror/Circle,
is supplied in a hardwood storage box.
Weights
Reflector Binnacle
Non-Reflector Binnacle
‘OCEAN’ Compass
Lighting Control Unit
FW9011 Azimuth in box
Colour
35kg
30kg
6.5kg
0.62kg
1.45kg
1285
STEEL SEAT
DECK
CEILING
Binnacle, Dark Admiralty Grey. (Others available)
Periscope Assembly, Black.
Lighting Control Unit, Black with white lettering.
Manufacturer of
magnetic compasses,
TMC’s and nautical
instruments. Adjusting,
testing and repair of
magnetic compasses
by certificated compass
adjusters.
UK sales and service of
Yokogawa gyros, autopilots
and logs.
Manufacture of military grade
instrumentation systems for naval and
paramilitary vessels.
ECDIS and electronic chart systems.
Manufacture of type approved navigation and
data instrumentation for commercial vessels.
John Lilley & Gillie Ltd.,
Clive Street, North Shields, Tyne & Wear. NE29 6LF. England.
Tel: +44(0)191 257 2217
Fax: +44(0)191 257 1521
E-Mail: sales@lilleyandgillie.co.uk
Web: www.lilleyandgillie.co.uk
International Admiralty Chart Agent.
Supply and updating services for BA, US,
Primar and numerous other publishers’ charts,
publications and books including electronic
charts (Raster and S57) and digitised products.
Distribution of lighting
products including
navigation lights,
navigation light switch
panels and searchlights.
UK sales of specialised Avecs software
including emergency control, planned
maintenance, quality document
management and others.
L ILLEY & G ILLIE
Directing International Shipping since 1812
FW9850 Mk2000 Binnacle
Flinders Plates
1285 m.m.
Four off M20 x 90 m.m. long
A4 Stainless Steel Bolts
threaded through Mounting Plate
and secured with M20 Stainless
Steel Nuts ( Supplied )
Rubber Base Gasket
( Supplied )
Mounting Plate ( Yard supply )
720 m.m.
FW9856
Quadrantal Correctors
Rev. 4. 27.6.02.
720 was 714
Rev. 3. 30.1.01.
Redrawn
Rev. 2. 2.10.00.
Flinders Plates Added
520 m.m.
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
DIMENSIONS
MILLIMETRES
TITLE
MK2000 BINNACLE MOUNTING
SCALE REV. APPROVED
A.M.Younger
4
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 27.6.2002.
DRAWING No.
A4 - 8000
Four off 7 m.m. dia. Holes
to take M6 x 16 Pan/Head
Posidrive Screws ( Supplied )
40.5 m.m.
40.5 m.m.
88.5 m.m.
82 m.m.
88.5 m.m.
38 m.m.
IS
TH
N
O
TI
C
E
S
82 m.m.
88.5 m.m.
T
U
O
88.5 m.m.
T
U
C
38 m.m.
40.5 m.m.
40.5 m.m.
SPACE REQUIRED BEHIND
PANEL FOR UNIT 100 m.m.
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
MATERIAL
TITLE
Rev.2. 30.1.01.
Redrawn
SCALE REV. APPROVED
TOLERANCE
2 A.M.Younger
1-1
+ OR - 0.2 M.M.
DIMENSIONS
DATE
DRAWN BY
MILLIMETRES A.M.YOUNGER 30.1.2001.
DRAWING No.
PANEL CUT-OUT FOR FW9862
ILLUMINATION CONTROL UNIT
A4 - 8002
FW9859 'OCEAN' Compass
FW9850 Mk2000 Binnacle
Rubber Base Gasket
( Supplied )
80
Steel Seat
(Yard Supply)
Deck
Ceiling
Cable Deck Pipe(s)
(Yard Supply)
Rev.5 28.9.2001
Dimension 80 was 60
Rev.4. 30.1.2001
Redrawn
Rev.3. 22.11.2000
Dimensions added
Rev.2. 2.10.2000
Redrawn
FORWARD
TOTAL WEIGHT 38.5 kg.
DIMENSIONS
SCALE REV. APPROVED
JOHN LILLEY & GILLIE LTD.
5 A.M.Younger
MILLIMETRES
N.T.S.
CLIVE STREET
DATE
DRAWN BY
NORTH SHIELDS
28.9.2001.
A.M.YOUNGER
TYNE & WEAR
DRAWING No.
TITLE
NE29 6LF
TEL : 0191 2572217
MK2000 NON REFLECTOR BINNACLE
FAX : 0191 2571521
A4 - 8005
Access to
Lamps &
Terminal Strip
from above
LAMPS.
FORWARD
Spare
Emergency
Main
Access
to
Lamps
& Cable
Connection
from above
Terminal
Strip
Dimmer
Switch
T.M.C.
J.B.&
Cable Gland
if fitted
Access
from above
Top of
Cable Tube
Dimmer
Switch
Deck Pipe(s)
(Yard Supply)
24 v.D.C.
15 W.
Lamps
LOCATION OF
LAMPS & J.B'S
Location of Cable
Deck Pipe (Yard Supply)
to provide easy
access to Cable Tubes.
Size to suit Yard Supply
Cables for Lamps.
CABLE CONNECTIONS.
6 x 1.5 m.m.
2 x 21 m.m. Dia.
Cable Tubes
within Binnacle
33 m.m.
FWD
50
C
L of Vessel
110/220 v.A.C.
50
201 m.m.
FW9862
Binnacle
Illumination
Control Unit
To T.M.C. System
if fitted
6 x 1.5 m.m.
24 v.D.C.
NOTE. All Cables
Screened & Yard supply
120
C
L
Location of additional
Cable Deck Pipe (Yard Supply)
if T.M.C. fitted.
of Binnacle
LOCATION OF
CABLE ENTRY
Rev.3. 30.1.2001.
Redrawn
DIMENSIONS
SCALE REV. APPROVED
JOHN LILLEY & GILLIE LTD.
3 A.M.Younger
MILLIMETRES
N.T.S.
CLIVE STREET
DATE
DRAWN BY
NORTH SHIELDS
30.1.2001.
A.M.YOUNGER
TYNE & WEAR
DRAWING No.
TITLE
NE29 6LF
MK2000 NON REFLECTOR BINNACLE
TEL : 0191 2572217
FAX : 0191 2571521
( CABLE CONNECTIONS )
A4 - 8007
Card 175 m.m. Dia.
(Graduated in 360 single degrees )
13
11
000
E
345 m.m.
E
W
N
S
8 m.m.
Dia.
200.3 m.m. Dia.
( Azimuth Bearing Location )
129.5 m.m.
33.5 m.m.
306.5 m.m.
Rev.2. 30.1.2001.
Redrawn
WEIGHT 8.5 kg.
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
DIMENSIONS
MILLIMETRES
TITLE
FW9859 'OCEAN' COMPASS ASSEMBLY
SCALE REV. APPROVED
2 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 30.1.2001.
DRAWING No.
A4 - 8008
137 m.m.
Reflecting Mirror
Wood Box
181 m.m.
200.2 m.m. DIA. +- 0.00
0.10
21
9
m.
m.
4
22
m
.m
.
Weight - Azimuth 0.45 kg.
1 kg.
- Box.
ATTACHMENT.
2 Shadowpin L = 187 m.m.
1 Shadowpin L = 160 m.m.
Rev.2. 30.1.2001.
Redrawn
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
DIMENSIONS
MILLIMETRES
TITLE
FW9011 AZIMUTH MIRROR / CIRCLE
SCALE REV. APPROVED
2 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 30.1.2001.
DRAWING No.
A4 - 8009
Lamp 24 Volts.D.C. 15 Watts S.B.C.
Ba15d
PYGMY 24/15/SBC
NOTE : Spare Lamp supplied fitted within MK2000 Binnacle.
REV. 3. 2.10.2000.
15 Watts was 25
REV. 2. 5.7.2000.
CODE ADDED
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
TITLE
MK2000 BINNACLE LAMP
SCALE REV. APPROVED
3 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 2.10.2000.
DRAWING No.
A4 - 8011
REV.4. 3.7.2001
456 m.m. P.C.D. + or - 3 m.m. was 460 m.m.
REV.3. 30.1.2001
Redrawn
REV.2. 29.8.2000
460 m.m. P.C.D. WAS 450
10 m.m.
50 m.m.
380 m.m. dia.
400 m.m. dia.
FWD
4 x M20 Tapped Holes
on a 456 m.m. P.C.D.+ or - 3 m.m.
0
45
120
m.m.
50 50
Position of
Cable Deck
Pipe
Position of
additional
Cable Deck
Pipe if T.M.C.
fitted
565 m.m.
SHIPYARD SUPPLY
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
MATERIAL
STEEL
TITLE
SCALE REV. APPROVED
TOLERANCE
4 A.M.Younger
+ OR - 0.1M.M.
1-5
DIMENSIONS
DATE
DRAWN BY
MILLIMETRES A.M.YOUNGER 3.7.2001.
DRAWING No.
MK2000 NON REFLECTOR
BINNACLE PLATFORM
A4 - 8012
LE
Y & GI L
L
IE
_
_
LI
L
96
EN
G LAND
192
MAGNETIC COMPASS
ILLUMINATION
A.C.
DIMMER
L1
OFF
D.C.
L2
LAMP
SUPPLY
Weight 0.62 kg.
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
REV.3. 30.1.2001
Redrawn
REV.2. 12.12.2000
HIGH and LOW
replaced with DIMMER
and AC, DIMMER, L1 RAISED 4 M.M.
TITLE
FW9862 ILLUMINATION CONTROL UNIT
SCALE REV. APPROVED
3 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 30.1.2001.
DRAWING No.
A4 - 8013
NOTES:-1. SW2 & SW4 BRILLIANCE LEVEL TOGGLE SWITCHES
2. Ships AC supply 90-264VAC
L2
L1
SW3
L1
RL1
L2
LAMP HOLDERS
R1
AC
Control Unit
Binnacle Assembly
SW2
SW1
OFF
DC
AC-24VDC PSU
SW4
TB1 1
2
4
3
5
6
7
8
9
10
1
8
AC SUPPLY
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
3
9 10
5
4
5
6
6
TB2
7
P
N
DC SUPPLY
V
U
2
TITLE
SCALE REV. APPROVED
1 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 31.1.2001.
DRAWING No.
BINNACLE ILLUMINATION CIRCUIT
A4 - 8017
DIMENSIONS
MILLIMETRES
520 M.M. DIA.
C
L
0
45
36
0
M
.M
.D
IA
.
C
L
FOUR OFF 20 M.M. DIA. HOLES
EQUIDISTANT ON A 456 M.M. P.C.D.
FOUR OFF 8 M.M. DIA. HOLES
EQUIDISTANT ON A 456 M.M. P.C.D.
3 M.M.
REV.2. 12.6.02.
DRAWING TITLE CHANGED
FOUR OFF 8 M.M. DIA. HOLES ADDED
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
MATERIAL
SOLID BLACK
NEOPRENE
TITLE
TOLERANCE
SCALE REV. APPROVED
A.M.Younger
2
1-5
+ OR - 0.2 M.M.
DATE
DRAWN BY
DIMENSIONS
12.6.02.
MILLIMETRES A.M.YOUNGER
DRAWING No.
MK2000/2002 BINNACLE GASKET
A4 - 8037
MAGNET DOOR APERTURE
ON MK2000 BINNACLE.
x
B & C CORRECTION
MAGNET POSITIONS
JOHN LILLEY & GILLIE LTD.
CLIVE STREET
NORTH SHIELDS
TYNE & WEAR
NE29 6LF
TEL : 0191 2572217
FAX : 0191 2571521
x
x
x
x
x
x
x
11
x
x
10
x
x
9
x
x
8
x
x
7
x
x
6
x
x
5
x
x
4
x
x
3
x
x
2
x
x
1
x
MATERIAL
B & C CORRECTION
MAGNET POSITIONS
DIMENSIONS
MILLIMETRES
TITLE
B & C MAGNET CORRECTOR POSITIONS
ON A MK2000 BINNACLE
SCALE REV. APPROVED
1 A.M.Younger
N.T.S.
DATE
DRAWN BY
A.M.YOUNGER 6.11.2001.
DRAWING No.
A4 - 8038
SHEET
1 OF 2
PROJECTION
KEY 1. FLOAT
2. PIVOT
3. JEWEL
4. TOP GLASS
5. M4 BEZEL FIXING SCREW x 20no
6. M4 DIAPHRAGM FIXING SCREW x 8no
7. COMPASS SHOULDER x 2no
8. COMPASS GIMBAL SHOULDER x 2no
9. 'O' RING
10. FIBRE GASKET
11. FEEDING WASHER
12. DIAPHRAGM
13. M8 LOCKNUT x 2no
14. BODY
15. CLAMP PLATE x 3no
16. GIMBAL
17. M10 WASHER
18. M10 NUT
19. BOTTOM GLASS
20. DIAPHRAGM FLANGE
21. RING MAGNET
22. DIAPHRAGM PACKING
23. DIAPHRAGM COVER
24. COMPASS CARD
25. LUBBERPLATE
26. CENTRE STEM
27. TOP BEZEL
28. FEEDING SCREW
29. JEWEL HOLDER
2
3
4
5
6
7
8
ISSUE
1
DATE
CHANGE No.
ISSUE
DATE
CHANGE No.
26/4/05
'X'
'X'
24
1
11 28
JOHN LILLEY & GILLIE LTD
A
B
C
D
WEIGHT: 8.5 kgs
Ø8
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
13
1
13
A3-9138
345 O/ALL
DRAWING No.
E
F
G
USED ON
DRAWN
DATE
AMT
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
H
26/4/05
TITLE
SALES DRAWING OF
OCEAN COMPASS
DRAWING No.
SCALE
SHEET
A3-9138
I
J
K
L
1 OF 2
DRAWING No.
SHEET
2 OF 2
PROJECTION
A3-9138
1
9
10
4
29
2
3
129
2
3
15
14
4
18
20
19
6
12
5
21
23
22
26
307 O/ALL
PART SECTION 'X-X'
6
17
7
ENLARGED VIEW ON PIVOT POSITION
8
ISSUE
1
DATE
CHANGE No.
ISSUE
DATE
CHANGE No.
26/4/05
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
A
B
C
D
E
F
G
USED ON
DRAWN
DATE
AMT
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
H
26/4/05
TITLE
SALES DRAWING OF
OCEAN COMPASS
DRAWING No.
SCALE
SHEET
A3-9138
I
J
K
L
2 OF 2
JOHN LILLEY & GILLIE LIMITED
(INCORPORATING THOMAS WALKER)
GS720 TRANSMITTING MAGNETIC COMPASS SYSTEM
 John Lilley & Gillie Limited
Clive Street • North Shields
Tyne and Wear NE29 6LF • United Kingdom
Phone: 44 (0)191 257 2217 • Fax: 44 (0)191 257 1521
http//www.walkermarine.com
GS720 TRANSMITTING MAGNETIC COMPASS (TMC) SYSTEM
CONTENTS
Introduction & Equipment Description, GS720 (ref: FW4720), TCM1 Sensor c/w
CABLE & PLUG (ref: FW4602), GS503 Junction Box (ref: FW4603)
GS720 System Block Diagram. Drawing 21335-000
GS720 System Connection Details. Drawing 21330-000
GS720 NMEA Unit. Dimension Drawing 21332-000
TCM1 Sensor Coil c/w cable & plug. Dimension Drawing 21329-000
GS503 Junction Box Dimension Drawing A4-313
GS720 Operating Instructions
NMEA 0183 Output Specification
GS720 Faultfinding Guide
GS720 Iss1 Rev 1
RJA 12/02
GS720 TMC System
The term TMC is used to describe a system using a sensor on the Magnetic Compass to
provide a Heading signal.
Here, the Heading signal is processed to provide a Digital Heading Display and two
independently buffered NMEA 0183 outputs.
The system is made up of the following units.
GS720 NMEA Unit Drawing 21332-000 (FW4720)
The GS720 NMEA Unit is designed to fit into a Yokogawa PT500 Autopilot Standard
Frame.
The two primary functions of the unit are to provide an independent heading to the Off
Course Alarm (integrated within the Autopilot) and to provide back up Heading
information in the event of a Master Gyro failure. Both of these outputs are in the form of
NMEA 0183 serial data.
Standard features also include:
•
Deviation Correction
•
Power recognition voltage free relay contacts
•
Integral Membrane Switch panel; IP67 rated
•
LCD Display with variable illumination for night viewing
•
Heading data fail alarms
•
Power requirement less than 5 Watts at 24vDC
TCM1 Heading Sensor Drawing 21329-000 (FW4602)
In most installations, Lilley & Gillie will be supplying the Magnetic Compass, to which
the TCM1 Sensor is supplied fitted and aligned to the Magnetic Compass Heading. The
TCM1 has a 1 metre cable with a 6 pole connector fitted which plugs directly into the
GS503 socket.
-1-
GS503 Junction Box Drawing A4-313 (FW4603)
This box is splash proof and will be supplied fitted onto the top shelf within the Binnacle.
On installation, run the feed cable up through the base of the Binnacle, through the 20mm
cable gland to the GS503 position. Terminate connections within the GS503, as shown on
the connection diagram.
-2-
0
0
0
2
3
3
1
2
2.5
90.0
78.0 CRS
FW4720
24vDC
169
185.0
78.0 CRS
DATE
INITIALS
GS503
NMEA
O/PUT
SERIAL No:
NMEA
O/PUT
12.0
0
0
0
2
3
3
1
2
0
0
0
2
3
3
1
2
GS720 TMC Operating Instructions
Switch On
Press the ON/OFF key once to switch the unit ON (on condition will be signalled to an
external monitor by closure of a volt free normally open contact).
Once installed and calibrated the display will show a four digit Magnetic Heading with
readings to one tenth of a degree. If no sensor is detected, display will show “LO” and the
TMC INPUT LED will be lit and the Alarm buzzer will sound.
Press the ON/OFF key once more to turn unit off.
Illumination
Four levels of illumination are available to the operator. Each press of the ILLUM key
will alter the red backlight intensity in steps as follows:Off – 1 – 2 – Maximum – Off.
Deviation
Pressing the DEV key during normal operation permits inspection of deviation status.
“NONE” = Coil calibrated: no deviation,
“DATA” = Coil calibrated: deviation table programmed,
“RST” = reset; ie, un-calibrated.
Calibration
Press CAL key for 5 seconds to enter calibration menu. Note that CAL LED is turned on
and will remain on for the duration of the calibration procedure.
1) “CAL” is displayed.
The unit is auto-calibrating the sensor coil and “CAL” is displayed for the
duration of the coil calibration.
The unit will automatically proceed to the second item on menu once coil
calibration has been completed.
If “FAIL” appears in display window, no sensor coil has been detected. In this
case, press CAL key to exit calibration mode. Check all sensor connections then
re-try.
2) “XXX.X” is displayed.
Use the UP/DOWN arrow keys to align displayed heading with ships magnetic
compass heading. Note that each individual press will adjust the displayed
reading by 1.4°. A maximum change of +/- 180° can be applied at this stage.
Press CAL key once to proceed to final item on menu.
3) “D000” is displayed.
This is an instruction to steer 360° for the first of 12 headings in order to
programme the Deviation Table.
-3-
3) continued:
With ship steady on 360° magnetic, (i.e., Compass heading corrected with the
deviation figure obtained from the vessels’ latest Magnetic Compass Deviation
Card), press DEV key to enter. Repeat with ship steady on Magnetic Heading
030°, then move to 060°, 090°, 120°, 150°, 180°, 210°, 240°, 270°, 300°, and
330°, pressing the DEV key when ship is steady on each heading. Display will
always indicate the heading to steer.
If a difference of more than 12.5° is registered between actual compass heading
and perceived (sensed) compass heading, the entry will be rejected and the
display will not move to the next 30° step.
When all headings have been entered successfully the display will show “END”.
Press CAL key to exit Calibration Mode and resume normal operation.
Mistakes
If a mistake is made during the Deviation Table Programming which requires a restart
OR if a table already entered is to be Erased / Reprogrammed, then perform DEV table
erase as follows:Enter calibration menu item 3.
Press UP Arrow key for 5 seconds to erase table. “NONE” is displayed until UP key is
released.
Table is erased and normal operation is resumed.
Reset to factory default settings
In the event of complete confusion for any reason, compass headings and deviation table
can be erased as follows.
Whilst in normal operation mode;
Press CAL and UP Arrow keys simultaneously for 5 seconds. “RST” will be displayed
whilst both keys are depressed. When unit is reset the TMC DEFAULT LED will be lit.
Unusual messages
At switch on following the self test routine, but prior to any calibration, the unit may
show the following fail message(s):1) “LO”. This indicates no signal from the compass coil; on front panel “Heading
Data Fail Alarms” section, “TMC INPUT” LED lit and alarm buzzer sounds.
2) “TMC CPU” LED lit; indicates an internal fault. Disconnect power to unit, and
then re-connect. If fault has not cleared (LED still lit), unit will have to be
returned to supplier.
3) “TMC DEFAULT” LED lit. Magnetic sensor alignment cannot be read from
internal memory. Coil calibration will be set to nominal value and deviation table
data will be set to “NONE”.
-4-
Note that messages referred to and displayed on the LCD can be in a combination of
upper and lower case characters.
NMEA 0183 Output
Two NMEA 0183 serial output ports are available from terminals on the rear of the unit.
Outputs conform to the NMEA 0183 standard for the interfacing of Marine Electronic
Devices Version 2.30.
Data is transmitted in serial asynchronous form. The first bit is a start bit and is followed
by data bits, least-significant-bit first as illustrated below.
The sentences generated are as follows:With Deviation Table not calibrated:$HCHDM,xxx.x,M*hh<CR><LF>
$HCHDG,xxx.x,,,,*hh<CR><LF>
With Deviation Table calibrated:$HCHDM,xxx.x,M*hh<CR><LF>
$HCHDG,xxx.x,xx.x,a,,*hh<CR><LF>
Baud Rate: 4800
Output Frequency: 10 Hz
Data Form:Start Bit
Data Bit
Parity
Stop Bit
1
8 (d7=0)
None
1
D0
D1
D2
D3
D4
D5
D6
D7
DATA BITS
START
BIT
STOP
BIT
-5-
GS720 FAULT FINDING GUIDE.
Problem: Switching GS720 on gives no display readout.
Solution: Test for 24vDC on GS720 rear connector terminals 17 (+ve) and 16 (-ve).
If voltage not present check ships DC supply.
If voltage present, switch OFF, then switch ON again.
If still no display, GS720 is defective; return to supplier.
Problem: Difference between Magnetic Compass Heading and GS720 Display.
Solution: Re-align sensor on Compass to remove error and / or perform deviation
calibration as soon as convenient.
Problem: GS720 alarms.
Solution: “LO”. This indicates no signal from the compass coil; on front panel “Heading
Data Fail Alarms” section, “TMC INPUT” LED also lit and buzzer sounds.
Check sensor / cabling is correct. (see below)
“TMC CPU” LED lit and buzzer sounds; indicates an internal fault.
Remove power from unit, re-apply power and press ON key. If fault has not
cleared (LED still lit), unit will have to be returned to supplier.
“TMC DEFAULT” LED lit. Magnetic sensor alignment cannot be
read from internal memory. Power up alignment will be set to nominal value
and any existing deviation table will be ignored.
Perform Calibration procedure.
Sensor Testing.
The TCM1 Heading Sensor (FW46020) may be tested using a digital multi-meter as
follows.
At the terminal block in the GS503 Junction Box, disconnect the 5 cores of the 6 core
cable connecting to the GS720. With the digital multi-meter set to measure resistance,
check readings, measuring between:1) GS503 Terminal “44” and Terminal “46”. Reading should be approximately 4 ohms.
2) GS503 Terminal “45” and Terminal “48”. Reading should be approximately 6 ohms.
3) GS503 Terminal “45” and Terminal “47”. Reading should be approximately 6 ohms.
-6-
Sensor Testing: continued
4) GS503 Terminal “47” and Terminal “48”. Reading should be approximately 6 ohms.
Insulation:
Between GS503 Terminal “44” or Terminal “46” and all other terminals (i.e., Terminal
“44” to “45”, “44” to “47”, “44” to “48”), should be 50K ohms or more.
Reconnect the 5 cores of the 6 core cable into the appropriate GS503 terminals after
successful testing of sensor.
-7-
DRAWING No.
SHEET 1OF 1
PROJECTION
ISSUE
DATE
1
2
3
21-11-02
19-08-03
26/5/05
300826
DO/WM/00595
4
30-11-05
Re-Numbered
3379-A4-13
1
CHANGE No.
ISSUE
DATE
CHANGE No.
Ø75.5
Ø72
LID FITTED NEAREST
TO COMPASS
TO UNDERSIDE
OF COMPASS
RUBBER
WASHER
22
2
3
HOLE SUITABLE
FOR M6 FIXING
SENSOR
COIL
PLASTIC
WASHER
6 CORE CABLE
LENGTH: 1 METRE
4
PLUGS INTO
GS503 (FW4603)
JUNCTION BOX
5
M6 SECURING
SCREW
PLUGS INTO
GS503 J BOX
FITTING INFORMATION
9
61
STOCK REF: FW4602
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
6
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
A
B
C
D
DRAWN
USED ON
GS620 & GS720
DATE
D GREENSALL
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
mm
E
21 Nov 2002
SCALE
TITLE
OUTLINE OF GS502 TCM1
SENSOR FOR GS620 & GS720
DRAWING No.
3379-A4-13
NTS
CAD : \PATH \FILENAME
R:\New Indexing\3379-A4-13
F
G
SHEET 1OF 1
H
I
DRAWING No.
SHEET
1 OF 1
PROJECTION
115.0
3379-A4-17
1
2
13.0
2.0
20.0
60.0
64.0
2.0
3
13.0
#2
4
4
5
5
3
6
20.0
4.0
2
LID SECURED BY
4no No3 POZIDRIVE
55.0
1
2no Ø3 BOX
MOUNTING HOLES
M20 CABLE GLAND
Ø8-13mm CABLE
VIEW FROM
INSIDE OF BOX
6
7
8
CABLE
BLACK
RED
BLUE
WHITE
GREEN
YELLOW
PIN
1
2
3
4
5
6
ISSUE
4
5
DATE
CHANGE No.
STOCK CODE: FW4603
NOTES
#1 MATERIAL: CAST ALUMINIUM PAINTED COLOUR GREY.
#2 6 PIN CHASSIS PLUG, FOR CONNECTING GS502 SENSOR (FW4602).
ISSUE
DATE
CHANGE No.
26/5/05 DO/WM/00595
30-11-05 Re-numbered
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
A
B
C
D
E
F
USED ON
DRAWN
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
DATE
1/8/98
TITLE
GS503 JUNCTION BOX
DIMENSION DRAWING
DRAWING No.
SCALE
SHEET
3379-A4-17
mm
G
H
I
J
K
L
1 OF 1
WALKER P1920
HEADING DATA DISPLAY
Page 1 of 11
GENERAL
The P1920 Heading Data Display is housed in a DIN 43700 pattern (Din144 x 144) case and reads
IEC 61162-1:2000, NMEA 0183, “HDG” or “VHW” serial data to provide readings of Magnetic
Heading. A “HDM” message can also be read. Power supply requirement is 24vDC.
The unit has two 256*64 pixel OLED Graphic displays, 2 Touch switches for illumination control, 4
NMEA 0183 inputs and 1 NMEA 0183 output.
A single Mode of operation is provided with the displays becoming active once magnetic heading
data is input. The top display provides a moving “tape” display with markings at 1º increments whilst
the lower display shows the equivalent magnetic heading as a digital reading.
The P1920 Heading Data Display will accept and re-transmit valid IEC 61162-1: 2000 (NMEA 0183)
messages with the following formatters; MWV, MWD, VLW, VHW, VBW, HDT, HDM, HDG,
VTG, JLG (proprietary), GGA, XDR and MTW. LEDs, visible at the rear face of the unit, provide
additional information for customer confidence and diagnostic purposes. The unit accepts and
displays heading data from a valid IEC 61162-1: 2000 (NMEA 0183) “HDG” or “VHW” message. A
“HDM” message; covered in earlier NMEA 0183 standards, can also be read. If all messages are
input, the “HDG” message will always take precedence.
The display has “illumination” up [∆] and down [∇] touch switches, which allow dimming to
extinction. The indicator is splash-proof but is not waterproof.
If switched off, the previous level of illumination is retained in “flash” memory.
Refer to OPERATION section for full information.
INSTALLATION
The display can be readily fitted into a panel with a cut-out conforming to that shown on drawing
3347-A3-71, and secured in position using the two clamps provided, one at either side of the indicator
casing. This necessitates access to the rear of the panel concerned in order to fit and tighten the
securing clamps provided. Removal of the indicator for servicing etc. would also require such rear
panel access.
In the chosen fitted position, access to the two touch switches along the bottom of the heading data
display fascia is necessary for illumination control.
See drawing 3437-A3-10 for Installation (Outline) drawing of the P1920 Heading Data Display.
See drawing 3347-A3-71 for Panel Cut-Out detail.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 2 of 11
CABLING
Cable connection into the heading data display is normally via free terminal blocks fitted to the
terminals soldered directly onto the rear CPU board and which project through the rear panel of the
instrument.
When using screw terminal connections, a two core cable (0.5mm CSA) is required for connection of
the 24vDC power supply.
Two core (twisted pair) cable/s (0.5mm CSA) with overall screen is/are required for serial data
connection. This cable specification applies both to the NMEA 0183 input from the talker/s
concerned and the NMEA 0183 output “re-transmit facility” that is also available for use, if required.
Input RJ45 and output RJ45 connectors are also available at the rear of the indicator. These would
normally be used for “daisy chaining” additional, local, displays of the same generic type.
Refer to drawing 3437-A3-11: Connection Diagram for the P1920 Heading Data Display.
OPERATION
Touch Keys
There are two touch keys on the P1920. The keys operate by a charge transfer sensing method. A firm
touch with a bare finger in the sensing area of the key is sufficient to actuate a key press. The UP key
is positioned at the lower R.H corner of the display with the DOWN Key at the lower L.H corner; see
photograph of display on next page.
UP Key
The UP key increases the OLED display brightness and the Blue Key backlight illumination. There
are 12 levels of brightness from off to full brightness.
Each key press increases the brightness by 1 level.
DOWN Key
The DOWN key decreases the OLED display brightness and the Blue Key backlight illumination.
There are 12 levels of brightness from full brightness to off.
Each key press decreases the brightness by 1 level.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 3 of 11
Display
The top display window shows Magnetic Heading in moving “tape” format, with associated digital
heading shown in the lower display window.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 4 of 11
“Tape” Heading Display.
The moving “tape” heading, displayed in the upper window, is graduated every 1 degree with main
graduations every 5 degrees. Associated magnetic compass numerals are also given every 5 degrees.
The “tape” display spans approximately 32 degrees; 16 degrees either side of a central vertical line,
coincidental to the head of the vessel.
Digital Heading Display.
This shows the equivalent digital magnetic heading. Any value between 000.0 and 359.9 degrees can
be displayed in the formats below.
359.9º
MAG
000.0º
MAG
Any values outside this range, corrupt or invalid sentences, or if no Magnetic Heading data is
available, will be indicated by the following display.
---.-
MAG
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 5 of 11
NMEA 0183 (IEC 61162-1: 2000) Serial Data
Any of the following NMEA 0183 messages seen at any of the 4 input channels are checked for
validity and are re-transmitted to the output channel at a frequency of 1 Hz by the instrument.
MWV, MWD, VLW, VHW, VBW, HDT, HDM, HDG, VTG, JLG, GGA, XDR and MTW.
The P1920 accepts and displays heading data from NMEA 0183 “HDG”,“HDM” and “VHW”
messages. Note that “HDG” will always take precedence over “HDM” and “VHW” messages.
Magnetic Heading Data, from an individual sentence, is read and is used for display by the P1920, in
the following order of precedence:
1: “HDG”
2: “HDM”
3: “VHW”
Note: magnetic deviation must be available within the appropriate field of the “HDG” sentence in
order for magnetic heading to be displayed by the P1920 Heading Data Display.
For information; “HDM” is included even though it is not an approved sentence formatter as defined
within the IEC 61162-1: 2000 standard.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 6 of 11
P1920 Heading Indicator Flow diagram
MWV, MWD, VLW, VHW, VBW, HDT, HDM, HDG, VTG,
JLG, GGA, XDR, and MTW valid NMEA messages
passed through to output channel 1
OUT
CH1
CH1 IN
Magnetic Heading
CH2 IN
C
O
M
B
I
N
E
R
HDG
HDM
VHW
Heading
Data
Top Display
Bottom display
CH3 IN
CH4 IN
NMEA Data in
P1920
Data Flow Diagram 30/03/2010
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 7 of 11
LEDS
During normal operation, the blue “CPU OK” LED will flash at a rate of 1 Hz.
Each input channel has an Orange “Data” LED and a Green “Valid” LED. The Orange “Data” LEDs
indicate the presence of communications activity on that channel. The Green “Valid” LEDS indicate
the presence of valid data from any of the following NMEA messages, MWV, MWD, VLW, VHW,
VBW, HDT, HDM, HDG, VTG, JLG, GGA, XDR and MTW. The Green channel “Valid” LEDs will
timeout after 4 seconds if no valid data is received on the appropriate channel.
The LED positions on the back panel are shown below.
Back Panel
Note RLY1, RLY2 and RLY3 are not used in this application.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 8 of 11
CONNECTIONS
The back panel RJ45 connections are as follows.
INPUT RJ45
Pin No.
1
+24V (IN)
2
+24V (IN)
3
RX CHANNEL 1 (A)
4
HSBA
5
HSBB
6
RX CHANNEL 1 (B)
7
0V (IN)
8
0V (IN)
OUTPUT RJ45
Pin No.
1
+24V (OUT)
2
+24V (OUT)
3
TX CHANNEL 1 (A)
4
HSBA
5
HSBB
6
TX CHANNEL 1(B)
7
0V (OUT)
8
0V (OUT)
Screw Terminal Connections
Screw terminal connections are available at the rear of the instrument for CH1, CH2, CH3, and CH4
NMEA IN, and also CH1 NMEA OUT. Instead of using the +24V / 0V (IN) Pins of the INPUT RJ45
connector, 24vDc can be applied to the unit via one pair of the +24v / 0v “Loop Thro” screw
terminals tagged “24vDC”.
Channel 1 IN Connections.
(Note these are common with INPUT RJ45 connections)
CH1 A
NMEA Channel 1 RX (A)
CH1 B
NMEA Channel 1 RX (B)
CH1 SCN
Instrument Chassis GND
Channel 2 IN Connections
CH2A
CH2B
NMEA Channel 2 RX (A)
NMEA Channel 2 RX (B)
Channel 3 IN Connections
CH3A
CH3B
NMEA Channel 3 RX (A)
NMEA Channel 3 RX (B)
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 9 of 11
Channel 4 IN Connections
CH4A
CH4B
NMEA Channel 4 RX (A)
NMEA Channel 4 RX (B)
Channel 1 OUT Connections.
(Note these are common with OUTPUT RJ45 connections)
CH1 A
NMEA Channel 1 TX (A)
CH1 B
NMEA Channel 1 TX (B)
CH1 SCN
Instrument Chassis GND
24vDC Power “LOOP THRO” Connections (using screw terminals only)
(Note these are common with INPUT/OUTPUT RJ45 connections)
+
+24v
0v
0v
Note: Only one pair of the two available pairs of screw terminals must be used to connect to 24vDC
supply. The other pair is then available for 24vDC (OUT), if required.
Real Panel RJ45 and Screw terminal connections
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
Page 10 of 11
MAINTENANCE
SERVICING:
There are no user serviceable parts requiring routine maintenance.
FAULT FINDING:
Check availability of 24vDC power to the unit.
Any loss, or interruption, of input serial data will cause the associated displays to revert to show
“dashes” as per the information provided in the “Display” sections.
In the first instance, remove the P1920 indicator from the panel concerned and check all LEDs at the
rear panel of the unit. Check “CPU OK” LED to ensure processor is running. Dependent upon status
of “Valid” and “Data” LEDs, check all connected “Talkers” as appropriate.
If the problem is found to be a loose input NMEA 0183 connection, re-connect the cable core/s
concerned. Incoming serial data will be restored to the display and digital readings will recommence.
If associated talkers are transmitting correct serial data and if connections at the talker/s and at the
P1920 unit are satisfactory, then continuity of the serial data transmission cable, from the talker itself,
must be checked.
If the fault is found to be within the P1920 heading data display itself, the unit must be returned for
investigation / repair.
REFERENCES
Drawing 3437-A3-10: Installation (Outline) drawing of P1920 Heading Data Display
Drawing 3347-2-71: Panel Cut-Out Detail
Drawing 3437-A3-11: Connection Diagram: P1920 Heading Data Display
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
WALKER P1920
HEADING DATA DISPLAY
DISPLAY
SPECIFICATION
Digital: 2 x 256*64 pixel OLED Graphic
displays
Illumination dimmable by integral touch
switches
PARAMETERS
Magnetic Heading
As per appropriate field of IEC 61162-1: 2000
NMEA 0183 “HDG” or “VHW” message.
As per NMEA 0183 “HDM” message
Accuracy
NMEA INPUT / OUTPUT CONNECTIONS
INPUT / OUTPUT FORMAT
COMMUNICATION FORMAT
STANDARDS
POWER REQUIREMENT
OTHER OUTPUTS
COMPASS SAFE DISTANCE
ENVIRONMENTAL
MECHANICAL
Size / Weight
Mounting
Material:
Page 11 of 11
Dependant upon talker
Via integral terminal blocks / RJ45 connectors
NMEA 0183
RS422
IEC 61162-1: 2000
24v DC 80mA
NMEA 0183 re-transmit facility
Standard: 0.9m Steering: 0.5m
Compliant with EN 60945: 2002
See drawing 3437-A3-12
Din 43700 Pattern: Din 144 x 144
Weight: 0.7kg (inc clamps)
Panel / Console mounting:
See cut-out drg 3347-A3-71
Case: Aluminium Alloy
Inner Frame: Zinc; die-cast
Outer Bezel: Polycarbonate; black
Front Window: Allyl Carbonate: Printed
Case Back: Aluminium Alloy
Note:
This document shall not form part of any contract.
In accordance with our policy of continuous development, changes may be made from time to time
without prior notice.
© J. Lilley and Gillie Ltd.
Ref: P1920/ds/ra/209 Issue 1
138.0 +1.0
138.0 +1.0
SQUARE CORNERS REQUIRED
WALKER P1010
POWER SUPPLY UNIT
Page 1 of 5
GENERAL
This unit is housed in a steel powder coated enclosure and, from a connected 110/120v or
220/240v, 50Hz or 60Hz mains input, provides two 24vDC outputs, for inputting into other
Walker equipment. Either of the input voltages are accepted automatically without any need for
additional setting-up procedures.
The P1010 contains a switch mode power supply and protection circuitry that rectifies, filters,
transforms, isolates and regulates the incoming mains AC in order to provide the two stabilized
24vDC outputs, which, in total, provide a 3A load capability.
The unit also includes the capability to receive a 24vDC auxiliary power supply for use in the
event of failure of the incoming 50 or 60Hz mains supply. Switching to the auxiliary supply is
automatic upon failure of the mains AC supply. The unit will automatically switch back to use
the mains AC supply once this is restored.
The unit is fitted with three EMC glands; one to accept the incoming AC power cable and the
other two to accept either the two outgoing 24vDC power cables or alternatively, one outgoing
24vDC equipment cable and one incoming 24vDC auxiliary supply cable. All cables are to be
provided by shipyard.
A primary earth stud is provided on the internal PCB assembly. A crimp terminal, attached, is
for customer connection of the incoming “earth” conductor on the mains 3 core power cable.
For two individual outgoing 24vDC supplies, two 2 core cables with overall screen are required.
If the auxiliary 24vDC supply is required, a 2 core cable with overall screen will be used
together with either a single, or twin, 2 core cable with overall screen for the required outgoing
24vDC supplies.
An internal, factory fitted, “earth” strap connects between the lid of the unit and the primary
earth stud.
AC power MUST always be disconnected before the lid of the P1010 power supply unit is
removed. 4 screws, one at each corner, hold the lid in position.
INSTALLATION
The P1010 is suitable for mounting on a vertical bulkhead or horizontal surface. The unit is
splash-proof only and should be mounted internally in a suitable dry and well ventilated space.
Suitable access to facilitate wiring is required.
Four mounting feet; one at each corner of the unit, are fitted and provide holes suitable for M6 /
M8 fixing screws; customer supply.
See 3389-A3-7 for installation drawing of the P1010 Power Supply Unit.
© J. Lilley and Gillie Ltd.
Ref: P1010/ds/ra/159 Issue 2
WALKER P1010
POWER SUPPLY UNIT
Page 2 of 5
CABLING
A 3 core mains cable, maximum outside diameter 10mm and having minimum 0.5mm² /
maximum 2.5mm² cores, is required for connecting to the ship’s AC power supply. Mains cable
with the standard brown, blue and green/yellow cores is recommended for use and is to be
provided by customer.
Carefully remove the lid of the unit, remembering that the attached internal “earth” lead will
limit its final position.
Remove the grey 3 way free socket from the 3 way plug header attached to the printed circuit
board at “J3”. The prepared “line” (brown) and “neutral” (blue) cores of this cable are to be
connected to the appropriate terminals on this socket after feeding the cable through the gland
concerned.
From the primary earth stud, remove the M6 nut, shake-proof washer and the crimp tag.
Securely crimp the tag to the prepared “earth” core (green/yellow) of the mains lead and reattach to the primary earth stud, locking securely in position using the previously removed nut
and washer.
It is recommended that in preparing the mains cable, a 150mm length of outer insulation be
removed. This will allow the cable gland to securely clamp onto the outside diameter of the
cable and readily allow for connection of the exposed cores down to the terminals and stud
concerned on the printed circuit board below.
It is recommended that a switched fuse-box; customer supply, local to the P1010, is wired into
the incoming mains AC power supply to provide a ready means of turning the power supply unit
on or off.
Two, 2 core screened cables, maximum outside diameter 10mm and having minimum 0.5mm² /
maximum 1.5mm² cores, are required for connecting from the 24vDC PSU terminals, “J2” and
“J4”, to the other Walker equipment on the system concerned. Alternatively, if the auxiliary
24vDC supply, to “J1”, is required, a two core screened cable, as specified above, is used with a
twin 2 core screened cable then being required to carry the two outgoing 24vDC supplies. It is
recommended that the cables in question be prepared, using one of the methods shown below, so
that a suitable length of screening is exposed for connecting to the body of the fitted EMC glands
concerned. The exposed outer insulation of the internal cores must extend sufficiently further to
allow for connection to the PCB terminals concerned.
METHOD 1
METHOD 2
© J. Lilley and Gillie Ltd.
Ref: P1010/ds/ra/159 Issue 2
WALKER P1010
POWER SUPPLY UNIT
Page 3 of 5
CABLE PREPARATION
Comment on dwg
Comment on dwg
CABLE FITTING
Remove the appropriate orange 3 way free sockets from the orange 3 way plug headers
concerned. “J2” and “J4” will be used if both 24vDC outputs and no auxiliary power supply is
involved. Alternatively, “J1”, for the auxiliary power supply input and one or both of “J2” / “J4”,
for the required 24vDC output/s, will be used, depending upon the installation concerned. The
two prepared cores (red = 24v; black = 0v) must be connected to the appropriate terminals of the
sockets concerned after feeding the cables through the glands, as shown above, and after first
loosening the cable gland covers. The gland covers must finally be tightened to secure the
“screening” and to clamp securely onto the outside diameter of the cables concerned. Note that
the examples shown are for illustration only and do not show the correct number of cores
applicable to this installation.
Refer also to drawing 3389-A3-8 for connection options.
Check all internal connections before re-fitting the lid.
Ensure that the correct polarity, of the 24vDC outputs into other Walker equipment, and of the
input 24vDC auxiliary supply, if used, are checked before the P1010 PSU is switched on.
POWER MUST ONLY BE APPLIED TO THE P1010 AFTER THE LID OF THE UNIT
IS RE-FITTED AFTER ALL CONNECTIONS HAVE BEEN MADE AND CHECKED.
© J. Lilley and Gillie Ltd.
Ref: P1010/ds/ra/159 Issue 2
WALKER P1010
POWER SUPPLY UNIT
Page 4 of 5
MAINTENANCE
SERVICING:
There are no user serviceable parts requiring routine maintenance.
FAULT FINDING
In the event of failure of the output 24vDC supplies, perform the following:
1) Switch OFF AC power to the P1010 at the local switch concerned.
2) Remove Lid of P1010.
3) Check the condition of the anti-surge fuse fitted at the F2 “Main” fuse-holder position
and, if necessary, replace.
For information: 2A A/S fuse 5mm dia. x 20mm lg = JLG Walker stock code 68-020.
4) Check the condition of the 5A A/S fuse fitted at the F1 “AUX” fuse-holder position and,
if necessary, replace. (If auxiliary input used)
For information: 5A A/S fuse 5mm dia. x 20mm lg = JLG Walker stock code 68-033.
(Red LED at D2 “AUX FAIL” position will be lit if F1 fuse has blown and power to the
P1010 is still connected, also Green LED at D1 “AUX OK” will not be lit. If wanting to
check these LEDs with power ON, OBSERVE LEDs ONLY; DO NOT ATTEMPT
TO ACCESS THE INSIDE OF THE UNIT DUE TO THE HIGH VOLTAGES
THAT ARE INVOLVED!)
5) If F2 (and F1 if used) fuse is satisfactory, check that all cable core terminal connections
at J3, J2, J4 and J1 (if applicable) are secure and well made. Re-make any loose or
broken connections as found necessary.
6) If still no apparent cause of failure is found, re-apply AC power to the P1010. DO NOT
ATTEMPT TO ACCESS THE INSIDE OF THE UNIT DUE TO THE HIGH
VOLTAGES THAT ARE INVOLVED! Observe only, the green LED at the lower
right hand section of the SMPS. If lit, the SMPS is operating satisfactorily. If unlit, the
SMPS is defective or has an overload on the 24vDC outputs. To check if an overload has
caused the internal SMPS of the P1010 to switch off perform the following.
7) Switch the P1010 OFF. Disconnect the connected equipment on the 24vDC outputs by
removing the connectors from the J2 / J4 headers on the internal pcb and switch the
P1010 back on. Again DO NOT ATTEMPT TO ACCESS THE INSIDE OF THE
UNIT DUE TO THE HIGH VOLTAGES THAT ARE INVOLVED! Observe only,
the green LED.
A) If this is now lit the P1010 was previously inoperative because of an overload
condition on the 24vDC outputs. The connected equipment therefore requires
investigation as to the excess current being drawn. DO NOT RE-CONNECT
TERMINALS TO THE J2 / J4 HEADERS UNTIL AFTER THE P1010 HAS
BEEN SWITCHED OFF.
© J. Lilley and Gillie Ltd.
Ref: P1010/ds/ra/159 Issue 2
WALKER P1010
POWER SUPPLY UNIT
Page 5 of 5
B) If the green LED remains unlit then the SMPS is defective and the P1010 unit
has to be returned for repair. THE P1010 MUST BE SWITCHED OFF
BEFORE DISCONNECTION IS PERFORMED.
REFERENCES
Drawing 3389-A3-7: Installation drawing of P1010 Power Supply Unit.
Drawing 3389-A3-8: Connection Diagram.
SPECIFICATION
POWER IN
POWER OUT
AC INPUT CONNECTOR
DC OUTPUT CONNECTOR
AUXILIARY DC INPUT CONNECTOR *
MECHANICAL
Size / Weight
Mounting
Material
110 / 120vAC or 220 / 240vAC, 50 or 60Hz.
2 x 24vDC. Total Load 3A.
3 way pluggable terminal block via EMC cable
gland
2 x 3 way pluggable terminal block via EMC
cable glands (1 only gland available when
using auxiliary input option*)
1 x 3 way pluggable terminal block via EMC
cable gland (Option)
See sales drawing 3389-A3-9
200mm (W) x 200mm (H) x 128mm (D)
Weight: 4.0 Kg.
Bulkhead
Steel Enclosure: Powder Coated RAL7035
© J. Lilley and Gillie Ltd.
Ref: P1010/ds/ra/159 Issue 2
DRAWING No.
SHEET
1 OF 1
PROJECTION
3389-A3-7
1
128
200
160.0 CRS
120
2
3
220.0 CRS
200
4
5
6
7
4 x FIXING HOLES Ø8.2
8
ISSUE
1
2
DATE
CHANGE No.
ISSUE
DATE
CHANGE No.
26-03-07 P05L067
09-08-07 P05L067 Mk2
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
A
B
C
D
E
F
DRAWN
USED ON
DATE
RJA
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
26-03-07
TITLE
OUTLINE OF P1010
POWER SUPPLY UNIT
DRAWING No.
SCALE
SHEET
3389-A3-7
.8XP
mm
G
H
I
J
K
L
1 OF 1
DRAWING No.
SHEET
1 OF 2
PROJECTION
3389-A3-8
1
2
3
J4 = 24vDC OUTPUT CONNECTOR
24v = +24v (RED)
0v = 0v (BLACK)
SCREEN = BODY OF GLAND
4
J2 = 24vDC OUTPUT CONNECTOR
24v = +24v (RED)
0v = 0v (BLACK)
SCREEN = BODY OF GLAND
5
J3 = AC INPUT CONNECTOR
L = LINE (BROWN)
N = NEUTRAL (BLUE)
= PRIMARY EARTH (GRN/YELL)
NOTE:
CHECK ALL CONNECTIONS
BEFORE LOCKING TERMINALS
IN POSITION.
6
REFER TO P1010 DATA SHEET
FOR FULL CONNECTION
INFORMATION.
7
DO NOT APPLY POWER
UNTIL LID IS FITTED.
AC POWER IN
24vDC OUT
24vDC OUT
PLAN VIEW WITH LID REMOVED
2 x 24vDC OUTPUT OPTION
8
ISSUE
1
2
DATE
CHANGE No.
ISSUE
DATE
CHANGE No.
26-03-07 P05L067
14-08-07 P05L067 Mk2
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
A
B
C
D
E
F
G
DRAWN
USED ON
DATE
RJA
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
H
26-03-07
DRAWING No.
SCALE
SHEET
3389-A3-8
NTS
I
TITLE
CONNECTION DIAGRAM
P1010 PSU
J
K
L
1 OF 2
DRAWING No.
SHEET
2 OF 2
PROJECTION
3389-A3-8
1
2
J1 = 24vDC AUXILIARY INPUT
CONNECTOR
24v = +24v (RED)
0v = 0v (BLACK)
SCREEN = BODY OF GLAND
3
J4 = 24vDC OUTPUT CONNECTOR
24v = +24v (RED)
0v = 0v (BLACK)
SCREEN = BODY OF GLAND
4
J2 = 24vDC OUTPUT CONNECTOR
24v = +24v (RED)
0v = 0v (BLACK)
SCREEN = BODY OF GLAND
5
J3 = AC INPUT CONNECTOR
L = LINE (BROWN)
N = NEUTRAL (BLUE)
= PRIMARY EARTH (GRN/YELL)
NOTE:
CHECK ALL CONNECTIONS
BEFORE LOCKING TERMINALS
IN POSITION.
6
REFER TO P1010 DATA SHEET
FOR FULL CONNECTION
INFORMATION.
7
DO NOT APPLY POWER
UNTIL LID IS FITTED.
AC POWER IN
AUXILIARY 24vDC IN
24vDC OUT
PLAN VIEW WITH LID REMOVED
AUXILIARY INPUT OPTION
8
ISSUE
1
2
DATE
CHANGE No.
ISSUE
DATE
CHANGE No.
26-03-07 P05L067
14-08-07 P05L067 Mk2
THIS DRAWING IS THE PROPERTY OF JOHN LILLEY &
GILLIE LTD AND IS SUBMITTED AS CONFIDENTIAL
INFORMATION WHICH MUST NOT BE USED FOR ANY
PURPOSE OTHER THAN WHICH IT IS SUPPLIED. IT IS NOT
TO BE COPIED OR USED FOR THE PURPOSE OF
MANUFACTURE WITHOUT OUR AUTHORITY IN WRITING.
JOHN LILLEY & GILLIE LTD
(INCORPORATING THOMAS WALKER & SON LTD)
37-41 BISSELL STREET
BIRMINGHAM, B5 7HR, ENGLAND
9
A
B
C
D
E
F
G
DRAWN
USED ON
DATE
RJA
MATERIAL
CHECKED BY
TOLERANCE
FINISH
DIMENSIONS IN
PATH
H
26-03-07
DRAWING No.
SCALE
SHEET
3389-A3-8
NTS
I
TITLE
CONNECTION DIAGRAM
P1010 PSU
J
K
L
2 OF 2