Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 1 of 25 End User Service Entry Sheet Training Manual Table of Contents 1. Process overview.…...…………………………………………………………………………………………………….2 2. Organization elements………..…………………………………………………………………………………………2 3. Menu Path / Transaction Code ………………………………………………………………………………………3 4. Screen flow ……………………………………………………………………………………………………………..…..4 5. Create the Maintenance Order ………………………………………………………………………………..…….6 6. Steps of Maintenance Order ………………………………………………………………………………..…………6 7. Sample of Material pick list …………………………………………………………………………………………….9 8. Standard Reports………………….…………………………………………………………………………………………9 9. Service Entry Sheet …………………………………………………………………………………………………………10 End User Training Manual – PM Module Page 1 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Page 2 of 25 Version No: 2.0 1. Process overview This process is applicable for General Maintenance process for initiating maintenance Orders and SES in system. The Maintenance Order Issued will help to keep the history of all events connected to maintenance activities. 2. Organization elements Organization elements are building blocks of SAP. Each module within SAP has its own organization elements. PM module has following organization elements. Plant: An organizational unit for dividing an enterprise according to production, procurement, maintenance, and materials planning. A place where materials are produced, or goods and services are provided. At WWG following Plants are used: Code 2002 2003 2005 Description Alubond Ent. (I) Pvt. Ltd. Alstrong Ent. (I) Pvt. Ltd. Unit-I Alstrong Ent. (I) Pvt. Ltd. Unit-II End User Training Manual – PM Module Usage In Sambha Plant Page 2 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 3 of 25 3. Menu Path / Transaction Code: T-Code Description IW31 Maintenance Order for Notification of various TYPES of maintenance activity by respective departmental HOD. IW32 The status of Order is changed (to execute the jobs) by the concerned HODs. IW33 The status of Order is displayed by this transaction. IW39 List of Maintenance Order can be viewed for information in various formats and its status can be seen by selecting individually. End User Training Manual – PM Module Usage The maintenance order is issued on the Notifications for Various types of maintenance i.e. general corrective maintenance, Break down, Preventive, & Shut down Maintenance, Civil auto mobile etc. The status of Order issued is changed to execute the jobs and put in to process for maintenance Activity. The Order enables the department to get issued the spares and consumable from Stores. The status of order is seen on screen as DISPLAY only. No change in the order is allowed while on Display mode List of Orders which are 'in process', 'Outstanding' and 'Completed' as selected can be viewed for information in various formats and its status can be seen by selecting individually. Page 3 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 4 of 25 4. Screen flow: 1. How to Log on: Password can be changed by using this button Password is entered here The User will LOG ON to the SAP System by the user name and password provided. This is similar to login. to any other system for Email ID. Etc. The password can be changed by the user as and when required. After the user log on to the SAP system the new screen appears. This is called SAP Easy Access screen. This Initial screen allows user to use short cut by T-code access or by navigating SAP menu as similar to any micro soft windows explorer screen on computer. 2. Access to SAP Screen: T-Code is put here for access to SAP Menu End User Training Manual – PM Module Page 4 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal cut (Sr. ProjectShort Manager) User Manual In PM Version No: 2.0 transactions byPage 5 of 25 using T-Codes SAP Navigation by exploring the SAP Menu to Logistics After the pressing Enter button, following screen will be displayed; The Plant maintenance is for PM module in this Orders are made. SAP Navigation by exploring the SAP Menu to Plant Maintenance Create Order for all types of Maintenance Create Service Entry Sheet for all maint. services End User Training Manual – PM Module Page 5 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 6 of 25 5. Create the Maintenance Order: 7. Steps of Maintenance Order: - Maintenance Order is made when the Men, material or services are required to complete the maintenance activity. 1. 2. 3. 4. 5. 6. 7. 8. The maintenance order is created directly. All important information is captured internally. Estimated cost, maintenance activity type etc is filled. Order is saved. The maintenance Order is created with the number comes up on the screen with the massage. The T- code IW32 is used to change the Order. Plan operation, Plan Material etc. Plan External Services If required, by control key PM03 Assign the internal employees names for each operation by using enhancement key. End User Training Manual – PM Module Page 6 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 7 of 25 9. Decide whether material Purchase Requisition is required or not. 10. PR is created by T-Code ME51N. 11. Set user status of Order Planning Done 12. Save the maintenance Order. 13. Confirm the dated of execution. Basic date & basic finish date. 14. Status scheduling done, save. 15. Approve /release the Order. (Green flag.) 16. Print the material pick list. 17. Goods are issued by store against the order. 18. Service PR is generated automatically. Release the PR. Purchase department issues the PO. 19. Set user status to work in progress and permit taken check. 20. Set status APPV done. 21. Confirm maintenance operation IW41 with deviation, this field is mandatory. 22. Go to notification for technical completion up date notification. 23. Catalog up date, malfunction start - end for actual down time. 24. Enter technically inspected by. 25. Save. 26. TECO maintenance order. IW32. 27. Settlement of maintenance Order. 28. Invoice verification for external service's ML81n Service entry sheet. 29. Order Completed. Stop. End User Training Manual – PM Module Page 7 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 8 of 25 Equipment number End User Training Manual – PM Module Page 8 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 9 of 25 8. Sample of Material pick list : 9. Standard Reports : IW 39 All types of Orders Issued in different formats. a. The T-Code ML81n is used to fill up the service entry sheet. b. This function is to clear the invoice raised by vendor against the job done as external services hired. c. The user fills the actual working hours or activity unit performed by the vendor. d. The amount is entered accordingly. End User Training Manual – PM Module Page 9 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 10 of 25 10. Service Entry Sheet:Firstly — SAP External Service Management (ESM) must not be confused with SAP Service Management (SM). ESM is the procurement of services. SM is to provide services to a client. With External Services, you have a PO for services with Goods Receipt taking place. The Goods Receipt is called Service Entries. In contrast with goods (stock or non stock) where receiving is typically done by the inventory management group, the Service Entries are done by business themselves. The logic is that the business generated the request for the service that is where it was done, it will be best if they do confirmation that service took place. Lets look at the traditional SAP purchasing cycle vs SAP purchasing cycle for External Services. When we used external service for maintenance job then Ist create the maintenance order and go to operation Tab 1. Select Control Key PM03 Plant maintenance-External (services) then after click on continue button End User Training Manual – PM Module or press Enter key Page 10 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Now Select Operation Line Item and click on External Tab open as per below…………………………. End User Training Manual – PM Module Page 11 of 25 then one following window will Page 11 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 12 of 25 Now give the detail as per job 1. Material Group For Electrical Maintenance For Mechanical Maintenance For Utility Service For IT Service End User Training Manual – PM Module Page 12 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM End User Training Manual – PM Module Version No: 2.0 Page 13 of 25 Page 13 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 14 of 25 2. Purchasing Group 160- Alstrong Unit –II (SAMBA) 106 – Alstrong Unit – I ( BARI BRAHMAN) 104 - Alubond End User Training Manual – PM Module Page 14 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 15 of 25 3. Purchasing Organisation For Plant - 2000 – Decentralise For HO – 1000 - Centralise 4. Select Service No. (Activity No.) as per suitable job and requirement Qnty. , Gross Price and Cost Element End User Training Manual – PM Module Page 15 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM End User Training Manual – PM Module Version No: 2.0 Page 16 of 25 Page 16 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 17 of 25 5. Select Cost Element The big difference is that the item category is D (services) is used. For the item, detail Service to be performed can be specified. The receiving is a 2 step process. Create and then Accept Service Entry Sheet Note:Lets step through the process change the maintenance order user status and release order. Then after re-open the maintenance order in change mode and go to operation tab (External) Select here Act. Data Tab Look here in Purchasing Requisition No. Now send the Requisition No. for Releasing (This is a service Purchase Requisition No. (Service PR) ) End User Training Manual – PM Module Page 17 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 18 of 25 Lets step through the process and look at the documents. The steps are Step 1 – Automatic System generate Service Purchase Requisition Step 2 – Convert to Purchase Order Step 3a – Service Entry Sheet Step 3b – Acceptance of Service Entry Sheet Step 4 – Invoice and payment (not shown here) End User Training Manual – PM Module Page 18 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 19 of 25 Step 1 – Automatic System Generate Service Purchase Requisition What makes the PR a ESM PR is the Item category. For goods it is blank. For ESM it is D (Service). if the item category D is selected, it is mandatory to provide the account assignment. Step 2 – Convert to Purchase Order The PR is converted to a PO. If me59 (automatic creation of PO) is used, the Material Group must also be entered in the selection criteria, otherwise it doesn’t work. End User Training Manual – PM Module Page 19 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 20 of 25 Step 3a – Service Entry Sheet End User Training Manual – PM Module Page 20 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 21 of 25 Click here for Service PO then one POP Up window will Open Post here Service PO No. Now, click on Create Entry Sheet (Shift+F1) End User Training Manual – PM Module Page 21 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 22 of 25 Write here Invoice No. & date Click Basic data & Give the Service location name Copied Service No., Quantity and Gross Price from Service PO End User Training Manual – PM Module Page 22 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 23 of 25 Click on Accept Data Tab and give the Posting Date Click on Value Tab and Check the Service Net Value's End User Training Manual – PM Module Page 23 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 24 of 25 Click on Green Flag and Release the Entry Sheet Step 3b – Acceptance of Service Entry Sheet This is the equivalent of a Goods Receipt. The result of accepting a SES will be a material document with movement type 101 (GR against PO). Depending of process the SES can be created and Accepted by different people. Typically the acceptance is done by a more senior person. End User Training Manual – PM Module Page 24 of 25 Title: Organization: Worlds Window Group Date: 11.10.2012 Project: Project Udaan Created by: Mahesh Rai Team: Plant Maintenance Review by: Mr. Tinkle Goyal (Sr. Project Manager) User Manual In PM Version No: 2.0 Page 25 of 25 Right Click on Yellow Traffic Light and Save and Accept Entry Sheet. Note: A traffic light indicate the status of the SES Red = Not yet accepted — only SES Yellow = Accepted but still to be saved Green = accepted and saved Additional notes on External Service Management Release procedure and SES Release procedures can be build in PR, PO and Service Entry Sheets. (Also possible on Outline Agreements and RFQ’s) Service Outlines The services in the PR / PO can be specified in a hierarchy. Outline Agreement (Contracts) Services specified in PR / PO as well as Unplanned Services entered in SES can be pulled from a contract (Outline Agreement). Service masters & Service Conditions The services can either be free text or Services Masters (similar to material masters for goods). The prices for these services are stored in Service Conditions. Lots of SAP customers start using ESM without Service Masters. And even if Service Masters are used, one do not need to use Service Conditions. Account Assignment U Under special cases (if allowed), an account assignment U (Unknown) can be selected when creating the PR / PO. In this case the correct account assignment category must be provided when the service entry sheet is created. End User Training Manual – PM Module Page 25 of 25