OHE & PSI RAILWAY PROJECTS By: Anubhav Kumar Jain (Manager) Mo. : 7310109435 RAILWAYS 1 IN THIS SESSION WE WILL DISCUSS ABOUT Introduction of traction System Type of traction system Need of traction System Sectioning and power supply arrangement of traction system . Different Activity of PSI. Different Activity of railway electrification Importance of Bonding and earthling in railway electrification . OHE & PSI Railway Traction System History of electric Traction In 1879 the first electric train run was run on 31st May in the Industrial fair at Berlin by Earnest Warner Siemens,3HP dc series motor was used and speed was 6-7 KMPH In 1907,M/S Siemens manufactured 1 phase Traction system,15 KV, 25C/S,162/3rd C/S. This system is also developed in Americain 11KV,25C/S In 1936 the first steps to wards 50 c/s traction as known today was taken by Germany when they electrified 35 miles Hattenthal Railways in black forest History of electric Traction in India Electric traction took birth in India in 1925 when 10 miles between Bombay VT – Kurla of the Central Railway was Electrified with 1500 volt DC. SheoraphuliTarakeswar branch line on 3000 V dc system. This work of 142 RKM or 423 TKM was completed in Aug. 1958. In 1960 first electrification on single phase , 25kv 50 c/s traction system was done RKSN-DPS section Why 25 KV have been adopted In the initial stage 15KV, 16⅔ c/s had attended perfection. Later on when it was wanted to change this system to 50c/s Industrial frequency so as not to change the equipment of 15KV two consideration taken into account :- To have same drawl of power so that no of trains need not be changed To have same inductance drop so that protection equipment need not be changed. Why 25 KV have been adopted Let V1 I 1 cosθ1 XL1 are the voltage, current power factor and impedance for 15KV 16⅔ c/s and V2 I2 cosθ2 XL2 are the voltage, current power factor and impedance for 25KV, 50c/s Now for transmitting same power in same power factor. V1 I1 cosθ1 = V2 I2 cosθ2 V1/ V2= I2/ I1 [cosθ1 = cosθ2] For same percentage of Impedance drop I1 X L1/ V1= I2 XL2/V2 I1/I2= V1 XL2/ V2 XL1 V2/V1= V1 2πf2/ V2 2πf1 [V2]2 = [V1]2 f2/ f1 V2= V1√ [f2/ f1] V2= 15√ [50x3/ 50] V2= 15√3=25KV [16⅔= 50/3] Type Electric Traction Systems • Direct Current (DC) electrification system • Alternating Current (AC) electrification system • Composite system. DC Electrification System • In this type of system, three-phase power received from the power grids is de-escalated to low voltage and converted into DC by the rectifiers and power-electronic converters. AC Electrification System • The Single phase 25KV at 50Hz is the most commonly used configuration for AC electrification. It is used for heavy haul systems and main line services since it doesn’t require frequency conversion. This is one of the widely used types of composite systems wherein the supply is converted to DC to drive DC traction motors. Composite System • Composite System (or multi-system) trains are used to provide continuous journeys along routes that are electrified using more than one system. One way to accomplish this is by changing locomotives at the switching stations. These stations have overhead wires that can be switched from one voltage to another. Another way is to use multi-system locomotives that can operate under several different voltages and current types. In Europe, it is common to use four-system locomotives. (1.5 kV DC, 3 kV DC, 15 kV 16⅔ Hz AC, 25 kV 50 Hz AC). Principal of traction system • There has to be a closed electrical circuit in order for the current to flow and the train to move. The circuit can be completed through the train wheels to the rails/rail with With Return Wire and then by connecting them back to the feeder substation. AC Electrification System AC Electrification System Current Rating of 25Kv Traction system • The Catenary wire comprises 19 strands of cadmium copper, having about 80% conductivity and 65 sq. mm cross-sectional area. The contact wire is a solid hard drawn grooved copper of 12.24 mm dia and 107 sq. mm cross-sectional area. • Total effective cross-sectional area of both the Wire = (107x 98%)+(65x80%) (Cross-section x Conductivity) =156.8 • Conductivity of 1mm cross-sectional area Copper = 4 A • Total conductivity of 25KV Traction system (contact wire-107 Sqmm + Catenary wire- 65 Sqmm ) = (156.8 x 4) A = 600 A (Equivalent) • The total current carrying capacity is 600 Amps. Current Rating of TSS • No voltage load : • Primary side = 132 KV • Secondary side = 27KV • Secondary voltage at rated output • Rated out put = 21.6 KV • Rated secondary current = 25 KV = 21.6 MVA = 800 A 27 KV Drawings for Railway Electrification OHE 1. L-section. 2. ESP- Engineering scale plan. 3. Pre –pegging plan. 4. PSD- Power supply diagram. 5. SIP- signal Interlocking Plan. 6. Sectioning diagram. 7. Pegging Plan. 8. LOP- Layout plan. 9. CSD- Cross section Drawing. 10. SED- structure errection Drawing 11. AED- As erected Drawing. Drawings for Railway Electrification PSI • • • • • • • • • • • • • • Traction Sub Station Drawings Location Plan and Schematic Diagram GAD and Bus bar Layout Fencing Layout Structure Assembly Layout Foundation & Stub Details Drawing Cable Trench Layout Cable run Layout Earthing Layout Control Room Building Baffle wall Drawing Transformer Oil drainage arrangement Oil soak pit drawing As-Built Drawings • Switching Station Drawings • Location Plan and Schematic Diagram • GAD and Bus bar Layout • Fencing Layout • Structure Assembly Drawing • Foundation Layout • Cable Trench Layout • Cable run Layout • Earthing Layout • As-Built Drawings Sectioning of OHE The overhead equipment is divided electrically into sections using neutral sections, insulated overlaps, uninsulated overlaps and section insulators . Under normal working conditions, electrical continuity is maintained by bridging the insulated overlaps by means of interrupters or isolators. (OTHER THAN SWITCHING STATION SINGLE POLE ISOLATOR IS TO BE PROVIDED ) Isolation of small sections of OHE for maintenance and repairs is possible. Sectioning of OHE should be kept to a minimum in consistence with operational requirements. Excessive sectioning, results in having a large number of insulators, overlaps, terminations, isolating switches, fee der wires, section insulators etc. These can reduce reliability while increasing the need for maintenance. Main Principles of Sectioning a)Main running lines and loops should be electrically separate from secondary lines and yard lines. b)On double track section, OHEs of Up and Down tracks should be electrically separate unless it is inevitable. The OHEs of Up and Down lines should be supported on separate structures. c) Lines for different activities should be electrically separate. In yards, reception, dispatch, common exit and entry lines, engine run around lines, loco shed lines and sidings should be separated from each other. d) Electric locomotive lines used for locomotive pit lines, and sidings where open wagons are loaded or unloaded, should be specially isolated at both ends through short neutral sections and shall be provided with earthing arrangement for the dead section at both ends, for the safety of personnel working close to OHE. Stations with loop line: CL OF STN. 120 m 120 m FIG.3.12.2 The first loop line adjacent to the main line is normally designed to be in the same elementary section as the main line. Stations provided with emergency cross over and loops CL OF STN. 850 m B A 120 m 850 m FIG.3.12.4 120 m • Where space is available, the insulated overlap and the isolator should be provided between the points A and B as shown in Fig. 3.12.4. Stations having a group of common loops on one side CL OF STN. 120 m B A 120 m COMMON LOOP 120 m FIG.3.12.7 • Sectioning arrangement shown in Fig.3.12.7 should be followed. Power supply arrangement FIG.1.3.4 A SAMPLE OF GENERAL SUPPLY DIAGRAM OBBREVIATIONS:- 1. BM : MAIN INTERRUPTOR. 2. BS : YARD INTERRUPTOR. 3. CB : CIRCUIT BREAKER. 4. UVR : UNDER VOLTAGE RELAY. FROM TRACTION SUB STATION : INTERRUPTOR. 5. CB CB 6. : CIRCUIT BREAKER. TO LOCO SHED BM BM BM BM BM BM BM CB BM BM BM BS DN DN BM BM BM UP UP NEUTRAL SECTION / INSULATED OVERLAP SUB SECTOR TO YARD BM SUB SECTOR SUB SECTOR SECTOR FEEDING POST (F.O) SUB SECTIONING & PARALLELING POST (S.S.P) BM SUB SECTIONING & PARALLELING POST (S.S.P) U.V.R SECTIONING & PARALLELING POST (S.P) The power supply system includes • Receiving 2 phases of 220/132/110/66 power in TSS premises • Traction Sub Station-TSS • Feeding Post (FP) • Sectioning and Paralleling Post (SP) • Sub Sectioning and Paralleling Post (SSP) Traction Sub Station-TSS The traction substations are normally separated from 50 to 60km depending on the traffic density. 21.6 MVA transformers are used presently, Neutral sections are provided in between two adjacent substations to prevent the bridging of different phases while passing the electric locomotive. The level of voltage is reduced from 220/132/110/66 kV to 25 KV for the end-use of locomotives by 21.6 MVA signal phase power transformers placed at traction sub stations. FUNCTIONING OF TRD SYSTEM 132 kV side Transformer 25 kV side Low Voltage CB Feeder CB Interrupter TSS Main Components • 132 KV side • 132 KV Double pole isolator • 132 KV current transformer • 132KV Circuit breaker • 120 KV lightening arrestor • 21.6 MVA/132/27 KV traction transformer • 132 KV porcelain insulators • • • • • • 25 KV side (LV) 25 KV current transformer 42 KV lightening arrestor Capacitor bank & series reactor 25 KV circuit breaker 25 KV single pole isolator • 25 KV potential transformer( for protection) • 25 KV bus coupler interrupter. • 25 KV porcelain insulators Traction Sub Station-TSS Traction Sub Station-TSS Incoming ac BUS DPI Incoming ac BUS X connection DPI DPI DPI DPI CT CT HV CB HV CB LA LA TRACTION TRANSFORMER TRACTION TRANSFORMER Bushing CTs 6/29/2022 31 25 KV FEEDING ARRANGEMENT TRACTION TRANSFORMER Bushing CTs CT 42 kV LA 25kV CB SP Isolator AT 10 kVA AT 25 kVA Bus Coupler Interrupter DP Isolator PT DP Isolators IOL 6/29/2022 CT PT 25kV Feeder CB SP Isolator 25 kV Interrupter PT LA DN line Up line 32 Execution of TSS S.NO 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION 132KV Equipment Foundation 25KV Equipment Foundation Fencing Foundation Baffle wall Building Fencing Panel Erection Structure Erection Equipment's Erection CR Room Equipment's Erection Earthing Cabling Testing Different methods of connection of interrupters are: a) Bridging Interrupter An interrupter which is provided at the neutral section to extend the feed from one substation to the overhead equipment normally fed by the other substation in emergencies or when the latter is out of use. This normally remains in the open position. b) Sectioning Interrupter - An interrupter which connects adjacent sub-sectors together to maintain continuity of supply. This normally remains in closed position. c) Paralleling Interrupter An interrupter which connects overhead equipments of two different tracks. This normally remains in closed position to reduce the voltage drop. FP- Feeding Post The 25kV AC power from the substation is normally led by two feeder Wires to a feeding post. Normally both feeders supply power to the OHE. For Single line section there will be a minimum of Two interrupters and for Double line section there will be a minimum of four interruptors. As the interruptor will require periodical maintenance, arrangements are made for its total isolation by a double pole isolator. The two incoming feeders from the traction substation are kept separate at the feeding post. Arrangement FP-Sectioning Feeding Post TSS FP SSP Sub Sector SP Sub Sector Sector 37 FP- components • 25 KV interrupter • 25 KV double pole isolator • 25 KV potential transformer • 42 KV lightening arrestor • 25 KV porcelain insulator SP- Sectioning and Paralleling post The layout of the SP is similar to the feeding post ( FP) except that in SP there are no incoming feeders. Being the tail end of the feed from the substation the sectioning post is also to act as a paralleling post for the feeds on either side. Bridging interrupters are provided at the sectioning post in case the feed has to be extended because of any difficulty at a sub-station. To prevent short circuit between adjacent sections, Neutral Sections are provided. The portion of the OHE between a Feeding Post and the next neutral zone on one side is called a section of the traction supply. A Sectioning and Paralleling Post (SP) is provided near the neutral zone, that has two paralleling Interrupters to keep the two portions of the OHE (one in each direction) supplied in parallel. For bridging, Since the neutral section remains ‘dead’ warning boards are provided in advance to warn and remind the Driver of an approaching electric locomotive /EMU to open locomotive CircuitBreaker (DJ) before approaching ‘neutral section’. SP- Sectioning and Paralleling post SP- Sectioning and Paralleling post LA 42 kV LA 42 kV Neutral Section LA 42 kV DPI Paralleling Intr LA 42 kV AT PT Bridging Interrupter 09/03/2016 SP 41 Sectioning and Paralleling post- components • 25 KV interrupter • 25 KV double pole isolator • 25 KV potential transformer • 42 KV lightening arrestor • 25 KV porcelain insulator • 10 KVA 25 KV/240 V SSP- Sub-Sectioning and Paralleling post Depending on the distance between an FP and SP (Feeding post to a Neutral section) 1 to 3 Sub sectioning and paralleling posts are created. This is the simplest of all posts as its purpose is only to sectionalize/ parrallel the different sections of the overhead equipment. Paralleling interrupters are provided at SSP to parallel the Up & Down track OHE, in order to reduce the voltage drop and to facilitate movement of traffic in case one subsector or one or more elementary section is faulty or taken up for maintenance. SSP- Sub-Sectioning and Paralleling post SSP- Sub-Sectioning and Paralleling post DPI PT LA 42 kV LA 42 kV IOL DPI Paralleling INTR IOL LA 42 kV LA 42 kV PT AT Sectioning Interrupter 09/03/2016 SSP 45 Sub-Sectioning and Paralleling post- components • 25 KV interrupter • 25 KV double pole isolator • 25 KV potential transformer • 42 KV lightening arrestor • 25 KV porcelain insulator • 10 KVA 25 KV/240 V TESTINGand ANDother JOINT CHECKING OF SUB STATIONS AND SWITCHING Safety Eqipments STATIONS : • Sub station has equipment on 132 & 25 Kv which includes transformers, lighting arrestors, circuit breakers, isolators, interrupters, etc. The sectioning stations have specified earthing requirements for equipment, entire system on 132 as wlll as 25 kv side and on LT i.e. control room area. Certain safety equipment are to be provided in these locations availability of which are to be ensured. i) TRACTION SUB STATION • Shock treatment chart • Fire bucket stand • Fire extinguishers • List of doctors within the vicinity of traction sub station • P&T phone • Discharge rod • First aid box ii) SWITCHING STATIONS • Shock treatment chart • Fire bucket stand • Fire extinguishers • Discharge rod 47 2 X 25 KV SYSTEMS Experience of Indian Railway In 1986 Indian Railway decided to award a consultancy contract to JEC through RITES Traction System. for 2x25kV 2 X 25 KV SYSTEMS Experience of Indian Railway The 2X25kV commissioned System in has BINA- been KATNI- ANUPPUR- BISHRAMPUR / CHIRMIRI Section in 1995 for regular running of Train Services. 2 X 25 KV SYSTEMS Experience of Indian Railway The consultancy contact for Design of 2X25kV System was awarded by RITES to Japan Electrical Consulting Co. Ltd. (JEC). JEC designed specifically the 2x25kV as requirements/conditions Section of Indian Railway. per of System the BINA-KATNI 2 X 25 KV SYSTEMS Experience of Indian Railway This was later extended to KATNI- ANUPPUR-BISHRAMPUR/CHIRMIRI Section. In this section 4 Nos. TSS have been provided with spacing of TSS at an average of 80Km. BRIEF DESCRIPTION OF THE 2 X 25 KV SYSTEMS • In 2x25 kV system, power is fed from the TSS at 50 kV and utilization is achieved at 25 kV by providing Auto-transformers of adequate capacity and by providing one additional conductor normally referred as feeder wire (similar to the return conductor in BT/RC system). Centre point of the Auto Transformer is connected to the earth/Rail. This arrangement facilitates +25 kV Voltage between OHE and rail and -25 kV voltage between earth/Rail and the Feeder Wire. 2 X 25 KV SYSTEMS Advantage of 2X25kV system • (a) The 2X25 kV AT feeding system is suitable to meet larger power supply needs with the inherent advantage of less voltage drop in feeder circuit for a given spacing of traction substations. To meet the larger power supply requirements, 2X25kV system is used in various countries including DFCCIL in India. File No.RDSOTI0LKO(PSI)/1/2022-O/o PED/TI/RDSO Page 4 of 27 • (b) Power is generally obtained from 220 kV or 132 kV three phase networks from the power utility to reduce voltage unbalance on the transmission network. In the 2X25kV TSS, the three phase supply is utilized at the Traction Sub-station. • (c) The 2X25 kV Auto Transformer (AT) system is having feeding voltage of 50 kV from the substation which is dropped to 25 kV by the AT installed at about 10 to 18 Km spacing along the track for supply to overhead equipment and rolling stocks. A pilot project for this system was provided in Bina-Katni Section. The design of the system was done with the help of Japanese Consultants. • (d) Better voltage regulation even at higher load currents. • (e) Minimized rail currents resulting in reduction in rail potential rise. Return current through ground also reduces considerably. • (f) In 2X25kV system, the return current flows through the feeder wire. Since the direction of current in the feeder wire is opposite to the direction of current in the catenary wire, it minimizes the effect of the electromagnetic Interference in the proximity of the traction line. • (g) Preferred solution across the globe to meet higher power requirement for Traction Purpose. TYPE OF TRACTION SUB STATION (TSS) IN 2X25kV SYSTEM • Mainly Two Types of Traction Sub-Station are used in 2X25kV System. • Traction Sub-Station with Scott connected Transformer. • Traction Sub-Station with three Single Phase Transformer (V connection or Open Delta). Scott Connected Transformer Scheme • In this scheme two Scott connected Transformers & four Auto-transformers are to be installed at a TSS along with associated switchgear for Control & protection. The two windings of a Scott transformer i.e. Main and Teaser windings are of equal power rating and feed either side of the TSS independently. The supply of both the windings is at a phase difference of 90 degree and separated by neutral section provided near TSS. Out of two Scott transformers, only one is in operation and the other is on standby. Scott Connected Transformer Scheme Scott Connected Transformer: • Scott- connected transformer of 60/84/100 MVA (ONAN/ONAF/OFAF) is used to feed power to the traction system. It has a voltage input of 220kV or 132kV, 3 phase, 50 Hz and two independent secondary winding for output at 50 kV. The Transformer has two secondary windings, known as the main winding and teaser winding. The two windings are identical in voltage and current rating but are in phase difference of 90 degree. These two windings of equal power rating i.e. Main & Teaser windings, feed power on either side of the TSS. The feed of different phase is separated by neutral section provided near TSS. The Scott Connected Transformer in ONAN Mode shall feed the 30MVA Power to each side of the TSS. Auto Transformers: Auto- transformers are used at TSS, SP and SSP. The transformer winding of 50kV with Centre tapped neutral with both the terminals of the Autotransformer winding connected to feeder and contact /Catenary wire. The neutral terminal of the ATs is connected to rail. Two adjacent ATs feeding on the network share train loads on the section between them and transfer the load current on 25 kV circuit to 50 kV circuit, consisting of contact wire and AT feeder. This reduces the voltage drop on feeding network remarkably. Furthermore, it minimizes the return current on the rail, which results in reducing induced voltage on nearby telecommunication lines. In the Scott connected arrangement for 2 Line section, 12.3 MVA Auto transformers are to be installed at the TSS and 8MVA Auto transformers to be used at the SP & SSP, as adopted by DFCCIL in Western Corridor. Further, the Scott connected arrangement for 3 Line and 4 line sections have been provided with 12.3 MVA auto transformers at TSS and 16.5 MVA auto transformers at SP/SSP. Moreover, no independent AT post has been proposed in any scheme. V Connected Transformer Scheme: • In this scheme, three single phase transformers are connected to different pairs of three phase of incoming supply forming an open delta connection on the primary side. Out of the three single File No.RDSO-TI0LKO(PSI)/1/2022-O/o PED/TI/RDSO Page 5 of 27 phase transformers, first transformer feeds the OHE on one side of the TSS, second transformer (mid one) remains as standby and third transformer feeds the OHE on the other side of the TSS. The power supply on either side of TSS is at a phase difference of 120 degree and therefore separated by a neutral section provided near TSS. V- Connected Transformer: • In the above arrangement, three 38/53/63 MVA (ONAN/ONAF/OFAF) Transformers are provided at TSS along with associated switchgear for Control and Protection. Each single phase transformer has a voltage input of 220kV or 132kV, 50 Hz and two independent secondary windings, to be connected externally in such a manner (two inner terminals of these secondary windings are connected with each other and also connected to earth/Rail) so as to give an output voltage of 2X25kV. The outer terminals of the windings are connected to Feeder wire and overhead contact/catenary wire respectively. Two transformers shall be in operation at a time and one shall be on standby. In the V connected Scheme, each transformer in ONAN mode shall feed the 38MVA Power in either side of the TSS. V- Connected Transformer: Auto Transformers: • i. Auto- transformers are used at SP and SSP. The transformer winding is 50 kV with Centre tapped neutral with both the terminals of the winding connected to AT feeder and the contact wire. The neutral terminals of the ATs are connected to rail. • ii. Two adjacent ATs feeding on the network share train loads on the section between them and transfer the load current on 25 kV circuit to 50 kV circuit, consisting of contact & catenary wire and AT feeder. This reduces the voltage drop on the feeding network remarkably. Furthermore, it minimizes the return current on the rail, which results in reducing the induced voltage on nearby telecommunication lines. • iii. Auto transformers are not used at the TSS. However, these have been provided at SP/SSP of 16.5 MVA capacities. Moreover, no independent AT post has been proposed. Spacing of the TSS & Switching post (SP/SSP) • Two-line section – Considering the load requirement of 0.5MVA/TKM in ONAN mode on the main line section, the spacing of TSS in Scott connected scheme of 60-70 Km is suggested. In the proposed V connected scheme, the transmission of full power from the transformer is not at 50 kV and therefore the spacing of the TSS in V connected scheme for 2 Line system has been kept same as in Scott connected scheme i.e. 60-70 KM with power requirement of around 0.6MVA/TKM in ONAN mode. • Three line sections – In the 3 Line section, the loading in MVA/TKM basis will be less than the 2 line system as all the three lines will not be fully loaded at a time. Therefore, the load requirement of around 0.4 MVA/TKM in ONAN Mode for 3 Line section has been considered and accordingly the spacing of TSS in Scott connected scheme is suggested as 50-60 KM. In the proposed V connected scheme for 3 line, the transmission of full power from the transformer is not at 50 kV and therefore the spacing of the TSS in V connected scheme for 3 Line system has been kept same as in Scott connected scheme i.e. 50-60 KM with power requirement of around 0.5 MVA/TKM in ONAN mode. • Four line section– In the 4 Line section, the loading in MVA/TKM basis will be less than the 3 line system as all the four lines will not be fully loaded at a time. Therefore, the load requirement of less than 0.4 MVA/TKM in ONAN Mode for 4 Line section has been considered and accordingly the spacing of TSS in Scott connected scheme is suggested as 40-50 KM. In the proposed V connected scheme for 4 line, the transmission of full power from the transformer is not at 50 kV and therefore the spacing of the TSS in V connected scheme for 4 Line system has been kept same as in Scott connected scheme i.e. 40-50 KM with a power requirement of around 0.5 MVA/TKM in ONAN mode. Scott connected vs V Connected Scheme • i. Considering the three phase utilization equally in the Scott Connected scheme, it is better in reducing the unbalancing at point of common coupling with the utility as compared to VConnected scheme. The point of common coupling is already defined in the clause no. 2.2 of RDSO Instruction no. TI/IN/0019 (09/09). • ii. The Voltage Unbalance in Scott Connected Transformer Scheme is least and therefore the Railways should preferably provide Scott Connected Transformer wherever the voltage unbalance problem is seen. The detailed study regarding this is available in clause no. 2.1.13 of Chapter 1, Part-II in Volume-1 of Treatise on Electric Traction Distribution, which can be readily referred (page no. 125 of Volume-1).The problem of unbalancing has been raised by few power utilities and therefore Scott or V connected arrangement should be chosen judiciously after coordinating with the power utilities. • iii. Scott Connected Transformer is more complex and costlier than the V connected Transformer but Scott connected Transformer effectively checks the voltage unbalance. iv. Initially, in Bina-Katni Section of IR, the Scott Connected Transformers were imported; however, Transformers for V connected scheme were supplied by an Indian Manufacturer. • v. The maintenance/Overhauling of the Scott Connected Transformer is more complex in comparison to Single Phase Transformer. V connected scheme is economical in comparison to Scott Connected scheme. • vi. Since, no AT is to be used at the TSS of V connected scheme; it is simpler than Scott Connected scheme. Traction Sub StationTSS SITE PHOTOGRAPHS SITAPUR AEE OFFICE SITAPUR TYPE-II BLOCK-1 SITAPUR PSI DEPOT SITAPUR TYPE-II BLOCK-2 SITAPUR TYPE-II BLOCK-3 SITAPUR TYPE-IV BLOCK-1 PHARDHAN PSI DEPOT SITAPUR TYPE-II BLOCK-4 SITAPUR TYPE-III BLOCK-1 SITE PHOTOGRAPHS SITAPUR AEE OFFICE SITAPUR TYPE-II BLOCK-1 SITAPUR PSI DEPOT SITAPUR TYPE-II BLOCK-2 SITAPUR TYPE-II BLOCK-3 SITAPUR TYPE-IV BLOCK-1 PHARDHAN PSI DEPOT SITAPUR TYPE-II BLOCK-4 SITAPUR TYPE-III BLOCK-1 SITE PHOTOGRAPHS SITAPUR AEE OFFICE SITAPUR TYPE-II BLOCK-1 SITAPUR PSI DEPOT SITAPUR TYPE-II BLOCK-2 SITAPUR TYPE-II BLOCK-3 SITAPUR TYPE-IV BLOCK-1 PHARDHAN PSI DEPOT SITAPUR TYPE-II BLOCK-4 SITAPUR TYPE-III BLOCK-1 SITE PHOTOGRAPHS SITAPUR AEE OFFICE SITAPUR TYPE-II BLOCK-1 SITAPUR PSI DEPOT SITAPUR TYPE-II BLOCK-2 SITAPUR TYPE-II BLOCK-3 SITAPUR TYPE-IV BLOCK-1 PHARDHAN PSI DEPOT SITAPUR TYPE-II BLOCK-4 SITAPUR TYPE-III BLOCK-1 Choice &Location of site The choice and location of sub-station sites are of prime importance. A farsighted policy is essential in the selection of sub-station sites. The site selected should permit bringing in and taking out the feeders, both incoming HT and outgoing 25 kV. Adequate access from a public road is desirable for traction sub-stations to facilitate handling of plant. A Railway siding will be an advantage if it can be conveniently provided. The site for substations must be free from water logging , should preferably be a site which requires less or no filling for leveling . It is further desirable to locate the site near overlaps, if OHE already exists. Though teeing-off method is simple and cheap but it does not afford the facilities necessary on an important higher voltage network. Where outdoor switchgear is installed, it is necessary to provide a room for the control equipment, protective relays, instruments and testing equipment. This building should have a room set apart for the maintenance personnel who will be required to work under varying conditions in an emergency. TYPICAL SCHEMATIC OF TRACTION POWER SUPPLY FEEDING ARRANGEMENT INCOMING EHV SUPPLY (220/132/110/166kv DP ISOLATOR CT CIRCUIT BREAKER LIGHTNING ARRESTER TRACTION TRANSFORMER 25 kv CT TO BURIED RAIL & NEAREST RUNNING TRACK 25 KV SP ISOLATOR NORMALLY CLOSED 42 kv LIGHTNING ARRESTER 25 kv CIRCUIT BREAKER 25 kv CT 25 kv SP ISOLATOR 100 kva, 25 kv/240 VLT SUPPLY 25 kv SP ISOLATOR TRANSFORMER 25 kv CT 25 KV/110V PT (PROTECTION) 25 kv FEEDER CIRCUIT BREAKER 25 kv SP ISOLATOR 25 kv BUS COUPLER INTERRUPTOR (NORMAL OPEN) 25 kv INTERRUPTOR 25 kv SP ISOLATOR 25 kv PT SUB SECTIONING & PARALLELING STATION (SSP) 42 KV LA STATION TYPE: HEAVY DUTY SUB - SECTOR SECTIONING AND PARALLELING POST (sp) S P SUB - SECTOR SUB - SECTOR SECTOR BRIDGING INTERRUPTOR This code of practice caters for general arrangements of system and equipment earthing at 220/25 kV or 132/25 kV or 110/25 kV or 66/25 kV traction substations, 25 kV switching stations, booster transformer stations and auxiliary transformer stations. Low voltage (LT) electrical power distribution system, 25 kV overhead equipment system as well as signal and tele-communication equipment do not come within the purview of this code. • The following terms wherever occurring in this code shall, unless excluded or repugnant to the context, have the meaning attributed thereto as follows: Combined Earth Resistance: • The resistance of an earth electrode(s) with respect to earth, with the earth electrode(s) connected to the metal work of electrical equipment other than parts which are normally live or carry current and the mast/structures but without connection with the traction rail(s). Earth: • The conductive mass of the earth, whose electrical potential at any point is conventionally taken as zero. Earth electrode: • A conductor (mild steel pipe) or group of conductors in intimate contact with and providing an electrical connection to earth. Earthing grid: • A system of a number of interconnected, horizontal bare conductors buried in the earth, providing a common ground for electrical devices and metallic structures, usually in one specific location. BURIED GRID CONDUCTOR WITHIN 1 METRE OF FENCE M.S.FLAT SPACING AS PER CALCULATION M.S.ROD 75mmX8mm MS FLATS FROM POWER TRANSFORMER SECONDARY WINDING TERMINAL BURIED RAIL WELDED AT CROSSING 75 mmX8 mm M.S.FLATS TO NON TRACKCIRCUITED RAIL NEUTRAL POINT OF IMPEDANCE BOND Equipment earthing: • Earthing of all metal work of electrical equipment other than parts which are normally live or current carrying. This is done to ensure effective operation of the protective gear in the event of leakage through such metal work, the potential of which with respect to neighboring objects may attain a value which would cause danger to life or risk of fire. System earthing: • Earthing done to limit the potential of live conductors with respect to earth to values which the insulation of the system is designed to withstand and thus to ensure the security of the system. Step Voltage (Estep): • The potential difference between two points on the earth’s surface separated by distance of one pace, that will be assumed to be one meter in the direction of maximum potential gradient. Traction Rail: • Traction Rail means a non-track circuited rail of a wired track, not required for signaling purposes and which may be earthed. In non-track circuited sections, both the rails of a wired track are traction rails and in single rail track circuited sections, the traction rail is the non-track circuited rail. Touch Voltage (Etouch): • The potential difference between a grounded metallic structure and a point on the earth’s surface separated by a distance equal to the normal maximum horizontal reach of a person, approximately one metre. Object of Earthing • The object of an earthing system is to provide as nearly as possible a surface under and around a station which shall be at a uniform potential and as nearly zero or absolute earth potential as possible. The purpose is to ensure that generally all parts of the equipment, other than live parts are at earth potential and that attending personnel are at earth potential at all times. • Also by providing such an earth surface of uniform potential under and surrounding the station, there can exist no difference of potential in a short distance big enough to shock or injure an attendant when short circuits or other abnormal occurrences takes place. The primary requirements of a good earthing system are: • It should stabilize circuit potentials with respect to ground and limit the overall potential rise. • It should protect men and materials from injury or damage due to over voltage. • It should provide low impedance path to fault current to ensure prompt and consistent operation of protective devices during ground faults. • It should keep the maximum voltage gradient along the surface inside and around the substation within safe limits during earth faults. Earth Resistance • At each power supply installation, an earthing system as specified in this Code shall be provided. The combined resistance of the earthing system shall be not more than the following values:S.N. Name of the station The limit of combined earth resistance in Ohm 1. Traction substation 0.5 2. Switching station 2.0 3. Booster transformer station 10.0 4. Auxiliary transformer station 10.0 Earth Electrodes 1. The earth electrode shall normally be of mild steel galvanized perforated pipe of not less than 40 mm nominal bore, of about 4 m length provided with a spike at one end and welded lug suitable for taking directly MS flat of required size at the other end. TYPICAL ARRANGEMENT OF AN EARTH ELECTRODE • The pipe shall be embedded as far as possible vertically into the ground, except when hard rock is encountered, where it may be buried inclined to the vertical, the inclination being limited to 30 degree from the vertical. The connection of MS flat to each electrode shall be made through MS links by bolted joints to enable isolation of the electrode for testing purposes. 2. Earth electrodes shall be embedded as far apart as possible from each other. Mutual separation between them shall usually be not less than 6.0 m (which is twice the length of the electrode). 3. If the value of earth resistance specified can not be achieved with a reasonable number of electrodes connected in parallel such as in rocky soil or soil of high resistivity, the earth surrounding the electrodes shall be chemically treated. The earth electrode shall be surrounded in an earth-pit by alternate layers of finely divided coke, crushed coal or charcoal and salt at least 150 mm all-round. Though substantial reduction in earth resistance can be achieved by coke treated electrode, yet as this method results in rapid corrosion not only of electrode but also of steel frame work to which it is bonded, coke treatment shall be used only where absolutely necessary and such electrodes shall not be situated within 6.0 m of other metal work. 4. In high embankments, it may be difficult to achieve specified earth resistance even after chemical treatment of electrodes. In those locations, use of electrodes longer than 4 m so as to reach the parent soil is recommended. 5. As far as possible, earth electrodes for traction sub- stations/switching stations shall be installed within and adjacent to perimeter fence. At large sites, apart from securing a sufficiently low resistance and adequate current carrying capacity a reasonable distribution of electrodes is also necessary. Earthing grid: 1. An earthing grid is formed by means of bare mild steel rod buried at a depth of about 600 mm below the ground level and connected to earth electrodes. The connection between the earth electrode and the grid shall be by means of two separate and distinct connections made with 75 mm x 8 mm MS flat. The connection between the MS flat and the MS rod shall be made by welding, while that between the earth electrode and the MS flats through MS links by bolted joints. The earth electrodes shall be provided at the outer periphery of the grid. As far as possible the earthing grid conductors shall not pass through the foundation block of the equipments. All crossings between longitudinal conductors and transverse conductors shall be jointed by welding. The transverse and longitudinal conductors of the earthing grid shall be suitably spaced so as to keep the step and touch potentials within acceptable limits; the overall length of the earthing grid conductors shall not be less than the calculated length. 2. The size of the earthing grid conductor shall be decided based on the incoming system voltage and fault level. The fault level considered shall take into account the anticipated increase in fault current during the life span of the station. The size shall be as given below: S. System No. Voltage kV 1 2 3 4 Fault level MVA Diameter of the grid conductor (MS rod) mm 66 Upto 4000 Above 4000 upto 5000 Above 5000 upto 6000 32 36 40 110 Upto 6000 Above 6000 upto 8000 Above 8000 upto 10000 32 36 40 132 Upto 7000 Above 7000 upto 10000 32 36 220 Upto 12000 Above 12000 upto 16000 Above 16000 upto 20000 32 36 40 Buried rail 1. A steel rail of section 52 kg/m (the one used for the railway track) and length about 13 m shall be buried near the track at the traction substation at a depth of about one meter to form part of the earthing system. Two separate and distinct connections shall be made by means of 75 mm x 8 mm MS flat between the earthing grid and the buried rail. The buried rail shall also be connected by means of two separate and distinct connections made of 75 mm x 8 mm MS flat to the rail(s) in a single-rail track circuited section and to the neutral point(s) of the impedance bond(s) in a double-rail track circuited section. 2. In cases where the feeding post is located separately away from the traction substation, the buried rail shall be provided at the feeding post (where one terminal of the secondary winding of the traction power transformer of the substation is grounded). System earthing 1. One terminal of the secondary winding (25 kV winding) of each traction power transformer shall be earthed directly by connecting it to the earthing grid by means of one 75 mm x 8 mm MS flat, and to the buried rail by means of another 75mm x 8 mm MS flat. 2. One designated terminal of the secondary of each potential, current and auxiliary transformer shall be connected to the earthing grid by means of two separate and distinct earth connections made with 50 mm x 6 mm MS flat. Equipment earthing • The metallic frame work of all outdoor equipments such as transformers, circuit breakers, interrupters and isolators, as well as steel structures shall be connected to the earthing grid by means of two separate and distinct connections made with MS flat; one connection shall be made with the nearest longitudinal conductor, while the other shall be made to the nearest transverse conductor of the grid. S. Equipment System voltage and fault level No. conductor 1 Equipments on 66 kV, upto 3000 MVA the primary side 110 kV, upto 5000 MVA of traction power 132 kV, upto 6000 MVA transformer 220 kV, upto 10000 MVA 66 kV, above 3000 upto 6000 MVA 110 kV, above 5000 upto 10000 MVA 132 kV, above 6000 upto 12000 MVA 220kV, above 10000 upto 20000 MVA 2 Equipments on the secondary side of traction power transformer Ground conductor size 50mm X 6mm 50mm X 6mm 50mm X 6mm 50mm X 6mm 75mm X 8mm 75mm X 8mm 75mm X 8mm 75mm X 8mm 50mm X 6mm 3 Fencing uprights steel structures 50mm X 6mm 4 Doors/fencing panels 6 SWG G.I. Wire Earthing inside control room • An earthing ring shall be provided inside the control room by means of 50 mm x 6 mm MS flat which shall be run along the wall on teak wood blocks fixed to the wall at a height of about 300 mm from the floor level. The earthing ring shall be connected to the main earthing grid by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. The earthing ring shall also be connected to an independent earth electrode by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. The metallic framework of control and relay panels, LT ac and dc distribution boards, battery chargers, remote control equipment cabinets and such other equipments shall be connected to the earthing ring by means of two separate and distinct connections made with 8 SWG galvanized steel wire. The connections shall be taken along the wall and in recess in the floor. All recesses shall be covered with cement plaster after finishing the work. Connections between the MS flats shall be made by welding. Earthing of lightning arrestor • In addition to the earth electrodes provided for the main earthing grid an independent earth electrode shall be provided for each lightning arrestor. This earth electrode shall be connected to the ground terminal of the lighting arrestor as well as to the main earthing grid by means of two separate and distinct connections made with 50 mm x 6 mm MS flat for the 25 kV side lightning arrestors, and with 75 mm x 8 mm MS flat for the primary side lightning arrestors. • The earth electrode shall be provided as close as possible to the lightning arrestor and the connections shall be as short and straight as possible avoiding unnecessary bends. For lightning arrestors provided for the traction power transformers, there shall also be a connection as direct as possible from the ground terminal of the lightning arrestor to the frame of the transformer being protected; this connection shall also be made by means of two separate and distinct connections made with 50 mm x 6 mm MS flat for 25 kV side arrestors, and with 75 mm x 8 mm MS flat for primary side lightning arrestor. Earth Screen • The area covered by outdoor substation equipments shall be shielded against direct strokes of lightning by an overhead earth screen comprising 19/2.5 mm galvanized steel stranded wire strung across the pinnacles of the metallic structures. • The earth screen wires shall be stung at a height as indicated in the approved traction substation layouts (not less than 2.5 m above the live conductors) and shall be solidly connected to the traction substation earthing grid at each termination by means of 50 mm x 6 mm MS flat. Earthing of fencing uprights and panels • Each metallic fencing upright shall be connected to the traction substation main earthing grid by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. In addition, all the metallic fencing panels shall be connected to the uprights by means of two separate and distinct connections made with 6 SWG G.I. wire. • All the metallic door panels shall also be connected to the supporting uprights by means of two separate and distinct connections made with 6 SWG G.I. wire. • Earthing at the point of 240 V ac 50 Hz supply for oil filtration plant. • The 240 V ac 50 Hz distribution board for power supply to oil filtration plant shall be connected to the main earthing grid by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. 1. A minimum number of three earth electrodes (excluding the one to be provided separately for the remote control cubicle earthing) shall be provided by each switching station, and they shall be interconnected by means of 50 mm x 6 mm MS flat forming a closed loop main earthing ring. 2. This ring shall be connected by two separate and distinct connections made with 50 mm x 6 mm MS flat, to the traction rail in a single-rail track circuited section and to the neutral point of the impedance bond in a double-rail track circuited section of the nearest track, so as to limit the potential gradient developing in the vicinity of the switching station in the event of fault. 2. System earthing • One designated terminal of the secondary of each potential, current and auxiliary transformer shall be connected to the main earthing ring by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. 3. Equipment earthing a) All masts, structures, fencing uprights, and all outdoor equipment pedestals including auxiliary transformer tank shall be connected to the earthing ring by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. All fencing panels shall be connected to the supporting uprights by means of two separate and distinct connections made with 6 SWG G.I. wire. All the metallic door panels shall be connected to the supporting uprights by means of two separate and distinct connections made with 6 SWG G.I. Wire. b) The metal casing of potential and current transformers shall be connected to the mast/structures by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. c) The ground terminal of lightning arrestor shall be connected directly to the earth electrode by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. The earth electrode shall be so placed that the earthing leads from the lightning arrestor may be brought to the earth electrode by as short and straight a path as possible. 4. Earthing inside remote control cubicle • An earthing ring shall be provided inside the remote control cubicle by means of 50 mm x 6 mm MS flat; the earthing ring shall be run along the wall on teak wood blocks fixed to the wall at a height of 300 mm from the floor level. The earthing ring shall be connected to the main earthing ring as well as to an independent earth electrode by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. • The metal casing of LT ac and dc distribution board, battery chargers, terminal board, remote control equipment cabinets and other such equipments shall be connected to the earthing by means of two separate and distinct connections made with 8 SWG G.I. Wire. The connections shall be taken along the wall and in recesses in the floor. All recesses shall be covered with cement plaster after finishing the work. Connections of earth strips to each other shall be made by welding. 9. Earthing of Neutral of Local Power Supply System • At traction substations and switching stations where power supply at 415 V/240 V, ac, 50 Hz, is taken from the local supply authority and having neutral earth at some distant point in the premises of the supply authority, the neutral of such supply shall also be earthed by means of two separate and distinct connections made with 6 SWG GI. Wire by connecting to an independent earth electrode. 11. Earthing Arrangement Transformer Station at Auxiliary a) The combined earth resistance at the auxiliary transformer station shall be not more than 10 Ohm. Normally one earth electrode is sufficient for an auxiliary transformer station. The earth electrode shall be connected to the mast on which the auxiliary transformer is mounted by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. In addition the mast shall be connected to the nearest traction rail or to the neutral point of the nearest impedance bond in a double rail circuited section by means of a 50 mm x 6 mm MS flat. b) The earthing terminal on the transformer tank shall be connected to the mast on which the transformer is mounted by means of two separate and distinct connections made with 50 mm x 6 mm MS flat. One terminal of the secondary winding of the auxiliary transformer shall be connected to the earthing terminal on the transformer tank and as well as to the mast by means of 50 mm x 6 mm MS flat. These connections shall be as short and straight as possible and avoiding unnecessary bends. 12. Method of Jointing • All the joints between the MS flats, MS rods or between MS flat and MS rod shall be made by welding only. No soldering shall be permitted. For protection against corrosion, all the welded joints shall be treated with red lead and afterwards compound. thickly coated with bitumen 13. Painting of MS Flats • For protection against corrosion, all the exposed surfaces of earthing connections (MS flats) above ground level shall be given all around two coats of painting to colour grass green, shade-218 of IS:5. 14. Crushed Rock Surface Layer • At the traction substations and switching stations, a surface layer of crushed rock shall be provided to a thickness of about 100 mm. If considered necessary from the point of view of containing the step and touch voltages within the acceptance limits, higher thicknesses may be provided depending on calculation based on site conditions. 125 126 LV Side 25KV. & Gantry 6/29/2022 127 Supply From TSS TO OHE 6/29/2022 128 6/29/2022 DOUBLE POLE ISOLATOR CURRENT TRANSFORMER ( CT ) CIRCUIT BREAKER (CB) LIGHTING ARRESTER (ACLA) TRACTION POWER TRANSFORMER 129 132 / 27.5 KV AC TRACTION SUB STATION HVCB HVCT 6/29/2022 HV DP ISO 130 HVC.B. HVL A Power Transformer 6/29/2022 131 HVC.T. 6/29/2022 132 Metering (3-PHASE-4 WIRE (3 ELEMENT) METER ) 6/29/2022 133 HV.DOUBLE POLE ISOLATOR RDSO SPEC. No : ETI/PSI/122 (3/89) TYPE : 6/29/2022 Manually operated single or Double break upright mounting with the moment of blade(s) in a horizontal plane with or without earthing switch and suitable for out Door in stallion. No of Pole : Two/ Three Nominal system Voltage : 66, 110,1 32, 220 kV Highest System Voltage : 72.5, 123, 145, 245 kV Rated current : 1250, 1250, 1250, 1250 A Rated short time withstand Current For one second : 31.5,31.5,25, 31.5 kA ( rms ) Isolating Distance in air : 1200,1800,1800,2800mm 134 HV.DOUBLE POLE HV.DOUBLE POLE ISOLATOR ISOLATOR RDSO SPEC. No : ETI/PSI/122 (3/89) 6/29/2022 135 HV.CURRENT TRANSFORMER ( CT ) HV.CURRENT TRANSFORMER ( CT ) RDSO SPEC. No : ETI/PSI/117 (7/88) Type : Single phase, oil filled, self cooled , outdoor type Rated (System) voltage : Frequency 220,132,110,66 KV : 50 Hz +- 3% Rated primary current : 200-100, 400-200, 400-200, 800- 400A Rated secondary current : 5 A 6/29/2022 136 HV.CURRENT TRANSFORMER HV.CURRENT TRANSFORMER ( CT ) RDSO SPEC. No : ETI/PSI/117 (7/88) 6/29/2022 137 • Current transformer is used to step down the current of power system to a lower level to make it feasible to be measured by small rating Ammeter (i.e. 5A ammeter). A typical connection diagram of a current transformer is shown in figure below. BREAKER (CB) HV.CIRCUIT HV.CIRCUIT BREAKER (CB) RDSO SPEC. No : TI/SPC/PSI/CB 0000 Rated (System) voltage : 66,100/110,132, 220 kV. Rated Normal Current : 1250,1600,1600, 2000A Rated Short Circuit breaking Current : 31.5,40,40,50 KA Rated breaking Capacity : 2284,4920,5800,12250 MVA Frequency : 50 Hz 6/29/2022 139 HV.CIRCUIT BREAKER (CB) RDSO SPEC. No : TI/SPC/PSI/3CB 0000 6/29/2022 140 HV.LIGHTING HV.LIGHTING ARRESTERARRESTER (ACLA) 6/29/2022 141 TRACTION POWER TRANSFORMER RDSO Spec. No.ETI/PSI/118 (10/93) Type : ONAN cooled single phase , step Down Power Transformer Double limb wound , Core Type out door Installation . Winding : Uniformly insulated concentratric Frequency : 50 Hz Rated Primary Voltage : 66, 110,132, 220 kV Rated Secondary Voltage : 27kV Rated Power : 21.6 MVA 6/29/2022 142 TRACTION POWER TRANSFORMER RDSO Spec. No.ETI/PSI/118 (10/93) 6/29/2022 143 TRACTION POWER TRANSFORMER HV BUSHING BUCHHLOZ RELAY RADIATOR TAP CHANGER MARSHALLING BOX 132/25 KV TRANSFORMER 6/29/2022 DOUBLE POLE ISOLATOR SINGAL POLE ISOLATOR CURRENT TRANSFORMER ( CT ) POTENSIAL TRANSFORMER (PT) CIRCUIT BREAKER (CB) LIGHTING ARRESTER (ACLA) AUXILARY TRANSFORMER (AT) 145 42 kV LIGHTING ARRESTER System Nominal system - Single phase ac traction 25 kV (phase to earth)Possible variation in the traction supply Voltage 22.5 to 27.5 kV sometime touching 30kV Rated frequency - 50 Hz Type of lighting arrested. - Non-linear metal oxide resistor type without gap. Line 6/29/2022 discharge class - Class 3 Continuous operating voltage capability - 35 kV (rms) Max. discharge voltage at At Nominal discharge current - 125 kVp Nominal discharge current (8/20 wave) - 10 k Amps. Pressure relief class - class ‘A” Power frequency voltage withstand for arrested insulation. - 105 kV (rms) 146 25 kV LIGHTING ARRESTER (ACLA) 25 kV LIGHTING ARRESTER (ACLA) RDSO SPEC. No : ETI/PSI/71(Rev.)I (1/87) 6/29/2022 147 25 kV INTERRUPTER RDSO SPEC. No.ETI/PSI/159 (10/94) 6/29/2022 System Nominal system voltage Rated frequency Number of poles Class Rated voltage class : Single phase ac traction system : 25 kV variation from 19kV to 27.5kV – occasionally touching 30kV : 50 Hz +/- 3% : One : Outdoor : 52kV 148 Interrupter OHE Insulated Overlap Interrupter Close The uncharged side of OHE is ON. Interrupter Open The charged side of OHE is OFF. 25 kV INTERRUPTER 6/29/2022 150 AUXILARY TRANSFORMER (AT) RDSO SPECIFICATION No. ETI/PSI/15 (08/03) Type : Double wound, single phase, ONAN (oil natural air natural) cooled, step-down transformer for out door installation. Rated voltage of primary winding : a) Nominal Voltage 25 kV b) Minimum Voltage 19 kV c) Maximum Voltage 27.5 kV Rated voltage of secondary winding : 240 V Rated frequency. : 50 HZ +/- 3% Rated power at rated nominal voltage : 5,10,25,50KVA 6/29/2022 151 AUXILARY TRANSFORMER (AT) RDSO SPECIFICATION No. ETI/PSI/15 (08/03) 6/29/2022 152 25 kv CIRCUIT BREAKER (CB) 25 kv CIRCUIT BREAKER (CB) RDSO SPEC. No : TI/SPC/PSI/CB 0000 Rated (System) voltage : 25kV. Rated Normal Current :1600A Rated Short Circuit breaking Current : 20 KA Rated breaking Capacity :550 MVA Frequency : 50 Hz 6/29/2022 153 25 kv CIRCUIT BREAKER (CB) 6/29/2022 154 25 kV a c Single Pole Isolator (SP) RDSO Specification No. ETI/OHE/16 (1/94) Type : Number of phases Number of poles Isolating distance Rated voltage Rated current Type- I : One : One or two (as specified by the purchaser) : 500 mm (min.) (In air) : 25 kV (nominal) 30 kV maximum : : 1250 A ( Isolator used at Sectioning and Manually operated, horizontally mounted on pole, vertical break type and suitable for outdoor. paralleling post & Sub-sectioning and paralleling post). Type – II : 1600 A ( Isolator used at Feeding post & Traction substation) 6/29/2022 Rated frequency : 50 Hz. +/-3% 155 25 kV a c Single Pole Isolator (SP) RDSO Specification No. ETI/OHE/16 (1/94) 6/29/2022 156 Dynamic Reactive Power Compensation Equipment (DRPC) RDSO :TI/SPC/PSI/DRPC/0050 System :Single phase ac Traction System Nominal System voltage : 25 kV ( phase to earth) Variation in the Traction :19 kV- 27.5 kV (up to 30kV at instant Equipment Voltage class:52 kV Rated Frequency : 50 Hz Average power factor of : Between0.7 and0.8 lagging the traction system 6/29/2022 157 Dynamic Reactive Power Compensation Equipment (DRPC) RDSO :TI/SPC/PSI/DRPC/0050 6/29/2022 158 TRANSFORMER ( CT ) CURRENTCURRENT TRANSFORMER ( CT ) Type : CTR : Burden : Insulation Level : 6/29/2022 OCT – 47 AD/01 1500 / 750 /5 60 VA 35/ 250 kV. 159 25kV CURRENT TRANSFORMER ( CT ) 6/29/2022 160 25 kV POTENTIAL TRANSFORMER (PT) 6/29/2022 Type PTR Burden : : : Type PTR Burden : : : I 27.5 kV./ 100v. 30VA II 27.5 kV./ 110v. 100VA 161 25 kV POTENTIAL TRANSFORMER (PT) 6/29/2022 162 • Potential Transformer (P.T.) is used to step down the voltage of power system to a lower level to make is feasible to be measured by small rating voltmeter i.e. 110 – 120 V voltmeter. A typical connection diagram of a potential Transformer is showing figure below. Mode of operation Analog Inputs Analog-Digital-Conversion yes Protection program Fault detection no Routine program Command and information output HISTORY OF PROTECTIVE RELAYS ON IR UP TO 1984 Electro-Magnetic type Relays 1984 TO 2000 Static / Microprocessor based relays Since 2001 Numerical type Relays Protection Scheme at TSS UP Line DOWN Line Feeder Protection DPR, WPC, Inst. OCR, PTFF & Auto reclosure relay Feeder Protection DPR, WPC, Inst. OCR, PTFF & Auto reclosure relay OCR2 IDMT REF OCR2 IDMT REF DFR TTr1 DFR TTr2 OCR1 IDMT + HF REF 110/100/22kv Incoming Supply OCR1 IDMT + HF REF 110/100/22kv Incoming Supply 166 Transformer OCR Protection ORC1 190% of Full Load Current of Transformer IF=0 110KV ORC2 180% of Full Load Current of Transformer R 25KV I2 I1 IF=0 OHE 167 summary of transformer protection IDMT & definite time OCR relays setting is as under Relay element HV side LV side REF Current setting in % of transformer rated current 10 Time setting % Current setting of transformer rated current Instantaneous i.e. 10 20ms 500-600ms as per 180 curve for bus fault Time setting Instantaneous i.e. 20ms 250-300ms as per curve for bus fault IDMT 190 Stage-1 OCR 120 360 sec 110 300 sec Stage-2 OCR 150 180 sec 140 120 sec Stage-3 OCR 180 120 sec 170 60 sec Post over load 110 5 sec 100 5 sec 168 Comparison of existing & new Panels Existing TSS C&R Panel using static relays Width : 1850 mm Length: 1700 mm Height : 2300 mm New developed C&R Panel with numerical relays Width : 1200 mm Length: 2200 mm Height : 2300 mm Front view Front view Reduction in size and weight: 16% reduction in area and volume. Panel weight is considerably reduced due reduction in size and reduction in relay module by integration of protection function. 169 Comparison of existing & new Panels Existing TSS C&R Panel using static relays New developed C&R Panel with numerical relays Lay out of equipments on the panel: • All protective relays except master trip relay are provided on front panel which provide simplicity in accessibility to operator. • Increase space between panel equipment. • Panel door provided on rear side. Rear view Rear view 170 Comparison of existing & new Panels Existing shunt cap. C&R Panel using static relays Front view New developed shunt cap C&R Panel with numerical relays Front view 171 WE RESPECT OUR VALUES BUSINESS ETHICS TEAM WORK CUSTOMER CENTRICITY VALUES PRIDE RESPECT QUALITY Thank You